WO2023029684A1 - Heat exchange structure, heat exchange integrated apparatus, and engine oil heat exchange system for engine - Google Patents
Heat exchange structure, heat exchange integrated apparatus, and engine oil heat exchange system for engine Download PDFInfo
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- WO2023029684A1 WO2023029684A1 PCT/CN2022/100810 CN2022100810W WO2023029684A1 WO 2023029684 A1 WO2023029684 A1 WO 2023029684A1 CN 2022100810 W CN2022100810 W CN 2022100810W WO 2023029684 A1 WO2023029684 A1 WO 2023029684A1
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- WIPO (PCT)
- Prior art keywords
- heat exchange
- thermostat
- raw liquid
- heat
- outlet
- Prior art date
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- 239000010705 motor oil Substances 0.000 title claims abstract description 23
- 239000011550 stock solution Substances 0.000 claims abstract description 55
- 239000007788 liquid Substances 0.000 claims description 135
- 230000017525 heat dissipation Effects 0.000 abstract description 6
- 239000003921 oil Substances 0.000 description 37
- 239000000243 solution Substances 0.000 description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- 238000010586 diagram Methods 0.000 description 8
- 230000010354 integration Effects 0.000 description 7
- 238000007789 sealing Methods 0.000 description 6
- 239000002826 coolant Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 239000000110 cooling liquid Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01M—LUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
- F01M5/00—Heating, cooling, or controlling temperature of lubricant; Lubrication means facilitating engine starting
- F01M5/002—Cooling
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01M—LUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
- F01M5/00—Heating, cooling, or controlling temperature of lubricant; Lubrication means facilitating engine starting
- F01M5/005—Controlling temperature of lubricant
- F01M5/007—Thermostatic control
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D9/00—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D9/0031—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other
- F28D9/0037—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other the conduits for the other heat-exchange medium also being formed by paired plates touching each other
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/26—Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators
Definitions
- the present application relates to the technical field of heat exchange, in particular, to a heat exchange structure, a heat exchange integration device and an engine oil heat exchange system.
- the form of the cooler was selected according to the engine body structure and the heat dissipation performance required by the customer; the plate-fin oil cooler and the box-type oil cooler are two parts of the existing oil cooler. a common form.
- the plate-fin oil cooler (also known as water bath oil cooler) is assembled in the water cavity formed by the oil cooler base 1 and the engine block 2; the direction of the arrow in Figure 1 is the coolant with the direction of oil flow.
- the cooling liquid flow mode the cooling liquid flows into the water cavity from the water inlet 6 provided on the engine block 2, passes through the outer space of the oil cooler 3, exchanges heat with the oil inside the oil cooler 3, and then flows from The water outlet 7 on the engine block 2 flows out.
- Oil flow mode The oil flows in from the oil inlet 4 of the oil cooler 3 and flows out from the oil outlet 5 .
- the box-type oil cooler (also called an external oil cooler) is independently installed on the base 1 of the oil cooler, and has no direct installation relationship with the engine block, and the coolant flows from the inner space of the oil cooler 3
- the cooling fins flow through, exchange heat with the oil and take away the heat of the oil.
- the coolant flows in from the water inlet 6 and flows out from the water outlet 7; the engine oil flows in from the oil inlet 4 and flows out from the oil outlet 5.
- the purpose of this application is to provide a heat exchange structure, a heat exchange integration device and an engine oil heat exchange system to solve the problem in the prior art that the heat exchange performance in a small heat exchange space is difficult to meet the heat dissipation requirements. Ask for technical questions.
- a heat exchange structure configured to be installed on a connection housing, including a heat exchange base and a heat exchanger; an airtight heat exchange cavity is formed between the heat exchange base and the connection housing;
- the heat exchanger is arranged in the heat exchange cavity, and the heat exchanger is connected to the heat exchange base;
- the heat exchanger is provided with a heat exchange inner channel and a stock solution channel which are not connected to each other;
- the heat exchange base is provided with a stock solution inlet and a stock solution outlet connected to the stock solution channel, and is also provided with a The heat exchange outlet connected to the heat exchange inner flow channel;
- the heat exchange chamber outside the heat exchanger is a heat exchange outer flow channel; the heat exchange inner flow channel communicates with the heat exchange outer flow channel;
- a heat exchange inlet communicating with the heat exchange outer flow channel is provided on the heat exchange base and/or the connecting shell.
- the heat exchange base and/or the connecting housing is provided with a heat exchange outer channel outlet communicating with the heat exchange outer flow channel.
- heat exchangers there are multiple heat exchangers; correspondingly, there are multiple raw liquid inlets, raw liquid outlets, and heat exchange outlets;
- the stock solution channel of each heat exchanger communicates with a corresponding one of the stock solution inlets and a corresponding one of the stock solution outlets, and the heat exchange inner flow channel of each of the heat exchangers communicates with a corresponding one of the stock solution outlets.
- Heat outlet connected.
- the relative flow direction of the heat exchange inner flow channel and the raw liquid flow channel is cross-counterflow, cross-flow, parallel-counterflow or parallel-flow.
- a heat exchange integrated device includes the heat exchange structure; also includes a thermostat;
- the thermostat When the temperature of the raw liquid flowing through the thermostat is higher than the preset temperature, the thermostat communicates with the heat exchanger of the heat exchange structure, so that the raw liquid flowing in from the raw liquid inlet passes through the The thermostat and the heat exchanger flow to the raw liquid outlet of the heat exchange structure;
- the thermostat When the temperature of the raw liquid flowing through the thermostat is lower than the preset temperature, the thermostat communicates with the raw liquid outlet, so that the raw liquid flowing in from the raw liquid inlet passes through the thermostat and flows to The stock solution is exported.
- a filter is connected to the heat exchange base
- the filter is arranged between the thermostat and the stock solution outlet;
- the raw liquid passes through the thermostat, the heat exchanger and the filter in sequence, and communicates with the raw liquid outlet;
- the raw liquid flowing through the thermostat When the temperature of the raw liquid flowing through the thermostat is lower than the preset temperature, the raw liquid passes through the thermostat and the filter, and communicates with the raw liquid outlet.
- a heat exchanger bypass valve is connected to the heat exchange base; the inlet port of the heat exchanger bypass valve communicates with the thermostat and the heat exchange The pipeline between the filter, the outlet end of the heat exchanger bypass valve is connected to the inlet end of the filter; when the raw liquid pressure at the inlet end of the heat exchanger bypass valve is greater than the preset value, the The heat exchanger bypass valve is in an open state to communicate with the thermostat and the filter;
- the inlet end of the thermostat communicates with the raw liquid inlet
- the heat exchange end of the thermostat communicates with the inlet of the raw liquid channel of the heat exchanger
- the straight end of the thermostat communicates with the raw liquid inlet.
- the inlet port of the filter is connected;
- the inlet end of the thermostat communicates with the heat exchange end of the thermostat
- the inlet end of the thermostat communicates with the inline end of the thermostat.
- An engine oil heat exchange system including an engine block; also includes a heat exchange structure, or also includes a heat exchange integration device;
- the engine block is the connection housing
- the engine block is sealed and connected to the heat exchange base through a seal.
- This heat exchange structure can make full use of the limited space to arrange the flow path of the heat exchange medium, and the heat exchange medium flows through the outer and inner spaces of the heat exchanger successively, so that the heat exchange between the heat exchange medium and the raw liquid is more sufficient,
- the heat exchange efficiency and the heat exchange performance in a unit space are greatly improved, and it can be used to cool and dissipate engine oil of an engine with a small reserved space for heat exchange.
- Fig. 2 is the structural representation of existing box type oil cooler
- FIG.-1 to Figure 3-3 are three structural schematic diagrams of the heat exchange structure provided by the embodiment of the present application.
- Fig. 4 is a schematic diagram of the integrated heat exchange device provided by the embodiment of the present application.
- Figure 5-1 to Figure 5-5 are structural schematic diagrams of different viewing angles of the integrated heat exchange device provided by the embodiment of the present application.
- Figure 6-1 to Figure 6-4 are the flow diagrams of the raw liquid and the heat exchange medium of the heat exchange structure or heat exchange integrated device provided by the embodiment of the present application.
- Icons 1-Oil cooler base; 2-Engine cylinder block; 3-Oil cooler; 4-Oil inlet; 5-Oil outlet; 6-Water inlet; 7-Water outlet;
- 110-Heat exchange base 111-Heat exchange outlet; 112-Heat exchange outer channel outlet; 113-Heat exchange inlet; 114-Base stock solution outlet; 115-Base stock solution inlet; 131-Heat exchange medium inlet of heat exchanger; 132-Heat exchange medium outlet of heat exchanger; 133-Heat exchanger raw liquid inlet; 134-Heat exchanger raw liquid outlet; 140-Sealing ring; 210-Thermostat; 220 - filter; 230 - heat exchanger bypass valve; 240 - filter bypass valve; 250 - inlet check valve; 260 - outlet check valve.
- the terms “installation”, “installation”, “connection” and “connection” should be understood in a broad sense, for example, it may be a fixed connection, It can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components.
- installation e.g., it may be a fixed connection, It can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components.
- FIG. 3-1 to Figure 3-3 are three structural schematic diagrams of the heat exchange structure provided by this embodiment, where there is no Set the outlet of the heat exchange outer channel.
- the connecting shell shown in Figure 3-2 and Figure 3-3 is provided with an outlet of the heat exchange outer channel.
- the number of heat exchangers shown in Figure 3-3 is 2.
- Fig. 3-3 Figure 3-1 to Figure 3-3 only show the flow channel through which the heat exchange medium flows, not the flow channel through which the stock solution flows; the direction of the arrow shown in Figure 3-2 is the flow direction of the heat exchange medium.
- Figure 4 is a schematic diagram of the integrated heat exchange device provided in this embodiment, and the structure in the dotted frame in the figure is the structure of the integrated heat exchange device;
- Figure 5-1 to Figure 5-5 are the integrated heat exchange device provided in this embodiment Schematic diagram of the structure from different angles of view, in which Figure 5-1 does not show the connecting shell; the direction of the arrow shown in Figure 5-3 is the flow direction of the heat exchange medium; the cutting direction of Figure 5-4 and Figure 5-5 is for better It clearly shows the structure of thermostat, filter, inlet check valve and outlet check valve.
- Fig. 6-1 to Fig. 6-4 are flow diagrams of raw liquid and heat exchanging medium in the heat exchanging structure or integrated heat exchanging device provided in this embodiment.
- the heat exchange structure provided by this embodiment is used for engine oil cooling, especially for engine oil cooling of an engine with a small reserved space for heat exchange.
- the heat exchange structure is configured to be installed on the connection housing 120, including the heat exchange base 110 and the heat exchanger 130; the heat exchange base 110 and the connection housing 120 A closed heat exchange chamber is formed between them; the connection housing 120 is, for example, an engine block or other forms of housing.
- the heat exchanger 130 is arranged in the heat exchange chamber, and the heat exchanger 130 is connected to the heat exchange base 110 ; optionally, the heat exchanger 130 is fixedly arranged on the heat exchange base 110 .
- the heat exchanger 130 is provided with a heat exchange inner channel and a stock solution channel which are not connected to each other, wherein the medium in the heat exchange inner channel is the heat exchange medium, and the medium in the stock solution channel is the stock solution; the heat exchange base 110 is provided with The stock solution inlet and stock solution outlet connected to the stock solution flow channel are also provided with a heat exchange outlet 111 connected to the heat exchange inner flow channel.
- the heat exchange cavity outside the heat exchanger 130 is the heat exchange outer flow channel; the heat exchange inner flow channel communicates with the heat exchange outer flow channel;
- the heat exchange base 110 and/or the connection housing 120 is provided with a heat exchange inlet 113 communicating with the heat exchange outer flow channel. That is, the heat exchange base 110 is provided with a heat exchange inlet 113 communicated with the heat exchange outer flow channel, or the connection housing 120 is provided with a heat exchange inlet 113 communicated with the heat exchange outer flow channel, or the heat exchange base 110 and The connecting shells 120 are provided with heat exchange inlets 113 communicating with the heat exchange outer channels.
- the raw liquid in the raw liquid channel is, for example, engine oil, and may also be other media.
- the heat exchange medium in the heat exchange inner flow channel and the heat exchange outer flow channel is, for example, cooling water, and may also be other media.
- the heat exchange structure described in this embodiment is used for heat exchange between the heat exchange medium and the raw liquid.
- the heat exchange medium flows into the heat exchange outer flow channel of the heat exchange structure from the heat exchange inlet 113, and first heats up with the outer surface of the heat exchanger 130. exchange, and then flow into the heat exchange inner channel of the heat exchanger 130 , exchange heat with the stock solution in the stock solution channel of the heat exchanger 130 , and flow out from the heat exchange outlet 111 .
- This heat exchange structure can make full use of the limited space to arrange the flow path of the heat exchange medium, and the heat exchange medium flows through the outer and inner spaces of the heat exchanger 130 successively, so that the heat exchange between the heat exchange medium and the raw liquid is more sufficient , which greatly improves heat exchange efficiency and heat exchange performance per unit space, and can be used to cool and dissipate engine oil for engines with small reserved heat exchange space.
- the heat exchange medium is driven by a power pump, that is, the power pump drives the heat exchange medium to flow into the heat exchange inlet 113 .
- the power pump is, for example, the water pump shown in FIG. 4 .
- the heat exchange base 110 and/or the connecting shell 120 are provided with a heat exchange outer channel outlet 112 communicating with the heat exchange outer flow channel. That is, the heat exchange base 110 is provided with a heat exchange outer channel outlet 112 communicating with the heat exchange outer flow channel, or the connection shell 120 is provided with a heat exchange outer channel outlet 112 communicated with the heat exchange outer flow channel, or the heat exchange base 110 A heat exchange outer channel outlet 112 communicating with the heat exchange outer flow channel is provided on the connection housing 120 .
- the heat exchange medium flows into the heat exchange outer channel of the heat exchange structure from the heat exchange inlet 113, and performs the first heat exchange with the outer surface of the heat exchanger 130.
- the heat exchange medium splits, part of it flows out from the outlet 112 of the heat exchange outer channel, and the other part flows into the heat exchange inner flow channel of the heat exchanger 130, and performs a second heat exchange with the raw liquid in the raw liquid flow channel of the heat exchanger 130, and flows out from the heat exchange outlet. 111 outflow.
- the number of heat exchangers 130 can be one or more. When there are multiple heat exchangers 130, multiple heat exchangers 130 are arranged in parallel in the cavity.
- each heat exchanger 130 communicates with a corresponding raw liquid inlet and a corresponding raw liquid outlet, and the heat exchange internal flow channel of each heat exchanger 130 communicates with a corresponding heat exchange outlet 111 .
- heat exchangers 130 By arranging a plurality of heat exchangers 130, it can be used to exchange heat for different raw liquids, and heat exchangers of different volumes can also be arranged according to the reserved heat exchange space to improve the heat exchange capacity of the heat exchange structure.
- this embodiment also provides a heat exchange integrated device, including the heat exchange structure of any of the above optional embodiments; and a thermostat 210 is also included.
- the thermostat 210 has a temperature sensing function, and can control the flow direction of the stock solution according to the temperature of the stock solution, thereby adjusting the temperature of the stock solution so that the stock solution is at a better working temperature.
- the raw liquid is driven into the integrated heat exchange device by the oil pump shown in FIG. 4 , for example.
- the thermostat 210 is connected to the heat exchange base 110 of the heat exchange structure, and the thermostat 210 is configured to monitor the temperature of the raw liquid flowing in from the raw liquid inlet of the heat exchange structure.
- the thermostat 210 When the temperature of the raw liquid flowing through the thermostat 210 is higher than the preset temperature, the thermostat 210 communicates with the heat exchanger 130 of the heat exchange structure, so that the raw liquid flowing in from the raw liquid inlet passes through the thermostat 210 and the heat exchanger in turn. Device 130, flowing to the raw liquid outlet of the heat exchange structure.
- the thermostat 210 When the temperature of the raw liquid flowing through the thermostat 210 is lower than the preset temperature, the thermostat 210 is connected to the raw liquid outlet, so that the raw liquid flowing in from the raw liquid inlet passes through the thermostat 210 and directly flows to the raw liquid outlet.
- the heat exchange integrated device can make full use of the limited space to arrange the flow path of the heat exchange medium, and the heat exchange medium flows through the external and internal spaces of the heat exchanger 130 successively, so that the heat exchange between the heat exchange medium and the raw liquid is more efficient. Sufficiently and greatly improving heat exchange efficiency and heat exchange performance per unit space, it can be used to cool and dissipate engine oil for engines with small reserved space for heat exchange.
- a filter 220 is connected to the heat exchange base 110 ; impurities in the raw liquid are filtered through the filter 220 .
- the filter 220 is arranged between the thermostat 210 and the raw liquid outlet.
- the raw liquid flowing through the thermostat 210 When the temperature of the raw liquid flowing through the thermostat 210 is higher than the preset temperature, the raw liquid passes through the thermostat 210, the heat exchanger 130 and the filter 220 in sequence, and communicates with the raw liquid outlet; Through the thermostat 210, the heat exchanger 130 and the filter 220, it flows to the raw liquid outlet of the heat exchange structure.
- the raw liquid flowing through the thermostat 210 When the temperature of the raw liquid flowing through the thermostat 210 is lower than the preset temperature, the raw liquid passes through the thermostat 210 and the filter 220 and communicates with the raw liquid outlet. That is, the raw liquid flowing in from the raw liquid inlet passes through the thermostat 210 and the filter 220 in sequence, and flows to the raw liquid outlet.
- a heat exchanger bypass valve 230 is connected to the heat exchange base 110; optionally, the heat exchanger bypass valve 230 is pressure-sensitive element.
- the inlet port of the heat exchanger bypass valve 230 is connected to the pipeline between the thermostat 210 and the heat exchanger 130, and the outlet port of the heat exchanger bypass valve 230 is connected to the inlet port of the filter 220;
- the heat exchanger bypass valve 230 is in an open state to communicate with the thermostat 210 and the filter 220 so that part of the raw liquid directly flows to the A filter 220, thereby reducing the pressure of the raw liquid flowing through the heat exchanger 130 to a certain extent, thereby protecting the heat exchanger 130 to a certain extent;
- a filter bypass valve 240 is connected to the heat exchange base 110; the inlet end of the filter bypass valve 240 is connected to the heat exchanger 130 and the filter 220, the outlet end of the filter bypass valve 240 is connected to the stock solution outlet; that is, the filter bypass valve 240 and the filter 220 are arranged in parallel between the heat exchanger 130 and the stock solution outlet between.
- the filter bypass valve 240 is a pressure sensing element.
- the filter bypass valve 240 When the raw liquid pressure at the inlet end of the filter bypass valve 240 is greater than the preset value, the filter bypass valve 240 is in an open state to connect the heat exchanger 130 with the raw liquid outlet so that part of the raw liquid does not pass through the filter 220 , directly flow to the stock solution outlet.
- the inlet end of the filter bypass valve 240 communicates with the periphery of the cavity formed between the filter 220 and the heat exchange base 110; optionally, the outlet end of the filter bypass valve 240, It communicates with the cavity between the filter 220 and the stock solution outlet.
- the thermostat 210 includes an inlet end of the thermostat 210 , a heat exchange end of the thermostat 210 , and an inline end of the thermostat 210 .
- the inlet end of the thermostat 210 communicates with the heat exchange end of the thermostat 210, so that the raw liquid inlet communicates with the heat exchanger 130; that is, from the raw liquid inlet
- the inflowing raw liquid passes through the thermostat 210, the heat exchanger 130 and the filter 220 in sequence, and flows to the raw liquid outlet of the heat exchange structure.
- the inlet end of the thermostat 210 is connected with the straight-line end of the thermostat 210, so that the raw liquid inlet is directly connected with the filter 220; that is, from the raw liquid
- the raw liquid flowing into the inlet passes through the thermostat 210 and the filter 220 in sequence, and flows to the raw liquid outlet.
- the raw liquid inlet is provided with an inlet check valve 250; through the inlet check valve 250, it is used to limit the flow direction of the raw liquid only in and out, from The raw liquid inlet flows to the thermostat 210 in one direction.
- the raw liquid outlet is provided with an outlet check valve 260 .
- the outlet check valve 260 is used to restrict the raw liquid from only flowing out, not flowing in, so that the one-way flow of the filter 220 to the raw liquid outlet is realized.
- the flow direction of the heat exchange medium the heat exchange medium flows from the heat exchange inlet 113 of the heat exchange base 110 into the heat exchange outer channel of the heat exchange structure, first exchanges heat with the outer surface of the heat exchanger 130, and then passes through the heat exchanger 130
- the heat exchange medium inlet 131 of the heat exchanger flows into the heat exchange inner channel of the heat exchanger 130, and exchanges heat with the stock solution in the stock solution channel of the heat exchanger 130, and the heat exchange medium outlet 132 of the heat exchanger 130 Flow out to the heat exchange outlet 111, and flow out from the heat exchange outlet 111.
- a sealing ring 140 is provided between the heat exchange medium outlet 132 and the heat exchange outlet 111 of the heat exchanger.
- the flow direction of the original solution the original solution flows into the heat exchanger original solution inlet 133 of the heat exchanger 130 from the base original solution outlet 114 of the heat exchange base 110, and flows out from the heat exchanger original solution outlet 134 of the heat exchanger 130 to the heat exchange base 110 stock solution inlet 115 of the base.
- a sealing ring 140 is provided between the stock solution outlet 114 of the base and the stock solution inlet 133 of the heat exchanger.
- a sealing ring 140 is provided between the raw liquid outlet 134 of the heat exchanger and the raw liquid inlet 115 of the base.
- the relative flow direction of the heat exchange internal flow channel and the raw liquid flow channel in the heat exchange structure or heat exchange integrated device is cross-counterflow, cross-flow, parallel-counterflow, or parallel-flow.
- the original liquid in the figure is oil
- the heat exchange medium is water
- the oil inlet and oil outlet are the inlet and outlet of the original liquid
- the water inlet and water outlet are respectively the heat exchange medium import and export.
- Figure 6-1 shows cross-counterflow
- Figure 6-2 shows cross-flow
- Figure 6-3 shows parallel counter-flow
- Figure 6-4 shows parallel and forward-flow.
- the specific flow direction of the heat exchange inner flow channel and the raw liquid flow channel can be designed according to the body structure of the engine and the heat dissipation performance of the engine.
- This embodiment also provides an engine oil heat exchange system, which includes an engine block; and also includes the heat exchange structure of any of the above optional embodiments, or further includes the heat exchange integration device of any of the above optional embodiments.
- the engine block is a connection housing 120; the engine block is sealed and connected to the heat exchange base 110 through a seal.
- the oil heat exchange system of the engine can make full use of the limited space to arrange the flow path of the heat exchange medium, and the heat exchange medium flows through the outer and inner spaces of the heat exchanger 130 successively, so that the heat exchange between the heat exchange medium and the raw liquid
- the exchange is more sufficient, which greatly improves the heat exchange efficiency and the heat exchange performance in a unit space, and can be used to cool and dissipate the engine oil of an engine with a small reserved space for heat exchange.
- the sealing element is, for example, a sealing ring.
- the engine block is provided with a heat exchange inlet 113 and a heat exchange outer channel outlet 112 communicating with the heat exchange outer flow channel.
- the engine oil heat exchange system provided in this embodiment includes the above-mentioned heat exchange structure or heat exchange integration device, and the technical features of the heat exchange structure or heat exchange integration device disclosed above are also applicable to the engine oil heat exchange system, The technical features of the above disclosed heat exchange structure or heat exchange integrated device will not be described repeatedly.
- the engine oil heat exchange system in this embodiment has the advantages of the heat exchange structure or integrated heat exchange device described above, and the advantages of the heat exchange structure or integrated heat exchange device disclosed above will not be repeated here.
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Abstract
A heat exchange structure, a heat exchange integrated apparatus, and an engine oil heat exchange system for an engine. The heat exchange structure comprises a heat exchange base (110) and a heat exchanger (130); a closed heat exchange cavity is formed between the heat exchange base and a connecting housing (120); the heat exchanger is provided in the heat exchange cavity; the heat exchanger is connected to the heat exchange base; a heat exchange internal flow channel and a stock solution flow channel that are not communicated with each other are formed in the heat exchanger; the heat exchange base is provided with a stock solution inlet (133) and a stock solution outlet (134) that are communicated with the stock solution flow channel, and is further provided with a heat exchange outlet (111) that is communicated with the heat exchange internal flow channel; and a heat exchange cavity outside the heat exchanger is a heat exchange external flow channel, and the heat exchange internal flow channel is communicated with the heat exchange external flow channel. The heat exchange integrated apparatus and the engine oil heat exchange system for the engine both comprise the heat exchange structure. The heat exchange structure, the heat exchange integrated apparatus, and the engine oil heat exchange system for the engine solve, to some extent, the technical problem in the prior art that the heat exchange performance in a small heat exchange space is difficult to satisfy a heat dissipation requirement.
Description
相关申请的交叉引用Cross References to Related Applications
本申请要求于2021年8月30日提交中国专利局的申请号为CN 202111002869.6、名称为“换热结构及换热集成装置和发动机的机油换热系统”的中国专利申请的优先权,其全部内容通过引用结合在本公开中。This application claims the priority of the Chinese patent application with the application number CN 202111002869.6 and titled "Heat Exchange Structure and Heat Exchange Integrated Device and Engine Oil Heat Exchange System" submitted to the China Patent Office on August 30, 2021, all of which The contents are incorporated by reference in this disclosure.
本申请涉及换热技术领域,具体而言,涉及一种换热结构及换热集成装置和发动机的机油换热系统。The present application relates to the technical field of heat exchange, in particular, to a heat exchange structure, a heat exchange integration device and an engine oil heat exchange system.
在以往的机油冷却器设计中,根据发动机的机体结构和客户要求的散热性能等来选择冷却器的形式;板翅式油冷器和箱体式油冷器为现有的机油冷却器的两种常见形式。In the previous design of the oil cooler, the form of the cooler was selected according to the engine body structure and the heat dissipation performance required by the customer; the plate-fin oil cooler and the box-type oil cooler are two parts of the existing oil cooler. a common form.
如图1所示,板翅式油冷器(也称水浴式油冷器)装配在油冷器基座1和发动机缸体2所形成的水腔中;图1中的箭头方向为冷却液与机油的流动方向。其中,冷却液流动方式:冷却液从设置在发动机缸体2上的进水口6流入水腔中,从油冷器3的外部空间穿过,与油冷器3内部的机油热交换,之后从发动机缸体2上的出水口7流出。机油流动方式:机油从油冷器3的进油口4流入,从出油口5流出。As shown in Figure 1, the plate-fin oil cooler (also known as water bath oil cooler) is assembled in the water cavity formed by the oil cooler base 1 and the engine block 2; the direction of the arrow in Figure 1 is the coolant with the direction of oil flow. Among them, the cooling liquid flow mode: the cooling liquid flows into the water cavity from the water inlet 6 provided on the engine block 2, passes through the outer space of the oil cooler 3, exchanges heat with the oil inside the oil cooler 3, and then flows from The water outlet 7 on the engine block 2 flows out. Oil flow mode: The oil flows in from the oil inlet 4 of the oil cooler 3 and flows out from the oil outlet 5 .
如图2所示,箱体式油冷器(也称外挂式油冷器)独立安装在油冷器基座1上,与发动机缸体没有直接安装关系,冷却液从油冷器3内部空间的散热片流过,与机油热交换并带走机油热量。其中,冷却液从进水口6流入,从出水口7流出;机油从进油口4流入,从出油口5流出。As shown in Figure 2, the box-type oil cooler (also called an external oil cooler) is independently installed on the base 1 of the oil cooler, and has no direct installation relationship with the engine block, and the coolant flows from the inner space of the oil cooler 3 The cooling fins flow through, exchange heat with the oil and take away the heat of the oil. Wherein, the coolant flows in from the water inlet 6 and flows out from the water outlet 7; the engine oil flows in from the oil inlet 4 and flows out from the oil outlet 5.
但是随着国六排放标准的实施,发动机集成了更多系统,结构也越来越紧凑,发动机留出的换热空间较小,采用现有的板翅式油冷器和箱体式油冷器时,换热性能难以满足散热要求,目前基本只能牺牲散热来实现发动机的布置。However, with the implementation of the National VI emission standards, more systems are integrated into the engine, and the structure is becoming more and more compact. The heat exchange space left by the engine is small, and the existing plate-fin oil cooler and box-type oil cooler are used. When the engine is installed, the heat transfer performance is difficult to meet the heat dissipation requirements. At present, the layout of the engine can only be achieved by sacrificing heat dissipation.
发明内容Contents of the invention
本申请的目的在于提供一种换热结构及换热集成装置和发动机的机油换热系统,以在一定程度上解决现有技术中存在的在较小的换热空间内换热性能难以满足散热要求的技术问题。The purpose of this application is to provide a heat exchange structure, a heat exchange integration device and an engine oil heat exchange system to solve the problem in the prior art that the heat exchange performance in a small heat exchange space is difficult to meet the heat dissipation requirements. Ask for technical questions.
为了实现上述目的,本申请提供了以下技术方案:In order to achieve the above object, the application provides the following technical solutions:
一种换热结构,配置成安装在连接壳体上,包括换热基座和换热器;所述换热基座与所述连接壳体之间形成密闭的换热腔;A heat exchange structure configured to be installed on a connection housing, including a heat exchange base and a heat exchanger; an airtight heat exchange cavity is formed between the heat exchange base and the connection housing;
所述换热器设置在所述换热腔内,且所述换热器与所述换热基座连接;The heat exchanger is arranged in the heat exchange cavity, and the heat exchanger is connected to the heat exchange base;
所述换热器内设置有互不连通的换热内流道与原液流道;所述换热基座上设置有与所述原液流道连通的原液进口和原液出口,还设置有与所述换热内流道连通的换热出口;The heat exchanger is provided with a heat exchange inner channel and a stock solution channel which are not connected to each other; the heat exchange base is provided with a stock solution inlet and a stock solution outlet connected to the stock solution channel, and is also provided with a The heat exchange outlet connected to the heat exchange inner flow channel;
所述换热器外部的换热腔为换热外流道;所述换热内流道与所述换热外流道连通;The heat exchange chamber outside the heat exchanger is a heat exchange outer flow channel; the heat exchange inner flow channel communicates with the heat exchange outer flow channel;
所述换热基座和/或所述连接壳体上设置有与所述换热外流道连通的换热进口。A heat exchange inlet communicating with the heat exchange outer flow channel is provided on the heat exchange base and/or the connecting shell.
在上述任一技术方案中,可选地,所述换热基座和/或所述连接壳体上设置有与所述换热外流道连通的换热外道出口。In any of the above technical solutions, optionally, the heat exchange base and/or the connecting housing is provided with a heat exchange outer channel outlet communicating with the heat exchange outer flow channel.
在上述任一技术方案中,可选地,所述换热器的数量为多个;相应的,所述原液进口、所述原液出口和所述换热出口的数量均为多个;In any of the above technical solutions, optionally, there are multiple heat exchangers; correspondingly, there are multiple raw liquid inlets, raw liquid outlets, and heat exchange outlets;
每个所述换热器的原液流道分别与相应的一个所述原液进口和相应的一个所述原液出口连通,每个所述换热器的换热内流道与相应的一个所述换热出口连通。The stock solution channel of each heat exchanger communicates with a corresponding one of the stock solution inlets and a corresponding one of the stock solution outlets, and the heat exchange inner flow channel of each of the heat exchangers communicates with a corresponding one of the stock solution outlets. Heat outlet connected.
在上述任一技术方案中,可选地,所述换热内流道与所述原液流道的相对流动方向为交叉逆流、交叉顺流、平行逆流或者平行顺流。In any of the above technical solutions, optionally, the relative flow direction of the heat exchange inner flow channel and the raw liquid flow channel is cross-counterflow, cross-flow, parallel-counterflow or parallel-flow.
一种换热集成装置包括所述的换热结构;还包括节温器;A heat exchange integrated device includes the heat exchange structure; also includes a thermostat;
所述节温器与所述换热结构的换热基座连接,且所述节温器配置成监测从所述换热结构的原液进口流入的原液温度;The thermostat is connected to the heat exchange base of the heat exchange structure, and the thermostat is configured to monitor the temperature of the raw liquid flowing in from the raw liquid inlet of the heat exchange structure;
当流经所述节温器的原液温度高于预设温度时,所述节温器与所述换热结构的换热器连通,以使从所述原液进口流入的原液,依次经所述节温器和所述换热器,流至所述换热结构的原液出口;When the temperature of the raw liquid flowing through the thermostat is higher than the preset temperature, the thermostat communicates with the heat exchanger of the heat exchange structure, so that the raw liquid flowing in from the raw liquid inlet passes through the The thermostat and the heat exchanger flow to the raw liquid outlet of the heat exchange structure;
当流经所述节温器的原液温度低于预设温度时,所述节温器与所述原液出口连通,以使从所述原液进口流入的原液,经所述节温器,流至所述原液出口。When the temperature of the raw liquid flowing through the thermostat is lower than the preset temperature, the thermostat communicates with the raw liquid outlet, so that the raw liquid flowing in from the raw liquid inlet passes through the thermostat and flows to The stock solution is exported.
在上述任一技术方案中,可选地,所述换热基座上连接有滤清器;In any of the above technical solutions, optionally, a filter is connected to the heat exchange base;
所述滤清器设置在所述节温器与所述原液出口之间;The filter is arranged between the thermostat and the stock solution outlet;
当流经所述节温器的原液温度高于预设温度时,所述原液依次经过所述节温器、所述换热器和所述滤清器,并与所述原液出口连通;When the temperature of the raw liquid flowing through the thermostat is higher than the preset temperature, the raw liquid passes through the thermostat, the heat exchanger and the filter in sequence, and communicates with the raw liquid outlet;
当流经所述节温器的原液温度低于预设温度时,所述原液通过所述节温器和所述滤清器,并与所述原液出口连通。When the temperature of the raw liquid flowing through the thermostat is lower than the preset temperature, the raw liquid passes through the thermostat and the filter, and communicates with the raw liquid outlet.
在上述任一技术方案中,可选地,所述换热基座上连接有换热器旁通阀;所述换热器 旁通阀的进口端连通所述节温器与所述换热器之间的管路,所述换热器旁通阀的出口端连通所述滤清器的进口端;当所述换热器旁通阀的进口端的原液压力大于预设值时,所述换热器旁通阀处于打开状态,以连通所述节温器与所述滤清器;In any of the above technical solutions, optionally, a heat exchanger bypass valve is connected to the heat exchange base; the inlet port of the heat exchanger bypass valve communicates with the thermostat and the heat exchange The pipeline between the filter, the outlet end of the heat exchanger bypass valve is connected to the inlet end of the filter; when the raw liquid pressure at the inlet end of the heat exchanger bypass valve is greater than the preset value, the The heat exchanger bypass valve is in an open state to communicate with the thermostat and the filter;
和/或,所述换热基座上连接有滤清器旁通阀;所述滤清器旁通阀的进口端连通所述换热器与所述滤清器之间的管路,所述滤清器旁通阀的出口端连通所述原液出口;当所述滤清器旁通阀的进口端的原液压力大于预设值时,所述滤清器旁通阀处于打开状态,以连通所述换热器与所述原液出口。And/or, a filter bypass valve is connected to the heat exchange base; the inlet port of the filter bypass valve communicates with the pipeline between the heat exchanger and the filter, so The outlet end of the filter bypass valve is connected to the raw liquid outlet; when the raw liquid pressure at the inlet end of the filter bypass valve is greater than a preset value, the filter bypass valve is in an open state to communicate The heat exchanger and the raw liquid outlet.
在上述任一技术方案中,可选地,所述节温器包括节温器的进口端、节温器的换热端和节温器的直排端;In any of the above technical solutions, optionally, the thermostat includes an inlet end of the thermostat, a heat exchange end of the thermostat and a straight-line end of the thermostat;
所述节温器的进口端与所述原液进口连通,所述节温器的换热端与所述换热器的所述原液流道的进口连通,所述节温器的直排端与所述滤清器的进口端连通;The inlet end of the thermostat communicates with the raw liquid inlet, the heat exchange end of the thermostat communicates with the inlet of the raw liquid channel of the heat exchanger, and the straight end of the thermostat communicates with the raw liquid inlet. The inlet port of the filter is connected;
当流经所述节温器的原液温度高于预设温度时,所述节温器的进口端与所述节温器的换热端连通;When the temperature of the raw liquid flowing through the thermostat is higher than the preset temperature, the inlet end of the thermostat communicates with the heat exchange end of the thermostat;
当流经所述节温器的原液温度低于预设温度时,所述节温器的进口端与所述节温器的直排端连通。When the temperature of the raw liquid flowing through the thermostat is lower than the preset temperature, the inlet end of the thermostat communicates with the inline end of the thermostat.
在上述任一技术方案中,可选地,所述原液进口设置有进口止回阀;In any of the above technical solutions, optionally, the raw liquid inlet is provided with an inlet check valve;
和/或,所述原液出口设置有出口止回阀。And/or, the raw liquid outlet is provided with an outlet check valve.
一种发动机的机油换热系统,包括发动机缸体;还包括换热结构,或者还包括换热集成装置;An engine oil heat exchange system, including an engine block; also includes a heat exchange structure, or also includes a heat exchange integration device;
所述发动机缸体为所述连接壳体;The engine block is the connection housing;
所述发动机缸体与所述换热基座通过密封件密封连接。The engine block is sealed and connected to the heat exchange base through a seal.
本申请的有益效果主要在于:The beneficial effects of the application mainly lie in:
本申请提供的换热结构及换热集成装置和发动机的机油换热系统,用于换热介质与原液的热交换,换热介质从换热进口流入换热结构的换热外流道,先与换热器的外表面进行热交换,之后流入换热器的换热内流道,与换热器的原液流道内的原液进行热交换,并从换热出口流出。该换热结构,可充分利用有限的空间来布置换热介质的流动路径,通过换热介质先后流经换热器的外部和内部空间,使得换热介质与原液之间的热交换更加充分,极大提高了换热效率和单位空间内的换热性能,可用于满足预留换热空间较小的发动机的机油的冷却和散热。The heat exchange structure, heat exchange integrated device and engine oil heat exchange system provided by this application are used for heat exchange between the heat exchange medium and the raw liquid. The outer surface of the heat exchanger performs heat exchange, and then flows into the heat exchange inner channel of the heat exchanger, exchanges heat with the raw liquid in the raw liquid channel of the heat exchanger, and flows out from the heat exchange outlet. This heat exchange structure can make full use of the limited space to arrange the flow path of the heat exchange medium, and the heat exchange medium flows through the outer and inner spaces of the heat exchanger successively, so that the heat exchange between the heat exchange medium and the raw liquid is more sufficient, The heat exchange efficiency and the heat exchange performance in a unit space are greatly improved, and it can be used to cool and dissipate engine oil of an engine with a small reserved space for heat exchange.
为使本申请的上述目的、特征和优点能更明显易懂,下文特举较佳实施例,并配合附图,作详细说明如下。In order to make the above-mentioned purpose, features and advantages of the present application more comprehensible, preferred embodiments will be described in detail below together with the accompanying drawings.
为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the accompanying drawings used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, so It should be regarded as a limitation on the scope, and those skilled in the art can also obtain other related drawings based on these drawings without creative work.
图1为现有的板翅式油冷器的结构示意图;Fig. 1 is the structural representation of existing plate-fin oil cooler;
图2为现有的箱体式油冷器的结构示意图;Fig. 2 is the structural representation of existing box type oil cooler;
图3-1至图3-3为本申请实施例提供的换热结构的三种结构示意图;Figure 3-1 to Figure 3-3 are three structural schematic diagrams of the heat exchange structure provided by the embodiment of the present application;
图4为本申请实施例提供的换热集成装置的原理图;Fig. 4 is a schematic diagram of the integrated heat exchange device provided by the embodiment of the present application;
图5-1至图5-5为本申请实施例提供的换热集成装置的不同视角的结构示意图;Figure 5-1 to Figure 5-5 are structural schematic diagrams of different viewing angles of the integrated heat exchange device provided by the embodiment of the present application;
图6-1至图6-4为本申请实施例提供的换热结构或换热集成装置的原液与换热介质的流动图。Figure 6-1 to Figure 6-4 are the flow diagrams of the raw liquid and the heat exchange medium of the heat exchange structure or heat exchange integrated device provided by the embodiment of the present application.
图标:1-油冷器基座;2-发动机缸体;3-油冷器;4-进油口;5-出油口;6-进水口;7-出水口;Icons: 1-Oil cooler base; 2-Engine cylinder block; 3-Oil cooler; 4-Oil inlet; 5-Oil outlet; 6-Water inlet; 7-Water outlet;
110-换热基座;111-换热出口;112-换热外道出口;113-换热进口;114-基座原液出口;115-基座原液入口;120-连接壳体;130-换热器;131-换热器换热介质进口;132-换热器换热介质出口;133-换热器原液进口;134-换热器原液出口;140-密封圈;210-节温器;220-滤清器;230-换热器旁通阀;240-滤清器旁通阀;250-进口止回阀;260-出口止回阀。110-Heat exchange base; 111-Heat exchange outlet; 112-Heat exchange outer channel outlet; 113-Heat exchange inlet; 114-Base stock solution outlet; 115-Base stock solution inlet; 131-Heat exchange medium inlet of heat exchanger; 132-Heat exchange medium outlet of heat exchanger; 133-Heat exchanger raw liquid inlet; 134-Heat exchanger raw liquid outlet; 140-Sealing ring; 210-Thermostat; 220 - filter; 230 - heat exchanger bypass valve; 240 - filter bypass valve; 250 - inlet check valve; 260 - outlet check valve.
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚和完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本申请实施例的组件可以采用各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments It is a part of the embodiments of this application, not all of them. The components of the embodiments of the application generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本申请的实施例的详细描述并非旨在限制要求保护的本申请的范围,而是仅仅表示本申请的选定实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。Accordingly, the following detailed description of the embodiments of the application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of the application. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of this application.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本申请的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、 “水平”、“内”和“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位或者以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”和“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of this application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner" and "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship that is usually placed when the product of the invention is used, and is only for the convenience of describing the application and simplifying the description, rather than indicating or implying References to devices or elements must have a particular orientation, or be constructed and operated in a particular orientation, and therefore should not be construed as limiting the application. In addition, the terms "first", "second", and "third", etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance.
此外,术语“水平”、“竖直”和“悬垂”等术语并不表示要求部件绝对水平或悬垂,而是可以稍微倾斜。如“水平”仅仅是指其方向相对“竖直”而言更加水平,并不是表示该结构一定要完全水平,而是可以稍微倾斜。Furthermore, the terms "horizontal", "vertical" and "overhanging" do not mean that the parts are absolutely horizontal or overhanging, but may be slightly inclined. For example, "horizontal" only means that its direction is more horizontal than "vertical", and it does not mean that the structure must be completely horizontal, but can be slightly inclined.
在本申请的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”和“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should also be noted that, unless otherwise clearly specified and limited, the terms "installation", "installation", "connection" and "connection" should be understood in a broad sense, for example, it may be a fixed connection, It can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application in specific situations.
下面结合附图,对本申请的一些实施方式作详细说明。在不冲突的情况下,下述的实施例及实施例中的特征可以相互组合。Some implementations of the present application will be described in detail below in conjunction with the accompanying drawings. In the case of no conflict, the following embodiments and features in the embodiments can be combined with each other.
实施例Example
本实施例提供一种换热结构及换热集成装置和发动机的机油换热系统。请参照图3-1至图6-4,图3-1至图3-3为本实施例提供的换热结构的三种结构示意图,其中,图3-1所示的连接壳体上未设置换热外道出口,图3-2和图3-3所示的连接壳体上设置有换热外道出口,图3-3所示的换热器数量为2个,为了便于显示结构,图3-1至图3-3仅显示换热介质流经的流道,未显示原液流经的流道;图3-2所示的箭头方向为换热介质的流动方向。图4为本实施例提供的换热集成装置的原理图,图中虚线框内的结构为换热集成装置的结构;图5-1至图5-5为本实施例提供的换热集成装置的不同视角的结构示意图,其中图5-1未显示连接壳体;图5-3所示的箭头方向为换热介质的流动方向;图5-4和图5-5剖切方向为了更好地显示节温器、滤清器、进口止回阀和出口止回阀等结构。图6-1至图6-4为本实施例提供的换热结构或换热集成装置的原液与换热介质的流动图。This embodiment provides a heat exchange structure, a heat exchange integration device and an engine oil heat exchange system. Please refer to Figure 3-1 to Figure 6-4, Figure 3-1 to Figure 3-3 are three structural schematic diagrams of the heat exchange structure provided by this embodiment, where there is no Set the outlet of the heat exchange outer channel. The connecting shell shown in Figure 3-2 and Figure 3-3 is provided with an outlet of the heat exchange outer channel. The number of heat exchangers shown in Figure 3-3 is 2. For the convenience of displaying the structure, Fig. 3-3 Figure 3-1 to Figure 3-3 only show the flow channel through which the heat exchange medium flows, not the flow channel through which the stock solution flows; the direction of the arrow shown in Figure 3-2 is the flow direction of the heat exchange medium. Figure 4 is a schematic diagram of the integrated heat exchange device provided in this embodiment, and the structure in the dotted frame in the figure is the structure of the integrated heat exchange device; Figure 5-1 to Figure 5-5 are the integrated heat exchange device provided in this embodiment Schematic diagram of the structure from different angles of view, in which Figure 5-1 does not show the connecting shell; the direction of the arrow shown in Figure 5-3 is the flow direction of the heat exchange medium; the cutting direction of Figure 5-4 and Figure 5-5 is for better It clearly shows the structure of thermostat, filter, inlet check valve and outlet check valve. Fig. 6-1 to Fig. 6-4 are flow diagrams of raw liquid and heat exchanging medium in the heat exchanging structure or integrated heat exchanging device provided in this embodiment.
本实施例提供的换热结构,用于发动机的机油冷却,尤其用于预留换热空间狭小的发动机的机油冷却。The heat exchange structure provided by this embodiment is used for engine oil cooling, especially for engine oil cooling of an engine with a small reserved space for heat exchange.
参见图3-1至图3-3所示,该换热结构,配置成安装在连接壳体120上,包括换热基座110和换热器130;换热基座110与连接壳体120之间形成密闭的换热腔;连接壳体120例 如为发动机缸体或者其他形式的壳体。Referring to Figure 3-1 to Figure 3-3, the heat exchange structure is configured to be installed on the connection housing 120, including the heat exchange base 110 and the heat exchanger 130; the heat exchange base 110 and the connection housing 120 A closed heat exchange chamber is formed between them; the connection housing 120 is, for example, an engine block or other forms of housing.
换热器130设置在换热腔内,且换热器130与换热基座110连接;可选地,换热器130固定设置在换热基座110上。The heat exchanger 130 is arranged in the heat exchange chamber, and the heat exchanger 130 is connected to the heat exchange base 110 ; optionally, the heat exchanger 130 is fixedly arranged on the heat exchange base 110 .
换热器130内设置有互不连通的换热内流道与原液流道,其中换热内流道内的介质为换热介质,原液流道内的介质为原液;换热基座110上设置有与原液流道连通的原液进口和原液出口,还设置有与换热内流道连通的换热出口111。The heat exchanger 130 is provided with a heat exchange inner channel and a stock solution channel which are not connected to each other, wherein the medium in the heat exchange inner channel is the heat exchange medium, and the medium in the stock solution channel is the stock solution; the heat exchange base 110 is provided with The stock solution inlet and stock solution outlet connected to the stock solution flow channel are also provided with a heat exchange outlet 111 connected to the heat exchange inner flow channel.
换热器130外部的换热腔为换热外流道;换热内流道与换热外流道连通;The heat exchange cavity outside the heat exchanger 130 is the heat exchange outer flow channel; the heat exchange inner flow channel communicates with the heat exchange outer flow channel;
换热基座110和/或连接壳体120上设置有与换热外流道连通的换热进口113。也即,换热基座110上设置有与换热外流道连通的换热进口113,或者连接壳体120上设置有与换热外流道连通的换热进口113,或者换热基座110和连接壳体120上均设置有与换热外流道连通的换热进口113。The heat exchange base 110 and/or the connection housing 120 is provided with a heat exchange inlet 113 communicating with the heat exchange outer flow channel. That is, the heat exchange base 110 is provided with a heat exchange inlet 113 communicated with the heat exchange outer flow channel, or the connection housing 120 is provided with a heat exchange inlet 113 communicated with the heat exchange outer flow channel, or the heat exchange base 110 and The connecting shells 120 are provided with heat exchange inlets 113 communicating with the heat exchange outer channels.
可选地,原液流道内的原液例如为发动机的机油,还可以为其他介质。Optionally, the raw liquid in the raw liquid channel is, for example, engine oil, and may also be other media.
可选地,换热内流道和换热外流道内的换热介质例如为冷却水,还可以为其他介质。Optionally, the heat exchange medium in the heat exchange inner flow channel and the heat exchange outer flow channel is, for example, cooling water, and may also be other media.
本实施例中所述换热结构,用于换热介质与原液的热交换,换热介质从换热进口113流入换热结构的换热外流道,先与换热器130的外表面进行热交换,之后流入换热器130的换热内流道,与换热器130的原液流道内的原液进行热交换,并从换热出口111流出。该换热结构,可充分利用有限的空间来布置换热介质的流动路径,通过换热介质先后流经换热器130的外部和内部空间,使得换热介质与原液之间的热交换更加充分,极大提高了换热效率和单位空间内的换热性能,可用于满足预留换热空间较小的发动机的机油的冷却和散热。The heat exchange structure described in this embodiment is used for heat exchange between the heat exchange medium and the raw liquid. The heat exchange medium flows into the heat exchange outer flow channel of the heat exchange structure from the heat exchange inlet 113, and first heats up with the outer surface of the heat exchanger 130. exchange, and then flow into the heat exchange inner channel of the heat exchanger 130 , exchange heat with the stock solution in the stock solution channel of the heat exchanger 130 , and flow out from the heat exchange outlet 111 . This heat exchange structure can make full use of the limited space to arrange the flow path of the heat exchange medium, and the heat exchange medium flows through the outer and inner spaces of the heat exchanger 130 successively, so that the heat exchange between the heat exchange medium and the raw liquid is more sufficient , which greatly improves heat exchange efficiency and heat exchange performance per unit space, and can be used to cool and dissipate engine oil for engines with small reserved heat exchange space.
可选地,换热介质由动力泵驱动,即动力泵驱使换热介质流进换热进口113。动力泵例如为图4所示的水泵。Optionally, the heat exchange medium is driven by a power pump, that is, the power pump drives the heat exchange medium to flow into the heat exchange inlet 113 . The power pump is, for example, the water pump shown in FIG. 4 .
参见图3-2和图3-3所示,本实施例的可选方案中,换热基座110和/或连接壳体120上设置有与换热外流道连通的换热外道出口112。也即换热基座110上设置有与换热外流道连通的换热外道出口112,或者连接壳体120上设置有与换热外流道连通的换热外道出口112,或者换热基座110和连接壳体120上均设置有与换热外流道连通的换热外道出口112。通过换热外道出口112,可调节流入换热器130的换热内流道的换热介质的流量,从而可以通过调节换热内流道的换热介质流量实现控制原液温度的目的,可使原液处于较佳的工作温度。实际工作中,原液的温度过高或者过低都不利于原液的工作。Referring to FIG. 3-2 and FIG. 3-3 , in an optional solution of this embodiment, the heat exchange base 110 and/or the connecting shell 120 are provided with a heat exchange outer channel outlet 112 communicating with the heat exchange outer flow channel. That is, the heat exchange base 110 is provided with a heat exchange outer channel outlet 112 communicating with the heat exchange outer flow channel, or the connection shell 120 is provided with a heat exchange outer channel outlet 112 communicated with the heat exchange outer flow channel, or the heat exchange base 110 A heat exchange outer channel outlet 112 communicating with the heat exchange outer flow channel is provided on the connection housing 120 . Through the outlet 112 of the heat exchange outer channel, the flow rate of the heat exchange medium flowing into the heat exchange inner channel of the heat exchanger 130 can be adjusted, so that the purpose of controlling the temperature of the raw liquid can be achieved by adjusting the flow rate of the heat exchange medium in the heat exchange inner channel, which can make The stock solution is at the best working temperature. In actual work, too high or too low temperature of the stock solution is not conducive to the work of the stock solution.
如图3-2所示,换热介质从换热进口113流入换热结构的换热外流道,先与换热器130的外表面进行第一次热交换,第一次热交换之后,换热介质分流,一部分从换热外道出口 112流出,另一部分流入换热器130的换热内流道,与换热器130的原液流道内的原液进行第二次热交换,并从换热出口111流出。该换热结构,通过换热介质先后流经换热器130的外部和内部空间,可实现换热介质的二次换热,使得换热介质与原液之间的热交换更加充分,极大提高了换热效率和单位空间内的换热性能。As shown in Figure 3-2, the heat exchange medium flows into the heat exchange outer channel of the heat exchange structure from the heat exchange inlet 113, and performs the first heat exchange with the outer surface of the heat exchanger 130. After the first heat exchange, the heat exchange medium The heat medium splits, part of it flows out from the outlet 112 of the heat exchange outer channel, and the other part flows into the heat exchange inner flow channel of the heat exchanger 130, and performs a second heat exchange with the raw liquid in the raw liquid flow channel of the heat exchanger 130, and flows out from the heat exchange outlet. 111 outflow. In this heat exchange structure, through the heat exchange medium flowing through the external and internal spaces of the heat exchanger 130 successively, the secondary heat exchange of the heat exchange medium can be realized, so that the heat exchange between the heat exchange medium and the raw liquid is more sufficient, which greatly improves the The heat transfer efficiency and the heat transfer performance in unit space.
参见图3-3所示,本实施例的可选方案中,换热器130数量可以为一个或者多个,当换热器130数量为多个,多个换热器130并联设置在换热腔内。Referring to Fig. 3-3, in the optional solution of this embodiment, the number of heat exchangers 130 can be one or more. When there are multiple heat exchangers 130, multiple heat exchangers 130 are arranged in parallel in the cavity.
具体而言,换热器130的数量为多个;相应的,原液进口、原液出口和换热出口111的数量均为多个。Specifically, there are multiple heat exchangers 130; correspondingly, there are multiple stock solution inlets, stock solution outlets, and heat exchange outlets 111.
每个换热器130的原液流道分别与相应的一个原液进口和相应的一个原液出口连通,每个换热器130的换热内流道与相应的一个换热出口111连通。通过设置多个换热器130,可以用于给不同的原液进行换热,也可以根据预留的换热空间,设置不同体积的换热器以提高换热结构的换热能力。The raw liquid flow channel of each heat exchanger 130 communicates with a corresponding raw liquid inlet and a corresponding raw liquid outlet, and the heat exchange internal flow channel of each heat exchanger 130 communicates with a corresponding heat exchange outlet 111 . By arranging a plurality of heat exchangers 130, it can be used to exchange heat for different raw liquids, and heat exchangers of different volumes can also be arranged according to the reserved heat exchange space to improve the heat exchange capacity of the heat exchange structure.
参见图4至图5-5所示,本实施例还提供一种换热集成装置,包括上述任一可选实施例的换热结构;还包括节温器210。节温器210具有感温作用,可根据原液温度高低控制原液流向,从而可以调节原液温度,使原液处于较佳的工作温度。原液例如通过图4所示的机油泵驱动至换热集成装置内。Referring to FIG. 4 to FIG. 5-5 , this embodiment also provides a heat exchange integrated device, including the heat exchange structure of any of the above optional embodiments; and a thermostat 210 is also included. The thermostat 210 has a temperature sensing function, and can control the flow direction of the stock solution according to the temperature of the stock solution, thereby adjusting the temperature of the stock solution so that the stock solution is at a better working temperature. The raw liquid is driven into the integrated heat exchange device by the oil pump shown in FIG. 4 , for example.
节温器210与换热结构的换热基座110连接,且节温器210配置成监测从换热结构的原液进口流入的原液温度。The thermostat 210 is connected to the heat exchange base 110 of the heat exchange structure, and the thermostat 210 is configured to monitor the temperature of the raw liquid flowing in from the raw liquid inlet of the heat exchange structure.
当流经节温器210的原液温度高于预设温度时,节温器210与换热结构的换热器130连通,以使从原液进口流入的原液,依次经节温器210和换热器130,流至换热结构的原液出口。When the temperature of the raw liquid flowing through the thermostat 210 is higher than the preset temperature, the thermostat 210 communicates with the heat exchanger 130 of the heat exchange structure, so that the raw liquid flowing in from the raw liquid inlet passes through the thermostat 210 and the heat exchanger in turn. Device 130, flowing to the raw liquid outlet of the heat exchange structure.
当流经节温器210的原液温度低于预设温度时,节温器210与原液出口连通,以使从原液进口流入的原液,经节温器210,直接流至原液出口。When the temperature of the raw liquid flowing through the thermostat 210 is lower than the preset temperature, the thermostat 210 is connected to the raw liquid outlet, so that the raw liquid flowing in from the raw liquid inlet passes through the thermostat 210 and directly flows to the raw liquid outlet.
该换热集成装置,可充分利用有限的空间来布置换热介质的流动路径,通过换热介质先后流经换热器130的外部和内部空间,使得换热介质与原液之间的热交换更加充分,极大提高了换热效率和单位空间内的换热性能,可用于满足预留换热空间较小的发动机的机油的冷却和散热。The heat exchange integrated device can make full use of the limited space to arrange the flow path of the heat exchange medium, and the heat exchange medium flows through the external and internal spaces of the heat exchanger 130 successively, so that the heat exchange between the heat exchange medium and the raw liquid is more efficient. Sufficiently and greatly improving heat exchange efficiency and heat exchange performance per unit space, it can be used to cool and dissipate engine oil for engines with small reserved space for heat exchange.
本实施例提供的换热集成装置,包括上述的换热结构,上述所公开的换热结构的技术特征也适用于该换热集成装置,上述已公开的换热结构的技术特征不再重复描述。本实施例中所述换热集成装置具有上述换热结构的优点,上述所公开的所述换热结构的优点在此不再重复描述。The integrated heat exchange device provided in this embodiment includes the above-mentioned heat exchange structure, and the technical features of the heat exchange structure disclosed above are also applicable to the integrated heat exchange device, and the technical features of the above-mentioned disclosed heat exchange structure will not be described repeatedly. . The integrated heat exchange device in this embodiment has the advantages of the heat exchange structure described above, and the advantages of the heat exchange structure disclosed above will not be repeated here.
参见图4至图5-5所示,本实施例的可选方案中,换热基座110上连接有滤清器220;通过滤清器220,以过滤原液中的杂质。Referring to FIG. 4 to FIG. 5-5 , in an alternative solution of this embodiment, a filter 220 is connected to the heat exchange base 110 ; impurities in the raw liquid are filtered through the filter 220 .
滤清器220设置在节温器210与原液出口之间。The filter 220 is arranged between the thermostat 210 and the raw liquid outlet.
当流经节温器210的原液温度高于预设温度时,原液依次经过节温器210、换热器130和滤清器220,并与原液出口连通;即从原液进口流入的原液,依次经节温器210、换热器130和滤清器220,流至换热结构的原液出口。When the temperature of the raw liquid flowing through the thermostat 210 is higher than the preset temperature, the raw liquid passes through the thermostat 210, the heat exchanger 130 and the filter 220 in sequence, and communicates with the raw liquid outlet; Through the thermostat 210, the heat exchanger 130 and the filter 220, it flows to the raw liquid outlet of the heat exchange structure.
当流经节温器210的原液温度低于预设温度时,原液通过节温器210和滤清器220,并与原液出口连通。即从原液进口流入的原液,依次经节温器210和滤清器220,流至原液出口。When the temperature of the raw liquid flowing through the thermostat 210 is lower than the preset temperature, the raw liquid passes through the thermostat 210 and the filter 220 and communicates with the raw liquid outlet. That is, the raw liquid flowing in from the raw liquid inlet passes through the thermostat 210 and the filter 220 in sequence, and flows to the raw liquid outlet.
参见图4至图5-5所示,本实施例的可选方案中,换热基座110上连接有换热器旁通阀230;可选地,换热器旁通阀230系压力感应元件。Referring to Fig. 4 to Fig. 5-5, in an optional solution of this embodiment, a heat exchanger bypass valve 230 is connected to the heat exchange base 110; optionally, the heat exchanger bypass valve 230 is pressure-sensitive element.
换热器旁通阀230的进口端连通节温器210与换热器130之间的管路,换热器旁通阀230的出口端连通滤清器220的进口端;当换热器旁通阀230的进口端的原液压力大于预设值时,换热器旁通阀230处于打开状态,以连通节温器210与滤清器220,以使部分原液不经过换热器130直接流至滤清器220,从而在一定程度上降低流经换热器130的原液的压力,进而在一定程度上保护了换热器130;The inlet port of the heat exchanger bypass valve 230 is connected to the pipeline between the thermostat 210 and the heat exchanger 130, and the outlet port of the heat exchanger bypass valve 230 is connected to the inlet port of the filter 220; When the raw liquid pressure at the inlet end of the through valve 230 is greater than the preset value, the heat exchanger bypass valve 230 is in an open state to communicate with the thermostat 210 and the filter 220 so that part of the raw liquid directly flows to the A filter 220, thereby reducing the pressure of the raw liquid flowing through the heat exchanger 130 to a certain extent, thereby protecting the heat exchanger 130 to a certain extent;
参见图4至图5-5所示,本实施例的可选方案中,换热基座110上连接有滤清器旁通阀240;滤清器旁通阀240的进口端连通换热器130与滤清器220之间的管路,滤清器旁通阀240的出口端连通原液出口;也即滤清器旁通阀240与滤清器220并列设置在换热器130与原液出口之间。可选地,滤清器旁通阀240系压力感应元件。Referring to Fig. 4 to Fig. 5-5, in the optional solution of this embodiment, a filter bypass valve 240 is connected to the heat exchange base 110; the inlet end of the filter bypass valve 240 is connected to the heat exchanger 130 and the filter 220, the outlet end of the filter bypass valve 240 is connected to the stock solution outlet; that is, the filter bypass valve 240 and the filter 220 are arranged in parallel between the heat exchanger 130 and the stock solution outlet between. Optionally, the filter bypass valve 240 is a pressure sensing element.
当滤清器旁通阀240的进口端的原液压力大于预设值时,滤清器旁通阀240处于打开状态,以连通换热器130与原液出口,以使部分原液不经过滤清器220,直接流向原液出口。When the raw liquid pressure at the inlet end of the filter bypass valve 240 is greater than the preset value, the filter bypass valve 240 is in an open state to connect the heat exchanger 130 with the raw liquid outlet so that part of the raw liquid does not pass through the filter 220 , directly flow to the stock solution outlet.
可选地,滤清器旁通阀240的进口端,与滤清器220和换热基座110之间形成的腔体四周连通;可选地,滤清器旁通阀240的出口端,与滤清器220和原液出口之间的腔体连通。Optionally, the inlet end of the filter bypass valve 240 communicates with the periphery of the cavity formed between the filter 220 and the heat exchange base 110; optionally, the outlet end of the filter bypass valve 240, It communicates with the cavity between the filter 220 and the stock solution outlet.
本实施例的可选方案中,节温器210包括节温器210的进口端、节温器210的换热端和节温器210的直排端。In an optional solution of this embodiment, the thermostat 210 includes an inlet end of the thermostat 210 , a heat exchange end of the thermostat 210 , and an inline end of the thermostat 210 .
节温器210的进口端与原液进口连通,节温器210的换热端与换热器130的原液流道的进口连通,节温器210的直排端与滤清器220的进口端连通。The inlet end of the thermostat 210 is connected with the raw liquid inlet, the heat exchange end of the thermostat 210 is connected with the inlet of the raw liquid channel of the heat exchanger 130, and the straight discharge end of the thermostat 210 is connected with the inlet port of the filter 220 .
当流经节温器210的原液温度高于预设温度时,节温器210的进口端与节温器210的 换热端连通,以使原液进口与换热器130连通;即从原液进口流入的原液,依次经节温器210、换热器130和滤清器220,流至换热结构的原液出口。When the temperature of the raw liquid flowing through the thermostat 210 is higher than the preset temperature, the inlet end of the thermostat 210 communicates with the heat exchange end of the thermostat 210, so that the raw liquid inlet communicates with the heat exchanger 130; that is, from the raw liquid inlet The inflowing raw liquid passes through the thermostat 210, the heat exchanger 130 and the filter 220 in sequence, and flows to the raw liquid outlet of the heat exchange structure.
当流经节温器210的原液温度低于预设温度时,节温器210的进口端与节温器210的直排端连通,以使原液进口直接与滤清器220连通;即从原液进口流入的原液,依次经节温器210和滤清器220,流至原液出口。When the temperature of the raw liquid flowing through the thermostat 210 is lower than the preset temperature, the inlet end of the thermostat 210 is connected with the straight-line end of the thermostat 210, so that the raw liquid inlet is directly connected with the filter 220; that is, from the raw liquid The raw liquid flowing into the inlet passes through the thermostat 210 and the filter 220 in sequence, and flows to the raw liquid outlet.
参见图4至图5-5所示,本实施例的可选方案中,原液进口设置有进口止回阀250;通过进口止回阀250,用于限制原液的流动方向只进不出,从原液进口单向流动至节温器210。Referring to Fig. 4 to Fig. 5-5, in the optional scheme of this embodiment, the raw liquid inlet is provided with an inlet check valve 250; through the inlet check valve 250, it is used to limit the flow direction of the raw liquid only in and out, from The raw liquid inlet flows to the thermostat 210 in one direction.
参见图4至图5-5所示,本实施例的可选方案中,原液出口设置有出口止回阀260。通过出口止回阀260,用于限制原液只流出,不流进,实现滤清器220单向流动至原液出口。Referring to FIG. 4 to FIG. 5-5 , in an optional solution of this embodiment, the raw liquid outlet is provided with an outlet check valve 260 . The outlet check valve 260 is used to restrict the raw liquid from only flowing out, not flowing in, so that the one-way flow of the filter 220 to the raw liquid outlet is realized.
为了便于了解本实施例,以图5-1至图5-3为例说明换热集成装置内的换热内流道与原液流道的流动方向。In order to facilitate the understanding of this embodiment, the flow directions of the heat exchange inner flow channel and the raw liquid flow channel in the heat exchange integrated device are illustrated by taking Fig. 5-1 to Fig. 5-3 as an example.
换热介质的流动方向:换热介质从换热基座110的换热进口113流入换热结构的换热外流道,先与换热器130的外表面进行热交换,之后通过换热器130的换热器换热介质进口131流入换热器130的换热内流道,与换热器130的原液流道内的原液进行热交换,从换热器130的换热器换热介质出口132流出至换热出口111,并从换热出口111流出。可选地,换热器换热介质出口132与换热出口111之间设置有密封圈140。The flow direction of the heat exchange medium: the heat exchange medium flows from the heat exchange inlet 113 of the heat exchange base 110 into the heat exchange outer channel of the heat exchange structure, first exchanges heat with the outer surface of the heat exchanger 130, and then passes through the heat exchanger 130 The heat exchange medium inlet 131 of the heat exchanger flows into the heat exchange inner channel of the heat exchanger 130, and exchanges heat with the stock solution in the stock solution channel of the heat exchanger 130, and the heat exchange medium outlet 132 of the heat exchanger 130 Flow out to the heat exchange outlet 111, and flow out from the heat exchange outlet 111. Optionally, a sealing ring 140 is provided between the heat exchange medium outlet 132 and the heat exchange outlet 111 of the heat exchanger.
原液的流动方向:原液从换热基座110的基座原液出口114流入换热器130的换热器原液进口133,并从换热器130的换热器原液出口134流出至换热基座110的基座原液入口115。可选地,基座原液出口114与换热器原液进口133之间设置有密封圈140。可选地,换热器原液出口134与基座原液入口115之间设置有密封圈140。The flow direction of the original solution: the original solution flows into the heat exchanger original solution inlet 133 of the heat exchanger 130 from the base original solution outlet 114 of the heat exchange base 110, and flows out from the heat exchanger original solution outlet 134 of the heat exchanger 130 to the heat exchange base 110 stock solution inlet 115 of the base. Optionally, a sealing ring 140 is provided between the stock solution outlet 114 of the base and the stock solution inlet 133 of the heat exchanger. Optionally, a sealing ring 140 is provided between the raw liquid outlet 134 of the heat exchanger and the raw liquid inlet 115 of the base.
本实施例的可选方案中,换热结构或换热集成装置内的换热内流道与原液流道的相对流动方向为交叉逆流、交叉顺流、平行逆流或者平行顺流等方式。In an optional solution of this embodiment, the relative flow direction of the heat exchange internal flow channel and the raw liquid flow channel in the heat exchange structure or heat exchange integrated device is cross-counterflow, cross-flow, parallel-counterflow, or parallel-flow.
如图6-1至图6-4所示,图中的原液采用机油,换热介质采用水,进油口与出油口分别为原液的进出口,进水口与出水口分别为换热介质的进出口。图6-1所示为交叉逆流,图6-2所示为交叉顺流,图6-3所示为平行逆流,图6-4所示为平行顺流。换热内流道与原液流道的具体流动方向可根据发动机的机体结构和发动机散热性能等来设计。As shown in Figure 6-1 to Figure 6-4, the original liquid in the figure is oil, and the heat exchange medium is water. The oil inlet and oil outlet are the inlet and outlet of the original liquid, and the water inlet and water outlet are respectively the heat exchange medium import and export. Figure 6-1 shows cross-counterflow, Figure 6-2 shows cross-flow, Figure 6-3 shows parallel counter-flow, and Figure 6-4 shows parallel and forward-flow. The specific flow direction of the heat exchange inner flow channel and the raw liquid flow channel can be designed according to the body structure of the engine and the heat dissipation performance of the engine.
本实施例还提供一种发动机的机油换热系统,包括发动机缸体;还包括上述任一可选实施例的换热结构,或者还包括上述任一可选实施例的换热集成装置。This embodiment also provides an engine oil heat exchange system, which includes an engine block; and also includes the heat exchange structure of any of the above optional embodiments, or further includes the heat exchange integration device of any of the above optional embodiments.
发动机缸体为连接壳体120;发动机缸体与换热基座110通过密封件密封连接。该发动机的机油换热系统,可充分利用有限的空间来布置换热介质的流动路径,通过换热介质先后流经换热器130的外部和内部空间,使得换热介质与原液之间的热交换更加充分,极 大提高了换热效率和单位空间内的换热性能,可用于满足预留换热空间较小的发动机的机油的冷却和散热。The engine block is a connection housing 120; the engine block is sealed and connected to the heat exchange base 110 through a seal. The oil heat exchange system of the engine can make full use of the limited space to arrange the flow path of the heat exchange medium, and the heat exchange medium flows through the outer and inner spaces of the heat exchanger 130 successively, so that the heat exchange between the heat exchange medium and the raw liquid The exchange is more sufficient, which greatly improves the heat exchange efficiency and the heat exchange performance in a unit space, and can be used to cool and dissipate the engine oil of an engine with a small reserved space for heat exchange.
可选地,密封件例如为密封圈。Optionally, the sealing element is, for example, a sealing ring.
可选地,发动机缸体上设置有与换热外流道连通的换热进口113和换热外道出口112。Optionally, the engine block is provided with a heat exchange inlet 113 and a heat exchange outer channel outlet 112 communicating with the heat exchange outer flow channel.
本实施例提供的发动机的机油换热系统,包括上述的换热结构或者换热集成装置,上述所公开的换热结构或者换热集成装置的技术特征也适用于该发动机的机油换热系统,上述已公开的换热结构或者换热集成装置的技术特征不再重复描述。本实施例中所述发动机的机油换热系统具有上述换热结构或者换热集成装置的优点,上述所公开的所述换热结构或者换热集成装置的优点在此不再重复描述。The engine oil heat exchange system provided in this embodiment includes the above-mentioned heat exchange structure or heat exchange integration device, and the technical features of the heat exchange structure or heat exchange integration device disclosed above are also applicable to the engine oil heat exchange system, The technical features of the above disclosed heat exchange structure or heat exchange integrated device will not be described repeatedly. The engine oil heat exchange system in this embodiment has the advantages of the heat exchange structure or integrated heat exchange device described above, and the advantages of the heat exchange structure or integrated heat exchange device disclosed above will not be repeated here.
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换和改进等,均应包含在本申请的保护范围之内。The above descriptions are only preferred embodiments of the present application, and are not intended to limit the present application. For those skilled in the art, there may be various modifications and changes in the present application. Any modifications, equivalent replacements and improvements made within the spirit and principles of this application shall be included within the protection scope of this application.
Claims (10)
- 一种换热结构,配置成安装在连接壳体上,其特征在于,包括换热基座和换热器;所述换热基座与所述连接壳体之间形成密闭的换热腔;A heat exchange structure configured to be installed on a connecting shell, characterized by comprising a heat exchange base and a heat exchanger; an airtight heat exchange cavity is formed between the heat exchange base and the connecting shell;所述换热器设置在所述换热腔内,且所述换热器与所述换热基座连接;The heat exchanger is arranged in the heat exchange cavity, and the heat exchanger is connected to the heat exchange base;所述换热器内设置有互不连通的换热内流道与原液流道;所述换热基座上设置有与所述原液流道连通的原液进口和原液出口,还设置有与所述换热内流道连通的换热出口;The heat exchanger is provided with a heat exchange inner channel and a stock solution channel which are not connected to each other; the heat exchange base is provided with a stock solution inlet and a stock solution outlet connected to the stock solution channel, and is also provided with a The heat exchange outlet connected to the heat exchange inner flow channel;所述换热器外部的换热腔为换热外流道;所述换热内流道与所述换热外流道连通;The heat exchange chamber outside the heat exchanger is a heat exchange outer flow channel; the heat exchange inner flow channel communicates with the heat exchange outer flow channel;所述换热基座和/或所述连接壳体上设置有与所述换热外流道连通的换热进口。A heat exchange inlet communicating with the heat exchange outer flow channel is provided on the heat exchange base and/or the connecting shell.
- 根据权利要求1所述的换热结构,其特征在于,所述换热基座和/或所述连接壳体上设置有与所述换热外流道连通的换热外道出口。The heat exchange structure according to claim 1, characterized in that, the heat exchange base and/or the connection housing is provided with a heat exchange outer channel outlet communicating with the heat exchange outer flow channel.
- 根据权利要求1或2所述的换热结构,其特征在于,所述换热器的数量为多个;相应的,所述原液进口、所述原液出口和所述换热出口的数量均为多个;The heat exchange structure according to claim 1 or 2, characterized in that there are multiple heat exchangers; correspondingly, the number of the stock solution inlet, the stock solution outlet and the heat exchange outlet is multiple;每个所述换热器的原液流道分别与相应的一个所述原液进口和相应的一个所述原液出口连通,每个所述换热器的换热内流道与相应的一个所述换热出口连通。The stock solution channel of each heat exchanger communicates with a corresponding one of the stock solution inlets and a corresponding one of the stock solution outlets, and the heat exchange inner flow channel of each of the heat exchangers communicates with a corresponding one of the stock solution outlets. Heat outlet connected.
- 根据权利要求1或2所述的换热结构,其特征在于,所述换热内流道与所述原液流道的相对流动方向为交叉逆流、交叉顺流、平行逆流或者平行顺流。The heat exchange structure according to claim 1 or 2, characterized in that, the relative flow direction of the heat exchange inner flow channel and the raw liquid flow channel is cross-counterflow, cross-flow, parallel-counterflow or parallel-flow.
- 一种换热集成装置,其特征在于,包括如权利要求1-4任一项所述的换热结构;还包括节温器;A heat exchange integrated device, characterized in that it includes the heat exchange structure according to any one of claims 1-4; it also includes a thermostat;所述节温器与所述换热结构的换热基座连接,且所述节温器配置成监测从所述换热结构的原液进口流入的原液温度;The thermostat is connected to the heat exchange base of the heat exchange structure, and the thermostat is configured to monitor the temperature of the raw liquid flowing in from the raw liquid inlet of the heat exchange structure;当流经所述节温器的原液温度高于预设温度时,所述节温器与所述换热结构的换热器连通,以使从所述原液进口流入的原液,依次经所述节温器和所述换热器,流至所述换热结构的原液出口;When the temperature of the raw liquid flowing through the thermostat is higher than the preset temperature, the thermostat communicates with the heat exchanger of the heat exchange structure, so that the raw liquid flowing in from the raw liquid inlet passes through the The thermostat and the heat exchanger flow to the raw liquid outlet of the heat exchange structure;当流经所述节温器的原液温度低于预设温度时,所述节温器与所述原液出口连通,以使从所述原液进口流入的原液,经所述节温器,流至所述原液出口。When the temperature of the raw liquid flowing through the thermostat is lower than the preset temperature, the thermostat is connected with the raw liquid outlet, so that the raw liquid flowing in from the raw liquid inlet passes through the thermostat and flows to The stock solution is exported.
- 根据权利要求5所述的换热集成装置,其特征在于,所述换热基座上连接有滤清器;The integrated heat exchange device according to claim 5, wherein a filter is connected to the heat exchange base;所述滤清器设置在所述节温器与所述原液出口之间;The filter is arranged between the thermostat and the stock solution outlet;当流经所述节温器的原液温度高于预设温度时,所述原液依次经过所述节温器、所述换热器和所述滤清器,并与所述原液出口连通;When the temperature of the raw liquid flowing through the thermostat is higher than the preset temperature, the raw liquid passes through the thermostat, the heat exchanger and the filter in sequence, and communicates with the raw liquid outlet;当流经所述节温器的原液温度低于预设温度时,所述原液通过所述节温器和所述滤清器,并与所述原液出口连通。When the temperature of the raw liquid flowing through the thermostat is lower than the preset temperature, the raw liquid passes through the thermostat and the filter, and communicates with the raw liquid outlet.
- 根据权利要求6所述的换热集成装置,其特征在于,所述换热基座上连接有换热器旁通阀;所述换热器旁通阀的进口端连通所述节温器与所述换热器之间的管路,所述换热器旁通阀的出口端连通所述滤清器的进口端;当所述换热器旁通阀的进口端的原液压力大于预设值时,所述换热器旁通阀处于打开状态,以连通所述节温器与所述滤清器;The heat exchange integrated device according to claim 6, wherein a heat exchanger bypass valve is connected to the heat exchange base; the inlet end of the heat exchanger bypass valve communicates with the thermostat and The pipeline between the heat exchangers, the outlet end of the heat exchanger bypass valve is connected to the inlet end of the filter; when the raw liquid pressure at the inlet end of the heat exchanger bypass valve is greater than the preset value , the heat exchanger bypass valve is in an open state to communicate with the thermostat and the filter;和/或,所述换热基座上连接有滤清器旁通阀;所述滤清器旁通阀的进口端连通所述换热器与所述滤清器之间的管路,所述滤清器旁通阀的出口端连通所述原液出口;当所述滤清器旁通阀的进口端的原液压力大于预设值时,所述滤清器旁通阀处于打开状态,以连通所述换热器与所述原液出口。And/or, a filter bypass valve is connected to the heat exchange base; the inlet port of the filter bypass valve communicates with the pipeline between the heat exchanger and the filter, so The outlet end of the filter bypass valve is connected to the raw liquid outlet; when the raw liquid pressure at the inlet end of the filter bypass valve is greater than a preset value, the filter bypass valve is in an open state to communicate The heat exchanger and the raw liquid outlet.
- 根据权利要求6所述的换热集成装置,其特征在于,所述节温器包括节温器的进口端、节温器的换热端和节温器的直排端;The integrated heat exchange device according to claim 6, wherein the thermostat includes an inlet end of the thermostat, a heat exchange end of the thermostat, and a straight-line end of the thermostat;所述节温器的进口端与所述原液进口连通,所述节温器的换热端与所述换热器的所述原液流道的进口连通,所述节温器的直排端与所述滤清器的进口端连通;The inlet end of the thermostat communicates with the raw liquid inlet, the heat exchange end of the thermostat communicates with the inlet of the raw liquid channel of the heat exchanger, and the straight end of the thermostat communicates with the raw liquid inlet. The inlet port of the filter is communicated;当流经所述节温器的原液温度高于预设温度时,所述节温器的进口端与所述节温器的换热端连通;When the temperature of the raw liquid flowing through the thermostat is higher than the preset temperature, the inlet end of the thermostat communicates with the heat exchange end of the thermostat;当流经所述节温器的原液温度低于预设温度时,所述节温器的进口端与所述节温器的直排端连通。When the temperature of the raw liquid flowing through the thermostat is lower than the preset temperature, the inlet end of the thermostat communicates with the inline end of the thermostat.
- 根据权利要求5所述的换热集成装置,其特征在于,所述原液进口设置有进口止回阀;The integrated heat exchange device according to claim 5, wherein the raw liquid inlet is provided with an inlet check valve;和/或,所述原液出口设置有出口止回阀。And/or, the raw liquid outlet is provided with an outlet check valve.
- 一种发动机的机油换热系统,其特征在于,包括发动机缸体;还包括如权利要求1-4任一项所述的换热结构;An engine oil heat exchange system, characterized in that it includes an engine block; and also includes the heat exchange structure according to any one of claims 1-4;所述发动机缸体为所述连接壳体;The engine block is the connection housing;所述发动机缸体与所述换热基座通过密封件密封连接。The engine block is sealed and connected to the heat exchange base through a seal.
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CN113062784A (en) * | 2021-04-30 | 2021-07-02 | 浙江银轮机械股份有限公司 | Cooling device and engine system |
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CA2596693A1 (en) * | 2006-08-08 | 2008-02-08 | David Wayne Rennie | Oil cooling and filtering system, kit and apparatus |
CN212006825U (en) * | 2020-02-27 | 2020-11-24 | 江苏正帆华东净化设备有限公司 | Heat exchanger |
CN112880431A (en) * | 2021-01-29 | 2021-06-01 | 浙江银轮机械股份有限公司 | Heat exchanger and battery package subassembly |
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