WO2023078334A1 - Intelligent core drilling monitoring system having early-warning function and monitoring method - Google Patents

Intelligent core drilling monitoring system having early-warning function and monitoring method Download PDF

Info

Publication number
WO2023078334A1
WO2023078334A1 PCT/CN2022/129480 CN2022129480W WO2023078334A1 WO 2023078334 A1 WO2023078334 A1 WO 2023078334A1 CN 2022129480 W CN2022129480 W CN 2022129480W WO 2023078334 A1 WO2023078334 A1 WO 2023078334A1
Authority
WO
WIPO (PCT)
Prior art keywords
spring
displacement
data
time
elastic force
Prior art date
Application number
PCT/CN2022/129480
Other languages
French (fr)
Chinese (zh)
Inventor
王小威
陈铖
刘强
熊睿佳
洪丽凡
Original Assignee
深圳市房屋安全和工程质量检测鉴定中心
深圳大学
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳市房屋安全和工程质量检测鉴定中心, 深圳大学 filed Critical 深圳市房屋安全和工程质量检测鉴定中心
Publication of WO2023078334A1 publication Critical patent/WO2023078334A1/en

Links

Images

Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B47/00Survey of boreholes or wells
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B47/00Survey of boreholes or wells
    • E21B47/005Monitoring or checking of cementation quality or level
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B47/00Survey of boreholes or wells
    • E21B47/06Measuring temperature or pressure
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B47/00Survey of boreholes or wells
    • E21B47/26Storing data down-hole, e.g. in a memory or on a record carrier

Definitions

  • the invention relates to the field of pile foundation core drilling detection, and more specifically relates to an intelligent core drilling monitoring system and monitoring method with an early warning function.
  • the detection technology is artificial, and the drilling size of the core drill rod is mainly obtained by measuring with an artificial steel ruler, with large errors and no intelligent data real-time monitoring
  • the discovery of defective piles mainly relies on manual observation, without intelligent monitoring technology and corresponding intelligent monitoring data
  • the supervision of the quality of drilling core inspection mainly depends on the supervisor's on-site side station
  • the real-time monitoring of the 360-degree camera wastes a lot of manpower and material resources, and cannot provide intelligent monitoring data.
  • the object of the present invention is to overcome the deficiencies of the prior art, and provide an intelligent drill core monitoring system and monitoring method with an early warning function.
  • the present invention adopts the following technical solutions:
  • an intelligent drilling core monitoring system with early warning function includes a drilling rig and monitoring components;
  • the drilling rig includes a drill pipe, an upper beam, a lower beam and a vertical shaft; the upper end of the vertical shaft is fixedly connected to the upper beam, and the lower end of the vertical In the lower crossbeam, and can move up and down relative to the lower crossbeam, the drill pipe is passed through the upper crossbeam and the lower crossbeam, and can move up and down relative to the upper crossbeam and the lower crossbeam;
  • the monitoring components include springs, pressure sensors and displacement sensors; springs Sleeved on the vertical shaft and located between the upper beam and the lower beam, the pressure sensor is installed on the upper and lower ends of the spring, the displacement sensor is installed on the lower beam, and its top abuts against the upper beam.
  • the dynamic acquisition box receives the data collected by the pressure sensor and the displacement sensor, and sends it to the computer, and the computer performs visual processing on the collected data.
  • the spring adopts a linear spring whose stiffness does not change with the load.
  • a monitoring method using an intelligent drilling core monitoring system with an early warning function includes:
  • the method also includes:
  • the computer draws a visualization based on the elastic force data, displacement data and time data.
  • the time it takes to determine when the spring compresses and deforms to the maximum or when the elastic force increases to the maximum in a certain cycle is compared to the time spent when the spring compresses and deforms to the maximum or when the elastic force increases to the maximum in other cycles Whether the time is reduced;
  • the location of the defect is calculated according to the displacement of the spring in the cycle in which the defect occurs and the displacements of all cycles before the defect occurs.
  • the beneficial effect of the present invention compared with the prior art is that the present invention adds a monitoring component on the basis of the existing drilling rig, according to the displacement change, elastic change and time of the spring in the monitoring component in each return cycle Therefore, it is possible to accurately determine in which cycle the cast-in-situ pile has defects and the location of the defect, which solves the current history that can only be observed manually without real-time monitoring, and solves the problem that can only be roughly measured through steel rulers.
  • the history of measuring or visually estimating without accurate data, using data language and real-time monitoring technology to accurately analyze and judge the defects of cast-in-place piles provides accurate and reliable data support for later processing.
  • Fig. 1 is a kind of intellectualization and the structure schematic diagram (the spring is not compressed state) of the drilling core monitoring system with early warning function provided by the specific embodiment of the present invention
  • Fig. 2 is a kind of intellectualized and has the structure schematic diagram of the drilling core monitoring system with early warning function provided by the specific embodiment of the present invention (spring compression reaches the maximum state);
  • Fig. 3 is the schematic diagram of the stress-strain curve of the spring that the specific embodiment of the present invention provides;
  • Fig. 4 is the schematic diagram of the curve of the elastic force and the displacement of the spring provided by the specific embodiment of the present invention (under the situation that no defect occurs in the cast-in-place pile);
  • Fig. 5 is the schematic diagram of the curve of the elastic force and time of the spring provided by the specific embodiment of the present invention (under the situation that no defect occurs in the cast-in-place pile);
  • Fig. 6 is the schematic diagram of the displacement and the time curve of the drilling rod provided by the specific embodiment of the present invention (under the situation that no defect occurs in the cast-in-place pile);
  • Fig. 7 is the schematic diagram of the curve of the elastic force and displacement of the spring provided by the specific embodiment of the present invention (in the case of defects in cast-in-situ piles);
  • Fig. 8 is a schematic diagram of the curve of spring force and time provided by a specific embodiment of the present invention (in the case of defects in cast-in-situ piles);
  • Fig. 9 is a schematic diagram of the displacement and time curve of the drill pipe provided by the specific embodiment of the present invention (in the case of defects in cast-in-situ piles).
  • Oil cylinder 91. Upper cavity of oil cylinder; 92. Oil cylinder Lower chamber; 10, flow indicator.
  • the present invention provides an intelligent drilling core monitoring system with an early warning function, which includes a drilling rig and a monitoring component, wherein the drilling rig can be a drilling rig currently on the market, for example, an XY-1A drilling rig, but the drilling rig currently on the market directly Use cannot solve the technical problem to be solved by the present invention, let alone achieve the technical effect to be achieved by the present invention.
  • its invention point is to transform the existing drilling rig, increase the monitoring components, and cooperate with specific
  • the detection method can intuitively and quickly determine whether there is a defect in the cast-in-situ pile and the specific location of the defect.
  • the present invention will be described below through specific embodiments.
  • an intelligent drilling core monitoring system with early warning function includes a drilling rig and monitoring components.
  • the monitoring assembly includes a spring 4, a pressure sensor 5 and a displacement sensor 7; the spring 4 is sleeved on the vertical shaft 3 and is located between the upper beam 1 and the lower beam Between the beams 2 , the pressure sensor 5 is installed on the upper and lower ends of the spring 4 , the displacement sensor 7 is installed on the lower beam 2 , and its top abuts against the upper beam 1 .
  • the drill rod 6 and the upper crossbeam 1 will move downward synchronously, while the lower crossbeam 2 will remain motionless.
  • the spring 4 will be compressed, and the displacement sensor 7 will detect the compressed displacement of the spring 4.
  • the pressure sensor 7 detects the load generated when the spring 4 is compressed.
  • the spring 4 is a linear spring whose stiffness does not change with the load.
  • the stress-strain curve is shown in Figure 3, and the negative sign indicates the spring 4 produced
  • the elastic force is in the opposite direction of its elongation (or compression). The displacement that the drilling rod 6 of drilling rig drills down just can be reflected by the displacement amount that spring 4 is compressed like this.
  • the monitoring system of the present invention also includes a dynamic acquisition box and a computer; the computer can be a commonly used computer on the market, or an industrial computer commonly used in industry.
  • the pressure sensor 5 collects the load generated when the displacement of the spring 4 changes, and the displacement sensor 7 collects the displacement of the spring 4 when the elasticity changes.
  • the dynamic acquisition box receives the data collected by the pressure sensor 5 and the displacement sensor 7 and sends it to the computer. Visualization. As shown in Figure 4-9, after the visualization process, the computer can finally draw a chart based on the data, and from the chart, the defect parts and the positions of the defect parts of the cast-in-place pile can be accurately determined.
  • the pressure sensor 5 and the displacement sensor 7 will feel the sharp change of the spring 4, so that it can be seen intuitively from the drawn chart that in each return cycle (the return cycle refers to the process in which the drill rod 6 drills downward and then moves back upwards)
  • the return cycle refers to the process in which the drill rod 6 drills downward and then moves back upwards
  • Fig. 3 is the stress-strain curve schematic diagram of spring 4
  • Fig. 4 and Fig. 6 are Ft curve diagram, FS curve diagram, St curve diagram of spring 4 under the situation that no defect occurs in cast-in-place pile, and the displacement of drilling is equal to
  • S n*S 1 , where S 1 is the displacement of one return-period spring.
  • Fig. 7, Fig. 8 and Fig. 9 are the Ft curve diagram, the FS curve diagram and the St curve diagram of the spring 4 in the case of a defect in the cast-in-place pile. It can be seen from Fig. 7, Fig. 8 and Fig. 9 that there is no difference between the elastic force and displacement curve of spring 4 and the elastic force and displacement curve of spring 4 when there is no defect in the cast-in-situ pile, but the elastic force and time curve of spring 4 and the drill pipe The displacement and time curve of 6 is significantly different from the curve of elastic force and time of spring 4 without defects in the cast-in-situ pile, and the displacement of drill pipe 6.
  • the compression deformation of the spring 4 realizes the early warning function for the detection of defective piles, for the cast-in-place piles without defects in the cast-in-situ piles, the time taken for the compression deformation of the spring 4 to reach the limit value and the elastic force of the spring 4 in one return cycle of the drill pipe 6
  • the slope of the curve versus time is maintained at a constant level. For defects in cast-in-situ piles, the time it takes for the compression deformation of the spring 4 to reach the limit value of the drill pipe 6 in one return cycle will become smaller and the elastic force of the spring 4 and time The slope of the curve will become larger.
  • a scale 8 is provided below the upper beam, and scales are engraved on the scale 8, and the scale 8 has the function of a reference object.
  • the pressure change of the hydraulic system of the drilling rig and the change of oil volume can also reflect the phenomenon of defects in the cast-in-situ pile, and at the same time, the displacement of the drill pipe 6 can be reversed by the change of the pressure value to determine the position of the defect in the cast-in-situ pile.
  • the method is a good supplement to monitoring the core drilling process through the spring 4, and has good engineering practical value.
  • the drilling rig relies on the electric motor to drive the water mill drill bit and the oil pressure system to work together.
  • the motor simply drives the water mill drill pipe 6 to rotate, and the oil pressure system acts from the upper chamber 91 of the oil cylinder to the drill pipe 6 during the drilling process.
  • the displacement of the drill rod 6 is reversed by monitoring the change of the flow rate and the oil pressure in the flow indicator 10 .
  • the drilling rig maintains a constant power. Since the volume of the space in the upper chamber 91 of the oil cylinder gradually increases, the air pressure in the upper chamber 91 of the oil cylinder will decrease slightly. 91 oil quantity. When there is a defect in the cast-in-place pile, the volume of the space in the upper chamber 91 of the oil cylinder increases rapidly, and the air pressure in the upper chamber 91 of the corresponding oil cylinder drops sharply, and the reduced air pressure is converted into work done to the drill pipe 6, so that the drill pipe 6 Under the action of the air pressure, the downward acceleration movement can calculate the displacement of the drill pipe 6 when there is a defect in the cast-in-situ pile, so that the pressure value on the indicator and the change of the oil volume can be monitored to warn of the defect in the cast-in-situ pile.
  • the oil pump of the drilling rig absorbs oil from the oil tank through the oil filter, and the discharged pressure oil enters the control valve through the pipeline, and the pressure in the system is adjusted through the overflow valve in the control valve, so as to control the pressure at the bottom of the hole to make the drilling rig work normally.
  • Use the quick pressurization handle to increase the pressure in the system rapidly, so that the feed cylinder 9 can be lifted quickly, and the direction of oil in and out of the cylinder 9 can be controlled by operating the reversing lever in the valve, so that the feed cylinder 9 can be raised,
  • an indicator is installed between the upper chamber 91 of the oil cylinder and the lower chamber 92 of the oil cylinder through an alternate valve, and the indicator can monitor the change of the air pressure in the oil cylinder 9 and Oil volume changes.
  • the specific implementation of the present invention also provides a monitoring method using the above-mentioned intelligent drilling core monitoring system with an early warning function, the method comprising the following steps:
  • the elastic force data generated when the displacement of the spring 4 changes within each cycle is collected in real time through the pressure sensor 5 .
  • the displacement data when the spring 4 changes elastically in each cycle is collected in real time by the displacement sensor 7.
  • the detection method also includes the following steps:
  • the computer draws a visual chart according to the elastic force data, displacement data and time data.
  • the pressure sensor 5 collects the load generated when the displacement of the spring 4 changes
  • the displacement sensor 7 collects the displacement of the spring 4 when the elasticity changes
  • the dynamic acquisition box receives the pressure sensor 5 and the displacement.
  • the sensor 7 collects data and sends it to the computer, and the computer performs visual processing on the collected data. After visual processing, the computer can finally draw a chart based on the data, from which the location of the cast-in-place pile defect can be accurately determined, providing data support for the subsequent treatment of cast-in-place pile defect, and easy to observe.
  • step S30 specifically includes the following steps:
  • step S302 judging the time spent when the spring 4 is compressed and deformed to the maximum or the elastic force is increased to the maximum in a certain cycle compared with the spring 4 in other cycles when the compression is deformed to the maximum or the elastic force is increased to the maximum Whether the time spent during the degree decreases, if so, then execute step S303,
  • the compression deformation of the spring 4 realizes the early warning function for the detection of defective piles, for the cast-in-place piles without defects in the cast-in-situ piles, the time taken for the compression deformation of the spring 4 to reach the limit value and the elastic force of the spring 4 in one return cycle of the drill pipe 6
  • the slope of the curve versus time is maintained at a constant level. For defects in cast-in-situ piles, the time it takes for the spring 4 to compress and deform to the limit value within one round of the drill pipe 6 will become smaller and the elastic force of the spring 4 and the time The slope of the curve will become larger.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Physics & Mathematics (AREA)
  • Geology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Fluid Mechanics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Geophysics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Quality & Reliability (AREA)
  • Investigation Of Foundation Soil And Reinforcement Of Foundation Soil By Compacting Or Drainage (AREA)
  • Piles And Underground Anchors (AREA)

Abstract

An intelligent core drilling monitoring system having an early-warning function and a monitoring method. The monitoring system comprises a drilling rig and a monitoring assembly; the drilling rig comprises a drill rod (6), an upper crossbeam (1), a lower crossbeam (2), and vertical shafts (3); the upper ends of the vertical shafts (3) are fixedly connected to the upper crossbeam (1); the lower ends of the vertical shafts (3) penetrate through the lower crossbeam (2) and can move up and down relative to the lower crossbeam (2); the drill rod (6) penetrates through the upper crossbeam (1) and the lower crossbeam (2) and can move up and down relative to the upper crossbeam (1) and the lower crossbeam (2); the monitoring assembly comprises springs (4), pressure sensors (5), and displacement sensors (7); the springs (4) are sleeved on the vertical shafts (3) and are located between the upper crossbeam (1) and the lower crossbeam (2); the pressure sensors (5) are mounted on upper and lower ends of the springs (4); and the displacement sensors (7) are mounted on the lower crossbeam (2), and the top portions of the displacement sensors abut against the upper crossbeam (1). A real-time monitoring function for core drilling is implemented by means of compression deformation of the springs (4), defects monitored by a cast-in-place pile are subjected to early-warning analysis and determined by means of datafied languages, and accurate and reliable data support is provided for later processing of a defective pile.

Description

一种智能化且具有预警功能的钻芯监控系统及监控方法An intelligent drilling core monitoring system and monitoring method with early warning function 技术领域technical field
本发明涉及桩基钻芯检测领域,更具体地说是一种智能化且具有预警功能的钻芯监控系统及监控方法。The invention relates to the field of pile foundation core drilling detection, and more specifically relates to an intelligent core drilling monitoring system and monitoring method with an early warning function.
背景技术Background technique
随着桩基钻芯检测的发展,钻芯法因方法简单、结果真实、数据直观不需要转换而被广泛采用。With the development of pile foundation core-drilling detection, the core-drilling method is widely used because of its simple method, true results, intuitive data without conversion.
然而,目前的钻芯技术中存在显著的缺点:(1)检测技术人工化,钻芯钻杆的钻进尺寸主要通过人工钢尺的量取获得,误差很大,无智能化的数据实时监控技术;(2)缺陷桩问题的发现主要依靠人工的观察,而无智能化的监控技术以及相对应的智能化的监控数据;(3)钻芯检测质量的监管主要靠监督员现场的旁站以及360度摄像的实时监控,浪费大量的人力和物力,同时不能提供智能化的监控数据。However, there are significant shortcomings in the current core drilling technology: (1) The detection technology is artificial, and the drilling size of the core drill rod is mainly obtained by measuring with an artificial steel ruler, with large errors and no intelligent data real-time monitoring (2) The discovery of defective piles mainly relies on manual observation, without intelligent monitoring technology and corresponding intelligent monitoring data; (3) The supervision of the quality of drilling core inspection mainly depends on the supervisor's on-site side station And the real-time monitoring of the 360-degree camera wastes a lot of manpower and material resources, and cannot provide intelligent monitoring data.
因此,如何对钻芯检测进行实时的数据监控以及如何用数据化的语言对灌注桩监控出的缺陷进行准确的分析及判定,是本领域技术人员亟待解决的技术问题。Therefore, how to carry out real-time data monitoring of core drilling detection and how to accurately analyze and judge the defects detected by cast-in-place piles in a digital language are technical problems to be solved urgently by those skilled in the art.
发明内容Contents of the invention
本发明的目的在于克服现有技术的不足,提供一种智能化且具有预警功能的钻芯监控系统及监控方法。The object of the present invention is to overcome the deficiencies of the prior art, and provide an intelligent drill core monitoring system and monitoring method with an early warning function.
为实现上述目的,本发明采用以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一方面,一种智能化且具有预警功能的钻芯监控系统,包括钻机以及监控组件;钻机包括钻杆、上横梁、下横梁以及立轴;立轴的上端与上横梁固定连接,立轴的下端穿设于下横梁中,且可相对于下横梁上下移动, 钻杆穿设于上横梁和下横梁中,且可相对于上横梁和下横梁上下移动;监控组件包括弹簧、压力传感器和位移传感器;弹簧套设于立轴上并位于上横梁和下横梁之间,压力传感器安装于弹簧的上下两端,位移传感器安装于下横梁上,且其顶部抵接于上横梁。On the one hand, an intelligent drilling core monitoring system with early warning function includes a drilling rig and monitoring components; the drilling rig includes a drill pipe, an upper beam, a lower beam and a vertical shaft; the upper end of the vertical shaft is fixedly connected to the upper beam, and the lower end of the vertical In the lower crossbeam, and can move up and down relative to the lower crossbeam, the drill pipe is passed through the upper crossbeam and the lower crossbeam, and can move up and down relative to the upper crossbeam and the lower crossbeam; the monitoring components include springs, pressure sensors and displacement sensors; springs Sleeved on the vertical shaft and located between the upper beam and the lower beam, the pressure sensor is installed on the upper and lower ends of the spring, the displacement sensor is installed on the lower beam, and its top abuts against the upper beam.
其进一步技术方案为:还包括动态采集箱以及计算机;动态采集箱接收压力传感器和位移传感器采集数据,并发送至计算机,计算机对采集数据进行可视化处理。Its further technical solution is: it also includes a dynamic acquisition box and a computer; the dynamic acquisition box receives the data collected by the pressure sensor and the displacement sensor, and sends it to the computer, and the computer performs visual processing on the collected data.
其进一步技术方案为:所述弹簧采用刚度不随载荷变化的直线型弹簧。Its further technical solution is: the spring adopts a linear spring whose stiffness does not change with the load.
另一方面,一种采用智能化且具有预警功能的钻芯监控系统的监控方法,所述方法包括:On the other hand, a monitoring method using an intelligent drilling core monitoring system with an early warning function, the method includes:
实时采集每个回次周期内弹簧位移变化时产生的弹力数据;Real-time collection of elastic force data generated when the spring displacement changes within each cycle;
实时采集每个回次周期内弹簧弹性变化时的位移数据;Real-time collection of displacement data when spring elasticity changes in each cycle;
根据每个回次周期内的弹力数据和位移数据与时间的关系确定灌注桩是否出现缺陷以及出现缺陷的位置。According to the relationship between elastic force data and displacement data and time in each cycle, it is determined whether there is a defect in the cast-in-situ pile and the position of the defect.
其进一步技术方案为:所述方法还包括:Its further technical scheme is: the method also includes:
将弹力数据、位移数据和时间数据发送至计算机;Send elastic data, displacement data and time data to the computer;
计算机根据弹力数据、位移数据和时间数据绘制出可视化图表。The computer draws a visualization based on the elastic force data, displacement data and time data.
其进一步技术方案为:所述的根据每个回次周期内的弹力数据和位移数据与时间的关系确定灌注桩是否出现缺陷以及出现缺陷的位置,具体包括:Its further technical solution is: according to the relationship between the elastic force data and displacement data and time in each cycle, it is determined whether there is a defect in the cast-in-situ pile and the location of the defect, specifically including:
计算每个回次周期内的弹簧压缩变形到最大程度时或者弹力增加到最大程度时所花费的时间;Calculate the time spent when the spring compresses and deforms to the maximum or when the elastic force increases to the maximum in each cycle;
判断某个回次周期内的弹簧压缩变形到最大程度时或者弹力增加到最大程度时所花费的时间相比其它回次周期内的弹簧压缩变形到最大程度时或者弹力增加到最大程度时所花费的时间是否减小;The time it takes to determine when the spring compresses and deforms to the maximum or when the elastic force increases to the maximum in a certain cycle is compared to the time spent when the spring compresses and deforms to the maximum or when the elastic force increases to the maximum in other cycles Whether the time is reduced;
若是,则判定弹簧压缩变形到最大程度时或者弹力增加到最大程度时 所花费的时间减小的回次周期内灌注桩出现了缺陷;If so, it is determined that the cast-in-situ pile has defects in the return cycle when the spring compression deformation reaches the maximum or the time spent when the elastic force increases to the maximum decreases;
根据出现缺陷的回次周期中弹簧的位移量以及出现缺陷之前的所有回次周期的位移量计算出出现缺陷的位置。The location of the defect is calculated according to the displacement of the spring in the cycle in which the defect occurs and the displacements of all cycles before the defect occurs.
其进一步技术方案为:通过压力传感器实时采集每个回次周期内弹簧位移变化时产生的弹力数据。Its further technical solution is to collect in real time the elastic force data generated when the spring displacement changes in each cycle through the pressure sensor.
其进一步技术方案为:通过位移传感器实时采集每个回次周期内弹簧弹性变化时的位移数据。Its further technical solution is: real-time collection of displacement data of spring elasticity changes in each cycle through displacement sensors.
其进一步技术方案为:通过动态采集箱将弹力数据和位移数据发送至计算机。Its further technical solution is: sending the elastic force data and displacement data to the computer through the dynamic acquisition box.
本发明与现有技术相比的有益效果是:本发明通过在现有的钻机的基础上新增了监控组件,根据监控组件中弹簧在每个回次周期内的位移变化、弹性变化与时间的关系情况,从而可以准确判断出在哪个回次周期内灌注桩出现了缺陷和出现缺陷的位置,解决了目前只能通过人工观察而无实时监控的历史,解决了目前只能通过钢尺粗略量取或者肉眼估计而无准确数据的历史,用数据化的语言以及实时监控技术对灌注桩出现缺陷的情况进行准确的分析及判定,对后期的处理提供了准确以及可靠的数据支持。The beneficial effect of the present invention compared with the prior art is that the present invention adds a monitoring component on the basis of the existing drilling rig, according to the displacement change, elastic change and time of the spring in the monitoring component in each return cycle Therefore, it is possible to accurately determine in which cycle the cast-in-situ pile has defects and the location of the defect, which solves the current history that can only be observed manually without real-time monitoring, and solves the problem that can only be roughly measured through steel rulers. The history of measuring or visually estimating without accurate data, using data language and real-time monitoring technology to accurately analyze and judge the defects of cast-in-place piles, provides accurate and reliable data support for later processing.
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明技术手段,可依照说明书的内容予以实施,并且为了让本发明的上述和其它目的、特征及优点能够更明显易懂,以下特举较佳实施例,详细说明如下。The above description is only an overview of the technical solution of the present invention. In order to understand the technical means of the present invention more clearly, it can be implemented according to the contents of the description, and in order to make the above and other purposes, features and advantages of the present invention more obvious and understandable, the following A preferred embodiment is specifically cited, and detailed description is as follows.
附图说明Description of drawings
为了更清楚地说明本发明实施例技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are some embodiments of the present invention. Ordinary technicians can also obtain other drawings based on these drawings on the premise of not paying creative work.
图1为本发明具体实施例提供的一种智能化且具有预警功能的钻芯监控系统的结构示意图(弹簧未被压缩的状态);Fig. 1 is a kind of intellectualization and the structure schematic diagram (the spring is not compressed state) of the drilling core monitoring system with early warning function provided by the specific embodiment of the present invention;
图2为本发明具体实施例提供的一种智能化且具有预警功能的钻芯监控系统的结构示意图(弹簧压缩达到最大限度的状态);Fig. 2 is a kind of intellectualized and has the structure schematic diagram of the drilling core monitoring system with early warning function provided by the specific embodiment of the present invention (spring compression reaches the maximum state);
图3为本发明具体实施例提供的弹簧的应力应变曲线示意图;Fig. 3 is the schematic diagram of the stress-strain curve of the spring that the specific embodiment of the present invention provides;
图4为本发明具体实施例提供的弹簧的弹力与位移的曲线的示意图(灌注桩未出现缺陷的情况下);Fig. 4 is the schematic diagram of the curve of the elastic force and the displacement of the spring provided by the specific embodiment of the present invention (under the situation that no defect occurs in the cast-in-place pile);
图5为本发明具体实施例提供的弹簧的弹力与时间的曲线的示意图(灌注桩未出现缺陷的情况下);Fig. 5 is the schematic diagram of the curve of the elastic force and time of the spring provided by the specific embodiment of the present invention (under the situation that no defect occurs in the cast-in-place pile);
图6为本发明具体实施例提供的钻杆的位移量和时间曲线的示意图(灌注桩未出现缺陷的情况下);Fig. 6 is the schematic diagram of the displacement and the time curve of the drilling rod provided by the specific embodiment of the present invention (under the situation that no defect occurs in the cast-in-place pile);
图7为本发明具体实施例提供的弹簧的弹力与位移的曲线的示意图(灌注桩出现缺陷的情况下);Fig. 7 is the schematic diagram of the curve of the elastic force and displacement of the spring provided by the specific embodiment of the present invention (in the case of defects in cast-in-situ piles);
图8为本发明具体实施例提供的弹簧的弹力与时间的曲线的示意图(灌注桩出现缺陷的情况下);Fig. 8 is a schematic diagram of the curve of spring force and time provided by a specific embodiment of the present invention (in the case of defects in cast-in-situ piles);
图9为本发明具体实施例提供的钻杆的位移量和时间曲线的示意图(灌注桩出现缺陷的情况下)。Fig. 9 is a schematic diagram of the displacement and time curve of the drill pipe provided by the specific embodiment of the present invention (in the case of defects in cast-in-situ piles).
附图标记reference sign
1、上横梁;2、下横梁;3、立轴;4、弹簧;5、压力传感器;6、钻杆;7、位移传感器;8、标尺;9、油缸;91、油缸上腔;92、油缸下腔;10、流量指示器。1. Upper beam; 2. Lower beam; 3. Vertical shaft; 4. Spring; 5. Pressure sensor; 6. Drill pipe; 7. Displacement sensor; 8. Scale; 9. Oil cylinder; 91. Upper cavity of oil cylinder; 92. Oil cylinder Lower chamber; 10, flow indicator.
具体实施方式Detailed ways
下面将结合本发明具体实施例,对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with specific embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
应当理解,当在本说明书和权利要求书中使用时,术语“包括”和“包含”指示所描述特征、整体、步骤、操作、元素和/或组件的存在,但并不排除一个或多个其它特征、整体、步骤、操作、元素、组件和/或其集合的存在或添加。It should be understood that when used in this specification and claims, the terms "comprising" and "comprises" indicate the presence of described features, integers, steps, operations, elements and/or components, but do not exclude one or more The presence or addition of other features, integers, steps, operations, elements, components and/or collections thereof.
还应当理解,在此本发明说明书中所使用的术语仅仅是出于描述特定实施例的目的而并不意在限制本发明。如在本发明说明书和所附权利要求书中所使用的那样,除非上下文清楚地指明其它情况,否则单数形式的“一”、“一个”及“该”意在包括复数形式。It should also be understood that the terminology used in the description of the present invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the present invention. As used in this specification and the appended claims, the singular forms "a", "an" and "the" are intended to include plural referents unless the context clearly dictates otherwise.
还应当进一步理解,在本发明说明书和所附权利要求书中使用的术语“和/或”是指相关联列出的项中的一个或多个的任何组合以及所有可能组合,并且包括这些组合。It should also be further understood that the term "and/or" used in the description of the present invention and the appended claims refers to any combination and all possible combinations of one or more of the associated listed items, and includes these combinations .
本发明提供了一种智能化且具有预警功能的钻芯监控系统,其包括钻机以及监控组件,其中钻机可以是目前市面上的钻机,例如,XY-1A型钻机,但目前市面上的钻机直接使用是无法解决本发明所要解决的技术问题,更不能达到本发明所要达到的技术效果,对于本发明而言,其发明点在于对现有的钻机进行了改造,增加了监控组件,同时配合特定的检测方法便可直观、快速地确定出灌注桩是否出现缺陷的情况以及出现缺陷的具体位置,下面通过具体实施例来介绍本发明。The present invention provides an intelligent drilling core monitoring system with an early warning function, which includes a drilling rig and a monitoring component, wherein the drilling rig can be a drilling rig currently on the market, for example, an XY-1A drilling rig, but the drilling rig currently on the market directly Use cannot solve the technical problem to be solved by the present invention, let alone achieve the technical effect to be achieved by the present invention. For the present invention, its invention point is to transform the existing drilling rig, increase the monitoring components, and cooperate with specific The detection method can intuitively and quickly determine whether there is a defect in the cast-in-situ pile and the specific location of the defect. The present invention will be described below through specific embodiments.
如图1、2所示,一种智能化且具有预警功能的钻芯监控系统,包括钻机以及监控组件,本实施例中,以XY-1A型钻机为例,钻机包括钻杆6、上横梁1、下横梁2以及立轴3;立轴3的上端与上横梁1固定连接,立轴3的下端穿设于下横梁2中,且可相对于下横梁2上下移动,钻杆6穿设于上横梁1和下横梁2中,且可相对于上横梁1和下横梁2上下移动;监控组件包括弹簧4、压力传感器5和位移传感器7;弹簧4套设于立轴3上并位于上横梁1和下横梁2之间,压力传感器5安装于弹簧4的上下两端,位移传感器7安装于下横梁2上,且其顶部抵接于上横梁1。在钻进过程中,钻杆6和上 横梁1会同步向下运动,而下横梁2会保持不动,此时弹簧4会被压缩,位移传感器7会检测到弹簧4被压缩的位移量,压力传感器7会检测到弹簧4被压缩时产生的荷载。As shown in Figures 1 and 2, an intelligent drilling core monitoring system with early warning function includes a drilling rig and monitoring components. 1. The lower beam 2 and the vertical shaft 3; the upper end of the vertical shaft 3 is fixedly connected with the upper beam 1, the lower end of the vertical shaft 3 is installed in the lower beam 2, and can move up and down relative to the lower beam 2, and the drill pipe 6 is installed in the upper beam 1 and the lower beam 2, and can move up and down relative to the upper beam 1 and the lower beam 2; the monitoring assembly includes a spring 4, a pressure sensor 5 and a displacement sensor 7; the spring 4 is sleeved on the vertical shaft 3 and is located between the upper beam 1 and the lower beam Between the beams 2 , the pressure sensor 5 is installed on the upper and lower ends of the spring 4 , the displacement sensor 7 is installed on the lower beam 2 , and its top abuts against the upper beam 1 . During the drilling process, the drill rod 6 and the upper crossbeam 1 will move downward synchronously, while the lower crossbeam 2 will remain motionless. At this time, the spring 4 will be compressed, and the displacement sensor 7 will detect the compressed displacement of the spring 4. The pressure sensor 7 detects the load generated when the spring 4 is compressed.
优选地,弹簧4采用刚度不随载荷变化的直线型弹簧。根据胡克定律,弹簧4在发生弹性形变时,弹簧4的弹力F f和弹簧4的伸长量(或压缩量)x成正比,即F=-k*x,其中k是弹簧4的弹性模量,x是弹簧4的压缩量,它由材料的性质所决定,其大小等于应力应变曲线0~1段的斜率,其应力应变曲线如图3所示,负号表示弹簧4所产生的弹力与其伸长(或压缩)的方向相反。这样钻机的钻杆6向下钻进的位移就可以通过弹簧4被压缩的位移量来反映。 Preferably, the spring 4 is a linear spring whose stiffness does not change with the load. According to Hooke's law, when the spring 4 is elastically deformed, the elastic force F f of the spring 4 is proportional to the elongation (or compression) x of the spring 4, that is, F=-k*x, where k is the elasticity of the spring 4 Modulus, x is the amount of compression of the spring 4, which is determined by the nature of the material, and its size is equal to the slope of the stress-strain curve from 0 to 1 segment. The stress-strain curve is shown in Figure 3, and the negative sign indicates the spring 4 produced The elastic force is in the opposite direction of its elongation (or compression). The displacement that the drilling rod 6 of drilling rig drills down just can be reflected by the displacement amount that spring 4 is compressed like this.
钻机刚开始工作时,弹簧4的重量和弹簧4的弹力是达到一个平衡状态的,假定此刻弹簧4受钻杆6的压缩量为0,如图1所示的状态,钻机开始工作后,弹簧4是逐渐被压缩的,但是这个时候被压缩的速度也是恒定的。当钻机以恒定速度向下钻进时,弹簧4在弹性阶段随着位移被压缩,压力传感器5和位移传感器7上就会受到感应,弹簧4的压缩量在0~S1范围时,弹簧4都处于弹性阶段,当压缩量达到S1时,如图2所示的状态,弹簧4所产生的弹力和钻机以恒定速度向下的压力达到动态平衡,就近似认为弹簧4达到极限状态,因为钻机往下钻进的速度比较慢,故忽略惯性对弹簧4的影响,整个检测过程中弹簧4的受载如下式所示:When the drilling rig just started to work, the weight of the spring 4 and the elastic force of the spring 4 reached a balanced state. Assuming that the compression of the spring 4 by the drill rod 6 was 0 at this moment, as shown in Figure 1, after the drilling rig started to work, the spring 4 is gradually compressed, but the compressed speed is also constant at this time. When the drilling rig drills down at a constant speed, the spring 4 is compressed with the displacement in the elastic stage, and the pressure sensor 5 and the displacement sensor 7 will be sensed. When the compression of the spring 4 is in the range of 0 to S1, the spring 4 will be In the elastic stage, when the amount of compression reaches S1, as shown in Figure 2, the elastic force generated by the spring 4 and the downward pressure of the drilling machine at a constant speed reach a dynamic balance, and it is approximately considered that the spring 4 has reached the limit state, because the drilling machine is moving toward The speed of drilling down is relatively slow, so the influence of inertia on spring 4 is ignored, and the load of spring 4 during the entire detection process is shown in the following formula:
当0<x<S 1,F弹力=k*x;当x≥S 1,F弹力=F maxWhen 0<x<S 1 , F elastic force=k*x; when x≥S 1 , F elastic force=F max ;
为了工作人员更加直观的察觉到灌注桩出现缺陷的情况,本发明的监控系统还包括动态采集箱以及计算机;计算机可以是市面上常用的电脑,或者是工业上常用的工业电脑。压力传感器5采集弹簧4位移变化时产生的荷载,位移传感器7采集弹簧4弹性变化时的位移量,动态采集箱接收压力传感器5和位移传感器7采集数据,并发送至计算机,计算机对采集数据进行可视化处理。如图4-图9所示,通过可视化处理后,从计算机最终可以根据数据绘制出图表,从图表中可以准确确定出灌注桩缺陷部位以及缺陷部位的位置。具体地,可根 据出现缺陷的回次周期中弹簧的位移量以及出现缺陷之前的所有回次周期的位移量计算出出现缺陷的位置。假设出现缺陷的回次周期中弹簧的位移量为S n,出现缺陷之前弹簧的回次周期数量为n次,且每个回次周期弹簧的位移量S 1,那么,可以确定钻杆钻进的位移量为S=nS 1+S n,通过钻杆钻进的位移量便知道了缺陷部位的位置。有了准确的数据为后续灌注桩缺陷的处理提供数据了支持,观察方便。 In order for the staff to more intuitively perceive the defects of the cast-in-situ pile, the monitoring system of the present invention also includes a dynamic acquisition box and a computer; the computer can be a commonly used computer on the market, or an industrial computer commonly used in industry. The pressure sensor 5 collects the load generated when the displacement of the spring 4 changes, and the displacement sensor 7 collects the displacement of the spring 4 when the elasticity changes. The dynamic acquisition box receives the data collected by the pressure sensor 5 and the displacement sensor 7 and sends it to the computer. Visualization. As shown in Figure 4-9, after the visualization process, the computer can finally draw a chart based on the data, and from the chart, the defect parts and the positions of the defect parts of the cast-in-place pile can be accurately determined. Specifically, the position where the defect occurs can be calculated according to the displacement of the spring in the cycle in which the defect occurs and the displacements of all cycles before the defect occurs. Assuming that the displacement of the spring in the return cycle of the defect is S n , the number of return cycles of the spring before the defect is n times, and the displacement of the spring in each return cycle S 1 , then the drill pipe drilling can be determined The displacement is S=nS 1 +S n , and the position of the defect can be known by the displacement of the drill pipe. Accurate data provides data support for subsequent treatment of cast-in-place pile defects, and observation is convenient.
从图表能够直观看出是否出现灌注桩缺陷部位的原因是:当钻机开始正常工作时,钻杆6就会在电机的带动下以及液压的作用下恒速向下移动,钻机刚开始工作时,弹簧4的重量和弹簧4的弹力是达到一个平衡状态的(如图1所示的状态),钻机开始工作后,弹簧4是逐渐被压缩的,但是这个时候被压缩的速度也是恒定的,弹簧4就会随着钻杆6的匀速向下移动而逐渐被压缩,当钻杆6出现灌注桩出现缺陷的情况时,弹簧4就会短时间内被急速压缩,这时压力传感器5和位移传感器7就会感受到弹簧4的急剧变化,从而从绘制的图表中便可直观的看出在每个回次周期(回次周期指的是,钻杆6向下钻进后向上退回的这个过程为一个回次周期)内弹簧4的弹力与时间以及弹簧4的位移量与时间的关系会发生变化。From the chart, it can be seen intuitively whether there are defects in cast-in-situ piles because: when the drilling rig starts to work normally, the drill pipe 6 will move downward at a constant speed driven by the motor and under the action of hydraulic pressure. When the drilling rig just starts to work, The weight of the spring 4 and the elastic force of the spring 4 are in an equilibrium state (as shown in Figure 1). After the drill starts to work, the spring 4 is gradually compressed, but at this time the compressed speed is also constant. The spring 4 will be gradually compressed as the drill pipe 6 moves downward at a constant speed. When the drill pipe 6 has a defect in the cast-in-place pile, the spring 4 will be compressed rapidly in a short time. At this time, the pressure sensor 5 and the displacement sensor 7 will feel the sharp change of the spring 4, so that it can be seen intuitively from the drawn chart that in each return cycle (the return cycle refers to the process in which the drill rod 6 drills downward and then moves back upwards) The relationship between the elastic force of the inner spring 4 and the time and the displacement of the spring 4 and the time will change.
图3为弹簧4的应力应变曲线示意图,图4、图5和图6为在灌注桩未出现缺陷的情况下弹簧4的F-t曲线图、F-S曲线图、S-t曲线图,钻进的位移量等于多个回次周期弹簧4的位移量之和,即:S=n*S 1,其中,S 1为一个回次周期簧的位移量。 Fig. 3 is the stress-strain curve schematic diagram of spring 4, and Fig. 4, Fig. 5 and Fig. 6 are Ft curve diagram, FS curve diagram, St curve diagram of spring 4 under the situation that no defect occurs in cast-in-place pile, and the displacement of drilling is equal to The sum of the displacements of multiple return-period springs 4 is: S=n*S 1 , where S 1 is the displacement of one return-period spring.
图7、图8和图9是在灌注桩出现缺陷的情况下弹簧4的F-t曲线图、F-S曲线图、S-t曲线图。由图7、图8和图9可知,弹簧4的弹力与位移的曲线与灌注桩未出现缺陷时弹簧4的弹力与位移的曲线无区别的,但弹簧4的弹力与时间的曲线、钻杆6的位移量和时间曲线与灌注桩未出现缺陷的弹簧4的弹力与时间的曲线、钻杆6的位移量是有明显差异的,在弹簧4的弹力与时间的曲线中(即图8),灌注桩出现缺陷的回次周期中其斜率明显变大(图8中的角β 1 大于角α 1),弹簧4达到极限荷载时所用时间明显变短,图8的t 1和t 2时间段就可以明显认定是灌注桩出现缺陷的位置,另外,在钻杆6的位移量和时间曲线中(图9)灌注桩出现缺陷的回次周期中其斜率明显变大(图9中的角β 2大于角α 2),其完成一个回次周期所用的周期时间明显变短,图9的t 1和t 2段就可以明显认定是灌注桩出现缺陷的位置。 Fig. 7, Fig. 8 and Fig. 9 are the Ft curve diagram, the FS curve diagram and the St curve diagram of the spring 4 in the case of a defect in the cast-in-place pile. It can be seen from Fig. 7, Fig. 8 and Fig. 9 that there is no difference between the elastic force and displacement curve of spring 4 and the elastic force and displacement curve of spring 4 when there is no defect in the cast-in-situ pile, but the elastic force and time curve of spring 4 and the drill pipe The displacement and time curve of 6 is significantly different from the curve of elastic force and time of spring 4 without defects in the cast-in-situ pile, and the displacement of drill pipe 6. In the curve of elastic force and time of spring 4 (that is, Figure 8) , the slope of the cast-in-place pile becomes significantly larger in the cycle of defects (the angle β 1 in Figure 8 is greater than the angle α 1 ), and the time taken for the spring 4 to reach the ultimate load is obviously shortened, and the times t 1 and t 2 in Figure 8 It can be clearly identified as the position where the cast-in-situ pile has defects. In addition, in the displacement and time curve of the drill pipe 6 (Fig. 9), the slope of the cast-in-place pile becomes significantly larger in the cycle of the defect (the angle in Fig. 9 β 2 is greater than the angle α 2 ), and the cycle time used to complete a cycle is obviously shortened, and the t 1 and t 2 sections in Figure 9 can be clearly identified as the positions where the cast-in-place piles have defects.
由于弹簧4的压缩变形实现对缺陷桩检测的预警功能,对于没有灌注桩出现缺陷的灌注桩,钻杆6在一个回次周期内,弹簧4压缩变形达到极限值所用的时间以及弹簧4的弹力与时间的曲线的斜率都是维持在恒定水平,对于有灌注桩出现缺陷,钻杆6在一个回次周期内,弹簧4压缩变形达到极限值所用的时间会变小以及弹簧4的弹力与时间的曲线的斜率都会变大,根据预警出的异常数据,结合钻芯出的混凝土芯样以及有无返泥浆水的现象给出缺陷桩最合理的判定,为最终设计院的承载力复核提供数据上的支持。用准确采集的数据来反映灌注桩是否出现缺陷以及出现缺陷的长度。Since the compression deformation of the spring 4 realizes the early warning function for the detection of defective piles, for the cast-in-place piles without defects in the cast-in-situ piles, the time taken for the compression deformation of the spring 4 to reach the limit value and the elastic force of the spring 4 in one return cycle of the drill pipe 6 The slope of the curve versus time is maintained at a constant level. For defects in cast-in-situ piles, the time it takes for the compression deformation of the spring 4 to reach the limit value of the drill pipe 6 in one return cycle will become smaller and the elastic force of the spring 4 and time The slope of the curve will become larger. According to the abnormal data in the early warning, combined with the concrete core sample drilled out and the phenomenon of returning mud water, the most reasonable judgment of the defective pile is given, which provides data for the final review of the bearing capacity of the design institute. support on . Accurately collected data is used to reflect whether there is a defect in the cast-in-situ pile and the length of the defect.
需要说明的是:虽然改变钻机的转速也会减小弹簧压缩变形到最大程度时或者弹力增加到最大程度时所花费的时间,但是这个转速相比灌注桩缺陷位置段急剧下降还是有明显的差别的,通过数据分析可以明显分辨出是提高钻速造成的时间缩短还是灌注桩出现缺陷造成的时间缩短。It should be noted that although changing the rotation speed of the drilling rig will also reduce the time it takes for the spring to compress and deform to the maximum or when the elastic force increases to the maximum, there is still a significant difference in this speed compared to the sharp drop in the defect position of the cast-in-place pile. Yes, through data analysis, it can be clearly distinguished whether the shortening of time is caused by increasing the drilling speed or the shortening of time caused by defects in cast-in-place piles.
在一些实施例中,上横梁的下方还设有标尺8,标尺8上刻有尺度,标尺8具有参照物的作用。In some embodiments, a scale 8 is provided below the upper beam, and scales are engraved on the scale 8, and the scale 8 has the function of a reference object.
需要说明的是:钻机液压系统工作的压力变化以及油量变化也可以来反映灌注桩出现缺陷的现象,同时通过压力值变化反推钻杆6的位移来确定灌注桩出现缺陷的位置,这种方式是对通过弹簧4来监控钻芯钻进过程的良好补充,具有良好的工程实用价值。It should be noted that the pressure change of the hydraulic system of the drilling rig and the change of oil volume can also reflect the phenomenon of defects in the cast-in-situ pile, and at the same time, the displacement of the drill pipe 6 can be reversed by the change of the pressure value to determine the position of the defect in the cast-in-situ pile. The method is a good supplement to monitoring the core drilling process through the spring 4, and has good engineering practical value.
具体的,钻机是靠电动机带动水磨钻头以及油压系统共同作用的,电动机只是单纯的带动水磨钻杆6转动,而油压系统是钻进过程中从油缸上腔91对钻杆6起到从上而下的推动作用,起钻过程中从油缸下腔92对钻杆6起到从下而 上的推动作用。通过监测流量指示器10中流量和油压的变化来反推钻杆6的位移。Specifically, the drilling rig relies on the electric motor to drive the water mill drill bit and the oil pressure system to work together. The motor simply drives the water mill drill pipe 6 to rotate, and the oil pressure system acts from the upper chamber 91 of the oil cylinder to the drill pipe 6 during the drilling process. The top-down push action, the bottom-up push action on the drill pipe 6 from the oil cylinder lower cavity 92 during the tripping process. The displacement of the drill rod 6 is reversed by monitoring the change of the flow rate and the oil pressure in the flow indicator 10 .
正常钻进时,钻机维持恒定功率,由于油缸上腔91的空间的体积逐渐增大,油缸上腔91气压会有少量的降低,但是为了维持油缸上腔91气压恒定,就主要增加油缸上腔91的油量。当灌注桩出现缺陷的时候,油缸上腔91的空间的体积迅速增大,相应的油缸上腔91的气压急剧下降,降低的气压就转成对钻杆6做的功,使钻杆6在气压的作用下向下做加速运动,从而可以计算出灌注桩出现缺陷时的钻杆6位移,这样就可以监测指示器上压力值以及油量的变化来预警出灌注桩出现了缺陷。During normal drilling, the drilling rig maintains a constant power. Since the volume of the space in the upper chamber 91 of the oil cylinder gradually increases, the air pressure in the upper chamber 91 of the oil cylinder will decrease slightly. 91 oil quantity. When there is a defect in the cast-in-place pile, the volume of the space in the upper chamber 91 of the oil cylinder increases rapidly, and the air pressure in the upper chamber 91 of the corresponding oil cylinder drops sharply, and the reduced air pressure is converted into work done to the drill pipe 6, so that the drill pipe 6 Under the action of the air pressure, the downward acceleration movement can calculate the displacement of the drill pipe 6 when there is a defect in the cast-in-situ pile, so that the pressure value on the indicator and the change of the oil volume can be monitored to warn of the defect in the cast-in-situ pile.
另外,油压系统工作原理如下:In addition, the working principle of the hydraulic system is as follows:
钻机油泵通过滤油器从油箱吸油,排出的压力油经管道进入操纵阀,通过操纵阀中的溢流阀调节系统中的压力,从而控制孔底压力使钻机正常工作。利用快速加压手把使系统中的压力迅速提高,从而使给进油缸9能够快速升降,通过操纵阀中换向操作杆可以控制油缸9的进出油方向,使给进油缸9能获得上升、下降和停止等动作,在油缸下腔92和操纵阀之间有一个单向节流阀,用来调节钻杆6的下降速度。由于该阀中没有单向阀,因此不影响钻杆6的快速上升,油缸上腔91和油缸下腔92之间通过交替阀装有指示器,利用指示器可以监测油缸9内的气压变化以及油量变化。The oil pump of the drilling rig absorbs oil from the oil tank through the oil filter, and the discharged pressure oil enters the control valve through the pipeline, and the pressure in the system is adjusted through the overflow valve in the control valve, so as to control the pressure at the bottom of the hole to make the drilling rig work normally. Use the quick pressurization handle to increase the pressure in the system rapidly, so that the feed cylinder 9 can be lifted quickly, and the direction of oil in and out of the cylinder 9 can be controlled by operating the reversing lever in the valve, so that the feed cylinder 9 can be raised, For actions such as descending and stopping, there is a one-way throttle valve between the lower chamber 92 of the oil cylinder and the control valve, which is used to adjust the descending speed of the drilling rod 6 . Because there is no one-way valve in this valve, so it does not affect the rapid rise of the drilling rod 6, an indicator is installed between the upper chamber 91 of the oil cylinder and the lower chamber 92 of the oil cylinder through an alternate valve, and the indicator can monitor the change of the air pressure in the oil cylinder 9 and Oil volume changes.
本发明具体实施还提供了一种采用上述的智能化且具有预警功能的钻芯监控系统的监控方法,该方法包括以下步骤:The specific implementation of the present invention also provides a monitoring method using the above-mentioned intelligent drilling core monitoring system with an early warning function, the method comprising the following steps:
S10、实时采集每个回次周期内弹簧4位移变化时产生的弹力数据;S10, collecting in real time the elastic force data generated when the displacement of the spring 4 changes in each cycle;
S20、实时采集每个回次周期内弹簧4弹性变化时的位移数据;S20, real-time collection of displacement data of spring 4 elastic changes in each cycle;
S30、根据每个回次周期内的弹力数据和位移数据与时间的关系确定灌注桩是否出现缺陷以及出现缺陷的位置。S30. Determine whether there is a defect in the cast-in-situ pile and the position of the defect according to the relationship between the elastic force data and the displacement data and time in each cycle.
通过压力传感器5实时采集每个回次周期内弹簧4位移变化时产生的弹力数据。通过位移传感器7实时采集每个回次周期内弹簧4弹性变化时的位移数 据。The elastic force data generated when the displacement of the spring 4 changes within each cycle is collected in real time through the pressure sensor 5 . The displacement data when the spring 4 changes elastically in each cycle is collected in real time by the displacement sensor 7.
进一步地,检测方法还包括以下步骤:Further, the detection method also includes the following steps:
S40、将弹力数据、位移数据和时间数据发送至计算机;S40, sending the elastic force data, displacement data and time data to the computer;
S50、计算机根据弹力数据、位移数据和时间数据绘制出可视化图表。S50. The computer draws a visual chart according to the elastic force data, displacement data and time data.
为了工作人员更加直观的察觉到灌注桩出现缺陷的情况,压力传感器5采集弹簧4位移变化时产生的荷载,位移传感器7采集弹簧4弹性变化时的位移量,动态采集箱接收压力传感器5和位移传感器7采集数据,并发送至计算机,计算机对采集数据进行可视化处理。通过可视化处理后,从计算机最终可以根据数据绘制出图表,从图表中可以准确确定灌注桩缺陷的位置,为后续灌注桩缺陷的处理提供数据支持,观察方便。In order for the staff to be more intuitively aware of defects in cast-in-situ piles, the pressure sensor 5 collects the load generated when the displacement of the spring 4 changes, the displacement sensor 7 collects the displacement of the spring 4 when the elasticity changes, and the dynamic acquisition box receives the pressure sensor 5 and the displacement. The sensor 7 collects data and sends it to the computer, and the computer performs visual processing on the collected data. After visual processing, the computer can finally draw a chart based on the data, from which the location of the cast-in-place pile defect can be accurately determined, providing data support for the subsequent treatment of cast-in-place pile defect, and easy to observe.
进一步地,步骤S30具体包括以下步骤:Further, step S30 specifically includes the following steps:
S301、计算每个回次周期内的弹簧4压缩变形到最大程度时或者弹力增加到最大程度时所花费的时间;S301. Calculate the time spent when the spring 4 is compressed and deformed to the maximum extent or the elastic force is increased to the maximum extent in each cycle;
S302、判断某个回次周期内的弹簧4压缩变形到最大程度时或者弹力增加到最大程度时所花费的时间相比其它回次周期内的弹簧4压缩变形到最大程度时或者弹力增加到最大程度时所花费的时间是否减小,若是,则执行步骤S303,S302, judging the time spent when the spring 4 is compressed and deformed to the maximum or the elastic force is increased to the maximum in a certain cycle compared with the spring 4 in other cycles when the compression is deformed to the maximum or the elastic force is increased to the maximum Whether the time spent during the degree decreases, if so, then execute step S303,
S303、则判定弹簧4压缩变形到最大程度时或者弹力增加到最大程度时所花费的时间减小的回次周期内灌注桩出现了缺陷;S303, then it is determined that the cast-in-place pile has a defect in the cycle in which the spring 4 compresses and deforms to the maximum or the time spent when the elastic force increases to the maximum decreases;
S304、根据出现缺陷的回次周期中弹簧4的位移量以及出现缺陷之前的所有回次周期的位移量计算出出现缺陷的位置。S304. Calculate the position where the defect occurs according to the displacement of the spring 4 in the cycle in which the defect occurs and the displacements of all cycles before the defect occurs.
由于弹簧4的压缩变形实现对缺陷桩检测的预警功能,对于没有灌注桩出现缺陷的灌注桩,钻杆6在一个回次周期内,弹簧4压缩变形达到极限值所用的时间以及弹簧4的弹力与时间的曲线的斜率都是维持在恒定水平,对于有灌注桩出现缺陷,钻杆6在一个回次内,弹簧4压缩变形达到极限值所用的时间会变小以及弹簧4的弹力与时间的曲线的斜率都会变大,根据预警出的异常数据,结合钻芯出的混凝土芯样以及有无返泥浆水的现象给出灌注桩出现缺陷部 位的最合理的判定,为最终设计院的承载力复核提供数据上的支持。用准确采集的数据来反映灌注桩出现缺陷部的情况以及缺陷的位置。Since the compression deformation of the spring 4 realizes the early warning function for the detection of defective piles, for the cast-in-place piles without defects in the cast-in-situ piles, the time taken for the compression deformation of the spring 4 to reach the limit value and the elastic force of the spring 4 in one return cycle of the drill pipe 6 The slope of the curve versus time is maintained at a constant level. For defects in cast-in-situ piles, the time it takes for the spring 4 to compress and deform to the limit value within one round of the drill pipe 6 will become smaller and the elastic force of the spring 4 and the time The slope of the curve will become larger. According to the abnormal data in the early warning, combined with the concrete core sample drilled out and the phenomenon of returning mud water, the most reasonable judgment of the defect position of the cast-in-place pile is given, which is the bearing capacity of the final design institute. Reviews provide data support. Accurately collected data is used to reflect the situation and location of defects in cast-in-place piles.
灌注桩出现缺陷的位置计算方法如下:假设出现缺陷的回次周期中弹簧的位移量为S n,出现缺陷之前弹簧的回次周期数量为n次,且每个回次周期弹簧的位移量S 1,那么,可以确定钻杆钻进的位移量为S=nS 1+S n,通过钻杆钻进的位移量便知道了缺陷部位的位置。有了准确的数据为后续灌注桩缺陷的处理提供数据了支持,观察方便。 The calculation method of the position of the defect in the cast-in-situ pile is as follows: Assume that the displacement of the spring in the return cycle of the defect is S n , the number of return cycles of the spring before the defect occurs is n times, and the displacement of the spring in each return cycle S 1 , then, it can be determined that the displacement of the drill pipe is S=nS 1 +S n , and the position of the defect can be known by the displacement of the drill pipe. Accurate data provides data support for subsequent treatment of cast-in-place pile defects, and observation is convenient.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到各种等效的修改或替换,这些修改或替换都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以权利要求的保护范围为准。The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person familiar with the technical field can easily think of various equivalents within the technical scope disclosed in the present invention. Modifications or replacements shall all fall within the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims (9)

  1. 一种智能化且具有预警功能的钻芯监控系统,其特征在于,包括钻机以及监控组件;钻机包括钻杆、上横梁、下横梁以及立轴;立轴的上端与上横梁固定连接,立轴的下端穿设于下横梁中,且可相对于下横梁上下移动,钻杆穿设于上横梁和下横梁中,且可相对于上横梁和下横梁上下移动;监控组件包括弹簧、压力传感器和位移传感器;弹簧套设于立轴上并位于上横梁和下横梁之间,压力传感器安装于弹簧的上下两端,位移传感器安装于下横梁上,且其顶部抵接于上横梁。An intelligent drilling core monitoring system with an early warning function is characterized in that it includes a drilling rig and a monitoring component; the drilling rig includes a drill pipe, an upper beam, a lower beam and a vertical shaft; the upper end of the vertical shaft is fixedly connected to the upper beam, and the lower end of the vertical shaft passes through the It is installed in the lower crossbeam and can move up and down relative to the lower crossbeam. The drill pipe is passed through the upper and lower crossbeams and can move up and down relative to the upper and lower crossbeams; the monitoring components include springs, pressure sensors and displacement sensors; The spring is sleeved on the vertical shaft and located between the upper beam and the lower beam. The pressure sensor is installed on the upper and lower ends of the spring. The displacement sensor is installed on the lower beam, and its top abuts against the upper beam.
  2. 根据权利要求1所述的一种智能化且具有预警功能的钻芯监控系统,其特征在于,还包括动态采集箱以及计算机;动态采集箱接收压力传感器和位移传感器采集数据,并发送至计算机,计算机对采集数据进行可视化处理。A kind of intelligent drilling core monitoring system with early warning function according to claim 1, is characterized in that, also comprises dynamic acquisition box and computer; Dynamic acquisition box receives pressure sensor and displacement sensor to collect data, and sends to computer, The computer visualizes the collected data.
  3. 根据权利要求1所述的一种智能化且具有预警功能的钻芯监控系统,其特征在于,所述弹簧采用刚度不随载荷变化的直线型弹簧。An intelligent drill core monitoring system with an early warning function according to claim 1, wherein the spring is a linear spring whose stiffness does not change with the load.
  4. 一种采用智能化且具有预警功能的钻芯监控系统的监控方法,其特征在于,所述方法包括:A monitoring method using an intelligent drilling core monitoring system with an early warning function, characterized in that the method includes:
    实时采集每个回次周期内弹簧位移变化时产生的弹力数据;Real-time collection of elastic force data generated when the spring displacement changes within each cycle;
    实时采集每个回次周期内弹簧弹性变化时的位移数据;Real-time collection of displacement data when spring elasticity changes in each cycle;
    根据每个回次周期内的弹力数据和位移数据与时间的关系确定灌注桩是否出现缺陷以及出现缺陷的位置。According to the relationship between elastic force data and displacement data and time in each cycle, it is determined whether there is a defect in the cast-in-situ pile and the position of the defect.
  5. 根据权利要求4所述的采用智能化且具有预警功能的钻芯监控系统的监控方法,其特征在于,所述方法还包括:The monitoring method using an intelligent drilling core monitoring system with an early warning function according to claim 4, wherein the method further comprises:
    将弹力数据、位移数据和时间数据发送至计算机;Send elastic data, displacement data and time data to the computer;
    计算机根据弹力数据、位移数据和时间数据绘制出可视化图表。The computer draws a visualization based on the elastic force data, displacement data and time data.
  6. 根据权利要求4所述的采用智能化且具有预警功能的钻芯监控系统的监控方法,其特征在于,所述的根据每个回次周期内的弹力数据和位 移数据与时间的关系确定灌注桩是否出现缺陷以及出现缺陷的位置,具体包括:According to claim 4, the monitoring method using an intelligent drill core monitoring system with an early warning function is characterized in that, according to the relationship between elastic data and displacement data and time in each return cycle, the cast-in-situ pile is determined Whether there is a defect and the location of the defect, including:
    计算每个回次周期内的弹簧压缩变形到最大程度时或者弹力增加到最大程度时所花费的时间;Calculate the time spent when the spring compresses and deforms to the maximum or when the elastic force increases to the maximum in each cycle;
    判断某个回次周期内的弹簧压缩变形到最大程度时或者弹力增加到最大程度时所花费的时间相比其它回次周期内的弹簧压缩变形到最大程度时或者弹力增加到最大程度时所花费的时间是否减小;The time it takes to determine when the spring compresses and deforms to the maximum or when the elastic force increases to the maximum in a certain cycle is compared to the time spent when the spring compresses and deforms to the maximum or when the elastic force increases to the maximum in other cycles Whether the time is reduced;
    若是,则判定弹簧压缩变形到最大程度时或者弹力增加到最大程度时所花费的时间减小的回次周期内灌注桩出现了缺陷;If so, it is determined that the cast-in-situ pile has a defect in the return cycle when the spring compresses and deforms to the maximum or the time spent when the elastic force increases to the maximum decreases;
    根据出现缺陷的回次周期中弹簧的位移量以及出现缺陷之前的所有回次周期的位移量计算出出现缺陷的位置。The location of the defect is calculated according to the displacement of the spring in the cycle in which the defect occurs and the displacements of all cycles before the defect occurs.
  7. 根据权利要求4所述的采用智能化且具有预警功能的钻芯监控系统的监控方法,其特征在于,通过压力传感器实时采集每个回次周期内弹簧位移变化时产生的弹力数据。The monitoring method using an intelligent drill core monitoring system with early warning function according to claim 4, characterized in that the elastic force data generated when the spring displacement changes in each cycle is collected in real time through the pressure sensor.
  8. 根据权利要求4所述的采用智能化且具有预警功能的钻芯监控系统的监控方法,其特征在于,通过位移传感器实时采集每个回次周期内弹簧弹性变化时的位移数据。According to claim 4, the monitoring method using an intelligent drilling core monitoring system with an early warning function is characterized in that the displacement data of spring elasticity changes in each return cycle is collected in real time by a displacement sensor.
  9. 根据权利要求4所述的采用智能化且具有预警功能的钻芯监控系统的监控方法,其特征在于,通过动态采集箱将弹力数据和位移数据发送至计算机。The monitoring method using an intelligent drill core monitoring system with an early warning function according to claim 4, characterized in that the elastic force data and displacement data are sent to the computer through the dynamic acquisition box.
PCT/CN2022/129480 2021-11-03 2022-11-03 Intelligent core drilling monitoring system having early-warning function and monitoring method WO2023078334A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202111294023.4A CN114017003A (en) 2021-11-03 2021-11-03 Intelligent core drilling monitoring system with early warning function and monitoring method
CN202111294023.4 2021-11-03

Publications (1)

Publication Number Publication Date
WO2023078334A1 true WO2023078334A1 (en) 2023-05-11

Family

ID=80060077

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2022/129480 WO2023078334A1 (en) 2021-11-03 2022-11-03 Intelligent core drilling monitoring system having early-warning function and monitoring method

Country Status (2)

Country Link
CN (1) CN114017003A (en)
WO (1) WO2023078334A1 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114017003A (en) * 2021-11-03 2022-02-08 深圳市房屋安全和工程质量检测鉴定中心 Intelligent core drilling monitoring system with early warning function and monitoring method
CN118149692B (en) * 2024-05-10 2024-07-12 晋中学院 Sensor for detecting bending of drill rod and drill rod thrust control method

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5036916A (en) * 1989-07-14 1991-08-06 Frank Bennett Method and apparatus for locating wet cement plugs in open bore holes
CN105649528A (en) * 2016-03-22 2016-06-08 安徽理工大学 Intelligent fracture-preventing core drilling machine and use method thereof
CN107288162A (en) * 2017-07-18 2017-10-24 广州市建设工程质量安全检测中心 A kind of cast-in-place concrete pile pile bottom sediment thickness detection apparatus and method
CN208717981U (en) * 2018-08-29 2019-04-09 中国港湾工程有限责任公司 Priming concrete pile hole bottom sediment thickness detecting instrument
CN113464126A (en) * 2021-04-13 2021-10-01 广东省交通规划设计研究院集团股份有限公司 Device and method for monitoring stratum change of drilling machine in drilling process
CN114017003A (en) * 2021-11-03 2022-02-08 深圳市房屋安全和工程质量检测鉴定中心 Intelligent core drilling monitoring system with early warning function and monitoring method

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201358711Y (en) * 2008-12-22 2009-12-09 铁道第三勘察设计院集团有限公司 Drilling rig with measurement while drilling function
US11448576B2 (en) * 2016-07-06 2022-09-20 Shandong University Multifunctional true triaxial rock drilling test system and method
CN109162693B (en) * 2018-09-17 2020-06-02 中国地质大学(北京) Method for rapidly testing rock mass block index by using monitoring while drilling technology without coring
CN113175302A (en) * 2021-06-07 2021-07-27 中国矿业大学 Intelligent rock mass quality sensing small-sized drilling machine system and evaluation method

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5036916A (en) * 1989-07-14 1991-08-06 Frank Bennett Method and apparatus for locating wet cement plugs in open bore holes
CN105649528A (en) * 2016-03-22 2016-06-08 安徽理工大学 Intelligent fracture-preventing core drilling machine and use method thereof
CN107288162A (en) * 2017-07-18 2017-10-24 广州市建设工程质量安全检测中心 A kind of cast-in-place concrete pile pile bottom sediment thickness detection apparatus and method
CN208717981U (en) * 2018-08-29 2019-04-09 中国港湾工程有限责任公司 Priming concrete pile hole bottom sediment thickness detecting instrument
CN113464126A (en) * 2021-04-13 2021-10-01 广东省交通规划设计研究院集团股份有限公司 Device and method for monitoring stratum change of drilling machine in drilling process
CN114017003A (en) * 2021-11-03 2022-02-08 深圳市房屋安全和工程质量检测鉴定中心 Intelligent core drilling monitoring system with early warning function and monitoring method

Also Published As

Publication number Publication date
CN114017003A (en) 2022-02-08

Similar Documents

Publication Publication Date Title
WO2023078334A1 (en) Intelligent core drilling monitoring system having early-warning function and monitoring method
CN201819856U (en) Mechanical stress-corrosion coupled fatigue test device
CN201885697U (en) Automatic tension monitoring system for prestressed reinforcements
CN104803250B (en) Anti-falling monitoring device, monitoring system and method for elevator
CN107966232B (en) Method and system for monitoring performance of hoisting equipment brake based on machine vision
CN110576335B (en) Cutting force-based tool wear online monitoring method
CN108414201B (en) Working condition monitoring and fatigue life predicting system for derrick of ocean platform
CN110132478B (en) System and method for detecting foundation anchor bolt pre-tightening torque of wind driven generator
CN109991103B (en) Shear strength testing device and shear strength and static cone penetration test method thereof
CN112013903A (en) Quality control method and device for offshore wind power pile
CN209858359U (en) Shear strength testing arrangement
CN102679931A (en) Novel method for measuring fatigue crack propagation length in situ
CN110411772B (en) Elevator no-load static traction test detection method and device
Spiewak et al. Predictive monitoring and control of the cold extrusion process
CN215177696U (en) Settlement detection device for constructional engineering
CN106703003B (en) A kind of dynamic compaction machinery intelligent measure monitoring system and its control method
CN115684349B (en) Pipeline wear-through real-time early warning method based on vibration signals
CN204314159U (en) Deep hole rock/upper in-situ test robot
CN110940731A (en) Hammer strikes and detects auxiliary device
CN113404095B (en) Detection equipment and detection method for high strain of foundation pile
CN111119805A (en) Automatic oil well swabbing method, device and system
CN207318259U (en) A kind of concrete strength inspection device
CN113834677B (en) Lifting device fault detection system, fault detection method, device and storage medium
CN211974944U (en) Automatic swabbing system of oil well
CN201218067Y (en) Automatic drilling mud monitoring system

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 22889356

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE