WO2023043157A1 - Continuously variable transmission powertrain - Google Patents

Continuously variable transmission powertrain Download PDF

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Publication number
WO2023043157A1
WO2023043157A1 PCT/KR2022/013666 KR2022013666W WO2023043157A1 WO 2023043157 A1 WO2023043157 A1 WO 2023043157A1 KR 2022013666 W KR2022013666 W KR 2022013666W WO 2023043157 A1 WO2023043157 A1 WO 2023043157A1
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WO
WIPO (PCT)
Prior art keywords
motor
transmission
rotational force
gear
ring gear
Prior art date
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PCT/KR2022/013666
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French (fr)
Korean (ko)
Inventor
윤경선
윤고은
윤지은
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윤경선
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Publication of WO2023043157A1 publication Critical patent/WO2023043157A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H3/00Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/44Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion
    • F16H3/46Gearings having only two central gears, connected by orbital gears
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H3/00Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/44Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion
    • F16H3/72Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion with a secondary drive, e.g. regulating motor, in order to vary speed continuously
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/62Hybrid vehicles

Definitions

  • the present invention relates to a continuously variable transmission powertrain, and more particularly, to continuously engage a transmission gear so that shifting can be performed continuously, so that shift shock does not occur and torque reduction does not occur, thereby obtaining a high-output driving force. It's about the variable speed powertrain.
  • the present invention was devised to solve the above conventional problems, and enables stepless shifting by controlling a motor in a constantly engaged state of a transmission gear, thereby realizing high power transmission efficiency and maximum climbing performance required by a vehicle.
  • the technical challenge is to provide a continuously variable speed powertrain with excellent durability and reliability while meeting the highest speed performance.
  • the advantage of the present invention lies in that it is possible to continuously derive the highest output efficiency of the motor by steplessly shifting the torque without interruption.
  • the purpose is to increase the mileage of an electric vehicle by improving fuel efficiency by increasing the utilization of this part to a higher level while maintaining the optimal driving condition by eliminating shift shock and obtaining large torque with a small current. .
  • a first motor installed on one side of the transmission unit housing to supply rotational force to the transmission unit; a first transmission control device receiving the rotational force of the first motor and decelerating it to transmit rotational force to a second transmission control device; the second transmission control device receiving rotational force of the first transmission control device and outputting rotational force to an output shaft; It is preferable to include a second motor installed to control the rotational force of the second transmission control device.
  • the first transmission control device and the second transmission control device are installed inside the shift unit housing, and the first motor on one side of the shift unit housing and the second motor on the other side are installed in combination with the shift unit,
  • the second transmission control device by the second motor installed on the other side of the transmission housing It can be achieved by controlling the rotation of
  • the first transmission control device may include a first sun gear installed to receive rotational force of the first motor; a plurality of first planetary gears gearedly coupled to an outer circumferential surface of the first sun gear;
  • the first planetary gear is coupled to the first planetary carrier in a rotatable state, and the first ring gear is geared and installed on the outer circumferential surface of the first planetary gear, but the first ring gear is not rotated. It is preferable to install it fixedly in the housing.
  • the number of revolutions of the first planetary carrier is 1+ (r/s) to rotate the first motor at a fixed reduction ratio It is possible to slow down.
  • the second transmission control device may include a second sun gear receiving rotational force of the first transmission control device; a plurality of second planetary gears gearedly coupled to an outer circumferential surface of the second sun gear;
  • the second planetary gear is coupled to the second planetary carrier in a rotatable state and includes a second ring gear geared to an outer circumferential surface of the second planetary gear, so that the gearshift is performed together with the first transmission gearbox. It is preferable to configure the section in multiple stages.
  • one side of the second planetary carrier is composed of an output shaft, and the second ring gear is preferably coupled to the rotor of the second motor to receive rotation of the second motor and change the rotational force of the output shaft.
  • a one-way clutch is installed on an outer circumferential surface of the second hollow shaft of the ring gear disk coupled to the second ring gear to limit reverse rotation of the second ring gear. It is preferable to further include an electromagnet clutch on the outer circumferential surface of the ring gear.
  • the continuously variable transmission power train it is possible to satisfy the maximum climbing performance and the highest speed performance required by an electric vehicle by continuously drawing the highest efficiency of the motor by providing a stepless transmission ratio, and there is no complicated hydraulic system. It has a simple structure and high power transmission efficiency with a light weight, so it can improve fuel economy, and it can shift smoothly without consuming energy in shifting.
  • the planetary gear method applied to the transmission part is stable even at high speed, can obtain a high-efficiency reduction ratio compared to its size, and the transmitted torque increases in inverse proportion to the reduction ratio.
  • the effect of stepless shifting can be achieved just by controlling the rotation.
  • the shifting action can be performed steplessly, but the torque control method is two motors and a transmission control device, so that no shock occurs during shifting, there is no torque drop, and the shift is smooth to achieve quietness and durability In addition to this excellence, it is possible to exert sufficient torque even if the motor does not unnecessarily rotate at high speed, thereby preventing the motor from heating up.
  • FIG. 1 is a perspective view in which all components of a continuously variable transmission powertrain according to an embodiment of the present invention are separated and arranged.
  • FIG. 2 is a perspective view illustrating an assembled state of a continuously variable transmission powertrain according to an embodiment of the present invention.
  • FIG 3 is a cross-sectional view showing the internal configuration of a continuously variable speed powertrain according to the first embodiment of the present invention.
  • FIG. 4 is a cross-sectional view showing a cross-section of a transmission part of a continuously variable transmission powertrain according to an embodiment of the present invention.
  • FIG. 5 is a perspective view illustrating separated states by extracting only transmission parts of a continuously variable transmission powertrain according to an embodiment of the present invention.
  • FIG. 6 is a cross-sectional view of a motor unit of a continuously variable speed powertrain according to an embodiment of the present invention.
  • FIG. 7 is a cross-sectional view showing the internal configuration of a continuously variable speed powertrain according to a second embodiment of the present invention.
  • first or second may be used to describe various components, but the components are not limited to the above terms.
  • a first component may be referred to as a second component.
  • the second component may also be referred to as the first component.
  • the continuously variable transmission powertrain of the present invention has a simple structure by configuring a gearbox and a motor as an integrated unit, and can increase manufacturing convenience and lower manufacturing cost by reducing its own weight, thereby increasing market competitiveness and increasing output characteristics due to a high reduction ratio. It is possible to employ this excellent high-speed motor, and it is possible to provide a motor-integrated transmission with excellent usability for vehicles or other industries in a compact size. do.
  • the first motor 100 is configured on the input side of the transmission unit 200, and the second motor 300 is configured on the output side. ) is coupled, and it can be achieved by controlling the rotation of the transmission unit 200 by including the clutch unit 400 on the outer circumferential surface of the transmission unit 200.
  • the first motor 100 includes a plurality of first motor cores 121 and first motor coils 122 in a first motor housing 110. It is preferable that the stator 120 is installed and the first motor rotor 130 coupled to the first hollow shaft 132 includes a plurality of pairs of permanent magnets 131 therein.
  • the first motor stator 120 is coupled to the first motor housing 110 to rotate the first motor rotor 130 configured therein, and the first motor rotor 130 is It is preferable to axially couple to the input-side bearing 111 so as to be rotationally constrained to the first motor housing 110 together with the sun gear 221 .
  • the first sun gear 221 is coupled to the first hollow shaft 132 of the first motor rotor 130 to transmit rotational force to the first transmission controller 220. It is better to configure it so that
  • the first transmission gear unit 220 is rotated by the first planetary carrier 224 by the first sun gear 221 receiving the rotational force of the first motor rotor 130 and the first planetary gear bearing 223 It is preferable to include a plurality of restrained first planetary gears 222 and a first ring gear 225 geared to the outer circumferential surface of the first planetary gears 222.
  • the first ring gear 225 is fixed to the transmission unit housing 210 and installed so as not to rotate, and the second sun gear 231 is coupled to the center of the first planet carrier 224 so that the first planet carrier 224 It is good to transmit the rotational force of ) to the second transmission control device 230.
  • the second transmission gear unit 230 is rotated by the second planetary carrier 234 by the second sun gear 231 receiving the rotational force of the first planetary carrier 224 and the second planetary gear bearing 233. It is preferable to include a plurality of restrained second planetary gears 232 and a second ring gear 236 geared to the outer circumferential surface of the second planetary gears 232.
  • One side of the second ring gear 236 is coupled to the ring gear disk 240, and the second hollow shaft 241 formed on the ring gear disk 240 is coupled to the second motor rotor 330. It is preferable to configure the structure to receive rotation of the second motor 300 .
  • one side of the second planetary carrier 234 is formed as an output shaft 235 so that rotational force can be output to the outside through the second hollow shaft 241 .
  • the one-way clutch 242 is installed on the outer circumferential surface of the second hollow shaft 241 of the ring gear disk 240, but the outer circumferential surface of the one-way clutch 242 is fixed to the shift unit housing 210, so that the second hollow shaft 241 is fixed. It is better to restrain the ring gear 236 so that it does not rotate in reverse.
  • a ring gear groove 237 on the outer circumferential surface of the second ring gear 236 so that the rotational force can be restrained by the control of the electromagnet clutch 410 installed in the transmission housing 210.
  • the second motor 300 includes a plurality of second motor cores 321 and second motor coils 322 in a second motor housing 310. It is preferable to install the stator 320 and configure the second motor rotor 330 coupled to the second hollow shaft 241 with a plurality of pairs of permanent magnets 331 therein.
  • the first motor 100, the transmission unit 200, and the second motor 300 installed on the same shaft;
  • the rotation of the first sun gear 221 coupled to the first motor rotor 130 rotates the first transmission control device 220, and the first planetary carrier 224 of the first transmission control device 220 transmits rotational force to the second transmission control unit 230 through the second sun gear 231 and outputs rotational force through the output shaft 235 formed on the second planetary carrier 234, so that the first motor 100 When starts to rotate, the output shaft 235 rotates at the reduced number of revolutions through the first transmission control device 220 and the second transmission control device 230.
  • the reduction ratio of the first transmission control unit 220 is 1 to 4 and the second transmission control unit 230 is also 1 to 4, the reduction ratio of the first motor 200 to the output shaft 235 is 1 It will be 16. That is, when the first motor 100 rotates 16 times, the output shaft 235 rotates once.
  • the first motor rotor 130 rotates the first sun gear 221 coupled to the first hollow shaft 132, and thus Accordingly, the first planetary gear 222, which is also geared to the first ring gear 225 while being geared to the first sun gear 221, rotates and revolves along the outer circumferential surface of the first sun gear 221.
  • the first planetary carrier 224 rotationally constrained to the first planetary gear 222 is the first planetary gear 222. It rotates according to the revolution of the , and by this rotation, the second sun gear 231 coupled to the center of the first planetary carrier 224 is rotated at the reduction ratio of the first transmission control device 220 .
  • the second ring gear 236 should not rotate in reverse, and if the second ring gear 236 rotates in the opposite direction without a load, the rotational force of the first motor 100 is transmitted to the output shaft 235 Failure to do so will result in only the second ring gear 236 idling.
  • the reverse rotation of the second ring gear 236 is limited by the one-way clutch 242 installed on the second hollow shaft 241 of the ring gear disk 240.
  • the reduction ratio of the second transmission control device 230 can be obtained.
  • the rotation of the second ring gear 236 may be controlled by operating the electromagnet clutch 410 installed on the outer circumferential surface of the second ring gear 236 to further secure the operation of the one-way clutch 242 .
  • the second planetary carrier 234 rotationally constrained by the second planetary gear 232 rotates according to the rotation of the second planetary gear 232, and the second planetary carrier 234 The rotational force is output to the outside through the output shaft 235 formed on one side.
  • the rotation speed of the first motor 100 and the second motor 300 is controlled to accelerate or decelerate, thereby corresponding to the speed of the vehicle. It is possible to continuously achieve the highest efficiency.
  • the electromagnet clutch 410 is operated to reverse the first motor 100 while the rotation of the second ring gear 236 is suppressed.
  • the output shaft 235 reversely rotates at the reduction ratio of the transmission unit 200 by the same power transmission system as in the low-speed rotation, so that the vehicle can move backward.
  • the gear shift unit 200 when configured in two stages by the first transmission control unit 220 and the second transmission control unit 230, the first motor 100 operates on the first transmission control unit 220. ) Since sufficient rotation and shifting can be achieved even if the maximum number of revolutions that can be sent through and the maximum number of revolutions of the second motor 300 are equalized, the same output can be obtained with much less torque than conventional electric vehicle motors Therefore, the fuel efficiency can be increased, and thus the mileage can be increased without additional battery installation.
  • FIG. 7 is a cross-sectional view showing an internal configuration according to a second embodiment of a continuously variable transmission powertrain of the present invention. Other configurations are mostly similar to those of the first embodiment, except that the transmission control device of the transmission unit 200 is provided as one. do.
  • the first motor 100 is configured on the input side of the transmission unit 200, and the second motor (100) on the output side ( 300) is coupled, and the outer circumferential surface of the transmission unit 200 includes the clutch unit 400 so that rotation of the transmission unit 200 can be controlled.
  • the first motor 100 includes a plurality of first motor cores 121 and first motor coils 122 in a first motor housing 110. It is preferable to install the stator 120 and configure the first motor rotor 130 coupled to the first hollow shaft 132 with a plurality of pairs of permanent magnets 131 therein.
  • the first motor stator 120 is coupled to the first motor housing 110 to rotate the first motor rotor 130 configured therein, and the first motor rotor 130 is a first sun gear It is preferable to axially couple to the input-side bearing 111 so as to be rotationally constrained to the first motor housing 110 together with (221).
  • the first hollow shaft 132 is formed at the center of the first motor rotor 130, and the first sun gear penetrates the inside of the first hollow shaft 132. It is preferable to combine 221 to transmit rotational force to the second transmission control device 230.
  • the second transmission control device 230 is rotationally constrained to the second planetary carrier 234 by the first sun gear 221 receiving the rotational torque of the first motor 100 and the second planetary gear bearing 233. It is preferable to consist of a plurality of second planetary gears 232 and a second ring gear 236 gearedly coupled to the second planetary gears 232 .
  • One side of the second ring gear 236 is coupled to the ring gear disk 240, and the second hollow shaft 241 formed on the ring gear disk 240 is coupled to the second motor rotor 330. It is preferable to configure to receive rotation of the second motor 300.
  • one side of the second planetary carrier 234 is preferably formed as an output shaft 235 so that rotational force can be transmitted to the outside through the second hollow shaft 241 .
  • the one-way clutch 242 is installed on the outer circumferential surface of the second hollow shaft 241 of the ring gear disk 240, but the outer circumferential surface of the one-way clutch 242 is fixed to the shift unit housing 210, so that the second hollow shaft 241 is fixed. It is better to restrain the ring gear 236 so that it does not rotate in reverse.
  • a ring gear groove 237 on the outer circumferential surface of the second ring gear 236 so that rotational force can be restrained by the operation of the electromagnet clutch 410 installed in the transmission housing 210.
  • the second motor 300 includes a plurality of second motor cores 321 and second motor coils 322 in a second motor housing 310. It is preferable to install the stator 320 and configure the second motor rotor 330 coupled to the second hollow shaft 241 with a plurality of pairs of permanent magnets 331 therein.
  • the second motor stator 320 is coupled to the second motor housing 310 to rotate the second motor rotor 330 configured therein, and the second motor rotor 330 rotates the second planetary carrier 234 It is preferable to configure the output shaft 235 of ) to be rotationally constrained by the output shaft bearing 311.
  • the rotation of the first sun gear 221 coupled to the first motor rotor 130 rotates the second transmission control device 230, and outputs rotational force through the output shaft 235 of the second planet carrier 234. Therefore, when the first motor 100 starts to rotate, the output shaft 235 rotates at the reduction ratio given to the second transmission controller 230.
  • the first sun gear 221 coupled to the first hollow shaft 132 rotates, and accordingly, the first sun gear 221 and the gear
  • the second planetary gear 232 geared to the second ring gear 236 in a coupled state rotates and revolves along the outer circumferential surface of the first sun gear 221 .
  • the second ring gear 236 should not rotate in reverse, and if the second ring gear 236 rotates in the opposite direction without a load, the rotation of the first motor 100 is not transmitted to the output shaft 235. Failure to do so may cause only the second ring gear 236 to idle.
  • the action of the one-way clutch 242 can be achieved more firmly.
  • the second planetary carrier 234 rotationally constrained by the second planetary gear 232 rotates according to the rotation of the second planetary gear 232, and the second planetary carrier 234 The rotational force is output to the outside through the output shaft 235 formed on one side.
  • the electromagnet clutch 410 is operated to reverse the first motor 100 while the rotation of the second ring gear 236 is suppressed. If so, reverse rotation is performed at the reduction ratio of the second transmission control device 230 by the same power transmission system as during the low-speed rotation.
  • the transmission unit 200 is configured by the second transmission control device 230, the maximum number of revolutions that the first motor 100 can send through the second transmission control device 230 and the 2 Even if the maximum number of revolutions of the motor 300 is set to be the same, sufficient rotation and speed change can be achieved, so that the same output can be obtained with less torque than the conventional electric vehicle motor, thereby increasing the fuel efficiency of the electric vehicle. As a result, it is possible to increase the mileage without increasing the battery.
  • the continuously variable transmission powertrain according to the second embodiment of the present invention has a simpler structure and can be used for electric vehicles or industrial machinery that does not require relatively large torque, such as small electric vehicles, electric three-wheeled vehicles, and electric two-wheeled vehicles. there is.
  • gearbox housing 220 first gearbox

Abstract

The present invention relates to a continuously variable transmission powertrain having a transmission unit and motors integrally configured, wherein the transmission unit is configured as a multi-speed transmission gear device, motors are configured at respective input and output sides of the transmission unit, the input-side motor drives a first transmission gear device, the first transmission gear device drives a second transmission gear device again, thereby enabling deceleration, and thus an impact does not occur during transmission, and transmission is enabled by controlling the rotation of the second transmission gear device by means of the output-side motor. According to the continuously variable transmission powertrain, according to the present invention, continuously variable gear ratios are provided so as to continuously induce maximum motor efficiency, and thus maximum hill-climbing ability and maximum speed performance required for an electric vehicle may be satisfied, and the structure is simple without a complicated hydraulic device, and high power transmission efficiency is implemented by means of a light weight, and thus fuel economy may be improved, and energy is not consumed in the transmission, and transmission may be smoothly carried out.

Description

무단변속 파워트레인stepless variable speed powertrain
본 발명은 무단변속 파워트레인에 관한 것으로, 더욱 상세하게는 변속기어의 상시 맞물림 상태에서 변속이 무단으로 이루어질 수 있도록 하므로써, 변속 충격이 발생하지 않고 토크 저하가 없어 고 출력의 구동력을 얻을 수 있는 무단변속 파워트레인에 관한 것이다.The present invention relates to a continuously variable transmission powertrain, and more particularly, to continuously engage a transmission gear so that shifting can be performed continuously, so that shift shock does not occur and torque reduction does not occur, thereby obtaining a high-output driving force. It's about the variable speed powertrain.
최근 환경문제에 대한 관심과 인식이 높아지면서 온실가스 감축을 목표로 하는 다양한 환경규제에 따라 자동차산업 패러다임은 종래의 내연기관 자동차에서 점차 전기 자동차나 하이브리드 전기 자동차, 연료전지 전기 자동차 등의 전력 기반 자동차로 변화하고 있다.As interest in and awareness of environmental issues have increased recently, the paradigm of the automobile industry has shifted from conventional internal combustion engine vehicles to power-based vehicles such as electric vehicles, hybrid electric vehicles, and fuel cell electric vehicles in accordance with various environmental regulations aimed at reducing greenhouse gas emissions. is changing to
일반적으로, 자동차에서 가장 중요한 기술로 꼽히는 것은 엔진과 변속기이며, 변속기의 완성도가 높으면 제한적인 엔진의 아쉬움도 상쇄시킬 수 있다.In general, the most important technologies in a car are the engine and transmission, and a high degree of perfection in the transmission can offset the disappointment of the limited engine.
그러나 종래의 내연기관 차량이나 하이브리드 차량의 변속기는 그 구조가 복잡하여 크고 무거우며, 유압장치 등을 추가로 설치해야 하기 때문에, 이들 변속기를 전기차의 변속기로 사용할 경우 변속으로 얻어지는 효율 대비 상실하는 에너지가 더 큰 문제점이 있었다.However, since transmissions of conventional internal combustion engine vehicles or hybrid vehicles are large and heavy due to their complex structure, and require additional installation of hydraulic devices, etc., when these transmissions are used as transmissions for electric vehicles, the energy lost compared to the efficiency obtained by shifting There were bigger problems.
반면에, 모터는 저속에서부터 최대 토크를 발휘할 수 있는 특성이 있기 때문에 전기차에는 종래의 복잡한 변속기를 사용하지 않고 간단한 구조의 단일 기어 비를 가진 감속기나 2단 변속기 등이 사용되고 있으나, 차량의 등판능력을 만족시키면서 어느 정도 고속 주행성능을 만족시키는 감속기를 사용하기 위해서는 상대적으로 큰 용량의 모터를 사용해야만 했다.On the other hand, since motors have the characteristics of being able to exert maximum torque from low speed, electric vehicles do not use conventional complex transmissions, but reducers or two-speed transmissions with a simple structure with a single gear ratio are used. In order to use a reducer that satisfies the high-speed driving performance to some extent, a relatively large capacity motor had to be used.
그리고 주행 속도에 따라 적절한 속도로 변속할 수 없는 종래 감속기의 특성상 저속에서 큰 토크로 주행할 수밖에 없어 많은 전류가 필요하고, 고속이나 정속 주행 시에는 과도한 속도로 모터를 구동시켜야 하기 때문에 에너지 소비가 많아 열이 많이 발생하며, 전비(단위 전력당 주행거리, km/kWh) 효율이 좋지 않아 주행거리가 짧아지기 때문에 배터리를 자주 충전해야 하는 문제점이 있었다.In addition, due to the nature of the conventional reducer, which cannot be shifted to an appropriate speed depending on the driving speed, it has no choice but to drive at low speed with high torque, requiring a lot of current, and high energy consumption because the motor must be driven at an excessive speed during high-speed or constant speed driving. A lot of heat is generated, and the efficiency of fuel consumption (mileage per unit power, km/kWh) is poor, so the mileage is shortened, so the battery must be recharged frequently.
따라서, 에너지의 적절한 사용으로 전비를 향상시켜 주행거리를 늘리면서도 주행성능을 향상시켜 차량이 요구하는 최대 등판성능과 최고 속도성능을 충족시킬 수 있는 전기차 파워트레인에 대한 기술 개발이 필요한 실정이다.Therefore, it is necessary to develop a technology for an electric vehicle powertrain that can satisfy the maximum climbing performance and maximum speed performance required by a vehicle by improving driving performance while increasing driving distance by improving fuel economy through appropriate use of energy.
본 발명은 상기와 같은 종래의 문제를 해결하기 위해 고안된 것으로서, 변속기어의 상시 맞물림 상태에서 모터의 제어에 의하여 무단으로 변속할 수 있게 하므로써, 높은 동력전달 효율을 구현하여 차량에서 요구하는 최대 등판성능과 최고 속도성능을 충족시키며, 내구성과 신뢰성이 우수한 무단변속 파워트레인을 제공하는 것을 기술적 과제로 한다.The present invention was devised to solve the above conventional problems, and enables stepless shifting by controlling a motor in a constantly engaged state of a transmission gear, thereby realizing high power transmission efficiency and maximum climbing performance required by a vehicle. The technical challenge is to provide a continuously variable speed powertrain with excellent durability and reliability while meeting the highest speed performance.
본 발명의 장점은 토크의 끊김 없이 무단으로 변속하여 모터의 최고 출력효율을 지속적으로 끌어낼 수 있다는 점에 있으며, 이는 모터도 특정 영역 대에서 가장 이상적인 효율을 끌어내는 구간이 존재하기 때문에, 무단변속으로 이 부분의 활용도를 더욱 높게 끌어올리면서도 변속충격이 없도록 하여 최적의 주행상태를 유지할 수 있으며, 적은 전류로 큰 토크를 얻을 수 있도록 하므로써 전비를 향상시켜 전기차의 주행거리를 늘리는 것에도 그 목적이 있다.The advantage of the present invention lies in that it is possible to continuously derive the highest output efficiency of the motor by steplessly shifting the torque without interruption. The purpose is to increase the mileage of an electric vehicle by improving fuel efficiency by increasing the utilization of this part to a higher level while maintaining the optimal driving condition by eliminating shift shock and obtaining large torque with a small current. .
상기한 목적을 달성하기 위한 본 발명 무단변속 파워트레인은,The continuously variable speed powertrain of the present invention for achieving the above object,
변속부 하우징의 일 측에 구성되어 변속부로 회전력을 공급할 수 있도록 설치된 제1 모터; 상기 제1 모터의 회전력을 공급받아 이를 감속하여 제2 변속기어장치로 회전력을 전달하는 제1 변속기어장치; 상기 제1 변속기어장치의 회전력을 받아 출력축으로 회전력을 내 보내는 상기 제2 변속기어장치; 상기 제2 변속기어장치의 회전력을 제어할 수 있도록 설치된 제2 모터를 포함하는 것이 바람직하다.A first motor installed on one side of the transmission unit housing to supply rotational force to the transmission unit; a first transmission control device receiving the rotational force of the first motor and decelerating it to transmit rotational force to a second transmission control device; the second transmission control device receiving rotational force of the first transmission control device and outputting rotational force to an output shaft; It is preferable to include a second motor installed to control the rotational force of the second transmission control device.
상기 제1 변속기어장치 및 상기 제2 변속기어장치는 상기 변속부 하우징 내부에 설치되고, 상기 변속부 하우징 일 측의 상기 제1 모터와 타 측의 상기 제2 모터는 상기 변속부와 결합하여 설치되며, 상기 제1 모터의 회전을 상기 제1 변속기어장치 및 상기 제2 변속기어장치를 통하여 출력축으로 출력함과 더불어, 상기 변속부 하우징 타 측에 설치된 상기 제2 모터에 의하여 상기 제2 변속기어장치의 회전을 제어하는 것에 의하여 달성될 수 있다.The first transmission control device and the second transmission control device are installed inside the shift unit housing, and the first motor on one side of the shift unit housing and the second motor on the other side are installed in combination with the shift unit, In addition to outputting the rotation of the first motor to the output shaft through the first transmission control device and the second transmission control device, the second transmission control device by the second motor installed on the other side of the transmission housing It can be achieved by controlling the rotation of
상기 제1 변속기어장치는, 상기 제1 모터의 회전력을 전달받도록 설치된 제1 선기어(Sun Gear); 상기 제1 선기어 외주 면에 치차 결합된 다수의 제1 유성기어; 상기 제1 유성기어는 회전 가능한 상태로 제1 유성캐리어에 결합되어 있으며, 상기 제1 유성기어 외주 면에 제1 링기어를 치차 결합시켜 설치하되, 상기 제1 링기어는 회전하지 않도록 상기 변속부 하우징에 고정 설치하는 것이 바람직하다.The first transmission control device may include a first sun gear installed to receive rotational force of the first motor; a plurality of first planetary gears gearedly coupled to an outer circumferential surface of the first sun gear; The first planetary gear is coupled to the first planetary carrier in a rotatable state, and the first ring gear is geared and installed on the outer circumferential surface of the first planetary gear, but the first ring gear is not rotated. It is preferable to install it fixedly in the housing.
이때, 상기 제1 선기어 이의 수가 s이고 상기 제1 링기어 이의 수가 r이라고 할 경우, 상기 제1 유성캐리어의 회전수는 1+(r/s)로써 고정된 감속 비로 상기 제1 모터의 회전을 감속하는 것이 가능하다.At this time, when the number of teeth of the first sun gear is s and the number of teeth of the first ring gear is r, the number of revolutions of the first planetary carrier is 1+ (r/s) to rotate the first motor at a fixed reduction ratio It is possible to slow down.
상기 제2 변속기어장치는, 상기 제1 변속기어장치의 회전력을 받는 제2 선기어; 상기 제2 선기어 외주 면에 치차 결합된 다수의 제2 유성기어; 상기 제2 유성기어는 회전 가능한 상태로 제2 유성캐리어에 결합되어 있으며, 상기 제2 유성기어 외주 면에 치차 결합된 제2 링기어를 포함하여 구성하므로써, 상기 제1 변속기어장치와 더불어 상기 변속부를 다단으로 구성하는 것이 바람직하다.The second transmission control device may include a second sun gear receiving rotational force of the first transmission control device; a plurality of second planetary gears gearedly coupled to an outer circumferential surface of the second sun gear; The second planetary gear is coupled to the second planetary carrier in a rotatable state and includes a second ring gear geared to an outer circumferential surface of the second planetary gear, so that the gearshift is performed together with the first transmission gearbox. It is preferable to configure the section in multiple stages.
한편, 상기 제2 유성캐리어의 일 측은 출력축으로 구성하며, 상기 제2 링기어는 상기 제2 모터의 회전자와 결합되어 상기 제2 모터의 회전을 전달받아 상기 출력축의 회전력을 변속하는 것이 좋다.On the other hand, one side of the second planetary carrier is composed of an output shaft, and the second ring gear is preferably coupled to the rotor of the second motor to receive rotation of the second motor and change the rotational force of the output shaft.
그리고 상기 제2 링기어와 결합된 링기어 디스크의 제2 중공축 외주 면에는 일 방향 클러치를 설치하여 상기 제2 링기어의 역방향 회전을 제한할 수 있도록 하고, 더불어 상기 변속부 하우징의 상기 제2 링기어 외주 면에 전자석클러치를 더 포함하여 구성하는 것이 바람직하다.In addition, a one-way clutch is installed on an outer circumferential surface of the second hollow shaft of the ring gear disk coupled to the second ring gear to limit reverse rotation of the second ring gear. It is preferable to further include an electromagnet clutch on the outer circumferential surface of the ring gear.
본 발명에 따른 무단변속 파워트레인에 의하면, 무단으로 변속비를 제공하여 모터의 최고 효율을 지속적으로 이끌어내므로써 전기차에서 요구하는 최대 등판성능과 최고 속도성능을 충족시킬 수 있으며, 복잡한 유압장치 등이 없어 구조가 간단하고 가벼운 중량으로 높은 동력전달 효율을 구현하여 전비를 향상시킬 수 있고, 변속에 에너지 소모가 없으면서 부드럽게 변속할 수 있다.According to the continuously variable transmission power train according to the present invention, it is possible to satisfy the maximum climbing performance and the highest speed performance required by an electric vehicle by continuously drawing the highest efficiency of the motor by providing a stepless transmission ratio, and there is no complicated hydraulic system. It has a simple structure and high power transmission efficiency with a light weight, so it can improve fuel economy, and it can shift smoothly without consuming energy in shifting.
특히, 변속부에 적용된 유성기어 방식은 고속에서도 안정적이고, 그 크기에 비하여 고효율의 감속 비를 얻을 수 있으며, 감속 비에 반비례하여 전달되는 토크가 커지므로, 기어 상시 맞물림 방식으로 구성된 변속기어장치의 회전을 제어하는 것만으로도 무단으로 변속할 수 있는 효과를 달성할 수 있다.In particular, the planetary gear method applied to the transmission part is stable even at high speed, can obtain a high-efficiency reduction ratio compared to its size, and the transmitted torque increases in inverse proportion to the reduction ratio. The effect of stepless shifting can be achieved just by controlling the rotation.
이와 같이 변속기어가 상시 맞물림 상태에서 변속작용이 무단으로 이루어질 수 있도록 하되, 회전력 제어방식을 2개의 모터와 변속기어장치로 하므로써 변속 중에 충격이 발생하지 않고 토크 저하가 없으며, 변속을 부드럽게 하여 정숙성과 내구성이 우수함은 물론, 모터가 불필요하게 고속으로 회전하지 않아도 충분한 토크를 발휘할 수 있어 모터의 발열현상을 방지할 수 있다.In this way, while the transmission gear is always engaged, the shifting action can be performed steplessly, but the torque control method is two motors and a transmission control device, so that no shock occurs during shifting, there is no torque drop, and the shift is smooth to achieve quietness and durability In addition to this excellence, it is possible to exert sufficient torque even if the motor does not unnecessarily rotate at high speed, thereby preventing the motor from heating up.
따라서, 간단한 구성으로 제조원가를 낮추면서도 전비가 우수하여 주행거리를 늘릴 수 있고, 더욱 성능 좋은 고 출력의 모터를 채용할 수 있어 대형 차량은 물론 선박 등 다른 종류의 산업용으로도 사용할 수 있는 것이다.Therefore, it is possible to increase the mileage due to excellent fuel efficiency while lowering the manufacturing cost with a simple configuration, and to adopt a high-output motor with better performance, so that it can be used for other types of industries such as large vehicles as well as ships.
도 1은 본 발명의 일 실시 예에 따른 무단변속 파워트레인의 전체 구성품을 분리하여 나열한 사시도이다.1 is a perspective view in which all components of a continuously variable transmission powertrain according to an embodiment of the present invention are separated and arranged.
도 2는 본 발명의 일 실시 예에 따른 무단변속 파워트레인의 조립된 상태를 도시한 사시도이다.2 is a perspective view illustrating an assembled state of a continuously variable transmission powertrain according to an embodiment of the present invention.
도 3은 본 발명의 제1 실시 예에 따른 무단변속 파워트레인의 내부 구성을 도시한 단면도이다.3 is a cross-sectional view showing the internal configuration of a continuously variable speed powertrain according to the first embodiment of the present invention.
도 4는 본 발명의 일 실시 예에 따른 무단변속 파워트레인의 변속부 단면을 도시한 단면도이다.4 is a cross-sectional view showing a cross-section of a transmission part of a continuously variable transmission powertrain according to an embodiment of the present invention.
도 5는 본 발명의 일 실시 예에 따른 무단변속 파워트레인의 변속부만을 발췌하여 분리상태를 나열한 사시도이다.5 is a perspective view illustrating separated states by extracting only transmission parts of a continuously variable transmission powertrain according to an embodiment of the present invention.
도 6은 본 발명의 일 실시 예에 따른 무단변속 파워트레인의 모터부 단면을 도시한 단면도이다.6 is a cross-sectional view of a motor unit of a continuously variable speed powertrain according to an embodiment of the present invention.
도 7은 본 발명의 제2 실시 예에 따른 무단변속 파워트레인의 내부 구성을 도시한 단면도이다.7 is a cross-sectional view showing the internal configuration of a continuously variable speed powertrain according to a second embodiment of the present invention.
이하에서는 첨부한 도면을 참고로 하여 본 발명의 실시 예에 대하여 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자가 용이하게 실시할 수 있도록 상세히 설명한다.Hereinafter, with reference to the accompanying drawings, embodiments of the present invention will be described in detail so that those skilled in the art can easily carry out the present invention.
본 발명의 실시 예에서 제시되는 특정한 구조 내지 기능적 설명들은 단지 본 발명의 개념에 따른 실시 예를 설명하기 위한 목적으로 예시된 것으로, 본 발명의 개념에 따른 실시 예들은 다양한 형태로 실시될 수 있다.Specific structural or functional descriptions presented in the embodiments of the present invention are merely exemplified for the purpose of explaining embodiments according to the concept of the present invention, and embodiments according to the concept of the present invention may be implemented in various forms.
또한, 본 명세서에 설명된 실시 예들에 한정되는 것으로 해석되어서는 아니 되며, 본 발명의 사상 및 기술 범위에 포함되는 모든 변경물, 균등물 내지 대체물을 포함하는 것으로 이해되어야 한다.In addition, it should not be construed as being limited to the embodiments described in this specification, but should be understood to include all modifications, equivalents, or substitutes included in the spirit and technical scope of the present invention.
한편, 본 발명에서 제1 또는 제2 등의 용어는 다양한 구성 요소들을 설명하는데 사용될 수 있지만, 상기 구성 요소들은 상기 용어들에 한정되지는 않는다.Meanwhile, in the present invention, terms such as first or second may be used to describe various components, but the components are not limited to the above terms.
상기 용어들은 하나의 구성요소를 다른 구성요소들과 구별하는 목적으로만 사용되며, 예컨대 본 발명의 개념에 따른 권리 범위로부터 벗어나지 않는 범위 내에서, 제1구성요소는 제2구성요소로 명명될 수 있고, 유사하게 제2구성요소는 제1구성요소로도 명명될 수 있다.The above terms are used only for the purpose of distinguishing one component from other components, and, for example, within a range not departing from the scope of rights according to the concept of the present invention, a first component may be referred to as a second component. And, similarly, the second component may also be referred to as the first component.
어떠한 구성요소가 다른 구성요소에 "연결되어" 있다거나 "접속되어" 있다고 언급된 때에는, 그 다른 구성요소에 직접적으로 연결되어 있거나 접속되어 있을 수도 있지만, 중간에 다른 구성요소가 존재할 수도 있다고 이해되어야 할 것이다.It should be understood that when an element is referred to as being "connected" or "connected" to another element, it may be directly connected or connected to the other element, but other elements may exist in the middle. something to do.
반면에, 어떠한 구성요소가 다른 구성요소에 "직접 연결되어" 있다거나 또는 "직접 접촉되어" 있다고 언급된 때에는, 중간에 다른 구성요소가 존재하지 않는 것으로 이해되어야 하며, 구성요소들 간의 관계를 설명하기 위한 다른 표현들, 즉 "~사이에"와 "바로 ~사이에" 또는 "~에 인접하는"과 "~에 직접 인접하는" 등의 표현도 마찬가지로 해석되어야 한다.On the other hand, when an element is said to be “directly connected” or “in direct contact” with another element, it should be understood that no other element exists in the middle, and the relationship between the elements is explained. Other expressions intended to do so, such as "between" and "immediately between" or "adjacent to" and "directly adjacent to" should be interpreted similarly.
본 명세서에서 사용하는 용어는 단지 특정한 실시 예를 설명하기 위해 사용된 것으로서, 본 발명을 한정하려는 의도가 아니며, 단수의 표현은 문맥상 명백하게 다르게 뜻하지 않는 한, 복수의 표현을 포함한다. 본 명세서에서 "포함한다" 또는 "가지다" 등의 용어는 실시된 특징, 숫자, 단계, 동작, 구성 요소, 부분품 또는 이들을 조합한 것이 존재함을 지정하려는 것이지, 하나 또는 그 이상의 다른 특징이나 숫자, 단계, 동작, 구성 요소, 부분품 또는 이들을 조합한 것들의 존재 또는 부가 가능성을 미리 배제하지 않는 것으로 이해되어야 한다.Terms used in this specification are used only to describe specific embodiments, and are not intended to limit the present invention, and singular expressions include plural expressions unless the context clearly dictates otherwise. In this specification, terms such as "comprise" or "having" are intended to indicate that there is an embodied feature, number, step, operation, component, part, or combination thereof, but one or more other features or numbers, It should be understood that the presence or addition of steps, operations, components, parts, or combinations thereof is not precluded.
본 발명 무단변속 파워트레인은, 변속기구 및 모터를 일체형으로 구성하여 구조가 간단하며, 자체 중량을 줄임으로써 제품의 제조 편의성은 높이고 제조 단가는 낮출 수 있어 시장 경쟁력을 높이는 한편, 감속 비가 높아 출력 특성이 우수한 고속 모터를 채용하는 것이 가능하고, 콤팩트한 크기로 차량 또는 기타 산업용으로 활용도가 우수한 모터 일체형 변속기를 제공할 수 있으며, 특히, 변속이 무단으로 이루어져 변속 충격이 없는 것을 그 기술상의 기본 특징으로 한다.The continuously variable transmission powertrain of the present invention has a simple structure by configuring a gearbox and a motor as an integrated unit, and can increase manufacturing convenience and lower manufacturing cost by reducing its own weight, thereby increasing market competitiveness and increasing output characteristics due to a high reduction ratio. It is possible to employ this excellent high-speed motor, and it is possible to provide a motor-integrated transmission with excellent usability for vehicles or other industries in a compact size. do.
먼저, 본 발명의 제1 실시 예에 따른 무단변속 파워트레인에 대하여 첨부한 도면을 참조하여 설명하면 다음과 같다. First, the continuously variable speed powertrain according to the first embodiment of the present invention will be described with reference to the accompanying drawings.
도 1과 도 2와 도 3을 참조하면, 제1 실시 예에 따른 무단변속 파워트레인은 변속부(200)의 입력 측에 제1 모터(100)가 구성되고, 출력 측에 제2 모터(300)가 결합되어 있으며, 변속부(200) 외주 면에는 클러치부(400)를 포함하므로써 변속부(200)의 회전을 제어하는 것에 의하여 달성될 수 있다.Referring to FIGS. 1, 2, and 3 , in the continuously variable speed power train according to the first embodiment, the first motor 100 is configured on the input side of the transmission unit 200, and the second motor 300 is configured on the output side. ) is coupled, and it can be achieved by controlling the rotation of the transmission unit 200 by including the clutch unit 400 on the outer circumferential surface of the transmission unit 200.
도 1과 도 3과 도 6을 참조하면, 제1 모터(100)는, 제1 모터 하우징(110) 내에 다수의 제1 모터 코어(121)와 제1 모터 코일(122)로 구성된 제1 모터 고정자(120)를 설치하고, 제1 중공축(132)에 결합된 제1 모터 회전자(130)는 그 내부에 다수의 쌍을 이루는 영구자석(131)을 포함하여 구성하는 것이 좋다.1, 3, and 6, the first motor 100 includes a plurality of first motor cores 121 and first motor coils 122 in a first motor housing 110. It is preferable that the stator 120 is installed and the first motor rotor 130 coupled to the first hollow shaft 132 includes a plurality of pairs of permanent magnets 131 therein.
이때, 모터 회전자(130)는 매립 영구자석 동기식 릴럭턴스 모터(IPM-SynRM: Interior Permanent Magnet Synchronous Reluctance Motor) 방식으로 영구자석(131)을 구성하므로써 전자기력 효율을 높이고 고속 회전에서도 역기전력이 발생하지 않도록 구성하는 것이 바람직하다.At this time, the motor rotor 130 configures the permanent magnet 131 in an Interior Permanent Magnet Synchronous Reluctance Motor (IPM-SynRM) method to increase the efficiency of the electromagnetic force and prevent counter-electromotive force from occurring even at high speed rotation. It is desirable to configure
상기 제1 모터 고정자(120)는 제1 모터 하우징(110)에 결합하여 그 내부에 구성되어 있는 제1 모터 회전자(130)를 회전시키도록 하며, 제1 모터 회전자(130)는 제1 선기어(221)와 더불어 제1 모터 하우징(110)에 회전 구속되도록 입력 측 베어링(111)에 축 결합하는 것이 바람직하다.The first motor stator 120 is coupled to the first motor housing 110 to rotate the first motor rotor 130 configured therein, and the first motor rotor 130 is It is preferable to axially couple to the input-side bearing 111 so as to be rotationally constrained to the first motor housing 110 together with the sun gear 221 .
도 3과 도 4와 도 5를 참고하면, 제1 모터 회전자(130)의 제1 중공축(132)에는 제1 선기어(221)를 결합하여 제1 변속기어장치(220)로 회전력을 전달하도록 구성하는 것이 좋다.Referring to FIGS. 3, 4, and 5, the first sun gear 221 is coupled to the first hollow shaft 132 of the first motor rotor 130 to transmit rotational force to the first transmission controller 220. It is better to configure it so that
상기 제1 변속기어장치(220)는, 제1 모터 회전자(130)의 회전력을 받는 제1 선기어(221)와, 제1 유성기어 베어링(223)에 의하여 제1 유성캐리어(224)에 회전 구속된 다수의 제1 유성기어(222), 제1 유성기어(222)의 외주 면에 치차 결합된 제1 링기어(225)를 포함하여 구성하는 것이 바람직하다.The first transmission gear unit 220 is rotated by the first planetary carrier 224 by the first sun gear 221 receiving the rotational force of the first motor rotor 130 and the first planetary gear bearing 223 It is preferable to include a plurality of restrained first planetary gears 222 and a first ring gear 225 geared to the outer circumferential surface of the first planetary gears 222.
이때, 제1 링기어(225)는 변속부 하우징(210)에 고정하여 회전하지 않도록 설치하며, 제1 유성캐리어(224)의 중심에는 제2 선기어(231)를 결합하여 제1 유성캐리어(224)의 회전력을 제2 변속기어장치(230)로 전달하는 것이 좋다.At this time, the first ring gear 225 is fixed to the transmission unit housing 210 and installed so as not to rotate, and the second sun gear 231 is coupled to the center of the first planet carrier 224 so that the first planet carrier 224 It is good to transmit the rotational force of ) to the second transmission control device 230.
상기 제2 변속기어장치(230)는, 상기 제1 유성캐리어(224)의 회전력을 받는 제2 선기어(231)와, 제2 유성기어 베어링(233)에 의하여 제2 유성캐리어(234)에 회전 구속된 다수의 제2 유성기어(232), 상기 제2 유성기어(232)의 외주 면에 치차 결합된 제2 링기어(236)를 포함하여 구성하는 것이 바람직하다.The second transmission gear unit 230 is rotated by the second planetary carrier 234 by the second sun gear 231 receiving the rotational force of the first planetary carrier 224 and the second planetary gear bearing 233. It is preferable to include a plurality of restrained second planetary gears 232 and a second ring gear 236 geared to the outer circumferential surface of the second planetary gears 232.
상기 제2 링기어(236)의 일 측은 링기어 디스크(240)와 결합하고, 링기어 디스크(240)에 형성된 제2 중공축(241)은 제2 모터 회전자(330)에 결합할 수 있는 구조로 구성하여 제2 모터(300)의 회전을 받도록 하는 것이 바람직하다.One side of the second ring gear 236 is coupled to the ring gear disk 240, and the second hollow shaft 241 formed on the ring gear disk 240 is coupled to the second motor rotor 330. It is preferable to configure the structure to receive rotation of the second motor 300 .
그리고 제2 유성캐리어(234)의 일 측은 출력축(235)으로 형성하여 제2 중공축(241)을 관통하여 외부로 회전력을 출력할 수 있도록 하는 것이 바람직하다.In addition, it is preferable that one side of the second planetary carrier 234 is formed as an output shaft 235 so that rotational force can be output to the outside through the second hollow shaft 241 .
한편, 링기어 디스크(240)의 제2 중공축(241) 외주 면에는 일 방향 클러치(242)를 설치하되, 일 방향 클러치(242)의 외주 면은 변속부 하우징(210)에 고정하므로써 제2 링기어(236)가 역회전하지 못 하도록 구속시키는 것이 좋다.Meanwhile, the one-way clutch 242 is installed on the outer circumferential surface of the second hollow shaft 241 of the ring gear disk 240, but the outer circumferential surface of the one-way clutch 242 is fixed to the shift unit housing 210, so that the second hollow shaft 241 is fixed. It is better to restrain the ring gear 236 so that it does not rotate in reverse.
더불어, 제2 링기어(236)의 외주 면에는 링기어 요홈(237)을 형성하여 변속부 하우징(210)에 설치된 전자석클러치(410)의 제어에 의하여 회전력을 구속할 수 있도록 하는 것이 바람직하다.In addition, it is preferable to form a ring gear groove 237 on the outer circumferential surface of the second ring gear 236 so that the rotational force can be restrained by the control of the electromagnet clutch 410 installed in the transmission housing 210.
도 1과 도 3과 도 6을 참조하면, 제2 모터(300)는, 제2 모터 하우징(310) 내에 다수의 제2 모터 코어(321)와 제2 모터 코일(322)로 구성된 제2 모터 고정자(320)를 설치하고, 제2 중공축(241)에 결합된 제2 모터 회전자(330)는 그 내부에 다수의 쌍을 이루는 영구자석(331)으로 구성하는 것이 좋다.Referring to FIGS. 1, 3, and 6, the second motor 300 includes a plurality of second motor cores 321 and second motor coils 322 in a second motor housing 310. It is preferable to install the stator 320 and configure the second motor rotor 330 coupled to the second hollow shaft 241 with a plurality of pairs of permanent magnets 331 therein.
상기 제2 모터 고정자(320)는 제2 모터 하우징(310)에 결합하여 그 내부에 구성된 제2 모터 회전자(330)를 회전시키며, 제2 모터 회전자(330)는 제2 유성캐리어(234)의 출력축(235)에 출력축 베어링(311)에 의하여 회전 구속되도록 결합하는 것이 바람직하다.The second motor stator 320 is coupled to the second motor housing 310 to rotate the second motor rotor 330 configured therein, and the second motor rotor 330 rotates the second planetary carrier 234 It is preferable to be coupled to the output shaft 235 of ) so as to be rotationally constrained by the output shaft bearing 311.
상기와 같은 구성에 의한, 본 발명의 제1 실시 예에 따른 무단변속 파워트레인의 작동되는 과정을 상세하게 설명하면 다음과 같다.The operation process of the continuously variable transmission powertrain according to the first embodiment of the present invention according to the configuration described above will be described in detail.
동일 축 상에 설치된 제1 모터(100)와 변속부(200) 및 제2 모터(300);The first motor 100, the transmission unit 200, and the second motor 300 installed on the same shaft;
제1 모터 회전자(130)에 결합된 제1 선기어(221)의 회전에 의하여 제1 변속기어장치(220)가 회전하며, 상기 제1 변속기어장치(220)의 제1 유성캐리어(224)는 다시 제2 선기어(231)를 통하여 제2 변속기어장치(230)로 회전력을 전달하고, 제2 유성캐리어(234)에 형성된 출력축(235)을 통하여 회전력을 출력하므로, 제1 모터(100)가 회전을 시작하면 제1 변속기어장치(220)와 제2 변속기어장치(230)를 통하여 감속된 회전수로 출력축(235)이 회전을 하게 된다.The rotation of the first sun gear 221 coupled to the first motor rotor 130 rotates the first transmission control device 220, and the first planetary carrier 224 of the first transmission control device 220 transmits rotational force to the second transmission control unit 230 through the second sun gear 231 and outputs rotational force through the output shaft 235 formed on the second planetary carrier 234, so that the first motor 100 When starts to rotate, the output shaft 235 rotates at the reduced number of revolutions through the first transmission control device 220 and the second transmission control device 230.
이때, 제1 변속기어장치(220)의 감속 비가 1대 4, 제2 변속기어장치(230)도 1대 4라고 가정할 때, 제1 모터(200) 대 출력축(235)의 감속 비는 1대 16이 되는 것이다. 즉, 제1 모터(100)가 16회전할 때 출력축(235)이 1회전하게 된다.At this time, assuming that the reduction ratio of the first transmission control unit 220 is 1 to 4 and the second transmission control unit 230 is also 1 to 4, the reduction ratio of the first motor 200 to the output shaft 235 is 1 It will be 16. That is, when the first motor 100 rotates 16 times, the output shaft 235 rotates once.
위의 작동을 자세히 설명하면, 제1 모터(100)가 회전을 시작하면 제1 모터 회전자(130)가 제1 중공축(132)에 결합되어 있는 제1 선기어(221)를 회전시키며, 이에 따라 제1 선기어(221)와 치차 결합된 상태로 제1 링기어(225)와도 치차 결합되어 있는 제1 유성기어(222)가 제1 선기어(221) 외주 면을 따라 자전 및 공전을 하게 된다.Describing the above operation in detail, when the first motor 100 starts to rotate, the first motor rotor 130 rotates the first sun gear 221 coupled to the first hollow shaft 132, and thus Accordingly, the first planetary gear 222, which is also geared to the first ring gear 225 while being geared to the first sun gear 221, rotates and revolves along the outer circumferential surface of the first sun gear 221.
이때, 제1 링기어(225)가 변속부 하우징(210)에 고정 결합되어 있기 때문에, 제1 유성기어(222)에 회전 구속되어 있는 제1 유성캐리어(224)는 제1 유성기어(222)의 공전에 따라 회전을 하게 되며, 이러한 회전에 의하여 제1 유성캐리어(224) 중앙에 결합되어 있는 제2 선기어(231)를 제1 변속기어장치(220)의 감속 비로 회전시키게 되는 것이다.At this time, since the first ring gear 225 is fixedly coupled to the transmission housing 210, the first planetary carrier 224 rotationally constrained to the first planetary gear 222 is the first planetary gear 222. It rotates according to the revolution of the , and by this rotation, the second sun gear 231 coupled to the center of the first planetary carrier 224 is rotated at the reduction ratio of the first transmission control device 220 .
이와 같이, 제2 선기어(231)가 회전을 하면 제2 선기어(231)에 치차 결합된 상태로 제2 링기어(236)와도 치차 결합되어 있는 제2 유성기어(232)가 제2 선기어(231)의 외주 면을 따라 자전 및 공전을 하게 된다.In this way, when the second sun gear 231 rotates, the second planetary gear 232 geared to the second ring gear 236 while being geared to the second sun gear 231 rotates. ) rotates and rotates along the outer circumferential surface.
이때, 제2 링기어(236)는 역회전하지 않아야 하며, 만약 제2 링기어(236)가 부하 없이 회전 반대방향으로 회전을 하게 된다면 제1 모터(100)의 회전력이 출력축(235)으로 전달되지 못하고 제2 링기어(236)만 공회전시키는 결과를 초래하게 될 것이다.At this time, the second ring gear 236 should not rotate in reverse, and if the second ring gear 236 rotates in the opposite direction without a load, the rotational force of the first motor 100 is transmitted to the output shaft 235 Failure to do so will result in only the second ring gear 236 idling.
따라서, 제1 모터(100)만 회전할 경우에는 링기어 디스크(240)의 제2 중공축(241)에 설치된 일 방향 클러치(242)에 의하여 제2 링기어(236)의 역회전을 제한하므로써 제2 변속기어장치(230)의 감속 비를 얻을 수 있는 것이다.Therefore, when only the first motor 100 rotates, the reverse rotation of the second ring gear 236 is limited by the one-way clutch 242 installed on the second hollow shaft 241 of the ring gear disk 240. The reduction ratio of the second transmission control device 230 can be obtained.
더불어, 제2 링기어(236)의 외주 면에 설치된 전자석클러치(410)를 작동시켜 제2 링기어(236)의 회전을 제어하여 일 방향 클러치(242)의 작동을 더욱 확고하게 할 수도 있다.In addition, the rotation of the second ring gear 236 may be controlled by operating the electromagnet clutch 410 installed on the outer circumferential surface of the second ring gear 236 to further secure the operation of the one-way clutch 242 .
상기와 같은 작동에 의하여, 제2 유성기어(232)에 회전 구속된 제2 유성캐리어(234)가 제2 유성기어(232)의 공전에 따라 회전을 하게 되며, 제2 유성캐리어(234)의 일 측에 형성된 출력축(235)을 통하여 회전력을 외부로 출력하게 되는 것이다.By the above operation, the second planetary carrier 234 rotationally constrained by the second planetary gear 232 rotates according to the rotation of the second planetary gear 232, and the second planetary carrier 234 The rotational force is output to the outside through the output shaft 235 formed on one side.
이와 같은 구성과 작동으로, 출발 시 적은 토크로도 큰 회전력을 발생시켜 출발이 쉽도록 하고, 제1 모터(100)의 회전이 빨라질수록 점차 빠른 회전력을 출력하므로써 저속 단계에서의 변속을 용이하게 이룰 수 있는 것이다.With such a configuration and operation, a large rotational force is generated even with a small torque at the time of starting to make starting easy, and as the rotation of the first motor 100 becomes faster, the rotational force is gradually output, thereby facilitating shifting at a low speed. It can.
저속 단계에서 점차 속도를 증가시킨 후 제1 모터(100)의 회전 한계점에 다다르기 전에, 클러치부(400)의 전자석클러치(410)를 해제하고 이와 더불어 제2 모터(300)를 회전시키면, 제2 중공축(241)의 링기어 디스크(240)에 결합되어 있는 제2 링기어(236)가 회전을 하게 되므로, 이에 반비례하여 제2 유성기어(232)의 자전 회전수가 줄게 되고, 따라서 점차 감속 비가 낮아져 출력축(235)은 더 빠르게 회전하게 되어 고속의 회전을 용이하게 구현할 수 있는 것이다.After gradually increasing the speed at the low speed stage and before reaching the rotation limit of the first motor 100, when the electromagnet clutch 410 of the clutch unit 400 is released and the second motor 300 is rotated together, the second motor 300 is rotated. Since the second ring gear 236 coupled to the ring gear disk 240 of the second hollow shaft 241 rotates, the rotational speed of the second planetary gear 232 decreases in inverse proportion to this, and thus gradually decelerates. As the ratio is lowered, the output shaft 235 rotates faster, so that high-speed rotation can be easily implemented.
더불어, 제2 모터(300)의 회전력을 출력축(235)으로 함께 전달할 수 있어서 더욱 큰 토크로 출력축(235)을 회전시키게 된다.In addition, since the rotational force of the second motor 300 can be transmitted to the output shaft 235 together, the output shaft 235 is rotated with a greater torque.
제2 모터(300)의 회전이 점차 빨라져, 제2 선기어(231)의 회전수와 제2 모터(300)의 회전수가 같아지게 되면 제2 유성기어(232)는 더는 자전하지 않고 공전만 하게 되며, 이 상태는 제1 모터(100)와 제2 모터(300)가 효율을 최대로 발휘하여 출력축(235)을 회전시키는 상태가 된다.When the rotation speed of the second motor 300 gradually increases and the number of rotations of the second sun gear 231 becomes equal to the number of rotations of the second motor 300, the second planetary gear 232 no longer rotates and only revolves In this state, the first motor 100 and the second motor 300 maximize efficiency to rotate the output shaft 235 .
상기와 같이 제1 모터(100)와 제2 모터(300)의 최고 효율을 이끌어 내면서 제1 모터(100)와 제2 모터(300)의 회전속도를 제어하여 가속하거나 감속하므로써 차량의 속도에 따른 최고 효율을 지속적으로 이끌어 낼 수 있는 것이다.As described above, while deriving the highest efficiency of the first motor 100 and the second motor 300, the rotation speed of the first motor 100 and the second motor 300 is controlled to accelerate or decelerate, thereby corresponding to the speed of the vehicle. It is possible to continuously achieve the highest efficiency.
반면, 차량의 후진 시 출력축(235)을 역회전시키고자 할 경우에는, 전자석클러치(410)를 작동시켜 제2 링기어(236)의 회전을 억제한 상태에서 제1 모터(100)를 역회전시키면 상기 저속 회전 시와 동일한 동력전달 계통에 의하여 변속부(200)의 감속 비로 출력축(235)이 역회전하므로 차량을 후진시킬 수 있다.On the other hand, when it is desired to rotate the output shaft 235 in reverse while the vehicle is moving backward, the electromagnet clutch 410 is operated to reverse the first motor 100 while the rotation of the second ring gear 236 is suppressed. When this is done, the output shaft 235 reversely rotates at the reduction ratio of the transmission unit 200 by the same power transmission system as in the low-speed rotation, so that the vehicle can move backward.
상기와 같이 제1 변속기어장치(220) 및 제2 변속기어장치(230)에 의하여 2단으로 변속부(200)를 구성할 시에는, 제1 모터(100)가 제1 변속기어장치(220)를 통과시켜 보낼 수 있는 최대 회전수와 제2 모터(300)의 최대 회전수를 동일하게 맞추더라도 충분한 회전과 변속을 이룰 수 있기 때문에, 종래의 전기차 모터보다 훨씬 적은 토크로도 같은 출력을 얻을 수 있어 전비를 높일 수 있으며, 그로 인하여 추가로 배터리를 증설하지 않고도 주행거리를 늘릴 수 있는 것이다.As described above, when the gear shift unit 200 is configured in two stages by the first transmission control unit 220 and the second transmission control unit 230, the first motor 100 operates on the first transmission control unit 220. ) Since sufficient rotation and shifting can be achieved even if the maximum number of revolutions that can be sent through and the maximum number of revolutions of the second motor 300 are equalized, the same output can be obtained with much less torque than conventional electric vehicle motors Therefore, the fuel efficiency can be increased, and thus the mileage can be increased without additional battery installation.
다음은, 본 발명의 제2 실시 예를 첨부한 도면을 참조하여 상세히 설명한다.Next, a second embodiment of the present invention will be described in detail with reference to the accompanying drawings.
설명의 편의를 위해 본 발명의 제1 실시 예와 구성 및 작동이 동일한 구성요소에 대해서는 동일한 참조번호로 인용하고, 이에 대해 상세한 설명은 생략한다.For convenience of explanation, components having the same configuration and operation as those of the first embodiment of the present invention are referred to with the same reference numerals, and detailed descriptions thereof are omitted.
도 7은 본 발명 무단변속 파워트레인의 제2 실시 예에 따른 내부구성을 도시한 단면도로서, 다른 구성은 제1 실시 예와 대부분 유사하지만 변속부(200)의 변속기어장치를 하나로 구비한 점이 상이하다.7 is a cross-sectional view showing an internal configuration according to a second embodiment of a continuously variable transmission powertrain of the present invention. Other configurations are mostly similar to those of the first embodiment, except that the transmission control device of the transmission unit 200 is provided as one. do.
도 1과 도 2와 도 7을 참조하면, 제2 실시 예에 따른 무단변속 파워트레인은, 변속부(200)의 입력 측에 제1 모터(100)를 구성하고, 출력 측에 제2 모터(300)가 결합되어 있으며, 변속부(200) 외주 면에는 클러치 부(400)를 포함하여 구성하므로써 변속부(200)의 회전을 제어할 수 있도록 한다.1, 2, and 7, in the continuously variable transmission powertrain according to the second embodiment, the first motor 100 is configured on the input side of the transmission unit 200, and the second motor (100) on the output side ( 300) is coupled, and the outer circumferential surface of the transmission unit 200 includes the clutch unit 400 so that rotation of the transmission unit 200 can be controlled.
도 1과 도 6과 도 7을 참조하면, 제1 모터(100)는, 제1 모터 하우징(110) 내에 다수의 제1 모터 코어(121)와 제1 모터 코일(122)로 구성된 제1 모터 고정자(120)를 설치하고, 제1 중공축(132)에 결합된 제1 모터 회전자(130)는 그 내부에 다수의 쌍을 이루는 영구자석(131)으로 구성하는 것이 좋다.1, 6, and 7, the first motor 100 includes a plurality of first motor cores 121 and first motor coils 122 in a first motor housing 110. It is preferable to install the stator 120 and configure the first motor rotor 130 coupled to the first hollow shaft 132 with a plurality of pairs of permanent magnets 131 therein.
제1 모터 고정자(120)는 제1 모터 하우징(110)에 결합하여 그 내부에 구성되어 있는 제1 모터 회전자(130)를 회전시키도록 하며, 제1 모터 회전자(130)는 제1 선기어(221)와 더불어 제1 모터 하우징(110)에 회전 구속되도록 입력 측 베어링(111)에 축 결합하는 것이 바람직하다.The first motor stator 120 is coupled to the first motor housing 110 to rotate the first motor rotor 130 configured therein, and the first motor rotor 130 is a first sun gear It is preferable to axially couple to the input-side bearing 111 so as to be rotationally constrained to the first motor housing 110 together with (221).
도 4와 도 5와 도 7을 참고하면, 제1 모터 회전자(130)의 중앙에는 제1 중공축(132)을 형성하도록 하며, 제1 중공축(132)의 내부를 관통하여 제1 선기어(221)를 결합하여 제2 변속기어장치(230)로 회전력을 전달하도록 하는 것이 좋다.4, 5, and 7, the first hollow shaft 132 is formed at the center of the first motor rotor 130, and the first sun gear penetrates the inside of the first hollow shaft 132. It is preferable to combine 221 to transmit rotational force to the second transmission control device 230.
제2 변속기어장치(230)는, 제1 모터(100)의 회전 토크를 받는 제1 선기어(221)와, 제2 유성기어 베어링(233)에 의하여 제2 유성캐리어(234)에 회전 구속된 다수의 제2 유성기어(232), 제2 유성기어(232)에 치차 결합된 제2 링기어(236)로 구성하는 것이 바람직하다.The second transmission control device 230 is rotationally constrained to the second planetary carrier 234 by the first sun gear 221 receiving the rotational torque of the first motor 100 and the second planetary gear bearing 233. It is preferable to consist of a plurality of second planetary gears 232 and a second ring gear 236 gearedly coupled to the second planetary gears 232 .
제2 링기어(236)의 일 측은 링기어 디스크(240)와 결합하며, 링기어 디스크(240)에 형성된 제2 중공축(241)은 제2 모터 회전자(330)에 결합할 수 있는 구조로 구성하여 제2 모터(300)의 회전을 받도록 하는 것이 바람직하다.One side of the second ring gear 236 is coupled to the ring gear disk 240, and the second hollow shaft 241 formed on the ring gear disk 240 is coupled to the second motor rotor 330. It is preferable to configure to receive rotation of the second motor 300.
그리고 제2 유성캐리어(234)의 일 측은 출력축(235)으로 형성하여 제2 중공축(241)을 관통하여 외부로 회전력을 전달할 수 있도록 하는 것이 바람직하다.Also, one side of the second planetary carrier 234 is preferably formed as an output shaft 235 so that rotational force can be transmitted to the outside through the second hollow shaft 241 .
한편, 링기어 디스크(240)의 제2 중공축(241) 외주 면에는 일 방향 클러치(242)를 설치하되, 일 방향 클러치(242)의 외주 면은 변속부 하우징(210)에 고정하므로써 제2 링기어(236)가 역회전하지 못 하도록 구속시키는 것이 좋다.Meanwhile, the one-way clutch 242 is installed on the outer circumferential surface of the second hollow shaft 241 of the ring gear disk 240, but the outer circumferential surface of the one-way clutch 242 is fixed to the shift unit housing 210, so that the second hollow shaft 241 is fixed. It is better to restrain the ring gear 236 so that it does not rotate in reverse.
더불어, 제2 링기어(236)의 외주 면에는 링기어 요홈(237)을 형성하여 변속부 하우징(210)에 설치된 전자석클러치(410)의 작동에 의하여 회전력을 구속할 수 있도록 하는 것이 바람직하다.In addition, it is preferable to form a ring gear groove 237 on the outer circumferential surface of the second ring gear 236 so that rotational force can be restrained by the operation of the electromagnet clutch 410 installed in the transmission housing 210.
도 1과 도 6과 도 7을 참조하면, 제2 모터(300)는, 제2 모터 하우징(310) 내에 다수의 제2 모터 코어(321)와 제2 모터 코일(322)로 구성된 제2 모터 고정자(320)를 설치하고, 제2 중공축(241)에 결합된 제2 모터 회전자(330)는 그 내부에 다수의 쌍을 이루는 영구자석(331)으로 구성하는 것이 좋다.Referring to FIGS. 1, 6, and 7 , the second motor 300 includes a plurality of second motor cores 321 and second motor coils 322 in a second motor housing 310. It is preferable to install the stator 320 and configure the second motor rotor 330 coupled to the second hollow shaft 241 with a plurality of pairs of permanent magnets 331 therein.
상기 제2 모터 고정자(320)는 제2 모터 하우징(310)에 결합하여 그 내부에 구성된 제2 모터 회전자(330)를 회전시키며, 제2 모터 회전자(330)는 제2 유성캐리어(234)의 출력축(235)에 출력축 베어링(311)에 의하여 회전 구속되도록 구성하는 것이 바람직하다.The second motor stator 320 is coupled to the second motor housing 310 to rotate the second motor rotor 330 configured therein, and the second motor rotor 330 rotates the second planetary carrier 234 It is preferable to configure the output shaft 235 of ) to be rotationally constrained by the output shaft bearing 311.
상기와 같은 구성에 의한, 본 발명의 제2 실시 예에 따른 무단변속 파워트레인의 작동되는 과정을 상세하게 설명하면 다음과 같다.A detailed description of the operating process of the continuously variable transmission powertrain according to the second embodiment of the present invention with the above configuration is as follows.
동일 축 상에 설치된 제1 모터(100)와 변속부(200) 및 제2 모터(300);The first motor 100, the transmission unit 200, and the second motor 300 installed on the same shaft;
제1 모터 회전자(130)에 결합된 제1 선기어(221)의 회전에 의하여 제2 변속기어장치(230)가 회전하며, 제2 유성캐리어(234)의 출력축(235)을 통하여 회전력을 출력하므로, 제1 모터(100)가 회전을 시작하면 제2 변속기어장치(230)에 주어진 감속 비로 출력축(235)이 회전을 하게 된다.The rotation of the first sun gear 221 coupled to the first motor rotor 130 rotates the second transmission control device 230, and outputs rotational force through the output shaft 235 of the second planet carrier 234. Therefore, when the first motor 100 starts to rotate, the output shaft 235 rotates at the reduction ratio given to the second transmission controller 230.
위의 작동을 자세히 설명하면, 제1 모터(100)가 회전을 시작하면 제1 중공축(132)에 결합되어 있는 제1 선기어(221)가 회전하며, 이에 따라 제1 선기어(221)와 치차 결합된 상태로 제2 링기어(236)와도 치차 결합되어 있는 제2 유성기어(232)가 제1 선기어(221) 외주 면을 따라 자전 및 공전을 하게 된다.Describing the above operation in detail, when the first motor 100 starts to rotate, the first sun gear 221 coupled to the first hollow shaft 132 rotates, and accordingly, the first sun gear 221 and the gear The second planetary gear 232 geared to the second ring gear 236 in a coupled state rotates and revolves along the outer circumferential surface of the first sun gear 221 .
이때, 제2 링기어(236)는 역회전하지 않아야 하며, 만약 제2 링기어(236)가 부하 없이 회전 반대방향으로 회전을 한다면 제1 모터(100)의 회전이 출력축(235)으로 전달되지 못하고 제2 링기어(236)만 공회전시키는 결과를 초래할 수 있다.At this time, the second ring gear 236 should not rotate in reverse, and if the second ring gear 236 rotates in the opposite direction without a load, the rotation of the first motor 100 is not transmitted to the output shaft 235. Failure to do so may cause only the second ring gear 236 to idle.
따라서, 제1 모터(100)만 회전할 경우에는 링기어 디스크(240)의 제2 중공축(241)에 설치된 일 방향 클러치(242)에 의하여 제2 링기어(236)의 역회전을 제한하므로써 제2 변속기어장치(230)의 감속 비를 얻을 수 있는 것이다.Therefore, when only the first motor 100 rotates, the reverse rotation of the second ring gear 236 is limited by the one-way clutch 242 installed on the second hollow shaft 241 of the ring gear disk 240. The reduction ratio of the second transmission control device 230 can be obtained.
더불어 제2 링기어(236)의 외주 면에 설치된 전자석클러치(410)를 작동시켜 제2 링기어(236)의 회전을 제어하므로써 일 방향 클러치(242)의 작용을 보다 확고하게 이룰 수도 있다.In addition, by operating the electromagnet clutch 410 installed on the outer circumferential surface of the second ring gear 236 to control the rotation of the second ring gear 236, the action of the one-way clutch 242 can be achieved more firmly.
상기와 같은 작동에 의하여, 제2 유성기어(232)에 회전 구속된 제2 유성캐리어(234)가 제2 유성기어(232)의 공전에 따라 회전을 하게 되며, 제2 유성캐리어(234)의 일 측에 형성된 출력축(235)을 통하여 회전력을 외부로 출력하게 되는 것이다.By the above operation, the second planetary carrier 234 rotationally constrained by the second planetary gear 232 rotates according to the rotation of the second planetary gear 232, and the second planetary carrier 234 The rotational force is output to the outside through the output shaft 235 formed on one side.
이와 같은 작동으로, 출발 시 적은 토크로도 큰 회전력을 발생시켜 출발이 쉽도록 하고 제1 모터(100)의 회전이 빨라질수록 점차 빠른 회전력을 받음으로써 저속 단계에서의 속도 변속을 용이하게 이룰 수 있다.With this operation, a large rotational force is generated even with a small torque at the time of starting, so that the start is easy, and as the rotation of the first motor 100 increases, the speed change at the low speed stage can be easily achieved by receiving a gradually faster rotational force. .
저속 단계에서 점차 속도를 증가시킨 후 제1 모터(100)의 회전 한계점에 다다르기 전에, 전자석클러치(410)를 해제하고 이와 더불어 제2 모터(300)를 회전시키면, 제2 중공축(241)의 링기어 디스크(240)에 결합된 제2 링기어(236)가 회전을 하게 되므로, 이에 반비례하여 제2 유성기어(232)의 자전 회전수가 줄게 되고 이에 따라 점차 감속 비가 낮아져 출력축(235)은 더 빠르게 회전하게 되어 고속의 회전을 용이하게 구현할 수 있는 것이다.After gradually increasing the speed at the low speed stage and before reaching the rotation limit of the first motor 100, when the electromagnet clutch 410 is released and the second motor 300 is rotated together, the second hollow shaft 241 Since the second ring gear 236 coupled to the ring gear disk 240 rotates, the number of rotations of the second planetary gear 232 decreases in inverse proportion to this, and accordingly, the reduction ratio gradually decreases, and the output shaft 235 Since it rotates faster, it is possible to easily implement high-speed rotation.
더불어 제2 모터(300)의 회전력을 출력축(235)으로 함께 전달할 수 있어서 더욱 큰 토크로 출력축(235)을 회전시키게 된다.In addition, the rotational force of the second motor 300 can be transmitted to the output shaft 235 together, so that the output shaft 235 is rotated with a greater torque.
제2 모터(300)의 회전이 점차 빨라져, 제1 선기어(221)의 회전수와 제2 모터(300)의 회전수가 같아지게 되면 제2 유성기어(232)는 더는 자전하지 않고 공전만 하게 되며, 이 상태는 제1 모터(100)와 제2 모터(300)의 효율을 최대로 발휘하여 출력축(235)을 회전시키는 상태가 된다.When the rotation speed of the second motor 300 gradually increases and the number of rotations of the first sun gear 221 becomes equal to the number of rotations of the second motor 300, the second planetary gear 232 no longer rotates and only revolves In this state, the efficiency of the first motor 100 and the second motor 300 is maximized to rotate the output shaft 235.
반면, 차량의 후진 시 출력축(235)을 역회전시키고자 할 경우에는, 전자석클러치(410)를 작동시켜 제2 링기어(236)의 회전을 억제한 상태에서 제1 모터(100)를 역회전시키면 상기 저속 회전 시와 동일한 동력전달 계통에 의하여 제2 변속기어장치(230)의 감속 비로 역회전하게 되는 것이다.On the other hand, when it is desired to rotate the output shaft 235 in reverse while the vehicle is moving backward, the electromagnet clutch 410 is operated to reverse the first motor 100 while the rotation of the second ring gear 236 is suppressed. If so, reverse rotation is performed at the reduction ratio of the second transmission control device 230 by the same power transmission system as during the low-speed rotation.
상기와 같이 제2 변속기어장치(230)에 의하여 변속부(200)를 구성할 시에는, 제1 모터(100)가 제2 변속기어장치(230)를 통과시켜 보낼 수 있는 최대 회전수와 제2 모터(300)의 최대 회전수를 동일하게 맞추더라도 충분한 회전과 변속을 이룰 수 있기 때문에, 종래의 전기차 모터보다 적은 토크로도 같은 출력을 얻을 수 있어 전기차의 전비를 높일 수 있으며, 그로 인하여 추가로 배터리를 증설하지 않고도 주행거리를 늘릴 수 있는 것이다.As described above, when the transmission unit 200 is configured by the second transmission control device 230, the maximum number of revolutions that the first motor 100 can send through the second transmission control device 230 and the 2 Even if the maximum number of revolutions of the motor 300 is set to be the same, sufficient rotation and speed change can be achieved, so that the same output can be obtained with less torque than the conventional electric vehicle motor, thereby increasing the fuel efficiency of the electric vehicle. As a result, it is possible to increase the mileage without increasing the battery.
상기와 같은, 본 발명의 제2 실시 예에 따른 무단변속 파워트레인은 더욱 구조가 간단하여, 소형 전기차나 전기 삼륜차 및 전기 이륜차 등 상대적으로 큰 토크가 필요하지 않는 전기차량이나 산업용 기계장치에도 사용될 수 있다.As described above, the continuously variable transmission powertrain according to the second embodiment of the present invention has a simpler structure and can be used for electric vehicles or industrial machinery that does not require relatively large torque, such as small electric vehicles, electric three-wheeled vehicles, and electric two-wheeled vehicles. there is.
[부호의 설명][Description of code]
100 제1 모터 110 제1 모터 하우징100 first motor 110 first motor housing
111 입력 측 베어링 120 제1 모터 고정자111 Input side bearing 120 First motor stator
121 제1 모터 코어 122 제1 모터 코일121 first motor core 122 first motor coil
130 제1 모터 회전자 131 영구자석130 first motor rotor 131 permanent magnet
132 제1 중공축 200 변속부132 first hollow shaft 200 transmission unit
210 변속부 하우징 220 제1 변속기어장치210 gearbox housing 220 first gearbox
221 제1 선기어 222 제1 유성기어221 1st sun gear 222 1st planetary gear
223 제1 유성기어 베어링 224 제1 유성캐리어223 1st planetary gear bearing 224 1st planetary carrier
225 제1 링기어 230 제2 변속기어장치225 first ring gear 230 second transmission control device
231 제2 선기어 232 제2 유성기어231 2nd sun gear 232 2nd planetary gear
233 제2 유성기어 베어링 234 제2 유성캐리어233 2nd planetary gear bearing 234 2nd planetary carrier
235 출력축 236 제2 링기어235 output shaft 236 second ring gear
237 링기어 요홈 240 링기어 디스크237 ring gear groove 240 ring gear disc
241 제2 중공축 242 일 방향 클러치241 second hollow shaft 242 one-way clutch
300 제2 모터 310 제2 모터 하우징300 second motor 310 second motor housing
311 출력축 베어링 320 제2 모터 고정자311 output shaft bearing 320 second motor stator
321 제2 모터 코어 322 제2 모터 코일321 second motor core 322 second motor coil
330 제2 모터 회전자 331 영구자석330 second motor rotor 331 permanent magnet
400 클러치부 410 전자석클러치400 clutch part 410 electromagnet clutch

Claims (8)

  1. 회전력을 공급할 수 있게 형성되는 제1 모터(100);A first motor 100 formed to supply rotational force;
    상기 제1 모터(100)의 회전력을 공급받는 제1 변속기어장치(220)와, 상기 제1 변속기어장치(220)의 회전력을 전달받아 출력축(235)으로 회전력을 내보내는 제2 변속기어장치(230)를 포함하여 변속부 하우징(210) 내부에 설치되는 변속부(200);A first transmission control device 220 receiving the rotational force of the first motor 100 and a second transmission control device receiving the rotational force of the first transmission control device 220 and outputting rotational force to the output shaft 235 ( 230) including the transmission unit 200 installed inside the transmission housing 210;
    상기 출력축(235)의 회전력을 제어함으로써 상기 제2 변속기어장치(230)의 회전력을 제어할 수 있도록 설치된 제2 모터(300);를 포함하여,A second motor 300 installed to control the rotational force of the second transmission control device 230 by controlling the rotational force of the output shaft 235; including,
    상기 제1 모터(100)의 회전을 상기 제1 변속기어장치(220) 및 상기 제2 변속기어장치(230)를 통하여 상기 출력축(235)으로 출력함과 더불어, 상기 제2 모터(300)에 의하여 상기 제2 변속기어장치(230)의 회전을 제어하여 변속하는 무단변속 파워트레인. In addition to outputting the rotation of the first motor 100 to the output shaft 235 through the first transmission control device 220 and the second transmission control device 230, the second motor 300 A continuously variable speed power train that shifts gears by controlling the rotation of the second transmission controller 230 by the
  2. 청구항 1에 있어서, The method of claim 1,
    상기 제1 변속기어장치(220)는,The first transmission control device 220,
    상기 제1 모터(100)의 회전력을 받도록 설치된 제1 선기어(221)와, 상기 제1 선기어(221)의 외주 면에 치차 결합된 복수의 제1 유성기어(222)를 포함하고,A first sun gear 221 installed to receive rotational force of the first motor 100 and a plurality of first planetary gears 222 geared to an outer circumferential surface of the first sun gear 221,
    상기 제1 유성기어(222)는 회전 가능한 상태로 제1 유성캐리어(224)에 결합되어 있으며, 상기 제1 유성기어(222) 외주 면에는 제1 링기어(225)를 치차 결합시켜 설치하되, 상기 제1 링기어(225)는 회전하지 않도록 고정 설치되는 무단변속 파워트레인.The first planetary gear 222 is coupled to the first planetary carrier 224 in a rotatable state, and the first ring gear 225 is geared and installed on the outer circumferential surface of the first planetary gear 222, The continuously variable speed powertrain in which the first ring gear 225 is fixedly installed so as not to rotate.
  3. 청구항 1에 있어서, The method of claim 1,
    상기 제2 변속기어장치(230)는,The second transmission control device 230,
    상기 제1 변속기어장치(220)의 회전력을 전달받는 제2 선기어(231)와, 상기 제2 선기어(231)의 외주 면에 치차 결합된 복수의 제2 유성기어(232)를 포함하고,It includes a second sun gear 231 receiving rotational force of the first transmission gear unit 220 and a plurality of second planetary gears 232 geared to an outer circumferential surface of the second sun gear 231,
    상기 제2 유성기어(232)는 회전 가능한 상태로 제2 유성캐리어(234)에 결합되어 있으며, 상기 제2 유성기어(232) 외주 면에 치차 결합된 제2 링기어(236)를 포함하여 구성되는 무단변속 파워트레인.The second planetary gear 232 is coupled to the second planetary carrier 234 in a rotatable state and includes a second ring gear 236 geared to the outer circumferential surface of the second planetary gear 232. stepless variable speed powertrain.
  4. 청구항 3에 있어서,The method of claim 3,
    상기 제2 유성캐리어(234)의 일 측에는 출력축(235)이 형성되고,An output shaft 235 is formed on one side of the second planetary carrier 234,
    상기 제2 링기어(236)는 상기 제2 모터(300)의 회전력을 전달받아 상기 제2 유성기어(232)를 통하여 상기 제2 유성캐리어(234)의 회전을 제어하므로써 출력축(235) 회전력을 변속하는 무단변속 파워트레인.The second ring gear 236 receives the rotational force of the second motor 300 and controls the rotation of the second planetary carrier 234 through the second planetary gear 232, thereby increasing the rotational force of the output shaft 235. Continuously variable speed powertrain.
  5. 청구항 4에 있어서,The method of claim 4,
    상기 제2 링기어(236)에서 상기 제2 모터(300) 방향으로 링기어 디스크(240)가 형성되고, 상기 링기어 디스크(240)에는 상기 출력축(235)이 관통되는 제2 중공축(241)이 형성되되,A ring gear disk 240 is formed in the direction of the second motor 300 in the second ring gear 236, and the second hollow shaft 241 through which the output shaft 235 passes through the ring gear disk 240. ) is formed,
    상기 제2 중공축(241)에는 일 방향 클러치(242)가 설치되어 역방향 회전을 제한할 수 있게 되고, A one-way clutch 242 is installed on the second hollow shaft 241 to limit reverse rotation,
    상기 제2 변속기어장치(230) 외주 면에 전자석클러치(410)가 형성되어 상기 제2 링기어(236)의 회전을 제어하게 되는 무단변속 파워트레인.An electromagnet clutch 410 is formed on the outer circumferential surface of the second transmission control device 230 to control rotation of the second ring gear 236.
  6. 청구항 1에 있어서,The method of claim 1,
    상기 제1 모터(100)의 회전력을 상기 제1 링기어(225)로 입력하고, 상기 제1 변속기어장치(220)의 상기 제1 선기어(221)를 상기 변속부 하우징(210)에 고정 결합하는 것을 특징으로 하는 무단변속 파워트레인.The rotational force of the first motor 100 is input to the first ring gear 225, and the first sun gear 221 of the first transmission gear unit 220 is fixedly coupled to the transmission housing 210. A continuously variable speed powertrain characterized by doing.
  7. 변속부 하우징(210)의 입력 측에 설치되어 변속부(200)로 회전력을 공급할 수 있도록 설치된 제1 모터(100)를 구비하고, 상기 제1 모터(100)는 제1 모터 회전자(130)에 결합된 제1 선기어(221)를 통하여 회전력을 제2 변속기어장치(230)로 전달할 수 있도록 구성하고,A first motor 100 is installed on the input side of the transmission unit housing 210 to supply rotational force to the transmission unit 200, and the first motor 100 includes a first motor rotor 130 It is configured to transmit rotational force to the second transmission control device 230 through the first sun gear 221 coupled to,
    상기 제2 변속기어장치(230)는,The second transmission control device 230,
    일 측이 출력축(235)으로 형성된 제2 유성캐리어(234);a second planetary carrier 234 having one side formed of an output shaft 235;
    상기 제2 유성캐리어(234)에 회전 구속된 복수의 제2 유성기어(232);a plurality of second planetary gears 232 rotationally constrained to the second planetary carrier 234;
    상기 제2 유성기어(232) 외주 면에 치차 결합되어 있는 제2 링기어(236)를 포함하고,A second ring gear 236 geared to the outer circumferential surface of the second planetary gear 232,
    상기 제1 선기어(221)는 상기 제1 모터(100)의 회전력에 따라 회전하면서 그 외주 면에 치차 결합된 상기 제2 유성기어(232)에 회전력을 전달하고, 상기 제2 유성기어(232)는 그 내부에 치차 결합된 상기 제1 선기어(221)와 외주 면에 치차 결합된 상기 제2 링기어(236) 사이에서 자전과 공전을 하므로써 상기 제2 유성기어(232)의 공전에 따라 회전을 하는 상기 제2 유성캐리어(234)의 회전력이 상기 출력축(235) 회전력이 되도록 하며,The first sun gear 221 rotates according to the rotational force of the first motor 100 and transmits rotational force to the second planetary gear 232 geared to its outer circumferential surface, and the second planetary gear 232 rotates and revolves between the first sun gear 221 geared to the inside and the second ring gear 236 geared to the outer circumferential surface, thereby rotating according to the revolution of the second planetary gear 232 The rotational force of the second planetary carrier 234 to be the rotational force of the output shaft 235,
    상기 변속부 하우징(210)에 결합된 제2 모터(300)의 제2 모터 회전자(330)가 상기 제2 링기어(236)에 연결되게 하므로써 상기 제2 모터(300)의 회전력에 의하여 상기 제2 링기어(236)의 회전을 제어하여 상기 출력축(235) 토크와 회전수를 조절하여 변속하는 무단변속 파워트레인.The second motor rotator 330 of the second motor 300 coupled to the transmission housing 210 is connected to the second ring gear 236, so that the rotational force of the second motor 300 causes the A continuously variable speed powertrain that shifts gears by controlling the rotation of the second ring gear 236 to adjust the torque and rotational speed of the output shaft 235.
  8. 청구항 1 또는 청구항 7에 있어서,According to claim 1 or claim 7,
    상기 제1 모터 회전자(130) 및 상기 제2 모터 회전자(330) 내부의 다수의 쌍을 이루는 영구자석(131)(331)은 매립 영구자석 동기식 릴럭턴스 모터(IPM-SynRM) 방식으로 구성되는 무단변속 파워트레인.The plurality of paired permanent magnets 131 and 331 inside the first motor rotor 130 and the second motor rotor 330 are configured by a buried permanent magnet synchronous reluctance motor (IPM-SynRM) method stepless variable speed powertrain.
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KR101338513B1 (en) * 2012-10-12 2013-12-10 서광모 Continuously variable transmission
KR102291121B1 (en) * 2021-02-25 2021-08-20 주식회사 브이디알 Two-steps transmission for vehicles

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