WO2023050486A1 - Chili sauce having low biogenic amine content and preparation method therefor - Google Patents

Chili sauce having low biogenic amine content and preparation method therefor Download PDF

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Publication number
WO2023050486A1
WO2023050486A1 PCT/CN2021/123944 CN2021123944W WO2023050486A1 WO 2023050486 A1 WO2023050486 A1 WO 2023050486A1 CN 2021123944 W CN2021123944 W CN 2021123944W WO 2023050486 A1 WO2023050486 A1 WO 2023050486A1
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altar
chili sauce
fermentation
syringe
amine content
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PCT/CN2021/123944
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French (fr)
Chinese (zh)
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谢铁军
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祁东农交汇食品有限公司
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Publication of WO2023050486A1 publication Critical patent/WO2023050486A1/en

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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L19/00Products from fruits or vegetables; Preparation or treatment thereof
    • A23L19/20Products from fruits or vegetables; Preparation or treatment thereof by pickling, e.g. sauerkraut or pickles

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  • the invention relates to the technical field of food processing, in particular to chili sauce with low biogenic amine content and a preparation method thereof.
  • Pepper is a vegetable that is often eaten in daily life in southern my country.
  • chili can be made into various products such as chili sauce, chopped chili, and dried chili noodles.
  • chili sauce has the functions of invigorating the spleen and appetizing, relieving greasiness and fishy smell, adding flavor and color, etc. It is an indispensable condiment on the dining table and kitchen, and is very popular among people.
  • the production of chili sauce is to wash, remove the stalks, dry, chop the peppers and auxiliary materials under the condition of high salt and anaerobic sealing, use salt to inhibit the physiological function of peppers and make them ripen, and use the microorganisms attached to the surface of peppers or added later to make them ripen. Fermentation produces a unique flavor. Its main fermentation mechanism includes lactic acid fermentation (homo-fermentation and hetero-fermentation) of lactic acid bacteria, alcoholic fermentation of yeast, acetic acid fermentation of acetic acid bacteria, and osmosis of salt and other complex material metabolism processes.
  • Biogenic amines are a general term for a class of nitrogen-containing low-molecular-weight organic compounds, which are widely found in animals, plants and foods, such as meat products, fish products, alcohol, soy sauce, pickles, cheese and other fermented foods.
  • Biogenic amines in fermented foods are mainly formed by decarboxylation of corresponding amino acids by amino acid decarboxylase in lactic acid bacteria.
  • a certain amount of biogenic amines is beneficial to the metabolism of the body, but when the amount of biogenic amines is excessive, it will bring direct or indirect toxic effects and endanger life.
  • the technical problem to be solved by the present invention is: to overcome the deficiencies of the prior art, to provide a chili sauce with low biogenic amine content in a simple method, and the chili sauce prepared by this method is bright in color, rich in aroma, crisp and tender in taste , effectively reducing the content of biogenic amines, and inhibiting the growth and reproduction of harmful bacteria such as mold.
  • the technical solution adopted by the present invention to solve the technical problem is: a preparation method of chili sauce with low biogenic amine content, comprising the following steps: 1) pretreatment of raw materials to obtain crushed millet pepper; 2) pretreatment of auxiliary materials to obtain crushed garlic 3) Preparation of bamboo vinegar; 4) Mixing: 100 parts of crushed millet pepper, 5-7 parts of salt, 0.5-1 part of white sugar, 10-12 parts of minced garlic, and minced ginger 4-6 parts, 1-2 parts of cooking wine and 0.1-0.3 parts of tea polyphenols are placed in a container, mixed and stirred evenly, and the mixture is obtained after filtering out the water, and set aside; Fermentation in medium for 20-25 days, and in the 16th-18th day of fermentation, inject bamboo vinegar liquid into the fermentation altar; 6) chili sauce finished product.
  • the present invention can increase the amount of lactic acid bacteria in the fermentation process by adding bamboo vinegar liquid in the fermentation process, and inhibit the growth and reproduction of miscellaneous bacteria;
  • the number of lactic acid bacteria showed a trend of first increasing, then gradually decreasing, and then rising, avoiding the phenomenon of a sharp decline in the number of lactic acid bacteria in the late stage of fermentation, inhibiting the growth and reproduction of spoilage bacteria such as mold, effectively inhibiting the production of biogenic amines, and reducing sub
  • the content of nitrate ensures that the content of biogenic amines is at a low level during the entire fermentation process, effectively extending the storage period.
  • the injected volume of the bamboo vinegar liquid is 0.1-0.3% of the weight of the crushed millet pepper.
  • the fermentation altar includes an altar body and an altar cover that is arranged above the altar body, and a pair of syringes for adding bamboo vinegar liquid are arranged horizontally and symmetrically on the altar body, and the syringes are arranged horizontally, and they include a syringe , an injection head arranged on the head of the syringe and a plunger pierced inside the syringe, the plunger includes a plunger rod and a button arranged at the tail of the plunger rod, the head of the plunger rod is provided with Sealing seat, when the altar cover is closed to the altar body, the distance from the center line of the syringe to the bottom of the altar cover is equal to the distance from the center line of the syringe to the inner wall of the bottom of the altar body, and the syringe is provided with a scale.
  • the distance from the end of the plunger head far away from the cylinder to the vertical centerline of the altar is 1/8 of the inner diameter of the bottom of the altar.
  • the distance from the centerline of the syringe to the bottom of the altar cover and the distance from the centerline of the syringe to the inner wall of the bottom of the altar to be equal, and the distance between the end of the plunger head away from the cylinder and the vertical centerline of the altar
  • the distance is 1/8 of the inner diameter of the bottom of the altar body, which can ensure that the bamboo vinegar liquid in the syringe is injected at the very center of the altar body, and the bamboo vinegar liquid is in the very center of the altar body and gradually spreads outwards in the mixture.
  • a circular enclosing circle is formed in the center of the jar, so that lactic acid bacteria can grow and multiply rapidly in the circular enclosing circle, and the exclusivity of the dominant bacterial population formed by the rapidly growing and multiplying lactic acid bacteria makes the mold, Escherichia coli, etc. Harmful bacteria are quickly swallowed by lactic acid bacteria, and the lactic acid bacteria quickly spread to the surrounding area, which effectively increases the number of lactic acid bacteria in the fermentation tank at the later stage of fermentation, inhibits the growth and reproduction of spoilage bacteria such as mold, and prolongs the shelf life.
  • step 5 before the mixture in step 5) is loaded into the fermentation altar, it also includes sucking the bamboo vinegar liquid with a volume of 0.1-0.3% of the weight of the crushed millet pepper into the syringe; Push the button in the direction to transfer the bamboo vinegar liquid sucked into the syringe into the altar.
  • step 1) select fresh, mature red millet peppers without rot and mildew, wash and dry the water on the surface of the peppers, remove the stalks, and cut them into uniformly sized pieces Shape, get the crushed millet pepper and place it in a cool and dry place for later use.
  • step 2) select fresh ginger and garlic without rot and mildew respectively, wash the garlic and ginger and dry the moisture on the surface, peel the ginger and garlic and peel the ginger and garlic. Cut the garlic into minced form, and place the minced garlic and minced ginger in a cool and dry place for later use.
  • step 3 after pulverizing and drying the moso bamboo, place it in a fluidized bed reactor for thermal cracking reaction to generate bamboo charcoal and volatile gas; then use a cyclone separator to separate the bamboo charcoal and volatile gas After the gas is separated, a pipeline is used to introduce the volatile gas into a condenser to condense to obtain a liquid; the liquid is left to separate for liquid separation, and after collecting the upper layer liquid, it is dried to obtain bamboo vinegar liquid.
  • the fermentation temperature is 20-25°C.
  • the present invention also provides a chili sauce with low biogenic amine content, which is prepared by the above-mentioned preparation method of chili sauce with low biogenic amine content.
  • the present invention can improve the quantity of lactic acid bacteria in the fermentation process by adding bamboo vinegar liquid in the fermentation process, and suppress the growth and reproduction of miscellaneous bacteria;
  • the number of lactic acid bacteria presents a trend of rapid increase first, then a gentle decrease and then a significant increase, avoiding the phenomenon of a sharp decline in the number of lactic acid bacteria in the late fermentation period, inhibiting the growth and reproduction of spoilage bacteria such as mold, effectively inhibiting the formation of biogenic amines, and reducing the content of nitrite , to ensure that the content of biogenic amines is at a low level during the entire fermentation process, effectively extending the storage period;
  • the present invention can also effectively promote the growth and reproduction of lactic acid bacteria in the fermentation process by adding tea polyphenols, and further inhibit the growth and reproduction of spoilage bacteria such as mold;
  • the structural arrangement of the fermentation altar of the present invention can make the bamboo vinegar liquid form a circular enclosing circle in the very center of the altar body, so that lactic acid bacteria can grow and reproduce rapidly in the circular enclosing circle, and utilize the advantages of the lactic acid bacteria that grow and reproduce rapidly
  • the exclusivity of the bacteria population makes the mold, E. coli and other harmful bacteria in the altar quickly swallowed by lactic acid bacteria, and the lactic acid bacteria quickly spread to its surroundings, effectively increasing the number of lactic acid bacteria in the fermentation altar in the late stage of fermentation, and inhibiting mold and other spoilage bacteria growth and reproduction, extending the shelf life.
  • Fig. 1 - is the structural representation of the fermenting jar that the present invention uses
  • Fig. 2- bes the variation trend figure of lactic acid bacteria quantity in the chili sauce in comparative example 1 and embodiment 1 in fermentation process;
  • Figure 5 - is the effect of different additions of bamboo vinegar liquid on the number of lactic acid bacteria, the number of molds and the total amines in the chili sauce after the fermentation is completed.
  • a preparation method of chili sauce with low biogenic amine content comprising the following steps:
  • Raw material pretreatment select fresh, non-rotten, mildew-free and mature red millet peppers, wash and dry the water on the surface of the peppers, remove the stalks, cut them into pieces of uniform size, and obtain the crushed millet peppers Store in a cool and dry place for later use;
  • auxiliary materials select fresh ginger and garlic that are not rotten and mildewed respectively, wash the garlic and ginger and dry the water on the surface, peel the ginger and garlic, and cut the ginger and garlic into fine powder to obtain Minced garlic and ginger are placed in a cool and dry place for later use;
  • Described fermenting altar comprises altar body 1 and cover is located at the altar cover 2 above altar body 1, and described altar body is horizontally symmetrically provided with a pair of injector 3 that is used to add bamboo vinegar liquid, and described injector is arranged horizontally, and it comprises The syringe 4, the injection head 5 arranged at the head of the syringe 4 and the plunger pierced inside the syringe 4, the plunger includes a plunger rod 6 and a button 7 arranged at the tail of the plunger rod 6, the The head periphery of plunger rod is provided with sealing seat 8, and when altar cover 2 is covered on altar body 1, the distance (see L among the Fig.
  • the distance of the vertical center line of 1 is 1/8 of the inner diameter of the bottom of the altar body 1, which can ensure that the bamboo vinegar liquid in the syringe 3 is injected at the very center of the altar body 1, and the bamboo vinegar liquid is in the very center of the altar body 1 And gradually spread outwards in the mixture, forming a circular enclosing circle 9 in the center of the jar body 1, so that the lactic acid bacteria can grow and multiply rapidly in the circular enclosing circle 9, and utilize the dominant bacteria formed by the rapidly growing and multiplying lactic acid bacteria
  • the exclusivity of the population makes the mold, Escherichia coli and other harmful bacteria in the altar body 1 quickly swallowed by lactic acid bacteria, and the lactic acid bacteria quickly spread and multiply
  • the finished chili sauce can be stored for 19 months at a room temperature of 30°C, 22 months at 25°C, 30 months at a refrigerated temperature of 18°C, and 10°C 36 months.
  • a preparation method of chili sauce with low biogenic amine content comprising the following steps:
  • Raw material pretreatment select fresh, non-rotten, mildew-free and mature red millet peppers, wash and dry the water on the surface of the peppers, remove the stalks, cut them into pieces of uniform size, and obtain the crushed millet peppers Store in a cool and dry place for later use;
  • auxiliary materials select fresh ginger and garlic that are not rotten and mildewed respectively, wash the garlic and ginger and dry the water on the surface, peel the ginger and garlic, and cut the ginger and garlic into fine powder to obtain Minced garlic and ginger are placed in a cool and dry place for later use;
  • Described fermenting altar comprises altar body and the altar cover that is arranged on the altar body top, and described altar body is horizontally symmetrically provided with a pair of injectors that are used to add bamboo vinegar liquid, and described injector is arranged horizontally, and it comprises injection barrel, device.
  • the injection head on the head of the syringe and the plunger pierced inside the syringe.
  • the plunger includes a plunger rod and a button at the end of the plunger rod.
  • a sealing seat is provided on the periphery of the head of the plunger rod.
  • the distance from the center line of the syringe to the bottom of the altar cover is equal to the distance from the center line of the syringe to the inner wall of the bottom of the altar body, the syringe is provided with a scale, and the column The distance from the end of the plug away from the cylinder to the vertical centerline of the altar is 1/8 of the inner diameter of the bottom of the altar;
  • the finished chili sauce can be stored for 17 months at a room temperature of 30°C, 17 months at 25°C, 25 months at a refrigerated temperature of 18°C, and 10°C 28 months.
  • a preparation method of chili sauce with low biogenic amine content comprising the following steps:
  • Raw material pretreatment select fresh, non-rotten, mildew-free and mature red millet peppers, wash and dry the water on the surface of the peppers, remove the stalks, cut them into pieces of uniform size, and obtain the crushed millet peppers Store in a cool and dry place for later use;
  • auxiliary materials select fresh ginger and garlic that are not rotten and mildewed respectively, wash the garlic and ginger and dry the water on the surface, peel the ginger and garlic, and cut the ginger and garlic into fine powder to obtain Minced garlic and ginger are placed in a cool and dry place for later use;
  • Described fermenting altar comprises altar body and the altar cover that is arranged on the altar body top, and described altar body is horizontally symmetrically provided with a pair of injectors that are used to add bamboo vinegar liquid, and described injector is arranged horizontally, and it comprises injection barrel, device.
  • the injection head on the head of the syringe and the plunger pierced inside the syringe.
  • the plunger includes a plunger rod and a button at the end of the plunger rod.
  • a sealing seat is provided on the periphery of the head of the plunger rod.
  • the distance from the center line of the syringe to the bottom of the altar cover is equal to the distance from the center line of the syringe to the inner wall of the bottom of the altar body, the syringe is provided with a scale, and the column The distance from the end of the plug away from the cylinder to the vertical centerline of the altar is 1/8 of the inner diameter of the bottom of the altar;
  • the finished chili sauce can be stored for 20 months at a room temperature of 30°C, 22 months at 25°C, 30 months at a refrigerated temperature of 18°C, and 10°C 36 months.
  • a preparation method of chili sauce with low biogenic amine content comprising the following steps:
  • Raw material pretreatment select fresh, non-rotten, mildew-free and mature red millet peppers, wash and dry the water on the surface of the peppers, remove the stalks, cut them into pieces of uniform size, and obtain the crushed millet peppers Store in a cool and dry place for later use;
  • auxiliary materials select fresh ginger and garlic that are not rotten and mildewed respectively, wash the garlic and ginger and dry the water on the surface, peel the ginger and garlic, and cut the ginger and garlic into fine powder to obtain Minced garlic and ginger are placed in a cool and dry place for later use;
  • Altar loading, fermentation put the mixture into an ordinary fermentation altar and cover the altar cover, put 2kg of crushed millet pepper in each altar, and place it in a ventilated, dry and cool place for natural fermentation.
  • the fermentation temperature is 25°C and the fermentation time is 22°C. sky;
  • step 5 bamboo vinegar liquid was injected into the altar body during the 11th day in the early stage of lactic acid bacteria fermentation (ie fermentation 0-12 days).
  • step 5 the bamboo vinegar liquid was injected into the altar body during the 14th day in the gentle decline period of lactic acid bacteria fermentation (ie fermentation 12-16 days).
  • Example 1 The difference between this comparative example and Example 1 is that no tea polyphenols are added.
  • the present invention carries out preservation experiment at 30 °C to the chili sauce that adopts the method for making of embodiment 1-3 and comparative example 1-4 to make, and measures respectively the chili sauce processed in embodiment 1-3 and comparative example 1-4 at 30 °C.
  • the storage time under the following conditions, as well as the number of lactic acid bacteria in the chili sauce after the fermentation is completed, the content of biogenic amines, total amine, tryptamine, putrescine and spermidine, the measurement of lactic acid bacteria refers to GB4789.35-2016, the determination of mold Referring to GB4789.15-2016, the determination of biogenic amines refers to the first method in GB 5009.2008-2016, the results are shown in Table 1 and Table 2:
  • Example 1 Compared with Example 1, the number of lactic acid bacteria in Comparative Examples 1-4 is all less than Example 1, and the total amine content, tryptamine content, putrescine content and spermidine content are all greater than Example 1.
  • Comparing Comparative Example 2 and Example 1 and Comparative Example 3 and Example 1 it can be known that when the bamboo vinegar liquid was injected into the 11th day of fermentation (the early stage of lactic acid bacteria fermentation growth), because the lactic acid bacteria quantity itself in this fermentation period is in the stage of rapid growth, the corresponding The pH of lactic acid bacteria increases significantly, and the acidic environment provided can inhibit the number of molds by itself. It is not necessary to add bamboo vinegar to increase the number of lactic acid bacteria.
  • bamboo vinegar liquid is injected on the 14th day of fermentation (the fermentation of lactic acid bacteria declines slowly), the number of lactic acid bacteria declines slowly, and the number of lactic acid bacteria declines gently during this process, which can reduce the production of amino acid decarboxylase due to the large number of lactic acid bacteria.
  • the number of lactic acid bacteria in Comparative Example 1 presents a rapid increase (fermentation time is 0-12 days) and then a gentle decline (fermentation time is 12-16 days) and then a rapid decline (fermentation time is 16-22 days), and the rapid decline stage of fermentation has the largest downward trend when the fermentation time is 16-18 days; the number of molds shows an increasing trend when the fermentation is 16-22 days; showed a significant increasing trend;
  • lactic acid bacteria among the embodiment 1 presents rapid rise first and then gently declines and then significantly rises (16-18 days) with the prolongation of fermentation time, and finally gentle trend; Mold quantity presents the trend of decline when fermenting 16-22 days; Biogenic amine The total amine content showed a slow rising trend during the 16-22 days of fermentation;
  • the stage of rapid decline in fermentation of lactic acid bacteria in the fermentation process can be avoided, and the number of lactic acid bacteria in the late stage of fermentation can be improved, and the growth and reproduction of mold can be inhibited due to the increase in the number of lactic acid bacteria, resulting in The number of molds decreased; during the 16-22 days of fermentation, the content of amino acid decarboxylase produced by the lactic acid bacteria increased, but due to the addition of bamboo vinegar, the amino acid decarboxylase produced by lactic acid bacteria could generate biogenic amine per unit time content is less than the content of bamboo vinegar liquid to inhibit the generation of biogenic amine total amines, and then the increase in the content of biogenic amine total amines in the present embodiment 1 in 16-22 days of fermentation is significantly less than that of comparative example 1, indicating that the present invention passes through fermentation Adding on the 16th day can increase the number of lactic acid bacteria in the late stage of fermentation, inhibit the growth and reproduction of mold, prolong the storage time
  • the addition of controlling the bamboo vinegar liquid is respectively 0,0.05%, 0.1%, 0.3%, 0.5% and 0.7%, and the addition refers to the injection of the bamboo vinegar liquid
  • the volume is the percentage of the weight of the crushed millet pepper.
  • the addition of bamboo vinegar can reduce the total amine content and the number of molds, and can also increase the number of lactic acid bacteria.
  • the addition amount of bamboo vinegar liquid is selected to be 0.1-0.3%, that is, the volume injected by bamboo vinegar liquid is 0.1-0.3% of the weight of crushed millet pepper

Abstract

A chili sauce having low biogenic amine content and a preparation method therefor, the preparing method comprising the following steps: 1) pretreating raw materials; 2) pretreating auxiliary materials; 3) preparing bamboo vinegar; 4) mixing the materials for subsequent use; 5) loading into jars and fermenting; and 6) forming the finished chili sauce. In the method, the bamboo vinegar is added on the 16th-18th day of fermenting in jars, so that the amount of lactic acid bacteria in the fermentation process shows a trend of rapid increase first, then a gentle decrease, and then a significant increase, avoiding a sharp decrease in the later stage of fermentation, inhibiting the growth and reproduction of spoilage bacteria such as mold and the production of biogenic amines, and effectively extending the storage life.

Description

一种低生物胺含量的辣椒酱及其制备方法A kind of chili sauce with low biogenic amine content and preparation method thereof 技术领域technical field
本发明涉及食品加工技术领域,特别涉及一种低生物胺含量的辣椒酱及其制备方法。The invention relates to the technical field of food processing, in particular to chili sauce with low biogenic amine content and a preparation method thereof.
背景技术Background technique
辣椒是我国南方日常生活中经常需要吃到的一种蔬菜。辣椒可以制作成辣椒酱、剁辣椒、干辣椒面等各种产品。Pepper is a vegetable that is often eaten in daily life in southern my country. Chili can be made into various products such as chili sauce, chopped chili, and dried chili noodles.
辣椒酱具有健脾开胃、解腻去腥、增香添色等作用,是餐桌和厨房不可或缺的一款调味品,深受人们喜爱。辣椒酱的制作是将洗净、去蒂、晾干、切碎的辣椒及辅料在高盐无氧密封的条件下,利用食盐抑制辣椒生理作用使其熟化,利用辣椒表面附着或后来添加的微生物发酵产生独特风味。其主要的发酵机理包括乳酸菌的乳酸发酵作用(同型发酵和异型发酵)、酵母菌的酒精发酵作用、醋酸菌的醋酸发酵作用,以及食盐的渗透作用等复杂的物质代谢过程。Chili sauce has the functions of invigorating the spleen and appetizing, relieving greasiness and fishy smell, adding flavor and color, etc. It is an indispensable condiment on the dining table and kitchen, and is very popular among people. The production of chili sauce is to wash, remove the stalks, dry, chop the peppers and auxiliary materials under the condition of high salt and anaerobic sealing, use salt to inhibit the physiological function of peppers and make them ripen, and use the microorganisms attached to the surface of peppers or added later to make them ripen. Fermentation produces a unique flavor. Its main fermentation mechanism includes lactic acid fermentation (homo-fermentation and hetero-fermentation) of lactic acid bacteria, alcoholic fermentation of yeast, acetic acid fermentation of acetic acid bacteria, and osmosis of salt and other complex material metabolism processes.
生物胺是一类含氮低分子量有机化合物的总称,广泛存在于动植物体内和食品中,如肉制品、鱼制品、酒类、酱油、泡菜、干酪等发酵食品中。发酵食品中的生物胺主要由乳酸菌中氨基酸脱羧酶对相应氨基酸进行脱羧而成。一定量的生物胺对机体代谢有益,但当生物胺过量时就会带来直接或间接的毒效应,危害生命。Biogenic amines are a general term for a class of nitrogen-containing low-molecular-weight organic compounds, which are widely found in animals, plants and foods, such as meat products, fish products, alcohol, soy sauce, pickles, cheese and other fermented foods. Biogenic amines in fermented foods are mainly formed by decarboxylation of corresponding amino acids by amino acid decarboxylase in lactic acid bacteria. A certain amount of biogenic amines is beneficial to the metabolism of the body, but when the amount of biogenic amines is excessive, it will bring direct or indirect toxic effects and endanger life.
随着人们生活水平的不断提高,当代人们对于食品的要求不再局限于其可食性和风味口感,反而更多追求和关注的是食品的营养价值、食用安全性以及食品的保存期,由于生物胺是辣椒酱生产加工工程中产生的具有潜在毒害作用的物质,且在发酵过程和保存过程中极易产生生物胺,因而,在制作辣椒酱的发酵过程中,如何有效降低生物胺的生成、如何保证生物胺的含量处于食用安全的含量范围内以及如何提高辣椒酱的保存期是亟待解决的技术问题。With the continuous improvement of people's living standards, contemporary people's requirements for food are no longer limited to its edibility and taste, but more pursuit and attention to the nutritional value, food safety and shelf life of food. Due to biological Amines are potentially toxic substances produced in the production and processing of chili sauce, and biogenic amines are easily produced during the fermentation process and preservation process. Therefore, in the fermentation process of making chili sauce, how to effectively reduce the generation of biogenic amines, How to ensure that the content of biogenic amine is in the content range of edible safety and how to improve the shelf life of chili sauce are technical problems to be solved urgently.
发明内容Contents of the invention
本发明要解决的技术问题是:克服现有技术的不足,提供一种方法简单的一种低生物胺含量的辣椒酱,采用该方法制备而成的辣椒酱颜色鲜艳、香气浓郁、口感脆嫩,有效减少了生物胺的含量,并抑制了霉菌等有害菌的生长繁殖。The technical problem to be solved by the present invention is: to overcome the deficiencies of the prior art, to provide a chili sauce with low biogenic amine content in a simple method, and the chili sauce prepared by this method is bright in color, rich in aroma, crisp and tender in taste , effectively reducing the content of biogenic amines, and inhibiting the growth and reproduction of harmful bacteria such as mold.
本发明解决其技术问题所采用的技术方案是:一种低生物胺含量的辣椒酱的制备方法,包括以下步骤:1)原料预处理,得到碎小米椒;2)辅料预处理,得到大蒜碎末和生姜碎末;3)竹酢液的制备;4)混料:将碎小米椒100份、食盐5-7份、白砂糖0.5-1份、大蒜碎末 10-12份、生姜碎末4-6份、料酒1-2份和茶多酚0.1-0.3份置于容器中混合搅拌均匀,滤除水分后得到混合料,备用;5)装坛、发酵:将混合料装入发酵坛中发酵20-25天,并在发酵的第16-18天时,向发酵坛内注入竹酢液;6)辣椒酱成品。The technical solution adopted by the present invention to solve the technical problem is: a preparation method of chili sauce with low biogenic amine content, comprising the following steps: 1) pretreatment of raw materials to obtain crushed millet pepper; 2) pretreatment of auxiliary materials to obtain crushed garlic 3) Preparation of bamboo vinegar; 4) Mixing: 100 parts of crushed millet pepper, 5-7 parts of salt, 0.5-1 part of white sugar, 10-12 parts of minced garlic, and minced ginger 4-6 parts, 1-2 parts of cooking wine and 0.1-0.3 parts of tea polyphenols are placed in a container, mixed and stirred evenly, and the mixture is obtained after filtering out the water, and set aside; Fermentation in medium for 20-25 days, and in the 16th-18th day of fermentation, inject bamboo vinegar liquid into the fermentation altar; 6) chili sauce finished product.
本发明通过在发酵过程中添加竹酢液可提高乳酸菌在发酵过程中的数量,抑制杂菌的生长繁殖;且在发酵第16-18天(乳酸菌发酵急速下降期)时加入竹酢液,使在整个发酵过程中乳酸菌数量呈现先增大后平缓下降再上升的趋势,避免乳酸菌数量在发酵后期出现急剧下降的现象,抑制霉菌等腐败菌的生长繁殖,有效抑制了生物胺的生成,降低亚硝酸盐的含量,保证整个发酵过程中生物胺的含量处于较低的水平,有效延长保存期。The present invention can increase the amount of lactic acid bacteria in the fermentation process by adding bamboo vinegar liquid in the fermentation process, and inhibit the growth and reproduction of miscellaneous bacteria; During the entire fermentation process, the number of lactic acid bacteria showed a trend of first increasing, then gradually decreasing, and then rising, avoiding the phenomenon of a sharp decline in the number of lactic acid bacteria in the late stage of fermentation, inhibiting the growth and reproduction of spoilage bacteria such as mold, effectively inhibiting the production of biogenic amines, and reducing sub The content of nitrate ensures that the content of biogenic amines is at a low level during the entire fermentation process, effectively extending the storage period.
进一步,所述竹酢液注入的体积为碎小米椒重量的0.1-0.3%。Further, the injected volume of the bamboo vinegar liquid is 0.1-0.3% of the weight of the crushed millet pepper.
进一步,所述发酵坛包括坛体和盖设于坛体上方的坛盖,所述坛体上水平对称设有用于添加竹酢液的一对注射器,所述注射器水平设置,且其包括注射筒、设于注射筒头部的注射头和穿设于注射筒内部的柱塞,所述柱塞包括柱塞杆和设于柱塞杆尾部的按钮,所述柱塞杆的头部外围设有密封座,当坛盖盖合于坛体时,所述注射器的中心线至坛盖的底部的距离和注射器的中心线至坛体底部内壁的距离相等,所述针筒上设有刻度。Further, the fermentation altar includes an altar body and an altar cover that is arranged above the altar body, and a pair of syringes for adding bamboo vinegar liquid are arranged horizontally and symmetrically on the altar body, and the syringes are arranged horizontally, and they include a syringe , an injection head arranged on the head of the syringe and a plunger pierced inside the syringe, the plunger includes a plunger rod and a button arranged at the tail of the plunger rod, the head of the plunger rod is provided with Sealing seat, when the altar cover is closed to the altar body, the distance from the center line of the syringe to the bottom of the altar cover is equal to the distance from the center line of the syringe to the inner wall of the bottom of the altar body, and the syringe is provided with a scale.
进一步,所述柱塞头远离柱射筒的一端至所述坛体的竖直中心线的距离为所述坛体底部内径的1/8。Further, the distance from the end of the plunger head far away from the cylinder to the vertical centerline of the altar is 1/8 of the inner diameter of the bottom of the altar.
通过将注射器的中心线至坛盖的底部的距离和注射器的中心线至坛体底部内壁的距离设置为相等,且柱塞头远离柱射筒的一端至所述坛体的竖直中心线的距离为所述坛体底部内径的1/8,可保证注射器中的竹酢液注射于坛体的正中心位置,竹酢液在坛体的正中心并于混合料中逐渐向外四周扩散,在该坛体的正中心形成圆形包围圈,使乳酸菌可在该圆形包围圈内快速生长繁殖,且利用快速生长繁殖的乳酸菌构成的优势菌种群的排他性,使坛体内的霉菌、大肠杆菌等有害菌很快被乳酸菌吞噬,且乳酸菌迅速向其周边扩散繁殖,有效提高了在发酵后期发酵坛中乳酸菌的数量,抑制霉菌等腐败菌的生长繁殖,延长了保存期限。By setting the distance from the centerline of the syringe to the bottom of the altar cover and the distance from the centerline of the syringe to the inner wall of the bottom of the altar to be equal, and the distance between the end of the plunger head away from the cylinder and the vertical centerline of the altar The distance is 1/8 of the inner diameter of the bottom of the altar body, which can ensure that the bamboo vinegar liquid in the syringe is injected at the very center of the altar body, and the bamboo vinegar liquid is in the very center of the altar body and gradually spreads outwards in the mixture. A circular enclosing circle is formed in the center of the jar, so that lactic acid bacteria can grow and multiply rapidly in the circular enclosing circle, and the exclusivity of the dominant bacterial population formed by the rapidly growing and multiplying lactic acid bacteria makes the mold, Escherichia coli, etc. Harmful bacteria are quickly swallowed by lactic acid bacteria, and the lactic acid bacteria quickly spread to the surrounding area, which effectively increases the number of lactic acid bacteria in the fermentation tank at the later stage of fermentation, inhibits the growth and reproduction of spoilage bacteria such as mold, and prolongs the shelf life.
进一步,所述步骤5)中混合料装入发酵坛之前还包括将体积为碎小米椒重量的0.1-0.3%的竹酢液吸入注射器内;当发酵的第16-18天,通过向坛体内的方向推动按钮,将吸入至注射器内的竹酢液输送至坛体内。Further, before the mixture in step 5) is loaded into the fermentation altar, it also includes sucking the bamboo vinegar liquid with a volume of 0.1-0.3% of the weight of the crushed millet pepper into the syringe; Push the button in the direction to transfer the bamboo vinegar liquid sucked into the syringe into the altar.
进一步,所述步骤1)的具体操作步骤为:挑选新鲜、无腐烂霉变且成熟的红色小米椒,洗净并晾干辣椒表面的水分后,去柄,将其切成大小均匀的碎块状,得到碎小米椒后放置于阴凉干燥处,备用。Further, the specific operation steps of the step 1) are: select fresh, mature red millet peppers without rot and mildew, wash and dry the water on the surface of the peppers, remove the stalks, and cut them into uniformly sized pieces Shape, get the crushed millet pepper and place it in a cool and dry place for later use.
进一步,所述步骤2)的具体操作步骤为:分别挑选新鲜、无腐烂霉变的生姜和大蒜, 将大蒜和生姜洗净并晾干表面的水分后,把生姜和大蒜去皮后将生姜和大蒜切成末状,得到大蒜碎末和生姜碎末后放置于阴凉干燥处,备用。Further, the specific operation steps of the step 2) are: select fresh ginger and garlic without rot and mildew respectively, wash the garlic and ginger and dry the moisture on the surface, peel the ginger and garlic and peel the ginger and garlic. Cut the garlic into minced form, and place the minced garlic and minced ginger in a cool and dry place for later use.
进一步,所述步骤3)的具体操作步骤为:将毛竹粉碎、烘干后置于流化床反应器中发生热裂解反应,生成竹炭和挥发性气体;再采用旋风分离器将竹炭和挥发性气体进行分离后,采用管道将挥发性气体引入冷凝器中冷凝得到液体;将液体静置分液,收集上层液体后,烘干,得到竹酢液。Further, the specific operation steps of said step 3) are: after pulverizing and drying the moso bamboo, place it in a fluidized bed reactor for thermal cracking reaction to generate bamboo charcoal and volatile gas; then use a cyclone separator to separate the bamboo charcoal and volatile gas After the gas is separated, a pipeline is used to introduce the volatile gas into a condenser to condense to obtain a liquid; the liquid is left to separate for liquid separation, and after collecting the upper layer liquid, it is dried to obtain bamboo vinegar liquid.
进一步,所述发酵的温度为20-25℃。Further, the fermentation temperature is 20-25°C.
本发明还提供了一种低生物胺含量的辣椒酱,采用如上所述的低生物胺含量的辣椒酱的制备方法制备而成。The present invention also provides a chili sauce with low biogenic amine content, which is prepared by the above-mentioned preparation method of chili sauce with low biogenic amine content.
本发明的一种低生物胺含量的辣椒酱及其制备方法有益效果:A kind of chili sauce with low biogenic amine content of the present invention and preparation method thereof have beneficial effects:
(1)本发明通过在发酵过程中添加竹酢液可提高在发酵过程中乳酸菌的数量,抑制杂菌的生长繁殖;且在发酵第16-18天时加入竹酢液,使在整个发酵过程中乳酸菌数量呈现先急速上升而后平缓下降再显著上升的趋势,避免乳酸菌数量在发酵后期出现急剧下降的现象,抑制霉菌等腐败菌的生长繁殖,有效抑制了生物胺的生成,降低亚硝酸盐的含量,保证整个发酵过程中生物胺的含量处于较低的水平,有效延长保存期;(1) The present invention can improve the quantity of lactic acid bacteria in the fermentation process by adding bamboo vinegar liquid in the fermentation process, and suppress the growth and reproduction of miscellaneous bacteria; The number of lactic acid bacteria presents a trend of rapid increase first, then a gentle decrease and then a significant increase, avoiding the phenomenon of a sharp decline in the number of lactic acid bacteria in the late fermentation period, inhibiting the growth and reproduction of spoilage bacteria such as mold, effectively inhibiting the formation of biogenic amines, and reducing the content of nitrite , to ensure that the content of biogenic amines is at a low level during the entire fermentation process, effectively extending the storage period;
(2)本发明还通过添加茶多酚,可有效促进发酵过程中乳酸菌的生长繁殖,进一步抑制霉菌等腐败菌的生长繁殖;(2) The present invention can also effectively promote the growth and reproduction of lactic acid bacteria in the fermentation process by adding tea polyphenols, and further inhibit the growth and reproduction of spoilage bacteria such as mold;
(3)本发明的发酵坛的结构设置可使竹酢液在坛体的正中心形成圆形包围圈,使乳酸菌可在该圆形包围圈内快速生长繁殖,且利用快速生长繁殖的乳酸菌构成的优势菌种群的排他性,使坛体内的霉菌、大肠杆菌等有害菌很快被乳酸菌吞噬,且乳酸菌迅速向其周边扩散繁殖,有效提高了在发酵后期发酵坛中乳酸菌的数量,抑制霉菌等腐败菌的生长繁殖,延长了保存期限。(3) The structural arrangement of the fermentation altar of the present invention can make the bamboo vinegar liquid form a circular enclosing circle in the very center of the altar body, so that lactic acid bacteria can grow and reproduce rapidly in the circular enclosing circle, and utilize the advantages of the lactic acid bacteria that grow and reproduce rapidly The exclusivity of the bacteria population makes the mold, E. coli and other harmful bacteria in the altar quickly swallowed by lactic acid bacteria, and the lactic acid bacteria quickly spread to its surroundings, effectively increasing the number of lactic acid bacteria in the fermentation altar in the late stage of fermentation, and inhibiting mold and other spoilage bacteria growth and reproduction, extending the shelf life.
附图说明Description of drawings
图1-为本发明使用的发酵坛的结构示意图;Fig. 1 - is the structural representation of the fermenting jar that the present invention uses;
图2-为对比例1和实施例1中的辣椒酱在发酵过程中乳酸菌数量的变化趋势图;Fig. 2-bes the variation trend figure of lactic acid bacteria quantity in the chili sauce in comparative example 1 and embodiment 1 in fermentation process;
图3-为对比例1和实施例1中的辣椒酱在发酵过程中霉菌数量的变化趋势图;Fig. 3-bes the variation trend figure of mold quantity in the chili sauce in comparative example 1 and embodiment 1 in fermentation process;
图4-为对比例1和实施例1中的辣椒酱在发酵过程中生物胺总胺含量的变化趋势图;Fig. 4-bes the variation trend figure of biogenic amine total amine content in the chili sauce in comparative example 1 and embodiment 1 in fermentation process;
图5-为不同竹酢液添加量对发酵完成后辣椒酱中乳酸菌数量、霉菌数量和总胺的影响。Figure 5 - is the effect of different additions of bamboo vinegar liquid on the number of lactic acid bacteria, the number of molds and the total amines in the chili sauce after the fermentation is completed.
上述附图标记:1-坛体,2-坛盖,3-注射器,4-注射筒,5-注射头,6-柱塞杆,7-按钮,8-密封座,9-圆形包围圈。The above reference signs: 1-altar body, 2-altar cover, 3-syringe, 4-injection barrel, 5-injection head, 6-plunger rod, 7-button, 8-sealing seat, 9-circular surrounding circle.
具体实施方式Detailed ways
以下结合附图及实施例对本发明作进一步说明,但这些具体实施方案不以任何方式限制本发明的保护范围。The present invention will be further described below in conjunction with the accompanying drawings and examples, but these specific implementations do not limit the protection scope of the present invention in any way.
实施例1Example 1
一种低生物胺含量的辣椒酱的制备方法,包括以下步骤:A preparation method of chili sauce with low biogenic amine content, comprising the following steps:
1)原料预处理:挑选新鲜、无腐烂霉变且成熟的红色小米椒,洗净并晾干辣椒表面的水分后,去柄,将其切成大小均匀的碎块状,得到碎小米椒后放置于阴凉干燥处,备用;1) Raw material pretreatment: select fresh, non-rotten, mildew-free and mature red millet peppers, wash and dry the water on the surface of the peppers, remove the stalks, cut them into pieces of uniform size, and obtain the crushed millet peppers Store in a cool and dry place for later use;
2)辅料预处理:分别挑选新鲜、无腐烂霉变的生姜和大蒜,将大蒜和生姜洗净并晾干表面的水分后,把生姜和大蒜去皮后将生姜和大蒜切成末状,得到大蒜碎末和生姜碎末后放置于阴凉干燥处,备用;2) Pretreatment of auxiliary materials: select fresh ginger and garlic that are not rotten and mildewed respectively, wash the garlic and ginger and dry the water on the surface, peel the ginger and garlic, and cut the ginger and garlic into fine powder to obtain Minced garlic and ginger are placed in a cool and dry place for later use;
3)竹酢液的制备:将毛竹粉碎至1mm的粉末状颗粒,再置于干燥箱内在温度为60℃下烘干6h,将粉碎后的毛竹粉末置于流化床反应器中在裂解温度为500℃,停留时间为3s,流化载气为氦气的条件下发生热裂解反应,生成竹炭和气体;再采用旋风分离器将竹炭和气体进行分离后,采用管道将气体引入冷凝器中冷凝得到液体;将液体静置9h后分液,收集上层液体后,将液体置于温度为60℃烘干6h,得到竹酢液;3) Preparation of bamboo vinegar liquid: crush moso bamboo into 1mm powdery particles, then place in a drying oven and dry at 60°C for 6 hours, place the pulverized moso bamboo powder in a fluidized bed reactor at the cracking temperature The temperature is 500°C, the residence time is 3s, and the fluidization carrier gas is helium, and thermal cracking reaction occurs to generate bamboo charcoal and gas; after the bamboo charcoal and gas are separated by cyclone separator, the gas is introduced into the condenser by pipeline Condensate to obtain a liquid; separate the liquid after standing for 9 hours, collect the upper layer liquid, and dry the liquid at 60°C for 6 hours to obtain bamboo vinegar liquid;
4)混料:将碎小米椒100份、食盐9份、白砂糖1份、大蒜碎末11份、生姜碎末5份、料酒2份和茶多酚0.2份置于容器中混合搅拌均匀,滤除水分后得到混合料,备用;4) Mixing: Put 100 parts of crushed millet pepper, 9 parts of salt, 1 part of white sugar, 11 parts of minced garlic, 5 parts of minced ginger, 2 parts of cooking wine and 0.2 parts of tea polyphenols in a container and mix them evenly. After filtering out the water, the mixture is obtained and set aside;
5)装坛、发酵:每坛2kg碎小米椒,先将体积为碎小米椒重量的0.2%的竹酢液(本实施例为4mL)吸入注射器内;再将混合料装入发酵坛中在温度为25℃下发酵22天,在发酵的第16天时,通过向坛体1内的方向推动按钮7,将吸入至注射器3内的竹酢液输送至坛体1的正中心位置;5) pack altar, ferment: every altar 2kg broken millet pepper, the bamboo vinegar liquid (this embodiment is 4mL) that volume is the 0.2% of broken millet pepper weight is sucked in the syringe; Ferment for 22 days at a temperature of 25°C. On the 16th day of fermentation, push the button 7 in the direction of the altar body 1 to transport the bamboo vinegar liquid sucked into the syringe 3 to the center of the altar body 1;
所述发酵坛包括坛体1和盖设于坛体1上方的坛盖2,所述坛体上水平对称设有用于添加竹酢液的一对注射器3,所述注射器水平设置,且其包括注射筒4、设于注射筒4头部的注射头5和穿设于注射筒4内部的柱塞,所述柱塞包括柱塞杆6和设于柱塞杆6尾部的按钮7,所述柱塞杆的头部外围设有密封座8,当坛盖2盖合于坛体1时,所述注射器3的中心线至坛盖2的底部的距离(见图1中的L)和注射器3的中心线至坛体1底部内壁的距离(见图1中的D)相等,所述针筒上设有刻度,所述柱塞头5远离柱射筒4的一端至所述坛体1的竖直中心线的距离(见图1中的a)为所述坛体1底部内径(见图1中的b)的1/8;Described fermenting altar comprises altar body 1 and cover is located at the altar cover 2 above altar body 1, and described altar body is horizontally symmetrically provided with a pair of injector 3 that is used to add bamboo vinegar liquid, and described injector is arranged horizontally, and it comprises The syringe 4, the injection head 5 arranged at the head of the syringe 4 and the plunger pierced inside the syringe 4, the plunger includes a plunger rod 6 and a button 7 arranged at the tail of the plunger rod 6, the The head periphery of plunger rod is provided with sealing seat 8, and when altar cover 2 is covered on altar body 1, the distance (see L among the Fig. 1) and the bottom of syringe 3 to altar cover 2 and syringe 3 to the inner wall of the bottom of the altar body 1 (see D in Figure 1) is equal, the syringe is provided with a scale, the end of the plunger head 5 far away from the cylinder 4 to the altar body 1 The distance (see a in Fig. 1 ) of the vertical centerline of the body is 1/8 of the inner diameter (see b in Fig. 1 ) of the bottom of the altar body 1;
通过将注射器3的中心线至坛盖2的底部的距离和注射器3的中心线至坛体1底部内壁的距离设置为相等,且柱塞头5远离柱射筒4的一端至所述坛体1的竖直中心线的距离为所 述坛体1底部内径的1/8,可保证注射器3中的竹酢液注射于坛体1的正中心位置,竹酢液在坛体1的正中心并于混合料中逐渐向外四周扩散,在该坛体1的正中心形成圆形包围圈9,使乳酸菌可在该圆形包围圈9内快速生长繁殖,且利用快速生长繁殖的乳酸菌构成的优势菌种群的排他性,使坛体1内的霉菌、大肠杆菌等有害菌很快被乳酸菌吞噬,且乳酸菌迅速向其周边扩散繁殖,有效提高了在发酵后期发酵坛中乳酸菌的数量,抑制霉菌等腐败菌的生长繁殖,延长了保存期限;By setting the distance from the centerline of the syringe 3 to the bottom of the altar cover 2 and the distance from the centerline of the syringe 3 to the inner wall of the bottom of the altar 1 to be equal, and the end of the plunger head 5 away from the cylinder 4 to the altar The distance of the vertical center line of 1 is 1/8 of the inner diameter of the bottom of the altar body 1, which can ensure that the bamboo vinegar liquid in the syringe 3 is injected at the very center of the altar body 1, and the bamboo vinegar liquid is in the very center of the altar body 1 And gradually spread outwards in the mixture, forming a circular enclosing circle 9 in the center of the jar body 1, so that the lactic acid bacteria can grow and multiply rapidly in the circular enclosing circle 9, and utilize the dominant bacteria formed by the rapidly growing and multiplying lactic acid bacteria The exclusivity of the population makes the mold, Escherichia coli and other harmful bacteria in the altar body 1 quickly swallowed by lactic acid bacteria, and the lactic acid bacteria quickly spread and multiply to its surroundings, effectively increasing the number of lactic acid bacteria in the fermentation altar in the late stage of fermentation, and inhibiting mold and other spoilage The growth and reproduction of bacteria prolong the shelf life;
6)辣椒酱成品:所述辣椒酱成品在室温为30℃下可保存19个月,25℃下可保存22个月,在冷藏温度为18℃下可保存30个月,10℃下可保存36个月。6) Finished chili sauce: the finished chili sauce can be stored for 19 months at a room temperature of 30°C, 22 months at 25°C, 30 months at a refrigerated temperature of 18°C, and 10°C 36 months.
实施例2Example 2
一种低生物胺含量的辣椒酱的制备方法,包括以下步骤:A preparation method of chili sauce with low biogenic amine content, comprising the following steps:
1)原料预处理:挑选新鲜、无腐烂霉变且成熟的红色小米椒,洗净并晾干辣椒表面的水分后,去柄,将其切成大小均匀的碎块状,得到碎小米椒后放置于阴凉干燥处,备用;1) Raw material pretreatment: select fresh, non-rotten, mildew-free and mature red millet peppers, wash and dry the water on the surface of the peppers, remove the stalks, cut them into pieces of uniform size, and obtain the crushed millet peppers Store in a cool and dry place for later use;
2)辅料预处理:分别挑选新鲜、无腐烂霉变的生姜和大蒜,将大蒜和生姜洗净并晾干表面的水分后,把生姜和大蒜去皮后将生姜和大蒜切成末状,得到大蒜碎末和生姜碎末后放置于阴凉干燥处,备用;2) Pretreatment of auxiliary materials: select fresh ginger and garlic that are not rotten and mildewed respectively, wash the garlic and ginger and dry the water on the surface, peel the ginger and garlic, and cut the ginger and garlic into fine powder to obtain Minced garlic and ginger are placed in a cool and dry place for later use;
3)竹酢液的制备:将毛竹粉碎至0.5mm的粉末状颗粒,再置于干燥箱内在温度为60℃下烘干4h,将粉碎后的毛竹粉末置于流化床反应器中在裂解温度为450℃,停留时间为2s,流化载气为氦气的条件下发生热裂解反应,生成竹炭和气体;再采用旋风分离器将竹炭和气体进行分离后,采用管道将气体引入冷凝器中冷凝得到液体;将液体静置8h后分液,收集上层液体后,将液体置于温度为60℃烘干4h,得到竹酢液;3) Preparation of bamboo vinegar liquid: crush moso bamboo into 0.5mm powdery particles, then place it in a drying oven at a temperature of 60° C. for 4 hours, place the pulverized moso bamboo powder in a fluidized bed reactor for cracking The temperature is 450°C, the residence time is 2s, and the fluidization carrier gas is helium, and the pyrolysis reaction occurs to generate bamboo charcoal and gas; after the bamboo charcoal and gas are separated by a cyclone separator, the gas is introduced into the condenser by a pipeline The liquid was condensed in the middle to obtain a liquid; the liquid was separated after standing for 8 hours, and after the upper layer liquid was collected, the liquid was placed at a temperature of 60° C. and dried for 4 hours to obtain bamboo vinegar liquid;
4)混料:将碎小米椒100份、食盐5份、白砂糖0.5份、大蒜碎末10份、生姜碎末4份、料酒1份和茶多酚0.1份置于容器中混合搅拌均匀,滤除水分后得到混合料,备用;4) Mixing: Put 100 parts of crushed millet pepper, 5 parts of table salt, 0.5 part of white sugar, 10 parts of minced garlic, 4 parts of minced ginger, 1 part of cooking wine and 0.1 part of tea polyphenols in a container and mix them evenly. After filtering out the water, the mixture is obtained and set aside;
5)装坛、发酵:每坛2kg碎小米椒,先将体积为碎小米椒重量的0.1%的竹酢液(本实施例为2mL)吸入注射器内;再将混合料装入发酵坛中在温度为25℃下发酵20天,在发酵的第16天时,通过向坛体内的方向推动按钮,将吸入至注射器内的竹酢液输送至坛体的正中心位置;5) pack altar, ferment: every altar 2kg broken millet pepper, the bamboo vinegar liquid (this embodiment is 2mL) that volume is 0.1% of broken millet pepper weight is sucked in the syringe; Ferment for 20 days at a temperature of 25°C. On the 16th day of fermentation, push the button in the direction of the altar body to transport the bamboo vinegar liquid sucked into the syringe to the center of the altar body;
所述发酵坛包括坛体和盖设于坛体上方的坛盖,所述坛体上水平对称设有用于添加竹酢液的一对注射器,所述注射器水平设置,且其包括注射筒、设于注射筒头部的注射头和穿设于注射筒内部的柱塞,所述柱塞包括柱塞杆和设于柱塞杆尾部的按钮,所述柱塞杆的头部外围设有密封座,当坛盖盖合于坛体时,所述注射器的中心线至坛盖的底部的距离和注射器的 中心线至坛体底部内壁的距离相等,所述针筒上设有刻度,所述柱塞头远离柱射筒的一端至所述坛体的竖直中心线的距离为所述坛体底部内径的1/8;Described fermenting altar comprises altar body and the altar cover that is arranged on the altar body top, and described altar body is horizontally symmetrically provided with a pair of injectors that are used to add bamboo vinegar liquid, and described injector is arranged horizontally, and it comprises injection barrel, device. The injection head on the head of the syringe and the plunger pierced inside the syringe. The plunger includes a plunger rod and a button at the end of the plunger rod. A sealing seat is provided on the periphery of the head of the plunger rod. , when the altar cover is closed on the altar body, the distance from the center line of the syringe to the bottom of the altar cover is equal to the distance from the center line of the syringe to the inner wall of the bottom of the altar body, the syringe is provided with a scale, and the column The distance from the end of the plug away from the cylinder to the vertical centerline of the altar is 1/8 of the inner diameter of the bottom of the altar;
6)辣椒酱成品:所述辣椒酱成品在室温为30℃下可保存17个月,25℃下可保存17个月,在冷藏温度为18℃下可保存25个月,10℃下可保存28个月。6) Finished chili sauce: the finished chili sauce can be stored for 17 months at a room temperature of 30°C, 17 months at 25°C, 25 months at a refrigerated temperature of 18°C, and 10°C 28 months.
实施例3Example 3
一种低生物胺含量的辣椒酱的制备方法,包括以下步骤:A preparation method of chili sauce with low biogenic amine content, comprising the following steps:
1)原料预处理:挑选新鲜、无腐烂霉变且成熟的红色小米椒,洗净并晾干辣椒表面的水分后,去柄,将其切成大小均匀的碎块状,得到碎小米椒后放置于阴凉干燥处,备用;1) Raw material pretreatment: select fresh, non-rotten, mildew-free and mature red millet peppers, wash and dry the water on the surface of the peppers, remove the stalks, cut them into pieces of uniform size, and obtain the crushed millet peppers Store in a cool and dry place for later use;
2)辅料预处理:分别挑选新鲜、无腐烂霉变的生姜和大蒜,将大蒜和生姜洗净并晾干表面的水分后,把生姜和大蒜去皮后将生姜和大蒜切成末状,得到大蒜碎末和生姜碎末后放置于阴凉干燥处,备用;2) Pretreatment of auxiliary materials: select fresh ginger and garlic that are not rotten and mildewed respectively, wash the garlic and ginger and dry the water on the surface, peel the ginger and garlic, and cut the ginger and garlic into fine powder to obtain Minced garlic and ginger are placed in a cool and dry place for later use;
3)竹酢液的制备:将毛竹粉碎至1mm的粉末状颗粒,再置于干燥箱内在温度为60℃下烘干6h,将粉碎后的毛竹粉末置于流化床反应器中在裂解温度为500℃,停留时间为3s,流化载气为氦气的条件下发生热裂解反应,生成竹炭和气体;再采用旋风分离器将竹炭和气体进行分离后,采用管道将气体引入冷凝器中冷凝得到液体;将液体静置9h后分液,收集上层液体后,将液体置于温度为60℃烘干6h,得到竹酢液;3) Preparation of bamboo vinegar liquid: crush moso bamboo into 1mm powdery particles, then place in a drying oven and dry at 60°C for 6 hours, place the pulverized moso bamboo powder in a fluidized bed reactor at the cracking temperature The temperature is 500°C, the residence time is 3s, and the fluidization carrier gas is helium, and thermal cracking reaction occurs to generate bamboo charcoal and gas; after the bamboo charcoal and gas are separated by cyclone separator, the gas is introduced into the condenser by pipeline Condensate to obtain a liquid; separate the liquid after standing for 9 hours, collect the upper layer liquid, and dry the liquid at 60°C for 6 hours to obtain bamboo vinegar liquid;
4)混料:将碎小米椒100份、食盐7份、白砂糖1份、大蒜碎末12份、生姜碎末6份、料酒2份和茶多酚0.3份置于容器中混合搅拌均匀,滤除水分后得到混合料,备用;4) Mixing: Put 100 parts of crushed millet pepper, 7 parts of table salt, 1 part of white sugar, 12 parts of minced garlic, 6 parts of minced ginger, 2 parts of cooking wine and 0.3 part of tea polyphenols in a container and mix them evenly. After filtering out the water, the mixture is obtained and set aside;
5)装坛、发酵:每坛2kg碎小米椒,先将体积为碎小米椒重量的0.3%的竹酢液(本实施例为6mL)吸入注射器内;再将混合料装入发酵坛中在温度为25℃下发酵25天,在发酵的第18天时,通过向坛体内的方向推动按钮,将吸入至注射器内的竹酢液输送至坛体的正中心位置;5) pack altar, ferment: every altar 2kg broken millet peppers, the bamboo vinegar liquid (6mL in this embodiment) that volume is 0.3% of broken millet peppers weight is sucked in the syringe; Ferment for 25 days at a temperature of 25°C. On the 18th day of fermentation, push the button in the direction of the altar body to transport the bamboo vinegar liquid sucked into the syringe to the center of the altar body;
所述发酵坛包括坛体和盖设于坛体上方的坛盖,所述坛体上水平对称设有用于添加竹酢液的一对注射器,所述注射器水平设置,且其包括注射筒、设于注射筒头部的注射头和穿设于注射筒内部的柱塞,所述柱塞包括柱塞杆和设于柱塞杆尾部的按钮,所述柱塞杆的头部外围设有密封座,当坛盖盖合于坛体时,所述注射器的中心线至坛盖的底部的距离和注射器的中心线至坛体底部内壁的距离相等,所述针筒上设有刻度,所述柱塞头远离柱射筒的一端至所述坛体的竖直中心线的距离为所述坛体底部内径的1/8;Described fermenting altar comprises altar body and the altar cover that is arranged on the altar body top, and described altar body is horizontally symmetrically provided with a pair of injectors that are used to add bamboo vinegar liquid, and described injector is arranged horizontally, and it comprises injection barrel, device. The injection head on the head of the syringe and the plunger pierced inside the syringe. The plunger includes a plunger rod and a button at the end of the plunger rod. A sealing seat is provided on the periphery of the head of the plunger rod. , when the altar cover is closed on the altar body, the distance from the center line of the syringe to the bottom of the altar cover is equal to the distance from the center line of the syringe to the inner wall of the bottom of the altar body, the syringe is provided with a scale, and the column The distance from the end of the plug away from the cylinder to the vertical centerline of the altar is 1/8 of the inner diameter of the bottom of the altar;
6)辣椒酱成品:所述辣椒酱成品在室温为30℃下可保存20个月,25℃下可保存22个月,在冷藏温度为18℃下可保存30个月,10℃下可保存36个月。6) Finished chili sauce: the finished chili sauce can be stored for 20 months at a room temperature of 30°C, 22 months at 25°C, 30 months at a refrigerated temperature of 18°C, and 10°C 36 months.
对比例1Comparative example 1
一种低生物胺含量的辣椒酱的制备方法,包括以下步骤:A preparation method of chili sauce with low biogenic amine content, comprising the following steps:
1)原料预处理:挑选新鲜、无腐烂霉变且成熟的红色小米椒,洗净并晾干辣椒表面的水分后,去柄,将其切成大小均匀的碎块状,得到碎小米椒后放置于阴凉干燥处,备用;1) Raw material pretreatment: select fresh, non-rotten, mildew-free and mature red millet peppers, wash and dry the water on the surface of the peppers, remove the stalks, cut them into pieces of uniform size, and obtain the crushed millet peppers Store in a cool and dry place for later use;
2)辅料预处理:分别挑选新鲜、无腐烂霉变的生姜和大蒜,将大蒜和生姜洗净并晾干表面的水分后,把生姜和大蒜去皮后将生姜和大蒜切成末状,得到大蒜碎末和生姜碎末后放置于阴凉干燥处,备用;2) Pretreatment of auxiliary materials: select fresh ginger and garlic that are not rotten and mildewed respectively, wash the garlic and ginger and dry the water on the surface, peel the ginger and garlic, and cut the ginger and garlic into fine powder to obtain Minced garlic and ginger are placed in a cool and dry place for later use;
4)混料:将碎小米椒100份、食盐9份、白砂糖1份、大蒜碎末11份、生姜碎末5份、料酒2份和茶多酚0.2份置于容器中混合搅拌均匀,滤除水分后得到混合料,备用;4) Mixing: Put 100 parts of crushed millet pepper, 9 parts of salt, 1 part of white sugar, 11 parts of minced garlic, 5 parts of minced ginger, 2 parts of cooking wine and 0.2 parts of tea polyphenols in a container and mix them evenly. After filtering out the water, the mixture is obtained and set aside;
5)装坛、发酵:将混合料装入普通的发酵坛中盖好坛盖,每坛2kg碎小米椒,置于通风干燥阴凉处自然发酵,所述发酵温度为25℃,发酵时间为22天;5) Altar loading, fermentation: put the mixture into an ordinary fermentation altar and cover the altar cover, put 2kg of crushed millet pepper in each altar, and place it in a ventilated, dry and cool place for natural fermentation. The fermentation temperature is 25°C and the fermentation time is 22°C. sky;
6)辣椒酱成品。6) The finished chili sauce.
对比例2Comparative example 2
本对比例与实施例1的不同之处在于:步骤5)中,在乳酸菌发酵前期(即发酵0-12天)中的第11天时竹酢液注入坛体内。The difference between this comparative example and Example 1 is: in step 5), bamboo vinegar liquid was injected into the altar body during the 11th day in the early stage of lactic acid bacteria fermentation (ie fermentation 0-12 days).
对比例3Comparative example 3
本对比例与实施例1的不同之处在于:步骤5)中,在乳酸菌发酵平缓下降期(即发酵12-16天)中的第14天时竹酢液注入坛体内。The difference between this comparative example and Example 1 is: in step 5), the bamboo vinegar liquid was injected into the altar body during the 14th day in the gentle decline period of lactic acid bacteria fermentation (ie fermentation 12-16 days).
对比例4Comparative example 4
本对比例与实施例1的不同之处在于:不添加茶多酚。The difference between this comparative example and Example 1 is that no tea polyphenols are added.
实验例1Experimental example 1
本发明对采用实施例1-3以及对比例1-4的方法制作而成的辣椒酱在30℃进行保存实验,分别测定实施例1-3以及对比例1-4加工的辣椒酱在30℃下的保存时间,以及辣椒酱在发酵完成后辣椒酱中的乳酸菌的数量、生物胺总胺、色胺、腐胺和亚精胺的含量,乳酸菌的测参照GB4789.35-2016,霉菌的测定参照GB4789.15-2016,生物胺的测定参照GB 5009.2008-2016中的第一种方法,结果如表1和表2所示:The present invention carries out preservation experiment at 30 ℃ to the chili sauce that adopts the method for making of embodiment 1-3 and comparative example 1-4 to make, and measures respectively the chili sauce processed in embodiment 1-3 and comparative example 1-4 at 30 ℃. The storage time under the following conditions, as well as the number of lactic acid bacteria in the chili sauce after the fermentation is completed, the content of biogenic amines, total amine, tryptamine, putrescine and spermidine, the measurement of lactic acid bacteria refers to GB4789.35-2016, the determination of mold Referring to GB4789.15-2016, the determination of biogenic amines refers to the first method in GB 5009.2008-2016, the results are shown in Table 1 and Table 2:
表1实施例1-3和对比例1-4的辣椒酱的保存时间和发酵完成后乳酸菌数量、霉菌数量和总胺含量Lactic acid bacteria quantity, mold quantity and total amine content after the preservation time of the chili sauce of table 1 embodiment 1-3 and comparative example 1-4 and fermentation
Figure PCTCN2021123944-appb-000001
Figure PCTCN2021123944-appb-000001
表2实施例1-3和对比例1-4的辣椒酱发酵完成后色胺、腐胺和亚精胺含量Tryptamine, putrescine and spermidine content after the capsicum sauce fermentation of table 2 embodiment 1-3 and comparative example 1-4 is completed
处理组treatment group 色胺含量(mg/kg)Tryptamine content (mg/kg) 腐胺含量(mg/kg)Putrescine content (mg/kg) 亚精胺含量(mg/kg)Spermidine content (mg/kg)
实施例1Example 1 0.430.43 0.860.86 2.052.05
实施例2Example 2 0.460.46 0.960.96 2.282.28
实施例3Example 3 0.420.42 0.840.84 22
对比例1Comparative example 1 0.650.65 1.351.35 3.193.19
对比例2Comparative example 2 0.550.55 1.11.1 2.62.6
对比例3Comparative example 3 0.590.59 1.21.2 2.72.7
对比例4Comparative example 4 0.540.54 1.081.08 2.562.56
由表1和表2可知,与实施例1相比,对比例1-4乳酸菌数量均小于实施例1,总胺含量、色胺含量、腐胺含量和亚精胺含量均大于实施例1。As can be seen from Table 1 and Table 2, compared with Example 1, the number of lactic acid bacteria in Comparative Examples 1-4 is all less than Example 1, and the total amine content, tryptamine content, putrescine content and spermidine content are all greater than Example 1.
对比对比例2和实施例1以及对比例3和实施例1可知,在发酵第11天注入竹酢液(乳酸菌发酵增长前期)时,由于该发酵期的乳酸菌数量自身处于迅速增长的阶段,对应的pH显著增大,提供的酸性环境可自身抑制霉菌的数量,不需要添加竹酢液以提高乳酸菌的数量,即使在此阶段添加竹酢液也不能达到更好的效果,还会增大竹酢液的使用量;在发酵第14天注入竹酢液(乳酸菌发酵平缓下降)时,乳酸菌数量平缓下降时,此过程中乳酸菌数量平缓下降,可降低因乳酸菌数量较多产生的氨基酸脱羧酶生成生物胺的速率;在发酵第16天(乳酸菌发酵急速下降期)时加入竹酢液,使在整个发酵过程中乳酸菌数量呈现先增大后平缓下降再上升的趋势,避免乳酸菌数量在发酵后期出现急剧下降的现象,抑制霉菌等腐败菌的生 长繁殖,有效抑制了生物胺的生成,降低亚硝酸盐的含量,保证整个发酵过程中生物胺的含量处于较低的水平,有效延长保存期。Comparing Comparative Example 2 and Example 1 and Comparative Example 3 and Example 1, it can be known that when the bamboo vinegar liquid was injected into the 11th day of fermentation (the early stage of lactic acid bacteria fermentation growth), because the lactic acid bacteria quantity itself in this fermentation period is in the stage of rapid growth, the corresponding The pH of lactic acid bacteria increases significantly, and the acidic environment provided can inhibit the number of molds by itself. It is not necessary to add bamboo vinegar to increase the number of lactic acid bacteria. Even adding bamboo vinegar at this stage can not achieve better results, and it will increase When the bamboo vinegar liquid is injected on the 14th day of fermentation (the fermentation of lactic acid bacteria declines slowly), the number of lactic acid bacteria declines slowly, and the number of lactic acid bacteria declines gently during this process, which can reduce the production of amino acid decarboxylase due to the large number of lactic acid bacteria. The rate of amine; on the 16th day of fermentation (the rapid decline period of lactic acid bacteria fermentation), bamboo vinegar liquid was added, so that the number of lactic acid bacteria in the whole fermentation process showed a trend of first increasing and then gradually decreasing and then rising, so as to avoid the rapid increase in the number of lactic acid bacteria in the late stage of fermentation. The phenomenon of decline, inhibits the growth and reproduction of spoilage bacteria such as mold, effectively inhibits the formation of biogenic amines, reduces the content of nitrite, ensures that the content of biogenic amines is at a low level during the entire fermentation process, and effectively prolongs the storage period.
实验例2Experimental example 2
本发明对采用实施例1以及对比例1的方法制作辣椒酱时,辣椒酱在发酵0d、6d、12d、16d、18d、20d和22d的乳酸菌数量、霉菌数量及生物胺总胺含量进行了测定,结果如图2-4所示。When the present invention adopts the method of embodiment 1 and comparative example 1 to make chili sauce, the amount of lactic acid bacteria, the number of molds and the total amine content of biogenic amines in chili sauce were measured at fermentation 0d, 6d, 12d, 16d, 18d, 20d and 22d , the result is shown in Figure 2-4.
由图2-4可知,对比例1中乳酸菌数量随发酵时间的延长呈现先急速上升(发酵时间为0-12天)而后平缓下降(发酵时间为12-16天)再急速下降(发酵时间为16-22天)的趋势,且发酵急速下降阶段在发酵时间为16-18天时下降趋势最大;霉菌数量在发酵16-22天时呈现增大的趋势;生物胺总胺含量在发酵16-22天时呈现显著增大的趋势;As can be seen from Figures 2-4, the number of lactic acid bacteria in Comparative Example 1 presents a rapid increase (fermentation time is 0-12 days) and then a gentle decline (fermentation time is 12-16 days) and then a rapid decline (fermentation time is 16-22 days), and the rapid decline stage of fermentation has the largest downward trend when the fermentation time is 16-18 days; the number of molds shows an increasing trend when the fermentation is 16-22 days; showed a significant increasing trend;
而实施例1中的乳酸菌数量随发酵时间的延长呈现先急速上升而后平缓下降再显著上升(16-18天),最后平缓的趋势;霉菌数量在发酵16-22天时呈现下降的趋势;生物胺总胺含量在发酵16-22天时呈现缓慢上升的趋势;And the quantity of lactic acid bacteria among the embodiment 1 presents rapid rise first and then gently declines and then significantly rises (16-18 days) with the prolongation of fermentation time, and finally gentle trend; Mold quantity presents the trend of decline when fermenting 16-22 days; Biogenic amine The total amine content showed a slow rising trend during the 16-22 days of fermentation;
本发明通过在发酵第16天添加竹酢液,可避免乳酸菌在发酵过程中出现发酵急速下降的阶段,提高了乳酸菌在发酵后期的数量,而由于乳酸菌数量的增加抑制了霉菌的生长繁殖,导致霉菌数量下降;在发酵16-22天时,由于乳酸菌数量的增大其产生的氨基酸脱羧酶含量也增大,但由于竹酢液的加入,可使单位时间内因乳酸菌产生的氨基酸脱羧酶生成生物胺的含量小于竹酢液抑制生物胺总胺生成的含量,进而使本实施例1中生物胺总胺在发酵16-22天的含量的增加量显著小于对比例1,表明,本发明通过在发酵第16天添加可提高乳酸菌在发酵后期的数量,抑制霉菌的生长繁殖,延长辣椒酱的保存时间,还可抑制生物胺生成的速率,有效降低发酵过程中生物胺的含量In the present invention, by adding bamboo vinegar liquid on the 16th day of fermentation, the stage of rapid decline in fermentation of lactic acid bacteria in the fermentation process can be avoided, and the number of lactic acid bacteria in the late stage of fermentation can be improved, and the growth and reproduction of mold can be inhibited due to the increase in the number of lactic acid bacteria, resulting in The number of molds decreased; during the 16-22 days of fermentation, the content of amino acid decarboxylase produced by the lactic acid bacteria increased, but due to the addition of bamboo vinegar, the amino acid decarboxylase produced by lactic acid bacteria could generate biogenic amine per unit time content is less than the content of bamboo vinegar liquid to inhibit the generation of biogenic amine total amines, and then the increase in the content of biogenic amine total amines in the present embodiment 1 in 16-22 days of fermentation is significantly less than that of comparative example 1, indicating that the present invention passes through fermentation Adding on the 16th day can increase the number of lactic acid bacteria in the late stage of fermentation, inhibit the growth and reproduction of mold, prolong the storage time of chili sauce, and also inhibit the production rate of biogenic amines, effectively reducing the content of biogenic amines in the fermentation process
实验例3Experimental example 3
本发明对采用实施例1的方法制作辣椒酱时,分别控制竹酢液的添加量分别为0、0.05%、0.1%、0.3%、0.5%和0.7%,添加量是指竹酢液注入的体积为碎小米椒重量的百分比,测定不同竹酢液添加量对发酵完成后辣椒酱中乳酸菌数量、霉菌数量和总胺的影响,结果如图5所示。When the present invention adopts the method for embodiment 1 to make chili sauce, the addition of controlling the bamboo vinegar liquid is respectively 0,0.05%, 0.1%, 0.3%, 0.5% and 0.7%, and the addition refers to the injection of the bamboo vinegar liquid The volume is the percentage of the weight of the crushed millet pepper. The effects of different additions of bamboo vinegar liquid on the number of lactic acid bacteria, the number of molds and the total amines in the chili sauce after fermentation were determined. The results are shown in Figure 5.
由图5可知,竹酢液的添加可降低总胺含量和霉菌的数量,还可提高乳酸菌的数量,且当添加量大于0.3%时,生物胺总胺含量和霉菌数量没有显著的变化,为考虑竹酢液的使用成本,选择竹酢液添加量为0.1-0.3%,即竹酢液注入的体积为碎小米椒重量的0.1-0.3%It can be seen from Figure 5 that the addition of bamboo vinegar can reduce the total amine content and the number of molds, and can also increase the number of lactic acid bacteria. Considering the use cost of bamboo vinegar liquid, the addition amount of bamboo vinegar liquid is selected to be 0.1-0.3%, that is, the volume injected by bamboo vinegar liquid is 0.1-0.3% of the weight of crushed millet pepper
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本 发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above description is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Anyone familiar with this field Those skilled in the art, without departing from the scope of the technical solution of the present invention, may use the technical content disclosed above to make some changes or modify them into equivalent embodiments with equivalent changes, but as long as they do not depart from the technical solution of the present invention, the Technical Essence Any simple modifications, equivalent changes and modifications made to the above embodiments still fall within the scope of the technical solution of the present invention.

Claims (10)

  1. 一种低生物胺含量的辣椒酱的制备方法,其特征在于,包括以下步骤:1)原料预处理,得到碎小米椒;2)辅料预处理,得到大蒜碎末和生姜碎末;3)竹酢液的制备;4)混料:将碎小米椒100份、食盐5-7份、白砂糖0.5-1份、大蒜碎末10-12份、生姜碎末4-6份、料酒1-2份和茶多酚0.1-0.3份置于容器中混合搅拌均匀,滤除水分后得到混合料,备用;5)装坛、发酵:将混合料装入发酵坛中发酵20-25天,并在发酵的第16-18天时,向发酵坛内注入竹酢液;6)辣椒酱成品。A preparation method of chili sauce with low biogenic amine content is characterized in that it comprises the following steps: 1) pretreatment of raw materials to obtain crushed millet pepper; 2) pretreatment of auxiliary materials to obtain minced garlic and minced ginger; 3) bamboo Preparation of vinegar liquid; 4) Mixing: 100 parts of crushed millet pepper, 5-7 parts of salt, 0.5-1 part of white sugar, 10-12 parts of minced garlic, 4-6 parts of minced ginger, 1-2 parts of cooking wine 0.1-0.3 parts of tea polyphenols are placed in a container, mixed and stirred evenly, and the mixture is obtained after filtering out the water, which is then used for later use; During the 16th-18th day of fermentation, inject bamboo vinegar liquid in the fermentation altar; 6) chili sauce finished product.
  2. 如权利要求1所述一种低生物胺含量的辣椒酱的制备方法,其特征在于:所述竹酢液注入的体积为碎小米椒重量的0.1-0.3%。A method for preparing chili sauce with low biogenic amine content according to claim 1, characterized in that: the volume of the bamboo vinegar solution injected is 0.1-0.3% of the weight of the crushed millet pepper.
  3. 如权利要求1所述一种低生物胺含量的辣椒酱的制备方法,其特征在于:所述发酵坛包括坛体和盖设于坛体上方的坛盖,所述坛体上水平对称设有用于添加竹酢液的一对注射器,所述注射器水平设置,且其包括注射筒、设于注射筒头部的注射头和穿设于注射筒内部的柱塞,所述柱塞包括柱塞杆和设于柱塞杆尾部的按钮,所述柱塞杆的头部外围设有密封座,当坛盖盖合于坛体时,所述注射器的中心线至坛盖的底部的距离和注射器的中心线至坛体底部内壁的距离相等,所述针筒上设有刻度。The preparation method of a kind of chili sauce with low biogenic amine content as claimed in claim 1, is characterized in that: described fermenting altar comprises altar body and covers the altar cover that is arranged on the altar body, and described altar body is horizontally symmetrically provided with. A pair of syringes for adding bamboo vinegar liquid, the syringes are arranged horizontally, and it includes a syringe, an injection head arranged at the head of the syringe and a plunger pierced inside the syringe, and the plunger includes a plunger rod And the button located at the end of the plunger rod, the head periphery of the plunger rod is provided with a sealing seat, when the altar cover is closed on the altar body, the distance from the centerline of the syringe to the bottom of the altar cover and the distance of the syringe The distance from the center line to the inner wall of the bottom of the altar body is equal, and the syringe is provided with a scale.
  4. 如权利要求3所述一种低生物胺含量的辣椒酱的制备方法,其特征在于:所述柱塞头远离柱射筒的一端至所述坛体的竖直中心线的距离为所述坛体底部内径的1/8。The preparation method of a kind of chili sauce with low biogenic amine content as claimed in claim 3 is characterized in that: the distance from the vertical centerline of the jar body to the vertical centerline of the jar body from the end of the plunger head away from the column 1/8 of the inner diameter of the bottom of the body.
  5. 如权利要求3所述一种低生物胺含量的辣椒酱的制备方法,其特征在于:所述步骤5)中混合料装入发酵坛之前还包括将体积为碎小米椒重量的0.1-0.3%的竹酢液吸入注射器内;当发酵的第16-18天,通过向坛体内的方向推动按钮,将吸入至注射器内的竹酢液输送至坛体内。The preparation method of a kind of chili sauce with low biogenic amine content as claimed in claim 3 is characterized in that: before the mixture is loaded into the fermentation jar in the step 5), it also includes adding 0.1-0.3% of the weight of crushed millet pepper The bamboo vinegar liquid sucked into the syringe; on the 16th-18th day of fermentation, the bamboo vinegar liquid sucked into the syringe is delivered to the altar body by pushing the button in the direction of the altar body.
  6. 如权利要求1所述一种低生物胺含量的辣椒酱的制备方法,其特征在于:所述步骤1)的具体操作步骤为:挑选新鲜、无腐烂霉变且成熟的红色小米椒,洗净并晾干辣椒表面的水分后,去柄,将其切成大小均匀的碎块状,得到碎小米椒后放置于阴凉干燥处,备用。The preparation method of a kind of chili sauce with low biogenic amine content as claimed in claim 1, is characterized in that: the specific operation step of described step 1) is: select fresh, no rot and mildew and ripe red millet pepper, wash And after drying the moisture on the surface of the pepper, remove the stalk, cut it into pieces of uniform size, obtain the crushed millet pepper, and place it in a cool and dry place for later use.
  7. 如权利要求1所述一种低生物胺含量的辣椒酱的制备方法,其特征在于:所述步骤2)的具体操作步骤为:分别挑选新鲜、无腐烂霉变的生姜和大蒜,将大蒜和生姜洗净并晾干表面的水分后,把生姜和大蒜去皮后将生姜和大蒜切成末状,得到大蒜碎末和生姜碎末后放置于阴凉干燥处,备用。The preparation method of a kind of chili sauce with low biogenic amine content as claimed in claim 1, is characterized in that: the specific operation step of described step 2) is: select fresh ginger and garlic that are not rotten and mildewed respectively, and garlic and After washing the ginger and drying the moisture on the surface, peel the ginger and garlic and cut the ginger and garlic into fine pieces to obtain minced garlic and minced ginger, and place them in a cool and dry place for later use.
  8. 如权利要求1所述一种低生物胺含量的辣椒酱的制备方法,其特征在于:所述步骤3)的具体操作步骤为:将毛竹粉碎、烘干后置于流化床反应器中发生热裂解反应,生成竹炭和 挥发性气体;再采用旋风分离器将竹炭和挥发性气体进行分离后,采用管道将挥发性气体引入冷凝器中冷凝得到液体;将液体静置分液,收集上层液体后,烘干,得到竹酢液。The preparation method of a kind of chili sauce with low biogenic amine content as claimed in claim 1, is characterized in that: the specific operation step of described step 3) is: put moso bamboo into a fluidized bed reactor after pulverizing and drying Thermal cracking reaction to generate bamboo charcoal and volatile gas; after the bamboo charcoal and volatile gas are separated by a cyclone separator, the volatile gas is introduced into the condenser by a pipeline to condense to obtain a liquid; the liquid is left to separate and the upper liquid is collected Finally, dry to obtain bamboo vinegar liquid.
  9. 如权利要求1所述一种低生物胺含量的辣椒酱的制备方法,其特征在于:所述发酵的温度为20-25℃。A method for preparing chili sauce with low biogenic amine content according to claim 1, characterized in that: the fermentation temperature is 20-25°C.
  10. 一种低生物胺含量的辣椒酱,其特征在于:采用如权利要求1-9任一项所述的低生物胺含量的辣椒酱的制备方法制备而成。A chili sauce with low biogenic amine content is characterized in that: it is prepared by the preparation method of chili sauce with low biogenic amine content according to any one of claims 1-9.
PCT/CN2021/123944 2021-09-28 2021-10-15 Chili sauce having low biogenic amine content and preparation method therefor WO2023050486A1 (en)

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