WO2023029314A1 - Secondary valve seat assembly structure of gas pressure reduction device - Google Patents

Secondary valve seat assembly structure of gas pressure reduction device Download PDF

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Publication number
WO2023029314A1
WO2023029314A1 PCT/CN2021/142122 CN2021142122W WO2023029314A1 WO 2023029314 A1 WO2023029314 A1 WO 2023029314A1 CN 2021142122 W CN2021142122 W CN 2021142122W WO 2023029314 A1 WO2023029314 A1 WO 2023029314A1
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WO
WIPO (PCT)
Prior art keywords
valve
primary
valve core
valve seat
hole
Prior art date
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PCT/CN2021/142122
Other languages
French (fr)
Chinese (zh)
Inventor
刘寅春
胡绍文
姜林
谭光辉
郭凯风
郭昊
Original Assignee
亚普汽车部件(开封)有限公司
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Publication of WO2023029314A1 publication Critical patent/WO2023029314A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K17/00Safety valves; Equalising valves, e.g. pressure relief valves
    • F16K17/02Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side
    • F16K17/04Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side spring-loaded
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K17/00Safety valves; Equalising valves, e.g. pressure relief valves
    • F16K17/02Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side
    • F16K17/04Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side spring-loaded
    • F16K17/06Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side spring-loaded with special arrangements for adjusting the opening pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C13/00Details of vessels or of the filling or discharging of vessels
    • F17C13/04Arrangement or mounting of valves
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/30Use of alternative fuels, e.g. biofuels

Definitions

  • the invention relates to a secondary valve seat assembly structure of a gas decompression device.
  • the gas decompression device In the control technology of the on-board hydrogen energy system of hydrogen fuel cell vehicles, the gas decompression device is a key component.
  • the pressure of the hydrogen storage system determines the amount of hydrogen stored.
  • the hydrogen storage pressure of a current higher-pressure hydrogen storage system can reach 70Mpa, while the hydrogen input pressure required by the stack is only 1Mpa. -2Mpa, so a gas decompression device needs to be installed between the hydrogen storage system and the stack for decompression.
  • the current gas decompression device often includes a two-stage decompression structure.
  • the gas decompression device in the prior art for example, the valve assembly for the gas storage system disclosed in the patent document CN211423455U, includes a valve body, a primary decompression valve and a secondary decompression valve sequentially connected to the valve body .
  • the first-stage pressure reducing valve includes a first-stage valve casing, which is provided with a first-stage valve chamber inside, and a first-stage valve core is arranged in the first-stage valve chamber; the second-stage valve casing is detachably connected to the first-stage valve casing, and forms a
  • the secondary valve cavity is provided with a secondary valve core in the secondary valve cavity.
  • the secondary pressure reducing valve For the secondary pressure reducing valve, its secondary valve seat is set in the primary valve cavity, therefore, when assembling the secondary pressure reducing valve, or only need to maintain the secondary pressure reducing valve, it is necessary to place the primary pressure reducing valve
  • the pressure valve is disassembled, which is inconvenient for disassembly and maintenance.
  • the purpose of the present invention is to provide a secondary valve seat assembly structure of a gas decompression device, which can conveniently disassemble and maintain the secondary valve seat.
  • the secondary valve seat assembly structure of the gas decompression device including:
  • a first-level valve casing with a first-level valve cavity inside, and a first-level valve core inside the first-level valve cavity;
  • the secondary valve casing is detachably connected to the primary valve casing, together with the primary valve casing, forms a secondary valve cavity, and a secondary valve core is arranged in the secondary valve cavity;
  • the secondary valve seat assembly structure also includes:
  • Valve core insertion seat is a separate component, detachably fixed on the primary valve casing, and can be disassembled from the secondary valve cavity;
  • a through hole is provided on the valve core insertion seat, the end of the through hole close to the primary valve core faces the primary valve chamber, and the end far away from the primary valve core is used for guiding and inserting the corresponding end of the secondary valve core;
  • a secondary valve seat is arranged in the through hole, and the secondary valve seat is adapted to the secondary valve core to realize opening adjustment when the secondary valve core moves axially.
  • the valve core insertion seat can be detachably fixed on the primary valve casing, and can be disassembled from the secondary valve cavity. In the hole, it can be adapted to the secondary valve core to meet the needs of the secondary decompression.
  • the secondary valve cavity can be opened directly to operate the valve core insertion seat. Compared with existing technologies, it is easier to realize the disassembly and maintenance of the secondary valve seat.
  • the hole wall of the through hole is provided with a valve seat support platform, the valve seat support platform forms a support surface facing the first-stage valve core, and the second-stage valve seat is supported on the valve seat support. on stage;
  • valve seat crimping piece in the through hole, and the valve seat crimping piece is provided with an external thread, which is fixed in the through hole through the external thread, and the secondary valve seat is pressed and fixed on the valve seat support platform;
  • the valve seat crimping part is provided with a communication hole, so that the space on both sides of the valve seat crimping part in the axial direction communicates.
  • the secondary valve seat is crimped and fixed by the valve seat crimping piece, which is convenient for installation and reliable for fixing.
  • the secondary valve seat includes:
  • Supporting ring one end of which faces away from the first-stage valve core is supported on the valve seat supporting platform;
  • a sealing block located on the side of the support ring close to the primary spool, is used to block the opening at the corresponding end of the secondary spool;
  • the portion of the support ring located on the radially outer side of the sealing block is provided with a communication channel, and the communication channel connects the two axial sides of the sealing block.
  • the support ring can support the sealing block to a certain height, so that it is convenient to set up a communication channel to connect the two axial sides of the sealing block, conveniently ensure the passage of gas, and is convenient to manufacture.
  • the end of the support ring close to the primary valve core is provided with an inturned part, and the inner hole of the support ring includes a large-diameter section located on the side of the inverted part facing away from the primary valve core.
  • the aperture of the aperture section is larger than the inner diameter of the inverting part;
  • the inversion part is provided with an axial through hole, and the axial through hole communicates with the large-aperture section, and forms the communication channel together with the large-aperture section.
  • the large-aperture section can ensure the gas circulation area, and the processing is convenient.
  • the sealing block is arranged separately from the supporting ring, an inner ring platform is provided at the central opening of the inversion part, and the sealing block is supported on the inner ring platform.
  • the adoption of the above technical solution can achieve radial positioning of the sealing block through the inner ring platform, and is beneficial to reduce the axial dimension of the secondary valve core, thereby better realizing the miniaturization and weight reduction of the gas decompression device.
  • the end of the through hole away from the primary valve core is provided with a valve core sealing ring;
  • the through hole has an annular sealing section, and the annular sealing section is located on the side of the valve seat support platform facing away from the primary valve core;
  • the inner diameter of the end of the supporting ring facing away from the first-stage valve core is smaller than the inner diameter of the annular sealing section, and the end face of the supporting ring and the annular sealing section together form a sealing ring groove for the installation of the valve core sealing ring.
  • the valve core sealing ring when installing the valve core sealing ring, the valve core sealing ring can be directly installed into the annular sealing section from the lower end of the valve core insertion seat, and then the secondary valve seat and the valve seat crimping parts are installed. Compared with putting the sealing ring of the valve core into the annular sealing groove after being bent and deformed, the sealing ring of the valve core does not need to be deformed, the installation is convenient, and damage to the sealing ring of the valve core can be avoided.
  • the outer peripheral surface of the support ring is provided with an external thread, which is connected to the through hole of the valve core insertion seat through the external thread.
  • external threads are provided on the outer peripheral surface of the valve core inserting seat, and are fixed on the primary valve housing through external threads.
  • the primary valve core is pressed against the valve core insertion seat under the action of the primary pressure regulating spring.
  • the valve core insertion seat can adjust its own position through the external thread, thereby adjusting the compression amount of the primary pressure regulating spring, and realizing the adjustment of the primary decompression pressure.
  • the end of the first-stage valve core close to the second-stage valve core has a sealing insertion section, and the sealing insertion section is inserted into the end of the through hole close to the first-stage valve core, and is connected with the through hole Sealed by a sealing ring.
  • both the first-stage valve core and the second-stage valve core can be sealed through the through hole on the valve core insertion seat, without considering the sealing problem outside the valve core insertion seat, which is beneficial to reduce the number of sealing rings , Improve sealing reliability and reduce costs.
  • the outer peripheral surface of the valve core insertion seat is provided with external threads, which are fixed in the threaded holes provided on the primary valve casing through external threads;
  • a communication groove is provided on the outer peripheral surface of the valve core insertion seat and/or the inner wall of the threaded hole, the communication groove extends along the axial direction of the threaded hole, one end communicates with the secondary valve cavity, and the other end communicates with the primary valve cavity ;
  • a gas channel is provided on the primary valve core or between the primary valve core and the inner wall of the primary valve cavity, so that the communication groove communicates with the breathing channel on the primary valve shell or the secondary valve shell.
  • the installation of the valve core insertion seat can be conveniently realized by adopting the above-mentioned technical scheme, and the communication groove can be conveniently set, so that the first-stage valve chamber and the second-stage valve chamber can be connected with the first-stage valve casing or the second-stage valve casing at the same time.
  • the breathing channel is connected, which is beneficial to save the breathing valve on the breathing channel and is convenient for processing.
  • Fig. 1 is the schematic diagram of the embodiment 1 of the secondary valve seat assembly structure of the gas decompression device in the present invention
  • Figure 2 The partial enlarged view of the secondary valve seat in Figure 1.
  • the names of the components corresponding to the corresponding reference marks in the figure are: 11. Air intake joint; 12. Air inlet; 21. Primary valve housing; 22. Fixing hole; 23. Primary valve seat; 24. Filter element; 25. Primary valve cavity; 26. Valve port; 27. Axial channel; 28. Radial channel; 29. Primary pressure regulating spring; 210.
  • connection In the description of the present invention, unless otherwise clearly stipulated and limited, the terms “installation”, “connection” and “connection” that may appear should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection, Or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those skilled in the art can understand the specific meanings of the above terms in the present invention through specific situations.
  • the term "has to be” that may appear should be understood in a broad sense, for example, the object of "has to be” can be a part of the body, or it can be separated from the body Arranged and connected on the body, the connection can be detachable or non-detachable. Those skilled in the art can understand the specific meanings of the above terms in the present invention through specific situations.
  • Embodiment 1 of the secondary valve seat assembly structure of the gas decompression device in the present invention is a diagrammatic representation of Embodiment 1 of the secondary valve seat assembly structure of the gas decompression device in the present invention:
  • the gas decompression device in this embodiment is a high-pressure hydrogen decompression valve for vehicles, which is used in hydrogen energy vehicles.
  • the decompression device for a vehicle includes an air intake joint 11 , a primary valve casing 21 , a secondary valve casing 31 and a crimping sleeve 51 .
  • the inlet joint 11 is provided with an air inlet 12, which is used to connect with the hydrogen storage system for the entry of hydrogen at a higher pressure; the secondary valve housing 31 forms an outlet joint, on which an outlet 32 is provided for decompression to the set point. Hydrogen at constant pressure is discharged.
  • the gas inlet 12 and the gas outlet 32 of the gas decompression device are located on a straight line, forming a straight-through structure, which is convenient for processing and has small gas flow resistance.
  • the end of the gas decompression device provided with the inlet joint 11 is taken as the lower end, and the end provided with the secondary valve housing 31 is taken as the upper end, which is consistent with the orientation shown in FIG. 1 .
  • the gas decompression device can be arranged horizontally, inclined or vertically. When vertically arranged, the air inlet joint 11 One end can also be facing up.
  • the primary valve casing 21 constitutes the valve body of the gas decompression device, on which a fixing hole 22 is provided for fixing the gas decompression device.
  • a first-stage valve seat 23 is crimped and fixed on the first-stage valve casing 21, and a filter element 24 is arranged between the first-stage valve seat 23 through the air inlet joint 11.
  • the filter element 24 is a hollow cylindrical structure with a U-shaped longitudinal section; the air inlet joint 11 It is fixed on the primary valve casing 21 by screws.
  • the first-stage valve casing 21 is provided with an axial opening, and the axial opening and the first-stage valve seat 23 together form a first-stage valve chamber 25, and the first-stage valve chamber 25 is provided with a first-stage valve core 214, and the first-stage valve core 214
  • the lower end of the lower end is provided with an inserting section, and the inserting section is guided and inserted in the valve core jack on the first-level valve seat 23, and forms a sealing fit with the first-level valve seat 23 by the first-level valve core sealing ring.
  • a valve port 26 is provided at the bottom of the spool socket, and a sealing block is embedded on the lower end surface of the first-stage spool 214, and the sealing block is used to cooperate with the valve port 26 to form a certain opening to reduce pressure.
  • the inside of the primary spool 214 is provided with a flow channel for leading to the secondary decompression assembly.
  • the flow passage includes an axial channel 27 and a radial channel 28, the radial channel 28 is arranged on the small diameter section below the primary spool sealing ring, the ring between the outer end and the primary spool 214 and the wall of the spool socket hole The gap communicates, and the inner end communicates with the axial channel 27.
  • a primary pressure regulating spring 29 is provided between the primary valve core 214 and the primary valve seat 23 for realizing primary pressure reduction.
  • the top of the primary valve casing 21 is provided with a cylindrical support portion 210 , and the secondary valve casing 31 is fastened to the cylindrical support portion 210 on the primary valve casing 21 .
  • the outer circumference of the primary valve casing 21 is provided with a crimping sleeve 51, and the crimping sleeve 51 is provided with an internal thread, which is fixed on the cylindrical support part 210 through the internal thread to realize the fixing of the secondary valve casing 31.
  • the casing 31 together with the primary valve casing 21 forms a secondary valve cavity 33 .
  • the secondary valve cavity 33 is provided with a secondary valve core 34, the lower end of the secondary valve core 34 is also provided with an insertion section, and the upper end is a disc-shaped structure, which guides and cooperates with the inner wall of the secondary valve housing 31.
  • a sealing ring is provided on the outer peripheral surface of the structure for sealing with the secondary valve housing 31 .
  • the axial center of the secondary spool 34 is provided with an axial through passage 35, and the lower end opening of the axial through passage 35 is used to fit with the secondary valve seat 36 to realize the opening when the secondary spool 34 moves axially. adjust.
  • the secondary valve seat 36 is arranged on the valve core insertion seat 41.
  • the valve core insertion seat 41 is a separate component and is a sleeve structure. The outer peripheral surface of its lower end is provided with external threads, which are fixed on a
  • the secondary valve housing 21 can be installed and disassembled from the secondary valve cavity 33 .
  • the first-stage valve housing 21 is provided with a cylindrical protrusion, and the inner wall of the cylindrical protrusion is provided with an external thread, which can lengthen the valve core insertion seat 41.
  • the inner hole of the spool insertion seat 41 forms a through hole 42 , the lower end of the through hole 42 communicates with the primary valve chamber 25 , and the upper end is used for guiding and inserting the corresponding end of the secondary spool 34 .
  • a valve seat support platform 43 is provided in the through hole 42 of the valve core insertion seat 41 .
  • the valve seat support platform 43 forms a downward support surface, and the secondary valve seat 36 is supported on the valve seat support platform 43 .
  • the secondary valve seat 36 is an assembly, including a support ring 37 and a sealing block 38 .
  • the upper end of the support ring 37 is supported on the valve seat support platform 43 , the lower end of the support ring 37 is provided with an inversion part 39 , and an inner ring platform 310 is provided at the central opening of the inversion part 39 .
  • the inner hole of the support ring 37 includes a large-diameter section 311 located on the upper side of the inversion portion 39 , and the large-aperture section 311 is arranged in the axial middle of the support ring 37 , and its diameter is larger than the inner diameter of the inversion portion 39 .
  • the inversion part 39 at the lower end of the support ring 37 is provided with an axial through hole 314, the axial through hole 314 communicates with the large aperture section 311, and forms a communication channel with the large aperture section 311, and the communication channel connects the upper and lower sides of the sealing block 38 connected.
  • the outer peripheral surface of the support ring 37 is provided with an external thread, which is connected to the through hole 42 of the valve core insertion seat 41 through the external thread, and the position adjustment of the support ring 37 can be realized through the thread during use, thereby realizing the adjustment of the secondary decompression pressure. adjust.
  • the sealing block 38 is used to block the lower end opening of the secondary spool 34.
  • the sealing block 38 is provided with an annular support step 312, which is supported on the inner ring platform 310 by the annular support step 312.
  • the support ring 37 can make the sealing block 38 relatively
  • the valve seat support platform 43 is lifted so that its upper side is below the upper end surface of the support ring 37 to provide a space for the gas to be decompressed to pass through.
  • the sealing block 38 can be supported by the inner ring platform 310 on the support ring 37 to form a radial positioning of the sealing block 38, and it is beneficial to reduce the axial dimension of the secondary valve seat 36, thereby reducing the cost of the entire gas decompression device. Axial dimensions and weight.
  • the sealing block 38 is press-fitted and fixed by the valve seat crimping piece 44. Compared with the prior art, which fixes the sealing block 38 on the mounting seat of the sealing block 38 through the screw passing through the center of the sealing block 38, screw production and installation can be avoided. Inconvenience and other issues.
  • the through hole 42 of the valve core insertion seat 41 has an annular sealing section 45 , and the annular sealing section 45 is located at the upper end of the valve seat supporting platform 43 .
  • the upper end of the supporting ring 37 is provided with an inner flange, so that the inner diameter of the upper end is smaller than the inner diameter of the annular sealing section 45, and the upper end surface of the supporting ring 37 and the annular sealing section 45 jointly form a sealing ring groove, and the corresponding valve core sealing ring 46 is installed on the The groove of the sealing ring is used to form a sealing fit with the secondary valve core 34 .
  • the inner diameter of the inner flange at the upper end of the support ring 37 is slightly larger than the outer diameter of the insertion section of the primary valve core 214 , which can avoid affecting the insertion of the primary valve core 214 .
  • the spool sealing ring 46 is directly packed into the annular sealing section 45 from the lower end of the spool insertion seat 41, and then the secondary valve seat 36 and the valve seat crimping part 44 are installed, compared to passing through
  • the sealing ring 46 of the valve core is bent and deformed and put into the annular sealing groove without deformation of the sealing ring 46 of the valve core, which is convenient for installation and can avoid damage to the sealing ring 46 of the valve core.
  • the valve seat crimping part 44 is provided with communication holes 47, and the communication holes 47 are evenly distributed along the circumferential direction, so that the spaces on both sides of the valve seat crimping part 44 are connected in the axial direction, and the upper end of the valve seat crimping part 44
  • the upper end of the first-stage spool 214 has a sealing insertion section 211 , which is inserted into the lower end of the through hole 42 of the spool insertion seat 41 , and is sealed with the through hole 42 by a sealing ring.
  • the first-stage spool 214 is plugged into the spool insert seat 41, so that the first-stage spool 214 and the second-stage spool 34 can be sealed through the through hole 42 on the spool insert seat 41, without consideration
  • the external sealing problem of the valve core insertion seat 41 is beneficial to reduce the number of sealing rings, improve sealing reliability and reduce costs.
  • the diameter of the opening for the installation of the valve core insert seat 41 on the primary valve housing 21 is greater than the outer diameter of the primary valve core 214 and the primary pressure regulating spring 29, so that the primary valve core 214 and the primary pressure regulating spring 29 can also be installed from the upper side of the gas decompression device, and the installation is more convenient.
  • the primary spool 214 is provided with an annular stopper step 212, the annular stopper step 212 is located below the sealing insertion section 211, and is used to push against the spool insertion seat under the action of the primary pressure regulating spring 29. 41 on.
  • a breathing channel 213 is provided on the side wall of the primary valve housing 21 .
  • the outer peripheral surface of the valve core insertion seat 41 is provided with external threads, which are fixed in the threaded hole provided on the primary valve housing 21 by external threads; the outer peripheral surface of the valve core insertion seat 41 is provided with a communication groove 48, and the communication groove 48 extends along the axial direction of the threaded hole, one end communicates with the secondary valve cavity 33, and the other end communicates with the primary valve cavity 25, so that the primary valve cavity 25 and the secondary valve cavity 33 can share one breathing channel 213, which is beneficial to Reduce parts count and cost.
  • a gas channel should be provided on the primary valve core 214 or between the primary valve core 214 and the inner wall of the primary valve chamber 25, so that the breathing channel 213 communicates with the communication groove 48.
  • the primary valve core 214 The outer diameter is smaller than the inner diameter of the first-stage valve cavity 25 , forming an annular space with the first-stage valve housing 21 , and the annular space forms a gas channel.
  • the communication groove 48 may also be provided on the inner wall of the threaded hole provided on the primary valve housing 21 .
  • a through hole may also be provided on the annular stopper step 212 of the primary valve core 214 , and the gas passage is formed by means of the through hole.
  • the primary pressure regulating spring 29, the primary valve core 214, the valve core inserting seat 41 with the secondary valve seat 36 installed, the secondary pressure regulating spring 313, and the secondary pressure regulating spring 313 can be installed sequentially from above.
  • Valve core 34 , secondary valve casing 31 and crimping sleeve 51 When disassembling and maintaining the secondary decompression assembly, operations can be performed in the reverse order. Compared with the prior art, the secondary valve seat 36 can be easily disassembled and maintained.
  • high-pressure hydrogen enters the valve port 26 of the first-stage pressure reducing valve through the inlet joint 11 and the filter element 24, and then passes through the radial channel 28 and the axial channel 27 on the valve core to pass through the first-stage valve core 214, acting on a
  • the upper end surface of the first-stage spool 214 pushes the first-stage spool 214 to move down, so that the first-stage spool 214 maintains balance under the joint action of the gas pressure at both ends and the first-stage pressure regulating spring 29, and realizes the first-stage decompression.
  • the decompression is mainly to withstand the impact of gas filling, perform preliminary decompression, and protect the secondary decompression assembly.
  • the hydrogen enters the secondary valve core 34 from the communication hole 47 on the secondary valve seat 36, and is discharged to the outlet joint through the axial through passage 35 on the secondary valve core 34, and acts on the secondary valve core.
  • the upper end surface of the core 34 pushes the secondary spool 34 to move down, so that the secondary spool 34 maintains balance under the joint action of the gas pressure at both ends and the secondary pressure regulating spring 313, so as to realize the secondary pressure reduction and meet the requirements of gas pressure reduction.
  • the key performance indicators of the device are finally discharged from the outlet channel on the outlet joint.
  • Embodiment 2 of the secondary valve seat assembly structure of the gas decompression device in the present invention is a diagrammatic representation of Embodiment 2 of the secondary valve seat assembly structure of the gas decompression device in the present invention:
  • Embodiment 1 The difference between this embodiment and Embodiment 1 is that in Embodiment 1, the secondary valve seat 36 is crimped in the valve core insertion seat 41 through the valve seat crimping piece 44, while in this embodiment, the secondary valve seat 36 The seat is welded and fixed in the cartridge seat of the spool.
  • Embodiment 3 of the secondary valve seat assembly structure of the gas decompression device in the present invention is a diagrammatic representation of Embodiment 3 of the secondary valve seat assembly structure of the gas decompression device in the present invention:
  • the secondary valve seat 36 is an assembly, including a support ring 37 and a sealing block 38, while in this embodiment, the secondary valve seat has an integral structure .
  • Embodiment 4 of the secondary valve seat assembly structure of the gas decompression device in the present invention is a diagrammatic representation of Embodiment 4 of the secondary valve seat assembly structure of the gas decompression device in the present invention:
  • Embodiment 1 The difference between this embodiment and Embodiment 1 is that in Embodiment 1, the sealing ring groove for the installation of the valve core sealing ring 46 on the valve core insertion seat 41 is surrounded by the support ring 37 and the valve seat insertion seat, while In this embodiment, the sealing ring groove is an annular groove provided on the inner wall of the through hole of the valve seat insertion seat, and the support ring only plays the role of supporting the sealing block.
  • Embodiment 5 of the secondary valve seat assembly structure of the gas decompression device in the present invention is a diagrammatic representation of Embodiment 5 of the secondary valve seat assembly structure of the gas decompression device in the present invention:
  • Embodiment 1 The difference between this embodiment and Embodiment 1 is that in Embodiment 1, the support ring 37 is provided with an external thread, which is threaded into the through hole 42 on the valve seat insertion seat, while in this embodiment, the support ring The outer peripheral surface of the valve is smooth, and it is crimped and fixed in the valve seat inserting seat by means of the valve seat crimping piece.
  • Embodiment 6 of the secondary valve seat assembly structure of the gas decompression device in the present invention is a diagrammatic representation of Embodiment 6 of the secondary valve seat assembly structure of the gas decompression device in the present invention:
  • Embodiment 1 The difference between this embodiment and Embodiment 1 is that in Embodiment 1, the insertion section at the upper end of the primary valve core 214 is guided and inserted into the valve core insertion seat 41 and is sealed with the valve core insertion seat 41.
  • the upper end of the primary valve core can also be separated from the valve core insertion seat, and form a guiding and sealing fit with the inner wall of the primary valve cavity.
  • Embodiment 7 of the secondary valve seat assembly structure of the gas decompression device in the present invention is a diagrammatic representation of Embodiment 7 of the secondary valve seat assembly structure of the gas decompression device in the present invention:
  • Embodiment 1 the valve core insertion seat 41 can form a stop for the primary valve core 214, while in this embodiment, the valve core insertion seat is designed to be
  • the first-stage spools are kept separated from each other, the first-stage valve cavity is provided with a downward supporting step surface, and the supporting step faces the first-stage spool to form a stop.
  • Embodiment 8 of the secondary valve seat assembly structure of the gas decompression device in the present invention is a diagrammatic representation of Embodiment 8 of the secondary valve seat assembly structure of the gas decompression device in the present invention:
  • valve core insertion seat 41 is provided with an external thread, which is detachably fixed on the primary valve casing 21 through threaded connection, while in this embodiment, The lower end of the valve core insertion seat is provided with a connecting flange, which is fixed on the first-stage valve casing by flanges and screws.
  • Embodiment 9 of the secondary valve seat assembly structure of the gas decompression device in the present invention is a thermoplastic body
  • the secondary valve core 34 is provided with an axial through passage 35
  • the secondary valve seat 36 includes a sealing block 38
  • the sealing block 38 and the axial through passage 35 is adapted to the lower end opening
  • the structure of the insertion section on the secondary valve core is the same as that of the primary valve core, and the flow passages on it include axial passages and radial passages
  • the secondary valve seat in this embodiment can also be fixed on the valve core insertion seat by other means, such as welding, or adopting an integrated structure.

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  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Control Of Fluid Pressure (AREA)
  • Lift Valve (AREA)

Abstract

A secondary valve seat assembly structure of a gas pressure reduction device, comprising: a primary valve housing (21), which is internally provided with a primary valve cavity (25), a primary valve core (214) being provided in the primary valve cavity (25); a secondary valve housing (31), being detachably connected to the primary valve housing (21), the secondary valve housing (31) and the primary valve housing (21) jointly defining a secondary valve cavity (33), and the secondary valve cavity (33) being internally provided with a secondary valve core (34). The secondary valve seat assembly structure further comprises: a valve core insertion seat (41). The valve core insertion seat (41) is a separate component and is detachably fixed on the primary valve housing (21), and can be disassembled from and assembled in the secondary valve cavity (33). A through hole (42) is formed in the valve core insertion seat (41), the end of the through hole (42) close to the primary valve core (214) faces the primary valve cavity (25), and a corresponding end of the secondary valve core (34) is inserted into the end of the through hole away from the primary valve core (214) in a guiding manner; the through hole (42) is internally provided with a secondary valve seat (36), and the secondary valve seat (36) is adapted to the secondary valve core (34) to achieve opening adjustment when the secondary valve core (34) moves in an axial direction.

Description

气体减压装置的二级阀座装配结构Secondary valve seat assembly structure of gas decompression device 技术领域technical field
本发明涉及气体减压装置的二级阀座装配结构。The invention relates to a secondary valve seat assembly structure of a gas decompression device.
背景技术Background technique
氢燃料电池汽车车载氢能系统控制技术中,气体减压装置是关键部件。目前,随着新能源汽车市场的快速发展,氢燃料电池汽车逐渐成为解决能源资源危机和环境危机的重要探索方向。但是,对于氢燃料电池汽车来说,储氢系统的压力决定了储氢量,目前的一种较高压力储氢系统的储氢压力能够达到70Mpa,而电堆需要的氢气输入压力仅为1Mpa-2Mpa,因此储氢系统与电堆之间需要设置气体减压装置进行减压,目前的气体减压装置往往包括两级减压结构。In the control technology of the on-board hydrogen energy system of hydrogen fuel cell vehicles, the gas decompression device is a key component. At present, with the rapid development of the new energy vehicle market, hydrogen fuel cell vehicles have gradually become an important exploration direction to solve the energy resource crisis and environmental crisis. However, for hydrogen fuel cell vehicles, the pressure of the hydrogen storage system determines the amount of hydrogen stored. The hydrogen storage pressure of a current higher-pressure hydrogen storage system can reach 70Mpa, while the hydrogen input pressure required by the stack is only 1Mpa. -2Mpa, so a gas decompression device needs to be installed between the hydrogen storage system and the stack for decompression. The current gas decompression device often includes a two-stage decompression structure.
现有技术中的气体减压装置例如公开号为CN211423455U的专利文献公开的用于储气系统的阀组件,包括阀体、依次连接在阀体上的一级减压阀、二级减压阀。一级减压阀包括一级阀壳,内部设有一级阀腔,一级阀腔内设有一级阀芯;二级阀壳可拆连接在一级阀壳上,与一级阀壳围成二级阀腔,二级阀腔内设有二级阀芯。对于二级减压阀来说,其二级阀座设置在一级阀腔内,因此,装配二级减压阀时,或者仅需要对二级减压阀进行维护时,需要将一级减压阀拆开,拆装维护不便。The gas decompression device in the prior art, for example, the valve assembly for the gas storage system disclosed in the patent document CN211423455U, includes a valve body, a primary decompression valve and a secondary decompression valve sequentially connected to the valve body . The first-stage pressure reducing valve includes a first-stage valve casing, which is provided with a first-stage valve chamber inside, and a first-stage valve core is arranged in the first-stage valve chamber; the second-stage valve casing is detachably connected to the first-stage valve casing, and forms a The secondary valve cavity is provided with a secondary valve core in the secondary valve cavity. For the secondary pressure reducing valve, its secondary valve seat is set in the primary valve cavity, therefore, when assembling the secondary pressure reducing valve, or only need to maintain the secondary pressure reducing valve, it is necessary to place the primary pressure reducing valve The pressure valve is disassembled, which is inconvenient for disassembly and maintenance.
发明内容Contents of the invention
本发明的目的是提供一种气体减压装置的二级阀座装配结构,能够方便地对二级阀座进行拆装维护。The purpose of the present invention is to provide a secondary valve seat assembly structure of a gas decompression device, which can conveniently disassemble and maintain the secondary valve seat.
本发明中采用如下技术方案:Adopt following technical scheme among the present invention:
气体减压装置的二级阀座装配结构,包括:The secondary valve seat assembly structure of the gas decompression device, including:
一级阀壳,内部设有一级阀腔,一级阀腔内设有一级阀芯;A first-level valve casing, with a first-level valve cavity inside, and a first-level valve core inside the first-level valve cavity;
二级阀壳,可拆连接在一级阀壳上,与一级阀壳共同围成二级阀腔,二级阀腔内设有二级阀芯;The secondary valve casing is detachably connected to the primary valve casing, together with the primary valve casing, forms a secondary valve cavity, and a secondary valve core is arranged in the secondary valve cavity;
二级阀座装配结构还包括:The secondary valve seat assembly structure also includes:
阀芯插装座,所述阀芯插装座为单独部件,可拆固定在一级阀壳上,能够从二级阀腔中进行拆装;Valve core insertion seat, the valve core insertion seat is a separate component, detachably fixed on the primary valve casing, and can be disassembled from the secondary valve cavity;
阀芯插装座上设有贯通孔,贯通孔靠近一级阀芯的一端朝向一级阀腔,远离一级阀芯的一端供二级阀芯的对应端导向插装;A through hole is provided on the valve core insertion seat, the end of the through hole close to the primary valve core faces the primary valve chamber, and the end far away from the primary valve core is used for guiding and inserting the corresponding end of the secondary valve core;
贯通孔内设有二级阀座,二级阀座用于与二级阀芯适配以在二级阀芯沿轴向移动时实现开度调节。A secondary valve seat is arranged in the through hole, and the secondary valve seat is adapted to the secondary valve core to realize opening adjustment when the secondary valve core moves axially.
有益效果:采用上述技术方案,阀芯插装座可拆固定在一级阀壳上,能够从二级阀腔中进行拆装,同时,二级阀座设置在阀芯插装座上的贯通孔内,能够与二级阀芯适配,满足二级减压需求,当需要拆装维护二级阀座时,直接打开二级阀腔,对阀芯插装座进行操作即可,与现有技术相比,能够更容易地实现对二级阀座的拆装维护。Beneficial effects: adopting the above-mentioned technical scheme, the valve core insertion seat can be detachably fixed on the primary valve casing, and can be disassembled from the secondary valve cavity. In the hole, it can be adapted to the secondary valve core to meet the needs of the secondary decompression. When the secondary valve seat needs to be disassembled and maintained, the secondary valve cavity can be opened directly to operate the valve core insertion seat. Compared with existing technologies, it is easier to realize the disassembly and maintenance of the secondary valve seat.
作为一种优选的技术方案:所述贯通孔的孔壁上设有阀座支撑台,阀座支撑台形成朝向所述一级阀芯的支撑面,所述二级阀座支撑在阀座支撑台上;As a preferred technical solution: the hole wall of the through hole is provided with a valve seat support platform, the valve seat support platform forms a support surface facing the first-stage valve core, and the second-stage valve seat is supported on the valve seat support. on stage;
所述贯通孔内还设有阀座压接件,阀座压接件上设有外螺纹,通过外螺纹固定在贯通孔内,将二级阀座压紧固定在阀座支撑台上;There is also a valve seat crimping piece in the through hole, and the valve seat crimping piece is provided with an external thread, which is fixed in the through hole through the external thread, and the secondary valve seat is pressed and fixed on the valve seat support platform;
阀座压接件上设有连通孔,使得阀座压接件轴向两侧的空间连通。The valve seat crimping part is provided with a communication hole, so that the space on both sides of the valve seat crimping part in the axial direction communicates.
有益效果:采用上述技术方案,二级阀座采用阀座压接件压接固定,安装方便,固定可靠。Beneficial effect: adopting the above technical scheme, the secondary valve seat is crimped and fixed by the valve seat crimping piece, which is convenient for installation and reliable for fixing.
作为一种优选的技术方案:所述二级阀座包括:As a preferred technical solution: the secondary valve seat includes:
支撑环,其背向一级阀芯的一端支撑在阀座支撑台上;Supporting ring, one end of which faces away from the first-stage valve core is supported on the valve seat supporting platform;
密封块,位于支撑环靠近一级阀芯的一侧,用于封堵二级阀芯的对应端开孔;A sealing block, located on the side of the support ring close to the primary spool, is used to block the opening at the corresponding end of the secondary spool;
支撑环的位于密封块径向外侧的部分上设有连通通道,连通通道将密封块的轴向两侧连通。The portion of the support ring located on the radially outer side of the sealing block is provided with a communication channel, and the communication channel connects the two axial sides of the sealing block.
有益效果:采用上述技术方案,支撑环能够将密封块支撑起一定高度,从而便于设置连通通道将密封块的轴向两侧连通,方便地保证气体通过,并且制造方便。Beneficial effects: by adopting the above technical solution, the support ring can support the sealing block to a certain height, so that it is convenient to set up a communication channel to connect the two axial sides of the sealing block, conveniently ensure the passage of gas, and is convenient to manufacture.
作为一种优选的技术方案:所述支撑环靠近一级阀芯的一端设有内翻部分,支撑环的内孔包括位于内翻部分背向一级阀芯的一侧的大孔径段,大孔径段的孔径大于内翻部分的内径;As a preferred technical solution: the end of the support ring close to the primary valve core is provided with an inturned part, and the inner hole of the support ring includes a large-diameter section located on the side of the inverted part facing away from the primary valve core. The aperture of the aperture section is larger than the inner diameter of the inverting part;
内翻部分上设有轴向通孔,轴向通孔与所述大孔径段连通,与大孔径段共同形成所述连通通道。The inversion part is provided with an axial through hole, and the axial through hole communicates with the large-aperture section, and forms the communication channel together with the large-aperture section.
有益效果:采用上述技术方案,大孔径段能够保证气体流通面积,加工方便。Beneficial effects: adopting the above-mentioned technical scheme, the large-aperture section can ensure the gas circulation area, and the processing is convenient.
作为一种优选的技术方案:所述密封块与支撑环分体布置,所述内翻部分的中心开孔处设有内环台,所述密封块支撑在内环台上。As a preferred technical solution: the sealing block is arranged separately from the supporting ring, an inner ring platform is provided at the central opening of the inversion part, and the sealing block is supported on the inner ring platform.
有益效果:采用上述技术方案能够通过内环台对密封块实现径向定位,并且有利于减小二级阀芯的轴向尺寸,从而更好地实现气体减压装置的小型化和轻量化。Beneficial effects: the adoption of the above technical solution can achieve radial positioning of the sealing block through the inner ring platform, and is beneficial to reduce the axial dimension of the secondary valve core, thereby better realizing the miniaturization and weight reduction of the gas decompression device.
作为一种优选的技术方案:所述贯通孔远离一级阀芯的一端设有阀芯密封圈;As a preferred technical solution: the end of the through hole away from the primary valve core is provided with a valve core sealing ring;
贯通孔具有环形密封段,环形密封段位于阀座支撑台背向一级阀芯的一侧;The through hole has an annular sealing section, and the annular sealing section is located on the side of the valve seat support platform facing away from the primary valve core;
所述支撑环背向一级阀芯的一端的内径小于环形密封段的内径,支撑环的该端端面与环形密封段共同围成密封圈槽,供阀芯密封圈安装。The inner diameter of the end of the supporting ring facing away from the first-stage valve core is smaller than the inner diameter of the annular sealing section, and the end face of the supporting ring and the annular sealing section together form a sealing ring groove for the installation of the valve core sealing ring.
有益效果:采用上述技术方案,安装阀芯密封圈时,能够直接将阀芯密封圈从阀芯插装座的下端装入环形密封段,再安装二级阀座和阀座压接件,相比于通过将阀芯密封圈弯曲变形后装入环形密封槽内,不需使阀芯密封圈产生变形,安装方便,能够避免阀芯密封圈受损。Beneficial effect: adopting the above-mentioned technical scheme, when installing the valve core sealing ring, the valve core sealing ring can be directly installed into the annular sealing section from the lower end of the valve core insertion seat, and then the secondary valve seat and the valve seat crimping parts are installed. Compared with putting the sealing ring of the valve core into the annular sealing groove after being bent and deformed, the sealing ring of the valve core does not need to be deformed, the installation is convenient, and damage to the sealing ring of the valve core can be avoided.
作为一种优选的技术方案:所述支撑环的外周面上设有外螺纹,通过外螺纹连接在阀芯插装座的贯通孔内。As a preferred technical solution: the outer peripheral surface of the support ring is provided with an external thread, which is connected to the through hole of the valve core insertion seat through the external thread.
有益效果:采用上述技术方案能够实现支撑环的位置调节,从而实现二级减压压力的调节。Beneficial effects: the adoption of the above technical solution can realize the adjustment of the position of the support ring, thereby realizing the adjustment of the secondary decompression pressure.
作为一种优选的技术方案:所述阀芯插装座的外周面上设有外螺纹,通过外螺纹固定在一级阀壳上。As a preferred technical solution: external threads are provided on the outer peripheral surface of the valve core inserting seat, and are fixed on the primary valve housing through external threads.
有益效果:采用上述技术方案能够方便地阀芯插装座的安装。Beneficial effects: the adoption of the above-mentioned technical solution can facilitate the installation of the valve core insertion seat.
作为一种优选的技术方案:所述一级阀芯在一级调压弹簧的作用下顶压在阀芯插装座上。As a preferred technical solution: the primary valve core is pressed against the valve core insertion seat under the action of the primary pressure regulating spring.
有益效果:采用上述技术方案,阀芯插装座能够通过外螺纹调节自身位置,从而调节一级调压弹簧的压缩量,实现一级减压压力的调节。Beneficial effects: by adopting the above technical scheme, the valve core insertion seat can adjust its own position through the external thread, thereby adjusting the compression amount of the primary pressure regulating spring, and realizing the adjustment of the primary decompression pressure.
作为一种优选的技术方案:所述一级阀芯靠近二级阀芯的一端具有密封插接段,密封插接段插接在所述贯通孔靠近一级阀芯的一端,并与贯通孔之间通过密封圈密封。As a preferred technical solution: the end of the first-stage valve core close to the second-stage valve core has a sealing insertion section, and the sealing insertion section is inserted into the end of the through hole close to the first-stage valve core, and is connected with the through hole Sealed by a sealing ring.
有益效果:采用上述技术方案,一级阀芯、二级阀芯均能够通过阀芯插装座上的贯通孔密封,不需考虑阀芯插装座外部的密封问题,有利于减少密封圈数量、提高密封可靠性、降低成本。Beneficial effect: adopting the above technical scheme, both the first-stage valve core and the second-stage valve core can be sealed through the through hole on the valve core insertion seat, without considering the sealing problem outside the valve core insertion seat, which is beneficial to reduce the number of sealing rings , Improve sealing reliability and reduce costs.
作为一种优选的技术方案:所述阀芯插装座的外周面上设有外螺纹,通过外螺纹固定在一级阀壳上设置的螺纹孔内;As a preferred technical solution: the outer peripheral surface of the valve core insertion seat is provided with external threads, which are fixed in the threaded holes provided on the primary valve casing through external threads;
阀芯插装座的外周面上和/或所述螺纹孔的内壁上设有连通槽,连通槽沿螺纹孔的轴向延伸,一端与二级阀腔连通,另一端与一级阀腔连通;A communication groove is provided on the outer peripheral surface of the valve core insertion seat and/or the inner wall of the threaded hole, the communication groove extends along the axial direction of the threaded hole, one end communicates with the secondary valve cavity, and the other end communicates with the primary valve cavity ;
一级阀芯上或者一级阀芯与一级阀腔的内壁之间设有气体通道,使得连通槽与一级阀壳或二级阀壳上的呼吸通道连通。A gas channel is provided on the primary valve core or between the primary valve core and the inner wall of the primary valve cavity, so that the communication groove communicates with the breathing channel on the primary valve shell or the secondary valve shell.
有益效果:采用上述技术方案能够方便地实现阀芯插装座的安装,并且能够方便 地设置连通槽,实现一级阀腔和二级阀腔同时与一级阀壳或二级阀壳上的呼吸通道连通,有利于节省呼吸通道上的呼吸阀,并且方便加工。Beneficial effects: the installation of the valve core insertion seat can be conveniently realized by adopting the above-mentioned technical scheme, and the communication groove can be conveniently set, so that the first-stage valve chamber and the second-stage valve chamber can be connected with the first-stage valve casing or the second-stage valve casing at the same time. The breathing channel is connected, which is beneficial to save the breathing valve on the breathing channel and is convenient for processing.
附图说明Description of drawings
图1是本发明中气体减压装置的二级阀座装配结构的实施例1的示意图;Fig. 1 is the schematic diagram of the embodiment 1 of the secondary valve seat assembly structure of the gas decompression device in the present invention;
图2图1中二级阀座部位的局部放大图。Figure 2 The partial enlarged view of the secondary valve seat in Figure 1.
图中相应附图标记所对应的组成部分的名称为:11、进气接头;12、进气口;21、一级阀壳;22、固定孔;23、一级阀座;24、滤芯;25、一级阀腔;26、阀口;27、轴向通道;28、径向通道;29、一级调压弹簧;210、筒状支撑部;211、密封插接段;212、环形挡止台阶;213、呼吸通道;214、一级阀芯;31、二级阀壳;32、出气口;33、二级阀腔;34、二级阀芯;35、轴向贯通通道;36、二级阀座;37、支撑环;38、密封块;39、内翻部分;310、内环台;311、大孔径段;312、环形支撑台阶;313、二级调压弹簧;314、轴向通孔;41、阀芯插装座;42、贯通孔;43、阀座支撑台;44、阀座压接件;45、环形密封段;46、阀芯密封圈;47、连通孔;48、连通槽;51、压接套。The names of the components corresponding to the corresponding reference marks in the figure are: 11. Air intake joint; 12. Air inlet; 21. Primary valve housing; 22. Fixing hole; 23. Primary valve seat; 24. Filter element; 25. Primary valve cavity; 26. Valve port; 27. Axial channel; 28. Radial channel; 29. Primary pressure regulating spring; 210. Cylindrical support part; Stop step; 213, breathing channel; 214, primary valve core; 31, secondary valve casing; 32, air outlet; 33, secondary valve chamber; 34, secondary valve core; 35, axial through channel; 36, Secondary valve seat; 37, support ring; 38, sealing block; 39, inversion part; 310, inner ring platform; 311, large aperture section; 312, annular support step; 313, secondary pressure regulating spring; 41. Valve core insertion seat; 42. Through hole; 43. Valve seat support platform; 44. Valve seat crimping piece; 45. Ring sealing section; 46. Valve core sealing ring; 47. Communication hole; 48. Connecting groove; 51. Crimping sleeve.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明,即所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, and are not intended to limit the present invention, that is, the described embodiments are only some of the embodiments of the present invention, but not all of the embodiments. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making creative efforts belong to the protection scope of the present invention.
需要说明的是,本发明的具体实施方式中可能出现的术语“第一”和“第二”等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,可能出现的术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,可能出现的语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that relative terms such as "first" and "second" that may appear in the specific embodiments of the present invention are only used to distinguish one entity or operation from another entity or operation, and No such actual relationship or order between these entities or operations is necessarily required or implied. Moreover, the terms "comprising", "comprising", or any other variation thereof, where the terms may appear, are intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes none other elements specifically listed, or also include elements inherent in such a process, method, article, or apparatus. Without further limitations, the possible occurrence of an element defined by the phrase "comprising a ..." does not preclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
在本发明的描述中,除非另有明确的规定和限定,可能出现的术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接连接,也可以是通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域技术人员而言,可以通过具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" that may appear should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection, Or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those skilled in the art can understand the specific meanings of the above terms in the present invention through specific situations.
在本发明的描述中,除非另有明确的规定和限定,可能出现的术语“设有”应做广义理解,例如,“设有”的对象可以是本体的一部分,也可以是与本体分体布置并连接在本体上,该连接可以是可拆连接,也可以是不可拆连接。对于本领域技术人员而言,可以通过具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, unless otherwise clearly specified and limited, the term "has to be" that may appear should be understood in a broad sense, for example, the object of "has to be" can be a part of the body, or it can be separated from the body Arranged and connected on the body, the connection can be detachable or non-detachable. Those skilled in the art can understand the specific meanings of the above terms in the present invention through specific situations.
以下结合实施例对本发明作进一步的详细描述。Below in conjunction with embodiment the present invention is described in further detail.
本发明中气体减压装置的二级阀座装配结构的实施例1:Embodiment 1 of the secondary valve seat assembly structure of the gas decompression device in the present invention:
本实施例中的气体减压装置为一种车用高压氢气减压阀,用于氢能源汽车。如图1,车用减压装置包括进气接头11、一级阀壳21、二级阀壳31和压接套51。进气接头11上设有进气口12,用于与储氢系统连接,供压力较高的氢气进入;二级阀壳31形成出气接头,其上设有出气口32,供减压至设定压力的氢气排出。气体减压装置的进气口12和出气口32位于一条直线上,形成直通型结构,便于加工,气体流阻小。The gas decompression device in this embodiment is a high-pressure hydrogen decompression valve for vehicles, which is used in hydrogen energy vehicles. As shown in FIG. 1 , the decompression device for a vehicle includes an air intake joint 11 , a primary valve casing 21 , a secondary valve casing 31 and a crimping sleeve 51 . The inlet joint 11 is provided with an air inlet 12, which is used to connect with the hydrogen storage system for the entry of hydrogen at a higher pressure; the secondary valve housing 31 forms an outlet joint, on which an outlet 32 is provided for decompression to the set point. Hydrogen at constant pressure is discharged. The gas inlet 12 and the gas outlet 32 of the gas decompression device are located on a straight line, forming a straight-through structure, which is convenient for processing and has small gas flow resistance.
为了便于清楚地描述本发明的实施例,下文中,以气体减压装置设有进气接头11的一端为下端,设有二级阀壳31的一端为上端,与图1中显示的方位一致。当然,上述“上”“下”并不用于限制气体减压装置的实际放置状态或使用状态,气体减压装置可以水平布置、倾斜布置或竖直布置,竖直布置时,进气接头11的一端也可以朝上。In order to facilitate a clear description of the embodiment of the present invention, hereinafter, the end of the gas decompression device provided with the inlet joint 11 is taken as the lower end, and the end provided with the secondary valve housing 31 is taken as the upper end, which is consistent with the orientation shown in FIG. 1 . Of course, the above-mentioned "up" and "down" are not used to limit the actual placement or use state of the gas decompression device. The gas decompression device can be arranged horizontally, inclined or vertically. When vertically arranged, the air inlet joint 11 One end can also be facing up.
一级阀壳21构成气体减压装置的阀主体,其上设有固定孔22,用于实现气体减压装置的固定。一级阀壳21上压接固定有一级阀座23,一级阀座23通过进气接头11之间设有滤芯24,滤芯24为中空筒状结构,纵剖面为U形;进气接头11通过螺钉固定在一级阀壳21上。一级阀壳21内设有轴向开孔,轴向开孔与一级阀座23共同围成一级阀腔25,一级阀腔25内设有一级阀芯214,一级阀芯214的下端设有插装段,插装段导向插装在一级阀座23上的阀芯插孔内,通过一级阀芯密封圈与一级阀座23形成密封配合。阀芯插孔的孔底设有阀口26,一级阀芯214的下端端面上嵌装有密封块,密封块用于与阀口26配合,形成一定开度,起到减压作用。一级阀芯214的内部设有流道,用于通往二级减压总成。流道包括轴向通道27和径向通道28,径向通道28设置在一级阀芯密封圈下方的小径段上,外端与一级阀芯214和阀芯插孔孔壁之间的环隙连通,内端与轴向通道27连通。 一级阀芯214与一级阀座23之间设有一级调压弹簧29,用于实现一级减压。The primary valve casing 21 constitutes the valve body of the gas decompression device, on which a fixing hole 22 is provided for fixing the gas decompression device. A first-stage valve seat 23 is crimped and fixed on the first-stage valve casing 21, and a filter element 24 is arranged between the first-stage valve seat 23 through the air inlet joint 11. The filter element 24 is a hollow cylindrical structure with a U-shaped longitudinal section; the air inlet joint 11 It is fixed on the primary valve casing 21 by screws. The first-stage valve casing 21 is provided with an axial opening, and the axial opening and the first-stage valve seat 23 together form a first-stage valve chamber 25, and the first-stage valve chamber 25 is provided with a first-stage valve core 214, and the first-stage valve core 214 The lower end of the lower end is provided with an inserting section, and the inserting section is guided and inserted in the valve core jack on the first-level valve seat 23, and forms a sealing fit with the first-level valve seat 23 by the first-level valve core sealing ring. A valve port 26 is provided at the bottom of the spool socket, and a sealing block is embedded on the lower end surface of the first-stage spool 214, and the sealing block is used to cooperate with the valve port 26 to form a certain opening to reduce pressure. The inside of the primary spool 214 is provided with a flow channel for leading to the secondary decompression assembly. The flow passage includes an axial channel 27 and a radial channel 28, the radial channel 28 is arranged on the small diameter section below the primary spool sealing ring, the ring between the outer end and the primary spool 214 and the wall of the spool socket hole The gap communicates, and the inner end communicates with the axial channel 27. A primary pressure regulating spring 29 is provided between the primary valve core 214 and the primary valve seat 23 for realizing primary pressure reduction.
一级阀壳21的顶部设有筒状支撑部210,二级阀壳31扣接在一级阀壳21上的筒状支撑部210上。一级阀壳21的外周套设有压接套51,压接套51上设有内螺纹,通过内螺纹固定在筒状支撑部210上,实现对二级阀壳31的固定,二级阀壳31与一级阀壳21共同围成二级阀腔33。二级阀腔33内设置有二级阀芯34,二级阀芯34的下端也设有插装段,上端为盘状结构,盘状结构与二级阀壳31的内壁导向配合,盘状结构的外周面上设有密封圈,用于实现与二级阀壳31的密封。二级阀芯34的轴心处设有轴向贯通通道35,轴向贯通通道35的下端开口用于与二级阀座36适配以在二级阀芯34沿轴向移动时实现开度调节。The top of the primary valve casing 21 is provided with a cylindrical support portion 210 , and the secondary valve casing 31 is fastened to the cylindrical support portion 210 on the primary valve casing 21 . The outer circumference of the primary valve casing 21 is provided with a crimping sleeve 51, and the crimping sleeve 51 is provided with an internal thread, which is fixed on the cylindrical support part 210 through the internal thread to realize the fixing of the secondary valve casing 31. The casing 31 together with the primary valve casing 21 forms a secondary valve cavity 33 . The secondary valve cavity 33 is provided with a secondary valve core 34, the lower end of the secondary valve core 34 is also provided with an insertion section, and the upper end is a disc-shaped structure, which guides and cooperates with the inner wall of the secondary valve housing 31. A sealing ring is provided on the outer peripheral surface of the structure for sealing with the secondary valve housing 31 . The axial center of the secondary spool 34 is provided with an axial through passage 35, and the lower end opening of the axial through passage 35 is used to fit with the secondary valve seat 36 to realize the opening when the secondary spool 34 moves axially. adjust.
如图2,二级阀座36设置在阀芯插装座41上,阀芯插装座41为单独部件,是套体结构,其下端外周面上设有外螺纹,通过外螺纹固定在一级阀壳21上,能够从二级阀腔33中进行安装和拆卸。为了提高阀芯插装座41的固定可靠性,所述一级阀壳21上设有筒状凸出部,筒状凸出部的内壁上设有外螺纹,能够加长阀芯插装座41与一级阀壳21的螺纹连接长度。阀芯插装座41的内孔形成贯通孔42,贯通孔42的下端与一级阀腔25连通,上端供二级阀芯34的对应端导向插装。As shown in Figure 2, the secondary valve seat 36 is arranged on the valve core insertion seat 41. The valve core insertion seat 41 is a separate component and is a sleeve structure. The outer peripheral surface of its lower end is provided with external threads, which are fixed on a The secondary valve housing 21 can be installed and disassembled from the secondary valve cavity 33 . In order to improve the fixing reliability of the valve core insertion seat 41, the first-stage valve housing 21 is provided with a cylindrical protrusion, and the inner wall of the cylindrical protrusion is provided with an external thread, which can lengthen the valve core insertion seat 41. The length of the threaded connection with the primary valve housing 21. The inner hole of the spool insertion seat 41 forms a through hole 42 , the lower end of the through hole 42 communicates with the primary valve chamber 25 , and the upper end is used for guiding and inserting the corresponding end of the secondary spool 34 .
阀芯插装座41的贯通孔42内设有阀座支撑台43,阀座支撑台43形成朝下的支撑面,所述二级阀座36支撑在阀座支撑台43上。贯通孔42内还设有阀座压接件44,阀座压接件44上设有外螺纹,通过外螺纹固定在贯通孔42内,将二级阀座36压紧固定在阀座支撑台43上。A valve seat support platform 43 is provided in the through hole 42 of the valve core insertion seat 41 . The valve seat support platform 43 forms a downward support surface, and the secondary valve seat 36 is supported on the valve seat support platform 43 . There is also a valve seat crimping piece 44 inside the through hole 42, and the valve seat crimping piece 44 is provided with an external thread, which is fixed in the through hole 42 through the external thread, and the secondary valve seat 36 is pressed and fixed on the valve seat support platform. 43 on.
二级阀座36为组合件,包括支撑环37和密封块38。支撑环37的上端支撑在阀座支撑台43上,支撑环37的下端设有内翻部分39,内翻部分39的中心开孔处设有内环台310。支撑环37的内孔包括位于内翻部分39上侧的大孔径段311,大孔径段311设置在支撑环37的轴向中部,其孔径大于内翻部分39的内径。支撑环37下端的内翻部分39上设有轴向通孔314,轴向通孔314与大孔径段311连通,与大孔径段311共同形成连通通道,连通通道将密封块38的上下两侧连通。支撑环37的外周面上设有外螺纹,通过外螺纹连接在阀芯插装座41的贯通孔42内,使用时能够通过螺纹实现支撑环37的位置调节,从而实现二级减压压力的调节。The secondary valve seat 36 is an assembly, including a support ring 37 and a sealing block 38 . The upper end of the support ring 37 is supported on the valve seat support platform 43 , the lower end of the support ring 37 is provided with an inversion part 39 , and an inner ring platform 310 is provided at the central opening of the inversion part 39 . The inner hole of the support ring 37 includes a large-diameter section 311 located on the upper side of the inversion portion 39 , and the large-aperture section 311 is arranged in the axial middle of the support ring 37 , and its diameter is larger than the inner diameter of the inversion portion 39 . The inversion part 39 at the lower end of the support ring 37 is provided with an axial through hole 314, the axial through hole 314 communicates with the large aperture section 311, and forms a communication channel with the large aperture section 311, and the communication channel connects the upper and lower sides of the sealing block 38 connected. The outer peripheral surface of the support ring 37 is provided with an external thread, which is connected to the through hole 42 of the valve core insertion seat 41 through the external thread, and the position adjustment of the support ring 37 can be realized through the thread during use, thereby realizing the adjustment of the secondary decompression pressure. adjust.
密封块38用于封堵二级阀芯34的下端开孔,密封块38上设有环形支撑台阶312,通过环形支撑台阶312支撑在内环台310上,支撑环37能够使密封块38相对于阀座支撑台43被抬升,使得其上侧面位于支撑环37的上端面下方,为待减压气体提供通过空间。 通过支撑环37上的内环台310对密封块38进行支撑能够对密封块38形成径向定位,并且有利于减小二级阀座36的轴向尺寸,从而减小整个气体减压装置的轴向尺寸和重量。The sealing block 38 is used to block the lower end opening of the secondary spool 34. The sealing block 38 is provided with an annular support step 312, which is supported on the inner ring platform 310 by the annular support step 312. The support ring 37 can make the sealing block 38 relatively The valve seat support platform 43 is lifted so that its upper side is below the upper end surface of the support ring 37 to provide a space for the gas to be decompressed to pass through. The sealing block 38 can be supported by the inner ring platform 310 on the support ring 37 to form a radial positioning of the sealing block 38, and it is beneficial to reduce the axial dimension of the secondary valve seat 36, thereby reducing the cost of the entire gas decompression device. Axial dimensions and weight.
密封块38通过阀座压接件44压装固定,与现有技术中通过从密封块38中心穿过的螺钉将密封块38固定在密封块38安装座上相比,能够避免螺钉制作和安装不便等问题。The sealing block 38 is press-fitted and fixed by the valve seat crimping piece 44. Compared with the prior art, which fixes the sealing block 38 on the mounting seat of the sealing block 38 through the screw passing through the center of the sealing block 38, screw production and installation can be avoided. Inconvenience and other issues.
阀芯插装座41的贯通孔42具有环形密封段45,环形密封段45位于阀座支撑台43的上端。支撑环37的上端设有内凸缘,使得上端的内径小于环形密封段45的内径,支撑环37的上端端面与环形密封段45共同围成密封圈槽,相应的阀芯密封圈46安装在该密封圈槽内,用于与二级阀芯34形成密封配合。优选地,支撑环37上端的内凸缘处的内径略大于一级阀芯214的插装段的外径,能够避免影响一级阀芯214的插装。安装阀芯密封圈46时,直接将阀芯密封圈46从阀芯插装座41的下端装入环形密封段45,再安装二级阀座36和阀座压接件44,相比于通过将阀芯密封圈46弯曲变形后装入环形密封槽内,不需使阀芯密封圈46产生变形,安装方便,能够避免阀芯密封圈46受损。当然,为了保证气体通过,阀座压接件44上设有连通孔47,连通孔47沿周向均布,使得阀座压接件44轴向两侧的空间连通,并且阀座压接件44上端的中心部位设有凸台,凸台的外周空间形成气流缓冲空间,有利于减小气流阻力,保证气流顺利通过。通过螺纹对支撑环37的上下位置进行调节时,为了保证密封圈槽的完整,可以在支撑环37的上端设置调节垫片。The through hole 42 of the valve core insertion seat 41 has an annular sealing section 45 , and the annular sealing section 45 is located at the upper end of the valve seat supporting platform 43 . The upper end of the supporting ring 37 is provided with an inner flange, so that the inner diameter of the upper end is smaller than the inner diameter of the annular sealing section 45, and the upper end surface of the supporting ring 37 and the annular sealing section 45 jointly form a sealing ring groove, and the corresponding valve core sealing ring 46 is installed on the The groove of the sealing ring is used to form a sealing fit with the secondary valve core 34 . Preferably, the inner diameter of the inner flange at the upper end of the support ring 37 is slightly larger than the outer diameter of the insertion section of the primary valve core 214 , which can avoid affecting the insertion of the primary valve core 214 . When installing the spool sealing ring 46, the spool sealing ring 46 is directly packed into the annular sealing section 45 from the lower end of the spool insertion seat 41, and then the secondary valve seat 36 and the valve seat crimping part 44 are installed, compared to passing through The sealing ring 46 of the valve core is bent and deformed and put into the annular sealing groove without deformation of the sealing ring 46 of the valve core, which is convenient for installation and can avoid damage to the sealing ring 46 of the valve core. Of course, in order to ensure the passage of gas, the valve seat crimping part 44 is provided with communication holes 47, and the communication holes 47 are evenly distributed along the circumferential direction, so that the spaces on both sides of the valve seat crimping part 44 are connected in the axial direction, and the upper end of the valve seat crimping part 44 There is a boss in the center of the boss, and the outer peripheral space of the boss forms an airflow buffer space, which is conducive to reducing the airflow resistance and ensuring the smooth passage of the airflow. When the upper and lower positions of the support ring 37 are adjusted by threads, in order to ensure the integrity of the sealing ring groove, an adjusting gasket can be arranged on the upper end of the support ring 37 .
一级阀芯214的上端具有密封插接段211,密封插接段211插接在阀芯插装座41的贯通孔42的下端,并与贯通孔42之间通过密封圈密封。一级阀芯214采用插接在阀芯插装座41中的方案,使得一级阀芯214、二级阀芯34均能够通过阀芯插装座41上的贯通孔42密封,不需考虑阀芯插装座41外部的密封问题,有利于减少密封圈数量、提高密封可靠性、降低成本。同时,一级阀壳21上供阀芯插装座41安装的开孔的直径大于一级阀芯214和一级调压弹簧29的外径,使得一级阀芯214和一级调压弹簧29也能够从气体减压装置的上侧进行安装,安装更便利。另外,一级阀芯214上设有环形挡止台阶212,环形挡止台阶212位于密封插接段211的下方,用于在一级调压弹簧29的作用下顶压在阀芯插装座41上。通过调节阀芯插装座41在一级阀壳21上的螺纹连接位置能够实现一级调压弹簧29的压缩量调节,从而实现一级减压结构的手动压力调节。The upper end of the first-stage spool 214 has a sealing insertion section 211 , which is inserted into the lower end of the through hole 42 of the spool insertion seat 41 , and is sealed with the through hole 42 by a sealing ring. The first-stage spool 214 is plugged into the spool insert seat 41, so that the first-stage spool 214 and the second-stage spool 34 can be sealed through the through hole 42 on the spool insert seat 41, without consideration The external sealing problem of the valve core insertion seat 41 is beneficial to reduce the number of sealing rings, improve sealing reliability and reduce costs. Simultaneously, the diameter of the opening for the installation of the valve core insert seat 41 on the primary valve housing 21 is greater than the outer diameter of the primary valve core 214 and the primary pressure regulating spring 29, so that the primary valve core 214 and the primary pressure regulating spring 29 can also be installed from the upper side of the gas decompression device, and the installation is more convenient. In addition, the primary spool 214 is provided with an annular stopper step 212, the annular stopper step 212 is located below the sealing insertion section 211, and is used to push against the spool insertion seat under the action of the primary pressure regulating spring 29. 41 on. By adjusting the threaded connection position of the spool insert seat 41 on the primary valve housing 21 , the compression amount of the primary pressure regulating spring 29 can be adjusted, thereby realizing the manual pressure adjustment of the primary pressure reducing structure.
为了避免一级阀芯214活动时一级阀腔25中的气压发生变化而对一级阀芯214的活动产生影响,一级阀壳21的侧壁上设有呼吸通道213。阀芯插装座41的外周面上设有外螺纹,通过外螺纹固定在一级阀壳21上设置的螺纹孔内;阀芯插装座41的外周面上设有连通槽48,连通槽48沿螺纹孔的轴向延伸,一端与二级阀腔33连通,另一端与一级阀 腔25连通,能够使一级阀腔25和二级阀腔33共用一处呼吸通道213,有利于减少零件数量、降低成本。优选地,连通槽48设有多处,沿圆周均布,本实施例中设有三处。当然,一级阀芯214上或者一级阀芯214与一级阀腔25的内壁之间应当设置气体通道,使得呼吸通道213与连通槽48连通,本实施例中,一级阀芯214的外径小于一级阀腔25的内径,与一级阀壳21之间形成环形间隔,环形间隔形成了气体通道。在其他实施例中,连通槽48也可以设置在一级阀壳21上设置的螺纹孔内壁上。另外,在其他实施例中,也可以在一级阀芯214的环形挡止台阶212上设置通孔,依靠通孔形成气体通道。In order to prevent the air pressure in the primary valve chamber 25 from changing when the primary valve core 214 moves and affect the movement of the primary valve core 214 , a breathing channel 213 is provided on the side wall of the primary valve housing 21 . The outer peripheral surface of the valve core insertion seat 41 is provided with external threads, which are fixed in the threaded hole provided on the primary valve housing 21 by external threads; the outer peripheral surface of the valve core insertion seat 41 is provided with a communication groove 48, and the communication groove 48 extends along the axial direction of the threaded hole, one end communicates with the secondary valve cavity 33, and the other end communicates with the primary valve cavity 25, so that the primary valve cavity 25 and the secondary valve cavity 33 can share one breathing channel 213, which is beneficial to Reduce parts count and cost. Preferably, there are multiple communication grooves 48 uniformly distributed along the circumference, and there are three communication grooves in this embodiment. Of course, a gas channel should be provided on the primary valve core 214 or between the primary valve core 214 and the inner wall of the primary valve chamber 25, so that the breathing channel 213 communicates with the communication groove 48. In this embodiment, the primary valve core 214 The outer diameter is smaller than the inner diameter of the first-stage valve cavity 25 , forming an annular space with the first-stage valve housing 21 , and the annular space forms a gas channel. In other embodiments, the communication groove 48 may also be provided on the inner wall of the threaded hole provided on the primary valve housing 21 . In addition, in other embodiments, a through hole may also be provided on the annular stopper step 212 of the primary valve core 214 , and the gas passage is formed by means of the through hole.
装配上述气体减压装置时,可以从上方依次安装一级调压弹簧29、一级阀芯214、安装有二级阀座36的阀芯插装座41、二级调压弹簧313、二级阀芯34、二级阀壳31和压接套51。拆卸维护二级减压总成时,可以按照相反的顺序进行操作,与现有技术相比,能够方便地对二级阀座36进行拆装维护。When assembling the above-mentioned gas decompression device, the primary pressure regulating spring 29, the primary valve core 214, the valve core inserting seat 41 with the secondary valve seat 36 installed, the secondary pressure regulating spring 313, and the secondary pressure regulating spring 313 can be installed sequentially from above. Valve core 34 , secondary valve casing 31 and crimping sleeve 51 . When disassembling and maintaining the secondary decompression assembly, operations can be performed in the reverse order. Compared with the prior art, the secondary valve seat 36 can be easily disassembled and maintained.
使用时,高压氢气通过进气接头11和滤芯24进入一级减压阀的阀口26,然后经过阀芯上的径向通道28和轴向通道27从一级阀芯214通过,作用在一级阀芯214的上端面,推动一级阀芯214下移,使一级阀芯214在两端的气体压力和一级调压弹簧29的共同作用下保持平衡,实现一级减压,一级减压主要是为了承受加气冲击,进行初步减压,保护二级减压总成。经过一级减压后的氢气从二级阀座36上的连通孔47进入二级阀芯34,通过二级阀芯34上的轴向贯通通道35排向出气接头,并作用在二级阀芯34的上端面,推动二级阀芯34下移,使二级阀芯34在两端的气体压力和二级调压弹簧313的共同作用下保持平衡,实现二级减压,满足气体减压装置的关键性能指标,最终从出气接头上的出气通道排出。During use, high-pressure hydrogen enters the valve port 26 of the first-stage pressure reducing valve through the inlet joint 11 and the filter element 24, and then passes through the radial channel 28 and the axial channel 27 on the valve core to pass through the first-stage valve core 214, acting on a The upper end surface of the first-stage spool 214 pushes the first-stage spool 214 to move down, so that the first-stage spool 214 maintains balance under the joint action of the gas pressure at both ends and the first-stage pressure regulating spring 29, and realizes the first-stage decompression. The decompression is mainly to withstand the impact of gas filling, perform preliminary decompression, and protect the secondary decompression assembly. After the first stage of decompression, the hydrogen enters the secondary valve core 34 from the communication hole 47 on the secondary valve seat 36, and is discharged to the outlet joint through the axial through passage 35 on the secondary valve core 34, and acts on the secondary valve core. The upper end surface of the core 34 pushes the secondary spool 34 to move down, so that the secondary spool 34 maintains balance under the joint action of the gas pressure at both ends and the secondary pressure regulating spring 313, so as to realize the secondary pressure reduction and meet the requirements of gas pressure reduction. The key performance indicators of the device are finally discharged from the outlet channel on the outlet joint.
本发明中气体减压装置的二级阀座装配结构的实施例2:Embodiment 2 of the secondary valve seat assembly structure of the gas decompression device in the present invention:
本实施例与实施例1的不同之处在于,实施例1中,二级阀座36通过阀座压接件44压接在阀芯插装座41中,而本实施例中,二级阀座焊接固定在阀芯插装座中。The difference between this embodiment and Embodiment 1 is that in Embodiment 1, the secondary valve seat 36 is crimped in the valve core insertion seat 41 through the valve seat crimping piece 44, while in this embodiment, the secondary valve seat 36 The seat is welded and fixed in the cartridge seat of the spool.
本发明中气体减压装置的二级阀座装配结构的实施例3:Embodiment 3 of the secondary valve seat assembly structure of the gas decompression device in the present invention:
本实施例与实施例1的不同之处在于,实施例1中,二级阀座36为组合件,包括支撑环37和密封块38,而本实施例中,二级阀座为一体式结构。The difference between this embodiment and Embodiment 1 is that in Embodiment 1, the secondary valve seat 36 is an assembly, including a support ring 37 and a sealing block 38, while in this embodiment, the secondary valve seat has an integral structure .
本发明中气体减压装置的二级阀座装配结构的实施例4:Embodiment 4 of the secondary valve seat assembly structure of the gas decompression device in the present invention:
本实施例与实施例1的不同之处在于,实施例1中,阀芯插装座41上供阀芯密封圈46安装的密封圈槽由支撑环37和阀座插装座围成,而本实施例中,密封圈槽为设置在阀座插装座的贯通孔内壁上的环形槽,支撑环仅起到支撑密封块的作用。The difference between this embodiment and Embodiment 1 is that in Embodiment 1, the sealing ring groove for the installation of the valve core sealing ring 46 on the valve core insertion seat 41 is surrounded by the support ring 37 and the valve seat insertion seat, while In this embodiment, the sealing ring groove is an annular groove provided on the inner wall of the through hole of the valve seat insertion seat, and the support ring only plays the role of supporting the sealing block.
本发明中气体减压装置的二级阀座装配结构的实施例5:Embodiment 5 of the secondary valve seat assembly structure of the gas decompression device in the present invention:
本实施例与实施例1的不同之处在于,实施例1中,支撑环37上设有外螺纹,螺纹连接在阀座插装座上的贯通孔42内,而本实施例中,支撑环的外周面为光面,依靠阀座压接件压接固定在阀座插装座中。The difference between this embodiment and Embodiment 1 is that in Embodiment 1, the support ring 37 is provided with an external thread, which is threaded into the through hole 42 on the valve seat insertion seat, while in this embodiment, the support ring The outer peripheral surface of the valve is smooth, and it is crimped and fixed in the valve seat inserting seat by means of the valve seat crimping piece.
本发明中气体减压装置的二级阀座装配结构的实施例6:Embodiment 6 of the secondary valve seat assembly structure of the gas decompression device in the present invention:
本实施例与实施例1的不同之处在于,实施例1中,一级阀芯214上端的插装段导向插装在阀芯插装座41内并与阀芯插装座41密封配合,而本实施例中,一级阀芯的上端也可以与阀芯插装座相互分离,并与一级阀腔的内壁面形成导向密封配合。The difference between this embodiment and Embodiment 1 is that in Embodiment 1, the insertion section at the upper end of the primary valve core 214 is guided and inserted into the valve core insertion seat 41 and is sealed with the valve core insertion seat 41. However, in this embodiment, the upper end of the primary valve core can also be separated from the valve core insertion seat, and form a guiding and sealing fit with the inner wall of the primary valve cavity.
本发明中气体减压装置的二级阀座装配结构的实施例7:Embodiment 7 of the secondary valve seat assembly structure of the gas decompression device in the present invention:
本实施例与实施例1的不同之处在于,实施例1中,阀芯插装座41能够对一级阀芯214形成挡止,而本实施例中,阀芯插装座被设计成与一级阀芯保持相互分离,一级阀腔上设有朝下的支撑台阶面,支撑台阶面对一级阀芯形成挡止。The difference between this embodiment and Embodiment 1 is that in Embodiment 1, the valve core insertion seat 41 can form a stop for the primary valve core 214, while in this embodiment, the valve core insertion seat is designed to be The first-stage spools are kept separated from each other, the first-stage valve cavity is provided with a downward supporting step surface, and the supporting step faces the first-stage spool to form a stop.
本发明中气体减压装置的二级阀座装配结构的实施例8:Embodiment 8 of the secondary valve seat assembly structure of the gas decompression device in the present invention:
本实施例与实施例1的不同之处在于,实施例1中,阀芯插装座41上设有外螺纹,通过螺纹连接可拆固定在一级阀壳21上,而本实施例中,阀芯插装座的下端设有连接法兰,通过法兰和螺钉固定在一级阀壳上。The difference between this embodiment and Embodiment 1 is that in Embodiment 1, the valve core insertion seat 41 is provided with an external thread, which is detachably fixed on the primary valve casing 21 through threaded connection, while in this embodiment, The lower end of the valve core insertion seat is provided with a connecting flange, which is fixed on the first-stage valve casing by flanges and screws.
本发明中气体减压装置的二级阀座装配结构的实施例9:Embodiment 9 of the secondary valve seat assembly structure of the gas decompression device in the present invention:
本实施例与实施例1的不同之处在于,实施例1中,二级阀芯34上设有轴向贯通通道35,二级阀座36包括密封块38,密封块38与轴向贯通通道35的下端开口适配,而本实施例中,二级阀芯上的插装段的结构与一级阀芯的插装段相同,其上的流道包括轴向通道和径向通道,并且底面上设有密封块,而二级阀座的结构与一级阀座的结构相同,轴心设有上下贯通的流通通道,相应的阀座压接件的轴心设有避让孔,供气体通过。当然,在其他实施例中,本实施例中的二级阀座也可以通过其他方式固定在阀芯插装座上,例如焊接固定,或者采用一体式结构。The difference between this embodiment and Embodiment 1 is that in Embodiment 1, the secondary valve core 34 is provided with an axial through passage 35, the secondary valve seat 36 includes a sealing block 38, and the sealing block 38 and the axial through passage 35 is adapted to the lower end opening, and in this embodiment, the structure of the insertion section on the secondary valve core is the same as that of the primary valve core, and the flow passages on it include axial passages and radial passages, and There is a sealing block on the bottom surface, and the structure of the secondary valve seat is the same as that of the primary valve seat. pass. Of course, in other embodiments, the secondary valve seat in this embodiment can also be fixed on the valve core insertion seat by other means, such as welding, or adopting an integrated structure.
以上所述,仅为本发明的较佳实施例,并不用以限制本发明,本发明的专利保护范围以权利要求书为准,凡是运用本发明的说明书及附图内容所作的等同结构变化,同理均应包含在本发明的保护范围内。The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. The scope of patent protection of the present invention is subject to the claims. Any equivalent structural changes made by using the description and accompanying drawings of the present invention, All should be included in the protection scope of the present invention in the same way.

Claims (10)

  1. 气体减压装置的二级阀座装配结构,包括:The secondary valve seat assembly structure of the gas decompression device, including:
    一级阀壳(21),内部设有一级阀腔(25),一级阀腔(25)内设有一级阀芯(214);The primary valve casing (21) is provided with a primary valve cavity (25) inside, and a primary valve core (214) is provided in the primary valve cavity (25);
    二级阀壳(31),可拆连接在一级阀壳(21)上,与一级阀壳(21)共同围成二级阀腔(33),二级阀腔(33)内设有二级阀芯(34);The secondary valve casing (31) is detachably connected to the primary valve casing (21), and together with the primary valve casing (21) forms a secondary valve cavity (33), the secondary valve cavity (33) is provided with Secondary spool (34);
    其特征在于,二级阀座装配结构还包括:It is characterized in that the assembly structure of the secondary valve seat also includes:
    阀芯插装座(41),所述阀芯插装座(41)为单独部件,可拆固定在一级阀壳(21)上,能够从二级阀腔(33)中进行拆装;Spool insertion seat (41), the valve core insertion seat (41) is a separate component, detachably fixed on the primary valve casing (21), and can be disassembled from the secondary valve chamber (33);
    阀芯插装座(41)上设有贯通孔(42),贯通孔(42)靠近一级阀芯(214)的一端朝向一级阀腔(25),远离一级阀芯(214)的一端供二级阀芯(34)的对应端导向插装;The spool insert seat (41) is provided with a through hole (42), and the end of the through hole (42) near the primary spool (214) faces the primary valve cavity (25), and is far away from the end of the primary spool (214). One end guides and inserts for the corresponding end of the secondary spool (34);
    贯通孔(42)内设有二级阀座(36),二级阀座(36)用于与二级阀芯(34)适配以在二级阀芯(34)沿轴向移动时实现开度调节。A secondary valve seat (36) is arranged in the through hole (42), and the secondary valve seat (36) is used to adapt to the secondary valve core (34) so as to realize when the secondary valve core (34) moves axially Opening adjustment.
  2. 根据权利要求1所述的二级阀座装配结构,其特征在于,所述贯通孔(42)的孔壁上设有阀座支撑台(43),阀座支撑台(43)形成朝向所述一级阀芯(214)的支撑面,所述二级阀座(36)支撑在阀座支撑台(43)上;The two-stage valve seat assembly structure according to claim 1, characterized in that, a valve seat support platform (43) is provided on the hole wall of the through hole (42), and the valve seat support platform (43) is formed toward the The supporting surface of the primary valve core (214), the secondary valve seat (36) is supported on the valve seat support platform (43);
    所述贯通孔(42)内还设有阀座压接件(44),阀座压接件(44)上设有外螺纹,通过外螺纹固定在贯通孔(42)内,将二级阀座(36)压紧固定在阀座支撑台(43)上;The through hole (42) is also provided with a valve seat crimping piece (44), and the valve seat crimping piece (44) is provided with an external thread, which is fixed in the through hole (42) through the external thread, and the secondary valve Seat (36) is compressed and fixed on the valve seat support platform (43);
    阀座压接件(44)上设有连通孔(47),使得阀座压接件(44)轴向两侧的空间连通。The valve seat crimping part (44) is provided with a communication hole (47), so that the space on both sides of the valve seat crimping part (44) in the axial direction communicates.
  3. 根据权利要求2所述的二级阀座装配结构,其特征在于,所述二级阀座(36)包括:The secondary valve seat assembly structure according to claim 2, wherein the secondary valve seat (36) comprises:
    支撑环(37),其背向一级阀芯(214)的一端支撑在阀座支撑台(43)上;Support ring (37), its one end facing away from the primary valve core (214) is supported on the valve seat support platform (43);
    密封块(38),位于支撑环(37)靠近一级阀芯(214)的一侧,用于封堵二级阀芯(34)的对应端开孔;The sealing block (38), located on the side of the support ring (37) close to the primary spool (214), is used to block the opening at the corresponding end of the secondary spool (34);
    支撑环(37)的位于密封块(38)径向外侧的部分上设有连通通道,连通通道将密封块(38)的轴向两侧连通。The portion of the support ring (37) located radially outside the sealing block (38) is provided with a communication channel, and the communication channel connects both axial sides of the sealing block (38).
  4. 根据权利要求3所述的二级阀座装配结构,其特征在于,所述支撑环(37)靠近一级阀芯(214)的一端设有内翻部分(39),支撑环(37)的内孔包括位于内翻部分(39)背向一级阀芯(214)的一侧的大孔径段(311),大孔径段(311)的孔径大于内翻部分(39)的内径;The secondary valve seat assembly structure according to claim 3, characterized in that, the end of the support ring (37) close to the primary valve core (214) is provided with an inversion part (39), and the support ring (37) The inner hole includes a large-aperture section (311) located on the side of the inversion part (39) facing away from the primary spool (214), and the aperture of the large-aperture section (311) is larger than the inner diameter of the inversion part (39);
    内翻部分(39)上设有轴向通孔(314),轴向通孔(314)与所述大孔径段(311)连通,与大孔径段(311)共同形成所述连通通道。The inversion part (39) is provided with an axial through hole (314), and the axial through hole (314) communicates with the large aperture section (311) to form the communication channel together with the large aperture section (311).
  5. 根据权利要求3或4所述的二级阀座装配结构,其特征在于,所述密封块(38)与支撑环(37)分体布置,所述内翻部分(39)的中心开孔处设有内环台(310),所述密封块(38)支撑在内环台(310)上。The two-stage valve seat assembly structure according to claim 3 or 4, characterized in that, the sealing block (38) and the support ring (37) are arranged separately, and the center opening of the inversion part (39) An inner ring platform (310) is provided, and the sealing block (38) is supported on the inner ring platform (310).
  6. 根据权利要求3或4所述的二级阀座装配结构,其特征在于,所述贯通孔(42)远离一级阀芯(214)的一端设有阀芯密封圈(46);The secondary valve seat assembly structure according to claim 3 or 4, characterized in that, the end of the through hole (42) away from the primary valve core (214) is provided with a valve core sealing ring (46);
    贯通孔(42)具有环形密封段(45),环形密封段(45)位于阀座支撑台(43)背向一级阀芯(214)的一侧;The through hole (42) has an annular sealing section (45), and the annular sealing section (45) is located on the side of the valve seat support platform (43) facing away from the primary valve core (214);
    所述支撑环(37)背向一级阀芯(214)的一端的内径小于环形密封段(45)的内径,支撑环(37)的该端端面与环形密封段(45)共同围成密封圈槽,供阀芯密封圈(46)安装。The inner diameter of the end of the supporting ring (37) facing away from the first-stage valve core (214) is smaller than the inner diameter of the annular sealing section (45), and the end face of the supporting ring (37) and the annular sealing section (45) together form a sealed seal. Ring groove for the installation of the spool sealing ring (46).
  7. 根据权利要求3或4所述的二级阀座装配结构,其特征在于,所述支撑环(37)的外周面上设有外螺纹,通过外螺纹连接在阀芯插装座(41)的贯通孔(42)内。The secondary valve seat assembly structure according to claim 3 or 4, characterized in that, the outer peripheral surface of the support ring (37) is provided with external threads, and is connected to the valve core insertion seat (41) through external threads. Inside the through hole (42).
  8. 根据权利要求1至4中任一权利要求所述的二级阀座装配结构,其特征在于,所述阀芯插装座(41)的外周面上设有外螺纹,通过外螺纹固定在一级阀壳(21)上。According to the secondary valve seat assembly structure according to any one of claims 1 to 4, it is characterized in that, the outer peripheral surface of the valve core insertion seat (41) is provided with external threads, which are fixed on a on the stage valve housing (21).
  9. 根据权利要求1至4中任一权利要求所述的二级阀座装配结构,其特征在于,所述一级阀芯(214)靠近二级阀芯(34)的一端具有密封插接段(211),密封插接段(211)插接在所述贯通孔(42)靠近一级阀芯(214)的一端,并与贯通孔(42)之间通过密封圈密封。According to the assembly structure of the secondary valve seat according to any one of claims 1 to 4, it is characterized in that the end of the primary valve core (214) close to the secondary valve core (34) has a sealing insertion section ( 211), the sealing inserting section (211) is plugged into the end of the through hole (42) close to the primary valve core (214), and is sealed with the through hole (42) by a sealing ring.
  10. 根据权利要求9所述的二级阀座装配结构,其特征在于,所述阀芯插装座(41)的外周面上设有外螺纹,通过外螺纹固定在一级阀壳(21)上设置的螺纹孔内;The secondary valve seat assembly structure according to claim 9, characterized in that, the outer peripheral surface of the valve core insertion seat (41) is provided with external threads, and is fixed on the primary valve housing (21) through external threads In the set threaded hole;
    阀芯插装座(41)的外周面上和/或所述螺纹孔的内壁上设有连通槽(48),连通槽(48)沿螺纹孔的轴向延伸,一端与二级阀腔(33)连通,另一端与一级阀腔(25)连通;A communication groove (48) is provided on the outer peripheral surface of the valve core insertion seat (41) and/or the inner wall of the threaded hole. The communication groove (48) extends axially along the threaded hole, and one end is connected with the secondary valve chamber ( 33) is communicated, and the other end communicates with the primary valve chamber (25);
    一级阀芯(214)上或者一级阀芯(214)与一级阀腔(25)的内壁之间设有气体通道,使得连通槽(48)与一级阀壳(21)或二级阀壳(31)上的呼吸通道(213)连通。A gas channel is provided on the primary valve core (214) or between the primary valve core (214) and the inner wall of the primary valve chamber (25), so that the communication groove (48) and the primary valve housing (21) or the secondary The breathing channel (213) on the valve housing (31) is in communication.
PCT/CN2021/142122 2021-09-02 2021-12-28 Secondary valve seat assembly structure of gas pressure reduction device WO2023029314A1 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1266183A (en) * 1999-02-26 2000-09-13 速睦喜股份有限公司 Pressure regulator
JP2010249007A (en) * 2009-04-15 2010-11-04 Tgk Co Ltd Control valve for variable displacement compressor
CN211423455U (en) * 2019-12-12 2020-09-04 未势能源科技有限公司 Valve assembly for gas storage system, gas storage system and vehicle
CN211667590U (en) * 2019-12-30 2020-10-13 深圳市绿航星际太空科技研究院 Bottleneck valves of hydrogen cylinder
CN213177682U (en) * 2020-06-05 2021-05-11 张家港富瑞阀门有限公司 Air pressure regulating valve, air storage device and air supply system for air

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1266183A (en) * 1999-02-26 2000-09-13 速睦喜股份有限公司 Pressure regulator
JP2010249007A (en) * 2009-04-15 2010-11-04 Tgk Co Ltd Control valve for variable displacement compressor
CN211423455U (en) * 2019-12-12 2020-09-04 未势能源科技有限公司 Valve assembly for gas storage system, gas storage system and vehicle
CN211667590U (en) * 2019-12-30 2020-10-13 深圳市绿航星际太空科技研究院 Bottleneck valves of hydrogen cylinder
CN213177682U (en) * 2020-06-05 2021-05-11 张家港富瑞阀门有限公司 Air pressure regulating valve, air storage device and air supply system for air

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