WO2023080217A1 - 測定装置及び測定方法 - Google Patents
測定装置及び測定方法 Download PDFInfo
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- WO2023080217A1 WO2023080217A1 PCT/JP2022/041248 JP2022041248W WO2023080217A1 WO 2023080217 A1 WO2023080217 A1 WO 2023080217A1 JP 2022041248 W JP2022041248 W JP 2022041248W WO 2023080217 A1 WO2023080217 A1 WO 2023080217A1
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- frequency
- vibration
- measurement target
- amplitude
- target portion
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- 238000005259 measurement Methods 0.000 title claims abstract description 203
- 238000000691 measurement method Methods 0.000 title description 5
- 239000000853 adhesive Substances 0.000 claims abstract description 110
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Images
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/17—Systems in which incident light is modified in accordance with the properties of the material investigated
- G01N21/55—Specular reflectivity
- G01N21/552—Attenuated total reflection
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N19/00—Investigating materials by mechanical methods
- G01N19/04—Measuring adhesive force between materials, e.g. of sealing tape, of coating
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/17—Systems in which incident light is modified in accordance with the properties of the material investigated
- G01N21/21—Polarisation-affecting properties
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/17—Systems in which incident light is modified in accordance with the properties of the material investigated
- G01N21/25—Colour; Spectral properties, i.e. comparison of effect of material on the light at two or more different wavelengths or wavelength bands
- G01N21/31—Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry
- G01N21/35—Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using infrared light
- G01N21/3581—Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using infrared light using far infrared light; using Terahertz radiation
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/94—Investigating contamination, e.g. dust
Definitions
- the present disclosure relates to a measuring device and a measuring method.
- Non-destructive inspection refers to an inspection technology that examines the status of defects or deterioration inside or on the surface of a sample without destroying it.
- Patent Literature 1 describes a technique related to non-destructive inspection for determining interlayer adhesive strength of a multilayer sample.
- An object of the present disclosure is to provide a measuring device and a measuring method capable of improving the accuracy of measuring the adhesive strength between layers.
- an electromagnetic wave is applied from an electromagnetic wave output source to a sample having a first layer and a second layer adjacent to each other to which vibration is applied at a predetermined vibration frequency.
- output receive a reflected wave of the electromagnetic wave from the measurement target portion at the interface between the first layer and the second layer, and determine the frequency or amplitude of the vibration of the measurement target portion based on the reflected wave and measuring the adhesive strength of the part to be measured based on the frequency or the amplitude of the vibration of the part to be measured calculated based on the reflected wave.
- the measuring device acquires the frequency or amplitude of the vibration of the measurement target portion to measure the adhesive strength in a state where the strength of the adhesive strength at the interface is exposed by the vibration, so the adhesive strength between the layers can be measured with high accuracy.
- the vibration of the measurement target portion acquires the frequency or amplitude of the vibration of the measurement target portion to measure the adhesive strength in a state where the strength of the adhesive strength at the interface is exposed by the vibration, so the adhesive strength between the layers can be measured with high accuracy.
- the controller measures the adhesive strength of the measurement target portion based on the frequency spectrum of the vibration of the measurement target portion in a frequency band including frequencies different from the vibration frequency. In this way, the measuring device can measure the adhesive strength of the part to be measured with higher accuracy by referring to the frequency spectrum of the vibration of the part to be measured in a frequency band that includes frequencies different from the vibration frequency of the sample. It is possible.
- the control unit calculates the frequency or amplitude of vibration of the measurement target portion based on the reflected wave based on Doppler measurement.
- the measuring device can reduce the influence of background noise by using Doppler measurement, and can measure the adhesive strength of the measurement target portion with higher accuracy.
- the controller causes the laser light source to output a P-polarized laser as the electromagnetic wave to the sample at Brewster's angle.
- the control unit outputs the electromagnetic wave to the sample to which vibration is applied at a first vibration frequency as the predetermined vibration frequency, calculating a first frequency or first amplitude, which is the frequency or amplitude of the vibration of the measurement target portion, based on the reflected wave of the electromagnetic wave from the measurement target portion of the sample to which vibration is applied in the preliminarily outputting the electromagnetic wave to the sample to which vibration is applied at a second vibration frequency as a predetermined vibration frequency; A second frequency or a second amplitude, which is the frequency or amplitude of the vibration of the part to be measured, is calculated based on the reflected wave of the electromagnetic wave, and the first frequency and the second frequency, and the first amplitude and the second amplitude, the adhesive strength of the measurement target portion is measured.
- the measuring device measures the frequency or amplitude of the reflected wave from the sample to which the vibration of the first vibration frequency is applied and the reflected wave from the sample to which the vibration of the second vibration frequency is applied. may be used in combination with the frequency or amplitude of Therefore, the measuring device can measure the adhesive strength of the part to be measured with higher accuracy.
- the control unit outputs electromagnetic waves toward each of a plurality of measurement target portions at an interface between the first layer and the second layer, Receiving reflected waves of the electromagnetic waves from each of the portions, analyzing the reflected waves from the portions to be measured for each of the plurality of portions to be measured, and calculating the frequency or amplitude of vibration of the portions to be measured and, for each of the plurality of measurement target portions, based on a comparison of the frequency or amplitude of the vibration of the measurement target portion and the average value of the vibration frequency or amplitude of the plurality of measurement target portions, the measurement target portion Measure the adhesive strength of
- the measuring device measures the frequency or amplitude of vibration of a plurality of measurement target portions, and compares the vibration frequency or amplitude of the plurality of measurement target portions with the average value of the vibration frequency or amplitude, and determines the adhesive strength of a certain measurement target portion. By measuring , it is possible to further improve the measurement accuracy.
- the control section controls the sample, in which the second layer is provided with an additive that increases the reflectance of electromagnetic waves of a first frequency, from the first electromagnetic wave output source. An electromagnetic wave of the first frequency is output.
- the measuring device can receive a reflected wave with a high reflected intensity from the second layer, and the adhesive strength of the portion to be measured existing at the interface between the first layer and the second layer can be measured with higher accuracy. It is possible to measure
- control unit controls the sample further including a third layer adjacent to the second layer, to which an additive that increases the reflectance of electromagnetic waves of a second frequency is added.
- the electromagnetic wave of the second frequency is output from the second electromagnetic wave output source, and the electromagnetic wave of the second frequency is emitted from the measurement target portion at the interface between the second layer and the third layer.
- the measuring device can receive a reflected wave with a high reflected intensity from the third layer, and the adhesive strength of the portion to be measured existing at the interface between the second layer and the third layer can be measured with high accuracy. It is possible to measure
- the control unit outputs, from the third electromagnetic wave output source, an electromagnetic wave of a third frequency that is reflected by a specific foreign object, and the electromagnetic wave of the third frequency is reflected Presence of the specific foreign matter in the sample is determined in response to receiving the wave from the sample. Therefore, the measurement device can determine the presence or absence of foreign matter in the sample.
- the measurement method of the measurement device wherein the controller controls the vibration of the first layer and the second layer adjacent to each other to which vibration is applied at a predetermined vibration frequency. outputting an electromagnetic wave from an electromagnetic wave output source to a sample having the calculating the frequency or amplitude of the vibration of the measurement target portion based on the reflected wave; and calculating the measurement target portion based on the frequency or the amplitude of the vibration of the measurement target portion calculated based on the reflected wave. and measuring the adhesion strength of the.
- the measurement method acquires the frequency or amplitude of the vibration of the measurement target part to measure the adhesive strength in a state where the strength of the adhesive strength at the interface is surfaced by the vibration, so the adhesive strength between the layers can be measured with high accuracy. can be measured by
- FIG. 2 is a flow chart showing an example of a measurement procedure by the measurement device of FIG. 1;
- FIG. FIG. 2 is a diagram schematically showing how a laser beam is output from the measuring device of FIG. 1 to a sample at a Brewster angle;
- FIG. 4 is a diagram schematically showing how a laser beam is reflected from a sample including an adherend to which an additive is applied.
- FIG. 4 is a diagram schematically showing how a laser beam is reflected from a sample including an adherend to which an additive is applied.
- FIG. 4 is a diagram schematically showing how a laser beam is reflected from a sample including an adherend to which an additive is applied.
- a system outputs electromagnetic radiation to a multilayer sample and analyzes the electromagnetic radiation reflected by the sample or transmitted through the sample to determine the interlayer distance of the multilayer sample. Determine bond strength.
- a comparative system includes a transmitter that outputs electromagnetic radiation to a sample, a receiver that receives electromagnetic radiation reflected by or transmitted through the sample, and a data acquisition device.
- a comparative system determines the adhesive strength between the first layer and the second layer based on the waveform of the electromagnetic radiation reflected from or transmitted through the sample.
- the system according to the comparative example outputs electromagnetic radiation from the outside to a stationary sample and determines the adhesive strength based on the waveform of the reflected electromagnetic radiation, etc.
- the first layer and the second layer are weak. It was difficult to accurately distinguish between the case of adhesion and the case of strong adhesion. Therefore, it was difficult for the system according to the comparative example to measure the adhesive strength between the layers of the sample with high accuracy. Accordingly, the present disclosure describes a measuring apparatus and method capable of measuring the adhesive strength between layers with high accuracy.
- the measurement apparatus irradiates electromagnetic waves to a sample, which is a measurement target made up of multiple layers, while vibrating the sample.
- the measuring device detects the frequency, amplitude, etc. of the vibration of the interface at the measurement point from the reflected wave, and measures the adhesive strength at the interface of the adherend.
- the measuring apparatus measures the adhesive strength according to the vibration characteristics of the measurement point detected from the reflected wave from the vibrating sample, the adhesive strength between the layers can be measured with high accuracy. It is possible to measure
- FIG. 1 is a diagram showing a schematic configuration of a measurement system 100 including a measurement device 20 according to one embodiment.
- a measurement system 100 includes a measurement device 20 and a terminal device 16 .
- the measurement system 100 measures the adhesive strength between layers in a sample 30 composed of a plurality of plate-like layers.
- the sample 30 includes an adherend 33 as a third layer, an adhesive 32 as a second layer, and a is provided.
- the adherends 31 and 33 are plate-shaped resins that are adhered to each other with an adhesive 32 provided therebetween.
- the adherends 31 and 33 may be made of, for example, polypropylene or polyethylene.
- the material of the adhesive 32 may be any material as long as it adheres the adherends 31 and 33.
- a water-based adhesive, a solvent-based adhesive, a chemical reaction adhesive, or a hot-melt adhesive may be used. It may be used as an agent or the like.
- the surfaces of the adherends 31 and 33 and the adhesive 32 all have planar shapes extending in the horizontal direction, and the adherends 33, the adhesive 32, and the adherend 31 move from vertically downward to vertically upward.
- the shape and arrangement of the sample 30 are not limited to this.
- the surfaces of the adherends 31 and 33 and the adhesive 32 may have curved shapes.
- the surface of at least one of the adherends 31 and 33 and the adhesive 32 may be arranged so as to have a certain inclination with respect to the horizontal plane.
- the sample 30 may be, for example, an aircraft housing, a building wall, or the like.
- the measuring device 20 includes a measuring device main body 12 and a vibrator 15.
- the measuring device main body 12 and the vibrator 15 are placed on the surface of the adherend 31 .
- the measurement device main body 12 is installed vertically above the measurement target portion 35 in the sample 30, irradiates the sample 30 with electromagnetic waves, analyzes the reflected wave from the sample 30, and measures the adhesive strength at the measurement target portion 35. do.
- a measurement target portion 35 exists within the adhesive 32 between the adherends 31 and 33 .
- the vibrator 15 is a device that vibrates the sample 30 when the measuring device main body 12 transmits and receives electromagnetic waves.
- the vibrator 15 may vibrate the sample 30 by, for example, outputting sound waves including ultrasonic waves.
- the transducer 15 may use a phased array or laser material ablation to output sound waves and vibrate the sample 30 .
- FIG. 1 shows an example in which the sample 30 is vibrated in contact with the adherend 31, which is the laser irradiation surface. good.
- the vibrator 15 may vibrate the sample 30 from the side of the sample 30 or the adherend 33 located on the opposite side of the irradiation surface.
- the vibrator 15 may vibrate only a specific portion by scanning the position where the measurement target portion 35 exists in the depth direction using a phased array or the like. Further, although one oscillator 15 applies vibration to the sample 30 in FIG. 1 , a plurality of oscillators 15 may apply vibration to the sample 30 .
- the measuring device main body 12 includes a movable section 1 (1a, 1b), an optical section 10, an electric/electronic section 11, a control section 13, and a data processing section .
- the movable part 1 (1a, 1b) includes any movable structure capable of improving the portability of the measuring device main body 12. As shown in FIG.
- the movable part 1 (1a, 1b) may include a tire attached to the measuring device main body 12.
- the measuring device main body 12 is movable on the surface of the adherend 31 by means of tires or the like that constitute the movable portion 1 (1a, 1b).
- the movable part 1 (1a, 1b) moves the measuring device main body 12 so that the irradiation position of the electromagnetic wave on the sample 30 can be scanned.
- the optical section 10 irradiates the sample 30 with electromagnetic waves, receives reflected waves from the sample 30, and outputs the reflected waves to the electric/electronic section 11 as electrical signals.
- An example in which the optical unit 10 is provided with an optical system for measuring the frequency, amplitude, etc. of the vibration in the measurement target portion 35 by optical Doppler measurement will be described below.
- the method of measurement is not limited to this. For example, if the amplitude of the vibration of the part 35 to be measured is greater than a predetermined value, or if the frequency of the vibration is greater than a predetermined value, the measuring device 20 simply determines the phase shift of the reflected wave. The frequency, amplitude, etc. of vibration may be measured.
- the optical unit 10 includes a lens 2, a mirror 3, a beam splitter 4 (4a, 4b, 4c), an acousto-optic modulator (hereinafter referred to as “AOM”) 5, an optical signal/electrical signal (hereinafter (referred to as “O/E”), and a laser source 7 .
- AOM acousto-optic modulator
- O/E optical signal/electrical signal
- the laser light source 7 as an electromagnetic wave output source outputs laser as electromagnetic waves.
- the laser light source 7 may be configured by a light-emitting device capable of outputting a laser in a frequency band closer to the frequency band in which the resin forming the adherend 31 has high permeability.
- the laser band may be, for example, about 0.1 THz to 10 THz, or microwave, millimeter wave, or terahertz wave.
- f the frequency of the laser output from the laser light source 7
- the laser signal wave output by the laser light source 7 acts as a carrier wave for transmitting information indicating the vibration of the measurement target portion 35 by the vibrator 15 .
- the laser output from the laser light source 7 is split into two by the beam splitter 4b.
- the beam splitter 4b Of the two laser beams split by the beam splitter 4b, one laser beam is guided to the AOM 5 and the other laser beam is guided to the beam splitter 4a.
- the beam splitter 4 (4a, 4b, 4c) may be, for example, a half mirror.
- the AOM 5 shifts the frequency f of the laser input through the beam splitter 4b to the frequency f+ foff .
- the offset frequency f off is selected from a range of values such that the laser of frequency f+f off penetrates the resin forming the adherend 31 .
- the frequency shifted laser in AOM 5 is directed to beam splitter 4c.
- the laser beam input from the AOM 5 to the beam splitter 4 c is transmitted through the beam splitter 4 c , and is incident on the adherend 31 after the focal position is adjusted by the lens 2 .
- the laser incident on the adherend 31 passes through the adherend 31 and is reflected at the measurement target portion 35 within the adhesive 32 .
- the reflected wave includes frequency components of f+f off ⁇ f d reflecting the vibration of the measurement target portion 35 .
- f d is the amount of change in the frequency of the laser displaced by the vibration of the part 35 to be measured, and is equal to the vibration frequency of the part 35 to be measured.
- the reflected wave reflected by the measurement target portion 35 is focused by the lens 2 and enters the beam splitter 4c.
- the lens 2 adjusts the focal positions of both the laser as the incident wave applied to the sample 30 and the reflected wave from the sample 30. may be provided with separate lenses.
- the reflected wave incident on the beam splitter 4 c is reflected by the beam splitter 4 c and guided to the mirror 3 .
- the mirror 3 reflects the input reflected wave and guides it to the beam splitter 4a.
- the reflected wave containing the frequency components of f+f off ⁇ f d guided to the beam splitter 4 a passes through the beam splitter 4 a and is led to the O/E converter 6 .
- the laser of frequency f guided from beam splitter 4 b to beam splitter 4 a is reflected at beam splitter 4 a and guided to O/E converter 6 .
- the O/E converter 6 photoelectrically converts the input optical signal and outputs a current signal. Since the polarity of the laser output from the laser light source 7 is inverted when it is reflected by the measurement target portion 35, the O/E converter 6 converts the reflected wave containing the frequency components of f+ foff ⁇ fd to the laser of frequency f. and the component of frequency f cancel each other. Therefore, the O/E converter 6 outputs a current signal reflecting the frequency f off ⁇ f d . As described above, in the present embodiment, the optical unit 10 causes the reflected light frequency-shifted by the vibration of the AOM 5 and the sample 30 to interfere with the laser as the reference light output from the laser light source 7, thereby heterodyning the sample 30.
- the detection of the signal associated with the vibration of the sample 30 is not limited to such a heterodyne method.
- the mirror 3 may be vibrated at the frequency f off so that the reflected wave from the measurement target portion 35 contains frequency components changed by f off .
- the O/E converter 6 outputs a current signal containing frequency components of f off ⁇ f d to the electrical/electronic unit 11 .
- the electrical/electronic unit 11 analyzes the current signal of frequency f off ⁇ f d input from the O/E converter 6 of the optical unit 10 to calculate the frequency and amplitude of vibration in the measurement target portion 35 .
- the electric/electronic section 11 comprises an F/V (Frequency/Voltage) converter 8 and a frequency/amplitude calculator 9 .
- the F/V converter 8 outputs to the frequency/amplitude calculator 9 a voltage signal corresponding to the frequency f off ⁇ f d of the current signal input from the O/E converter 6 .
- the frequency/amplitude calculator 9 calculates the frequency, amplitude, etc. of vibration in the measurement target portion 35 from the voltage signal input from the F/V converter 8 .
- the frequency/amplitude calculator 9 performs frequency modulation (FM) on the current i output from the O/E converter 6 to calculate the frequency f off + ⁇ of the current i. ⁇ can be measured by obtaining the difference from the offset frequency f off .
- t time
- V 0 is the amplitude of the velocity of the part 35 to be measured vibrating
- ⁇ is the wavelength of the light source
- Equation (1) the frequency change f d is the same as the vibration frequency of the measurement target portion 35 . Therefore, the frequency/amplitude calculator 9 can obtain the vibration frequency f d of the measurement target portion 35 based on the frequency of ⁇ . Further, since the frequency change ⁇ is proportional to the moving speed of the measurement target portion 35, the frequency/amplitude calculator 9 can calculate the amplitude of the measurement target portion 35 by integrating ⁇ .
- the measurement device 20 measures the frequency, amplitude, etc. of vibration in the measurement target portion 35 directly below the points from a plurality of points on the surface of the adherend 31, and analyzes the measurement data.
- the data processing unit 14 of the measurement device main body 12 is an arithmetic device that executes such data arithmetic processing.
- the control unit 13 controls the operation of each component of the measuring device 20 .
- the control unit 13 may control each operation related to laser irradiation by the laser light source 7 , vibration of the oscillator 15 , and measurement data analysis by the data processing unit 14 .
- the measuring device 20 can specify in advance the range in which the measuring device main body 12 scans the adherend 31 in order to measure the frequency, amplitude, etc. of vibration in a plurality of measurement target portions 35 corresponding to a plurality of points. may When such a scanning range is specified, the control unit 13 controls the operation of the movable unit 1 (1a, 1b) to move the measuring device main body 12 to each point to be measured, and The frequency, amplitude, etc.
- Control unit 13 includes one or more processors.
- a "processor” is a general-purpose processor or a dedicated processor specialized for a particular process, but is not limited to these.
- the functions of the measurement device 20 may be realized by causing the processor included in the control unit 13 to execute a program that can be used to cause the measurement system 100 according to this embodiment to function.
- the terminal device 16 is an information processing device that receives an instruction input from the user regarding the operation of the measuring device 20 .
- the terminal device 16 may be implemented by a general-purpose device such as a PC (personal computer), tablet, or smart phone, or by a dedicated device.
- the terminal device 16 Upon receiving an instruction input from the user, the terminal device 16 issues a measurement execution command (command) according to the contents of the instruction input, and outputs the command to the data processing section 14 of the measurement device 20 .
- the data processing unit 14 outputs the input measurement execution command to the control unit 13 .
- the control unit 13 controls the operation of each component of the measuring device 20 including setting, starting and stopping the operation of the laser light source 7 and the transducer 15 according to the measurement execution command.
- FIG. 2 is a flow chart showing an example of a measurement procedure by the measuring device 20 of FIG. FIG. 2 switches the vibration frequency of the vibrator 15 between a plurality of values at each of a plurality of measurement points of the adherend 31, and detects the vibration frequency, amplitude, etc. of the measurement target portion 35 for each vibration frequency.
- an example of the operation procedure for measuring the adhesive strength is shown.
- the measuring device 20 detects the frequency, amplitude, etc. of vibration in the measurement target portion 35 when vibrations of frequencies of 10 kHz, 15 kHz, and 20 kHz are applied at each of a plurality of predetermined measurement points. , the bond strength may be measured.
- Such a vibration frequency range may be determined according to, for example, the difference between the elastic modulus of the material (for example, the adherends 31 and 33) and the elastic modulus of the adhesive 32.
- the operation of the measuring device 20 described with reference to FIG. 2 corresponds to one of the measuring methods according to this embodiment.
- the operation of each step in FIG. 2 is executed under the control of the control section 13 .
- a program for causing a computer to execute the measurement method according to this embodiment can include each step shown in FIG.
- step S1 the control unit 13 controls the laser light source 7 to output laser.
- step S2 the control unit 13 sets the frequency of the vibrator 15 to a preset initial value.
- the control unit 13 may set 10 kHz as the initial value of the frequency of the vibrator 15 .
- step S3 the control unit 13 causes the vibrator 15 to start outputting vibration at the set vibration frequency.
- step S4 the control unit 13 measures the reflected wave from the sample 30 of the laser that is output from the laser light source 7 and whose frequency is displaced by the AOM 5, and calculates the frequency, amplitude, etc. of the vibration in the measurement target portion 35. .
- the control unit 13 may calculate the frequency, amplitude, and the like of vibration in the measurement target portion 35 by optical Doppler measurement.
- step S5 the control unit 13 transfers data such as the calculated vibration frequency and amplitude to the terminal device 16.
- step S6 the control unit 13 determines whether or not the predetermined frequency sweep of the oscillator 15 has been completed at the measurement point. For example, the control unit 13 may determine that the sweep is completed when measurements based on vibrations of frequencies of 10 kHz, 15 kHz, and 20 kHz are completed at the measurement point. If the sweep is completed (YES in step S6), the controller 13 proceeds to step S8, otherwise (NO in step S6), it proceeds to step S7.
- step S7 the control unit 13 updates the frequency of the vibrator 15 with the vibration frequency that has not yet been measured at that measurement point. After completing the process of step S7, the control unit 13 returns to step S3 and continues the process.
- step S8 the control unit 13 determines whether or not the entire surface measurement has been completed, that is, whether or not the measurement for each of the plurality of predetermined vibration frequencies has been completed for all of the plurality of predetermined measurement points. judge. If the entire surface measurement is completed (YES in step S8), the controller 13 proceeds to step S10; otherwise (NO in step S8), it proceeds to step S9.
- step S9 the control unit 13 moves the measuring device main body 12 to the next measuring point that has not yet been measured.
- the control unit 13 may operate the movable part 1 (1a, 1b), or, for example, via the display or audio output of the terminal device 16, the measuring device A notification prompting the user to move the main body 12 may be sent.
- the control unit 13 After completing the process of step S9, the control unit 13 returns to step S2 and continues the process.
- control unit 13 stops the operation of the laser light source 7 and the oscillator 15.
- step S11 the control unit 13 analyzes each data obtained by the processing of steps S1 to S9 and measures the adhesive strength at each measurement point.
- characteristics such as vibration frequency or amplitude differ between the measurement target portion 35 with high adhesive strength and the measurement target portion 35 with low adhesive strength.
- the control unit 13 determines the adhesion strength of the measurement target portion 35 based on the characteristics such as the vibration frequency or amplitude of the measurement target portion 35 .
- the control unit 13 determines whether a value such as the frequency or amplitude of vibration of a portion 35 to be measured is significantly different from a value such as the frequency or amplitude of vibration of another portion 35 to be measured.
- the adhesive strength can be determined to be weak. Specifically, for example, the control unit 13 acquires the average value and the standard deviation ⁇ of the vibration frequency or amplitude of the measurement target portion 35 corresponding to each measurement point, and the value of the frequency or amplitude differs from the average value. It is possible to determine that the adhesive strength of the measurement target portion 35 that is separated by a certain value (for example, 2 ⁇ ) or more is weak.
- the control unit 13 may mark the measurement target portion 35 where the value of the vibration frequency, amplitude, or the like is separated from the average value by a certain value or more for each frequency of the vibrator 15 . Then, the control unit 13 can determine that the adhesive strength of the marked measurement target portion 35 for at least one vibration frequency of the vibrator 15 is weak. Alternatively, the control unit 13 can determine that the adhesive strength of the marked measurement target portion 35 for two or more or all vibration frequencies of the vibrator 15 is weak.
- the measurement device 20 can determine that the adhesive strength of the measurement target portion 35 vibrating with characteristics that are significantly different from those of the vibration of the vibrator 15 is weak. For example, the measurement device 20 can determine that the adhesive strength of the measurement target portion 35 having a difference between the vibration of the vibrator 15 and the frequency or amplitude equal to or larger than a certain value is weak. In addition, the measuring device 20 acquires in advance the relationship between the characteristics such as the frequency or amplitude of the vibration of the measurement target portion 35 and the adhesive strength for each type of the sample 30, the measurement environment (including the vibration frequency of the vibrator 15), and the like. and stored in the storage device.
- the control unit 13 compares the measured value such as the frequency or amplitude of the vibration of the measurement target part 35 with the information indicating the relationship between the characteristics and the adhesive strength stored in advance in the storage device, and performs the measurement.
- the adhesive strength of the target portion 35 may be determined.
- the measurement device 20 switches the vibration frequency of the vibrator 15 between a plurality of values, and detects the frequency and amplitude of vibration in the measurement target portion 35 for each vibration frequency, thereby improving the determination accuracy of the adhesive strength. can be further improved.
- the measuring device 20 may utilize phase information to determine the adhesive strength.
- the control unit 13 may acquire the value indicating the adhesive strength of each measurement target portion 35 by, for example, the difference between the vibration characteristic of the measurement target portion 35 and the reference vibration characteristic.
- a reference vibration characteristic may be, for example, an average value of vibration characteristics of other measurement target portions 35, a vibration characteristic of the vibrator 15, or a previously learned characteristic value.
- the portion 35 to be measured that differs from the reference vibration characteristic of the adhesive strength by a certain value may be marked as a weak adhesive strength portion.
- step S12 the control unit 13 causes the display of the terminal device 16 to display an image showing the measurement result (diagnosis result). For example, the control unit 13 may display the value indicating the adhesive strength at each measurement point, the marked measurement target portion 35, and the like.
- the control unit 13 ends the process of the flowchart.
- FIG. 2 shows an example in which the vibration of the oscillator 15 is started in step S3 after the laser output is started in step S1. 15 vibrations may be initiated.
- the measurement apparatus 20 irradiates the object with a laser in the microwave, millimeter wave, or terahertz wave band while vibrating the sample 30 to be measured, so that the object 31 is transmitted and observed.
- Doppler measurement is performed on the reflection from the measurement target portion 35 at the adhesive interface. This makes it possible to determine the adhesion state of the measurement target portion 35 with high accuracy. That is, unlike the comparative example, it is difficult to determine in a static state whether the layers constituting the sample 30 are in contact and not adhered to each other.
- the measuring device 20 surfaces the difference between the contact and non-bonded state and the bonded state. For example, if the layers that make up sample 30 are in contact but not adhered, vibrations will cause closure and opening. As a result, the vibration behavior becomes complicated, and various frequency components are included in the vibration spectrum of the portion 35 to be measured. Using this property, the measuring device 20 can measure the adhesive strength in the measurement target portion 35 with high accuracy.
- FIG. 3 is a diagram schematically showing how the laser output from the measuring device 20 of FIG. 1 is reflected.
- the optical unit 10 of the measuring device 20 irradiates a P-polarized laser from the opening 101a and receives the reflected wave at the opening 101b.
- the measurement device 20 may irradiate P-polarized laser by providing a polarizing filter in the opening 101a.
- the opening 101 a is adjusted so that the irradiated laser forms a Brewster angle ⁇ B with the surface of the adherend 31 .
- the Brewster angle ⁇ B is determined based on the refractive index of the adherend 31 .
- the measurement apparatus 20 irradiates the adherend 31 with the P-polarized laser at the Brewster angle ⁇ B to reduce the reflected wave from the interface between the air and the adherend 31 to zero. can be done. Therefore, the measuring device 20 can remove reflected waves that become noise and measure the adhesive strength of the measurement target portion 35 with high accuracy.
- the strength of the reflected wave may be increased by adding an additive for increasing the reflectance of the laser to the adhesive or the like forming the sample 30 .
- 4A to 4C are diagrams schematically showing the relationship between the frequency of the laser output from the measuring device 20 of FIG. 1 and the intensity of the wave reflected from the interface of the sample 30.
- FIG. 1 is a diagram schematically showing the relationship between the frequency of the laser output from the measuring device 20 of FIG. 1 and the intensity of the wave reflected from the interface of the sample 30.
- a metamaterial may be used as an additive exhibiting high reflection at such specific frequencies f 1 and f 2 .
- the measurement device 20 uses a laser with a frequency f 3 having a high reflectance to air to detect the vibration of the air interface (air gap 37) as a specific foreign matter present in the adhesive 32. good.
- the measuring device 20 includes a plurality of laser light sources 7 capable of outputting lasers of such frequencies f 1 , f 2 , and f 3 , and can switch the laser light sources 7 to measure the reflected waves from the lasers of each frequency. You may do so. Thereby, it is possible to select a specific type of interface inside the sample 30 as the measurement target portion 35 and measure the adhesion strength thereof.
- the vibrator 15 may use an ultrasonic phased array to apply a pinpoint vibration load to a site to be vibrated.
- the influence of vibrations occurring in portions other than the measurement target portion 35 can be suppressed as much as possible. Therefore, the measuring device 20 can measure the adhesive strength of the specific measurement target portion 35 with even higher accuracy.
- the complex refractive index of the adherend 31 and the adhesive 32 is close and the interfacial reflection intensity of the measurement target portion 35 is low, an additive designed to obtain a large reflection at the frequency of the irradiated laser is used. It may be applied to the adhesive 32 . Thereby, the intensity of the reflected wave obtained from the surface of the adhesive 32 is increased, and the measuring device 20 can perform highly accurate measurement.
- the measuring device 20 may be provided with a plurality of types of laser light sources 7 for irradiating laser, and the controller 13 may switch between these laser light sources 7 to use them.
- the measuring device 20 can measure, for example, the adhesive strength at the interface between the adherend 31 and the adhesive 32, the adhesive strength at the interface between the adhesive 32 and the adherend 33, and the presence or absence of the voids 37. It is possible to measure
- the sample 30 to be measured has a three-layer structure of the adherend 31, the adhesive 32, and the adherend 33 has been described, but the sample 30 to be measured has a plurality of layers. As long as it has layers, it is not limited to such a three-layer structure.
- the sample 30 may have a two-layer structure in which two resins (for example, adherends 31 and 33) are mechanically bonded.
- the measuring device 20 measures the adhesion strength of the anchor joint by using the method of each embodiment described above, for example, with a sample 30 formed by anchor-bonding a resin such as NMT (registered trademark) and a metal at the nano level. may
- the control unit 13 of the measuring device 20 controls the first layer (for example, the adherend 31) and the second layer adjacent to each other to which vibration is applied at a predetermined vibration frequency by the vibrator 15.
- An electromagnetic wave is output from the laser light source 7 to the sample 30 having (for example, the adhesive 32).
- the control unit 13 receives the reflected wave of the electromagnetic wave from the measurement target portion 35 at the interface between the first layer and the second layer, and calculates the frequency or amplitude of the vibration of the measurement target portion 35 based on the reflected wave. do.
- the controller 13 measures the adhesive strength of the measurement target portion 35 based on the frequency or amplitude of the vibration of the measurement target portion 35 calculated based on the reflected wave.
- the measuring device 20 acquires the frequency or amplitude of the vibration of the measurement target portion 35 to measure the adhesive strength in a state where the strength of the adhesive strength at the interface is exposed by the vibration, so that the adhesive strength between the layers is measured. It is possible to measure with high accuracy.
- control unit 13 may measure the adhesive strength of the measurement target portion 35 based on the frequency spectrum of the vibration of the measurement target portion 35 in a frequency band that includes frequencies different from the vibration frequency. If the adhesive strength at the interfaces of the layers is not sufficient, the portion 35 to be measured vibrates irregularly and non-linearly due to differences in elastic moduli between the layers. As a result, the frequency spectrum of the vibration of the part 35 to be measured is wider than the frequency of the vibrator 15 . Therefore, the control unit 13 refers to the frequency spectrum of the vibration of the measurement target part 35 in a frequency band including frequencies different from the vibration frequency of the vibrator 15, thereby measuring the adhesion strength of the measurement target part 35 with higher accuracy. It is possible to
- control unit 13 may calculate the frequency or amplitude of the vibration of the measurement target portion 35 based on the reflected wave based on the Doppler measurement. In this case, the influence of background noise can be reduced, and the measuring device 20 can measure the adhesive strength of the measurement target portion 35 with even higher accuracy.
- control unit 13 may cause the laser light source 7 to output a P-polarized laser as the electromagnetic wave to the sample 30 at Brewster's angle.
- the control unit 13 may cause the laser light source 7 to output a P-polarized laser as the electromagnetic wave to the sample 30 at Brewster's angle.
- control unit 13 may output an electromagnetic wave to the sample 30 to which vibration is applied at a first vibration frequency as a predetermined vibration frequency. Based on the reflected wave of the electromagnetic wave from the measurement target portion 35 of the sample 30 to which vibration was applied at the first vibration frequency, the control unit 13 selects the first frequency or the first frequency, which is the vibration frequency or amplitude of the measurement target portion 35 . 1's amplitude may be calculated. Furthermore, the control unit 13 may output electromagnetic waves to the sample 30 to which vibration is applied at a second vibration frequency as a predetermined vibration frequency.
- the control unit 13 determines the second frequency or the second frequency, which is the vibration frequency or amplitude of the measurement target portion 35 . 2 amplitudes may be calculated. After that, the control unit 13 measures the adhesive strength of the measurement target portion 35 based on at least one of the first frequency and the second frequency and the first amplitude and the second amplitude. good. In this way, the measurement device 20 measures the frequency or amplitude of the reflected wave from the sample 30 to which the vibration of the first vibration frequency is applied, and the frequency or amplitude of the reflected wave from the sample 30 to which the vibration of the second vibration frequency is applied. may be used in combination with the frequency or amplitude of the reflected wave. Therefore, the measuring device 20 can measure the adhesive strength of the measurement target portion 35 with higher accuracy.
- control unit 13 outputs an electromagnetic wave toward each of the plurality of measurement target portions 35 at the interface between the first layer and the second layer, and reflects the electromagnetic wave from each of the plurality of measurement target portions 35. You can receive waves.
- the control section 13 may analyze the reflected wave from each of the plurality of measurement target portions 35 to calculate the frequency or amplitude of the vibration of the measurement target portion 35 .
- the control unit 13 compares the frequency or amplitude of the vibration of the measurement target portion 35 with the average value of the vibration frequency or amplitude of the plurality of measurement target portions 35, and performs the measurement.
- the adhesive strength of the target portion 35 may be measured.
- the measuring device 20 measures the frequency or amplitude of the vibrations of the plurality of measurement target portions 35, and based on comparison with the average value of the vibration frequencies or amplitudes of the plurality of measurement target portions 35, a certain measurement target portion By measuring the adhesive strength of 35, it is possible to further improve the measurement accuracy.
- control unit 13 causes the first electromagnetic wave output source (laser light source 7) to emit the first may be output as an electromagnetic wave of frequency f 1 .
- the measurement device 20 can receive a reflected wave with a high reflection intensity from the second layer, and further increases the adhesive strength of the measurement target portion 35 existing at the interface between the first layer and the second layer. It is possible to measure with high accuracy.
- control unit 13 controls the sample further having a third layer (for example, the adherend 33) adjacent to the second layer to which an additive that increases the reflectance of the electromagnetic wave of the second frequency f2 is added.
- a second electromagnetic wave output source may output an electromagnetic wave of a second frequency f2 .
- the control unit 13 may receive the reflected wave of the electromagnetic wave of the second frequency f 2 from the measurement target portion 35 at the interface between the second layer and the third layer.
- the control unit 13 may calculate the frequency or amplitude of vibration of the measurement target portion 35 at the interface between the second layer and the third layer based on the reflected wave of the second frequency f2 .
- the control unit 13 controls the measurement target portion at the interface between the second layer and the third layer. 35 may be measured.
- the measuring device 20 irradiates the electromagnetic wave of the second frequency f 2 to the sample 30 having the third layer to which the additive that increases the reflectance of the electromagnetic wave of the second frequency f 2 is applied. You may Then, the measuring device 20 may measure the adhesive strength of the measurement target portion 35 at the interface between the second layer and the third layer based on the reflected wave. As a result, the measuring device 20 can receive a reflected wave with a high reflected intensity from the third layer, thereby increasing the adhesive strength of the measurement target portion 35 existing at the interface between the second layer and the third layer. Accurate measurement is possible.
- control unit 13 outputs, from the third electromagnetic wave output source, an electromagnetic wave of the third frequency f3 that is reflected against a specific foreign matter (for example, the gap 37), and outputs the electromagnetic wave of the third frequency f3 . It may be determined that a specific foreign substance is present in the sample 30 according to the reception of the reflected wave from the sample 30 . Therefore, the measuring device 20 can determine the presence or absence of foreign matter in the sample 30 .
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Abstract
Description
特許文献1に記載された比較例に係るシステムは、多層試料に対して電磁放射線を出力し、試料によって反射された電磁放射線又は試料を透過した電磁放射線を解析することで、多層試料の層間の接着強度を判断する。比較例に係るシステムは、試料に対して電磁放射線を出力する送信器と、試料によって反射された電磁放射線又は試料を透過した電磁放射線を受け取る受信器と、データ収集デバイスとを含む。比較例に係るシステムは、試料から反射された電磁放射線又は試料を透過した電磁放射線の波形に基づいて、第1の層と第2の層との間の接着強度を求める。
(第1実施形態)
以下、本開示の一実施形態について、図面を参照して説明する。各図面中、同一の構成又は機能を有する部分には、同一の符号を付している。本実施形態の説明において、同一の部分については、重複する説明を適宜省略又は簡略化する場合がある。
上記のように、試料30にレーザーを照射し、反射波に基づき測定対象部分35における接着強度を判定する場合、着目したい信号は接着界面からの反射波であり、空気と被着体31との間の界面からの反射波は雑音となるから可能な限り除去されることが望ましい。そこで、測定装置20は、被着体31に対してP偏光の光をブリュースタ角で入射してもよい。図3は、図1の測定装置20から出力されたレーザーが反射する様子を模式的に示す図である。
また、試料30を構成する接着剤等にレーザーの反射率を高めるための添加剤を添加することで、反射波の強度を高めてもよい。図4A~図4Cは、図1の測定装置20から出力されたレーザーの周波数と試料30の界面からの反射波の強度との関係を模式的に示す図である。
2 レンズ
3 ミラー
4a,4b,4c ビームスプリッタ
5 AOM
6 O/E変換器
7 レーザー光源
8 F/V変換器
9 周波数・振幅計算器
10 光学部
11 電気電子部
12 測定装置本体
13 制御部
14 データ処理部
15 振動子
16 端末
20 測定装置
30 試料
31,33 被着体
32 接着剤
35 測定対象部分
37 空隙
100 測定システム
101a,101b 開口部
Claims (10)
- 予め定められた振動周波数で振動が加えられた互いに隣接する第1の層及び第2の層を有する試料に対して、電磁波出力源から電磁波を出力し、
前記第1の層及び前記第2の層の間の界面における測定対象部分からの前記電磁波の反射波を受信し、
前記反射波に基づき、前記測定対象部分の振動の周波数又は振幅を計算し、
前記反射波に基づき計算された前記測定対象部分の振動の前記周波数又は前記振幅に基づいて、前記測定対象部分の接着強度を測定する、
制御部を備える、測定装置。 - 前記制御部は、前記振動周波数とは異なる周波数を含む周波数帯における前記測定対象部分の振動の周波数スペクトルに基づいて、前記測定対象部分の接着強度を測定する、請求項1に記載の測定装置。
- 前記制御部は、ドップラー計測に基づき、前記反射波に基づき、前記測定対象部分の振動の周波数又は振幅を計算する、請求項1又は2に記載の測定装置。
- 前記制御部は、前記電磁波として、レーザー光源からP偏光のレーザーをブリュースタ角で前記試料に出力させる、請求項1から3のいずれか一項に記載の測定装置。
- 前記制御部は、
前記予め定められた振動周波数として第1の振動周波数で振動が加えられた前記試料に対して、前記電磁波を出力し、第1の振動周波数で振動が加えられた前記試料の前記測定対象部分からの前記電磁波の反射波に基づき、前記測定対象部分の振動の周波数又は振幅である第1の周波数又は第1の振幅を計算し、
前記予め定められた振動周波数として第2の振動周波数で振動が加えられた前記試料に対して、前記電磁波を出力し、第2の振動周波数で振動が加えられた前記試料の前記測定対象部分からの前記電磁波の反射波に基づき、前記測定対象部分の振動の周波数又は振幅である第2の周波数又は第2の振幅を計算し、
前記第1の周波数及び前記第2の周波数と、前記第1の振幅及び前記第2の振幅と、の少なくともいずれかに基づいて、前記測定対象部分の接着強度を測定する、
請求項1から4のいずれか一項に記載の測定装置。 - 前記制御部は、
前記第1の層及び前記第2の層の間の界面における複数の測定対象部分の各々に向けて電磁波を出力し、
前記複数の測定対象部分の各々からの前記電磁波の反射波を受信し、
前記複数の測定対象部分の各々について、当該測定対象部分からの前記反射波を解析して、前記測定対象部分の振動の周波数又は振幅を計算し、
前記複数の測定対象部分の各々について、前記測定対象部分の振動の周波数又は振幅と、前記複数の測定対象部分の振動の周波数又は振幅の平均値と、の比較に基づき、前記測定対象部分の接着強度を測定する、
請求項1から5のいずれか一項に記載の測定装置。 - 前記制御部は、第1の周波数の電磁波の反射率を高める添加剤が前記第2の層に付与された前記試料に対し、第1の前記電磁波出力源から前記第1の周波数の電磁波を出力する、請求項1から6のいずれか一項に記載の測定装置。
- 前記制御部は、
第2の周波数の電磁波の反射率を高める添加剤が付与された、前記第2の層に隣接する第3の層を更に有する前記試料に対し、第2の前記電磁波出力源から前記第2の周波数の電磁波を出力し、
前記第2の層及び前記第3の層の間の界面における測定対象部分からの前記第2の周波数の電磁波の反射波を受信し、
前記第2の周波数の反射波に基づき、前記第2の層及び前記第3の層の間の界面における前記測定対象部分の振動の周波数又は振幅を計算し、
前記第2の層及び前記第3の層の間の界面における前記測定対象部分の振動の前記周波数又は前記振幅に基づいて、前記第2の層及び前記第3の層の間の界面における前記測定対象部分の接着強度を測定する、
請求項1から7のいずれか一項に記載の測定装置。 - 前記制御部は、
第3の前記電磁波出力源から、特定の異物に対して反射する第3の周波数の電磁波を出力し、
前記第3の周波数の電磁波の反射波を前記試料から受信したことに応じて、前記試料に前記特定の異物が存在すると判定する、
請求項1から8のいずれか一項に記載の測定装置。 - 測定装置の測定方法であって、
制御部が、
予め定められた振動周波数で振動が加えられた互いに隣接する第1の層及び第2の層を有する試料に対して、電磁波出力源から電磁波を出力する工程と、
前記第1の層及び前記第2の層の間の界面における測定対象部分からの前記電磁波の反射波を受信する工程と、
前記反射波に基づき、前記測定対象部分の振動の周波数又は振幅を計算する工程と、
前記反射波に基づき計算された前記測定対象部分の振動の前記周波数又は前記振幅に基づいて、前記測定対象部分の接着強度を測定する工程と、
を含む、測定方法。
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JP2013507640A (ja) * | 2009-10-13 | 2013-03-04 | ピコメトリクス、エルエルシー | 単層物体及び多層物体の界面特性を検出及び測定するシステム及び方法 |
JP2020176848A (ja) * | 2019-04-15 | 2020-10-29 | 横河電機株式会社 | 測定装置及び測定方法 |
JP2021181510A (ja) | 2020-05-18 | 2021-11-25 | 花王株式会社 | 衣料用粉末洗浄剤組成物 |
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