WO2023065404A1 - Active air supply cooling permanent magnet motor and electric locomotive - Google Patents

Active air supply cooling permanent magnet motor and electric locomotive Download PDF

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Publication number
WO2023065404A1
WO2023065404A1 PCT/CN2021/128628 CN2021128628W WO2023065404A1 WO 2023065404 A1 WO2023065404 A1 WO 2023065404A1 CN 2021128628 W CN2021128628 W CN 2021128628W WO 2023065404 A1 WO2023065404 A1 WO 2023065404A1
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WIPO (PCT)
Prior art keywords
air
stator
rotor
shaft
air inlet
Prior art date
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PCT/CN2021/128628
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French (fr)
Chinese (zh)
Inventor
黄鹏程
张道禄
刘勇
唐赢武
李金星
郑国丽
李广
余超
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中车株洲电机有限公司
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Publication of WO2023065404A1 publication Critical patent/WO2023065404A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/02Arrangements for cooling or ventilating by ambient air flowing through the machine
    • H02K9/04Arrangements for cooling or ventilating by ambient air flowing through the machine having means for generating a flow of cooling medium
    • H02K9/06Arrangements for cooling or ventilating by ambient air flowing through the machine having means for generating a flow of cooling medium with fans or impellers driven by the machine shaft
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/20Stationary parts of the magnetic circuit with channels or ducts for flow of cooling medium
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/32Rotating parts of the magnetic circuit with channels or ducts for flow of cooling medium

Definitions

  • the invention relates to the field of motors, and further relates to an active air-supply cooling permanent magnet motor. In addition, the invention also relates to an electric locomotive.
  • This conventional external fan self-cooling motor only dissipates heat through the cooling air in the stator air duct, so that the heat inside the motor cannot be effectively dissipated, and the inside of the motor easily becomes an isothermal body.
  • the internal heat of the motor is conducted, convected and radiated among various parts.
  • the temperature at the end of the stator coil, the permanent magnet and the bearing will all be high, and the temperature limits of the coil, bearing and permanent magnet are different, which limits the power of the motor.
  • the play especially the motor with high torque density, high power density and compact structure.
  • An active air-supply cooling permanent magnet motor comprising a stator casing, a rotor inner core, a rotating shaft, and a rotor outer fan, the rotor inner core and the rotating shaft are relatively fixed in the circumferential direction, and the rotating shaft is rotatably mounted on the stator casing through a bearing ;
  • the rotor outer fan is fixed on the rotor inner core;
  • a stator exhaust duct is set in the stator shell; the rotor outer fan is located in the stator exhaust duct;
  • a shaft air inlet passage is set up inside the rotating shaft along the axial direction, and the air inlet end of the shaft air inlet passage communicates with the outside world;
  • a shaft air outlet passage is provided on the pipe wall of the rotating shaft;
  • the stator exhaust ducts are respectively located at both ends of the rotor inner core;
  • the outer fan of the rotor rotates with the inner core of the rotor to form a negative pressure, and the external airflow enters from the inlet end of the shaft air intake channel, enters the stator exhaust channel through the shaft air outlet channel, and flows from the stator
  • the exhaust duct is exhausted to the outside world.
  • the rotor inner core is provided with a rotor outer ventilation channel axially;
  • the shaft air outlet channel is provided with two groups, and the two groups of shaft air outlet channels are respectively located at both ends of the rotor inner core;
  • the gas discharged from the shaft outlet channel near the intake end flows through the rotor outer air channel, and is discharged into the stator exhaust channel;
  • the gas discharged from the shaft air outlet channel away from the intake end is directly discharged into the stator exhaust channel.
  • a stator air inlet is provided on the side wall of the stator housing close to the air intake end, and the stator air inlet faces the rotor outer air passage; the air flow from the outside flows into the rotor outer air passage through the stator air inlet. road.
  • a partition plate is provided on the inner wall of the stator housing, and the partition plate is slidably connected to the rotor inner core to form an internal sealed cavity and an external ventilation cavity, and the air flow from the outside can flow into the external ventilation cavity, and finally Into the stator exhaust duct to discharge.
  • the rotor core is provided with an internal circulation fan, and the internal circulation fan rotates synchronously with the rotor core to circulate the gas in the internal sealed cavity.
  • the rotor inner core is axially penetrated with a rotor inner circulation air duct, the rotor inner circulation air duct is located in the inner sealed cavity, and the rotor inner circulation air duct is facing the inner circulation fan, so The circulating airflow generated by the internal sealed cavity passes through the internal circulating air duct of the rotor.
  • the rotating shaft is circumferentially fixedly connected to an air intake external fan
  • the stator casing is provided with a stator heat dissipation air passage along the direction of the outer surface. Driven by the air intake external fan, the outside air enters the heat dissipation air passage from the air inlet end and is discharged from the air outlet end. heat exchange with the stator housing.
  • the air intake external fan is provided with a fan vent directly opposite the stator air intake and/or the air intake end cover of the stator casing is provided with a fixed air intake cover.
  • the invention also provides an electric locomotive, including the active air-supply cooling permanent magnet motor described in any one of the above.
  • the invention provides an active air-supply cooling permanent magnet motor.
  • the rotating shaft is installed on the stator shell through the bearing rotation, and the rotor inner core and the rotor outer fan are all synchronously rotating with the rotating shaft;
  • the stator air duct is opened inside the stator shell;
  • a shaft air intake channel is opened in the direction, and the air intake end of the shaft air intake channel communicates with the outside world;
  • a shaft air outlet channel is provided on the inner wall of the rotating shaft; the air intake end of the shaft air intake channel and the stator air exhaust channel are respectively located at both ends of the rotor inner core;
  • the outer fan of the rotor is located in the exhaust duct of the stator.
  • Fig. 1 is the sectional view along the axial direction of the active air-supply cooling permanent magnet motor provided by the present invention
  • Fig. 2 is a schematic cross-sectional view of the upper half of Fig. 1 .
  • the picture includes:
  • the core of the present invention is to provide an active air-supply cooling permanent magnet motor.
  • the external cooling airflow is powered by the rotation of the air intake fan, and heat exchange occurs when the airflow passes through the inside of the rotating shaft, which can take out part of the heat generated inside and accelerate cooling. Efficiency, improve the cooling effect inside the motor.
  • Figure 1 it is a sectional view of the active air cooling permanent magnet motor provided by the present invention along the axial direction;
  • Figure 2 is a schematic diagram of the upper half of Figure 1;
  • the active air cooling permanent magnet motor of the present invention includes a stator housing 1, Rotor inner core 2, rotating shaft 3, rotor outer fan 24 and other structures.
  • the rotor inner core 2 and the rotating shaft 3 are relatively fixed in the circumferential direction, and the rotating shaft 3 and the rotor inner core 2 keep rotating synchronously in the circumferential direction.
  • the rotating shaft 3 is installed on the stator housing 1 through bearing rotation.
  • the rotor core 2 and the rotating shaft 3 rotate synchronously relative to the stator housing 1.
  • the bearings reduce Resistance when turning small.
  • the stator shell 1 corresponds to the stator core A
  • the rotor inner core 2 corresponds to the rotor core B.
  • the electromagnetic force generated between the rotor core B and the stator core A forms a rotational torque. , to drive the rotor inner core 2 and the rotating shaft 3 to rotate synchronously.
  • a stator exhaust duct 11 is arranged inside the stator housing 1 , and both ends of the stator exhaust duct 11 are provided through, and one end thereof is communicated with the outside world.
  • the rotor outer fan 24 is located in the stator exhaust duct 11, the rotor outer fan 24 is fixed on the rotor inner core 2, and the rotor outer fan 24 and the rotor inner core 2 keep synchronous rotation; when the rotor outer fan 24 rotates, the air is sent out to make it
  • the stator exhaust duct 11 where it is located generates negative pressure, and the outside air supplements the stator exhaust duct 11 to generate the power of gas flow through the rotor outer fan 24 .
  • the interior of the rotating shaft 3 is provided with a shaft air intake channel 31 along the axial direction, and the length direction of the shaft air intake channel 31 is along the axial direction of the rotating shaft 3, and the shaft air intake channel 31 is a hollow channel structure; one end of the shaft air intake channel 31 communicates with the outside as At the air intake end, the external airflow can enter the shaft air intake channel 31 through the air intake port; the shaft air outlet channel 32 is set on the tube wall of the rotating shaft 3, and the direction of the shaft air outlet channel 32 is towards the stator exhaust channel 11, and the shaft air outlet channel 32 It can be perpendicular to the axial direction of the rotating shaft 3 (the structure shown in the figure), and can also form an acute angle with the axis of the rotating shaft 3. This acute angle refers to the folder where the airflow flows along the axial direction of the rotating shaft 3 and turns when it is discharged through the shaft outlet channel 32. The angle is acute.
  • the air intake end of the shaft air intake passage 31 and the stator air exhaust duct 11 are located at both ends of the rotor inner core 2 respectively.
  • the exhaust duct 11 is located on the left side of the rotor inner core 2, and correspondingly, the shaft outlet channel 32 and the stator exhaust duct 11 are located on the same side of the rotor inner core 2, that is, the shaft outlet channel 32 and the stator exhaust duct 11 are both located in the figure. Located on the left side of rotor core 2.
  • the air flow enters the shaft 3 from the right side of the rotor core 2, and exits the shaft 3 from the left side of the rotor core 2, which has a good auxiliary heat dissipation effect on the shaft 3, thereby achieving the internal cooling of the motor. cooling effect.
  • the rotor inner core 2 of the present invention is provided with a rotor outer air duct 21 penetrating in the axial direction, the rotor outer air duct 21 is opened through the rotor inner core 2, and the penetration direction of the rotor outer air duct 21 is parallel to the rotating shaft 3
  • the direction of the axis allows airflow to pass through.
  • a plurality of rotor outer air passages 21 are arranged in parallel, and each rotor outer air passage 21 can allow air flow to pass through independently.
  • the shaft outlet passages 32 of the present invention are provided in two groups, and the two groups of shaft outlet passages 32 are respectively located at both ends of the rotor inner core 2; the number of the shaft outlet passages 32 is opposite to the number of the rotor outer air passages 21.
  • two rotor outer ventilation ducts 21 are shown in the figure, and a set of shaft air outlet channels 32 are arranged on the left and right sides of the rotor inner core 2, and each set of shaft air outlet channels 32 on the left and right sides includes two upper and lower channels, each The channels are capable of exhausting airflow outwards.
  • the airflow enters the shaft air intake passage 31 from the right side, and when a part of the airflow does not reach the corresponding position of the rotor inner core 2, it is first discharged from the shaft air outlet passage 32 on the right side, and then enters the rotor outside
  • the air channel 21 flows through the rotor inner core 2 along the rotor outer air channel 21 , exchanges heat with the rotor inner core 2 , absorbs the heat of the rotor inner core 2 , and cools the rotor inner core 2 .
  • After the air flow is discharged from the rotor outer air duct 21, it flows into the stator exhaust duct 11, and is exhausted from the stator exhaust duct 11 to the outside.
  • a partition plate 13 is provided on the inner wall of the stator housing 1, the partition plate 13 is slidably connected to the rotor core 2, the partition plate 13 and the rotor core 2 are in sealing contact, and the internal sealed cavity and the The external airflow can flow into the external ventilation cavity, and finally enter the stator exhaust duct 11 to be discharged; while the internal sealing cavity is not in contact with the outside world, and the external air cannot enter the internal sealing cavity, and the motor stator is located in the internal sealing cavity.
  • the external ventilation cavity is composed of the stator exhaust duct 11, the rotor outer air duct 21, the stator air inlet 12 and other parts, and the external air flow can flow through and dissipate heat.
  • the present invention sets an internal circulation fan 22 on the rotor inner core 2, and the internal circulation fan 22 can rotate synchronously with the rotor inner core 2 to circulate the gas in the inner sealed cavity; the gas in the inner sealed cavity does not communicate with the outside world, Driven by the internal circulation fan 22 , the internal air flow independently forms a circulating flow, so that the internal distribution is uniform, and the high-temperature air is brought to the outer wall of the stator housing 1 to improve the heat dissipation effect.
  • the internal circulation fan 22 is fixed on the mounting plate provided on the rotor inner core 2 , the mounting plate forms the side wall of the stator exhaust duct 11 , and the mounting plate and the partition plate 13 cooperate with each other in sealing contact.
  • the stator internal circulation air duct 15 is arranged in the stator housing 1, and the penetration direction of the stator internal circulation air duct 15 is parallel to the axial direction of the rotating shaft 3.
  • the stator internal circulation air duct 15 has two setting methods: the first one, the stator internal circulation air duct 15 is located between the inner wall of the stator shell 1 and the stator core; the second type, the stator internal circulation air duct 15 is independently arranged on the stator core itself, and the through passage is set by the structure of the stator core itself; the circulation generated by the internal sealed cavity
  • the air flow passes through the circulating air duct 15 in the stator.
  • the flow path of the airflow in the inner sealed chamber is shown by the arrow 2 in Figure 1.
  • the present invention fixedly connects the air intake external fan 4 in the circumferential direction of the rotating shaft 3, and the air intake external fan 4 is located at the end where the air intake end of the shaft air intake channel 31 is located, and further
  • the outer air fan 4 is exposed on the outer surface of the stator casing 1, the air intake outer fan 4 and the rotating shaft 3 keep rotating synchronously in the circumferential direction, and the air intake outer fan 4 can generate air flow when rotating.
  • the air intake fan 4 When the air intake fan 4 rotates, it drives the airflow into the stator heat dissipation air duct 14 to absorb the heat emitted from the inner sealed cavity, and further enhance the cooling and heat dissipation effect of the stator shell 1.
  • the direction of the airflow in the stator heat dissipation air duct 14 is shown by the arrow indicated by the mark 3 in the figure.
  • a fan vent 41 is provided at the position where the air intake outer fan 4 is facing the stator air inlet 12 , and the airflow flowing through the stator air inlet 12 is increased through the fan vent 41 . Because the air intake outer fan 4 is constantly rotating during work, a plurality of fan vents 41 can be provided in the circumferential direction, and the stator air inlet 12 and the fan vent 41 are axially opposite, and the distance between the two is equated from the rotating shaft.

Abstract

An active air supply cooling permanent magnet motor. A stator exhaust duct is formed in a stator shell; a shaft air inlet channel is formed in a rotating shaft in the axial direction; an air inlet end of the shaft air inlet channel communicates with the outside; a shaft air outlet channel is formed on the inner wall of the rotating shaft; the air inlet end of the shaft air inlet channel and the stator exhaust duct are located at the two ends of a rotor inner core, respectively; an outer rotor fan is located in the stator exhaust duct; and when the outer rotor fan rotates, a negative pressure is generated in an area where the outer rotor fan is located, the power for air flowing is formed, and external airflow enters from the air inlet end of the shaft air inlet channel, flows through the shaft air inlet channel, can enter the stator exhaust duct through the shaft air outlet channel, and enters the outside through the stator exhaust duct. Heat exchange occurs when airflow passes through the interior of the rotating shaft, part of heat generated in the rotating shaft can be brought out, compared with a traditional stator shell cooling mode, and the cooling efficiency can be improved, and the cooling effect in the motor is improved. The electric locomotive involved in the present invention can achieve the same technical effect.

Description

一种主动送风冷却永磁电机及电力机车Active air supply cooling permanent magnet motor and electric locomotive
本申请要求于2021年10月22日提交中国专利局、申请号为202111233199.9、发明名称为“一种主动送风冷却永磁电机及电力机车”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with the application number 202111233199.9 and the title of the invention "An Active Air Cooling Permanent Magnet Motor and Electric Locomotive" submitted to the China Patent Office on October 22, 2021, the entire contents of which are incorporated by reference incorporated in this application.
技术领域technical field
本发明涉及电机领域,更进一步涉及一种主动送风冷却永磁电机。此外,本发明还涉及一种电力机车。The invention relates to the field of motors, and further relates to an active air-supply cooling permanent magnet motor. In addition, the invention also relates to an electric locomotive.
背景技术Background technique
轨道机车采用永磁电机提供动力,常规的自冷型电机是通过定子外壳开设的通风道通风的方式进行冷却,工作时转子风扇产生的冷却风由非传动端端盖进入定子通风道内,并沿定子通风道轴向到达传动端端盖或中间端盖上的出风口,由出风口排出通风道,以带走电机定子外壳的热量。Rail locomotives are powered by permanent magnet motors. Conventional self-cooling motors are cooled through the air ducts opened in the stator shell. During operation, the cooling air generated by the rotor fan enters the stator air ducts from the non-drive end cover and flows along the The stator air duct axially reaches the air outlet on the end cover of the transmission end or the middle end cover, and the air outlet discharges the air duct from the air outlet to take away the heat from the stator shell of the motor.
这种常规的外扇自冷型电机仅通过定子通风道内的冷却风来散热,使得电机内部的热量不能有效散出,电机内部很容易成为一个等温体。电机内部热量在各部位间相互传导、对流和辐射,其定子线圈端部温度、永磁体温度、轴承的温度都会很高,而线圈、轴承、永磁体温度限值各不相同,限制了电机功率的发挥,尤其是高转矩密度、高功率密度和结构紧凑的电机。This conventional external fan self-cooling motor only dissipates heat through the cooling air in the stator air duct, so that the heat inside the motor cannot be effectively dissipated, and the inside of the motor easily becomes an isothermal body. The internal heat of the motor is conducted, convected and radiated among various parts. The temperature at the end of the stator coil, the permanent magnet and the bearing will all be high, and the temperature limits of the coil, bearing and permanent magnet are different, which limits the power of the motor. The play, especially the motor with high torque density, high power density and compact structure.
对于本领域的技术人员来说,如何更好地对电机内部进行冷却,是目前需要解决的技术问题。For those skilled in the art, how to better cool the inside of the motor is a technical problem to be solved at present.
发明内容Contents of the invention
本发明提供一种主动送风冷却永磁电机,外界的冷却气流由进气外风扇转动产生动力,气流经过转轴内部时发生热交换,可以将内部产生的一部分热量带出,加速冷却效率,提升电机内部的冷却效果,具体方案如下:The invention provides an active air-supply cooling permanent magnet motor. The external cooling airflow is powered by the rotation of an air intake fan. Heat exchange occurs when the airflow passes through the inside of the rotating shaft, which can take out part of the heat generated inside, accelerate the cooling efficiency, and improve the cooling efficiency. The cooling effect inside the motor, the specific scheme is as follows:
一种主动送风冷却永磁电机,包括定子外壳、转子内芯、转轴、转子外风扇,所述转子内芯和所述转轴周向相对固定,所述转轴通过轴承转动安装于所述定子外壳;所述转子外风扇固定于所述转子内芯;所述定子外壳内设置定子排风道;所述转子外风扇位于所述定子排风道;An active air-supply cooling permanent magnet motor, comprising a stator casing, a rotor inner core, a rotating shaft, and a rotor outer fan, the rotor inner core and the rotating shaft are relatively fixed in the circumferential direction, and the rotating shaft is rotatably mounted on the stator casing through a bearing ; The rotor outer fan is fixed on the rotor inner core; a stator exhaust duct is set in the stator shell; the rotor outer fan is located in the stator exhaust duct;
所述转轴内部沿轴向开设轴进气通道,所述轴进气通道的进气端与外 界连通;所述转轴的管壁开设轴出气通道;所述轴进气通道的进气端与所述定子排风道分别位于所述转子内芯的两端;A shaft air inlet passage is set up inside the rotating shaft along the axial direction, and the air inlet end of the shaft air inlet passage communicates with the outside world; a shaft air outlet passage is provided on the pipe wall of the rotating shaft; The stator exhaust ducts are respectively located at both ends of the rotor inner core;
所述转子外风扇随所述转子内芯转动形成负压,外界的气流从所述轴进气通道的进气端进入,经过所述轴出气通道进入所述定子排风道,从所述定子排风道排到外界。The outer fan of the rotor rotates with the inner core of the rotor to form a negative pressure, and the external airflow enters from the inlet end of the shaft air intake channel, enters the stator exhaust channel through the shaft air outlet channel, and flows from the stator The exhaust duct is exhausted to the outside world.
可选地,所述转子内芯沿轴向贯通设置转子外通风道;所述轴出气通道设置两组,两组所述轴出气通道分别位于所述转子内芯的两端;Optionally, the rotor inner core is provided with a rotor outer ventilation channel axially; the shaft air outlet channel is provided with two groups, and the two groups of shaft air outlet channels are respectively located at both ends of the rotor inner core;
从靠近进气端的所述轴出气通道排出的气体流经所述转子外通风道,并排入所述定子排风道;The gas discharged from the shaft outlet channel near the intake end flows through the rotor outer air channel, and is discharged into the stator exhaust channel;
从远离进气端的所述轴出气通道排出的气体直接排入所述定子排风道。The gas discharged from the shaft air outlet channel away from the intake end is directly discharged into the stator exhaust channel.
可选地,所述定子外壳靠近进气端的侧壁设置定子进气口,所述定子进气口朝向所述转子外通风道;外界的气流经过所述定子进气口流入所述转子外通风道。Optionally, a stator air inlet is provided on the side wall of the stator housing close to the air intake end, and the stator air inlet faces the rotor outer air passage; the air flow from the outside flows into the rotor outer air passage through the stator air inlet. road.
可选地,所述定子外壳的内壁设置分隔板,所述分隔板滑动对接所述转子内芯,分隔形成内部密封腔和外部通风腔,外界的气流能够流入所述外部通风腔,最终汇入所述定子排风道排出。Optionally, a partition plate is provided on the inner wall of the stator housing, and the partition plate is slidably connected to the rotor inner core to form an internal sealed cavity and an external ventilation cavity, and the air flow from the outside can flow into the external ventilation cavity, and finally Into the stator exhaust duct to discharge.
可选地,所述转子内芯设置内循环风扇,所述内循环风扇随所述转子内芯同步转动,使所述内部密封腔中的气体循环流动。Optionally, the rotor core is provided with an internal circulation fan, and the internal circulation fan rotates synchronously with the rotor core to circulate the gas in the internal sealed cavity.
可选地,所述转子内芯沿轴向贯通设置转子内循环风道,所述转子内循环风道位于所述内部密封腔,所述转子内循环风道正对所述内循环风扇,所述内部密封腔产生的循环气流经过所述转子内循环风道。Optionally, the rotor inner core is axially penetrated with a rotor inner circulation air duct, the rotor inner circulation air duct is located in the inner sealed cavity, and the rotor inner circulation air duct is facing the inner circulation fan, so The circulating airflow generated by the internal sealed cavity passes through the internal circulating air duct of the rotor.
可选地,所述定子外壳内设置定子内循环风道,所述定子内循环风道位于所述定子外壳的内壁与定子铁芯之间、或者独立设置于定子铁芯自身,所述内部密封腔产生的循环气流经过所述定子内循环风道。Optionally, a stator internal circulation air channel is provided in the stator housing, and the stator internal circulation air channel is located between the inner wall of the stator housing and the stator core, or is independently arranged on the stator core itself, and the internal sealing The circulating airflow generated by the cavity passes through the circulating air duct in the stator.
可选地,所述转轴周向固定连接进气外风扇;Optionally, the rotating shaft is circumferentially fixedly connected to an air intake external fan;
所述定子外壳沿外表面的走向贯通设置定子散热风道,经由所述进气外风扇驱动,外界的气体从进风端进入所述散热风道,并从出风端排出,流经的气流与所述定子外壳进行热交换。The stator casing is provided with a stator heat dissipation air passage along the direction of the outer surface. Driven by the air intake external fan, the outside air enters the heat dissipation air passage from the air inlet end and is discharged from the air outlet end. heat exchange with the stator housing.
可选地,所述进气外风扇正对定子进气口的位置设置风扇通风口和、或所述定子外壳的进气端罩设固定进风罩。Optionally, the air intake external fan is provided with a fan vent directly opposite the stator air intake and/or the air intake end cover of the stator casing is provided with a fixed air intake cover.
发明还提供一种电力机车,包括上述任一项所述的主动送风冷却永磁电机。The invention also provides an electric locomotive, including the active air-supply cooling permanent magnet motor described in any one of the above.
本发明提供一种主动送风冷却永磁电机,转轴通过轴承转动安装于定子外壳,转子内芯、转子外风扇均与转轴同步转动;定子外壳内开设定子排风道;转轴内部沿轴向开设轴进气通道,轴进气通道的进气端与外界连通;转轴的内壁上开设轴出气通道;轴进气通道的进气端与定子排风道分别位于转子内芯的两端;转子外风扇位于定子排风道,当转子外风扇转动时使其所在区域产生负压,形成气体流动的动力,外界的气流从轴进气通道的进气端进入,流经轴进气通道,能够从轴出气通道进入定子排风道,从定子排风道进入外界;气流经过转轴内部时发生热交换,可以将内部产生的一部分热量带出,相比于传统的通过定子外壳冷却的方式能够加速冷却效率,提升电机内部的冷却效果。本发明涉及的电力机车能够达到相同的技术效果。The invention provides an active air-supply cooling permanent magnet motor. The rotating shaft is installed on the stator shell through the bearing rotation, and the rotor inner core and the rotor outer fan are all synchronously rotating with the rotating shaft; the stator air duct is opened inside the stator shell; A shaft air intake channel is opened in the direction, and the air intake end of the shaft air intake channel communicates with the outside world; a shaft air outlet channel is provided on the inner wall of the rotating shaft; the air intake end of the shaft air intake channel and the stator air exhaust channel are respectively located at both ends of the rotor inner core; The outer fan of the rotor is located in the exhaust duct of the stator. When the outer fan of the rotor rotates, it generates negative pressure in the area where it is located, forming the power of gas flow. It can enter the stator exhaust channel from the shaft outlet channel, and enter the outside world from the stator exhaust channel; heat exchange occurs when the air flow passes through the inside of the rotating shaft, which can take out part of the heat generated inside. Compared with the traditional way of cooling through the stator shell, it can Accelerate the cooling efficiency and improve the cooling effect inside the motor. The electric locomotive involved in the present invention can achieve the same technical effect.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本发明提供的主动送风冷却永磁电机沿轴线方向的剖面图;Fig. 1 is the sectional view along the axial direction of the active air-supply cooling permanent magnet motor provided by the present invention;
图2为图1上半幅剖面示意图。Fig. 2 is a schematic cross-sectional view of the upper half of Fig. 1 .
图中包括:The picture includes:
定子外壳1、定子排风道11、定子进气口12、分隔板13、散热风道14、定子内循环风道15、转子内芯2、转子外通风道21、内循环风扇22、转子内循环风道23、转子外风扇24、转轴3、轴进气通道31、轴出气通道32、进气外风扇4、风扇通风口41、进风罩5。 Stator shell 1, stator exhaust duct 11, stator air inlet 12, partition plate 13, cooling air duct 14, stator internal circulation air duct 15, rotor inner core 2, rotor outer air duct 21, internal circulation fan 22, rotor Inner circulation air duct 23, rotor outer fan 24, rotating shaft 3, shaft air intake passage 31, shaft air outlet passage 32, air intake outer fan 4, fan vent 41, air intake cover 5.
具体实施方式Detailed ways
本发明的核心在于提供一种主动送风冷却永磁电机,外界的冷却气流由进气外风扇转动产生动力,气流经过转轴内部时发生热交换,可以将内部产生的一部分热量带出,加速冷却效率,提升电机内部的冷却效果。The core of the present invention is to provide an active air-supply cooling permanent magnet motor. The external cooling airflow is powered by the rotation of the air intake fan, and heat exchange occurs when the airflow passes through the inside of the rotating shaft, which can take out part of the heat generated inside and accelerate cooling. Efficiency, improve the cooling effect inside the motor.
为了使本领域的技术人员更好地理解本发明的技术方案,下面将结合附图及具体的实施方式,对本发明的主动送风冷却永磁电机和电力机车进行详细的介绍说明。In order to enable those skilled in the art to better understand the technical solution of the present invention, the active air-supply cooling permanent magnet motor and electric locomotive of the present invention will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.
如图1所示,为本发明提供的主动送风冷却永磁电机沿轴线方向的剖面图;图2为图1上半幅剖面示意图;本发明的主动送风冷却永磁电机包括定子外壳1、转子内芯2、转轴3、转子外风扇24等结构。转子内芯2和转轴3周向相对固定,转轴3和转子内芯2保持周向同步转动。As shown in Figure 1, it is a sectional view of the active air cooling permanent magnet motor provided by the present invention along the axial direction; Figure 2 is a schematic diagram of the upper half of Figure 1; the active air cooling permanent magnet motor of the present invention includes a stator housing 1, Rotor inner core 2, rotating shaft 3, rotor outer fan 24 and other structures. The rotor inner core 2 and the rotating shaft 3 are relatively fixed in the circumferential direction, and the rotating shaft 3 and the rotor inner core 2 keep rotating synchronously in the circumferential direction.
转轴3通过轴承转动安装于定子外壳1,轴承至少设置两个,分别位于定子外壳1两端侧壁与转轴3相对的位置,转子内芯2和转轴3同步相对于定子外壳1转动,轴承减小转动时的阻力。如图1所示,定子外壳1对应安装定子铁芯A,转子内芯2对应安装转子铁芯B,通电工作时,通过转子铁芯B和定子铁芯A之间产生的电磁力形成转动扭矩,驱动转子内芯2和转轴3同步转动。The rotating shaft 3 is installed on the stator housing 1 through bearing rotation. There are at least two bearings, which are respectively located at the positions opposite to the rotating shaft 3 on the side walls at both ends of the stator housing 1. The rotor core 2 and the rotating shaft 3 rotate synchronously relative to the stator housing 1. The bearings reduce Resistance when turning small. As shown in Figure 1, the stator shell 1 corresponds to the stator core A, and the rotor inner core 2 corresponds to the rotor core B. When the power is on, the electromagnetic force generated between the rotor core B and the stator core A forms a rotational torque. , to drive the rotor inner core 2 and the rotating shaft 3 to rotate synchronously.
定子外壳1内设置定子排风道11,定子排风道11两端贯通设置,其中一端与外界相连通。转子外风扇24位于定子排风道11,转子外风扇24固定于转子内芯2,转子外风扇24和转子内芯2保持同步转动;当转子外风扇24转动时将空气向外送出,使其所在的定子排风道11产生负压,外界的空气向定子排风道11的补充,通过转子外风扇24产生气体流动的动力。A stator exhaust duct 11 is arranged inside the stator housing 1 , and both ends of the stator exhaust duct 11 are provided through, and one end thereof is communicated with the outside world. The rotor outer fan 24 is located in the stator exhaust duct 11, the rotor outer fan 24 is fixed on the rotor inner core 2, and the rotor outer fan 24 and the rotor inner core 2 keep synchronous rotation; when the rotor outer fan 24 rotates, the air is sent out to make it The stator exhaust duct 11 where it is located generates negative pressure, and the outside air supplements the stator exhaust duct 11 to generate the power of gas flow through the rotor outer fan 24 .
转轴3内部沿轴向开设轴进气通道31,轴进气通道31的长度方向沿转轴3的轴向,轴进气通道31为中空的通道结构;轴进气通道31的一端与外界连通作为进气端,外界的气流可以经过的进气端进入轴进气通道31;转轴3的管壁上开设轴出气通道32,轴出气通道32的贯通方向朝向定子排风道11,轴出气通道32可以垂直于转轴3的轴线方向(如附图所示的结构),也可以与转轴3的轴线形成锐角,这个锐角指气流沿转轴3的轴线方向流动,经过轴出气通道32排出时转折的夹角为锐角。这些具体 的设置形式都应包含在本发明的保护范围之内。The interior of the rotating shaft 3 is provided with a shaft air intake channel 31 along the axial direction, and the length direction of the shaft air intake channel 31 is along the axial direction of the rotating shaft 3, and the shaft air intake channel 31 is a hollow channel structure; one end of the shaft air intake channel 31 communicates with the outside as At the air intake end, the external airflow can enter the shaft air intake channel 31 through the air intake port; the shaft air outlet channel 32 is set on the tube wall of the rotating shaft 3, and the direction of the shaft air outlet channel 32 is towards the stator exhaust channel 11, and the shaft air outlet channel 32 It can be perpendicular to the axial direction of the rotating shaft 3 (the structure shown in the figure), and can also form an acute angle with the axis of the rotating shaft 3. This acute angle refers to the folder where the airflow flows along the axial direction of the rotating shaft 3 and turns when it is discharged through the shaft outlet channel 32. The angle is acute. These specific configuration forms should be included within the protection scope of the present invention.
轴进气通道31的进气端与定子排风道11分别位于转子内芯2的两端,如图1所示,轴进气通道31的进气端位于转子内芯2的右侧,定子排风道11位于转子内芯2的左侧,相应地,轴出气通道32和定子排风道11位于转子内芯2的同一侧,也即图中轴出气通道32和定子排风道11均位于转子内芯2的左侧。The air intake end of the shaft air intake passage 31 and the stator air exhaust duct 11 are located at both ends of the rotor inner core 2 respectively. The exhaust duct 11 is located on the left side of the rotor inner core 2, and correspondingly, the shaft outlet channel 32 and the stator exhaust duct 11 are located on the same side of the rotor inner core 2, that is, the shaft outlet channel 32 and the stator exhaust duct 11 are both located in the figure. Located on the left side of rotor core 2.
外界的气流从轴进气通道31的进气端进入,经过轴出气通道32进入定子排风道11,从定子排风道11进入外界;本发明的主动送风冷却永磁电机在工作时,转子内芯2和转轴3保持同步转动,带动转子外风扇24同步转动,转子外风扇24转动时形成负压进而产生气流,使外界的气流从进气端进入轴进气通道31,如图1中标号①所示的箭头,气流沿轴进气通道31流动的过程可以与转轴3进行热交换,转轴3的热量向气流传递,降低转轴3的温度。之后气流从轴出气通道32排出,进入定子排风道11并排出到外界,将热量带出到外界。结合图1所示,气流从转子内芯2的右侧位置进入转轴3,从转子内芯2的左侧位置排出转轴3,对转轴3起到良好的辅助散热效果,从而达到对电机内部进行冷却的效果。The air flow of the outside enters from the air intake end of the shaft air intake passage 31, enters the stator exhaust duct 11 through the shaft air outlet passage 32, and enters the outside world from the stator exhaust duct 11; when the active air supply cooling permanent magnet motor of the present invention is working, The rotor inner core 2 and the rotating shaft 3 keep rotating synchronously, which drives the rotor outer fan 24 to rotate synchronously. When the rotor outer fan 24 rotates, a negative pressure is formed to generate an airflow, so that the external airflow enters the shaft air intake channel 31 from the air intake end, as shown in Figure 1 The arrow indicated by the middle mark ①, the process of the airflow flowing along the shaft air intake channel 31 can exchange heat with the rotating shaft 3, and the heat of the rotating shaft 3 is transferred to the airflow, reducing the temperature of the rotating shaft 3. After that, the air flow is discharged from the shaft air outlet passage 32, enters the stator air discharge passage 11 and is discharged to the outside, and the heat is taken out to the outside. As shown in Figure 1, the air flow enters the shaft 3 from the right side of the rotor core 2, and exits the shaft 3 from the left side of the rotor core 2, which has a good auxiliary heat dissipation effect on the shaft 3, thereby achieving the internal cooling of the motor. cooling effect.
在上述方案的基础上,本发明的转子内芯2沿轴向贯通设置转子外通风道21,转子外通风道21贯通开设于转子内芯2,转子外通风道21的贯通方向平行于转轴3的轴线方向,可供气流经过。转子外通风道21平行设置多个,每个转子外通风道21能够独立地供气流经过。On the basis of the above scheme, the rotor inner core 2 of the present invention is provided with a rotor outer air duct 21 penetrating in the axial direction, the rotor outer air duct 21 is opened through the rotor inner core 2, and the penetration direction of the rotor outer air duct 21 is parallel to the rotating shaft 3 The direction of the axis allows airflow to pass through. A plurality of rotor outer air passages 21 are arranged in parallel, and each rotor outer air passage 21 can allow air flow to pass through independently.
对此,本发明的轴出气通道32设置两组,两组轴出气通道32分别位于转子内芯2的两端;轴出气通道32的数量与转子外通风道21的数量相对,结合图1所示,图中展示了两个转子外通风道21,转子内芯2的左右两侧分别设置一组轴出气通道32,左右两侧每一组轴出气通道32又包括上下两个通道,每个通道都能够向外排出气流。In this regard, the shaft outlet passages 32 of the present invention are provided in two groups, and the two groups of shaft outlet passages 32 are respectively located at both ends of the rotor inner core 2; the number of the shaft outlet passages 32 is opposite to the number of the rotor outer air passages 21. As shown in the figure, two rotor outer ventilation ducts 21 are shown in the figure, and a set of shaft air outlet channels 32 are arranged on the left and right sides of the rotor inner core 2, and each set of shaft air outlet channels 32 on the left and right sides includes two upper and lower channels, each The channels are capable of exhausting airflow outwards.
从靠近进气端的轴出气通道32排出的气体流经转子外通风道21,并排入定子排风道11;从远离进气端的轴出气通道32排出的气体直接排入定子排风道11。The gas discharged from the shaft outlet channel 32 near the intake end flows through the rotor outer air channel 21 and is discharged into the stator exhaust channel 11; the gas discharged from the shaft outlet channel 32 away from the intake end is directly discharged into the stator exhaust channel 11.
结合图1所示,在使用时,气流从右侧进入轴进气通道31,一部分气 流在未到达转子内芯2对应的位置时,先从右侧的轴出气通道32排出,继而进入转子外通风道21,沿转子外通风道21流动经过转子内芯2,与转子内芯2发生热交换,吸收转子内芯2的热量,对转子内芯2进行降温。气流从转子外通风道21排出后,汇入定子排风道11,从定子排风道11排到外界。As shown in Fig. 1, when in use, the airflow enters the shaft air intake passage 31 from the right side, and when a part of the airflow does not reach the corresponding position of the rotor inner core 2, it is first discharged from the shaft air outlet passage 32 on the right side, and then enters the rotor outside The air channel 21 flows through the rotor inner core 2 along the rotor outer air channel 21 , exchanges heat with the rotor inner core 2 , absorbs the heat of the rotor inner core 2 , and cools the rotor inner core 2 . After the air flow is discharged from the rotor outer air duct 21, it flows into the stator exhaust duct 11, and is exhausted from the stator exhaust duct 11 to the outside.
沿轴进气通道31流动的另一部分气流从左侧的轴出气通道32排出,此部分气流主要吸收转轴3的热量,排出进入定子排风道11;两路气流分别流经转轴3和转子内芯2,分别起到各自的冷却降温效果。The other part of the air flow flowing along the shaft air inlet channel 31 is discharged from the shaft air outlet channel 32 on the left side. This part of the air flow mainly absorbs the heat of the shaft 3 and is discharged into the stator exhaust duct 11; the two air streams flow through the shaft 3 and the rotor respectively. The cores 2 respectively have respective cooling effects.
更进一步,本发明在定子外壳1靠近进气端的侧壁设置定子进气口12,定子进气口12贯通设置在定子外壳1的侧壁,其贯通方向平行于转轴3的轴向,并且定子进气口12朝向转子外通风道21;外界的气流经过定子进气口12流入转子外通风道21;结合图1所示,进入转子外通风道21的气流一部分来自于右侧的轴出气通道32,另一部分来自于外界气流经定子进气口12直接流入,进一步提升流经转子内芯2的气流量,提升转子内芯2的冷却效率。Furthermore, in the present invention, a stator air inlet 12 is provided on the side wall of the stator housing 1 close to the air intake end, and the stator air inlet 12 is provided through the side wall of the stator housing 1, and its penetration direction is parallel to the axial direction of the rotating shaft 3, and the stator The air inlet 12 faces the rotor outer air passage 21; the outside air flows into the rotor outer air passage 21 through the stator air inlet 12; as shown in Fig. 1, part of the air flow entering the rotor outer air passage 21 comes from the shaft air outlet passage on the right side 32. The other part comes from the direct inflow of external air through the stator air inlet 12, further increasing the air flow through the rotor core 2 and improving the cooling efficiency of the rotor core 2.
优选地,本发明在定子外壳1的内壁设置分隔板13,分隔板13滑动对接转子内芯2,分隔板13和转子内芯2密封接触,通过相互密封配合分隔形成内部密封腔和外部通风腔,外界的气流能够流入外部通风腔,最终汇入定子排风道11排出;而内部密封腔则不与外界接触,外界的气流无法进入内部密封腔,电机定子位于内部密封腔。外部通风腔由定子排风道11、转子外通风道21、定子进气口12等部分构成,外界的气流可流经散热。Preferably, in the present invention, a partition plate 13 is provided on the inner wall of the stator housing 1, the partition plate 13 is slidably connected to the rotor core 2, the partition plate 13 and the rotor core 2 are in sealing contact, and the internal sealed cavity and the The external airflow can flow into the external ventilation cavity, and finally enter the stator exhaust duct 11 to be discharged; while the internal sealing cavity is not in contact with the outside world, and the external air cannot enter the internal sealing cavity, and the motor stator is located in the internal sealing cavity. The external ventilation cavity is composed of the stator exhaust duct 11, the rotor outer air duct 21, the stator air inlet 12 and other parts, and the external air flow can flow through and dissipate heat.
更进一步,本发明在转子内芯2设置内循环风扇22,内循环风扇22能够随转子内芯2同步转动,使内部密封腔中的气体循环流动;内部密封腔内的气体不与外界交流,内部的气流在内循环风扇22的驱动下独立形成循环流动,使内部的分布均匀,将高温空气带到定子外壳1的外壁处,以提升散热的效果。内循环风扇22固定在转子内芯2上设置的安装板上,安装板形成定子排风道11的侧壁,安装板与分隔板13相互配合密封接触。Furthermore, the present invention sets an internal circulation fan 22 on the rotor inner core 2, and the internal circulation fan 22 can rotate synchronously with the rotor inner core 2 to circulate the gas in the inner sealed cavity; the gas in the inner sealed cavity does not communicate with the outside world, Driven by the internal circulation fan 22 , the internal air flow independently forms a circulating flow, so that the internal distribution is uniform, and the high-temperature air is brought to the outer wall of the stator housing 1 to improve the heat dissipation effect. The internal circulation fan 22 is fixed on the mounting plate provided on the rotor inner core 2 , the mounting plate forms the side wall of the stator exhaust duct 11 , and the mounting plate and the partition plate 13 cooperate with each other in sealing contact.
具体地,转子内芯2沿轴向贯通设置转子内循环风道23,转子内循环风道23的贯通方向平行于转轴3的轴向,转子内循环风道23位于内部密 封腔,转子内循环风道23正对内循环风扇22,内部密封腔产生的循环气流经过转子内循环风道23;气流在流动时流经转子内循环风道23,增加与转子内芯2的接触面积,加速热量的传递。Specifically, the rotor inner core 2 is provided with a rotor internal circulation air passage 23 axially, the penetration direction of the rotor internal circulation air passage 23 is parallel to the axial direction of the rotating shaft 3, the rotor internal circulation air passage 23 is located in the inner sealing cavity, and the rotor internal circulation The air duct 23 is facing the inner circulation fan 22, and the circulating airflow generated by the inner sealed cavity passes through the rotor inner circulation air duct 23; when the air flow flows through the rotor inner circulation air duct 23, the contact area with the rotor inner core 2 is increased, and the heat is accelerated transmission.
定子外壳1内设置定子内循环风道15,定子内循环风道15的贯通方向平行于转轴3的轴向,定子内循环风道15具有两种设置方式:第一种、定子内循环风道15位于定子外壳1的内壁与定子铁芯之间;第二种、定子内循环风道15独立设置于定子铁芯自身,由定子铁芯自身的结构设置贯通的通道;内部密封腔产生的循环气流经过定子内循环风道15。内部密封腔内气流流动路径如图1中的箭头②的箭头所示,气流在内部循环流动时,依次经过转子内循环风道23和定子内循环风道15,气体流过定子内循环风道15时产生热交换,经由定子外壳1的侧壁向外界散热发热量。The stator internal circulation air duct 15 is arranged in the stator housing 1, and the penetration direction of the stator internal circulation air duct 15 is parallel to the axial direction of the rotating shaft 3. The stator internal circulation air duct 15 has two setting methods: the first one, the stator internal circulation air duct 15 is located between the inner wall of the stator shell 1 and the stator core; the second type, the stator internal circulation air duct 15 is independently arranged on the stator core itself, and the through passage is set by the structure of the stator core itself; the circulation generated by the internal sealed cavity The air flow passes through the circulating air duct 15 in the stator. The flow path of the airflow in the inner sealed chamber is shown by the arrow ② in Figure 1. When the airflow circulates inside, it passes through the rotor inner circulation air duct 23 and the stator inner circulation air duct 15 in turn, and the gas flows through the stator inner circulation air duct At 15 o'clock, heat exchange occurs, and the heat is dissipated to the outside through the side wall of the stator housing 1 .
在上述任一技术方案及其相互组合的基础上,本发明在转轴3周向固定连接进气外风扇4,进气外风扇4位于轴进气通道31的进气端所在的端部,进气外风扇4外露于定子外壳1的外表面,进气外风扇4和转轴3保持周向同步转动,进气外风扇4转动时能够产生气流。On the basis of any of the above-mentioned technical solutions and their mutual combinations, the present invention fixedly connects the air intake external fan 4 in the circumferential direction of the rotating shaft 3, and the air intake external fan 4 is located at the end where the air intake end of the shaft air intake channel 31 is located, and further The outer air fan 4 is exposed on the outer surface of the stator casing 1, the air intake outer fan 4 and the rotating shaft 3 keep rotating synchronously in the circumferential direction, and the air intake outer fan 4 can generate air flow when rotating.
定子外壳1沿外表面的走向贯通设置定子散热风道14,结合图1所示,定子散热风道14并非平直的结构,存在圆弧形的过渡段,与定子外壳1的外形趋势大致相同;外界的气体从进风端进入散热风道14,并从出风端排出,气流经过定子散热风道14时与定子外壳1产生热交换;定子散热风道14为定子外壳1外部设置的夹层结构,可引导气流经过,进气外风扇4转动时,驱动气流进入定子散热风道14,吸收从内部密封腔散发的热量,进一步加强定子外壳1的冷却散热效果。定子散热风道14内的气流方向如图中标号③所示的箭头所示。The stator housing 1 is provided with a stator cooling duct 14 along the direction of the outer surface. As shown in FIG. 1 , the stator cooling duct 14 is not a straight structure, but has a circular arc-shaped transition section, which is roughly the same as the appearance trend of the stator housing 1. The outside air enters the heat dissipation air duct 14 from the air inlet end and is discharged from the air outlet end. When the air flow passes through the stator heat dissipation air duct 14, heat exchange occurs with the stator housing 1; the stator heat dissipation air duct 14 is an interlayer provided outside the stator housing 1 The structure can guide the airflow to pass through. When the air intake fan 4 rotates, it drives the airflow into the stator heat dissipation air duct 14 to absorb the heat emitted from the inner sealed cavity, and further enhance the cooling and heat dissipation effect of the stator shell 1. The direction of the airflow in the stator heat dissipation air duct 14 is shown by the arrow indicated by the mark ③ in the figure.
优选地,在进气外风扇4正对定子进气口12的位置设置风扇通风口41,通过风扇通风口41增加流过定子进气口12的气流流量。由于进气外风扇4在工作时不断转动,因此可在周向上开设多个风扇通风口41,定子进气口12和风扇通风口41轴向相对,两者距离转轴的距离相等。Preferably, a fan vent 41 is provided at the position where the air intake outer fan 4 is facing the stator air inlet 12 , and the airflow flowing through the stator air inlet 12 is increased through the fan vent 41 . Because the air intake outer fan 4 is constantly rotating during work, a plurality of fan vents 41 can be provided in the circumferential direction, and the stator air inlet 12 and the fan vent 41 are axially opposite, and the distance between the two is equated from the rotating shaft.
在定子外壳1的进气端罩设固定进风罩5,进风罩5开设若干细密排列的小孔,进风罩5起到过滤杂质的作用,将空气中所含的杂质阻挡在外, 防止对进气外风扇4造成损坏,也避免小颗粒杂质进入电机内部。A fixed air intake cover 5 is provided on the air intake end cover of the stator housing 1, and a number of finely arranged small holes are provided in the air intake cover 5. The air intake cover 5 plays the role of filtering impurities, and blocks the impurities contained in the air to prevent Damage is caused to the air intake outer fan 4, and small particles of impurities are also prevented from entering the inside of the motor.
本发明还提供一种电力机车,包括上述的主动送风冷却永磁电机,该电力机车能够实现相同的技术效果。该电力机车的电机通过进气外风扇4强制送风,可以同时对转轴3、转子内芯2、定子外壳1实现通风冷却,增强电机内部的冷却效果。The present invention also provides an electric locomotive, including the above-mentioned active air-supply cooling permanent magnet motor, and the electric locomotive can achieve the same technical effect. The motor of the electric locomotive is forced to blow air through the air intake outer fan 4, which can realize ventilation and cooling of the rotating shaft 3, the rotor inner core 2, and the stator shell 1 at the same time, and enhance the cooling effect inside the motor.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理,可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

  1. 一种主动送风冷却永磁电机,其特征在于,包括定子外壳(1)、转子内芯(2)、转轴(3)、转子外风扇(24),所述转子内芯(2)和所述转轴(3)周向相对固定,所述转轴(3)通过轴承转动安装于所述定子外壳(1);所述转子外风扇(24)固定于所述转子内芯(2);所述定子外壳(1)内设置定子排风道(11);所述转子外风扇(24)位于所述定子排风道(11);An active air-supply cooling permanent magnet motor is characterized in that it comprises a stator casing (1), a rotor inner core (2), a rotating shaft (3), a rotor outer fan (24), the rotor inner core (2) and the The rotating shaft (3) is relatively fixed in the circumferential direction, and the rotating shaft (3) is rotatably mounted on the stator casing (1) through bearings; the rotor outer fan (24) is fixed on the rotor inner core (2); A stator exhaust duct (11) is arranged in the stator housing (1); the rotor outer fan (24) is located in the stator exhaust duct (11);
    所述转轴(3)内部沿轴向开设轴进气通道(31),所述轴进气通道(31)的进气端与外界连通;所述转轴(3)的管壁开设轴出气通道(32);所述轴进气通道(31)的进气端与所述定子排风道(11)分别位于所述转子内芯(2)的两端;The interior of the rotating shaft (3) is provided with a shaft air inlet passage (31) in the axial direction, and the air inlet end of the shaft air inlet passage (31) communicates with the outside world; the tube wall of the rotating shaft (3) is provided with a shaft air outlet passage ( 32); the air intake end of the shaft air intake channel (31) and the stator air exhaust channel (11) are respectively located at both ends of the rotor inner core (2);
    所述转子外风扇(24)随所述转子内芯(2)转动形成负压,外界的气流从所述轴进气通道(31)的进气端进入,经过所述轴出气通道(32)进入所述定子排风道(11),从所述定子排风道(11)排到外界。The rotor outer fan (24) rotates with the rotor inner core (2) to form a negative pressure, and the external airflow enters from the inlet end of the shaft air intake channel (31), passes through the shaft air outlet channel (32) Enter the stator exhaust duct (11), and be discharged to the outside from the stator exhaust duct (11).
  2. 根据权利要求1所述的主动送风冷却永磁电机,其特征在于,所述转子内芯(2)沿轴向贯通设置转子外通风道(21);所述轴出气通道(32)设置两组,两组所述轴出气通道(32)分别位于所述转子内芯(2)的两端;The active air-supply cooling permanent magnet motor according to claim 1, characterized in that, the rotor inner core (2) is axially penetrated with a rotor outer air passage (21); the shaft air outlet passage (32) is provided with two group, the two groups of shaft outlet passages (32) are respectively located at both ends of the rotor inner core (2);
    从靠近进气端的所述轴出气通道(32)排出的气体流经所述转子外通风道(21),并排入所述定子排风道(11);The gas discharged from the shaft outlet channel (32) near the intake end flows through the rotor outer air channel (21) and is discharged into the stator air exhaust channel (11);
    从远离进气端的所述轴出气通道(32)排出的气体直接排入所述定子排风道(11)。The gas discharged from the shaft outlet channel (32) away from the intake end is directly discharged into the stator exhaust channel (11).
  3. 根据权利要求2所述的主动送风冷却永磁电机,其特征在于,所述定子外壳(1)靠近进气端的侧壁设置定子进气口(12),所述定子进气口(12)朝向所述转子外通风道(21);外界的气流经过所述定子进气口(12)流入所述转子外通风道(21)。The active air-supply cooling permanent magnet motor according to claim 2, characterized in that, the stator housing (1) is provided with a stator air inlet (12) on the side wall near the air inlet end, and the stator air inlet (12) Towards the rotor outer air passage (21); the air flow from outside flows into the rotor outer air passage (21) through the stator air inlet (12).
  4. 根据权利要求3所述的主动送风冷却永磁电机,其特征在于,所述定子外壳(1)的内壁设置分隔板(13),所述分隔板(13)滑动对接所述转子内芯(2),分隔形成内部密封腔和外部通风腔,外界的气流能够流入所述外部通风腔,最终汇入所述定子排风道(11)排出。The active air-supply cooling permanent magnet motor according to claim 3, characterized in that, the inner wall of the stator housing (1) is provided with a partition plate (13), and the partition plate (13) is slidably connected to the inside of the rotor. The core (2) separates and forms an inner sealed cavity and an outer ventilation cavity, and the air flow from the outside can flow into the outer ventilation cavity, and finally flow into the stator exhaust duct (11) for discharge.
  5. 根据权利要求4所述的主动送风冷却永磁电机,其特征在于,所述 转子内芯(2)设置内循环风扇(22),所述内循环风扇(22)随所述转子内芯(2)同步转动,使所述内部密封腔中的气体循环流动。According to claim 4, the active air-supply cooling permanent magnet motor is characterized in that, the rotor core (2) is provided with an internal circulation fan (22), and the internal circulation fan (22) follows the rotor core ( 2) Synchronously rotate to circulate the gas in the inner sealed cavity.
  6. 根据权利要求5所述的主动送风冷却永磁电机,其特征在于,所述转子内芯(2)沿轴向贯通设置转子内循环风道(23),所述转子内循环风道(23)位于所述内部密封腔,所述转子内循环风道(23)正对所述内循环风扇(22),所述内部密封腔产生的循环气流经过所述转子内循环风道(23)。The active air-supply cooling permanent magnet motor according to claim 5, characterized in that, the rotor inner core (2) is axially penetrated with a rotor inner circulation air duct (23), and the rotor inner circulation air duct (23 ) is located in the internal sealed cavity, the rotor internal circulation air duct (23) is facing the internal circulation fan (22), and the circulating airflow generated by the internal sealed cavity passes through the rotor internal circulation air duct (23).
  7. 根据权利要求6所述的主动送风冷却永磁电机,其特征在于,所述定子外壳(1)内设置定子内循环风道(15),所述定子内循环风道(15)位于所述定子外壳(1)的内壁与定子铁芯之间、或者独立设置于定子铁芯自身,所述内部密封腔产生的循环气流经过所述定子内循环风道(15)。The active air-supply cooling permanent magnet motor according to claim 6, characterized in that, a stator inner circulation air duct (15) is set inside the stator shell (1), and the stator inner circulation air duct (15) is located in the Between the inner wall of the stator shell (1) and the stator iron core, or independently arranged on the stator iron core itself, the circulating airflow generated by the inner sealed cavity passes through the stator inner circulating air duct (15).
  8. 根据权利要求1至7任一项所述的主动送风冷却永磁电机,其特征在于,所述转轴(3)周向固定连接进气外风扇(4);According to the active air-supply cooling permanent magnet motor according to any one of claims 1 to 7, it is characterized in that the rotating shaft (3) is circumferentially fixedly connected to an air intake external fan (4);
    所述定子外壳(1)沿外表面的走向贯通设置定子散热风道(14),经由所述进气外风扇(4)驱动,外界的气体从进风端进入所述散热风道(14),并从出风端排出,流经的气流与所述定子外壳(1)进行热交换。The stator casing (1) is provided with a stator heat dissipation air duct (14) through the direction of the outer surface, driven by the air intake external fan (4), the outside air enters the heat dissipation air duct (14) from the air inlet end , and discharged from the air outlet, and the air flow passing through exchanges heat with the stator casing (1).
  9. 根据权利要求8所述的主动送风冷却永磁电机,其特征在于,所述进气外风扇(4)正对定子进气口(12)的位置设置风扇通风口(41)和、或所述定子外壳(1)的进气端罩设固定进风罩(5)。According to claim 8, the active air-supply cooling permanent magnet motor is characterized in that, the fan vent (41) and/or the position of the air intake outer fan (4) facing the stator air inlet (12) are set The air intake end cover of the stator housing (1) is provided with a fixed air intake cover (5).
  10. 一种电力机车,其特征在于,包括权利要求1至9任一项所述的主动送风冷却永磁电机。An electric locomotive, characterized by comprising the active air-supply cooling permanent magnet motor according to any one of claims 1 to 9.
PCT/CN2021/128628 2021-10-22 2021-11-04 Active air supply cooling permanent magnet motor and electric locomotive WO2023065404A1 (en)

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