WO2023031383A1 - Carbon-based conducting inks - Google Patents

Carbon-based conducting inks Download PDF

Info

Publication number
WO2023031383A1
WO2023031383A1 PCT/EP2022/074424 EP2022074424W WO2023031383A1 WO 2023031383 A1 WO2023031383 A1 WO 2023031383A1 EP 2022074424 W EP2022074424 W EP 2022074424W WO 2023031383 A1 WO2023031383 A1 WO 2023031383A1
Authority
WO
WIPO (PCT)
Prior art keywords
nanoplatelets
carbon nanotubes
liquid composition
film
population
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/EP2022/074424
Other languages
English (en)
French (fr)
Inventor
Alan DALTON
James Johnstone
Matthew LARGE
Sean OGILVIE
Tim WILDERSPIN
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Advanced Material Development Ltd
Original Assignee
Advanced Material Development Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Advanced Material Development Ltd filed Critical Advanced Material Development Ltd
Priority to CN202280059364.XA priority Critical patent/CN117897455A/zh
Priority to CA3230227A priority patent/CA3230227A1/en
Priority to EP22773169.2A priority patent/EP4396296B1/en
Priority to KR1020247010442A priority patent/KR20240055037A/ko
Priority to US18/687,122 priority patent/US20240384123A1/en
Priority to AU2022338190A priority patent/AU2022338190A1/en
Priority to JP2024513872A priority patent/JP2024533149A/ja
Publication of WO2023031383A1 publication Critical patent/WO2023031383A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/52Electrically conductive inks
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/24Conductive material dispersed in non-conductive organic material the conductive material comprising carbon-silicon compounds, carbon or silicon
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/15Nano-sized carbon materials
    • C01B32/158Carbon nanotubes
    • C01B32/159Carbon nanotubes single-walled
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/15Nano-sized carbon materials
    • C01B32/182Graphene
    • C01B32/194After-treatment
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/02Printing inks
    • C09D11/03Printing inks characterised by features other than the chemical nature of the binder
    • C09D11/037Printing inks characterised by features other than the chemical nature of the binder characterised by the pigment
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/30Inkjet printing inks
    • C09D11/32Inkjet printing inks characterised by colouring agents
    • C09D11/324Inkjet printing inks characterised by colouring agents containing carbon black
    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K19/00Record carriers for use with machines and with at least a part designed to carry digital markings
    • G06K19/06Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
    • G06K19/067Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
    • G06K19/07Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
    • G06K19/0723Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips the record carrier comprising an arrangement for non-contact communication, e.g. wireless communication circuits on transponder cards, non-contact smart cards or RFIDs
    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K19/00Record carriers for use with machines and with at least a part designed to carry digital markings
    • G06K19/06Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
    • G06K19/067Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
    • G06K19/07Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
    • G06K19/077Constructional details, e.g. mounting of circuits in the carrier
    • G06K19/07749Constructional details, e.g. mounting of circuits in the carrier the record carrier being capable of non-contact communication, e.g. constructional details of the antenna of a non-contact smart card
    • G06K19/07773Antenna details
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B5/00Non-insulated conductors or conductive bodies characterised by their form
    • H01B5/14Non-insulated conductors or conductive bodies characterised by their form comprising conductive layers or films on insulating-supports
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2202/00Structure or properties of carbon nanotubes
    • C01B2202/02Single-walled nanotubes
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2202/00Structure or properties of carbon nanotubes
    • C01B2202/20Nanotubes characterized by their properties
    • C01B2202/34Length
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2202/00Structure or properties of carbon nanotubes
    • C01B2202/20Nanotubes characterized by their properties
    • C01B2202/36Diameter
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2204/00Structure or properties of graphene
    • C01B2204/04Specific amount of layers or specific thickness
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/01Particle morphology depicted by an image
    • C01P2004/03Particle morphology depicted by an image obtained by SEM
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/10Solid density

Definitions

  • This present invention relates to conducting inks containing carbon nanomaterials, methods of making such inks, their applications, as well as substrates onto which the conducting inks have been printed.
  • Two-dimensional (2D) materials are crystalline materials consisting of a few layers or even just a single layer (monolayer) of atoms or molecules.
  • 2D materials include graphene, hexagonal boron nitride (h-BN), and transition metal dichalcogenides (TMDs).
  • TMDs have the formula MX2, wherein M is a transition metal and X is a chalcogen atom (S, Se or Te).
  • Examples of such TMDs include molybdenum disulphide (M0S2), niobium diselenide (NbSe2) and tungsten disulphide (WS2).
  • 2D materials are known to have many interesting and potentially useful properties, which differ from the properties of the corresponding bulk 3D material.
  • graphene is highly conductive and has applications in electrode structures as well as in conductive composites.
  • Carbon nanotubes are nanosized tubes constructed from rolled sheets of graphene.
  • the tubes typically have a diameter in the range of 1 to 50 nanometres but can have lengths in the micrometre range.
  • Carbon nanotubes can be either single-walled (i.e. formed from a single rolled sheet of graphene) or multi-walled (i.e. formed from a plurality of concentric rolled sheets of graphene).
  • Carbon nanotubes have attracted great interest due to their physical properties - namely their high tensile strength and high electrical conductivity.
  • Liquid dispersions containing carbon nanomaterials have been considered as inks that can be used to deposit conductive films. Such films have the advantage that they would be “metal-free” for certain commercial applications, but nevertheless conductive. However, to date the use of such inks has been limited to the low conductivity of the printed films. For example, while copper has a conductivity in the range of 6 x 10 7 S/m, reported films produced from carbon nanomaterials typically have conductivities of much less than 100 S/m (see US 10,244,628). Further, the printed carbon-containing inks that do exist are printable only onto a limited range of substrates such as aluminium and plastic (polyethylene terephthalate, PET, in particular). These substrates are not recyclable.
  • substrates such as aluminium and plastic (polyethylene terephthalate, PET, in particular). These substrates are not recyclable.
  • Khan et al. “The preparation of hybrid films of carbon nanotubes and nano- graphite/graphene with excellent mechanical and electrical properties”, Carbon 48 (2010), pp. 2825-2830 describes hybrid films containing both carbon nanotubes and nano-graphite that possess greater electrical conductivities than films containing each component alone.
  • Khan et al only describe dispersions of nano-graphite and carbon nanotubes in an N-methyl pyrrolidone solvent. The solvent is removed via vacuum filtration to form a film of the carbon nanomaterials.
  • the conductivity of the films is only up to 2 x 10 4 S/m and this liquid formulation is not suitable for printing.
  • PCT patent application no. PCT/EP2021/055458 describes inter alia inks containing graphene nanoplatelets and carbon nanotubes which can be printed to form films possessing good electrical conductivity. Using approximately a 2:1 ratio of nanoplatelets to nanotubes, conductivities of up to 500 kS/m could be achieved.
  • Mass produced UHF RFID tags are composed of mixed materials (plastic, metal, silicon and paper). Moving towards materials which have increased ecological credentials and acceptable performance is of interest to many stakeholders. In some instances, metal is not preferred due to strict requirements for screening of goods for protection of consumer interests.
  • High solids content inks are essential requisites to reduce the environmental burden of printing through the drying process.
  • Stabilising nanocarbon dispersions using cooperative binders increases the potential thickness of screen-printed films. This serves to reduce resistive losses which are essential for various printed electronic applications.
  • For efficient carbon-based RF antenna applications should be less than the printed film thickness, typically limited to ⁇ 100 pm by process and ink solids content consideration (Jordan, Edward Conrad (1968), Electromagnetic Waves and Radiating Systems, Prentice Hall, ISBN 978-0-13-249995-8).
  • process and ink solids content consideration Jordan, Edward Conrad (1968), Electromagnetic Waves and Radiating Systems, Prentice Hall, ISBN 978-0-13-249995-8.
  • the inventors of the present application have found that the conductivity of films containing graphene nanoplatelets can be improved by applying the principle of Apollonian packing.
  • the invention provides an electrically conductive film comprising graphene nanoplatelets packed in a substantially Apollonian manner.
  • the conducting films may also comprise carbon nanotubes to act as fillers, which bridge the gaps between graphene nanoplatelets in the film in order to further increase the electrical conductivity of the films.
  • carbon nanotubes to act as fillers, which bridge the gaps between graphene nanoplatelets in the film in order to further increase the electrical conductivity of the films.
  • Percolation theory describes the connectivity of objects within a network (for example, graphene nanoplatelets and carbon nanotubes) and the effect of their connectivity on properties of the macroscale material, such as conductivity.
  • Traditional electrical percolation theory states that for a mixture of a dielectric component and a metallic component, the conductivity and the dielectric constant of the mixture will exhibit a critical behaviour, when the fraction of the metallic component reaches the percolation threshold.
  • the inventors of the present invention have found that the percolation threshold (with respect to the amount of carbon nanotubes) for a mixture of graphene nanoplatelets and carbon nanotubes can be reduced by decreasing the void fraction in a matrix of graphene nanoplatelets. This can be achieved by applying the principle of Apollonian packing.
  • Figure 1 shows a conductivity percolation data set obtained by measurement of the sheet resistance and thickness of films prepared from coatings with carbon nanotube (CNT) content relative to the sum of carbon nanotubes and graphene nanoplatelets content as given.
  • the optimum CNT content was calculated based on a transformation of the data which estimates the printed sheet resistance using the conductivity and solids contents of the inks.
  • a normalised single-pass sheet resistance, S is calculated by where ⁇ T 0 and ⁇ p 0 are reference conductivity and CNT mass fraction values, and G and ⁇ p are the conductivity and CNT mass fraction for a chosen point on the percolation curve.
  • the optimum CNT content of the CNT-nanoplatelet mixed films is defined as the x-value of the local minimum value of S, which is correlated with the percolation threshold of the CNTs.
  • Figure 2 plots two calculated sets of values for S obtained in experiments using graphene nanoplatelets fillers of different relative packing density p.
  • the local minimum of S is obtained by applying a quadratic fit to the data.
  • the GNPs with the higher relative packing density achieve a lower optimum CNT content as illustrated by the vertical dashed lines.
  • Furnas set up some relatively simple equations that described how a bimodal distribution of spherical particles can pack, when the small particles are sufficiently small as to fill the voids between the larger particles. These equations can be used to maximise the density of the overall system and hence minimise the void fraction.
  • Furnas’s theory to compositions containing graphene nanoplatelets and carbon nanotubes, it is possible to force the filler to fill a reduced void space and so form a connected network at a much lower volume of nanotubes and hence produce films with very low percolation thresholds.
  • the present invention is based on the principle of segregated networks.
  • the design of the matrix becomes the major factor in influencing the electrical properties, whereas previously it was largely irrelevant.
  • the matrix In order to create a segregated network of conducting particles, the matrix must be carefully chosen to ensure an appropriate structure that forces the filler particles to overlap in the necessary way.
  • Segregated percolation theory has been shown to depend upon the mesoscale, crystallike structure that the conductive filler forms within the matrix used. Combining theories about particle packing and percolation threshold it is possible to optimize the final systems to create dense, low percolation systems. If the void fraction of a system is viewed as the space available to be taken up by a conductive filler, then the ‘shape’ of the void space will in turn define the ‘shape’ of the network that the filler particles form when enclosed within the system. Hence, the electrical percolation threshold of the composite will be directly linked to the void fraction of the matrix.
  • Apollonian-packed films described herein can be produced from liquid compositions comprising two or more populations of graphene nanoplatelets having different sizes. These populations may also occur within the same source of material, typically known as bi-modal distributions.
  • a mass of graphene nanoplatelets may comprise two or more populations of nanoplatelets having different sizes.
  • 2D nanoplatelets may exist in a broad particle distribution ranging from a few nanometres up to a few microns. This allows an optimised particle packing regime which serves to reduce the percolation threshold for the filamentous carbon nanotubes. Conversely, narrow size distributions of materials lead to relatively non-optimal packing and a greater percolation threshold.
  • optimised packing regimes An additional benefit of optimised packing regimes is the densification of films upon printing and drying. Industrially, this removes the need for additional compression processes to increase overall film conductivity.
  • the invention therefore also provides a film comprising:
  • the film may further comprise carbon nanotubes and/or a thickening agent, as described herein.
  • the films may further comprise a third population of graphene nanoplatelets having an average size of up to 25% of the average size of the second population of graphene nanoplatelets.
  • the highly conductive films can be produced, for example, by printing such liquid compositions.
  • the invention also provides a liquid composition comprising:
  • the liquid compositions may further comprise a third population of graphene nanoplatelets having an average size of up to 25% of the average size of the second population of graphene nanoplatelets.
  • the liquid compositions may further contain carbon nanotubes, as described above in relation to the films.
  • the thickening agent may suitably bind the carbon nanomaterials and adhere a substrate, for example a cellulose based or other suitable hydrophilic substrate.
  • the thickening agent may be or comprise a cellulose derivative.
  • the inventors have also found that carbon nanomaterial-containing inks can be prepared, be printed onto, and adhere to recyclable substrates, especially paper.
  • the thickening agent suitably separates and encapsulates the carbon nanotubes to provide a means of dispersion for a maximum number of individual conductive pathways between the nanotubes and the conductive carbon particles.
  • the liquid compositions (once printed) dry to form an electrically conductive film which can adhere to cellulose-containing substrates.
  • the solvent is an aqueous solvent, due to the nature of interaction between the cellulose derivative thickening agent and the solvent, the compositions may also be correctly referred as hydrogel inks.
  • reference to liquid compositions of the invention embraces hydrogel inks unless the context demands otherwise.
  • compositions may also be provided in a dry-powder or aerogel composition, where the solvent is absent.
  • a substrate for example a cellulose- based substrate
  • the conducting ink being a liquid composition as described herein.
  • the invention also provides a method of printing a conducting ink onto a substrate (for example, a cellulose-based substrate), the conducting ink being a liquid composition as described herein.
  • a substrate for example, a cellulose-based substrate
  • the conducting ink being a liquid composition as described herein.
  • liquid compositions described herein can be printed onto stretchable substrates.
  • Compositions described in further details herein which can be printed onto stretchable substrates are also provided.
  • films with comparable conductivity to those described in PCT/EP2021/055458 can be prepared, but with the use of lower proportions of carbon nanotubes.
  • the concentration of the ink solids content and use of screen printing also promotes thick film formation necessary to achieve good conductivity (0.1 Ohm/Sq/mil), giving the films suitable antenna characteristics and the necessary electromagnetic ‘skin depth’ characteristics required for radiative antenna within the UHF band.
  • the printing of conductive structures on substrates enables a range of applications to be realised via the integration of surface mounted electronic components. Examples of potential commercial applications such as RFID tags, microheaters and sensors are described.
  • carbon nanomaterials refers to nanomaterials (i.e. materials having one critical dimension an average size from 1 nm to 100 nm) that comprise or consist of carbon. Typically, the carbon nanomaterials comprise at least 90% or more by weight, preferably at least 95% or more by weight, for example 99% or more by weight of carbon.
  • the term includes materials such as graphene, graphite nanoplatelets, singlewalled carbon nanotubes, multi-walled carbon nanotubes, crystalline diamond, and diamond-like carbon (see ISO standard ISO/TS 80004-3:2020). The dimensions of nanomaterials can be determined by transmission electron microscopy.
  • the carbon nanomaterial-containing films and liquid compositions described herein may comprise graphene nanoplatelets on their own or graphene nanoplatelets with single-walled carbon nanotubes, multi-walled carbon nanotubes, or both.
  • the films and liquid compositions described herein comprise a mixture of (i) graphene nanoplatelets and (ii) single-walled carbon nanotubes.
  • the carbon nanotubes are preferably individualised. Typically, greater than 75%, for example greater than 80%, preferably greater than 85% of the carbon nanotubes by weight of the nanotubes within the composition are individualised. Individualised nanotubes can be seen in Figure 3.
  • the degree of individualisation of nanotubes can be determined from UV-Vis spectroscopy, as individualised single-walled carbon nanotubes show Van Hove singularities (peaks) at specific wavelengths (Alafogianni et al., Colloids and Surfaces A: Physicochemical and Engineering Aspects, Vol 495, (2006), pp. 118-124). These UV-Vis absorptions are not visible for bundled carbon nanotubes, and so the prominence of these peaks gives a measure of exfoliation/individualisation.
  • concentration of the most conductive elements within the packing voids within a matrix of larger conductive carbon particles enables cost-effective formulations to be derived.
  • the blending of thixotropic single wall carbon nanotube hydrogels with conductive carbon particles ensures that high conductivity is maintained throughout the printing and drying process resulting in superior film conductivities.
  • the films may comprise a first population of larger nanoplatelets and a second population of smaller nanoplatelets.
  • the first population of larger nanoplatelets forms a close-packed matrix and the second population of smaller nanoplatelets can fill the interstitial sites (or voids) within the matrix of larger nanoplatelets.
  • the smaller second population of nanoplatelets have an average size of up to 25% of the size of the first population of nanoplatelets.
  • the second population of nanoplatelets have a size of 20% or less, typically 17% or less, for example 15% or less of the size of the first population of nanoplatelets.
  • the films may further comprise a third population of nanoplatelets which fill the interstitial sites formed by packing of the second populations of nanoplatelets (with the first population of nanoplatelets).
  • the third population of nanoplatelets has a size of up to 25% of the size of the second population of nanoplatelets, typically up to 20%, preferably up to 17% and for example up to 15%.
  • the first population of graphene nanoplatelets typically comprises 40% or greater (w/w), for example 50% or greater (w/w), such as 60% or greater (w/w) of the total amount of nanoplatelets in the film.
  • the second population of graphene nanoplatelets typically comprises 50% or less (w/w), for example 35% or less (w/w), such as 25% or less (w/w) of the total amount of nanoplatelets in the film.
  • references to the sizes of the first, second or third populations of the nanoplatelets typically refer to the largest lateral dimension of the nanoplatelets (for example, the longer of the length and width of the nanoplatelets as indicated in Figure 4).
  • the Apollonian packing of the graphene nanoplatelets results in an improved packing efficiency of the nanoplatelets.
  • the nanoplatelets are typically packed with a packing efficiency of from greater than 5%, preferably greater than 10% for example greater than 15% and optionally up to 40%.
  • the packing efficiency can also be determined by measuring the void space within a packed matrix of nanoplatelets.
  • the Apollonian packed nanoplatelets typically have a void space of 95% or less, preferably 90% or less, for example 85% or less. Generally, the void space is greater than 60%.
  • the packing efficiency is determined by calculating the ratio of the measured film density to the density for an ideally-packed single-crystal graphite.
  • the void space can be calculated as the volume not occupied by the material.
  • the films described herein have a density of 200 kg/m 3 or greater, preferably 250kg/m 3 or greater, more preferably 300kg/m 3 or greater, for example 350kg/m 3 or greater or 375 kg/m 3 or greater. Density is calculated by measuring the weight and volume occupied by the film. The volume of the films can be measured by profilometry to measure the thickness of the films. Alternatively, the density can be calculated from buoyance measurements. For comparative purposes, it is noted that the density of the films described in PCT/EP2021/055458 (WO 2021/175989) is approximately 160 kg/m 3 .
  • graphene nanoplatelets refers to nanoparticles of graphite which consist of small stacks of a graphene.
  • the term “few-layer” nanoplatelets refers to nanoplatelets having on average 30 or fewer layers, suitably 20 or fewer layers, typically 15 layers or fewer, preferably 10 or fewer layers. Layer numbers can be determined by UV-vis spectroscopy (see C. Backes et al., ‘Spectroscopic metrics allow in-situ measurement of mean size and thickness of liquid-exfoliated graphene nanosheets’, Nanoscale, 2016, doi: 10.1039/C5NR08047A).
  • the graphite nanoplatelets typically comprise greater than 80% by weight of carbon, preferably greater than 90% by weight of carbon, for example greater than 95% by weight of carbon.
  • the conductive carbon particles consist of carbon (i.e. contain carbon and no other element, to a significant extent).
  • the graphite nanoplatelets are electrically conductive. Therefore, the proportion of carbon atoms in the conductive carbon particles in an sp 2 hybridisation state is typically 50% or greater, for example 75% or greater, preferably 90% or greater.
  • the graphite nanoplatelets typically have an average thickness of less than 50nm, typically less than 30 nm, for example less than 20 nm.
  • the term “thickness” as used herein refers to the dimension of the nanoplatelets along the axis of stacking of the layers within the nanoplatelets.
  • the terms “length” and “width” refer to the longer and shorter dimensions of the nanoplatelets along perpendicular axes in the plane of the sheets of the layered materials respectively (see Figure 4).
  • the nanoplatelets typically have an average (median) length and/or width of 30 nm or greater, preferably 100 nm or greater or 500 nm or greater.
  • the nanoplatelets in the first population have an average length 1 pm or greater, such as 2 pm or greater, for example 3pm or greater .
  • the nanoplatelets typically have an average (median) length and/or width of 50pm or less, or 30pm or less, such as 10 pm or less, typically 9.0 pm or less, for example 8.0 pm or less.
  • the dimensions of the nanoplatelets can be measured using scanning or transmission electron microscopy.
  • the nanoplatelets are typically only micron-sized in two dimensions (i.e. their length and width, with their thickness being significantly less than 1 pm, for example less than 100 nm). As mentioned above, these dimensions can be measured by transmission electron microscopy.
  • the total graphite nanoplatelets are typically present in the film in an amount of from 85% (w/w), typically from 90% (w/w), preferably from 92% (w/w), for example from 94% (w/w) and/or up to 99% (w/w), preferably up to 98% (w/w), for example up to 97% (w/w).
  • the carbon nanotubes may be single-walled carbon nanotubes (SWCNT) or multi-walled carbon nanotubes (MWCNT), but preferably comprise or consist of single-walled carbon nanotubes.
  • the carbon nanotubes typically have an outer mean diameter of from 1 nm to 5 nm, preferably from 1 nm to 2 nm (as determined by transmission electron microscopy) and may have a length of greater than 200nm or greater than 3 pm, typically greater than 5 pm, for example greater than 10 pm or greater than 15 pm.
  • the carbon nanotubes may have an aspect ratio of 50 or greater, typically 100 or greater.
  • the aspect ratio refers to the ratio of the length of the nanotubes compared to their diameter.
  • the graphene nanoplatelets are micron-sized in two dimensions, the carbon nanotubes are only micron-sized in a single dimension (i.e. along their length).
  • the amount of carbon nanotubes present can be defined relative to the amount of carbon nanoplatelets present.
  • the carbon nanotubes may be present in the films described herein in a weight ratio relative to the amount of graphite nanoplatelets of less than 1 :15 or less than 1 :20, typically less than 1 :30 or less than 1 :40 (carbon nanotubes:graphene nanoplatelets), for example less than 1 :50 or less than 1 :60, preferably greater than 1 :100 suitably greater than 1 :90.
  • the carbon nanotubes are typically present in the films in a weight ratio relative to the amount of graphite nanoplatelets of from 1 : 15 to 1 : 100, for example from 1 :30 to 1 :80 or 1 :50 to 1 :70 (carbon nanotubes:graphene nanoplatelets), preferably in a ratio of from 1 :55 to 1 :65.
  • the Apollonian packing of the nanoplatelets results in an improved electrical conductivity of the films and therefore a lower amount of carbon nanotubes needs to be added to achieve a comparable level of conductivity.
  • Apollonian-packed films described herein can be produced from liquid compositions comprising two or more populations of graphene nanoplatelets having different sizes.
  • the films can be produced, for example, by printing such liquid compositions. Accordingly, the invention also provides a liquid composition comprising:
  • the liquid compositions may further comprise a third population of graphene nanoplatelets having an average size of up to 25% of the average size of the second population of graphene nanoplatelets.
  • the second population of nanoplatelets may have a relative size compared to the size of the first population as of larger nanoplatelets as described above in relation to the films.
  • the liquid composition may also comprise a third population of nanoplatelets optionally having a size relative to the second population of nanoplatelets as described above in relation to the films.
  • the graphite nanoplatelets are typically present in the liquid composition in an amount of from 5% (w/w), preferably from 7%, for example from 8% and up to 20% (w/w), preferably up to 15% (w/w), for example up to 10% (w/w).
  • the first population of graphene nanoplatelets typically comprises 40% or greater (w/w), for example 50% or greater (w/w), such as 60% or greater (w/w) of the total amount of nanoplatelets in the liquid composition.
  • the second population of graphene nanoplatelets typically comprises 50% or less (w/w), for example 35% or less (w/w), such as 25% or less (w/w) of the total amount of nanoplatelets in the liquid composition.
  • the quantity of carbon nanotubes in the compositions may be defined relative to the weight of the total composition.
  • the carbon nanotubes may be present in the liquid composition in an amount of from 0.01 % (w/w), preferably from 0.025% or 0.05%, for example from 0.1 % and up to 1 % (w/w), preferably up to 0.5% (w/w), for example up to 0.2% (w/w).
  • the carbon nanotubes are typically present in an amount of from 0.5% (w/w), preferably from 1 % (w/w) and up to 10% (w/w), such as up to 5% (w/w) or up to 3% (w/w), preferably up to 2.5% (w/w), for example up to 2% (w/w).
  • the amount of carbon nanotubes present can be defined relative to the amount of carbon nanoplatelets present.
  • the carbon nanotubes may be present in the liquid compositions described herein in a weight ratio relative to the amount of graphite nanoplatelets of less than 1 :15 or less than 1 :20, typically less than 1 :30 or less than 1 :40 (carbon nanotubes:graphene nanoplatelets), for example less than 1 :50 or less than 1 :60, preferably greater than 1 :100 suitably greater than 1 :90.
  • the carbon nanotubes are typically present in the liquid compositions in a weight ratio relative to the amount of graphite nanoplatelets of from 1 :15 to 1 :100, for example from 1 :30 to 1 :80 or from 1 :50 to 1 :70 (carbon nanotubes:graphene nanoplatelets), preferably in a ratio of from 1 :55 to 1 :65.
  • the solvent may be an aqueous or non-aqueous solvent.
  • the solvent preferably is or comprises water (necessary for hydrogel formation).
  • the solvent may be a dipolar aprotic solvent.
  • dipolar aprotic solvents include cyclopentanone, cyclohexanone, N-methylpyrrolidone (NMP), dimethylformamide (DMF), dimethylsulphoxide (DMSO), dimethylacetamide (DMAc), sulpholane, dihydrolevoglucosenone (Cyrene) and lactones, such as gamma-valerolactone.
  • a solvent system comprising a combination of water and gamma- valerolactone results in an ink which is suitable for printing onto stretchable substrates (see Example 4 below).
  • the gamma-valerolactone may be present in an amount of from 1 % to 10% (w/w), for example from 1 % to 5% (w/w).
  • compositions also include a thickening agent (which may also act as gelification agents) to increase the viscosity of the compositions.
  • a thickening agent which may also act as gelification agents to increase the viscosity of the compositions.
  • the increased viscosity ensures that the compositions are suitable for printing and also reduces tendency of the carbon nanomaterials to flocculate.
  • the thickening agent is preferably a hydrogel-forming thickening agent.
  • the hydrogel-forming thickening agents are generally hydrophilic polymer chains which form a colloidal gel through extensive hydrogen-bonding networks in water.
  • the thickening agents also preferably bind to cellulose, for example when an ink I liquid composition of the invention is printed onto and dries on a cellulose-containing substrate (such as paper).
  • Suitable thickening agents include:
  • CMC carboxymethyl cellulose
  • methyl cellulose methyl cellulose
  • hydroxy ethyl cellulose and carboxy ethyl cellulose
  • salts thereof such as sodium salts thereof
  • polyethylene oxide PEO
  • polypropylene oxide PPO
  • polyanaline PAN I
  • PVP polyvinylpyrrolidone
  • PVA polyvinyl alcohol
  • PNIPAAm poly /V-isopropylacrylamide
  • - natural gelification agents such as xanthan gum, gelatine, glycerol, alginates, chitosan;
  • - inorganic silicas and clays such as bentonite, montmorillonites, laponite, nanosilica and titania; and - filamentous or rod-like materials, for example those having an aspect ratio of greater than 100 (e.g. carbon nanotubes).
  • the thickening agent is a cellulose derivative, such as carboxymethyl cellulose.
  • cellulose derivate refers to chemical derivatives of cellulose formed by functionalisation of some or all of the hydroxyl groups presence in cellulose (for example via etherification or esterification reactions). Derivatives can be formed by incorporation of one or more or all of carboxy, hydroxy, methyl, ethyl and/or propyl groups. Examples of cellulose derivatives include hydroxypropylmethylcellulose, hydroxypropylcellulose, methylethylcellulose, methylcellulose and carboxymethylcellulose or a combination thereof, as well as cellulose itself. It has been found that liquid ink compositions containing this type of binder advantageous adhere to paper substrates.
  • CMC is available in several forms (e.g. varying by degree of substitution and function) and can be crosslinked with several chemical agents either covalently or through hydrogen bonding networks with other agents to impart new properties which can be tailored according to requirements (Gels 2018, 4, 54; doi:10.3390/gels4020054).
  • Hydrogels readily form hydrogels which are utilised in many industrial applications. These materials may also act as surface active agents which stabilise nanocarbon materials in aqueous solvents. Hydrogels exhibit ideal thixotropic behaviour due to their extended hydrogen bonding or supramolecular network formation behaviour. These networks serve to provide long range ordering to improve rheological behaviour.
  • the total concentration of the thickening agents may be in the range of 0.05% to 2% by weight of the total composition (including the solvent), typically from 0.07% to 1 %, for example from 0.1% to 0.5% by weight of the total composition.
  • the thickening agent increases the viscosity of the composition and it is envisaged that it also enables the carbon nanotubes (when present) to form a pre-ordered supramolecular network, which increases the conductivity of films printed from the composition.
  • the viscosity of the composition is important to ensure that it can be printed to form a film.
  • the composition should be viscous enough to prevent flocculation of the carbon nanomaterials within the composition. The precise viscosity will of course depend on the application of the composition (and the resulting film).
  • the thickening agent also ensure that the inks have a viscosity suitable for printing, e.g. screen printing.
  • the inks suitable for screen-printing are typically thixotropic and therefore their viscosity is dependent on shear rate. As shown in Figure 7 the inks may have a viscosity of from 100 to 1000 Pa.s at a shear rate of 0.1 Is and/or may have a viscosity of from 1 to 10 at a shear rate of 100/s.
  • the compositions may also include one or more surfactants.
  • the surfactants are typically non-ionic surfactants.
  • suitable non-ionic surfactants include polyethylene oxide-based (PEO) surfactants (e.g. Triton X-100), polypropylene oxide-based (PPO) surfactants, cyclodextrins and polyvinyl pyrrolidone (PVP) surfactants.
  • PEO polyethylene oxide-based
  • PPO polypropylene oxide-based
  • PVP polyvinyl pyrrolidone
  • ionic surfactants such as sulphate-based surfactants (such as sodium dodecyl sulphate) or cholate salts (e.g. sodium cholate) may also be used.
  • the total concentration of the surfactants may be in the range of 0.01 % to 1 % or 0.01% to 0.5% by weight of the total composition (including the solvent), for example from 0.05% to 0.2% by weight of the total composition.
  • compositions may also comprise one or more solvents and or adhesives in order to improve adhesion of the dried film (formed by printing the ink) to a substrate.
  • adhesives will of course be dependent on the substrate.
  • compositions may also comprise one or more cross-linking agents in order to improve the rheological parameters of the ink and/or properties of resulting films.
  • This may include a wide range of functional organic acids or bases such as ascorbic acid.
  • further cross-linking agents include di- and tri -carboxylic acids, such as glutaric acid and trimesic acid. This crosslinking serves to stabilise films from rapid redissolution and effects of ambient humidity on conductivity.
  • the compositions may further comprise a setting agent, which is a material that cures upon exposure to heat or radiation to cure and set the liquid ink compositions into a solid film.
  • a setting agent which is a material that cures upon exposure to heat or radiation to cure and set the liquid ink compositions into a solid film.
  • films formed with mono-valent binders such as sodium carboxymethyl cellulose may be treated with aqueous solutions of bi, tri or tetra valent ionic salts such as Calcium (II) Chloride or Calcium (II) Sulphate to form insoluble films upon ion exchange.
  • additives may be included in the final ink blend.
  • This may include an humectant to ensure that the wetting and drying characteristics are suitable for screen printing and cross-linking agents to immobilise resultant coatings such that they impart a degree of additional functional performance (resistance to humidity and other solvents that printed or coated films are exposed to.
  • aqueous based compositions the addition of urea, glycerin or glycols such as polypropylene glycol as humectants slows the ink drying process such that constant and repeatable printing can be obtained.
  • the invention provides a liquid composition comprising:
  • the invention provides a liquid composition comprising:
  • a preferred component of the liquid composition is, as described elsewhere, a cellulose derivative.
  • Ethylcellulose, methylcellulose, hydroxypropylcellulose, carboxymethylcellulose and hydroxyethylcellulose are suitable.
  • Carboxymethylcellulose (CMC) and its derivatives are especially suitable.
  • a salt of carboxymethyl cellulose, for example the sodium salt, may also be used.
  • CMC has been found to provide the compositions with strong binding affinity for cellulosic materials such as paper and card, and is anticipated similarly to bind to cotton, making it ideal for these substrates.
  • CMC formed a stable hydrogel with water and provided a printable, highly conducting ink that adhered to paper.
  • the invention provides a method of making an ink as defined herein, the method comprising:
  • the mixture in step iii) may be subjected to a high shear mixing stage.
  • a further step of compressing e.g. roll milling
  • the ink may take place to degas the ink. This facilitates printing of the inks onto substrates.
  • compositions described above can be used as inks for printing onto a variety of substrates including flexible polymers (such as polyethylene terephthalates, polypropylenes and polyimides), elastomers (such as silicones and polyurethanes), metallic foils and films (such as aluminium, copper, gold and platinum foils/films) and rigid substrates (such as silicon wafer, glass, quartz and polycarbonates).
  • flexible polymers such as polyethylene terephthalates, polypropylenes and polyimides
  • elastomers such as silicones and polyurethanes
  • metallic foils and films such as aluminium, copper, gold and platinum foils/films
  • rigid substrates such as silicon wafer, glass, quartz and polycarbonates.
  • the inks described herein can be printed onto cellulosic substrate materials, such as paper.
  • a substrate e.g. a cellulose-based substrate
  • the conducting ink being a liquid composition as defined herein.
  • the invention also provides a method of printing a conducting ink onto a substrate (e.g. a cellulose-based substrate), the conducting ink being a liquid composition as defined herein.
  • a substrate e.g. a cellulose-based substrate
  • the conducting ink being a liquid composition as defined herein.
  • the cellulose-based substrate is typically a paper or card.
  • the inks may be printed using a variety of printing techniques, for example screen printing or inkjet printing.
  • the carbon nanomaterials may be graphite nanoplatelets, singlewalled carbon nanotubes or a mixture thereof and the cellulose-based binder may be carboxymethylcellulose.
  • the films may also contain graphite particles as conductive carbon particles.
  • the conducting ink may also have additional components or properties as described herein.
  • This invention combines the high conductivity of nanocarbon material combinations alongside the thixotropic rheology needed for good printing characteristics.
  • the conductive inks can be used for printing in a wide range of applications including, but not limited to, microwave antennas, RFID tags, biosensing electrodes, printed heaters, wireless induction coils, metasurfaces for tunable low emissivity and reflectivity coatings, strain sensors, surface acoustic wave devices, temperature sensors, energy storage electrodes and electrolytes for super capacitors, batteries, capacitive sensors, flexible, stretchable or structural electronic conductors, low density aerogels for catalysis, electrical storage and chemical remediation, self-healing coatings and drug delivery platforms.
  • the invention provides an RFID tag comprising an antenna deposited (e.g. printed) from a liquid composition described herein onto a substrate.
  • the substrate may be a plastic polymeric substrate (such as PET) or a cellulosic substrate (such as paper).
  • a textile substate onto which a conducting ink has been printed comprising:
  • conductive carbon particles for example carbon nanomaterials
  • a binding agent that binds to cellulose suitably a cellulose derivative.
  • the invention also provides a method of printing a conducting ink onto a textile, the conducting ink comprising: i) conductive carbon particles (for example carbon nanomaterials); ii) a cellulose derivative; and iii) a solvent.
  • the inks may have the properties described above in relation to other aspects of the invention.
  • the textile may be either a woven or non-woven textile.
  • the woven textile may be woven from fibres to attain greater strain to break properties and allow for a diagonally applied strain to be relieved. This imparts additional mechanical integrity to the printed films upon stretching.
  • the pitch of the weft and warp in the woven fabric is typically at least 100 threads per cm so as to not limit the resolution of the print through surface roughness. Planarisation of the substrate via applied surface coatings to lower the surface roughness may be added to improve the print resolution. Surface chemical treatment of the textile via corona discharge process may also be applied to improve the wettability and printability of the substrate.
  • the fibres may be natural fibres such as cotton, silk, or synthetic fibres, such as polymers including polyester, nylon, polyurethane, polyolefins such as polyethylene and polypropylene, modified and reconstituted cellulose such as viscose. These fibres may be spun and woven in combination with each other to provide additional performance.
  • the selection of woven materials may allow some bleed of the ink into the body of the woven substrate to increase the thickness of the printed film.
  • the desired thickness of the printed films is preferably greater than 5 microns, for example greater than 10 microns. This ensures that the sheet resistance may drop to below 10 Ohm/Square to provide sufficient conductivity for RFID applications.
  • thermoplastic substate onto which a conducting ink has been printed comprising:
  • conductive carbon particles for example carbon nanomaterials
  • a binding agent that binds to cellulose suitably a cellulose derivative.
  • the invention also provides a method of printing a conducting ink onto a thermoplastic substrate, the conducting ink comprising: i) conductive carbon particles (for example carbon nanomaterials); ii) a cellulose derivative; and Hi) a solvent.
  • the inks may have the properties described above in relation to other aspects of the invention.
  • the inks can be used to print RFID antenna.
  • an RFID tag comprising a textile or thermoplastic substrate, onto which an RFID antenna has been printed, wherein the RFID antenna comprising conductive carbon particles (for example, carbon nanomaterial, such as carbon nanoplatelets and/or carbon nanotubes) and a binding agent (such as a cellulose derivative, e.g. carboxymethylcellulose).
  • conductive carbon particles for example, carbon nanomaterial, such as carbon nanoplatelets and/or carbon nanotubes
  • a binding agent such as a cellulose derivative, e.g. carboxymethylcellulose
  • the RFID antenna may have the properties of the films printed from the inks described herein.
  • the textile and thermoplastic substrates may have the properties described above.
  • the tag typically comprises a flat portion on which the RFID antenna is printed and a loop or means for forming a loop (e.g. an aperture through which an end of the tag cab be threaded) to allow the tag to be attached to an object of interest.
  • a loop or means for forming a loop e.g. an aperture through which an end of the tag cab be threaded
  • the tag may be substantially planar in shape, in that its thickness may be substantially less than its length or width. Typically, the tag has a thickness of 3mm or less, for example 2mm or less, such as 1mm or less.
  • the tag may be formed from an elongate strip of material (e.g. textile or thermoplastic) wherein its length is greater than its width. Atone end of the length of the tag, an aperture may be provided, through which the send end of the length of the tag can be inserted to provide a “loop lock tag” (see Figures 8A and 8B).
  • the size of shape of the aperture allows the loop tag to be held together in a gentle and reversible manner.
  • the tag may be a planar tag as described above fitted with complementary Velcro® portions to allow for parts of the tag to be secured together to form a loop.
  • the tags may be encapsulated with an overcoat, such as a polyurethane or silicone, overcoat to improve their wear resistance and resistance to damage from e.g. water.
  • an overcoat such as a polyurethane or silicone
  • the tag may be provided in a continuous extended form as a tape format with assembled tags fabricated at regular intervals.
  • the invention makes use of a water-based, high conductivity ink, which achieves the necessary sheet resistance for use as an RFID good antenna, in the production of RFID tags.
  • conventional RFID tags make use of metal materials, making them difficult to recycle
  • the carbon-based RFID tags of the invention provide a more environmentally friendly alternative.
  • the combination of cellulose-based binders and carbon nanomaterials allow for some flexibility and stretchability to overcome stress fatigue, which may be present in metal-based antennas.
  • carbon-based RFID may exhibit non-magnetic properties which enables them to be used in food production environments.
  • the invention provides a printed heater comprising a heating element printed from a liquid composition described herein onto a substrate.
  • Nanocarbon based printed structures exhibit strain dependent conductivity when applied to substrates at or above their percolation threshold.
  • Polymer binder-based films exhibit reproducible elastic properties beyond the used of conductive metals which may break before the elastic limit of the substrate is reached.
  • the measurement of high strain (>2%) regimes on elastic substrates is enabled with good reproducibility.
  • this elastic behaviour may be extended into the modification of antenna resonance characteristics (frequency and Q factor).
  • the invention provides a liquid composition deposited described herein deposited (e.g. printed) onto a stretchable substrate.
  • Figure 1 is a plot showing the percolative relationship between electrical conductivity and carbon nanotube (CNT) weight fraction (% wt) of dry CNT-graphene nanoplatelet hybrid films.
  • Figure 2 is a plot of normalised single-pass sheet resistance as a function of CNT weight fraction for films prepared using GNPs of different relative density p.
  • FIG. 3 is an Atomic Force Microscopy (AFM) image showing individualised carbon nanotubes in the films of the invention.
  • AFM Atomic Force Microscopy
  • Figure 4 is a schematic diagram showing respective length, width and thickness parameters of a few-layer carbon nanoplatelet.
  • Figure 5 shows the size distribution of the graphene nanoplatelets used in Example 1 below.
  • Figure 6 is a scanning electron microscope (SEM) image showing the position of carbon nanotubes within a packed matrix of graphene nanoplatelets.
  • Figure 7 is a rheology trace showing the viscosity of the ink described in Example 2 below.
  • Figures 8A and 8B show a tag on which an RFID tag has been printed using the inks described herein.
  • a sample of liquid phase exfoliated graphene nanoplatelets was obtained having a lateral size of up to 8pm (or alternatively up to 50pm) and an average lateral size of approximately 5pm and a thickness of up to 30nm.
  • Dynamic light scattering (DLS) of GNP dispersions measures the hydrodynamic radius of the nanoplatelets. A conversion to length is done by using a literature metric (Lotya et al. DOI: 10.1088/0957-4484/24/26/265703). The size distribution of the graphene nanoplatelets used in Example 2 below is shown in Figure 5.
  • nanoplatelets Due to the broad distribution of particle sizes, the obtained nanoplatelets were considered useful for the production of Apollonian packed films.
  • composition is given in the table below for a batch of an ink prepared.
  • the total solids content of the prepared ink was approximately 9 wt%.
  • To make the ink the components were weighed into a suitable container.
  • a NutriBullet NB-WL076G-23 blender was used to mix the components in a sealed vessel for 1 minute under ambient laboratory conditions prior to high-pressure homogenisation using an apparatus of the type described in WO 2020/074698.
  • the graphite nanoplatelets have a distribution of lateral sizes of from 700 nm to 8000nm and have thicknesses of up to around 20 nm, as described in Example 1 .
  • the viscosity of the ink was measured over a shear rate of 0.1 Is to 100/s.
  • the inks were found to be thixotropic and the rheology trace is shown in Figure 7.
  • the ink exhibited a viscosity of from 100 to 1000 Pa.s at a shear rate of 0.1/s and/or may have a viscosity of from 1 to 10 at a shear rate of 100/s.
  • the inks were successfully printed on a range of substrates including several grades of polyethylene terephthalate (PET) substrate (DuPont Tejin ST504 & Felix Scholler F40100) and paper substrates.
  • PET polyethylene terephthalate
  • DuPont Tejin ST504 & Felix Scholler F40100 paper substrates.
  • the conductivities of the printed films were measured using a four-point probe, in accordance with International Electrotechnical Commission standard I EC TS 62607-2- 1 :2012.
  • the film thickness was measured via SEM cross-sectional analysis or scanning probe profilometry and the conductivity and thickness were used to calculate the specific conductivity. Conductivities of up to 3.8 ( ⁇ 0.1) x10 4 Srrr 1 were observed for the printed films. Accordingly, the invention provides highly conductive inks formed from carbon nanomaterials and in particular highly conductive inks formed from carbon nanomaterials that can be printed onto substrates.
  • An RFID tag was produced using the ink described in Example 2 above.
  • a tag was cut from recycled close weave polyester with the general shape shown in Figure 8B. As shown in Figure 8B, the tag is generally rectangular in shape with a circular hole near one end of the tag. A semi-circular cut out is provided on each of the longer edges of the tag.
  • an RFID antenna was printed from the ink described in Example 2.
  • the ink was shown to have good adhesion to the woven polyester substrate.
  • the end of the tag on which the RFID antenna has been printed can be fed through the circular hole in the other end of the tag to form a loop as shown in Figure 8A.
  • the semi-circular cut outs are located in a position within the circular hole to secure the loop in place.
  • the tag can thus be attached to animals or other objects where it is beneficial to provide them with an RFID tag.
  • the tag is resistant to water-based liquids.
  • the tag also has the advantage that is does not comprise any metallic materials and is both flexible and removable.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Nanotechnology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Inorganic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Computer Hardware Design (AREA)
  • General Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • Dispersion Chemistry (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Carbon And Carbon Compounds (AREA)
  • Inks, Pencil-Leads, Or Crayons (AREA)
  • Conductive Materials (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
PCT/EP2022/074424 2021-09-03 2022-09-02 Carbon-based conducting inks Ceased WO2023031383A1 (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
CN202280059364.XA CN117897455A (zh) 2021-09-03 2022-09-02 碳基导电油墨
CA3230227A CA3230227A1 (en) 2021-09-03 2022-09-02 Carbon-based conducting inks
EP22773169.2A EP4396296B1 (en) 2021-09-03 2022-09-02 Carbon-based conducting inks
KR1020247010442A KR20240055037A (ko) 2021-09-03 2022-09-02 탄소계 전도성 잉크
US18/687,122 US20240384123A1 (en) 2021-09-03 2022-09-02 Carbon-based conducting inks
AU2022338190A AU2022338190A1 (en) 2021-09-03 2022-09-02 Carbon-based conducting inks
JP2024513872A JP2024533149A (ja) 2021-09-03 2022-09-02 カーボン系導電性インク

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP21194844.3 2021-09-03
EP21194844 2021-09-03

Publications (1)

Publication Number Publication Date
WO2023031383A1 true WO2023031383A1 (en) 2023-03-09

Family

ID=77640478

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2022/074424 Ceased WO2023031383A1 (en) 2021-09-03 2022-09-02 Carbon-based conducting inks

Country Status (9)

Country Link
US (1) US20240384123A1 (https=)
EP (1) EP4396296B1 (https=)
JP (1) JP2024533149A (https=)
KR (1) KR20240055037A (https=)
CN (1) CN117897455A (https=)
AU (1) AU2022338190A1 (https=)
CA (1) CA3230227A1 (https=)
TW (1) TW202323186A (https=)
WO (1) WO2023031383A1 (https=)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW202306892A (zh) * 2021-03-04 2023-02-16 英商先進材料發展有限公司 具有低熱放射率之裝置
DE202024103283U1 (de) * 2024-06-18 2025-09-25 Exentis Knowledge Gmbh Druckpaste
DE202024103284U1 (de) * 2024-06-18 2025-09-25 Exentis Knowledge Gmbh Druckpaste

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013074709A1 (en) * 2011-11-14 2013-05-23 Vorbeck Materials Graphene compositions
US20140212656A1 (en) * 2011-08-22 2014-07-31 Dispersion Comprising Carbon Nanotubses And Graphe Platelets Bayer Intellectual Property Gmbh Dispersion comprising carbon nanotubes and graphene platelets
WO2014210584A1 (en) * 2013-06-28 2014-12-31 Graphene 3D Lab Inc. Dispersions for nanoplatelets of graphene-like materials
WO2017060497A1 (en) 2015-10-07 2017-04-13 Cambridge Enterprise Limited Layered materials and methods for their processing
US10244628B2 (en) 2008-02-05 2019-03-26 The Trustees Of Princeton University Printed electronics
WO2020074698A1 (en) 2018-10-12 2020-04-16 Advanced Material Development Limited Liquid-exfoliated nanomaterials
CN111876025A (zh) * 2020-08-05 2020-11-03 深圳市展旺新材料科技有限公司 一种石墨烯导电油墨
WO2021175989A1 (en) 2020-03-05 2021-09-10 Advanced Material Development Limited Carbon-based conducting inks

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10244628B2 (en) 2008-02-05 2019-03-26 The Trustees Of Princeton University Printed electronics
US20140212656A1 (en) * 2011-08-22 2014-07-31 Dispersion Comprising Carbon Nanotubses And Graphe Platelets Bayer Intellectual Property Gmbh Dispersion comprising carbon nanotubes and graphene platelets
WO2013074709A1 (en) * 2011-11-14 2013-05-23 Vorbeck Materials Graphene compositions
WO2014210584A1 (en) * 2013-06-28 2014-12-31 Graphene 3D Lab Inc. Dispersions for nanoplatelets of graphene-like materials
WO2017060497A1 (en) 2015-10-07 2017-04-13 Cambridge Enterprise Limited Layered materials and methods for their processing
WO2020074698A1 (en) 2018-10-12 2020-04-16 Advanced Material Development Limited Liquid-exfoliated nanomaterials
WO2021175989A1 (en) 2020-03-05 2021-09-10 Advanced Material Development Limited Carbon-based conducting inks
CN111876025A (zh) * 2020-08-05 2020-11-03 深圳市展旺新材料科技有限公司 一种石墨烯导电油墨

Non-Patent Citations (5)

* Cited by examiner, † Cited by third party
Title
ALAFOGIANNI ET AL., COLLOIDS AND SURFACES A: PHYSICOCHEMICAL AND ENGINEERING ASPECTS, vol. 495, 2006, pages 118 - 124
GELS, vol. 4, 2018, pages 54
JORDAN, EDWARD CONRAD: "Electromagnetic Waves and Radiating Systems", 1968, PRENTICE HALL
KHAN ET AL.: "The preparation of hybrid films of carbon nanotubes and nano-graphite/graphene with excellent mechanical and electrical properties", CARBON, vol. 48, 2010, pages 2852 - 2830
PAN ET AL.: "Sustainable production of highly conductive multilayer graphene ink for wireless connectivity and loT applications", NATURE COMM, vol. 9, 2018, pages 5197, XP055761247, DOI: 10.1038/s41467-018-07632-w

Also Published As

Publication number Publication date
KR20240055037A (ko) 2024-04-26
EP4396296B1 (en) 2026-04-22
US20240384123A1 (en) 2024-11-21
CN117897455A (zh) 2024-04-16
TW202323186A (zh) 2023-06-16
AU2022338190A1 (en) 2024-02-22
CA3230227A1 (en) 2023-03-09
EP4396296A1 (en) 2024-07-10
JP2024533149A (ja) 2024-09-12

Similar Documents

Publication Publication Date Title
US12391843B2 (en) Carbon-based conducting inks
EP4396296B1 (en) Carbon-based conducting inks
Fu et al. Architecturally robust graphene-encapsulated MXene Ti2CT x@ Polyaniline composite for high-performance pouch-type asymmetric supercapacitor
Cao et al. Binary strengthening and toughening of MXene/cellulose nanofiber composite paper with nacre-inspired structure and superior electromagnetic interference shielding properties
Hsieh et al. High thermoelectric power-factor composites based on flexible three-dimensional graphene and polyaniline
Wang et al. Hybrid of MoS2 and reduced graphene oxide: a lightweight and broadband electromagnetic wave absorber
Modak et al. Synthesis and characterization of conducting polyaniline/graphene nanocomposites for electromagnetic interference shielding
Ates et al. Three-dimensional design and fabrication of reduced graphene oxide/polyaniline composite hydrogel electrodes for high performance electrochemical supercapacitors
Meng et al. Assembly of carbon nanodots in graphene-based composite for flexible electro-thermal heater with ultrahigh efficiency
JP5604843B2 (ja) 高密度カーボンナノチューブ集合体及びその製造方法
Gao et al. Free-standing WS2-MWCNTs hybrid paper integrated with polyaniline for high-performance flexible supercapacitor
Wang et al. 3D printed bioinspired flexible absorber: toward high-performance electromagnetic absorption at 75–110 GHz
Choudhury et al. Flexible and freestanding supercapacitor based on nanostructured poly (m-aminophenol)/carbon nanofiber hybrid mats with high energy and power densities
Yuan et al. Assembly of MnO/CNC/rGO fibers from colloidal liquid crystal for flexible supercapacitors via a continuous one-process method
Han et al. Superior instant heating and electrothermal performances of interconnected graphene-expanded graphite-based electric heating composite
Yang et al. Fabrication of graphene foam supported carbon nanotube/polyaniline hybrids for high-performance supercapacitor applications
Badawi et al. Hybrid conductive cotton coated with SWCNTs/PEDOT: PSS for smart clothes and supercapacitor applications
WO2023031389A1 (en) Carbon-based conducting inks
Xu et al. Improved-quality graphene films via the synergism of large nanosheet aligning and nanotube bridging for flexible supercapacitors
Nandee et al. Performance and characterization of two-dimensional material graphene conductivity—a review
Jin et al. Stretchable composite electrode based on carbon network with interwoven structure for flexible supercapacitors
Alimoradi Electro-exfoliation of graphite for large scale production of graphene and its composite with PANI for application in supercapacitors
Katoch et al. Carbon nanostructure functionalization for electromagnetic shielding applications
Liao et al. Formation of highly conductive composite coatings and their applications to broadband antennas and mechanical transducers
Duygun et al. MXene/cellulose nanocrystal-coated cotton fabric electrodes for wearable electronics

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 22773169

Country of ref document: EP

Kind code of ref document: A1

DPE1 Request for preliminary examination filed after expiration of 19th month from priority date (pct application filed from 20040101)
WWE Wipo information: entry into national phase

Ref document number: AU2022338190

Country of ref document: AU

ENP Entry into the national phase

Ref document number: 2022338190

Country of ref document: AU

Date of ref document: 20220902

Kind code of ref document: A

WWE Wipo information: entry into national phase

Ref document number: 18687122

Country of ref document: US

Ref document number: 3230227

Country of ref document: CA

WWE Wipo information: entry into national phase

Ref document number: 202280059364.X

Country of ref document: CN

WWE Wipo information: entry into national phase

Ref document number: 2024513872

Country of ref document: JP

WWE Wipo information: entry into national phase

Ref document number: 202417015844

Country of ref document: IN

ENP Entry into the national phase

Ref document number: 20247010442

Country of ref document: KR

Kind code of ref document: A

WWE Wipo information: entry into national phase

Ref document number: 2022773169

Country of ref document: EP

NENP Non-entry into the national phase

Ref country code: DE

ENP Entry into the national phase

Ref document number: 2022773169

Country of ref document: EP

Effective date: 20240403