WO2023077737A1 - Carrier plate cleaning method and use thereof - Google Patents

Carrier plate cleaning method and use thereof Download PDF

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Publication number
WO2023077737A1
WO2023077737A1 PCT/CN2022/088433 CN2022088433W WO2023077737A1 WO 2023077737 A1 WO2023077737 A1 WO 2023077737A1 CN 2022088433 W CN2022088433 W CN 2022088433W WO 2023077737 A1 WO2023077737 A1 WO 2023077737A1
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Prior art keywords
carrier
coating
cleaning
carrier plate
silicon wafer
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PCT/CN2022/088433
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French (fr)
Chinese (zh)
Inventor
武瑞军
张永胜
董刚强
杨肸曦
彭孝龙
宋文化
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苏州迈为科技股份有限公司
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Publication of WO2023077737A1 publication Critical patent/WO2023077737A1/en

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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02Cleaning or pickling metallic material with solutions or molten salts with acid solutions
    • C23G1/08Iron or steel
    • C23G1/085Iron or steel solutions containing HNO3
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/0021Reactive sputtering or evaporation
    • C23C14/0036Reactive sputtering
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/08Oxides
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/08Oxides
    • C23C14/086Oxides of zinc, germanium, cadmium, indium, tin, thallium or bismuth
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering
    • C23C14/35Sputtering by application of a magnetic field, e.g. magnetron sputtering
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02Cleaning or pickling metallic material with solutions or molten salts with acid solutions
    • C23G1/08Iron or steel
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02Cleaning or pickling metallic material with solutions or molten salts with acid solutions
    • C23G1/08Iron or steel
    • C23G1/081Iron or steel solutions containing H2SO4
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02Cleaning or pickling metallic material with solutions or molten salts with acid solutions
    • C23G1/08Iron or steel
    • C23G1/086Iron or steel solutions containing HF
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02Cleaning or pickling metallic material with solutions or molten salts with acid solutions
    • C23G1/08Iron or steel
    • C23G1/088Iron or steel solutions containing organic acids
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02Cleaning or pickling metallic material with solutions or molten salts with acid solutions
    • C23G1/12Light metals
    • C23G1/125Light metals aluminium
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the present application relates to the technical field of carrier plate cleaning, in particular to a carrier plate cleaning method and its application.
  • the tool used to carry the device is usually used, that is, the carrier plate.
  • the carrier plate is a tool used to carry silicon wafers in the production process of photovoltaic cells.
  • the silicon wafers are placed in the holes on the carrier plate to realize the simultaneous completion of the upper and lower surfaces of the silicon wafer in a coating machine.
  • the upper surface is coated with a downward sputtering cathode
  • the lower surface is coated with an upward sputtering cathode.
  • the coating film formed on the surface of the silicon wafer is a transparent conductive film, usually an ITO (Indium Tin Oxide, tin-doped indium oxide) film, and of course other types of transparent conductive films can also be formed.
  • ITO Indium Tin Oxide, tin-doped indium oxide
  • the transparent conductive film such as ITO thin film has super water absorption characteristics, more and more ITO will be accumulated on the carrier board, which will bring serious problems to the coating process of silicon wafers. Excessive water vapor will reduce the conversion efficiency of the cell, so the ITO film on the carrier needs to be cleaned regularly.
  • the traditional method of cleaning the substrate usually adopts the method of pickling first and then sandblasting.
  • the good corrosion resistance of the ITO film it is difficult to clean it with acid cleaning, and it is necessary to continue the sandblasting treatment, which can easily cause deformation of the carrier plate during sandblasting, and damage to the carrier plate, resulting in A failure occurred during the subsequent installation of the silicon wafer, which made the carrier board no longer reusable, which increased the cost and affected the production efficiency.
  • the carrier plate cleaning method in the related art needs to be improved on the problem that the carrier plate is easily deformed during the cleaning process.
  • the present application aims to solve one of the technical problems in the related art at least to a certain extent. For this reason, the application provides a kind of carrier board cleaning method and its application, can improve the cleaning effect of carrier board, and can avoid or reduce the deformation of carrier board, can overcome the deficiencies in the prior art.
  • the embodiment of the present application provides a method for cleaning a carrier plate, the method comprising:
  • step S200 placing the silicon wafer in the carrier plate obtained in step S100, using the carrier plate as a silicon wafer coating carrier to perform coating treatment on the silicon wafer, after the coating treatment, a transparent conductive film is formed on the surface of the carrier plate;
  • step S300 Pickling the carrier board in step S200 to remove the pre-coated film layer and the transparent conductive film on the surface of the carrier board.
  • the carrier includes a carrier body and a silicon wafer fixture disposed on the carrier body, and the silicon wafer fixture is provided with holes for accommodating silicon wafers;
  • step S100 the pre-coating treatment on the carrier is to perform the pre-coating treatment on the silicon wafer holder, or the pre-coating treatment on the carrier is to perform the pre-coating treatment on the silicon wafer holder and the carrier board
  • the body is pre-coated.
  • the carrier body includes two support columns arranged relatively parallel, and the silicon wafer fixture is arranged between the two support columns; the silicon wafer fixture is respectively connected with the two The support column is detachably connected.
  • the preparation method of the pre-coating layer includes one or more of spray coating, sputter coating or evaporation coating.
  • the sputtering coating includes magnetron sputtering coating
  • the pre-coating layer is formed by coating a metal or a metal oxide by a magnetron sputtering coating method.
  • the material of the pre-coating layer includes at least one of ZnO, ZnSnO x , SnO, ZnAlO x or AZO.
  • the material of the pre-coating layer is ZnO or AZO.
  • the thickness of the pre-coating layer is 5nm-100nm.
  • the thickness of the pre-coating layer is 5nm-30nm.
  • the transparent conductive film includes an ITO film.
  • the material of the carrier includes metal or alloy.
  • the pickling is to use an acidic aqueous solution or an organic solution to clean the carrier plate.
  • the pickling temperature is 25°C-45°C, and/or the pickling time is 5min-60min.
  • the acidic aqueous solution or organic solution includes at least one of nitric acid, sulfuric acid, hydrochloric acid, acetic acid or hydrofluoric acid.
  • a step of surface treatment of the carrier is further included to remove the residual pre-coating layer or transparent conductive film.
  • the step of pre-cleaning the carrier plate is also included before the step S100.
  • the embodiment of the present application also provides an application of the aforementioned method for cleaning the carrier plate in the production of photovoltaic cells.
  • the carrier plate is used as a tool for carrying silicon wafers in the process of manufacturing photovoltaic cells.
  • the carrier in the cleaning method of the carrier provided, is pre-coated to form a pre-coated layer on the surface of the carrier.
  • the material of the pre-coated layer includes metal oxides that are not acid-resistant, which can Avoid the problem that the carrier board is not clean during pickling; after the pre-coating layer is formed on the carrier board, the silicon wafer can be installed on the carrier board, and the carrier board with the silicon wafer can be placed on the production line for normal use, that is, The carrier board is used as the silicon wafer coating carrier to coat the silicon wafer. After the carrier board is used for a period of time, a transparent conductive film will be formed on the surface of the carrier board.
  • the silicon wafer can be taken out from the carrier board, and the carrier board can be taken out Carrier plates were pickled.
  • the acid-resistant property of the pre-coating layer on the carrier can be used to completely pickle the transparent conductive film on the carrier together with the pre-coating layer, which improves the pickling effect and can completely remove the pre-coating film on the surface of the carrier.
  • Layer and transparent conductive film in some cases, sandblasting treatment can no longer be performed, so as to avoid problems such as deformation of the carrier plate, affecting subsequent use, and increasing costs during sandblasting treatment.
  • pre-coating treatment can be performed again before use, so as to realize the recycling of the carrier board.
  • the carrier plate cleaning method provided in the embodiment of the present application has a simple process flow, easy operation, low cost, can realize the repeated utilization of the plated carrier plate, is easy to realize large-scale production, and has obvious economic benefits.
  • FIG. 1 is a schematic flow diagram of a cleaning method for a carrier provided in some exemplary embodiments of the present application
  • Fig. 2 is a schematic structural diagram of a carrier provided in some exemplary embodiments of the present application.
  • the use of the terms "at least one of”, “at least one of”, “one or more of” or other similar terms to a list of items connected may mean that a listed Any combination of items.
  • the phrase "at least one of A, B” means A only; only B; or A and B.
  • the phrase "at least one of A, B, C” means only A; or only B; only C; A and B (excluding C); A and C (excluding B); B and C (excluding A); or all of A, B, and C.
  • Item A may contain a single element or multiple elements.
  • Item B may contain a single element or multiple elements.
  • Item C may contain a single element or multiple elements.
  • the carrier board is used as a carrier for carrying silicon wafers.
  • transparent conductive films such as ITO films will be attached to the surface of the carrier boards. Due to the good corrosion resistance of ITO films, it is difficult to clean them with acid.
  • each hole on the carrier plate is equipped with a silicon wafer jig for placing silicon wafers. After pickling, the silicon wafer jig needs to be sandblasted because the pickling is not clean.
  • the technical solution of the embodiment of the present application provides a carrier plate cleaning method that can effectively avoid the deformation of the carrier plate and effectively improve the cleaning effect, which can improve the cleaning effect of the carrier plate cleaning method in the related art.
  • the problem of causing the deformation of the carrier board can reduce the cost and improve the production efficiency.
  • the description of the specific technical solution is referred to below.
  • a method for cleaning a carrier plate comprising:
  • step S200 placing the silicon wafer in the carrier plate obtained in step S100, using the carrier plate as a silicon wafer coating carrier to perform coating treatment on the silicon wafer, after the coating treatment, a transparent conductive film is formed on the surface of the carrier plate;
  • step S300 Pickling the carrier board in step S200 to remove the pre-coated film layer and the transparent conductive film on the surface of the carrier board.
  • the carrier board in order to avoid incomplete pickling or uncleanness of the carrier board, before the carrier board is used, the carrier board is firstly subjected to pre-coating treatment, that is, a pre-coating layer is formed on the surface of the carrier board, and then the The carrier board is normally used as a carrier for carrying silicon wafers; in this way, when the carrier board is pickled after use, the acid resistance of the pre-coating layer can be used to fully acidify the transparent conductive film such as ITO film and the pre-coating layer together. Washing off can eliminate the need for sand blasting, that is, the carrier board can be cleaned, which simplifies the process and improves the cleaning effect, especially avoiding the deformation of the carrier board.
  • the cleaning method of the carrier board is to carry out pre-coating treatment to the carrier board first, so that the pre-coating layer is formed on the surface of the carrier board.
  • the silicon wafer can be installed on the carrier board, and the carrier board with the silicon wafer can be placed on the production line for normal use, that is, the carrier board is used as the silicon wafer
  • the coating carrier coats the silicon wafer. After the carrier board is used for a period of time, a transparent conductive film will be formed on the surface of the carrier board.
  • the silicon wafer can be taken out from the carrier board, and the carrier board can be taken out to pickle the carrier board.
  • the acid-resistant property of the pre-coating layer on the carrier can be used to completely pickle the transparent conductive film on the carrier together with the pre-coating layer, which improves the pickling effect and can completely remove the pre-coating film on the surface of the carrier.
  • layer and transparent conductive film in some cases, sandblasting can no longer be done, so that problems such as deformation of the carrier, affecting subsequent use, and increasing costs can be avoided during sandblasting, and the transparent film deposited on the carrier can also be avoided.
  • the uneven coating of the battery sheet caused by the peeling of the conductive film layer improves the quality of the carrier board and the yield of the production line.
  • the embodiment of the present application effectively solves the problem that the cleaning method of the carrier plate in the prior art has poor cleaning effect and easily causes deformation of the carrier plate.
  • the transparent conductive film formed on the carrier plate is the same as that of the transparent conductive film formed on the silicon wafer.
  • the transparent conductive film can have multiple Various types, including but not limited to ITO thin films.
  • the embodiment of the present application has no restriction on the specific type of the transparent conductive film, and those skilled in the art can flexibly select it according to actual needs, as long as the purpose of the present application is not limited.
  • the embodiment of the present application mainly takes the transparent conductive film as an ITO film well-known in the art as an example for illustration.
  • the transparent conductive film is an ITO film.
  • the material of the carrier plate can be metal or alloy or various steel materials.
  • the material of the carrier plate includes stainless steel or aluminum alloy or other materials.
  • a step of pre-cleaning the carrier may also be included.
  • the pre-cleaning is to clean the carrier plate to remove dirt, impurities or slight damages on the surface of the carrier plate to facilitate the subsequent pre-coating process and facilitate the uniformity of the pre-coating film.
  • the carrier 1 includes a carrier body 101 and a wafer holder 102 disposed on the carrier body 101 , and the wafer holder 102 is configured to accommodate silicon wafers.
  • the carrier body 101 may include two support columns arranged relatively parallel, and the wafer clamp 102 is disposed between the two support columns, and the silicon wafer clamp 102 may be detachably connected to the two support columns respectively.
  • the wafer holder 102 is provided with one or more holes for accommodating the silicon wafer 2 , and the silicon wafer 2 can be placed in the holes to facilitate the coating process on the upper and lower surfaces of the silicon wafer.
  • the pre-coating process on the carrier board is the pre-coating process on the silicon chip holder, or the pre-coating process on the carrier board is the silicon chip card
  • the tool and the carrier body are pre-coated.
  • the cleaning of the carrier board mainly has the problem that the ITO film on the silicon wafer fixture of the carrier board is difficult to clean and the silicon wafer fixture of the carrier board is easily deformed, therefore, when the carrier board is pre-coated, the silicon wafer can be treated separately.
  • the wafer fixture is pre-coated to form a pre-coating layer on the surface of the silicon wafer fixture; of course, in order to simplify the process and facilitate operation, the entire carrier can also be pre-coated, that is, the carrier body and the silicon wafer fixture Both are pre-coated to form a pre-coated layer on the surface of the silicon wafer fixture and the carrier body.
  • a pre-coated film layer is formed on both the upper surface and the lower surface of the carrier board, or a pre-coated film layer is formed on the upper surface or the lower surface of the carrier board.
  • the upper surface and the lower surface of the silicon wafer fixture are formed with a pre-coated film layer, or the upper surface or the lower surface of the silicon wafer fixture is formed with a pre-coated film layer; or, the upper surface and the lower surface of the silicon wafer fixture and Both the upper surface and the lower surface of the carrier body are formed with a pre-coated film layer, or the upper surface or the lower surface of the silicon wafer holder is formed with a pre-coated film layer, and the upper surface or the lower surface of the carrier body is formed with a pre-coated film layer.
  • the preparation method of the pre-coating layer includes one or more of spray coating, sputter coating or evaporation coating.
  • the pre-coating layer can be formed by sputtering such as magnetron sputtering or spraying or evaporation coating, or other methods known in the related art can also be used. Considering factors such as easy realization, convenient operation, and coating effect, sputtering, especially magnetron sputtering, is preferably used for pre-coating treatment.
  • the sputtering coating includes a magnetron sputtering coating
  • the pre-coating layer is formed by coating a metal or a metal oxide by a magnetron sputtering coating method.
  • the carrier is pre-coated by magnetron sputtering, the carrier is sent into the coating chamber, and one or several layers of pre-coating are sputtered on the carrier.
  • the specific operating conditions of the magnetron sputtering can be selected and set according to the actual situation.
  • the power of the magnetron sputtering coating equipment can be 0.1KW-50KW, and further can be 0.5KW-20KW. Specific operating conditions for sputtering are not limited.
  • the material of the pre-coating layer may be a metal oxide, and further may be a transition metal oxide, and the metal oxide or the transition metal oxide is not resistant to acid, that is, it is not resistant to the pickling solution.
  • the material of the pre-coating layer includes ZnO (zinc oxide), ZnSnOx (zinc tin oxide), SnO (tin oxide), ZnAlOx (zinc aluminum oxide) or AZO (zinc oxide or aluminum doped with aluminum Doped with zinc oxide) at least one.
  • the material of the pre-coating layer may be ZnO, ZnSnOx, SnO, ZnAlOx , AZO, or a composite coating composed of any two or more of the above oxides.
  • the value of the subscript x in the above oxide may be a conventional value applicable to the oxide, such as 1-4, etc., which is not limited in this embodiment.
  • the pre-coated film layer formed by using the above-mentioned oxides not only has the property of not being acid-resistant, but also is convenient for coating, and has good film layer bonding with carrier substrates such as stainless steel and ITO films, which can be achieved in acid When washing, the pre-coating layer and ITO film are washed off together to make the pickling more thorough.
  • ZnO, ZnSnOx, SnO or ZnAlOx, Zn, ZnSn, Sn, ZnAl targets can be used for reactive magnetron sputtering respectively; while for AZO plating, the target can be used for magnetron sputtering or reactive magnetron sputtering with AZO targets Coating by sputtering.
  • the material of the pre-coating layer is ZnO (zinc oxide).
  • the material of the pre-coating layer is AZO (aluminum doped zinc oxide or aluminum doped zinc oxide).
  • the way that the material of the pre-coating layer is ZnO or AZO can make pickling ITO easier, because ZnO and AZO have better acid resistance.
  • the thickness of the pre-coating layer is 5nm-100nm.
  • the thickness of the pre-coating layer is 5nm-50nm. More preferably, in some embodiments, the thickness of the pre-coating layer is 5nm-30nm.
  • the thickness of the pre-coating layer may be 5nm, 8nm, 10nm, 12nm, 15nm, 20nm, 25nm, 30nm, 40nm, 50nm, 60nm, 70nm, 80nm, 90nm, 100nm and so on.
  • the thickness of the pre-coating layer formed on the surface of the carrier may be 5nm-100nm. Considering factors such as cost, the thickness of the pre-coating layer is preferably 5nm-30nm. If the thickness of the pre-coating layer is too thin such as less than 5nm, the effect played is not good enough, that is, it is not easy to clean all the transparent conductive film and the pre-coating layer together when pickling; if the thickness of the pre-coating layer is too high If the thickness is greater than 100nm, higher conditions or longer reaction time are required in the subsequent cleaning process to remove it, and it is also a waste of pre-coating layer materials, and the cost is high. Therefore, controlling the thickness of the pre-coating layer within the above range can achieve a balance between effectively improving the cleaning effect of the carrier and facilitating removal or reducing costs in the subsequent pickling process.
  • the carrier plate with the pre-coating layer is mainly used as the carrier for carrying the silicon chip, and the silicon chip is coated.
  • the surface of the carrier plate will be formed with transparent conductive membrane.
  • the pickling is to use an acidic aqueous solution or an organic solution (which may be referred to as pickling solution for short) to clean the carrier plate.
  • the carrier board can be fully soaked in an acidic aqueous solution or organic solution for pickling, and the surface of the carrier board can be fully treated; and the cleaning method of the carrier board immersed in the pickling solution is simple to operate, easy to implement, and low cost. lower.
  • the pickling temperature can be 25°C-45°C, and the pickling time can be 5min-60min; further, the pickling temperature is 25°C-35°C, and the pickling time is 10min-45min.
  • the pickling temperature can be, for example, 25°C, 26°C, 28°C, 30°C, 32°C, 34°C, 35°C, 38°C, 40°C, 45°C, etc.
  • the pickling time can be, for example, 5 minutes, 10min, 15min, 20min, 25min, 30min, 35min, 40min, 45min, 50min, 60min, etc.
  • the temperature of the pickling when pickling the carrier board, can be normal temperature, or can be slightly heated, which is easier to realize in the process.
  • the cleaning time can be more than 10 minutes, more preferably more than 20 minutes.
  • a soaking method can be used, that is, the carrier board is soaked in acid solution for cleaning.
  • the acid solution may be uniformly sprayed on the carrier plate by means of spraying.
  • the acidic aqueous solution or organic solution includes at least one of nitric acid, sulfuric acid, hydrochloric acid, acetic acid or hydrofluoric acid.
  • an acidic aqueous solution or organic solution can be nitric acid, sulfuric acid, hydrochloric acid, acetic acid, hydrofluoric acid, or any two or more of the above acidic solutions in any ratio. mixture.
  • the acidic aqueous or organic solution is nitric acid, sulfuric acid or hydrochloric acid, more preferably, nitric acid is used as the pickling solution.
  • nitric acid, sulfuric acid or hydrochloric acid, etc. refer to the aqueous solution of each acidic substance, that is, nitric acid solution, sulfuric acid solution or hydrochloric acid solution, especially, dilute nitric acid solution and dilute sulfuric acid solution with lower concentration can be used during pickling. or dilute hydrochloric acid solution.
  • the pickling solution may be a dilute nitric acid solution, a dilute sulfuric acid solution or a dilute hydrochloric acid solution with a mass concentration of 0.1%-10%, preferably a dilute nitric acid solution with a mass concentration of 0.1%-10%.
  • the acidic aqueous solution or organic solution is not limited to the ones listed above.
  • the acidic aqueous or organic solution The solution can also adopt other types, which will not be described in detail here.
  • step S300 a step of surface treatment of the carrier is further included to remove the residual pre-coating layer or transparent conductive film.
  • the surface treatment may be sandblasting, or other treatment methods.
  • the surface of the carrier may not be pickled, that is, there may be a residual film on the surface of the carrier.
  • the surface of this part is subjected to surface treatment such as sandblasting, so that the carrier board can be thoroughly cleaned.
  • the substrate can be completely cleaned by pickling, and no surface treatment is required in this case. That is, in the cleaning method of the carrier plate in the embodiment of the present application, the step of surface treatment is an optional operation rather than a necessary step.
  • the cleaning method of the carrier plate provided in the embodiment of the present application includes the following steps:
  • the preparation method of the pre-coating layer includes one or more of spray coating, sputtering coating or evaporation coating.
  • the method of magnetron sputtering is used to pre-coat the carrier plate, and the carrier plate is sent into the coating chamber.
  • Sputter one or several pre-coated layers.
  • the material of the pre-coating layer includes at least one of ZnO, ZnSnO x , SnO, ZnAlO x or AZO, preferably ZnO or AZO.
  • the thickness of the pre-coating layer is 5nm-100nm, preferably 5nm-30nm.
  • step S200 Place the silicon wafer on the carrier plate obtained in step S100, and use the carrier plate as a silicon wafer coating carrier to perform coating treatment on the silicon wafer. After the coating treatment, a transparent conductive film is formed on the surface of the carrier plate; wherein the transparent conductive film is ITO film.
  • pre-coating treatment when performing pre-coating treatment, perform pre-coating treatment on silicon wafer fixtures. Install the pre-coated silicon chip fixture on the carrier body, and put the installed carrier on the production line for normal use. As a carrier for silicon wafer coating, after a long period of use, the surface of the carrier will be coated with a thicker ITO film, which needs to be pickled.
  • step S300 Pickling the carrier board in step S200 to remove the pre-coated film layer and the transparent conductive film on the surface of the carrier board.
  • Pickling is to use an acidic aqueous solution or an organic solution to clean the carrier board.
  • the carrier board can be completely soaked in the acidic aqueous solution or organic solution for pickling.
  • the pickling temperature can be 25°C-45°C, and the pickling time can be 5min-60min.
  • the acidic aqueous or organic solution includes at least one of nitric acid, sulfuric acid, hydrochloric acid, acetic acid or hydrofluoric acid, preferably nitric acid is used as the pickling solution.
  • sandblasting will cause some of the silicon wafer fixtures to deform, resulting in the silicon wafers not being placed in the correct position and affecting the coating.
  • a pre-coating film layer on the silicon wafer fixture, the pickling can be done thoroughly, and sandblasting can be avoided.
  • the embodiment of the present application also provides an application of the method for cleaning the carrier as described above in the production of photovoltaic cells.
  • the carrier plate is used as a tool for carrying silicon wafers in the process of preparing photovoltaic cells.
  • the method for cleaning the carrier utilizes the non-acid resistance of the pre-coating layer to thoroughly clean the ITO film on the carrier, such as the silicon wafer fixture of the carrier, without sandblasting, thereby avoiding The deformation of the wafer fixture of the carrier. That is, the method of the present application not only has an excellent cleaning effect on the carrier, but can completely remove the ITO film on the surface of the carrier, and will not cause deformation of the carrier, can realize the repeated use of the carrier, and is conducive to reducing production costs ,Increase productivity.

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Abstract

The present application discloses a carrier plate cleaning method and a use thereof, relating to the technical field of carrier plate cleaning. The carrier plate cleaning method comprises: S100, performing pre-coating treatment on a carrier plate, causing a pre-coating layer to be formed on a surface of the carrier plate, and a material of the pre-coating layer comprising a non-acid-resistant metal oxide; S200, placing a silicon wafer in the carrier plate obtained in step S100, and performing coating treatment on the silicon wafer using the carrier plate as a silicon wafer coating carrier, so that after the coating treatment, a transparent electrically conductive film is formed on the surface of the carrier plate; S300, performing acid pickling on the carrier plate of step S200, so as to remove the pre-coating layer and the transparent conductive film from the surface of the carrier plate. The present application can improve a carrier plate cleaning effect, and can prevent deformation of the carrier plate in the cleaning process, so that repeated use of the carrier plate can be achieved.

Description

载板的清洗方法及其应用Carrier plate cleaning method and its application 技术领域technical field
本申请涉及载板清洗技术领域,尤其涉及一种载板的清洗方法及其应用。The present application relates to the technical field of carrier plate cleaning, in particular to a carrier plate cleaning method and its application.
背景技术Background technique
在光伏电池制造领域,通常会用到用于承载器件的工具即载板。载板是光伏电池片生产过程中用于运载硅片的工具,通常将硅片放置在载板上的一个个孔位里,以实现在一台镀膜机里完成硅片的上下两个表面同时镀膜,如上表面采用向下溅射的阴极进行镀膜,下表面采用向上溅射的阴极进行镀膜。在硅片表面上形成的镀膜为透明导电膜,通常为ITO(Indium Tin Oxide,掺锡氧化铟)薄膜,当然也可以形成其他类型的透明导电膜。载板作为承载硅片的工具,在使用一段时间后,由于透明导电膜如ITO薄膜具有超强的吸水特性,载板上积累的ITO会越来越多,这样会给硅片镀膜过程带来过多的水蒸气,导致电池片的转换效率下降,因此需要对载板上的ITO薄膜进行定期的清理。In the field of photovoltaic cell manufacturing, the tool used to carry the device is usually used, that is, the carrier plate. The carrier plate is a tool used to carry silicon wafers in the production process of photovoltaic cells. Usually, the silicon wafers are placed in the holes on the carrier plate to realize the simultaneous completion of the upper and lower surfaces of the silicon wafer in a coating machine. For coating, for example, the upper surface is coated with a downward sputtering cathode, and the lower surface is coated with an upward sputtering cathode. The coating film formed on the surface of the silicon wafer is a transparent conductive film, usually an ITO (Indium Tin Oxide, tin-doped indium oxide) film, and of course other types of transparent conductive films can also be formed. As a tool for carrying silicon wafers, after a period of use, since the transparent conductive film such as ITO thin film has super water absorption characteristics, more and more ITO will be accumulated on the carrier board, which will bring serious problems to the coating process of silicon wafers. Excessive water vapor will reduce the conversion efficiency of the cell, so the ITO film on the carrier needs to be cleaned regularly.
传统的载板清洗通常采用先酸洗而后再喷砂处理的方式。然而,由于ITO薄膜的耐腐蚀性能较好,用酸清洗很难清洗干净,还需要继续进行喷砂处理,这样在喷砂处理时很容易导致载板变形,容易对载板造成损坏,进而导致后续安装硅片时出现故障,使得载板不能再重复使用,提高了成本,也影响生产效率。The traditional method of cleaning the substrate usually adopts the method of pickling first and then sandblasting. However, due to the good corrosion resistance of the ITO film, it is difficult to clean it with acid cleaning, and it is necessary to continue the sandblasting treatment, which can easily cause deformation of the carrier plate during sandblasting, and damage to the carrier plate, resulting in A failure occurred during the subsequent installation of the silicon wafer, which made the carrier board no longer reusable, which increased the cost and affected the production efficiency.
因此,相关技术中的载板的清洗方法的载板在清洗过程中容易变形问题需要改进。Therefore, the carrier plate cleaning method in the related art needs to be improved on the problem that the carrier plate is easily deformed during the cleaning process.
申请内容application content
鉴于存在的上述问题,本申请旨在至少在一定程度上解决相关技术中的技术问题之一。为此,本申请提供一种载板的清洗方法及其应用,可以提高载板 的清洗效果,且能避免或减少载板的变形,能克服现有技术中的不足。In view of the above-mentioned problems, the present application aims to solve one of the technical problems in the related art at least to a certain extent. For this reason, the application provides a kind of carrier board cleaning method and its application, can improve the cleaning effect of carrier board, and can avoid or reduce the deformation of carrier board, can overcome the deficiencies in the prior art.
为了解决上述技术问题,本申请是这样实现的:In order to solve the above-mentioned technical problems, the application is implemented as follows:
根据本申请的一个方面,本申请实施例提供了一种载板的清洗方法,所述方法包括:According to one aspect of the present application, the embodiment of the present application provides a method for cleaning a carrier plate, the method comprising:
S100、对载板进行预镀膜处理,使载板的表面形成有预镀膜层,所述预镀膜层的材料包括不耐酸的金属氧化物;S100, performing pre-coating treatment on the carrier, so that a pre-coating layer is formed on the surface of the carrier, and the material of the pre-coating layer includes an acid-resistant metal oxide;
S200、将硅片置于步骤S100得到的载板中,以载板作为硅片镀膜载具对硅片进行镀膜处理,镀膜处理后,载板的表面形成有透明导电膜;S200, placing the silicon wafer in the carrier plate obtained in step S100, using the carrier plate as a silicon wafer coating carrier to perform coating treatment on the silicon wafer, after the coating treatment, a transparent conductive film is formed on the surface of the carrier plate;
S300、将步骤S200的载板进行酸洗,以去除载板表面的预镀膜层和透明导电膜。S300. Pickling the carrier board in step S200 to remove the pre-coated film layer and the transparent conductive film on the surface of the carrier board.
在其中的一些实施方式中,所述载板包括载板本体和设置于所述载板本体的硅片卡具,所述硅片卡具设有用于容纳硅片的孔位;In some of the embodiments, the carrier includes a carrier body and a silicon wafer fixture disposed on the carrier body, and the silicon wafer fixture is provided with holes for accommodating silicon wafers;
步骤S100中,所述对载板进行预镀膜处理为对所述硅片卡具进行预镀膜处理,或者,所述对载板进行预镀膜处理为对所述硅片卡具和所述载板本体进行预镀膜处理。In step S100, the pre-coating treatment on the carrier is to perform the pre-coating treatment on the silicon wafer holder, or the pre-coating treatment on the carrier is to perform the pre-coating treatment on the silicon wafer holder and the carrier board The body is pre-coated.
在其中的一些实施方式中,所述载板本体包括相对平行设置的两个支撑柱,所述硅片卡具设置在两个所述支撑柱之间;所述硅片卡具分别与两个所述支撑柱可拆卸连接。In some of the embodiments, the carrier body includes two support columns arranged relatively parallel, and the silicon wafer fixture is arranged between the two support columns; the silicon wafer fixture is respectively connected with the two The support column is detachably connected.
在其中的一些实施方式中,所述预镀膜层的制备方法包括喷涂、溅射镀膜或蒸发镀膜中的一种或多种。In some of the embodiments, the preparation method of the pre-coating layer includes one or more of spray coating, sputter coating or evaporation coating.
在其中的一些实施方式中,所述溅射镀膜包括磁控溅射镀膜,所述预镀膜层通过磁控溅射镀膜方法对金属或金属氧化物进行镀膜形成。In some of the embodiments, the sputtering coating includes magnetron sputtering coating, and the pre-coating layer is formed by coating a metal or a metal oxide by a magnetron sputtering coating method.
在其中的一些实施方式中,所述预镀膜层的材料包括ZnO、ZnSnO x、SnO、ZnAlO x或AZO中的至少一种。 In some of the embodiments, the material of the pre-coating layer includes at least one of ZnO, ZnSnO x , SnO, ZnAlO x or AZO.
在其中的一些实施方式中,所述预镀膜层的材料为ZnO或AZO。In some of the embodiments, the material of the pre-coating layer is ZnO or AZO.
在其中的一些实施方式中,所述预镀膜层的厚度为5nm-100nm。In some of the implementation manners, the thickness of the pre-coating layer is 5nm-100nm.
在其中的一些实施方式中,所述预镀膜层的厚度为5nm-30nm。In some of the embodiments, the thickness of the pre-coating layer is 5nm-30nm.
在其中的一些实施方式中,所述透明导电膜包括ITO薄膜。In some of the embodiments, the transparent conductive film includes an ITO film.
在其中的一些实施方式中,所述载板的材质包括金属或合金。In some of the embodiments, the material of the carrier includes metal or alloy.
在其中的一些实施方式中,所述酸洗为使用具有酸性的水溶液或有机溶液对载板进行清洗。In some of the embodiments, the pickling is to use an acidic aqueous solution or an organic solution to clean the carrier plate.
在其中的一些实施方式中,所述酸洗的温度为25℃-45℃,和/或,酸洗的时间为5min-60min。In some of the embodiments, the pickling temperature is 25°C-45°C, and/or the pickling time is 5min-60min.
在其中的一些实施方式中,所述具有酸性的水溶液或有机溶液包括硝酸、硫酸、盐酸、醋酸或氢氟酸中的至少一种。In some of the embodiments, the acidic aqueous solution or organic solution includes at least one of nitric acid, sulfuric acid, hydrochloric acid, acetic acid or hydrofluoric acid.
在其中的一些实施方式中,步骤S300结束之后,还包括对载板进行表面处理的步骤,以去除残留的预镀膜层或透明导电膜。In some of the embodiments, after the step S300 is finished, a step of surface treatment of the carrier is further included to remove the residual pre-coating layer or transparent conductive film.
在其中的一些实施方式中,步骤S100之前还包括对载板进行预清洗的步骤。In some of the embodiments, the step of pre-cleaning the carrier plate is also included before the step S100.
根据本申请的另一个方面,本申请实施例还提供了一种如前所述的载板的清洗方法在光伏电池生产中的应用。According to another aspect of the present application, the embodiment of the present application also provides an application of the aforementioned method for cleaning the carrier plate in the production of photovoltaic cells.
在其中的一些实施方式中,所述载板用于制备光伏电池片过程中运载硅片的工具。In some of the embodiments, the carrier plate is used as a tool for carrying silicon wafers in the process of manufacturing photovoltaic cells.
实施本申请的技术方案,至少具有以下有益效果:Implementing the technical solution of the present application has at least the following beneficial effects:
在本申请实施例中,所提供的载板的清洗方法,先对载板进行预镀膜处理,使载板表面形成预镀膜层,该预镀膜层的材料包括不耐酸的金属氧化物,这样可以避免载板在酸洗时清洗不干净的问题;在载板上形成预镀膜层后,可以将硅片安装到载板上,并将带有硅片的载板放置到生产线上正常使用,即以载板作为硅片镀膜载具对硅片进行镀膜处理,在载板使用一段时间后,载板的表面会形成透明导电膜,可以将硅片从载板上取出,并将载板取出对载板进行酸洗。这样,可以利用载板上预镀膜层的不耐酸的特性,将载板上的透明导电膜连带预镀膜层一并完全酸洗掉,提高了酸洗效果,可以完全去除载板表面的预镀膜 层和透明导电膜,在一些情况下可以不再进行喷砂处理,从而可以避免在喷砂处理时容易导致载板变形、影响后续使用、提高成本等问题。进一步,在下次使用该载板时,可以在使用前再次进行预镀膜处理,从而实现载板的循环使用。In the embodiment of the present application, in the cleaning method of the carrier provided, the carrier is pre-coated to form a pre-coated layer on the surface of the carrier. The material of the pre-coated layer includes metal oxides that are not acid-resistant, which can Avoid the problem that the carrier board is not clean during pickling; after the pre-coating layer is formed on the carrier board, the silicon wafer can be installed on the carrier board, and the carrier board with the silicon wafer can be placed on the production line for normal use, that is, The carrier board is used as the silicon wafer coating carrier to coat the silicon wafer. After the carrier board is used for a period of time, a transparent conductive film will be formed on the surface of the carrier board. The silicon wafer can be taken out from the carrier board, and the carrier board can be taken out Carrier plates were pickled. In this way, the acid-resistant property of the pre-coating layer on the carrier can be used to completely pickle the transparent conductive film on the carrier together with the pre-coating layer, which improves the pickling effect and can completely remove the pre-coating film on the surface of the carrier. Layer and transparent conductive film, in some cases, sandblasting treatment can no longer be performed, so as to avoid problems such as deformation of the carrier plate, affecting subsequent use, and increasing costs during sandblasting treatment. Furthermore, when the carrier board is used next time, pre-coating treatment can be performed again before use, so as to realize the recycling of the carrier board.
本申请实施例提供的载板的清洗方法工艺流程简单、易行,容易操作,成本低,可以实现镀载板的重复利用,易于实现规模化生产,具有明显的经济效益。The carrier plate cleaning method provided in the embodiment of the present application has a simple process flow, easy operation, low cost, can realize the repeated utilization of the plated carrier plate, is easy to realize large-scale production, and has obvious economic benefits.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present application. Those skilled in the art can also obtain other drawings based on these drawings without any creative effort.
图1为本申请示例性的一些实施方式提供的载板的清洗方法的流程示意图;FIG. 1 is a schematic flow diagram of a cleaning method for a carrier provided in some exemplary embodiments of the present application;
图2为本申请示例性的一些实施方式提供的载板的结构示意图。Fig. 2 is a schematic structural diagram of a carrier provided in some exemplary embodiments of the present application.
附图标记:Reference signs:
1-载板;101-载板本体;102-硅片卡具;2-硅片。1-carrier; 101-carrier body; 102-silicon wafer jig; 2-silicon wafer.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。The following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of them. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of this application. Those who do not indicate the specific conditions in the examples are carried out according to the conventional conditions or the conditions suggested by the manufacturer.
在本文中所披露的范围的端点和任何值都不限于该精确的范围或值,这些范围或值应当理解为包含接近这些范围或值的值。对于数值范围来说,各个范 围的端点值之间、各个范围的端点值或单独的点值之间,以及单独的点值之间可以彼此组合而得到一个或多个新的数值范围。Neither the endpoints nor any values of the ranges disclosed herein are limited to such precise ranges or values, and these ranges or values are understood to include values approaching these ranges or values. For numerical ranges, the individual range endpoints, the individual range endpoints or individual point values, and the individual point values may be combined with each other to create one or more new numerical ranges.
需要说明的是,本文中使用的术语“和/或”或者“/”仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。在本申请实施例和所附权利要求书中所使用的单数形式的“一种”、“所述”和“该”也旨在包括多数形式,除非上下文清楚地表示其他含义。It should be noted that the term "and/or" or "/" used in this article is only an association relationship describing associated objects, which means that there can be three relationships, for example, A and/or B, which can mean: Exist alone A, A and B exist at the same time, and B exists alone. The singular forms "a", "said" and "the" used in the embodiments of this application and the appended claims are also intended to include plural forms unless the context clearly indicates otherwise.
在本申请的说明中,使用的术语“中的至少一者”、“中的至少一种”、“中的一种或多种”或其他相似术语所连接的项目的列表可意味着所列项目的任何组合。例如,如果列出项目A、B,那么短语“A、B中的至少一者”意味着仅A;仅B;或A及B。在另一实例中,如果列出项目A、B、C,那么短语“A、B、C中的至少一者”意味着仅A;或仅B;仅C;A及B(排除C);A及C(排除B);B及C(排除A);或A、B及C的全部。项目A可包含单个元件或多个元件。项目B可包含单个元件或多个元件。项目C可包含单个元件或多个元件。In the description of the present application, the use of the terms "at least one of", "at least one of", "one or more of" or other similar terms to a list of items connected may mean that a listed Any combination of items. For example, if the items A, B are listed, the phrase "at least one of A, B" means A only; only B; or A and B. In another example, if the items A, B, C are listed, the phrase "at least one of A, B, C" means only A; or only B; only C; A and B (excluding C); A and C (excluding B); B and C (excluding A); or all of A, B, and C. Item A may contain a single element or multiple elements. Item B may contain a single element or multiple elements. Item C may contain a single element or multiple elements.
本领域技术人员理解,如背景技术所言,现有的载板的清洗方法还存在或多或少的缺陷,仍然存在改进的需求。例如,载板作为承载硅片的载具在硅片镀膜的过程中,会使载板的表面附着透明导电膜如ITO薄膜,由于ITO薄膜的耐腐蚀性能较好,用酸清洗很难清洗干净。尤其是载板上每个孔位设有的专门放置硅片的硅片卡具,该硅片卡具在酸洗后,由于酸洗不干净,还需要继续进行喷砂处理,喷砂处理又容易导致载板的硅片卡具产生变形,进而导致后续安装硅片时出现故障,影响了载板的使用,也影响了生产效率。因此,如何使载板清洗的效果较为彻底,且能减少或避免所引起的载板变形成为行业急需解决的问题。Those skilled in the art understand that, as mentioned in the background art, there are more or less defects in the existing methods for cleaning carrier plates, and there is still a need for improvement. For example, the carrier board is used as a carrier for carrying silicon wafers. During the coating process of silicon wafers, transparent conductive films such as ITO films will be attached to the surface of the carrier boards. Due to the good corrosion resistance of ITO films, it is difficult to clean them with acid. . In particular, each hole on the carrier plate is equipped with a silicon wafer jig for placing silicon wafers. After pickling, the silicon wafer jig needs to be sandblasted because the pickling is not clean. It is easy to cause deformation of the silicon chip fixture of the carrier board, which in turn leads to failures during the subsequent installation of silicon chips, which affects the use of the carrier board and also affects production efficiency. Therefore, how to make the cleaning effect of the carrier board more thorough and reduce or avoid the deformation of the carrier board caused by it has become an urgent problem to be solved in the industry.
基于此,本申请实施例的技术方案提供了一种能够有效避免载板的变形和有效提高清洗效果的载板的清洗方法,可以改善相关技术中载板的清洗方法的 清洗效果不佳、容易引起载板的变形的问题,可以降低成本、提高生产效率。具体技术方案的描述参见下文。Based on this, the technical solution of the embodiment of the present application provides a carrier plate cleaning method that can effectively avoid the deformation of the carrier plate and effectively improve the cleaning effect, which can improve the cleaning effect of the carrier plate cleaning method in the related art. The problem of causing the deformation of the carrier board can reduce the cost and improve the production efficiency. The description of the specific technical solution is referred to below.
请参阅图1及图2所示,本申请的一些实施例中,提供一种载板的清洗方法,所述方法包括:Please refer to Fig. 1 and Fig. 2, in some embodiments of the present application, a method for cleaning a carrier plate is provided, the method comprising:
S100、对载板进行预镀膜处理,使载板的表面形成有预镀膜层,所述预镀膜层的材料包括不耐酸的金属氧化物;S100, performing pre-coating treatment on the carrier, so that a pre-coating layer is formed on the surface of the carrier, and the material of the pre-coating layer includes an acid-resistant metal oxide;
S200、将硅片置于步骤S100得到的载板中,以载板作为硅片镀膜载具对硅片进行镀膜处理,镀膜处理后,载板的表面形成有透明导电膜;S200, placing the silicon wafer in the carrier plate obtained in step S100, using the carrier plate as a silicon wafer coating carrier to perform coating treatment on the silicon wafer, after the coating treatment, a transparent conductive film is formed on the surface of the carrier plate;
S300、将步骤S200的载板进行酸洗,以去除载板表面的预镀膜层和透明导电膜。S300. Pickling the carrier board in step S200 to remove the pre-coated film layer and the transparent conductive film on the surface of the carrier board.
根据本申请实施例提供的技术方案,为了避免载板酸洗不彻底或不干净,在载板使用前,先对载板进行预镀膜处理,即在载板表面形成预镀膜层,而后再将载板作为承载硅片的载具正常使用;这样,当载板使用完成后在进行酸洗,可以利用预镀膜层的不耐酸的特性,将透明导电膜如ITO薄膜及预镀膜层一起完全酸洗掉,可以不再需要喷砂处理,即可以将载板清洗干净,简化了工序,提高了清洗效果,尤其是可以避免载板的变形。According to the technical solution provided by the embodiment of the present application, in order to avoid incomplete pickling or uncleanness of the carrier board, before the carrier board is used, the carrier board is firstly subjected to pre-coating treatment, that is, a pre-coating layer is formed on the surface of the carrier board, and then the The carrier board is normally used as a carrier for carrying silicon wafers; in this way, when the carrier board is pickled after use, the acid resistance of the pre-coating layer can be used to fully acidify the transparent conductive film such as ITO film and the pre-coating layer together. Washing off can eliminate the need for sand blasting, that is, the carrier board can be cleaned, which simplifies the process and improves the cleaning effect, especially avoiding the deformation of the carrier board.
具体的,该载板的清洗方法,先对载板进行预镀膜处理,使载板表面形成预镀膜层,该预镀膜层的材料包括不耐酸的金属氧化物,这样可以避免载板在酸洗时清洗不干净的问题;在载板上形成预镀膜层后,可以将硅片安装到载板上,并将带有硅片的载板放置到生产线上正常使用,即以载板作为硅片镀膜载具对硅片进行镀膜处理,在载板使用一段时间后,载板的表面会形成透明导电膜,可以将硅片从载板上取出,并将载板取出对载板进行酸洗。这样,可以利用载板上预镀膜层的不耐酸的特性,将载板上的透明导电膜连带预镀膜层一并完全酸洗掉,提高了酸洗效果,可以完全去除载板表面的预镀膜层和透明导电膜,在一些情况下可以不再进行喷砂处理,从而可以避免在喷砂处理时容易导致载板变形、影响后续使用、提高成本等问题,还可以避免载板上沉积的透明 导电膜层脱落所造成的电池片镀膜不均,提高了载板的使用质量,提升了产线良率。进一步,在下次使用该载板时,可以在使用前再次进行预镀膜处理,从而实现载板的循环使用。从而本申请实施例有效解决了现有技术中载板的清洗方法的清洗效果不佳、容易引起载板的变形的问题。Concretely, the cleaning method of the carrier board is to carry out pre-coating treatment to the carrier board first, so that the pre-coating layer is formed on the surface of the carrier board. When cleaning is not clean; after the pre-coating layer is formed on the carrier board, the silicon wafer can be installed on the carrier board, and the carrier board with the silicon wafer can be placed on the production line for normal use, that is, the carrier board is used as the silicon wafer The coating carrier coats the silicon wafer. After the carrier board is used for a period of time, a transparent conductive film will be formed on the surface of the carrier board. The silicon wafer can be taken out from the carrier board, and the carrier board can be taken out to pickle the carrier board. In this way, the acid-resistant property of the pre-coating layer on the carrier can be used to completely pickle the transparent conductive film on the carrier together with the pre-coating layer, which improves the pickling effect and can completely remove the pre-coating film on the surface of the carrier. layer and transparent conductive film, in some cases, sandblasting can no longer be done, so that problems such as deformation of the carrier, affecting subsequent use, and increasing costs can be avoided during sandblasting, and the transparent film deposited on the carrier can also be avoided. The uneven coating of the battery sheet caused by the peeling of the conductive film layer improves the quality of the carrier board and the yield of the production line. Furthermore, when the carrier board is used next time, pre-coating treatment can be performed again before use, so as to realize the recycling of the carrier board. Therefore, the embodiment of the present application effectively solves the problem that the cleaning method of the carrier plate in the prior art has poor cleaning effect and easily causes deformation of the carrier plate.
需要说明的是,在镀膜处理时,载板上形成的透明导电膜与硅片上形成的透明导电膜的材料是相同的,根据不同的使用需求或工艺需求,该透明导电膜是可以具有多种类型的,包括但不限于ITO薄膜。本申请实施例对于透明导电膜的具体类型没有限制要求,本领域技术人员可以根据实际需求灵活选择,只要不对本申请的目的产生限制即可。为了简化及方便描述,本申请实施例主要以透明导电膜为本领域熟知的ITO薄膜为例进行说明。It should be noted that during the coating process, the material of the transparent conductive film formed on the carrier plate is the same as that of the transparent conductive film formed on the silicon wafer. According to different use requirements or process requirements, the transparent conductive film can have multiple Various types, including but not limited to ITO thin films. The embodiment of the present application has no restriction on the specific type of the transparent conductive film, and those skilled in the art can flexibly select it according to actual needs, as long as the purpose of the present application is not limited. In order to simplify and facilitate the description, the embodiment of the present application mainly takes the transparent conductive film as an ITO film well-known in the art as an example for illustration.
在一些实施例中,透明导电膜为ITO薄膜。In some embodiments, the transparent conductive film is an ITO film.
在一些实施例中,载板的材质可以为金属或合金或各种钢材质。例如,载板的材质包括不锈钢或者铝合金或其他材料等。In some embodiments, the material of the carrier plate can be metal or alloy or various steel materials. For example, the material of the carrier plate includes stainless steel or aluminum alloy or other materials.
根据本申请实施例,在对载板进行预镀膜处理之前,还可以包括对载板进行预清洗的步骤。所述的预清洗即是对载板进行清洗,以去除载板表面的污垢或杂质或轻微损伤等污染物,方便后续的预镀膜处理,有利于预镀膜的均一性。According to the embodiment of the present application, before performing the pre-coating treatment on the carrier, a step of pre-cleaning the carrier may also be included. The pre-cleaning is to clean the carrier plate to remove dirt, impurities or slight damages on the surface of the carrier plate to facilitate the subsequent pre-coating process and facilitate the uniformity of the pre-coating film.
如图2所示,在一些实施例中,所述载板1包括载板本体101和设置于所述载板本体101的硅片卡具102,所述硅片卡具102设有用于容纳硅片2的孔位。可选地,所述载板本体101可以包括相对平行设置的两个支撑柱,硅片卡具102设置在两个支撑柱之间,硅片卡具102可以分别与两个支撑柱可拆卸连接。硅片卡具102设置有用于容纳硅片2的一个或多个孔位,可以将硅片2置于孔位中,以方便对硅片的上下表面进行镀膜处理。As shown in FIG. 2 , in some embodiments, the carrier 1 includes a carrier body 101 and a wafer holder 102 disposed on the carrier body 101 , and the wafer holder 102 is configured to accommodate silicon wafers. The hole position of sheet 2. Optionally, the carrier body 101 may include two support columns arranged relatively parallel, and the wafer clamp 102 is disposed between the two support columns, and the silicon wafer clamp 102 may be detachably connected to the two support columns respectively. . The wafer holder 102 is provided with one or more holes for accommodating the silicon wafer 2 , and the silicon wafer 2 can be placed in the holes to facilitate the coating process on the upper and lower surfaces of the silicon wafer.
在一些实施例中,步骤S100中,所述对载板进行预镀膜处理为对所述硅片卡具进行预镀膜处理,或者,所述对载板进行预镀膜处理为对所述硅片卡具和所述载板本体进行预镀膜处理。In some embodiments, in step S100, the pre-coating process on the carrier board is the pre-coating process on the silicon chip holder, or the pre-coating process on the carrier board is the silicon chip card The tool and the carrier body are pre-coated.
由于载板清洗时,主要存在载板的硅片卡具上的ITO薄膜清洗困难,载板 的硅片卡具容易变形的问题,因此,在对载板进行预镀膜处理时,可以单独对硅片卡具进行预镀膜处理,使硅片卡具的表面形成预镀膜层;当然,为了简化流程,方便操作,也可以对整个载板进行预镀膜处理,即对载板本体和硅片卡具均进行预镀膜处理,使硅片卡具和载板本体的表面均形成预镀膜层。Since the cleaning of the carrier board mainly has the problem that the ITO film on the silicon wafer fixture of the carrier board is difficult to clean and the silicon wafer fixture of the carrier board is easily deformed, therefore, when the carrier board is pre-coated, the silicon wafer can be treated separately. The wafer fixture is pre-coated to form a pre-coating layer on the surface of the silicon wafer fixture; of course, in order to simplify the process and facilitate operation, the entire carrier can also be pre-coated, that is, the carrier body and the silicon wafer fixture Both are pre-coated to form a pre-coated layer on the surface of the silicon wafer fixture and the carrier body.
可选地,载板的上表面和下表面均形成有预镀膜层,或者载板的上表面或下表面形成有预镀膜层。具体的,硅片卡具的上表面和下表面均形成有预镀膜层,或者硅片卡具的上表面或下表面形成有预镀膜层;或者,硅片卡具的上表面和下表面以及载板本体的上表面和下表面均形成有预镀膜层,或者硅片卡具的上表面或下表面形成有预镀膜层,载板本体的上表面或下表面形成有预镀膜层。Optionally, a pre-coated film layer is formed on both the upper surface and the lower surface of the carrier board, or a pre-coated film layer is formed on the upper surface or the lower surface of the carrier board. Specifically, the upper surface and the lower surface of the silicon wafer fixture are formed with a pre-coated film layer, or the upper surface or the lower surface of the silicon wafer fixture is formed with a pre-coated film layer; or, the upper surface and the lower surface of the silicon wafer fixture and Both the upper surface and the lower surface of the carrier body are formed with a pre-coated film layer, or the upper surface or the lower surface of the silicon wafer holder is formed with a pre-coated film layer, and the upper surface or the lower surface of the carrier body is formed with a pre-coated film layer.
在一些实施例中,所述预镀膜层的制备方法包括喷涂、溅射镀膜或蒸发镀膜中的一种或多种。预镀膜层可以采用溅射如磁控溅射或喷涂或蒸发镀膜等方式形成,或者还可以采用相关领域已知的其他方法。考虑到容易实现、方便操控、镀膜效果等因素,优选采用溅射尤其是磁控溅射的方式进行预镀膜处理。In some embodiments, the preparation method of the pre-coating layer includes one or more of spray coating, sputter coating or evaporation coating. The pre-coating layer can be formed by sputtering such as magnetron sputtering or spraying or evaporation coating, or other methods known in the related art can also be used. Considering factors such as easy realization, convenient operation, and coating effect, sputtering, especially magnetron sputtering, is preferably used for pre-coating treatment.
在一些实施例中,所述溅射镀膜包括磁控溅射镀膜,所述预镀膜层通过磁控溅射镀膜方法对金属或金属氧化物进行镀膜形成。采用磁控溅射的方法对载板进行预镀膜,将载板送入镀膜室内,在载板上溅射一层或几层预镀膜层。该磁控溅射的具体操作条件可以根据实际情况进行选择设定,例如,磁控溅射镀膜设备的功率可以为0.1KW-50KW,进一步可以为0.5KW-20KW,本申请实施例对于磁控溅射的具体操作条件不作限制。In some embodiments, the sputtering coating includes a magnetron sputtering coating, and the pre-coating layer is formed by coating a metal or a metal oxide by a magnetron sputtering coating method. The carrier is pre-coated by magnetron sputtering, the carrier is sent into the coating chamber, and one or several layers of pre-coating are sputtered on the carrier. The specific operating conditions of the magnetron sputtering can be selected and set according to the actual situation. For example, the power of the magnetron sputtering coating equipment can be 0.1KW-50KW, and further can be 0.5KW-20KW. Specific operating conditions for sputtering are not limited.
预镀膜层的材料可以为金属氧化物,进一步可以为过渡金属氧化物,并且,该金属氧化物或过渡金属氧化物具有不耐酸的特性,也就是对酸洗溶液具有不耐受的性质。在一些实施例中,所述预镀膜层的材料包括ZnO(氧化锌)、ZnSnOx(氧化锌锡)、SnO(氧化锡)、ZnAlOx(氧化锌铝)或AZO(掺杂铝的氧化锌或铝掺氧化锌)中的至少一种。具体的,预镀膜层的材料可以为ZnO,可以为ZnSnOx,可以为SnO,可以为ZnAlO x,可以为AZO,或者可以为如 上氧化物中的任意两种或两种以上组成的复合涂层。上述氧化物中的下标x的数值可以为常规的能应用于该氧化物中的数值,如可以为1-4等,本实施例对此不作限定。 The material of the pre-coating layer may be a metal oxide, and further may be a transition metal oxide, and the metal oxide or the transition metal oxide is not resistant to acid, that is, it is not resistant to the pickling solution. In some embodiments, the material of the pre-coating layer includes ZnO (zinc oxide), ZnSnOx (zinc tin oxide), SnO (tin oxide), ZnAlOx (zinc aluminum oxide) or AZO (zinc oxide or aluminum doped with aluminum Doped with zinc oxide) at least one. Specifically, the material of the pre-coating layer may be ZnO, ZnSnOx, SnO, ZnAlOx , AZO, or a composite coating composed of any two or more of the above oxides. The value of the subscript x in the above oxide may be a conventional value applicable to the oxide, such as 1-4, etc., which is not limited in this embodiment.
采用上述几种氧化物形成的预镀膜层,不仅具有不耐酸的性质,而且还方便进行镀膜,且与载板基材如不锈钢及ITO薄膜之间具有良好的膜层结合力,可以实现在酸洗时将预镀膜层及ITO薄膜一并洗掉,让酸洗更彻底。The pre-coated film layer formed by using the above-mentioned oxides not only has the property of not being acid-resistant, but also is convenient for coating, and has good film layer bonding with carrier substrates such as stainless steel and ITO films, which can be achieved in acid When washing, the pre-coating layer and ITO film are washed off together to make the pickling more thorough.
在镀ZnO、ZnSnOx、SnO或ZnAlOx时,可以分别采用Zn、ZnSn、Sn、ZnAl靶进行反应磁控溅射;而在镀AZO时,靶材可以采用AZO靶进行磁控溅射或反应磁控溅射进行镀膜。When plating ZnO, ZnSnOx, SnO or ZnAlOx, Zn, ZnSn, Sn, ZnAl targets can be used for reactive magnetron sputtering respectively; while for AZO plating, the target can be used for magnetron sputtering or reactive magnetron sputtering with AZO targets Coating by sputtering.
在一些实施例中,预镀膜层的材料为ZnO(氧化锌)。In some embodiments, the material of the pre-coating layer is ZnO (zinc oxide).
在一些实施例中,预镀膜层的材料为AZO(掺杂铝的氧化锌或铝掺氧化锌)。In some embodiments, the material of the pre-coating layer is AZO (aluminum doped zinc oxide or aluminum doped zinc oxide).
采用预镀膜层的材料为ZnO或AZO的方式,可以为使酸洗ITO变得容易,因为ZnO与AZO具有更好的不耐酸性能。The way that the material of the pre-coating layer is ZnO or AZO can make pickling ITO easier, because ZnO and AZO have better acid resistance.
在一些实施例中,所述预镀膜层的厚度为5nm-100nm。优选的,在一些实施例中,所述预镀膜层的厚度为5nm-50nm。更优选的,在一些实施例中,所述预镀膜层的厚度为5nm-30nm。具体的,预镀膜层的厚度可以为5nm、8nm、10nm、12nm、15nm、20nm、25nm、30nm、40nm、50nm、60nm、70nm、80nm、90nm、100nm等。In some embodiments, the thickness of the pre-coating layer is 5nm-100nm. Preferably, in some embodiments, the thickness of the pre-coating layer is 5nm-50nm. More preferably, in some embodiments, the thickness of the pre-coating layer is 5nm-30nm. Specifically, the thickness of the pre-coating layer may be 5nm, 8nm, 10nm, 12nm, 15nm, 20nm, 25nm, 30nm, 40nm, 50nm, 60nm, 70nm, 80nm, 90nm, 100nm and so on.
根据本申请实施例,载板表面所形成的预镀膜层的厚度可以为5nm-100nm,考虑到成本等因素,预镀膜层的厚度优选为5nm-30nm。若预镀膜层的厚度过薄如小于5nm,所起到的效果欠佳,也即在酸洗时不容易将全部的透明导电膜和预镀膜层连带同时清洗掉;若预镀膜层的厚度过厚如大于100nm,则后续清洗工艺中需要更高的条件或更长的反应时间来去除,同时对预镀膜层材料也是一种浪费,成本较高。因此,将预镀膜层的厚度控制在上述范围内,可以在对载板的清洗效果起到有效改善和有利于后续酸洗工艺中去除 或降低成本之间取得平衡。According to the embodiment of the present application, the thickness of the pre-coating layer formed on the surface of the carrier may be 5nm-100nm. Considering factors such as cost, the thickness of the pre-coating layer is preferably 5nm-30nm. If the thickness of the pre-coating layer is too thin such as less than 5nm, the effect played is not good enough, that is, it is not easy to clean all the transparent conductive film and the pre-coating layer together when pickling; if the thickness of the pre-coating layer is too high If the thickness is greater than 100nm, higher conditions or longer reaction time are required in the subsequent cleaning process to remove it, and it is also a waste of pre-coating layer materials, and the cost is high. Therefore, controlling the thickness of the pre-coating layer within the above range can achieve a balance between effectively improving the cleaning effect of the carrier and facilitating removal or reducing costs in the subsequent pickling process.
根据本申请实施例,步骤S200中,主要是利用具有预镀膜层的载板作为承载硅片的载具,对硅片进行镀膜处理,在此过程中,会使载板的表面形成有透明导电膜。其中,对硅片进行镀膜处理的具体操作方式及操作条件本申请实施例不作限定,可以参照现有的硅片镀膜处理方式,在此不再详细描述。According to the embodiment of the present application, in step S200, the carrier plate with the pre-coating layer is mainly used as the carrier for carrying the silicon chip, and the silicon chip is coated. During this process, the surface of the carrier plate will be formed with transparent conductive membrane. Wherein, the specific operation method and operating conditions of coating silicon wafers are not limited in the embodiment of the present application, and can refer to existing silicon wafer coating treatment methods, which will not be described in detail here.
在一些实施例中,步骤S300中,所述酸洗为使用具有酸性的水溶液或有机溶液(可以简称为酸洗溶液)对载板进行清洗。具体的,可以将载板完全浸泡在具有酸性的水溶液或有机溶液中进行酸洗,载板的表面能够得到充分的处理;并且将载板浸入酸洗溶液的清洗方式操作简单,容易实现,成本较低。In some embodiments, in step S300, the pickling is to use an acidic aqueous solution or an organic solution (which may be referred to as pickling solution for short) to clean the carrier plate. Specifically, the carrier board can be fully soaked in an acidic aqueous solution or organic solution for pickling, and the surface of the carrier board can be fully treated; and the cleaning method of the carrier board immersed in the pickling solution is simple to operate, easy to implement, and low cost. lower.
在一些实施例中,所述酸洗的温度可以为25℃-45℃,酸洗的时间可以为5min-60min;进一步,所述酸洗的温度为25℃-35℃,酸洗的时间为10min-45min。具体的,酸洗的温度例如可以为25℃、26℃、28℃、30℃、32℃、34℃、35℃、38℃、40℃、45℃等,酸洗的时间例如可以为5min、10min、15min、20min、25min、30min、35min、40min、45min、50min、60min等。In some embodiments, the pickling temperature can be 25°C-45°C, and the pickling time can be 5min-60min; further, the pickling temperature is 25°C-35°C, and the pickling time is 10min-45min. Specifically, the pickling temperature can be, for example, 25°C, 26°C, 28°C, 30°C, 32°C, 34°C, 35°C, 38°C, 40°C, 45°C, etc., and the pickling time can be, for example, 5 minutes, 10min, 15min, 20min, 25min, 30min, 35min, 40min, 45min, 50min, 60min, etc.
根据本申请实施例,在对载板酸洗时,酸洗的温度可以为常温,或者也可以稍微进行加热,工艺上较容易实现。为了达到比较好的清洗效果,清洗的时间可以为10min以上,更优选为20min以上。通过采用适宜的酸洗温度和酸洗时间,可以有效去除载板表面的透明导电膜和预镀膜层,也币可以避免对载板的损伤,提高生产效率。According to the embodiment of the present application, when pickling the carrier board, the temperature of the pickling can be normal temperature, or can be slightly heated, which is easier to realize in the process. In order to achieve better cleaning effect, the cleaning time can be more than 10 minutes, more preferably more than 20 minutes. By adopting appropriate pickling temperature and pickling time, the transparent conductive film and pre-coating layer on the surface of the carrier board can be effectively removed, and damage to the carrier board can also be avoided to improve production efficiency.
进一步,为了使酸洗的较为均匀,方便操作,可以采用浸泡的方式,即将载板浸泡在酸液中进行清洗。或者,在其他实施例中,也可以采用喷淋的方式将酸液均匀的喷洒在载板上。Further, in order to make the pickling more uniform and easy to operate, a soaking method can be used, that is, the carrier board is soaked in acid solution for cleaning. Alternatively, in other embodiments, the acid solution may be uniformly sprayed on the carrier plate by means of spraying.
在满足改善载板的清洗效果、避免载板的变形等需求的情况下,酸洗过程中所用到的酸洗溶液的具体类型是可以多种多样的。为了优化该载板的清洗效果,在一些实施例中,所述具有酸性的水溶液或有机溶液包括硝酸、硫酸、盐酸、醋酸或氢氟酸中的至少一种。例如,具有酸性的水溶液或有机溶液可以为 硝酸,可以为硫酸,可以为盐酸,可以为醋酸,可以为氢氟酸,或者可以为如上酸性溶液中的任意两种或两种以上的任意比例组成的混合物。优选的,在一些实施例中,所述具有酸性的水溶液或有机溶液为硝酸、硫酸或盐酸,更优选的,采用硝酸作为酸洗溶液。The specific types of the pickling solution used in the pickling process can be varied in order to meet the needs of improving the cleaning effect of the carrier board and avoiding the deformation of the carrier board. In order to optimize the cleaning effect of the carrier plate, in some embodiments, the acidic aqueous solution or organic solution includes at least one of nitric acid, sulfuric acid, hydrochloric acid, acetic acid or hydrofluoric acid. For example, an acidic aqueous solution or organic solution can be nitric acid, sulfuric acid, hydrochloric acid, acetic acid, hydrofluoric acid, or any two or more of the above acidic solutions in any ratio. mixture. Preferably, in some embodiments, the acidic aqueous or organic solution is nitric acid, sulfuric acid or hydrochloric acid, more preferably, nitric acid is used as the pickling solution.
可以理解,上述硝酸、硫酸或盐酸等指的是各个酸性物质的水溶液,也即硝酸溶液、硫酸溶液或盐酸溶液,尤其是,在酸洗时可以采用浓度较低的稀硝酸溶液、稀硫酸溶液或稀盐酸溶液。例如,酸洗溶液可以为质量浓度为0.1%-10%的稀硝酸溶液、稀硫酸溶液或稀盐酸溶液,优选是质量浓度为0.1%-10%的稀硝酸溶液。It can be understood that the above-mentioned nitric acid, sulfuric acid or hydrochloric acid, etc. refer to the aqueous solution of each acidic substance, that is, nitric acid solution, sulfuric acid solution or hydrochloric acid solution, especially, dilute nitric acid solution and dilute sulfuric acid solution with lower concentration can be used during pickling. or dilute hydrochloric acid solution. For example, the pickling solution may be a dilute nitric acid solution, a dilute sulfuric acid solution or a dilute hydrochloric acid solution with a mass concentration of 0.1%-10%, preferably a dilute nitric acid solution with a mass concentration of 0.1%-10%.
此外,在其他实施例中,具有酸性的水溶液或有机溶液并不限于上述列举的几种,在满足改善载板的清洗效果、避免载板的变形等需求的情况下,具有酸性的水溶液或有机溶液还可以采用其他的类型,在此不再一一详细描述。In addition, in other embodiments, the acidic aqueous solution or organic solution is not limited to the ones listed above. In the case of meeting the needs of improving the cleaning effect of the carrier and avoiding deformation of the carrier, the acidic aqueous or organic solution The solution can also adopt other types, which will not be described in detail here.
在一些实施例中,步骤S300结束之后,还包括对载板进行表面处理的步骤,以去除残留的预镀膜层或透明导电膜。In some embodiments, after step S300 is completed, a step of surface treatment of the carrier is further included to remove the residual pre-coating layer or transparent conductive film.
可选地,所述表面处理可以为喷砂处理,或者也可以为其他的处理方式。Optionally, the surface treatment may be sandblasting, or other treatment methods.
应理解,在一些情况下,酸洗后,载板的某些部分表面可能出现未被酸洗干净的现象,也即载板的部分表面可能会有残留的膜层,这时可以针对载板的该部分表面进行表面处理比如喷砂处理,以使载板彻底清洗干净。当然,在另一些情况下,载板经过酸洗可以完全清洗干净,此时即无需进行表面处理。也就是,在本申请实施例的载板的清洗方法中,表面处理的步骤是可选的操作而非必须要进行的步骤。It should be understood that in some cases, after pickling, some parts of the surface of the carrier may not be pickled, that is, there may be a residual film on the surface of the carrier. The surface of this part is subjected to surface treatment such as sandblasting, so that the carrier board can be thoroughly cleaned. Of course, in other cases, the substrate can be completely cleaned by pickling, and no surface treatment is required in this case. That is, in the cleaning method of the carrier plate in the embodiment of the present application, the step of surface treatment is an optional operation rather than a necessary step.
作为一种示例,本申请实施例提供的载板的清洗方法,包括以下步骤:As an example, the cleaning method of the carrier plate provided in the embodiment of the present application includes the following steps:
S100、对载板进行预镀膜处理,使载板的表面形成有预镀膜层,所述预镀膜层的材料包括不耐酸的金属氧化物;其中载板的材质可以为不锈钢或者铝合金;载板包括载板本体和设置于载板本体的硅片卡具,硅片卡具设有用于容纳硅片的孔位,可以将硅片置于孔位中;在进行预镀膜处理时,可以是对硅片卡 具进行预镀膜处理,或者也可以是对硅片卡具和载板本体均进行预镀膜处理。S100. Perform pre-coating treatment on the carrier, so that a pre-coating layer is formed on the surface of the carrier, and the material of the pre-coating layer includes metal oxides that are not acid-resistant; wherein the material of the carrier can be stainless steel or aluminum alloy; It includes a carrier body and a silicon chip holder arranged on the carrier body. The silicon chip holder is provided with a hole for accommodating the silicon chip, and the silicon chip can be placed in the hole; when performing pre-coating treatment, it can be The silicon wafer fixture is pre-coated, or both the silicon wafer fixture and the carrier body can be pre-coated.
预镀膜层的制备方法包括喷涂、溅射镀膜或蒸发镀膜中的一种或多种,优选采用磁控溅射的方法对载板进行预镀膜,将载板送入镀膜室内,在载板上溅射一层或几层预镀膜层。预镀膜层的材料包括ZnO、ZnSnO x、SnO、ZnAlO x或AZO中的至少一种,优选为ZnO或AZO。预镀膜层的厚度为5nm-100nm,优选为5nm-30nm。 The preparation method of the pre-coating layer includes one or more of spray coating, sputtering coating or evaporation coating. Preferably, the method of magnetron sputtering is used to pre-coat the carrier plate, and the carrier plate is sent into the coating chamber. Sputter one or several pre-coated layers. The material of the pre-coating layer includes at least one of ZnO, ZnSnO x , SnO, ZnAlO x or AZO, preferably ZnO or AZO. The thickness of the pre-coating layer is 5nm-100nm, preferably 5nm-30nm.
S200、将硅片置于步骤S100得到的载板中,以载板作为硅片镀膜载具对硅片进行镀膜处理,镀膜处理后,载板的表面形成有透明导电膜;其中透明导电膜为ITO薄膜。S200. Place the silicon wafer on the carrier plate obtained in step S100, and use the carrier plate as a silicon wafer coating carrier to perform coating treatment on the silicon wafer. After the coating treatment, a transparent conductive film is formed on the surface of the carrier plate; wherein the transparent conductive film is ITO film.
如在进行预镀膜处理时,对硅片卡具进行预镀膜处理。将镀完预镀膜层的硅片卡具安装到载板本体上,将安装完成的载板置于生产线上正常使用。作为硅片镀膜的载具,载板在长时间使用后,表面会镀上较厚的ITO膜,需要进行酸洗。For example, when performing pre-coating treatment, perform pre-coating treatment on silicon wafer fixtures. Install the pre-coated silicon chip fixture on the carrier body, and put the installed carrier on the production line for normal use. As a carrier for silicon wafer coating, after a long period of use, the surface of the carrier will be coated with a thicker ITO film, which needs to be pickled.
S300、将步骤S200的载板进行酸洗,以去除载板表面的预镀膜层和透明导电膜。酸洗为使用具有酸性的水溶液或有机溶液对载板进行清洗,具体的,可以将载板完全浸泡在具有酸性的水溶液或有机溶液中进行酸洗。酸洗的温度可以为25℃-45℃,酸洗的时间可以为5min-60min。具有酸性的水溶液或有机溶液包括硝酸、硫酸、盐酸、醋酸或氢氟酸中的至少一种,优选采用硝酸作为酸洗溶液。S300. Pickling the carrier board in step S200 to remove the pre-coated film layer and the transparent conductive film on the surface of the carrier board. Pickling is to use an acidic aqueous solution or an organic solution to clean the carrier board. Specifically, the carrier board can be completely soaked in the acidic aqueous solution or organic solution for pickling. The pickling temperature can be 25°C-45°C, and the pickling time can be 5min-60min. The acidic aqueous or organic solution includes at least one of nitric acid, sulfuric acid, hydrochloric acid, acetic acid or hydrofluoric acid, preferably nitric acid is used as the pickling solution.
酸洗结束之后,若载板的某些部分表面未被酸洗干净,可以再对载板的该部分表面进行表面处理如喷砂处理。After pickling, if the surface of some part of the carrier plate has not been pickled clean, surface treatment such as sand blasting can be performed on the surface of this part of the carrier plate.
由于硅片卡具加工精度高,喷砂会导致部分硅片卡具变形,导致硅片放不到正确位置,影响镀膜。而本申请实施例通过预先在硅片卡具上镀一层易于被酸腐蚀的膜层即预镀膜层,可以让酸洗很彻底,进而可以避免进行喷砂作业。Due to the high processing precision of the silicon wafer fixtures, sandblasting will cause some of the silicon wafer fixtures to deform, resulting in the silicon wafers not being placed in the correct position and affecting the coating. However, in the embodiment of the present application, by pre-coating a film layer that is easy to be corroded by acid, that is, a pre-coating film layer, on the silicon wafer fixture, the pickling can be done thoroughly, and sandblasting can be avoided.
在一些实施例中,本申请实施例还提供了一种如前所述的载板的清洗方法在光伏电池生产中的应用。所述载板用于制备光伏电池片过程中运载硅片的工 具。In some embodiments, the embodiment of the present application also provides an application of the method for cleaning the carrier as described above in the production of photovoltaic cells. The carrier plate is used as a tool for carrying silicon wafers in the process of preparing photovoltaic cells.
本申请实施例提供的载板的清洗方法,利用预镀膜层的不耐酸特性,可使载板如载板的硅片卡具上的ITO薄膜清洗彻底,不需要再进行喷砂处理,从而避免的载具的硅片卡具的变形。也就是,本申请的方法不仅对载板具有优异的清洗效果,可以完全去除载板表面的ITO薄膜,而且又不会引起载板的变形,可以实现载板的重复利用,有利于降低生产成本,提高生产效率。The method for cleaning the carrier provided in the embodiment of the present application utilizes the non-acid resistance of the pre-coating layer to thoroughly clean the ITO film on the carrier, such as the silicon wafer fixture of the carrier, without sandblasting, thereby avoiding The deformation of the wafer fixture of the carrier. That is, the method of the present application not only has an excellent cleaning effect on the carrier, but can completely remove the ITO film on the surface of the carrier, and will not cause deformation of the carrier, can realize the repeated use of the carrier, and is conducive to reducing production costs ,Increase productivity.
本申请未详细说明部分为本领域技术人员公知技术。The parts not described in detail in this application are well-known technologies for those skilled in the art.
最后应说明的是:以上实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, rather than limiting them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present application.

Claims (18)

  1. 一种载板的清洗方法,其特征在于,所述方法包括:A method for cleaning a carrier plate, characterized in that the method comprises:
    S100、对载板进行预镀膜处理,使载板的表面形成有预镀膜层,所述预镀膜层的材料包括不耐酸的金属氧化物;S100, performing pre-coating treatment on the carrier, so that a pre-coating layer is formed on the surface of the carrier, and the material of the pre-coating layer includes an acid-resistant metal oxide;
    S200、将硅片置于步骤S100得到的载板中,以载板作为硅片镀膜载具对硅片进行镀膜处理,镀膜处理后,载板的表面形成有透明导电膜;S200, placing the silicon wafer in the carrier plate obtained in step S100, using the carrier plate as a silicon wafer coating carrier to perform coating treatment on the silicon wafer, after the coating treatment, a transparent conductive film is formed on the surface of the carrier plate;
    S300、将步骤S200的载板进行酸洗,以去除载板表面的预镀膜层和透明导电膜。S300. Pickling the carrier board in step S200 to remove the pre-coated film layer and the transparent conductive film on the surface of the carrier board.
  2. 根据权利要求1所述的载板的清洗方法,其特征在于,所述载板包括载板本体和设置于所述载板本体的硅片卡具,所述硅片卡具设有用于容纳硅片的孔位;The method for cleaning a carrier according to claim 1, wherein the carrier includes a carrier body and a wafer holder provided on the carrier body, and the silicon wafer holder is provided with a The hole position of the sheet;
    步骤S100中,所述对载板进行预镀膜处理为对所述硅片卡具进行预镀膜处理,或者,所述对载板进行预镀膜处理为对所述硅片卡具和所述载板本体进行预镀膜处理。In step S100, the pre-coating treatment on the carrier is to perform the pre-coating treatment on the silicon wafer holder, or the pre-coating treatment on the carrier is to perform the pre-coating treatment on the silicon wafer holder and the carrier board The body is pre-coated.
  3. 根据权利要求2所述的载板的清洗方法,其特征在于,所述载板本体包括相对平行设置的两个支撑柱,所述硅片卡具设置在两个所述支撑柱之间;所述硅片卡具分别与两个所述支撑柱可拆卸连接。The method for cleaning a carrier according to claim 2, wherein the carrier body includes two support columns arranged relatively in parallel, and the wafer clamp is arranged between the two support columns; The wafer fixtures are detachably connected to the two support columns respectively.
  4. 根据权利要求1所述的载板的清洗方法,其特征在于,所述预镀膜层的制备方法包括喷涂、溅射镀膜或蒸发镀膜中的一种或多种。The cleaning method of the carrier according to claim 1, characterized in that, the preparation method of the pre-coating layer comprises one or more of spray coating, sputter coating or evaporation coating.
  5. 根据权利要求4所述的载板的清洗方法,其特征在于,所述溅射镀膜包括磁控溅射镀膜,所述预镀膜层通过磁控溅射镀膜方法对金属或金属氧化物进行镀膜形成。The cleaning method of the carrier plate according to claim 4, wherein the sputtering coating comprises magnetron sputtering coating, and the pre-coating layer is formed by coating metal or metal oxide by the magnetron sputtering coating method .
  6. 根据权利要求1所述的载板的清洗方法,其特征在于,所述预镀膜层的材料包括ZnO、ZnSnO x、SnO、ZnAlO x或AZO中的至少一种。 The method for cleaning a carrier according to claim 1, wherein the material of the pre-coating layer comprises at least one of ZnO, ZnSnO x , SnO, ZnAlO x or AZO.
  7. 根据权利要求6所述的载板的清洗方法,其特征在于,所述预镀膜层的材料为ZnO或AZO。The method for cleaning a carrier according to claim 6, characterized in that the material of the pre-coating layer is ZnO or AZO.
  8. 根据权利要求1所述的载板的清洗方法,其特征在于,所述预镀膜层的厚度为5nm-100nm。The cleaning method of the carrier plate according to claim 1, characterized in that, the thickness of the pre-coated film layer is 5nm-100nm.
  9. 根据权利要求8所述的载板的清洗方法,其特征在于,所述预镀膜层的厚度为5nm-30nm。The cleaning method of the carrier plate according to claim 8, characterized in that, the thickness of the pre-coated film layer is 5nm-30nm.
  10. 根据权利要求1所述的载板的清洗方法,其特征在于,所述透明导电膜包括ITO薄膜。The method for cleaning a carrier according to claim 1, wherein the transparent conductive film comprises an ITO film.
  11. 根据权利要求1所述的载板的清洗方法,其特征在于,所述载板的材质包括金属或合金。The method for cleaning a carrier according to claim 1, wherein the material of the carrier includes metal or alloy.
  12. 根据权利要求1-11任一项所述的载板的清洗方法,其特征在于,所述酸洗为使用具有酸性的水溶液或有机溶液对载板进行清洗。The method for cleaning the carrier according to any one of claims 1-11, characterized in that the pickling is to use an acidic aqueous solution or an organic solution to clean the carrier.
  13. 根据权利要求12所述的载板的清洗方法,其特征在于,所述酸洗的温度为25℃-45℃,酸洗的时间为5min-60min。The cleaning method of the carrier plate according to claim 12, characterized in that, the pickling temperature is 25°C-45°C, and the pickling time is 5min-60min.
  14. 根据权利要求12所述的载板的清晰方法,其特征在于,,所述具有酸性的水溶液或有机溶液包括硝酸、硫酸、盐酸、醋酸或氢氟酸中的至少一种。The method for clearing a carrier plate according to claim 12, wherein the acidic aqueous solution or organic solution includes at least one of nitric acid, sulfuric acid, hydrochloric acid, acetic acid or hydrofluoric acid.
  15. 根据权利要求1-11任一项所述的载板的清洗方法,其特征在于,步骤S300结束之后,还包括对载板进行表面处理的步骤,以去除残留的预镀膜层或透明导电膜。The cleaning method of the carrier according to any one of claims 1-11, characterized in that, after the step S300 is finished, it further comprises a step of surface treating the carrier to remove the residual pre-coating layer or transparent conductive film.
  16. 根据权利要求1-11任一项所述的载板的清洗方法,其特征在于,步骤S100之前还包括对载板进行预清洗的步骤。The method for cleaning the carrier according to any one of claims 1-11, characterized in that, before step S100, a step of pre-cleaning the carrier is also included.
  17. 如权利要求1-16任一项所述的载板的清洗方法在光伏电池生产中的应用。The application of the cleaning method of the carrier plate according to any one of claims 1-16 in the production of photovoltaic cells.
  18. 根据权利要求17所述的应用,其特征在于,所述载板用于制备光伏电池片过程中运载硅片的工具。The application according to claim 17, characterized in that the carrier plate is used as a tool for carrying silicon wafers in the process of manufacturing photovoltaic cells.
PCT/CN2022/088433 2021-11-08 2022-04-22 Carrier plate cleaning method and use thereof WO2023077737A1 (en)

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CN115207158B (en) * 2022-07-07 2023-10-13 通威太阳能(安徽)有限公司 Preparation method of solar cell, solar cell coating carrier plate and application thereof

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