WO2023050736A1 - 海缆水压测试舱 - Google Patents
海缆水压测试舱 Download PDFInfo
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- WO2023050736A1 WO2023050736A1 PCT/CN2022/082233 CN2022082233W WO2023050736A1 WO 2023050736 A1 WO2023050736 A1 WO 2023050736A1 CN 2022082233 W CN2022082233 W CN 2022082233W WO 2023050736 A1 WO2023050736 A1 WO 2023050736A1
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- submarine cable
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- 238000012360 testing method Methods 0.000 title claims abstract description 38
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title abstract description 20
- 238000005192 partition Methods 0.000 claims description 16
- 238000007789 sealing Methods 0.000 claims description 16
- 210000004907 gland Anatomy 0.000 claims description 14
- 238000012856 packing Methods 0.000 claims description 6
- 230000002706 hydrostatic effect Effects 0.000 claims description 4
- 238000003780 insertion Methods 0.000 claims description 4
- 230000037431 insertion Effects 0.000 claims description 4
- 239000000945 filler Substances 0.000 claims description 3
- 239000002131 composite material Substances 0.000 description 9
- 230000003287 optical effect Effects 0.000 description 5
- 238000004891 communication Methods 0.000 description 3
- 238000012544 monitoring process Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000005693 optoelectronics Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
- G01N3/10—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
- G01N3/12—Pressure testing
Definitions
- the invention relates to the technical field of submarine cable testing, in particular to a submarine cable hydraulic pressure testing chamber.
- Submarine optoelectronic composite submarine cable plays a pivotal role as a link to play the functions of power and communication systems.
- Intercontinental high-voltage cables and communication optical cables are often laid in ultra-deep water environments with a depth of more than 3000m. protection. After the design of the deep-sea photoelectric composite submarine cable is completed, it is necessary to conduct a simulation test in a high water pressure environment.
- both ends of the photoelectric composite submarine cable need to be exposed for online monitoring of optical and electrical performance, and at the same time, the exposed end of the photoelectric composite submarine cable needs to be sealed.
- the ambient working water pressure is applied in the cabin, due to the inconsistent pressure on the cable inside and outside the cabin, it is easy to cause dents and peeling off of the PE sheath of the cable on the high water pressure side.
- the difference is that the exposed cable head is often compressed and deformed in the sealing position, which affects the test effect.
- the technical problem to be solved by the present invention is to overcome the defect that the exposed cable head is easily peeled off in the hydraulic chamber in the prior art, so as to provide a submarine cable water pressure that can reduce the pressure difference between the exposed part of the cable and the part inside the cabin. test chamber.
- a submarine cable hydraulic test chamber comprising:
- a housing the housing has a submarine cable inlet and a submarine cable outlet, and when the submarine cable passes through the housing, the two ends of the submarine cable protrude from the submarine cable inlet and the submarine cable outlet respectively;
- the housing there is a channel between two adjacent pressure chambers for passing through the submarine cable, and when the submarine cable passes through the passage, the two adjacent pressure chambers are closed.
- the multiple pressure chambers are connected by flanges.
- the passage between two adjacent pressure chambers is sealed with the sea cable through packing.
- the partition has a sleeve hole, and the packing is accommodated in the sleeve hole.
- a gland is arranged outside the sleeve hole, and the gland is connected to the partition through fasteners.
- a sealing ring is provided between the gland and the partition on a plane that is used to be in close contact with the partition.
- the gland has an insertion section protruding into the sleeve hole in the axial direction.
- the housing has several sections, and two adjacent sections are sealed and connected by flanges.
- a sealing ring is provided on the flange surface between two adjacent sections of the housing.
- the sealing ring has at least two turns.
- the three pressure chambers in the casing are relatively sealed, wherein the pressure chamber located in the middle can be used for pressure testing the submarine cable, and The pressure chambers located on both sides can be used to buffer the pressure difference between the pressure chamber for testing the submarine cable and the outside world, thereby reducing the problem of peeling of the exposed cable head of the submarine cable.
- Fig. 1 is the perspective view of an embodiment of the submarine cable hydrostatic test chamber provided in the embodiment of the present invention
- FIG. 2 is a schematic cross-sectional front view of FIG. 1 .
- 1-shell 2-submarine cable inlet; 3-submarine cable outlet; 4-pressure measuring device; 5-low pressure cabin; 6-high pressure cabin; 7-submarine cable; 8-flange; Hole; 11-filler; 12-gland.
- connection should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
- the submarine cable hydraulic test chamber provided in this embodiment is used for online monitoring of the optical and electrical properties of the submarine cable 7 under pressure.
- a specific implementation of the submarine cable hydraulic test chamber includes: a housing 1 having a submarine cable inlet 2 and a submarine cable outlet 3.
- the submarine cable 7 is passed through the submarine cable inlet 2 of the housing 1 and passed out from the submarine cable outlet 3 .
- the pressure measuring device 4 can be a pressure gauge.
- the three pressure chambers in the housing 1 are relatively sealed, wherein the pressure chamber in the middle can be used to test the pressure of the submarine cable. 7 for pressure testing, and the pressure chambers located on both sides can be used to buffer the pressure difference between the pressure chamber for testing the submarine cable 7 and the outside world, thereby reducing the problem of peeling of the exposed cable head of the submarine cable 7.
- more pressure chambers may be sequentially arranged in the housing 1 .
- the housing 1 has several sections, and the adjacent two sections are sealed and connected by flanges 8. By dividing the housing 1 into multiple sections, It is convenient to check each pressure chamber in the housing 1 .
- the housing 1 may also be an integral structure.
- a sealing ring is provided on the surface of the flange 8 between two adjacent sections of the housing 1 .
- the sealing ring has two rings, and the sealing effect of the inner and outer sides can be increased by the multi-ring sealing ring.
- the number of the sealing rings can also be set to be more.
- the housing 1 there is a channel for passing through the submarine cable 7 between two adjacent pressure chambers. After the submarine cable 7 passes through the channel, two adjacent pressure chambers are sealed. Specifically, there is a partition 9 between two adjacent pressure chambers, and a sleeve hole 10 is formed on the partition 9 .
- the casing 10 is suitable for setting a packing 11, through which the packing 11 cooperates with the submarine cable 7 for sealing.
- a gland 12 is arranged outside the sleeve hole 10, and the gland 12 is connected with the partition 9 by fasteners. The gland 12 is used to be close to the plane of the partition 9, and A sealing ring is arranged between the partitions 9 .
- the gland 12 has an insertion section protruding into the sleeve hole 10 in the axial direction, and the insertion section is used to abut the packing 11 .
- the channel through which the submarine cable 7 passes can also be sealed by other conventional means, such as sealing rings and the like.
- each pressure chamber is arranged in a segment of a shell 1, and a plurality of said pressure chambers pass between said shells 1
- the flange 8 is connected to facilitate the disassembly between the pressure chambers.
- the pressure chambers may also be connected in other conventional detachable ways, such as threaded connection and the like.
- the submarine cable hydraulic pressure test chamber provided in this embodiment, when in use:
- the photoelectric composite submarine cable 7 is penetrated into the pressure chamber.
- the three pressure chambers that the photoelectric composite submarine cable 7 passes through in the housing 1 are respectively: the low pressure chamber 5, the high pressure chamber 6 and the low pressure chamber. The end is exposed and connected with the photoelectric monitoring equipment.
- the stuffing 11 is stuffed into the sleeve hole 10 of the partition 9, and the gland 12 is bolted to tightly compress the stuffing 11.
- the filler 11 expands radially under the action of axial tight pressure, so that the outer sheath of the photoelectric composite submarine cable 7 is sealed with the pressure chamber.
- a sealing ring is arranged between the flanges 8 on each section of the housing 1, and the sections are sealed and connected by bolts.
- the two ends of the photoelectric composite submarine cable 7 are monitored online to observe the influence of high water pressure on the photoelectric composite submarine cable 7's ability to resist lateral pressure, optical signal transmission, and electrical unit insulation performance during the water pressure application process and the load-holding stage.
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
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- Analytical Chemistry (AREA)
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Abstract
一种海缆水压测试舱,属于海缆测试技术领域,包括:壳体(1),壳体(1)上具有海缆进口(2)和海缆出口(3),当海缆(7)穿过壳体(1)后,海缆(7)的两端分别伸出海缆进口(2)和海缆出口(3);壳体(1)内具有依次设置的至少三个压力仓,在每个压力仓上分别设置有测压装置(4);壳体(1)内,在相邻两个压力仓之间具有用于穿过海缆(7)的通道,当海缆(7)穿过该通道后,相邻两个压力仓之间进行封闭。该海缆水压测试舱,当海缆穿过壳体后,使壳体内的三个压力仓之间相对密封,其中,位于中间的压力仓可用于对海缆进行压力测试,而位于两侧的压力仓可用于缓冲对海缆进行测试的压力仓与外界之间的压差,从而降低海缆露出的缆头剥离的问题。
Description
本申请要求于2021年09月30日提交中国专利局、申请号为202111160637.3、申请名称为“海缆水压测试舱”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
本发明涉及海缆测试技术领域,具体涉及一种海缆水压测试舱。
随着离岸基础设施投资、海底勘探、深水区油田开发,海洋工业经济正在蓬勃发展起来。海底光电复合海缆作为发挥电力和通讯系统功能的纽带,起着举足轻重的重用。
跨洲际高压电缆和通讯光缆动辄铺设在深达3000m以上的超深水环境中,深水光电复合海缆结构常采用多层铠装、挤出较厚的PE护套进行功能单元(导体、光纤)的防护。深海光电复合海缆设计完毕,需要进行高水压环境模拟测试。
常规的海缆水压舱,将整段缆浸泡在密封舱内,来验证海缆的径向压缩和纵向透水性能。然而这种测试方法,只能验证海缆单一性能,不能验证海缆在深水环境下的光电传输性能。
在水压舱中,光电复合海缆两端需要露出,进行光、电性能的在线监测,同时在光电复合海缆露出端需要进行密封处理。然而,在舱内施加1.5倍的环境工作水压,由于缆在舱内、舱外受到的压力不一致,在高水压侧容易造成电缆PE护套凹痕和剥离的现象,由于两端压差悬殊,露出的缆头在密封位置,往往会被压缩变形,影响测试的效果。
发明内容
因此,本发明要解决的技术问题在于克服现有技术中的水压仓容易使 露出的缆头剥离的缺陷,从而提供一种能够降低海缆露出部分与舱内部分压差的海缆水压测试舱。
为了解决上述技术问题,本发明提供一种海缆水压测试舱,包括:
壳体,所述壳体上具有海缆进口和海缆出口,当海缆穿过所述壳体后,所述海缆的两端分别伸出所述海缆进口和所述海缆出口;
所述壳体内具有依次设置的至少三个压力仓,在每个所述压力仓上分别设置有测压装置;
所述壳体内,在相邻两个所述压力仓之间具有用于穿过海缆的通道,当所述海缆穿过该通道后,相邻两个所述压力仓之间进行封闭。
可选地,多个所述压力仓之间通过法兰连接。
可选地,相邻两个所述压力仓之间的通道通过填料与海缆配合密封。
可选地,相邻两个所述压力仓之间具有隔板,所述隔板上具有套孔,所述填料容纳在所述套孔内。
可选地,所述套孔外设置压盖,所述压盖与所述隔板之间通过紧固件连接。
可选地,所述压盖的用于贴紧所述隔板的平面上,与所述隔板之间设置有密封圈。
可选地,所述压盖上具有沿轴向朝向所述套孔内伸入的插入段。
可选地,所述壳体具有若干段,相邻两段之间通过法兰密封连接。
可选地,所述壳体的相邻两段之间的法兰面上设置有密封圈。
可选地,所述密封圈具有至少两圈。
本发明技术方案,具有如下优点:
本发明提供的海缆水压测试舱,当海缆穿过壳体后,使壳体内的三个压力仓之间相对密封,其中,位于中间的压力仓可用于对海缆进行压力测试,而位于两侧的压力仓可用于缓冲对海缆进行测试的压力仓与外界之间的压差,从而降低海缆露出的缆头剥离的问题。
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍, 显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1为本发明的实施例中提供的海缆水压测试舱的一种实施方式的立体图;
图2为图1的主视剖视示意图。
附图标记说明:
1-壳体;2-海缆进口;3-海缆出口;4-测压装置;5-低压舱;6-高压仓;7-海缆;8-法兰;9-隔板;10-套孔;11-填料;12-压盖。
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。
此外,下面所描述的本发明不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。
本实施例提供的海缆水压测试舱,用于对海缆7在压力状态下,进行光、电性能的在线监测。
如图1所示,为本实施例提供的海缆水压测试舱的一种具体实施方式,包括:壳体1,所述壳体1上具有海缆进口2和海缆出口3,使用时,将海缆7从壳体1的海缆进口2穿入,并从所述海缆出口3穿出。所述壳体1内具有依次设置的三个压力仓,在每个所述压力仓上分别设置有测压装置4,具体的,所述测压装置4可为压力表。
本实施例提供的海缆水压测试舱,当海缆7穿过壳体1后,使壳体1内的三个压力仓之间相对密封,其中,位于中间的压力仓可用于对海缆7进行压力测试,而位于两侧的压力仓可用于缓冲对海缆7进行测试的压力仓与外界之间的压差,从而降低海缆7露出的缆头剥离的问题。
另外,作为一种可替换实施方式,所述壳体1内还可依次设置更多个压力仓。
如图1所示,本实施例提供的海缆水压测试舱中,所述壳体1具有若干段,相邻两段之间通过法兰8密封连接,通过将壳体1分为多段,可便于对壳体1内各压力仓进行检查。另外,作为一种可替换实施方式,所述壳体1还可以为一整体结构。
如图2所示,所述壳体1的相邻两段之间的法兰8面上设置有密封圈,所述密封圈具有两圈,通过多圈密封圈可增加内外侧的密封效果。另外,作为一种可替换实施方式,所述密封圈的数量还可以设置更多个。
如图2所示,本实施例提供的海缆水压测试舱中,所述壳体1内,在相邻两个所述压力仓之间具有用于穿过海缆7的通道,当所述海缆7穿过该通道后,相邻两个所述压力仓之间进行封闭。具体的,相邻两个所述压力仓之间具有隔板9,所述隔板9上具有套孔10。所述套孔10内适于设置填料11,通过该填料11与海缆7配合密封。所述套孔10外设置压盖12,所述压盖12与所述隔板9之间通过紧固件连接,所述压盖12的用于贴紧所述隔板9的平面上,与所述隔板9之间设置有密封圈。所述压盖12上具有沿轴向朝向所述套孔10内伸入的插入段,通过所述伸入段用于抵接所述填料11。另外,作为一种可替换实施方式,在相邻两个压力仓之间,还可以通过其他常规手段对海缆7穿过的通道进行密封,例如密封圈密封 等。
如图2所示,本实施例提供的海缆水压测试舱中,每个压力仓设置在一个壳体1的分段内,多个所述压力仓之间通过所述壳体1之间的法兰8连接,从而便于各压力仓之间的拆卸。另外,作为一种可替换实施方式,各压力仓之间还可以通过其他常规可拆卸方式进行连接,例如螺纹连接等。
本实施例提供的海缆水压测试舱,在使用时:
首先将光电复合海缆7穿入压力仓,光电复合海缆7在壳体1内依次穿过的三个压力仓分别对应为:低压舱5、高压仓6和低压仓,海缆7的两端头露出,与光电监测设备连接。
将填料11塞入隔板9的套孔10内,将压盖12采用螺栓固定方式对填料11进行紧压。填料11在轴向紧压力作用下产生径向膨胀,使光电复合海缆7的外护套与压力仓完成密封。
将壳体1各段上的法兰8之间设置密封圈,并通过螺栓将各段进行密封连接。
对壳体1内依次设置的低压舱5、高压仓6和低压仓内同时施加水压,低压舱5内施加至最高水压的一半时可停止施压,而高压舱可进一步的施加水压至最高工作环境水压,施加的水压可通过压力表进行监控。
对光电复合海缆7两端进行在线监测,观察水压施加过程中和保载阶段,高水压对光电复合海缆7抗侧压能力、光信号输送和电单元绝缘性能的影响。
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引申出的显而易见的变化或变动仍处于本发明的保护范围之中。
Claims (10)
- 一种海缆水压测试舱,其特征在于,包括:壳体(1),所述壳体(1)上具有海缆进口(2)和海缆出口(3),当海缆(7)穿过所述壳体(1)后,所述海缆(7)的两端分别伸出所述海缆进口(2)和所述海缆出口(3);所述壳体(1)内具有依次设置的至少三个压力仓,在每个所述压力仓上分别设置有测压装置(4);所述壳体(1)内,在相邻两个所述压力仓之间具有用于穿过海缆(7)的通道,当所述海缆(7)穿过该通道后,相邻两个所述压力仓之间进行封闭。
- 根据权利要求1所述的海缆水压测试舱,其特征在于,多个所述压力仓之间通过法兰(8)连接。
- 根据权利要求1所述的海缆水压测试舱,其特征在于,相邻两个所述压力仓之间的通道通过填料(11)与海缆(7)配合密封。
- 根据权利要求3所述的海缆水压测试舱,其特征在于,相邻两个所述压力仓之间具有隔板(9),所述隔板(9)上具有套孔(10),所述填料(11)容纳在所述套孔(10)内。
- 根据权利要求4所述的海缆水压测试舱,其特征在于,所述套孔(10)外设置压盖(12),所述压盖(12)与所述隔板(9)之间通过紧固件连接。
- 根据权利要求5所述的海缆水压测试舱,其特征在于,所述压盖(12)的用于贴紧所述隔板(9)的平面上,与所述隔板(9)之间设置有密封圈。
- 根据权利要求5所述的海缆水压测试舱,其特征在于,所述压盖(12)上具有沿轴向朝向所述套孔(10)内伸入的插入段。
- 根据权利要求1所述的海缆水压测试舱,其特征在于,所述壳体(1)具有若干段,相邻两段之间通过法兰(8)密封连接。
- 根据权利要求8所述的海缆水压测试舱,其特征在于,所述壳体(1)的相邻两段之间的法兰(8)面上设置有密封圈。
- 根据权利要求9所述的海缆水压测试舱,其特征在于,所述密封圈具有至少两圈。
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CN115855673A (zh) * | 2022-12-21 | 2023-03-28 | 中天科技海缆股份有限公司 | 海底光缆的测试方法和装置、存储介质及电子设备 |
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