WO2023040032A1

WO2023040032A1 - Integrated operation apparatus for pipeline inspection and repair

Info

Publication number: WO2023040032A1
Application number: PCT/CN2021/131023
Authority: WO
Inventors: 韩玉雷; 应海峰; 傅洪喜; 王卫; 何新原; 刘建勇; 巩士范
Original assignee: 苏交科集团检测认证有限公司
Priority date: 2021-09-17
Filing date: 2021-11-16
Publication date: 2023-03-23

Abstract

An integrated operation apparatus for pipeline inspection and repair, the apparatus relating to the technical field of pipeline inspection and repair. By means of the apparatus, the existing problems of pipeline inspection and repair being performed in two separate apparatuses which cannot be combined, resulting in same being inconvenient to use and increasing operation time costs and thus reducing the efficiency are solved. The rear end of an apparatus housing (1) is provided with a push rod (2); one side of the apparatus housing (1) is provided with a movable plate (3) and a control panel (7); the front end of the apparatus housing (1) is provided with a probe head (4), a welding head (5) and a repair operation head (6); the lower end of the apparatus housing (1) is provided with a base (8); the lower end of the base (8) is provided with four rollers (9) which are equidistantly distributed; the apparatus housing (1) is internally provided with an accommodating tank (10); and the accommodating tank (10) is provided with two partitions (11) which are equidistantly distributed.

Description

An integrated operation equipment for pipeline detection and repair

technical field

The invention relates to the technical field of pipeline detection and repair, in particular to an integrated operation device for pipeline detection and repair.

Background technique

In-pipeline detection refers to the operation of using the pipeline medium to drive the detector to run in the pipeline to detect and record the deformation, corrosion and other damage of the pipeline in real time, and accurately locate the operation. This technology restores it to normal use, and its repair includes two technologies: external anti-corrosion layer repair and internal repair.

During the daily maintenance of pipelines, its detection and repair are the most critical. Therefore, the maintenance and repair work needs to be paid more attention to and increase the convenience of operation. The existing pipeline detection and repair are separated and cannot be combined, resulting in insufficient use. Convenience increases operating time cost and reduces efficiency.

Contents of the invention

The purpose of the present invention is to provide an integrated operation equipment for pipeline detection and repair to solve the problem in the above-mentioned background technology that pipeline detection and repair are separated and cannot be combined, resulting in increased operating time costs and reduced efficiency when the use is not convenient. .

In order to achieve the above object, the present invention provides the following technical solutions: an integrated operation equipment for pipeline inspection and repair, including an equipment casing, a push rod is arranged at the rear end of the equipment casing, and a movable plate and a control panel are arranged on one side of the equipment casing. panel, the front end of the equipment shell is provided with a detection head, a welding head and a repair operation head; The storage tank is provided with two equally spaced partitions.

By adopting the above technical scheme, setting the control panel at the outer end of the equipment casing can facilitate the operation of the equipment inside the control equipment, setting the detection head can detect the pipeline, and the welding head can weld some damaged parts or cracked parts of the pipeline. The repair operation head can put some repair materials, such as tape, etc., and put them in the repair operation head for easy operation during repair. The set storage tank can store some tools or materials needed for repair, and concentrate them on one device It is convenient for integrated operation to improve work efficiency, and it is convenient to move the equipment by setting push rods and rollers.

Further, a device controller and a storage battery are arranged in the device casing, a detection control is arranged at the rear end of the detection head, a first chute is opened in the device casing, and the rear end of the detection head passes through the first chute A first support rod is provided.

By adopting the above technical solution, the device controller and the storage battery provide a stability for the operation of the device while facilitating the operation of the device.

Further, the rear end of the first support rod is provided with an extension line, the first chute is provided with a rotating rod, the rotating rod is movably connected with the extension line, and both sides of the rotating rod are provided with limit rods, A rotating motor is arranged inside the device casing, and a spring is arranged between the rotating motor and the limit rod.

By adopting the above technical scheme, the detection head can be pulled out from the first chute to detect and detect the pipeline, the operator can operate the first support rod by hand, and after the operation, the rotating motor drives the limit rod on the right side of the rotating rod Rotate to make it open the winding operation under the action of the spring, so that the extension wire is wound on the rotating rod until the first support rod resists.

Further, two second chutes are opened in the equipment casing, and the two second chutes are movably connected with the welding head and the repair operation head, and the upper and lower ends of the two second chutes are provided with The third chute.

By adopting the above technical solution, the third chute is provided to facilitate the retraction of the welding head and the repairing operation head when not in use to play a protective role.

Further, a first slider is provided in the second chute, a first turntable is arranged in the first slider, the first turntable is movably connected with the first slider, and the two first turntables The front end is provided with a first movable rod, the welding head is provided with an electric welding control, the rear end of the welding head is provided with a second support rod through a second chute, and a first fixed rod is provided in the second support rod.

By adopting the above technical scheme, the welding head can work under the control of the electric welding control, the welding head can move inward or outward in the third chute through the second support rod and the first slider, and the first turntable can make The second support rod is movable in rotation, and the first fixed rod fixes the second support rod and the first movable rod to each other.

Further, the rear end of the repair operation head is provided with a third support rod through the third chute, and the front end of the third support rod is provided with a first limit block, and the first limit block is movable with the third support rod connected, the third support rod is provided with a second limit block, and the second limit block is fixedly connected with the third support rod.

By adopting the above technical solution, the first limit block and the second limit block provided in the repairing operation head can facilitate putting some repair materials such as adhesive tape inside, and then fixed by the first limit block.

Further, the rear end of the first limiting block is provided with threads, and the threads are movably connected with the third support rod.

By adopting the above technical solution, the thread can make the first limiting block and the third support rod movably connected, which is convenient for disassembly.

Further, a second slider is provided in another third chute, a second turntable is arranged in the second slider, the second turntable is movably connected with the second slider, and the second turntable A second movable rod is arranged at the front end, a second fixed rod is arranged inside the third support rod, and the second fixed rod is movably connected with the second movable rod.

By adopting the above technical scheme, the repair operation head moves in the third chute through the third support rod and the second slider, which is convenient for extraction during use, and at the same time, the second turntable can drive the third support rod to rotate, which is convenient for the repair operation head to operate Use it flexibly.

Compared with prior art, the beneficial effect of the present invention is:

1. The integrated operation equipment for pipeline inspection and repair can facilitate the operation of the equipment inside the equipment by setting the control panel on the outer end of the equipment shell. The detection head can be installed to detect the pipeline, and the welding head can detect some damaged parts of the pipeline or The cracked part is welded, and the repair operation head is set to put some repair materials such as tape, etc., and put them in the repair operation head for easy operation during repair, and the storage slot is set to store some tools or materials needed for repair , and it is concentrated on one device to facilitate integrated operation and improve work efficiency, and it is convenient to move the device by setting push rods and rollers.

2. The integrated operation equipment for pipeline detection and repair can detect and detect the pipeline by pulling out the detection head from the first chute, and the operator can operate the first support rod by hand. The stop bar on the right side of the bar rotates to make it open the winding operation under the action of the spring, so that the extension cord is wound on the rotating bar until the first support bar is against it.

3. The integrated operation equipment for pipeline inspection and repair can work under the control of electric welding control through the welding head. The welding head can move inward or outward in the third chute through the second support rod and the first slider. The set first turntable can make the second support rod rotate and move, and the first fixed rod makes the second support rod and the first movable rod fix each other. The block can be convenient for putting some repair materials such as adhesive tape etc. inside, and then fixed by the first limit block.

Description of drawings

Fig. 1 is the three-dimensional structure schematic diagram of the present invention;

Fig. 2 is a sectional structural schematic diagram 1 of the present invention;

Fig. 3 is the sectional structure schematic diagram II of the present invention;

Fig. 4 is a schematic diagram of the enlarged structure of the A area of Fig. 3 of the present invention;

FIG. 5 is a schematic diagram of the structure along the B-B direction of FIG. 4 of the present invention.

In the figure: 1. Equipment shell; 2. Push rod; 3. Movable plate; 4. Probing head; 5. Welding head; 6. Repair operation head; 7. Control panel; 8. Base; 9. Roller; 10. Storage Slot; 11, clapboard; 12, equipment controller; 13, battery; 14, detection control; 15, first chute; 16, first support rod; 17, extension line; 18, rotating rod; 19, limit Rod; 20, rotating motor; 21, spring; 22, second chute; 23, third chute; 24, first slider; 25, first turntable; 26, first movable rod; 27, electric welding control; 28, the second support rod; 29, the first fixed rod; 30, the third support rod; 31, the first limit block; 32, thread; 33, the second limit block; 34, the second slider; 35, The second turntable; 36, the second movable rod; 37, the second fixed rod.

Detailed ways

The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.

Please refer to Figures 1, 2 and 5, an embodiment provided by the present invention: an integrated operation device for pipeline detection and repair, including a device case 1, a push rod 2 is arranged at the rear end of the device case 1, and one side of the device case 1 A movable plate 3 and a control panel 7 are provided. The front end of the equipment housing 1 is provided with a detection head 4, a welding head 5 and a repair operation head 6. The lower end of the equipment housing 1 is provided with a base 8, and the lower end of the base 8 is provided with four equidistantly distributed rollers. 9. There is a storage tank 10 in the equipment casing 1, and two equidistant partitions 11 are arranged in the storage groove 10. The equipment controller 12 and the battery 13 are arranged in the equipment casing 1, and the detection head 4 is equipped with a detection Control 14, a first chute 15 is provided in the equipment casing 1, a first support rod 16 is provided at the rear end of the detection head 4 through the first chute 15, an extension line 17 is provided at the rear end of the first support rod 16, and the first slide A rotating rod 18 is provided in the groove 15, and the rotating rod 18 is flexibly connected with the extension line 17. Limiting rods 19 are arranged on both sides of the rotating rod 18. A rotating motor 20 is arranged in the equipment casing 1. Between the rotating motor 20 and the limiting rod 19 A spring 21 is arranged between them. By setting the control panel 7 on the outer end of the equipment shell 1, it is convenient to control the operation of the equipment inside the equipment. The detection head 4 can be installed to detect the pipeline, and the welding head 5 can detect some damaged parts or cracks of the pipeline. Partially welded, the set repair operation head 6 can put some repair materials such as adhesive tape, etc. inside to facilitate operation during repair, and the set storage tank 10 can store some tools or materials that need to be used during repair, and concentrate on the One piece of equipment is convenient for integrated operation to improve work efficiency. The push rod 2 and roller 9 are set to facilitate the movement of the equipment. The detection head 4 can be pulled out from the first chute 15 to perform a detection and detection of the pipeline. The operator can hold the first support by hand. Rod 16 is operated, and after the operation, the limit lever 19 on the right side of the rotating rod 18 is driven by the rotating motor 20 to rotate, so that it starts the winding operation under the action of the spring 21, so that the extension line 17 is wound on the rotating rod 18 until the first Support rod 16 resists.

Referring to Fig. 3 and 4, two second chutes 22 are provided in the equipment casing 1, and the two second chutes 22 are movably connected with the welding head 5 and the repairing operation head 6, and the upper and lower sides of the two second chutes 22 Both ends are provided with a third chute 23, the second chute 22 is provided with a first slider 24, the first slider 24 is provided with a first turntable 25, the first turntable 25 is movably connected with the first slider 24, The front ends of the two first turntables 25 are provided with a first movable rod 26, the welding head 5 is provided with an electric welding control 27, the rear end of the welding head 5 is provided with a second support rod 28 through the second chute 22, and the second support rod 28 is provided with a second support rod 28. The first fixed rod 29 is provided, the rear end of the repairing operation head 6 is provided with a third support rod 30 through the third chute 23, and the front end of the third support rod 30 is provided with a first stop block 31, and the first stop block 31 and The third support rod 30 is movably connected, and the third support rod 30 is provided with a second limit block 33, the second limit block 33 is fixedly connected with the third support rod 30, and the rear end of the first limit block 31 is provided with a thread 32 , the screw thread 32 is movably connected with the third support rod 30, the second slide block 34 is arranged in the other third chute 23, the second turntable 35 is arranged in the second slide block 34, the second turntable 35 and the second slide block 34 is movably connected, the front end of the second turntable 35 is provided with a second movable rod 36, the third support rod 30 is provided with a second fixed rod 37, the second fixed rod 37 is movably connected with the second movable rod 36, and the welding head 5 can be Working under the control of the electric welding controller 27, the welding head 5 can move inwardly or outwardly in the third chute 23 through the second support rod 28 and the first slide block 24, and the first turntable 25 provided can make the second support rod 28 rotate activities, and the first fixed rod 29 fixes the second support rod 28 and the first movable rod 26 to each other, and the first stopper 31 and the second stopper 33 provided in the repair operation head 6 can facilitate some repairs Materials such as adhesive tape etc., and are set in the repairing operation head 6, and then fixed by the first limit block 31, the repairing operation head 6 moves in the third chute 23 through the third support bar 30 and the second slide block 34 , which is convenient for extraction during use, and at the same time, the second turntable 35 can drive the third support rod 30 to rotate, which is convenient for the flexible use of the repair operation head 6 during operation.

Working principle: First, move the operating equipment to the vicinity of the pipeline that needs to be repaired through the push rod 2 and the roller 9, first extract the detection head 4 and handle the first support rod 16 to penetrate into the pipeline, and inspect the internal environment to check the need for maintenance In the place of maintenance, if welding is required, the welding head 5 is drawn out from the third chute 23, so that it slides outward in the third chute 23 through the first slider 24 at the rear end and moves to the position detected by the probe head 4. Where maintenance is required, at the same time, the first turntable 25 can rotate the second support rod 28, which is convenient for the welding head 5 at the front end to adjust the angle as required. If other repair operations are required, some repair materials such as adhesive tape, etc. It is inserted into the repair operation head 6 to facilitate operation during repair. After inserting, take out the first limit block 31 to fix it with the third support rod 30 through the thread 32, and then insert it from the other third chute 23. Pull it out and send it to the place where it needs to be repaired, which provides convenience for inspection and maintenance for maintenance personnel, and at the same time combines equipment to improve the efficiency of personnel operation.

It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

An integrated operation device for pipeline detection and repair, comprising a device casing (1), characterized in that: a push rod (2) is arranged at the rear end of the device casing (1), and a push rod (2) is arranged on one side of the device casing (1). A movable plate (3) and a control panel (7), the front end of the equipment housing (1) is provided with a detection head (4), a welding head (5) and a repair operation head (6), and the lower end of the equipment housing (1) is provided with There is a base (8), the lower end of the base (8) is provided with four equidistantly distributed rollers (9), and a storage slot (10) is provided in the equipment casing (1), and the storage slot (10) Two partitions (11) distributed equidistantly are provided.
The integrated operation equipment for pipeline inspection and repair according to claim 1, characterized in that: an equipment controller (12) and a storage battery (13) are arranged in the equipment casing (1), and the detection head (4 ) is provided with a detection control (14) at the rear end, a first chute (15) is provided in the device casing (1), and a first chute (15) is provided at the rear end of the detection head (4) through the first chute (15). Support rod (16).
The integrated operation equipment for pipeline detection and repair according to claim 2, characterized in that: the rear end of the first support rod (16) is provided with an extension line (17), and the first chute (15) A rotating rod (18) is arranged inside, and the rotating rod (18) is movably connected with the extension line (17). Limiting rods (19) are arranged on both sides of the rotating rod (18), and the equipment casing (1) A rotary motor (20) is arranged inside, and a spring (21) is arranged between the rotary motor (20) and the limit rod (19).
The integrated operation equipment for pipeline inspection and repair according to claim 1, characterized in that: two second chute (22) are opened in the equipment shell (1), and the two second chute (22) is movably connected with the welding head (5) and the repair operation head (6), and a third chute (23) is provided at the upper and lower ends of the two second chutes (22).
The integrated operation equipment for pipeline detection and repair according to claim 4, characterized in that: a first slider (24) is arranged in the second chute (22), and the first slider (24 ) is provided with a first turntable (25), the first turntable (25) is movably connected with the first slider (24), and the front ends of the two first turntables (25) are provided with a first movable rod (26) , the welding head (5) is provided with an electric welding control (27), and the rear end of the welding head (5) is provided with a second support rod (28) through a second chute (22), and the second support rod (28) is provided with a first fixing rod (29).
The integrated operation equipment for pipeline detection and repair according to claim 4, characterized in that: the rear end of the repair operation head (6) is provided with a third support rod (30) through the third chute (23), The front end of the third support rod (30) is provided with a first limit block (31), the first limit block (31) is movably connected with the third support rod (30), and the third support rod (30) ) is provided with a second limit block (33), and the second limit block (33) is fixedly connected with the third support rod (30).
An integrated operation device for pipeline detection and repair according to claim 6, characterized in that: the rear end of the first limit block (31) is provided with a thread (32), and the thread (32) is connected with the third The support rod (30) is flexibly connected.
The integrated operation equipment for pipeline detection and repair according to claim 6, characterized in that: a second slider (34) is arranged in the other third chute (23), and the second slider (34) is provided with a second turntable (35), the second turntable (35) is movably connected with the second slider (34), and the front end of the second turntable (35) is provided with a second movable rod (36) , the third support rod (30) is provided with a second fixed rod (37), and the second fixed rod (37) is movably connected with the second movable rod (36).