WO2023061132A1 - Production equipment heat recovery and humidity control module and heat recovery and humidity control system using same - Google Patents

Production equipment heat recovery and humidity control module and heat recovery and humidity control system using same Download PDF

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Publication number
WO2023061132A1
WO2023061132A1 PCT/CN2022/118465 CN2022118465W WO2023061132A1 WO 2023061132 A1 WO2023061132 A1 WO 2023061132A1 CN 2022118465 W CN2022118465 W CN 2022118465W WO 2023061132 A1 WO2023061132 A1 WO 2023061132A1
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air
heat recovery
humidity
humidity control
production equipment
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PCT/CN2022/118465
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French (fr)
Chinese (zh)
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姚伟德
金伟力
陈玉龙
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苏州兆和环能科技有限公司
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Publication of WO2023061132A1 publication Critical patent/WO2023061132A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/04Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
    • B05D3/0406Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
    • B05D3/0413Heating with air
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/26Drying gases or vapours
    • B01D53/261Drying gases or vapours by adsorption
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/001Drying-air generating units, e.g. movable, independent of drying enclosure
    • F26B21/002Drying-air generating units, e.g. movable, independent of drying enclosure heating the drying air indirectly, i.e. using a heat exchanger
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/003Supply-air or gas filters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/06Controlling, e.g. regulating, parameters of gas supply
    • F26B21/08Humidity
    • F26B21/083Humidity by using sorbent or hygroscopic materials, e.g. chemical substances, molecular sieves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/06Controlling, e.g. regulating, parameters of gas supply
    • F26B21/12Velocity of flow; Quantity of flow, e.g. by varying fan speed, by modifying cross flow area
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Definitions

  • the heat exchanger exchanges heat between a part of the high-temperature and high-humidity gas discharged from the production equipment and the low-temperature dry fresh air sent in from the outside after being adsorbed by the adsorption area of the adsorption dehumidification wheel.
  • the dry fresh air heated up after the exchange is sent to the production equipment, and the high-temperature gas cooled after the heat exchange is discharged to the outside air; another part of the high-temperature gas is introduced into the regeneration area of the adsorption dehumidification wheel to counteract the adsorption on the The moisture on the adsorption area is regenerated and desorbed.
  • Fig. 1 is the structural schematic diagram of the high energy consumption solution of existing coater oven
  • the exhaust air volume adjustment step and the air supply air volume adjustment step can be adjusted synchronously or asynchronously, that is: the exhaust air volume adjustment step and the air supply air volume adjustment step can be adjusted synchronously, or the exhaust air volume adjustment step It can be adjusted before or after the air supply air volume adjustment step; preferably, the static pressure standard value parameter in the oven in this embodiment can also be specifically set according to the external environment and actual process needs, which optimizes the device under different conditions. The efficiency and effect of using under different conditions broaden the scope of use of the device under different conditions.
  • the adsorption area 2021 of the adsorption dehumidification wheel 202 includes two sub-adsorption areas, respectively the first sub-adsorption area 20211 and the second sub-adsorption area 20212, and the external low-temperature fresh air enters the heat exchanger 201 sequentially.
  • the first sub-adsorption area 20211 and the second sub-adsorption area 20212 and the area of the first sub-adsorption area 20211 may preferably be larger than the area of the second sub-adsorption area 20212, the relatively high concentration state from A part of the water vapor in the outside fresh air passes through the first sub-adsorption area 20211 at a relatively low wind speed.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Analytical Chemistry (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Drying Of Gases (AREA)
  • Central Air Conditioning (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

The present invention relates to a production equipment heat recovery and humidity control module and a heat recovery and humidity control system using same. In the heat recovery and humidity control module, an adsorption dehumidification wheel is provided at a fresh air entrance, and an adsorption region of the adsorption dehumidification wheel is used to absorb the water vapor in outdoor fresh air, thus, the moisture in the outdoor fresh air can be removed to a large extent, so as to reduce the impact of air humidity changes caused by seasonal changes on the coating production speed and product quality. No additional regeneration heater is provided for the adsorption dehumidification wheel, and part of the high-temperature gas discharged from a drying oven directly acts on a regeneration region of the adsorption dehumidification wheel to desorb the water vapor adsorbed on the wheel and regenerates the water vapor to external air, thereby further reducing the energy consumption of a system. In addition, in the present invention, a heat exchanger is used to exchange heat between external low-temperature fresh air and the high-temperature gas in production equipment, so that the external low-temperature fresh air can be heated to a temperature close to a drying temperature and introduced into the drying oven. Therefore, there is no need to provide a fresh air heater for the system, thereby greatly reducing the energy consumption of the system.

Description

生产设备热回收控湿模块及应用该模块的热回收控湿系统Heat recovery and humidity control module of production equipment and heat recovery and humidity control system using this module 技术领域technical field
本发明涉及一种生产设备热回收控湿模块及应用该模块的热回收控湿系统,特别是利用除湿转轮与热交换器相结合实现生产设备节能恒湿调节的模块化处理方案。The invention relates to a heat recovery and humidity control module of production equipment and a heat recovery and humidity control system using the module, in particular to a modular processing scheme for realizing energy-saving and constant humidity adjustment of production equipment by combining a dehumidification wheel and a heat exchanger.
背景技术Background technique
电池阳极极片涂布生产过程中,阳极极片的烘干是关键的工序之一,烘干过程由于需要将外界新风加热到指定烘干温度,需要较高的能耗,图1所示为现有涂布机烘箱100的高能耗解决方案,在该方案中设置有换热器201,该换热器201可将涂布机烘箱100内部的高温废气与外界送入的新风进行热量交换,从而使新风温度尽可能达到指定烘干温度,这种设备构成简单,设备投资成本低,装置自身运行成本较低,且大大降低了将新风加热到烘干温度所需的能耗。In the production process of battery anode electrode sheet coating, the drying of the anode electrode sheet is one of the key processes. The drying process requires high energy consumption due to the need to heat the external fresh air to the specified drying temperature, as shown in Figure 1. The high energy consumption solution of the existing coating machine oven 100, in which a heat exchanger 201 is provided, and the heat exchanger 201 can exchange heat between the high-temperature exhaust gas inside the coating machine oven 100 and the fresh air sent in from the outside, In this way, the fresh air temperature can reach the designated drying temperature as much as possible. This kind of equipment has simple structure, low equipment investment cost, low operating cost of the device itself, and greatly reduces the energy consumption required to heat the fresh air to the drying temperature.
然而该方案同样存在如下缺陷:(1)向烘箱内所送空气是经过热交换器的室外新风,湿度相对较高,无法达到低露点干燥环境要求;(2)送风空气湿度随时间、季节变化较大,容易影响涂布的生产速度及产品质量;(3)为了能够在外气湿度较高的天气(季节)情况下,也能够排除烘箱产生的水分,均需要加大送风风量以及排风风量,这将反过来造成涂布机能耗提高、大大增加了运行成本。However, this scheme also has the following defects: (1) the air sent to the oven is the outdoor fresh air passing through the heat exchanger, and the humidity is relatively high, which cannot meet the requirements of a low dew point dry environment; (2) the humidity of the air supply varies with time and seasons. The change is large, and it is easy to affect the production speed and product quality of the coating; (3) In order to be able to remove the moisture generated by the oven in the weather (season) with high humidity outside the air, it is necessary to increase the air supply and exhaust Air volume, which will in turn cause increased energy consumption of the coating machine, greatly increasing operating costs.
发明内容Contents of the invention
鉴于传统热回收装置无法屏蔽外界空气湿度对涂布的不良影响,且高湿度空气反过来增加涂布机能耗的缺陷,本发明的主要目的就是提供一种生产设备热回收控湿模块及应用该模块的热回收控湿系统。In view of the fact that traditional heat recovery devices cannot shield the adverse effects of external air humidity on coating, and that high-humidity air in turn increases the energy consumption of coating machines, the main purpose of this invention is to provide a heat recovery and humidity control module for production equipment and its application Module heat recovery and humidity control system.
为了达成上述目的,本发明在第一方面提供了一种生产设备热回收控湿模块,包括:In order to achieve the above object, the present invention provides a production equipment heat recovery and humidity control module in the first aspect, including:
送风风机,所述送风风机将外界的低温新风送入所述模块;An air supply fan, the air supply fan sends external low-temperature fresh air into the module;
排风风机,所述排风风机将生产设备内的高温高湿度气体排入所述模块;Exhaust fan, the exhaust fan discharges the high-temperature and high-humidity gas in the production equipment into the module;
其特征在于,还包括:It is characterized in that it also includes:
至少一吸附除湿转轮,所述吸附除湿转轮设置于所述模块的低温新风入口处;所述吸附除湿转轮包括至少一吸附区与至少一再生区;At least one adsorption and dehumidification rotor, the adsorption and dehumidification rotor is arranged at the low-temperature fresh air inlet of the module; the adsorption and dehumidification rotor includes at least one adsorption zone and at least one regeneration zone;
至少一热交换器,所述热交换器将从生产设备排入的一部分高温高湿度气体与从外界送入的经所述吸附除湿转轮吸附区吸附后的低温干燥新风进行热交换,经热交换后而升温的干燥新风被送入所述生产设备,经热交换后而降温的高温气体排放到外界 空气;另一部分高温气体被导入所述吸附除湿转轮的再生区以对吸附在所述吸附区上的水气进行再生脱附。At least one heat exchanger, the heat exchanger exchanges heat between a part of the high-temperature and high-humidity gas discharged from the production equipment and the low-temperature dry fresh air sent in from the outside after being adsorbed by the adsorption area of the adsorption dehumidification wheel. The dry fresh air heated up after the exchange is sent to the production equipment, and the high-temperature gas cooled after the heat exchange is discharged to the outside air; another part of the high-temperature gas is introduced into the regeneration area of the adsorption dehumidification wheel to counteract the adsorption on the The moisture on the adsorption area is regenerated and desorbed.
进一步的,所述模块还包括设置于低温新风入口处的新风过滤器。Further, the module also includes a fresh air filter arranged at the low-temperature fresh air inlet.
优选的,经热交换后而降温的高温气体部分被导入所述吸附除湿转轮的再生区,另一部分直接被排放到大气中。Preferably, part of the high-temperature gas cooled after heat exchange is introduced into the regeneration zone of the adsorption dehumidification wheel, and the other part is directly discharged into the atmosphere.
优选的,排风风机、送风风机均为变频风机。Preferably, both the exhaust fan and the air supply fan are variable frequency fans.
进一步的,所述模块内还设置有用于检测生产装置空气湿度的湿度传感器;所述湿度传感器通过排风风量自动调节器与排风风机电连接以根据湿度检测值与湿度阈值调节排风风机的排风量。Further, the module is also provided with a humidity sensor for detecting the air humidity of the production device; the humidity sensor is electrically connected to the exhaust fan through an automatic exhaust air volume regulator to adjust the temperature of the exhaust fan according to the humidity detection value and the humidity threshold. Exhaust volume.
优选的,所述排风风量自动调节器还包括湿度阈值设定模块。Preferably, the automatic exhaust air volume regulator further includes a humidity threshold setting module.
一方面,所述热回收控湿模块内还包括送风风量自动调节器,所述送风风量自动调节器分别与所述排风风量自动调节器和所述送风风机电连接,以根据排风风量按比例动态调节送风风量。On the one hand, the heat recovery and humidity control module further includes an automatic air supply air volume regulator, and the air supply air volume automatic air volume regulator is respectively electrically connected to the exhaust air air volume automatic air volume regulator and the air supply fan, so as to The air volume is dynamically adjusted in proportion to the air supply volume.
另一方面,所述生产设备内设置有检测其内部风压的静压传感器,所述静压传感器通过送风风量自动调节器与所述送风风机电连接以根据风压检测值与风压阈值调节送风风机的送风量。On the other hand, the production equipment is provided with a static pressure sensor that detects its internal wind pressure, and the static pressure sensor is electrically connected with the air supply fan through an automatic air volume regulator so that the wind pressure detection value and the wind pressure The threshold adjusts the air supply volume of the supply air blower.
优选的,送风风量自动调节器还包括风压阈值设定模块。Preferably, the automatic air supply air volume regulator also includes a wind pressure threshold setting module.
进一步的,所述热回收控湿模块还包括一壳体,所述吸附除湿转轮和所述热交换器集成在所述壳体内。Further, the heat recovery and humidity control module further includes a casing, and the adsorption dehumidification wheel and the heat exchanger are integrated in the casing.
本发明在第二方面提供了一种热回收控湿系统,包括生产设备,以及与所述生产设备相连接的上述的生产设备热回收控湿模块。In a second aspect, the present invention provides a heat recovery and humidity control system, including production equipment, and the above-mentioned production equipment heat recovery and humidity control module connected to the production equipment.
基于上述设计,本发明的有益效果是:首先,本发明通过热交换器将外界低温新风与生产设备内的高温气体进行热交换,外界低温新风得以加热至接近烘干温度而导入烘箱内部,因而该系统无需配置新风加热器,极大降低了系统能耗;第二,本发明通过在外界新风入口处设置吸附除湿转轮,利用吸附除湿转轮的吸附区对室外新风中的水气进行吸附,可以在较大程度上去除室外新风中的水分,降低因季节变化引起的空气湿度变化对涂布生产速度及产品质量的影响;第三,本发明的吸附除湿转轮不设置额外的再生加热器,直接将烘箱内排入的高温气体作用于吸附除湿转轮的再生区以将吸附于转轮上的水气脱附再生至外界空气,进一步降低了系统能耗;第四方面,本发明通过湿度检测与比较结果控制排风风机的电源频率,可在保证需要的最大排湿量的前提下,尽可能减少排风,降低运行能耗;另外,还可通过送风排风比或者静压检测与比较结果控制送风风机的电源频率,并利用两者之间协同调节,尽可能减少排风、 送风风量,进一步实现能源优化配置与生产装置内部的工艺要求;最后,本发明将热交换器、排风风机、送风风机、吸附除湿转轮等元件整合为一套模块化产品,拆卸安装便利,便于运输,有利于市场化应用。Based on the above design, the beneficial effects of the present invention are: First, the present invention exchanges heat between the external low-temperature fresh air and the high-temperature gas in the production equipment through the heat exchanger, and the external low-temperature fresh air can be heated to a temperature close to the drying temperature and introduced into the oven, thus The system does not need to be equipped with a fresh air heater, which greatly reduces the energy consumption of the system; secondly, the present invention sets an adsorption dehumidification wheel at the entrance of the external fresh air, and uses the adsorption area of the adsorption dehumidification wheel to adsorb the water vapor in the outdoor fresh air , can remove moisture in outdoor fresh air to a large extent, and reduce the impact of air humidity changes caused by seasonal changes on coating production speed and product quality; third, the adsorption dehumidification wheel of the present invention does not set additional regenerative heating The device directly applies the high-temperature gas discharged into the oven to the regeneration area of the adsorption dehumidification rotor to desorb and regenerate the water vapor adsorbed on the rotor to the outside air, further reducing the energy consumption of the system; in the fourth aspect, the present invention By controlling the power frequency of the exhaust fan through the humidity detection and comparison results, the exhaust air can be reduced as much as possible and the energy consumption of operation can be reduced under the premise of ensuring the maximum dehumidification required; Control the power supply frequency of the air supply fan based on the pressure detection and comparison results, and use the coordinated adjustment between the two to reduce the exhaust and air supply volume as much as possible, and further realize the energy optimization configuration and the internal process requirements of the production device; finally, the present invention will Heat exchangers, exhaust fans, air supply fans, adsorption and dehumidification wheels and other components are integrated into a set of modular products, which are easy to disassemble and install, easy to transport, and conducive to market application.
附图说明Description of drawings
图1为现有涂布机烘箱的高能耗解决方案的结构原理示意图;Fig. 1 is the structural schematic diagram of the high energy consumption solution of existing coater oven;
图2为本发明热回收控湿模块第一实施例的原理及结构示意图;Fig. 2 is a schematic diagram of the principle and structure of the first embodiment of the heat recovery and humidity control module of the present invention;
图3为本发明热回收控湿模块第二实施例的原理及结构示意图;Fig. 3 is a schematic diagram of the principle and structure of the second embodiment of the heat recovery and humidity control module of the present invention;
图4为本发明热回收控湿模块第三实施例中吸附除湿转轮结构示意图;Fig. 4 is a schematic diagram of the structure of the adsorption dehumidification wheel in the third embodiment of the heat recovery and humidity control module of the present invention;
附图标记说明Explanation of reference signs
100.涂布机烘箱;200.热回收控湿模块;201.热交换器;202.吸附除湿转轮;2021.吸附区;20211.第一子吸附区;20212.第二子吸附区;2022.再生区;203.排风风机;2031.排风风机变频器;2032.排风风量自动调节器;204.送风风机;2041.送风风机变频器;2042.送风风量自动调节器;205.静压传感器;206.湿度传感器;207.新风过滤器;210.壳体。100. Coating machine oven; 200. Heat recovery and humidity control module; 201. Heat exchanger; 202. Adsorption dehumidification wheel; 2021. Adsorption area; 20211. First sub-adsorption area; .regeneration area; 203.exhaust fan;2031.exhaust fan inverter;2032.exhaust air volume automatic regulator;204.air supply fan;2041.supply fan inverter;2042.supply air volume automatic regulator; 205. Static pressure sensor; 206. Humidity sensor; 207. Fresh air filter; 210. Housing.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本发明的技术方案,下面将结合附图所示的各实施方式对本发明实施例中的技术方案进行清楚、完整地描述。但应当说明的是,这些实施方式并非对本发明的限制,本领域普通技术人员根据这些实施方式所作的功能、方法、或者结构上的等效变换或替代,均属于本发明的保护范围之内。In order to enable those skilled in the art to better understand the technical solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with various implementation manners shown in the accompanying drawings. However, it should be noted that these embodiments do not limit the present invention, and any functional, method, or structural equivalent transformations or substitutions made by those skilled in the art based on these embodiments fall within the protection scope of the present invention.
同时,在本说明书中,涉及方位的描述,例如上、下、左、右、前、后、内、外、纵向、横向、竖直、水平等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。At the same time, in this specification, descriptions related to orientation, such as orientations or positional relationships indicated by up, down, left, right, front, back, inside, outside, longitudinal, horizontal, vertical, horizontal, etc., are based on the orientation shown in the accompanying drawings. The orientation or positional relationship is only for the convenience of describing the present invention and simplifying the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as limiting the present invention .
并且,在本说明书的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义,不能理解为对本发明的限制。Moreover, in the description of this specification, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a A detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediary, and it may be an internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations, and should not be construed as limitations on the present invention.
为了便于描述,本发明所述的“高温高湿度”与“低温”均是烘箱内气体与外界新风对比后的相对结果,并非代表特定温度湿度数值范围;另外,本发明各优选实施例选择锂电池阳极极片涂布机烘箱作为生产装置,重点阐述锂电池阳极极片涂布机烘 箱的控湿节能原理,但应理解的是本发明中所述的生产装置不应局限于锂电池阳极极片涂布机电极烘箱,凡是在生产中需要送风、排风、控制湿度的生产装置,如造纸行业、太阳能光伏电池片生产过程、汽车涂装闪干室、半导体制造、制药、食品生产行业等领域都可与本发明的热回收控湿模块结合使用,所述电池阳极极片涂布机烘箱不应理解为对权利要求中生产装置的限制。For ease of description, the "high temperature and high humidity" and "low temperature" mentioned in the present invention are the relative results of the comparison between the gas in the oven and the fresh air outside, and do not represent a specific range of temperature and humidity values; in addition, each preferred embodiment of the present invention chooses lithium As a production device, the battery anode electrode sheet coating machine oven is focused on the principle of humidity control and energy saving of the lithium battery anode electrode sheet coating machine oven, but it should be understood that the production device described in the present invention should not be limited to lithium battery anode electrodes. Sheet coating machine electrode oven, any production device that needs air supply, exhaust, and humidity control during production, such as papermaking industry, solar photovoltaic cell production process, automotive coating flash drying room, semiconductor manufacturing, pharmaceuticals, and food production industries and other fields can be used in combination with the heat recovery and humidity control module of the present invention, and the battery anode sheet coating machine oven should not be construed as a limitation to the production device in the claims.
图2所示为本发明热回收控湿模块及节能恒湿调节方法第一实施例的原理及结构示意图,包括:涂布机烘箱100和热回收控湿模块200;所述涂布机烘箱100的气体进口和出口与热回收控湿模块200的送风口和排风口对应气密连接,从而将涂布机烘箱100内的部分废气由所述排风口导入热回收控湿模块200,并将外界送风导入涂布机烘箱100;所述热回收控湿模块200至少包括热交换器201、吸附除湿转轮202、排风风机203、送风风机204和壳体210,本实施例中,所述热交换器201、吸附除湿转轮202、排风风机203和送风风机204集成在所述壳体210内;所述热交换器201用于将涂布机烘箱100内的高温废气与外界环境的低温新风进行充分热交换,从而降低排风温度,提高新风的温度,降低新风加热到烘干温度所需的系统能耗。为了降低外界新风中的空气湿度,本实施例在送风风道中设置了吸附除湿转轮202,所述吸附除湿转轮202包括一吸附区2021和一再生区2022,所述吸附区2021连接所述热回收控湿模块200的低温新风入口,用于对外界新风中的水气进行吸附除湿,从而降低进入烘箱内的水气,降低因季节变化引起的空气湿度变化对涂布生产速度及产品质量的影响;所述再生区2022连接涂布机烘箱100的气体出口,从而使另一部分涂布机烘箱内的高温气体可直接作用于所述再生区2022,将吸附于吸附除湿转轮202上的水气重新脱附排放到外界空气中。本实施例中依靠热交换器201将烘箱内排出的部分高温气体与经吸附除湿后的外界低温新风进行热交换以加热外界低温新风,并依靠烘箱内排出的另一部分高温气体作为加热源对再生区2022进行加热,所述热回收控湿模块200内无需设置任何独立的电加热器,大大降低了设备制造成本与能源消耗,有利于大规模市场推广。Figure 2 is a schematic diagram showing the principle and structure of the first embodiment of the heat recovery and humidity control module and the energy-saving constant humidity adjustment method of the present invention, including: a coating machine oven 100 and a heat recovery and humidity control module 200; the coating machine oven 100 The gas inlet and outlet of the heat recovery and humidity control module 200 are airtightly connected to the air supply port and the air exhaust port, so that part of the exhaust gas in the coating machine oven 100 is introduced into the heat recovery and humidity control module 200 through the air exhaust port, and The external air is introduced into the coating machine oven 100; the heat recovery and humidity control module 200 at least includes a heat exchanger 201, an adsorption dehumidification wheel 202, an exhaust fan 203, an air supply fan 204 and a housing 210. In this embodiment , the heat exchanger 201, the adsorption dehumidification wheel 202, the exhaust fan 203 and the air blower 204 are integrated in the housing 210; Fully heat exchange with the low-temperature fresh air in the external environment, thereby reducing the exhaust air temperature, increasing the temperature of the fresh air, and reducing the system energy consumption required to heat the fresh air to the drying temperature. In order to reduce the air humidity in the fresh air outside, in this embodiment, an adsorption dehumidification runner 202 is set in the air supply duct. The adsorption dehumidification runner 202 includes an adsorption area 2021 and a regeneration area 2022. The low-temperature fresh air inlet of the heat recovery and humidity control module 200 is used to absorb and dehumidify the water vapor in the fresh air outside, thereby reducing the water vapor entering the oven and reducing the impact of air humidity changes caused by seasonal changes on the coating production speed and product quality. The impact of quality; the regeneration zone 2022 is connected to the gas outlet of the coating machine oven 100, so that the high-temperature gas in another part of the coating machine oven can directly act on the regeneration zone 2022, and will be adsorbed on the adsorption dehumidification wheel 202 The water vapor is re-desorbed and discharged into the outside air. In this embodiment, the heat exchanger 201 is used to exchange heat between part of the high-temperature gas discharged from the oven and the low-temperature fresh air outside after adsorption and dehumidification to heat the low-temperature fresh air outside, and another part of the high-temperature gas discharged from the oven is used as a heating source for regeneration. Zone 2022 is heated, and the heat recovery and humidity control module 200 does not need any independent electric heater, which greatly reduces equipment manufacturing costs and energy consumption, and is conducive to large-scale market promotion.
为了进一步提升系统性能,防止室外新风的杂质与灰尘进入烘箱内部污染电极片,满足烘干工艺要求,本实施例在所述热回收控湿模块200的新风入口处增设新风过滤器207;为了便于风量的调节,本实施例的排风风机203和送风风机204都设置为变频风机,以通过改变电源频率调节排风与送风风量,使风量调节更为便利。此外,为了进一步提高风量调节的智能性与便捷性,本实施例还可在排风风道内设置湿度传感器206以用于检测涂布机烘箱100内的空气湿度,所述湿度传感器206通过排风风量自动调节器2032和排风风机变频器2031相连,用以根据湿度检测结果控制排风风量,当排风空气湿度低于设定值时,通过排风风机自动控制装置自动减少排风风量,反之, 当排风湿度高于设定值时,通过自动风量控制装置自动加大排风风量,以保证排风空气湿度维持在一个相对稳定的范围。优选的,本实施例中,湿度值标准可根据使用者的经验,和/或外界环境,和/或烘干的工艺要求而另行设定,而通过湿度检测与比较结果控制排风风机的电源频率,可在保证需要的最大排湿量的前提下,尽可能减少排风,降低运行能耗。而为了平衡排风风量与送风风量,本发明还设置有送风风量自动调节器2042,所述送风风量自动调节器2042分别与排风风量自动调节器2032和送风风机变频器2041信号连接,从而将排风风量与送风风量按一定比例(比例优选为1.02-1.2)自动送风。In order to further improve system performance, prevent impurities and dust from outdoor fresh air from entering the oven and pollute the electrode sheets, and meet the requirements of the drying process, a fresh air filter 207 is added at the fresh air inlet of the heat recovery and humidity control module 200 in this embodiment; For the adjustment of the air volume, the exhaust fan 203 and the air supply fan 204 of this embodiment are all set as frequency conversion fans, so as to adjust the air volume of the exhaust air and the air supply by changing the frequency of the power supply, so that the air volume adjustment is more convenient. In addition, in order to further improve the intelligence and convenience of air volume adjustment, in this embodiment, a humidity sensor 206 can also be set in the exhaust air duct for detecting the air humidity in the oven 100 of the coating machine. The air volume automatic regulator 2032 is connected with the exhaust fan inverter 2031 to control the exhaust air volume according to the humidity detection result. When the exhaust air humidity is lower than the set value, the exhaust air volume is automatically reduced by the exhaust fan automatic control device. Conversely, when the exhaust air humidity is higher than the set value, the automatic air volume control device automatically increases the exhaust air volume to ensure that the exhaust air humidity is maintained in a relatively stable range. Preferably, in this embodiment, the humidity value standard can be set separately according to the user's experience, and/or the external environment, and/or the drying process requirements, and the power supply of the exhaust fan is controlled by the humidity detection and comparison results The frequency can reduce the exhaust air as much as possible and reduce the operating energy consumption under the premise of ensuring the maximum required moisture removal. And in order to balance the exhaust air volume and the air supply air volume, the present invention is also provided with an automatic air supply air volume regulator 2042, and the air supply air volume automatic regulator 2042 communicates with the exhaust air volume automatic regulator 2032 and the air supply fan frequency converter 2041 signal respectively. Connect, so that the air volume of the exhaust air and the air volume of the air supply are automatically supplied according to a certain ratio (the ratio is preferably 1.02-1.2).
具体而言:当室外新风以初始温度36℃、风量41400m 3/h,湿度24.7g/kg进入热回收控湿模块200的新风入口并作用于吸附除湿转轮200的吸附区2021后,新风温度升高、湿度降低,将以温度53.0℃、风量41400m 3/h,湿度20g/kg进入热交换器201,在与烘箱内排出的部分高温气体进行热交换后,进入烘箱内的新风温度、风量与湿度将分别变为71.6℃、41400m 3/h和20g/kg,而经过烘箱烘干步骤后的高温气体温度、风量与湿度将分别变为80℃、风量46000m 3/h,湿度32.2g/kg;经烘箱排出的高温气体将分为两部分分支,其中一部分分支(温度80℃、风量25300m 3/h,湿度32.2g/kg)导入热交换器201中,并与经吸附除湿后的低温新风(温度53.0℃、风量41400m 3/h,湿度20g/kg)进行热交换后(温度58.4℃、风量25300m 3/h,湿度32.2g/kg)排入外部大气;另一部分分支(温度80℃、风量20700m 3/h,湿度32.2g/kg)直接作用于吸附除湿转轮202的再生区2022,脱附后的气体温度降低、湿度升高,将以温度46.4℃、风量20700m 3/h,湿度41.6g/kg排入外部大气。热回收控湿模块200使用过程中,如果传感器206检测到排气湿度较低(如小于29g/kg),说明排风量有过剩,则调节排风风量自动调节器2032减少排风量至35136m 3/h,相应的,排风风量与进风风量比优选设置为1.10,此时送风风量自动调节器2042自动调节送风风量为31622m 3/h。因此,不仅仅可以降低排风风机、送风风机的运行功耗,而且可以减少烘箱加热器的加热负荷,实现节能。另一方面,如果传感器206检测到排气湿度较高(如大于32.2g/kg)则调节排风风量自动调节器2032增大排风量,相应的送风风量也会自动增加,进而提供热交换风量和涂布烘干效果。应该理解的是,上述排风风量调节步骤与所述送风风量调节步骤中涉及的参数与比例仅是较佳的实施例,不应该理解为对权利要求保护范围的限制,本领域技术人员可根据实际需要选择不同的参数。 Specifically: when the outdoor fresh air enters the fresh air inlet of the heat recovery and humidity control module 200 with an initial temperature of 36°C, an air volume of 41400m 3 /h, and a humidity of 24.7g/kg, and acts on the adsorption area 2021 of the adsorption dehumidification rotor 200, the fresh air temperature As the temperature rises and the humidity decreases, it will enter the heat exchanger 201 with a temperature of 53.0°C, an air volume of 41400m 3 /h, and a humidity of 20g/kg. After heat exchange with part of the high-temperature gas discharged from the oven, the fresh air temperature and air volume entering the oven and humidity will become 71.6℃, 41400m 3 /h and 20g/kg respectively, and the temperature, air volume and humidity of the high-temperature gas after the oven drying step will be respectively 80℃, air volume 46000m 3 /h, and humidity 32.2g/kg kg; the high-temperature gas discharged from the oven will be divided into two branches, one of which (temperature 80°C, air volume 25300m 3 /h, humidity 32.2g/kg) is introduced into the heat exchanger 201, and is mixed with the low-temperature gas after adsorption and dehumidification. Fresh air (temperature 53.0°C, air volume 41400m 3 /h, humidity 20g/kg) is discharged into the external atmosphere after heat exchange (temperature 58.4°C, air volume 25300m 3 /h, humidity 32.2g/kg); the other branch (temperature 80°C , air volume 20700m 3 /h, humidity 32.2g/kg) directly acts on the regeneration area 2022 of the adsorption dehumidification rotor 202, the temperature of the desorbed gas decreases and the humidity increases, the temperature will be 46.4 ℃, the air volume 20700m 3 /h, Humidity 41.6g/kg is discharged to the external atmosphere. During the use of the heat recovery and humidity control module 200, if the sensor 206 detects that the exhaust humidity is low (such as less than 29g/kg), it means that the exhaust air volume is excessive, and the exhaust air volume automatic regulator 2032 is adjusted to reduce the exhaust air volume to 35136m 3 /h. Correspondingly, the ratio of the exhaust air volume to the intake air volume is preferably set to 1.10. At this time, the supply air volume automatic regulator 2042 automatically adjusts the supply air volume to 31622m 3 /h. Therefore, not only the operating power consumption of the exhaust fan and the air supply fan can be reduced, but also the heating load of the oven heater can be reduced to realize energy saving. On the other hand, if the sensor 206 detects that the exhaust humidity is high (such as greater than 32.2g/kg), the automatic exhaust air volume regulator 2032 is adjusted to increase the exhaust air volume, and the corresponding air supply air volume will also automatically increase, thereby providing heat. Exchange air volume and coating drying effect. It should be understood that the parameters and ratios involved in the above-mentioned exhaust air volume adjustment step and the air supply air volume adjustment step are only preferred embodiments, and should not be construed as limiting the scope of protection of the claims. Those skilled in the art can Select different parameters according to actual needs.
图3为本发明热回收控湿模块第二实施例的原理及结构示意图。与第一实施例相比,本实施例的改进点主要集中于送风风量调节步骤,其他结构元件、连接方式与第 一实施例相同。具体而言:在涂布机烘箱100内设置有有检测烘箱内部风压的静压传感器205,所述静压传感器205通过送风风量自动调节器2042分别与送风风机变频器2041电连接,以根据涂布机烘箱100内的风压值实时调整送风量,当检测的静压力值小于静压力标准值参数时,加大送风风量;当检测静压力值大于静压力标准值参数时,则减少送风风量;当检测静压力值等于或基本等于静压力标准值参数时,则维持当前风量运行。Fig. 3 is a schematic diagram of the principle and structure of the second embodiment of the heat recovery and humidity control module of the present invention. Compared with the first embodiment, the improvement of this embodiment mainly focuses on the step of adjusting the air volume of the air supply, and other structural elements and connection methods are the same as those of the first embodiment. Specifically: in the coating machine oven 100, be provided with the static pressure sensor 205 that detects the internal air pressure of the oven, the static pressure sensor 205 is respectively electrically connected with the air blower frequency converter 2041 through the air supply air volume automatic regulator 2042, To adjust the air supply volume in real time according to the wind pressure value in the coating machine oven 100, when the detected static pressure value is less than the static pressure standard value parameter, increase the air supply air volume; when the detected static pressure value is greater than the static pressure standard value parameter , then reduce the air supply volume; when the detected static pressure value is equal to or basically equal to the static pressure standard value parameter, then maintain the current air volume operation.
本实施例中,所述排风风量调节步骤与所述送风风量调节步骤可同步或不同步调节,即:排风风量调节步骤和送风风量调节步骤可同步调节,或排风风量调节步骤可先于或后于送风风量调节步骤而进行调节;优选的,本实施例中烘箱内的静压力标准值参数同样可根据外界环境、实际工艺需要而具体设定,优化了装置在不同条件下使用的效率与效果,扩宽了装置在不同条件下的使用范围。In this embodiment, the exhaust air volume adjustment step and the air supply air volume adjustment step can be adjusted synchronously or asynchronously, that is: the exhaust air volume adjustment step and the air supply air volume adjustment step can be adjusted synchronously, or the exhaust air volume adjustment step It can be adjusted before or after the air supply air volume adjustment step; preferably, the static pressure standard value parameter in the oven in this embodiment can also be specifically set according to the external environment and actual process needs, which optimizes the device under different conditions. The efficiency and effect of using under different conditions broaden the scope of use of the device under different conditions.
具体而言,热回收控湿模块200使用过程中,如果传感器206检测到排气湿度较高(如大于32.2g/kg),则调节排风风量自动调节器2032增大排风量至48000m 3/h,同时,静压力传感器对烘箱内的静压力进行检测,当检测的静压力值小于静压力标准值参数-10Pa时,加大送风风量至43200m 3/h;当检测静压力值大于静压力标准值参数-10Pa时,则减少送风风量至40000m 3/h;当检测静压力值等于或基本等于静压力标准值参数-10Pa+/-5Pa时,则维持当前风量运行。 Specifically, during the use of the heat recovery and humidity control module 200, if the sensor 206 detects that the exhaust humidity is high (such as greater than 32.2g/kg), the automatic exhaust air volume regulator 2032 is adjusted to increase the exhaust air volume to 48000m 3 /h, at the same time, the static pressure sensor detects the static pressure in the oven, when the detected static pressure value is less than the static pressure standard value parameter -10Pa, increase the air supply volume to 43200m 3 /h; when the detected static pressure value is greater than When the static pressure standard value parameter is -10Pa, reduce the air supply air volume to 40000m 3 /h; when the detected static pressure value is equal to or basically equal to the static pressure standard value parameter -10Pa+/-5Pa, then maintain the current air volume operation.
本实施例通过湿度、风量检测与比较结果控制排风风机的电源频率,可在保证需要的最大排湿量的前提下,尽可能减少排风,降低运行能耗;并通过静压检测与比较结果自动控制送风风机的电源频率,并利用两者之间动态实时调节,尽可能减少排风、送风风量,在满足生产工艺要求的前提下进一步实现能源优化配置。应该理解的是,上述排风风量调节步骤与所述送风风量调节步骤中涉及的参数仅是较佳的实施例,不应该理解为对权利要求保护范围的限制,本领域技术人员可根据实际需要选择不同的参数。In this embodiment, the power frequency of the exhaust fan is controlled through the detection and comparison results of humidity and air volume, which can reduce the exhaust air as much as possible and reduce the energy consumption of operation under the premise of ensuring the maximum required moisture removal; and through static pressure detection and comparison Results Automatically control the power supply frequency of the air supply fan, and use the dynamic real-time adjustment between the two to reduce the exhaust and supply air volume as much as possible, and further realize the optimal energy allocation under the premise of meeting the production process requirements. It should be understood that the parameters involved in the above exhaust air volume adjustment step and the air supply air volume adjustment step are only preferred embodiments, and should not be construed as limiting the scope of protection of the claims. Those skilled in the art can Different parameters need to be chosen.
图4为本发明热回收控湿模块第三实施例中的除湿吸附转轮结构示意图。该优选实施例与第一实施例和第二实施例相比主要改进点在于吸附除湿转轮结构。为了进一步提升吸附除湿效果,可将吸附除湿转轮202的吸附区2021上设置为若干子吸附区,将外界新风依次通过子吸附区以达到逐级梯度除湿效果。如图4所示,所述吸附除湿转轮202的吸附区2021包括两个子吸附区,分别为第一子吸附区20211和第二子吸附区20212,外界低温新风在进入热交换器201之前依次通过第一子吸附区20211和第二子吸附区20212,且所述第一子吸附区20211的面积可优选大于所述第二子吸附区20212的面积,可使处于相对较高浓度状态的来自外界新风中的一部分水气以相对较低 的风速通过第一子吸附区20211,另一方面第二子吸附区20212的面积较小可以提高处于相对较低浓度的水气的流速以增加其与吸附除湿转轮202气体通道之表面的碰撞接触概率,从而达到提高水气吸附净化效率的目的;所述吸附除湿转轮202的吸附材料优选为硅胶、沸石,也可以是氯化锂。Fig. 4 is a schematic structural diagram of the dehumidification and adsorption runner in the third embodiment of the heat recovery and humidity control module of the present invention. Compared with the first embodiment and the second embodiment, the main improvement of this preferred embodiment lies in the structure of the adsorption dehumidification wheel. In order to further improve the adsorption dehumidification effect, the adsorption area 2021 of the adsorption dehumidification wheel 202 can be set as several sub-adsorption areas, and the external fresh air passes through the sub-adsorption areas in sequence to achieve a step-by-step gradient dehumidification effect. As shown in Figure 4, the adsorption area 2021 of the adsorption dehumidification wheel 202 includes two sub-adsorption areas, respectively the first sub-adsorption area 20211 and the second sub-adsorption area 20212, and the external low-temperature fresh air enters the heat exchanger 201 sequentially. Through the first sub-adsorption area 20211 and the second sub-adsorption area 20212, and the area of the first sub-adsorption area 20211 may preferably be larger than the area of the second sub-adsorption area 20212, the relatively high concentration state from A part of the water vapor in the outside fresh air passes through the first sub-adsorption area 20211 at a relatively low wind speed. On the other hand, the smaller area of the second sub-adsorption area 20212 can increase the flow rate of the water vapor at a relatively low concentration to increase its interaction with the air. The collision contact probability of the surface of the gas channel of the adsorption dehumidification wheel 202 is used to achieve the purpose of improving the efficiency of water vapor adsorption and purification; the adsorption material of the adsorption dehumidification wheel 202 is preferably silica gel, zeolite, or lithium chloride.
具体而言,当室外新风以初始温度36℃、风量41400m 3/h,湿度24.7g/kg进入热回收控湿模块200的新风入口并依次作用于吸附除湿转轮200的第一子吸附区20211和第二子吸附区20212后,新风温度、风量与湿度将依次变为59.0℃、41400m 3/h、15g/kg,由此可见,经过二级吸附后,新风湿度将显著低于具有一个吸附区2021的吸附除湿转轮,进一步提升了吸附除湿效率。 Specifically, when the outdoor fresh air enters the fresh air inlet of the heat recovery and humidity control module 200 with an initial temperature of 36°C, an air volume of 41,400 m 3 /h, and a humidity of 24.7 g/kg, it acts on the first sub-adsorption area 20211 of the adsorption and dehumidification rotor 200 in sequence. After the second sub-adsorption zone 20212, the fresh air temperature, air volume and humidity will be changed to 59.0°C, 41400m 3 /h, and 15g/kg in turn. It can be seen that after the secondary adsorption, the fresh air humidity will be significantly lower than that with one adsorption The adsorption and dehumidification wheel in zone 2021 further improves the efficiency of adsorption and dehumidification.
另外,应该理解的是虽然本实施例中选择的子吸附区的数量为两个,子吸附区尺寸设置为一大一小,也可以设置两个或多个串联的吸附转轮,实现两级或多级吸附,本发明吸附转子的形状为圆形,但该数量、尺寸与形状不应被理解为对权利要求保护范围的限制,本领域技术人员能够根据除湿标准的需要选择任意数量与尺寸的子吸附区数量,并设计任意形状的吸附转子形状。In addition, it should be understood that although the number of sub-adsorption areas selected in this embodiment is two, and the size of the sub-adsorption areas is set to one large and one small, it is also possible to set two or more adsorption runners connected in series to achieve two-stage adsorption. Or multi-stage adsorption, the shape of the adsorption rotor of the present invention is circular, but the number, size and shape should not be construed as limiting the scope of the claims, those skilled in the art can choose any number and size according to the needs of dehumidification standards The number of sub-adsorption regions, and design any shape of the adsorption rotor shape.
应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施方式中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。It should be understood that although this description is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the description is only for clarity, and those skilled in the art should take the description as a whole, and each The technical solutions in the embodiments can also be properly combined to form other embodiments that can be understood by those skilled in the art.
上文所列出的一系列的详细说明仅仅是针对本发明的可行性实施方式的具体说明,它们并非用以限制本发明的保护范围,凡未脱离本发明技艺精神所作的等效实施方式或变更均应包含在本发明的保护范围之内。The series of detailed descriptions listed above are only specific descriptions for feasible implementations of the present invention, and they are not intended to limit the protection scope of the present invention. Any equivalent implementation or implementation that does not depart from the technical spirit of the present invention All changes should be included within the protection scope of the present invention.

Claims (10)

  1. 一种生产设备热回收控湿模块,包括:A heat recovery and humidity control module for production equipment, comprising:
    送风风机,所述送风风机将外界的低温新风送入所述模块;An air supply fan, the air supply fan sends external low-temperature fresh air into the module;
    排风风机,所述排风风机将生产设备内的高温高湿度气体排入所述模块;Exhaust fan, the exhaust fan discharges the high-temperature and high-humidity gas in the production equipment into the module;
    其特征在于,还包括:It is characterized in that it also includes:
    至少一吸附除湿转轮,所述吸附除湿转轮设置于所述模块的低温新风入口处;所述吸附除湿转轮包括至少一吸附区与至少一再生区At least one adsorption and dehumidification rotor, the adsorption and dehumidification rotor is arranged at the low-temperature fresh air inlet of the module; the adsorption and dehumidification rotor includes at least one adsorption zone and at least one regeneration zone
    至少一热交换器,所述热交换器将从生产设备排入的一部分高温高湿度气体与从外界送入的经所述吸附除湿转轮吸附区吸附后的低温干燥新风进行热交换,经热交换后而升温的干燥新风被送入所述生产设备,经热交换后而降温的高温高湿度气体排放到外界空气;另一部分高温高湿度气体被导入所述吸附除湿转轮的再生区以对吸附在所述吸附区上的水气进行再生脱附。At least one heat exchanger, the heat exchanger exchanges heat between a part of the high-temperature and high-humidity gas discharged from the production equipment and the low-temperature dry fresh air sent in from the outside after being adsorbed by the adsorption area of the adsorption dehumidification wheel. The dry fresh air heated up after the exchange is sent to the production equipment, and the high-temperature and high-humidity gas cooled after the heat exchange is discharged to the outside air; another part of the high-temperature and high-humidity gas is introduced into the regeneration area of the adsorption dehumidification wheel for dehumidification. The moisture adsorbed on the adsorption zone is regenerated and desorbed.
  2. 如权利要求1所述的生产设备热回收控湿模块,其特征在于:所述模块还包括设置于低温新风入口处的新风过滤器。The heat recovery and humidity control module of the production equipment according to claim 1, wherein the module further comprises a fresh air filter arranged at the inlet of the low-temperature fresh air.
  3. 如权利要求1所述的生产设备热回收控湿模块,排风风机、送风风机均为变频风机。In the heat recovery and humidity control module of the production equipment according to claim 1, the exhaust fan and the air supply fan are all frequency conversion fans.
  4. 如权利要求1所述的生产设备热回收控湿模块,其特征在于:所述模块内还设置有用于检测生产装置空气湿度的湿度传感器;所述湿度传感器通过排风风量自动调节器与排风风机电连接以根据湿度检测值与湿度阈值调节排风风机的排风量。The heat recovery and humidity control module of production equipment according to claim 1, characterized in that: the module is also provided with a humidity sensor for detecting the air humidity of the production device; The fan is electrically connected to adjust the exhaust air volume of the exhaust fan according to the humidity detection value and the humidity threshold.
  5. 如权利要求4所述的生产设备热回收控湿模块,所述排风风量自动调节器还包括湿度阈值设定模块。The heat recovery and humidity control module of production equipment according to claim 4, wherein the automatic exhaust air volume regulator further includes a humidity threshold setting module.
  6. 如权利要求4或5所述的生产设备热回收控湿模块,其特征在于:所述热回收控湿模块内还包括送风风量自动调节器,所述送风风量自动调节器分别与所述排风风量自动调节器和所述送风风机电连接,以根据排风风量按比例动态调节送风风量。The heat recovery and humidity control module of production equipment according to claim 4 or 5, characterized in that: the heat recovery and humidity control module also includes an automatic air supply air volume regulator, and the air supply air volume automatic air volume regulator is respectively connected to the The exhaust air volume automatic regulator is electrically connected to the air supply fan to dynamically adjust the supply air volume in proportion to the exhaust air volume.
  7. 如权利要求4或5所述的生产设备热回收控湿模块,其特征在于:所述生产设备内设置有检测其内部风压的静压传感器,所述静压传感器通过送风风量自动调节器与所述送风风机电连接以根据风压检测值与风压阈值调节送风风机的送风量。The heat recovery and humidity control module of production equipment according to claim 4 or 5, characterized in that: the production equipment is provided with a static pressure sensor for detecting its internal wind pressure, and the static pressure sensor passes through the automatic air volume regulator It is electrically connected with the air blower to adjust the air supply volume of the air blower according to the wind pressure detection value and the wind pressure threshold.
  8. 如权利要求7所述的生产设备热回收控湿模块,其特征在于:送风风量自动调节器还包括风压阈值设定模块。The heat recovery and humidity control module of production equipment according to claim 7, wherein the automatic regulator of air supply air volume further includes a wind pressure threshold setting module.
  9. 如权利要求1所述的生产设备热回收控湿模块,其特征在于:所述热回收控湿模块还包括一壳体,所述吸附除湿转轮和所述热交换器集成在所述壳体内。The heat recovery and humidity control module of production equipment according to claim 1, characterized in that: the heat recovery and humidity control module further includes a housing, and the adsorption dehumidification wheel and the heat exchanger are integrated in the housing .
  10. 一种热回收控湿系统,包括生产设备,以及与所述生产设备相连接的如权利要求1-9任一项所述的生产设备热回收控湿模块。A heat recovery and humidity control system, comprising production equipment, and a production equipment heat recovery and humidity control module according to any one of claims 1-9 connected to the production equipment.
PCT/CN2022/118465 2021-10-12 2022-09-13 Production equipment heat recovery and humidity control module and heat recovery and humidity control system using same WO2023061132A1 (en)

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