WO2023066093A1 - Control method and apparatus for roller press, and roller press - Google Patents

Control method and apparatus for roller press, and roller press Download PDF

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Publication number
WO2023066093A1
WO2023066093A1 PCT/CN2022/124722 CN2022124722W WO2023066093A1 WO 2023066093 A1 WO2023066093 A1 WO 2023066093A1 CN 2022124722 W CN2022124722 W CN 2022124722W WO 2023066093 A1 WO2023066093 A1 WO 2023066093A1
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WIPO (PCT)
Prior art keywords
correction amount
roll gap
gap correction
thickness
roller press
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PCT/CN2022/124722
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French (fr)
Chinese (zh)
Inventor
吴堃
蔡浩
陈伟
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宁德时代新能源科技股份有限公司
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Publication of WO2023066093A1 publication Critical patent/WO2023066093A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B37/16Control of thickness, width, diameter or other transverse dimensions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B37/16Control of thickness, width, diameter or other transverse dimensions
    • B21B37/18Automatic gauge control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B37/16Control of thickness, width, diameter or other transverse dimensions
    • B21B37/18Automatic gauge control
    • B21B37/20Automatic gauge control in tandem mills
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B37/58Roll-force control; Roll-gap control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B38/00Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
    • B21B38/10Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product for measuring roll-gap, e.g. pass indicators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/04Processes of manufacture in general
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present application relates to the technical field of batteries, in particular to a control method and device for a rolling machine and the rolling machine.
  • the battery pole piece has a great impact on the performance of the battery, such as its energy density, capacity and service life.
  • rolling is one of the important links in the production of battery pole pieces. Its purpose is to make the combination of battery active material and foil more firm and dense, and then obtain battery pole pieces with uniform thickness.
  • the rolling thickness of the rolling machine may deviate, resulting in abnormal thickness of the battery pole piece after rolling, resulting in defects such as dislocation of tabs, thereby reducing the cost of battery production. Yield rate.
  • the purpose of the embodiments of the present application is to provide a control method, device and rolling machine for a rolling machine, which can solve the current problem of low yield rate in battery production due to deviations in rolling thickness.
  • the embodiment of the present application provides a method for controlling a roller press, including:
  • the reduction roll gap of the rolling press is adjusted by the total roll gap correction amount.
  • the first roll gap correction amount of the rolling press under feedback delay and the second roll gap correction amount fed back by the thickness gauge at the exit of the rolling press are obtained through the smith predictor; then, Based on the first roll gap correction amount and the second roll gap correction amount, the total roll gap correction amount of the rolling press is determined; finally, the pressing roll gap of the rolling press machine is adjusted through the total roll gap correction amount.
  • the roll gap correction amount of the roller press under feedback delay can be obtained through the smith predictor, and the roll gap correction amount fed back by the thickness gauge can be corrected to reduce the thickness fluctuation caused by the feedback hysteresis, thereby reducing the roll gap correction amount of the roll press machine. There is a deviation in the rolling thickness, thereby improving the yield rate in battery production.
  • the obtaining the first roll gap correction amount of the roller press under feedback delay through the smith estimator includes:
  • the third thickness deviation is input into the integral feedback closed loop to obtain the first roll gap correction amount of the rolling machine under feedback delay.
  • the first thickness deviation is obtained based on the total roll gap correction amount of the previous control cycle
  • the third thickness is calculated based on the first thickness deviation, the second thickness deviation associated with the thickness gauge, and the time delay.
  • Deviation, and the third thickness deviation is input into the integral feedback closed loop to obtain the above-mentioned first roll gap correction amount, so that the obtained first roll gap correction amount is more accurate, and the control accuracy of the rolling press is further improved.
  • the obtaining the first thickness deviation based on the total roll gap correction amount in the last control cycle includes:
  • the sum of the ratio of the first pressure deviation and the stiffness coefficient of the roller press to the total roll gap correction amount in the previous control cycle is determined as the first thickness deviation, so that when calculating the first The thickness deviation caused by the deformation of the roller press is considered in the thickness deviation, so that the calculated first thickness deviation is more reasonable, and the control accuracy of the roller press is further improved.
  • the method before obtaining the pressure deviation and stiffness coefficient of the roller press, the method further includes:
  • each of the sampling data includes a preset roll gap correction amount, and the preset roll gap correction Quantitatively adjust the second pressure deviation when the roll gap of the roller press is pressed down;
  • a stiffness coefficient of the roller press is updated based on the at least one set of sampled data.
  • the stiffness coefficient of the roller press is updated according to at least one set of sampling data of the acquired roller press, so that the stiffness coefficient of the roller press can be updated in time to avoid the Changes in the stiffness coefficient after replacement or maintenance affect the generation of the first thickness deviation and further improve the accuracy of the first thickness deviation.
  • said inputting said third thickness deviation into an integral feedback closed loop comprises:
  • the acquisition of the second roll gap correction value associated with the feedback thickness includes:
  • the total roll gap correction amount is the sum of the first roll gap correction amount and the second roll gap correction amount.
  • the first roll gap correction amount and the second roll gap correction amount are respectively obtained, and The sum of the first roll gap correction amount and the second roll gap correction amount is used as the total roll gap correction amount, so that the calculated total roll gap correction amount is more accurate, and the control accuracy of the rolling press is further improved.
  • the inputting the product of the third thickness deviation and the first weight into the integral feedback closed loop includes:
  • the product of the elasticity index value, the first weight and the third thickness deviation is input into an integral feedback closed loop.
  • the stiffness coefficient and the shaping coefficient of the rolling machine are also used as input quantities for calculating the first roll gap correction amount, so that the calculated first roll gap correction amount Quantity is more accurate.
  • the embodiment of the present application also provides a control device for a roller press, including:
  • the first correction amount acquisition module is used to obtain the first roll gap correction amount of the roller press under feedback delay through the smith estimator;
  • the second correction amount acquisition module is configured to acquire a second roll gap correction amount associated with the feedback thickness, wherein the feedback thickness is the thickness of the battery pole piece after being rolled by a rolling press;
  • a total correction amount acquisition module configured to determine the total roll gap correction amount of the rolling press based on the first roll gap correction amount and the second roll gap correction amount;
  • An adjustment module configured to adjust the pressing roll gap of the rolling machine through the total roll gap correction amount.
  • the first roll gap correction amount of the rolling press under feedback delay and the second roll gap correction amount fed back by the thickness gauge at the exit of the rolling press are obtained through the smith predictor; then, Based on the first roll gap correction amount and the second roll gap correction amount, the total roll gap correction amount of the rolling press is determined; finally, the pressing roll gap of the rolling press machine is adjusted through the total roll gap correction amount.
  • the roll gap correction amount of the roller press under feedback delay can be obtained through the smith predictor, and the roll gap correction amount fed back by the thickness gauge can be corrected to reduce the thickness fluctuation caused by the feedback hysteresis, thereby reducing the roll gap correction amount of the roll press machine. There is a deviation in the rolling thickness, thereby improving the yield rate in battery production.
  • the first correction amount acquisition module includes:
  • a first thickness deviation acquisition unit configured to acquire a first thickness deviation based on the total roll gap correction amount in the previous control cycle
  • the third thickness deviation acquisition unit is configured to calculate and obtain a third thickness deviation based on the first thickness deviation, the second thickness deviation and the time delay part, wherein the second thickness deviation is the difference between the feedback thickness and the preset The deviation value obtained by comparing the thickness;
  • the first correction amount acquisition unit is configured to input the third thickness deviation into the integral feedback closed loop to obtain the first roll gap correction amount of the roller press under feedback delay.
  • the first thickness deviation is obtained based on the total roll gap correction amount of the previous control cycle
  • the third thickness is calculated based on the first thickness deviation, the second thickness deviation associated with the thickness gauge, and the time delay.
  • Deviation, and the third thickness deviation is input into the integral feedback closed loop to obtain the above-mentioned first roll gap correction amount, so that the obtained first roll gap correction amount is more accurate, and the control accuracy of the rolling press is further improved.
  • the first thickness deviation acquisition unit includes:
  • the input amount acquisition subunit is used to acquire the first pressure deviation and stiffness coefficient of the roller press, and acquire the total roll gap correction amount in the last control cycle;
  • the first thickness deviation calculation subunit is used to calculate the ratio of the first pressure deviation to the stiffness coefficient, and determine the sum of the ratio and the total roll gap correction amount in the previous control cycle as the first thickness deviation.
  • the sum of the ratio of the first pressure deviation and the stiffness coefficient of the roller press to the total roll gap correction amount in the previous control cycle is determined as the first thickness deviation, so that when calculating the first The thickness deviation caused by the deformation of the roller press is considered in the thickness deviation, so that the calculated first thickness deviation is more reasonable, and the control accuracy of the roller press is further improved.
  • the device also includes:
  • a sampling data acquisition module configured to acquire at least one set of sampling data of the rolling machine when the rolling machine is in an offline test state, wherein each of the sampling data includes a preset roll gap correction amount, and by The preset roll gap correction amount adjusts the second pressure deviation of the roller press when pressing the roll gap;
  • a stiffness coefficient updating module configured to update the stiffness coefficient of the roller press based on the at least one set of sampling data.
  • the stiffness coefficient of the roller press is updated according to at least one set of sampling data of the acquired roller press, so that the stiffness coefficient of the roller press can be updated in time to avoid the Changes in the stiffness coefficient after replacement or maintenance affect the generation of the first thickness deviation and further improve the accuracy of the first thickness deviation.
  • the first correction amount acquisition unit is specifically configured to:
  • the second correction amount acquisition module is specifically used for:
  • the total roll gap correction amount is the sum of the first roll gap correction amount and the second roll gap correction amount.
  • the first roll gap correction amount and the second roll gap correction amount are respectively obtained, and The sum of the first roll gap correction amount and the second roll gap correction amount is used as the total roll gap correction amount, so that the calculated total roll gap correction amount is more accurate, and the control accuracy of the rolling press is further improved.
  • the first correction amount acquisition unit includes:
  • an elastic index value calculation subunit configured to obtain the stiffness coefficient and the plastic coefficient of the roller press, and calculate the elastic index value of the roller press based on the stiffness coefficient and the plastic coefficient;
  • the first correction amount acquisition subunit is configured to input the product of the elasticity index value, the first weight and the third thickness deviation into the integral feedback closed loop.
  • the stiffness coefficient and the shaping coefficient of the rolling machine are also used as input quantities for calculating the first roll gap correction amount, so that the calculated first roll gap correction amount Quantity is more accurate.
  • an embodiment of the present application provides a rolling machine, which includes a processor, a memory, and a program or instruction stored in the memory and operable on the processor, the program or When the instructions are executed by the processor, the steps of the method described in the first aspect are realized.
  • an embodiment of the present application provides a readable storage medium, on which a program or an instruction is stored, and when the program or instruction is executed by a processor, the steps of the method described in the first aspect are implemented .
  • Fig. 1 is one of the schematic diagrams of the control process of the rolling machine of some embodiments of the present application
  • Fig. 2 is a schematic flow chart of a control method of a roller press in some embodiments of the present application
  • Fig. 3 is the second schematic diagram of the control process of the rolling machine in some embodiments of the present application.
  • FIG. 4 is a schematic diagram of the acquisition process of sampling data in some embodiments of the present application.
  • Fig. 5 is a structural schematic diagram of a control device of a roller press in some embodiments of the present application.
  • Fig. 6 is a schematic diagram of a hardware structure of a rolling machine according to some embodiments of the present application.
  • the control system of the rolling machine usually adopts feedback automatic gain control (Automatic Gain Control, AGC) (also known as “monitoring AGC”) to eliminate the changes in the hardness of the material, pressing Exit thickness deviation due to factors such as condition changes and thermal expansion of the pressing roller.
  • AGC Automatic Gain Control
  • a thickness gauge such as a laser thickness gauge, etc.
  • the thickness of the battery pole piece at the exit is measured by the thickness gauge.
  • the thickness deviation ⁇ h between the thickness and the target value calculates the reduction position correction amount ⁇ SFB, and adjust the reduction roll gap of the roller press through ⁇ SFB.
  • the feedback AGC control is integral control.
  • KFB represents the gain coefficient related to the relative thickness difference percentage value measured by the thickness gauge behind the roller press
  • M represents the material constant of the roller press
  • K represents the stiffness coefficient of the roller press.
  • the deviation is measured after the roll gap, short-term deviations are not corrected by feedback control.
  • the actual value measured is determined by the thickness measurement time and the additional velocity lag time. The shorter the distance between the roll gap and thickness measurement, the better the quality of the feedback measurement control loop. In this way, the feedback lag in the adjustment process will cause thickness fluctuations, so that the rolling thickness of the rolling machine will deviate, thereby reducing the yield rate in battery production.
  • the application proposes a method for controlling the rolling machine.
  • an embodiment of the present application provides a method for controlling a rolling machine, which is applied to a rolling machine.
  • the above method may include steps 201 to 204 as follows.
  • Step 201 using the smith estimator to obtain the first roll gap correction amount of the rolling machine under feedback delay.
  • Step 202 Obtain a second roll gap correction value associated with the feedback thickness, wherein the feedback thickness is the thickness of the battery pole piece after being rolled by a roller press.
  • Step 203 based on the first roll gap correction amount and the second roll gap correction amount, determine the total roll gap correction amount of the rolling press.
  • Step 204 adjust the pressing roll gap of the rolling machine according to the total roll gap correction amount.
  • the control system of the rolling machine can obtain the first roll gap correction amount of the rolling machine under feedback delay through the smith predictor.
  • the above-mentioned smith estimator is used to obtain the first roll gap correction amount of the roller press under feedback delay, which may be to estimate the thickness model in the controlled process in advance, and connect the smith estimator to the controlled process in parallel , make it compensate the thickness deviation fed back by the thickness gauge under the feedback delay time, obtain the thickness deviation compensation amount under the feedback delay time, and obtain the above-mentioned first roll gap correction amount according to the thickness deviation compensation amount.
  • the thickness deviation can be obtained through the above thickness model, and the thickness deviation can be calculated based on the roll gap correction amount determined in N historical control cycles, and the N can be an integer greater than 1, for example, it can be the first 10
  • the average value of the total roll gap correction determined in the control cycle is determined as the above-mentioned thickness deviation, etc.; then the calculated thickness deviation is tracked to the thickness gauge, and according to the calculated thickness deviation, the thickness deviation fed back by the thickness gauge and the time In the extension part, the thickness deviation compensation amount under the feedback delay time is calculated, and finally the thickness deviation compensation amount under the feedback delay time is introduced into the integral feedback closed loop to obtain the above-mentioned first roll gap correction amount.
  • the thickness gauge installed at the exit of the rolling machine can measure the thickness of the rolled battery pole piece, and the measured The thickness is used as the feedback thickness feedback value to the control system of the rolling machine, and the control system of the rolling machine can determine the second roll gap correction value associated with the feedback thickness according to the feedback thickness.
  • the above-mentioned determination of the second roll gap correction amount associated with the feedback thickness according to the feedback thickness may be that the roller press control system compares the feedback thickness with the preset thickness to obtain the thickness deviation of the feedback thickness, and calculate the thickness deviation of the feedback thickness Introduced into the integral feedback closed loop to obtain the above-mentioned second roll gap correction amount.
  • step 201 and the above step 202 may be in no particular order, that is, step 201 may be executed before step 202, or step 201 may be executed after step 202, or step 201 may also be executed It is executed simultaneously with step 202, and FIG. 2 of the embodiment of the present application only shows the situation that step 201 is executed before step 202, which is not limited here.
  • the rolling machine can determine based on the above-mentioned first roll gap correction amount and the second roll gap correction amount The total roll gap correction of the roller press.
  • the above-mentioned determination of the total roll gap correction amount of the rolling press based on the first roll gap correction amount and the second roll gap correction amount may be the sum of the first roll gap correction amount and the second roll gap correction amount as The above total roll gap correction.
  • the weight of the first roll gap correction amount and the weight of the second roll gap correction amount can also be pre-configured in the roller press, and the above-mentioned weights of the first roll gap correction amount and the second roll gap correction amount are used to determine the weight of the roll press machine.
  • the total roll gap correction amount can be calculated by calculating the product of the first roll gap correction amount and its weight, the product of the second roll gap correction amount and its weight, and determining the sum of the two products as the above-mentioned total roll gap correction amount.
  • the control system of the roller press machine can input the total roll gap correction amount into the pressure system of the roller press machine to adjust the pressure of the pressure system , to realize the adjustment of the reduction roll gap of the roller press through the total roll gap correction amount.
  • the first roll gap correction amount of the rolling press under feedback delay and the second roll gap correction amount fed back by the thickness gauge at the exit of the rolling press are obtained through the smith predictor; then, Based on the first roll gap correction amount and the second roll gap correction amount, the total roll gap correction amount of the rolling press is determined; finally, the pressing roll gap of the rolling press machine is adjusted through the total roll gap correction amount.
  • the roll gap correction amount of the roller press under feedback delay can be obtained through the smith predictor, and the roll gap correction amount fed back by the thickness gauge can be corrected to reduce the thickness fluctuation caused by the feedback hysteresis, thereby reducing the roll gap correction amount of the roll press machine. There is a deviation in the rolling thickness, thereby improving the yield rate in battery production.
  • the above step 201 may include: obtaining the first thickness deviation based on the total roll gap correction amount in the last control cycle; Three thickness deviations, where the second thickness deviation is the deviation value obtained by comparing the feedback thickness with the preset thickness; input the third thickness deviation into the integral feedback closed loop to obtain the first roll gap correction of the roller press under feedback delay quantity.
  • the above-mentioned acquisition of the first thickness deviation based on the total roll gap correction amount in the last control cycle may be directly using the above-mentioned total roll gap correction amount as the above-mentioned first thickness deviation, or may also be the combination of the total roll gap correction amount and The product of the preset coefficients is determined as the above-mentioned first thickness deviation, and so on.
  • the third thickness deviation calculated based on the first thickness deviation, the second thickness deviation and the time delay part may be calculated by the following formula (2).
  • ⁇ h 1 represents the first thickness deviation
  • the above e -TS represents the time delay part
  • the above-mentioned input of the third thickness deviation into the integral feedback closed loop to obtain the first roll gap correction amount of the roller press under feedback delay may be directly inputting the third thickness deviation into the integral feedback closed loop.
  • the first thickness deviation is obtained based on the total roll gap correction amount of the previous control cycle
  • the third thickness is calculated based on the first thickness deviation, the second thickness deviation associated with the thickness gauge, and the time delay.
  • Deviation, and the third thickness deviation is input into the integral feedback closed loop to obtain the above-mentioned first roll gap correction amount, so that the obtained first roll gap correction amount is more accurate, and the control accuracy of the rolling press is further improved.
  • the above-mentioned acquisition of the first thickness deviation based on the total roll gap correction amount in the previous control cycle may include: obtaining the first pressure deviation and stiffness coefficient of the roller press, and obtaining the first thickness deviation in the previous control cycle The total roll gap correction amount; calculate the ratio of the first pressure deviation to the stiffness coefficient, and determine the sum of the ratio and the total roll gap correction amount in the previous control cycle as the first thickness deviation.
  • ⁇ P represents the first pressure deviation of the roller press in the current control cycle
  • K represents the stiffness coefficient of the roller of the roller press
  • ⁇ S t-1 represents the total roll gap correction in the last control cycle
  • ⁇ h 1 represents the above-mentioned first thickness deviation.
  • the above-mentioned first pressure deviation is the amount of pressure change when the pressure system of the roller press controls the pressing down of the rollers.
  • the aforementioned stiffness coefficient may be a preset value in the rolling machine, and the preset value is fixed.
  • the sum of the ratio of the first pressure deviation and the stiffness coefficient of the roller press to the total roll gap correction amount in the previous control cycle is determined as the first thickness deviation, so that when calculating the first The thickness deviation caused by the deformation of the roller press is considered in the thickness deviation, so that the calculated first thickness deviation is more reasonable, and the control accuracy of the roller press is further improved.
  • the method may further include: acquiring at least one set of sampling data of the roller press when the roller press is in an offline test state, wherein each sampling The data includes a preset roll gap correction amount, and a second pressure deviation when adjusting the roll gap of the roller press through the preset roll gap correction amount; based on at least one set of sampling data, the stiffness coefficient of the roller press is updated.
  • each group of sampling data in the above at least one set of sampling data is measured when the roller press is in an offline test state, which can be when the roller press is started, when the rolling gap of the roller press is adjusted
  • the variation is the preset roll gap correction amount, and the second pressure deviation of the roller press under the preset roll gap correction amount is obtained, so as to obtain sampling data including the preset roll gap correction amount and the second pressure deviation.
  • the roller press has no bending force
  • the test speed of the main motor of the roller press is fixed
  • the average value of the pressure deviations at multiple positions during the rotation process is taken as the above-mentioned second pressure deviation, so as to eliminate the influence of the eccentricity of the roller on the measurement data, and so on.
  • the aforementioned update of the stiffness coefficient of the roller press based on at least one set of sampling data may be to calculate a stiffness coefficient based on each set of sampling data, and then obtain at least one stiffness coefficient, and take the average value of the at least one stiffness coefficient as The coefficient of stiffness of the above roller press.
  • the calculation of the above-mentioned stiffness coefficient based on the sampling data may be realized by the following formula (4).
  • ⁇ S 0 represents the preset roll gap correction amount in the sampling data
  • ⁇ P represents the second pressure deviation in the sampling data
  • the above K represents the stiffness coefficient of the roller press calculated through sampling data.
  • the stiffness coefficient of the roller press is updated according to at least one set of sampling data of the acquired roller press, so that the stiffness coefficient of the roller press can be updated in time to avoid the Changes in the stiffness coefficient after replacement or maintenance affect the generation of the first thickness deviation and further improve the accuracy of the first thickness deviation.
  • the aforementioned inputting the third thickness deviation into the integral feedback closed loop may include: inputting the product of the third thickness deviation and the first weight into the integral feedback closed loop.
  • Obtaining the second roll gap correction amount associated with the feedback thickness may include: inputting the product of the second thickness deviation associated with the feedback thickness and the second weight into the integral feedback closed loop to obtain the second roll gap correction amount.
  • the total roll gap correction amount is the sum of the first roll gap correction amount and the second roll gap correction amount.
  • the above-mentioned first weight and the above-mentioned second weight may be values preset in the above-mentioned rolling machine, and the sum of the above-mentioned first weight and the second weight is 1.
  • the above-mentioned input of the product of the third thickness deviation and the first weight into the integral feedback closed loop may be directly inputting the product of the third thickness deviation used for the first weight into the integral feedback closed loop, that is, through the following formula (5) .
  • the above-mentioned total roll gap correction amount is the sum of the first roll gap correction amount and the second roll gap correction amount, which can be calculated by the following formula (7).
  • the first roll gap correction amount and the second roll gap correction amount are respectively obtained, and The sum of the first roll gap correction amount and the second roll gap correction amount is used as the total roll gap correction amount, so that the calculated total roll gap correction amount is more accurate, and the control accuracy of the rolling press is further improved.
  • the product of the third thickness deviation and the first weight is input into an integral feedback closed loop comprising:
  • the product of the elasticity index value, the first weight and the third thickness deviation is input into the integral feedback closed loop.
  • E represents the elastic index value
  • K represents the stiffness coefficient
  • M represents the plastic coefficient
  • is a preset value from 0 to 1.
  • the aforementioned input of the product of the elasticity index value, the first weight and the third thickness deviation into the integral feedback closed loop may be calculated by the following formula (9).
  • the stiffness coefficient and the shaping coefficient of the rolling machine are also used as input quantities for calculating the first roll gap correction amount, so that the calculated first roll gap correction amount Quantity is more accurate.
  • the rolling machine in the embodiment of the present application may be, but not limited to, a rolling machine for rolling battery electrode sheets.
  • the calculated thickness deviates from the real thickness due to load disturbance or inaccurate bouncing equations.
  • the first thickness deviation can be calculated through the thickness calculation model, see the above formula (3).
  • SE rotary position encoder on the motor
  • the third thickness deviation is introduced into the integral feedback closed loop to obtain the first roll gap correction amount ⁇ S1, see formula (9).
  • the second thickness deviation is introduced into the integral feedback closed loop to generate the second roll gap correction ⁇ S2, see formula (6).
  • M sampling data (that is, at least one of the above sampling data) can be collected to calculate the stiffness coefficient of the roller press, and M is a positive integer.
  • the process of acquiring M pieces of sample data may specifically include steps 401 to 413 as follows.
  • Step 401 the roller press receives an operation for instructing to start the stiffness measurement of the roller press.
  • Step 402 the roller press performs stiffness measurement initialization of the roller press in response to the received operation.
  • Step 403 the roller press opens the roll gap to the unloading position.
  • Step 404 the position control mode of the roller press activates the combining rollers.
  • Step 405 the rolling force control mode of the rolling press is activated, and the roll gap is closed to reach the minimum pressure.
  • Step 406 the roller press controls its roller motor to start.
  • Step 407 when the roller press detects that the roller speed is greater than zero, the roller press controls its position vacancy mode to activate, and closes the roll gap to reach the starting position of the stiffness measurement.
  • Step 408 at the starting position of the stiffness measurement, the roller press measures the pressure deviation several times, and calculates the average value.
  • Step 409 the roller press judges whether M different average values have been obtained, if not, execute step 410 ; if yes, execute step 411 .
  • Step 410 the rolling machine increases the preset roll gap correction amount, and re-executes step 407 .
  • Step 411 the roller press opens the roll gap to the minimum pressure.
  • Step 412 the roller press controls the rollers to stop rotating.
  • Step 413 the roller press controls the roll gap to open to a fixed value.
  • each of the above M different average values and the preset roll gap correction amount constitute a sampling data, and M sampling data are obtained
  • Fig. 5 is a schematic structural diagram of a control device for a rolling machine provided in an embodiment of the present application.
  • the control device 500 of the rolling machine includes a first correction amount acquisition module 501 , a second correction amount acquisition module 502 , a total correction amount acquisition module 503 and an adjustment module 504 .
  • the first correction amount acquisition module 501 is used to acquire the first roll gap correction amount of the roller press under feedback delay through the smith estimator.
  • the second correction amount acquisition module 502 is configured to acquire a second roll gap correction amount associated with the feedback thickness, wherein the feedback thickness is the thickness of the battery pole piece after being rolled by a roller press.
  • the total correction amount acquisition module 503 is used to determine the total roll gap correction amount of the rolling press based on the first roll gap correction amount and the second roll gap correction amount.
  • the adjustment module 504 is used to adjust the rolling gap of the rolling machine through the total roll gap correction amount.
  • the first roll gap correction amount of the rolling press under feedback delay and the second roll gap correction amount fed back by the thickness gauge at the exit of the rolling press are obtained through the smith predictor; then, Based on the first roll gap correction amount and the second roll gap correction amount, the total roll gap correction amount of the rolling press is determined; finally, the pressing roll gap of the rolling press machine is adjusted through the total roll gap correction amount.
  • the roll gap correction amount of the roller press under feedback delay can be obtained through the smith predictor, and the roll gap correction amount fed back by the thickness gauge can be corrected to reduce the thickness fluctuation caused by the feedback hysteresis, thereby reducing the roll gap correction amount of the roll press machine. There is a deviation in the rolling thickness, thereby improving the yield rate in battery production.
  • the first correction amount acquisition module 501 may include a first thickness deviation acquisition unit, a third thickness deviation acquisition unit, and a first correction amount acquisition unit.
  • the first thickness deviation acquisition unit is configured to acquire the first thickness deviation based on the total roll gap correction amount in the last control cycle.
  • the third thickness deviation acquisition unit is used to calculate and obtain the third thickness deviation based on the first thickness deviation, the second thickness deviation and the time delay part, wherein the second thickness deviation is a deviation value obtained by comparing the feedback thickness with the preset thickness .
  • the first correction amount acquisition unit is used to input the third thickness deviation into the integral feedback closed loop to obtain the first roll gap correction amount of the roller press under feedback delay.
  • the first thickness deviation is obtained based on the total roll gap correction amount of the previous control cycle
  • the third thickness is calculated based on the first thickness deviation, the second thickness deviation associated with the thickness gauge, and the time delay.
  • Deviation, and the third thickness deviation is input into the integral feedback closed loop to obtain the above-mentioned first roll gap correction amount, so that the obtained first roll gap correction amount is more accurate, and the control accuracy of the rolling press is further improved.
  • the first thickness deviation acquisition unit may include a first correction amount acquisition unit and a first thickness deviation calculation subunit.
  • the input amount acquisition subunit is used to acquire the first pressure deviation and stiffness coefficient of the roller press, and acquire the total roll gap correction amount in the last control cycle;
  • the first thickness deviation calculation subunit is used to calculate the ratio of the first pressure deviation to the stiffness coefficient, and determine the sum of the ratio and the total roll gap correction amount in the last control cycle as the first thickness deviation.
  • the sum of the ratio of the first pressure deviation and the stiffness coefficient of the roller press to the total roll gap correction amount in the previous control cycle is determined as the first thickness deviation, so that when calculating the first The thickness deviation caused by the deformation of the roller press is considered in the thickness deviation, so that the calculated first thickness deviation is more reasonable, and the control accuracy of the roller press is further improved.
  • the device 500 may further include a sampling data acquisition module and a stiffness coefficient update module.
  • the sampling data acquisition module is used to obtain at least one set of sampling data of the rolling press when the rolling press is in an offline test state, wherein each sampling data includes a preset roll gap correction amount, and the preset roll gap correction amount is adjusted The second pressure deviation when the roller press presses down the roll gap.
  • the stiffness coefficient updating module is used for updating the stiffness coefficient of the roller press based on at least one set of sampling data.
  • the stiffness coefficient of the roller press is updated according to at least one set of sampling data of the acquired roller press, so that the stiffness coefficient of the roller press can be updated in time to avoid the Changes in the stiffness coefficient after replacement or maintenance affect the generation of the first thickness deviation and further improve the accuracy of the first thickness deviation.
  • the first correction amount acquisition unit may specifically be configured to: input the product of the third thickness deviation and the first weight into the integral feedback closed loop.
  • the second correction amount acquisition module can be specifically configured to: input the product of the second thickness deviation associated with the feedback thickness and the second weight into the integral feedback closed loop to obtain the second roll gap correction amount.
  • the total roll gap correction amount may be the sum of the first roll gap correction amount and the second roll gap correction amount.
  • the first roll gap correction amount and the second roll gap correction amount are respectively obtained, and The sum of the first roll gap correction amount and the second roll gap correction amount is used as the total roll gap correction amount, so that the calculated total roll gap correction amount is more accurate, and the control accuracy of the rolling press is further improved.
  • the first correction amount acquisition unit may include an elasticity index value calculation subunit and an elasticity index value calculation subunit.
  • the elastic index value calculation subunit is used to obtain the stiffness coefficient and the plastic coefficient of the roller press, and calculate the elastic index value of the roller press based on the stiffness coefficient and the plastic coefficient.
  • the first correction amount acquisition subunit is used to input the product of the elastic index value, the first weight and the third thickness deviation into the integral feedback closed loop.
  • the stiffness coefficient and the shaping coefficient of the rolling machine are also used as input quantities for calculating the first roll gap correction amount, so that the calculated first roll gap correction amount Quantity is more accurate.
  • control device of the roller press according to the embodiment of the present application are similar to the control method of the roller press described above in conjunction with the examples shown in Figures 2 to 4, and can achieve the corresponding technical effects. This will not be repeated here.
  • FIG. 6 shows a schematic diagram of the hardware structure of the rolling machine provided by the embodiment of the present application.
  • the roller press may include a processor 601 and a memory 602 storing computer program instructions.
  • the above-mentioned processor 601 may include a central processing unit (Central Processing Unit, CPU), or a specific integrated circuit (Application Specific Integrated Circuit, ASIC), or may be configured to implement one or more integrated circuits of the embodiments of the present application .
  • CPU Central Processing Unit
  • ASIC Application Specific Integrated Circuit
  • Memory 602 may include mass storage for data or instructions.
  • memory 602 may include a hard disk drive (Hard Disk Drive, HDD), a floppy disk drive, a flash memory, an optical disk, a magneto-optical disk, a magnetic tape, or a Universal Serial Bus (Universal Serial Bus, USB) drive or two or more Combinations of multiple of the above.
  • memory 602 may include removable or non-removable (or fixed) media, or memory 602 may be a non-volatile solid-state memory.
  • memory 602 may be internal or external to the battery device.
  • the memory 602 may be a read only memory (Read Only Memory, ROM).
  • ROM Read Only Memory
  • the ROM can be mask programmed ROM, programmable ROM (PROM), erasable PROM (EPROM), electrically erasable PROM (EEPROM), electrically rewritable ROM (EAROM), or flash memory or both. A combination of one or more of the above.
  • Memory 602 may include read only memory (ROM), random access memory (RAM), magnetic disk storage media devices, optical storage media devices, flash memory devices, electrical, optical, or other physical/tangible memory storage devices.
  • ROM read only memory
  • RAM random access memory
  • magnetic disk storage media devices magnetic disk storage media devices
  • optical storage media devices flash memory devices
  • electrical, optical, or other physical/tangible memory storage devices include one or more tangible (non-transitory) computer-readable storage media (e.g., memory devices) encoded with software comprising computer-executable instructions, and when the software is executed (e.g., by one or multiple processors) operable to perform the operations described with reference to the method according to an aspect of the present disclosure.
  • the processor 601 reads and executes the computer program instructions stored in the memory 602 to implement the method in the embodiment shown in Figures 2 to 4, and achieve the corresponding technical effect achieved by executing the method/step in the example shown in Figures 2 to 4 , which will not be repeated here for brevity.
  • the roller press may also include a communication interface 603 and a bus 604 .
  • a processor 601 a memory 602 , and a communication interface 603 are connected through a bus 604 to complete mutual communication.
  • the communication interface 603 is mainly used to implement communication between modules, devices, units and/or devices in the embodiments of the present application.
  • the bus 604 includes hardware, software or both, and couples the components of the online data traffic charging device to each other.
  • a bus may include an Accelerated Graphics Port (AGP) or other graphics bus, an Enhanced Industry Standard Architecture (EISA) bus, a Front Side Bus (FSB), a Super Transmission (Hyper Transport, HT) interconnect, Industry Standard Architecture (Industry Standard Architecture, ISA) bus, InfiniBand interconnect, Low Pin Count (LPC) bus, memory bus, Micro Channel Architecture (MCA) bus, peripheral component interconnect PCI bus, PCI-Express (PCI-X) bus, Serial Advanced Technology Attachment (SATA) bus, Video Electronics Standards Association Local (VLB) bus, or other suitable bus or a combination of two or more of these combination.
  • Bus 604 may comprise one or more buses, where appropriate. Although the embodiments of this application describe and illustrate a particular bus, this application contemplates any suitable bus or interconnect.
  • the rolling machine can execute the control method of the rolling machine in the embodiment of the present application, so as to realize the control method and the device of the rolling machine described in conjunction with FIG. 2 to FIG. 5 .
  • the embodiments of the present application may provide a computer storage medium for implementation.
  • Computer program instructions are stored on the computer storage medium; when the computer program instructions are executed by a processor, any battery and control method thereof in the above-mentioned embodiments can be realized.
  • the functional blocks shown in the above structural block diagrams may be implemented as hardware, software, firmware or a combination thereof.
  • hardware When implemented in hardware, it may be, for example, an electronic circuit, an Application Specific Integrated Circuit (ASIC), appropriate firmware, a plug-in, a function card, and the like.
  • ASIC Application Specific Integrated Circuit
  • the elements of the present application are the programs or code segments employed to perform the required tasks.
  • Programs or code segments can be stored in machine-readable media, or transmitted over transmission media or communication links by data signals carried in carrier waves.
  • "Machine-readable medium” may include any medium that can store or transmit information.
  • machine-readable media examples include electronic circuits, semiconductor memory devices, ROM, flash memory, erasable ROM (EROM), floppy disks, CD-ROMs, optical disks, hard disks, fiber optic media, Radio Frequency (RF) links, etc. wait.
  • Code segments may be downloaded via a computer network such as the Internet, an Intranet, or the like.
  • processors may be, but are not limited to, general purpose processors, special purpose processors, application specific processors, or field programmable logic circuits. It can also be understood that each block in the block diagrams and/or flowcharts and combinations of blocks in the block diagrams and/or flowcharts can also be realized by dedicated hardware for performing specified functions or actions, or can be implemented by dedicated hardware and Combination of computer instructions to achieve.

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Abstract

The present application discloses a control method and apparatus for a roller press, and a roller press. The method comprises: by means of a Smith predictor, obtaining a first roller gap correction amount of a roller press under feedback delay; obtaining a second roll gap correction amount associated with a feedback thickness, the feedback thickness being the thickness of a battery electrode plate after being rolled by the roller press; on the basis of the first roller gap correction amount and the second roller gap correction amount, determining a total roller gap correction amount of the roller press; and adjusting a pressing roller gap of the roller press by means of the total roller gap correction amount. In the control method for a roller press of the embodiments of the present application, the roller gap correction amount of a roller press under a feedback delay may be obtained by means of a Smith predictor, the roller gap correction amount fed back by a thickness gauge is corrected, and the thickness fluctuation caused by feedback lag is reduced, thereby reducing the deviation of the rolling thickness of a roller press, and thus improving the yield rate in battery production.

Description

[根据细则37.2由ISA制定的发明名称] 一种辊压机的控制方法、装置及辊压机[Title of the invention made by ISA under Rule 37.2] A method and device for controlling a rolling machine, and a rolling machine
相关申请的交叉引用Cross References to Related Applications
本申请要求享有于2021年10月20日提交的名称为“辊压机的控制方法、装置及辊压机”的中国专利申请202111222058.7的优先权,该申请的全部内容通过引用并入本文中。This application claims the priority of Chinese patent application 202111222058.7 entitled "Roller Press Control Method, Device and Roller Press", filed on October 20, 2021, the entire content of which is incorporated herein by reference.
技术领域technical field
本申请涉及电池技术领域,具体涉及一种辊压机的控制方法、装置及辊压机。The present application relates to the technical field of batteries, in particular to a control method and device for a rolling machine and the rolling machine.
背景技术Background technique
随着电池技术的飞速发展,电池(如锂电池等)的应用越来越普及。电池极片作为电池的基础组件之一,其制作质量对于电池的性能影响较大,例如,对电池能量密度、容量以及使用寿命等均存在影响。其中,辊压是电池极片制作中的重要环节之一,其目的是为了使电池活性物质与箔片结合愈加品坚质密,进而得到厚度均匀的电池极片。With the rapid development of battery technology, the application of batteries (such as lithium batteries, etc.) is becoming more and more popular. As one of the basic components of the battery, the battery pole piece has a great impact on the performance of the battery, such as its energy density, capacity and service life. Among them, rolling is one of the important links in the production of battery pole pieces. Its purpose is to make the combination of battery active material and foil more firm and dense, and then obtain battery pole pieces with uniform thickness.
但是,目前在电池极片的辊压过程中,辊压机的辊压厚度可能出现偏差,导致辊压后的电池极片出现厚度异常,从而出现极耳错位等缺陷,进而降低电池生产中的良品率。However, at present, during the rolling process of the battery pole piece, the rolling thickness of the rolling machine may deviate, resulting in abnormal thickness of the battery pole piece after rolling, resulting in defects such as dislocation of tabs, thereby reducing the cost of battery production. Yield rate.
发明内容Contents of the invention
本申请实施例的目的是提供一种辊压机的控制方法、装置及辊压机,能够解决目前因辊压厚度出现偏差而导致电池生产中的良品率低的问题。The purpose of the embodiments of the present application is to provide a control method, device and rolling machine for a rolling machine, which can solve the current problem of low yield rate in battery production due to deviations in rolling thickness.
第一方面,本申请实施例提供一种辊压机的控制方法,包括:In the first aspect, the embodiment of the present application provides a method for controlling a roller press, including:
通过smith预估器,获取所述辊压机在反馈延迟下的第一辊缝修正量;Obtaining the first roll gap correction amount of the roller press under feedback delay through the smith predictor;
获取与反馈厚度关联的第二辊缝修正量,其中,所述反馈厚度为辊压机轧制后电池极片的厚度;Acquiring a second roll gap correction value associated with the feedback thickness, wherein the feedback thickness is the thickness of the battery pole piece after being rolled by a roller press;
基于所述第一辊缝修正量和所述第二辊缝修正量,确定所述辊压机的总辊缝修正量;determining a total roll gap correction amount of the rolling press based on the first roll gap correction amount and the second roll gap correction amount;
通过所述总辊缝修正量调节所述辊压机的压下辊缝。The reduction roll gap of the rolling press is adjusted by the total roll gap correction amount.
本申请实施例中,通过smith预估器,获取辊压机在反馈延迟下的第一辊缝修正量,以及辊压机的出口处的测厚仪反馈的第二辊缝修正量;然后,基于第一辊缝修正量和第二辊缝修正量,确定辊压机的总辊缝修正量;最后,通过总辊缝修正量调节辊压机的压下辊缝。如此,可以通过smith预估器获取辊压机在反馈延迟下的辊缝修正量,对测厚仪反馈的辊缝修正量进行修正,降低因反馈滞后造成的厚度波动,从而降低辊压机的辊压厚度出现偏差,进而提升电池生产中的良品率。In the embodiment of the present application, the first roll gap correction amount of the rolling press under feedback delay and the second roll gap correction amount fed back by the thickness gauge at the exit of the rolling press are obtained through the smith predictor; then, Based on the first roll gap correction amount and the second roll gap correction amount, the total roll gap correction amount of the rolling press is determined; finally, the pressing roll gap of the rolling press machine is adjusted through the total roll gap correction amount. In this way, the roll gap correction amount of the roller press under feedback delay can be obtained through the smith predictor, and the roll gap correction amount fed back by the thickness gauge can be corrected to reduce the thickness fluctuation caused by the feedback hysteresis, thereby reducing the roll gap correction amount of the roll press machine. There is a deviation in the rolling thickness, thereby improving the yield rate in battery production.
在一些实施方式中,所述通过smith预估器,获取所述辊压机在反馈延迟下的第一辊缝修正量,包括:In some embodiments, the obtaining the first roll gap correction amount of the roller press under feedback delay through the smith estimator includes:
基于上一控制周期中的总辊缝修正量,获取第一厚度偏差;Obtaining a first thickness deviation based on the total roll gap correction amount in the last control cycle;
基于所述第一厚度偏差、第二厚度偏差以及时延部分,计算得到第三厚度偏差,其中,所述第二厚度偏差为对所述反馈厚度与预设厚度进行比较得到的偏差值;Calculate a third thickness deviation based on the first thickness deviation, the second thickness deviation and the time delay part, wherein the second thickness deviation is a deviation value obtained by comparing the feedback thickness with a preset thickness;
将所述第三厚度偏差输入至积分反馈闭环,得到所述辊压机在反馈延迟下的第一辊缝修正量。The third thickness deviation is input into the integral feedback closed loop to obtain the first roll gap correction amount of the rolling machine under feedback delay.
本实施方式中,通过基于上一控制周期的总辊缝修正量,获取第一厚度偏差,基于第一厚度偏差、与测厚仪关联的第二厚度偏差以及时延部分,计算得到第三厚度偏差,并将第三厚度偏差输入积分反馈闭环,得到上述第一辊缝修正量,从而使获取的第一辊缝修正量更准确,进一步提升辊压机的控制精确度。In this embodiment, the first thickness deviation is obtained based on the total roll gap correction amount of the previous control cycle, and the third thickness is calculated based on the first thickness deviation, the second thickness deviation associated with the thickness gauge, and the time delay. Deviation, and the third thickness deviation is input into the integral feedback closed loop to obtain the above-mentioned first roll gap correction amount, so that the obtained first roll gap correction amount is more accurate, and the control accuracy of the rolling press is further improved.
在一些实施方式中,所述基于上一控制周期中的总辊缝修正量,获取第一厚度偏差,包括:In some embodiments, the obtaining the first thickness deviation based on the total roll gap correction amount in the last control cycle includes:
获取所述辊压机的第一压力偏差和刚度系数,以及,获取上一控制周期中的总辊缝修正量;Acquiring the first pressure deviation and stiffness coefficient of the roller press, and obtaining the total roll gap correction amount in the last control cycle;
计算所述第一压力偏差与所述刚度系数的比值,并将所述比值与上一控制周期中的总辊缝修正量的和值确定为第一厚度偏差。Calculate the ratio of the first pressure deviation to the stiffness coefficient, and determine the sum of the ratio and the total roll gap correction amount in the last control cycle as the first thickness deviation.
本实施方式中,通过将辊压机的第一压力偏差和刚度系数的比值,与上一控制周期中的总辊缝修正量的和值确定为上述第一厚度偏差,从而在计算上述第一厚度偏差时考虑辊压机的形变所造成的厚度偏差,使得计算得到的第一厚度偏差更合理,进一步提升辊压机的控制精确度。In this embodiment, the sum of the ratio of the first pressure deviation and the stiffness coefficient of the roller press to the total roll gap correction amount in the previous control cycle is determined as the first thickness deviation, so that when calculating the first The thickness deviation caused by the deformation of the roller press is considered in the thickness deviation, so that the calculated first thickness deviation is more reasonable, and the control accuracy of the roller press is further improved.
在一些实施方式中,所述获取所述辊压机的压力偏差和刚度系数之前,所述方法还包括:In some embodiments, before obtaining the pressure deviation and stiffness coefficient of the roller press, the method further includes:
在所述辊压机处于离线测试状态下,获取所述辊压机的至少一组采样数据,其中,每一所述采样数据包括预设辊缝修正量,以及通过所述预设辊缝修正量调节所述辊压机的压下辊缝时的第二压力偏差;When the roller press is in an offline test state, at least one set of sampling data of the roller press is acquired, wherein each of the sampling data includes a preset roll gap correction amount, and the preset roll gap correction Quantitatively adjust the second pressure deviation when the roll gap of the roller press is pressed down;
基于所述至少一组采样数据,更新所述辊压机的刚度系数。A stiffness coefficient of the roller press is updated based on the at least one set of sampled data.
本实施方式中,根据获取的辊压机的至少一组采样数据,对辊压机的刚度系数的更新,从而可以实现对辊压机的刚度系数的及时更新,避免因辊压机的辊轮更换或者维修后发生刚度系数的变化,而对产生第一厚度偏差影响,进一步提升第一厚度偏差的准确度。In this embodiment, the stiffness coefficient of the roller press is updated according to at least one set of sampling data of the acquired roller press, so that the stiffness coefficient of the roller press can be updated in time to avoid the Changes in the stiffness coefficient after replacement or maintenance affect the generation of the first thickness deviation and further improve the accuracy of the first thickness deviation.
在一些实施方式中,所述将所述第三厚度偏差输入至积分反馈闭环,包括:In some embodiments, said inputting said third thickness deviation into an integral feedback closed loop comprises:
将所述第三厚度偏差与第一权重的乘积输入至积分反馈闭环;inputting the product of the third thickness deviation and the first weight into the integral feedback closed loop;
所述获取与反馈厚度关联的第二辊缝修正量,包括:The acquisition of the second roll gap correction value associated with the feedback thickness includes:
将与反馈厚度关联的第二厚度偏差与第二权重的乘积输入至积分反馈闭环,得到第二辊缝修正量;Inputting the product of the second thickness deviation associated with the feedback thickness and the second weight into the integral feedback closed loop to obtain the second roll gap correction amount;
其中,所述总辊缝修正量为所述第一辊缝修正量与所述第二辊缝修正量之和。Wherein, the total roll gap correction amount is the sum of the first roll gap correction amount and the second roll gap correction amount.
本实施方式中,通过在将上述第三厚度偏差、第二厚度偏差与各自对应的权重的乘积输入至反馈闭环中,分别得到上述第一辊缝修正量和第二辊缝修正量,并将第一辊缝修正量和第二辊缝修正量之和作为总辊缝修正量,从而使计算计算得到的总辊缝修正量更准确,进一步提升辊压机的控制精确度。In this embodiment, by inputting the product of the third thickness deviation, the second thickness deviation and their corresponding weights into the closed feedback loop, the first roll gap correction amount and the second roll gap correction amount are respectively obtained, and The sum of the first roll gap correction amount and the second roll gap correction amount is used as the total roll gap correction amount, so that the calculated total roll gap correction amount is more accurate, and the control accuracy of the rolling press is further improved.
在一些实施方式中,所述将所述第三厚度偏差与第一权重的乘积输入至积分反馈闭环,包括:In some embodiments, the inputting the product of the third thickness deviation and the first weight into the integral feedback closed loop includes:
获取所述辊压机的刚度系数和塑性系数,并基于所述刚度系数和塑性系数,计算所述辊压机的弹性指标值;Obtaining the stiffness coefficient and the plasticity coefficient of the roller press, and calculating the elastic index value of the roller press based on the stiffness coefficient and the plasticity coefficient;
将所述弹性指标值、所述第一权重和所述第三厚度偏差的乘积输入至积分反馈闭环。The product of the elasticity index value, the first weight and the third thickness deviation is input into an integral feedback closed loop.
本实施方式中,在计算上述第一辊缝修正量中,还将辊压机的刚度系数和塑形系数作为计算第一辊缝修正量的输入量,从而使得计算得到的第一辊缝修正量更准确。In this embodiment, in the calculation of the above-mentioned first roll gap correction amount, the stiffness coefficient and the shaping coefficient of the rolling machine are also used as input quantities for calculating the first roll gap correction amount, so that the calculated first roll gap correction amount Quantity is more accurate.
第二方面,本申请实施例还提供一种辊压机的控制装置,包括:In the second aspect, the embodiment of the present application also provides a control device for a roller press, including:
第一修正量获取模块,用于通过smith预估器,获取所述辊压机在反馈延迟下的第一辊缝修正量;The first correction amount acquisition module is used to obtain the first roll gap correction amount of the roller press under feedback delay through the smith estimator;
第二修正量获取模块,用于获取与反馈厚度关联的第二辊缝修正量,其中,所述反馈厚度为辊压机轧制后电池极片的厚度;The second correction amount acquisition module is configured to acquire a second roll gap correction amount associated with the feedback thickness, wherein the feedback thickness is the thickness of the battery pole piece after being rolled by a rolling press;
总修正量获取模块,用于基于所述第一辊缝修正量和所述第二辊缝修正量,确定所述辊压机的总辊缝修正量;A total correction amount acquisition module, configured to determine the total roll gap correction amount of the rolling press based on the first roll gap correction amount and the second roll gap correction amount;
调节模块,用于通过所述总辊缝修正量调节所述辊压机的压下辊缝。An adjustment module, configured to adjust the pressing roll gap of the rolling machine through the total roll gap correction amount.
本申请实施例中,通过smith预估器,获取辊压机在反馈延迟下的第一辊缝修 正量,以及辊压机的出口处的测厚仪反馈的第二辊缝修正量;然后,基于第一辊缝修正量和第二辊缝修正量,确定辊压机的总辊缝修正量;最后,通过总辊缝修正量调节辊压机的压下辊缝。如此,可以通过smith预估器获取辊压机在反馈延迟下的辊缝修正量,对测厚仪反馈的辊缝修正量进行修正,降低因反馈滞后造成的厚度波动,从而降低辊压机的辊压厚度出现偏差,进而提升电池生产中的良品率。In the embodiment of the present application, the first roll gap correction amount of the rolling press under feedback delay and the second roll gap correction amount fed back by the thickness gauge at the exit of the rolling press are obtained through the smith predictor; then, Based on the first roll gap correction amount and the second roll gap correction amount, the total roll gap correction amount of the rolling press is determined; finally, the pressing roll gap of the rolling press machine is adjusted through the total roll gap correction amount. In this way, the roll gap correction amount of the roller press under feedback delay can be obtained through the smith predictor, and the roll gap correction amount fed back by the thickness gauge can be corrected to reduce the thickness fluctuation caused by the feedback hysteresis, thereby reducing the roll gap correction amount of the roll press machine. There is a deviation in the rolling thickness, thereby improving the yield rate in battery production.
在一些实施方式中,所述第一修正量获取模块,包括:In some implementations, the first correction amount acquisition module includes:
第一厚度偏差获取单元,用于基于上一控制周期中的总辊缝修正量,获取第一厚度偏差;a first thickness deviation acquisition unit, configured to acquire a first thickness deviation based on the total roll gap correction amount in the previous control cycle;
第三厚度偏差获取单元,用于基于所述第一厚度偏差、第二厚度偏差以及时延部分,计算得到第三厚度偏差,其中,所述第二厚度偏差为对所述反馈厚度与预设厚度进行比较得到的偏差值;The third thickness deviation acquisition unit is configured to calculate and obtain a third thickness deviation based on the first thickness deviation, the second thickness deviation and the time delay part, wherein the second thickness deviation is the difference between the feedback thickness and the preset The deviation value obtained by comparing the thickness;
第一修正量获取单元,用于将所述第三厚度偏差输入至积分反馈闭环,得到所述辊压机在反馈延迟下的第一辊缝修正量。The first correction amount acquisition unit is configured to input the third thickness deviation into the integral feedback closed loop to obtain the first roll gap correction amount of the roller press under feedback delay.
本实施方式中,通过基于上一控制周期的总辊缝修正量,获取第一厚度偏差,基于第一厚度偏差、与测厚仪关联的第二厚度偏差以及时延部分,计算得到第三厚度偏差,并将第三厚度偏差输入积分反馈闭环,得到上述第一辊缝修正量,从而使获取的第一辊缝修正量更准确,进一步提升辊压机的控制精确度。In this embodiment, the first thickness deviation is obtained based on the total roll gap correction amount of the previous control cycle, and the third thickness is calculated based on the first thickness deviation, the second thickness deviation associated with the thickness gauge, and the time delay. Deviation, and the third thickness deviation is input into the integral feedback closed loop to obtain the above-mentioned first roll gap correction amount, so that the obtained first roll gap correction amount is more accurate, and the control accuracy of the rolling press is further improved.
在一些实施方式中,所述第一厚度偏差获取单元,包括:In some embodiments, the first thickness deviation acquisition unit includes:
输入量获取子单元,用于获取所述辊压机的第一压力偏差和刚度系数,以及,获取上一控制周期中的总辊缝修正量;The input amount acquisition subunit is used to acquire the first pressure deviation and stiffness coefficient of the roller press, and acquire the total roll gap correction amount in the last control cycle;
第一厚度偏差计算子单元,用于计算所述第一压力偏差与所述刚度系数的比值,并将所述比值与上一控制周期中的总辊缝修正量的和值确定为第一厚度偏差。The first thickness deviation calculation subunit is used to calculate the ratio of the first pressure deviation to the stiffness coefficient, and determine the sum of the ratio and the total roll gap correction amount in the previous control cycle as the first thickness deviation.
本实施方式中,通过将辊压机的第一压力偏差和刚度系数的比值,与上一控制周期中的总辊缝修正量的和值确定为上述第一厚度偏差,从而在计算上述第一厚度偏差时考虑辊压机的形变所造成的厚度偏差,使得计算得到的第一厚度偏差更合理,进一步提升辊压机的控制精确度。In this embodiment, the sum of the ratio of the first pressure deviation and the stiffness coefficient of the roller press to the total roll gap correction amount in the previous control cycle is determined as the first thickness deviation, so that when calculating the first The thickness deviation caused by the deformation of the roller press is considered in the thickness deviation, so that the calculated first thickness deviation is more reasonable, and the control accuracy of the roller press is further improved.
在一些实施方式中,所述装置还包括:In some embodiments, the device also includes:
采样数据获取模块,用于在所述辊压机处于离线测试状态下,获取所述辊压机的至少一组采样数据,其中,每一所述采样数据包括预设辊缝修正量,以及通过所述预设辊缝修正量调节所述辊压机的压下辊缝时的第二压力偏差;A sampling data acquisition module, configured to acquire at least one set of sampling data of the rolling machine when the rolling machine is in an offline test state, wherein each of the sampling data includes a preset roll gap correction amount, and by The preset roll gap correction amount adjusts the second pressure deviation of the roller press when pressing the roll gap;
刚度系数更新模块,用于基于所述至少一组采样数据,更新所述辊压机的刚度系数。A stiffness coefficient updating module, configured to update the stiffness coefficient of the roller press based on the at least one set of sampling data.
本实施方式中,根据获取的辊压机的至少一组采样数据,对辊压机的刚度系数 的更新,从而可以实现对辊压机的刚度系数的及时更新,避免因辊压机的辊轮更换或者维修后发生刚度系数的变化,而对产生第一厚度偏差影响,进一步提升第一厚度偏差的准确度。In this embodiment, the stiffness coefficient of the roller press is updated according to at least one set of sampling data of the acquired roller press, so that the stiffness coefficient of the roller press can be updated in time to avoid the Changes in the stiffness coefficient after replacement or maintenance affect the generation of the first thickness deviation and further improve the accuracy of the first thickness deviation.
在一些实施方式中,所述第一修正量获取单元,具体用于:In some implementation manners, the first correction amount acquisition unit is specifically configured to:
将所述第三厚度偏差与第一权重的乘积输入至积分反馈闭环;inputting the product of the third thickness deviation and the first weight into the integral feedback closed loop;
所述第二修正量获取模块,具体用于:The second correction amount acquisition module is specifically used for:
将与反馈厚度关联的第二厚度偏差与第二权重的乘积输入至积分反馈闭环,得到第二辊缝修正量;Inputting the product of the second thickness deviation associated with the feedback thickness and the second weight into the integral feedback closed loop to obtain the second roll gap correction amount;
其中,所述总辊缝修正量为所述第一辊缝修正量与所述第二辊缝修正量之和。Wherein, the total roll gap correction amount is the sum of the first roll gap correction amount and the second roll gap correction amount.
本实施方式中,通过在将上述第三厚度偏差、第二厚度偏差与各自对应的权重的乘积输入至反馈闭环中,分别得到上述第一辊缝修正量和第二辊缝修正量,并将第一辊缝修正量和第二辊缝修正量之和作为总辊缝修正量,从而使计算计算得到的总辊缝修正量更准确,进一步提升辊压机的控制精确度。In this embodiment, by inputting the product of the third thickness deviation, the second thickness deviation and their corresponding weights into the closed feedback loop, the first roll gap correction amount and the second roll gap correction amount are respectively obtained, and The sum of the first roll gap correction amount and the second roll gap correction amount is used as the total roll gap correction amount, so that the calculated total roll gap correction amount is more accurate, and the control accuracy of the rolling press is further improved.
在一些实施方式中,所述第一修正量获取单元,包括:In some implementations, the first correction amount acquisition unit includes:
弹性指标值计算子单元,用于获取所述辊压机的刚度系数和塑性系数,并基于所述刚度系数和塑性系数,计算所述辊压机的弹性指标值;an elastic index value calculation subunit, configured to obtain the stiffness coefficient and the plastic coefficient of the roller press, and calculate the elastic index value of the roller press based on the stiffness coefficient and the plastic coefficient;
第一修正量获取子单元,用于将所述弹性指标值、所述第一权重和所述第三厚度偏差的乘积输入至积分反馈闭环。The first correction amount acquisition subunit is configured to input the product of the elasticity index value, the first weight and the third thickness deviation into the integral feedback closed loop.
本实施方式中,在计算上述第一辊缝修正量中,还将辊压机的刚度系数和塑形系数作为计算第一辊缝修正量的输入量,从而使得计算得到的第一辊缝修正量更准确。In this embodiment, in the calculation of the above-mentioned first roll gap correction amount, the stiffness coefficient and the shaping coefficient of the rolling machine are also used as input quantities for calculating the first roll gap correction amount, so that the calculated first roll gap correction amount Quantity is more accurate.
第三方面,本申请实施例提供了一种辊压机,该辊压机包括处理器、存储器及存储在所述存储器上并可在所述处理器上运行的程序或指令,所述程序或指令被所述处理器执行时实现如第一方面所述的方法的步骤。In a third aspect, an embodiment of the present application provides a rolling machine, which includes a processor, a memory, and a program or instruction stored in the memory and operable on the processor, the program or When the instructions are executed by the processor, the steps of the method described in the first aspect are realized.
第四方面,本申请实施例提供了一种可读存储介质,所述可读存储介质上存储程序或指令,所述程序或指令被处理器执行时实现如第一方面所述的方法的步骤。In a fourth aspect, an embodiment of the present application provides a readable storage medium, on which a program or an instruction is stored, and when the program or instruction is executed by a processor, the steps of the method described in the first aspect are implemented .
上述说明仅是本申请技术方案的概述,为了能够更清楚了解本申请的技术手段,而可依照说明书的内容予以实施,并且为了让本申请的上述和其它目的、特征和优点能够更明显易懂,以下特举本申请的具体实施方式。The above description is only an overview of the technical solution of the present application. In order to better understand the technical means of the present application, it can be implemented according to the contents of the description, and in order to make the above and other purposes, features and advantages of the present application more obvious and understandable , the following specifically cites the specific implementation manner of the present application.
附图说明Description of drawings
通过阅读对下文优选实施方式的详细描述,各种其他的优点和益处对于本领域 普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本申请的限制。而且在全部附图中,用相同的附图标号表示相同的部件。在附图中:Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiment. The drawings are only for the purpose of illustrating the preferred embodiments and are not to be considered as limiting the application. Also, the same reference numerals are used to denote the same components throughout the drawings. In the attached picture:
图1为本申请一些实施例的辊压机的控制过程的示意图之一;Fig. 1 is one of the schematic diagrams of the control process of the rolling machine of some embodiments of the present application;
图2位本申请一些实施例的辊压机的控制方法的流程示意图;Fig. 2 is a schematic flow chart of a control method of a roller press in some embodiments of the present application;
图3为本申请一些实施例的辊压机的控制过程的示意图之二;Fig. 3 is the second schematic diagram of the control process of the rolling machine in some embodiments of the present application;
图4为本申请一些实施例的采样数据的获取过程的示意图;FIG. 4 is a schematic diagram of the acquisition process of sampling data in some embodiments of the present application;
图5为本申请一些实施例的辊压机的控制装置的结构示意图;Fig. 5 is a structural schematic diagram of a control device of a roller press in some embodiments of the present application;
图6为本申请一些实施例的辊压机的硬件结构示意图。Fig. 6 is a schematic diagram of a hardware structure of a rolling machine according to some embodiments of the present application.
具体实施方式Detailed ways
下面将结合附图对本申请技术方案的实施例进行详细的描述。以下实施例仅用于更加清楚地说明本申请的技术方案,因此只作为示例,而不能以此来限制本申请的保护范围。Embodiments of the technical solutions of the present application will be described in detail below in conjunction with the accompanying drawings. The following examples are only used to illustrate the technical solution of the present application more clearly, and therefore are only examples, rather than limiting the protection scope of the present application.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同;本文中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请;本申请的说明书和权利要求书及上述附图说明中的术语“包括”和“具有”以及它们的任何变形,意图在于覆盖不排他的包含。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field of the application; the terms used herein are only for the purpose of describing specific embodiments, and are not intended to To limit this application; the terms "comprising" and "having" and any variations thereof in the specification and claims of this application and the description of the above drawings are intended to cover a non-exclusive inclusion.
在本申请实施例的描述中,技术术语“第一”“第二”等仅用于区别不同对象,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量、特定顺序或主次关系。在本申请实施例的描述中,“多个”的含义是两个以上,除非另有明确具体的限定。In the description of the embodiments of the present application, technical terms such as "first" and "second" are only used to distinguish different objects, and should not be understood as indicating or implying relative importance or implicitly indicating the number, specificity, or specificity of the indicated technical features. Sequence or primary-secondary relationship. In the description of the embodiments of the present application, "plurality" means two or more, unless otherwise specifically defined.
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。Reference herein to an "embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application. The occurrences of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is understood explicitly and implicitly by those skilled in the art that the embodiments described herein can be combined with other embodiments.
目前,在电池极片的辊压过程中,辊压机的控制系统通常采用反馈自动增益控制(Automatic Gain Control,AGC)(也可称为“监控AGC”),以消除因材料硬度变化、压制条件变化以及压辊热膨胀等因素而产生的出口厚度偏差。如图1所示,在辊 压机的控制系统中,在辊压机输出电极极片的出口处设置测厚仪(如激光测厚仪等),通过测厚仪测得出口处电池极片的厚度与目标值的厚度偏差Δh,根据上述厚度偏差Δh和公式(1),计算出压下位置修正量ΔSFB,并通过ΔSFB调节辊压机的压下辊缝。其中,反馈AGC控制是积分控制。At present, during the rolling process of battery pole pieces, the control system of the rolling machine usually adopts feedback automatic gain control (Automatic Gain Control, AGC) (also known as "monitoring AGC") to eliminate the changes in the hardness of the material, pressing Exit thickness deviation due to factors such as condition changes and thermal expansion of the pressing roller. As shown in Figure 1, in the control system of the roller press, a thickness gauge (such as a laser thickness gauge, etc.) is installed at the exit of the output electrode pole piece of the roller press, and the thickness of the battery pole piece at the exit is measured by the thickness gauge. The thickness deviation Δh between the thickness and the target value, according to the above thickness deviation Δh and formula (1), calculate the reduction position correction amount ΔSFB, and adjust the reduction roll gap of the roller press through ΔSFB. Among them, the feedback AGC control is integral control.
Figure PCTCN2022124722-appb-000001
Figure PCTCN2022124722-appb-000001
公式(1)中,KFB表示与辊压机后测厚仪测得的相对厚差百分值有关的增益系数;In the formula (1), KFB represents the gain coefficient related to the relative thickness difference percentage value measured by the thickness gauge behind the roller press;
M表示辊压机的材料常数;M represents the material constant of the roller press;
K表示辊压机的刚度系数。K represents the stiffness coefficient of the roller press.
但是,由于在辊缝后测量偏差,短期偏差不会通过反馈控制校正。而测量的实际值由厚度测量时间和附加的速度滞后时间决定。辊缝和厚度测量之间的距离越短,反馈测量控制环的质量越好。如此,调节过程中的反馈滞后会造成厚度波动,从而辊压机的辊压厚度出现偏差,进而降低电池生产中的良品率。However, since the deviation is measured after the roll gap, short-term deviations are not corrected by feedback control. The actual value measured is determined by the thickness measurement time and the additional velocity lag time. The shorter the distance between the roll gap and thickness measurement, the better the quality of the feedback measurement control loop. In this way, the feedback lag in the adjustment process will cause thickness fluctuations, so that the rolling thickness of the rolling machine will deviate, thereby reducing the yield rate in battery production.
为了降低调节过程中反馈滞后造成的厚度波动,以降低辊压机的辊压厚度出现偏差,进而提升电池生产中的良品率,本申请提出一种辊压机的控制方法。In order to reduce the thickness fluctuation caused by the feedback lag in the adjustment process, to reduce the deviation of the rolling thickness of the rolling machine, and to improve the yield rate in battery production, the application proposes a method for controlling the rolling machine.
下面结合附图,通过具体的实施例及其应用场景对本申请实施例提供的辊压机的控制方法进行详细地说明。The method for controlling the rolling machine provided by the embodiment of the present application will be described in detail below through specific embodiments and application scenarios with reference to the accompanying drawings.
请参见图2,本申请实施例提供一种辊压机的控制方法,应用于辊压机,如图2所示,上述方法可以包括如下步骤201至步骤204。Please refer to FIG. 2 , an embodiment of the present application provides a method for controlling a rolling machine, which is applied to a rolling machine. As shown in FIG. 2 , the above method may include steps 201 to 204 as follows.
步骤201、通过smith预估器,获取辊压机在反馈延迟下的第一辊缝修正量。Step 201, using the smith estimator to obtain the first roll gap correction amount of the rolling machine under feedback delay.
步骤202、获取与反馈厚度关联的第二辊缝修正量,其中,反馈厚度为辊压机轧制后电池极片的厚度。Step 202. Obtain a second roll gap correction value associated with the feedback thickness, wherein the feedback thickness is the thickness of the battery pole piece after being rolled by a roller press.
步骤203、基于第一辊缝修正量和第二辊缝修正量,确定辊压机的总辊缝修正量。Step 203, based on the first roll gap correction amount and the second roll gap correction amount, determine the total roll gap correction amount of the rolling press.
步骤204、通过总辊缝修正量调节辊压机的压下辊缝。Step 204, adjust the pressing roll gap of the rolling machine according to the total roll gap correction amount.
在上述步骤201中,在辊压机轧制电池极片的过程中,辊压机的控制系统可以通过smith预估器,获取辊压机在反馈延迟下的第一辊缝修正量。In the above step 201, during the rolling process of the battery pole piece by the rolling machine, the control system of the rolling machine can obtain the first roll gap correction amount of the rolling machine under feedback delay through the smith predictor.
其中,上述通过smith预估器,获取辊压机在反馈延迟下的第一辊缝修正量,可以是预先估计出被控过程中的厚度模型,并将smith预估器并联在被控过程上,使 其对在反馈延迟时间下的测厚仪反馈的厚度偏差进行补偿,得到在反馈延迟时间下的厚度偏差补偿量,并根据的厚度偏差补偿量获取上述第一辊缝修正量。Among them, the above-mentioned smith estimator is used to obtain the first roll gap correction amount of the roller press under feedback delay, which may be to estimate the thickness model in the controlled process in advance, and connect the smith estimator to the controlled process in parallel , make it compensate the thickness deviation fed back by the thickness gauge under the feedback delay time, obtain the thickness deviation compensation amount under the feedback delay time, and obtain the above-mentioned first roll gap correction amount according to the thickness deviation compensation amount.
具体地,可以通过上述厚度模型获取厚度偏差,该厚度偏差可以是基于N个历史控制周期中确定的辊缝修正量计算得到,该N可以是大于1的整数,例如,可以是将前10个控制周期中确定的总辊缝修正量的均值确定为上述厚度偏差,等等;再将计算到的厚度偏差跟踪到测厚仪,根据计算得到的厚度偏差、测厚仪反馈的厚度偏差以及时延部分,计算得到反馈延迟时间下的厚度偏差补偿量,最后将反馈延迟时间下的厚度偏差补偿量引入积分反馈闭环,得到上述第一辊缝修正量。Specifically, the thickness deviation can be obtained through the above thickness model, and the thickness deviation can be calculated based on the roll gap correction amount determined in N historical control cycles, and the N can be an integer greater than 1, for example, it can be the first 10 The average value of the total roll gap correction determined in the control cycle is determined as the above-mentioned thickness deviation, etc.; then the calculated thickness deviation is tracked to the thickness gauge, and according to the calculated thickness deviation, the thickness deviation fed back by the thickness gauge and the time In the extension part, the thickness deviation compensation amount under the feedback delay time is calculated, and finally the thickness deviation compensation amount under the feedback delay time is introduced into the integral feedback closed loop to obtain the above-mentioned first roll gap correction amount.
在上述步骤202中,在辊压机轧制电池极片的过程中,设置于辊压机的出口处的测厚仪可以对轧制后的电池极片的厚度进行测量,并将测量得到的厚度作为反馈厚度反馈值辊压机的控制系统,辊压机的控制系统可以根据该反馈厚度,确定与该反馈厚度关联的第二辊缝修正量。In the above step 202, during the rolling process of the battery pole piece by the rolling machine, the thickness gauge installed at the exit of the rolling machine can measure the thickness of the rolled battery pole piece, and the measured The thickness is used as the feedback thickness feedback value to the control system of the rolling machine, and the control system of the rolling machine can determine the second roll gap correction value associated with the feedback thickness according to the feedback thickness.
其中,上述根据反馈厚度,确定与该反馈厚度关联的第二辊缝修正量,可以是辊压机控制系统比较反馈厚度与预设厚度,得到反馈厚度的厚度偏差,并将反馈厚度的厚度偏差引入至积分反馈闭环,得到上述第二辊缝修正量。Wherein, the above-mentioned determination of the second roll gap correction amount associated with the feedback thickness according to the feedback thickness may be that the roller press control system compares the feedback thickness with the preset thickness to obtain the thickness deviation of the feedback thickness, and calculate the thickness deviation of the feedback thickness Introduced into the integral feedback closed loop to obtain the above-mentioned second roll gap correction amount.
需要说明的是,上述步骤201和上述步骤202的执行顺序可以是不分先后,即可以是步骤201在步骤202之前执行,也可以是步骤201在步骤202之后执行,或者,还可以是步骤201与步骤202同时执行,而本申请实施例的图2中仅示出步骤201在步骤202之前执行的情况,在此并不作限定。It should be noted that the execution order of the above step 201 and the above step 202 may be in no particular order, that is, step 201 may be executed before step 202, or step 201 may be executed after step 202, or step 201 may also be executed It is executed simultaneously with step 202, and FIG. 2 of the embodiment of the present application only shows the situation that step 201 is executed before step 202, which is not limited here.
在上述步骤203中,在上述辊压机获取到上述第一辊缝修正量和第二辊缝修正量之后,辊压机可以基于上述第一辊缝修正量和第二辊缝修正量,确定辊压机的总辊缝修正量。In the above step 203, after the above-mentioned rolling machine obtains the above-mentioned first roll gap correction amount and the second roll gap correction amount, the rolling machine can determine based on the above-mentioned first roll gap correction amount and the second roll gap correction amount The total roll gap correction of the roller press.
其中,上述基于第一辊缝修正量和第二辊缝修正量,确定辊压机的总辊缝修正量,可以是将第一辊缝修正量和第二辊缝修正量的和值,作为上述总辊缝修正量。Wherein, the above-mentioned determination of the total roll gap correction amount of the rolling press based on the first roll gap correction amount and the second roll gap correction amount may be the sum of the first roll gap correction amount and the second roll gap correction amount as The above total roll gap correction.
或者,也可以是辊压机中预先配置有第一辊缝修正量的权重以及第二辊缝修正量的权重,上述基于第一辊缝修正量和第二辊缝修正量,确定辊压机的总辊缝修正量,可以是计算第一辊缝修正量与其权重的乘积、第二辊缝修正量与其权重的乘积,并将两个乘积之和确定为上述总辊缝修正量。Alternatively, the weight of the first roll gap correction amount and the weight of the second roll gap correction amount can also be pre-configured in the roller press, and the above-mentioned weights of the first roll gap correction amount and the second roll gap correction amount are used to determine the weight of the roll press machine. The total roll gap correction amount can be calculated by calculating the product of the first roll gap correction amount and its weight, the product of the second roll gap correction amount and its weight, and determining the sum of the two products as the above-mentioned total roll gap correction amount.
在上述步骤204中,在上述辊压机确定上述总辊缝修正量之后,辊压机的控制 系统可以将该总辊缝修正量输入至辊压机的压力系统中,以调节压力系统的压力,实现通过总辊缝修正量调节辊压机的压下辊缝。In the above step 204, after the above-mentioned roller press determines the above-mentioned total roll gap correction amount, the control system of the roller press machine can input the total roll gap correction amount into the pressure system of the roller press machine to adjust the pressure of the pressure system , to realize the adjustment of the reduction roll gap of the roller press through the total roll gap correction amount.
本申请实施例中,通过smith预估器,获取辊压机在反馈延迟下的第一辊缝修正量,以及辊压机的出口处的测厚仪反馈的第二辊缝修正量;然后,基于第一辊缝修正量和第二辊缝修正量,确定辊压机的总辊缝修正量;最后,通过总辊缝修正量调节辊压机的压下辊缝。如此,可以通过smith预估器获取辊压机在反馈延迟下的辊缝修正量,对测厚仪反馈的辊缝修正量进行修正,降低因反馈滞后造成的厚度波动,从而降低辊压机的辊压厚度出现偏差,进而提升电池生产中的良品率。In the embodiment of the present application, the first roll gap correction amount of the rolling press under feedback delay and the second roll gap correction amount fed back by the thickness gauge at the exit of the rolling press are obtained through the smith predictor; then, Based on the first roll gap correction amount and the second roll gap correction amount, the total roll gap correction amount of the rolling press is determined; finally, the pressing roll gap of the rolling press machine is adjusted through the total roll gap correction amount. In this way, the roll gap correction amount of the roller press under feedback delay can be obtained through the smith predictor, and the roll gap correction amount fed back by the thickness gauge can be corrected to reduce the thickness fluctuation caused by the feedback hysteresis, thereby reducing the roll gap correction amount of the roll press machine. There is a deviation in the rolling thickness, thereby improving the yield rate in battery production.
在一些实施方式中,上述步骤201,可以包括:基于上一控制周期中的总辊缝修正量,获取第一厚度偏差;基于第一厚度偏差、第二厚度偏差以及时延部分,计算得到第三厚度偏差,其中,第二厚度偏差为对反馈厚度与预设厚度进行比较得到的偏差值;将第三厚度偏差输入至积分反馈闭环,得到辊压机在反馈延迟下的第一辊缝修正量。In some embodiments, the above step 201 may include: obtaining the first thickness deviation based on the total roll gap correction amount in the last control cycle; Three thickness deviations, where the second thickness deviation is the deviation value obtained by comparing the feedback thickness with the preset thickness; input the third thickness deviation into the integral feedback closed loop to obtain the first roll gap correction of the roller press under feedback delay quantity.
其中,上述基于上一控制周期中的总辊缝修正量,获取第一厚度偏差,可以是直接将上述总辊缝修正量作为上述第一厚度偏差,或者也可以是将总辊缝修正量与预设系数的乘积确定为上述第一厚度偏差,等等。Wherein, the above-mentioned acquisition of the first thickness deviation based on the total roll gap correction amount in the last control cycle may be directly using the above-mentioned total roll gap correction amount as the above-mentioned first thickness deviation, or may also be the combination of the total roll gap correction amount and The product of the preset coefficients is determined as the above-mentioned first thickness deviation, and so on.
另外,上述基于第一厚度偏差、第二厚度偏差以及时延部分,计算得到第三厚度偏差,可以是通过如下公式(2)计算得到。In addition, the third thickness deviation calculated based on the first thickness deviation, the second thickness deviation and the time delay part may be calculated by the following formula (2).
h ε=Δh+Δh 1-e -TS·Δh 1      (2) h ε =Δh+Δh 1 -e -TS ·Δh 1 (2)
公式(2)中,上述Δh表示第二厚度偏差;In the formula (2), the above Δh represents the second thickness deviation;
上述Δh 1表示第一厚度偏差; The above Δh 1 represents the first thickness deviation;
上述e -TS表示时延部分; The above e -TS represents the time delay part;
上述Δh ε表示第三厚度偏差。 The above-mentioned Δh ε represents the third thickness deviation.
需要说明的是,上述将第三厚度偏差输入至积分反馈闭环,得到辊压机在反馈延迟下的第一辊缝修正量,可以是直接将第三厚度偏差输入至积分反馈闭环。It should be noted that the above-mentioned input of the third thickness deviation into the integral feedback closed loop to obtain the first roll gap correction amount of the roller press under feedback delay may be directly inputting the third thickness deviation into the integral feedback closed loop.
本实施方式中,通过基于上一控制周期的总辊缝修正量,获取第一厚度偏差,基于第一厚度偏差、与测厚仪关联的第二厚度偏差以及时延部分,计算得到第三厚度偏差,并将第三厚度偏差输入积分反馈闭环,得到上述第一辊缝修正量,从而使获取的第一辊缝修正量更准确,进一步提升辊压机的控制精确度。In this embodiment, the first thickness deviation is obtained based on the total roll gap correction amount of the previous control cycle, and the third thickness is calculated based on the first thickness deviation, the second thickness deviation associated with the thickness gauge, and the time delay. Deviation, and the third thickness deviation is input into the integral feedback closed loop to obtain the above-mentioned first roll gap correction amount, so that the obtained first roll gap correction amount is more accurate, and the control accuracy of the rolling press is further improved.
在一些实施方式中,上述基于上一控制周期中的总辊缝修正量,获取第一厚度偏差,可以包括:获取辊压机的第一压力偏差和刚度系数,以及,获取上一控制周期中的总辊缝修正量;计算第一压力偏差与刚度系数的比值,并将比值与上一控制周期中的总辊缝修正量的和值确定为第一厚度偏差。In some embodiments, the above-mentioned acquisition of the first thickness deviation based on the total roll gap correction amount in the previous control cycle may include: obtaining the first pressure deviation and stiffness coefficient of the roller press, and obtaining the first thickness deviation in the previous control cycle The total roll gap correction amount; calculate the ratio of the first pressure deviation to the stiffness coefficient, and determine the sum of the ratio and the total roll gap correction amount in the previous control cycle as the first thickness deviation.
其中,上述计算第一厚度偏差,可以是通过如下公式(3)实现:Wherein, the above calculation of the first thickness deviation can be realized by the following formula (3):
Figure PCTCN2022124722-appb-000002
Figure PCTCN2022124722-appb-000002
ΔP表示当前控制周期中辊压机的第一压力偏差;ΔP represents the first pressure deviation of the roller press in the current control cycle;
K表示辊压机的辊轮的刚度系数;K represents the stiffness coefficient of the roller of the roller press;
ΔS t-1表示上一控制周期的总辊缝修正量; ΔS t-1 represents the total roll gap correction in the last control cycle;
Δh 1表示上述第一厚度偏差。 Δh 1 represents the above-mentioned first thickness deviation.
另外,上述第一压力偏差为辊压机的压力系统在控制辊轮下压时的压力变化量。In addition, the above-mentioned first pressure deviation is the amount of pressure change when the pressure system of the roller press controls the pressing down of the rollers.
需要说明的是,上述刚度系数可以是辊压机中的预设值,且该预设值固定不变。It should be noted that the aforementioned stiffness coefficient may be a preset value in the rolling machine, and the preset value is fixed.
本实施方式中,通过将辊压机的第一压力偏差和刚度系数的比值,与上一控制周期中的总辊缝修正量的和值确定为上述第一厚度偏差,从而在计算上述第一厚度偏差时考虑辊压机的形变所造成的厚度偏差,使得计算得到的第一厚度偏差更合理,进一步提升辊压机的控制精确度。In this embodiment, the sum of the ratio of the first pressure deviation and the stiffness coefficient of the roller press to the total roll gap correction amount in the previous control cycle is determined as the first thickness deviation, so that when calculating the first The thickness deviation caused by the deformation of the roller press is considered in the thickness deviation, so that the calculated first thickness deviation is more reasonable, and the control accuracy of the roller press is further improved.
在一些实施方式中,上述获取辊压机的压力偏差和刚度系数之前,方法还可以包括:在辊压机处于离线测试状态下,获取辊压机的至少一组采样数据,其中,每一采样数据包括预设辊缝修正量,以及通过预设辊缝修正量调节辊压机的压下辊缝时的第二压力偏差;基于至少一组采样数据,更新辊压机的刚度系数。In some embodiments, before acquiring the pressure deviation and stiffness coefficient of the roller press, the method may further include: acquiring at least one set of sampling data of the roller press when the roller press is in an offline test state, wherein each sampling The data includes a preset roll gap correction amount, and a second pressure deviation when adjusting the roll gap of the roller press through the preset roll gap correction amount; based on at least one set of sampling data, the stiffness coefficient of the roller press is updated.
其中,上述至少一组采样数据中每一组采样数据均是在辊压机处于离线测试状态下测量得到,可以是辊压机处于启动的情况下,当调节辊压机的压下辊缝的变化量为预设辊缝修正量,获取在该预设辊缝修正量下辊压机的第二压力偏差,从而得到包括该预设辊缝修正量和第二压力偏差的采样数据。Wherein, each group of sampling data in the above at least one set of sampling data is measured when the roller press is in an offline test state, which can be when the roller press is started, when the rolling gap of the roller press is adjusted The variation is the preset roll gap correction amount, and the second pressure deviation of the roller press under the preset roll gap correction amount is obtained, so as to obtain sampling data including the preset roll gap correction amount and the second pressure deviation.
需要说明的是,为保证上述采样数据的准确性,上述获取采样数据过程中可以满足以下至少一项:It should be noted that, in order to ensure the accuracy of the above sampling data, at least one of the following items may be satisfied in the above process of obtaining the sampling data:
辊压机无弯辊力;The roller press has no bending force;
辊压机的主马达测试速度固定;The test speed of the main motor of the roller press is fixed;
辊轮每转一周,取转动过程中的多个位置的压力偏差的平均值作为上述第二压力偏差,以消除辊轮偏心对测量数据的影响,等等。Every time the roller rotates once, the average value of the pressure deviations at multiple positions during the rotation process is taken as the above-mentioned second pressure deviation, so as to eliminate the influence of the eccentricity of the roller on the measurement data, and so on.
另外,上述基于至少一组采样数据,更新辊压机的刚度系数,可以是根据每一组采样数据计算得到一个刚度系数,进而得到至少一个刚度系数,并取该至少一个刚度系数的平均值作为上述辊压机的刚度系数。而上述根据采样数据计算得到刚度系数,可以是通过如下公式(4)实现。In addition, the aforementioned update of the stiffness coefficient of the roller press based on at least one set of sampling data may be to calculate a stiffness coefficient based on each set of sampling data, and then obtain at least one stiffness coefficient, and take the average value of the at least one stiffness coefficient as The coefficient of stiffness of the above roller press. The calculation of the above-mentioned stiffness coefficient based on the sampling data may be realized by the following formula (4).
Figure PCTCN2022124722-appb-000003
Figure PCTCN2022124722-appb-000003
上述ΔS 0表示采样数据中的预设辊缝修正量; The above ΔS 0 represents the preset roll gap correction amount in the sampling data;
上述ΔP表示采样数据中的第二压力偏差;The above ΔP represents the second pressure deviation in the sampling data;
上述K表示通过采样数据计算得到的辊压机的刚度系数。The above K represents the stiffness coefficient of the roller press calculated through sampling data.
本实施方式中,根据获取的辊压机的至少一组采样数据,对辊压机的刚度系数的更新,从而可以实现对辊压机的刚度系数的及时更新,避免因辊压机的辊轮更换或者维修后发生刚度系数的变化,而对产生第一厚度偏差影响,进一步提升第一厚度偏差的准确度。In this embodiment, the stiffness coefficient of the roller press is updated according to at least one set of sampling data of the acquired roller press, so that the stiffness coefficient of the roller press can be updated in time to avoid the Changes in the stiffness coefficient after replacement or maintenance affect the generation of the first thickness deviation and further improve the accuracy of the first thickness deviation.
在一些实施方式中,上述将第三厚度偏差输入至积分反馈闭环,可以包括:将第三厚度偏差与第一权重的乘积输入至积分反馈闭环。获取与反馈厚度关联的第二辊缝修正量,可以包括:将与反馈厚度关联的第二厚度偏差与第二权重的乘积输入至积分反馈闭环,得到第二辊缝修正量。总辊缝修正量为第一辊缝修正量与第二辊缝修正量之和。In some implementations, the aforementioned inputting the third thickness deviation into the integral feedback closed loop may include: inputting the product of the third thickness deviation and the first weight into the integral feedback closed loop. Obtaining the second roll gap correction amount associated with the feedback thickness may include: inputting the product of the second thickness deviation associated with the feedback thickness and the second weight into the integral feedback closed loop to obtain the second roll gap correction amount. The total roll gap correction amount is the sum of the first roll gap correction amount and the second roll gap correction amount.
其中,上述第一权重和上述第二权重可以是预设于上述辊压机中的值,且上述第一权重和第二权重之和为1。Wherein, the above-mentioned first weight and the above-mentioned second weight may be values preset in the above-mentioned rolling machine, and the sum of the above-mentioned first weight and the second weight is 1.
另外,上述将第三厚度偏差与第一权重的乘积输入至积分反馈闭环,可以是直接将第三厚度偏差用于第一权重的乘积输入至积分反馈闭环中,即通过如下公式(5)实现。In addition, the above-mentioned input of the product of the third thickness deviation and the first weight into the integral feedback closed loop may be directly inputting the product of the third thickness deviation used for the first weight into the integral feedback closed loop, that is, through the following formula (5) .
Figure PCTCN2022124722-appb-000004
Figure PCTCN2022124722-appb-000004
上述公式(5)中,
Figure PCTCN2022124722-appb-000005
表示第一权重;以及h ε表示第一辊缝修正量。
In the above formula (5),
Figure PCTCN2022124722-appb-000005
denotes the first weight; and h ε denotes the first roll gap correction amount.
同样地,上述将与反馈厚度关联的第二厚度偏差与第二权重的乘积输入至积分反馈闭环,得到第二辊缝修正量,可以是通过如下公式(6)实现。Similarly, the above-mentioned input of the product of the second thickness deviation associated with the feedback thickness and the second weight to the integral feedback closed loop to obtain the second roll gap correction amount can be realized through the following formula (6).
Figure PCTCN2022124722-appb-000006
Figure PCTCN2022124722-appb-000006
上述公式(6)中,
Figure PCTCN2022124722-appb-000007
表示第二权重;以及Δh表示第一辊缝修正量。
In the above formula (6),
Figure PCTCN2022124722-appb-000007
represents the second weight; and Δh represents the first roll gap correction amount.
而上述总辊缝修正量为第一辊缝修正量与第二辊缝修正量之和,可以是通过如下公式(7)计算得到。The above-mentioned total roll gap correction amount is the sum of the first roll gap correction amount and the second roll gap correction amount, which can be calculated by the following formula (7).
ΔS t=ΔS1+ΔS2       (7) ΔS t =ΔS1+ΔS2 (7)
本实施方式中,通过在将上述第三厚度偏差、第二厚度偏差与各自对应的权重的乘积输入至反馈闭环中,分别得到上述第一辊缝修正量和第二辊缝修正量,并将第一辊缝修正量和第二辊缝修正量之和作为总辊缝修正量,从而使计算计算得到的总辊缝修正量更准确,进一步提升辊压机的控制精确度。In this embodiment, by inputting the product of the third thickness deviation, the second thickness deviation and their corresponding weights into the closed feedback loop, the first roll gap correction amount and the second roll gap correction amount are respectively obtained, and The sum of the first roll gap correction amount and the second roll gap correction amount is used as the total roll gap correction amount, so that the calculated total roll gap correction amount is more accurate, and the control accuracy of the rolling press is further improved.
在一些实施方式中,将第三厚度偏差与第一权重的乘积输入至积分反馈闭环,包括:In some embodiments, the product of the third thickness deviation and the first weight is input into an integral feedback closed loop comprising:
获取辊压机的刚度系数和塑性系数,并基于刚度系数和塑性系数,计算辊压机的弹性指标值;Obtain the stiffness coefficient and plasticity coefficient of the roller press, and calculate the elastic index value of the roller press based on the stiffness coefficient and plasticity coefficient;
将弹性指标值、第一权重和第三厚度偏差的乘积输入至积分反馈闭环。The product of the elasticity index value, the first weight and the third thickness deviation is input into the integral feedback closed loop.
其中,上述基于刚度系数和上述塑性系数,计算辊压机的弹性指标值,可以是通过如下公式(8)计算得到。Wherein, the calculation of the elastic index value of the rolling machine based on the stiffness coefficient and the above plastic coefficient can be obtained through the following formula (8).
E=K+M(1-α)/K    (8)E=K+M(1-α)/K (8)
上述公式(8)中,E表示弹性指标值,K表示刚度系数,M表示塑性系数,α为0至1的预设值。In the above formula (8), E represents the elastic index value, K represents the stiffness coefficient, M represents the plastic coefficient, and α is a preset value from 0 to 1.
如此,上述将弹性指标值、第一权重和第三厚度偏差的乘积输入至积分反馈闭环,可以是通过如下公式(9)计算得到。In this way, the aforementioned input of the product of the elasticity index value, the first weight and the third thickness deviation into the integral feedback closed loop may be calculated by the following formula (9).
Figure PCTCN2022124722-appb-000008
Figure PCTCN2022124722-appb-000008
本实施方式中,在计算上述第一辊缝修正量中,还将辊压机的刚度系数和塑形系数作为计算第一辊缝修正量的输入量,从而使得计算得到的第一辊缝修正量更准确。In this embodiment, in the calculation of the above-mentioned first roll gap correction amount, the stiffness coefficient and the shaping coefficient of the rolling machine are also used as input quantities for calculating the first roll gap correction amount, so that the calculated first roll gap correction amount Quantity is more accurate.
需要说明的是,本申请实施例中的辊压机,可以为但不限于用于轧制电池电极片的辊压机。It should be noted that the rolling machine in the embodiment of the present application may be, but not limited to, a rolling machine for rolling battery electrode sheets.
为更好地理解本申请实施例提供的辊压机的控制方法,在此提供上述辊压机的控制方法在实际应用中的实施例进行说明,具体如下:In order to better understand the control method of the rolling machine provided in the embodiment of the present application, an example of the above-mentioned control method of the rolling machine in practical application is provided here for description, as follows:
如图3所示,由于负载扰动或弹跳方程不准确使计算厚度和真实厚度产生了偏差,为了补偿偏差,可以通过厚度计算模型计算第一厚度偏差,参见上述公式(3)。利用马达上旋转位置编码器(简称“SE”),将第一厚度偏差跟踪到厚度跟踪表,并根据测厚仪检测的厚度得到的第二厚度偏差进行比较,得到第三厚度偏差,参见公式(3)。通过Smith预估策略,将第三厚度偏差引入积分反馈闭环,得到第一辊缝修正量ΔS1,参见公式(9)。为消除测厚仪传感器及Smith算法本身产生系统偏差,以提高厚度精度,将第二厚度偏差引入积分反馈闭环,产生第二辊缝修正量ΔS2,参见公式(6)。求取第一辊缝修正量ΔS1和第二辊缝修正量求ΔS2之和,得到ΔS,参见公式(7),并通过ΔS调节辊压机的压下辊缝。As shown in Figure 3, the calculated thickness deviates from the real thickness due to load disturbance or inaccurate bouncing equations. In order to compensate for the deviation, the first thickness deviation can be calculated through the thickness calculation model, see the above formula (3). Use the rotary position encoder on the motor (referred to as "SE") to track the first thickness deviation to the thickness tracking table, and compare the second thickness deviation obtained according to the thickness detected by the thickness gauge to obtain the third thickness deviation, see the formula (3). Through the Smith estimation strategy, the third thickness deviation is introduced into the integral feedback closed loop to obtain the first roll gap correction amount ΔS1, see formula (9). In order to eliminate the system deviation generated by the thickness gauge sensor and the Smith algorithm itself and improve the thickness accuracy, the second thickness deviation is introduced into the integral feedback closed loop to generate the second roll gap correction ΔS2, see formula (6). Calculate the sum of the first roll gap correction amount ΔS1 and the second roll gap correction amount ΔS2 to obtain ΔS, see formula (7), and adjust the reduction roll gap of the roller press through ΔS.
另外,在辊压机处于离线测试状态下,可以采集M个采样数据(即上述至少一个采样数据),以计算得到辊压机的刚度系数,M为正整数。如图4所示,M个采样数据的获取过程可以包括具体如下步骤401至步骤413。In addition, when the roller press is in an offline testing state, M sampling data (that is, at least one of the above sampling data) can be collected to calculate the stiffness coefficient of the roller press, and M is a positive integer. As shown in FIG. 4 , the process of acquiring M pieces of sample data may specifically include steps 401 to 413 as follows.
步骤401、辊压机接收用于指示启动辊压机刚度测量的操作。Step 401, the roller press receives an operation for instructing to start the stiffness measurement of the roller press.
步骤402、辊压机响应于接收到的操作,进行辊压机刚度测量初始化。Step 402 , the roller press performs stiffness measurement initialization of the roller press in response to the received operation.
步骤403、辊压机打开辊缝至卸荷位置。Step 403, the roller press opens the roll gap to the unloading position.
步骤404、辊压机的位置控制方式激活并合辊。Step 404, the position control mode of the roller press activates the combining rollers.
步骤405、辊压机的轧制力控制方式激活,并闭辊缝达到最小压力。Step 405, the rolling force control mode of the rolling press is activated, and the roll gap is closed to reach the minimum pressure.
步骤406、辊压机控制其辊电机启动。Step 406, the roller press controls its roller motor to start.
步骤407、在辊压机检测到其辊轮速度大于零的情况下,辊压机控制其位置空置方式激活,并闭辊缝达到刚度测量起始位置。Step 407 , when the roller press detects that the roller speed is greater than zero, the roller press controls its position vacancy mode to activate, and closes the roll gap to reach the starting position of the stiffness measurement.
步骤408、在刚度测量起始位置下,辊压机对压力偏差进行若干次测量,并求取平均值。Step 408 , at the starting position of the stiffness measurement, the roller press measures the pressure deviation several times, and calculates the average value.
步骤409、辊压机判断是否已得到M个不同平均值,若否,则执行步骤410;若是,则执行步骤411。Step 409 , the roller press judges whether M different average values have been obtained, if not, execute step 410 ; if yes, execute step 411 .
步骤410、辊压机增加预设辊缝修正量,并重新执行步骤407。Step 410 , the rolling machine increases the preset roll gap correction amount, and re-executes step 407 .
步骤411、辊压机开辊缝到最小压力。Step 411, the roller press opens the roll gap to the minimum pressure.
步骤412、辊压机控制辊轮停止转动。Step 412, the roller press controls the rollers to stop rotating.
步骤413、辊压机控制辊缝打开到固定值。Step 413, the roller press controls the roll gap to open to a fixed value.
其中,上M个不同平均值中每一平均值和预设辊缝修正量组成一个采样数据, 得到M个采样数据Among them, each of the above M different average values and the preset roll gap correction amount constitute a sampling data, and M sampling data are obtained
下面结合附图,详细介绍根据本申请实施例的辊压机的控制装置。The control device of the rolling machine according to the embodiment of the present application will be described in detail below with reference to the accompanying drawings.
图5是本申请实施例提供的一种辊压机的控制装置的结构示意图。如图5所示,辊压机的控制装置500包括第一修正量获取模块501、第二修正量获取模块502、总修正量获取模块503和调节模块504。Fig. 5 is a schematic structural diagram of a control device for a rolling machine provided in an embodiment of the present application. As shown in FIG. 5 , the control device 500 of the rolling machine includes a first correction amount acquisition module 501 , a second correction amount acquisition module 502 , a total correction amount acquisition module 503 and an adjustment module 504 .
第一修正量获取模块501用于通过smith预估器,获取辊压机在反馈延迟下的第一辊缝修正量。The first correction amount acquisition module 501 is used to acquire the first roll gap correction amount of the roller press under feedback delay through the smith estimator.
第二修正量获取模块502用于获取与反馈厚度关联的第二辊缝修正量,其中,反馈厚度为辊压机轧制后电池极片的厚度。The second correction amount acquisition module 502 is configured to acquire a second roll gap correction amount associated with the feedback thickness, wherein the feedback thickness is the thickness of the battery pole piece after being rolled by a roller press.
总修正量获取模块503用于基于第一辊缝修正量和第二辊缝修正量,确定辊压机的总辊缝修正量.The total correction amount acquisition module 503 is used to determine the total roll gap correction amount of the rolling press based on the first roll gap correction amount and the second roll gap correction amount.
调节模块504用于通过总辊缝修正量调节辊压机的压下辊缝。The adjustment module 504 is used to adjust the rolling gap of the rolling machine through the total roll gap correction amount.
本申请实施例中,通过smith预估器,获取辊压机在反馈延迟下的第一辊缝修正量,以及辊压机的出口处的测厚仪反馈的第二辊缝修正量;然后,基于第一辊缝修正量和第二辊缝修正量,确定辊压机的总辊缝修正量;最后,通过总辊缝修正量调节辊压机的压下辊缝。如此,可以通过smith预估器获取辊压机在反馈延迟下的辊缝修正量,对测厚仪反馈的辊缝修正量进行修正,降低因反馈滞后造成的厚度波动,从而降低辊压机的辊压厚度出现偏差,进而提升电池生产中的良品率。In the embodiment of the present application, the first roll gap correction amount of the rolling press under feedback delay and the second roll gap correction amount fed back by the thickness gauge at the exit of the rolling press are obtained through the smith predictor; then, Based on the first roll gap correction amount and the second roll gap correction amount, the total roll gap correction amount of the rolling press is determined; finally, the pressing roll gap of the rolling press machine is adjusted through the total roll gap correction amount. In this way, the roll gap correction amount of the roller press under feedback delay can be obtained through the smith predictor, and the roll gap correction amount fed back by the thickness gauge can be corrected to reduce the thickness fluctuation caused by the feedback hysteresis, thereby reducing the roll gap correction amount of the roll press machine. There is a deviation in the rolling thickness, thereby improving the yield rate in battery production.
在一些实施方式中,第一修正量获取模块501,可以包括第一厚度偏差获取单元、第三厚度偏差获取单元和第一修正量获取单元。In some implementations, the first correction amount acquisition module 501 may include a first thickness deviation acquisition unit, a third thickness deviation acquisition unit, and a first correction amount acquisition unit.
第一厚度偏差获取单元用于基于上一控制周期中的总辊缝修正量,获取第一厚度偏差。The first thickness deviation acquisition unit is configured to acquire the first thickness deviation based on the total roll gap correction amount in the last control cycle.
第三厚度偏差获取单元用于基于第一厚度偏差、第二厚度偏差以及时延部分,计算得到第三厚度偏差,其中,第二厚度偏差为对反馈厚度与预设厚度进行比较得到的偏差值。The third thickness deviation acquisition unit is used to calculate and obtain the third thickness deviation based on the first thickness deviation, the second thickness deviation and the time delay part, wherein the second thickness deviation is a deviation value obtained by comparing the feedback thickness with the preset thickness .
第一修正量获取单元用于将第三厚度偏差输入至积分反馈闭环,得到辊压机在反馈延迟下的第一辊缝修正量。The first correction amount acquisition unit is used to input the third thickness deviation into the integral feedback closed loop to obtain the first roll gap correction amount of the roller press under feedback delay.
本实施方式中,通过基于上一控制周期的总辊缝修正量,获取第一厚度偏差,基于第一厚度偏差、与测厚仪关联的第二厚度偏差以及时延部分,计算得到第三厚度 偏差,并将第三厚度偏差输入积分反馈闭环,得到上述第一辊缝修正量,从而使获取的第一辊缝修正量更准确,进一步提升辊压机的控制精确度。In this embodiment, the first thickness deviation is obtained based on the total roll gap correction amount of the previous control cycle, and the third thickness is calculated based on the first thickness deviation, the second thickness deviation associated with the thickness gauge, and the time delay. Deviation, and the third thickness deviation is input into the integral feedback closed loop to obtain the above-mentioned first roll gap correction amount, so that the obtained first roll gap correction amount is more accurate, and the control accuracy of the rolling press is further improved.
在一些实施方式中,第一厚度偏差获取单元,可以包括第一修正量获取单元和第一厚度偏差计算子单元。In some implementations, the first thickness deviation acquisition unit may include a first correction amount acquisition unit and a first thickness deviation calculation subunit.
输入量获取子单元用于获取辊压机的第一压力偏差和刚度系数,以及,获取上一控制周期中的总辊缝修正量;The input amount acquisition subunit is used to acquire the first pressure deviation and stiffness coefficient of the roller press, and acquire the total roll gap correction amount in the last control cycle;
第一厚度偏差计算子单元用于计算第一压力偏差与刚度系数的比值,并将比值与上一控制周期中的总辊缝修正量的和值确定为第一厚度偏差。The first thickness deviation calculation subunit is used to calculate the ratio of the first pressure deviation to the stiffness coefficient, and determine the sum of the ratio and the total roll gap correction amount in the last control cycle as the first thickness deviation.
本实施方式中,通过将辊压机的第一压力偏差和刚度系数的比值,与上一控制周期中的总辊缝修正量的和值确定为上述第一厚度偏差,从而在计算上述第一厚度偏差时考虑辊压机的形变所造成的厚度偏差,使得计算得到的第一厚度偏差更合理,进一步提升辊压机的控制精确度。In this embodiment, the sum of the ratio of the first pressure deviation and the stiffness coefficient of the roller press to the total roll gap correction amount in the previous control cycle is determined as the first thickness deviation, so that when calculating the first The thickness deviation caused by the deformation of the roller press is considered in the thickness deviation, so that the calculated first thickness deviation is more reasonable, and the control accuracy of the roller press is further improved.
在一些实施方式中,装置500还可以包括采样数据获取模块和刚度系数更新模块。In some implementations, the device 500 may further include a sampling data acquisition module and a stiffness coefficient update module.
采样数据获取模块用于在辊压机处于离线测试状态下,获取辊压机的至少一组采样数据,其中,每一采样数据包括预设辊缝修正量,以及通过预设辊缝修正量调节辊压机的压下辊缝时的第二压力偏差。The sampling data acquisition module is used to obtain at least one set of sampling data of the rolling press when the rolling press is in an offline test state, wherein each sampling data includes a preset roll gap correction amount, and the preset roll gap correction amount is adjusted The second pressure deviation when the roller press presses down the roll gap.
刚度系数更新模块用于基于至少一组采样数据,更新辊压机的刚度系数。The stiffness coefficient updating module is used for updating the stiffness coefficient of the roller press based on at least one set of sampling data.
本实施方式中,根据获取的辊压机的至少一组采样数据,对辊压机的刚度系数的更新,从而可以实现对辊压机的刚度系数的及时更新,避免因辊压机的辊轮更换或者维修后发生刚度系数的变化,而对产生第一厚度偏差影响,进一步提升第一厚度偏差的准确度。In this embodiment, the stiffness coefficient of the roller press is updated according to at least one set of sampling data of the acquired roller press, so that the stiffness coefficient of the roller press can be updated in time to avoid the Changes in the stiffness coefficient after replacement or maintenance affect the generation of the first thickness deviation and further improve the accuracy of the first thickness deviation.
在一些实施方式中,第一修正量获取单元,具体可以用于:将第三厚度偏差与第一权重的乘积输入至积分反馈闭环。In some implementations, the first correction amount acquisition unit may specifically be configured to: input the product of the third thickness deviation and the first weight into the integral feedback closed loop.
第二修正量获取模块,具体可以用于:将与反馈厚度关联的第二厚度偏差与第二权重的乘积输入至积分反馈闭环,得到第二辊缝修正量。The second correction amount acquisition module can be specifically configured to: input the product of the second thickness deviation associated with the feedback thickness and the second weight into the integral feedback closed loop to obtain the second roll gap correction amount.
其中,总辊缝修正量可以为第一辊缝修正量与第二辊缝修正量之和。Wherein, the total roll gap correction amount may be the sum of the first roll gap correction amount and the second roll gap correction amount.
本实施方式中,通过在将上述第三厚度偏差、第二厚度偏差与各自对应的权重的乘积输入至反馈闭环中,分别得到上述第一辊缝修正量和第二辊缝修正量,并将第 一辊缝修正量和第二辊缝修正量之和作为总辊缝修正量,从而使计算计算得到的总辊缝修正量更准确,进一步提升辊压机的控制精确度。In this embodiment, by inputting the product of the third thickness deviation, the second thickness deviation and their corresponding weights into the closed feedback loop, the first roll gap correction amount and the second roll gap correction amount are respectively obtained, and The sum of the first roll gap correction amount and the second roll gap correction amount is used as the total roll gap correction amount, so that the calculated total roll gap correction amount is more accurate, and the control accuracy of the rolling press is further improved.
在一些实施方式中,第一修正量获取单元,可以包括弹性指标值计算子单元和弹性指标值计算子单元。In some implementations, the first correction amount acquisition unit may include an elasticity index value calculation subunit and an elasticity index value calculation subunit.
弹性指标值计算子单元用于获取辊压机的刚度系数和塑性系数,并基于刚度系数和塑性系数,计算辊压机的弹性指标值。The elastic index value calculation subunit is used to obtain the stiffness coefficient and the plastic coefficient of the roller press, and calculate the elastic index value of the roller press based on the stiffness coefficient and the plastic coefficient.
第一修正量获取子单元用于将弹性指标值、第一权重和第三厚度偏差的乘积输入至积分反馈闭环。The first correction amount acquisition subunit is used to input the product of the elastic index value, the first weight and the third thickness deviation into the integral feedback closed loop.
本实施方式中,在计算上述第一辊缝修正量中,还将辊压机的刚度系数和塑形系数作为计算第一辊缝修正量的输入量,从而使得计算得到的第一辊缝修正量更准确。In this embodiment, in the calculation of the above-mentioned first roll gap correction amount, the stiffness coefficient and the shaping coefficient of the rolling machine are also used as input quantities for calculating the first roll gap correction amount, so that the calculated first roll gap correction amount Quantity is more accurate.
根据本申请实施例的辊压机的控制装置的其他细节,与以上结合图2至4所示实例描述的辊压机的控制方法类似,并能达到其相应的技术效果,为简洁描述,在此不再赘述。Other details of the control device of the roller press according to the embodiment of the present application are similar to the control method of the roller press described above in conjunction with the examples shown in Figures 2 to 4, and can achieve the corresponding technical effects. This will not be repeated here.
图6示出了本申请实施例提供的辊压机的硬件结构示意图。FIG. 6 shows a schematic diagram of the hardware structure of the rolling machine provided by the embodiment of the present application.
辊压机可以包括处理器601以及存储有计算机程序指令的存储器602。The roller press may include a processor 601 and a memory 602 storing computer program instructions.
具体地,上述处理器601可以包括中央处理器(Central Processing Unit,CPU),或者特定集成电路(Application Specific Integrated Circuit,ASIC),或者可以被配置成实施本申请实施例的一个或多个集成电路。Specifically, the above-mentioned processor 601 may include a central processing unit (Central Processing Unit, CPU), or a specific integrated circuit (Application Specific Integrated Circuit, ASIC), or may be configured to implement one or more integrated circuits of the embodiments of the present application .
存储器602可以包括用于数据或指令的大容量存储器。举例来说而非限制,存储器602可包括硬盘驱动器(Hard Disk Drive,HDD)、软盘驱动器、闪存、光盘、磁光盘、磁带或通用串行总线(Universal Serial Bus,USB)驱动器或者两个或更多个以上这些的组合。在一些实例中,存储器602可以包括可移除或不可移除(或固定)的介质,或者存储器602是非易失性固态存储器。在一些实施例中,存储器602可在电池装置的内部或外部。 Memory 602 may include mass storage for data or instructions. By way of example and not limitation, memory 602 may include a hard disk drive (Hard Disk Drive, HDD), a floppy disk drive, a flash memory, an optical disk, a magneto-optical disk, a magnetic tape, or a Universal Serial Bus (Universal Serial Bus, USB) drive or two or more Combinations of multiple of the above. In some examples, memory 602 may include removable or non-removable (or fixed) media, or memory 602 may be a non-volatile solid-state memory. In some embodiments, memory 602 may be internal or external to the battery device.
在一些实例中,存储器602可以是只读存储器(Read Only Memory,ROM)。在一个实例中,该ROM可以是掩模编程的ROM、可编程ROM(PROM)、可擦除PROM(EPROM)、电可擦除PROM(EEPROM)、电可改写ROM(EAROM)或闪存或者两个或更多个以上这些的组合。In some examples, the memory 602 may be a read only memory (Read Only Memory, ROM). In one example, the ROM can be mask programmed ROM, programmable ROM (PROM), erasable PROM (EPROM), electrically erasable PROM (EEPROM), electrically rewritable ROM (EAROM), or flash memory or both. A combination of one or more of the above.
存储器602可以包括只读存储器(ROM),随机存取存储器(RAM),磁盘存储介质设备,光存储介质设备,闪存设备,电气、光学或其他物理/有形的存储器存储设备。因此,通常,存储器包括一个或多个编码有包括计算机可执行指令的软件的有形(非暂态)计算机可读存储介质(例如,存储器设备),并且当该软件被执行(例如,由一个或多个处理器)时,其可操作来执行参考根据本公开的一方面的方法所描述的操作。 Memory 602 may include read only memory (ROM), random access memory (RAM), magnetic disk storage media devices, optical storage media devices, flash memory devices, electrical, optical, or other physical/tangible memory storage devices. Thus, in general, memory includes one or more tangible (non-transitory) computer-readable storage media (e.g., memory devices) encoded with software comprising computer-executable instructions, and when the software is executed (e.g., by one or multiple processors) operable to perform the operations described with reference to the method according to an aspect of the present disclosure.
处理器601通过读取并执行存储器602中存储的计算机程序指令,以实现图2至4所示实施例中的方法,并达到图2至4所示实例执行其方法/步骤达到的相应技术效果,为简洁描述在此不再赘述。The processor 601 reads and executes the computer program instructions stored in the memory 602 to implement the method in the embodiment shown in Figures 2 to 4, and achieve the corresponding technical effect achieved by executing the method/step in the example shown in Figures 2 to 4 , which will not be repeated here for brevity.
在一个示例中,辊压机还可包括通信接口603和总线604。其中,如图6所示,处理器601、存储器602、通信接口603通过总线604连接并完成相互间的通信。In one example, the roller press may also include a communication interface 603 and a bus 604 . Wherein, as shown in FIG. 6 , a processor 601 , a memory 602 , and a communication interface 603 are connected through a bus 604 to complete mutual communication.
通信接口603,主要用于实现本申请实施例中各模块、装置、单元和/或设备之间的通信。The communication interface 603 is mainly used to implement communication between modules, devices, units and/or devices in the embodiments of the present application.
总线604包括硬件、软件或两者,将在线数据流量计费设备的部件彼此耦接在一起。举例来说而非限制,总线可包括加速图形端口(Accelerated Graphics Port,AGP)或其他图形总线、增强工业标准架构(Extended Industry Standard Architecture,EISA)总线、前端总线(Front Side Bus,FSB)、超传输(Hyper Transport,HT)互连、工业标准架构(Industry Standard Architecture,ISA)总线、无限带宽互连、低引脚数(LPC)总线、存储器总线、微信道架构(MCA)总线、外围组件互连(PCI)总线、PCI-Express(PCI-X)总线、串行高级技术附件(SATA)总线、视频电子标准协会局部(VLB)总线或其他合适的总线或者两个或更多个以上这些的组合。在合适的情况下,总线604可包括一个或多个总线。尽管本申请实施例描述和示出了特定的总线,但本申请考虑任何合适的总线或互连。The bus 604 includes hardware, software or both, and couples the components of the online data traffic charging device to each other. By way of example and not limitation, a bus may include an Accelerated Graphics Port (AGP) or other graphics bus, an Enhanced Industry Standard Architecture (EISA) bus, a Front Side Bus (FSB), a Super Transmission (Hyper Transport, HT) interconnect, Industry Standard Architecture (Industry Standard Architecture, ISA) bus, InfiniBand interconnect, Low Pin Count (LPC) bus, memory bus, Micro Channel Architecture (MCA) bus, peripheral component interconnect PCI bus, PCI-Express (PCI-X) bus, Serial Advanced Technology Attachment (SATA) bus, Video Electronics Standards Association Local (VLB) bus, or other suitable bus or a combination of two or more of these combination. Bus 604 may comprise one or more buses, where appropriate. Although the embodiments of this application describe and illustrate a particular bus, this application contemplates any suitable bus or interconnect.
该辊压机可以执行本申请实施例中的辊压机的控制方法,从而实现结合图2至图5描述的辊压机的控制方法及其装置。The rolling machine can execute the control method of the rolling machine in the embodiment of the present application, so as to realize the control method and the device of the rolling machine described in conjunction with FIG. 2 to FIG. 5 .
另外,结合上述实施例中的辊压机的控制方法及其装置,本申请实施例可提供一种计算机存储介质来实现。该计算机存储介质上存储有计算机程序指令;该计算机程序指令被处理器执行时实现上述实施例中的任意一种电池及其控制方法。In addition, in combination with the method for controlling the rolling machine and the device thereof in the foregoing embodiments, the embodiments of the present application may provide a computer storage medium for implementation. Computer program instructions are stored on the computer storage medium; when the computer program instructions are executed by a processor, any battery and control method thereof in the above-mentioned embodiments can be realized.
需要明确的是,本申请并不局限于上文所描述并在图中示出的特定配置和处 理。为了简明起见,这里省略了对已知方法的详细描述。在上述实施例中,描述和示出了若干具体的步骤作为示例。但是,本申请的方法过程并不限于所描述和示出的具体步骤,本领域的技术人员可以在领会本申请的精神后,作出各种改变、修改和添加,或者改变步骤之间的顺序。It is to be understood that the application is not limited to the specific configurations and processes described above and shown in the figures. For conciseness, detailed descriptions of known methods are omitted here. In the above embodiments, several specific steps are described and shown as examples. However, the method process of the present application is not limited to the specific steps described and shown, and those skilled in the art may make various changes, modifications and additions, or change the order of the steps after understanding the spirit of the present application.
以上的结构框图中所示的功能块可以实现为硬件、软件、固件或者它们的组合。当以硬件方式实现时,其可以例如是电子电路、专用集成电路(Application Specific Integrated Circuit,ASIC)、适当的固件、插件、功能卡等等。当以软件方式实现时,本申请的元素是被用于执行所需任务的程序或者代码段。程序或者代码段可以存储在机器可读介质中,或者通过载波中携带的数据信号在传输介质或者通信链路上传送。“机器可读介质”可以包括能够存储或传输信息的任何介质。机器可读介质的例子包括电子电路、半导体存储器设备、ROM、闪存、可擦除ROM(EROM)、软盘、CD-ROM、光盘、硬盘、光纤介质、射频(Radio Frequency,RF)链路,等等。代码段可以经由诸如因特网、内联网等的计算机网络被下载。The functional blocks shown in the above structural block diagrams may be implemented as hardware, software, firmware or a combination thereof. When implemented in hardware, it may be, for example, an electronic circuit, an Application Specific Integrated Circuit (ASIC), appropriate firmware, a plug-in, a function card, and the like. When implemented in software, the elements of the present application are the programs or code segments employed to perform the required tasks. Programs or code segments can be stored in machine-readable media, or transmitted over transmission media or communication links by data signals carried in carrier waves. "Machine-readable medium" may include any medium that can store or transmit information. Examples of machine-readable media include electronic circuits, semiconductor memory devices, ROM, flash memory, erasable ROM (EROM), floppy disks, CD-ROMs, optical disks, hard disks, fiber optic media, Radio Frequency (RF) links, etc. wait. Code segments may be downloaded via a computer network such as the Internet, an Intranet, or the like.
还需要说明的是,本申请中提及的示例性实施例,基于一系列的步骤或者装置描述一些方法或系统。但是,本申请不局限于上述步骤的顺序,也就是说,可以按照实施例中提及的顺序执行步骤,也可以不同于实施例中的顺序,或者若干步骤同时执行。It should also be noted that the exemplary embodiments mentioned in this application describe some methods or systems based on a series of steps or devices. However, the present application is not limited to the order of the above steps, that is, the steps may be performed in the order mentioned in the embodiment, or may be different from the order in the embodiment, or several steps may be performed simultaneously.
上面参考根据本公开的实施例的方法、装置、设备及和计算机程序产品的流程图和/或框图描述了本公开的各方面。应当理解,流程图和/或框图中的每个方框以及流程图和/或框图中各方框的组合可以由计算机程序指令实现。这些计算机程序指令可被提供给通用计算机、专用计算机、或其它可编程数据处理装置的处理器,以产生一种机器,使得经由计算机或其它可编程数据处理装置的处理器执行的这些指令使能对流程图和/或框图的一个或多个方框中指定的功能/动作的实现。这种处理器可以是但不限于是通用处理器、专用处理器、特殊应用处理器或者现场可编程逻辑电路。还可理解,框图和/或流程图中的每个方框以及框图和/或流程图中的方框的组合,也可以由执行指定的功能或动作的专用硬件来实现,或可由专用硬件和计算机指令的组合来实现。Aspects of the present disclosure are described above with reference to flowchart illustrations and/or block diagrams of methods, apparatuses, devices, and computer program products according to embodiments of the present disclosure. It will be understood that each block of the flowchart and/or block diagrams, and combinations of blocks in the flowchart and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, or other programmable data processing apparatus to produce a machine such that execution of these instructions via the processor of the computer or other programmable data processing apparatus enables Implementation of the functions/actions specified in one or more blocks of the flowchart and/or block diagrams. Such processors may be, but are not limited to, general purpose processors, special purpose processors, application specific processors, or field programmable logic circuits. It can also be understood that each block in the block diagrams and/or flowcharts and combinations of blocks in the block diagrams and/or flowcharts can also be realized by dedicated hardware for performing specified functions or actions, or can be implemented by dedicated hardware and Combination of computer instructions to achieve.
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当 理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围,其均应涵盖在本申请的权利要求和说明书的范围当中。尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本申请并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, and are not intended to limit it; although the application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present application. All of them should be covered by the scope of the claims and description of the present application. In particular, as long as there is no structural conflict, the technical features mentioned in the various embodiments can be combined in any manner. The present application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims (14)

  1. 一种辊压机的控制方法,包括:A control method for a roller press, comprising:
    通过smith预估器,获取所述辊压机在反馈延迟下的第一辊缝修正量;Obtaining the first roll gap correction amount of the roller press under feedback delay through the smith predictor;
    获取与反馈厚度关联的第二辊缝修正量,其中,所述反馈厚度为辊压机轧制后电池极片的厚度;Acquiring a second roll gap correction value associated with the feedback thickness, wherein the feedback thickness is the thickness of the battery pole piece after being rolled by a roller press;
    基于所述第一辊缝修正量和所述第二辊缝修正量,确定所述辊压机的总辊缝修正量;determining a total roll gap correction amount of the rolling press based on the first roll gap correction amount and the second roll gap correction amount;
    通过所述总辊缝修正量调节所述辊压机的压下辊缝。The reduction roll gap of the rolling press is adjusted by the total roll gap correction amount.
  2. 根据权利要求1所述方法,其特征在于,所述通过smith预估器,获取所述辊压机在反馈延迟下的第一辊缝修正量,包括:The method according to claim 1, wherein the obtaining the first roll gap correction amount of the roller press under feedback delay through the smith estimator comprises:
    基于上一控制周期中的总辊缝修正量,获取第一厚度偏差;Obtaining a first thickness deviation based on the total roll gap correction amount in the last control cycle;
    基于所述第一厚度偏差、第二厚度偏差以及时延部分,计算得到第三厚度偏差,其中,所述第二厚度偏差为对所述反馈厚度与预设厚度进行比较得到的偏差值;Calculate a third thickness deviation based on the first thickness deviation, the second thickness deviation and the time delay part, wherein the second thickness deviation is a deviation value obtained by comparing the feedback thickness with a preset thickness;
    将所述第三厚度偏差输入至积分反馈闭环,得到所述辊压机在反馈延迟下的第一辊缝修正量。The third thickness deviation is input into the integral feedback closed loop to obtain the first roll gap correction amount of the rolling machine under feedback delay.
  3. 根据权利要求2所述的方法,其中,所述基于上一控制周期中的总辊缝修正量,获取第一厚度偏差,包括:The method according to claim 2, wherein said obtaining the first thickness deviation based on the total roll gap correction amount in the last control period comprises:
    获取所述辊压机的第一压力偏差和刚度系数,以及,获取上一控制周期中的总辊缝修正量;Acquiring the first pressure deviation and stiffness coefficient of the roller press, and obtaining the total roll gap correction amount in the last control cycle;
    计算所述第一压力偏差与所述刚度系数的比值,并将所述比值与上一控制周期中的总辊缝修正量的和值确定为第一厚度偏差。Calculate the ratio of the first pressure deviation to the stiffness coefficient, and determine the sum of the ratio and the total roll gap correction amount in the last control cycle as the first thickness deviation.
  4. 根据权利要求3所述的方法,其中,所述获取所述辊压机的压力偏差和刚度系数之前,所述方法还包括:The method according to claim 3, wherein, before obtaining the pressure deviation and the stiffness coefficient of the roller press, the method further comprises:
    在所述辊压机处于离线测试状态下,获取所述辊压机的至少一组采样数据,其中,每一所述采样数据包括预设辊缝修正量,以及通过所述预设辊缝修正量调节所述辊压机的压下辊缝时的第二压力偏差;When the roller press is in an offline test state, at least one set of sampling data of the roller press is acquired, wherein each of the sampling data includes a preset roll gap correction amount, and the preset roll gap correction Quantitatively adjust the second pressure deviation when the roll gap of the roller press is pressed down;
    基于所述至少一组采样数据,更新所述辊压机的刚度系数。A stiffness coefficient of the roller press is updated based on the at least one set of sampled data.
  5. 根据权利要求2至4中任一项所述的方法,其中,所述将所述第三厚度偏差输 入至积分反馈闭环,包括:The method according to any one of claims 2 to 4, wherein said inputting said third thickness deviation into an integral feedback closed loop comprises:
    将所述第三厚度偏差与第一权重的乘积输入至积分反馈闭环;inputting the product of the third thickness deviation and the first weight into the integral feedback closed loop;
    所述获取与反馈厚度关联的第二辊缝修正量,包括:The acquisition of the second roll gap correction value associated with the feedback thickness includes:
    将与反馈厚度关联的第二厚度偏差与第二权重的乘积输入至积分反馈闭环,得到第二辊缝修正量;Inputting the product of the second thickness deviation associated with the feedback thickness and the second weight into the integral feedback closed loop to obtain the second roll gap correction amount;
    其中,所述总辊缝修正量为所述第一辊缝修正量与所述第二辊缝修正量之和。Wherein, the total roll gap correction amount is the sum of the first roll gap correction amount and the second roll gap correction amount.
  6. 根据权利要求5所述的方法,其中,所述将所述第三厚度偏差与第一权重的乘积输入至积分反馈闭环,包括:The method according to claim 5, wherein said inputting the product of the third thickness deviation and the first weight into the integral feedback loop comprises:
    获取所述辊压机的刚度系数和塑性系数,并基于所述刚度系数和塑性系数,计算所述辊压机的弹性指标值;Obtaining the stiffness coefficient and the plasticity coefficient of the roller press, and calculating the elastic index value of the roller press based on the stiffness coefficient and the plasticity coefficient;
    将所述弹性指标值、所述第一权重和所述第三厚度偏差的乘积输入至积分反馈闭环。The product of the elasticity index value, the first weight and the third thickness deviation is input into an integral feedback closed loop.
  7. 一种辊压机的控制装置,包括:A control device for a roller press, comprising:
    第一修正量获取模块,用于通过smith预估器,获取所述辊压机在反馈延迟下的第一辊缝修正量;The first correction amount acquisition module is used to obtain the first roll gap correction amount of the roller press under feedback delay through the smith estimator;
    第二修正量获取模块,用于获取与反馈厚度关联的第二辊缝修正量,其中,所述反馈厚度为辊压机轧制后电池极片的厚度;The second correction amount acquisition module is configured to acquire a second roll gap correction amount associated with the feedback thickness, wherein the feedback thickness is the thickness of the battery pole piece after being rolled by a rolling press;
    总修正量获取模块,用于基于所述第一辊缝修正量和所述第二辊缝修正量,确定所述辊压机的总辊缝修正量;A total correction amount acquisition module, configured to determine the total roll gap correction amount of the rolling press based on the first roll gap correction amount and the second roll gap correction amount;
    调节模块,用于通过所述总辊缝修正量调节所述辊压机的压下辊缝。An adjustment module, configured to adjust the pressing roll gap of the rolling machine through the total roll gap correction amount.
  8. 根据权利要求7所述装置,其中,所述第一修正量获取模块,包括:The device according to claim 7, wherein the first correction amount acquisition module includes:
    第一厚度偏差获取单元,用于基于上一控制周期中的总辊缝修正量,获取第一厚度偏差;a first thickness deviation acquisition unit, configured to acquire a first thickness deviation based on the total roll gap correction amount in the previous control cycle;
    第三厚度偏差获取单元,用于基于所述第一厚度偏差、第二厚度偏差以及时延部分,计算得到第三厚度偏差,其中,所述第二厚度偏差为对所述反馈厚度与预设厚度进行比较得到的偏差值;The third thickness deviation acquisition unit is configured to calculate and obtain a third thickness deviation based on the first thickness deviation, the second thickness deviation and the time delay part, wherein the second thickness deviation is the difference between the feedback thickness and the preset The deviation value obtained by comparing the thickness;
    第一修正量获取单元,用于将所述第三厚度偏差输入至积分反馈闭环,得到所述辊压机在反馈延迟下的第一辊缝修正量。The first correction amount acquisition unit is configured to input the third thickness deviation into the integral feedback closed loop to obtain the first roll gap correction amount of the roller press under feedback delay.
  9. 根据权利要求8所述的装置,其中,所述第一厚度偏差获取单元,包括:The device according to claim 8, wherein the first thickness deviation acquisition unit comprises:
    输入量获取子单元,用于获取所述辊压机的第一压力偏差和刚度系数,以及,获取上一控制周期中的总辊缝修正量;The input amount acquisition subunit is used to acquire the first pressure deviation and stiffness coefficient of the roller press, and acquire the total roll gap correction amount in the last control cycle;
    第一厚度偏差计算子单元,用于计算所述第一压力偏差与所述刚度系数的比值,并将所述比值与上一控制周期中的总辊缝修正量的和值确定为第一厚度偏差。The first thickness deviation calculation subunit is used to calculate the ratio of the first pressure deviation to the stiffness coefficient, and determine the sum of the ratio and the total roll gap correction amount in the previous control cycle as the first thickness deviation.
  10. 根据权利要求9所述的装置,还包括:The apparatus of claim 9, further comprising:
    采样数据获取模块,用于在所述辊压机处于离线测试状态下,获取所述辊压机的至少一组采样数据,其中,每一所述采样数据包括预设辊缝修正量,以及通过所述预设辊缝修正量调节所述辊压机的压下辊缝时的第二压力偏差;A sampling data acquisition module, configured to acquire at least one set of sampling data of the rolling machine when the rolling machine is in an offline test state, wherein each of the sampling data includes a preset roll gap correction amount, and by The preset roll gap correction amount adjusts the second pressure deviation of the roller press when pressing the roll gap;
    刚度系数更新模块,用于基于所述至少一组采样数据,更新所述辊压机的刚度系数。A stiffness coefficient updating module, configured to update the stiffness coefficient of the roller press based on the at least one set of sampling data.
  11. 根据权利要求8至10中任一项所述的装置,其中,所述第一修正量获取单元,具体用于:The device according to any one of claims 8 to 10, wherein the first correction amount acquisition unit is specifically configured to:
    将所述第三厚度偏差与第一权重的乘积输入至积分反馈闭环;inputting the product of the third thickness deviation and the first weight into the integral feedback closed loop;
    所述第二修正量获取模块,具体用于:The second correction amount acquisition module is specifically used for:
    将与反馈厚度关联的第二厚度偏差与第二权重的乘积输入至积分反馈闭环,得到第二辊缝修正量;Inputting the product of the second thickness deviation associated with the feedback thickness and the second weight into the integral feedback closed loop to obtain the second roll gap correction amount;
    其中,所述总辊缝修正量为所述第一辊缝修正量与所述第二辊缝修正量之和。Wherein, the total roll gap correction amount is the sum of the first roll gap correction amount and the second roll gap correction amount.
  12. 根据权利要求11所述的装置,其中,所述第一修正量获取单元,包括:The device according to claim 11, wherein the first correction amount acquisition unit comprises:
    弹性指标值计算子单元,用于获取所述辊压机的刚度系数和塑性系数,并基于所述刚度系数和塑性系数,计算所述辊压机的弹性指标值;an elastic index value calculation subunit, configured to obtain the stiffness coefficient and the plastic coefficient of the roller press, and calculate the elastic index value of the roller press based on the stiffness coefficient and the plastic coefficient;
    第一修正量获取子单元,用于将所述弹性指标值、所述第一权重和所述第三厚度偏差的乘积输入至积分反馈闭环。The first correction amount acquisition subunit is configured to input the product of the elasticity index value, the first weight and the third thickness deviation into the integral feedback closed loop.
  13. 一种辊压机,包括处理器,存储器及存储在所述存储器上并可在所述处理器上运行的程序或指令,所述程序或指令被所述处理器执行时实现如权利要求1-6任一项所述的辊压机的控制方法的步骤。A rolling machine, comprising a processor, a memory, and a program or instruction stored on the memory and operable on the processor, when the program or instruction is executed by the processor, the claims 1- 6. The steps of the method for controlling the rolling machine described in any one of the 6.
  14. 一种可读存储介质,所述可读存储介质上存储程序或指令,所述程序或指令被处理器执行时实现如权利要求1-6任一项所述的辊压机的控制方法的步骤。A readable storage medium, on which a program or instruction is stored, and when the program or instruction is executed by a processor, the steps of the method for controlling a roller press according to any one of claims 1-6 are realized .
PCT/CN2022/124722 2021-10-20 2022-10-11 Control method and apparatus for roller press, and roller press WO2023066093A1 (en)

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