WO2023082310A1 - Graphene modified conjugated diene resin and preparation method therefor and application thereof - Google Patents

Graphene modified conjugated diene resin and preparation method therefor and application thereof Download PDF

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WO2023082310A1
WO2023082310A1 PCT/CN2021/131875 CN2021131875W WO2023082310A1 WO 2023082310 A1 WO2023082310 A1 WO 2023082310A1 CN 2021131875 W CN2021131875 W CN 2021131875W WO 2023082310 A1 WO2023082310 A1 WO 2023082310A1
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graphene
conjugated diene
diene resin
resin
modified conjugated
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李成财
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广东省亚克迪新材料科技有限公司
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L45/00Compositions of homopolymers or copolymers of compounds having no unsaturated aliphatic radicals in side chain, and having one or more carbon-to-carbon double bonds in a carbocyclic or in a heterocyclic ring system; Compositions of derivatives of such polymers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
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    • Y02T10/80Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
    • Y02T10/86Optimisation of rolling resistance, e.g. weight reduction 

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  • the invention belongs to the field of materials, and in particular relates to a graphene-modified conjugated diene resin and a preparation method and application thereof.
  • the polyconjugated diene resin obtained by free radical polymerization of conjugated diene resin is a thermosetting polymer with certain toughness and rigidity, low density, water resistance and transparency, but due to the existence of active double bonds, Corrosion resistance is low.
  • conjugated diene resin has a price advantage, it is not suitable.
  • dicyclopentadiene is a typical product in conjugated diene resins, this problem also exists.
  • dicyclopentadiene As a raw material with fast curing rate and low price, dicyclopentadiene has a density of only 1.08kg/m3. It has obvious cost advantages and performance advantages in mass production of polydicyclopentadiene, but its corrosion resistance is the limit It is a key factor in its application, so improving the corrosion resistance and mechanical properties of polydicyclopentadiene and improving its comprehensive performance have significant economic and social value.
  • Cyclopentadiene is a highly active conjugated diene, which is mainly derived from the C5 and C10 fractions in the process of petroleum cracking, and is an industrial by-product.
  • Dicyclopentadiene has a melting point of 33.6°C and a boiling point of 170°C. It is a low-cost petroleum resin with high activity and good compatibility. It can be used for rubber modification, reducing the curing shrinkage of epoxy resin, and improving coating performance. Adhesion, enhance the wettability of the pigment, improve the leveling of the coating, etc.
  • the method for improving the chemical stability of dicyclopentadiene mainly includes catalytic hydrogenation, that is, under the conditions of a catalyst such as Ni, the process of high temperature and high pressure is adopted, and the addition and reduction reaction is carried out by H2 and the double bond in dicyclopentadiene.
  • a catalyst such as Ni
  • the process of high temperature and high pressure is adopted, and the addition and reduction reaction is carried out by H2 and the double bond in dicyclopentadiene.
  • one object of the present invention is to provide a graphene-modified conjugated diene resin.
  • the second object of the present invention is to provide a preparation method of graphene-modified conjugated diene resin.
  • the third object of the present invention is to provide the application of a graphene-modified conjugated diene resin in automobiles, rail transit, infrastructure construction, and marine engineering.
  • the fourth object of the present invention is to provide a graphene-modified conjugated diene resin laminate.
  • the first aspect of the present invention provides a graphene-modified conjugated diene resin, including conjugated diene resin and graphene, the graphene is distributed on the surface or inside of the conjugated diene resin, and the conjugated diene resin
  • the resin includes at least one of dicyclopentadiene resin and tricyclopentadiene resin.
  • the graphene has a sheet structure.
  • Graphene has chemical inertness, low polarity and excellent corrosion resistance. Adding in the conjugated diene resin in the present invention, the low polarity, small size effect and large specific surface area of graphene make graphene easy to conjugate The surface migration of the diene resin results in a high content of graphene in the surface layer of the cured product of the conjugated diene resin. At the same time, the layer stacking effect of graphene makes graphene enriched and stacked on the surface of the conjugated diene resin, forming a barrier layer resistant to salt spray corrosion, which prevents internal erosion of the material caused by water vapor penetration.
  • the graphene is made of XFSG03 graphene powder; further preferably, the graphene powder has a lateral dimension of 10 ⁇ m.
  • Graphene powder is added to the conjugated diene resin. During the curing process of the conjugated diene resin, the graphene powder will migrate into the conjugated diene resin and form a sheet-like stack in the conjugated diene resin. Thereby forming a barrier layer on the surface of the conjugated diene resin.
  • the mass ratio of the graphene to the conjugated diene resin is (0.01 ⁇ 5):100; further preferably, the mass ratio of the graphene to the conjugated diene resin is (1 ⁇ 4):100; again Further preferably, the mass ratio of described graphene and conjugated diene resin is (1.5 ⁇ 3):100; Adopt the graphene of this ratio and conjugated diene resin, in the case of low cost, graphene modified co- Conjugated diene resin still maintains good corrosion resistance.
  • the graphene-modified conjugated diene resin further includes at least one of a curing agent, a coupling agent, an internal mold release agent, a filler, and a toughening agent.
  • the graphene-modified conjugated diene resin is prepared from raw materials comprising the following mass ratio: conjugated diene resin: graphene: curing agent: toughening agent: internal mold release agent: coupling agent: filler It is 100: (0.01 ⁇ 5): (0.8 ⁇ 2.5): (2 ⁇ 4): (0.8 ⁇ 1.2): (0.8 ⁇ 1.2): (40 ⁇ 60).
  • the mass ratio of the conjugated diene resin: curing agent is 100: (1-2.5); further preferably, the mass ratio of the conjugated diene resin: curing agent is 100: (1-2) .
  • the conjugated diene resin:toughening agent ratio is 100:(2-3.5); further preferably, the conjugated diene resin:toughening agent ratio is 100:(3-3.5).
  • the conjugated diene resin: internal mold release agent ratio is 100: (0.9 ⁇ 1.1); further preferably, the conjugated diene resin: internal mold release agent ratio is 100:1.
  • the conjugated diene resin:coupling agent ratio is 100:(0.9 ⁇ 1.1); further preferably, the conjugated diene resin:coupling agent ratio is 100:1.
  • the ratio of the conjugated diene resin: filler is 100: (45-55); further preferably, the ratio of the conjugated diene resin: coupling agent is 100: (45-50).
  • the dicyclopentadiene resin is DC191 resin, DC196 resin, 934 resin, 3308 resin.
  • the internal release agent is at least one of stearate, fumed silicon dioxide, and vinyl silicone oil; further preferably, the stearate is selected from zinc stearate, calcium stearate , barium stearate, magnesium stearate, aluminum stearate, cadmium stearate, lead stearate at least one.
  • the use of internal release agent makes it easier to release the mold during demoulding.
  • the curing agent is TBPB free radical curing agent, BPO free radical curing agent, TBPO free radical curing agent.
  • the curing agent and the resin particles can be cured at room temperature or under heating to obtain a cross-linked structure with a certain mechanical strength, and the cross-linked structure can confine graphene to the surface layer of the conjugated diene resin, thereby forming a barrier layer.
  • the toughening agent is at least one selected from chlorinated polyethylene, chlorosulfonated polyethylene, and polychloroprene; still more preferably, the chlorinated polyethylene is CPE135A.
  • Tougheners such as chlorinated polyethylene, as thermoplastic materials, are added to conjugated diene resins (such as: dicyclopentadiene), heated (around 70°C) and mixed to increase the viscosity and curing of conjugated diene resins The toughness of the material facilitates the molding of graphene-modified conjugated diene resin.
  • the coupling agent is at least one of KH550, KH560, and KH570.
  • Coupling agents such as KH550, KH560 and KH570, etc., have a trialkoxy (methoxy or ethoxy) silane group, which can be called a single-arm silane coupling agent.
  • this silane coupling agent the silicon-based part produces a maximum of three cross-linking points.
  • cross-linking a three-dimensional network structure is formed in the conjugated diene resin, thereby confining graphene in the three-dimensional network structure. , so that the compatibility of graphene and conjugated diene resin can be improved to avoid immiscibility.
  • the filler is at least one of CaCO 3 , Al(OH) 3 , and MgCO 3 .
  • Calcium carbonate, aluminum hydroxide and other fillers can reinforce the conjugated diene resin, and further improve the mechanical strength of the graphene-modified conjugated diene resin, especially the tensile strength of the graphene-modified conjugated diene resin. strength and flexural strength.
  • the second aspect of the present invention provides a method for preparing the graphene-modified conjugated diene resin provided by the first aspect of the present invention, comprising the following steps: heating and mixing all raw materials to obtain the graphene-modified conjugated diene resin conjugated diene resins.
  • the preparation method of the graphene-modified conjugated diene resin is specifically: mixing dicyclopentadiene resin and chlorinated polyethylene for the first time, then adding graphene, curing agent, and internal mold release agent in sequence , coupling agent and filler are mixed for the second time to obtain the graphene-modified conjugated diene resin.
  • the first mixing step and/or the second mixing step is carried out by using a stirred tank.
  • the mixing temperature of the first mixing step is 55°C to 85°C; more preferably, the mixing temperature of the first mixing step is 60°C to 80°C; still more preferably, the first The mixing temperature in the secondary mixing step is 65°C to 75°C.
  • the mixing time of the first mixing step is 20-40 minutes; further preferably, the mixing time of the first mixing step is 25-35 minutes; the mixing time of the first mixing step is 30 minutes.
  • the mixing temperature of the second mixing step is 45°C-80°C; more preferably, the mixing temperature of the second mixing step is 50°C-70°C; still more preferably, the second The mixing temperature in the secondary mixing step is 55°C to 65°C.
  • the mixing time of the second mixing step is 20-40 minutes; further preferably, the mixing time of the second mixing step is 25-35 minutes; the mixing time of the second mixing step is 30 minutes.
  • the third aspect of the present invention provides an application of the graphene-modified conjugated diene resin provided in the first aspect of the present invention in automobiles, rail transit, infrastructure construction, and ocean engineering.
  • the fourth aspect of the present invention provides a graphene-modified conjugated diene resin laminate, including the graphene-modified conjugated diene resin provided by the first aspect of the present invention.
  • the graphene-modified conjugated diene resin laminate further includes glass fibers.
  • the mass percentage of the graphene-modified conjugated diene resin is 31%-47%.
  • the graphene-modified conjugated diene resin laminate is prepared by the following preparation method.
  • the graphene-modified conjugated diene resin is mixed with glass fibers and hot-pressed.
  • the hot pressing temperature used in the hot pressing forming step is 100°C to 150°C; further preferably, the hot pressing temperature used in the hot pressing forming step is 110°C to 140°C; still more preferably, The hot pressing temperature adopted in the hot pressing forming step is 110°C-130°C.
  • the hot pressing time used in the hot pressing forming step is 20 to 40 minutes; further preferably, the hot pressing time used in the hot pressing forming step is 25 to 35 minutes; still more preferably, the hot pressing The hot pressing time adopted in the forming step is 30min.
  • the glass fibers have an areal density of 400 gsm.
  • the graphene-modified conjugated diene resin laminate is at least one of laminates for offshore power generation platforms, laminates for ocean floating islands, and laminates for offshore oil drilling platforms.
  • the graphene-modified conjugated diene resin laminate in the present invention can be used for a long time in a marine environment with high salt spray, and overcomes the problems of short service life and easy corrosion and failure of unsaturated conjugated diene resin in a marine environment. It has broad application prospects and application value on offshore power generation platforms, ocean floating islands and offshore oil drilling platforms.
  • the beneficial effects of the present invention are: the graphene-modified conjugated diene resin of the present invention has excellent corrosion resistance, and after passing the corrosion performance test of the severe level 5, its mechanical strength retention rate is above 85%, and its mechanical strength meets the requirements of automobiles. , rail transit, infrastructure, ocean engineering materials use requirements. At the same time, the graphene-modified conjugated diene resin in the invention has low viscosity, has surface air-drying properties, and is suitable for large-scale prepreg production.
  • the preparation method in the present invention adds graphene into the conjugated diene resin through physical blending, the preparation method is simple and easy to operate, the raw material price is low, the source is abundant, and it is suitable for mass promotion and application.
  • Fig. 1 is the SEM figure of the dicyclopentadiene resin of graphene modification in embodiment 1;
  • Fig. 2 is the tensile strength performance figure of laminated board in comparative example 1 after salt spray corrosion
  • Fig. 3 is the tensile strength performance figure of laminated board in embodiment 1 after salt spray corrosion
  • Fig. 4 is the tensile strength performance figure of laminated board in embodiment 2 after salt spray corrosion
  • Fig. 5 is the flexural strength performance figure of laminated board in comparative example 1 after salt spray corrosion
  • Fig. 6 is the performance figure of flexural strength of laminated board in embodiment 1 after salt spray corrosion
  • Fig. 7 is the flexural strength performance figure of laminated board in embodiment 2 after salt spray corrosion
  • Fig. 8 is the structure of the dicyclopentadiene resin modified by graphene in embodiment 1.
  • the graphene-modified dicyclopentadiene resin in this example is made from components comprising the following parts by weight: 100 parts of dicyclopentadiene resin, 3 parts of chlorinated polyethylene, 2 parts of graphene, 1 part of gas phase SiO 2 , 5 parts of MgO, 45 parts of Al(OH) 3 , 1 part of zinc stearate, 1 part of KH570, 0.5 parts of vinyl silicone oil and 1.5 parts of TBPB free radical curing agent.
  • the graphene-modified dicyclopentadiene resin in this example is prepared according to the following preparation method, comprising the following steps:
  • the present invention adds graphene into the dicyclopentadiene resin through physical blending, and the graphene is easy to migrate to the material surface in the dicyclopentadiene resin due to its low polarity, small size effect, high specific strength and large specific surface area.
  • the viscosity of the resin decreases, which reduces the migration energy barrier of graphene.
  • graphene stacks rich in carbon dioxide are formed on the surface of dicyclopentadiene resin. set of barrier layers.
  • the formation of cross-linked structure after curing of dicyclopentadiene resin has a stabilizing effect on the enrichment of surface graphene, forming the structure of dicyclopentadiene resin and graphene as shown in Figure 8.
  • the surface layer of the dicyclopentadiene resin cured product has a high graphene content, and the layer stacking effect of the graphene has a barrier effect on the water vapor with a high corrosion content, preventing the erosion inside the material.
  • the graphene-modified dicyclopentadiene resin in this example is made by the components comprising the following parts by weight: 100 parts of dicyclopentadiene resin, 3 parts of chlorinated polyethylene, 4 parts of graphene, 1 part of gas phase SiO 2 , 5 parts of MgO, 45 parts of Al(OH) 3 , 1 part of zinc stearate, 1 part of KH570, 0.5 parts of vinyl silicone oil and 1.5 parts of TBPB free radical curing agent.
  • the graphene-modified dicyclopentadiene resin in this example is prepared according to the following preparation method, comprising the following steps:
  • this example differs in that: this example does not contain graphene, and the dicyclopentadiene resin in this example is prepared according to the preparation method in Example 1.
  • Example 1 The resins prepared in Example 1, Example 2, and Comparative Example 1 were mixed with glass fiber plain cloth with an area density of 400 gsm (g/cm 2 ) to prepare prepregs, and then cured at 120°C for 30 minutes by molding Obtain the dicyclopentadiene resin laminated board of solid content 39%, with sample preparation machine, dicyclopentadiene resin laminated board is made into dumbbell-shaped tensile sample and bending sample, then test respectively the laminated board made by embodiment 1 1.
  • Example 1 the flexural strength and tensile strength are tested in Example 1, Example 2 and Comparative Example 1 according to the methods recorded in ASTM D7264 and ASTM D3039, and the tensile strength and flexural strength results obtained by the test are recorded in Table 1 below.
  • dumbbell-shaped dicyclopentadiene resin laminates prepared in Example 1, Example 2 and Comparative Example 1 were subjected to a salt spray corrosion test, and the specific test results are shown in FIGS. 2 to 7 .
  • the tensile strength of the laminate prepared in Comparative Example 1 after salt spray corrosion is shown in FIG. 2
  • the flexural strength is shown in FIG. 5 .
  • curves (b), curves (a), curves (c), curves (e) and curves (d) in Figure 2 are laminated boards in the absence of, 1 time, 2 times, 3 times and 3 times, respectively.
  • FIG. 3 are laminated boards that are not processed, 1 time, 2 times, 3 times, 4 times
  • Tensile strength curve during the second salt spray test cycle curve (a), curve (c), curve (b), curve (d) and curve (e) in Figure 6 are laminates without, once, once, Bending strength curves when the salt spray test is performed 2 times, 3 times, and 4 times.
  • the tensile strength of the laminate prepared in Example 2 after salt spray corrosion is shown in FIG. 4
  • the bending strength is shown in FIG. 7 .
  • curve (a), curve (b), curve (d), curve (e) and curve (c) in Figure 4 are laminated boards that are not processed, 1 time, 2 times, 3 times, 4 times Tensile strength curve during salt spray test; Curve (a), curve (b), curve (c), curve (d) and curve (e) in Fig. Bending strength curves when salt spray tests were performed 2 times, 3 times, and 4 times.
  • the salt spray corrosion test method and conditions are:
  • the salt spray corrosion test is carried out according to the GB/T 2423.18-2012 standard.
  • the salt spray treatment conditions are: the solution used is 5% NaCl solution, the salt spray settlement: 1-2mL/80cm 2 /h, and the treatment time is 2h.
  • the humidity and heat storage conditions are: the temperature of the test chamber is 40°C, the humidity is 93% RH, and the test time is 22 hours. The above salt spray treatment and humidity and heat storage are repeated four times, and the total treatment time is 4 days.
  • the dumbbell-shaped dicyclopentadiene resin laminates made in the embodiment 1, embodiment 2 and comparative example 1 of the salt spray corrosion test of two cycles are carried out to the salt spray corrosion test of the third cycle, then take out the test Tensile and flexural properties, the test results are reported in Table 1 below.
  • the dumbbell-shaped dicyclopentadiene resin laminates made in the embodiment 1, embodiment 2 and comparative example 1 of the salt spray corrosion test of three cycles are carried out to the salt spray corrosion test of the fourth cycle, then take out the test Tensile and flexural properties, the test results are reported in Table 1 below.
  • the total test duration of the four cycles of the salt spray corrosion test is 28 days, reaching the severity level (5).
  • the corrosion resistance of dicyclopentadiene resin is characterized by tensile and bending performance attenuation. The specific results are shown in Table 1 below:
  • Example 2 After two salt spray corrosion test cycles, the tensile strength of the dicyclopentadiene laminate without graphene in Comparative Example 1 decreased by 16.90%, and the bending strength decreased by 9.61%.
  • Example 1 2 parts of graphene were added to the dicyclopentadiene laminate, the tensile strength decreased by 8.20%, and the bending strength decreased by 5.99%.
  • Example 2 the dicyclopentadiene laminate with 4 parts of graphene was added, the tensile strength decreased by 6.92%, and the bending strength decreased by 4.14%.
  • the tensile strength of the dicyclopentadiene laminate without graphene in Comparative Example 1 decreased by 27.81%, and the bending strength decreased by 18.23%.
  • Add 2 parts of graphene dicyclopentadiene laminates in Example 1 the tensile strength drops by 11.00%, and the bending strength drops by 10.43%.
  • Add 4 parts of graphene dicyclopentadiene laminates in Example 2 the tensile strength drops by 9.13%, and the bending strength drops by 6.89%.
  • Example 2 After 4 salt spray corrosion test cycles, the tensile strength of the dicyclopentadiene laminate without graphene in Comparative Example 1 decreased by 36.91%, and the bending strength decreased by 28.71%.
  • Example 1 the dicyclopentadiene laminate with 2 parts of graphene was added, the tensile strength decreased by 14.96%, and the bending strength decreased by 14.85%.
  • Add 4 parts of graphene dicyclopentadiene laminates in Example 2 the tensile strength drops by 11.69%, and the bending strength drops by 9.32%.

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Abstract

A graphene modified conjugated diene resin and a preparation method therefor and an application thereof. The graphene modified conjugated diene resin comprises a conjugated diene resin and graphene, the graphene is distributed on the surface of or inside the conjugated diene resin, and the conjugated diene resin comprises at least one of a dicyclopentadiene resin and a tricyclopentadiene resin. The graphene modified conjugated diene resin has excellent corrosion resistance, the mechanical strength retention rate of the graphene modified conjugated diene resin is 85% or above by means of a severe level-5 corrosion performance test, and the mechanical strength of the graphene modified conjugated diene resin meets the use requirements of materials for automobiles, rail transit, infrastructure construction and ocean engineering. Moreover, the graphene modified conjugated diene resin is low in viscosity, has surface air-drying property, and is suitable for large-scale prepreg production.

Description

一种石墨烯改性共轭二烯烃树脂及其制备方法和应用A kind of graphene modified conjugated diene resin and its preparation method and application 技术领域technical field
本发明属于材料领域,具体涉及一种石墨烯改性共轭二烯烃树脂及其制备方法和应用。The invention belongs to the field of materials, and in particular relates to a graphene-modified conjugated diene resin and a preparation method and application thereof.
背景技术Background technique
共轭二烯烃树脂经过自由基聚合得到的聚共轭二烯烃树脂是一种具有一定韧性与刚性的热固性聚合物,密度低,同时还具有耐水性和透明性,但由于活性双键的存在,耐腐蚀性较低,对于很多暴露在湿热和腐蚀的新能源的使用场景中,共轭二烯烃树脂虽然具有价格优势,但并不适用。而双环戊二烯是共轭二烯烃树脂中的典型产品,同样也存在该问题。The polyconjugated diene resin obtained by free radical polymerization of conjugated diene resin is a thermosetting polymer with certain toughness and rigidity, low density, water resistance and transparency, but due to the existence of active double bonds, Corrosion resistance is low. For many new energy use scenarios exposed to humidity, heat and corrosion, although conjugated diene resin has a price advantage, it is not suitable. While dicyclopentadiene is a typical product in conjugated diene resins, this problem also exists.
双环戊二烯作为一种固化速率快,价格低的原材料,同时密度仅为1.08kg/m3,在批量生产聚双环戊二烯上具有明显的成本优势和性能优势,但其耐腐蚀性是限制其应用的关键因素,为此改善聚双环戊二烯的耐腐蚀性能以及力学性能,提高其综合使用性能具有显著的经济价值和社会价值。As a raw material with fast curing rate and low price, dicyclopentadiene has a density of only 1.08kg/m3. It has obvious cost advantages and performance advantages in mass production of polydicyclopentadiene, but its corrosion resistance is the limit It is a key factor in its application, so improving the corrosion resistance and mechanical properties of polydicyclopentadiene and improving its comprehensive performance have significant economic and social value.
环戊二烯是高活性共轭二烯烃,主要来源于石油裂解过程中C5和C10的馏分,属于工业副产物。双环戊二烯熔点33.6℃,沸点170℃,是一类价格低廉的石油树脂,具有高活性和良好的相容性,可以用于橡胶的改性,降低环氧树脂的固化收缩性,提高涂料的黏附性,增强对颜料的湿润性,改善涂膜的流平性等。目前提高双环戊二烯化学稳定性的方法主要有催化加氢法,即在Ni等催化剂条件下,采用高温高压的工艺,通过H 2与双环戊二烯中的双键进行加成还原反应,从而提高双环戊二烯的化学稳定性,但该加成还原法的工艺复杂,收率较低,不适用于规模化生产应用。 Cyclopentadiene is a highly active conjugated diene, which is mainly derived from the C5 and C10 fractions in the process of petroleum cracking, and is an industrial by-product. Dicyclopentadiene has a melting point of 33.6°C and a boiling point of 170°C. It is a low-cost petroleum resin with high activity and good compatibility. It can be used for rubber modification, reducing the curing shrinkage of epoxy resin, and improving coating performance. Adhesion, enhance the wettability of the pigment, improve the leveling of the coating, etc. At present, the method for improving the chemical stability of dicyclopentadiene mainly includes catalytic hydrogenation, that is, under the conditions of a catalyst such as Ni, the process of high temperature and high pressure is adopted, and the addition and reduction reaction is carried out by H2 and the double bond in dicyclopentadiene. Thereby improving the chemical stability of dicyclopentadiene, but the process of the addition reduction method is complicated, the yield is low, and it is not suitable for large-scale production application.
发明内容Contents of the invention
为了克服上述现有技术存在的问题,本发明的目的之一在于提供一种石墨烯改性共轭二烯烃树脂。In order to overcome the above-mentioned problems in the prior art, one object of the present invention is to provide a graphene-modified conjugated diene resin.
本发明的目的之二在于提供一种石墨烯改性共轭二烯烃树脂的制备方法。The second object of the present invention is to provide a preparation method of graphene-modified conjugated diene resin.
本发明的目的之三在于提供一种石墨烯改性共轭二烯烃树脂在汽车、轨道交通、基础建设、海洋工程中的应用。The third object of the present invention is to provide the application of a graphene-modified conjugated diene resin in automobiles, rail transit, infrastructure construction, and marine engineering.
本发明的目的之四在于提供一种石墨烯改性共轭二烯烃树脂层压板。The fourth object of the present invention is to provide a graphene-modified conjugated diene resin laminate.
为了实现上述目的,本发明所采取的技术方案是:In order to achieve the above object, the technical scheme that the present invention takes is:
本发明第一方面提供了一种石墨烯改性共轭二烯烃树脂,包括共轭二烯烃树脂及石墨烯,所述石墨烯分布在共轭二烯烃树脂表面或内部,所述共轭二烯烃树脂包括双环戊二烯树脂、 三环戊二烯树脂中的至少一种。The first aspect of the present invention provides a graphene-modified conjugated diene resin, including conjugated diene resin and graphene, the graphene is distributed on the surface or inside of the conjugated diene resin, and the conjugated diene resin The resin includes at least one of dicyclopentadiene resin and tricyclopentadiene resin.
优选地,所述石墨烯为片层结构。Preferably, the graphene has a sheet structure.
石墨烯具有化学惰性、低极性和优异的耐腐蚀性能,加入本发明中的共轭二烯烃树脂中,石墨烯的低极性、小尺寸效应和大比表面积,使石墨烯易于向共轭二烯烃树脂表面迁移,使得共轭二烯烃树脂固化物的表层石墨烯含量高。同时石墨烯的片层堆叠作用,使石墨烯在共轭二烯烃树脂表面富集堆叠,形成耐盐雾腐蚀的阻隔层,防止了水汽渗透导致的材料内部侵蚀。Graphene has chemical inertness, low polarity and excellent corrosion resistance. Adding in the conjugated diene resin in the present invention, the low polarity, small size effect and large specific surface area of graphene make graphene easy to conjugate The surface migration of the diene resin results in a high content of graphene in the surface layer of the cured product of the conjugated diene resin. At the same time, the layer stacking effect of graphene makes graphene enriched and stacked on the surface of the conjugated diene resin, forming a barrier layer resistant to salt spray corrosion, which prevents internal erosion of the material caused by water vapor penetration.
优选的,所述石墨烯采用原料为XFSG03的石墨烯粉体;进一步优选地,所述石墨烯粉体的横向尺寸为10μm。石墨烯粉体加入到共轭二烯烃树脂中,在共轭二烯烃树脂固化过程中石墨烯粉体会向共轭二烯烃树脂内迁移并在共轭二烯烃树脂内形成片状的堆叠体,从而在共轭二烯烃树脂表面形成阻隔层。Preferably, the graphene is made of XFSG03 graphene powder; further preferably, the graphene powder has a lateral dimension of 10 μm. Graphene powder is added to the conjugated diene resin. During the curing process of the conjugated diene resin, the graphene powder will migrate into the conjugated diene resin and form a sheet-like stack in the conjugated diene resin. Thereby forming a barrier layer on the surface of the conjugated diene resin.
优选地,所述石墨烯与共轭二烯烃树脂的质量比为(0.01~5):100;进一步优选地,所述石墨烯与共轭二烯烃树脂的质量比为(1~4):100;再进一步优选地,所述石墨烯与共轭二烯烃树脂的质量比为(1.5~3):100;采用该比例的石墨烯和共轭二烯烃树脂,在低成本的情况下,石墨烯改性共轭二烯烃树脂仍然保持较好的耐腐蚀性能。Preferably, the mass ratio of the graphene to the conjugated diene resin is (0.01~5):100; further preferably, the mass ratio of the graphene to the conjugated diene resin is (1~4):100; again Further preferably, the mass ratio of described graphene and conjugated diene resin is (1.5~3):100; Adopt the graphene of this ratio and conjugated diene resin, in the case of low cost, graphene modified co- Conjugated diene resin still maintains good corrosion resistance.
优选地,所述石墨烯改性共轭二烯烃树脂还包括固化剂、偶联剂、内脱模剂、填料、增韧剂中的至少一种。Preferably, the graphene-modified conjugated diene resin further includes at least one of a curing agent, a coupling agent, an internal mold release agent, a filler, and a toughening agent.
优选地,所述石墨烯改性共轭二烯烃树脂由包括以下质量比的原料制得:共轭二烯烃树脂:石墨烯:固化剂:增韧剂:内脱模剂:偶联剂:填料为100:(0.01~5):(0.8~2.5):(2~4):(0.8~1.2):(0.8~1.2):(40~60)。Preferably, the graphene-modified conjugated diene resin is prepared from raw materials comprising the following mass ratio: conjugated diene resin: graphene: curing agent: toughening agent: internal mold release agent: coupling agent: filler It is 100: (0.01~5): (0.8~2.5): (2~4): (0.8~1.2): (0.8~1.2): (40~60).
优选地,所述共轭二烯烃树脂:固化剂的质量比为100:(1~2.5);进一步优选地,所述共轭二烯烃树脂:固化剂的质量比为100:(1~2)。Preferably, the mass ratio of the conjugated diene resin: curing agent is 100: (1-2.5); further preferably, the mass ratio of the conjugated diene resin: curing agent is 100: (1-2) .
优选地,所述共轭二烯烃树脂:增韧剂为100:(2~3.5);进一步优选地,所述共轭二烯烃树脂:增韧剂为100:(3~3.5)。Preferably, the conjugated diene resin:toughening agent ratio is 100:(2-3.5); further preferably, the conjugated diene resin:toughening agent ratio is 100:(3-3.5).
优选地,所述共轭二烯烃树脂:内脱模剂为100:(0.9~1.1);进一步优选地,所述共轭二烯烃树脂:内脱模剂为100:1。Preferably, the conjugated diene resin: internal mold release agent ratio is 100: (0.9˜1.1); further preferably, the conjugated diene resin: internal mold release agent ratio is 100:1.
优选地,所述共轭二烯烃树脂:偶联剂为100:(0.9~1.1);进一步优选地,所述共轭二烯烃树脂:偶联剂为100:1。Preferably, the conjugated diene resin:coupling agent ratio is 100:(0.9˜1.1); further preferably, the conjugated diene resin:coupling agent ratio is 100:1.
优选地,所述共轭二烯烃树脂:填料为100:(45~55);进一步优选地,所述共轭二烯烃树脂:偶联剂为100:(45~50)。Preferably, the ratio of the conjugated diene resin: filler is 100: (45-55); further preferably, the ratio of the conjugated diene resin: coupling agent is 100: (45-50).
优选的,所述双环戊二烯树脂为DC191树脂、DC196树脂、934树脂、3308树脂。Preferably, the dicyclopentadiene resin is DC191 resin, DC196 resin, 934 resin, 3308 resin.
优选地,所述内脱模剂为硬脂酸盐、气相二氧化硅、乙烯基硅油中的至少一种;进一步优选地,所述硬脂酸盐选自硬脂酸锌、硬脂酸钙、硬脂酸钡、硬脂酸镁、硬脂酸铝、硬脂酸镉、硬脂酸铅中的至少一种。采用内脱模剂,在脱模时更加容易脱模。Preferably, the internal release agent is at least one of stearate, fumed silicon dioxide, and vinyl silicone oil; further preferably, the stearate is selected from zinc stearate, calcium stearate , barium stearate, magnesium stearate, aluminum stearate, cadmium stearate, lead stearate at least one. The use of internal release agent makes it easier to release the mold during demoulding.
优选的,所述固化剂为TBPB自由基固化剂、BPO自由基固化剂、TBPO自由基固化剂。固化剂与树脂颗粒可在室温或加热情况下固化并得到具有一定力学强度的交联结构,该交联结构可以将石墨烯限制在共轭二烯烃树脂的表层,从而形成阻隔层。Preferably, the curing agent is TBPB free radical curing agent, BPO free radical curing agent, TBPO free radical curing agent. The curing agent and the resin particles can be cured at room temperature or under heating to obtain a cross-linked structure with a certain mechanical strength, and the cross-linked structure can confine graphene to the surface layer of the conjugated diene resin, thereby forming a barrier layer.
优选的,所述增韧剂选自氯代聚乙烯、氯磺化聚乙烯、聚氯丁二烯中的至少一种;再进一步优选地,所述氯代聚乙烯为CPE135A。增韧剂,例如氯代聚乙烯,作为热塑性材料,加入共轭二烯烃树脂(例如:双环戊二烯)中,加热(70℃左右)混匀后可提升共轭二烯烃树脂的粘度与固化物的韧性,便于石墨烯改性共轭二烯烃树脂成型。Preferably, the toughening agent is at least one selected from chlorinated polyethylene, chlorosulfonated polyethylene, and polychloroprene; still more preferably, the chlorinated polyethylene is CPE135A. Tougheners, such as chlorinated polyethylene, as thermoplastic materials, are added to conjugated diene resins (such as: dicyclopentadiene), heated (around 70°C) and mixed to increase the viscosity and curing of conjugated diene resins The toughness of the material facilitates the molding of graphene-modified conjugated diene resin.
优选的,所述偶联剂为KH550、KH560、KH570中的至少一种。偶联剂,如KH550,KH560和KH570等,带有一个三烷氧基(甲氧基或乙氧基)硅烷基团,可称其为单臂硅烷偶联剂。这种硅烷偶联剂在使用过程中硅基部分最大产生三个交联点,通过交联作用,使共轭二烯烃树脂内形成三维网状结构,从而将石墨烯限制在三维网状结构内,从而可以提升石墨烯与共轭二烯烃树脂的相容性,避免无法混溶。Preferably, the coupling agent is at least one of KH550, KH560, and KH570. Coupling agents, such as KH550, KH560 and KH570, etc., have a trialkoxy (methoxy or ethoxy) silane group, which can be called a single-arm silane coupling agent. During the use of this silane coupling agent, the silicon-based part produces a maximum of three cross-linking points. Through cross-linking, a three-dimensional network structure is formed in the conjugated diene resin, thereby confining graphene in the three-dimensional network structure. , so that the compatibility of graphene and conjugated diene resin can be improved to avoid immiscibility.
优选的,所述填料为CaCO 3、Al(OH) 3、MgCO 3中的至少一种。碳酸钙、氢氧化铝等填料可以对共轭二烯烃树脂进行补强,进一步提升石墨烯改性共轭二烯烃树脂的力学强度,尤其是可以提高石墨烯改性共轭二烯烃树脂的拉伸强度和弯曲强度。 Preferably, the filler is at least one of CaCO 3 , Al(OH) 3 , and MgCO 3 . Calcium carbonate, aluminum hydroxide and other fillers can reinforce the conjugated diene resin, and further improve the mechanical strength of the graphene-modified conjugated diene resin, especially the tensile strength of the graphene-modified conjugated diene resin. strength and flexural strength.
本发明第二方面提供了一种本发明第一方面提供的石墨烯改性共轭二烯烃树脂的制备方法,包括以下步骤:将所有原料加热并混合,制得所述的石墨烯改性共轭二烯烃树脂。The second aspect of the present invention provides a method for preparing the graphene-modified conjugated diene resin provided by the first aspect of the present invention, comprising the following steps: heating and mixing all raw materials to obtain the graphene-modified conjugated diene resin conjugated diene resins.
优选地,所述石墨烯改性共轭二烯烃树脂的制备方法具体为:将双环戊二烯树脂和氯代聚乙烯进行第一次混合,再依次加入石墨烯、固化剂、内脱模剂、偶联剂和填料进行第二次混合,制得所述的石墨烯改性共轭二烯烃树脂。Preferably, the preparation method of the graphene-modified conjugated diene resin is specifically: mixing dicyclopentadiene resin and chlorinated polyethylene for the first time, then adding graphene, curing agent, and internal mold release agent in sequence , coupling agent and filler are mixed for the second time to obtain the graphene-modified conjugated diene resin.
优选地,所述第一次混合步骤和/或第二次混合步骤是采用搅拌釜进行。Preferably, the first mixing step and/or the second mixing step is carried out by using a stirred tank.
优选地,所述第一次混合步骤的混合温度为55℃~85℃;进一步优选地,所述第一次混合步骤的混合温度为60℃~80℃;再进一步优选地,所述第一次混合步骤的混合温度为65℃~75℃。Preferably, the mixing temperature of the first mixing step is 55°C to 85°C; more preferably, the mixing temperature of the first mixing step is 60°C to 80°C; still more preferably, the first The mixing temperature in the secondary mixing step is 65°C to 75°C.
优选地,所述第一次混合步骤的混合时间为20~40min;进一步优选地,所述第一次混合步骤的混合时间为25~35min;所述第一次混合步骤的混合时间为30min。Preferably, the mixing time of the first mixing step is 20-40 minutes; further preferably, the mixing time of the first mixing step is 25-35 minutes; the mixing time of the first mixing step is 30 minutes.
优选地,所述第二次混合步骤的混合温度为45℃~80℃;进一步优选地,所述第二次混合步骤的混合温度为50℃~70℃;再进一步优选地,所述第二次混合步骤的混合温度为55℃~65℃。Preferably, the mixing temperature of the second mixing step is 45°C-80°C; more preferably, the mixing temperature of the second mixing step is 50°C-70°C; still more preferably, the second The mixing temperature in the secondary mixing step is 55°C to 65°C.
优选地,所述第二次混合步骤的混合时间为20~40min;进一步优选地,所述第二次混合步骤的混合时间为25~35min;所述第二次混合步骤的混合时间为30min。Preferably, the mixing time of the second mixing step is 20-40 minutes; further preferably, the mixing time of the second mixing step is 25-35 minutes; the mixing time of the second mixing step is 30 minutes.
本发明第三方面提供了一种本发明第一方面提供的石墨烯改性共轭二烯烃树脂在汽车、轨道交通、基础建设、海洋工程中的应用。The third aspect of the present invention provides an application of the graphene-modified conjugated diene resin provided in the first aspect of the present invention in automobiles, rail transit, infrastructure construction, and ocean engineering.
本发明第四方面提供了一种石墨烯改性共轭二烯烃树脂层压板,包括本发明第一方面提供的所述的石墨烯改性共轭二烯烃树脂。The fourth aspect of the present invention provides a graphene-modified conjugated diene resin laminate, including the graphene-modified conjugated diene resin provided by the first aspect of the present invention.
优选地,所述石墨烯改性共轭二烯烃树脂层压板还包括玻璃纤维。Preferably, the graphene-modified conjugated diene resin laminate further includes glass fibers.
优选地,所述石墨烯改性共轭二烯烃树脂的质量百分数为31%~47%。Preferably, the mass percentage of the graphene-modified conjugated diene resin is 31%-47%.
优选的,所述石墨烯改性共轭二烯烃树脂层压板采用以下制备方法制备,将石墨烯改性共轭二烯烃树脂与玻璃纤维混合并热压成型。Preferably, the graphene-modified conjugated diene resin laminate is prepared by the following preparation method. The graphene-modified conjugated diene resin is mixed with glass fibers and hot-pressed.
优选地,所述热压成型步骤所采用的热压温度为100℃~150℃;进一步优选地,所述热压成型步骤所采用的热压温度为110℃~140℃;再进一步优选地,所述热压成型步骤所采用的热压温度为110℃~130℃。Preferably, the hot pressing temperature used in the hot pressing forming step is 100°C to 150°C; further preferably, the hot pressing temperature used in the hot pressing forming step is 110°C to 140°C; still more preferably, The hot pressing temperature adopted in the hot pressing forming step is 110°C-130°C.
优选地,所述热压成型步骤所采用的热压时间为20~40min;进一步优选地,所述热压成型步骤所采用的热压时间为25~35min;再进一步优选地,所述热压成型步骤所采用的热压时间为30min。Preferably, the hot pressing time used in the hot pressing forming step is 20 to 40 minutes; further preferably, the hot pressing time used in the hot pressing forming step is 25 to 35 minutes; still more preferably, the hot pressing The hot pressing time adopted in the forming step is 30min.
优选地,所述玻璃纤维的面密度为400gsm。Preferably, the glass fibers have an areal density of 400 gsm.
优选地,所述石墨烯改性共轭二烯烃树脂层压板为海上发电平台用层压板、海洋浮岛用层压板、海洋石油钻井平台用层压板中的至少一种。Preferably, the graphene-modified conjugated diene resin laminate is at least one of laminates for offshore power generation platforms, laminates for ocean floating islands, and laminates for offshore oil drilling platforms.
本发明中的石墨烯改性共轭二烯烃树脂层压板可在高盐雾的海洋环境下长期使用,克服了不饱和共轭二烯烃树脂在海洋环境下使用周期短、易腐蚀失效的问题,在海上发电平台,海洋浮岛和海洋石油钻井平台具有广阔的应用前景和应用价值。The graphene-modified conjugated diene resin laminate in the present invention can be used for a long time in a marine environment with high salt spray, and overcomes the problems of short service life and easy corrosion and failure of unsaturated conjugated diene resin in a marine environment. It has broad application prospects and application value on offshore power generation platforms, ocean floating islands and offshore oil drilling platforms.
本发明的有益效果是:本发明的石墨烯改性共轭二烯烃树脂具有优异的耐腐蚀性能,经过严酷等级5级的腐蚀性能测试,其力学强度保有率在85%以上,力学强度满足汽车、轨道交通、基础建设、海洋工程用材料的使用要求。同时,本发明中的石墨烯改性共轭二烯烃树脂粘度低,具有表面气干性,适宜于大规模的预浸料生产。The beneficial effects of the present invention are: the graphene-modified conjugated diene resin of the present invention has excellent corrosion resistance, and after passing the corrosion performance test of the severe level 5, its mechanical strength retention rate is above 85%, and its mechanical strength meets the requirements of automobiles. , rail transit, infrastructure, ocean engineering materials use requirements. At the same time, the graphene-modified conjugated diene resin in the invention has low viscosity, has surface air-drying properties, and is suitable for large-scale prepreg production.
本发明中的制备方法通过物理共混将石墨烯加入共轭二烯烃树脂中,制备方法简单易操 作,原材料价格低廉,来源丰富,适合大批量推广应用。The preparation method in the present invention adds graphene into the conjugated diene resin through physical blending, the preparation method is simple and easy to operate, the raw material price is low, the source is abundant, and it is suitable for mass promotion and application.
附图说明Description of drawings
图1为实施例1中的石墨烯改性的双环戊二烯树脂的SEM图;Fig. 1 is the SEM figure of the dicyclopentadiene resin of graphene modification in embodiment 1;
图2为对比例1中层压板在盐雾腐蚀后的拉伸强度性能图;Fig. 2 is the tensile strength performance figure of laminated board in comparative example 1 after salt spray corrosion;
图3为实施例1中层压板在盐雾腐蚀后的拉伸强度性能图;Fig. 3 is the tensile strength performance figure of laminated board in embodiment 1 after salt spray corrosion;
图4为实施例2中层压板在盐雾腐蚀后的拉伸强度性能图;Fig. 4 is the tensile strength performance figure of laminated board in embodiment 2 after salt spray corrosion;
图5为对比例1中层压板在盐雾腐蚀后的弯曲强度性能图;Fig. 5 is the flexural strength performance figure of laminated board in comparative example 1 after salt spray corrosion;
图6为实施例1中层压板在盐雾腐蚀后的弯曲强度性能图;Fig. 6 is the performance figure of flexural strength of laminated board in embodiment 1 after salt spray corrosion;
图7为实施例2中层压板在盐雾腐蚀后的弯曲强度性能图;Fig. 7 is the flexural strength performance figure of laminated board in embodiment 2 after salt spray corrosion;
图8为实施例1中石墨烯改性的双环戊二烯树脂的结构。Fig. 8 is the structure of the dicyclopentadiene resin modified by graphene in embodiment 1.
具体实施方式Detailed ways
以下结合附图和实例对本发明的具体实施作进一步详细说明,但本发明的实施和保护不限于此。需要指出的是,以下若为有未特别详细说明之过程,均是本领域技术人员可参照现有技术实现或理解的。所用试剂或仪器未注明生产厂商者,视为可以通过市售购买得到的常规产品。The specific implementation of the present invention will be described in further detail below in conjunction with the accompanying drawings and examples, but the implementation and protection of the present invention are not limited thereto. It should be pointed out that, if there are any processes in the following that are not specifically described in detail, those skilled in the art can realize or understand with reference to the prior art. The reagents or instruments used were not indicated by the manufacturer, and they were regarded as conventional products that can be purchased from the market.
实施例1Example 1
本例中的石墨烯改性的双环戊二烯树脂,由包括以下重量份数的组分制得:100份双环戊二烯树脂、3份氯代聚乙烯、2份石墨烯、1份气相SiO 2、5份MgO、45份Al(OH) 3、1份硬脂酸锌、1份KH570、0.5份乙烯基硅油和1.5份TBPB自由基固化剂。 The graphene-modified dicyclopentadiene resin in this example is made from components comprising the following parts by weight: 100 parts of dicyclopentadiene resin, 3 parts of chlorinated polyethylene, 2 parts of graphene, 1 part of gas phase SiO 2 , 5 parts of MgO, 45 parts of Al(OH) 3 , 1 part of zinc stearate, 1 part of KH570, 0.5 parts of vinyl silicone oil and 1.5 parts of TBPB free radical curing agent.
本例中的石墨烯改性的双环戊二烯树脂按照以下制备方法制备,包括以下步骤:The graphene-modified dicyclopentadiene resin in this example is prepared according to the following preparation method, comprising the following steps:
将100份双环戊二烯树脂和3份氯代聚乙烯在70℃搅拌混合30min,再在60℃依次加入2份石墨烯、1份气相SiO 2、5份MgO、45份Al(OH) 3、1份硬脂酸锌、1份KH570、0.5份乙烯基硅油和1.5份TBPB(过苯甲酸叔丁酯)自由基固化剂,混合20min制得本例中的石墨烯改性的双环戊二烯树脂。 Stir and mix 100 parts of dicyclopentadiene resin and 3 parts of chlorinated polyethylene at 70°C for 30 minutes, then add 2 parts of graphene, 1 part of gas-phase SiO 2 , 5 parts of MgO, and 45 parts of Al(OH) 3 at 60 °C , 1 part of zinc stearate, 1 part of KH570, 0.5 part of vinyl silicone oil and 1.5 parts of TBPB (tert-butyl perbenzoate) free radical curing agent, mixed for 20 min to obtain the graphene-modified dicyclopentadiene in this example Vinyl resin.
测试本例中制得的石墨烯改性的双环戊二烯树脂的SEM图像,具体见图1,可以看出,图1中石墨烯是以层叠的形式分布在双环戊二烯树脂的表面。Test the SEM image of the graphene-modified dicyclopentadiene resin prepared in this example, specifically see Figure 1, as can be seen, graphene in Figure 1 is distributed on the surface of the dicyclopentadiene resin in a stacked form.
本发明通过物理共混将石墨烯加入双环戊二烯树脂中,由于石墨烯的低极性、小尺寸效应高比强度和大比表面积,在双环戊二烯树脂中易于向材料表面迁移。同时,双环戊二烯树脂在高温固化过程中,树脂的粘度下降,降低了石墨烯的迁移能垒,最终随着双环戊二烯树脂的固化,在双环戊二烯树脂表面形成石墨烯堆叠富集的阻隔层。此外,双环戊二烯树脂固 化后交联结构的形成,对表面石墨烯的富集具有稳定作用,形成了如图8所示的双环戊二烯树脂与石墨烯的结构。双环戊二烯树脂固化物的表层具有高石墨烯含量,石墨烯的片层堆叠作用,对高腐蚀含量的水气具有阻隔作用,防止了材料内部的侵蚀。The present invention adds graphene into the dicyclopentadiene resin through physical blending, and the graphene is easy to migrate to the material surface in the dicyclopentadiene resin due to its low polarity, small size effect, high specific strength and large specific surface area. At the same time, during the high-temperature curing process of dicyclopentadiene resin, the viscosity of the resin decreases, which reduces the migration energy barrier of graphene. Finally, with the curing of dicyclopentadiene resin, graphene stacks rich in carbon dioxide are formed on the surface of dicyclopentadiene resin. set of barrier layers. In addition, the formation of cross-linked structure after curing of dicyclopentadiene resin has a stabilizing effect on the enrichment of surface graphene, forming the structure of dicyclopentadiene resin and graphene as shown in Figure 8. The surface layer of the dicyclopentadiene resin cured product has a high graphene content, and the layer stacking effect of the graphene has a barrier effect on the water vapor with a high corrosion content, preventing the erosion inside the material.
实施例2Example 2
本例中的石墨烯改性的双环戊二烯树脂,由包括以下重量份数的组分制得:100份双环戊二烯树脂、3份氯代聚乙烯、4份石墨烯、1份气相SiO 2、5份MgO、45份Al(OH) 3、1份硬脂酸锌、1份KH570、0.5份乙烯基硅油和1.5份TBPB自由基固化剂。 The graphene-modified dicyclopentadiene resin in this example is made by the components comprising the following parts by weight: 100 parts of dicyclopentadiene resin, 3 parts of chlorinated polyethylene, 4 parts of graphene, 1 part of gas phase SiO 2 , 5 parts of MgO, 45 parts of Al(OH) 3 , 1 part of zinc stearate, 1 part of KH570, 0.5 parts of vinyl silicone oil and 1.5 parts of TBPB free radical curing agent.
本例中的石墨烯改性的双环戊二烯树脂按照以下制备方法制备,包括以下步骤:The graphene-modified dicyclopentadiene resin in this example is prepared according to the following preparation method, comprising the following steps:
将100份双环戊二烯树脂和3份氯代聚乙烯在70℃搅拌混合30min,再在60℃依次加入4份石墨烯、1份气相SiO 2、1份KH570、5份MgO、45份Al(OH) 3、1份硬脂酸锌、0.5份乙烯基硅油和1.5份TBPB(过苯甲酸叔丁酯)自由基固化剂,混合20min制得本例中的石墨烯改性的双环戊二烯树脂。 Stir and mix 100 parts of dicyclopentadiene resin and 3 parts of chlorinated polyethylene at 70°C for 30 minutes, then add 4 parts of graphene, 1 part of gas phase SiO 2 , 1 part of KH570, 5 parts of MgO, and 45 parts of Al at 60°C (OH) 3 , 1 part of zinc stearate, 0.5 part of vinyl silicone oil and 1.5 parts of TBPB (tert-butyl perbenzoate) free radical curing agent, mixed 20min to obtain the graphene-modified dicyclopentadiene in this example Vinyl resin.
对比例1Comparative example 1
本例与实施例1相比,区别之处在于:本例中不含有石墨烯,按照实施例1中的制备方法制得本例中的双环戊二烯树脂。Compared with Example 1, this example differs in that: this example does not contain graphene, and the dicyclopentadiene resin in this example is prepared according to the preparation method in Example 1.
性能测试:Performance Testing:
分别将实施例1、实施例2及对比例1中制得的树脂与面密度为400gsm(g/cm 2)的玻璃纤维平纹布混合制备成预浸料,然后通过模压工艺在120℃固化30min得到固含量39%的双环戊二烯树脂层压板,以制样机将双环戊二烯树脂层压板制成哑铃型拉伸样条和弯曲样条,然后分别测试由实施例1制得的层压板、实施例2制得的层压板和对比例1制得的层压板的拉伸强度、弯曲强度以及耐腐蚀性能。其中,弯曲强度和拉伸强度是按照ASTM D7264、ASTM D3039中记载的方法测试实施例1、实施例2和对比例1,将测试得到的拉伸强度和弯曲强度结果记录在下表1。 The resins prepared in Example 1, Example 2, and Comparative Example 1 were mixed with glass fiber plain cloth with an area density of 400 gsm (g/cm 2 ) to prepare prepregs, and then cured at 120°C for 30 minutes by molding Obtain the dicyclopentadiene resin laminated board of solid content 39%, with sample preparation machine, dicyclopentadiene resin laminated board is made into dumbbell-shaped tensile sample and bending sample, then test respectively the laminated board made by embodiment 1 1. Tensile strength, flexural strength and corrosion resistance of the laminate made in Example 2 and the laminate made in Comparative Example 1. Wherein, the flexural strength and tensile strength are tested in Example 1, Example 2 and Comparative Example 1 according to the methods recorded in ASTM D7264 and ASTM D3039, and the tensile strength and flexural strength results obtained by the test are recorded in Table 1 below.
然后,将实施例1、实施例2和对比例1中制得的哑铃型的双环戊二烯树脂层压板进行盐雾腐蚀试验,具体测试结果见图2至图7。由对比例1制得的层压板在盐雾腐蚀后的拉伸强度见图2所示,弯曲强度见图5所示。其中,图2中曲线(b)、曲线(a)、曲线(c)、曲线(e)及曲线(d)分别是层压板在未进行、进行1次、进行2次、进行3次、进行4次盐雾测试循环的拉伸强度曲线;图5中曲线(b)、曲线(a)、曲线(c)、曲线(d)及曲线(e)分别是层压板在未进行、进行1次、进行2次、进行3次、进行4次盐雾测试循环的弯曲强度曲线;由实施例1制得的层压板在盐雾腐蚀后的拉伸强度见图3所示,弯曲强度见图6所 示。其中,图3中曲线(b)、曲线(a)、曲线(e)、曲线(d)、曲线(c)为层压板在未进行、进行1次、进行2次、进行3次、进行4次盐雾测试循环时的拉伸强度曲线;图6中曲线(a)、曲线(c)、曲线(b)、曲线(d)及曲线(e)为层压板在未进行、进行1次、进行2次、进行3次、进行4次盐雾测试循环时的弯曲强度曲线。由实施例2制得的层压板在盐雾腐蚀后的拉伸强度见图4所示,弯曲强度见图7所示。其中,图4中曲线(a)、曲线(b)、曲线(d)、曲线(e)、曲线(c)为层压板在未进行、进行1次、进行2次、进行3次、进行4次盐雾测试时的拉伸强度曲线;图7中曲线(a)、曲线(b)、曲线(c)、曲线(d)及曲线(e)为层压板在未进行、进行1次、进行2次、进行3次、进行4次盐雾测试时的弯曲强度曲线。Then, the dumbbell-shaped dicyclopentadiene resin laminates prepared in Example 1, Example 2 and Comparative Example 1 were subjected to a salt spray corrosion test, and the specific test results are shown in FIGS. 2 to 7 . The tensile strength of the laminate prepared in Comparative Example 1 after salt spray corrosion is shown in FIG. 2 , and the flexural strength is shown in FIG. 5 . Among them, curves (b), curves (a), curves (c), curves (e) and curves (d) in Figure 2 are laminated boards in the absence of, 1 time, 2 times, 3 times and 3 times, respectively. Tensile strength curves of 4 salt spray test cycles; curve (b), curve (a), curve (c), curve (d) and curve (e) in Figure 5 are laminated boards without and once , carry out 2 times, carry out 3 times, carry out the flexural strength curve of 4 salt spray test cycles; The tensile strength of the laminate made by embodiment 1 after salt spray corrosion is shown in Figure 3, and the flexural strength is shown in Figure 6 shown. Among them, curves (b), curves (a), curves (e), curves (d) and curves (c) in Fig. 3 are laminated boards that are not processed, 1 time, 2 times, 3 times, 4 times Tensile strength curve during the second salt spray test cycle; curve (a), curve (c), curve (b), curve (d) and curve (e) in Figure 6 are laminates without, once, once, Bending strength curves when the salt spray test is performed 2 times, 3 times, and 4 times. The tensile strength of the laminate prepared in Example 2 after salt spray corrosion is shown in FIG. 4 , and the bending strength is shown in FIG. 7 . Among them, the curve (a), curve (b), curve (d), curve (e) and curve (c) in Figure 4 are laminated boards that are not processed, 1 time, 2 times, 3 times, 4 times Tensile strength curve during salt spray test; Curve (a), curve (b), curve (c), curve (d) and curve (e) in Fig. Bending strength curves when salt spray tests were performed 2 times, 3 times, and 4 times.
盐雾腐蚀测试方法及条件为:The salt spray corrosion test method and conditions are:
盐雾腐蚀试验参照GB/T 2423.18-2012标准进行测试,盐雾处理条件为:所用溶液为5%NaCl溶液,盐雾沉降量:1-2mL/80cm 2/h,处理时间2h。湿热贮存条件为:试验箱温度40℃,湿度93%RH,测试时间22h,将以上盐雾处理与湿热储存进行四次循环,总处理时间为4天。测试结束后在23℃±2℃,45%RH-55%RH(RH为相对湿度)下放置72h,总测试时长为7天,完成一个周期的盐雾腐蚀测试,取出测试实施例1、实施例2和对比例1中制得的哑铃型的双环戊二烯树脂层压板的拉伸和弯曲性能,测试结果记录在下表1。将经过一个周期的盐雾腐蚀测试的实施例1、实施例2和对比例1中制得的层压板进行第二个周期的盐雾腐蚀测试,然后取出测试拉伸和弯曲性能,测试结果记录在下表1。将经过二个周期的盐雾腐蚀测试的实施例1、实施例2和对比例1中制得的哑铃型的双环戊二烯树脂层压板进行第三个周期的盐雾腐蚀测试,然后取出测试拉伸和弯曲性能,测试结果记录在下表1。将经过三个周期的盐雾腐蚀测试的实施例1、实施例2和对比例1中制得的哑铃型的双环戊二烯树脂层压板进行第四个周期的盐雾腐蚀测试,然后取出测试拉伸和弯曲性能,测试结果记录在下表1。盐雾腐蚀测试四个循环的总测试时长为28天,达到严酷等级(5)级,同时以拉伸和弯曲性能衰减表征双环戊二烯树脂的耐腐蚀性能,具体结果见下表1: The salt spray corrosion test is carried out according to the GB/T 2423.18-2012 standard. The salt spray treatment conditions are: the solution used is 5% NaCl solution, the salt spray settlement: 1-2mL/80cm 2 /h, and the treatment time is 2h. The humidity and heat storage conditions are: the temperature of the test chamber is 40°C, the humidity is 93% RH, and the test time is 22 hours. The above salt spray treatment and humidity and heat storage are repeated four times, and the total treatment time is 4 days. After the test, place it at 23°C ± 2°C, 45%RH-55%RH (RH is relative humidity) for 72h, the total test duration is 7 days, complete a cycle of salt spray corrosion test, take out test example 1, implement The tensile and bending properties of the dumbbell-shaped dicyclopentadiene resin laminates prepared in Example 2 and Comparative Example 1 are recorded in Table 1 below. Carry out the salt spray corrosion test of the second cycle to the laminated boards made in embodiment 1, embodiment 2 and comparative example 1 through one cycle of salt spray corrosion test, then take out the test tensile and bending properties, test result record In Table 1 below. The dumbbell-shaped dicyclopentadiene resin laminates made in the embodiment 1, embodiment 2 and comparative example 1 of the salt spray corrosion test of two cycles are carried out to the salt spray corrosion test of the third cycle, then take out the test Tensile and flexural properties, the test results are reported in Table 1 below. The dumbbell-shaped dicyclopentadiene resin laminates made in the embodiment 1, embodiment 2 and comparative example 1 of the salt spray corrosion test of three cycles are carried out to the salt spray corrosion test of the fourth cycle, then take out the test Tensile and flexural properties, the test results are reported in Table 1 below. The total test duration of the four cycles of the salt spray corrosion test is 28 days, reaching the severity level (5). At the same time, the corrosion resistance of dicyclopentadiene resin is characterized by tensile and bending performance attenuation. The specific results are shown in Table 1 below:
表1弯曲强度和拉伸强度测试结果Table 1 Bending strength and tensile strength test results
Figure PCTCN2021131875-appb-000001
Figure PCTCN2021131875-appb-000001
Figure PCTCN2021131875-appb-000002
Figure PCTCN2021131875-appb-000002
由上表1可知,在经过1个盐雾腐蚀测试周期后,对比例1中未加石墨烯的双环戊二烯层压板,拉伸强度下降8.25%,弯曲强度下降3.49%。实施例1中加入2份石墨烯的改性双环戊二烯层压板,拉伸强度下降4.06%,弯曲强度下降2.87%。实施例2中加入4份石墨烯的改性双环戊二烯层压板,拉伸强度下降3.77%,弯曲强度下降1.86%,这表明片层石墨烯的加入提高了双环戊二烯层压板的耐腐蚀性能。It can be seen from Table 1 that after one salt spray corrosion test cycle, the tensile strength of the dicyclopentadiene laminate without graphene in Comparative Example 1 decreased by 8.25%, and the bending strength decreased by 3.49%. In Example 1, the modified dicyclopentadiene laminate with 2 parts of graphene was added, the tensile strength decreased by 4.06%, and the bending strength decreased by 2.87%. Add the modified dicyclopentadiene laminate of 4 parts of graphene in embodiment 2, tensile strength descends 3.77%, flexural strength descends 1.86%, this shows that the adding of sheet graphene has improved the resistance of dicyclopentadiene laminate corrosion performance.
在经过2个盐雾腐蚀测试周期后,对比例1中未加石墨烯的双环戊二烯层压板,拉伸强度下降16.90%,弯曲强度下降9.61%。实施例1中加入2份石墨烯的双环戊二烯层压板,拉伸强度下降8.20%,弯曲强度下降5.99%。实施例2中加入4份石墨烯的双环戊二烯层压板,拉伸强度下降6.92%,弯曲强度下降4.14%。After two salt spray corrosion test cycles, the tensile strength of the dicyclopentadiene laminate without graphene in Comparative Example 1 decreased by 16.90%, and the bending strength decreased by 9.61%. In Example 1, 2 parts of graphene were added to the dicyclopentadiene laminate, the tensile strength decreased by 8.20%, and the bending strength decreased by 5.99%. In Example 2, the dicyclopentadiene laminate with 4 parts of graphene was added, the tensile strength decreased by 6.92%, and the bending strength decreased by 4.14%.
在经过3个盐雾腐蚀测试周期后,对比例1中未加石墨烯的双环戊二烯层压板,拉伸强度下降27.81%,弯曲强度下降18.23%。实施例1中加入2份石墨烯的双环戊二烯层压板,拉伸强度下降11.00%,弯曲强度下降10.43%。实施例2中加入4份石墨烯的双环戊二烯层压板,拉伸强度下降9.13%,弯曲强度下降6.89%。After three salt spray corrosion test cycles, the tensile strength of the dicyclopentadiene laminate without graphene in Comparative Example 1 decreased by 27.81%, and the bending strength decreased by 18.23%. Add 2 parts of graphene dicyclopentadiene laminates in Example 1, the tensile strength drops by 11.00%, and the bending strength drops by 10.43%. Add 4 parts of graphene dicyclopentadiene laminates in Example 2, the tensile strength drops by 9.13%, and the bending strength drops by 6.89%.
在经过4个盐雾腐蚀测试周期后,对比例1中未加石墨烯的双环戊二烯层压板,拉伸强度下降36.91%,弯曲强度下降28.71%。实施例1中加入2份石墨烯的双环戊二烯层压板,拉伸强度下降14.96%,弯曲强度下降14.85%。实施例2中加入4份石墨烯的双环戊二烯层压板,拉伸强度下降11.69%,弯曲强度下降9.32%。After 4 salt spray corrosion test cycles, the tensile strength of the dicyclopentadiene laminate without graphene in Comparative Example 1 decreased by 36.91%, and the bending strength decreased by 28.71%. In Example 1, the dicyclopentadiene laminate with 2 parts of graphene was added, the tensile strength decreased by 14.96%, and the bending strength decreased by 14.85%. Add 4 parts of graphene dicyclopentadiene laminates in Example 2, the tensile strength drops by 11.69%, and the bending strength drops by 9.32%.
由以上分析可知,随着腐蚀时间的延长,对比例1中的双环戊二烯层压板预浸料的力学 性能下降幅度逐渐增加,这是因为材料内层被腐蚀侵蚀,并出现了烛芯扩散效应,导致对材料的腐蚀加剧。加入石墨烯后的实施例1和实施例2中的双环戊二烯层压板的力学性能下降呈减缓趋势,这是因为石墨烯的改性对双环戊二烯层压板表层的隔绝作用,阻断了腐蚀成分对材料内层的腐蚀,力学性能下降明显低于未加入石墨烯的双环戊二烯层压板。当石墨烯加入量从2份提升至4份后,性能保留率有一定的提升,但提升幅度较低。From the above analysis, it can be seen that as the corrosion time prolongs, the decline in the mechanical properties of the dicyclopentadiene laminate prepreg in Comparative Example 1 gradually increases. This is because the inner layer of the material is corroded and wick diffusion occurs. effect, resulting in increased corrosion of the material. The decline in the mechanical properties of the dicyclopentadiene laminate in Example 1 and Example 2 after adding graphene tends to slow down, because the modification of graphene has an insulating effect on the surface of the dicyclopentadiene laminate, blocking The corrosion of the inner layer of the material by the corrosive components is eliminated, and the decline in mechanical properties is significantly lower than that of the dicyclopentadiene laminate without graphene. When the amount of graphene added increases from 2 parts to 4 parts, the performance retention rate has a certain improvement, but the improvement rate is low.
上面对本发明实施例作了详细说明,但是本发明不限于上述实施例,在所属技术领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下作出各种变化。此外,在不冲突的情况下,本发明的实施例及实施例中的特征可以相互组合。The embodiments of the present invention have been described in detail above, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those of ordinary skill in the art without departing from the gist of the present invention. In addition, the embodiments of the present invention and the features in the embodiments can be combined with each other if there is no conflict.

Claims (10)

  1. 一种石墨烯改性共轭二烯烃树脂,其特征在于:包括共轭二烯烃树脂及石墨烯,所述石墨烯分布在共轭二烯烃树脂表面或内部,所述共轭二烯烃树脂包括双环戊二烯树脂、三环戊二烯树脂中的至少一种。A graphene-modified conjugated diene resin, characterized in that: it includes a conjugated diene resin and graphene, the graphene is distributed on the surface or inside of the conjugated diene resin, and the conjugated diene resin includes a bicyclic At least one of pentadiene resin and tricyclopentadiene resin.
  2. 根据权利要求1所述的石墨烯改性共轭二烯烃树脂,其特征在于:所述石墨烯为片层结构。The graphene-modified conjugated diene resin according to claim 1, characterized in that: the graphene has a lamellar structure.
  3. 根据权利要求1或2所述的石墨烯改性共轭二烯烃树脂,其特征在于:所述石墨烯与共轭二烯烃树脂的质量比为(0.01~5):100。The graphene-modified conjugated diene resin according to claim 1 or 2, characterized in that: the mass ratio of the graphene to the conjugated diene resin is (0.01-5):100.
  4. 根据权利要求1所述的石墨烯改性共轭二烯烃树脂,其特征在于:所述石墨烯改性共轭二烯烃树脂还包括固化剂、偶联剂、内脱模剂、填料、增韧剂中的至少一种。Graphene-modified conjugated diene resin according to claim 1, is characterized in that: described graphene-modified conjugated diene resin also comprises curing agent, coupling agent, internal release agent, filler, toughening at least one of the agents.
  5. 根据权利要求4所述的石墨烯改性共轭二烯烃树脂,其特征在于:所述石墨烯改性共轭二烯烃树脂由包括以下质量比的原料制得:共轭二烯烃树脂:石墨烯:固化剂:增韧剂:内脱模剂:偶联剂:填料为100:(0.01~5):(0.8~2.5):(2~4):(0.8~1.2):(0.8~1.2):(40~60)。The graphene-modified conjugated diene resin according to claim 4, wherein: the graphene-modified conjugated diene resin is made from raw materials comprising the following mass ratio: conjugated diene resin: graphene : Curing agent: Toughener: Internal release agent: Coupling agent: Filler is 100: (0.01~5): (0.8~2.5): (2~4): (0.8~1.2): (0.8~1.2) : (40~60).
  6. 根据权利要求4或5所述的石墨烯改性共轭二烯烃树脂,其特征在于:所述内脱模剂为硬脂酸盐、气相二氧化硅、乙烯基硅油中的至少一种。The graphene-modified conjugated diene resin according to claim 4 or 5, characterized in that: the internal mold release agent is at least one of stearate, fumed silica, and vinyl silicone oil.
  7. 根据权利要求4或5所述的石墨烯改性共轭二烯烃树脂,其特征在于:所述增韧剂为氯代聚乙烯、氯磺化聚乙烯、聚氯丁二烯中的至少一种。The graphene-modified conjugated diene resin according to claim 4 or 5, characterized in that: the toughening agent is at least one of chlorinated polyethylene, chlorosulfonated polyethylene, and polychloroprene .
  8. 根据权利要求4或5所述的石墨烯改性共轭二烯烃树脂,其特征在于:所述固化剂为TBPB自由基固化剂。The graphene-modified conjugated diene resin according to claim 4 or 5, characterized in that: the curing agent is a TBPB radical curing agent.
  9. 权利要求4至8任一项所述的石墨烯改性共轭二烯烃树脂的制备方法,其特征在于:包括以下步骤:将所有原料加热并混合,制得所述的石墨烯改性共轭二烯烃树脂。The preparation method of the graphene-modified conjugated diene resin according to any one of claims 4 to 8, characterized in that: comprising the following steps: heating and mixing all raw materials to obtain the graphene-modified conjugated diene resin diene resins.
  10. 权利要求1至8任一项所述的石墨烯改性共轭二烯烃树脂在汽车、轨道交通、基础建设、海洋工程中的应用。The application of the graphene-modified conjugated diene resin described in any one of claims 1 to 8 in automobiles, rail transit, infrastructure construction, and ocean engineering.
PCT/CN2021/131875 2021-11-09 2021-11-19 Graphene modified conjugated diene resin and preparation method therefor and application thereof WO2023082310A1 (en)

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