WO2023030549A1 - Heat pipe assembly, irregularly inclined pipe-type hot roller comprising heat pipe assembly, and machining method thereof - Google Patents

Heat pipe assembly, irregularly inclined pipe-type hot roller comprising heat pipe assembly, and machining method thereof Download PDF

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Publication number
WO2023030549A1
WO2023030549A1 PCT/CN2022/122135 CN2022122135W WO2023030549A1 WO 2023030549 A1 WO2023030549 A1 WO 2023030549A1 CN 2022122135 W CN2022122135 W CN 2022122135W WO 2023030549 A1 WO2023030549 A1 WO 2023030549A1
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curved surface
special
shaped inclined
heat
heat pipe
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PCT/CN2022/122135
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French (fr)
Chinese (zh)
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周焕民
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江苏中杰澳新材料有限公司
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Publication of WO2023030549A1 publication Critical patent/WO2023030549A1/en

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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/12Stretch-spinning methods
    • D01D5/16Stretch-spinning methods using rollers, or like mechanical devices, e.g. snubbing pins
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D10/00Physical treatment of artificial filaments or the like during manufacture, i.e. during a continuous production process before the filaments have been collected
    • D01D10/02Heat treatment

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  • the invention relates to the technical field of heat rollers for high-speed drafting of chemical fibers, in particular to a heat pipe assembly, a special-shaped inclined-tube type heat roller including the heat pipe assembly, and a processing method thereof.
  • the heating method of the drafting hot roller in the chemical fiber industry is to use electromagnetic induction heating.
  • the induction coil input with high-frequency current generates an alternating magnetic field to heat the roller body.
  • the heat lost due to fiber removal and air diffusion is an efficient direct heating method.
  • Chinese patent CN2258173Y discloses a multi-zone induction hot drafting roller, which is composed of a godet, a multi-zone induction coil, a multi-channel temperature measuring sensor, and a multi-channel temperature transmitter; ), the induction coils in zones 2-7 are selected to directly heat the roller body of the hot roller, and then the temperature of each zone detected by the temperature sensor is sent to the control system by a multi-channel temperature transmitter, so that the temperature of each measuring point is within the set temperature. Equilibrium is reached at the working temperature. It can make the temperature uniformity of the surface of the roller meet the requirement of ⁇ 1-2°C, and can be used in the industrial production of the spinning speed of 1000-6000m/min on the spinning-drawing combination machine for civilian yarn and industrial yarn.
  • the other is the steam jacket heat transfer method, which uses electromagnetic induction to heat the roller body, so that the liquid in the jacket is vaporized after being heated, and achieves the balance of the gas-liquid phase transition.
  • the temperature in the working area is guaranteed to be uniform by means of rapid heat transfer in the gas phase.
  • the heat pipe is arranged in a direction parallel to the central axis (horizontal heat pipe), and the heating method is the full-length heating method of the roller body, that is, the length of the induction coil is equivalent to the length of the roller body, the mass of the roller body is large, and the stress on the motor shaft is large. Length is limited.
  • the depth of induction heating has an inverse relationship with the frequency of alternating current, that is, the higher the frequency, the shallower the heating depth.
  • the induction heating heat source is inside the roller body. The heating of the heat medium liquid still needs to pass through the material of the roller body. heat transfer can be achieved.
  • the hot roller is made of steel, and the proportion of the iron core wound with the coil is also very large.
  • the mass of the roller has a linear relationship with the length of the roller body, but the stress on the motor shaft is less It is a square relationship, so the length of the roller body is greatly limited.
  • the invention patent CN105155006B discloses that the length of the heating section is controlled to be less than half of the axial length of the heating roller.
  • One end of the heat roller is closed, and the other end is punched with many inclined holes for heat pipes.
  • the root of each inclined hole for heat pipes is connected and sealed as a whole.
  • the length of the induction heating ferritic stainless steel sleeve of the hot roller is 30-45% of the total length of the roller body, the heating method is high-frequency electromagnetic heating, and the heating object is a liquid medium.
  • the heat pipe adopts the inclined hole design, and the angle of the inclined hole of the heat pipe is that the inclined hole at the B end of the heating section is close to the outside of the roller surface (large radius), and the A end is close to the inside of the roller surface (small radius).
  • the biggest benefit and advantage of the design of the inclined tube heat roller is that local high-frequency heating can be used, reducing the length of the heating section can simplify the high-frequency heating structure and reduce the weight of the heat roller, which is of great significance for improving the technology of the heat roller , but how to solve high-quality and efficient manufacturing of many heat pipe holes is still a major problem in production.
  • the purpose of the present invention is to overcome the deficiencies in the prior art, to provide a heat pipe assembly, a special-shaped inclined-tube type heat roller including a heat pipe assembly and a processing method thereof, in order to solve the difficulty in processing heat pipe heat rollers, especially the difficulty in batch processing question.
  • One of the cases is surrounded by a circular arc with a radius of Ra and a circular arc with a radius of Rb, and on the radii of different radial sections, the arcs with a radius of Ra are the same, and the radius Rb will vary with the position of the section It varies from person to person, and its changing trend is that the arc radius Rb1 of the tangent surface close to the heat roller motor end is always greater than the arc radius Rb2 of the tangent surface away from the heat roller motor end.
  • the inclination of the central axis of the body is in a consistent corresponding relationship.
  • the first curved surface and the second curved surface are machined first, and then the two components are closely fitted and assembled. It is welded; many axial grooves are processed on the bonding surface of the second curved surface, as a component of the special-shaped inclined pipe, and radial annular grooves are processed at different positions at both ends or in the middle to connect the above-mentioned special-shaped inclined pipe , this processing method avoids the shortcomings of low processing quality, difficult processing, and high processing cost when the usual heat pipe type heat roller is used to drill deep holes. It has the characteristics of simple processing and manufacturing, stable and reliable process, especially in the manufacture of gradient inclined holes. Under the circumstances, it shows the advantages of simple processing and stable performance.
  • the heat pipe assembly includes a plurality of special-shaped inclined tubes arranged axially and a radial annular groove connecting the plurality of special-shaped inclined tubes, and the radial section of each of the special-shaped inclined tubes includes the same axis
  • the first curved surface and the second curved surface of the taper, the axial taper is the slope of the special-shaped inclined pipe, the first curved surface and the second curved surface are connected to each other to form a special-shaped inclined pipe, and the inner surface of the first curved surface
  • the surface radius is Rb
  • the radius of the outer surface of the second curved surface corresponding to the first curved surface is Rb
  • the outer surface of the second curved surface is axially processed with a plurality of grooves with a radius of Ra.
  • each of the grooves is in the shape of a semicircle, an arc less than half a circle, or an arc greater than half and less than three quarters of a circle One of the arc shapes.
  • the radial annular grooves are arranged at two ends and/or in the middle of the outer surface of the second curved surface, and the number is 1-8.
  • the radial annular grooves are arranged at two ends and/or in the middle of the outer surface of the second curved surface, and the number is 2-4.
  • the heat pipe assembly wherein: the axial slope of the first curved surface and the second curved surface are the same; the axial slope of the contact surface of each of the first curved surface and the second curved surface The degree is 0.5°-2.5°.
  • each of the first curved surface and the second curved surface includes a low-slope section and a high-slope section, and the slope of the low-slope section is 0-0.5 °, the slope of the high slope section is 0.5°-2.5°.
  • the length of the low-slope section accounts for 20%-45% of the total length of the special-shaped inclined pipe.
  • a special-shaped inclined tube type heat roller including a heat pipe assembly, wherein: the heat roller includes a roller body, a heat pipe assembly is arranged in the roller body, a connecting taper sleeve is fixedly connected to the roller body, and a connecting taper sleeve is arranged on the roller body.
  • the motor shaft, the motor shaft is connected to the roller body through the connecting tapered sleeve, the motor shaft is provided with a connecting seat, the connecting seat is provided with an induction heating mechanism, one end of the connecting seat is connected to the shaft seat, and the shaft seat is connected to the motor,
  • the motor is connected with a temperature transmitter.
  • the special-shaped inclined tube type heat roller wherein: the roller body is made of steel or aluminum alloy, and when the roller body is made of aluminum alloy, a sleeve is arranged on the inner wall of the roller.
  • a processing method for a special-shaped inclined tube type heat roller comprising the following steps:
  • the processing of the special-shaped inclined tube is completed by a step-by-step process, that is, the first curved surface and the second curved surface are respectively completed first, and then bonded, spliced and welded.
  • the quality requirements of the special-shaped inclined tube Easy to achieve and low processing cost.
  • the radial distance of the special-shaped inclined tube can be reduced by about 1/4 compared with the circular tube, which is beneficial to the reduction of the heat roller body.
  • the wall thickness is of great benefit.
  • the heat pipe adopts the external processing method, which can easily carry out surface treatment in the hole, so that the heat pipe hole has a better finish, reduces the resistance of the heat medium liquid backflow, and can reduce
  • the slope of the heat pipe is also an effective way to reduce the wall thickness of the heat roller.
  • the test data shows that at the same speed, the heat pipe designed to overcome the resistance of the heat medium liquid backflow after the inner surface of the heat pipe is smoothed
  • the minimum slope can be reduced from 0.7° to below 0.5°, and the wall thickness can be reduced by at least 1.5mm.
  • FIG. 1 is a schematic diagram of a special-shaped inclined tube type heat roller in Example 1.
  • FIG. 1 is a schematic diagram of a special-shaped inclined tube type heat roller in Example 1.
  • Fig. 2 is a partial structural schematic diagram of the special-shaped inclined tube type heat roller of the present invention.
  • Fig. 3 is a schematic cross-sectional view of a special-shaped inclined tube.
  • Fig. 4 is a schematic diagram of a special-shaped inclined pipe formed by combining the first curved surface and the second curved surface.
  • Fig. 5 is a schematic diagram of distribution of inclined tubes in the radial section of the heat roller body.
  • Fig. 6 is a schematic diagram of the structure of the second curved portion in embodiment 2.
  • Fig. 7 is a schematic diagram of the structure of the first curved portion in embodiment 2.
  • Fig. 8 is a schematic diagram of the structure of the second curved portion in embodiment 3.
  • Fig. 9 is a schematic diagram of the structure of the first curved portion in embodiment 3.
  • the special-shaped inclined tube type heat roller includes a roller body 11, and a heat pipe assembly is arranged inside the roller body 11, and a connecting taper sleeve 15 is fixedly connected to the roller body 11, and the connecting taper sleeve 15
  • a motor shaft 16 is provided, and the motor shaft 16 is connected to the roller body 11 through a connecting taper sleeve 15.
  • a connecting seat 17 is arranged on the motor shaft 16, and an induction heating mechanism 14 is arranged on the connecting seat 17, and one end of the connecting seat 17 is connected to A shaft seat 20 , the shaft seat 20 is connected to the motor 18 , and the motor 18 is connected to the temperature transmitter 19 .
  • the roller body 11 is made of steel or aluminum alloy.
  • the inner wall of the roller body 11 is provided with a sleeve 13 .
  • the most important part of the above structure is the structure of the heat pipe assembly, which directly affects the manufacturing of the heat roller, the heat transfer effect and the temperature uniformity of the system.
  • the temperature of the roller surface is raised, but the method of drilling deep holes is adopted during processing.
  • the disadvantages are also obvious, that is, the processing of many heat pipe holes is difficult, the processing cost is high, and the wall thickness of the heat roller is also increased.
  • the uniform temperature effect of the roller is still obvious, which can meet the production process requirements of chemical fiber spinning.
  • the advantage of the inclined tube heat roller is that the heating section can be designed to be less than half of the length of the roller body, such as 1/3 of the length.
  • the heat medium liquid will quickly flow back and concentrate on the heating section near the motor end by the action of centrifugal force, far away from the motor.
  • the heat replenishment of the roller body at the end mainly depends on the transfer of heat medium steam through the heat pipe.
  • the present invention adopts a special-shaped oblique heat pipe design, and the side close to the heat source is a small-radius arc structure, and the side away from the heat source is a large-radius arc structure, which can reduce the radial heating distance of the heat medium liquid in the special-shaped heat pipe.
  • the processing method of the present invention can easily realize the processing and production of the inclined pipe, that is, the hypothetical shaped inclined pipe is divided into two parts: the first curved surface A and the second curved surface B, and the first curved surface A and the second curved surface B. Parts can be assembled by bonding to form a complete special-shaped inclined tube 1, and a circular groove with a radius of Ra is processed on the specified position of the second curved surface B, and at the same time, the first curved surface A can not be processed or processed.
  • the circular groove in the corresponding position of the second curved surface B, the first curved surface A and the second curved surface B are pasted and welded, and the processing of the special-shaped inclined tube 1 is completed.
  • This processing method can be called external processing of the heat pipe hole, which is important. On the one hand, due to the external processing method of the heat pipe hole, the surface treatment or smoothness of the inner surface of the heat pipe can be guaranteed.
  • the gradient heat pipe technology of the heat roller has been designed, such as CN111733468A, CN212335371U, PCT/CN2020/103331, which can reduce the wall thickness of the heat roller; in the past In the deep hole drilling process of the heat pipe, if the deep hole is drilled in one direction and the processing of the gradient heat pipe hole cannot be completed, it is necessary to drill holes with two gradients from both ends, but the treatment at the junction of the two gradients is one Difficult, for the high-speed rotating gradient heat pipe heat roller, if the processing of the gradient oblique hole adopts the method of punching, it is quite difficult, but it can be easily realized by adopting the processing technology outside the heat pipe hole of the present invention; the same method, First make the first curved surface A and the second curved surface B, there are two kinds of the same outer taper and inner taper at the corresponding positions of the first curved surface A and the second curved surface B, and then on
  • the heat pipe assembly includes a plurality of special-shaped inclined tubes 1 arranged in the axial direction and a radial annular groove 2 connecting the plurality of special-shaped inclined tubes, and the radial section of each of the special-shaped inclined tubes 1 includes
  • the radius of the inner surface of the first curved surface A is Rb
  • the radius of the outer surface of the second curved surface B corresponding to the first curved surface A is Rb
  • the outer surface of the second curved surface B is machined more axially.
  • a channel of radius Ra is
  • the special-shaped inclined tube is divided into two parts: the second curved surface B in Figure 6 and the first curved surface A in Figure 7, wherein the axial slope of the contact surface between the first curved surface A and the second curved surface B is 0.75 °, a circular groove with a radius of Ra is machined on the specified position of the second curved surface B, wherein the depth of the circular groove can exceed a semicircle.
  • the excess part can be processed into a straight shape.
  • A may not be processed or a circular groove corresponding to the position of the second curved surface B may be processed, and the first curved surface A and the second curved surface B are bonded and welded to complete the processing of the special-shaped inclined pipe 1 .
  • the anti-corrosion and surface smooth treatment of the inner surface of the special-shaped inclined tube 1 hole only needs to carry out anti-corrosion and smooth treatment on the processed channel, which belongs to the external treatment method and is easy to do in production.
  • the work efficiency is increased by 3 times, and the product qualification rate is increased by 50%.
  • the wall thickness of the roller body is reduced by 1.5mm.
  • the heat pipe assembly includes a plurality of special-shaped inclined tubes 1 arranged axially and a radial annular groove 2 connecting a plurality of special-shaped inclined tubes, and the radial direction of each of the special-shaped inclined tubes
  • the sections all include the first curved surface A and the second curved surface B with the same axial taper, and the axial taper is the slope of the special-shaped inclined pipe; the first curved surface A and the second curved surface B are connected to each other to form a special-shaped inclined pipe , the inner surface radius of the first curved surface A is Rb, and the outer surface radius of the second curved surface B corresponding to the first curved surface A is Rb, and the outer surface of the second curved surface B is axially machined Multiple channels of radius Ra.
  • the heat-resistant and non-deformable aluminum alloy A390 is used as the material of the roll body, and the first curved surface A and the second curved surface B are machined first, and the first curved surface A and the second curved surface B have two identical external tapers. and inner taper, wherein the slope of the low-slope section near the motor end is 0.2°, and its length accounts for 1/3 of the total length of the roller body, and the rest is a high-slope section, with a slope of 0.75°, and then on the second curved surface A circular arc-shaped groove of the design size is machined at the specified position on B, as shown in Figure 7.
  • the gradient heat pipe is obtained by bonding the first curved surface A and the second curved surface B together and welding them.
  • the special-shaped inclined tube type aluminum alloy hot roller processed according to the requirements of embodiment 3 a circle of magnetic conductive sleeve 13 is added to the inner surface of the roller body, which is used for the heat source of the induction heating hot roller, and its length is the same as that of the induction heating mechanism 14 (induction coil ) are equivalent, and all the heat rollers are assembled according to the requirements of Figure 1.
  • the assembled heat rollers rotate at a speed of 1000rpm, and the set temperature is 120°C.
  • the temperature difference between the four points is ⁇ 0.4°C (actual
  • the heat medium liquid will flow back to the proximal end of the roller body by centrifugal force
  • the heating section is heated, and the steam generated after heating diffuses to the far end of the roller body to achieve efficient heat transfer. Therefore, it has the advantages of high heat transfer efficiency, small resistance loss, compact structure, reliable operation and low maintenance costs.

Abstract

A heat pipe assembly is provided. The heat pipe assembly comprises a plurality of irregularly inclined pipes (1) arranged in an axial direction, and a radial annular groove (2) in communication with the plurality of irregularly inclined pipes. The radial section of each irregularly inclined pipe comprises a first curved surface part (A) and a second curved surface part (B), which have a same axial taper. The axial taper is the inclination of the irregularly inclined pipes. The first curved surface part and the second curved surface part are connected one to the other to form the irregularly inclined pipe. The radius of the inner surface of the first curved surface part is Rb, the radius of the outer surface of the second curved surface part at the corresponding position of the first curved surface part is Rb, and the outer surface of the second curved surface part is axially machined into a plurality of channels having a radius of Ra. An irregularly inclined pipe-type heat roller is also provided. The irregularly inclined pipe machining is completed by means of a step-by-step process; that is, a first curved surface part and a second curved surface part are respectively completed, then the first curved surface part and the second curved surface part are attached, spliced, and welded. The quality requirements of the irregularly inclined pipe are easy to achieve, and the machining cost is low.

Description

热管组件、包括热管组件的异型斜管式热辊及其加工方法Heat pipe assembly, special-shaped inclined tube type heat roller including heat pipe assembly and processing method thereof 技术领域technical field
本发明涉及化纤高速牵伸用热辊技术领域,尤其涉及一种热管组件、包括热管组件的异型斜管式热辊及其加工方法。The invention relates to the technical field of heat rollers for high-speed drafting of chemical fibers, in particular to a heat pipe assembly, a special-shaped inclined-tube type heat roller including the heat pipe assembly, and a processing method thereof.
背景技术Background technique
目前化纤行业的牵伸热辊的加热方式都是采用电磁感应加热,输入高频电流的感应线圈产生交变磁场对辊体加热,辊体获得热量后迅速向辊面扩散,使辊面持续得到因纤维带走和空气扩散损失的热量,属于高效的直接加热方式。At present, the heating method of the drafting hot roller in the chemical fiber industry is to use electromagnetic induction heating. The induction coil input with high-frequency current generates an alternating magnetic field to heat the roller body. The heat lost due to fiber removal and air diffusion is an efficient direct heating method.
中国专利CN2258173Y公开了多区感应式热牵伸辊,它由导丝盘、多区感应线圈、多路测温传感器、多路温度变送器组成;可根据工作区长度的要求(120~280mm),分别选用2-7区感应线圈直接对热辊辊体加热,再由多路温度变送器将测温传感器检测到的各区的温度送入控制系统,以使各测量点温度在设定的工作温度上达到平衡。它可使辊体表面温度均匀性达到±1~2℃的要求,可用在民用丝、工业丝纺牵联合机上的纺丝速度1000-6000m/min工业生产中。Chinese patent CN2258173Y discloses a multi-zone induction hot drafting roller, which is composed of a godet, a multi-zone induction coil, a multi-channel temperature measuring sensor, and a multi-channel temperature transmitter; ), the induction coils in zones 2-7 are selected to directly heat the roller body of the hot roller, and then the temperature of each zone detected by the temperature sensor is sent to the control system by a multi-channel temperature transmitter, so that the temperature of each measuring point is within the set temperature. Equilibrium is reached at the working temperature. It can make the temperature uniformity of the surface of the roller meet the requirement of ±1-2°C, and can be used in the industrial production of the spinning speed of 1000-6000m/min on the spinning-drawing combination machine for civilian yarn and industrial yarn.
另一种是蒸汽夹套式传热方式,使用电磁感应加热辊体,使夹套内的液体受热后的气化,并达到气-液相变的平衡,除了辊体本身的传热,还借助气相快速传输热量的方式来保证工作区温度的均匀。热管以与中心轴平行的方向设置(水平热管),加热方式为辊体全长加热方式,即感应线圈长度和辊体长度相当,辊体质量大,对电机轴的应力大,辊体轴向长度受到限制。The other is the steam jacket heat transfer method, which uses electromagnetic induction to heat the roller body, so that the liquid in the jacket is vaporized after being heated, and achieves the balance of the gas-liquid phase transition. In addition to the heat transfer of the roller body itself, there are also The temperature in the working area is guaranteed to be uniform by means of rapid heat transfer in the gas phase. The heat pipe is arranged in a direction parallel to the central axis (horizontal heat pipe), and the heating method is the full-length heating method of the roller body, that is, the length of the induction coil is equivalent to the length of the roller body, the mass of the roller body is large, and the stress on the motor shaft is large. Length is limited.
感应加热的深度与交变电流的频率有反向关系,即频率高,加热深度浅。在蒸汽夹套加热传热方式中,热辊高速旋转后由于离心力的作用,夹套中的液体处于辊体外侧,感应加热热源处于辊体内侧,对热媒液体的加热仍要通过辊体材料的传热才能实现。The depth of induction heating has an inverse relationship with the frequency of alternating current, that is, the higher the frequency, the shallower the heating depth. In the steam jacket heating heat transfer mode, after the hot roller rotates at high speed, due to the centrifugal force, the liquid in the jacket is outside the roller body, and the induction heating heat source is inside the roller body. The heating of the heat medium liquid still needs to pass through the material of the roller body. heat transfer can be achieved.
另外,以上都属于热辊全长度加热方式,热辊是钢制材料,绕制线圈的铁芯的比重也很大,其质量随辊体长度是线性关系,但对电机轴所受到的应力却是平方关系,因此辊体的长度受到极大的限制。In addition, the above all belong to the heating method of the full length of the hot roller. The hot roller is made of steel, and the proportion of the iron core wound with the coil is also very large. The mass of the roller has a linear relationship with the length of the roller body, but the stress on the motor shaft is less It is a square relationship, so the length of the roller body is greatly limited.
再一种方式是在感应加热原理不变的前提下,减小感应加热段的长度,例如发明专利CN105155006B公开了加热段长度控制在热辊轴向长度的二分之一以下。热辊一端封闭,另一端打有众多热管斜孔,每个热管斜孔根部联通,整体封口。热辊的感应加热铁素体不锈钢钢套长度为辊体总长的30~45%,加热方式为高频电磁加热,加热对象为液态介质。并且,热管采用斜孔设计,热管斜孔的角度是加热段的B端斜孔在靠近辊面外侧(半径大),A端在靠近辊面内侧(半径小)。理论上,在热辊高速运行过程中,A端冷凝下来的热媒液体受离心力作用可以快速流回B端加热段,重新接受热量进行气化。Another way is to reduce the length of the induction heating section on the premise that the principle of induction heating remains unchanged. For example, the invention patent CN105155006B discloses that the length of the heating section is controlled to be less than half of the axial length of the heating roller. One end of the heat roller is closed, and the other end is punched with many inclined holes for heat pipes. The root of each inclined hole for heat pipes is connected and sealed as a whole. The length of the induction heating ferritic stainless steel sleeve of the hot roller is 30-45% of the total length of the roller body, the heating method is high-frequency electromagnetic heating, and the heating object is a liquid medium. Moreover, the heat pipe adopts the inclined hole design, and the angle of the inclined hole of the heat pipe is that the inclined hole at the B end of the heating section is close to the outside of the roller surface (large radius), and the A end is close to the inside of the roller surface (small radius). Theoretically, during the high-speed operation of the heat roller, the heat medium liquid condensed at the A end can quickly flow back to the B end heating section under the action of centrifugal force, and receive heat again for gasification.
以上采用热管的设计中,辊体四周需要打许多热管孔,热管孔的数量一般 达到50个以上,在相对较小的壁厚内,要保证各个热管孔都有相近的斜度,加工困难、技术难度高,在加工过程中很容易因其中某个孔达不到要求而使整个辊体报废。基于这个这种情况,日本TMT公司在中国专利CN107787058A中公开了在原有热管热辊的基础上,采用在辊体内侧设置一层高热传导碳纤维复合材料作为均热层取代热管的方法,在同样高频加热的情况下,提高轴向传热和减小壁厚,以实现热辊表面快速升温和均温的目标。In the above design using heat pipes, many heat pipe holes need to be drilled around the roller body. The number of heat pipe holes generally reaches more than 50. In a relatively small wall thickness, it is necessary to ensure that each heat pipe hole has a similar slope, which is difficult to process. The technical difficulty is high, and it is easy to scrap the entire roller body because one of the holes fails to meet the requirements during the processing. Based on this situation, Japan’s TMT company disclosed in Chinese patent CN107787058A that on the basis of the original heat pipe heat roller, a layer of high heat conduction carbon fiber composite material is arranged on the inner side of the roller body as a heat uniform layer to replace the heat pipe. In the case of frequency heating, the axial heat transfer is improved and the wall thickness is reduced to achieve the goal of rapid heating and temperature uniformity of the surface of the hot roller.
斜管式热辊的设计中最大好处和优势在于,可以采用局部高频加热的方式,减少加热段长度可以简化高频加热结构线路、减轻热辊的重量,这对提升热辊技术有重要意义,但如何解决高质量、高效制造众多热管孔仍是生产中一大难题。The biggest benefit and advantage of the design of the inclined tube heat roller is that local high-frequency heating can be used, reducing the length of the heating section can simplify the high-frequency heating structure and reduce the weight of the heat roller, which is of great significance for improving the technology of the heat roller , but how to solve high-quality and efficient manufacturing of many heat pipe holes is still a major problem in production.
发明内容Contents of the invention
本发明的目的在于克服现有技术中存在的不足,提供一种热管组件、包括热管组件的异型斜管式热辊及其加工方法,为解决热管热辊加工困难,特别是批量化加工困难的问题。The purpose of the present invention is to overcome the deficiencies in the prior art, to provide a heat pipe assembly, a special-shaped inclined-tube type heat roller including a heat pipe assembly and a processing method thereof, in order to solve the difficulty in processing heat pipe heat rollers, especially the difficulty in batch processing question.
本发明的高速旋异型斜管式热辊及其加工方法,在热辊辊体的径向切面上,分布有众多异型斜管,异型斜管由第一曲面部和第二曲面部包围构成,其中的一种情况,是由半径为Ra的圆弧和半径为Rb的圆弧包围构成,并且在不同径向切面上的半径上,半径Ra的圆弧相同,而半径Rb会随着切面位置不同而不同,其变化趋势是靠近热辊电机端的切面的圆弧半径Rb1总是大于远离热辊电机端的切面的圆弧半径Rb2,在正常加工的情况下,其半径变化值与热管孔沿辊体中心轴的斜度呈一致的对应关系,异型斜管式热辊辊体的加工,先机加工第一曲面部和第二曲面部两个部件,然后将两个部件紧密贴合组装,并经焊接而成;第二曲面部的贴合面上加工有众多轴向槽道,作为异型斜管的组成部分,另外在两端或中间不同位置加工出径向环形槽将上述异型斜管连通,这种加工方法避免了通常的热管式热辊采用打深孔时加工质量不高、加工困难、加工成本高的缺点,具有加工制造简单、工艺稳定可靠的特点,特别在制造梯度斜孔的情况下更显出它加工简单、性能稳定的优点。According to the high-speed rotary special-shaped inclined tube type heat roller and its processing method of the present invention, there are many special-shaped inclined pipes distributed on the radial section of the heat roller body, and the special-shaped inclined pipes are surrounded by the first curved surface and the second curved surface. One of the cases is surrounded by a circular arc with a radius of Ra and a circular arc with a radius of Rb, and on the radii of different radial sections, the arcs with a radius of Ra are the same, and the radius Rb will vary with the position of the section It varies from person to person, and its changing trend is that the arc radius Rb1 of the tangent surface close to the heat roller motor end is always greater than the arc radius Rb2 of the tangent surface away from the heat roller motor end. The inclination of the central axis of the body is in a consistent corresponding relationship. For the processing of the special-shaped inclined tube type heat roller body, the first curved surface and the second curved surface are machined first, and then the two components are closely fitted and assembled. It is welded; many axial grooves are processed on the bonding surface of the second curved surface, as a component of the special-shaped inclined pipe, and radial annular grooves are processed at different positions at both ends or in the middle to connect the above-mentioned special-shaped inclined pipe , this processing method avoids the shortcomings of low processing quality, difficult processing, and high processing cost when the usual heat pipe type heat roller is used to drill deep holes. It has the characteristics of simple processing and manufacturing, stable and reliable process, especially in the manufacture of gradient inclined holes. Under the circumstances, it shows the advantages of simple processing and stable performance.
本发明采用的技术方案是:The technical scheme adopted in the present invention is:
一种热管组件,其中:所述热管组件包括轴向排布的多个异型斜管和连通多个异型斜管的径向环形槽,每个所述异型斜管的径向截面均包括相同轴向锥度的第一曲面部和第二曲面部,轴向锥度为异型斜管的斜度,所述第一曲面部和第二曲面部相互连接成异型斜管,所述第一曲面部的内表面半径为Rb,和所述第一曲面部对应位置的第二曲面部外表面半径为Rb,所述第二曲面部的外表面轴向加工多个半径为Ra的槽道。A heat pipe assembly, wherein: the heat pipe assembly includes a plurality of special-shaped inclined tubes arranged axially and a radial annular groove connecting the plurality of special-shaped inclined tubes, and the radial section of each of the special-shaped inclined tubes includes the same axis The first curved surface and the second curved surface of the taper, the axial taper is the slope of the special-shaped inclined pipe, the first curved surface and the second curved surface are connected to each other to form a special-shaped inclined pipe, and the inner surface of the first curved surface The surface radius is Rb, and the radius of the outer surface of the second curved surface corresponding to the first curved surface is Rb, and the outer surface of the second curved surface is axially processed with a plurality of grooves with a radius of Ra.
优选的是,所述的热管组件,其中:每个所述槽道的形状均为半圆形、小于二分之一圆的圆弧形或大于二分之一且小于四分之三圆的圆弧形中的一种。Preferably, the heat pipe assembly, wherein: each of the grooves is in the shape of a semicircle, an arc less than half a circle, or an arc greater than half and less than three quarters of a circle One of the arc shapes.
优选的是,所述的热管组件,其中:所述径向环形槽设置在第二曲面部外表面的两头和/或中间,个数为1-8个。Preferably, in the heat pipe assembly described above, the radial annular grooves are arranged at two ends and/or in the middle of the outer surface of the second curved surface, and the number is 1-8.
优选的是,所述的热管组件,其中:所述径向环形槽设置在第二曲面部外表面的两头和/或中间,个数为2-4个。Preferably, in the heat pipe assembly, wherein: the radial annular grooves are arranged at two ends and/or in the middle of the outer surface of the second curved surface, and the number is 2-4.
优选的是,所述的热管组件,其中:所述第一曲面部和第二曲面部的轴向斜度相同;每个所述第一曲面部和第二曲面部的接触面的轴向斜度为0.5°-2.5°。Preferably, the heat pipe assembly, wherein: the axial slope of the first curved surface and the second curved surface are the same; the axial slope of the contact surface of each of the first curved surface and the second curved surface The degree is 0.5°-2.5°.
优选的是,所述的热管组件,其中:每个所述第一曲面部和第二曲面部均包括低斜度段和高斜度段,所述低斜度段的斜度为0-0.5°,高斜度段的斜度为0.5°-2.5°。Preferably, the heat pipe assembly, wherein: each of the first curved surface and the second curved surface includes a low-slope section and a high-slope section, and the slope of the low-slope section is 0-0.5 °, the slope of the high slope section is 0.5°-2.5°.
优选的是,所述的热管组件,其中:所述低斜度段的长度占异型斜管全长的20%-45%。Preferably, in the heat pipe assembly, wherein: the length of the low-slope section accounts for 20%-45% of the total length of the special-shaped inclined pipe.
一种包括热管组件的异型斜管式热辊,其中:所述热辊包括辊体,所述辊体内设置热管组件,所述辊体上固定连接有连接锥套,所述连接锥套上设置电机轴,所述电机轴通过连接锥套连接辊体,所述电机轴上设置连接座,所述连接座上设置感应发热机构,所述连接座一端连接轴座,所述轴座连接电机,所述电机连接温度变送器。A special-shaped inclined tube type heat roller including a heat pipe assembly, wherein: the heat roller includes a roller body, a heat pipe assembly is arranged in the roller body, a connecting taper sleeve is fixedly connected to the roller body, and a connecting taper sleeve is arranged on the roller body. The motor shaft, the motor shaft is connected to the roller body through the connecting tapered sleeve, the motor shaft is provided with a connecting seat, the connecting seat is provided with an induction heating mechanism, one end of the connecting seat is connected to the shaft seat, and the shaft seat is connected to the motor, The motor is connected with a temperature transmitter.
优选的是,所述的异型斜管式热辊,其中:所述辊体为钢质材料或铝合金材料,当辊体为铝合金材料时,所述辊体内壁设置套筒。Preferably, the special-shaped inclined tube type heat roller, wherein: the roller body is made of steel or aluminum alloy, and when the roller body is made of aluminum alloy, a sleeve is arranged on the inner wall of the roller.
一种异型斜管式热辊的加工方法,其中:包括以下步骤:A processing method for a special-shaped inclined tube type heat roller, wherein: comprising the following steps:
S1.提供第一曲面部和第二曲面部,在第二曲面部的外表面轴向上加工多个半径为Ra的槽道;S1. Provide a first curved surface and a second curved surface, and process a plurality of grooves with a radius Ra on the outer surface of the second curved surface in the axial direction;
S2.在第二曲面部上的两头和中间相间加工出径向环形槽;S2. Process radial annular grooves alternately between the two ends and the middle of the second curved surface;
S3.将第一曲面部和第二曲面部紧密贴合并经焊接,得到异型斜管,并将多个异型斜管组装得到异型斜管式热辊辊体;S3. Closely fitting and welding the first curved surface and the second curved surface to obtain a special-shaped inclined tube, and assembling a plurality of special-shaped inclined tubes to obtain a special-shaped inclined tube type heat roller body;
S4.组装:将热辊辊体和其它部件组装,得到异型斜管式热辊。S4. Assembling: Assemble the heat roll body and other components to obtain a special-shaped inclined tube type heat roll.
本发明的优点在于:The advantages of the present invention are:
(1)本发明的异型斜管式热辊,异型斜管加工采用分步工艺完成,即先分别完成第一曲面部和第二曲面部,然后贴合拼接并焊接,异型斜管的质量要求容易达到、加工成本低。(1) For the special-shaped inclined tube type heat roller of the present invention, the processing of the special-shaped inclined tube is completed by a step-by-step process, that is, the first curved surface and the second curved surface are respectively completed first, and then bonded, spliced and welded. The quality requirements of the special-shaped inclined tube Easy to achieve and low processing cost.
(2)本发明的异型斜管式热辊,在相同热管内表面积的情况下,异型斜管的径向距离相比圆形管可以减小约1/4,这对减小热辊辊体的壁厚有很大好处。(2) For the special-shaped inclined tube type heat roller of the present invention, under the same heat pipe inner surface area, the radial distance of the special-shaped inclined tube can be reduced by about 1/4 compared with the circular tube, which is beneficial to the reduction of the heat roller body. The wall thickness is of great benefit.
(3)本发明的异型斜管式热辊,热管采用表外加工方式,可以容易进行孔内的表面处理,使热管孔有更好的光洁度,减小热媒液体回流的阻力,可以减小热管的斜度,这也是一个减小热辊壁厚的有效方法,试验数据表明,在同样转速的情况下,采用热管内表面表面光洁处理后,为克服热媒液体回流的阻力所设计的热管最小斜度,可以从0.7°降低到0.5°以下,其壁厚至少可以减小1.5mm。(3) In the special-shaped inclined tube type heat roller of the present invention, the heat pipe adopts the external processing method, which can easily carry out surface treatment in the hole, so that the heat pipe hole has a better finish, reduces the resistance of the heat medium liquid backflow, and can reduce The slope of the heat pipe is also an effective way to reduce the wall thickness of the heat roller. The test data shows that at the same speed, the heat pipe designed to overcome the resistance of the heat medium liquid backflow after the inner surface of the heat pipe is smoothed The minimum slope can be reduced from 0.7° to below 0.5°, and the wall thickness can be reduced by at least 1.5mm.
附图说明Description of drawings
图1为实施例1的异型斜管式热辊示意图。FIG. 1 is a schematic diagram of a special-shaped inclined tube type heat roller in Example 1. FIG.
图2为本发明异型斜管式热辊的部分结构示意图。Fig. 2 is a partial structural schematic diagram of the special-shaped inclined tube type heat roller of the present invention.
图3为异型斜管截面示意图。Fig. 3 is a schematic cross-sectional view of a special-shaped inclined tube.
图4为第一曲面部和第二曲面部组合成异型斜管示意图。Fig. 4 is a schematic diagram of a special-shaped inclined pipe formed by combining the first curved surface and the second curved surface.
图5热辊辊体径向截面斜管分布示意图。Fig. 5 is a schematic diagram of distribution of inclined tubes in the radial section of the heat roller body.
图6实施例2第二曲面部的结构示意图。Fig. 6 is a schematic diagram of the structure of the second curved portion in embodiment 2.
图7实施例2第一曲面部的结构示意图。Fig. 7 is a schematic diagram of the structure of the first curved portion in embodiment 2.
图8实施例3第二曲面部的结构示意图。Fig. 8 is a schematic diagram of the structure of the second curved portion in embodiment 3.
图9实施例3第一曲面部的结构示意图。Fig. 9 is a schematic diagram of the structure of the first curved portion in embodiment 3.
图中:异形斜管1、径向环形槽2、辊体11、套筒13、感应发热机构14、连接锥套15、电机轴16、连接座17、电机18、温度变送器19、轴座20、第一曲面部A、第二曲面部B。In the figure: special-shaped inclined tube 1, radial annular groove 2, roller body 11, sleeve 13, induction heating mechanism 14, connecting taper sleeve 15, motor shaft 16, connecting seat 17, motor 18, temperature transmitter 19, shaft Seat 20, first curved surface A, second curved surface B.
具体实施方式Detailed ways
下面结合具体实施例对本发明作进一步说明。The present invention will be further described below in conjunction with specific examples.
实施例1Example 1
如图1-2所示,异型斜管式热辊包括辊体11,所述辊体11内设置热管组件,所述辊体11上固定连接有连接锥套15,所述连接锥套15上设置电机轴16,所述电机轴16通过连接锥套15连接辊体11,所述电机轴16上设置连接座17,所述连接座17上设置感应发热机构14,所述连接座17一端连接轴座20,所述轴座20连接电机18,所述电机18连接温度变送器19。As shown in Figure 1-2, the special-shaped inclined tube type heat roller includes a roller body 11, and a heat pipe assembly is arranged inside the roller body 11, and a connecting taper sleeve 15 is fixedly connected to the roller body 11, and the connecting taper sleeve 15 A motor shaft 16 is provided, and the motor shaft 16 is connected to the roller body 11 through a connecting taper sleeve 15. A connecting seat 17 is arranged on the motor shaft 16, and an induction heating mechanism 14 is arranged on the connecting seat 17, and one end of the connecting seat 17 is connected to A shaft seat 20 , the shaft seat 20 is connected to the motor 18 , and the motor 18 is connected to the temperature transmitter 19 .
辊体11为钢质材料或铝合金材料,当辊体11为铝合金材料时,所述辊体11内壁设置套筒13。The roller body 11 is made of steel or aluminum alloy. When the roller body 11 is made of aluminum alloy, the inner wall of the roller body 11 is provided with a sleeve 13 .
以上结构最重要的部件就是热管组件的结构,它直接影响热辊的生产制造、传热效果和系统的温度均匀性,现有设计的热管,其优点是可以通过热媒蒸汽的快速传热使辊面升温,但加工时都是采用打深孔的方法,其不足也是明显的,就是众多热管孔加工困难、加工成本高,并且也使热辊的壁厚增加,但总体而言,热管热辊的均温效果还是明显的,能够满足化纤纺丝的生产生工艺要求。The most important part of the above structure is the structure of the heat pipe assembly, which directly affects the manufacturing of the heat roller, the heat transfer effect and the temperature uniformity of the system. The temperature of the roller surface is raised, but the method of drilling deep holes is adopted during processing. The disadvantages are also obvious, that is, the processing of many heat pipe holes is difficult, the processing cost is high, and the wall thickness of the heat roller is also increased. The uniform temperature effect of the roller is still obvious, which can meet the production process requirements of chemical fiber spinning.
而斜管热辊的优点在于可以将加热段设计在辊体长度的一半以下,例如1/3的长度,工作中热媒液体依靠离心力的作用快速回流并集中在靠近电机端的加热段,远离电机端的辊体的热量补充主要依靠热媒蒸汽通过热管传送。The advantage of the inclined tube heat roller is that the heating section can be designed to be less than half of the length of the roller body, such as 1/3 of the length. During work, the heat medium liquid will quickly flow back and concentrate on the heating section near the motor end by the action of centrifugal force, far away from the motor. The heat replenishment of the roller body at the end mainly depends on the transfer of heat medium steam through the heat pipe.
对于热管的形状,由于离心力向外的作用都是将热媒液体甩到热管外侧,而加热热源总是在热管内侧方向,因此减小热管径向距离也有利于加热和传热效率的提高;本发明采用异型斜向热管设计,其靠近热源的一边为一小半径弧形结构,远离热源的一边采用大半径弧形结构,可以减小异型热管中的热媒液体的径向受热距离。Regarding the shape of the heat pipe, since the outward effect of the centrifugal force is to throw the heat medium liquid to the outside of the heat pipe, and the heating source is always in the direction of the inside of the heat pipe, so reducing the radial distance of the heat pipe is also conducive to the improvement of heating and heat transfer efficiency The present invention adopts a special-shaped oblique heat pipe design, and the side close to the heat source is a small-radius arc structure, and the side away from the heat source is a large-radius arc structure, which can reduce the radial heating distance of the heat medium liquid in the special-shaped heat pipe.
本发明的加工方法可以容易地实现斜管的加工生产,即将异型斜管假设剖成第一曲面部A、第二曲面部B两个部分,第一曲面部A、第二曲面部B两个部分经贴合组装可以组成一个完整的异型斜管1,在第二曲面部B的规定位置上 加工出半径为Ra圆形槽,同时在第一曲面部A上可以不加工或加工出与第二曲面部B相应位置内圆形槽,将第一曲面部A、第二曲面部B贴合并焊接,就完成了异型斜管1的加工,这种加工方式可称为热管孔外加工,重要的一面是,由于采用热管孔表外加工方式,其热管内表面的表面处理或光洁度都可以得到保证。The processing method of the present invention can easily realize the processing and production of the inclined pipe, that is, the hypothetical shaped inclined pipe is divided into two parts: the first curved surface A and the second curved surface B, and the first curved surface A and the second curved surface B. Parts can be assembled by bonding to form a complete special-shaped inclined tube 1, and a circular groove with a radius of Ra is processed on the specified position of the second curved surface B, and at the same time, the first curved surface A can not be processed or processed. The circular groove in the corresponding position of the second curved surface B, the first curved surface A and the second curved surface B are pasted and welded, and the processing of the special-shaped inclined tube 1 is completed. This processing method can be called external processing of the heat pipe hole, which is important. On the one hand, due to the external processing method of the heat pipe hole, the surface treatment or smoothness of the inner surface of the heat pipe can be guaranteed.
在以往的技术中,为了减小斜管热辊的壁厚,已经设计了热辊的梯度热管技术,例如CN111733468A、CN212335371U、PCT/CN2020/103331,这样可以减小热辊的壁厚;在以往的热管打深孔加工中,如果采用一个方向打深孔,无法完成梯度热管孔的加工,就要采用从两头打两种梯度的孔,但打深孔时两种梯度交界处的处理就是一个困难,对于高速旋转梯度热管热辊来说,梯度斜孔的加工如果采用打孔的方法,是相当困难的,而采用了本发明的热管孔外加工工艺,就可以容易实现;同样的方法,先做出第一曲面部A和第二曲面部B,第一曲面部A和第二曲面部B的相应位置上有两种相同的外锥度和内锥度,然后在第二曲面部B上的规定位置上加工出设计尺寸的圆弧形槽道,同时在第一曲面部A上不加工或加工出与第二曲面部B相应位置的圆弧形槽道,最后将第一曲面部A和第二曲面部B贴合组装并焊接就得到异型斜管。In the prior art, in order to reduce the wall thickness of the inclined tube heat roller, the gradient heat pipe technology of the heat roller has been designed, such as CN111733468A, CN212335371U, PCT/CN2020/103331, which can reduce the wall thickness of the heat roller; in the past In the deep hole drilling process of the heat pipe, if the deep hole is drilled in one direction and the processing of the gradient heat pipe hole cannot be completed, it is necessary to drill holes with two gradients from both ends, but the treatment at the junction of the two gradients is one Difficult, for the high-speed rotating gradient heat pipe heat roller, if the processing of the gradient oblique hole adopts the method of punching, it is quite difficult, but it can be easily realized by adopting the processing technology outside the heat pipe hole of the present invention; the same method, First make the first curved surface A and the second curved surface B, there are two kinds of the same outer taper and inner taper at the corresponding positions of the first curved surface A and the second curved surface B, and then on the second curved surface B Machining an arc-shaped groove of the designed size on the specified position, and at the same time, do not process or process an arc-shaped groove corresponding to the position of the second curved surface B on the first curved surface A, and finally combine the first curved surface A and The second curved surface B is bonded, assembled and welded to obtain a special-shaped inclined tube.
实施例2Example 2
如图3-7所示,热管组件包括轴向排布的多个异型斜管1和连通多个异型斜管的径向环形槽2,每个所述异型斜管1的径向截面均包括相同轴向锥度的第一曲面部A和第二曲面部B,轴向锥度为异型斜管1的斜度;所述第一曲面部A和第二曲面部B相互连接成异型斜管1,所述第一曲面部A的内表面半径为Rb,和所述第一曲面部A对应位置的第二曲面部B外表面半径为Rb,所述第二曲面部B的外表面轴向加工多个半径为Ra的槽道。As shown in Figure 3-7, the heat pipe assembly includes a plurality of special-shaped inclined tubes 1 arranged in the axial direction and a radial annular groove 2 connecting the plurality of special-shaped inclined tubes, and the radial section of each of the special-shaped inclined tubes 1 includes The first curved surface A and the second curved surface B of the same axial taper, the axial taper is the slope of the special-shaped inclined pipe 1; the first curved surface A and the second curved surface B are connected to each other to form a special-shaped inclined pipe 1, The radius of the inner surface of the first curved surface A is Rb, and the radius of the outer surface of the second curved surface B corresponding to the first curved surface A is Rb, and the outer surface of the second curved surface B is machined more axially. A channel of radius Ra.
异型斜管为剖开的由图6的第二曲面部B和图7的第一曲面部A两个部分,其中第一曲面部A和第二曲面部B接触面的轴向斜度为0.75°,在第二曲面部B的规定位置上加工出半径为Ra圆形槽,其中,圆形槽的深度可以超出半圆,为加工方便,超出部分可以加工成直形,同时在第一曲面部A上可以不加工或加工出与第二曲面部B相应位置内圆形槽,将第一曲面部A和第二曲面部B贴合并焊接,就完成了异型斜管1的加工。The special-shaped inclined tube is divided into two parts: the second curved surface B in Figure 6 and the first curved surface A in Figure 7, wherein the axial slope of the contact surface between the first curved surface A and the second curved surface B is 0.75 °, a circular groove with a radius of Ra is machined on the specified position of the second curved surface B, wherein the depth of the circular groove can exceed a semicircle. For the convenience of processing, the excess part can be processed into a straight shape. A may not be processed or a circular groove corresponding to the position of the second curved surface B may be processed, and the first curved surface A and the second curved surface B are bonded and welded to complete the processing of the special-shaped inclined pipe 1 .
如图4,对于需要分布有1-8个异型斜管1的径向环形槽2的情况,只要在第二曲面部B外表面的相应位置径向加工出规定尺寸的径向环形槽2,然后组装和焊接就可实现。As shown in Figure 4, for the situation that 1-8 radial annular grooves 2 of special-shaped inclined tubes 1 are required to be distributed, as long as radial annular grooves 2 of specified size are radially processed at the corresponding positions on the outer surface of the second curved surface B, Then assembly and welding can be realized.
异型斜管1孔内表面的耐蚀和表面光洁处理,只要对加工出的槽道进行耐蚀和光洁处理就可以,这属于表外处理方式,生产上容易做到。The anti-corrosion and surface smooth treatment of the inner surface of the special-shaped inclined tube 1 hole only needs to carry out anti-corrosion and smooth treatment on the processed channel, which belongs to the external treatment method and is easy to do in production.
相对于打深孔加工方式,工效提高3倍,产品合格率提高50%。同样孔管体积,辊体壁厚减小1.5mm。Compared with the deep hole processing method, the work efficiency is increased by 3 times, and the product qualification rate is increased by 50%. With the same hole tube volume, the wall thickness of the roller body is reduced by 1.5mm.
实施例3Example 3
如图3-5和8-9所示,热管组件包括轴向排布的多个异型斜管1和连通多个异型斜管的径向环形槽2,每个所述异型斜管的径向截面均包括相同轴向锥度的第 一曲面部A和第二曲面部B,轴向锥度为异型斜管的斜度;所述第一曲面部A和第二曲面部B相互连接成异型斜管,所述第一曲面部A的内表面半径为Rb,和所述第一曲面部A对应位置的第二曲面部B外表面半径为Rb,所述第二曲面部B的外表面轴向加工多个半径为Ra的槽道。As shown in Figures 3-5 and 8-9, the heat pipe assembly includes a plurality of special-shaped inclined tubes 1 arranged axially and a radial annular groove 2 connecting a plurality of special-shaped inclined tubes, and the radial direction of each of the special-shaped inclined tubes The sections all include the first curved surface A and the second curved surface B with the same axial taper, and the axial taper is the slope of the special-shaped inclined pipe; the first curved surface A and the second curved surface B are connected to each other to form a special-shaped inclined pipe , the inner surface radius of the first curved surface A is Rb, and the outer surface radius of the second curved surface B corresponding to the first curved surface A is Rb, and the outer surface of the second curved surface B is axially machined Multiple channels of radius Ra.
采用耐热不易变形铝合金A390做辊体材料,先机加工做出第一曲面部A和第二曲面部B外形,其中第一曲面部A和第二曲面部B有两个相同的外锥度和内锥度,其中靠近电机端的低斜度段斜度为0.2°,其长度占辊体全长的1/3,其余为高斜度段,其斜度为0.75°,然后在第二曲面部B上的规定位置上加工出设计尺寸的圆弧形槽道如图7所示,同时在第一曲面部A上不加工或在与第二曲面部B相应位置加工出内圆弧形槽如图9所示,最后将第一曲面部A和第二曲面部B贴合组装并焊接就得到梯度热管。The heat-resistant and non-deformable aluminum alloy A390 is used as the material of the roll body, and the first curved surface A and the second curved surface B are machined first, and the first curved surface A and the second curved surface B have two identical external tapers. and inner taper, wherein the slope of the low-slope section near the motor end is 0.2°, and its length accounts for 1/3 of the total length of the roller body, and the rest is a high-slope section, with a slope of 0.75°, and then on the second curved surface A circular arc-shaped groove of the design size is machined at the specified position on B, as shown in Figure 7. At the same time, no processing is performed on the first curved surface A or an inner circular arc-shaped groove is processed on the corresponding position of the second curved surface B. As shown in FIG. 9 , finally, the gradient heat pipe is obtained by bonding the first curved surface A and the second curved surface B together and welding them.
同样,对于需要在异型斜管式热辊的辊体中分布有1-8个联通热管的径向环形槽2的情况,只要在第二曲面部B外表面的相应位置径向加工出规定尺寸的径向环形槽2,然后组装和焊接就可轻易实现,对加工出的铝合金槽道表面要进行特殊的硬化处理和耐蚀处理。Similarly, for the case where 1-8 radial annular grooves 2 communicating with heat pipes need to be distributed in the roller body of the special-shaped inclined tube type heat roller, as long as the corresponding position on the outer surface of the second curved surface B is radially processed to a specified size The radial annular groove 2 can be easily realized by assembling and welding, and special hardening and corrosion-resistant treatment should be carried out on the surface of the processed aluminum alloy groove.
实施例4Example 4
按实施例2要求制造并组装好的异型斜管式热辊,并按图1的要求装配好,其中靠近电机端安装感应发热机构14(感应线圈),其长度为辊体长度的1/3,热辊以1000rpm转速旋转,设定温度为120℃,从室温开始只需5分钟时间就达到设定温度,平衡4分钟后测组面温度,四点位量温度差±0.5℃(实际测量误差),辊面温度均匀是热管式传热最基本的汽液平衡热辊的特征,将上述热辊继续升温至175℃,并提高转至6000rpm,本发明更显示出热管效应中均温和热负荷较大状况下的补偿温度功能,实测辊面温度偏差小于1.0℃。Manufactured and assembled special-shaped inclined tube type heat roller according to the requirements of Example 2, and assembled according to the requirements of Figure 1, wherein an induction heating mechanism 14 (induction coil) is installed near the motor end, and its length is 1/3 of the length of the roller body , The heat roller rotates at 1000rpm, the set temperature is 120°C, it takes only 5 minutes to reach the set temperature from room temperature, and the temperature of the assembly surface is measured after 4 minutes of equilibrium, and the temperature difference between the four points is ±0.5°C (actual measurement error), uniform roll surface temperature is the most basic feature of the heat pipe heat transfer vapor-liquid equilibrium heat roll, the above-mentioned heat roll is continued to heat up to 175 ° C, and increased to 6000rpm, the present invention shows that the heat pipe effect in the uniform temperature The temperature compensation function under heavy load conditions, the actual measured roll surface temperature deviation is less than 1.0°C.
实施例5Example 5
按实施例3要求加工好的异型斜管式铝合金热辊,辊体的内表面增加一圈导磁性套筒13,用于感应加热热辊的热源,其长度和感应发热机构14(感应线圈)相当,并按图1的要求装配好全部的热辊,装配好的热辊以1000rpm转速旋转,设定温度为120℃,从室温开始只需3分钟时间就达到设定温度,平衡4分钟后测组面温度,四点位量温度差±0.4℃(实际|测量误差);将上述热辊继续升温至180℃,并提高转至5000rpm,本发明更显示出热管效应中均温和热负荷较大状况下的补偿温度功能,实测辊面温度偏差小于1.0℃。The special-shaped inclined tube type aluminum alloy hot roller processed according to the requirements of embodiment 3, a circle of magnetic conductive sleeve 13 is added to the inner surface of the roller body, which is used for the heat source of the induction heating hot roller, and its length is the same as that of the induction heating mechanism 14 (induction coil ) are equivalent, and all the heat rollers are assembled according to the requirements of Figure 1. The assembled heat rollers rotate at a speed of 1000rpm, and the set temperature is 120°C. It only takes 3 minutes to reach the set temperature from room temperature, and the balance is 4 minutes After measuring the surface temperature of the group, the temperature difference between the four points is ±0.4°C (actual|measurement error); the above-mentioned heat roller continues to heat up to 180°C, and the temperature is increased to 5000rpm, and the present invention shows the average temperature and heat load in the heat pipe effect Compensation temperature function under relatively large conditions, the measured roll surface temperature deviation is less than 1.0°C.
本发明异型斜管热辊的加工和使用过程中对斜度、热管尺寸、使用热媒的要求,在中国专利CN 105155006B都有阐述,也符合本发明的要求,例如它公开了一种高速旋转热管式热辊及其传热加工方法,热辊一端封闭,另一端打有众多热管孔后封闭,所述的热管孔为斜孔,斜度为0.7°~1.2°,每个热管孔根部联通,整体封口;加热区设置在靠近电机的近端且长度缩短至辊体长度的30-45%,由于斜孔的设计,在高速运行时,热媒液体会依靠离心力回流至辊体近端的加热段进行加热,加热后产生的蒸气扩散至辊体远端实现高效传热的目的,因此,具有传热效率高、阻力损失小、结构紧凑、工作可靠和维护费用少 的优点。The requirements for slope, heat pipe size, and use of heat medium during the processing and use of the special-shaped inclined tube heat roller of the present invention are all described in Chinese patent CN 105155006B, which also meets the requirements of the present invention. For example, it discloses a high-speed rotating Heat pipe type heat roller and its heat transfer processing method, one end of the heat roller is closed, and the other end is sealed after being punched with many heat pipe holes. The heat pipe holes are oblique holes with a slope of 0.7°-1.2°. , the overall seal; the heating zone is set near the proximal end of the motor and the length is shortened to 30-45% of the length of the roller body. Due to the design of the oblique hole, when running at high speed, the heat medium liquid will flow back to the proximal end of the roller body by centrifugal force The heating section is heated, and the steam generated after heating diffuses to the far end of the roller body to achieve efficient heat transfer. Therefore, it has the advantages of high heat transfer efficiency, small resistance loss, compact structure, reliable operation and low maintenance costs.
最后所应说明的是,以上具体实施方式仅用以说明本发明的技术方案而非限制,尽管参照实例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above specific embodiments are only used to illustrate the technical solutions of the present invention without limitation, although the present invention has been described in detail with reference to examples, those of ordinary skill in the art should understand that the technical solutions of the present invention can be carried out Modifications or equivalent replacements without departing from the spirit and scope of the technical solution of the present invention shall be covered by the claims of the present invention.

Claims (4)

  1. 一种热管组件,其特征在于:所述热管组件包括轴向排布的多个异型斜管(1)和连通多个异型斜管的径向环形槽(2),每个所述异型斜管(1)的径向截面均包括相同轴向锥度的第一曲面部和第二曲面部,轴向锥度为异型斜管(1)的斜度,所述第一曲面部和第二曲面部紧密贴合并经焊接得到异型斜管(1),所述第一曲面部的内表面半径为Rb,所述第一曲面部对应位置的第二曲面部外表面半径为Rb,所述第二曲面部的外表面轴向加工多个半径为Ra的槽道,每个所述槽道的形状均为半圆形、小于二分之一圆的圆弧形或大于二分之一且小于四分之三圆的圆弧形中的一种,所述径向环形槽(2)设置在第二曲面部外表面的两头和/或中间,个数为1-8个,所述第一曲面部和第二曲面部的轴向斜度相同;每个所述第一曲面部和第二曲面部的接触面的轴向斜度为0.5°-2.5°,每个所述第一曲面部和第二曲面部均包括低斜度段和高斜度段,所述低斜度段的斜度为0-0.5°,高斜度段的斜度为0.5°-2.5°,所述低斜度段的长度占异型斜管全长的20%-45%。A heat pipe assembly, characterized in that: the heat pipe assembly includes a plurality of special-shaped inclined tubes (1) arranged axially and a radial annular groove (2) connecting the plurality of special-shaped inclined tubes, each of the special-shaped inclined tubes The radial sections of (1) all include the first curved surface and the second curved surface of the same axial taper, and the axial taper is the slope of the special-shaped inclined pipe (1), and the first curved surface and the second curved surface are closely spaced. Fitting and welding to obtain a special-shaped inclined pipe (1), the inner surface radius of the first curved surface is Rb, the outer surface radius of the second curved surface corresponding to the position of the first curved surface is Rb, and the second curved surface A plurality of grooves with a radius of Ra are axially processed on the outer surface of the outer surface, and the shape of each groove is a semicircle, an arc less than half a circle, or more than half and less than a quarter of a circle. One of the arc shapes of three circles, the radial annular groove (2) is arranged at the two ends and/or the middle of the outer surface of the second curved surface, the number is 1-8, and the first curved surface and The axial slope of the second curved surface is the same; the axial slope of the contact surface of each of the first curved surface and the second curved surface is 0.5°-2.5°, and each of the first curved surface and the second curved surface The curved surfaces all include a low-slope section and a high-slope section, the slope of the low-slope section is 0-0.5°, the slope of the high-slope section is 0.5°-2.5°, and the slope of the low-slope section is 0-0.5°. The length accounts for 20%-45% of the total length of the special-shaped inclined pipe.
  2. 一种包括权利要求1所述热管组件的异型斜管式热辊,其特征在于:所述热辊包括辊体(11),所述辊体(11)内设置热管组件,所述辊体(11)上固定连接有连接锥套(15),所述连接锥套(15)上设置电机轴(16),所述电机轴(16)通过连接锥套(15)连接辊体(11),所述电机轴(16)上设置连接座(17),所述连接座(17)上设置感应发热机构(14),所述连接座(17)一端连接轴座(20),所述轴座(20)连接电机(18),所述电机(18)连接温度变送器(19)。A special-shaped inclined tube heat roller comprising the heat pipe assembly according to claim 1, characterized in that: the heat roller includes a roller body (11), the heat pipe assembly is arranged in the roller body (11), and the roller body ( 11) is fixedly connected with a connecting taper sleeve (15), the motor shaft (16) is arranged on the connecting taper sleeve (15), and the motor shaft (16) is connected to the roller body (11) through the connecting taper sleeve (15), A connection seat (17) is provided on the motor shaft (16), an induction heating mechanism (14) is provided on the connection seat (17), one end of the connection seat (17) is connected to the shaft seat (20), and the shaft seat (20) Connect the motor (18), and the motor (18) is connected to the temperature transmitter (19).
  3. 根据权利要求2所述的异型斜管式热辊,其特征在于:所述辊体(11)为钢质材料或铝合金材料,当辊体(11)为铝合金材料时,所述辊体(11)内壁设置套筒(13)。The special-shaped inclined tube type heat roll according to claim 2, characterized in that: the roll body (11) is made of steel material or aluminum alloy material, and when the roll body (11) is made of aluminum alloy material, the roll body (11) The inner wall is provided with a sleeve (13).
  4. 一种权利要求2-3任一项所述的异型斜管式热辊的加工方法,其特征在于:包括以下步骤:A processing method for a special-shaped inclined tube type heat roller according to any one of claims 2-3, characterized in that: comprising the following steps:
    S1.提供第一曲面部和第二曲面部,在第二曲面部的外表面轴向上加工多个半径为Ra的槽道;S1. Provide a first curved surface and a second curved surface, and process a plurality of grooves with a radius Ra on the outer surface of the second curved surface in the axial direction;
    S2.在第二曲面部的两头和中间相间加工出径向环形槽(2);S2. Process radial annular grooves (2) between the two ends and the middle of the second curved surface;
    S3.将第一曲面部和第二曲面部紧密贴合并经焊接,得到异型斜管,并将多个异型斜管组装得到异型斜管式热辊辊体;S3. Closely fitting and welding the first curved surface and the second curved surface to obtain a special-shaped inclined tube, and assembling a plurality of special-shaped inclined tubes to obtain a special-shaped inclined tube type heat roller body;
    S4.组装:将热辊辊体和其它部件组装,得到异型斜管式热辊。S4. Assembling: Assemble the heat roll body and other components to obtain a special-shaped inclined tube type heat roll.
PCT/CN2022/122135 2021-09-02 2022-09-28 Heat pipe assembly, irregularly inclined pipe-type hot roller comprising heat pipe assembly, and machining method thereof WO2023030549A1 (en)

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Publication number Priority date Publication date Assignee Title
CN113638065B (en) * 2021-09-02 2022-10-14 江苏中杰澳新材料有限公司 Heat pipe assembly, special-shaped inclined pipe type hot roller comprising heat pipe assembly and machining method of special-shaped inclined pipe type hot roller

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CN111733468A (en) * 2020-07-16 2020-10-02 无锡中力科技有限公司 High-speed rotating gradient heat pipe type hot roller and processing method thereof
CN113638065A (en) * 2021-09-02 2021-11-12 江苏中杰澳新材料有限公司 Heat pipe assembly, special-shaped inclined pipe type hot roller comprising heat pipe assembly and machining method of special-shaped inclined pipe type hot roller

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GB1152979A (en) * 1966-04-28 1969-05-21 Skandinaviska Apparatind A Heat-Exchange Roller and a method for the manufacture thereof
DE2249519A1 (en) * 1971-10-11 1973-04-19 Roy Frank Williamson HEATED ROLLER FOR TREATMENT OF TEXTILE YARN
JPS6392747A (en) * 1986-10-01 1988-04-23 帝人製機株式会社 Heating roller having heating medium received therein
CN1132552A (en) * 1993-08-04 1996-10-02 因西尔科公司热部件部门 Radiator tube and method and appts. for forming same
CN2258173Y (en) * 1996-02-05 1997-07-23 中国纺织科学研究院 Multi-region induction heat drafting roller
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CN111733468A (en) * 2020-07-16 2020-10-02 无锡中力科技有限公司 High-speed rotating gradient heat pipe type hot roller and processing method thereof
CN113638065A (en) * 2021-09-02 2021-11-12 江苏中杰澳新材料有限公司 Heat pipe assembly, special-shaped inclined pipe type hot roller comprising heat pipe assembly and machining method of special-shaped inclined pipe type hot roller

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