WO2023077676A1 - Mbbr process suspended filler backflow system - Google Patents

Mbbr process suspended filler backflow system Download PDF

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Publication number
WO2023077676A1
WO2023077676A1 PCT/CN2022/072048 CN2022072048W WO2023077676A1 WO 2023077676 A1 WO2023077676 A1 WO 2023077676A1 CN 2022072048 W CN2022072048 W CN 2022072048W WO 2023077676 A1 WO2023077676 A1 WO 2023077676A1
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Prior art keywords
plate
inner cavity
filler
water outlet
pool body
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PCT/CN2022/072048
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French (fr)
Chinese (zh)
Inventor
黄翀
黄东辉
凌锐
黄宇
蒋永丰
申晨希
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江苏裕隆环保有限公司
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Publication of WO2023077676A1 publication Critical patent/WO2023077676A1/en

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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • C02F3/02Aerobic processes
    • C02F3/12Activated sludge processes
    • C02F3/1236Particular type of activated sludge installations
    • C02F3/1268Membrane bioreactor systems
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W10/00Technologies for wastewater treatment
    • Y02W10/10Biological treatment of water, waste water, or sewage

Definitions

  • the invention relates to the technical field of sewage treatment, in particular to an MBBR process suspension filler reflux system.
  • Carrier fluidized bed moving bed biofilm reactor (MBBR process) its principle is to increase the biomass and biological species in the reactor by adding a certain amount of suspended carrier to the reactor, thereby improving the treatment efficiency of the reactor.
  • the packing density is close to water, so it is completely mixed with water during aeration.
  • each carrier has different types inside and outside, and some anaerobic or facultative bacteria grow inside.
  • the environment for microbial growth is gas, liquid , solid three-phase.
  • the collision and shearing of the carrier in the water makes the air bubbles smaller and increases the utilization rate of oxygen.
  • the outside is good for bacteria, so that each carrier is a micro-reactor, so that the nitrification reaction and denitrification reaction exist at the same time, so that The processing effect has been improved.
  • the core of the MBBR process is to increase the filler.
  • the uniquely designed filler floats with the water flow in the reaction tank under the disturbance of the blast aeration, driving the attached growth of biological bacteria to fully contact the pollutants and oxygen in the water body, and the pollutants are absorbed through the adsorption process. And diffusion into the biofilm, degraded by microorganisms.
  • the attached growth of microorganisms can reach a very high biomass, so the biological concentration in the reaction tank is several times that of the suspended growth activated sludge process, and the degradation efficiency is also doubled;
  • the tank containing the biologically suspended filler is likely to be carried by the mixed liquid after the liquid is processed, causing the liquid to drive the biologically suspended filler to the end of the outlet of the MBBR process device, resulting in discharge.
  • the number of fillers at the end of the nozzle increases, which leads to accumulation in severe cases, and the liquid cannot pass through the reactor from the water outlet interception device normally.
  • the object of the present invention is to provide a suspension filler reflux system for MBBR process, to solve the problems raised in the above-mentioned background technology.
  • a kind of MBBR process suspended filler reflux system comprising;
  • the partition is fixedly arranged in the middle of the inner cavity of the pool body along the upper and lower sides;
  • the top plate is fixedly arranged on the top of the partition
  • the lifting mechanism is arranged on the top of the top plate
  • the gap between the partition plate and the bottom end of the inner cavity of the pool body is less than 40 cm.
  • the filler backfilling mechanism includes: a turbo centrifugal pump, which is fixedly arranged at the top of one side of the partition; a liquid inlet pipe, the liquid inlet of the turbo centrifugal pump is screwed with a liquid inlet pipe, and the inlet One end of the liquid pipe extends out of one side of the partition plate; a limit block, the front and rear sides of the inner cavity of the pool body are fixed with limit blocks; a guide rod, the bottom end of the limit block is connected to the The front and rear sides of the bottom middle of the top plate are fixed with guide rods, and the bottom ends of the guide rods are fixed at the bottom of the inner cavity of the pool body; The outer walls are fitted together, and one end of the liquid inlet pipe extends out of the bottom side of the water outlet intercepting plate.
  • a turbo centrifugal pump which is fixedly arranged at the top of one side of the partition
  • a liquid inlet pipe the liquid inlet of the turbo centrifugal pump is screwed with a liquid in
  • the shape of the outlet water intercepting plate is "Z" shape.
  • the lifting mechanism includes: a housing fixedly arranged on the top of the top plate; a rack fitted and inserted into the top of the housing, and the bottom end of the rack extends out of the top of the top plate.
  • the bottom end is fixedly connected with the top of the water outlet intercepting plate;
  • the servo motor is fixedly arranged on the front side of the housing;
  • the gear, the output end of the servo motor extends into the inner cavity of the housing and is keyed to the gear, And the gear meshes with one side of the rack.
  • the lifting mechanism further includes: a slider, one side of the rack is provided with a chute along the up and down direction, and a slider is inserted into the inner cavity of the chute, and one side of the slider is fixed It is arranged on the inner cavity side of the housing.
  • a kind of MBBR process suspended filler reflux system comprises the following steps:
  • Step (1) Control the operation of the MBBR reactor, inject the suspended filler and sewage into the inner cavity of the pool body, control the operation of the MBBR reactor, and the suspended filler and sewage can enter the inner cavity of the pool body through the bottom of the partition The other side;
  • Step (2) Connect the external power supply of the servo motor and the worm gear centrifugal pump, and control the start of the servo motor.
  • the servo motor can drive the gear to rotate around its own axis, so that the gear rack is vertical under the limitation of the chute and the slider. Move, so that the water outlet intercepting plate can move vertically under the restriction of the guide rod, and then the height of the water outlet intercepting plate can be adjusted according to the height of the water surface, so that the water outlet intercepting plate is located under the water surface;
  • Step (3): The suspended filler can be controlled under the water outlet interceptor plate under the obstruction of the outlet water interceptor plate, and through the action of the inclined surface of the outlet water interceptor plate, a large amount of suspended filler is concentrated on the bottom side of the outlet water interceptor plate to control the worm wheel
  • the centrifugal pump is started, and under the suction of the worm gear centrifugal pump, the mixed liquid on the other side of the tank body cavity can pass through the liquid inlet pipe, so that a large amount of suspended filler follows the mixed liquid and enters the inner cavity side of the pool body through the liquid inlet pipe , so as to eliminate the accumulation of suspended fillers, make the mixed liquid pass through the water outlet interception plate normally, and supplement the suspended fillers on the side of the inner cavity of the pool.
  • the present invention is equipped with a filler backfill mechanism to intercept the suspended filler on the lower side of the water outlet interception plate, and under the suction of the worm gear centrifugal pump, the mixed liquid on the other side of the inner cavity of the tank can pass through the inlet pipe, so that A large number of suspended fillers follow the mixed liquid into the inner cavity side of the tank body through the liquid inlet pipe, thereby eliminating the accumulation of suspended fillers, allowing the mixed solution to pass through the water outlet interception plate normally, and supplementing the suspended fillers on the inner cavity side of the tank;
  • the present invention can control the gear to move the rack vertically by providing a lifting mechanism, so that the rack drives the water outlet interception plate to move up and down, so that the height of the water outlet interception plate can be adjusted according to the height of the water surface, so that the water outlet interception plate It is located below the water surface to avoid an increase in the number of fillers at the end of the water outlet and to ensure that the liquid passes through the reactor from the water outlet interception device normally.
  • Fig. 1 is a structural representation of the present invention
  • Fig. 2 is a schematic diagram of the explosive structure of the filler backfill mechanism of the present invention.
  • Fig. 3 is a schematic diagram of the explosive structure of the lifting mechanism of the present invention.
  • Fig. 4 is the front sectional view of housing of the present invention.
  • Fig. 5 is a schematic structural diagram of Embodiment 2 of the present invention.
  • Embodiment 1 please refer to Figures 1-4, the present invention provides a technical solution: a suspension filler reflux system for MBBR process, including: pool body 1, partition plate 2, top plate 3, filler backfill mechanism 4 and lifting mechanism 5,
  • the partition plate 2 is fixedly arranged in the middle of the inner cavity of the pool body 1 along the upper and lower sides, and the inner cavity of the pool body 1 can be divided by the partition plate 2.
  • the top plate 3 is fixedly installed on the top of the partition plate 2, and the filler backfill mechanism 4 is set on the side of the inner cavity of the pool body 1, and the lifting mechanism 5 is set on the top of the top plate 3, wherein the gap between the partition plate 2 and the bottom end of the inner cavity of the pool body 1 is less than 40 cm, so that the suspended filler can enter the pool body 1 the other side of the partition plate 2 and the bottom end of the inner cavity of the pool body 1 is less than 40 cm, so that the suspended filler can enter the pool body 1 the other side of the
  • the filler backfill mechanism 4 includes: a worm gear centrifugal pump 41, a liquid inlet pipe 42, a limit block 43, a guide rod 44 and an outlet intercepting plate 45, and the worm gear centrifugal pump 41 is fixedly arranged on one side of the partition 2 At the top of the side, the liquid inlet of the worm wheel centrifugal pump 41 is screwed with a liquid inlet pipe 42, and one end of the liquid inlet pipe 42 extends out of the side of the dividing plate 2.
  • the worm wheel centrifugal pump 41 is a prior art, and the worm wheel centrifugal pump 41 Under the action of suction, the mixed liquid on the other side of the inner cavity of the cell body 1 can pass through the liquid inlet pipe, so that a large amount of suspended fillers can follow the mixed liquid and enter the inner cavity side of the cell body through the liquid inlet pipe, thereby eliminating the accumulation of suspended fillers , the front and rear sides of one side of the inner cavity of the pool body 1 are fixedly provided with a limit block 43, and the bottom end of the limit block 43 and the front and rear sides of the bottom middle of the top plate 3 are fixedly provided with a guide rod 44, and the guide rod 44 The bottom end of the bottom is fixedly arranged at the bottom end of the inner chamber of the pool body 1, and the water outlet intercepting plate 45 is matched with the outer walls of the four guide rods 44. By being provided with the guide rods 44, it is convenient to extend one end of the liquid inlet pipe 42.
  • the shape of the water outlet intercepting plate 45 is "Z" shape, so that the suspended filler can be concentrated on the bottom side of the water outlet intercepting plate 45 .
  • the lifting mechanism 5 includes: a housing 51, a rack 52, a servo motor 53 and a gear 54, the housing 51 is fixedly arranged on the top of the top plate 3, and the rack 52 is suitable for the top of the housing 51 With plug connection, the bottom end of the rack 52 extends out of the bottom end of the top plate 3 and is fixedly connected with the top end of the water outlet interception plate 45, the servo motor 53 is fixedly arranged on the front side of the housing 51, and the output end of the servo motor 53 extends into the housing
  • the inner cavity of the body 51 is connected with a gear 54, and the gear 54 is meshed with one side of the rack 52.
  • the servo motor 53 is a prior art, and the servo motor 53 can drive the gear 54 to rotate clockwise or counterclockwise around its own axis. All servo motor models that comply with this case can be used.
  • the lifting mechanism 5 also includes: a slider 55 and a chute 56, one side of the rack 52 is provided with a chute 56 along the up and down direction, and the inner cavity of the chute 56 is inserted with the slider 55
  • One side of the slider 55 is fixedly arranged on one side of the inner chamber of the housing 51 , and the movement of the rack 52 can be limited by the cooperation of the slider 55 and the slide groove 56 .
  • a kind of MBBR process suspended filler reflux system comprises the following steps:
  • Step (1) Control the operation of the MBBR reactor, inject the suspended filler and sewage into the inner cavity side of the tank body 1, control the operation of the MBBR reactor, and the suspended filler and sewage can enter the tank body 1 through the bottom of the partition 2 the other side of the lumen;
  • Step (2) Connect the external power supply of the servo motor 53 and the worm gear centrifugal pump 41, control the servo motor 53 to start, the servo motor 53 can drive the gear 54 to rotate around its own axis, so that the gear 54 can move the rack 52 on the chute 56 and the slider 55 to move vertically, so that the water outlet intercepting plate 45 can move vertically under the restriction of the guide rod 44, and then the height of the water outlet intercepting plate 45 can be adjusted according to the height of the water surface, so that the water outlet intercepting plate 45 located below the surface of the water;
  • Step (3) The suspended filler can be controlled under the water outlet interceptor plate 45 under the blocking of the outlet water interceptor plate 45, and through the action of the inclined surface of the outlet water interceptor plate 45, a large amount of suspended filler is concentrated on the bottom end of the outlet water interceptor plate 45.
  • the mixed liquid on the other side of the inner cavity of the pool body 1 can pass through the liquid inlet pipe 42, so that a large amount of suspended filler follows the mixed liquid through the liquid inlet pipe 42 enters the side of the inner cavity of the pool body 1, thereby eliminating the accumulation of suspended fillers, allowing the mixed solution to pass through the water outlet interception plate 45 normally, and supplementing the suspended fillers on the inner cavity side of the pool body 1.
  • Embodiment 2 please refer to Fig. 5, the present invention provides another technical solution: in this embodiment, the water outlet intercepting plate 45 can be turned over 90 degrees, that is, it is arranged on the inner surface of the liquid inlet pipe 42 along the up and down direction, and the shape is " Z" shape is also applicable to this device, and the specific working principle is the same as above.

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Abstract

An MBBR process suspended filler backflow system, comprising: a tank body (1); a partition plate (2) fixedly provided in the middle of an inner cavity of the tank body (1) in a vertical direction; a top plate (3) fixedly provided at the top end of the partition plate (2); a filler backfilling mechanism (4) provided on one side of the inner cavity of the tank body (1); and a lifting/lowering mechanism (5) provided at the top end of the top plate (3), wherein a gap between the partition plate (2) and the bottom end of the inner cavity of the tank body (1) is smaller than 40 cm. According to the MBBR process suspended filler backflow system, accumulation of suspended filler is eliminated, such that mixed liquid normally passes through an effluent intercepting plate (45), and the suspended filler on one side of the inner cavity of the tank body (1) is supplemented; and the height of the effluent intercepting plate (45) can be adjusted according to the height of the water surface, such that the effluent intercepting plate (45) is located below the water liquid level, thereby avoiding the increase of the quantity of filler at the tail end of a water outlet, and ensuring that the liquid can normally pass through the reactor from an effluent intercepting device.

Description

一种MBBR工艺悬浮填料回流系统A MBBR process suspended filler reflux system 技术领域technical field
本发明涉及污水处理技术领域,具体为一种MBBR工艺悬浮填料回流系统。The invention relates to the technical field of sewage treatment, in particular to an MBBR process suspension filler reflux system.
背景技术Background technique
载体流动床移动床生物膜反应器(MBBR工艺),其原理是通过向反应器中投加一定数量的悬浮载体,提高反应器中的生物量及生物种类,从而提高反应器的处理效率、由于填料密度接近于水,所以在曝气的时候,与水呈完全混合状态,另外,每个载体内外均具有不同种类,内部生长一些厌氧菌或兼氧菌,微生物生长的环境为气、液、固三相。载体在水中的碰撞和剪切作用,使空气气泡更加细小,增加了氧气的利用率外部为好养菌,这样每个载体都为一个微型反应器,使硝化反应和反硝化反应同时存在,从而提高了处理效果。MBBR工艺的核心就是增加填料,独特设计的填料在鼓风曝气的扰动下在反应池中随水流浮动,带动附着生长的生物菌群与水体中的污染物和氧气充分接触,污染物通过吸附和扩散作用进入生物膜内,被微生物降解。附着生长的微生物可以达到很高的生物量,因此反应池内生物浓度是悬浮生长活性污泥工艺的数倍,降解效率也因此成倍提高;Carrier fluidized bed moving bed biofilm reactor (MBBR process), its principle is to increase the biomass and biological species in the reactor by adding a certain amount of suspended carrier to the reactor, thereby improving the treatment efficiency of the reactor. The packing density is close to water, so it is completely mixed with water during aeration. In addition, each carrier has different types inside and outside, and some anaerobic or facultative bacteria grow inside. The environment for microbial growth is gas, liquid , solid three-phase. The collision and shearing of the carrier in the water makes the air bubbles smaller and increases the utilization rate of oxygen. The outside is good for bacteria, so that each carrier is a micro-reactor, so that the nitrification reaction and denitrification reaction exist at the same time, so that The processing effect has been improved. The core of the MBBR process is to increase the filler. The uniquely designed filler floats with the water flow in the reaction tank under the disturbance of the blast aeration, driving the attached growth of biological bacteria to fully contact the pollutants and oxygen in the water body, and the pollutants are absorbed through the adsorption process. And diffusion into the biofilm, degraded by microorganisms. The attached growth of microorganisms can reach a very high biomass, so the biological concentration in the reaction tank is several times that of the suspended growth activated sludge process, and the degradation efficiency is also doubled;
技术问题technical problem
但是现有的MBBR工艺装置在实际使用过程中,盛放生物悬浮填料的槽体对液体处理过后容易由于混合液通过的携带作用,造成液体带动生物悬浮填料至MBBR工艺装置出水口末端,导致出水口末端填料数量增加,严重时导致堆积,液体不能正常从出水拦截装置通过反应器。However, in the actual use of the existing MBBR process device, the tank containing the biologically suspended filler is likely to be carried by the mixed liquid after the liquid is processed, causing the liquid to drive the biologically suspended filler to the end of the outlet of the MBBR process device, resulting in discharge. The number of fillers at the end of the nozzle increases, which leads to accumulation in severe cases, and the liquid cannot pass through the reactor from the water outlet interception device normally.
技术解决方案technical solution
本发明的目的在于提供一种MBBR工艺悬浮填料回流系统,以解决上述背景技术中提出的问题。The object of the present invention is to provide a suspension filler reflux system for MBBR process, to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:一种MBBR工艺悬浮填料回流系统,包括;In order to achieve the above object, the present invention provides the following technical solutions: a kind of MBBR process suspended filler reflux system, comprising;
池体;Pool body;
隔板,沿上下方西固定设置在所述池体的内腔中部;The partition is fixedly arranged in the middle of the inner cavity of the pool body along the upper and lower sides;
顶板,固定设置在所述隔板的顶端;The top plate is fixedly arranged on the top of the partition;
填料回填机构,设置在所述池体的内腔一侧;Filler backfill mechanism, arranged on the inner cavity side of the pool body;
升降机构,设置在所述顶板的顶端;The lifting mechanism is arranged on the top of the top plate;
其中,所述隔板与所述池体的内腔底端之间间隙小于40CM。Wherein, the gap between the partition plate and the bottom end of the inner cavity of the pool body is less than 40 cm.
优选的,所述填料回填机构包括:蜗轮离心泵,固定设置在所述隔板的一侧顶端;进液管,所述蜗轮离心泵的进液口螺接有进液管,且所述进液管的一端延伸出所述隔板的一侧;限位块,所述池体的内腔一侧顶端前后两侧均固定设置有限位块;导杆,所述限位块的底端与所述顶板的底端中部前后两侧均固定设置有导杆,且所述导杆的底端固定设置在所述池体的内腔底端;出水拦截板,与四个所述导杆的外壁相适配套接,所述进液管的一端延伸出所述出水拦截板的底端一侧。Preferably, the filler backfilling mechanism includes: a turbo centrifugal pump, which is fixedly arranged at the top of one side of the partition; a liquid inlet pipe, the liquid inlet of the turbo centrifugal pump is screwed with a liquid inlet pipe, and the inlet One end of the liquid pipe extends out of one side of the partition plate; a limit block, the front and rear sides of the inner cavity of the pool body are fixed with limit blocks; a guide rod, the bottom end of the limit block is connected to the The front and rear sides of the bottom middle of the top plate are fixed with guide rods, and the bottom ends of the guide rods are fixed at the bottom of the inner cavity of the pool body; The outer walls are fitted together, and one end of the liquid inlet pipe extends out of the bottom side of the water outlet intercepting plate.
优选的,所述出水拦截板的形状为“Z”字形。Preferably, the shape of the outlet water intercepting plate is "Z" shape.
优选的,所述升降机构包括:壳体,固定设置在所述顶板的顶端;齿条,与所述壳体的顶端相适配插接,所述齿条的底端延伸出所述顶板的底端并与出水拦截板的顶端固定连接;伺服电机,固定设置在所述壳体的前侧;齿轮,所述伺服电机的输出端延伸进所述壳体的内腔并键连接有齿轮,且所述齿轮与所述齿条的一侧相啮合。Preferably, the lifting mechanism includes: a housing fixedly arranged on the top of the top plate; a rack fitted and inserted into the top of the housing, and the bottom end of the rack extends out of the top of the top plate. The bottom end is fixedly connected with the top of the water outlet intercepting plate; the servo motor is fixedly arranged on the front side of the housing; the gear, the output end of the servo motor extends into the inner cavity of the housing and is keyed to the gear, And the gear meshes with one side of the rack.
优选的,所述升降机构还包括:滑块,所述齿条的一侧沿上下方向开设有滑槽,且所述滑槽的内腔插接有滑块,所述滑块的一侧固定设置在所述壳体的内腔一侧。Preferably, the lifting mechanism further includes: a slider, one side of the rack is provided with a chute along the up and down direction, and a slider is inserted into the inner cavity of the chute, and one side of the slider is fixed It is arranged on the inner cavity side of the housing.
一种MBBR工艺悬浮填料回流系统,包括以下步骤:A kind of MBBR process suspended filler reflux system, comprises the following steps:
步骤(1):控制MBBR反应器运行,将悬浮填料与污水注入进池体的内腔一侧,控制MBBR反应器运行,悬浮填料与污水通过隔板的底端可进入到池体的内腔另一侧;Step (1): Control the operation of the MBBR reactor, inject the suspended filler and sewage into the inner cavity of the pool body, control the operation of the MBBR reactor, and the suspended filler and sewage can enter the inner cavity of the pool body through the bottom of the partition The other side;
步骤(2):接通伺服电机和蜗轮离心泵的外接电源,控制伺服电机启动,伺服电机可驱动齿轮绕自身轴线转动,以使齿轮拨动齿条在滑槽和滑块的限制下竖直移动,从而可使出水拦截板在导杆的限制下竖直移动,进而可根据水面高度对出水拦截板的高度进行调节,以使出水拦截板位于水液面下;Step (2): Connect the external power supply of the servo motor and the worm gear centrifugal pump, and control the start of the servo motor. The servo motor can drive the gear to rotate around its own axis, so that the gear rack is vertical under the limitation of the chute and the slider. Move, so that the water outlet intercepting plate can move vertically under the restriction of the guide rod, and then the height of the water outlet intercepting plate can be adjusted according to the height of the water surface, so that the water outlet intercepting plate is located under the water surface;
步骤(3):悬浮填料在出水拦截板的阻拦下可控制在出水拦截板的下方,且通过出水拦截板的倾斜面作用,大量使悬浮填料集中在出水拦截板的底端一侧,控制蜗轮离心泵启动,在蜗轮离心泵的吸力作用下可使池体内腔另一侧的混合液通过进液管,以使大量的悬浮填料跟随混合液通过进液管进入到池体的内腔一侧,从而消除悬浮填料的堆积,使混合液正常通过出水拦截板,并对池体内腔一侧的悬浮填料进行补充。Step (3): The suspended filler can be controlled under the water outlet interceptor plate under the obstruction of the outlet water interceptor plate, and through the action of the inclined surface of the outlet water interceptor plate, a large amount of suspended filler is concentrated on the bottom side of the outlet water interceptor plate to control the worm wheel The centrifugal pump is started, and under the suction of the worm gear centrifugal pump, the mixed liquid on the other side of the tank body cavity can pass through the liquid inlet pipe, so that a large amount of suspended filler follows the mixed liquid and enters the inner cavity side of the pool body through the liquid inlet pipe , so as to eliminate the accumulation of suspended fillers, make the mixed liquid pass through the water outlet interception plate normally, and supplement the suspended fillers on the side of the inner cavity of the pool.
有益效果Beneficial effect
本发明提出的一种MBBR工艺悬浮填料回流系统,有益效果在于:A kind of MBBR process suspended filler reflux system proposed by the present invention has the beneficial effects of:
1、本发明通过设置有填料回填机构可使悬浮填料拦截在出水拦截板的下方一侧,在蜗轮离心泵的吸力作用下可使池体内腔另一侧的混合液通过进液管,以使大量的悬浮填料跟随混合液通过进液管进入到池体的内腔一侧,从而消除悬浮填料的堆积,使混合液正常通过出水拦截板,并对池体内腔一侧的悬浮填料进行补充;1. The present invention is equipped with a filler backfill mechanism to intercept the suspended filler on the lower side of the water outlet interception plate, and under the suction of the worm gear centrifugal pump, the mixed liquid on the other side of the inner cavity of the tank can pass through the inlet pipe, so that A large number of suspended fillers follow the mixed liquid into the inner cavity side of the tank body through the liquid inlet pipe, thereby eliminating the accumulation of suspended fillers, allowing the mixed solution to pass through the water outlet interception plate normally, and supplementing the suspended fillers on the inner cavity side of the tank;
2、本发明通过设置有升降机构可控制齿轮拨动齿条竖直移动,以使齿条带动出水拦截板上下移动,从而可根据水面高度对出水拦截板的高度进行调节,以使出水拦截板位于水液面下,以避免出水口末端填料数量增加,确保液体正常从出水拦截装置通过反应器。2. The present invention can control the gear to move the rack vertically by providing a lifting mechanism, so that the rack drives the water outlet interception plate to move up and down, so that the height of the water outlet interception plate can be adjusted according to the height of the water surface, so that the water outlet interception plate It is located below the water surface to avoid an increase in the number of fillers at the end of the water outlet and to ensure that the liquid passes through the reactor from the water outlet interception device normally.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明填料回填机构的爆炸结构示意图;Fig. 2 is a schematic diagram of the explosive structure of the filler backfill mechanism of the present invention;
图3为本发明升降机构的爆炸结构示意图;Fig. 3 is a schematic diagram of the explosive structure of the lifting mechanism of the present invention;
图4为本发明壳体的正面剖视图;Fig. 4 is the front sectional view of housing of the present invention;
图5为本发明实施例二结构示意图。Fig. 5 is a schematic structural diagram of Embodiment 2 of the present invention.
图中:1、池体,2、隔板,3、顶板,4、填料回填机构,41、蜗轮离心泵,42、进液管,43、限位块,44、导杆,45、出水拦截板,5、升降机构,51、壳体,52、齿条,53、伺服电机,54、齿轮,55、滑块,56、滑槽。In the figure: 1. Pool body, 2. Partition plate, 3. Top plate, 4. Packing backfill mechanism, 41. Worm gear centrifugal pump, 42. Liquid inlet pipe, 43. Limiting block, 44. Guide rod, 45. Outlet water interception Plate, 5, lifting mechanism, 51, housing, 52, rack, 53, servo motor, 54, gear, 55, slide block, 56, chute.
本发明的实施方式Embodiments of the present invention
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例一、请参阅图1-4,本发明提供一种技术方案:一种MBBR工艺悬浮填料回流系统,包括;池体1、隔板2、顶板3、填料回填机构4和升降机构5,隔板2沿上下方西固定设置在池体1的内腔中部,通过设置有隔板2可对池体1的内腔进行空间划分,顶板3固定设置在隔板2的顶端,填料回填机构4设置在池体1的内腔一侧,升降机构5设置在顶板3的顶 端,其中,隔板2与池体1的内腔底端之间间隙小于40CM,以便于悬浮填料进入池体1的另一侧。 Embodiment 1, please refer to Figures 1-4, the present invention provides a technical solution: a suspension filler reflux system for MBBR process, including: pool body 1, partition plate 2, top plate 3, filler backfill mechanism 4 and lifting mechanism 5, The partition plate 2 is fixedly arranged in the middle of the inner cavity of the pool body 1 along the upper and lower sides, and the inner cavity of the pool body 1 can be divided by the partition plate 2. The top plate 3 is fixedly installed on the top of the partition plate 2, and the filler backfill mechanism 4 is set on the side of the inner cavity of the pool body 1, and the lifting mechanism 5 is set on the top of the top plate 3, wherein the gap between the partition plate 2 and the bottom end of the inner cavity of the pool body 1 is less than 40 cm, so that the suspended filler can enter the pool body 1 the other side of the
作为优选方案,更进一步的,填料回填机构4包括:蜗轮离心泵41、进液管42、限位块43、导杆44和出水拦截板45,蜗轮离心泵41固定设置在隔板2的一侧顶端,蜗轮离心泵41的进液口螺接有进液管42,且进液管42的一端延伸出隔板2的一侧,蜗轮离心泵41为现有技术,在蜗轮离心泵41的吸力作用下可使池体1内腔另一侧的混合液通过进液管,以使大量的悬浮填料跟随混合液通过进液管进入到池体的内腔一侧,从而消除悬浮填料的堆积,池体1的内腔一侧顶端前后两侧均固定设置有限位块43,限位块43的底端与顶板3的底端中部前后两侧均固定设置有导杆44,且导杆44的底端固定设置在池体1的内腔底端,出水拦截板45与四个导杆44的外壁相适配套接,通过设置有导杆44可便于对进液管42的一端延伸出出水拦截板45的底端一侧。As a preferred solution, further, the filler backfill mechanism 4 includes: a worm gear centrifugal pump 41, a liquid inlet pipe 42, a limit block 43, a guide rod 44 and an outlet intercepting plate 45, and the worm gear centrifugal pump 41 is fixedly arranged on one side of the partition 2 At the top of the side, the liquid inlet of the worm wheel centrifugal pump 41 is screwed with a liquid inlet pipe 42, and one end of the liquid inlet pipe 42 extends out of the side of the dividing plate 2. The worm wheel centrifugal pump 41 is a prior art, and the worm wheel centrifugal pump 41 Under the action of suction, the mixed liquid on the other side of the inner cavity of the cell body 1 can pass through the liquid inlet pipe, so that a large amount of suspended fillers can follow the mixed liquid and enter the inner cavity side of the cell body through the liquid inlet pipe, thereby eliminating the accumulation of suspended fillers , the front and rear sides of one side of the inner cavity of the pool body 1 are fixedly provided with a limit block 43, and the bottom end of the limit block 43 and the front and rear sides of the bottom middle of the top plate 3 are fixedly provided with a guide rod 44, and the guide rod 44 The bottom end of the bottom is fixedly arranged at the bottom end of the inner chamber of the pool body 1, and the water outlet intercepting plate 45 is matched with the outer walls of the four guide rods 44. By being provided with the guide rods 44, it is convenient to extend one end of the liquid inlet pipe 42. One side of the bottom end of the water outlet interception plate 45 .
作为优选方案,更进一步的,出水拦截板45的形状为“Z”字形,以使悬浮填料能够集中在出水拦截板45的底端一侧。As a preferred solution, further, the shape of the water outlet intercepting plate 45 is "Z" shape, so that the suspended filler can be concentrated on the bottom side of the water outlet intercepting plate 45 .
作为优选方案,更进一步的,升降机构5包括:壳体51、齿条52、伺服电机53和齿轮54,壳体51固定设置在顶板3的顶端,齿条52与壳体51的顶端相适配插接,齿条52的底端延伸出顶板3的底端并与出水拦截板45的顶端固定连接,伺服电机53固定设置在壳体51的前侧,伺服电机53的输出端延伸进壳体51的内腔并键连接有齿轮54,且齿轮54与齿条52的一侧相啮合,伺服电机53为现有技术,伺服电机53可驱动齿轮54绕自身轴线顺时针或逆时针转动,符合本案的伺服电机型号均可使用。As a preferred solution, further, the lifting mechanism 5 includes: a housing 51, a rack 52, a servo motor 53 and a gear 54, the housing 51 is fixedly arranged on the top of the top plate 3, and the rack 52 is suitable for the top of the housing 51 With plug connection, the bottom end of the rack 52 extends out of the bottom end of the top plate 3 and is fixedly connected with the top end of the water outlet interception plate 45, the servo motor 53 is fixedly arranged on the front side of the housing 51, and the output end of the servo motor 53 extends into the housing The inner cavity of the body 51 is connected with a gear 54, and the gear 54 is meshed with one side of the rack 52. The servo motor 53 is a prior art, and the servo motor 53 can drive the gear 54 to rotate clockwise or counterclockwise around its own axis. All servo motor models that comply with this case can be used.
作为优选方案,更进一步的,升降机构5还包括:滑块55和滑槽56,齿条52的一侧沿上下方向开设有滑槽56,且滑槽56的内腔插接有滑块55,滑块55的一侧固定设置在壳体51的内腔一侧,通过滑块55和滑槽56的配合可对齿条52的移动起到限制作用。As a preferred solution, further, the lifting mechanism 5 also includes: a slider 55 and a chute 56, one side of the rack 52 is provided with a chute 56 along the up and down direction, and the inner cavity of the chute 56 is inserted with the slider 55 One side of the slider 55 is fixedly arranged on one side of the inner chamber of the housing 51 , and the movement of the rack 52 can be limited by the cooperation of the slider 55 and the slide groove 56 .
一种MBBR工艺悬浮填料回流系统,包括以下步骤:A kind of MBBR process suspended filler reflux system, comprises the following steps:
步骤(1):控制MBBR反应器运行,将悬浮填料与污水注入进池体1的内腔一侧,控制MBBR反应器运行,悬浮填料与污水通过隔板2的底端可进入到池体1的内腔另一侧;Step (1): Control the operation of the MBBR reactor, inject the suspended filler and sewage into the inner cavity side of the tank body 1, control the operation of the MBBR reactor, and the suspended filler and sewage can enter the tank body 1 through the bottom of the partition 2 the other side of the lumen;
步骤(2):接通伺服电机53和蜗轮离心泵41的外接电源,控制伺服电机53启动,伺服电机53可驱动齿轮54绕自身轴线转动,以使齿轮54拨动齿条52在滑槽56和滑块55的限制下竖直移动,从而可使出水拦截板45在导杆44的限制下竖直移动,进而可根据水面高度对出水拦截板45的高度进行调节,以使出水拦截板45位于水液面下;Step (2): Connect the external power supply of the servo motor 53 and the worm gear centrifugal pump 41, control the servo motor 53 to start, the servo motor 53 can drive the gear 54 to rotate around its own axis, so that the gear 54 can move the rack 52 on the chute 56 and the slider 55 to move vertically, so that the water outlet intercepting plate 45 can move vertically under the restriction of the guide rod 44, and then the height of the water outlet intercepting plate 45 can be adjusted according to the height of the water surface, so that the water outlet intercepting plate 45 located below the surface of the water;
步骤(3):悬浮填料在出水拦截板45的阻拦下可控制在出水拦截板45的下方,且通过出水拦截板45的倾斜面作用,大量使悬浮填料集中在出水拦截板45的底端一侧,控制蜗轮离心泵41启动,在蜗轮离心泵41的吸力作用下可使池体1内腔另一侧的混合液通过进液管42,以使大量的悬浮填料跟随混合液通过进液管42进入到池体1的内腔一侧,从而消除悬浮填料的堆积,使混合液正常通过出水拦截板45,并对池体1内腔一侧的悬浮填料进行补充。Step (3): The suspended filler can be controlled under the water outlet interceptor plate 45 under the blocking of the outlet water interceptor plate 45, and through the action of the inclined surface of the outlet water interceptor plate 45, a large amount of suspended filler is concentrated on the bottom end of the outlet water interceptor plate 45. side, control the start of the worm gear centrifugal pump 41, and under the suction of the worm gear centrifugal pump 41, the mixed liquid on the other side of the inner cavity of the pool body 1 can pass through the liquid inlet pipe 42, so that a large amount of suspended filler follows the mixed liquid through the liquid inlet pipe 42 enters the side of the inner cavity of the pool body 1, thereby eliminating the accumulation of suspended fillers, allowing the mixed solution to pass through the water outlet interception plate 45 normally, and supplementing the suspended fillers on the inner cavity side of the pool body 1.
实施例二、请参阅图5,本发明提供另一种技术方案:在本实施例中出水拦截板45可翻转90度,即沿上下方向设置在进液管42的内侧面,且形状为“Z”字形,同样适用于本装置,具体工作原理与上述相同。 Embodiment 2, please refer to Fig. 5, the present invention provides another technical solution: in this embodiment, the water outlet intercepting plate 45 can be turned over 90 degrees, that is, it is arranged on the inner surface of the liquid inlet pipe 42 along the up and down direction, and the shape is " Z" shape is also applicable to this device, and the specific working principle is the same as above.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.

Claims (6)

  1. 一种MBBR工艺悬浮填料回流系统,其特征在于,包括;A kind of MBBR process suspension filler reflux system, is characterized in that, comprises;
    池体(1);Pool body (1);
    隔板(2),沿上下方西固定设置在所述池体(1)的内腔中部;The partition (2) is fixedly arranged in the middle of the inner cavity of the pool body (1) along the upper and lower sides;
    顶板(3),固定设置在所述隔板(2)的顶端;The top plate (3) is fixedly arranged on the top of the partition (2);
    填料回填机构(4),设置在所述池体(1)的内腔一侧;Filler backfill mechanism (4), arranged on the inner cavity side of the pool body (1);
    升降机构(5),设置在所述顶板(3)的顶端;The lifting mechanism (5) is arranged on the top of the top plate (3);
    其中,所述隔板(2)与所述池体(1)的内腔底端之间间隙小于40CM。Wherein, the gap between the partition plate (2) and the bottom end of the inner cavity of the pool body (1) is less than 40CM.
  2. 根据权利要求1所述的一种MBBR工艺悬浮填料回流系统,其特征在于:所述填料回填机构(4)包括:A kind of MBBR process suspension filler reflux system according to claim 1, is characterized in that: described filler backfill mechanism (4) comprises:
    蜗轮离心泵(41),固定设置在所述隔板(2)的一侧顶端;Worm gear centrifugal pump (41), fixedly arranged on the top of one side of the partition (2);
    进液管(42),所述蜗轮离心泵(41)的进液口螺接有进液管(42),且所述进液管(42)的一端延伸出所述隔板(2)的一侧;A liquid inlet pipe (42), the liquid inlet of the worm gear centrifugal pump (41) is screwed with a liquid inlet pipe (42), and one end of the liquid inlet pipe (42) extends out of the partition plate (2) side;
    限位块(43),所述池体(1)的内腔一侧顶端前后两侧均固定设置有限位块(43);A limit block (43), the limit block (43) is fixedly arranged on both sides of the top, front and rear sides of the inner cavity of the pool body (1);
    导杆(44),所述限位块(43)的底端与所述顶板(3)的底端中部前后两侧均固定设置有导杆(44),且所述导杆(44)的底端固定设置在所述池体(1)的内腔底端;guide rod (44), the bottom end of the stop block (43) and the front and rear sides of the bottom middle part of the top plate (3) are fixedly provided with guide rods (44), and the guide rods (44) The bottom end is fixedly arranged at the bottom end of the inner cavity of the pool body (1);
    出水拦截板(45),与四个所述导杆(44)的外壁相适配套接,所述进液管(42)的一端延伸出所述出水拦截板(45)的底端一侧。The water outlet intercepting plate (45) is matched with the outer walls of the four guide rods (44), and one end of the liquid inlet pipe (42) extends out of the bottom side of the water outlet intercepting plate (45). .
  3. 根据权利要求2所述的一种MBBR工艺悬浮填料回流系统,其特征在于:所述出水拦截板(45)的形状为“Z”字形。The MBBR process suspension filler return system according to claim 2, characterized in that: the shape of the outlet water interception plate (45) is "Z" shape.
  4. 根据权利要求1所述的一种MBBR工艺悬浮填料回流系统,其特征在于:所述升降机构(5)包括:A kind of MBBR process suspended filler reflux system according to claim 1, characterized in that: the lifting mechanism (5) includes:
    壳体(51),固定设置在所述顶板(3)的顶端;The housing (51) is fixedly arranged on the top of the top plate (3);
    齿条(52),与所述壳体(51)的顶端相适配插接,所述齿条(52)的底端延伸出所述顶板(3)的底端并与出水拦截板(45)的顶端固定连接;The rack (52) is adapted to be plugged with the top of the housing (51), and the bottom of the rack (52) extends out of the bottom of the top plate (3) and connects with the water outlet intercepting plate (45 ) is fixedly connected at the top;
    伺服电机(53),固定设置在所述壳体(51)的前侧;The servo motor (53) is fixedly arranged on the front side of the housing (51);
    齿轮(54),所述伺服电机(53)的输出端延伸进所述壳体(51)的内腔并键连接有齿轮(54),且所述齿轮(54)与所述齿条(52)的一侧相啮合。gear (54), the output end of the servo motor (53) extends into the inner cavity of the housing (51) and is keyed to the gear (54), and the gear (54) is connected to the rack (52) ) are engaged on one side.
  5. [根据细则91更正 11.07.2022]
    根据权利要求4所述的一种MBBR工艺悬浮填料回流系统,其特征在于:所述升降机构(5)还包括:
    滑块(55),所述齿条(52)的一侧沿上下方向开设有滑槽(56),且所述滑槽(56)的内腔插接有滑块(55),所述滑块(55)的一侧固定设置在所述壳体(51)的内腔一侧。
    [Correction 11.07.2022 under Rule 91]
    A kind of MBBR process suspension filler reflux system according to claim 4, is characterized in that: described lifting mechanism (5) also comprises:
    A slider (55), one side of the rack (52) is provided with a chute (56) along the up and down direction, and the inner chamber of the chute (56) is inserted with a slider (55), the slider One side of the block (55) is fixedly arranged on one side of the inner cavity of the housing (51).
  6. 根据权利要求1-5任一项所述的一种MBBR工艺悬浮填料回流系统的施工方法,其特征在于:包括以下步骤:The construction method of a kind of MBBR process suspended filler reflux system according to any one of claims 1-5, characterized in that: comprising the following steps:
    步骤(1):控制MBBR反应器运行,将悬浮填料与污水注入进池体(1)的内腔一侧,控制MBBR反应器运行,悬浮填料与污水通过隔板(2)的底端可进入到池体(1)的内腔另一侧;Step (1): Control the operation of the MBBR reactor, inject the suspended filler and sewage into the inner cavity side of the tank body (1), control the operation of the MBBR reactor, and the suspended filler and sewage can enter through the bottom of the partition (2) To the other side of the inner cavity of the pool body (1);
    步骤(2):接通伺服电机(53)和蜗轮离心泵(41)的外接电源,控制伺服电机(53)启动,伺服电机(53)可驱动齿轮(54)绕自身轴线转动,以使齿轮(54)拨动齿条(52)在滑槽(56)和滑块(55)的限制下竖直移动,从而可使出水拦截板(45)在导杆(44)的限制下竖直移动,进而可根据水面高度对出水拦截板(45)的高度进行调节,以使出水拦截板(45)位于水液面下;Step (2): Connect the external power supply of the servo motor (53) and the worm gear centrifugal pump (41), control the servo motor (53) to start, and the servo motor (53) can drive the gear (54) to rotate around its own axis, so that the gear (54) Toggle the rack (52) to move vertically under the restriction of the chute (56) and the slider (55), so that the water outlet intercepting plate (45) can move vertically under the restriction of the guide rod (44) , and then the height of the water outlet intercepting plate (45) can be adjusted according to the height of the water surface, so that the water outlet intercepting plate (45) is located under the water surface;
    步骤(3):悬浮填料在出水拦截板(45)的阻拦下可控制在出水拦截板(45)的下方,且通过出水拦截板(45)的倾斜面作用,大量使悬浮填料集中在出水拦截板(45)的底端一侧, 控制蜗轮离心泵(41)启动,在蜗轮离心泵(41)的吸力作用下可使池体(1)内腔另一侧的混合液通过进液管(42),以使大量的悬浮填料跟随混合液通过进液管(42)进入到池体(1)的内腔一侧,从而消除悬浮填料的堆积,使混合液正常通过出水拦截板(45),并对池体(1)内腔一侧的悬浮填料进行补充。Step (3): The suspended filler can be controlled under the water outlet interceptor plate (45) under the blocking of the outlet water interceptor plate (45), and through the action of the inclined surface of the outlet water interceptor plate (45), a large amount of suspended filler is concentrated on the outlet water interceptor One side of the bottom end of the plate (45) controls the start of the worm gear centrifugal pump (41), and under the suction of the worm gear centrifugal pump (41), the mixed liquid on the other side of the inner cavity of the pool body (1) can pass through the liquid inlet pipe ( 42), so that a large amount of suspended fillers follow the mixed solution into the inner cavity side of the tank body (1) through the liquid inlet pipe (42), thereby eliminating the accumulation of suspended fillers and allowing the mixed solution to pass through the water outlet interception plate (45) normally , and replenish the suspended filler on one side of the inner cavity of the pool body (1).
PCT/CN2022/072048 2021-11-05 2022-01-14 Mbbr process suspended filler backflow system WO2023077676A1 (en)

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