WO2023071612A1 - Frame-suspended permanent magnet direct-drive bogie - Google Patents
Frame-suspended permanent magnet direct-drive bogie Download PDFInfo
- Publication number
- WO2023071612A1 WO2023071612A1 PCT/CN2022/119839 CN2022119839W WO2023071612A1 WO 2023071612 A1 WO2023071612 A1 WO 2023071612A1 CN 2022119839 W CN2022119839 W CN 2022119839W WO 2023071612 A1 WO2023071612 A1 WO 2023071612A1
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- WIPO (PCT)
- Prior art keywords
- frame
- direct drive
- interface
- drive motor
- permanent magnet
- Prior art date
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- 239000000725 suspension Substances 0.000 claims abstract description 32
- 230000008878 coupling Effects 0.000 claims abstract description 14
- 238000010168 coupling process Methods 0.000 claims abstract description 14
- 238000005859 coupling reaction Methods 0.000 claims abstract description 14
- 238000009434 installation Methods 0.000 claims description 27
- 229910000831 Steel Inorganic materials 0.000 claims description 15
- 239000010959 steel Substances 0.000 claims description 15
- 238000013461 design Methods 0.000 abstract description 19
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 8
- 230000005540 biological transmission Effects 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 4
- 230000005484 gravity Effects 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000009191 jumping Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 239000013585 weight reducing agent Substances 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61F—RAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
- B61F5/00—Constructional details of bogies; Connections between bogies and vehicle underframes; Arrangements or devices for adjusting or allowing self-adjustment of wheel axles or bogies when rounding curves
- B61F5/50—Other details
- B61F5/52—Bogie frames
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61C—LOCOMOTIVES; MOTOR RAILCARS
- B61C9/00—Locomotives or motor railcars characterised by the type of transmission system used; Transmission systems specially adapted for locomotives or motor railcars
- B61C9/38—Transmission systems in or for locomotives or motor railcars with electric motor propulsion
- B61C9/48—Transmission systems in or for locomotives or motor railcars with electric motor propulsion with motors supported on vehicle frames and driving axles, e.g. axle or nose suspension
- B61C9/50—Transmission systems in or for locomotives or motor railcars with electric motor propulsion with motors supported on vehicle frames and driving axles, e.g. axle or nose suspension in bogies
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T30/00—Transportation of goods or passengers via railways, e.g. energy recovery or reducing air resistance
Definitions
- the invention relates to the technical field of rail vehicles, in particular to a suspension type permanent magnet direct drive bogie.
- the bogie As the running unit of the vehicle, the bogie has the functions of bearing, traction, braking, and vibration attenuation.
- the traditional bogie contains a gearbox, and there is loss in the torque transmission process of the gearbox.
- the use of the motor to directly drive the axle can avoid this part of the loss.
- the motor is a permanent magnet motor.
- the body suspension type is due to engineering And other reasons are not of promotional significance.
- the shaft-holding type has been used in the operation of rail transit vehicles, but the shaft-holding type has the disadvantages of large unsprung weight and large wheel-rail impact due to the axle directly bearing the weight of the motor, which affects its popularization and application.
- the goal of this project is to realize the suspension type direct drive bogie.
- the research on the motion geometric relationship of the suspension type direct drive motor and the design of the suspension structure of the direct drive motor are the key technologies for the design of the suspension type direct drive bogie.
- the suspension type direct drive The bogie is in the research and development stage and has no mature application yet. How to make better use of the advantages of direct drive and adopt a reasonably matched bogie design structure has become an important technical problem to be solved urgently by those skilled in the art.
- suspension type direct drive bogie In order to solve the problem of how to apply the suspension type direct drive bogie to rail vehicles, a suspension type permanent magnet direct drive bogie is proposed.
- a frame-suspended permanent magnet direct drive bogie including a frame, a wheel set, a direct drive motor, a hollow shaft coupling, a series of rubber stacks, an air spring, a brake cylinder, and a traction rod;
- the frame is a "day" structure, a series of rubber stacks are installed on the lower part of the frame, air springs are installed on the upper part of the frame, brake cylinders are installed on the outside of the rear end of the frame, and traction rods are installed on the middle beam of the "day" structure of the frame;
- the direct drive motor is a frame-suspended direct drive motor, and the direct drive motor is connected to the frame by elastic rubber nodes.
- the direct drive motor drives the wheel set to rotate through the hollow shaft coupling.
- the elastic rubber node includes a pair of mounting seats arranged on the end beam and a node seat installed on the direct drive motor.
- the mounting seat is a notch with the opening facing upward
- the node seat is a notch with the opening facing downward.
- a node rod is arranged between the notches, and the mounting base and the node base are jointly clamped on the node rod, the node base is located between the two mounting bases, and the node rod is fixed to the two mounting bases by bolts.
- the middle beam of the frame is provided with a center pin for installing the compartment, and each side of the middle beam is provided with a wire rope mounting seat, and the lower part of the wire rope mounting seat is a baffle, and the wire rope mounting seat and the baffle are both U-shaped structure, the notches of the two are set opposite to each other, there is an adjustment pad between the wire rope mounting seat and the baffle plate, the adjustment pad is also U-shaped structure, and is arranged in the same direction as the baffle plate, and there is a fixing pad running through the wire rope mounting seat and the adjustment pad.
- the diameter of the wire rope stop ring is larger than the maximum diameter of the notch of the baffle. Notches for pads, baffles.
- the direct drive motor includes a permanent magnet direct drive motor, a motor side flange, a hollow shaft, an axle side connection plate, a hub plate, and an axle;
- the inner cavity of the permanent magnet direct drive motor is tapered, and the flange on the motor side and the connecting plate on the axle side are respectively located at both ends of the permanent magnet direct drive motor;
- the side of the permanent magnet direct drive motor close to the motor side flange has active end face teeth for driving the rotation of the motor side flange, and the side of the motor side flange has driven end face teeth meshing with the active end face teeth;
- the hollow shaft is located in the permanent magnet direct drive motor.
- the inner cavity of the hollow shaft is tapered, and its taper direction is opposite to that of the permanent magnet direct drive motor. Between the hollow shaft and the inner cavity of the permanent magnet direct drive motor There is a gap between;
- the two ends of the hollow shaft are respectively connected to the flange on the motor side and the connection plate on the axle side through gear meshing.
- the hollow shaft is located on the side of the flange on the motor side and is provided with a first flange.
- a flexible sheet is installed between the disks;
- the hub disc and the axle are interference fit, the axle is located in the hollow shaft, and there is a gap between the axle and the inner cavity of the hollow shaft;
- a brake cylinder is respectively provided on both sides of the frame end beam of the frame, and four installation positions are arranged on the frame end beam, and the four installation positions are arranged in a square shape for fixed installation of the brake cylinder.
- the four installation positions are that interface 1, interface 2, and interface 3 are opened from top to bottom on the frame end beam, and interface 4 is opened from bottom to top, wherein interface 1 and interface 2 are close to the side of the frame. Beam, interface three is close to the wheel set position;
- One of the interfaces is provided with a brake bushing, and a bolt for connecting the bolt on the brake cylinder is installed through the brake bushing.
- the interface two bolts of the hole, the interface three is a through hole opened at the lower cover plate of the end beam of the frame end beam, the through hole passing through the interface three and the through hole on the brake cylinder are installed with the interface three bolts for connecting the screw hole on the brake cylinder , NL washers and slotted nuts are installed at the end of the interface three bolts for fixing, interface four is a threaded hole on the lower cover plate of the end beam of the frame end beam, and an interface is provided through the through hole on the brake cylinder and the threaded hole of interface four Four bolts.
- the brake cylinder is located at the bottom of the frame end beam, and the bottom of the frame end beam is provided with a stop surface for limiting the brake cylinder.
- the present invention realizes the suspension structure design of the direct drive motor, which is beneficial to the design of the small wheelbase of the bogie, the structure of the bogie is simple and compact, the passing ability of the small curve of the vehicle is improved and the energy consumption of the vehicle operation is reduced, and , the installation scheme of elastically suspending the permanent magnet direct drive traction drive on the frame solves the problem of the motor torque transmission scheme when the permanent magnet direct drive traction drive is elastically suspended, and the weight of the traction drive is changed from unsprung weight to sprung weight, improving the force between the wheel and rail.
- Fig. 1 is the structural representation of bogie of the present invention
- Figure 2 is a bottom view of the direct drive motor installed on the frame
- Fig. 3 is the structural representation of elastic rubber node
- Figure 4 is a schematic diagram of the installation structure of the central pin
- Figure 5 is a schematic diagram of the internal structure of the direct drive motor
- Fig. 6 is a schematic diagram of the hollow shaft structure
- Fig. 7 is a schematic diagram of vehicle form state
- Figure 8 is a schematic diagram of the installation position of the brake cylinder
- Fig. 9 is a schematic diagram of the positions of interface one, interface two and interface three;
- Fig. 10 is a schematic diagram of the position of interface four
- Figure 11 is an exploded view of the installation position of the brake cylinder
- Figure 12 is a side view of the installation position of the brake cylinder
- Figure 13 is a perspective view of the installation position of the brake cylinder
- Fig. 14 is a schematic diagram of the structure of the stop surface.
- a frame suspension permanent magnet direct drive bogie of the present invention comprises a frame 1, a wheel set 2, a direct drive motor 3, a hollow shaft coupling 4, a series of rubber piles 5, an air spring 6, and a brake cylinder 7 , traction rod 8;
- the frame 1 is a "day" structure, a series of rubber stacks 5 are installed on the lower part of the frame 1, air springs 6 are installed on the upper part of the frame 1, brake cylinders 7 are installed on the outside of the rear end of the frame 1, and traction rods 8 are installed on the " On the middle beam of the " ⁇ " character structure;
- a direct drive motor 3 is provided in each of the two closed areas of the " ⁇ " character structure of the frame 1, and the direct drive motor 3 is axially parallel to the middle beam;
- the direct drive motor 3 is a suspension type direct drive motor, and the direct drive motor 3 is connected to the frame 1 by an elastic rubber node, and the direct drive motor 3 drives the wheel pair 2 to rotate through the hollow shaft coupling 4 .
- the installation of the direct-drive motor 3 with a suspended structure allows the wheelbase of the frame 1 to range from 1.6m to 1.9m, which meets the requirement of a small wheelbase.
- the minimum curve radius is 100-150m.
- the smaller the radius of the curve the more flexible the line planning, and the lower the demolition cost involved in line construction.
- this solution has better passing performance in conventional curves, which can reduce wheel-rail wear and noise when passing curves.
- the bearing function of the frame 1 the weight transmission path of the car body is transmitted to the wheel set 2 through the air spring 6, the frame 1, and a series of rubber piles 5 in sequence.
- the mass is relatively large.
- the optimal way for the motor suspension is to share the load on both sides and carry the load evenly.
- the overall end beam structure can ensure sufficient strength and reduce the distance between the frame (end beam) and the motor. It is beneficial to reduce the size of the connection transition piece, thereby improving reliability.
- the frame forms a Japanese-shaped closure, which improves the integrity of the frame and can effectively improve the strength of the end beams; local forgings are added to the connection between the end beams and side beams to improve structural strength.
- the elastic rubber node includes a pair of mounting seats 91 arranged on the end beam and a node seat 92 installed on the direct drive motor 3, the mounting seat 91 is a notch with the opening facing upward, and the node seat 92 is opening downward
- the notch of the two mounting bases 91 is provided with a node rod 93, the mounting base 91 and the node base 92 are jointly stuck on the node rod 93, the node base 92 is located between the two mounting bases 91, and the node rod 93 It is fixed to two mounting bases 91 by bolts, and an anti-slip plate 94 is arranged between a pair of mounting bases 91.
- the nodes are installed on the frame from bottom to top.
- the center of gravity of the permanent magnet direct drive motor should be located at the center of three points as much as possible so that The three hanging points are in good stress condition under extreme working conditions; the anti-drop plate structure is designed to prevent the traction drive device from falling down due to broken bolts; the overall weight of the traction drive device is sprung weight, which is conducive to improving wheel load track relationship.
- the motor adopts three-point suspension, and the height of the node is consistent with the center of gravity of the motor, so as to realize the uniform force of the node and balance the moment; the three-point suspension of the motor reduces the cost compared with the four-point suspension, and at the same time facilitates the design of the frame beam; the two-point suspension outside the motor
- the horizontal span of the machine is short, and the rolling moment acting on the motor and reacting on the end beam is small, so that the deformation and displacement of the elastic flexure of the motor is small, which plays a good role in the strength of the end beam of the frame;
- the three-point arm of the motor Long and short, the additional torque of the motor nodding is small, and at the same time, the bending moment reacted on the frame is reduced, which is convenient for the design of the frame strength.
- the middle beam of the frame 1 is provided with a center pin 101 for installing the compartment, and a steel wire rope mounting seat 102 is respectively provided on both sides of the middle beam, and the lower part of the steel wire rope mounting seat 102 is a baffle plate 103, and the steel wire rope mounting seat 102 and the baffle plate 103 are both U-shaped structure, the notches of the two are arranged oppositely, there is an adjustment pad 104 between the wire rope mounting seat 102 and the baffle plate 103, the adjustment pad 104 is also a U-shaped structure, and is arranged in the same direction as the baffle plate 103, and runs through the wire rope mounting seat 102 and adjusting pad 104 are provided with a combination of bolts and nuts for fixing baffle plate 103; both sides of center pin 101 are respectively provided with a steel wire rope 105, and the end of steel wire rope 105 is a steel wire rope stop ring 106, and the diameter of steel wire rope stop ring 106 is larger than baffle plate 103
- the wire rope in this embodiment is light in weight, and the center pin 101 is hoisted on both sides with balanced forces, so that the empty spring anti-overcharge function and the truck-mounted hoisting function are realized.
- the adjustment pad 104 can adjust the distance between the steel wire rope between the center pin and the mounting seat, so as to achieve height adjustment.
- the inner cavity of the permanent magnet direct drive motor 31 is tapered, and the motor side flange 32 and the axle side connection plate 34 are respectively located at both ends of the permanent magnet direct drive motor 31 ;
- the side of the permanent magnet direct drive motor 31 close to the motor side flange 32 has active end face teeth for driving the motor side flange 32 to rotate, and the side of the motor side flange 32 has a driven end face meshing with the active end face teeth tooth;
- the hollow shaft 33 is located in the permanent magnet direct drive motor 31.
- the inner cavity of the hollow shaft 33 is tapered, and its taper direction is opposite to that of the inner cavity of the permanent magnet direct drive motor 31.
- the hollow shaft 33 and the permanent magnet direct drive There is a gap between the inner cavities of the motor 31, which is a space reserved for component deformation;
- Both ends of the hollow shaft 33 are respectively connected to the motor side flange 32 and the axle side connection plate 34 through gear meshing.
- the hollow shaft 33 is located on the side of the motor side flange 32 and is also provided with a first flange 38.
- the first method A flexible sheet 37 is installed between the flange and the motor side flange 32;
- the hub disc 35 and the axle shaft 36 are interference fit, the axle shaft 36 is located in the hollow shaft 33, and there is a gap between the axle shaft 36 and the inner cavity of the hollow shaft 33, which is a space reserved for component deformation;
- the motor side flange 32 is relatively connected and fixed with the first flange 38 through the flexible piece 37
- the axle side connection plate 34 is also relatively connected and fixed with the second flange 39 through the flexible piece 37.
- the motor side flange 32 and the axle side connection plate 34 are relatively fixed to both ends of the hollow shaft 33 by bolts;
- the permanent magnet direct drive motor 31 drives the driven end teeth of the motor side flange 32 through the active end teeth, and drives the motor side flange 32-first flange 38-hollow shaft 33-axle side connection plate 34-second method Lan 39-hub disc 35-axle 36 rotates as a whole.
- the flexible plate type hollow shaft coupling adopts a purely mechanical design as a whole, with a compact structure, no rubber parts, and maintenance-free; since the permanent magnet direct drive motor is fully suspended and connected to the frame, the permanent magnet direct drive motor will move relative to the axle when the vehicle is running. Generate relative motion, which is absorbed by the deformation of the flexible sheet, and through the deformation of the flexible sheet, the coupling can adapt to the displacement requirements of the wheel set relative to the motor under dynamic and static conditions; in addition, the coupling The overall design of the joint can save axial space better, and the torque transmission capacity is stronger. Since the internal parts are all connected by bolts and the form of end-face tooth meshing, the assembly process is better.
- the default frame does not move. Since the permanent magnet direct drive motor is suspended and connected to the frame, the permanent magnet direct drive motor is the same as the frame by default.
- the interference press fit and the hub disc on this side jump radially accordingly, causing the hub disc and the hollow shaft to tilt (at this time, the flexural deformation is deformed to ensure the internal parts of the coupling Tilting), when the wheel at the motor drive end runs radially (that is, at the end of Figure 5B, see the right figure of Figure 6 for the jumping state), the axle on this side is tilted up; according to the movement of the axle and the hollow shaft of the coupling during the operation of the vehicle Analysis (accompanying drawing 3), so the inner wall of the rotor of the permanent magnet direct drive motor and the hollow shaft of the coupling are designed in the shape of a bell mouth, and the inner wall of the rotor, the hollow shaft and the axle form a "zigzag" structure, as shown in the accompany
- the basic braking unit of the bogie is mainly installed on the frame, and the friction between the brake shoe and the wheel tread generates a force that hinders the train from moving forward.
- the push rod of the brake unit In order to achieve the braking effect under the extreme position of wheel wear, brake shoe wear and a series of displacements, the push rod of the brake unit must meet a certain stroke, so the volume of the brake cylinder and the movable space of the boom must be relatively large. big.
- the tread brake of urban rail vehicles adopts the transition plate suspension method, which is connected and suspended between the frame beam and the wheel through the opening bolts of the frame side beam.
- the wheel diameter is fixed, it takes up a lot of wheelbase space and limits The size of the wheelbase, and the large wheelbase makes the bogie's ability to pass small curves poor, which will also greatly increase the design and manufacturing costs of subway vehicles.
- the traditional three-point installation position is on the side of the brake cylinder, and the suspension of the brake unit is a shear force, plus the shear force when the brake is applied, and the stress condition of the bolts is even worse.
- the new brake cylinder installation method adopts The four-point suspension around the center of gravity is limited by the internal structure of the brake unit.
- the four-point arrangement is compact and symmetrically distributed as a whole, and the force is uniform.
- the gravity direction of the brake cylinder is supported by the tension of the bolts, and it is only sheared when the brake is applied. force.
- this embodiment provides a brake cylinder installation method that can be adapted to the end suspension, adding two end beams on both sides and drilling four holes on the end beams to meet the working stroke of the brake cylinder and The brake is normally applied, and the brake cylinder is not installed between the beam and the wheel set, which greatly liberates the space inside the frame.
- a brake cylinder 7 is respectively provided on both sides of the frame end beam 712 of the frame 1, and four installation positions are arranged on the frame end beam 712, and the four installation positions are arranged in a square shape for fixing the brake cylinder 7, braking
- the unit is traditionally installed on the inner side of the frame, which takes up more space in the wheelbase.
- the new installation method adopts end suspension, which is suitable for installation of brake cylinders on bogies with large and small wheelbases, and also applies braking force.
- the four installation positions are that interface one 71, interface two 72, and interface three 73 are opened from top to bottom on the frame end beam 712, and interface four 74 is opened from bottom to top, wherein interface one 71 and interface two 72 Close to the side beam of the frame 1, the interface 3 73 is close to the position of the wheel set 2;
- a brake bushing 714 is provided at the interface 71, and an interface bolt 78 for connecting the screw hole on the brake cylinder 7 is installed through the brake bushing 714.
- the brake bushing 714 is used for guiding the bolt connection from top to bottom. and protection;
- the second interface 72 is provided with a sleeve 75, and the second interface bolt 76 for connecting the screw hole on the brake cylinder 7 is installed through the sleeve 75;
- the interface three 73 is a through hole provided at the end beam lower cover plate 713 of the frame end beam 712, and the through hole passing through the interface three 73 and the upper through hole of the brake cylinder 7 are installed with interface three bolts for connecting the upper screw holes of the brake cylinder 7 77, NL washers 79 and slotted nuts 710 are installed at the ends of the interface three bolts 77 for fixing;
- the interface four 74 is provided with threaded holes at the end beam lower cover plate 713 of the frame end beam 712, and the threaded holes running through the upper through hole of the brake cylinder 7 and the interface four 74 are provided with interface four bolts 711.
- the brake cylinder 7 is located at the bottom of the frame end beam 712, and the bottom of the frame end beam 712 is provided with a stop surface 717 for limiting the brake cylinder 7, which has a certain positioning effect on the installation and can also reduce the force on the bolt when the brake is applied.
- the shearing force ensures the safety and stability of the action.
- the action position of the brake shoe 716 and the tread surface of the wheel 715 meets the braking requirements and will not be eccentrically worn.
- the brake unit is hung on the outside for easy maintenance and disassembly. It is easy to replace the brake shoe. Manual release does not need to be equipped with a remote pull rope, and the pipeline layout occupies a large area. The space is scattered, which is conducive to the design and installation of other pendants.
- the brake cylinder needs to be connected by at least M20 bolts, and the bolt strength must reach 12.9.
- design blind holes, through holes and threaded holes When the strength meets It can be designed as an integral end beam type or a cantilever structure under the premise.
- the upper surface of the brake unit that is, the contact surface, needs to be provided with a boss to prevent seizure. Partial weight reduction can be considered on the non-matching surface, and a round hole is designed for weight reduction. 718
- the tiles can be removed, and the brake cylinder can be removed without starting the car.
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Abstract
The present invention relates to the field of rail vehicles, and in particular to a frame suspended permanent magnet direct-drive bogie, comprising a frame, wheel sets, direct-drive motors, hollow shaft couplings, a single stage rubber stack, air springs, brake cylinders, and a traction pull rod. The frame is of a structure of the Chinese character "日"; the direct-drive motor and the frame are in elastic rubber joint connection; the direct-drive motors drive, by means of the hollow shaft couplings, the wheel sets to rotate; the direct-drive motors use suspension structure design, thereby facilitating small wheelbase design of the bogie; in addition, the motor and the frame are connected using three elastic joints, and the weight of the motors is directly borne by the frame; the brake cylinders use four-joint connection design. The bogie according to the present invention is simple and compact in structure, vehicle operating energy consumption can be reduced by means of the small wheelbase design, the weight of a traction driving device is changed from unsprung weight to sprung weight, the acting force between wheel rails is improved, the brake cylinders are installed on the outer side of the frame, and by means of four-joint connection, the acting positions of a brake shoe and wheel treads meet the braking requirement and eccentric wear will not be caused.
Description
本发明涉及轨道车辆技术领域,尤其涉及一种架悬式永磁直驱转向架。The invention relates to the technical field of rail vehicles, in particular to a suspension type permanent magnet direct drive bogie.
转向架作为车辆的走行单元,具有承载、牵引、制动及振动衰减等功能,传统转向架含有齿轮箱,齿轮箱的扭矩传递过程中存在损耗,采用电机直接驱动车轴的方式可以避免该部分损耗,且通常该电机是永磁电机,直驱转向架通常有三种方式,根据电机重量承载于车轴、构架及车体分为抱轴式、架悬式和体悬式,体悬式因工程化等原因不具有推广意义。现已有抱轴式应用于轨道交通车辆运营,但抱轴式存在因车轴直接承载电机重量而导致簧下重量较大及轮轨冲击较大的劣势,影响其推广运用。本方案目标是实现架悬式直驱转向架,架悬式直驱电机运动几何关系研究及直驱电机悬挂结构设计是架悬式直驱转向架设计的关键技术,目前,架悬式直驱转向架处于研发阶段,尚无成熟应用。如何更好的运用直驱优势,采用合理匹配的转向架设计结构,成为本领域技术人员亟待解决的重要技术问题。As the running unit of the vehicle, the bogie has the functions of bearing, traction, braking, and vibration attenuation. The traditional bogie contains a gearbox, and there is loss in the torque transmission process of the gearbox. The use of the motor to directly drive the axle can avoid this part of the loss. , and usually the motor is a permanent magnet motor. There are usually three types of direct drive bogies. According to the weight of the motor carried on the axle, frame and car body, it is divided into axle-holding type, frame suspension type and body suspension type. The body suspension type is due to engineering And other reasons are not of promotional significance. The shaft-holding type has been used in the operation of rail transit vehicles, but the shaft-holding type has the disadvantages of large unsprung weight and large wheel-rail impact due to the axle directly bearing the weight of the motor, which affects its popularization and application. The goal of this project is to realize the suspension type direct drive bogie. The research on the motion geometric relationship of the suspension type direct drive motor and the design of the suspension structure of the direct drive motor are the key technologies for the design of the suspension type direct drive bogie. At present, the suspension type direct drive The bogie is in the research and development stage and has no mature application yet. How to make better use of the advantages of direct drive and adopt a reasonably matched bogie design structure has become an important technical problem to be solved urgently by those skilled in the art.
发明内容Contents of the invention
为了解决如何将架悬式直驱转向架应用于轨道车辆上的问题,而提出的一种架悬式永磁直驱转向架。In order to solve the problem of how to apply the suspension type direct drive bogie to rail vehicles, a suspension type permanent magnet direct drive bogie is proposed.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种架悬式永磁直驱转向架,包括构架、轮对、直驱电机、空心轴式联轴节、一系橡胶堆、空气弹簧、制动缸、牵引拉杆;A frame-suspended permanent magnet direct drive bogie, including a frame, a wheel set, a direct drive motor, a hollow shaft coupling, a series of rubber stacks, an air spring, a brake cylinder, and a traction rod;
构架为“日”字结构,一系橡胶堆安装于构架下部,空气弹簧安装于构架上部,制动缸安装于构架后端外侧,牵引拉杆安装于构架的“日”字结构的中间横梁上;The frame is a "day" structure, a series of rubber stacks are installed on the lower part of the frame, air springs are installed on the upper part of the frame, brake cylinders are installed on the outside of the rear end of the frame, and traction rods are installed on the middle beam of the "day" structure of the frame;
构架的“日”字结构的两个封闭区域内各设有一个直驱电机,直驱电机轴向与中间横梁平行;There is a direct-drive motor in each of the two closed areas of the "Japanese" structure of the frame, and the axial direction of the direct-drive motor is parallel to the middle beam;
直驱电机为架悬式直驱电机,直驱电机与构架之间为弹性橡胶节点连接,直驱电机通过空心轴式联轴节驱动轮对转动。The direct drive motor is a frame-suspended direct drive motor, and the direct drive motor is connected to the frame by elastic rubber nodes. The direct drive motor drives the wheel set to rotate through the hollow shaft coupling.
作为更进一步的优选方案,直驱电机与构架的中间横梁之间具有一个弹性橡胶节点,直驱电机与构架的端梁(前端梁或后端梁)之间具有两个弹性橡胶节点,所述弹性橡胶节点包括布置在端梁上的一对安装座以及安装在直驱电机上的节点座,安装座为开口朝上的槽口,节点座为开口朝下的槽口,两个安装座的槽口中之间设有节点杆,安装座以及节点座共同卡在节点杆上,节点座位于两根安装座之间,节点杆通过螺栓固定于两个安装座。As a further preferred solution, there is an elastic rubber node between the direct drive motor and the middle beam of the frame, and there are two elastic rubber nodes between the direct drive motor and the end beam (front end beam or rear end beam) of the frame. The elastic rubber node includes a pair of mounting seats arranged on the end beam and a node seat installed on the direct drive motor. The mounting seat is a notch with the opening facing upward, and the node seat is a notch with the opening facing downward. A node rod is arranged between the notches, and the mounting base and the node base are jointly clamped on the node rod, the node base is located between the two mounting bases, and the node rod is fixed to the two mounting bases by bolts.
作为更进一步的优选方案,构架的中间横梁上设有用于安装车厢的中心销,中间横梁的两侧各设有一个钢丝绳安装座,钢丝绳安装座下部为挡板,钢丝绳安装座与挡板均为U形结构,两者的凹口相对设置,钢丝绳安装座与挡板之间具有调整垫,调整垫也为U形结构,且与挡板同向布置,贯穿钢丝绳安装座和调整垫设有固定挡板的螺栓和螺母的组合;中 心销的两侧各设有一根钢丝绳,钢丝绳末端为钢丝绳止挡环,钢丝绳止挡环直径大于挡板的凹口最大直径,钢丝绳穿过钢丝绳安装座、调整垫、挡板的凹口。As a further preferred solution, the middle beam of the frame is provided with a center pin for installing the compartment, and each side of the middle beam is provided with a wire rope mounting seat, and the lower part of the wire rope mounting seat is a baffle, and the wire rope mounting seat and the baffle are both U-shaped structure, the notches of the two are set opposite to each other, there is an adjustment pad between the wire rope mounting seat and the baffle plate, the adjustment pad is also U-shaped structure, and is arranged in the same direction as the baffle plate, and there is a fixing pad running through the wire rope mounting seat and the adjustment pad. The combination of bolts and nuts of the baffle; a wire rope is provided on both sides of the center pin, and the end of the wire rope is a wire rope stop ring. The diameter of the wire rope stop ring is larger than the maximum diameter of the notch of the baffle. Notches for pads, baffles.
作为更进一步的优选方案,直驱电机包括永磁直驱电机、电机侧法兰盘、空心轴、车轴侧连接盘、轮毂盘、车轴;As a further preferred solution, the direct drive motor includes a permanent magnet direct drive motor, a motor side flange, a hollow shaft, an axle side connection plate, a hub plate, and an axle;
永磁直驱电机的内腔为带有锥度的,电机侧法兰盘和车轴侧连接盘分别位于永磁直驱电机两端;The inner cavity of the permanent magnet direct drive motor is tapered, and the flange on the motor side and the connecting plate on the axle side are respectively located at both ends of the permanent magnet direct drive motor;
永磁直驱电机靠近电机侧法兰盘侧具有用于驱动电机侧法兰盘转动的主动端面齿,电机侧法兰盘侧部具有与主动端面齿之间啮合的从动端面齿;The side of the permanent magnet direct drive motor close to the motor side flange has active end face teeth for driving the rotation of the motor side flange, and the side of the motor side flange has driven end face teeth meshing with the active end face teeth;
空心轴位于永磁直驱电机内,空心轴的内腔为带有锥度的,其锥度方向与永磁直驱电机内腔为的锥度方向相反,空心轴与永磁直驱电机的内腔之间具有间隙;The hollow shaft is located in the permanent magnet direct drive motor. The inner cavity of the hollow shaft is tapered, and its taper direction is opposite to that of the permanent magnet direct drive motor. Between the hollow shaft and the inner cavity of the permanent magnet direct drive motor There is a gap between;
空心轴两端通过齿轮啮合分别与电机侧法兰盘和车轴侧连接盘连接,空心轴位于电机侧法兰盘一侧还设有第一法兰,所述第一法兰与电机侧法兰盘之间安装有挠性片;The two ends of the hollow shaft are respectively connected to the flange on the motor side and the connection plate on the axle side through gear meshing. The hollow shaft is located on the side of the flange on the motor side and is provided with a first flange. A flexible sheet is installed between the disks;
轮毂盘和车轴过盈配合,车轴位于空心轴内,车轴与空心轴内腔之间具有间隙;The hub disc and the axle are interference fit, the axle is located in the hollow shaft, and there is a gap between the axle and the inner cavity of the hollow shaft;
轮毂盘上具有第二法兰,第二法兰与车轴侧连接盘之间也安装有挠性片。There is a second flange on the hub disc, and a flexible sheet is also installed between the second flange and the connecting disc on the axle side.
作为更进一步的优选方案,构架的构架端梁的两侧各设有一个制动缸,构架端梁上设有四个安装位置,四个安装位置呈方形布置,用于固定安装制动缸。As a further preferred solution, a brake cylinder is respectively provided on both sides of the frame end beam of the frame, and four installation positions are arranged on the frame end beam, and the four installation positions are arranged in a square shape for fixed installation of the brake cylinder.
作为更进一步的优选方案,四个安装位置为在构架端梁自上而下开设有接口一、接口二、接口三,自下而上开设有接口四,其中接口一和接口二靠近构架的侧梁,接口三靠近轮对位置;As a further preferred solution, the four installation positions are that interface 1, interface 2, and interface 3 are opened from top to bottom on the frame end beam, and interface 4 is opened from bottom to top, wherein interface 1 and interface 2 are close to the side of the frame. Beam, interface three is close to the wheel set position;
接口一处设有制动套管,贯穿制动套管安装有用于连接制动缸上螺孔的接口一螺栓,接口二处设有套筒,贯穿套筒安装有用于连接制动缸上螺孔的接口二螺栓,接口三为构架端梁的端梁下盖板处开设通孔,贯穿接口三的通孔以及制动缸上通孔安装有用于连接制动缸上螺孔的接口三螺栓,接口三螺栓端部安装有NL垫圈和开槽螺母进行固定,接口四为构架端梁的端梁下盖板处开设螺纹孔,贯穿制动缸上通孔以及接口四的螺纹孔设有接口四螺栓。One of the interfaces is provided with a brake bushing, and a bolt for connecting the bolt on the brake cylinder is installed through the brake bushing. The interface two bolts of the hole, the interface three is a through hole opened at the lower cover plate of the end beam of the frame end beam, the through hole passing through the interface three and the through hole on the brake cylinder are installed with the interface three bolts for connecting the screw hole on the brake cylinder , NL washers and slotted nuts are installed at the end of the interface three bolts for fixing, interface four is a threaded hole on the lower cover plate of the end beam of the frame end beam, and an interface is provided through the through hole on the brake cylinder and the threaded hole of interface four Four bolts.
制动缸位于构架端梁底部,构架端梁底部设有用于限位制动缸的止挡面。The brake cylinder is located at the bottom of the frame end beam, and the bottom of the frame end beam is provided with a stop surface for limiting the brake cylinder.
与现有技术方案相比,本发明实现了直驱电机架悬结构设计,有利于转向架小轴距设计,转向架结构简单、紧凑,提高车辆小曲线通过性及减少车辆运营能耗,并且,将永磁直驱牵引驱动装置弹性悬挂于构架上的安装方案,解决了永磁直驱牵引驱动装置弹性悬挂时电机扭矩传递方案的问题,其牵引驱动装置重量由簧下重量变为簧上重量,改善了轮轨间的作用力。Compared with the existing technical solutions, the present invention realizes the suspension structure design of the direct drive motor, which is beneficial to the design of the small wheelbase of the bogie, the structure of the bogie is simple and compact, the passing ability of the small curve of the vehicle is improved and the energy consumption of the vehicle operation is reduced, and , the installation scheme of elastically suspending the permanent magnet direct drive traction drive on the frame solves the problem of the motor torque transmission scheme when the permanent magnet direct drive traction drive is elastically suspended, and the weight of the traction drive is changed from unsprung weight to sprung weight, improving the force between the wheel and rail.
图1为本发明转向架结构示意图;Fig. 1 is the structural representation of bogie of the present invention;
图2为直驱电机安装于构架的仰视图;Figure 2 is a bottom view of the direct drive motor installed on the frame;
图3为弹性橡胶节点的结构示意图;Fig. 3 is the structural representation of elastic rubber node;
图4为中心销的安装结构示意图;Figure 4 is a schematic diagram of the installation structure of the central pin;
图5为直驱电机的内部结构示意图;Figure 5 is a schematic diagram of the internal structure of the direct drive motor;
图6为空心轴结构示意图;Fig. 6 is a schematic diagram of the hollow shaft structure;
图7为车辆形式状态示意图;Fig. 7 is a schematic diagram of vehicle form state;
图8为制动缸安装位置示意图;Figure 8 is a schematic diagram of the installation position of the brake cylinder;
图9为接口一、接口二、接口三的位置示意图;Fig. 9 is a schematic diagram of the positions of interface one, interface two and interface three;
图10为接口四的位置示意图;Fig. 10 is a schematic diagram of the position of interface four;
图11为制动缸安装位置爆炸图;Figure 11 is an exploded view of the installation position of the brake cylinder;
图12为制动缸安装位置侧视图;Figure 12 is a side view of the installation position of the brake cylinder;
图13为制动缸安装位置立体图;Figure 13 is a perspective view of the installation position of the brake cylinder;
图14为止挡面的结构示意图。Fig. 14 is a schematic diagram of the structure of the stop surface.
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.
本发明的一种架悬式永磁直驱转向架,包括构架1、轮对2、直驱电机3、空心轴式联轴节4、一系橡胶堆5、空气弹簧6、制动缸7、牵引拉杆8;A frame suspension permanent magnet direct drive bogie of the present invention comprises a frame 1, a wheel set 2, a direct drive motor 3, a hollow shaft coupling 4, a series of rubber piles 5, an air spring 6, and a brake cylinder 7 , traction rod 8;
构架1为“日”字结构,一系橡胶堆5安装于构架1下部,空气弹簧6安装于构架1上部,制动缸7安装于构架1后端外侧,牵引拉杆8安装于构架1的“日”字结构的中间横梁上;The frame 1 is a "day" structure, a series of rubber stacks 5 are installed on the lower part of the frame 1, air springs 6 are installed on the upper part of the frame 1, brake cylinders 7 are installed on the outside of the rear end of the frame 1, and traction rods 8 are installed on the " On the middle beam of the "日" character structure;
构架1的“日”字结构的两个封闭区域内各设有一个直驱电机3,直驱电机3轴向与中间横梁平行;A direct drive motor 3 is provided in each of the two closed areas of the "日" character structure of the frame 1, and the direct drive motor 3 is axially parallel to the middle beam;
直驱电机3为架悬式直驱电机,直驱电机3与构架1之间为弹性橡胶节点连接,直驱电机3通过空心轴式联轴节4驱动轮对2转动。The direct drive motor 3 is a suspension type direct drive motor, and the direct drive motor 3 is connected to the frame 1 by an elastic rubber node, and the direct drive motor 3 drives the wheel pair 2 to rotate through the hollow shaft coupling 4 .
架悬式结构的直驱电机3的安装,则允许构架1的轴距范围在1.6m至1.9m,实现了小轴距要求,而小轴距的构架1,最小曲线半径为100~150m,相比传统2.3m至2.5m的轴距,曲线半径越小,线路规划越灵活,线路建设时涉及的拆迁成本越低。同时,本方案在常规曲线通过性能更优异,可以减小轮轨磨耗及过曲线噪声。The installation of the direct-drive motor 3 with a suspended structure allows the wheelbase of the frame 1 to range from 1.6m to 1.9m, which meets the requirement of a small wheelbase. For the frame 1 with a small wheelbase, the minimum curve radius is 100-150m. Compared with the traditional wheelbase of 2.3m to 2.5m, the smaller the radius of the curve, the more flexible the line planning, and the lower the demolition cost involved in line construction. At the same time, this solution has better passing performance in conventional curves, which can reduce wheel-rail wear and noise when passing curves.
构架1承载功能:车体重量传递路径依次通过空气弹簧6、构架1、一系橡胶堆5传递至轮对2。The bearing function of the frame 1: the weight transmission path of the car body is transmitted to the wheel set 2 through the air spring 6, the frame 1, and a series of rubber piles 5 in sequence.
采用直驱电机时,质量较大,电机架悬的最优方式是双侧共同分担、平均承载,整体端梁结构可以保证足够的强度,且缩小构架(端梁)与电机之间的距离,有利于减小连接过渡件的尺寸,从而提高可靠性。而采用整体端梁,构架形成日字形封闭,提高构架整体性,可以实现有效提高端梁强度;端梁与侧梁连接部位增加局部锻件,以提高结构强度。When the direct drive motor is used, the mass is relatively large. The optimal way for the motor suspension is to share the load on both sides and carry the load evenly. The overall end beam structure can ensure sufficient strength and reduce the distance between the frame (end beam) and the motor. It is beneficial to reduce the size of the connection transition piece, thereby improving reliability. With the use of integral end beams, the frame forms a Japanese-shaped closure, which improves the integrity of the frame and can effectively improve the strength of the end beams; local forgings are added to the connection between the end beams and side beams to improve structural strength.
实施例一Embodiment one
直驱电机3与构架1的中间横梁之间具有一个弹性橡胶节点,直驱电机3与构架1的端梁之间具有两个弹性橡胶节点,直驱电机3与构架1之间采用三点弹性节点相连,呈架悬式结构设计,电机重量由构架直接承担。There is an elastic rubber node between the direct drive motor 3 and the middle beam of the frame 1, there are two elastic rubber nodes between the direct drive motor 3 and the end beam of the frame 1, and a three-point elastic joint is used between the direct drive motor 3 and the frame 1 The nodes are connected, and it is designed as a suspension structure, and the weight of the motor is directly borne by the frame.
具体的说,弹性橡胶节点包括布置在端梁上的一对安装座91以及安装在直驱电机3上的节点座92,安装座91为开口朝上的槽口,节点座92为开口朝下的槽口,两个安装座91的槽口中之间设有节点杆93,安装座91以及节点座92共同卡在节点杆93上,节点座92位于两根安装座91之间,节点杆93通过螺栓固定于两个安装座91,一对安装座91之间布置有防脱板94,节点安装方式为由下至上安装于构架,设计时使永磁直驱电机重心尽量位于三点 中心以便于三处吊挂点在极限工况下受力状况良好;设计有防脱板结构,防止因螺栓断裂导致牵引驱动装置往下掉落;牵引驱动装置整体重量为簧上重量,有利于改善轮轨关系。Specifically, the elastic rubber node includes a pair of mounting seats 91 arranged on the end beam and a node seat 92 installed on the direct drive motor 3, the mounting seat 91 is a notch with the opening facing upward, and the node seat 92 is opening downward The notch of the two mounting bases 91 is provided with a node rod 93, the mounting base 91 and the node base 92 are jointly stuck on the node rod 93, the node base 92 is located between the two mounting bases 91, and the node rod 93 It is fixed to two mounting bases 91 by bolts, and an anti-slip plate 94 is arranged between a pair of mounting bases 91. The nodes are installed on the frame from bottom to top. When designing, the center of gravity of the permanent magnet direct drive motor should be located at the center of three points as much as possible so that The three hanging points are in good stress condition under extreme working conditions; the anti-drop plate structure is designed to prevent the traction drive device from falling down due to broken bolts; the overall weight of the traction drive device is sprung weight, which is conducive to improving wheel load track relationship.
电机采用三点悬挂,且节点高度和电机重心保持一致,实现节点的受力均匀,力矩平衡;电机三点悬挂,比四点悬挂降低成本,同时便于构架横梁的设计;电机外两点吊挂的横向跨距短,带来的作用于电机和反作用于端梁的侧滚力矩小,使得电机的弹性挠片变形位移小,对构架端梁的强度起到好的作用;电机三点的臂长短,带来的电机点头附加力矩小,同时反作用于构架上的弯力矩减小,便于构架强度设计。The motor adopts three-point suspension, and the height of the node is consistent with the center of gravity of the motor, so as to realize the uniform force of the node and balance the moment; the three-point suspension of the motor reduces the cost compared with the four-point suspension, and at the same time facilitates the design of the frame beam; the two-point suspension outside the motor The horizontal span of the machine is short, and the rolling moment acting on the motor and reacting on the end beam is small, so that the deformation and displacement of the elastic flexure of the motor is small, which plays a good role in the strength of the end beam of the frame; the three-point arm of the motor Long and short, the additional torque of the motor nodding is small, and at the same time, the bending moment reacted on the frame is reduced, which is convenient for the design of the frame strength.
实施例二Embodiment two
构架1的中间横梁上设有用于安装车厢的中心销101,中间横梁的两侧各设有一个钢丝绳安装座102,钢丝绳安装座102下部为挡板103,钢丝绳安装座102与挡板103均为U形结构,两者的凹口相对设置,钢丝绳安装座102与挡板103之间具有调整垫104,调整垫104也为U形结构,且与挡板103同向布置,贯穿钢丝绳安装座102和调整垫104设有固定挡板103的螺栓和螺母的组合;中心销101的两侧各设有一根钢丝绳105,钢丝绳105末端为钢丝绳止挡环106,钢丝绳止挡环106直径大于挡板103的凹口最大直径,钢丝绳105穿过钢丝绳安装座102、调整垫104、挡板103的凹口,钢丝绳105与中心销101之间通过圆销107实现铰接。The middle beam of the frame 1 is provided with a center pin 101 for installing the compartment, and a steel wire rope mounting seat 102 is respectively provided on both sides of the middle beam, and the lower part of the steel wire rope mounting seat 102 is a baffle plate 103, and the steel wire rope mounting seat 102 and the baffle plate 103 are both U-shaped structure, the notches of the two are arranged oppositely, there is an adjustment pad 104 between the wire rope mounting seat 102 and the baffle plate 103, the adjustment pad 104 is also a U-shaped structure, and is arranged in the same direction as the baffle plate 103, and runs through the wire rope mounting seat 102 and adjusting pad 104 are provided with a combination of bolts and nuts for fixing baffle plate 103; both sides of center pin 101 are respectively provided with a steel wire rope 105, and the end of steel wire rope 105 is a steel wire rope stop ring 106, and the diameter of steel wire rope stop ring 106 is larger than baffle plate 103 The maximum diameter of the notch, the steel rope 105 passes through the notches of the steel rope mounting seat 102, the adjustment pad 104, the baffle plate 103, and the steel rope 105 and the central pin 101 are hinged by the round pin 107.
本实施例的丝绳质量轻,中心销101双侧提吊受力平衡,实现空簧防过充功能以及转向架随车起吊功能。The wire rope in this embodiment is light in weight, and the center pin 101 is hoisted on both sides with balanced forces, so that the empty spring anti-overcharge function and the truck-mounted hoisting function are realized.
调整垫104可调整钢丝绳在中心销与安装座之间的距离,以达到高度调整的作用。The adjustment pad 104 can adjust the distance between the steel wire rope between the center pin and the mounting seat, so as to achieve height adjustment.
实施例三Embodiment Three
针对小轴距构架1上所应用的架悬式永磁直驱转向架牵引驱动装置,即本发明的直驱电机3,包括永磁直驱电机31、电机侧法兰盘32、空心轴33、车轴侧连接盘34、轮毂盘35、车轴36;本实施例提出了将永磁直驱牵引驱动装置弹性悬挂于构架上的安装方案,解决了永磁直驱牵引驱动装置弹性悬挂时电机扭矩传递方案的问题。The suspension type permanent magnet direct drive bogie traction drive device applied on the small wheelbase frame 1, that is, the direct drive motor 3 of the present invention, includes a permanent magnet direct drive motor 31, a motor side flange 32, and a hollow shaft 33 , axle side connecting disc 34, wheel hub disc 35, axle shaft 36; present embodiment proposes the installation scheme that the permanent magnet direct drive traction drive device is elastically suspended on the frame, and solves the problem of motor torque when the permanent magnet direct drive traction drive device is elastically suspended Issues with delivery schemes.
永磁直驱电机31的内腔为带有锥度的,电机侧法兰盘32和车轴侧连接盘34分别位于永磁直驱电机31两端;The inner cavity of the permanent magnet direct drive motor 31 is tapered, and the motor side flange 32 and the axle side connection plate 34 are respectively located at both ends of the permanent magnet direct drive motor 31 ;
永磁直驱电机31靠近电机侧法兰盘32侧具有用于驱动电机侧法兰盘32转动的主动端面齿,电机侧法兰盘32侧部具有与主动端面齿之间啮合的从动端面齿;The side of the permanent magnet direct drive motor 31 close to the motor side flange 32 has active end face teeth for driving the motor side flange 32 to rotate, and the side of the motor side flange 32 has a driven end face meshing with the active end face teeth tooth;
空心轴33位于永磁直驱电机31内,空心轴33的内腔为带有锥度的,其锥度方向与永磁直驱电机31内腔为的锥度方向相反,空心轴33与永磁直驱电机31的内腔之间具有间隙,该间隙为部件变形预留的空间;The hollow shaft 33 is located in the permanent magnet direct drive motor 31. The inner cavity of the hollow shaft 33 is tapered, and its taper direction is opposite to that of the inner cavity of the permanent magnet direct drive motor 31. The hollow shaft 33 and the permanent magnet direct drive There is a gap between the inner cavities of the motor 31, which is a space reserved for component deformation;
空心轴33两端通过齿轮啮合分别与电机侧法兰盘32和车轴侧连接盘34连接,空心轴33位于电机侧法兰盘32一侧还设有第一法兰38,所述第一法兰与电机侧法兰盘32之间安装有挠性片37;Both ends of the hollow shaft 33 are respectively connected to the motor side flange 32 and the axle side connection plate 34 through gear meshing. The hollow shaft 33 is located on the side of the motor side flange 32 and is also provided with a first flange 38. The first method A flexible sheet 37 is installed between the flange and the motor side flange 32;
轮毂盘35和车轴36过盈配合,车轴36位于空心轴33内,车轴36与空心轴33内腔之间具有间隙,该间隙为部件变形预留的空间;The hub disc 35 and the axle shaft 36 are interference fit, the axle shaft 36 is located in the hollow shaft 33, and there is a gap between the axle shaft 36 and the inner cavity of the hollow shaft 33, which is a space reserved for component deformation;
轮毂盘35上具有第二法兰39,第二法兰与车轴侧连接盘34之间也安装有挠性片37。There is a second flange 39 on the hub disk 35 , and a flexible piece 37 is installed between the second flange and the axle-side connecting disk 34 .
其中,电机侧法兰盘32通过挠性片37与第一法兰38相对连接固定,车轴侧连接盘34也通过挠性片37与第二法兰39相对连接固定,电机侧法兰盘32和车轴侧连接盘34通过 螺栓相对固定于空心轴33两端;Wherein, the motor side flange 32 is relatively connected and fixed with the first flange 38 through the flexible piece 37, and the axle side connection plate 34 is also relatively connected and fixed with the second flange 39 through the flexible piece 37. The motor side flange 32 and the axle side connection plate 34 are relatively fixed to both ends of the hollow shaft 33 by bolts;
永磁直驱电机31通过主动端面齿驱动电机侧法兰盘32的从动端面齿,带动电机侧法兰盘32-第一法兰38-空心轴33-车轴侧连接盘34-第二法兰39-轮毂盘35-车轴36进行整体转动。The permanent magnet direct drive motor 31 drives the driven end teeth of the motor side flange 32 through the active end teeth, and drives the motor side flange 32-first flange 38-hollow shaft 33-axle side connection plate 34-second method Lan 39-hub disc 35-axle 36 rotates as a whole.
挠性板式空心轴联轴节,整体采用纯机械设计,结构紧凑,无橡胶件,免维护;由于永磁直驱电机全悬挂连接于构架上,车辆运行时永磁直驱电机相对于车轴会产生相对运动,该相对运动通过挠性片的变形被吸收,并且通过挠性片的变形,联轴节能够适应轮对相对电机在动态和静态工况下的各向位移要求;此外该联轴节的整体设计能够更好地节省轴向空间,传递扭矩能力更强,由于内部零件方式均采用螺栓连接以及端面齿啮合的形式,因此装配工艺性更好。The flexible plate type hollow shaft coupling adopts a purely mechanical design as a whole, with a compact structure, no rubber parts, and maintenance-free; since the permanent magnet direct drive motor is fully suspended and connected to the frame, the permanent magnet direct drive motor will move relative to the axle when the vehicle is running. Generate relative motion, which is absorbed by the deformation of the flexible sheet, and through the deformation of the flexible sheet, the coupling can adapt to the displacement requirements of the wheel set relative to the motor under dynamic and static conditions; in addition, the coupling The overall design of the joint can save axial space better, and the torque transmission capacity is stronger. Since the internal parts are all connected by bolts and the form of end-face tooth meshing, the assembly process is better.
如图所示,默认构架不动,由于永磁直驱电机悬挂连接于构架上,因此永磁直驱电机与构架一样默认不动;当轮毂侧车轮径向跳动时(即附图5A端,跳动状态见附图6左图),过盈压装与该侧的轮毂盘随之径向跳动,使得轮毂盘及空心轴发生倾斜(此时挠性变发生形变来保证联轴节内部零件的倾斜),当电机驱动端车轮径向跳动时(即附图5B端,跳动状态见附图6右图),该侧车轴上抬倾斜;根据车辆运行过程中车轴、联轴节空心轴的运动分析(附图3),因此永磁直驱电机转子内壁及联轴节空心轴均设计为喇叭口形状,转子内壁、空心轴与车轴三者形成一个“之”字型结构,附图2中两侧间隙a、b均需满足车辆运行过程中车轮径向跳动时,车轮车轴相对于构架的最大位移量。As shown in the figure, the default frame does not move. Since the permanent magnet direct drive motor is suspended and connected to the frame, the permanent magnet direct drive motor is the same as the frame by default. For the jumping state, see the left figure of attached drawing 6), the interference press fit and the hub disc on this side jump radially accordingly, causing the hub disc and the hollow shaft to tilt (at this time, the flexural deformation is deformed to ensure the internal parts of the coupling Tilting), when the wheel at the motor drive end runs radially (that is, at the end of Figure 5B, see the right figure of Figure 6 for the jumping state), the axle on this side is tilted up; according to the movement of the axle and the hollow shaft of the coupling during the operation of the vehicle Analysis (accompanying drawing 3), so the inner wall of the rotor of the permanent magnet direct drive motor and the hollow shaft of the coupling are designed in the shape of a bell mouth, and the inner wall of the rotor, the hollow shaft and the axle form a "zigzag" structure, as shown in the accompanying drawing 2 The gaps a and b on both sides need to meet the maximum displacement of the wheel axle relative to the frame when the wheel runs out radially during vehicle operation.
实施例四Embodiment Four
转向架的基础制动单元主要安装于构架上,通过闸瓦与车轮踏面的摩擦产生阻碍列车前进的力。为了使车轮磨耗、闸瓦磨耗及一系位移均在极限位置下仍能实现制动效果,制动单元的推杆需满足一定的行程,因此制动缸的体积及吊杆的活动空间必须较大。The basic braking unit of the bogie is mainly installed on the frame, and the friction between the brake shoe and the wheel tread generates a force that hinders the train from moving forward. In order to achieve the braking effect under the extreme position of wheel wear, brake shoe wear and a series of displacements, the push rod of the brake unit must meet a certain stroke, so the volume of the brake cylinder and the movable space of the boom must be relatively large. big.
目前城轨车辆的踏面制动采用过渡板悬挂方式,通过构架侧梁开孔螺栓连接吊挂于构架横梁和车轮之间,在轮径一定的情况下占用了较多的轴距空间,限制了轴距的大小,而大轴距使得转向架对小曲线的通过能力差,也将大大增加地铁车辆的设计、制造成本。At present, the tread brake of urban rail vehicles adopts the transition plate suspension method, which is connected and suspended between the frame beam and the wheel through the opening bolts of the frame side beam. When the wheel diameter is fixed, it takes up a lot of wheelbase space and limits The size of the wheelbase, and the large wheelbase makes the bogie's ability to pass small curves poor, which will also greatly increase the design and manufacturing costs of subway vehicles.
传统的三点安装位置在制动缸侧面,对制动单元的吊挂属于剪切力,外加施加制动作用时的剪切力,螺栓受力工况更加恶劣,新制动缸安装方式采用围绕重心的四点吊挂,受制动单元内部结构限制,四点布置紧凑整体成对称分布,受力均匀,制动缸重力方向依靠螺栓拉伸力支持,仅在制动作用时受到剪切力。The traditional three-point installation position is on the side of the brake cylinder, and the suspension of the brake unit is a shear force, plus the shear force when the brake is applied, and the stress condition of the bolts is even worse. The new brake cylinder installation method adopts The four-point suspension around the center of gravity is limited by the internal structure of the brake unit. The four-point arrangement is compact and symmetrically distributed as a whole, and the force is uniform. The gravity direction of the brake cylinder is supported by the tension of the bolts, and it is only sheared when the brake is applied. force.
本实施例针对现今对小轴距转向架的需求,提供一种能够适应于端部悬挂的制动缸安装方式,增加两侧端梁在端梁上打四个孔,满足制动缸的工作行程和制动的正常施加,同时制动缸安装不在横梁和轮对之间,极大的解放了构架内侧空间。In response to the current demand for small wheelbase bogies, this embodiment provides a brake cylinder installation method that can be adapted to the end suspension, adding two end beams on both sides and drilling four holes on the end beams to meet the working stroke of the brake cylinder and The brake is normally applied, and the brake cylinder is not installed between the beam and the wheel set, which greatly liberates the space inside the frame.
构架1的构架端梁712的两侧各设有一个制动缸7,构架端梁712上设有四个安装位置,四个安装位置呈方形布置,用于固定安装制动缸7,制动单元传统安装在构架内侧,占用较多轴距空间,新安装方式采用端部悬挂,可适用于大小轴距的转向架制动缸安装,同样施加制动力。A brake cylinder 7 is respectively provided on both sides of the frame end beam 712 of the frame 1, and four installation positions are arranged on the frame end beam 712, and the four installation positions are arranged in a square shape for fixing the brake cylinder 7, braking The unit is traditionally installed on the inner side of the frame, which takes up more space in the wheelbase. The new installation method adopts end suspension, which is suitable for installation of brake cylinders on bogies with large and small wheelbases, and also applies braking force.
具体的说,四个安装位置为在构架端梁712自上而下开设有接口一71、接口二72、接口三73,自下而上开设有接口四74,其中接口一71和接口二72靠近构架1的侧梁,接口三73靠近轮对2位置;Specifically, the four installation positions are that interface one 71, interface two 72, and interface three 73 are opened from top to bottom on the frame end beam 712, and interface four 74 is opened from bottom to top, wherein interface one 71 and interface two 72 Close to the side beam of the frame 1, the interface 3 73 is close to the position of the wheel set 2;
接口一71处设有制动套管714,贯穿制动套管714安装有用于连接制动缸7上螺孔的接口一螺栓78,制动套管714用于自上而下螺栓连接的导向和保护;A brake bushing 714 is provided at the interface 71, and an interface bolt 78 for connecting the screw hole on the brake cylinder 7 is installed through the brake bushing 714. The brake bushing 714 is used for guiding the bolt connection from top to bottom. and protection;
接口二72处设有套筒75,贯穿套筒75安装有用于连接制动缸7上螺孔的接口二螺栓76;The second interface 72 is provided with a sleeve 75, and the second interface bolt 76 for connecting the screw hole on the brake cylinder 7 is installed through the sleeve 75;
接口三73为构架端梁712的端梁下盖板713处开设通孔,贯穿接口三73的通孔以及制动缸7上通孔安装有用于连接制动缸7上螺孔的接口三螺栓77,接口三螺栓77端部安装有NL垫圈79和开槽螺母710进行固定;The interface three 73 is a through hole provided at the end beam lower cover plate 713 of the frame end beam 712, and the through hole passing through the interface three 73 and the upper through hole of the brake cylinder 7 are installed with interface three bolts for connecting the upper screw holes of the brake cylinder 7 77, NL washers 79 and slotted nuts 710 are installed at the ends of the interface three bolts 77 for fixing;
接口四74为构架端梁712的端梁下盖板713处开设螺纹孔,贯穿制动缸7上通孔以及接口四74的螺纹孔设有接口四螺栓711。The interface four 74 is provided with threaded holes at the end beam lower cover plate 713 of the frame end beam 712, and the threaded holes running through the upper through hole of the brake cylinder 7 and the interface four 74 are provided with interface four bolts 711.
制动缸7位于构架端梁712底部,构架端梁712底部设有用于限位制动缸7的止挡面717,即对安装有一定的定位效果也能在施加制动时减轻螺栓受到的剪切力作用,保证动作的安全稳定。The brake cylinder 7 is located at the bottom of the frame end beam 712, and the bottom of the frame end beam 712 is provided with a stop surface 717 for limiting the brake cylinder 7, which has a certain positioning effect on the installation and can also reduce the force on the bolt when the brake is applied. The shearing force ensures the safety and stability of the action.
安装后闸瓦716同车轮715踏面的作用位置符合制动需求且不会偏磨,制动单元悬挂在外侧便于维护拆卸,更换闸瓦简便,手动缓解不用设置远端拉绳,管路布置占用空间分散,有利于其他挂件的设计安装。After installation, the action position of the brake shoe 716 and the tread surface of the wheel 715 meets the braking requirements and will not be eccentrically worn. The brake unit is hung on the outside for easy maintenance and disassembly. It is easy to replace the brake shoe. Manual release does not need to be equipped with a remote pull rope, and the pipeline layout occupies a large area. The space is scattered, which is conducive to the design and installation of other pendants.
该安装方式首先要满足端部悬挂的接口条件,制动缸需要至少M20的螺栓连接,且螺栓强度需达到12.9级,根据具体的接口不同,设计盲孔、通孔和螺纹孔,在强度满足的前提下可以设计为整体端梁型式或悬臂结构,对制动单元的上表面即接触面需要设有凸台防止咬死,非配合面可考虑局部减重,开设圆孔为减重设计718,安装时需设计对应的工装吊起制动缸,在制动力作用方向设计止挡结构,最后为车轮和闸瓦的摩擦接触提供足够的空间。This installation method must first meet the interface conditions of the end suspension. The brake cylinder needs to be connected by at least M20 bolts, and the bolt strength must reach 12.9. According to the specific interface, design blind holes, through holes and threaded holes. When the strength meets It can be designed as an integral end beam type or a cantilever structure under the premise. The upper surface of the brake unit, that is, the contact surface, needs to be provided with a boss to prevent seizure. Partial weight reduction can be considered on the non-matching surface, and a round hole is designed for weight reduction. 718 When installing, it is necessary to design the corresponding tooling to lift the brake cylinder, design the stop structure in the direction of the braking force, and finally provide enough space for the frictional contact between the wheel and the brake shoe.
端部安装制动缸对进气管路的布置更加简化,占用较小的上部构架空间和侧梁外侧空间,也可取消手缓解拉绳的设计,便于维护时对制动单元的日常检查和闸瓦拆卸,且不需起车即可拆除制动缸。Installing the brake cylinder at the end simplifies the arrangement of the air intake pipeline, occupies less space on the upper frame and the outer side of the side beam, and can also cancel the design of the hand release rope, which is convenient for daily inspection of the brake unit and brake during maintenance. The tiles can be removed, and the brake cylinder can be removed without starting the car.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
Claims (7)
- 一种架悬式永磁直驱转向架,其特征在于:包括构架(1)、轮对(2)、直驱电机(3)、空心轴式联轴节(4)、一系橡胶堆(5)、空气弹簧(6)、制动缸(7)、牵引拉杆(8);A suspension type permanent magnet direct drive bogie is characterized in that it includes a frame (1), a wheel set (2), a direct drive motor (3), a hollow shaft coupling (4), a series of rubber piles ( 5), air spring (6), brake cylinder (7), traction rod (8);构架(1)为“日”字结构,一系橡胶堆(5)安装于构架(1)下部,空气弹簧(6)安装于构架(1)上部,制动缸(7)安装于构架(1)后端外侧,牵引拉杆(8)安装于构架(1)的“日”字结构的中间横梁上;The frame (1) is a "day" structure, a series of rubber piles (5) are installed on the lower part of the frame (1), the air spring (6) is installed on the upper part of the frame (1), and the brake cylinder (7) is installed on the frame (1) ) outside the rear end, the traction rod (8) is installed on the middle beam of the "day" character structure of the frame (1);构架(1)的“日”字结构的两个封闭区域内各设有一个直驱电机(3),直驱电机(3)轴向与中间横梁平行;A direct drive motor (3) is arranged in each of the two closed areas of the "day" character structure of the frame (1), and the direct drive motor (3) is axially parallel to the middle beam;直驱电机(3)为架悬式直驱电机,直驱电机(3)与构架(1)之间为弹性橡胶节点连接,直驱电机(3)通过空心轴式联轴节(4)驱动轮对(2)转动。The direct drive motor (3) is a suspension type direct drive motor, the direct drive motor (3) is connected to the frame (1) by an elastic rubber node, and the direct drive motor (3) is driven by a hollow shaft coupling (4) The wheelset (2) rotates.
- 根据权利要求1所述的一种架悬式永磁直驱转向架,其特征在于:所述直驱电机(3)与构架(1)的中间横梁之间具有一个弹性橡胶节点,直驱电机(3)与构架(1)的端梁之间具有两个弹性橡胶节点,所述弹性橡胶节点包括布置在端梁上的一对安装座(91)以及安装在直驱电机(3)上的节点座(92),安装座(91)为开口朝上的槽口,节点座(92)为开口朝下的槽口,两个安装座(91)的槽口中之间设有节点杆(93),安装座(91)以及节点座(92)共同卡在节点杆(93)上,节点座(92)位于两根安装座(91)之间,节点杆(93)通过螺栓固定于两个安装座(91)。A suspension type permanent magnet direct drive bogie according to claim 1, characterized in that: there is an elastic rubber node between the direct drive motor (3) and the middle beam of the frame (1), and the direct drive motor There are two elastic rubber nodes between (3) and the end beam of the frame (1), and the elastic rubber nodes include a pair of mounts (91) arranged on the end beam and a Node seat (92), mounting seat (91) is the notch that opening faces upwards, and node seat (92) is the notch that opening faces downward, is provided with node bar (93) between the notch of two mounting seats (91) ), the mounting base (91) and the node base (92) are jointly clamped on the node rod (93), the node base (92) is located between the two mounting bases (91), and the node rod (93) is fixed to the two mount (91).
- 根据权利要求1所述的一种架悬式永磁直驱转向架,其特征在于:所述构架(1)的中间横梁上设有用于安装车厢的中心销(101),中间横梁的两侧各设有一个钢丝绳安装座(102),钢丝绳安装座(102)下部为挡板(103),钢丝绳安装座(102)与挡板(103)均为U形结构,两者的凹口相对设置,钢丝绳安装座(102)与挡板(103)之间具有调整垫(104),调整垫(104)也为U形结构,且与挡板(103)同向布置,贯穿钢丝绳安装座(102)和调整垫(104)设有固定挡板(103)的螺栓和螺母的组合;中心销(101)的两侧各设有一根钢丝绳(105),钢丝绳(105)末端为钢丝绳止挡环(106),钢丝绳止挡环(106)直径大于挡板(103)的凹口最大直径,钢丝绳(105)穿过钢丝绳安装座(102)、调整垫(104)、挡板(103)的凹口。A rack-suspended permanent magnet direct-drive bogie according to claim 1, characterized in that: a center pin (101) for installing the carriage is provided on the middle beam of the frame (1), and the two sides of the middle beam Each is provided with a steel wire rope mounting seat (102), and the lower part of the steel wire rope mounting seat (102) is a baffle plate (103). , there is an adjustment pad (104) between the wire rope mounting seat (102) and the baffle plate (103), the adjustment pad (104) is also a U-shaped structure, and is arranged in the same direction as the baffle plate (103), and runs through the wire rope mounting seat (102 ) and the adjusting pad (104) are provided with a combination of bolts and nuts for fixing the baffle (103); a steel wire rope (105) is respectively provided on both sides of the center pin (101), and the end of the steel wire rope (105) is a wire rope stop ring ( 106), the diameter of the wire rope stop ring (106) is greater than the maximum diameter of the notch of the baffle (103), and the wire rope (105) passes through the notch of the wire rope mounting seat (102), the adjustment pad (104), and the baffle (103) .
- 根据权利要求1所述的一种架悬式永磁直驱转向架,其特征在于:所述直驱电机(3)包括永磁直驱电机(31)、电机侧法兰盘(32)、空心轴(33)、车轴侧连接盘(34)、轮毂盘(35)、车轴(36);A suspension type permanent magnet direct drive bogie according to claim 1, characterized in that: the direct drive motor (3) comprises a permanent magnet direct drive motor (31), a motor side flange (32), Hollow shaft (33), axle side connecting disc (34), hub disc (35), axle shaft (36);永磁直驱电机(31)的内腔为带有锥度的,电机侧法兰盘(32)和车轴侧连接盘(34)分别位于永磁直驱电机(31)两端;The inner cavity of the permanent magnet direct drive motor (31) is tapered, and the motor side flange (32) and the axle side connection plate (34) are respectively located at the two ends of the permanent magnet direct drive motor (31);永磁直驱电机(31)靠近电机侧法兰盘(32)侧具有用于驱动电机侧法兰盘(32)转动的主动端面齿,电机侧法兰盘(32)侧部具有与主动端面齿之间啮合的从动端面齿;The permanent magnet direct drive motor (31) has active end face teeth for driving the motor side flange (32) to rotate near the motor side flange (32), and the side of the motor side flange (32) has active end face teeth. driven face teeth meshing between the teeth;空心轴(33)位于永磁直驱电机(31)内,空心轴(33)的内腔为带有锥度的,其锥度方向与永磁直驱电机(31)内腔为的锥度方向相反,空心轴(33)与永磁直驱电机(31)的内腔之间具有间隙;The hollow shaft (33) is located in the permanent magnet direct drive motor (31), and the inner cavity of the hollow shaft (33) is tapered, and its taper direction is opposite to that of the permanent magnet direct drive motor (31). There is a gap between the hollow shaft (33) and the inner cavity of the permanent magnet direct drive motor (31);空心轴(33)两端通过齿轮啮合分别与电机侧法兰盘(32)和车轴侧连接盘(34)连接,空心轴(33)位于电机侧法兰盘(32)一侧还设有第一法兰,所述第一法兰与电机侧法兰盘(32)之间安装有挠性片(37);The two ends of the hollow shaft (33) are respectively connected with the motor side flange (32) and the axle side connection plate (34) through gear engagement, and the hollow shaft (33) is located on the side of the motor side flange (32). A flange, a flexible sheet (37) is installed between the first flange and the motor side flange (32);轮毂盘(35)和车轴(36)过盈配合,车轴(36)位于空心轴(33)内,车轴(36)与空心轴(33)内腔之间具有间隙;The wheel hub (35) and the axle (36) are interference fit, the axle (36) is located in the hollow shaft (33), and there is a gap between the axle (36) and the inner cavity of the hollow shaft (33);轮毂盘(35)上具有第二法兰,第二法兰与车轴侧连接盘(34)之间也安装有挠性片(37)。There is a second flange on the hub disc (35), and a flexible sheet (37) is also installed between the second flange and the axle-side connection disc (34).
- 根据权利要求1所述的一种架悬式永磁直驱转向架,其特征在于:所述构架(1)的构架端梁(712)的两侧各设有一个制动缸(7),构架端梁(712)上设有四个安装位置,四个安装位置呈方形布置,用于固定安装制动缸(7)。A suspension-type permanent magnet direct-drive bogie according to claim 1, characterized in that: a brake cylinder (7) is respectively provided on both sides of the frame end beam (712) of the frame (1), Four installation positions are arranged on the frame end beam (712), and the four installation positions are arranged in a square shape, and are used for fixedly installing the brake cylinder (7).
- 根据权利要求5所述的一种架悬式永磁直驱转向架,其特征在于:四个安装位置为在构架端梁(712)自上而下开设有接口一(71)、接口二(72)、接口三(73),自下而上开设有接口四(74),其中接口一(71)和接口二(72)靠近构架(1)的侧梁,接口三(73)靠近轮对(2)位置;A rack-suspended permanent magnet direct-drive bogie according to claim 5, characterized in that: the four installation positions are that interface one (71) and interface two ( 72), interface three (73), with interface four (74) from bottom to top, wherein interface one (71) and interface two (72) are close to the side beam of the frame (1), and interface three (73) is close to the wheel set (2) location;接口一(71)处设有制动套管(714),贯穿制动套管(714)安装有用于连接制动缸(7)上螺孔的接口一螺栓(78),接口二(72)处设有套筒(75),贯穿套筒(75)安装有用于连接制动缸(7)上螺孔的接口二螺栓(76),接口三(73)为构架端梁(712)的端梁下盖板(713)处开设通孔,贯穿接口三(73)的通孔以及制动缸(7)上通孔安装有用于连接制动缸(7)上螺孔的接口三螺栓(77),接口三螺栓(77)端部安装有NL垫圈(79)和开槽螺母(710)进行固定,接口四(74)为构架端梁(712)的端梁下盖板(713)处开设螺纹孔,贯穿制动缸(7)上通孔以及接口四(74)的螺纹孔设有接口四螺栓(711)。A brake bushing (714) is provided at the interface one (71), and the interface one bolt (78) for connecting the screw hole on the brake cylinder (7) is installed through the brake bushing (714), and the interface two (72) There is a sleeve (75) at the place, through the sleeve (75) is installed the interface two bolts (76) used to connect the screw holes on the brake cylinder (7), and the interface three (73) is the end of the frame end beam (712). A through hole is provided at the lower cover plate (713) of the beam, and the through hole passing through the interface three (73) and the upper through hole of the brake cylinder (7) are installed with the interface three bolts (77 ), the end of interface three bolts (77) is fixed with NL washers (79) and slotted nuts (710), and interface four (74) is the end beam lower cover plate (713) of the frame end beam (712). The threaded hole runs through the brake cylinder (7) upper through hole and the threaded hole of the interface four (74) to be provided with interface four bolts (711).
- 根据权利要求6所述的一种架悬式永磁直驱转向架,其特征在于:制动缸(7)位于构架端梁(712)底部,构架端梁(712)底部设有用于限位制动缸(7)的止挡面(717)。The rack-suspended permanent magnet direct-drive bogie according to claim 6, characterized in that: the brake cylinder (7) is located at the bottom of the frame end beam (712), and the bottom of the frame end beam (712) is provided with a The stop surface (717) of the brake cylinder (7).
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CN108791325B (en) * | 2018-07-27 | 2020-08-21 | 中车株洲电力机车有限公司 | Permanent-magnet direct-drive bogie and railway vehicle thereof |
CN114572266B (en) * | 2021-10-31 | 2023-07-18 | 中车南京浦镇车辆有限公司 | Frame-suspended permanent magnet direct-drive bogie |
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