WO2023050709A1 - 电解装置的制备方法、电解装置及衣物处理设备 - Google Patents

电解装置的制备方法、电解装置及衣物处理设备 Download PDF

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WO2023050709A1
WO2023050709A1 PCT/CN2022/078290 CN2022078290W WO2023050709A1 WO 2023050709 A1 WO2023050709 A1 WO 2023050709A1 CN 2022078290 W CN2022078290 W CN 2022078290W WO 2023050709 A1 WO2023050709 A1 WO 2023050709A1
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anode
plate
terminal
cathode
anode plate
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PCT/CN2022/078290
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English (en)
French (fr)
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涂有明
杨青波
钱静娴
熊士昌
王嘉
高久兴
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无锡小天鹅电器有限公司
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Publication of WO2023050709A1 publication Critical patent/WO2023050709A1/zh

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    • C—CHEMISTRY; METALLURGY
    • C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00—Treatment of water, waste water, or sewage
    • C02F1/46—Treatment of water, waste water, or sewage by electrochemical methods
    • C02F1/461—Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
    • C02F1/46104—Devices therefor; Their operating or servicing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/007—After-treatment
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/12—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by mechanical means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/14—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F39/00—Details of washing machines not specific to a single type of machines covered by groups D06F9/00 - D06F27/00 
    • C—CHEMISTRY; METALLURGY
    • C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00—Treatment of water, waste water, or sewage
    • C02F1/46—Treatment of water, waste water, or sewage by electrochemical methods
    • C02F1/461—Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
    • C02F1/46104—Devices therefor; Their operating or servicing
    • C02F1/46109—Electrodes
    • C02F2001/46133—Electrodes characterised by the material
    • C02F2001/46138—Electrodes comprising a substrate and a coating
    • C02F2001/46142—Catalytic coating
    • C—CHEMISTRY; METALLURGY
    • C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00—Treatment of water, waste water, or sewage
    • C02F1/46—Treatment of water, waste water, or sewage by electrochemical methods
    • C02F1/461—Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
    • C02F1/46104—Devices therefor; Their operating or servicing
    • C02F1/4618—Devices therefor; Their operating or servicing for producing "ionised" acidic or basic water
    • C02F2001/46185—Devices therefor; Their operating or servicing for producing "ionised" acidic or basic water only anodic or acidic water, e.g. for oxidizing or sterilizing

Definitions

  • the application belongs to the technical field of electrical equipment, and in particular relates to a preparation method of an electrolysis device, an electrolysis device and clothes treatment equipment.
  • Electrolyzed water sterilization has the advantages of low temperature, high efficiency, and no residue of harmful substances. Therefore, some clothes processing equipment in the related art is equipped with an electrolysis device to electrolyze water through the electrolysis device to generate electrolyzed water for sterilization.
  • the electrolysis device prepared in the related art has poor reliability and low electrolysis efficiency.
  • the application proposes a preparation method of an electrolysis device, an electrolysis device and a clothes treatment equipment, in which a metal oxide coating is coated on the surface of the anode plate to prevent the leakage of the charge of the anode plate and ensure the conductivity and catalytic activity of the anode plate. Grinding the metal oxide coating in the preset connection area on the anode plate until the base material layer of the anode plate is exposed, and welding the anode terminal to the exposed base material layer.
  • the electrolysis device prepared in this way has higher reliability and better electrolysis functionality.
  • the embodiment of the first aspect of the present application proposes a method for preparing an electrolysis device, including:
  • An anode terminal is welded to the exposed layer of base material.
  • the polishing of the metal oxide coating in the preset connection area on the anode plate until the base material layer of the anode plate is exposed includes:
  • the welding the anode connection terminal on the exposed base material layer includes:
  • the anode connection terminal Before the anode connection terminal is welded on the exposed base material layer, the anode connection terminal is injected into the first connecting piece.
  • the method also includes:
  • the anode plate is arranged opposite to the cathode plate to form an electrolysis device.
  • the method also includes:
  • the cathode connection terminal Before the cathode connection terminal is welded on the surface of the cathode plate, the cathode connection terminal is injected into the second connecting piece.
  • the anode plate is arranged opposite to the cathode plate to form an electrolysis device, comprising:
  • the first surface of the anode plate not connected to the anode terminal is opposite to the second surface of the cathode plate not connected to the cathode terminal;
  • Maintaining a predetermined distance between the first surface and the second surface forms an electrolytic device.
  • materials of the base material layer of the anode plate, the cathode plate, the anode connection terminal and the cathode connection terminal all include titanium.
  • the embodiment of the second aspect of the present application proposes an electrolysis device prepared by the method described in the first aspect above, the electrolysis device includes an anode plate, an anode connection terminal, a cathode plate and a cathode connection terminal;
  • the anode terminal is directly welded to the base material layer of the anode plate, and the surface of the anode plate outside the welding area is coated with a metal oxide coating; the cathode terminal is welded on one surface of the cathode plate superior;
  • the surface of the anode plate not connected to the anode terminal is opposite to the surface of the cathode plate not connected to the cathode terminal, and there is a predetermined distance between the anode plate and the cathode plate.
  • the electrolysis device further includes a connector and a second connector
  • the anode connection terminal is injection-molded in the connecting piece, and the cathode connection terminal is injection-molded in the second connection piece; wherein,
  • the first connecting piece and the second connecting piece are the same connecting piece or different connecting pieces.
  • the embodiment of the third aspect of the present application provides a laundry treatment device, including one or more electrolysis devices described in the second aspect;
  • the electrolysis device is installed at the lower part of the barrel body of the laundry treatment equipment, and is located in the recessed area formed by the barrel body.
  • the surface of the anode plate is coated with a metal oxide coating to avoid the leakage of the charge of the anode plate and ensure the conductivity and catalytic activity of the anode plate. Grinding the metal oxide coating in the preset connection area on the anode plate until the base material layer of the anode plate is exposed, and welding the anode terminal to the exposed base material layer. And solder the cathode terminal to the cathode plate.
  • the electrolysis device prepared in this way has higher reliability and better electrolysis functionality.
  • Fig. 1 shows a flow chart of a preparation method of an electrolysis device provided by an embodiment of the present application
  • Fig. 2 shows a schematic structural diagram of an electrolysis device provided by an embodiment of the present application
  • Fig. 3 shows a schematic view of the front tub and the rear tub of the drum washing machine provided by an embodiment of the present application
  • Fig. 4 shows a schematic diagram of the installation position of the electrolysis device provided in an embodiment of the present application in the drum washing machine
  • Fig. 5 shows a schematic diagram of fixing together the electrolysis device and the heating device provided by an embodiment of the present application
  • Figure 6 shows a schematic diagram of the connection between the anode plate and the anode terminal provided by an embodiment of the present application
  • FIG. 7 shows a schematic diagram of the connection between the cathode plate and the cathode connection terminal provided by an embodiment of the present application.
  • the embodiment of the present application provides a preparation method of an electrolysis device.
  • the method coats the surface of the anode plate with a metal oxide coating to ensure the conductivity and catalytic activity of the anode plate. Grinding the metal oxide coating in the preset connection area on the anode plate until the base material layer of the anode plate is exposed, and the material used for the base material layer includes titanium. Solder the anode terminal to the exposed layer of base material. And solder the cathode terminal to the cathode plate. The reliability of the electrolysis device and the functionality of the electrolysis can be ensured through this preparation method.
  • this preparation method specifically comprises the following steps:
  • Step 101 Coating a metal oxide coating on the surface of the anode plate.
  • a metal oxide coating can be coated on each surface of the anode plate to improve the conductivity and catalytic activity of the anode plate.
  • the anode plate and the cathode plate are arranged in parallel, and in some other embodiments, the metal oxide coating can also only be coated on the two surfaces of the anode plate parallel to the cathode plate.
  • Step 102 Grinding the metal oxide coating in the preset connection area on the anode plate until the base material layer of the anode plate is exposed.
  • the preset connection area to be connected to the anode terminal is determined on the anode plate.
  • the embodiment of the present application predetermines the position information of the preset connection area, the position information includes the size of the preset connection area and the position on the anode plate, wherein the size of the preset connection area is greater than or equal to the size of the anode terminal used to connect the anode The cross-sectional area of one end of the plate.
  • the preset connection area is positioned on any surface of the anode plate coated with the metal oxide coating.
  • the metal oxide coating in the preset connection area is polished to remove the metal oxide coating in the preset connection area, exposing the base material layer of the anode plate.
  • the material used for the base material layer includes titanium.
  • Step 103 welding the anode connection terminal on the exposed base material layer.
  • One end of the anode connection terminal is welded on the exposed base material layer in the preset connection area on the anode plate.
  • a metal oxide coating may be applied on the surface of the anode connection terminal to further improve the conductivity of the anode.
  • the line segment to be connected on the anode terminal it is also necessary to determine the line segment to be connected on the anode terminal, and the line segment to be connected is the part of the anode terminal that needs to be connected to the anode plate. Grinding the metal oxide coating on the wire segment to be connected until the base layer of the anode terminal is exposed, and the material used for the base layer includes titanium. Then, the wire segment to be connected with the base layer exposed on the anode terminal is welded together with the preset connection area on the anode plate with the base material layer exposed.
  • the electrolysis device also includes a first connecting piece, the first connecting piece includes an elastic piece, such as a rubber piece, etc., and the anode connection terminal is arranged in the first connection piece, if the anode plate and the anode connection terminal are welded first Then connect with the first connecting piece, the connection process can adopt injection molding process, but because the anode plate and the anode terminal are relatively large, the process is more complicated, so before the anode plate and the anode terminal are connected to the line segment to be connected, it is necessary to connect the anode The terminals are first injected into the first connecting piece. That is to say, before the anode connection terminal is welded on the exposed base material layer of the anode plate, the anode connection terminal can be injected into the first connecting member.
  • the first connecting piece includes an elastic piece, such as a rubber piece, etc.
  • the anode needs to be connected to the anode terminal in the first connector, and the anode plate is coated with the metal oxide coating, and the anode terminal is connected
  • the area to be connected is also covered with metal oxide coating, so it is necessary to grind the metal oxide coating on the line section of the anode terminal to be connected until the base layer of the anode terminal is exposed, and then the anode terminal to be connected
  • the line segment is welded together with the preset connection area of the exposed base layer in the anode plate.
  • any of the above methods can be adopted to prepare the anode in the electrolysis device.
  • the cathode of the electrolysis device includes the cathode plate and the cathode terminal. Also according to the preset position information of the preset connection area corresponding to the cathode, the preset connection area is positioned on a surface of the cathode plate, and then one end of the cathode terminal is welded to the preset connection area on the cathode plate.
  • the material used for the cathode plate includes titanium.
  • the embodiment of the present application also requires injection molding of the cathode connection terminal in the second connecting member.
  • the cathode connection terminal may be injection molded into the second connecting piece before the cathode connection terminal is welded on the surface of the cathode plate.
  • the above-mentioned first connecting piece and the second connecting piece can be the same connecting piece, which facilitates the electrolysis device to be assembled into an integral piece, has a simple structure and is easy to install.
  • first connecting piece and the second connecting piece may also be different connecting pieces, such setting can ensure the reliable installation of the electrolysis device while satisfying the user's requirement on the space position.
  • the preset distance can be 1.0mm ⁇ 3.0mm, can be 1.0mm, 1.5mm, 1.8mm, 1.9mm, 2mm, 2.5mm, 3.0mm, etc. .
  • the embodiment of the present application does not limit the specific value of the preset distance, which can be set according to requirements in practical applications.
  • the preparation of the electrolysis device is completed.
  • the anode terminal is connected to the positive pole of the power supply and the cathode terminal is connected to the negative pole of the power supply, if water enters the gap between the anode plate and the cathode plate, it will be electrolyzed to generate electrolyzed water.
  • the surface of the anode plate is coated with a metal oxide coating to avoid the leakage of the charge of the anode plate and ensure the conductivity and catalytic activity of the anode plate. Grinding the metal oxide coating in the preset connection area on the anode plate until the base material layer of the anode plate is exposed, and welding the anode terminal to the exposed base material layer. And solder the cathode terminal to the cathode plate.
  • the electrolysis device prepared in this way has higher reliability and better electrolysis functionality.
  • the embodiment of the present application provides an electrolysis device, which is manufactured by using the preparation method described in the above embodiment.
  • the electrolysis device includes an anode plate 1, an anode terminal 2, a cathode plate 3 and a cathode terminal 4;
  • the anode terminal 2 is directly welded to the base material layer of the anode plate 1, and the surface of the anode plate 1 outside the welding area is coated with a metal oxide coating.
  • the cathode connection terminal 4 is welded on one surface of the cathode plate 3 .
  • the surface of the anode plate 1 not connected to the anode terminal 2 is opposite to the surface of the cathode plate 3 not connected to the cathode terminal 4 , and there is a predetermined distance between the anode plate 1 and the cathode plate 3 .
  • the aforementioned preset distance may be 1.0mm ⁇ 3.0mm, and may be 1.0mm, 1.5mm, 1.8mm, 1.9mm, 2mm, 2.5mm, 3.0mm, etc.
  • the embodiment of the present application does not limit the specific value of the preset distance, which can be set according to requirements in practical applications.
  • the electrolysis device further includes a first connecting piece and a second connecting piece; the anode connection terminal 2 is injection-molded in the first connection piece, and the cathode connection terminal 3 is injection-molded in the second connection piece.
  • the first connecting part and the second connecting part are the same connecting part, which facilitates the electrolysis device to be assembled into an integral part, has a simple structure and is easy to install.
  • the first connecting part and the second connecting part are different connecting parts, and such setting can ensure the reliable installation of the electrolysis device under the condition of satisfying the user's requirement on the space position.
  • the surface of the anode plate of the electrolysis device is coated with a metal oxide coating to avoid the leakage of the charge of the anode plate and ensure the conductivity and catalytic activity of the anode plate.
  • the anode plate is welded together with the anode terminal.
  • the cathode plate and the cathode terminal are welded together, the electrolysis device has higher reliability and better electrolysis functionality.
  • An embodiment of the present application provides a laundry treatment device, which includes one or more electrolysis devices described in the above embodiments.
  • One electrolysis device or a plurality of electrolysis devices may be installed in the laundry treatment equipment.
  • the clothes processing equipment may be a washing machine, an all-in-one washing and drying machine, and the like.
  • the electrolysis device is installed at the lower part of the barrel body of the laundry treatment equipment, and is located in the recessed area formed by the barrel body.
  • the drum washing machine includes a front tub 5 and a rear tub 6 .
  • an electrolysis device 7 is provided at the lower part of the barrel body of the rear barrel 6 .
  • the electrolysis device 7 is fixed together with the heating device 8, and both the electrolysis device 7 and the heating device 8 are arranged at the lower part of the barrel body of the rear tub 6, at the lowest water level position of the drum washing machine, making full use of the space, Avoid increasing the size of the device.
  • the anode plate 1 and the anode terminal 2 of the electrolysis device 7 are welded together.
  • the cathode plate 3 and the cathode terminal 4 of the electrolysis device 7 are welded together.
  • the anode terminal 2 of the electrolysis device 7 is connected to the positive pole of the power supply, and the cathode terminal 4 is connected to the negative pole of the power supply, forming an electric field between the anode plate 1 and the cathode plate 3 .
  • the water will flow to the lowest position, where the electrolysis device 7 is installed, and the water enters between the anode plate 1 and the cathode plate 3 of the electrolysis device 7 to be electrolyzed to form electrolyzed water.
  • the surface of the anode plate of the electrolysis device is coated with a metal oxide coating to avoid the leakage of the charge of the anode plate and ensure the conductivity and catalytic activity of the anode plate.
  • the anode plate is welded together with the anode terminal.
  • the cathode plate and the cathode terminal are welded together, the electrolysis device has higher reliability and better electrolysis functionality.
  • the laundry processing equipment equipped with the electrolysis device can use the electrolysis device to generate electrolyzed water, and then use the electrolyzed water to perform sterilization.

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  • Life Sciences & Earth Sciences (AREA)
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  • Textile Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Wood Science & Technology (AREA)
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Abstract

本申请提出一种电解装置的制备方法、电解装置及衣物处理设备，该方法包括：在阳极板的表面涂覆金属氧化物涂层；打磨阳极板上预设连接区域内的金属氧化物涂层，直至裸露出阳极板的基底材料层；将阳极接线端子焊接在裸露出的基底材料层上。本申请在阳极板的表面涂覆金属氧化物涂层，避免阳极板的电荷外泄，确保阳极板的导电性和催化活性。打磨阳极板上预设连接区域内的金属氧化物涂层，直至裸露出阳极板的基底材料层，将阳极接线端子焊接在裸露出的基底材料层上。以及将阴极接线端子焊接在阴极板上。如此制备的电解装置可靠性更高、电解的功能性更好。

Description

电解装置的制备方法、电解装置及衣物处理设备
本申请要求于2021年09月30日提交中国国家知识产权局、申请号为202111166318.3、发明名称为“电解装置的制备方法、电解装置及衣物处理设备”的中国专利申请的优先权，其全部内容通过引用结合在本申请中。
技术领域
本申请属于电器设备技术领域，具体涉及一种电解装置的制备方法、电解装置及衣物处理设备。
背景技术
电解水杀菌具有低温、高效、无有害物质残留的优势。因此相关技术中有些衣物处理设备中安装了电解装置，通过电解装置对水进行电解，产生电解水用于杀菌。相关技术中制备的电解装置的可靠性差，电解效率低。
发明内容
本申请提出一种电解装置的制备方法、电解装置及衣物处理设备，在阳极板的表面涂覆金属氧化物涂层，避免阳极板的电荷外泄，确保阳极板的导电性和催化活性。打磨阳极板上预设连接区域内的金属氧化物涂层，直至裸露出阳极板的基底材料层，将阳极接线端子焊接在裸露出的基底材料层上。如此制备的电解装置可靠性更高、电解的功能性更好。
本申请第一方面实施例提出了一种电解装置的制备方法，包括：
在阳极板的表面涂覆金属氧化物涂层；
打磨所述阳极板上预设连接区域内的所述金属氧化物涂层，直至裸露出所述阳极板的基底材料层；
将阳极接线端子焊接在裸露出的所述基底材料层上。
在本申请的一些实施例中，所述打磨所述阳极板上预设连接区域内的所述金属氧化物涂层，直至裸露出所述阳极板的基底材料层，包括：
根据所述预设连接区域的位置信息，在所述阳极板的表面上确定出预设连接区域；
对所述预设连接区域内的所述金属氧化物涂层进行打磨，使所述预设连接区 域内裸露出所述阳极板的基底材料层。
在本申请的一些实施例中，所述将阳极接线端子焊接在裸露出的所述基底材料层上之前，还包括：
在阳极接线端子的表面涂覆所述金属氧化物涂层；
在所述阳极接线端子上确定出待连接线段；
打磨所述待连接线段上的所述金属氧化物涂层，直至裸露出所述阳极接线端子的基底层。
在本申请的一些实施例中，所述将阳极接线端子焊接在裸露出的所述基底材料层上之前，还包括：
在阳极接线端子上确定出待连接线段；
在所述阳极接线端子上除所述待连接线段以外的部分涂覆所述金属氧化物涂层。
在本申请的一些实施例中，所述将阳极接线端子焊接在裸露出的所述基底材料层上，包括：
将所述阳极接线端子的所述待连接线段焊接在所述阳极板裸露出的所述基底材料层上。
在本申请的一些实施例中，还包括：
所述将阳极接线端子焊接在裸露出的所述基底材料层上之前，将所述阳极接线端子注塑在第一连接件中。
在本申请的一些实施例中，所述方法还包括：
将阴极接线端子焊接在阴极板的表面上；
将所述阳极板与所述阴极板相对设置，形成电解装置。
在本申请的一些实施例中，所述方法还包括：
所述将阴极接线端子焊接在阴极板的表面上之前，将所述阴极接线端子注塑在第二连接件中。
在本申请的一些实施例中，所述将所述阳极板与所述阴极板相对设置，形成电解装置，包括：
将所述阳极板未连接所述阳极接线端子的第一表面与所述阴极板未连接所述阴极接线端子的第二表面相对设置；
保持所述第一表面与所述第二表面相距预设距离，形成电解装置。
在本申请的一些实施例中，所述阳极板的基底材料层、所述阴极板、所述阳极接线端子和所述阴极接线端子的材质均包括钛。
本申请第二方面实施例提出了一种采用上述第一方面所述的方法制备的电解装置，所述电解装置包括阳极板、阳极接线端子、阴极板和阴极接线端子；
所述阳极接线端子直接与所述阳极板的基底材料层焊接，所述阳极板在焊接区域以外的表面涂覆有金属氧化物涂层；所述阴极接线端子焊接在所述阴极板的一表面上；
所述阳极板未连接所述阳极接线端子的表面与所述阴极板未连接所述阴极接线端子的表面相对设置，且所述阳极板与所述阴极板之间相距预设距离。
在本申请的一些实施例中，所述电解装置还包括连接件和第二连接件；
所述阳极接线端子注塑在所述连接件中，所述阴极接线端子注塑在所述第二连接件中；其中，
第一连接件和所述第二连接件为同一个连接件或者为不同的连接件。
本申请第三方面实施例提出了一种衣物处理设备，包括一个或多个第二方面所述的电解装置；
所述电解装置安装在所述衣物处理设备的桶体下部，位于所述桶体形成的凹陷区域内。
本申请实施例中提供的技术方案，至少具有如下技术效果或优点：
在本申请实施例中，在阳极板的表面涂覆金属氧化物涂层，避免阳极板的电荷外泄，确保阳极板的导电性和催化活性。打磨阳极板上预设连接区域内的金属氧化物涂层，直至裸露出阳极板的基底材料层，将阳极接线端子焊接在裸露出的基底材料层上。以及将阴极接线端子焊接在阴极板上。如此制备的电解装置可靠性更高、电解的功能性更好。
本申请附加的方面和优点将在下面的描述中部分给出，部分将从下面的描述中变的明显，或通过本申请的实践了解到。
附图说明
通过阅读下文优选实施方式的详细描述，各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的，而并不认为是对本申请的限制。而且在整个附图中，用相同的参考符号表示相同的部件。在附图中：
图1示出了本申请一实施例所提供的一种电解装置的制备方法的流程图；
图2示出了本申请一实施例所提供的一种电解装置的简笔结构示意图；
图3示出了本申请一实施例所提供的滚筒洗衣机的前桶和后桶的示意图；
图4示出了本申请一实施例所提供的电解装置在滚筒洗衣机中的安装位置的示意图；
图5示出了本申请一实施例所提供的电解装置与加热装置固定在一起的示意图；
图6示出了本申请一实施例所提供的阳极板与阳极接线端子的连接示意图；
图7示出了本申请一实施例所提供的阴极板与阴极接线端子的连接示意图。
上述附图中的标号所代表的含义如下所示：
1：阳极板，2：阳极接线端子，3：阴极板，4：阴极接线端子，5：前桶，6：后桶，7：电解装置，8：加热装置。
具体实施方式
下面将参照附图更详细地描述本申请的示例性实施方式。虽然附图中显示了本申请的示例性实施方式，然而应当理解，可以以各种形式实现本申请而不应被这里阐述的实施方式所限制。相反，提供这些实施方式是为了能够更透彻地理解本申请，并且能够将本申请的范围完整的传达给本领域的技术人员。
需要注意的是，除非另有说明，本申请使用的技术术语或者科学术语应当为本申请所属领域技术人员所理解的通常意义。
下面结合附图来描述根据本申请实施例提出的一种电解装置的制备方法、电解装置及衣物处理设备。
本申请实施例提供了一种电解装置的制备方法，该方法在阳极板的表面涂覆金属氧化物涂层，以确保阳极板的导电性和催化活性。打磨阳极板上预设连接区域内的金属氧化物涂层，直至裸露出阳极板的基底材料层，该基底材料层所采用的材质包括钛。将阳极接线端子焊接在裸露出的基底材料层上。以及将阴极接线端子焊接在阴极板上。通过该制备方式能够确保电解装置的可靠性及电解的功能性。
参见图1，该制备方法具体包括以下步骤：
步骤101：在阳极板的表面涂覆金属氧化物涂层。
本申请实施例可以在阳极板的各个表面均涂覆金属氧化物涂层，以提高阳极板的导电性和催化活性。
在电解装置中阳极板与阴极板平行设置，在另一些实施例中，还可以仅在阳 极板平行于阴极板的两个表面上涂覆金属氧化物涂层。
步骤102：打磨阳极板上预设连接区域内的金属氧化物涂层，直至裸露出阳极板的基底材料层。
在阳极板的表面涂覆金属氧化物涂层之后，需要将阳极板与阳极接线端子连接起来。在此之前先在阳极板上确定出与阳极接线端子连接的预设连接区域。本申请实施例预先确定了预设连接区域的位置信息，该位置信息包括预设连接区域的尺寸以及在阳极板上的位置，其中预设连接区域的尺寸大于或等于阳极接线端子用于连接阳极板的一端的横截面积。根据预设连接区域的位置信息，在阳极板任一涂覆有金属氧化物涂层的表面上定位出预设连接区域。然后对该预设连接区域内的金属氧化物涂层进行打磨，将预设连接区域内的金属氧化物涂层去除，裸露出阳极板的基底材料层。该基底材料层所采用的材质包括钛。
步骤103：将阳极接线端子焊接在裸露出的基底材料层上。
将阳极接线端子的一端焊接在阳极板上预设连接区域中裸露出的基底材料层上。
在本申请的一些实施例中，将阳极接线端子焊接在阳极板裸露出的基底材料层上之前，还可以在阳极接线端子的表面涂覆金属氧化物涂层，进一步提高阳极导电性。如此在将阳极接线端子焊接在阳极板上之前，还需要在阳极接线端子上确定出待连接线段，待连接线段为阳极接线端子上需要与阳极板连接的部分。打磨待连接线段上的金属氧化物涂层，直至裸露出阳极接线端子的基底层，该基底层所采用的材质包括钛。然后再将阳极接线端子上裸露着基底层的待连接线段与阳极板上裸露着基底材料层的预设连接区域焊接在一起。
在本申请的另一些实施例中，还可以先在阳极接线端子上确定出待连接线段，通过遮挡物将待连接线段遮住，然后在阳极接线端子上除待连接线段以外的部分涂覆金属氧化物涂层。完成涂覆操作后将遮住待连接线段的遮挡物拆除，然后将未涂覆金属氧化物涂层的待连接线段焊接在阳极板上裸露着基底材料层的预设连接区域中。
相关技术中，电解装置还包括第一连接件，第一连接件包括弹性件，如橡胶件等，阳极接线端子设置于所述第一连接件内，如果将阳极板与阳极接线端子先焊接好后再与第一连接件连接，连接过程可以采用注塑工艺，但由于阳极板与阳极接线端子较大，工艺较为复杂，因此在阳极板与阳极接线端子的待连接线段连接之前，需要将阳极接线端子先注塑在第一连接件中。也就是说，可以在将阳极接线端子焊接在阳极板裸露出的基底材料层上之前，便将阳极接线端子注塑在第 一连接件中。
另外，在将阳极接线端子注塑在第一连接件中以后，需要将阳极与第一连接件中的阳极接线端子连接，而阳极板涂覆金属氧化物涂层的过程中，与阳极接线端子连接的待连接区域也覆盖金属氧化物涂层，因此需要先打磨阳极接线端子的待连接线段上的金属氧化物涂层，直至裸露出阳极接线端子的基底层，然后再将阳极接线端子的待连接线段与阳极板中裸露着基底层的预设连接区域焊接在一起，如此设计可以使得整个电解装置的制作工艺简单，更容易实现，且连接更为可靠、牢固，且整个电解装置的性能较好。
本申请实施例可以采取上述任一方式对电解装置中的阳极进行制备。对于电解装置的阴极，包括阴极板和阴极接线端子。同样根据预先设置的阴极对应的预设连接区域的位置信息，在阴极板的一表面上定位出预设连接区域，然后将阴极接线端子的一端焊接在阴极板上的该预设连接区域中。阴极板所采用的材质包括钛。
相似地，本申请实施例也需要将阴极接线端子注塑在第二连接件中。在一种实现方式中，可以在将阴极接线端子焊接在阴极板的表面上之前，将阴极接线端子注塑在第二连接件中。
上述第一连接件和第二连接件可以为同一个连接件，方便电解装置组装成一个整体件，结构简单，安装方便。
另一些实施方案中，第一连接件和第二连接件也可以为不同的连接件，如此设置可以在满足用户对空间位置需求的情况下，保证电解装置的可靠性安装。
通过上述方式将阳极接线端子焊接在阳极板上，以及将阴极接线端子焊接在阴极板上，之后将阳极板未连接阳极接线端子的第一表面和阴极板未连接阴极接线端子的第二表面相对平行设置，保持第一表面与第二表面相距预设距离，该预设距离可以为1.0mm～3.0mm，可以为1.0mm、1.5mm、1.8mm、1.9mm、2mm、2.5mm、3.0mm等。本申请实施例并不限制预设距离的具体取值，实际应用中可根据需求进行设定。
将阳极板与阳极接线端子焊接在一起，将阴极板与阴极接线端子焊接在一起，并将阳极板与阴极板相对且平行固定设置后，即完成了对电解装置的制备。当阳极接线端子接电源正极，阴极接线端子接电源负极时，若水进入阳极板与阴极板之间的空隙，即会被电解生成电解水。
在本申请实施例中，在阳极板的表面涂覆金属氧化物涂层，避免阳极板的电荷外泄，确保阳极板的导电性和催化活性。打磨阳极板上预设连接区域内的金属 氧化物涂层，直至裸露出阳极板的基底材料层，将阳极接线端子焊接在裸露出的基底材料层上。以及将阴极接线端子焊接在阴极板上。如此制备的电解装置可靠性更高、电解的功能性更好。
本申请实施例提供了一种电解装置，该电解装置是采用上述实施例所述的制备方法进行制造的。参见图2，该电解装置包括阳极板1、阳极接线端子2、阴极板3和阴极接线端子4；
阳极接线端子2直接与阳极板1的基底材料层焊接，阳极板1在焊接区域以外的表面涂覆有金属氧化物涂层。阴极接线端子4焊接在阴极板3的一表面上。
阳极板1未连接阳极接线端子2的表面与阴极板3未连接阴极接线端子4的表面相对设置，且阳极板1与阴极板3之间相距预设距离。
上述预设距离可以为1.0mm～3.0mm，可以为1.0mm、1.5mm、1.8mm、1.9mm、2mm、2.5mm、3.0mm等。本申请实施例并不限制预设距离的具体取值，实际应用中可根据需求进行设定。
在本申请实施例中，该电解装置还包括第一连接件和第二连接件；阳极接线端子2注塑在第一连接件中，阴极接线端子3注塑在第二连接件中。
一些实施方案中，第一连接件和第二连接件为同一个连接件，方便电解装置组装成一个整体件，结构简单，安装方便。
一些实施方案中，第一连接件和所述第二连接件为不同的连接件，如此设置可以在满足用户对空间位置需求的情况下，保证电解装置的可靠性安装。
当该电解装置的阳极接线端子2接电源正极，阴极接线端子4接电源负极时，若水进入阳极板1与阴极板3之间的空隙，即会被电解生成电解水。
在本申请实施例中，电解装置的阳极板的表面涂覆金属氧化物涂层，避免阳极板的电荷外泄，确保阳极板的导电性和催化活性。阳极板与阳极接线端子焊接在一起。阴极板与阴极接线端子焊接在一起，该电解装置可靠性更高、电解的功能性更好。
本申请实施例提供了一种衣物处理设备，该衣物处理设备包括一个或多个上述实施例所述的电解装置。
衣物处理设备中可以安装一个电解装置，也可以安装多个电解装置。衣物处理设备可以为洗衣机、洗干一体机等。电解装置安装在衣物处理设备的桶体下部，位于桶体形成的凹陷区域内。
以滚筒洗衣机为例，如图3所示，滚筒洗衣机包括前桶5和后桶6。如图4所示，在后桶6的桶体下部设置有电解装置7。如图5所示，电解装置7是与加热装置8固定在一起的，电解装置7与加热装置8均设置在后桶6的桶体下部，位于滚筒洗衣机的最低水位位置处，充分利用空间，避免增大设备体积。如图6所示，电解装置7的阳极板1与阳极接线端子2焊接在一起。如图7所示，电解装置7的阴极板3与阴极接线端子4焊接在一起。
滚筒洗衣机启动后，电解装置7的阳极接线端子2与电源正极接通，阴极接线端子4与电源负极接通，在阳极板1与阴极板3之间形成电场。滚筒洗衣机进水后，水会流至最低位置处，电解装置7即安装在该最低位置处，水进入电解装置7的阳极板1和阴极板3之间被电解形成电解水。
在本申请实施例中，电解装置的阳极板的表面涂覆金属氧化物涂层，避免阳极板的电荷外泄，确保阳极板的导电性和催化活性。阳极板与阳极接线端子焊接在一起。阴极板与阴极接线端子焊接在一起，该电解装置可靠性更高、电解的功能性更好。设置有该电解装置的衣物处理设备能够利用该电解装置产生电解水，进而利用该电解水进行杀菌。
需要说明的是：
在此处所提供的说明书中，说明了大量具体细节。然而，能够理解，本申请的实施例可以在没有这些具体细节的情况下实践。在一些实例中，并未详细示出公知的结构和技术，以便不模糊对本说明书的理解。
类似地，应当理解，为了精简本申请并帮助理解各个发明方面中的一个或多个，在上面对本申请的示例性实施例的描述中，本申请的各个特征有时被一起分组到单个实施例、图、或者对其的描述中。然而，并不应将该公开的方法解释成反映如下示意图：即所要求保护的本申请要求比在每个权利要求中所明确记载的特征更多的特征。更确切地说，如下面的权利要求书所反映的那样，发明方面在于少于前面公开的单个实施例的所有特征。因此，遵循具体实施方式的权利要求书由此明确地并入该具体实施方式，其中每个权利要求本身都作为本申请的单独实施例。
此外，本领域的技术人员能够理解，尽管在此所述的一些实施例包括其它实施例中所包括的某些特征而不是其它特征，但是不同实施例的特征的组合意味着处于本申请的范围之内并且形成不同的实施例。例如，在下面的权利要求书中，所要求保护的实施例的任意之一都可以以任意的组合方式来使用。
以上所述，仅为本申请较佳的具体实施方式，但本申请的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本申请揭露的技术范围内，可轻易想到的变化或替换，都应涵盖在本申请的保护范围之内。因此，本申请的保护范围应以所述权利要求的保护范围为准。

Claims (13)

  1. 一种电解装置的制备方法，其特征在于，包括：
    在阳极板的表面涂覆金属氧化物涂层；
    打磨所述阳极板上预设连接区域内的所述金属氧化物涂层，直至裸露出所述阳极板的基底材料层；
    将阳极接线端子焊接在裸露出的所述基底材料层上。
  2. 根据权利要求1所述的方法，其特征在于，所述打磨所述阳极板上预设连接区域内的所述金属氧化物涂层，直至裸露出所述阳极板的基底材料层，包括：
    根据所述预设连接区域的位置信息，在所述阳极板的表面上确定出预设连接区域；
    对所述预设连接区域内的所述金属氧化物涂层进行打磨，使所述预设连接区域内裸露出所述阳极板的基底材料层。
  3. 根据权利要求1所述的方法，其特征在于，所述将阳极接线端子焊接在裸露出的所述基底材料层上之前，还包括：
    在阳极接线端子的表面涂覆所述金属氧化物涂层；
    在所述阳极接线端子上确定出待连接线段；
    打磨所述待连接线段上的所述金属氧化物涂层，直至裸露出所述阳极接线端子的基底层。
  4. 根据权利要求1所述的方法，其特征在于，所述将阳极接线端子焊接在裸露出的所述基底材料层上之前，还包括：
    在阳极接线端子上确定出待连接线段；
    在所述阳极接线端子上除所述待连接线段以外的部分涂覆所述金属氧化物涂层。
  5. 根据权利要求3或4所述的方法，其特征在于，所述将阳极接线端子焊接在裸露出的所述基底材料层上，包括：
    将所述阳极接线端子的所述待连接线段焊接在所述阳极板裸露出的所述基底材料层上。
  6. 根据权利要求1-4任一项所述的方法，其特征在于，还包括：
    所述将阳极接线端子焊接在裸露出的所述基底材料层上之前，将所述阳极接线端子注塑在第一连接件中。
  7. 根据权利要求1-4任一项所述的方法，其特征在于，所述方法还包括：
    将阴极接线端子焊接在阴极板的表面上；
    将所述阳极板与所述阴极板相对设置，形成电解装置。
  8. 根据权利要求7所述的方法，其特征在于，所述方法还包括：
    所述将阴极接线端子焊接在阴极板的表面上之前，将所述阴极接线端子注塑在第二连接件中。
  9. 根据权利要求7所述的方法，其特征在于，所述将所述阳极板与所述阴极板相对设置，形成电解装置，包括：
    将所述阳极板未连接所述阳极接线端子的第一表面与所述阴极板未连接所述阴极接线端子的第二表面相对设置；
    保持所述第一表面与所述第二表面相距预设距离，形成电解装置。
  10. 根据权利要求7所述的方法，其特征在于，所述阳极板的基底材料层、所述阴极板、所述阳极接线端子和所述阴极接线端子的材质均包括钛。
  11. 一种采用权利要求1-10任一项所述的方法制备的电解装置，其特征在于，所述电解装置包括阳极板、阳极接线端子、阴极板和阴极接线端子；
    所述阳极接线端子直接与所述阳极板的基底材料层焊接，所述阳极板在焊接区域以外的表面涂覆有金属氧化物涂层；所述阴极接线端子焊接在所述阴极板的一表面上；
    所述阳极板未连接所述阳极接线端子的表面与所述阴极板未连接所述阴极接线端子的表面相对设置，且所述阳极板与所述阴极板之间相距预设距离。
  12. 根据权利要求11所述的电解装置，其特征在于，所述电解装置还包括第一连接件和第二连接件；
    所述阳极接线端子注塑在所述第一连接件中，所述阴极接线端子注塑在所述第二连接件中；其中，
    第一连接件和所述第二连接件为同一个连接件或者为不同的连接件。
  13. 一种衣物处理设备，其特征在于，包括一个或多个权利要求11或12所述的电解装置；
    所述电解装置安装在所述衣物处理设备的桶体下部，位于所述桶体形成的凹陷区域内。
PCT/CN2022/078290 2021-09-30 2022-02-28 电解装置的制备方法、电解装置及衣物处理设备 WO2023050709A1 (zh)

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