WO2023048671A1 - Machine de production de sachets façonnés - Google Patents

Machine de production de sachets façonnés Download PDF

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Publication number
WO2023048671A1
WO2023048671A1 PCT/TR2022/050355 TR2022050355W WO2023048671A1 WO 2023048671 A1 WO2023048671 A1 WO 2023048671A1 TR 2022050355 W TR2022050355 W TR 2022050355W WO 2023048671 A1 WO2023048671 A1 WO 2023048671A1
Authority
WO
WIPO (PCT)
Prior art keywords
welding
pouch
unit
pouches
product
Prior art date
Application number
PCT/TR2022/050355
Other languages
English (en)
Inventor
Hasan Kamil UYANIK
Original Assignee
Kumbaroğlu Ambalaj Sanayi̇ Ve Ti̇caret Li̇mi̇ted Şi̇rketi̇
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kumbaroğlu Ambalaj Sanayi̇ Ve Ti̇caret Li̇mi̇ted Şi̇rketi̇ filed Critical Kumbaroğlu Ambalaj Sanayi̇ Ve Ti̇caret Li̇mi̇ted Şi̇rketi̇
Publication of WO2023048671A1 publication Critical patent/WO2023048671A1/fr

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B70/00—Making flexible containers, e.g. envelopes or bags
    • B31B70/005—Making flexible containers, e.g. envelopes or bags involving a particular layout of the machinery or relative arrangement of its subunits
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B70/00—Making flexible containers, e.g. envelopes or bags
    • B31B70/02—Feeding or positioning sheets, blanks or webs
    • B31B70/10—Feeding or positioning webs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B70/00—Making flexible containers, e.g. envelopes or bags
    • B31B70/60—Uniting opposed surfaces or edges; Taping
    • B31B70/64—Uniting opposed surfaces or edges; Taping by applying heat or pressure
    • B31B70/642—Uniting opposed surfaces or edges; Taping by applying heat or pressure using sealing jaws or sealing dies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2155/00—Flexible containers made from webs
    • B31B2155/002—Flexible containers made from webs by joining superimposed webs, e.g. with separate bottom webs

Definitions

  • the invention relates to a shaped pouch production machine developed to be used in the production of pouches used in sectors and areas that require special pouches such as jewellery, textile, bijouterie and toy shops.
  • the article of the invention is approximately 18 meters long. It is quite heavy and therefore requires a lot of time and effort for its maintenance, repair and troubleshooting. As it occupies a lot of space, the cost of space also increases.
  • Another problem that is desired to be solved in the state of the art is that at least 2 people need to work in the existing machines, and on average, 3-4 people should work at the machine since the machine is long and consists of too many parts and areas.
  • Another problem to be solved in the state of the art is that the waste rate in the pouches is very high.
  • the existing machines work in the hot-cold- hot-cold logic and water is required for the cooling units, a lot of water is used to cool the machine.
  • the present invention relates to a shaped pouch production machine developed to be used in the production of pouches used in sectors and areas that require special pouches such as jewellery, textile, bijouterie and toy shops, in order to eliminate the disadvantages mentioned above and bring new advantages to the related technical field.
  • the aim of the invention is to develop a machine to produce shaped pouches in various forms and shapes according to customer demands, with its unique working principle.
  • Another aim of the invention is to reduce labor costs considerably. It will be enough for 1 worker to work on this machine. Also, the waste rate is very low in the invention.
  • Another aim of the invention is to provide an advantage in terms of the space and therefore the costs of the space it occupies, as the article of the invention is approximately 8 meters.
  • Another aim of the invention is to provide an obvious energy saving with a low motor power and by using less number of resistors.
  • the invention also saves water as it works without water.
  • the pouches produced using sonic welding are airtight and this keeps the food fresh.
  • the shaped pouch production machine of the invention can be produced in larger and smaller sizes, and in different scales.
  • Figure-1 is the perspective and general view of the invention.
  • Figure-2 is the front detail view of the invention.
  • the invention relates to a shaped pouch production machine, as seen in Figure 1 and Figure 2, containing bobbin binding (1 ), second layer bobbin binding (2), edge control unit (3), cover tape apparatus (4), profile locking apparatus (5), tension control dancer (6), edge welding plunger (7), sonic welding (7.1), first elevator (8), shaped wide welding unit (9), second elevator (10), first servo puller (11), shaped cutting blade unit (12), second servo puller (13), separator pushing unit (14), product exit conveyor unit (15), third servo puller (16), cold guillotine blade (17) and exit conveyor (18).
  • Bobbin brakes of bobbin binding (1 ) and second layer bobbin binding (2) are extremely important in terms of keeping the material in a stable tension in the machine. This tension is controlled by the brakes in the bobbin binding (1).
  • bobbin binding (1) unit allows double binding of film bobbins of various raw materials with 1000 mm diameter and 700 mm width in single bobbin binding (1 ), 500 mm diameter and 700 mm width in second layer bobbin binding (2). These dimensions cannot be limited. Thanks to this double bobbin binding (1 ) feature, material of the upper and lower layers of the shaped cut packaging pouches to be produced can be selected freely.
  • Bobbin binding (1) can be considered as the lower layer, and the second layer bobbin binding (2) as the upper layer, where one or more materials can be used.
  • materials such as transparent laminated, graphic printed laminated, windowed laminated materials in the upper layer and laminated paper, cardboard, fabric, aluminum, metallized, etc. materials in the lower layer and manufacturing high-level tactile and visual products. The place where these two bobbins are present is where the materials are connected.
  • Edge control unit (3) is the unit that enables the single bobbin or double bobbin films moving on the machine to move in a straight line with the desired sensitivity. This unit continuously reads the defined edge of the bobbin with the photocell eye and moves the bobbin group to the required direction, preventing the film from slipping on the machine. It goes left and right with the car inside and keeps the goods in the center.
  • Cover tape apparatus (4) is an apparatus added according to the customer's demand for the pouches produced with the cover tape. Customers, who put their products in the packages manufactured, can use pouches that can be closed properly by using cover tape, getting rid of unaesthetic appearances for example due to duct tape.
  • the cover tape apparatus (4) used in the invention provides this possibility. The roller presses on the cover tape apparatus (4) and the tape comes on the apparatus and the tape adheres and closes the mouth of the pouch.
  • Profile locking apparatus (5) reclosable profile locks are a feature that is growing at an extraordinary rate in the packaging industry and preferred by consumers. This lock system, which allows them to repeatedly open and close the pouches of the products they buy, can be applied perfectly thanks to the jaws on the machine. In this way, beautiful products will be produced by using this lock in shaped cut packaging pouches, creating an noncompetitive difference in the market.
  • snap fasteners and Velcro fasteners can also be used.
  • the pouch is inserted between the locking apparatus (5) and two lock jaws are joined and the lock is installed from both sides.
  • Tension control dancer (6) provides a permanent flow of the material moving as start-stop fashion before the place where the dancer is used.
  • the tension control dancer (6) is the system that keeps the tension and compensation under control in the stations that require stop-start and continuous flow during the operations of the film, which is unwound from the bobbins in a controlled manner thanks to the brakes.
  • Sonic welding which is a high frequency plastic welding technology, is a welding unit that ensures that extra thicknesses in the material caused by the locking system and similar applications are quickly crushed, and that a stronger fusion of the area where the lock applied to the produced packaging begins and ends is provided. Due to the size difference of the products to be produced, the sonic group can be precisely adjusted in order to weld to the desired place within the minimum and maximum length range allowed by the machine.
  • the sonic welding (7.1 ) closes the pouch by sending a sound wave to the end of the lock.
  • the edge welding piston (7) moves up and down and exerts the necessary physical pressure to weld the pouch.
  • the first elevator (8) and the second elevator (10) are intended to reduce the distance between two adjacent processing stations to multiples of the pitch distance of the product.
  • the machine pulls the product, which is unwound from the bobbins in a controlled manner, in the desired product size at precise measurement values with servo motor rollers. This measurement of the pulled product does not correspond to the fixed center measurements between the stations.
  • Elevators (8,10) and roller group equalize the goods pitch with the fixed measure between the two stations by lengthening or shortening the path that the goods will travel from the previous station to the next station.
  • the shaped wide welding unit (9), which gives the machine its name, is the unit that heat-welds the outer edges of the desired width in the dimensions and forms determined according to the order.
  • Welding jaws which are prepared according to customer demand, provide the opportunity to easily connect to the unit from the center points with holes of fixed dimensions.
  • the surface where the molds are attached is heated by the resistances placed in the aluminum body, and thus the mold easily reaches the temperature to weld.
  • the machine pulls the size of the desired product accurately at precise values, with the help of the servo-controlled rollers.
  • Puller rollers are driven by the bottom roller, and the top roller offers the advantage of easy transfer of goods as pressure rollers with pneumatic control.
  • Servo pullers ensure that the pouches do not come wrinkled or stretched (11 ,13,16).
  • Shaped cutting blade unit (12) is the unit that comes after the unit that heat-welds the outer edges of the desired width in the determined dimensions and forms and produces the final product by cutting from the outer frame of this welding.
  • Blade jaws which are prepared according to customer demand, provide the opportunity to easily connect to the unit from the center points with holes of fixed dimensions.
  • the mold of each blade is different, cutting is done with individual blades. It does not cut 100 % of the pouch, but ensures that it is cut to a large extent.
  • the separator pushes the final product in the pushing unit (14) to separate the product from the material with a pneumatic cylinder and leaves it on the conveyor.
  • Product exit conveyor unit (15) is the place where the product to be seperated by pushing it with a pneumatic cylinder, is left on it.
  • This unit enables the final product to be taken out of the machine, either by stacking on a piece-by-piece basis or by moving one pitch for each product, with the precision of a stepper motor.
  • Cold cut guillotine blade (17) The machine can also be used for flat-cut goods with locks, bellows, snap fasteners, cover tapes, etc., in the non-shape cut works. For this, straight work can be cut easily by connecting the flat welding jaw to the shaped cutting units of the multifunctional machine. In straight cutting works, the products are cut with this cold cut guillotine blade (17) to obtain the final product.

Landscapes

  • Making Paper Articles (AREA)
  • Purses, Travelling Bags, Baskets, Or Suitcases (AREA)

Abstract

L'invention concerne une machine de production de sachets façonnés conçue pour être utilisée dans la production de sachets utilisés dans des secteurs et des zones nécessitant des sachets spéciaux tels que dans des magasins de joailleries, de textiles, bijouteries et de jouets.
PCT/TR2022/050355 2021-09-22 2022-04-21 Machine de production de sachets façonnés WO2023048671A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
TR2021/014835 2021-09-22
TR2021/014835A TR2021014835A2 (tr) 2021-09-22 2021-09-22 Şeki̇lli̇ poşet üreti̇m maki̇nasi

Publications (1)

Publication Number Publication Date
WO2023048671A1 true WO2023048671A1 (fr) 2023-03-30

Family

ID=84046136

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/TR2022/050355 WO2023048671A1 (fr) 2021-09-22 2022-04-21 Machine de production de sachets façonnés

Country Status (2)

Country Link
TR (1) TR2021014835A2 (fr)
WO (1) WO2023048671A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116494598A (zh) * 2023-04-25 2023-07-28 浙江正信机械有限公司 一种保温立体袋制袋机

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20180104924A1 (en) * 2015-06-15 2018-04-19 Plümat Plate & Lübeck GmbH & Co. Apparatus and method for manufacturing plastic bags
CN111196059A (zh) * 2020-02-26 2020-05-26 广州永新包装有限公司 一种用于拉链袋热封的制袋机
CN112519315A (zh) * 2020-11-27 2021-03-19 上海英迈包装科技有限公司 一种拉链自立袋生产工艺

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20180104924A1 (en) * 2015-06-15 2018-04-19 Plümat Plate & Lübeck GmbH & Co. Apparatus and method for manufacturing plastic bags
CN111196059A (zh) * 2020-02-26 2020-05-26 广州永新包装有限公司 一种用于拉链袋热封的制袋机
CN112519315A (zh) * 2020-11-27 2021-03-19 上海英迈包装科技有限公司 一种拉链自立袋生产工艺

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116494598A (zh) * 2023-04-25 2023-07-28 浙江正信机械有限公司 一种保温立体袋制袋机

Also Published As

Publication number Publication date
TR2021014835A2 (tr) 2021-10-21

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