WO2023045039A1 - Preparation method for piezoelectric yarn reinforced resin-based composite material - Google Patents

Preparation method for piezoelectric yarn reinforced resin-based composite material Download PDF

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WO2023045039A1
WO2023045039A1 PCT/CN2021/128693 CN2021128693W WO2023045039A1 WO 2023045039 A1 WO2023045039 A1 WO 2023045039A1 CN 2021128693 W CN2021128693 W CN 2021128693W WO 2023045039 A1 WO2023045039 A1 WO 2023045039A1
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piezoelectric
yarn
carbon fiber
composite material
reinforced resin
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PCT/CN2021/128693
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French (fr)
Chinese (zh)
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樊威
康敬玉
刘涛
陆琳琳
陆瑶
李博
张雨晗
孙岩
姚莹
张聪
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西安工程大学
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/24Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/0007Electro-spinning
    • D01D5/0015Electro-spinning characterised by the initial state of the material
    • D01D5/003Electro-spinning characterised by the initial state of the material the material being a polymer solution or dispersion
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/0007Electro-spinning
    • D01D5/0061Electro-spinning characterised by the electro-spinning apparatus
    • D01D5/0076Electro-spinning characterised by the electro-spinning apparatus characterised by the collecting device, e.g. drum, wheel, endless belt, plate or grid
    • D01D5/0084Coating by electro-spinning, i.e. the electro-spun fibres are not removed from the collecting device but remain integral with it, e.g. coating of prostheses
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00Woven fabrics designed to make specified articles
    • D03D1/0088Fabrics having an electronic function
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/242Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads inorganic, e.g. basalt
    • D03D15/275Carbon fibres
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/533Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads antistatic; electrically conductive
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D25/00Woven fabrics not otherwise provided for
    • D03D25/005Three-dimensional woven fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/564Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2363/00Characterised by the use of epoxy resins; Derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2427/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
    • C08J2427/02Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
    • C08J2427/12Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
    • C08J2427/16Homopolymers or copolymers of vinylidene fluoride
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2475/00Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
    • C08J2475/04Polyurethanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • C08K7/04Fibres or whiskers inorganic
    • C08K7/06Elements
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16Synthetic fibres, other than mineral fibres
    • D06M2101/18Synthetic fibres consisting of macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/22Polymers or copolymers of halogenated mono-olefins
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/40Fibres of carbon

Definitions

  • the invention relates to the field of intelligent composite materials, in particular to a method for preparing piezoelectric yarn-reinforced resin-based composite materials.
  • Composite materials have the advantages of light weight, high specific strength, large specific modulus, and high fatigue resistance, and are widely used in modern aerospace, engineering, and transportation fields. Nevertheless, composite materials will be affected by factors such as aging, fatigue, and external impact during long-term service. These factors often cause structural defects of materials, affect the service life of materials, and even cause major economic losses and threats in severe cases. User's personal safety. Therefore, real-time online health monitoring for the structure of composite materials can not only improve the service life of materials, save maintenance costs, but also effectively prevent accidents. The emergence of smart materials provides a new path for real-time online monitoring of the structural health of materials.
  • the so-called smart material refers to the system to regulate various functions inside the material, which can perceive and respond to the environment, and has the functional characteristics of self-diagnosis and self-repair.
  • the functional characteristics of smart materials they can be divided into shape memory alloys, optical fibers, piezoelectric, piezoresistive, electrovariant, electric (magnetic, thermal) stretchable materials, and optical fiber sensors. These materials can automatically change their size, shape, internal resistance, vibration frequency, stiffness and other properties according to changes in the external environment (such as temperature, electromagnetic field, etc.), which can meet the application requirements of different occasions.
  • piezoelectric materials have also gained new opportunities due to the emergence of material composite technology. After composite design and preparation, the performance of piezoelectric composite materials has a qualitative leap compared with single piezoelectric materials.
  • piezoresistive sensors are in Under severe conditions such as high temperature, cross-effects are prone to occur, which affects its accuracy; on the other hand, piezoresistive sensors generally require external drives to work, which does not meet the modern concept of sustainable development.
  • the technical problem to be solved by the present invention is to provide a method for preparing piezoelectric yarn-reinforced resin-based composite materials.
  • the technical solution of the present invention to solve the technical problem is to provide a method for preparing a piezoelectric yarn-reinforced resin-based composite material, which is characterized in that the method comprises the following steps:
  • Step 1 Using carbon fiber as the core layer and piezoelectric polymer solution as the spinning solution, the piezoelectric polymer is spun on the outer layer of the carbon fiber by the electrospinning parallel electrode method to prepare the core layer as carbon fiber and the skin layer as piezoelectric Piezoelectric core-spun yarns of polymeric webs;
  • Step 2 Use the piezoelectric core-spun yarn prepared in step 1 as the core yarn and carbon fiber as the braided yarn to carry out two-dimensional weaving to obtain a piezoelectric composite with carbon fiber as the outer layer, piezoelectric polymer fiber mesh as the middle layer, and carbon fiber as the core layer. yarn;
  • Step 3 coating the piezoelectric yarn prepared in step 2 with a PU film to obtain a PU-wrapped piezoelectric yarn;
  • Step 4 carrying out three-way orthogonal weaving of the PU-wrapped piezoelectric yarn and carbon fiber prepared in step 3, to obtain a woven fabric with carbon fiber as warp yarn and carbon fiber and PU-wrapped piezoelectric yarn as weft yarn;
  • Step 5 impregnating the woven fabric prepared in step 4 into an epoxy resin matrix, and then curing the woven fabric impregnated with epoxy resin by vacuum-assisted resin transfer molding technology to obtain a piezoelectric yarn-reinforced resin-based composite material.
  • the present invention has the beneficial effects of:
  • the present invention implants the piezoelectric yarn into the composite material, and monitors the mechanical properties of the composite material through the piezoelectric change of the piezoelectric yarn in the composite material with the increase of the strain, that is, the composite material is in service Health monitoring of in-process injuries.
  • PVDF yarn sensor and carbon fiber can realize timely perception and feedback of hidden dangers such as structural abnormalities and damages, thereby effectively improving the reliability of composite materials and providing a theoretical and practical basis for the promotion and application of intelligent composite materials.
  • the electrospinning technology adopted in this method has simple equipment, low cost, and simple operation, and the electrospinning process itself has a polarization effect, eliminating the subsequent polarization step.
  • Carbon fibers have good electrical conductivity, and are used as electrodes for collecting piezoelectric signals, and have good flexibility. Carbon fiber can smoothly export the piezoelectric signal generated by PVDF, so that it can be more conveniently applied to the weaving of piezoelectric fabrics.
  • Fig. 1 is the surface electron micrograph of the piezoelectric core-spun yarn prepared in Example 1 of the present invention
  • Fig. 2 is the cross-sectional electron micrograph of the piezoelectric core-spun yarn prepared in Example 1 of the present invention
  • Fig. 3 is a graph showing the relationship between mechanical properties and piezoelectric properties of the composite material prepared in Example 1 of the present invention.
  • the present invention provides a kind of preparation method (abbreviation method) of piezoelectric yarn reinforced resin-based composite material, it is characterized in that, this method comprises the following steps:
  • Step 1 Using carbon fiber as the core layer and piezoelectric polymer solution as the spinning solution, the piezoelectric polymer is spun on the outer layer of the carbon fiber by the electrospinning parallel electrode method to prepare the core layer as carbon fiber and the skin layer as piezoelectric polymerization Piezoelectric core-spun yarns for fiber webs;
  • the piezoelectric polymer solution is a solution prepared from a piezoelectric polymer and a solvent; the piezoelectric polymer is PVDF, PAN or PA11.
  • the solvent is a mixed solvent of N,N-dimethylformamide and acetone.
  • the specific preparation method is: at room temperature, take PVDF powder and dissolve it in N,N-dimethylformamide and In acetone, under sealed conditions, magnetically stir at 50-60° C. for 6-8 hours. After heating, take it out and let it stand to cool to room temperature to obtain a PVDF solution with a concentration of 8-13 wt%.
  • the solvent is N,N-dimethylformamide.
  • the specific preparation method is: at room temperature, dissolve PAN powder in N,N-dimethylformamide, and then , magnetic stirring at 50-60°C for 6-8 hours, after heating, take it out and let it stand to cool to room temperature to obtain a PAN solution with a concentration of 8-12wt%.
  • the electrospinning parallel electrode method specifically includes: fixing the syringe containing the piezoelectric polymer solution in the syringe pump of the electrospinning equipment, adjusting the electrospinning parameters, and connecting the spinnerets to the power supply respectively Positive and negative electrodes, the solution is accelerated at the apex of the Taylor cone of the spinneret under the action of the electric field force, and under the action of a sufficiently large electric field force, the surface tension is overcome to spray the fine stream, so that the fine stream forms a fiber web at the bell mouth; at the same time After the carbon fiber passes through the bell mouth, it is pulled by the winding roller, so that the piezoelectric polymer fiber is evenly coated on the carbon fiber through the rotating bell mouth, and collected on the winding roller to obtain carbon fiber as the core layer, piezoelectric polymer
  • the fiber net is the piezoelectric core-spun yarn of the cortex, and it is dried in an oven. The purpose of drying is to make the solvent volatilize
  • Electrospinning parameters are: the flow rate of spinning solution is 0.4-0.6ml/h, the spinning voltage is 4.5-5kV, the spinning distance is 8-10cm, the distance between two needles is 10-12cm, and the speed of winding roller is 0.1-0.3 mm/s, the bell mouth speed is 400 ⁇ 450rpm, the spinning environment temperature is 20 ⁇ 2°C, the relative humidity of the spinning environment is 60 ⁇ 5%; the drying temperature is 60 ⁇ 100°C, and the drying time is 2 ⁇ 4h.
  • Step 2 Use the piezoelectric core-spun yarn prepared in step 1 as the core yarn, and use carbon fiber as the braided yarn (i.e., wrapping yarn), use a two-dimensional knitting machine to perform two-dimensional weaving, and coat the outer side of the piezoelectric core-spun yarn with carbon fiber
  • a two-dimensional knitting machine to perform two-dimensional weaving, and coat the outer side of the piezoelectric core-spun yarn with carbon fiber
  • the specific operation of two-dimensional weaving is: 1) determine the number of spindles used according to the yarn structure, usually select an even number of spindles, the number of spindles selected in this embodiment is 4 spindles; 2) according to the number of spindles selected , prepare to wind a corresponding number of carbon fiber bobbins, that is, the bobbins are all wrapped with carbon fibers, so that they can be placed on the yarn carrier during weaving; the bottom of the bobbins is a right-angle tooth shape, and this structure can meet the requirements of weaving yarns when weaving carbon fiber bobbins.
  • Unwinding of carbon fiber therefore, according to the direction of the tooth shape, choose a reasonable winding direction to avoid poor unwinding during weaving; 3) Place the carbon fiber bobbin on the yarn carrier; for the weaving process of the carbon fiber bobbin with 4 spindles , the carbon fiber bobbins should be evenly placed on two motion trajectories, one is woven clockwise and the other is woven counterclockwise; 4) A tension device is placed under the two-dimensional knitting machine; the piezoelectric package as the core yarn After the core yarn obtains a certain tension through the device, it is fed along the axial direction of the final formed yarn; passes through the center of the orbital disc, passes through the yarn forming device together with the braided yarn, and is fixed on the extraction mechanism; Rotate to realize the weaving of core-spun yarn.
  • Step 3 Completely cover the piezoelectric yarn prepared in step 2 with a PU film to obtain a PU-wrapped piezoelectric yarn; prevent the epoxy resin from being immersed in the piezoelectric yarn during the curing process, causing it to lose the piezoelectric signal , PU plays the role of protecting the piezoelectric yarn;
  • the coating is to lay the PU film flat, put the piezoelectric yarn on one end of the PU film, and wrap the piezoelectric yarn in the PU film by winding.
  • the preparation method of the PU film is: using the PU solution as the spinning solution, and using the electrospinning equipment to prepare the PU fiber film;
  • the receiving device is a receiving roller rotating around an axis;
  • PU solution is a solution made of polyurethane and N,N-dimethylformamide as raw materials.
  • the specific preparation method is: at room temperature, take PU particles and dissolve them in N,N-dimethylformamide, and then , magnetic stirring at 50-60° C. for 6-8 hours, after heating, take it out and let it stand to cool to room temperature to obtain a PU solution with a concentration of 12-15 wt%.
  • the specific method for preparing the PU film by using the electrospinning membrane equipment is: move the PU solution to the syringe, the spinneret needle is a flat needle with a file diameter, and the aperture is 1 mm, and the electrospinning parameters are adjusted as follows: inject The injection speed of the pump is 1.0-1.2mL/h, the receiving distance is 15-17cm, the spinning voltage is 12-15kV, the receiving roll speed is 300-350rpm, the thickness of the fiber film is regulated by controlling the spinning time, and the temperature is 100-120°C after the film is formed. Dry in the oven for 10-12 hours.
  • Step 4 carrying out three-way orthogonal weaving of the PU-wrapped piezoelectric yarn and carbon fiber prepared in step 3, to obtain a woven fabric with carbon fiber as warp yarn and carbon fiber and PU-wrapped piezoelectric yarn as weft yarn;
  • the fabric parameters for three-way orthogonal weaving are: 3-12K carbon fibers are selected for both the warp and weft yarns, and the linear density is 200-800tex; 3-6K carbon fibers are selected for the Z-direction yarn, and the linear density is 200-400tex; The warp density is 5-7 threads/cm, the weft density is 3-5 threads/cm, and the Z-direction density is 5-7 threads/cm; the PU-wrapped piezoelectric yarn is used as the weft yarn, and one piece is used for weaving 1cm.
  • 12K carbon fiber is selected for both the warp and weft yarns, and the linear density is 800tex; 6K carbon fiber is selected for the Z-direction yarn, and the linear density is 400tex; the warp density is 5 threads/cm, the weft density is 4 threads/cm, and the Z-direction density is 5 yarns/cm; PU-wrapped piezoelectric yarns are used as weft yarns, and one piece is used for weaving 1cm.
  • Step 5 impregnating the woven fabric prepared in step 4 in the epoxy resin matrix, and then curing the woven fabric impregnated with epoxy resin by vacuum assisted resin transfer molding (VARTM) technology to obtain piezoelectric yarn reinforced resin matrix composite material.
  • VARTM vacuum assisted resin transfer molding
  • the epoxy resin matrix is prepared from epoxy resin and curing agent with a mass ratio of 100:85 as raw materials.
  • the curing temperature is 90-135° C.
  • the curing time is 9-10 hours; specifically, firstly curing at 90° C. for 2 hours, then raising the temperature to 110° C. for 1 hour, and then raising the temperature to 135° C. for 6 hours.
  • Test method The composite material is subjected to a three-point bending test on a universal testing machine, and a Keithley is used to perform a piezoelectric test, and then the response relationship between the mechanical properties and the piezoelectric properties is established.
  • the electrospinning parallel electrode method is used to prepare piezoelectric core-spun yarns with carbon fiber as the core layer and PVDF fiber net as the cortex;
  • the flow rate of the spinning solution is 0.4ml/h
  • the spinning voltage is 5KV
  • the spinning distance is 8cm
  • the distance between the two needles is 10cm
  • the winding roller The spinning speed is 0.1mm/s
  • the bell mouth speed is 400rpm
  • the spinning ambient temperature is 20 ⁇ 2°C
  • the relative humidity is 60 ⁇ 5%
  • the drying temperature is 60°C
  • the drying time is 2h;
  • the piezoelectric core-spun yarn prepared in step 1 is two-dimensionally braided by a two-dimensional braiding machine, so that the outer side is coated with carbon fiber, and the piezoelectric core-spun yarn with the outer layer made of carbon fiber, the middle layer made of PVDF fiber mesh, and the core layer made of carbon fiber is obtained. yarn;
  • step 2 The piezoelectric yarn prepared in step 2 is completely covered with a PU film to obtain a PU-wrapped piezoelectric yarn;
  • the PU fiber membrane was prepared by electrospinning membrane equipment; a certain amount of the PU solution was transferred to a syringe with a capacity of 10mL, and the spinneret needle was a specially made flat needle with a pore size of 1mm. Adjust the electrospinning parameters as follows: the injection speed of the syringe pump is 1.0mL/h, the receiving distance is 15cm, the spinning voltage is 15kV, the receiving roller speed is 300rpm, and the thickness of the fiber film is adjusted by controlling the spinning time; the PU film is placed in an oven at 100°C , drying for 10 hours;
  • the fabric parameters of three-way orthogonal weaving are: 12K carbon fiber is selected for warp and weft yarn, and its linear density is 800tex; 6K carbon fiber is selected for Z-direction yarn, and its linear density is 400tex; the warp density is 5 threads/cm, and the weft density is 4 threads/cm.
  • the Z-direction density is 5 threads/cm; the piezoelectric yarn wrapped in PU is used as the weft yarn, and one piece is used for weaving 1cm;
  • the woven fabric prepared in step 4 was impregnated in the epoxy resin matrix, and then the woven fabric impregnated with epoxy resin was cured by vacuum-assisted resin transfer molding technology, first cured at 90 °C for 2 hours, and then heated to 110 °C °C for 1 hour, and then heated up to 135 °C for 6 hours to obtain piezoelectric yarn-reinforced resin-based composite materials.
  • the piezoelectricity will fluctuate to varying degrees during the service of the composite material.
  • the piezoelectric fluctuation is large, it means that the composite material has delamination, fiber breakage, matrix cracking, etc., so that the mechanical properties of the composite material can be reflected through the piezoelectric performance, and the purpose of composite material health monitoring can be achieved.
  • the electrospinning parallel electrode method is used to prepare piezoelectric core-spun yarns with carbon fiber as the core layer and PVDF fiber net as the cortex;
  • the flow rate of the spinning solution is 0.4ml/h
  • the spinning voltage is 5KV
  • the spinning distance is 8cm
  • the distance between the two needles is 10cm
  • the winding roller The spinning speed is 0.1mm/s
  • the bell mouth speed is 400rpm
  • the spinning ambient temperature is 20 ⁇ 2°C
  • the relative humidity is 60 ⁇ 5%
  • the drying temperature is 60°C
  • the drying time is 2h;
  • the piezoelectric core-spun yarn prepared in step 1 is two-dimensionally braided by a two-dimensional braiding machine, so that the outer side is coated with carbon fiber, and the piezoelectric core-spun yarn with the outer layer made of carbon fiber, the middle layer made of PVDF fiber mesh, and the core layer made of carbon fiber is obtained. yarn;
  • the PU fiber membrane was prepared by electrospinning membrane equipment; a certain amount of the PU solution was transferred to a syringe with a capacity of 10mL, and the spinneret needle was a specially made flat needle with a pore size of 1mm. Adjust the electrospinning parameters as follows: the injection speed of the syringe pump is 1.0mL/h, the receiving distance is 15cm, the spinning voltage is 15kV, the receiving roller speed is 300rpm, the thickness of the fiber film is regulated by controlling the spinning time; the PU film is placed in an oven at 100°C , drying for 10 hours;
  • the fabric parameters of three-way orthogonal weaving are: 12K carbon fiber is selected for warp and weft yarn, and its linear density is 800tex; 6K carbon fiber is selected for Z-direction yarn, and its linear density is 400tex; the warp density is 5 threads/cm, and the weft density is 4 threads/cm.
  • the Z-direction density is 5 threads/cm; the piezoelectric yarn wrapped in PU is used as the weft yarn, and one piece is used for weaving 1cm;
  • the woven fabric prepared in step 4 was impregnated in the epoxy resin matrix, and then the woven fabric impregnated with epoxy resin was cured by vacuum-assisted resin transfer molding technology, first cured at 90 °C for 2 hours, and then heated to 110 °C °C for 1 hour, and then heated up to 135 °C for 6 hours to obtain piezoelectric yarn-reinforced resin-based composite materials.
  • the electrospinning parallel electrode method is used to prepare piezoelectric core-spun yarns with carbon fiber as the core layer and PVDF fiber net as the cortex;
  • the flow rate of the spinning solution is 0.4ml/h
  • the spinning voltage is 5KV
  • the spinning distance is 8cm
  • the distance between the two needles is 10cm
  • the winding roller The spinning speed is 0.1mm/s
  • the bell mouth speed is 300rpm
  • the spinning ambient temperature is 20 ⁇ 2°C
  • the relative humidity is 60 ⁇ 5%
  • the drying temperature is 60°C
  • the drying time is 2h;
  • the piezoelectric core-spun yarn prepared in step 1 is two-dimensionally braided by a two-dimensional braiding machine, so that the outer side is coated with carbon fiber, and the piezoelectric core-spun yarn with the outer layer made of carbon fiber, the middle layer made of PVDF fiber mesh, and the core layer made of carbon fiber is obtained. yarn;
  • the PU fiber membrane was prepared by electrospinning membrane equipment; a certain amount of the PU solution was transferred to a syringe with a capacity of 10mL, and the spinneret needle was a specially made flat needle with a pore size of 1mm. Adjust the electrospinning parameters as follows: the injection speed of the syringe pump is 1.0mL/h, the receiving distance is 15cm, the spinning voltage is 15kV, the receiving roller speed is 300rpm, and the thickness of the fiber film is adjusted by controlling the spinning time; the PU film is placed in an oven at 100°C , drying for 10 hours;
  • the fabric parameters of three-way orthogonal weaving are: 12K carbon fiber is selected for warp and weft yarn, and its linear density is 800tex; 6K carbon fiber is selected for Z-direction yarn, and its linear density is 400tex; the warp density is 5 threads/cm, and the weft density is 4 threads/cm.
  • the Z-direction density is 5 threads/cm; the piezoelectric yarn wrapped in PU is used as the weft yarn, and one piece is used for weaving 1cm;
  • the woven fabric prepared in step 4 was impregnated in the epoxy resin matrix, and then the woven fabric impregnated with epoxy resin was cured by vacuum-assisted resin transfer molding technology, first cured at 90 °C for 2 hours, and then heated to 110 °C °C for 1 hour, and then heated up to 135 °C for 6 hours to obtain piezoelectric yarn-reinforced resin-based composite materials.

Abstract

A preparation method for a piezoelectric yarn reinforced resin-based composite material, comprising: preparing a piezoelectric core-spun yarn of which the core layer is carbon fiber and the skin layer is a piezoelectric polymer fiber net by utilizing an electrostatic spinning parallel electrode method; acquiring a piezoelectric yarn of which the outer layer is carbon fiber, the middle layer is a piezoelectric polymer fiber net and the core layer is carbon fiber by utilizing two-dimensional weaving; coating the piezoelectric yarn with a PU film to obtain PU-coated piezoelectric yarn; acquiring a woven fabric with carbon fibers as warp yarns and piezoelectric yarns wrapped by the carbon fibers and PU as weft yarns by utilizing three-way orthogonal weaving; and acquiring the piezoelectric yarn reinforced resin-based composite material by means of vacuum-assisted resin transfer molding technology. The piezoelectric yarn is implanted into the composite material, and the mechanical properties of the composite material are monitored by means of the piezoelectric change of the piezoelectric yarn in the composite material along with the increase of strain for the health monitoring of damage.

Description

一种压电纱线增强树脂基复合材料的制备方法A kind of preparation method of piezoelectric yarn reinforced resin matrix composite material 技术领域technical field
本发明涉及智能复合材料领域,具体是一种压电纱线增强树脂基复合材料的制备方法。The invention relates to the field of intelligent composite materials, in particular to a method for preparing piezoelectric yarn-reinforced resin-based composite materials.
背景技术Background technique
复合材料具有质量轻、比强度高、比模量大、抗疲劳强度高等优点,在现代航空航天、工程、运输领域应用广泛。尽管如此,复合材料在长期服役过程中会遭受老化、疲劳、外部冲击等因素的影响,这些因素常常会引发材料的结构缺陷,影响材料的使用期限,严重时甚至会造成重大的经济损失和威胁使用者的人身安全。因此,针对复合材料的结构实现实时在线的健康监测,不仅能够提高材料的使用寿命,节约维修成本,还能够有效防止意外事故的发生。智能材料的出现为实现材料结构健康的实时在线监测提供了新的路径。Composite materials have the advantages of light weight, high specific strength, large specific modulus, and high fatigue resistance, and are widely used in modern aerospace, engineering, and transportation fields. Nevertheless, composite materials will be affected by factors such as aging, fatigue, and external impact during long-term service. These factors often cause structural defects of materials, affect the service life of materials, and even cause major economic losses and threats in severe cases. User's personal safety. Therefore, real-time online health monitoring for the structure of composite materials can not only improve the service life of materials, save maintenance costs, but also effectively prevent accidents. The emergence of smart materials provides a new path for real-time online monitoring of the structural health of materials.
所谓智能材料是指通过系统来调控材料内部的各种功能,具有对环境可感知、响应,并具有自诊断、自修复的功能特点。根据智能材料的功能特点分类,可将其分为形状记忆合金、光导纤维、压电、压阻、电流变体、电(磁、热)致伸缩材料和光纤维传感器等。这些材料可根据外部环境(如温度、电磁场等)的变化而自动改变其尺寸、形状、内阻、振动频率、刚度等属性,可满足不同场合的应用要求。The so-called smart material refers to the system to regulate various functions inside the material, which can perceive and respond to the environment, and has the functional characteristics of self-diagnosis and self-repair. According to the functional characteristics of smart materials, they can be divided into shape memory alloys, optical fibers, piezoelectric, piezoresistive, electrovariant, electric (magnetic, thermal) stretchable materials, and optical fiber sensors. These materials can automatically change their size, shape, internal resistance, vibration frequency, stiffness and other properties according to changes in the external environment (such as temperature, electromagnetic field, etc.), which can meet the application requirements of different occasions.
目前,单一组分的材料已经越来越难以满足人们的生产和生活需求,往往要求一种材料同时具备多种功能的特性,这需要将两种或两种以上材料混合才能实现,即所谓的复合材料。压电材料也因为材料的复合化技术的出现而得到了新的机遇,经复合设计和制备之后,压电复合材料的性能较单一压电材料而言有了质的飞跃。文献《Shipway NJ,Barden TJ,Huth waite P,et al.Performance Based Modifications of Random Forest to Perform Automated Defect Detection for Fluorescent Penetrant Inspection》中提到超声探测、涡流检测以及渗透检测等无损检测方法是用于检测材料内部结构损伤的传统方法,它们已经被应用于一些工业领域。然而随着科技的发展,检测技术已慢慢趋向于实时在线监测,而上述方法均为线下检测,已不能满足现如今科技快速发展的需求。文献《Ostachowicz W,Soman R,Malinowski P.Optimization of sensor placement for structural health monitoring:a review》中提到将压阻式传感器集成到材料内部是实现材料在线健康监测的主要手段,但压阻传感器在高温等严苛条件下易出现交叉影响,影响其精确性;另一方面,压阻传感器一般需要外界驱动而工作,不满足现代可持续发展理念。At present, it is becoming more and more difficult for single-component materials to meet people's production and living needs. It is often required that one material has multiple functions at the same time, which requires mixing two or more materials to achieve it, the so-called composite material. Piezoelectric materials have also gained new opportunities due to the emergence of material composite technology. After composite design and preparation, the performance of piezoelectric composite materials has a qualitative leap compared with single piezoelectric materials. The document "Shipway NJ, Barden TJ, Huth waite P, et al.Performance Based Modifications of Random Forest to Perform Automated Defect Detection for Fluorescent Penetrant Inspection" mentions that non-destructive testing methods such as ultrasonic detection, eddy current testing and penetrant testing are used to detect Traditional methods of damage to the internal structure of materials, they have been applied in some industrial fields. However, with the development of science and technology, detection technology has gradually tended to real-time online monitoring, and the above methods are all offline detection, which can no longer meet the needs of the rapid development of science and technology today. The literature "Ostachowicz W, Soman R, Malinowski P. Optimization of sensor placement for structural health monitoring: a review" mentioned that integrating piezoresistive sensors into materials is the main means to achieve online health monitoring of materials, but piezoresistive sensors are in Under severe conditions such as high temperature, cross-effects are prone to occur, which affects its accuracy; on the other hand, piezoresistive sensors generally require external drives to work, which does not meet the modern concept of sustainable development.
发明内容Contents of the invention
针对现有技术的不足,本发明拟解决的技术问题是,提供一种压电纱线增强树脂基复合材料的制备方法。Aiming at the deficiencies of the prior art, the technical problem to be solved by the present invention is to provide a method for preparing piezoelectric yarn-reinforced resin-based composite materials.
本发明解决所述技术问题的技术方案是,提供一种压电纱线增强树脂基复合材料的制备方法,其特征在于,该方法包括以下步骤:The technical solution of the present invention to solve the technical problem is to provide a method for preparing a piezoelectric yarn-reinforced resin-based composite material, which is characterized in that the method comprises the following steps:
步骤1、以碳纤维作为芯层、以压电聚合物溶液作为纺丝液,利用静电纺丝平行电极法 将压电聚合物纺制在碳纤维的外层,制备芯层为碳纤维、皮层为压电聚合物纤维网的压电包芯纱; Step 1. Using carbon fiber as the core layer and piezoelectric polymer solution as the spinning solution, the piezoelectric polymer is spun on the outer layer of the carbon fiber by the electrospinning parallel electrode method to prepare the core layer as carbon fiber and the skin layer as piezoelectric Piezoelectric core-spun yarns of polymeric webs;
步骤2、以步骤1制备的压电包芯纱作为芯纱、以碳纤维作为编织纱进行二维编织,得到外层为碳纤维、中间层为压电聚合物纤维网、芯层为碳纤维的压电纱线;Step 2. Use the piezoelectric core-spun yarn prepared in step 1 as the core yarn and carbon fiber as the braided yarn to carry out two-dimensional weaving to obtain a piezoelectric composite with carbon fiber as the outer layer, piezoelectric polymer fiber mesh as the middle layer, and carbon fiber as the core layer. yarn;
步骤3、用PU薄膜包覆步骤2制备的压电纱线,得到PU包裹的压电纱线;Step 3, coating the piezoelectric yarn prepared in step 2 with a PU film to obtain a PU-wrapped piezoelectric yarn;
步骤4、将步骤3制备的PU包裹的压电纱线与碳纤维进行三向正交织造,得到以碳纤维为经纱、碳纤维和PU包裹的压电纱线作为纬纱的机织物;Step 4, carrying out three-way orthogonal weaving of the PU-wrapped piezoelectric yarn and carbon fiber prepared in step 3, to obtain a woven fabric with carbon fiber as warp yarn and carbon fiber and PU-wrapped piezoelectric yarn as weft yarn;
步骤5、将步骤4制备的机织物浸渍于环氧树脂基体中,然后将浸渍有环氧树脂的机织物通过真空辅助树脂转移模塑技术进行固化,得到压电纱线增强树脂基复合材料。Step 5, impregnating the woven fabric prepared in step 4 into an epoxy resin matrix, and then curing the woven fabric impregnated with epoxy resin by vacuum-assisted resin transfer molding technology to obtain a piezoelectric yarn-reinforced resin-based composite material.
与现有技术相比,本发明有益效果在于:Compared with the prior art, the present invention has the beneficial effects of:
(1)本发明将压电纱线植入到复合材料中,利用随着应变的增加通过复合材料中的压电纱线的压电变化来监测复合材料的力学性能,即进行复合材料在服役过程中损伤的健康监测。(1) The present invention implants the piezoelectric yarn into the composite material, and monitors the mechanical properties of the composite material through the piezoelectric change of the piezoelectric yarn in the composite material with the increase of the strain, that is, the composite material is in service Health monitoring of in-process injuries.
(2)PVDF纱线传感器与碳纤维的紧密融合,能实现对结构异常、损伤等隐患及时感知并反馈,从而有效提高复合材料的可靠性,为智能复合材料的推广应用提供了理论和实践基础。(2) The close integration of PVDF yarn sensor and carbon fiber can realize timely perception and feedback of hidden dangers such as structural abnormalities and damages, thereby effectively improving the reliability of composite materials and providing a theoretical and practical basis for the promotion and application of intelligent composite materials.
(3)此方法采用的静电纺丝技术设备简单、成本低廉、操作简单,且静电纺工序本身具有极化的作用,省去了后续极化步骤。(3) The electrospinning technology adopted in this method has simple equipment, low cost, and simple operation, and the electrospinning process itself has a polarization effect, eliminating the subsequent polarization step.
(4)碳纤维具有良好的导电性,作为采集压电信号的电极,并且具有良好的柔软性。碳纤维可以将PVDF产生的压电信号顺利导出,从而使其更便捷的应用于压电织物的织造中。(4) Carbon fibers have good electrical conductivity, and are used as electrodes for collecting piezoelectric signals, and have good flexibility. Carbon fiber can smoothly export the piezoelectric signal generated by PVDF, so that it can be more conveniently applied to the weaving of piezoelectric fabrics.
附图说明Description of drawings
图1为本发明实施例1制备的压电包芯纱的表面电镜图;Fig. 1 is the surface electron micrograph of the piezoelectric core-spun yarn prepared in Example 1 of the present invention;
图2为本发明实施例1制备的压电包芯纱的截面电镜图;Fig. 2 is the cross-sectional electron micrograph of the piezoelectric core-spun yarn prepared in Example 1 of the present invention;
图3为本发明实施例1制备的复合材料的力学性能与压电性能响应关系图。Fig. 3 is a graph showing the relationship between mechanical properties and piezoelectric properties of the composite material prepared in Example 1 of the present invention.
具体实施方式Detailed ways
下面给出本发明的具体实施例。具体实施例仅用于进一步详细说明本发明,不限制本申请权利要求的保护范围。Specific examples of the present invention are given below. The specific embodiments are only used to further describe the present invention in detail, and do not limit the protection scope of the claims of the present application.
本发明提供了一种压电纱线增强树脂基复合材料的制备方法(简称方法),其特征在于,该方法包括以下步骤:The present invention provides a kind of preparation method (abbreviation method) of piezoelectric yarn reinforced resin-based composite material, it is characterized in that, this method comprises the following steps:
步骤1、以碳纤维作为芯层、以压电聚合物溶液作为纺丝液,利用静电纺丝平行电极法将压电聚合物纺制在碳纤维的外层制备芯层为碳纤维、皮层为压电聚合物纤维网的压电包芯纱; Step 1. Using carbon fiber as the core layer and piezoelectric polymer solution as the spinning solution, the piezoelectric polymer is spun on the outer layer of the carbon fiber by the electrospinning parallel electrode method to prepare the core layer as carbon fiber and the skin layer as piezoelectric polymerization Piezoelectric core-spun yarns for fiber webs;
优选地,步骤1中,压电聚合物溶液是以压电聚合物和溶剂为原料配置的溶液;所述压电聚合物为PVDF、PAN或PA11。Preferably, in step 1, the piezoelectric polymer solution is a solution prepared from a piezoelectric polymer and a solvent; the piezoelectric polymer is PVDF, PAN or PA11.
当压电聚合物采用PVDF时,溶剂为N,N-二甲基甲酰胺和丙酮的混合溶剂,具体制备方法是:在室温下,取PVDF粉末溶解于N,N-二甲基甲酰胺和丙酮中,再在密封条件下,于 50~60℃温度下磁力搅拌6~8h,加热完毕,取出静置冷却至室温,得到浓度为8~13wt%的PVDF溶液。When the piezoelectric polymer adopts PVDF, the solvent is a mixed solvent of N,N-dimethylformamide and acetone. The specific preparation method is: at room temperature, take PVDF powder and dissolve it in N,N-dimethylformamide and In acetone, under sealed conditions, magnetically stir at 50-60° C. for 6-8 hours. After heating, take it out and let it stand to cool to room temperature to obtain a PVDF solution with a concentration of 8-13 wt%.
当压电聚合物采用PAN时,溶剂为N,N-二甲基甲酰胺,具体制备方法是:在室温下,取PAN粉末溶解于N,N-二甲基甲酰胺中,再在密封条件下,于50~60℃温度下磁力搅拌6~8h,加热完毕,取出静置冷却至室温,得到浓度为8~12wt%的PAN溶液。When PAN is used as the piezoelectric polymer, the solvent is N,N-dimethylformamide. The specific preparation method is: at room temperature, dissolve PAN powder in N,N-dimethylformamide, and then , magnetic stirring at 50-60°C for 6-8 hours, after heating, take it out and let it stand to cool to room temperature to obtain a PAN solution with a concentration of 8-12wt%.
优选地,步骤1中,静电纺丝平行电极法具体是:将装有压电聚合物溶液的注射器固定于静电纺丝设备的注射泵中,调节静电纺丝参数,将喷丝头分别接电源正负极,溶液在电场力的作用下在喷丝头的泰勒锥顶点被加速,在足够大的电场力作用下,克服表面张力喷射细流,使细流在喇叭口处形成纤维网;同时碳纤维通过喇叭口后,通过卷绕辊的牵引,使压电聚合物纤维通过旋转的喇叭口均匀地包覆在碳纤维上,并收集在卷绕辊上,得到碳纤维为芯层、压电聚合物纤维网为皮层的压电包芯纱,并在烘箱中烘干,烘干的目的是使溶剂挥发的更加彻底;Preferably, in step 1, the electrospinning parallel electrode method specifically includes: fixing the syringe containing the piezoelectric polymer solution in the syringe pump of the electrospinning equipment, adjusting the electrospinning parameters, and connecting the spinnerets to the power supply respectively Positive and negative electrodes, the solution is accelerated at the apex of the Taylor cone of the spinneret under the action of the electric field force, and under the action of a sufficiently large electric field force, the surface tension is overcome to spray the fine stream, so that the fine stream forms a fiber web at the bell mouth; at the same time After the carbon fiber passes through the bell mouth, it is pulled by the winding roller, so that the piezoelectric polymer fiber is evenly coated on the carbon fiber through the rotating bell mouth, and collected on the winding roller to obtain carbon fiber as the core layer, piezoelectric polymer The fiber net is the piezoelectric core-spun yarn of the cortex, and it is dried in an oven. The purpose of drying is to make the solvent volatilize more thoroughly;
静电纺丝参数为:纺丝液流速为0.4~0.6ml/h,纺丝电压为4.5~5kV,纺丝距离为8~10cm,双针头距离为10~12cm,卷绕辊转速为0.1~0.3mm/s,喇叭口转速为400~450rpm,纺丝环境温度为20±2℃,纺丝环境相对湿度为60±5%;烘干温度为60~100℃,烘干时间为2~4h。Electrospinning parameters are: the flow rate of spinning solution is 0.4-0.6ml/h, the spinning voltage is 4.5-5kV, the spinning distance is 8-10cm, the distance between two needles is 10-12cm, and the speed of winding roller is 0.1-0.3 mm/s, the bell mouth speed is 400~450rpm, the spinning environment temperature is 20±2℃, the relative humidity of the spinning environment is 60±5%; the drying temperature is 60~100℃, and the drying time is 2~4h.
步骤2、以步骤1制备的压电包芯纱作为芯纱、以碳纤维作为编织纱(即外包缠纱),利用二维编织机进行二维编织,在压电包芯纱的外侧包覆碳纤维制备二维编织包芯纱,得到外层为碳纤维、中间层为压电聚合物纤维网、芯层为碳纤维的压电纱线;Step 2. Use the piezoelectric core-spun yarn prepared in step 1 as the core yarn, and use carbon fiber as the braided yarn (i.e., wrapping yarn), use a two-dimensional knitting machine to perform two-dimensional weaving, and coat the outer side of the piezoelectric core-spun yarn with carbon fiber Prepare a two-dimensional braided core-spun yarn to obtain a piezoelectric yarn in which the outer layer is carbon fiber, the middle layer is a piezoelectric polymer fiber mesh, and the core layer is carbon fiber;
优选地,步骤2中,二维编织的具体操作为:1)根据纱线结构确定所用纱锭的数目,通常选择偶数个纱锭,本实施例选择纱锭数为4锭;2)按照选择的纱锭数目,准备缠绕相应数目的碳纤维纱管即纱管上均缠绕碳纤维,以便在编织进行时放置在携纱器上;纱管下方为直角齿形,这种结构是能够满足碳纤维纱管编织时编织纱碳纤维的退绕;因此,要根据齿形的方向,选择合理的缠绕方向,避免编织时退绕不良;3)将碳纤维纱管放置在携纱器上;对于碳纤维纱管为4锭的编织工艺,要将碳纤维纱管均匀地分别放置在两个运动轨迹上,一个沿顺时针、另一个沿逆时针进行编织;4)在二维编织机下方放置一个张力装置;作为芯纱的压电包芯纱通过该装置获得一定张力后,沿最终成型纱的轴向喂入;经过轨道盘中心,与编织纱一起通过成纱器,固定在提取机构上;5)碳纤维纱管尽量以均匀的速度转动,实现包芯纱的编织。Preferably, in step 2, the specific operation of two-dimensional weaving is: 1) determine the number of spindles used according to the yarn structure, usually select an even number of spindles, the number of spindles selected in this embodiment is 4 spindles; 2) according to the number of spindles selected , prepare to wind a corresponding number of carbon fiber bobbins, that is, the bobbins are all wrapped with carbon fibers, so that they can be placed on the yarn carrier during weaving; the bottom of the bobbins is a right-angle tooth shape, and this structure can meet the requirements of weaving yarns when weaving carbon fiber bobbins. Unwinding of carbon fiber; therefore, according to the direction of the tooth shape, choose a reasonable winding direction to avoid poor unwinding during weaving; 3) Place the carbon fiber bobbin on the yarn carrier; for the weaving process of the carbon fiber bobbin with 4 spindles , the carbon fiber bobbins should be evenly placed on two motion trajectories, one is woven clockwise and the other is woven counterclockwise; 4) A tension device is placed under the two-dimensional knitting machine; the piezoelectric package as the core yarn After the core yarn obtains a certain tension through the device, it is fed along the axial direction of the final formed yarn; passes through the center of the orbital disc, passes through the yarn forming device together with the braided yarn, and is fixed on the extraction mechanism; Rotate to realize the weaving of core-spun yarn.
步骤3、用PU薄膜完全包覆步骤2制备的压电纱线,得到PU包裹的压电纱线;防止在固化过程中,环氧树脂浸入到压电纱线中,使其失去压电信号,PU起到保护压电纱线的作用;Step 3. Completely cover the piezoelectric yarn prepared in step 2 with a PU film to obtain a PU-wrapped piezoelectric yarn; prevent the epoxy resin from being immersed in the piezoelectric yarn during the curing process, causing it to lose the piezoelectric signal , PU plays the role of protecting the piezoelectric yarn;
优选地,步骤3中,包覆是将PU薄膜平放,把压电纱线放在PU薄膜的一端,通过卷绕的方式将压电纱线包覆于PU薄膜中。Preferably, in step 3, the coating is to lay the PU film flat, put the piezoelectric yarn on one end of the PU film, and wrap the piezoelectric yarn in the PU film by winding.
优选地,步骤3中,PU薄膜的制备方法是:以PU溶液作为纺丝液,利用静电纺膜设备制备PU纤维膜;接收装置为绕轴转动的接收辊;Preferably, in step 3, the preparation method of the PU film is: using the PU solution as the spinning solution, and using the electrospinning equipment to prepare the PU fiber film; the receiving device is a receiving roller rotating around an axis;
PU溶液是以聚氨酯和N,N-二甲基甲酰胺为原料配置的溶液,具体制备方法是:在室温 下,取PU颗粒溶解于N,N-二甲基甲酰胺中,再在密封条件下,于50~60℃温度下磁力搅拌6~8h,加热完毕,取出静置冷却至室温,得到浓度为12~15wt%的PU溶液。PU solution is a solution made of polyurethane and N,N-dimethylformamide as raw materials. The specific preparation method is: at room temperature, take PU particles and dissolve them in N,N-dimethylformamide, and then , magnetic stirring at 50-60° C. for 6-8 hours, after heating, take it out and let it stand to cool to room temperature to obtain a PU solution with a concentration of 12-15 wt%.
优选地,步骤3中,利用静电纺膜设备制备PU薄膜的具体方法是:将PU溶液移至注射器中,喷丝针头为锉平的平针头,孔径为1mm,调整静电纺丝参数如下:注射泵注射速度1.0~1.2mL/h,接收距离15~17cm,纺丝电压12~15kV,接收辊转速300~350rpm,通过控制纺丝时间来调控纤维膜的厚度,成膜后在100~120℃的烘箱中烘干处理10~12h。Preferably, in step 3, the specific method for preparing the PU film by using the electrospinning membrane equipment is: move the PU solution to the syringe, the spinneret needle is a flat needle with a file diameter, and the aperture is 1 mm, and the electrospinning parameters are adjusted as follows: inject The injection speed of the pump is 1.0-1.2mL/h, the receiving distance is 15-17cm, the spinning voltage is 12-15kV, the receiving roll speed is 300-350rpm, the thickness of the fiber film is regulated by controlling the spinning time, and the temperature is 100-120°C after the film is formed. Dry in the oven for 10-12 hours.
步骤4、将步骤3制备的PU包裹的压电纱线与碳纤维进行三向正交织造,得到以碳纤维为经纱、碳纤维和PU包裹的压电纱线作为纬纱的机织物;Step 4, carrying out three-way orthogonal weaving of the PU-wrapped piezoelectric yarn and carbon fiber prepared in step 3, to obtain a woven fabric with carbon fiber as warp yarn and carbon fiber and PU-wrapped piezoelectric yarn as weft yarn;
优选地,步骤4中,三向正交织造的织物参数是:经纱和纬纱均选择3~12K碳纤维,线密度为200~800tex;Z向纱选择3~6K碳纤维,线密度为200~400tex;经密为5~7根/cm,纬密为3~5根/cm,Z向密度为5~7根/cm;PU包裹的压电纱线作为纬纱,织造1cm使用一根。本实施例中,经纱和纬纱均选择12K碳纤维,线密度为800tex;Z向纱选择6K碳纤维,线密度为400tex;经密为5根/cm,纬密为4根/cm,Z向密度为5根/cm;PU包裹的压电纱线作为纬纱,织造1cm使用一根。Preferably, in step 4, the fabric parameters for three-way orthogonal weaving are: 3-12K carbon fibers are selected for both the warp and weft yarns, and the linear density is 200-800tex; 3-6K carbon fibers are selected for the Z-direction yarn, and the linear density is 200-400tex; The warp density is 5-7 threads/cm, the weft density is 3-5 threads/cm, and the Z-direction density is 5-7 threads/cm; the PU-wrapped piezoelectric yarn is used as the weft yarn, and one piece is used for weaving 1cm. In this embodiment, 12K carbon fiber is selected for both the warp and weft yarns, and the linear density is 800tex; 6K carbon fiber is selected for the Z-direction yarn, and the linear density is 400tex; the warp density is 5 threads/cm, the weft density is 4 threads/cm, and the Z-direction density is 5 yarns/cm; PU-wrapped piezoelectric yarns are used as weft yarns, and one piece is used for weaving 1cm.
步骤5、将步骤4制备的机织物浸渍于环氧树脂基体中,然后将浸渍有环氧树脂的机织物通过真空辅助树脂转移模塑(VARTM)技术进行固化,得到压电纱线增强树脂基复合材料。Step 5, impregnating the woven fabric prepared in step 4 in the epoxy resin matrix, and then curing the woven fabric impregnated with epoxy resin by vacuum assisted resin transfer molding (VARTM) technology to obtain piezoelectric yarn reinforced resin matrix composite material.
优选地,步骤5中,环氧树脂基体是以质量比为100:85的环氧树脂和固化剂为原料制备而成。Preferably, in step 5, the epoxy resin matrix is prepared from epoxy resin and curing agent with a mass ratio of 100:85 as raw materials.
优选地,步骤5中,固化温度为90~135℃,固化时间为9~10h;具体是先在90℃固化2h,然后升温至110℃固化1h,再升温至135℃固化6h。Preferably, in step 5, the curing temperature is 90-135° C., and the curing time is 9-10 hours; specifically, firstly curing at 90° C. for 2 hours, then raising the temperature to 110° C. for 1 hour, and then raising the temperature to 135° C. for 6 hours.
测试方法:将复合材料在万能试验机上进行三点弯曲测试,用Keithley进行压电测试,再建立力学性能与压电性能的响应关系。Test method: The composite material is subjected to a three-point bending test on a universal testing machine, and a Keithley is used to perform a piezoelectric test, and then the response relationship between the mechanical properties and the piezoelectric properties is established.
实施例1Example 1
(1)以碳纤维作为芯层、以PVDF溶液作为纺丝液,利用静电纺丝平行电极法制备碳纤维为芯层、PVDF纤维网为皮层的压电包芯纱;(1) Using carbon fiber as the core layer and PVDF solution as the spinning solution, the electrospinning parallel electrode method is used to prepare piezoelectric core-spun yarns with carbon fiber as the core layer and PVDF fiber net as the cortex;
在室温下,取2g PVDF粉末溶解于12.6g的N,N-二甲基甲酰胺和5.4g的丙酮溶剂中,再在密封条件下,于55℃温度下磁力搅拌6h,加热完毕,取出静置冷却至室温,得到浓度为10wt%的PVDF溶液;At room temperature, take 2g of PVDF powder and dissolve it in 12.6g of N,N-dimethylformamide and 5.4g of acetone solvent, and then magnetically stir at 55°C for 6h under sealed conditions. Cool to room temperature to obtain a concentration of 10wt% PVDF solution;
将装有PVDF溶液的注射器固定于静电纺丝设备的注射泵中,纺丝液的流速为0.4ml/h,纺丝电压为5KV,纺丝距离为8cm,双针头距离为10cm,卷绕辊的转速为0.1mm/s,喇叭口的转速为400rpm,纺丝环境温度为20±2℃,相对湿度为60±5%;烘干温度为60℃,烘干时间为2h;Fix the syringe containing the PVDF solution in the syringe pump of the electrospinning equipment, the flow rate of the spinning solution is 0.4ml/h, the spinning voltage is 5KV, the spinning distance is 8cm, the distance between the two needles is 10cm, and the winding roller The spinning speed is 0.1mm/s, the bell mouth speed is 400rpm, the spinning ambient temperature is 20±2°C, the relative humidity is 60±5%; the drying temperature is 60°C, and the drying time is 2h;
(2)将步骤1制备的压电包芯纱利用二维编织机进行二维编织,使其外侧包覆碳纤维,得到外层为碳纤维、中间层为PVDF纤维网、芯层为碳纤维的压电纱线;(2) The piezoelectric core-spun yarn prepared in step 1 is two-dimensionally braided by a two-dimensional braiding machine, so that the outer side is coated with carbon fiber, and the piezoelectric core-spun yarn with the outer layer made of carbon fiber, the middle layer made of PVDF fiber mesh, and the core layer made of carbon fiber is obtained. yarn;
(3)用PU薄膜将步骤2制备的压电纱线完全包覆,得到PU包裹的压电纱线;(3) The piezoelectric yarn prepared in step 2 is completely covered with a PU film to obtain a PU-wrapped piezoelectric yarn;
以PU溶液作为纺丝液,利用静电纺膜设备制备PU纤维膜;将PU溶液取一定量移至容量为10mL的注射器中,其喷丝针头为特制经过锉平的平针头,孔径为1mm,调整静电纺丝参数如下:注射泵注射速度1.0mL/h,接收距离15cm,纺丝电压15kV,接收辊转速300rpm,通过控制纺丝时间来调控纤维膜的厚度;将PU薄膜在100℃的烘箱中,烘干处理10h;Using the PU solution as the spinning solution, the PU fiber membrane was prepared by electrospinning membrane equipment; a certain amount of the PU solution was transferred to a syringe with a capacity of 10mL, and the spinneret needle was a specially made flat needle with a pore size of 1mm. Adjust the electrospinning parameters as follows: the injection speed of the syringe pump is 1.0mL/h, the receiving distance is 15cm, the spinning voltage is 15kV, the receiving roller speed is 300rpm, and the thickness of the fiber film is adjusted by controlling the spinning time; the PU film is placed in an oven at 100°C , drying for 10 hours;
在室温下,取15g PU颗粒溶解于85g的N,N-二甲基甲酰胺中,再在密封条件下,于55℃温度下磁力搅拌6h,加热完毕,取出静置冷却至室温,得到浓度为15wt%的PU溶液;At room temperature, take 15g of PU particles and dissolve them in 85g of N,N-dimethylformamide, and then magnetically stir at 55°C for 6h under sealed conditions. 15wt% PU solution;
(4)将步骤3制备的PU包裹的压电纱线与碳纤维进行三向正交织造,得到以碳纤维为主体、PU包裹的压电纱线作为纬纱的机织物;(4) Carry out three-way orthogonal weaving with the piezoelectric yarn wrapped by PU prepared in step 3 and carbon fiber to obtain a woven fabric with carbon fiber as the main body and piezoelectric yarn wrapped by PU as the weft yarn;
三向正交织造的织物参数是:经纬纱选择12K碳纤维,其线密度800tex;Z向纱选择6K碳纤维,其线密度为400tex;经密为5根/cm,纬密为4根/cm,Z向密度为5根/cm;PU包裹的压电纱线作为纬纱,织造1cm使用一根;The fabric parameters of three-way orthogonal weaving are: 12K carbon fiber is selected for warp and weft yarn, and its linear density is 800tex; 6K carbon fiber is selected for Z-direction yarn, and its linear density is 400tex; the warp density is 5 threads/cm, and the weft density is 4 threads/cm. The Z-direction density is 5 threads/cm; the piezoelectric yarn wrapped in PU is used as the weft yarn, and one piece is used for weaving 1cm;
(5)将步骤4制备的机织物浸渍于环氧树脂基体中,然后将浸渍有环氧树脂的机织物通过真空辅助树脂转移模塑技术进行固化,先在90℃固化2h,然后升温至110℃固化1h,再升温至135℃固化6h,得到压电纱线增强树脂基复合材料。(5) The woven fabric prepared in step 4 was impregnated in the epoxy resin matrix, and then the woven fabric impregnated with epoxy resin was cured by vacuum-assisted resin transfer molding technology, first cured at 90 °C for 2 hours, and then heated to 110 °C ℃ for 1 hour, and then heated up to 135 ℃ for 6 hours to obtain piezoelectric yarn-reinforced resin-based composite materials.
由图1可以看出,PVDF均匀且紧密的包覆在碳纤维上,表面光滑。由图2可以看出,碳纤维与PVDF紧密结合,界面良好。It can be seen from Figure 1 that PVDF is uniformly and tightly coated on the carbon fiber, and the surface is smooth. It can be seen from Figure 2 that the carbon fiber is closely combined with PVDF, and the interface is good.
由图3可以看出,在复合材料服役过程中,压电会产生不同程度的波动。当压电波动较大时,意味着复合材料发生了分层、纤维断裂、基体开裂等情况,从而可以通过压电性能反应复合材料的力学性能,达到复合材料健康监测的目的。It can be seen from Figure 3 that the piezoelectricity will fluctuate to varying degrees during the service of the composite material. When the piezoelectric fluctuation is large, it means that the composite material has delamination, fiber breakage, matrix cracking, etc., so that the mechanical properties of the composite material can be reflected through the piezoelectric performance, and the purpose of composite material health monitoring can be achieved.
实施例2Example 2
(1)以碳纤维作为芯层、以PVDF溶液作为纺丝液,利用静电纺丝平行电极法制备碳纤维为芯层、PVDF纤维网为皮层的压电包芯纱;(1) Using carbon fiber as the core layer and PVDF solution as the spinning solution, the electrospinning parallel electrode method is used to prepare piezoelectric core-spun yarns with carbon fiber as the core layer and PVDF fiber net as the cortex;
在室温下,取2g PVDF粉末溶解于12.6g的N,N-二甲基甲酰胺和5.4g的丙酮溶剂中,再在密封条件下,于55℃温度下磁力搅拌6h,加热完毕,取出静置冷却至室温,得到浓度为10wt%的PVDF溶液;At room temperature, take 2g of PVDF powder and dissolve it in 12.6g of N,N-dimethylformamide and 5.4g of acetone solvent, and then magnetically stir at 55°C for 6h under sealed conditions. Cool to room temperature to obtain a concentration of 10wt% PVDF solution;
将装有PVDF溶液的注射器固定于静电纺丝设备的注射泵中,纺丝液的流速为0.4ml/h,纺丝电压为5KV,纺丝距离为8cm,双针头距离为10cm,卷绕辊的转速为0.1mm/s,喇叭口的转速为400rpm,纺丝环境温度为20±2℃,相对湿度为60±5%;烘干温度为60℃,烘干时间为2h;Fix the syringe containing the PVDF solution in the syringe pump of the electrospinning equipment, the flow rate of the spinning solution is 0.4ml/h, the spinning voltage is 5KV, the spinning distance is 8cm, the distance between the two needles is 10cm, and the winding roller The spinning speed is 0.1mm/s, the bell mouth speed is 400rpm, the spinning ambient temperature is 20±2°C, the relative humidity is 60±5%; the drying temperature is 60°C, and the drying time is 2h;
(2)将步骤1制备的压电包芯纱利用二维编织机进行二维编织,使其外侧包覆碳纤维,得到外层为碳纤维、中间层为PVDF纤维网、芯层为碳纤维的压电纱线;(2) The piezoelectric core-spun yarn prepared in step 1 is two-dimensionally braided by a two-dimensional braiding machine, so that the outer side is coated with carbon fiber, and the piezoelectric core-spun yarn with the outer layer made of carbon fiber, the middle layer made of PVDF fiber mesh, and the core layer made of carbon fiber is obtained. yarn;
(3)制备的PU薄膜将步骤2制备的压电纱线完全包覆,得到PU包裹的压电纱线;(3) The prepared PU film completely covers the piezoelectric yarn prepared in step 2 to obtain a PU-wrapped piezoelectric yarn;
以PU溶液作为纺丝液,利用静电纺膜设备制备PU纤维膜;将PU溶液取一定量移至容量为10mL的注射器中,其喷丝针头为特制经过锉平的平针头,孔径为1mm,调整静电纺丝参数如下:注射泵注射速度1.0mL/h,接收距离15cm,纺丝电压15kV,接收辊转速300rpm, 通过控制纺丝时间来调控纤维膜的厚度;将PU薄膜在100℃的烘箱中,烘干处理10h;Using the PU solution as the spinning solution, the PU fiber membrane was prepared by electrospinning membrane equipment; a certain amount of the PU solution was transferred to a syringe with a capacity of 10mL, and the spinneret needle was a specially made flat needle with a pore size of 1mm. Adjust the electrospinning parameters as follows: the injection speed of the syringe pump is 1.0mL/h, the receiving distance is 15cm, the spinning voltage is 15kV, the receiving roller speed is 300rpm, the thickness of the fiber film is regulated by controlling the spinning time; the PU film is placed in an oven at 100°C , drying for 10 hours;
在室温下,取14g PU颗粒溶解于85g的N,N-二甲基甲酰胺中,再在密封条件下,于55℃温度下磁力搅拌6h,加热完毕,取出静置冷却至室温,得到浓度为14wt%的PU溶液;At room temperature, take 14g of PU particles and dissolve them in 85g of N,N-dimethylformamide, and then stir magnetically at 55°C for 6 hours under sealed conditions. 14wt% PU solution;
(4)将步骤3制备的PU包裹的压电纱线与碳纤维进行三向正交织造,得到以碳纤维为主体、PU包裹的压电纱线作为纬纱的机织物;(4) Carry out three-way orthogonal weaving with the piezoelectric yarn wrapped by PU prepared in step 3 and carbon fiber to obtain a woven fabric with carbon fiber as the main body and piezoelectric yarn wrapped by PU as the weft yarn;
三向正交织造的织物参数是:经纬纱选择12K碳纤维,其线密度800tex;Z向纱选择6K碳纤维,其线密度为400tex;经密为5根/cm,纬密为4根/cm,Z向密度为5根/cm;PU包裹的压电纱线作为纬纱,织造1cm使用一根;The fabric parameters of three-way orthogonal weaving are: 12K carbon fiber is selected for warp and weft yarn, and its linear density is 800tex; 6K carbon fiber is selected for Z-direction yarn, and its linear density is 400tex; the warp density is 5 threads/cm, and the weft density is 4 threads/cm. The Z-direction density is 5 threads/cm; the piezoelectric yarn wrapped in PU is used as the weft yarn, and one piece is used for weaving 1cm;
(5)将步骤4制备的机织物浸渍于环氧树脂基体中,然后将浸渍有环氧树脂的机织物通过真空辅助树脂转移模塑技术进行固化,先在90℃固化2h,然后升温至110℃固化1h,再升温至135℃固化6h,得到压电纱线增强树脂基复合材料。(5) The woven fabric prepared in step 4 was impregnated in the epoxy resin matrix, and then the woven fabric impregnated with epoxy resin was cured by vacuum-assisted resin transfer molding technology, first cured at 90 °C for 2 hours, and then heated to 110 °C ℃ for 1 hour, and then heated up to 135 ℃ for 6 hours to obtain piezoelectric yarn-reinforced resin-based composite materials.
实施例3Example 3
(1)以碳纤维作为芯层、以PVDF溶液作为纺丝液,利用静电纺丝平行电极法制备碳纤维为芯层、PVDF纤维网为皮层的压电包芯纱;(1) Using carbon fiber as the core layer and PVDF solution as the spinning solution, the electrospinning parallel electrode method is used to prepare piezoelectric core-spun yarns with carbon fiber as the core layer and PVDF fiber net as the cortex;
在室温下,取2.5g PVDF粉末溶解于12.6g的N,N-二甲基甲酰胺和5.4g的丙酮溶剂中,再在密封条件下,于55℃温度下磁力搅拌6h,加热完毕,取出静置冷却至室温,得到浓度为12.5wt%的PVDF溶液;At room temperature, take 2.5g of PVDF powder and dissolve it in 12.6g of N,N-dimethylformamide and 5.4g of acetone solvent, and then magnetically stir at 55°C for 6 hours under sealed conditions. After heating, take out Leave it to stand and cool to room temperature to obtain a PVDF solution with a concentration of 12.5wt%;
将装有PVDF溶液的注射器固定于静电纺丝设备的注射泵中,纺丝液的流速为0.4ml/h,纺丝电压为5KV,纺丝距离为8cm,双针头距离为10cm,卷绕辊的转速为0.1mm/s,喇叭口的转速为300rpm,纺丝环境温度为20±2℃,相对湿度为60±5%;烘干温度为60℃,烘干时间为2h;Fix the syringe containing the PVDF solution in the syringe pump of the electrospinning equipment, the flow rate of the spinning solution is 0.4ml/h, the spinning voltage is 5KV, the spinning distance is 8cm, the distance between the two needles is 10cm, and the winding roller The spinning speed is 0.1mm/s, the bell mouth speed is 300rpm, the spinning ambient temperature is 20±2°C, the relative humidity is 60±5%; the drying temperature is 60°C, and the drying time is 2h;
(2)将步骤1制备的压电包芯纱利用二维编织机进行二维编织,使其外侧包覆碳纤维,得到外层为碳纤维、中间层为PVDF纤维网、芯层为碳纤维的压电纱线;(2) The piezoelectric core-spun yarn prepared in step 1 is two-dimensionally braided by a two-dimensional braiding machine, so that the outer side is coated with carbon fiber, and the piezoelectric core-spun yarn with the outer layer made of carbon fiber, the middle layer made of PVDF fiber mesh, and the core layer made of carbon fiber is obtained. yarn;
(3)制备的PU薄膜将步骤2制备的压电纱线完全包覆,得到PU包裹的压电纱线;(3) The prepared PU film completely covers the piezoelectric yarn prepared in step 2 to obtain a PU-wrapped piezoelectric yarn;
以PU溶液作为纺丝液,利用静电纺膜设备制备PU纤维膜;将PU溶液取一定量移至容量为10mL的注射器中,其喷丝针头为特制经过锉平的平针头,孔径为1mm,调整静电纺丝参数如下:注射泵注射速度1.0mL/h,接收距离15cm,纺丝电压15kV,接收辊转速300rpm,通过控制纺丝时间来调控纤维膜的厚度;将PU薄膜在100℃的烘箱中,烘干处理10h;Using the PU solution as the spinning solution, the PU fiber membrane was prepared by electrospinning membrane equipment; a certain amount of the PU solution was transferred to a syringe with a capacity of 10mL, and the spinneret needle was a specially made flat needle with a pore size of 1mm. Adjust the electrospinning parameters as follows: the injection speed of the syringe pump is 1.0mL/h, the receiving distance is 15cm, the spinning voltage is 15kV, the receiving roller speed is 300rpm, and the thickness of the fiber film is adjusted by controlling the spinning time; the PU film is placed in an oven at 100°C , drying for 10 hours;
在室温下,取15g PU颗粒溶解于85g的N,N-二甲基甲酰胺中,再在密封条件下,于55℃温度下磁力搅拌6h,加热完毕,取出静置冷却至室温,得到浓度为15wt%的PU溶液;At room temperature, take 15g of PU particles and dissolve them in 85g of N,N-dimethylformamide, and then magnetically stir at 55°C for 6h under sealed conditions. 15wt% PU solution;
(4)将步骤3制备的PU包裹的压电纱线与碳纤维进行三向正交织造,得到以碳纤维为主体、PU包裹的压电纱线作为纬纱的机织物;(4) Carry out three-way orthogonal weaving with the piezoelectric yarn wrapped by PU prepared in step 3 and carbon fiber to obtain a woven fabric with carbon fiber as the main body and piezoelectric yarn wrapped by PU as the weft yarn;
三向正交织造的织物参数是:经纬纱选择12K碳纤维,其线密度800tex;Z向纱选择6K碳纤维,其线密度为400tex;经密为5根/cm,纬密为4根/cm,Z向密度为5根/cm;PU包裹的压电纱线作为纬纱,织造1cm使用一根;The fabric parameters of three-way orthogonal weaving are: 12K carbon fiber is selected for warp and weft yarn, and its linear density is 800tex; 6K carbon fiber is selected for Z-direction yarn, and its linear density is 400tex; the warp density is 5 threads/cm, and the weft density is 4 threads/cm. The Z-direction density is 5 threads/cm; the piezoelectric yarn wrapped in PU is used as the weft yarn, and one piece is used for weaving 1cm;
(5)将步骤4制备的机织物浸渍于环氧树脂基体中,然后将浸渍有环氧树脂的机织物通过真空辅助树脂转移模塑技术进行固化,先在90℃固化2h,然后升温至110℃固化1h,再升温至135℃固化6h,得到压电纱线增强树脂基复合材料。(5) The woven fabric prepared in step 4 was impregnated in the epoxy resin matrix, and then the woven fabric impregnated with epoxy resin was cured by vacuum-assisted resin transfer molding technology, first cured at 90 °C for 2 hours, and then heated to 110 °C ℃ for 1 hour, and then heated up to 135 ℃ for 6 hours to obtain piezoelectric yarn-reinforced resin-based composite materials.
本发明未述及之处适用于现有技术。What is not mentioned in the present invention is applicable to the prior art.

Claims (10)

  1. 一种压电纱线增强树脂基复合材料的制备方法,其特征在于,该方法包括以下步骤:A method for preparing a piezoelectric yarn-reinforced resin-based composite material, characterized in that the method comprises the following steps:
    步骤1、以碳纤维作为芯层、以压电聚合物溶液作为纺丝液,利用静电纺丝平行电极法将压电聚合物纺制在碳纤维的外层,制备芯层为碳纤维、皮层为压电聚合物纤维网的压电包芯纱;Step 1. Using carbon fiber as the core layer and piezoelectric polymer solution as the spinning solution, the piezoelectric polymer is spun on the outer layer of the carbon fiber by the electrospinning parallel electrode method to prepare the core layer as carbon fiber and the skin layer as piezoelectric Piezoelectric core-spun yarns of polymeric webs;
    步骤2、以步骤1制备的压电包芯纱作为芯纱、以碳纤维作为编织纱进行二维编织,得到外层为碳纤维、中间层为压电聚合物纤维网、芯层为碳纤维的压电纱线;Step 2. Use the piezoelectric core-spun yarn prepared in step 1 as the core yarn and carbon fiber as the braided yarn to carry out two-dimensional weaving to obtain a piezoelectric composite with carbon fiber as the outer layer, piezoelectric polymer fiber mesh as the middle layer, and carbon fiber as the core layer. yarn;
    步骤3、用PU薄膜包覆步骤2制备的压电纱线,得到PU包裹的压电纱线;Step 3, coating the piezoelectric yarn prepared in step 2 with a PU film to obtain a PU-wrapped piezoelectric yarn;
    步骤4、将步骤3制备的PU包裹的压电纱线与碳纤维进行三向正交织造,得到以碳纤维为经纱、碳纤维和PU包裹的压电纱线作为纬纱的机织物;Step 4, carrying out three-way orthogonal weaving of the PU-wrapped piezoelectric yarn and carbon fiber prepared in step 3, to obtain a woven fabric with carbon fiber as warp yarn and carbon fiber and PU-wrapped piezoelectric yarn as weft yarn;
    步骤5、将步骤4制备的机织物浸渍于环氧树脂基体中,然后将浸渍有环氧树脂的机织物通过真空辅助树脂转移模塑技术进行固化,得到压电纱线增强树脂基复合材料。Step 5, impregnating the woven fabric prepared in step 4 into an epoxy resin matrix, and then curing the woven fabric impregnated with epoxy resin by vacuum-assisted resin transfer molding technology to obtain a piezoelectric yarn-reinforced resin-based composite material.
  2. 根据权利要求1所述的压电纱线增强树脂基复合材料的制备方法,其特征在于,步骤1中,所述压电聚合物为PVDF、PAN或PA11。The preparation method of piezoelectric yarn-reinforced resin-based composite material according to claim 1, characterized in that, in step 1, the piezoelectric polymer is PVDF, PAN or PA11.
  3. 根据权利要求1所述的压电纱线增强树脂基复合材料的制备方法,其特征在于,步骤1中,静电纺丝平行电极法具体是:将装有压电聚合物溶液的注射器固定于静电纺丝设备的注射泵中,调节静电纺丝参数,将喷丝头分别接电源正负极,溶液在电场力的作用下在喷丝头的泰勒锥顶点被加速,在足够大的电场力作用下,克服表面张力喷射细流,使细流在喇叭口处形成纤维网;同时碳纤维通过喇叭口后,通过卷绕辊的牵引,使压电聚合物纤维通过旋转的喇叭口均匀地包覆在碳纤维上,并收集在卷绕辊上,得到碳纤维为芯层、压电聚合物纤维网为皮层的压电包芯纱,并在烘箱中烘干;The method for preparing a piezoelectric yarn-reinforced resin-based composite material according to claim 1, wherein in step 1, the electrospinning parallel electrode method is specifically: fixing a syringe containing a piezoelectric polymer solution on an electrostatic In the syringe pump of the spinning equipment, adjust the electrospinning parameters, connect the spinneret to the positive and negative poles of the power supply, and the solution will be accelerated at the apex of the spinneret Taylor cone under the action of the electric field force. Next, overcome the surface tension and spray the thin stream, so that the thin stream forms a fiber network at the bell mouth; at the same time, after the carbon fiber passes through the bell mouth, it is pulled by the winding roller, so that the piezoelectric polymer fiber is evenly coated on the rotating bell mouth. carbon fiber, and collected on the winding roller to obtain the piezoelectric core-spun yarn with the carbon fiber as the core layer and the piezoelectric polymer fiber net as the skin layer, and dried in an oven;
    静电纺丝参数为:纺丝液流速为0.4~0.6ml/h,纺丝电压为4.5~5kV,纺丝距离为8~10cm,双针头距离为10~12cm,卷绕辊转速为0.1~0.3mm/s,喇叭口转速为400~450rpm,纺丝环境温度为20±2℃,纺丝环境相对湿度为60±5%;烘干温度为60~100℃,烘干时间为2~4h。Electrospinning parameters are: the flow rate of spinning solution is 0.4-0.6ml/h, the spinning voltage is 4.5-5kV, the spinning distance is 8-10cm, the distance between two needles is 10-12cm, and the speed of winding roller is 0.1-0.3 mm/s, the bell mouth speed is 400~450rpm, the spinning environment temperature is 20±2℃, the relative humidity of the spinning environment is 60±5%; the drying temperature is 60~100℃, and the drying time is 2~4h.
  4. 根据权利要求1所述的压电纱线增强树脂基复合材料的制备方法,其特征在于,步骤2中,二维编织的具体操作为:1)根据纱线结构确定所用纱锭的数目;2)按照选择的纱锭数目,缠绕相应数目的碳纤维纱管;3)将碳纤维纱管放置在携纱器上;4)压电包芯纱通过张力装置获得一定张力后,沿最终成型纱的轴向喂入,经过轨道盘中心,与编织纱一起通过成纱器,固定在提取机构上;5)碳纤维纱管匀速转动,实现二维编织包芯纱的编织。The preparation method of piezoelectric yarn reinforced resin-based composite material according to claim 1, characterized in that, in step 2, the specific operation of two-dimensional weaving is: 1) determine the number of spindles used according to the yarn structure; 2) According to the selected number of spindles, wind the corresponding number of carbon fiber bobbins; 3) Place the carbon fiber bobbin on the yarn carrier; 4) After the piezoelectric core-spun yarn obtains a certain tension through the tension device, it is fed along the axial direction of the final formed yarn 5) The carbon fiber bobbin rotates at a constant speed to realize the weaving of the two-dimensional braided core-spun yarn.
  5. 根据权利要求1所述的压电纱线增强树脂基复合材料的制备方法,其特征在于,步骤3中,包覆是将PU薄膜平放,把压电纱线放在PU薄膜的一端,通过卷绕的方式将压电纱线包覆于PU薄膜中。The preparation method of piezoelectric yarn-reinforced resin-based composite material according to claim 1, characterized in that, in step 3, coating is to lay the PU film flat, put the piezoelectric yarn on one end of the PU film, and pass The piezoelectric yarn is wrapped in the PU film by winding.
  6. 根据权利要求1所述的压电纱线增强树脂基复合材料的制备方法,其特征在于,步骤3中,PU薄膜的制备方法是:以PU溶液作为纺丝液,利用静电纺膜设备制备PU纤维膜;接收装置为绕轴转动的接收辊;The preparation method of piezoelectric yarn-reinforced resin-based composite material according to claim 1, characterized in that, in step 3, the preparation method of PU film is: use PU solution as spinning solution, and use electrospinning equipment to prepare PU Fiber film; the receiving device is a receiving roller rotating around an axis;
    PU溶液的具体制备方法是:在室温下,取PU颗粒溶解于N,N-二甲基甲酰胺中,再在 密封条件下,于50~60℃温度下磁力搅拌6~8h,加热完毕,取出静置冷却至室温,得到浓度为12~15wt%的PU溶液。The specific preparation method of the PU solution is: at room temperature, take the PU particles and dissolve them in N,N-dimethylformamide, and then stir them magnetically at 50-60°C for 6-8 hours under sealed conditions. After heating, Take it out and let it stand to cool to room temperature to obtain a PU solution with a concentration of 12-15 wt%.
  7. 根据权利要求6所述的压电纱线增强树脂基复合材料的制备方法,其特征在于,利用静电纺膜设备制备PU薄膜的具体方法是:将PU溶液移至注射器中,喷丝针头为锉平的平针头,孔径为1mm,调整静电纺丝参数如下:注射泵注射速度1.0~1.2mL/h,接收距离15~17cm,纺丝电压12~15kV,接收辊转速300~350rpm,通过控制纺丝时间来调控纤维膜的厚度,成膜后在100~120℃的烘箱中烘干处理10~12h。The preparation method of piezoelectric yarn-reinforced resin-based composite material according to claim 6, characterized in that, the specific method of preparing PU film by using electrospinning equipment is: move the PU solution into the syringe, and the spinneret needle is a file Flat needles with an aperture of 1mm, adjust the electrospinning parameters as follows: injection pump injection speed 1.0-1.2mL/h, receiving distance 15-17cm, spinning voltage 12-15kV, receiving roller speed 300-350rpm, by controlling the spinning The thickness of the fiber film is controlled by the silk time. After the film is formed, it is dried in an oven at 100-120°C for 10-12 hours.
  8. 根据权利要求1所述的压电纱线增强树脂基复合材料的制备方法,其特征在于,步骤4中,三向正交织造的织物参数是:经纱和纬纱均选择3~12K碳纤维,线密度为200~800tex;Z向纱选择3~6K碳纤维,线密度为200~400tex;经密为5~7根/cm,纬密为3~5根/cm,Z向密度为5~7根/cm;PU包裹的压电纱线作为纬纱,织造1cm使用一根。The preparation method of piezoelectric yarn-reinforced resin-based composite material according to claim 1, characterized in that in step 4, the fabric parameters of three-way orthogonal weaving are: both warp yarn and weft yarn are selected from 3-12K carbon fiber, linear density 200-800tex; choose 3-6K carbon fiber for Z-direction yarn, linear density 200-400tex; warp density 5-7 strands/cm, weft density 3-5 strands/cm, Z-direction density 5-7 strands/cm cm; PU-wrapped piezoelectric yarn is used as weft yarn, and one piece is used for weaving 1cm.
  9. 根据权利要求1所述的压电纱线增强树脂基复合材料的制备方法,其特征在于,步骤5中,环氧树脂基体是以质量比为100:85的环氧树脂和固化剂为原料制备而成。The method for preparing a piezoelectric yarn-reinforced resin-based composite material according to claim 1, wherein in step 5, the epoxy resin matrix is prepared from epoxy resin and curing agent with a mass ratio of 100:85 made.
  10. 根据权利要求1所述的压电纱线增强树脂基复合材料的制备方法,其特征在于,步骤5中,固化温度为90~135℃,固化时间为9~10h。The preparation method of piezoelectric yarn-reinforced resin-based composite material according to claim 1, characterized in that, in step 5, the curing temperature is 90-135° C., and the curing time is 9-10 hours.
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