WO2023050985A1 - 低压降式乙苯蒸发器及苯乙烯脱氢反应系统中乙苯汽化的节能工艺 - Google Patents
低压降式乙苯蒸发器及苯乙烯脱氢反应系统中乙苯汽化的节能工艺 Download PDFInfo
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- WO2023050985A1 WO2023050985A1 PCT/CN2022/107413 CN2022107413W WO2023050985A1 WO 2023050985 A1 WO2023050985 A1 WO 2023050985A1 CN 2022107413 W CN2022107413 W CN 2022107413W WO 2023050985 A1 WO2023050985 A1 WO 2023050985A1
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- ethylbenzene
- heat exchange
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- steam
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- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 title claims abstract description 202
- 238000000034 method Methods 0.000 title claims abstract description 40
- 230000008016 vaporization Effects 0.000 title claims abstract description 13
- 238000009834 vaporization Methods 0.000 title claims abstract description 12
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 title claims description 74
- 238000006356 dehydrogenation reaction Methods 0.000 title claims description 25
- 239000007788 liquid Substances 0.000 claims abstract description 70
- 238000000926 separation method Methods 0.000 claims abstract description 64
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 64
- 238000009826 distribution Methods 0.000 claims abstract description 16
- 239000012071 phase Substances 0.000 claims description 18
- 239000000463 material Substances 0.000 claims description 15
- 239000007791 liquid phase Substances 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 10
- 239000002994 raw material Substances 0.000 claims description 10
- 239000011552 falling film Substances 0.000 claims description 8
- 229920006395 saturated elastomer Polymers 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims 1
- 238000006243 chemical reaction Methods 0.000 abstract description 12
- 239000006200 vaporizer Substances 0.000 abstract description 11
- 230000003247 decreasing effect Effects 0.000 abstract 1
- 230000000153 supplemental effect Effects 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 21
- 238000005265 energy consumption Methods 0.000 description 13
- 238000001816 cooling Methods 0.000 description 5
- 230000002706 hydrostatic effect Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 239000004793 Polystyrene Substances 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 239000004794 expanded polystyrene Substances 0.000 description 2
- 238000002309 gasification Methods 0.000 description 2
- 229920002285 poly(styrene-co-acrylonitrile) Polymers 0.000 description 2
- 239000012495 reaction gas Substances 0.000 description 2
- 229920006337 unsaturated polyester resin Polymers 0.000 description 2
- HIBWGGKDGCBPTA-UHFFFAOYSA-N C=CC1=CC=CC=C1.C=CC1=CC=CC=C1 Chemical compound C=CC1=CC=CC=C1.C=CC1=CC=CC=C1 HIBWGGKDGCBPTA-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010835 comparative analysis Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- YFPBWJDUUHCRBT-UHFFFAOYSA-N ethylbenzene;hydrate Chemical compound O.CCC1=CC=CC=C1 YFPBWJDUUHCRBT-UHFFFAOYSA-N 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 229920002725 thermoplastic elastomer Polymers 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D1/00—Evaporating
- B01D1/22—Evaporating by bringing a thin layer of the liquid into contact with a heated surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D1/00—Evaporating
- B01D1/30—Accessories for evaporators ; Constructional details thereof
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C5/00—Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms
- C07C5/32—Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms by dehydrogenation with formation of free hydrogen
- C07C5/327—Formation of non-aromatic carbon-to-carbon double bonds only
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Definitions
- the embodiment of the present application relates to the field of chemical technology, for example, an energy-saving process and core equipment in which ethylbenzene, the raw material of a styrene plant, is vaporized by distributing water vapor.
- Styrene is one of the most important basic organic chemical raw materials, most of which are produced by negative pressure adiabatic dehydrogenation of ethylbenzene. Styrene is mainly used in polystyrene/expanded polystyrene (PS/EPS), ABS, styrene-acrylonitrile copolymer (SAN), unsaturated polyester resin (UPR), styrene-butadiene rubber (SBR), styrene Styrene thermoplastic elastomer (SBS) and other chemical products.
- PS/EPS polystyrene/expanded polystyrene
- SAN styrene-acrylonitrile copolymer
- UMR unsaturated polyester resin
- SBR styrene-butadiene rubber
- SBS thermoplastic elastomer
- the overall styrene plant adopts the process scheme of negative pressure adiabatic dehydrogenation of ethylbenzene. Since styrene is a heat-sensitive material, a large amount of steam needs to be consumed in the reaction unit and rectification unit of the plant, and the plant as a whole belongs to a type with high energy consumption. become the focus of research.
- the energy consumption of the rectification unit is mainly the consumption of ethylbenzene/styrene separation. For the energy-saving measures for the separation of ethylbenzene/styrene, a lot of research has been carried out at home and abroad, and various technical solutions have been proposed.
- Patent CN200810043495.0 divides the ethylbenzene/styrene separation tower from a single tower into two towers for operation, part or all of the steam at the top of ethylbenzene/styrene separation tower A is introduced into the compressor, and the pressurized gas is used as ethylbenzene/benzene
- the heat source of the reboiler at the bottom of the ethylene separation tower B, and the technical scheme used, can effectively reduce the operating energy consumption and reduce the loss of styrene polymerization.
- Patent 201410670489.3 enters the dehydrogenation liquid containing ethylbenzene and styrene into the ethylbenzene/styrene separation tower T101 to obtain the overhead gas stream I containing ethylbenzene, which is compressed and enters the ethylbenzene/water azeotropic evaporator to heat the external
- the ethylbenzene/water mixture obtains the ethylbenzene/water azeotrope after the heat exchange and goes to the reaction unit, partly returns to the T101 tower top after the stream I condenses, and partly extracts and enters the ethylbenzene separation tower;
- the ethylbenzene separation tower is divided into two towers ( T102A, B) operation, T102A tower has higher pressure, T102B tower has lower pressure, and the technical scheme that the gas phase at the top of tower A is used to heat the liquid at the bottom of tower B can effectively solve the problem of
- a dehydrogenation liquid preheater is added after the azeotropic heat exchanger in the ethylbenzene/styrene distillation separation column, and the uncondensed gas phase materials in the azeotropic heat exchanger enter the dehydrogenation liquid preheater and The dehydrogenation liquid is heat-exchanged, so that the dehydrogenation liquid entering the dehydrogenation liquid preheater is heated, and the dehydrogenation liquid pre-separation tower is heated from the normal temperature feed to the bubble point feed; at the same time, the gas phase material is cooled and partially condensed, and the uncondensed The gas phase material enters the tail gas condenser to cool and condense. Adopting this energy-saving method reduces the consumption of circulating cooling water and heating steam.
- the primary steam distribution of the ethylbenzene evaporator uses 0.3MPaG low-pressure steam mixed with liquid-phase ethylbenzene to vaporize part of ethylbenzene, which requires a large amount of steam and high energy consumption. If 0.04MPaG low-pressure steam can be used as the ethylbenzene With vaporized primary distribution, the energy consumption of styrene reaction unit will be greatly reduced.
- the ethylbenzene evaporator cannot use 0.04MPaG low-pressure steam as the primary steam distribution.
- the main bottleneck lies in the equipment structure of the ethylbenzene evaporator and the steam distribution control process.
- the two cause the steam pressure entering the ethylbenzene evaporator to be above 0.2MPaG, so if If the above bottleneck problem can be solved, the energy-saving process of ethylbenzene vaporization can be realized. Moreover, the current industrial ethylbenzene vaporizer still has the problem of tube bundle vibration damage.
- the technical problem to be solved in this application is that the primary steam distribution of the ethylbenzene evaporator in the existing styrene technology uses 0.3MPaG low-pressure steam, which causes the problem of high energy consumption of the device.
- the energy-saving technology and the supporting low-pressure-drop ethylbenzene vaporizer can effectively reduce the energy consumption of the styrene reaction unit.
- a low-pressure-drop ethylbenzene evaporator including a heat exchange unit, also includes a gas-liquid separation unit that realizes gas-liquid separation of the inflowing vaporized mixture, and forms a double-layer structure with the heat exchange unit, and the gas-liquid separation in the upper layer
- the unit communicates with the lower heat exchange unit through an intermediate pipe;
- the top of the gas-liquid separation unit is provided with an exhaust pipe, and the bottom is provided with a separation liquid return pipe;
- the heat exchange unit is a horizontal shell-and-tube heat exchange unit, which includes a shell side, a tube box arranged at one end of the shell side, and a horizontally placed heat exchange tube arranged in the middle of the tube plate of the tube box; the tube box There is a heat medium inlet and outlet on the top, and a liquid flow inlet is arranged on the bottom of the shell side;
- a low-pressure steam feed pipe is also provided on the side wall of the shell side, which is located below the heat exchange tube and close to the position of the heat exchange tube.
- the 0.04MpaG steam is more evenly distributed on the shell side, and to be well utilized, the number of the low-pressure steam feed pipes is designed to be 6-10, and they are evenly distributed horizontally.
- a steam distributor is provided, and the steam distributor is connected with the low-pressure steam feed pipe, and the steam distributor is evenly distributed with nozzles facing all directions.
- the method of adding water vapor to the ethylbenzene evaporator at one time becomes a method of multi-inlet and entry from the bottom of the heat exchange tube, and with the steam distributor, the steam enters from two points in the original process, and becomes multi-point, Multi-angle enters the way of mixed vaporization with ethylbenzene, the distribution of gas and liquid is more uniform, avoiding the vibration of the tube bundle caused by the unevenness of the gas-liquid two-phase during the vaporization process, and solving the problem of vibration damage of the tube bundle of the ethylbenzene vaporizer.
- the outlet end of the separation liquid return pipe is located above the heat exchange tube and close to the position of the heat exchange tube.
- the heat exchange tubes are "U"-shaped tube bundles with 4-6 layers.
- Such a horizontally arranged tube bundle has a low height, which can reduce the pressure drop of the hydrostatic column of the equipment, so that low-pressure water vapor can enter the ethylbenzene evaporator under the condition of low pressure drop.
- the gas-liquid separation unit in order to ensure that the flow rate of the vaporized stream is controlled below 10m/s, and to realize gas-liquid separation at the top of the gas-liquid separation unit, so as to prevent the liquid that has been transferred from causing damage to downstream equipment, the gas-liquid separation unit
- the cross-sectional radius is larger than the intermediate tube diameter.
- An energy-saving process for the vaporization of ethylbenzene at a low pressure drop in a styrene plant comprising the following steps:
- the main cooler adopts a falling film heat exchanger with a temperature difference range of 10-12 degrees; the pressure drop of the falling film heat exchanger is more conducive to the generation of steam.
- the steam compressor adopts a multi-stage centrifugal compressor, and its outlet pressure range is 90-160kpaA, which meets the requirements for the primary steam distribution of the ethylbenzene vaporizer.
- the special form of low-pressure-drop ethylbenzene evaporator designed in the embodiment of the present application sets the steam inlet at the bottom of the heat exchange tube bundle to reduce the height of the liquid layer and generate a pressure drop, so that low-pressure steam can enter the evaporator smoothly; in order to ensure that the steam Mixed gasification effect with ethylbenzene, set up a steam distributor to enhance the heat exchange effect, and the steam distributor is equipped with multi-angle nozzles to fully mix ethylbenzene and water vapor to ensure the temperature difference of the heat exchanger; moreover, evenly distributed ethylbenzene and water vapor It will not cause strong vibration, and the heat exchange tube can avoid vibration and erosion damage, ensuring long-term stable operation of the heat exchanger.
- the dehydrogenation reaction materials in the styrene plant are all gas phase materials before the main cooler, and the heat recovered from the reaction materials at about 565 °C at the outlet of the reactor to the front of the main cooler is all sensible heat, and the energy is limited. .
- the main problem causing the high energy consumption of the styrene plant is the loss of the heat of condensation of the reaction materials.
- the above-mentioned low-pressure-drop ethylbenzene evaporator structure is fully utilized, and a large amount of heat of condensation of the dehydrogenation reaction materials is recovered through the design of the process route.
- the steam of 6-32kpaA is generated, and after being pressurized by the steam compressor, it is used for the primary steam distribution of the ethylbenzene vaporizer, replacing the external supply of 0.21MPaG low-pressure steam in the steam pipe network of related devices, and greatly reducing the consumption of low-pressure steam in the reaction system.
- the use of circulating water in the device is reduced. The process only consumes the power consumption of the compressor, greatly saves the consumption of low-pressure steam and circulating water, and has a remarkable energy-saving effect.
- Fig. 1 is conventional ethylbenzene vaporization technological process
- Fig. 2 is the structural representation of the low pressure drop type ethylbenzene vaporizer in the embodiment of the present application;
- Fig. 3 is the side view of low pressure drop type ethylbenzene vaporizer in the embodiment of the present application;
- Fig. 4 is a schematic diagram of an energy-saving process for ethylbenzene vaporization in an embodiment of the present application.
- a low-pressure drop ethylbenzene evaporator includes a heat exchange unit 61, and also includes a gas-liquid separation unit 62 that realizes gas-liquid separation of the inflowing vaporized mixture, and is connected with the heat exchange unit 61 forms a double-layer structure, and the gas-liquid separation unit 62 on the upper floor communicates with the heat exchange unit 61 on the lower floor by setting two left and right middle pipes 63; the top of the gas-liquid separation unit 62 is provided with an exhaust pipe 622, and the bottom is provided with There is a separation liquid return pipe 621.
- the outlet end of the separation liquid return pipe 621 is located above the heat exchange tube 612 and is close to the position of the heat exchange tube.
- the heat exchange unit 61 is a horizontal shell-and-tube heat exchange unit, which includes a shell side, a tube box 611 and a heat exchange tube 612 arranged at one end of the shell side; the heat exchange tube 612 is a "U"-shaped tube bundle, and the heat exchange tube 612 is horizontally arranged in the middle of the tube sheet, and the number of heat exchange tube layers is preferably 4-6 layers. This embodiment is 5 layers.
- the low height of the tube bundle can reduce the pressure drop of the hydrostatic column of the equipment.
- the pipe box 611 is provided with a heat medium inlet and outlet.
- the heat medium inlet is located at the upper end, and is used to feed 0.21 MPaG heating steam during operation;
- the heat medium outlet is located at the lower end of the pipe box, and water vapor is also set on the pipe box.
- Condensate level gauge control the stable discharge of condensate.
- the bottom of the shell side is provided with a liquid stream inlet port 614, which is used to pass through liquid ethylbenzene during operation; in order to allow the water vapor pressurized by the compressor to enter the shell side of the ethylbenzene evaporator under low pressure drop conditions, the side wall of the shell side A number of low-pressure steam feed pipes 613 are arranged on the top, which are located below the heat exchange tube and close to the heat exchange tube 612, and are used to feed 0.04MpaG steam during operation;
- the number of low-pressure steam feed pipes 613 is preferably 6-10, and the present embodiment is 9, and the feed pipes are equipped with a steam distributor 64 to make the steam distribution even.
- the drop makes the ethylbenzene entering from the bottom of the ethylbenzene evaporator easier to vaporize, and the 0.04MpaG steam is well utilized.
- the cross-section of the gas-liquid separation unit is circular, Its radius is greater than the diameter of the intermediate tube.
- the working principle of this application is: the 0.04MpaG steam produced by the pressurization of the steam compressor enters the shell side of the ethylbenzene evaporator together with ethylbenzene, and evaporates after being indirectly heated by the 0.21MPaG steam in the tube side.
- the vaporized ethylbenzene and water vapor mixture realizes gas-liquid separation in the gas-liquid separation unit on the upper layer to prevent the metasomatized liquid from causing damage to downstream equipment. Finally, the vaporized ethylbenzene and water vapor flow out from the exhaust pipe, and the separated The liquid returns to the heat exchange unit through the separation liquid return pipe.
- the shell side of the ethylbenzene evaporator is operated under the normal pressure of 90KPaA, the vapor pressure is 0.04MpaG, and the pressure difference between the two is small.
- This application solves the problem that 0.04MpaG steam cannot be used due to the high pressure drop of the liquid layer of the related ethylbenzene vaporizer.
- the energy-saving process of ethylbenzene vaporization in the styrene dehydrogenation reaction system involved in this embodiment comprises the following steps:
- the specific operation process of this embodiment is as follows: after the dehydrogenation reaction product airflow mainly containing ethylbenzene, styrene, and water vapor is quenched to about 67°C by quenching water, it enters the shell side of the main cooler 1, and the main cooler 1 uses Falling film heat exchanger, the medium on the side of the tube is boiler feed water, and the outlet pressure is controlled at 12kpaA, that is, the boiler feed water is heated to generate 12kpaA steam (temperature is 49.6°C); the unevaporated water is pressurized by the water circulation pump 2. Boiler feed water goes to the top tube box of main cooler 1.
- the dehydrogenation reaction product is cooled to 60°C to realize gas-liquid separation, and the liquid phase formed by separation enters the oil-water separation tank 5; the gas phase formed by separation enters the aftercooler 3; in the aftercooler 3, it is cooled to 38°C with circulating water, The liquid phase formed by the cooling of the aftercooler 3 enters the oil-water separation tank 5, while the uncondensed tail gas enters the subcooler to continue cooling, and the subsequent process is the same as the conventional process.
- the 0.04MPaG saturated steam enters the low-pressure-drop ethylbenzene evaporator 6 designed by this application together with ethylbenzene as process distribution steam On the shell side, it is indirectly heated by 0.21MPaG steam on the tube side and then evaporated to obtain an ethylbenzene-water vapor mixture with a temperature of about 98°C, which then enters the shell side of the superheater for subsequent processes.
- the steam pressure generated by the main cooler involved in the present application is preferably 12-16kpaA, and the present embodiment is 12kpaA.
- the compressor adopts a multi-stage centrifugal compressor, and the design range of the outlet pressure of the compressor is preferably 120-140kpaA, which meets the requirements for primary steam distribution of the ethylbenzene vaporizer.
- the main cooler in the form of falling film is adopted, the pressure is low, and the steam gas-liquid separation tank is directly installed under the main cooler, the partially vaporized water can directly enter the lower tank, and the water vapor enters the steam compressor , The water that has not been evaporated is recycled. Due to the low steam pressure of 12kpaA, the conventional horizontal heat exchanger will affect the gasification of water due to the pressure of the hydrostatic column. The falling film heat exchanger can effectively solve the problem of the hydrostatic column pressure, and the falling film heat exchanger The pressure drop is more conducive to the generation of steam.
- the main cooler in the form of falling film in this embodiment adopts a vertical structure, and the design temperature difference range is preferably 10-12°C.
- Ethylbenzene evaporator is a process equipment for the liquid-phase raw material ethylbenzene and the added water vapor to completely transform into a gas phase and enter the reaction system.
- the mixture of ethylbenzene and water vapor evaporates on the shell side, the evaporation temperature is about 95 ° C, and the tube side uses 140 ° C Left and right steam heating.
- the steam pressure entering the ethylbenzene vaporizer needs to be above 0.2MPaG, and the low-pressure steam of 0.04MPaG recovered by the device cannot be used as primary steam distribution.
- the heat exchange tube bundle vibrates, and the heat exchange tubes are prone to damage in about 2 years, affecting the stable operation of the device.
- the conventional process is shown in Figure 1.
- the main cooler cools the dehydrogenation reactant stream to 52°C.
- the cooled stream is in gas-liquid two-phase and realizes gas-liquid separation; the uncooled gas phase enters the aftercooler and is cooled by circulating water to 38°C; the stream cooled to liquid phase enters the oil-water separation tank, and the uncondensed gas enters the subcooler to continue cooling.
- the circulating water of the main cooler and the aftercooler is connected in series, and the total consumption of circulating water is 8568t/h. Calculated according to the "Petrochemical Design Energy Consumption Standard" GB/T-50441, the energy consumption of this part is 6.9kg standard oil/t styrene.
- the dehydrogenation reaction gas at 67°C is cooled to 60°C through the main cooler, and 12kpaA steam is generated on the side of the tube, with a total of 41t/h, compressed to 0.04MPaG by a steam compressor, and then entered as process gas
- the ethylbenzene evaporator and steam compressor are equipped with a motor power of 6400kw, and the power consumption of the water circulation pump is 20kw.
- the dehydrogenation reaction gas flow is cooled to 60°C and becomes a gas-liquid two-phase, the liquid phase enters the oil-water separation tank, the gas phase enters the aftercooler and is cooled to 38°C with circulating water, and the liquid phase after secondary cooling enters the oil-water separation tank, and the uncondensed gas Enter the subcooler to continue cooling.
- the aftercooler consumes 6658t/h of circulating water.
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Abstract
Description
Claims (9)
- 一种低压降式乙苯蒸发器,包括换热单元,其中,还包括将流入的汽化后的混合物实现气液分离的气液分离单元,并与换热单元形成双层结构,其上层的气液分离单元与下层的换热单元之间通过设置中间管连通;所述气液分离单元顶部设有排气管,底部设有分离液返回管;所述换热单元为卧式管壳式换热单元,其包括壳侧,设在壳侧一端的管箱,设置在管箱管板中间位置、且水平放置的换热管;所述管箱上设有热媒进出口,所述壳侧底部设有液态物流进入口;所述壳侧侧壁上还设有低压蒸汽进料管,位于换热管下方且接近换热管位置。
- 根据权利要求1所述的低压降式乙苯蒸发器,其中,设有蒸汽分布器,所述蒸汽分布器与低压蒸汽进料管相连,且蒸汽分布器上均布有面向各个方向喷射的喷嘴。
- 根据权利要求1或2所述的低压降式乙苯蒸发器,其中,所述低压蒸汽进料管设计数量为6-10个,且水平均匀分布。
- 根据权利要求1所述的低压降式乙苯蒸发器,其中,所述分离液返回管出口端位于换热管上方,且接近于换热管位置。
- 根据权利要求1所述的低压降式乙苯蒸发器,其中,所述换热管为“U”型管束,设有4-6层。
- 根据权利要求1所述的低压降式乙苯蒸发器,其中,所述气液分离单元横截面半径大于中间管直径。
- 一种苯乙烯脱氢反应系统中乙苯汽化的节能工艺,其包括如下步骤:a)、设置主冷器、后冷器和油水分离罐,原料苯乙烯脱氢反应物料和锅炉给水分布进入主冷器的壳侧和管侧进行热交换,管侧出口压力控制为6-32kpaA,管侧未蒸发水通过水循环泵增压后与原料锅炉给水返回管侧;苯乙烯脱氢反应物料冷却后经气液分离形成的液相进入油水分离罐,形成的气相再经后冷器二次冷却后分离出的二次液相进入油水分离罐,分离出的尾气进入后续处理单元;b)设置蒸汽压缩机和权利要求1所述的低压降式乙苯蒸发器,主冷器管侧产生的6-32kpaA蒸汽经蒸汽压缩机压缩至0.04MpaG的饱和蒸汽作为配汽与原料乙苯分别从低压降式乙苯蒸发器的低压蒸汽进料管和液态物流进入口一起进 入壳侧,被通入换热管的热蒸汽加热蒸发形成乙苯与水蒸汽混合物进入过热器形成下一步工序。
- 根据权利要求7所述的一种苯乙烯脱氢反应系统中乙苯汽化的节能工艺,其中,所述主冷器采用降膜式换热器,其温差范围为10-12度。
- 根据权利要求7所述的一种苯乙烯脱氢反应系统中乙苯汽化的节能工艺,其中,所述蒸汽压缩机采用多级离心式压缩机,其出口压力范围为90-160kpaA。
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