CN106205938A - A kind of nano magnetic core material - Google Patents

A kind of nano magnetic core material Download PDF

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Publication number
CN106205938A
CN106205938A CN201610675633.1A CN201610675633A CN106205938A CN 106205938 A CN106205938 A CN 106205938A CN 201610675633 A CN201610675633 A CN 201610675633A CN 106205938 A CN106205938 A CN 106205938A
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China
Prior art keywords
oxide
powder
core material
added
sodium silicate
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Pending
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CN201610675633.1A
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Chinese (zh)
Inventor
李马林
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ANHUI DEXIN ELECTRIC Co Ltd
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ANHUI DEXIN ELECTRIC Co Ltd
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Priority to CN201610675633.1A priority Critical patent/CN106205938A/en
Publication of CN106205938A publication Critical patent/CN106205938A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/12Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
    • H01F1/34Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials non-metallic substances, e.g. ferrites
    • H01F1/36Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials non-metallic substances, e.g. ferrites in the form of particles
    • H01F1/37Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials non-metallic substances, e.g. ferrites in the form of particles in a bonding agent
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/26Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on ferrites
    • C04B35/2658Other ferrites containing manganese or zinc, e.g. Mn-Zn ferrites
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/349Clays, e.g. bentonites, smectites such as montmorillonite, vermiculites or kaolines, e.g. illite, talc or sepiolite

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Power Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Soft Magnetic Materials (AREA)

Abstract

The invention discloses a kind of nano magnetic core material, be made up of the raw material of following weight portion: hydroxy iron powder 60 65, iron sesquioxide 10 15, manganese oxide 25 27, zinc oxide 21 23, silane coupler kh5704 5, organic siliconresin 57, polyvinyl alcohol 12, sodium silicate 79, nickel oxide 12, antimony oxide 0.4 0.5, expansion mica powder 0.3 0.4, water are appropriate;The present invention has a characteristic of the simple low cost of method, and the material prepared has high magnetic permeability, the effect such as heat-resisting and fire-resistant high-strength, high, meets the conventional electrical appliance requirement to core material.

Description

A kind of nano magnetic core material
Technical field
The present invention relates to Ferrite Material technical field, particularly relate to a kind of nano magnetic core material.
Background technology
Soft magnetic materials is the magnetic material that a class has relatively low-coercivity and higher magnetic permcability, in the effect of externally-applied magnetic field Under, soft magnetic materials shows the feature being not only prone to magnetize but also be prone to demagnetization, and soft magnetic materials is as the important merit of magnetoelectricity conversion art One of energy material, has a wide range of applications in fields such as electronic equipment, communication and electrical equipment.Along with digital television, notebook electricity Brain universal, electronic equipment is to light, thin, miniaturization, and this necessity of making use of momentum reduces power volume, power supply is proposed higher, Tightened up requirement.Compound soft magnetic material is owing to having metal soft magnetic material high saturated magnetic induction and soft magnetic ferrite height electricity The feature of resistance rate, the application in industrial technology and daily life is increasing, is subject to people's attention all the time and obtains Study widely.Compound soft magnetic material is usually with soft magnetic metal powder as raw material, carries out organic or inorganic at particle surface exhausted After edge processes, using powder metallurgical technique by compressing for composite powder i.e. available block soft magnetic materials.With traditional gold Belonging to soft magnetic materials to compare, compound soft magnetic material has higher resistivity, it is possible to reduce eddy-current loss, improves the use frequency of material Rate.But general organic or inorganic clad has non magnetic feature, after being combined with metallic magnetic grain, the most also The saturation magnetization of material can be reduced, so resistivity of material and reduction have to improved by the most effectively technique While magnetic loss, keeping higher density and saturation magnetization is the current emphasis studied.
Summary of the invention
The object of the invention is contemplated to make up the defect of prior art, it is provided that a kind of nano magnetic core material.
The present invention is achieved by the following technical solutions:
A kind of nano magnetic core material, is made up of the raw material of following weight portion: hydroxy iron powder 60-65, iron sesquioxide 10- 15, manganese oxide 25-27, zinc oxide 21-23, silane coupler kh5704-5, organic siliconresin 5-7, polyvinyl alcohol 1-2, silicic acid Sodium 7-9, nickel oxide 1-2, antimony oxide 0.4-0.5, expansion mica powder 0.3-0.4, water are appropriate;
Described a kind of nano magnetic core material, is made up of step in detail below:
(1) by hydroxy iron powder, iron sesquioxide, manganese oxide, zinc oxide and silane coupler kh570 mixing and ball milling 0.5-1h, so After by the organic siliconresin acetone solution of 4-6 times amount, more above-mentioned coupling magnetic powder is added in organic silicon solution stir 0.6-1h, Then it is dried after 1-2h pulverizes standby in 40-50 ° of C;
(2) remaining remaining material is mixed in addition to polyvinyl alcohol and sodium silicate, after grinding distribution is uniform under 120-200 ° of C Vacuum annealing 20-40min, pulverizes standby after annealing;
(3) be dissolved in water the poly-vinyl alcohol solution making concentration at 8-10% by polyvinyl alcohol, then material step (2) obtained Being added in poly-vinyl alcohol solution, ultrasonic disperse uniformly becomes slip;
(4) product that step (1) obtains is added in step (3), is added to spray drying tower internal spraying after mixing and stirring and makes Grain, controls inlet temperature at 300-340 ° of C, and outlet temperature controls at 100-110 ° of C, and then granule is crossed 60 mesh sieves, uses Full-automatic powder moulding machine cold moudling;
(5) blank made is impregnated in sodium silicate solution, evacuation, takes out material after keeping 3min, dry, then at nitrogen Under gas shielded, under 1000-1200 ° of C, sinter 120-160min, after terminating, be cooled to room temperature.
The invention have the advantage that the present invention use iron powder replace ferrum oxide prepare core material have relatively low coercivity and After loss characteristic, and other powder body couplings and at one layer of organic siliconresin of Surface coating, increase density, decrease core material Volume and there is higher resistivity, high saturated magnetic induction and pcrmeability, it is possible to reduce eddy-current loss and improve material The function of the use frequency of material, the present invention improves the caking property strengthened between granule, reduces briquetting pressure, it is to avoid when compacting Blank aliquation, the fried quality problems such as stricture of vagina, cracking, after formation in dipping sodium silicate, greatly reduce compressing residual pores Gap and the problem of stress, and improve fire-resistant and heat-resisting performance, the nickel oxide of interpolation, antimony oxide and expansion mica powder Being used in mixed way the performance of the aspect such as fire-resistant, heat-resisting and corrosion-resistant greatly improving magnetic core, the present invention has method and simply becomes This lowest characteristic, and the material prepared has high magnetic permeability, the effect such as heat-resisting and fire-resistant high-strength, high, meets conventional electrical appliance pair The requirement of core material.
Detailed description of the invention
A kind of nano magnetic core material, is made up of the raw material of following weight portion: hydroxy iron powder 60, iron sesquioxide 10, Manganese oxide 25, zinc oxide 21, silane coupler kh5704, organic siliconresin 5, polyvinyl alcohol 1, sodium silicate 7, nickel oxide 1, three oxygen Change two antimony 0.4, to expand mica powder 0.3, water appropriate;
Described a kind of nano magnetic core material, is made up of step in detail below:
(1) by hydroxy iron powder, iron sesquioxide, manganese oxide, zinc oxide and silane coupler kh570 mixing and ball milling 0.5h, then By the organic siliconresin acetone solution of 4 times amount, then it is added to above-mentioned coupling magnetic powder in organic silicon solution stir 0.6h, then exists 40 ° of C are dried after 1h pulverizes standby;
(2) remaining remaining material is mixed in addition to polyvinyl alcohol and sodium silicate, grinding distribution uniformly after under 120 ° of C vacuum Annealing 20min, pulverizes standby after annealing;
(3) polyvinyl alcohol is dissolved in water makes the poly-vinyl alcohol solution that concentration is 8%, then the material that step (2) obtains is added to In poly-vinyl alcohol solution, ultrasonic disperse uniformly becomes slip;
(4) product that step (1) obtains is added in step (3), is added to spray drying tower internal spraying after mixing and stirring and makes Grain, controls at 300 ° of C by inlet temperature, and outlet temperature controls at 100 ° of C, then granule is crossed 60 mesh sieves, uses full-automatic powder End forming machine cold moudling;
(5) blank made is impregnated in sodium silicate solution, evacuation, takes out material after keeping 3min, dry, then at nitrogen Under gas shielded, under 1000 ° of C, sinter 120min, after terminating, be cooled to room temperature.
The soft magnetic ferrite prepared according to specific embodiment, carries out performance test to it, and result is as follows:
Saturation flux density (T): 0.97, magnetic loss (W/Kg): 62, coercivity (A/m): 17, Curie temperature (° C): 175, work Frequency (MHz): 0.12.

Claims (2)

1. a nano magnetic core material, it is characterised in that be made up of the raw material of following weight portion: hydroxy iron powder 60-65, three Aoxidize two ferrum 10-15, manganese oxide 25-27, zinc oxide 21-23, silane coupler kh5704-5, organic siliconresin 5-7, polyethylene Alcohol 1-2, sodium silicate 7-9, nickel oxide 1-2, antimony oxide 0.4-0.5, expansion mica powder 0.3-0.4, water are appropriate.
A kind of nano magnetic core material, it is characterised in that be made up of step in detail below:
(1) by hydroxy iron powder, iron sesquioxide, manganese oxide, zinc oxide and silane coupler kh570 mixing and ball milling 0.5-1h, so After by the organic siliconresin acetone solution of 4-6 times amount, more above-mentioned coupling magnetic powder is added in organic silicon solution stir 0.6-1h, Then it is dried after 1-2h pulverizes standby in 40-50 ° of C;
(2) remaining remaining material is mixed in addition to polyvinyl alcohol and sodium silicate, after grinding distribution is uniform under 120-200 ° of C Vacuum annealing 20-40min, pulverizes standby after annealing;
(3) be dissolved in water the poly-vinyl alcohol solution making concentration at 8-10% by polyvinyl alcohol, then material step (2) obtained Being added in poly-vinyl alcohol solution, ultrasonic disperse uniformly becomes slip;
(4) product that step (1) obtains is added in step (3), is added to spray drying tower internal spraying after mixing and stirring and makes Grain, controls inlet temperature at 300-340 ° of C, and outlet temperature controls at 100-110 ° of C, and then granule is crossed 60 mesh sieves, uses Full-automatic powder moulding machine cold moudling;
(5) blank made is impregnated in sodium silicate solution, evacuation, takes out material after keeping 3min, dry, then at nitrogen Under gas shielded, under 1000-1200 ° of C, sinter 120-160min, after terminating, be cooled to room temperature.
CN201610675633.1A 2016-08-17 2016-08-17 A kind of nano magnetic core material Pending CN106205938A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109273213A (en) * 2018-11-14 2019-01-25 岳西县鸿腾电子有限公司 A kind of inductance core for compact package body
CN109754982A (en) * 2018-12-04 2019-05-14 天长市昭田磁电科技有限公司 Magnetic core of compound magnetic material
CN109851345A (en) * 2018-12-04 2019-06-07 天长市昭田磁电科技有限公司 Ferrite core material processing method

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101241792A (en) * 2007-02-06 2008-08-13 昆山尼赛拉电子器材有限公司 Mn-Zn soft magnetic ferrite and its production technology
CN104557003A (en) * 2015-01-15 2015-04-29 安徽龙磁科技股份有限公司 Vehicle ferrite magnetic core material
CN105060874A (en) * 2015-08-10 2015-11-18 天长市昭田磁电科技有限公司 Manganese zinc ferrite material for increasing electrical resistivity

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101241792A (en) * 2007-02-06 2008-08-13 昆山尼赛拉电子器材有限公司 Mn-Zn soft magnetic ferrite and its production technology
CN104557003A (en) * 2015-01-15 2015-04-29 安徽龙磁科技股份有限公司 Vehicle ferrite magnetic core material
CN105060874A (en) * 2015-08-10 2015-11-18 天长市昭田磁电科技有限公司 Manganese zinc ferrite material for increasing electrical resistivity

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109273213A (en) * 2018-11-14 2019-01-25 岳西县鸿腾电子有限公司 A kind of inductance core for compact package body
CN109754982A (en) * 2018-12-04 2019-05-14 天长市昭田磁电科技有限公司 Magnetic core of compound magnetic material
CN109851345A (en) * 2018-12-04 2019-06-07 天长市昭田磁电科技有限公司 Ferrite core material processing method

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