WO2023060791A1 - Soft magnetic composite and preparation method therefor - Google Patents

Soft magnetic composite and preparation method therefor Download PDF

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WO2023060791A1
WO2023060791A1 PCT/CN2022/070650 CN2022070650W WO2023060791A1 WO 2023060791 A1 WO2023060791 A1 WO 2023060791A1 CN 2022070650 W CN2022070650 W CN 2022070650W WO 2023060791 A1 WO2023060791 A1 WO 2023060791A1
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powder
layer
preparation
soft magnetic
parts
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钱坤明
王红杰
陈刚
吴瑜
杨晓禹
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内蒙金属材料研究所
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/02Compacting only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/24After-treatment of workpieces or articles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/12Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/12Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
    • H01F1/14Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/24After-treatment of workpieces or articles
    • B22F2003/248Thermal after-treatment

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  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Power Engineering (AREA)
  • Soft Magnetic Materials (AREA)
  • Hard Magnetic Materials (AREA)
  • Powder Metallurgy (AREA)

Abstract

A soft magnetic composite and a preparation method therefor. The soft magnetic composite is of a core-shell structure, and takes a composite coating layer with a pure iron powder as a core, a chelate, which is originally generated by means of pretreatment and has hydroxyl groups on the surface thereof, as an inner layer, and SiO2-Al2O3 as an outer layer. The preparation method comprises the steps of: preparing a pretreatment liquid; preparing a chelate coating inner layer having hydroxyl groups on the surface thereof; coating same with an aluminum-silicon composite layer; and performing grinding and calcining at high temperature.

Description

一种软磁复合材料及其制备方法A kind of soft magnetic composite material and preparation method thereof 技术领域technical field
本发明属于软磁材料技术领域,涉及一种软磁复合材料及其制备方法。The invention belongs to the technical field of soft magnetic materials, and relates to a soft magnetic composite material and a preparation method thereof.
背景技术Background technique
软磁复合材料(Soft Magnetic Composite,SMC)是近年来逐渐发展起来的一种新型铁基粉末软磁材料。铁基软磁复合材料是一种具有高性价比的金属软磁复合材料,在功率因数校正电路、脉冲回扫变压器、储能滤波电感器和线路滤波器等领域具有广阔的应用空间。但随其应用频率的提高,涡流损耗会加剧。涡流损耗会导致磁芯大量的发热,从而降低了软磁复合材料的磁性能。有统计表明,磁性材料部件工作过程中,约有9%的电能直接以焦耳热的形式被损耗。所以,如何降低涡流损耗,开发节能型铁基软磁复合材料是当前研究的热点和难点。Soft Magnetic Composite (Soft Magnetic Composite, SMC) is a new type of iron-based powder soft magnetic material that has been gradually developed in recent years. Iron-based soft magnetic composite material is a metal soft magnetic composite material with high cost performance, which has broad application space in the fields of power factor correction circuit, pulse flyback transformer, energy storage filter inductor and line filter. But with the increase of its application frequency, the eddy current loss will increase. The eddy current loss will cause a lot of heat in the magnetic core, thereby reducing the magnetic performance of the soft magnetic composite material. According to statistics, about 9% of the electric energy is directly lost in the form of Joule heat during the working process of magnetic material components. Therefore, how to reduce eddy current loss and develop energy-saving iron-based soft magnetic composite materials is a hot and difficult point in current research.
研究表明,对磁性颗粒进行绝缘包覆处理是降低SMC涡流损耗的有效途径,包覆方法和技术对SMC的磁性能起着决定性的作用。通常绝缘包覆层的厚度应尽可能的小以减小磁损耗。此外,在包覆后续高温(500℃或以上)处理和高压(1000MPa左右或以上)压制成型过程中,绝缘包覆层需保持结构完整以维持其绝缘性能。但在实际情况中,绝缘包覆层尽量低的破损率和尽量小的磁损耗在一定程度上存在矛盾,即绝缘包覆层破损率尽量低要求绝缘包覆层的厚度高,而磁损耗低又要求绝缘包覆层的厚度小。以上问题,与软磁复合材料的绝缘包覆方法和工艺有着很大的关系。Studies have shown that insulating and coating the magnetic particles is an effective way to reduce the eddy current loss of SMC, and the coating method and technology play a decisive role in the magnetic properties of SMC. Usually the thickness of the insulating coating should be as small as possible to reduce the magnetic loss. In addition, during the subsequent high-temperature (500°C or above) treatment and high-pressure (about 1000MPa or above) compression molding process of the coating, the insulating coating needs to maintain structural integrity to maintain its insulating properties. However, in actual situations, there is a contradiction between the lowest possible damage rate of the insulating coating and the smallest possible magnetic loss to a certain extent, that is, the lowest possible damage rate of the insulating coating requires a high thickness of the insulating coating and low magnetic loss. It is also required that the thickness of the insulating covering layer be small. The above problems have a lot to do with the insulation coating method and process of soft magnetic composite materials.
因此,需要从绝缘包覆工艺的思路出发研发出一种新的软磁复合材料,以改善软磁复合材料的性能。Therefore, it is necessary to develop a new soft magnetic composite material from the idea of insulation coating process to improve the performance of soft magnetic composite material.
发明内容Contents of the invention
本发明所要解决的第一个技术问题是提供一种兼具低损耗和高电阻率优异性能的软磁复合材料。The first technical problem to be solved by the present invention is to provide a soft magnetic composite material with excellent properties of low loss and high resistivity.
本发明所要解决的第二个技术问题是提供一种制备工艺简单、易操作实施的软磁复合材料的制备方法,制备的软磁复合材料兼具低损耗和高电阻率等优异性能。The second technical problem to be solved by the present invention is to provide a method for preparing a soft magnetic composite material with a simple preparation process and easy operation and implementation. The prepared soft magnetic composite material has excellent properties such as low loss and high resistivity.
本发明解决上述第一个技术问题所采用的技术方案为:一种软磁复合材料,其特征在于:所述软磁复合材料为双层包覆核壳结构,其中内核为纯铁粉,包覆层是以由预处理原生生成的表面含羟基的螯合物为里层、SiO 2-Al 2O 3为外层的双层复合层。 The technical solution adopted by the present invention to solve the above-mentioned first technical problem is: a soft magnetic composite material, which is characterized in that: the soft magnetic composite material is a double-layer clad core-shell structure, wherein the core is pure iron powder, wrapped The cladding layer is a double-layer composite layer with the surface hydroxyl-containing chelate formed by pretreatment as the inner layer and SiO 2 -Al 2 O 3 as the outer layer.
进一步,所述表面含羟基的螯合物是指纯铁粉与预处理溶液反应生成的含羟基的金 属盐层,该预处理溶液为没食子酸正戊酯、多聚磷酸、聚乙二醇或异丙醇和水的混合溶液,没食子酸正戊酯、多聚磷酸、聚乙二醇或异丙醇和去离子水的质量比为2:1~3:5~7:7~9。Further, the hydroxyl-containing chelate on the surface refers to the hydroxyl-containing metal salt layer formed by the reaction of pure iron powder and a pretreatment solution, the pretreatment solution being n-pentyl gallate, polyphosphoric acid, polyethylene glycol or For the mixed solution of isopropanol and water, the mass ratio of n-pentyl gallate, polyphosphoric acid, polyethylene glycol or isopropanol to deionized water is 2:1-3:5-7:7-9.
本发明解决上述第二个技术问题所采用的技术方案为:一种软磁复合材料的制备方法,其特征在于包括以下步骤:The technical scheme adopted by the present invention to solve the above-mentioned second technical problem is: a preparation method of a soft magnetic composite material, which is characterized in that it comprises the following steps:
1)配制预处理溶液;1) preparing a pretreatment solution;
2)将纯铁粉与预处理溶液反应,经过滤、清洗、干燥后得到包覆酚羟基铁螯合物的粉末,即粉末A;2) react the pure iron powder with the pretreatment solution, obtain the powder coated with phenolic hydroxyl iron chelate after filtering, cleaning and drying, i.e. powder A;
3)溶胶-凝胶法在粉末A表面包覆铝硅复合层,干燥得到粉末B;3) Coating an aluminum-silicon composite layer on the surface of powder A by sol-gel method, drying to obtain powder B;
4)将粉末B研磨、筛分后,高温煅烧得到双层包覆粉末,即双层包覆软磁复合材料;4) After grinding and sieving the powder B, calcining at a high temperature to obtain a double-layer coated powder, that is, a double-layer coated soft magnetic composite material;
5)将粉末B与润滑剂混合压制成磁环;5) Mixing powder B and lubricant to form a magnetic ring;
6)将步骤5)所得磁芯进行退火处理。6) Perform annealing treatment on the magnetic core obtained in step 5).
作为优选,所述步骤1)的预处理溶液为没食子酸正戊酯、多聚磷酸、聚乙二醇或异丙醇和去离子水的混合溶液,各组分质量比为:2:1~3:5~7:7~9。Preferably, the pretreatment solution in step 1) is a mixed solution of n-pentyl gallate, polyphosphoric acid, polyethylene glycol or isopropanol and deionized water, and the mass ratio of each component is: 2:1-3 : 5~7: 7~9.
优选的,所述步骤2)的纯铁粉的粉末粒径为20~150μm,纯度大于99.89%,纯度要求:Preferably, the particle size of the pure iron powder in step 2) is 20-150 μm, the purity is greater than 99.89%, and the purity requirements are:
C≤0.008wt%C≤0.008wt%
O≤0.05wt%O≤0.05wt%
S≤0.005wt%S≤0.005wt%
Mn≤0.05wt%Mn≤0.05wt%
优选的,所述步骤2)纯铁粉与预处理溶液的质量体积比为50g:20~30ml,纯铁粉与预处理溶液的反应的条件为:20~35℃恒温水浴,搅拌,反应10~30min。Preferably, in the step 2) the mass volume ratio of the pure iron powder to the pretreatment solution is 50g: 20-30ml, and the reaction conditions of the pure iron powder and the pretreatment solution are: 20-35°C constant temperature water bath, stirring, and reacting for 10 ~30min.
进一步,所述步骤3)溶胶-凝胶法在粉末A表面包覆铝硅复合层的具体过程为:首先将粉末A、无水乙醇、去离子水、硅烷偶联剂、正硅酸四乙酯和氨水依次混合,充分搅拌反应,然后干燥至糊状;再加入新配制的硝酸铝溶液,继续搅拌,蒸发至干燥,获得包覆前驱体;Further, the specific process of the step 3) sol-gel method coating the aluminum-silicon composite layer on the surface of powder A is as follows: first, powder A, absolute ethanol, deionized water, silane coupling agent, tetraethyl orthosilicate The ester and ammonia water are mixed in turn, fully stirred for reaction, and then dried to a paste; then the newly prepared aluminum nitrate solution is added, continued to stir, and evaporated to dryness to obtain a coating precursor;
其中粉末A、无水乙醇、去离子水、硅烷偶联剂、正硅酸四乙酯和氨水的质量份数分别为20份、50~150份、30~60份、1~5份、10~30和20~50份,反应条件为:室温、搅拌反应3~5h,搅拌转速为400~900rap/min;干燥至糊状是指在55~65℃水浴锅中搅拌至混合物成糊状;硝酸铝溶液中硝酸铝和去离子水质量份数为:2份和100~300份,加入硝酸铝溶液搅拌反应60~90min,搅拌转速为100~300rap/min,反应温度为50~70℃。The mass parts of powder A, absolute ethanol, deionized water, silane coupling agent, tetraethyl orthosilicate and ammonia water are respectively 20 parts, 50-150 parts, 30-60 parts, 1-5 parts, 10 parts ~30 and 20~50 parts, the reaction conditions are: room temperature, stirring reaction for 3~5 hours, stirring speed 400~900rap/min; drying to paste refers to stirring in a water bath at 55~65°C until the mixture becomes paste; The mass parts of aluminum nitrate and deionized water in the aluminum nitrate solution are: 2 parts and 100-300 parts, adding the aluminum nitrate solution and stirring for 60-90 minutes, the stirring speed is 100-300 rap/min, and the reaction temperature is 50-70 ° C.
优选的,所述步骤4)的筛分是使用100~180#和240~400#铁筛进行筛分;高温煅 烧是在惰性气体保护或者真空条件下,600~900℃保温60~90min。Preferably, the sieving in step 4) is carried out using 100-180# and 240-400# iron sieves; the high-temperature calcination is carried out at 600-900°C for 60-90 minutes under inert gas protection or vacuum conditions.
优选的,所述步骤5)的润滑剂为硬脂酸锌或石墨中的一种或者两种的混合物,润滑剂的加入量为粉末B总质量的0.1~1%,压制的压力为900~1800MPa。Preferably, the lubricant in step 5) is one or a mixture of zinc stearate or graphite, the amount of lubricant added is 0.1-1% of the total mass of powder B, and the pressing pressure is 900- 1800MPa.
最后,所述步骤6)的退火处理是在惰性气体保护或者真空条件下,500~700℃热处理0.5~2h。Finally, the annealing treatment in the step 6) is heat treatment at 500-700° C. for 0.5-2 hours under inert gas protection or vacuum condition.
与现有技术相比,本发明的优点在于:Compared with the prior art, the present invention has the advantages of:
一、以提高SMC绝缘性和降低SMC磁损耗为出发点,以纯铁粉为原料,采用预成膜法结合溶胶-凝胶法制备酚羟基铁/铝硅双层包覆的铁基核壳结构粉末,然后将制备的粉末进行高温烧结和压制成具有高电阻率、低损耗的高致密铁基复合软磁复合材料。1. Starting from improving SMC insulation and reducing SMC magnetic loss, using pure iron powder as raw material, the iron-based core-shell structure powder coated with phenolic hydroxyl iron/aluminum-silicon double layer was prepared by pre-filming method combined with sol-gel method , and then the prepared powder is sintered at high temperature and pressed into a high-density iron-based composite soft magnetic composite material with high resistivity and low loss.
二、预处理在有效去除铁粉表面膨松氧化物和杂质的同时,能在基体铁粉表面原位生长、形成一层以酚羟基铁为主的螯合物绝缘层,该绝缘层结构调控简单、且与外层结合性能好。压制过程中,双层包覆工艺能极大程度保持包覆层的绝缘性能,能有效的阻断涡流、降低涡流损耗。2. Pretreatment can effectively remove bulky oxides and impurities on the surface of the iron powder, and at the same time, it can grow in situ on the surface of the matrix iron powder to form a chelate insulating layer mainly composed of phenolic hydroxyl iron. The structure of the insulating layer is regulated It is simple and has good bonding performance with the outer layer. During the pressing process, the double-layer coating process can maintain the insulation performance of the coating layer to a great extent, and can effectively block eddy current and reduce eddy current loss.
本发明采用原位生长方预成膜,相较于纯铁粉的表面,含羟基里层表面的物化性能和外包覆层的匹配性和相容性更好。制备的复合包覆层物理性能和热稳定性好,可承受更高的处理温度和更高的压制压力,能有效缓解单一包覆的磁粉在高压下绝缘层的破裂,避免了SMC绝缘性能的降低和涡流损耗的增大。本发明的软磁复合材料为双层包覆核壳结构,兼具低损耗和高电阻率等优异性能,而且制备工艺科学合理、易操作实施。The present invention adopts the in-situ growth method to pre-form the film. Compared with the surface of pure iron powder, the physical and chemical properties of the hydroxyl-containing inner layer surface and the matching and compatibility of the outer coating layer are better. The prepared composite coating has good physical properties and thermal stability, can withstand higher processing temperature and higher pressing pressure, can effectively alleviate the cracking of the insulating layer of single-coated magnetic powder under high pressure, and avoid the deterioration of SMC insulation performance. decrease and increase in eddy current losses. The soft magnetic composite material of the invention has a double-layer coated core-shell structure, has excellent properties such as low loss and high resistivity, and has scientific and reasonable preparation technology and is easy to operate and implement.
具体实施方式Detailed ways
以下结合附图实施例对本发明作进一步详细描述。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.
实施例1Example 1
一种软磁复合材料的制备方法,包括以下步骤:A method for preparing a soft magnetic composite material, comprising the following steps:
(1)分别称取没食子酸正戊酯20g,多聚磷酸20g,聚乙二醇60g与80g去离子水混合,并搅拌均匀,配置成预处理液;(1) Take by weighing 20g of n-pentyl gallate, 20g of polyphosphoric acid, 60g of polyethylene glycol and 80g of deionized water, mix them, and stir them evenly, and configure them as a pretreatment solution;
(2)称取40g的Fe粉,放入烧杯中;(2) take by weighing the Fe powder of 40g, put into beaker;
(3)量取20ml的预处理溶液,加入到烧杯中,放入25℃的恒温水浴锅中,搅拌,反应10min,然后经过滤、清洗、干燥后得到包覆螯合物的粉末,即粉末A;(3) Measure 20ml of the pretreatment solution, add it to a beaker, put it in a constant temperature water bath at 25°C, stir, and react for 10 minutes, then filter, wash, and dry to obtain a powder coated with chelate, that is, powder A;
(4)溶胶-凝胶法在粉末A表面包覆铝硅复合层,干燥得到粉末B;(4) The sol-gel method coats the aluminum-silicon composite layer on the surface of the powder A, and dries to obtain the powder B;
具体过程为:称粉末A 40g、取无水乙醇200g、去离子水90g、硅烷偶联剂6g、正硅酸四乙酯40g和氨水70g,置于烧杯中,在室温下,搅拌反应3h,然后60℃水浴锅中搅拌至混合物成糊状,搅拌转速为400rap/min;称取硝酸铝4g和去离子水400g,配置硝酸铝溶液,并与前一步糊状混合物混合,在65℃的水浴锅中搅拌60~90min,搅拌转 速为200rap/min,至液体完全蒸发,干燥得到粉末B;The specific process is: weigh 40g of powder A, take 200g of absolute ethanol, 90g of deionized water, 6g of silane coupling agent, 40g of tetraethyl orthosilicate and 70g of ammonia water, put them in a beaker, and stir for 3 hours at room temperature. Then stir in a 60°C water bath until the mixture becomes a paste, and the stirring speed is 400rap/min; weigh 4g of aluminum nitrate and 400g of deionized water, prepare an aluminum nitrate solution, and mix it with the pasty mixture in the previous step. Stir in the pot for 60-90 minutes at a stirring speed of 200 rap/min until the liquid is completely evaporated and dried to obtain powder B;
(5)将粉末B进行研磨,研磨产物使用100#和240#铁筛进行筛分,然后在真空环境下750℃烧结70min,得到双层包覆粉末,即双层包覆软磁复合材料;(5) Grinding the powder B, sieving the grinding product with 100# and 240# iron sieves, and then sintering at 750°C for 70min in a vacuum environment to obtain a double-layer coated powder, that is, a double-layer coated soft magnetic composite material;
(6)称取(5)中的筛分产物20g和润滑剂(硬脂酸锌或石墨中的一种或者两种的混合物)0.11g,充分混合,在1300MPa条件下压制成磁芯(Φ13×Φ8×4mm);(6) Weigh 20g of the sieved product in (5) and 0.11g of lubricant (one or two mixtures of zinc stearate or graphite), mix them thoroughly, and press them into a magnetic core (Φ13 ×Φ8×4mm);
(7)在惰性气体保护条件下,将(6)中压制磁芯进行热处理,温度为600℃,处理时间为1h。(7) Under the condition of inert gas protection, heat-treat the pressed magnetic core in (6), the temperature is 600° C., and the treatment time is 1 h.
在压环上绕线进行性能测试,初级线圈和次级线圈各20匝,用动态磁性能测量仪测试,矫顽力H c为118A/m,在(1T,200kHz)条件下测得总损耗为10.5W/kg。将样品制成薄圆片(厚度≤4mm),利用四探针法测量样品的电阻值,经转换,电阻率为6213μΩ·m。 Wind the wire on the pressure ring for performance test, the primary coil and the secondary coil have 20 turns each, test with a dynamic magnetic property measuring instrument, the coercive force H c is 118A/m, and the total loss is measured under the condition of (1T, 200kHz) It is 10.5W/kg. The sample was made into a thin disc (thickness ≤ 4mm), and the resistance value of the sample was measured by the four-probe method. After conversion, the resistivity was 6213 μΩ·m.
实施例2Example 2
一种软磁复合材料的制备方法,包括以下步骤:A method for preparing a soft magnetic composite material, comprising the following steps:
(1)分别称取没食子酸正戊酯20g,多聚磷酸10g,聚乙二醇50g,与70g去离子水混合,并搅拌均匀,配置成预处理液;(1) Take by weighing 20g of n-pentyl gallate, 10g of polyphosphoric acid, and 50g of polyethylene glycol, mix with 70g of deionized water, and stir evenly, to be configured as a pretreatment solution;
(2)称取40g的Fe粉,放入烧杯中;(2) take by weighing the Fe powder of 40g, put into beaker;
(3)量取26ml的预处理溶液,加入到烧杯中,放入25℃的恒温水浴锅中,搅拌,反应30min,然后经过滤、清洗、干燥后得到包覆螯合物的粉末,即粉末A;(3) Measure 26ml of pretreatment solution, add it to a beaker, put it in a constant temperature water bath at 25°C, stir, and react for 30 minutes, then filter, wash, and dry to obtain a powder coated with chelate, that is, powder A;
(4)溶胶-凝胶法在粉末A表面包覆铝硅复合层,干燥得到粉末B;(4) The sol-gel method coats the aluminum-silicon composite layer on the surface of the powder A, and dries to obtain the powder B;
具体过程为:称粉末A 40g、取无水乙醇100g、去离子水60g、硅烷偶联剂2g、正硅酸四乙酯20g和氨水40g,置于烧杯中,在室温下,搅拌反应3h,然后60℃水浴锅中搅拌至混合物成糊状,搅拌转速为400rap/min;称取硝酸铝4g和去离子水200g,配置硝酸铝溶液,并与前一步糊状混合物混合,在65℃的水浴锅中60~90min,搅拌转速为100rap/min,至液体完全蒸发,干燥得到粉末B;The specific process is: weigh 40g of powder A, take 100g of absolute ethanol, 60g of deionized water, 2g of silane coupling agent, 20g of tetraethyl orthosilicate and 40g of ammonia water, put them in a beaker, and stir for 3h at room temperature. Then stir in a 60°C water bath until the mixture becomes a paste, and the stirring speed is 400rap/min; weigh 4g of aluminum nitrate and 200g of deionized water, prepare an aluminum nitrate solution, and mix it with the pasty mixture in the previous step. In the pot for 60-90 minutes, the stirring speed is 100 rap/min, until the liquid is completely evaporated, and dried to obtain powder B;
(5)将粉末B进行研磨,研磨产物使用100#和240#铁筛进行筛分,然后在真空环境下750℃烧结70min,得到双层包覆粉末,即双层包覆软磁复合材料;(5) Grinding the powder B, sieving the grinding product with 100# and 240# iron sieves, and then sintering at 750°C for 70min in a vacuum environment to obtain a double-layer coated powder, that is, a double-layer coated soft magnetic composite material;
(6)称取(5)中的筛分产物20g和润滑剂(硬脂酸锌或石墨中的一种或者两种的混合物)0.11g,充分混合,在900MPa条件下压制成磁芯(Φ13×Φ8×4mm);(6) Weigh 20g of the sieved product in (5) and 0.11g of a lubricant (one or a mixture of zinc stearate or graphite), mix them well, and press them into a magnetic core (Φ13 ×Φ8×4mm);
(7)在惰性气体保护条件下,将(6)中压制磁芯进行热处理,温度为500℃,处理时间为0.5h。(7) Under the condition of inert gas protection, heat-treat the pressed magnetic core in (6), the temperature is 500° C., and the treatment time is 0.5 h.
在压环上绕线进行性能测试,初级线圈和次级线圈各20匝,用动态磁性能测量仪测试,矫顽力H c为115A/m,在(1T,200kHz)条件下测得总损耗为9.1W/kg。将样品制成薄圆片(厚度≤4mm),利用四探针法测量样品的电阻值,经转换,电阻率为 5735μΩ·m。 Wound the wire on the pressure ring for performance test, the primary coil and the secondary coil have 20 turns each, tested with a dynamic magnetic property measuring instrument, the coercive force H c is 115A/m, and the total loss is measured under the condition of (1T, 200kHz) It is 9.1W/kg. The sample was made into a thin disc (thickness ≤ 4mm), and the resistance value of the sample was measured by the four-probe method. After conversion, the resistivity was 5735 μΩ·m.
实施例3Example 3
一种软磁复合材料的制备方法,包括以下步骤:A method for preparing a soft magnetic composite material, comprising the following steps:
(1)分别称取没食子酸正戊酯20g,多聚磷酸30g,聚乙二醇70g,与90g去离子水混合,并搅拌均匀,配置成预处理液;(1) Take by weighing 20g of n-pentyl gallate, 30g of polyphosphoric acid, and 70g of polyethylene glycol, mix with 90g of deionized water, and stir evenly, to be configured as a pretreatment solution;
(2)称取40g的Fe粉,放入烧杯中;(2) take by weighing the Fe powder of 40g, put into beaker;
(3)量取24ml的预处理溶液,加入到烧杯中,放入25℃的恒温水浴锅中,搅拌,反应30min,然后经过滤、清洗、干燥后得到包覆螯合物的粉末,即粉末A;(3) Measure 24ml of pretreatment solution, add it to a beaker, put it into a constant temperature water bath at 25°C, stir, and react for 30 minutes, then filter, wash, and dry to obtain a powder coated with chelate, that is, powder A;
(4)溶胶-凝胶法在粉末A表面包覆铝硅复合层,干燥得到粉末B;(4) The sol-gel method coats the aluminum-silicon composite layer on the surface of the powder A, and dries to obtain the powder B;
具体过程为:称粉末A 40g、取无水乙醇300g、去离子水120g、硅烷偶联剂10g、正硅酸四乙酯60g和氨水100g,置于烧杯中,在室温下,搅拌反应3h,然后60℃水浴锅中搅拌至混合物成糊状,搅拌转速为400rap/min;称取硝酸铝4g和去离子水600g,配置硝酸铝溶液,并与前一步糊状混合物混合,在65℃的水浴锅中搅拌60~90min,搅拌转速为300rap/min,至液体完全蒸发,干燥得到粉末B;The specific process is: weigh 40g of powder A, take 300g of absolute ethanol, 120g of deionized water, 10g of silane coupling agent, 60g of tetraethyl orthosilicate and 100g of ammonia water, put them in a beaker, and stir for 3h at room temperature. Then stir in a 60°C water bath until the mixture becomes a paste, and the stirring speed is 400rap/min; weigh 4g of aluminum nitrate and 600g of deionized water, prepare an aluminum nitrate solution, and mix it with the pasty mixture in the previous step. Stir in the pot for 60-90 minutes at a stirring speed of 300 rap/min until the liquid is completely evaporated and dried to obtain powder B;
(5)将粉末B进行研磨,研磨产物使用180#和400#铁筛进行筛分,然后在真空环境下900℃烧结90min;(5) Grinding the powder B, sieving the ground product with 180# and 400# iron sieves, and then sintering at 900°C for 90min in a vacuum environment;
(6)称取(5)中的筛分产物20g和润滑剂(硬脂酸锌或石墨中的一种或者两种的混合物)0.2g,充分混合,在2000MPa条件下压制成磁芯(Φ13×Φ8×4mm);(6) Weigh 20g of the sieved product in (5) and 0.2g of lubricant (one or two mixtures of zinc stearate or graphite), mix them well, and press them into a magnetic core (Φ13 ×Φ8×4mm);
(7)在惰性气体保护条件下,将(6)中压制磁芯进行热处理,温度为700℃,处理时间为2h。(7) Under the condition of inert gas protection, heat-treat the pressed magnetic core in (6), the temperature is 700° C., and the treatment time is 2 hours.
在压环上绕线进行性能测试,初级线圈和次级线圈各20匝,用动态磁性能测量仪测试,矫顽力H c为124A/m,在(1T,400kHz)条件下测得总损耗为14.1W/kg。将样品制成薄圆片(厚度≤4mm),利用四探针法测量样品的电阻值,经转换,电阻率为6813μΩ·m。 Wind the wire on the pressure ring for performance test. The primary coil and the secondary coil have 20 turns each. Tested with a dynamic magnetic property measuring instrument, the coercive force H c is 124A/m, and the total loss is measured under the condition of (1T, 400kHz) It is 14.1W/kg. The sample was made into a thin disc (thickness ≤ 4mm), and the resistance value of the sample was measured by the four-probe method. After conversion, the resistivity was 6813 μΩ·m.
对比例1Comparative example 1
一种软磁复合材料的制备方法,包括以下步骤:A method for preparing a soft magnetic composite material, comprising the following steps:
(1)称铁粉40g、取无水乙醇200g、去离子水90g、硅烷偶联剂6g、正硅酸四乙酯40g和氨水70g,置于烧杯中,在35℃下,搅拌反应3h,然后60℃水浴锅中搅拌至混合物成糊状,搅拌转速为400rap/min;称取硝酸铝4g和去离子水400g,置于烧杯中,在65℃的水浴锅中搅拌至液体完全蒸发,搅拌转速为200rap/min;(1) Weigh 40g of iron powder, take 200g of absolute ethanol, 90g of deionized water, 6g of silane coupling agent, 40g of tetraethyl orthosilicate and 70g of ammonia water, put them in a beaker, and stir for 3h at 35°C. Then stir in a 60°C water bath until the mixture becomes a paste, and the stirring speed is 400rap/min; weigh 4g of aluminum nitrate and 400g of deionized water, put them in a beaker, stir in a 65°C water bath until the liquid evaporates completely, and stir The speed is 200rap/min;
(2)将(1)中的固体产物进行研磨,研磨产物使用100#和240#铁筛进行筛分,然后在真空环境下750℃烧结70min;(2) Grinding the solid product in (1), sieving the ground product with 100# and 240# iron sieves, and then sintering at 750°C for 70min in a vacuum environment;
(3)称取(2)中的筛分产物20g和润滑剂(硬脂酸锌或石墨中的一种或者两种的混合物)0.11g,充分混合,在1300MPa条件下压制成环(Φ13×Φ8×4mm);(3) Weigh 20g of the sieved product in (2) and 0.11g of a lubricant (one or a mixture of zinc stearate or graphite), mix them well, and press them into a ring (Φ13× Φ8×4mm);
(4)在惰性气体保护条件下,将(3)中压制磁芯进行热处理,温度为600℃,处理时间为1h。(4) Under the condition of inert gas protection, heat-treat the pressed magnetic core in (3), the temperature is 600° C., and the treatment time is 1 h.
在压环上绕线进行性能测试,初级线圈和次级线圈各20匝,用动态磁性能测量仪测试,矫顽力H c为195A/m,在(1T,400kHz)条件下测得总损耗为48.3W/kg。将样品制成薄圆片(厚度≤4mm),利用四探针法测量样品的电阻值,经转换,电阻率为2023μΩ·m。 Wind the wire on the pressure ring for performance test, the primary coil and the secondary coil have 20 turns each, test with a dynamic magnetic property measuring instrument, the coercive force H c is 195A/m, and the total loss is measured under the condition of (1T, 400kHz) It is 48.3W/kg. The sample was made into a thin disc (thickness ≤ 4mm), and the resistance value of the sample was measured by the four-probe method. After conversion, the resistivity was 2023 μΩ·m.
对比例2Comparative example 2
一种软磁复合材料的制备方法,包括以下步骤:A method for preparing a soft magnetic composite material, comprising the following steps:
(1)分别称取没食子酸正戊酯20g,多聚磷酸20g,聚乙二醇60g,与60g去离子水混合,并搅拌均匀,配置成预处理液;(1) Take by weighing 20g of n-pentyl gallate, 20g of polyphosphoric acid, and 60g of polyethylene glycol, mix with 60g of deionized water, and stir evenly to be configured as a pretreatment solution;
(2)称取40g的Fe粉,放入烧杯中;(2) take by weighing the Fe powder of 40g, put into beaker;
(3)量取20ml的预处理溶液,加入到烧杯中,放入25℃的恒温水浴锅中,搅拌,反应60min,得到粉末A;(3) Measure 20ml of the pretreatment solution, add it to a beaker, put it into a constant temperature water bath at 25°C, stir, and react for 60min to obtain powder A;
所述的铝硅包覆软磁复合材料的制备包括如下步骤:The preparation of the aluminum-silicon-coated soft magnetic composite material comprises the following steps:
(4)称粉末A 40g、取无水乙醇200g、去离子水90g、硅烷偶联剂6g、正硅酸四乙酯40g和氨水70g,置于烧杯中,在35℃下,搅拌反应3h,然后60℃水浴锅中搅拌至混合物成糊状,搅拌转速为400rap/min;称取硝酸铝4g和去离子水400g,配置硝酸铝溶液,并与前一步糊状混合物混合,在65℃的水浴锅中搅拌至液体完全蒸发,搅拌转速为200rap/min;(4) Weigh 40g of powder A, take 200g of absolute ethanol, 90g of deionized water, 6g of silane coupling agent, 40g of tetraethyl orthosilicate and 70g of ammonia water, put them in a beaker, and stir for 3h at 35°C. Then stir in a 60°C water bath until the mixture becomes a paste, and the stirring speed is 400rap/min; weigh 4g of aluminum nitrate and 400g of deionized water, prepare an aluminum nitrate solution, and mix it with the pasty mixture in the previous step. Stir in the pot until the liquid evaporates completely, and the stirring speed is 200rap/min;
(5)将(4)中的固体产物进行研磨,研磨产物使用100#和240#铁筛进行筛分,然后在真空环境下750℃烧结70min;(5) The solid product in (4) is ground, and the ground product is screened with 100# and 240# iron sieves, and then sintered at 750°C for 70min in a vacuum environment;
(6)称取(5)中的筛分产物20g和润滑剂(硬脂酸锌或石墨中的一种或者两种的混合物)0.11g,充分混合,在1300MPa条件下压制成环(Φ13×Φ8×4mm);(6) Weigh 20g of the screened product in (5) and 0.11g of lubricant (one or a mixture of zinc stearate or graphite), mix them well, and press them into a ring (Φ13× Φ8×4mm);
(7)在惰性气体保护条件下,将(6)中压制磁芯进行热处理,温度为600℃,处理时间为1h。(7) Under the condition of inert gas protection, heat-treat the pressed magnetic core in (6), the temperature is 600° C., and the treatment time is 1 h.
在压环上绕线进行性能测试,初级线圈和次级线圈各20匝,用动态磁性能测量仪测试,矫顽力H c为121A/m,在(1T,400kHz)条件下测得总损耗为11.5W/kg。将样品制成薄圆片(厚度≤4mm),利用四探针法测量样品的电阻值,经转换,电阻率为6311μΩ·m。 Wind the wire on the pressure ring for performance test, the primary coil and the secondary coil have 20 turns each, test with a dynamic magnetic property measuring instrument, the coercive force H c is 121A/m, and the total loss is measured under the condition of (1T, 400kHz) It is 11.5W/kg. The sample was made into a thin disc (thickness ≤ 4mm), and the resistance value of the sample was measured by the four-probe method. After conversion, the resistivity was 6311 μΩ·m.
对比例3Comparative example 3
(1)分别称取没食子酸正戊酯20g,多聚磷酸20g,聚乙二醇60g,与60g去离子水混合,并搅拌均匀,配置成预处理液;(1) Take by weighing 20g of n-pentyl gallate, 20g of polyphosphoric acid, and 60g of polyethylene glycol, mix with 60g of deionized water, and stir evenly to be configured as a pretreatment solution;
(2)称取40g的Fe粉,放入烧杯中;(2) take by weighing the Fe powder of 40g, put into beaker;
(3)量取20ml的预处理溶液,加入到烧杯中,放入25℃的恒温水浴锅中,搅拌,反应10min,得到粉末A;(3) Measure 20ml of the pretreatment solution, add it to a beaker, put it into a constant temperature water bath at 25°C, stir, and react for 10 minutes to obtain powder A;
所述的铝硅包覆软磁复合材料的制备包括如下步骤:The preparation of the aluminum-silicon-coated soft magnetic composite material comprises the following steps:
(4)称粉末A 40g、取无水乙醇200g、去离子水90g、硅烷偶联剂15g、正硅酸四乙酯90g和氨水70g,置于烧杯中,在35℃下,搅拌反应3h,然后60℃水浴锅中搅拌至混合物成糊状,搅拌转速为400rap/min;称取硝酸铝8g和去离子水400g,配置硝酸铝溶液,并与前一步糊状混合物混合,在65℃的水浴锅中搅拌至液体完全蒸发,搅拌转速为200rap/min;(4) Weigh 40g of powder A, take 200g of absolute ethanol, 90g of deionized water, 15g of silane coupling agent, 90g of tetraethyl orthosilicate and 70g of ammonia water, put them in a beaker, and stir for 3h at 35°C. Then stir in a 60°C water bath until the mixture becomes a paste, and the stirring speed is 400rap/min; weigh 8g of aluminum nitrate and 400g of deionized water, prepare an aluminum nitrate solution, and mix it with the pasty mixture in the previous step. Stir in the pot until the liquid evaporates completely, and the stirring speed is 200rap/min;
(5)将(4)中的固体产物进行研磨,研磨产物使用100#和240#铁筛进行筛分,然后在真空环境下750℃烧结70min;(5) The solid product in (4) is ground, and the ground product is screened with 100# and 240# iron sieves, and then sintered at 750°C for 70min in a vacuum environment;
(6)称取(5)中的筛分产物20g和润滑剂(硬脂酸锌或石墨中的一种或者两种的混合物)0.11g,充分混合,在1300MPa条件下压制成环(Φ13×Φ8×4mm);(6) Weigh 20g of the screened product in (5) and 0.11g of lubricant (one or a mixture of zinc stearate or graphite), mix them well, and press them into a ring (Φ13× Φ8×4mm);
(7)在惰性气体保护条件下,将(6)中压制磁芯进行热处理,温度为600℃,处理时间为1h。(7) Under the condition of inert gas protection, heat-treat the pressed magnetic core in (6), the temperature is 600° C., and the treatment time is 1 h.
在压环上绕线进行性能测试,初级线圈和次级线圈各20匝,用动态磁性能测量仪测试,矫顽力H c为163A/m,在(1T,400kHz)条件下测得总损耗为32.5W/kg。将样品制成薄圆片(厚度≤4mm),利用四探针法测量样品的电阻值,经转换,电阻率为7813μΩ·m。 Wound the wire on the pressure ring for performance test, the primary coil and the secondary coil have 20 turns each, tested with a dynamic magnetic property measuring instrument, the coercive force H c is 163A/m, and the total loss is measured under the condition of (1T, 400kHz) It is 32.5W/kg. The sample was made into a thin disc (thickness ≤ 4mm), and the resistance value of the sample was measured by the four-probe method. After conversion, the resistivity was 7813 μΩ·m.
由以上实施例测试得到的数据可以看出,预处理和包覆参数调控对磁性能产生明显的影响,包覆剂含量的升高,样品绝缘性和总损耗增加。包覆剂浓度升高和包覆处理时间延长有利于铁粉表面绝缘层厚度的增加,有利于电阻率的提升。对比例1,说明预处理对磁性材料的绝缘性能的提升起到了积极的作用。这是因为在高压压制成型过程中,即使外层破裂,螯合物里层也能保持较好的绝缘性。对比例2,说明预处理时间的延长对铁粉磁性能没有明显的影响。这主要是因为预处理反应过程中,铁粉表面会迅速生成、包裹一层致密的酚羟基铁螯合物,阻止了预处理反应进一步进行。因此,延长预处理反应时间对螯合物的生成没有显著影响。对比例3,说明包覆剂含量过高会导致磁粉中杂质增多,不利于磁粉性能的改善。It can be seen from the test data obtained in the above examples that the pretreatment and coating parameter adjustment have a significant impact on the magnetic properties, and the increase in the content of the coating agent increases the insulation and total loss of the sample. The increase of the concentration of coating agent and the extension of coating treatment time are beneficial to the increase of the thickness of the insulating layer on the surface of the iron powder and the improvement of the resistivity. Comparative example 1 shows that the pretreatment plays a positive role in improving the insulating performance of the magnetic material. This is because during the high-pressure compression molding process, even if the outer layer is broken, the inner layer of the chelate can maintain good insulation. Comparative example 2 shows that prolonging the pretreatment time has no obvious influence on the magnetic properties of iron powder. This is mainly because during the pretreatment reaction, the surface of the iron powder will rapidly form and wrap a layer of dense phenolic hydroxyl iron chelate, which prevents the further progress of the pretreatment reaction. Therefore, prolonging the pretreatment reaction time had no significant effect on the formation of chelates. Comparative example 3 shows that too high content of the coating agent will lead to more impurities in the magnetic powder, which is not conducive to the improvement of the performance of the magnetic powder.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present invention, some improvements and modifications can also be made. These improvements and modifications It should also be regarded as the protection scope of the present invention.

Claims (10)

  1. 一种软磁复合材料,其特征在于:所述软磁复合材料为双层包覆核壳结构,其中内核为纯铁粉,包覆层是以由预处理原生生成的表面含羟基的螯合物为里层、SiO 2-Al 2O 3为外层的双层复合层。 A soft magnetic composite material, characterized in that: the soft magnetic composite material is a double-layer clad core-shell structure, wherein the core is pure iron powder, and the cladding layer is a chelating layer containing hydroxyl groups on the surface originally generated by pretreatment. SiO 2 -Al 2 O 3 is a double-layer composite layer as the inner layer and SiO 2 -Al 2 O 3 as the outer layer.
  2. 根据权利要求1所述的软磁复合材料,其特征在于:所述表面含羟基的螯合物是指纯铁粉与预处理溶液反应生成的含羟基的金属盐层,该预处理溶液为没食子酸正戊酯、多聚磷酸、聚乙二醇或异丙醇和水的混合溶液,没食子酸正戊酯、多聚磷酸、聚乙二醇或异丙醇和去离子水的质量比为2:1~3:5~7:7~9。The soft magnetic composite material according to claim 1, characterized in that: the surface hydroxyl-containing chelate refers to the hydroxyl-containing metal salt layer formed by the reaction of pure iron powder and a pretreatment solution, and the pretreatment solution is gall Mixed solution of n-pentyl gallate, polyphosphoric acid, polyethylene glycol or isopropanol and water, the mass ratio of n-pentyl gallate, polyphosphoric acid, polyethylene glycol or isopropanol to deionized water is 2:1 ~3:5~7:7~9.
  3. 一种软磁复合材料的制备方法,其特征在于包括以下步骤:A kind of preparation method of soft magnetic composite material, it is characterized in that comprising the following steps:
    1)配制预处理溶液;1) preparing a pretreatment solution;
    2)将纯铁粉与预处理溶液反应,经过滤、清洗、干燥后得到包覆酚羟基铁螯合物的粉末,即粉末A;2) react the pure iron powder with the pretreatment solution, obtain the powder coated with phenolic hydroxyl iron chelate after filtering, cleaning and drying, i.e. powder A;
    3)溶胶-凝胶法在粉末A表面包覆铝硅复合层,干燥得到粉末B;3) Coating an aluminum-silicon composite layer on the surface of powder A by sol-gel method, drying to obtain powder B;
    4)将粉末B研磨、筛分后,高温煅烧得到双层包覆粉末,即双层包覆软磁复合材料;4) After grinding and sieving the powder B, calcining at a high temperature to obtain a double-layer coated powder, that is, a double-layer coated soft magnetic composite material;
    5)将粉末B与润滑剂混合压制成磁环;5) Mixing powder B and lubricant to form a magnetic ring;
    6)将步骤5)所得磁芯进行退火处理。6) Perform annealing treatment on the magnetic core obtained in step 5).
  4. 根据权利要求3所述的制备方法,其特征在于:所述步骤1)的预处理溶液为没食子酸正戊酯、多聚磷酸、聚乙二醇或异丙醇和去离子水的混合溶液,各组分质量比为:2:1~3:5~7:7~9。The preparation method according to claim 3, characterized in that: the pretreatment solution of said step 1) is a mixed solution of n-pentyl gallate, polyphosphoric acid, polyethylene glycol or isopropanol and deionized water, each The mass ratio of components is: 2:1~3:5~7:7~9.
  5. 根据权利要求3所述的制备方法,其特征在于:所述步骤2)的纯铁粉的粉末粒径为20~150μm,纯度大于99.89%,纯度要求:The preparation method according to claim 3, characterized in that: the particle size of the pure iron powder in the step 2) is 20-150 μm, the purity is greater than 99.89%, and the purity requirements are:
    C≤0.008wt%C≤0.008wt%
    O≤0.05wt%O≤0.05wt%
    S≤0.005wt%S≤0.005wt%
    Mn≤0.05wt%Mn≤0.05wt%
  6. 根据权利要求3所述的制备方法,其特征在于:所述步骤2)纯铁粉与预处理溶液的质量体积比为40~50g:20~30ml,纯铁粉与预处理溶液的反应的条件为:20~35℃恒温水浴,搅拌,反应10~30min。The preparation method according to claim 3, characterized in that: said step 2) the mass volume ratio of pure iron powder and pretreatment solution is 40-50g: 20-30ml, the reaction conditions of pure iron powder and pretreatment solution For: 20 ~ 35 ℃ constant temperature water bath, stirring, reaction 10 ~ 30min.
  7. 根据权利要求3所述的制备方法,其特征在于:所述步骤3)溶胶-凝胶法在粉末A表面包覆铝硅复合层的具体过程为:首先将粉末A、无水乙醇、去离子水、硅烷偶联剂、正硅酸四乙酯和氨水依次混合,充分搅拌反应,然后干燥至糊状;再加入新配制的硝酸铝溶液,继续搅拌,蒸发至干燥,获得包覆前驱体;The preparation method according to claim 3, characterized in that: said step 3) the specific process of coating the aluminum-silicon composite layer on the surface of powder A by the sol-gel method is: firstly powder A, absolute ethanol, deionized Water, silane coupling agent, tetraethyl orthosilicate and ammonia water are mixed in sequence, fully stirred and reacted, and then dried to a paste; then the newly prepared aluminum nitrate solution is added, continued to stir, evaporated to dryness, and the coating precursor is obtained;
    其中粉末A、无水乙醇、去离子水、硅烷偶联剂、正硅酸四乙酯和氨水的质量份数 分别为20份、50~150份、30~60份、1~5份、10~30和20~50份,反应条件为:室温、搅拌反应3~5h,搅拌转速为400~900rap/min;干燥至糊状是指在55~65℃水浴锅中搅拌至混合物成糊状;硝酸铝溶液中硝酸铝和去离子水质量份数为:2份和100~300份,加入硝酸铝溶液搅拌反应60~90min,搅拌转速为100~300rap/min,反应温度为50~70℃。The mass parts of powder A, absolute ethanol, deionized water, silane coupling agent, tetraethyl orthosilicate and ammonia water are respectively 20 parts, 50-150 parts, 30-60 parts, 1-5 parts, 10 parts ~30 and 20~50 parts, the reaction conditions are: room temperature, stirring reaction for 3~5 hours, stirring speed 400~900rap/min; drying to paste refers to stirring in a water bath at 55~65°C until the mixture becomes paste; The mass parts of aluminum nitrate and deionized water in the aluminum nitrate solution are: 2 parts and 100-300 parts, adding the aluminum nitrate solution and stirring for 60-90 minutes, the stirring speed is 100-300 rap/min, and the reaction temperature is 50-70 ° C.
  8. 根据权利要求3所述的制备方法,其特征在于:所述步骤4)的筛分是使用100~180#和240~400#铁筛进行筛分;高温煅烧是在惰性气体保护或者真空条件下,600~900℃保温60~90min。The preparation method according to claim 3, characterized in that: the sieving in step 4) is carried out by using 100-180# and 240-400# iron sieves; high-temperature calcination is carried out under inert gas protection or vacuum conditions , 600 ~ 900 ℃ heat preservation 60 ~ 90min.
  9. 根据权利要求3所述的制备方法,其特征在于:所述步骤5)的润滑剂为硬脂酸锌或石墨中的一种或者两种的混合物,润滑剂的加入量为粉末B总质量的0.1~1%,压制的压力为900~2000MPa。The preparation method according to claim 3, characterized in that: the lubricant in step 5) is a mixture of one or two of zinc stearate or graphite, and the amount of lubricant added is 1/2 of the total mass of powder B 0.1-1%, the pressing pressure is 900-2000MPa.
  10. 根据权利要求3所述的制备方法,其特征在于:所述步骤6)的退火处理是在惰性气体保护或者真空条件下,500~700℃热处理0.5~2h。The preparation method according to claim 3, characterized in that: the annealing treatment in the step 6) is heat treatment at 500-700° C. for 0.5-2 hours under inert gas protection or vacuum condition.
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