WO2023033613A1 - Combined heat exchanger and joule heat generator using induction heating - Google Patents

Combined heat exchanger and joule heat generator using induction heating Download PDF

Info

Publication number
WO2023033613A1
WO2023033613A1 PCT/KR2022/013244 KR2022013244W WO2023033613A1 WO 2023033613 A1 WO2023033613 A1 WO 2023033613A1 KR 2022013244 W KR2022013244 W KR 2022013244W WO 2023033613 A1 WO2023033613 A1 WO 2023033613A1
Authority
WO
WIPO (PCT)
Prior art keywords
heat
heating
joule heat
induction coil
main body
Prior art date
Application number
PCT/KR2022/013244
Other languages
French (fr)
Korean (ko)
Inventor
이한석
Original Assignee
이한석
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 이한석 filed Critical 이한석
Publication of WO2023033613A1 publication Critical patent/WO2023033613A1/en

Links

Images

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H1/00Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
    • F24H1/18Water-storage heaters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • F24H9/18Arrangement or mounting of grates or heating means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • F24H9/18Arrangement or mounting of grates or heating means
    • F24H9/1809Arrangement or mounting of grates or heating means for water heaters
    • F24H9/1818Arrangement or mounting of electric heating means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • F24H9/20Arrangement or mounting of control or safety devices
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/02Induction heating
    • H05B6/10Induction heating apparatus, other than furnaces, for specific applications

Definitions

  • high and low frequencies (referred to collectively as high and low frequencies.
  • high and low frequencies generated by an induction coil in an induction heater and eddy currents induced in a metal surface (reactor) by magnetomotive force generate Joule heat
  • the generated Joule heat is liquid
  • It relates to a heat exchanger combined joule heat generator that exchanges heat with, and more specifically, by installing two or more joule heat generators in parallel by spaced apart on both sides of the induction coil to increase thermal efficiency, and to adjust the heating temperature and heating amount according to the required heat amount.
  • a Joule heat generator that combines heat exchangers by high-low frequency and magnetic fields that can continuously heat liquid and take it out to the outside.
  • the amount of Joule heat generated increases as the frequency increases, and the high frequency exhibits greater thermal performance than the low frequency.
  • the amount of magnetic field generated increases according to the number of turns of the induction coil, and the thicker the metal plate and the closer the separation distance, the higher the heating temperature.
  • the magnetic field diverges in all directions in the form of a ring toward the S pole.
  • the higher the voltage the greater the amount of alternating flux and magnetic field generated.
  • the higher the frequency the greater the magnetic flux.
  • the greater the number of turns of the induction coil the greater the magnetic flux.
  • Joule heat proceeds magnetization in the sensor, usually appears as red heat around 700 °C, and the temperature rises to the state of magnetic saturation. When the sensor reaches magnetic saturation, magnetization does not proceed any more and maintains a constant temperature even if the current is further increased. That is, by increasing or decreasing the eddy current loss, it is possible to raise the temperature at a low temperature and adjust the thermal performance.
  • the heating ability of the Joule heat of the induction coil is reduced.
  • the amount of Joule heat generated is reduced, and by exchanging heat with the liquid at the same time, when the rising temperature of the sensor's Joule heat is lowered, the potential difference is reduced and the generation of red heat can be prevented. Therefore, the thermal performance of the induction coil can be raised to the required temperature of the sensitive element, and the thermal performance of the induction coil can be adjusted to meet the required temperature of the liquid to be heated.
  • the Joule heat generation amount and heating temperature of the induction coil can be controlled by the number and area of the induction coil and the distance between the sensor and the sensor.
  • the amount of magnetic field and magnetic flux generated can be adjusted according to the required amount of heat, and the calorific value and heating temperature can be adjusted by adjusting the separation distance from the material of the sensor. can be adjusted.
  • the heating temperature and heating amount of the sensor can be controlled by adjusting the current, voltage, and frequency flowing through the induction coil.
  • the volume of a liquid increases as the temperature rises.
  • thermal oil increases in volume by 20% when reaching 200°C, and ethanol or benzene thermally expands by 11%.
  • the air in the water is ejected to the outside.
  • Korean Patent Publication 10-2018-0036168 'fluid boiler using magnetic induction heat' and registered patent 10-0757018 'hot water heating device for heating system using high frequency induction heating' exist, but when heating by induction coil There is a problem of poor sustainability and thermal efficiency, and there are many differences as follows compared to the present invention.
  • Joule heat generation by metal plate type and integration of heat exchanger method for controlling Joule heat generation capacity of induction coil, method for adjusting and optimizing thermal performance and heating capacity of magnetic field and magnetic flux, required heating temperature and amount of heat exchange according to liquid to be heated Joule heat control method and optimization technology, technology to double power consumption by doubling the utilization rate of magnetic field and magnetic flux, measures to prevent red heat, low-temperature rise of Joule heat, thermal expansion and evaporation of the liquid to be heated
  • Countermeasures storage method of liquid to be heated, maximization of thermal efficiency, complex structure, simplification of technology realization, function and method to heat various liquids including chemical liquids, application method of heat according to the requirements of liquid to be heated
  • An object of the present invention for solving the above problems is a heat exchanger combined with a heat exchanger by high-low frequency, magnetic field, and magnetic force, which can efficiently use electrical energy by minimizing power consumption and also a heat exchanger, and has a simple, safe and economical structure. is to provide
  • the present invention is eco-friendly by replacing fossil fuels by focusing on a method that can reduce power consumption by a factor of 1/2, with power utilization efficiency as high as 95% or more for high-low frequency, magnetic field, magnetic flux, and thermal performance of the induction coil. It is intended to provide an appropriate heat acquisition means.
  • the heat exchanger combined joule heat generator by induction heating has an inner space filled with a heating medium, has a heating surface 12 on one inner surface, and is made of metal in which a film-type insulator 14 is installed on the outside of the heating surface.
  • Two joule heat generator bodies 10 in the shape of a hexahedron; An induction coil in which the two joule heat generator bodies are installed in parallel, and are installed upright and standing between them to generate high and low frequencies and magnetic fields, and Joule heat of 40 to 350 ° C is generated by high and low frequencies from 50 Hz to 30 MHz.
  • Stainless rods 30 installed across the body to maintain a gap inside the main body;
  • An air cock 40 installed on the upper part of the main body and for discharging air and adjusting pressure therein; a fluid outflow pipe 52 for outflowing the heating medium to the upper part of the main body; a fluid inlet pipe 54 for introducing a heat medium into the lower portion of the main body;
  • a bypass pipe 56 connecting the fluid outlet pipe and the fluid inlet pipe as a pipe for liquefying and cooling again as the evaporation of the heat medium inside the main body passes through;
  • an induction heating device 60 for generating high and low frequencies, a magnetic field, and magnetic flux by an induction coil installed inside the main body;
  • a temperature sensor 70 installed on the rear surface of the main body 13; and a control unit 80 for controlling heat generation due to high and low frequencies and magnetism of the induction coil, and the main body 10 is a ferrite stainless steel plate having a thickness of 0.5 mm, spaced apart from both sides of the induction coil by
  • the filling of the heating medium of the body is preferably filled within 80% of the volume of the body.
  • the heat exchanger combined joule heat generator according to the present invention can heat various liquids to the required temperature, enables rapid heating, reduces electricity usage fees, has very high thermal efficiency, and realizes a boiler with a simple structure without fuel and combustion. .
  • the efficiency of using magnetic flux is doubled compared to the method of using only one side, so the effect of doubling the electric energy there is. Therefore, since there is an effect of reducing power consumption by half, a low-power boiler can be realized.
  • the inside of the Joule heat generator of the present invention is sealed, safety can be ensured by absorbing the volume expansion of the heating medium and reducing the pressure generated during heating.
  • the present invention can continuously heat and exchange heat with liquid at the same time as heat generation and take it out, and since it also serves as a heat exchanger, the structure of the boiler is simple and economic efficiency can be realized.
  • the present invention exhibits heat generation performance with a simple structure, has no consumable parts, and has the effect of enabling upright miniaturization and thinning of the product without the need to mount a separate heat exchanger and mechanical device. In addition, it can be used semi-permanently without deterioration of thermal performance during use, and since it is fixed and has a large area, there is an effect of shortening the heating 'heat exchange time' of heating water.
  • the heating effect can be adjusted according to the required amount of heating water and the required temperature according to the area and number of turns of the induction coil, and according to the rotation speed of the circulation pump, the temperature of the heating water and the heating time can be adjusted according to the purpose.
  • hot water can be supplied immediately upon operation, and it can be used as a heat source that can replace fossil heat and electrical resistance heat as it obtains heat by fusing high and low frequencies with sensitive materials (magnetic material, metal). It can be used as a heat source for alternative energy such as heat oil boilers and water heaters.
  • the heat exchanger combined joule heat generator of the present invention generates heat and simultaneously obtains heat without a separate medium or mechanical device by power and metal plate structure, prevents red heat, consumes less power, and has a simple structure that can be taken out to the outside for heat exchange.
  • It is a low-power Joule heat generator that combines the electromagnetic properties and the physical properties of the liquid to be heated to adjust the amount of heat generated by the type and thickness of the metal plate material and the separation distance. It absorbs the increase in volume due to thermal expansion, and has the function of storing liquid and exchanging heat, preventing red heat by lowering the potential difference, and controlling the heating temperature and heating amount according to the required heat quantity to provide stable and continuous liquid can be heated and taken outside.
  • the present invention can manufacture and install a joule heat generator by selecting various outputs and a wide range of frequencies.
  • the joule heat generator lowers the temperature to 40 ⁇ 350 °C and fills the heat medium inside, so the heat medium exerts a cooling effect, reducing the potential difference and preventing the generation of red heat.
  • the present invention provides the present invention for the use of generating Joule heat by fusing the electromagnetic properties of the high frequency, magnetic field and magnetic flux where induction heating occurs and the physical properties of a liquid to be heated, heating the liquid, exchanging heat, and taking it outside.
  • the high-low frequency, magnetic field, magnetic flux, and thermal performance of the induction coil are high in power utilization efficiency of 95% or more, and eco-friendly heat can be obtained by focusing on a method that can reduce power consumption by 1/2 times.
  • 1 is a diagram schematically showing the configuration of the present invention.
  • FIG. 2 is a plan view of a Joule heat generator according to an embodiment of the present invention.
  • FIG 3 is a cross-sectional view of a Joule heat generator according to an embodiment of the present invention.
  • Joule heat generator that combines heat exchanger by high frequency and magnetomotive force will be described as an example.
  • the senor refers to a metal plate or a magnetic material that generates eddy current and Joule heat by high and low frequencies, magnetic fields, and magnetic flux
  • a boiler refers to heat that heats all liquids such as water, thermal oil, and chemical liquids.
  • the high-frequency induction heating device uses a device composed of parts such as a high-frequency generator, a frequency adjusting device, a control system, and an induction coil.
  • the power used is based on a rated voltage of 220V and a frequency of 60Hz, and the rated current is adjusted as necessary, but in the present invention, the rated current is to use power of less than 16A according to household power.
  • the induction heating device used AC power of 200W ⁇ 2000W to heat the induction coil. however.
  • the present invention is not limited to the above embodiment, and various outputs and a wide range of frequencies can be selected and are not limited thereto.
  • FIG. 1 is a diagram schematically showing the configuration of the present invention
  • Figure 2 is a plan view of a joule heat generator according to an embodiment of the present invention
  • Figure 3 is a cross-sectional view of a joule heat generator according to an embodiment of the present invention, see this The invention will be described in detail for each component.
  • the main body 10 has an inner space 16 and 17 filled with liquid, and has a heating surface 12 on an inner surface of one side thereof, and a film-type insulator 14 outside the heating surface 12 on the inner surface of the main body. has a hexahedral shape in which is installed.
  • the induction coil 20 is provided in the inner space of the body to generate high and low frequencies and a magnetic field, and Joule heat of 40 to 350 ° C is generated in the metal plate by high and low frequencies of 50 Hz to 30 MHz.
  • the installation of the induction coil of the present invention is based on a vertical type.
  • the vertical type occupies a small area, and two Joule heat generators can be installed on both sides of the induction coil. It can also be installed horizontally, but it is necessary to change the location of the fluid outlet pipe and bypass pipe of the Joule heat generator.
  • the generation of red heat is prevented by reducing the potential difference by raising the temperature of the induction coil and the sensitive element at a low temperature to generate heat to 40 to 350 °C.
  • the stainless rod 30 is installed to maintain a gap across the inside of the main body in order to prevent deformation of the shape due to rising temperature of the main body.
  • the air cock 40 is installed on the upper part of the body and is for internal air discharge and pressure control.
  • the fluid outlet pipe 52 is for flowing the heat medium to the upper part of the body, and the fluid inlet pipe 54 is for the heat medium to flow into the lower part of the body. It is a pipe for liquefying and cooling again while passing the evaporation of the heat medium inside the main body, and a bypass pipe 56 connecting the fluid outlet pipe and the fluid inlet pipe is installed.
  • the induction heating device 60 is installed around the main body and is a device for generating high frequency, magnetic field, and magnetic flux by an induction coil.
  • a temperature sensor 70 is installed on the rear surface 13 of the main body to measure the temperature of the heating medium.
  • the control unit 80 is for controlling various functions such as the induction coil, high frequency generation and adjustment, and output of the induction heating device.
  • the amount of magnetic field generated and the heating temperature of the liquid to be heated can be expanded or reduced by simply and quickly adjusting the control system.
  • the high-low frequency induction heating device and the induction coil can be manufactured to meet the requirements according to the order of a specialized company, and are not described because the scope is different from the present invention.
  • the present invention generates Joule heat in a metal plate by high frequency and magnetism by an induction heating device, generates Joule heat while exchanging heat with a liquid, and is a Joule heat generator that also serves as a heat exchanger for continuously carrying the heated liquid to the outside. it's about
  • the present invention was invented to operate as a boiler or other heating device such as a circulation pump using water or oil as a heat medium by using the properties of an induction heating device by an induction coil used in an induction range or the like.
  • the joule heat generator of the present invention can be used by connecting it to a conventional heating pipe and distributor.
  • the manufacturing process of the joule heat generator will be described as an embodiment of the heat exchanger combined joule heat generator of the present invention.
  • An annular induction coil with a diameter of 22 cm is used as an induction coil for high frequency and magnetic field generation.
  • the induction coil is not limited in surface area and number of turns depending on the amount of heat required.
  • All conductive materials generate Joule heat when in contact with a magnetic field, and the heating temperature varies depending on the material.
  • Non-ferrous metals such as aluminum can also be used as they are because they generate Joule heat.
  • anti-rust treatment is required.
  • the main body it is preferable to use a ferrite stainless steel plate with a thickness of 0.5 mm.
  • the size of the main body of the joule heat generator is 25 cm wide x 30 cm high x 2.0 cm thick, and the size is 12 mm larger than the radius of the induction coil, and the shape is a hexahedron. Accordingly, a space for filling water therein, that is, a filling part 16 and a spare part 17 is provided, and the volume becomes 1.5 liters.
  • the filling water capacity becomes 1.2 liters at 80% of the volume.
  • the margin of 20% of the volume absorbs the increase due to the thermal expansion of the liquid such as thermal oil.
  • the reason why the horizontal and vertical lengths of the Joule heater of the present invention are greater than the diameter of the induction coil is to increase the efficiency of the magnetic field and magnetic flux by reducing the leakage magnetic field. That is, the magnetic flux generated in the induction coil becomes a leakage magnetic field only from the magnetic flux traveling straight from the end, and most of the magnetic flux irradiates and contacts the heating surface 13 nearby, thereby increasing the amount of heat generated. As the utilization rate of magnetic flux increases, the amount of Joule heat generated increases, so power consumption can be reduced.
  • the height of the hexahedron of the main body (side surface, vertical) is made larger than the horizontal length so that the liquid (heating medium) is filled to 80% or less (filling part 16) and the volume is secured so that it has a margin 17 of 20% or more. do.
  • the remaining 20% of the upper volume (reservation part) is used as a space to absorb the volume and internal pressure that expands when the heat medium is heated, and is used as a space to absorb residual heat.
  • the reason for mounting two joule heat generators, one on each side of both sides of the induction coil is that the magnetic field is radiated in all directions toward the S pole, and one side of the elevation of the joule heat generator (heating surface. 12) faces the induction coil.
  • Joule heat generators By installing Joule heat generators on the left and right sides, both sides of the magnetic field can be used at the same time, which has the effect of doubling the efficiency of using the magnetic field and magnetic flux.
  • the shape and capacity of the joule heat generator and the surface area of the heating surface of the elevation can be adjusted according to the surface area of the induction coil according to the required heat amount and heating temperature.
  • the shape and volume are not limited to the above-described sizes, but can be adjusted as needed.
  • the temperature of the heating medium can be controlled by the rotation speed of the circulation pump and the control system, etc.
  • the main body of the heat exchanger combined Joule heat generator of the present invention is preferably manufactured in a hexahedral shape.
  • two joule heat generators are manufactured.
  • the two joule heat generators are of the same type, but the installation locations of the parts are opposite depending on the left and right sides.
  • the surface having the largest area is called the elevation part, and the other surfaces are called upper, lower, and side surfaces, respectively.
  • the elevation part is divided into a heating surface 12 and a rear surface 13.
  • the fluid inlet pipe is installed on the lower surface, and the fluid outlet pipe, bypass pipe, and air cock are installed on the upper surface.
  • the parts of one joule heat generator are one hexahedron, one fluid outflow pipe on the top side, one bypass pipe, one air cock, one fluid inlet pipe on the bottom side, one electrical insulator on the heating side, one piece of electrical insulator on the rear side It consists of one temperature sensor and one stainless steel rod with a length of 20mm inside.
  • one T-type connector is installed on the fluid inlet pipe, two elbow connectors are required on the fluid outlet pipe, and three elbow connectors are required on the bypass pipe.
  • the elbow connector is used as a connector at the part that is bent in the shape of 'a' when connecting pipes of each pipe, and the T-type connector is used as a connector when connecting to the bypass pipe and fluid inlet pipe. All materials and parts use ferrite stainless steel plate and stainless steel pipe.
  • the main body (hexahedron) is preferably two connected in parallel, preferably two of 25 cm x 30 cm x 0.5 mm thick, 2 cm x 25 cm x 2 mm thick, 2 cm x 30 cm x 2 mm thick.
  • the fluid outflow pipe, the fluid inflow pipe and the bypass pipe use a stainless pipe with an outer diameter of 15mm, the length is cut according to the position and the connection pipe, and a connector is attached to the location where the pipe connection is needed to make the pipe will connect
  • the connection of each pipe can be replaced by welding.
  • the reason why the main body is made in the form of a hexahedron is to have a certain volume, and one elevational part of the hexahedron is used as a heating part 12 that generates Joule heat by interviewing an induction coil with each other, and the rear surface 13 is a temperature sensor ( 70) is attached.
  • the volume is used as a space for storing heat medium and exchanging heat.
  • the shape of the Joule heat generator of the present invention can be changed depending on the purpose and shape of the induction coil regardless of the design of the induction coil.
  • the induction coil is vertical, and the Joule heat generator is exemplified in the form of a hexahedron.
  • the Joule heat generator is exemplified in the form of a hexahedron.
  • both sides of the induction coil 20 and the heating surface 12 of the hexahedron are installed facing each other to generate heat, and the liquid stored in the hexahedron is heated and heat exchanged to continuously take it outside.
  • the shape of a hexahedron is exemplified in the present invention.
  • a form having a volume is included in the scope of the Joule heat generator of the present application regardless of the material, volume and shape.
  • a stainless rod 30 for spacing is welded to a thickness of 20 mm on one side so as to cross the thickness portion in the center of the stainless steel plate of the rear surface 13, not the heating part at the center position.
  • the stainless rod prevents deformation of the shape of the hexahedron as the temperature rises.
  • a hexahedron is made by butt-welding each cut surface of the stainless steel plate to secure watertightness and form a hexahedron.
  • the shape of the body is hexahedral, it can be freely deformed according to the shape of the induction coil, and a container generating Joule heat corresponding to the induction coil belongs to the scope of the present invention regardless of its shape.
  • a hole for inserting a fluid outflow pipe 52 for taking out fluid is drilled on the upper surface of the Joule heat generator to allow the outflow of the heat medium, and a hole having a diameter of 15.1 mm is drilled through the hole to be immersed in the heat medium inside.
  • each part installed on the upper surface may be installed on the upper part of the side part of the hexahedron.
  • 80% of the volume of the main body (hexahedron) (filling part 16) is used for filling the liquid, and the volume of the spare part 17 of the hexahedron is used as a space to relieve internal pressure and volume increase caused by the temperature rise of the liquid.
  • a bypass tube is drilled through a hole with an outer diameter of 15.1 mm in the upper surface of the cube. Insert the bypass pipe and weld around the hole to ensure watertightness.
  • the opposite end of the bypass pipe is connected to the T-type connector of the fluid inlet pipe, but the length can be adjusted as needed.
  • the bypass pipe can also be installed in the fluid outlet pipe.
  • the air cock is fixed by punching a hole in the upper surface of the hexahedron and tightly fitting the air cock into the hole.
  • the air cock functions to lower the pressure inside the hexahedron by discharging air generated while the liquid is heated to the outside.
  • Various air cocks have been developed in the past.
  • a film-type electrical insulator eg, polyimide film, mica, etc. is attached to the heating surface 12 of the elevation of the joule heater of the main body.
  • the insulator has the effect of passing magnetic force and insulating heat.
  • the reason for attaching the insulator is to prevent direct contact with the induction coil by generating Joule heat and to prevent the generated Joule heat from being transferred to the induction coil.
  • the heating value of the Joule heat generator can be controlled by the thickness of the insulator.
  • a temperature sensor 70 is attached to the rear surface of the elevation of the hexahedron at an appropriate position below the height 15 where water is filled.
  • the output of the high-frequency induction heating device is adjusted in the control system with the temperature measured by the temperature sensor.
  • a temperature sensor may be attached to the fluid outlet pipe.
  • the induction coil is fixed vertically (standing). In standing uprights, fixtures to be fixed must be non-metallic, and plastic injection molding fixtures are appropriate.
  • the joule heat generator determines the separation distance according to the required heating temperature and calorific value on both sides of the induction coil, and is placed parallel to both sides of the induction coil at a distance of 3 mm to 30 mm, facing each other and parallel to the heating surface 12 of the elevation. The separation distance controls the heating temperature and heating value of the sensor. The closer the Joule heat generator is to the induction coil, the stronger the magnetic field and the higher the heat generation temperature. At this time, the magnetic field and magnetic flux go almost straight from the induction coil toward the sensor. As heat is generated by proximity effect, it can be adjusted according to the separation distance.
  • the installation height of the Joule heat generator is installed so that the center of the heating medium filling part 16 of the hexahedron and the center of the induction coil coincide with each other.
  • the induction coil is positioned 12 mm inside from the end of the cube. The required heating temperature and heat generation can be adjusted by the separation distance and installation height, and the efficiency of using the magnetic field and magnetic flux can be maximized, and it can be controlled by the control system.
  • a circulation pump is mounted at an appropriate position of the fluid inlet pipe in order to make the present invention function as a boiler.
  • the fluid inlet pipe and the fluid outlet pipe are connected to the heating water distributor and operated, the inside of the joule heat generator is filled with heating water.
  • the joule heat generator also starts to operate, and the joule heat generator and heat exchanger functions simultaneously.
  • the volume of the heat medium stored in the hexahedron always maintains the same level (water level) because the suction force of the fluid inlet pipe and the suction force of the fluid outlet are the same.
  • a boiler by induction heating is completed by the above method and process.

Abstract

The present invention relates to a combined heat exchanger and Joule heat generator using high and low frequencies and magnetic fields, wherein two or more Joule heat generators are installed in parallel so as to be spaced laterally from each other on both sides of an induction coil to increase heat efficiency, and a liquid can be stably and continuously heated and discharged to the outside by controlling the heating temperature and the amount of heat generated according to the amount of heat required.

Description

유도가열에 의한열교환기 겸용 줄열발생기Joule heat generator with heat exchanger by induction heating
본 발명은 유도가열기에서 유도코일이 발생하는 고저주파(고주파 및 저주파를 통칭함. 이하, 동일)와 기자력에 의하여 금속면(감응체)에서 유도된 와전류가 줄열을 발생시키고, 발생한 줄열을 액체와 열교환하는 열교환기 겸용 줄열발생기에 관한 것으로서, 보다 상세하게는 유도코일의 양면에 좌우로 이격하여 줄열발생기를 두 개 이상 병렬 설치하여 열효율을 높이고, 필요한 열량에 따라 발열온도와 발열량을 조절하여 안정적으로 지속적으로 액체를 가열하고 외부로 반출할 수 있는 고저주파와 자기장에 의한 열교환기를 겸용하는 줄열발생기에 관한 것이다.In the present invention, high and low frequencies (referred to collectively as high and low frequencies. Hereinafter, the same) generated by an induction coil in an induction heater and eddy currents induced in a metal surface (reactor) by magnetomotive force generate Joule heat, and the generated Joule heat is liquid It relates to a heat exchanger combined joule heat generator that exchanges heat with, and more specifically, by installing two or more joule heat generators in parallel by spaced apart on both sides of the induction coil to increase thermal efficiency, and to adjust the heating temperature and heating amount according to the required heat amount. It relates to a Joule heat generator that combines heat exchangers by high-low frequency and magnetic fields that can continuously heat liquid and take it out to the outside.
일반적으로, 유도가열장치에 교류전력이 인가되면 유도코일은 교번자속에 의해서 고주파와 자기장와 자속이 생성된다. 자속은 금속면에 접하면 국부선택과 표피작용과 근접효과에 의한 전기적 성질에 의하여 와전류와 줄열이 유도되는데 유도코일의 기자력은 전류 흐름 면적과 권속에 비례하여 커지고 면적에 골고루 발생하며, 줄열 발생량은 금속의 전기 저항에 비례하여 커진다.In general, when AC power is applied to an induction heating device, a high frequency, a magnetic field, and a magnetic flux are generated by an alternating magnetic flux in an induction coil. When magnetic flux comes into contact with a metal surface, eddy current and Joule heat are induced by local selection, skin action, and electrical properties by proximity effect. increases in proportion to the electrical resistance of the metal.
또한, 줄열 발생량은 주파수가 높을수록 커지고, 저주파보다 고주파가 더 줄열이 큰 열적 성능이 있다. 또한, 유도코일의 권수에 따라서 자기장 발생량이 커지며, 금속판의 두께가 두꺼울수록, 이격거리가 가까울수록 발열 온도가 높아지는 열적 성능이 있다.In addition, the amount of Joule heat generated increases as the frequency increases, and the high frequency exhibits greater thermal performance than the low frequency. In addition, the amount of magnetic field generated increases according to the number of turns of the induction coil, and the thicker the metal plate and the closer the separation distance, the higher the heating temperature.
한편, 자기장은 S극을 향하여 고리 형태로 전방위적으로 발산하게 되는데, 전압이 높을수록 교번자속과 자기장의 발생량은 커지고, 주파수가 높을수록 자속이 커지며, 유도코일의 권수가 많을수록 자속이 커지고, 유도코일에서 멀어질수록 자속과 자기장이 약해지는 전자기적 성질이 있다.On the other hand, the magnetic field diverges in all directions in the form of a ring toward the S pole. The higher the voltage, the greater the amount of alternating flux and magnetic field generated. The higher the frequency, the greater the magnetic flux. The greater the number of turns of the induction coil, the greater the magnetic flux. There is an electromagnetic property in which the magnetic flux and magnetic field weaken as the distance from the coil increases.
따라서, 유도코일의 자속량에 따라 와전류는 자기장의 범위 안에서 전도성이 있는 감응체(금속이나 자성체)를 만나면 줄열(Joule heating)을 발생하게 되며, 줄열은 고온이나 적열로 나타나게 된다.Therefore, according to the magnetic flux of the induction coil, when the eddy current meets a conductive sensitive material (metal or magnetic material) within the range of the magnetic field, Joule heating is generated, and the Joule heating appears as high temperature or red heat.
줄열은 감응체에서 자기화를 진행시키고, 보통 700℃ 전후에서 적열로 나타나며, 자기포화상태에 이르기까지 승온된다. 감응체는 자기포화상태에 이르면 전류를 더 높여도 더 이상 자기화가 진행되지 않고 항온을 유지하게 된다. 즉, 와류손을 늘리거나 줄임으로써 저온 승온화하고 열적성능을 조절할 수 있다.Joule heat proceeds magnetization in the sensor, usually appears as red heat around 700 ℃, and the temperature rises to the state of magnetic saturation. When the sensor reaches magnetic saturation, magnetization does not proceed any more and maintains a constant temperature even if the current is further increased. That is, by increasing or decreasing the eddy current loss, it is possible to raise the temperature at a low temperature and adjust the thermal performance.
또한, 적열은 유도코일의 줄열의 발열능력과 감응체와의 전위차에 의하여 발생하므로 이를 방지하기 위하여 유도코일의 기자력의 발열능력을 줄이고. 감응체의 발열온도를 낮추어 줄열발생량을 줄이며 발열과 동시에 액체와 열교환함으로써 감응체의 줄열의 승온온도를 낮추게 되면 전위차는 작아져 적열의 발생을 방지할 수 있다. 따라서 유도코일의 열적 성능을 감응체의 필요온도로 저온승온화할 수 있고, 유도코일의 열적 성능을 가열 대상 액체의 필요온도에 맞도록 조절할 수 있다.In addition, since the red heat is generated by the heating ability of the Joule heat of the induction coil and the potential difference between the sensor and the induction coil, the heating ability of the magnetism of the induction coil is reduced. By lowering the heat generation temperature of the sensor, the amount of Joule heat generated is reduced, and by exchanging heat with the liquid at the same time, when the rising temperature of the sensor's Joule heat is lowered, the potential difference is reduced and the generation of red heat can be prevented. Therefore, the thermal performance of the induction coil can be raised to the required temperature of the sensitive element, and the thermal performance of the induction coil can be adjusted to meet the required temperature of the liquid to be heated.
유도코일의 줄열발열량과 승온온도는 유도코일의 권수와 면적 및 감응체와의 이격거리에 의하여 감응체의 승온온도와 발열량을 조절할 수 있다.The Joule heat generation amount and heating temperature of the induction coil can be controlled by the number and area of the induction coil and the distance between the sensor and the sensor.
이에 따라, 일정 면적과 권수에 의한 유도코일을 장착하고 금속판과의 이격거리를 조절하면 필요열량에 따라 자기장과 자속의 발생량을 조절할 수 있고, 감응체의 재료와 이격거리를 조절함으로써 발열량과 승온온도를 조절할 수 있다. 또한, 감응체의 승온온도와 발열량은 유도코일에 흐르는 전류, 전압, 주파수를 조절함으로써 제어할 수 있다.Accordingly, if an induction coil with a certain area and number of turns is installed and the separation distance from the metal plate is adjusted, the amount of magnetic field and magnetic flux generated can be adjusted according to the required amount of heat, and the calorific value and heating temperature can be adjusted by adjusting the separation distance from the material of the sensor. can be adjusted. In addition, the heating temperature and heating amount of the sensor can be controlled by adjusting the current, voltage, and frequency flowing through the induction coil.
한편, 액체는 온도가 상승함에 따라 부피가 증가한다. 예를 들면, 열매체유는 200℃에 이르면 부피가 20% 증가하고, 에탄올이나 벤젠은 11% 열팽창한다. 또한, 물은 가열되면서 수중의 공기가 외부로 분출하게 된다.On the other hand, the volume of a liquid increases as the temperature rises. For example, thermal oil increases in volume by 20% when reaching 200°C, and ethanol or benzene thermally expands by 11%. In addition, as the water is heated, the air in the water is ejected to the outside.
종래 관련 선행기술로 한국공개특허 10-2018-0036168 '자기유도열을 이용한 유체보일러'와 등록특허 10-0757018 '고주파 유도가열을 이용한 난방시스템용 온수가열장치'가 있으나, 유도코일에 의한 가열 시에 지속성과 열효율이 떨어지는 문제점이 있고 본 발명과 비교하여 아래와 같은 많은 차이점이 있다. 즉, 금속판형에 의한 줄열 발생과 열교환기의 일체화, 유도코일의 줄열발생능력 조절 방법, 자기장과 자속의 열적성능과 발열능력의 조절 방법과 최적화 방법, 가열대상 액체에 따른 필요한 승온온도와 열교환량에 따른 줄열의 조절 방법과 최적화 기술, 자기장과 자속의 이용율을 2배로 확대하여 전력의 소비량을 2배로 줄이는 기술, 적열의 방지 대책, 줄열의 저온승온화, 가열대상 액체의 열팽창과 증발분에 의한 대책, 가열대상 액체의 저장방법, 열효율의 극대화, 복잡한 구조, 기술 실현의 단순화, 화학용 액체를 포함한 다양한 액체를 가열할 수 있는 기능과 방법, 가열 대상 액체의 요구조건에 따른 열기의 응용방법과 활용성, 산업기술로써의 응용성과 지속성 등 대응책이 없거나 효율이 떨어지는 문제점이 있었다.As related prior art, Korean Patent Publication 10-2018-0036168 'fluid boiler using magnetic induction heat' and registered patent 10-0757018 'hot water heating device for heating system using high frequency induction heating' exist, but when heating by induction coil There is a problem of poor sustainability and thermal efficiency, and there are many differences as follows compared to the present invention. In other words, Joule heat generation by metal plate type and integration of heat exchanger, method for controlling Joule heat generation capacity of induction coil, method for adjusting and optimizing thermal performance and heating capacity of magnetic field and magnetic flux, required heating temperature and amount of heat exchange according to liquid to be heated Joule heat control method and optimization technology, technology to double power consumption by doubling the utilization rate of magnetic field and magnetic flux, measures to prevent red heat, low-temperature rise of Joule heat, thermal expansion and evaporation of the liquid to be heated Countermeasures, storage method of liquid to be heated, maximization of thermal efficiency, complex structure, simplification of technology realization, function and method to heat various liquids including chemical liquids, application method of heat according to the requirements of liquid to be heated There were problems such as usability, applicability and continuity as industrial technology, and there were no countermeasures or low efficiency.
상기의 문제점을 해결하기 위한 본 발명의 목적은 열교환기를 겸하고 전력소비량을 최소화하여 효율적으로 전기에너지를 사용할 수 있으며, 구조가 간단하고 안전하고 경제적인 고저주파와 자기장과 기자력에 의한 열교환기 겸용 줄열발생기를 제공하는 것이다.An object of the present invention for solving the above problems is a heat exchanger combined with a heat exchanger by high-low frequency, magnetic field, and magnetic force, which can efficiently use electrical energy by minimizing power consumption and also a heat exchanger, and has a simple, safe and economical structure. is to provide
또한, 본 발명은 유도코일에 의한 고저주파와 자기장과 자속 및 열적 성능은 전력이용효율이 95% 이상으로 높고, 전력소비량을 1/2배로 감축할 수 있는 방법에 집중하여 화석연료를 대체하여 친환경적인 온열 획득수단을 제공하고자 한다.In addition, the present invention is eco-friendly by replacing fossil fuels by focusing on a method that can reduce power consumption by a factor of 1/2, with power utilization efficiency as high as 95% or more for high-low frequency, magnetic field, magnetic flux, and thermal performance of the induction coil. It is intended to provide an appropriate heat acquisition means.
본 발명에 따른 유도가열에 의한 열교환기 겸용 줄열발생기는 열매체가 충진되는 내부 공간을 가지고, 그 일측 내면에 발열면(12)을 가지며, 상기 발열면 외측에는 필름형 절연체(14)가 설치되는 금속제 육면체 형상의 2개의 줄열발생기 본체(10); 상기 2개의 줄열발생기 본체가 병렬형태로 설치되고, 그 사이에 직립하여 입식으로 설치되어 고저주파와 자기장 발생을 위한 것으로서, 50Hz ~ 30MHz까지 고저주파에 의하여 40 ~ 350℃의 줄열이 발열되는 유도코일(20); 상기 본체 내부에 간격을 유지하기 위해 가로질러 설치되는 스텐봉(30); 상기 본체의 상부에 설치되며 내부의 공기 배출과 압력 조절을 위한 에어콕(40); 상기 본체의 상부에 열매체가 유출되기 위한 유체유출관(52); 상기 본체의 하부에 열매체가 유입되기 위한 유체유입관(54); 상기 본체 내부의 열매체의 증발분이 통과하면서 다시 액화되고 냉각되기 위한 관으로서, 유체유출관과 유체유입관을 연결하는 바이패스관(56); 상기 본체 내측에 설치되는 유도코일에 의한 고저주파와 자기장과 자속을 발생시키기 위한 유도가열장치(60); 상기 본체 후면(13)에 설치되는 온도센서(70); 및 상기 유도코일의 고저주파와 기자력에 의한 발열을 제어하기 위한 제어부(80)를 포함하고, 상기 본체(10)는 두께 0.5mm 페라이트 스텐강판으로, 유도코일의 양면에 3mm ~ 30mm 이격하여 평행하게 장착되며, 발열과 동시에 가열된 액체를 지속적으로 외부로 반출하고, 유도열을 발생시키도록 형성된다. The heat exchanger combined joule heat generator by induction heating according to the present invention has an inner space filled with a heating medium, has a heating surface 12 on one inner surface, and is made of metal in which a film-type insulator 14 is installed on the outside of the heating surface. Two joule heat generator bodies 10 in the shape of a hexahedron; An induction coil in which the two joule heat generator bodies are installed in parallel, and are installed upright and standing between them to generate high and low frequencies and magnetic fields, and Joule heat of 40 to 350 ° C is generated by high and low frequencies from 50 Hz to 30 MHz. (20); Stainless rods 30 installed across the body to maintain a gap inside the main body; An air cock 40 installed on the upper part of the main body and for discharging air and adjusting pressure therein; a fluid outflow pipe 52 for outflowing the heating medium to the upper part of the main body; a fluid inlet pipe 54 for introducing a heat medium into the lower portion of the main body; A bypass pipe 56 connecting the fluid outlet pipe and the fluid inlet pipe as a pipe for liquefying and cooling again as the evaporation of the heat medium inside the main body passes through; an induction heating device 60 for generating high and low frequencies, a magnetic field, and magnetic flux by an induction coil installed inside the main body; A temperature sensor 70 installed on the rear surface of the main body 13; and a control unit 80 for controlling heat generation due to high and low frequencies and magnetism of the induction coil, and the main body 10 is a ferrite stainless steel plate having a thickness of 0.5 mm, spaced apart from both sides of the induction coil by 3 mm to 30 mm in parallel. It is mounted, and it is formed to continuously carry the heated liquid to the outside at the same time as generating heat, and to generate induced heat.
상기 본체의 열매체의 충진은 본체의 용적의 80% 이내로 채우는 것이 바람직하다.The filling of the heating medium of the body is preferably filled within 80% of the volume of the body.
본 발명에 의한 열교환기 겸용 줄열발생기는 다양한 액체를 필요온도로 가열할 수 있고, 신속한 가열이 가능하며, 전기사용료를 절감하고, 열효율이 매우 높고, 연료와 연소 없이 단순한 구조의 보일러를 실현할 수 있다.The heat exchanger combined joule heat generator according to the present invention can heat various liquids to the required temperature, enables rapid heating, reduces electricity usage fees, has very high thermal efficiency, and realizes a boiler with a simple structure without fuel and combustion. .
본 발명에 따르면, 유도코일의 양면에 좌우로 이격하여 줄열발생기를 각각 한 개씩 두 개를 병렬 설치함으로써 한면만 사용하는 방법에 비해서 자속의 이용효율을 두 배로 키우므로 전기에너지를 두 배로 키우는 효과가 있다. 따라서, 전력소비량을 1/2로 줄이는 효과가 있으므로 저전력의 보일러를 실현할 수 있다. According to the present invention, by installing two joule heat generators in parallel on both sides of the induction coil, spaced apart from side to side, the efficiency of using magnetic flux is doubled compared to the method of using only one side, so the effect of doubling the electric energy there is. Therefore, since there is an effect of reducing power consumption by half, a low-power boiler can be realized.
본 발명의 줄열발생기는 내부가 밀폐되어 있으나 가열 시 열매체의 부피 팽창을 흡수하고, 발생하는 압력을 줄일 수 있어 안전을 확보할 수 있다.Although the inside of the Joule heat generator of the present invention is sealed, safety can be ensured by absorbing the volume expansion of the heating medium and reducing the pressure generated during heating.
본 발명은 발열과 동시에 액체를 지속적으로 가열하고 열교환하여 외부로 반출할 수 있고 열교환기를 겸하므로 보일러의 구조가 단순하여 경제성을 실현할 수 있다.The present invention can continuously heat and exchange heat with liquid at the same time as heat generation and take it out, and since it also serves as a heat exchanger, the structure of the boiler is simple and economic efficiency can be realized.
본 발명은 간단한 구조로 발열성능을 발휘하고, 소모성 부품이 없으며, 별도의 열교환기와 기계장치를 장착할 필요 없이 제품의 입식 소형화 및 박형화가 가능한 효과가 있다. 또한, 사용 중 열적 성능의 열화 없이 반영구적으로 사용할 수 있으며, 고정식으로 면적이 넓으므로 난방수의 가열 '열교환 시간이 단축되는 효과가 있다.The present invention exhibits heat generation performance with a simple structure, has no consumable parts, and has the effect of enabling upright miniaturization and thinning of the product without the need to mount a separate heat exchanger and mechanical device. In addition, it can be used semi-permanently without deterioration of thermal performance during use, and since it is fixed and has a large area, there is an effect of shortening the heating 'heat exchange time' of heating water.
또한, 필요한 난방수량과 필요온도를 유도코일의 면적과 권수에 맞추어 가열효과를 조절할 수 있으며, 순환펌프의 회전속도에 따라 난방수의 온도와 가열시간 등 용도에 맞추어 조절할 수 있다.In addition, the heating effect can be adjusted according to the required amount of heating water and the required temperature according to the area and number of turns of the induction coil, and according to the rotation speed of the circulation pump, the temperature of the heating water and the heating time can be adjusted according to the purpose.
탄산가스, 미세먼지 등을 발생하지 않고, 분진, 폭발, 화재의 위험성이 없으며 친환경적이다. 가열된 열매체를 보관함으로 작동과 동시에 즉각 온수를 공급할 수 있고, 고저주파와 감응체(자성체, 금속)를 융합하여 온열을 획득하므로 화석열과 전기저항열을 대체할 수 있는 열원으로 사용할 수 있어, 보일러, 열매체유보일러, 온수기 등 대체에너지의 열원으로 사용할 수 있다.It does not generate carbon dioxide gas, fine dust, etc., and there is no risk of dust, explosion, or fire, and it is eco-friendly. As a storage box for heated heat medium, hot water can be supplied immediately upon operation, and it can be used as a heat source that can replace fossil heat and electrical resistance heat as it obtains heat by fusing high and low frequencies with sensitive materials (magnetic material, metal). It can be used as a heat source for alternative energy such as heat oil boilers and water heaters.
본 발명의 열교환기 겸용 줄열발생기는 전력과 금속판 구조체에 의하여 별도의 매질이나 기계장치 없이 발열과 동시에 온열을 획득하고, 적열을 방지하며, 전력소비량이 적고, 외부로 반출할 수 있는 단순한 구조의 열교환기를 겸한 저전력의 줄열발생기로서, 전자기적 성질과 가열대상 액체의 물성을 반영하여 금속판 재료의 종류와 두께 및 이격거리 등으로 발열량을 조절함으로써 액체의 종류에 따라 줄열을 필요온도로 발열시키고, 액체의 열팽창에 따른 부피의 증가를 흡수하며, 액체를 저장하고 열교환할 수 있는 기능을 겸하도록 하여 전위차를 낮춤으로써 적열의 발생을 방지하고, 필요한 열량에 따라 발열온도와 발열량을 조절하여 안정적으로 지속적으로 액체를 가열하고 외부로 반출할 수 있다.The heat exchanger combined joule heat generator of the present invention generates heat and simultaneously obtains heat without a separate medium or mechanical device by power and metal plate structure, prevents red heat, consumes less power, and has a simple structure that can be taken out to the outside for heat exchange. It is a low-power Joule heat generator that combines the electromagnetic properties and the physical properties of the liquid to be heated to adjust the amount of heat generated by the type and thickness of the metal plate material and the separation distance. It absorbs the increase in volume due to thermal expansion, and has the function of storing liquid and exchanging heat, preventing red heat by lowering the potential difference, and controlling the heating temperature and heating amount according to the required heat quantity to provide stable and continuous liquid can be heated and taken outside.
또한, 본 발명은 다양한 출력과 폭넓은 주파수를 선택하여 줄열발생기를 제작하고 장착할 수 있다. 줄열발생기는 40 ~ 350℃의 승온 온도로 낮추고 내부에 열매체가 충진됨으로 열매체는 냉각효과를 발휘하여 전위차가 줄어 적열의 발생이 방지된다.In addition, the present invention can manufacture and install a joule heat generator by selecting various outputs and a wide range of frequencies. The joule heat generator lowers the temperature to 40 ~ 350 ℃ and fills the heat medium inside, so the heat medium exerts a cooling effect, reducing the potential difference and preventing the generation of red heat.
본 발명은 유도가열이 발생하는 고주파와 자기장 및 자속의 전자기적 성질과 가열대상 액체의 물성을 융합하여 줄열을 발생시키고 액체를 가열하고 열교환하며 외부에 반출할 수 있는 용도의 본 발명을 제공한다.The present invention provides the present invention for the use of generating Joule heat by fusing the electromagnetic properties of the high frequency, magnetic field and magnetic flux where induction heating occurs and the physical properties of a liquid to be heated, heating the liquid, exchanging heat, and taking it outside.
본 발명은 유도코일에 의한 고저주파와 자기장과 자속 및 열적 성능은 전력 이용효율이 95% 이상으로 높고, 전력소비량을 1/2배로 감축할 수 있는 방법에 집중하여 친환경적인 온열 획득이 가능하다.In the present invention, the high-low frequency, magnetic field, magnetic flux, and thermal performance of the induction coil are high in power utilization efficiency of 95% or more, and eco-friendly heat can be obtained by focusing on a method that can reduce power consumption by 1/2 times.
특히, 탄소중립 시대를 맞아 화석연료를 전기에너지로 대체하고 전력소비량을 줄이며, 유도가열을 이용하여 각종 액체를 가열할 수 있는 구조체를 개시하여 무연료와 무연소의 보일러, 온수기, 화학용 액체가열기 등으로 사용할 수 있는 기술을 제공하고자 한다.In particular, in the carbon-neutral era, fossil fuels are replaced with electric energy, power consumption is reduced, and a structure capable of heating various liquids using induction heating is disclosed to produce fuel- and combustion-free boilers, water heaters, and chemical liquid heaters. We want to provide technology that can be used as such.
아울러 기존의 난방이나 온수 생성 등을 위해 주로 사용되었던 화석연료의 사용을 줄임에 따라 탄소중림을 실현하는데 있어서 큰 효과를 기대할 수 있다. In addition, by reducing the use of fossil fuels, which were mainly used for heating or hot water generation, a great effect can be expected in realizing carbon neutralization.
도 1은 본 발명의 구성을 개략적으로 나타낸 도면이다.1 is a diagram schematically showing the configuration of the present invention.
도 2는 본 발명의 일 실시예에 따른 줄열발생기의 평면도이다.2 is a plan view of a Joule heat generator according to an embodiment of the present invention.
도 3은 본 발명의 일 실시예에 따른 줄열발생기의 단면도이다.3 is a cross-sectional view of a Joule heat generator according to an embodiment of the present invention.
본 발명에 있어서 고주파와 기자력에 의한 열교환기 겸용 줄열발생기를 실시예를 들어 설명하면 다음과 같다.In the present invention, a Joule heat generator that combines heat exchanger by high frequency and magnetomotive force will be described as an example.
본 발명은 하기의 실시예에 한정되지 않으며, 본 발명이 속한 기술분야의 당업자에 의한 다양한 변형이 가능함을 이해할 것이다. 이하, 본 발명에 따른 바람직한 실시예를 들어 상세하게 설명한다.It will be understood that the present invention is not limited to the following examples, and various modifications are possible by those skilled in the art. Hereinafter, a preferred embodiment according to the present invention will be described in detail.
본 발명에서 감응체라 함은 고저주파와 자기장 및 자속에 의하여 와전류와 줄열이 발생하는 금속판이나 자성체를 말하고, 보일러란 물, 열매체유, 화학용 액체 등 모든 액체를 가열하는 열기를 말한다.In the present invention, the sensor refers to a metal plate or a magnetic material that generates eddy current and Joule heat by high and low frequencies, magnetic fields, and magnetic flux, and a boiler refers to heat that heats all liquids such as water, thermal oil, and chemical liquids.
고주파 유도가열장치는 고주파발생장치, 주파수조정장치, 제어시스템, 유도코일 등 부품으로 구성된 기기를 사용한다. 사용전력은 정격전압 220V, 주파수는 60Hz를 기본으로 하고, 정격전류는 필요에 따라 조정하되 본 발명에서는 가정용 전력에 맞추어 정격전류는 16A 미만의 전력을 사용하는 것으로 하였다.The high-frequency induction heating device uses a device composed of parts such as a high-frequency generator, a frequency adjusting device, a control system, and an induction coil. The power used is based on a rated voltage of 220V and a frequency of 60Hz, and the rated current is adjusted as necessary, but in the present invention, the rated current is to use power of less than 16A according to household power.
유도가열장치는 유도코일을 발열시키는 200W ~ 2000W의 AC 전력으로 사용하였다. 그러나. 본 발명은 상기 실시예에 한하지 않고, 다양한 출력과 폭넓은 주파수를 선택할 수 있으며 이에 구애받지 않는다.The induction heating device used AC power of 200W ~ 2000W to heat the induction coil. however. The present invention is not limited to the above embodiment, and various outputs and a wide range of frequencies can be selected and are not limited thereto.
도 1은 본 발명의 구성을 개략적으로 나타낸 도면이고, 도 2는 본 발명의 일 실시예에 따른 줄열발생기의 평면도이며, 도 3은 본 발명의 일 실시예에 따른 줄열발생기의 단면도로서, 이를 참고하여 발명을 구성요소별로 상세히 설명한다.1 is a diagram schematically showing the configuration of the present invention, Figure 2 is a plan view of a joule heat generator according to an embodiment of the present invention, Figure 3 is a cross-sectional view of a joule heat generator according to an embodiment of the present invention, see this The invention will be described in detail for each component.
먼저, 본체(10)는 액체가 충진되는 내부 공간(16. 17)을 가지고, 그 일측 내면에 발열면(12)을 가지며, 상기 본체 내면의 발열면(12) 외측에는 필름형 절연체(14)가 설치되는 육면체 형상을 갖는다.First, the main body 10 has an inner space 16 and 17 filled with liquid, and has a heating surface 12 on an inner surface of one side thereof, and a film-type insulator 14 outside the heating surface 12 on the inner surface of the main body. has a hexahedral shape in which is installed.
유도코일(20)은 상기 본체의 내부 공간에 마련되어, 고저주파와 자기장 발생을 위한 것으로서, 50Hz ~ 30MHz까지 고저주파에 의하여 금속판에서 40 ~ 350℃의 줄열이 발열된다. 본 발명의 유도코일의 설치는 수직형을 기본으로 한다. 수직형은 면적을 적게 차지하고, 줄열발생기를 유도코일의 양면에 두 개를 설치할 수 있다. 수평형으로도 설치할 수도 있으나 줄열발생기의 유체유출관과 바이패스관의 위치변경이 필요하다. 본 발명은 유도코일과 감응체의 승온온도를 40 ~ 350℃로 발열하도록 저온승온화 하여 전위차를 줄임으로써 적열의 발생을 방지하고 있다.The induction coil 20 is provided in the inner space of the body to generate high and low frequencies and a magnetic field, and Joule heat of 40 to 350 ° C is generated in the metal plate by high and low frequencies of 50 Hz to 30 MHz. The installation of the induction coil of the present invention is based on a vertical type. The vertical type occupies a small area, and two Joule heat generators can be installed on both sides of the induction coil. It can also be installed horizontally, but it is necessary to change the location of the fluid outlet pipe and bypass pipe of the Joule heat generator. In the present invention, the generation of red heat is prevented by reducing the potential difference by raising the temperature of the induction coil and the sensitive element at a low temperature to generate heat to 40 to 350 °C.
스텐봉(30)은 본체의 승온에 따른 형상의 변형을 방지하고자, 상기 본체 내부에 가로질러 간격을 유지하기 위해 설치된다.The stainless rod 30 is installed to maintain a gap across the inside of the main body in order to prevent deformation of the shape due to rising temperature of the main body.
에어콕(40)은 상기 본체의 상부에 설치되며 내부의 공기 배출과 압력 조절을 위한 것이다.The air cock 40 is installed on the upper part of the body and is for internal air discharge and pressure control.
유체유출관(52)은 상기 본체의 상부에 열매체가 유출되기 위한 것이고, 유체유입관(54)은 상기 본체의 하부에 열매체가 유입되기 위한 것이다. 상기 본체 내부의 열매체의 증발분이 통과하면서 다시 액화되고 냉각되기 위한 관이며, 유체유출관과 유체유입관을 연결하는 바이패스관(56)이 설치된다.The fluid outlet pipe 52 is for flowing the heat medium to the upper part of the body, and the fluid inlet pipe 54 is for the heat medium to flow into the lower part of the body. It is a pipe for liquefying and cooling again while passing the evaporation of the heat medium inside the main body, and a bypass pipe 56 connecting the fluid outlet pipe and the fluid inlet pipe is installed.
유도가열장치(60)는 상기 본체 주변에 설치되며 유도코일에 의한 고주파와 자기장 및 자속을 발생시키기 위한 장치이다.The induction heating device 60 is installed around the main body and is a device for generating high frequency, magnetic field, and magnetic flux by an induction coil.
상기 본체 후면(13)에는 온도센서(70)가 설치되어 열매체의 온도를 측정한다.A temperature sensor 70 is installed on the rear surface 13 of the main body to measure the temperature of the heating medium.
제어부(80)는 상기 유도가열장치의 유도코일, 고주파 발생과 조절, 출력 등 각종 기능을 제어하기 위한 것이다.The control unit 80 is for controlling various functions such as the induction coil, high frequency generation and adjustment, and output of the induction heating device.
또한, 자기장의 발생량과 가열대상 액체의 승온온도는 제어시스템으로 간단하고 신속하게 조절하여 확대 또는 축소할 수 있다. 고저주파 유도가열장치와 유도코일은 전문업체에 주문에 따라 필요조건에 맞추어 제작할 수 있고, 본 발명과 영역이 다르므로 기재하지 않는다.In addition, the amount of magnetic field generated and the heating temperature of the liquid to be heated can be expanded or reduced by simply and quickly adjusting the control system. The high-low frequency induction heating device and the induction coil can be manufactured to meet the requirements according to the order of a specialized company, and are not described because the scope is different from the present invention.
즉, 본 발명은 유도가열장치에 의해 고주파와 기자력에 의해 금속판에서 줄열을 발생시키고, 발생된 줄열을 발열과 동시에 액체와 열교환하고 가열된 액체를 지속적으로 외부로 반출하는 열교환기를 겸용하는 줄열발생기에 관한 것이다.That is, the present invention generates Joule heat in a metal plate by high frequency and magnetism by an induction heating device, generates Joule heat while exchanging heat with a liquid, and is a Joule heat generator that also serves as a heat exchanger for continuously carrying the heated liquid to the outside. it's about
본 발명은 인덕션레인지 등에 사용되는 유도코일에 의한 유도가열장치의 성질을 이용하여 물이나, 기름 등을 열매체로 하여 순환펌프 등 보일러나 기타 발열기구로써 작동할 수 있도록 발명된 것이다. 난방용 보일러로 사용하는 경우에는 본 발명의 줄열발생기를 종래의 난방파이프와 분배기에 연결하면 사용할 수 있다.The present invention was invented to operate as a boiler or other heating device such as a circulation pump using water or oil as a heat medium by using the properties of an induction heating device by an induction coil used in an induction range or the like. When used as a boiler for heating, the joule heat generator of the present invention can be used by connecting it to a conventional heating pipe and distributor.
본 발명의 열교환기 겸용 줄열발생기의 실시예로써 줄열발생기의 제작과정을 설명한다.The manufacturing process of the joule heat generator will be described as an embodiment of the heat exchanger combined joule heat generator of the present invention.
고주파와 자기장 발생을 위한 유도코일은 지름 22cm의 원환형의 유도코일을 사용한다. 유도코일은 필요열량에 따라 표면적과 권수에 제한받지 않는다.An annular induction coil with a diameter of 22 cm is used as an induction coil for high frequency and magnetic field generation. The induction coil is not limited in surface area and number of turns depending on the amount of heat required.
모든 전도성 물질(금속)은 자기장과 접하면 줄열이 발생하며 재질에 따라 발열온도에서 차이를 보인다. 알미늄판 등 비철금속도 줄열이 발생하므로 그대로 사용할 수 있으나, 발열 성능이 약하므로 줄열의 발생량을 키우려면 용사처리 등에 의하여 자성처리가 필요하다. 철판을 사용할 때는 방청처리가 필요하다.All conductive materials (metals) generate Joule heat when in contact with a magnetic field, and the heating temperature varies depending on the material. Non-ferrous metals such as aluminum can also be used as they are because they generate Joule heat. When using steel plates, anti-rust treatment is required.
본체는 자성이 있는 두께 0.5mm 페라이트 스텐강판을 사용하는 것이 바람직하다. 유도코일의 면적에 맞추어 줄열발생기 본체의 크기는 가로 25cm*높이 30cm*두께 2.0cm의 두 개를 제작하되, 유도코일의 반지름보다 12mm 이상 크게 하고, 형상은 육면체로 한다. 이에 따라, 내부에 물을 충진하는 공간 즉, 충진부(16)와 여유부(17)가 마련되며 체적은 1.5리터가 된다. 그러나, 사용상 채우는 물의 용량은 체적의 80%로 1.2리터가 된다. 체적의 20%의 여유부는 열매체유 등 액체의 열팽창에 의한 증가분을 흡수하게 된다.For the main body, it is preferable to use a ferrite stainless steel plate with a thickness of 0.5 mm. According to the area of the induction coil, the size of the main body of the joule heat generator is 25 cm wide x 30 cm high x 2.0 cm thick, and the size is 12 mm larger than the radius of the induction coil, and the shape is a hexahedron. Accordingly, a space for filling water therein, that is, a filling part 16 and a spare part 17 is provided, and the volume becomes 1.5 liters. However, in use, the filling water capacity becomes 1.2 liters at 80% of the volume. The margin of 20% of the volume absorbs the increase due to the thermal expansion of the liquid such as thermal oil.
본 발명의 줄열발열기의 가로 및 세로의 길이가 유도코일의 지름보다 크게 하는 이유는 누설자기장을 줄여 자기 장과 자속의 효율을 높이기 위함이다. 즉, 유도코일에서 발생한 자속은 단부에서 직진하는 자속만 누설자기장이 되며, 대부분의 자속은 인근의 발열면(13)에 조사 '접촉되어 발열량을 키우는 효과가 있게 된다. 자속의 이용율을 높힐수록 줄열발생량이 많아짐으로 전력소비량을 줄일 수 있다.The reason why the horizontal and vertical lengths of the Joule heater of the present invention are greater than the diameter of the induction coil is to increase the efficiency of the magnetic field and magnetic flux by reducing the leakage magnetic field. That is, the magnetic flux generated in the induction coil becomes a leakage magnetic field only from the magnetic flux traveling straight from the end, and most of the magnetic flux irradiates and contacts the heating surface 13 nearby, thereby increasing the amount of heat generated. As the utilization rate of magnetic flux increases, the amount of Joule heat generated increases, so power consumption can be reduced.
본체의 육면체의 높이(측부면, 세로)는 가로의 길이보다 크게 제작하여 액체(열매체)가 80% 이하(충진부. 16)로 충진되고, 20% 이상의 여유부(17)를 갖도록 체적을 확보한다. 상부의 남은 체적 20%(여유부)는 열매체가 가열되었을 때 팽창하는 부피와 내부압력을 흡수하기 위한 공간으로 사용하고 여열을 흡수하는 공간으로 사용한다.The height of the hexahedron of the main body (side surface, vertical) is made larger than the horizontal length so that the liquid (heating medium) is filled to 80% or less (filling part 16) and the volume is secured so that it has a margin 17 of 20% or more. do. The remaining 20% of the upper volume (reservation part) is used as a space to absorb the volume and internal pressure that expands when the heat medium is heated, and is used as a space to absorb residual heat.
또한, 유도코일의 양면 좌우에 각각 한 개씩 두 개의 줄열발생기를 장착하는 이유는 자기장은 S극을 향하여 전방위적으로 발산하는데 줄열발생기의 입면부의 한 면(발열면. 12)이 유도코일과 면하게 되는데 좌우에 줄열발생기를 각각 설치함으로서 양면의 자기장을 동시에 이용할 수 있어서 자기장과 자속의 이용효율을 2배로 키우는 효과가 있다.In addition, the reason for mounting two joule heat generators, one on each side of both sides of the induction coil, is that the magnetic field is radiated in all directions toward the S pole, and one side of the elevation of the joule heat generator (heating surface. 12) faces the induction coil. By installing Joule heat generators on the left and right sides, both sides of the magnetic field can be used at the same time, which has the effect of doubling the efficiency of using the magnetic field and magnetic flux.
따라서 전력의 소비량도 1/2 배로 줄일 수 있어서 적은 전력으로 줄열발생기를 작동시킬 수 있게 된다. 필요에 따라 유도코일의 한쪽 면만 이용하여 줄열발생기를 하나만 사용할 수도 있다.Therefore, power consumption can also be reduced by half, so that the joule heat generator can be operated with less power. If necessary, only one Joule heat generator can be used by using only one side of the induction coil.
줄열발생기의 형상과 용량 및 입면부의 발열면의 표면적은 필요열량과 발열온도에 따라 유도코일의 표면적에 맞추어 크기를 조절할 수 있다. 형상과 체적은 상기한 크기는 실시예로 제한되는 것이 아니라 필요에 따라 조절할 수 있다.The shape and capacity of the joule heat generator and the surface area of the heating surface of the elevation can be adjusted according to the surface area of the induction coil according to the required heat amount and heating temperature. The shape and volume are not limited to the above-described sizes, but can be adjusted as needed.
열매체의 온도는 순환펌프의 회전속도와 제어시스템 등으로 난방수의 온도와 열교환량을 조절할 수 있다.The temperature of the heating medium can be controlled by the rotation speed of the circulation pump and the control system, etc.
본 발명의 열교환기 겸용 줄열발생기의 본체는 육면체 형태로써 제작되는 것이 바람직하다. 실시예를 위하여 두 개의 줄열발생기를 제작한다. 두 개의 줄열발생기는 동형이나 좌우에 따라 부품의 설치 위치가 반대이다. 상기한 육면체는 면적이 가장 넓은 면을 입면부라 하고 기타 면은 각각 상부, 하부, 측면이라 칭한다. 입면부는 발열면(12)과 후면(13)으로 구분한다.The main body of the heat exchanger combined Joule heat generator of the present invention is preferably manufactured in a hexahedral shape. For the example, two joule heat generators are manufactured. The two joule heat generators are of the same type, but the installation locations of the parts are opposite depending on the left and right sides. In the above-mentioned hexahedron, the surface having the largest area is called the elevation part, and the other surfaces are called upper, lower, and side surfaces, respectively. The elevation part is divided into a heating surface 12 and a rear surface 13.
본체의 육면체 형상에서 유체유입관은 하부면에, 유체유출관과 바이패스관 및 에어콕은 상부면에 설치하는 것으로 한다. 하나의 줄열발생기의 부품은 육면체 한 개, 상부면에 유체유출관 한 개, 바이패스관 한 개, 에어콕 한 개, 하부면에 유체유입관 한 개, 발열면에 전기절연체 1장, 후면에 온도센서 한 개, 내부에 스텐봉 길이 20mm 한 개로 구성된다.In the hexahedral shape of the body, the fluid inlet pipe is installed on the lower surface, and the fluid outlet pipe, bypass pipe, and air cock are installed on the upper surface. The parts of one joule heat generator are one hexahedron, one fluid outflow pipe on the top side, one bypass pipe, one air cock, one fluid inlet pipe on the bottom side, one electrical insulator on the heating side, one piece of electrical insulator on the rear side It consists of one temperature sensor and one stainless steel rod with a length of 20mm inside.
연결 부품으로 유체유입관에 T형연결구 한 개가 설치하고, 유체유출관에 엘보연결구 두 개, 바이패스관에 엘보연결구 3개가 필요하다. 엘보연결구는 각관의 파이프 연결시 'ㄱ' 형태로 꺾이는 부분에 연결구로 사용하며, T형 연결구는 바이패스관과 유체유입관에 연결 시에 연결구로 사용한다. 모든 재료와 부품은 모두 페라이트 스텐강판과 스텐관을 사용한다.As connecting parts, one T-type connector is installed on the fluid inlet pipe, two elbow connectors are required on the fluid outlet pipe, and three elbow connectors are required on the bypass pipe. The elbow connector is used as a connector at the part that is bent in the shape of 'a' when connecting pipes of each pipe, and the T-type connector is used as a connector when connecting to the bypass pipe and fluid inlet pipe. All materials and parts use ferrite stainless steel plate and stainless steel pipe.
본체(육면체)는 바람직하게 두 개가 병렬 연결되는 것으로서, 바람직하게는 가로 25cm*세로 30cm*두께 0.5mm의 두 개, 가로 2cm*세로 25cm*두께 2mm의 두 개, 가로 2cm*세로 30cm*두께 2mm의 두 개를 제작하고, 유체유출관, 유체유입관 및 바이패스관은 외경 15mm의 스텐관을 사용하며, 길이는 위치와 연결관에 맞추어 절단하고, 파이프 연결이 필요한 위치에 연결구를 부착하여 관을 연결하게 된다. 각 관의 연결은 용접으로 대체할 수 있다.The main body (hexahedron) is preferably two connected in parallel, preferably two of 25 cm x 30 cm x 0.5 mm thick, 2 cm x 25 cm x 2 mm thick, 2 cm x 30 cm x 2 mm thick. , and the fluid outflow pipe, the fluid inflow pipe and the bypass pipe use a stainless pipe with an outer diameter of 15mm, the length is cut according to the position and the connection pipe, and a connector is attached to the location where the pipe connection is needed to make the pipe will connect The connection of each pipe can be replaced by welding.
본체를 육면체의 형태로 만드는 이유는 일정한 체적을 지니도록 하기 위함이며, 육면체의 한쪽 입면부는 유도코일과 서로 면접하여 줄열을 발생시키는 발열부(12)로 사용하고, 후면(13)은 온도센서(70)가 부착된다. 체적은 열매체를 저장하고 열교환하는 공간으로 사용된다. 본 발명의 줄열발생기의 형상은 유도코일의 디자인과 상관없이 용도와 유도코일의 형상에 따라 변경될 수 있다.The reason why the main body is made in the form of a hexahedron is to have a certain volume, and one elevational part of the hexahedron is used as a heating part 12 that generates Joule heat by interviewing an induction coil with each other, and the rear surface 13 is a temperature sensor ( 70) is attached. The volume is used as a space for storing heat medium and exchanging heat. The shape of the Joule heat generator of the present invention can be changed depending on the purpose and shape of the induction coil regardless of the design of the induction coil.
본 발명에서는 유도코일은 입식으로 하고, 줄열발생기는 육면체 형태를 예시하고 있다. 유도코일의 자기장의 범위 안에서 유도코일(20) 양면과 육면체의 발열면(12)을 서로 마주 보게 설치하여 발열시키고, 육면체에 저장된 액체를 가열하고 열교환하여 지속적으로 외부로 반출하게 된다. 본 발명에서 육면체의 형태를 예시하고 있으나. 체적을 갖는 형태는 재료와 체적 및 형상에 관계없이 본 출원의 줄열발생기의 범위에 포함된다.In the present invention, the induction coil is vertical, and the Joule heat generator is exemplified in the form of a hexahedron. Within the range of the magnetic field of the induction coil, both sides of the induction coil 20 and the heating surface 12 of the hexahedron are installed facing each other to generate heat, and the liquid stored in the hexahedron is heated and heat exchanged to continuously take it outside. Although the shape of a hexahedron is exemplified in the present invention. A form having a volume is included in the scope of the Joule heat generator of the present application regardless of the material, volume and shape.
육면체의 내부에는 중심 위치에 발열부가 아닌 후면(13) 스텐강판의 중심에 두께 부분을 가로지르도록 간격유지용 스텐봉(30)을 한쪽 면만 두께 20mm에 맞추어 용접한다. 스텐봉은 육면체의 승온에 따른 형상의 변형을 방지한다.Inside the hexahedron, a stainless rod 30 for spacing is welded to a thickness of 20 mm on one side so as to cross the thickness portion in the center of the stainless steel plate of the rear surface 13, not the heating part at the center position. The stainless rod prevents deformation of the shape of the hexahedron as the temperature rises.
수밀성이 확보하고 육면체의 형태가 되도록 스텐강판의 각 절단면을 맞댄용접하여 육면체를 만든다. 본체의 형상은 육면체로 하고 있으나 유도코일의 형상에 따라 자유롭게 변형할 수 있으며, 유도코일에 대응하여 줄열을 발생시키는 용기는 형상에 관계없이 본 발명의 범위에 속한다.A hexahedron is made by butt-welding each cut surface of the stainless steel plate to secure watertightness and form a hexahedron. Although the shape of the body is hexahedral, it can be freely deformed according to the shape of the induction coil, and a container generating Joule heat corresponding to the induction coil belongs to the scope of the present invention regardless of its shape.
본 발명의 줄열발생기는 열매체의 유출이 가능하도록 줄열발생기의 상부면에 유체반출을 위한 유체유출관(52) 삽입용의 구멍을 지름 15.1mm의 구멍을 뚫고 구멍을 관통하여 내부의 열매체에 담구어질 수 있도록 원형 스텐관 외경 15mm*길이 15cm의 관을 내부에 10cm, 외부에 5cm가 노출되도록 직립으로 관통되도록 설치하고 구멍 주위를 수밀성이 확보되도록 용접한다.In the Joule heat generator of the present invention, a hole for inserting a fluid outflow pipe 52 for taking out fluid is drilled on the upper surface of the Joule heat generator to allow the outflow of the heat medium, and a hole having a diameter of 15.1 mm is drilled through the hole to be immersed in the heat medium inside. Install a circular stainless steel tube with an outer diameter of 15 mm * a length of 15 cm so that 10 cm inside and 5 cm outside are exposed upright and penetrated, and weld around the hole to ensure watertightness.
이렇게 하면, 줄열발생기의 열매체의 충진 한계선(15)에서 5cm가 잠기게 되고, 외부에 노출되는 유체유출관은 유체유출용 파이프를 연결하는 관으로 사용하게 된다. 또한 상부면에 설치하는 각 부품은 육면체의 측면부의 상부에 설치할 수도 있다.In this way, 5 cm is submerged in the filling limit line 15 of the heating medium of the Joule heat generator, and the fluid outlet pipe exposed to the outside is used as a pipe connecting the pipe for fluid outlet. In addition, each part installed on the upper surface may be installed on the upper part of the side part of the hexahedron.
액체의 충진은 본체(육면체)의 용적의 80%(충진부. 16)를 사용하게 되며, 육면체의 여유부(17)의 체적은 액체의 승온으로 인한 부피 증가와 내부압력을 완화하는 공간으로 사용하게 된다.80% of the volume of the main body (hexahedron) (filling part 16) is used for filling the liquid, and the volume of the spare part 17 of the hexahedron is used as a space to relieve internal pressure and volume increase caused by the temperature rise of the liquid. will do
유체유입구는 상기한 유체유출구와 동일한 방법에 의하여 육면체의 하부면에 유체유출구와 대각을 이루는 위치에 15.1mm의 구멍을 뚫고 유체유입관을 삽입하고 구멍 주위를 용접하여 수밀성을 확보한다, 대각을 이루도록 설치하는 이유는 줄열발생기 내부에서 액체의 대류순환을 좋게 하기 위함이다. 유체유입관의 하부에 T형 연결구를 연결하여 바이패스관(56)을 연결할 수 있도록 한다.For the fluid inlet, in the same way as the fluid outlet described above, drill a 15.1mm hole on the lower surface of the hexahedron at a diagonal position with the fluid outlet, insert the fluid inlet pipe, and weld around the hole to secure watertightness. The reason for the installation is to improve the convective circulation of the liquid inside the Joule heat generator. A T-shaped connector is connected to the lower part of the fluid inlet pipe so that the bypass pipe 56 can be connected.
바이패스관은 육면체의 상부면에 외경 15.1mm 구멍을 뚫고. 바이패스관을 삽입하고 수밀성이 확보되도록 구멍 주위를 용접한다. 바이패스관의 맞은 편 단부는 유체유입관의 T형 연결구에 연결하되, 길이는 필요에 따라 조절할 수 있다. 바이패스관은 유체유출관에도 설치할 수 있다.A bypass tube is drilled through a hole with an outer diameter of 15.1 mm in the upper surface of the cube. Insert the bypass pipe and weld around the hole to ensure watertightness. The opposite end of the bypass pipe is connected to the T-type connector of the fluid inlet pipe, but the length can be adjusted as needed. The bypass pipe can also be installed in the fluid outlet pipe.
수증기나 유증기는 바이패스관을 통과하는 중에 바이패스관과 유증기의 온도차이에 의하여 냉각되어 다시 액체로 환원하여 액체(열매체)로 돌아가게 된다. 바이패스관의 길이는 길수록 냉각효과가 좋다.While passing through the bypass pipe, water vapor or oil vapor is cooled by the temperature difference between the bypass pipe and the oil vapor, and is reduced to liquid again to return to liquid (heating medium). The longer the length of the bypass pipe, the better the cooling effect.
에어콕은 육면체의 상부면에 구멍을 뚫고 에어콕을 구멍에 밀착되도록 고정한다. 에어콕은 액체가 가열되는 중에 발생하는 공기를 외부로 배출하여 육면체 내부의 압력을 낮추는 기능을 하게 된다. 에어콕은 종래에 여러 가지가 개발되어 있다.The air cock is fixed by punching a hole in the upper surface of the hexahedron and tightly fitting the air cock into the hole. The air cock functions to lower the pressure inside the hexahedron by discharging air generated while the liquid is heated to the outside. Various air cocks have been developed in the past.
본체의 줄열발열기의 입면부의 발열면(12)에 필름형 전기 절연체(예: 폴리이미드 필름, mica 등)를 부착한다.A film-type electrical insulator (eg, polyimide film, mica, etc.) is attached to the heating surface 12 of the elevation of the joule heater of the main body.
절연체는 자기력은 통과시키고, 열을 절연하는 효과가 있다. 절연체의 부착 이유는 줄열이 발생하여 유도코일과 직접 접촉하지 않도록 하고, 발생한 줄열이 유도코일로 전달되는 것을 방지하기 위함이다. 절연체의 두께로 줄열발생기의 발열량을 조절할 수도 있다.The insulator has the effect of passing magnetic force and insulating heat. The reason for attaching the insulator is to prevent direct contact with the induction coil by generating Joule heat and to prevent the generated Joule heat from being transferred to the induction coil. The heating value of the Joule heat generator can be controlled by the thickness of the insulator.
육면체의 입면부의 후면에 물이 충진되는 높이(15) 아래 적당한 위치에 온도센서(70)를 부착한다. 온도센서에서 측정한 온도로 제어시스템에서 고주파 유도가열장치의 출력을 조절하게 된다. 온도센서는 유체유출관에 부착할 수도 있다. 이로써 줄열발생기의 제작은 완료된다.A temperature sensor 70 is attached to the rear surface of the elevation of the hexahedron at an appropriate position below the height 15 where water is filled. The output of the high-frequency induction heating device is adjusted in the control system with the temperature measured by the temperature sensor. A temperature sensor may be attached to the fluid outlet pipe. Thus, the production of the joule heat generator is completed.
본 발명의 줄열발생기의 장착에 대해서 설명하면, 유도코일은 수직(입식)으로 고정한다. 입식으로 세우는 데 있어서 고정시키는 기물은 비금속이어야 하며, 플라스틱 사출품에 의한 고정체가 적절하다. 줄열발생기는 유도코일의 양면에 필요한 승온온도와 발열량에 맞추어 이격거리를 확정하고, 유도코일의 양면에 3mm~30mm 이격하여 평행하게 세워서 입면부의 발열면(12)과 서로 마주하고 평행하도록 장착한다. 이격거리로 감응체의 승온온도와 발열량을 조절하게 된다. 줄열발생기가 유도코일과 근접할수록 자기장이 강하여 발열온도가 높으므로 이격거리로 발열량을 조절한다. 이 때 자기장과 자속은 유도코일로부터 거의 직진으로 감응체를 향하게 되고. 근접효과로 발열하게 됨으로 이격거리에 따라 조절할 수 있다.Referring to the mounting of the joule heat generator of the present invention, the induction coil is fixed vertically (standing). In standing uprights, fixtures to be fixed must be non-metallic, and plastic injection molding fixtures are appropriate. The joule heat generator determines the separation distance according to the required heating temperature and calorific value on both sides of the induction coil, and is placed parallel to both sides of the induction coil at a distance of 3 mm to 30 mm, facing each other and parallel to the heating surface 12 of the elevation. The separation distance controls the heating temperature and heating value of the sensor. The closer the Joule heat generator is to the induction coil, the stronger the magnetic field and the higher the heat generation temperature. At this time, the magnetic field and magnetic flux go almost straight from the induction coil toward the sensor. As heat is generated by proximity effect, it can be adjusted according to the separation distance.
또한, 줄열발생기의 설치높이는 육면체의 열매체 충진부(16)의 중심과 유도코일의 중심이 서로 일치하도록 설치한다. 이렇게 설치하면 유도코일은 육면체의 단부로부터 12mm만큼 안쪽에 위치하게 된다. 이격거리와 설치높이로 필요한 승온온도와 발열량을 조절하고, 자기장과 자속의 이용효율을 극대화할 수 있게 되며, 제어시스템으로 조절할 수 있다.In addition, the installation height of the Joule heat generator is installed so that the center of the heating medium filling part 16 of the hexahedron and the center of the induction coil coincide with each other. When installed in this way, the induction coil is positioned 12 mm inside from the end of the cube. The required heating temperature and heat generation can be adjusted by the separation distance and installation height, and the efficiency of using the magnetic field and magnetic flux can be maximized, and it can be controlled by the control system.
본 발명의 일 실시예에 따라, 본 발명을 보일러로써 기능을 발휘하도록 하기 위해서 유체유입관의 적정한 위치에 순환펌프를 장착한다. 유체유입관과 유체유출관을 난방수 분배기에 연결하고 작동시키면 줄열발생기의 내부에 난방수가 충진된다. 유도코일에 전력을 인가하고 순환펌프(120)가 작동하면 줄열발생기도 작동을 시작하고 줄열발생기와 열교환기 기능을 동시에 발휘하게 된다.According to one embodiment of the present invention, a circulation pump is mounted at an appropriate position of the fluid inlet pipe in order to make the present invention function as a boiler. When the fluid inlet pipe and the fluid outlet pipe are connected to the heating water distributor and operated, the inside of the joule heat generator is filled with heating water. When power is applied to the induction coil and the circulation pump 120 operates, the joule heat generator also starts to operate, and the joule heat generator and heat exchanger functions simultaneously.
순환펌프를 작동시키면 육면체에 저장된 열매체의 부피는 유체유입관의 흡인력과 유체유출구의 흡출력이 동일함으로 항상 동일한 수준(수위)을 유지하게 된다. 상기의 방법과 과정에 의하여 유도가열에 의한 보일러가 완성된다.When the circulation pump is operated, the volume of the heat medium stored in the hexahedron always maintains the same level (water level) because the suction force of the fluid inlet pipe and the suction force of the fluid outlet are the same. A boiler by induction heating is completed by the above method and process.
보일러로 사용하고자 할 때는 분배기를 포함하는 난방파이프(130) 및 실내온도조절기가 구비된 기존 보일러에서 보일러를 제거하고 분배기의 유체출입구와 유체유출구를 맞추어 연결하고 전력을 인가하면 난방용 보일러로서의 기능을 발휘하게 된다.When you want to use it as a boiler, remove the boiler from the existing boiler equipped with the heating pipe 130 including the distributor and the room temperature controller, and connect the fluid inlet and outlet of the distributor to match, and apply power to function as a boiler for heating. will do
상기에 제시된 실시예는 예시적인 것으로 이 분야에서 통상의 지식을 가지는 자는 본 발명의 기술적 사상을 벗어나지 않는 범위에서 제시된 실시예에 대한 다양한 변형 및 수정 발명을 만들 수 있을 것이다. 이러한 변형 및 수정 발명에 의하여 본 발명의 범위는 제한되지 않는다.The embodiments presented above are illustrative, and those skilled in the art may make various modifications and variations to the embodiments presented without departing from the technical spirit of the present invention. The scope of the present invention is not limited by these variations and modifications.

Claims (4)

  1. 유도가열에 의하여 발열되는 줄열발생기에 있어서,In the Joule heat generator generating heat by induction heating,
    열매체가 충진되는 내부 공간을 가지고, 그 일측 내면에 발열면(12)을 가지며, 상기 발열면 외측에는 필름형 절연체(14)가 설치되는 금속제 육면체 형상의 2개의 줄열발생기 본체(10);Two joule heat generator main bodies 10 having an inner space filled with a heating medium, having a heating surface 12 on one inner surface thereof, and having a film-type insulator 14 installed outside the heating surface;
    상기 2개의 줄열발생기 본체가 병렬형태로 설치되고, 그 사이에 직립하여 입식으로 설치되어 고저주파와 자기장 발생을 위한 것으로서, 50Hz ~ 30MHz까지 고저주파에 의하여 40 ~ 350℃의 줄열이 발열되는 유도코일(20);An induction coil in which the two joule heat generator bodies are installed in parallel, and are installed upright and standing between them to generate high and low frequencies and magnetic fields, and Joule heat of 40 to 350 ° C is generated by high and low frequencies from 50 Hz to 30 MHz. (20);
    상기 본체 내부에 간격을 유지하기 위해 가로질러 설치되는 스텐봉(30);Stainless rods 30 installed across the body to maintain a gap inside the main body;
    상기 본체의 상부에 설치되며 내부의 공기 배출과 압력 조절을 위한 에어콕(40);An air cock 40 installed on the upper part of the main body and for discharging air and adjusting pressure therein;
    상기 본체의 상부에 열매체가 유출되기 위한 유체유출관(52);a fluid outflow pipe 52 for outflowing the heating medium to the upper part of the main body;
    상기 본체의 하부에 열매체가 유입되기 위한 유체유입관(54);a fluid inlet pipe 54 for introducing a heat medium into the lower portion of the main body;
    상기 본체 내부의 열매체의 증발분이 통과하면서 다시 액화되고 냉각되기 위한 관으로서, 유체유출관과 유체유입관을 연결하는 바이패스관(56); A bypass pipe 56 connecting the fluid outlet pipe and the fluid inlet pipe as a pipe for liquefying and cooling again as the evaporation of the heat medium inside the main body passes through;
    상기 본체 내측에 설치되는 유도코일에 의한 고저주파와 자기장과 자속을 발생시키기 위한 유도가열장치(60);an induction heating device 60 for generating high and low frequencies, a magnetic field, and magnetic flux by an induction coil installed inside the main body;
    상기 본체 후면(13)에 설치되는 온도센서(70); 및A temperature sensor 70 installed on the rear surface of the main body 13; and
    상기 유도코일의 고저주파와 기자력에 의한 발열을 제어하기 위한 제어부(80);를 포함하고, 상기 본체(10)는 두께 0.5mm 페라이트 스텐강판으로, 유도코일의 양면에 3mm ~ 30mm 이격하여 평행하게 장착되며, 발열과 동시에 가열된 액체를 지속적으로 외부로 반출하고, 유도열을 발생시키는 것을 특징으로 하는, 유도가열에 의한 열교환기 겸용 줄열발생기.A control unit 80 for controlling heat generation due to high and low frequencies and magnetism of the induction coil; and the main body 10 is a ferrite stainless steel plate having a thickness of 0.5 mm, spaced apart from 3 mm to 30 mm on both sides of the induction coil in parallel A heat exchanger combined joule heat generator by induction heating, characterized in that it is mounted and continuously carries out the heated liquid to the outside at the same time as generating heat and generates induction heat.
  2. 제1항에 있어서,According to claim 1,
    상기 본체의 열매체의 충진은 본체의 용적의 80% 이내로 채우는 것을 특징으로 하는, 유도가열에 의한 열교환기 겸용 줄열발생기.The filling of the heat medium of the body is characterized in that the filling of the body within 80% of the volume of the body, the heat exchanger combined joule heat generator by induction heating.
  3. 제1항 또는 제2항의 유도가열에 의한 열교환기 겸용 줄열발생기를 포함하는 것을 특징으로 하는 유도가열에 의한 열교환기 겸용 줄열발생기를 포함하는 보일러.A boiler comprising a heat exchanger combined joule heat generator by induction heating characterized in that it comprises the heat exchanger combined joule heat generator by induction heating of claim 1 or claim 2.
  4. 제1항 또는 제2항의 유도가열에 의한 열교환기 겸용 줄열발생기를 포함하는 유도가열에 의한 열교환기 겸용 줄열발생기를 포함하는 발열 장치.A heat generating device comprising a heat exchanger combined joule heat generator by induction heating including the joule heat generator combined with a heat exchanger by induction heating according to claim 1 or claim 2.
PCT/KR2022/013244 2021-09-06 2022-09-05 Combined heat exchanger and joule heat generator using induction heating WO2023033613A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
KR10-2021-0119210 2021-09-06
KR1020210119210A KR102374814B1 (en) 2021-09-06 2021-09-06 Joule Heating generator combined with heat exchanger by induction heating

Publications (1)

Publication Number Publication Date
WO2023033613A1 true WO2023033613A1 (en) 2023-03-09

Family

ID=80937631

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/KR2022/013244 WO2023033613A1 (en) 2021-09-06 2022-09-05 Combined heat exchanger and joule heat generator using induction heating

Country Status (2)

Country Link
KR (1) KR102374814B1 (en)
WO (1) WO2023033613A1 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102374814B1 (en) * 2021-09-06 2022-03-16 이한석 Joule Heating generator combined with heat exchanger by induction heating
KR102590204B1 (en) 2022-11-07 2023-10-17 이한석 Induction heating Heater for use in the liquid

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100757018B1 (en) * 2007-01-17 2007-09-07 (주)노블레스지케이 Water heating system using high-frequency induction heating
KR20090058263A (en) * 2007-12-04 2009-06-09 (주)아이큐디지탈 A treatment dvice for warm water boiler using and high freguerey
KR20150104797A (en) * 2014-03-06 2015-09-16 주식회사 비원 A boiler using high frequency induction heating
KR20180036168A (en) * 2016-09-30 2018-04-09 오영한 Boiler using a magnetic induction heat
KR102164933B1 (en) * 2017-09-22 2020-10-13 이한석 Device of dielectric heater having borosilicate glass conduit pipe for Microwave dielectric heating
KR102374814B1 (en) * 2021-09-06 2022-03-16 이한석 Joule Heating generator combined with heat exchanger by induction heating

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100757018B1 (en) * 2007-01-17 2007-09-07 (주)노블레스지케이 Water heating system using high-frequency induction heating
KR20090058263A (en) * 2007-12-04 2009-06-09 (주)아이큐디지탈 A treatment dvice for warm water boiler using and high freguerey
KR20150104797A (en) * 2014-03-06 2015-09-16 주식회사 비원 A boiler using high frequency induction heating
KR20180036168A (en) * 2016-09-30 2018-04-09 오영한 Boiler using a magnetic induction heat
KR102164933B1 (en) * 2017-09-22 2020-10-13 이한석 Device of dielectric heater having borosilicate glass conduit pipe for Microwave dielectric heating
KR102374814B1 (en) * 2021-09-06 2022-03-16 이한석 Joule Heating generator combined with heat exchanger by induction heating

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
규제자유특구 챌린지 광주지역 예선. Youtube [online]. 17 June 2021, non-official translation (Special Regulatory Free Zone Challenge Gwangju Area Preliminary Round). [Retrieved on 20 October 2022]. Retrieved from <URL: https://www.youtube.com/watch?v=WUsJ-ZojUIc>. *

Also Published As

Publication number Publication date
KR102374814B1 (en) 2022-03-16

Similar Documents

Publication Publication Date Title
WO2023033613A1 (en) Combined heat exchanger and joule heat generator using induction heating
US20150233604A1 (en) Induction-heating Device of a Water Heater and Water Heater Provided with such a Device
CN104822189B (en) Conduit-type high-frequency electric heater unit, heating device, and heating method
US20110315676A1 (en) Energy-Saving Water Boiler
CN205481748U (en) Electromagnetism energy storage heat source device
KR20100120529A (en) Device for heating a simulated core in sodium cooled fast reactor system
CN207335156U (en) A kind of high frequency magnetic energy electric boiler of parallel heating
RU2371889C1 (en) Fluid medium induction heater
CN107062587A (en) A kind of high-power preheater for liquid-state metallic sodium experiment loop
CN207335134U (en) A kind of high frequency magnetic energy heating unit of single tube heating
CN109253545A (en) Phase-change energy storage type electromagnetic boiler
EP2388534A2 (en) Energy-saving water boiler
CN207407523U (en) A kind of high frequency magnetic energy electric boiler of tandem heating
CN208365638U (en) A kind of new type electro radiant heating device
CN107514806A (en) A kind of high frequency magnetic energy electric boiler of parallel heating
KR20140119618A (en) Induction Boiler
CN206522915U (en) Honeycomb fashion Electromagnetic heat tube heater
CN208175025U (en) Water-cooled electromagnetic spiral coil
KR102333319B1 (en) electric boiler using the principle of induction heating
CN210532698U (en) Novel vacuum electromagnetic heating boiler
RU2301507C2 (en) Inductive-conductive liquid heater
CN220728538U (en) Electromagnetic heating stove and device
CN212902005U (en) Electromagnetic heater
CN100486393C (en) Industrial frequency electrical heating method and equipment thereof
CN216080387U (en) Energy-saving electromagnetic heat storage device for high-voltage heat storage boiler

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 22865115

Country of ref document: EP

Kind code of ref document: A1