WO2023025064A1 - Chip, three-dimensional chip, and chip preparation method - Google Patents

Chip, three-dimensional chip, and chip preparation method Download PDF

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Publication number
WO2023025064A1
WO2023025064A1 PCT/CN2022/113702 CN2022113702W WO2023025064A1 WO 2023025064 A1 WO2023025064 A1 WO 2023025064A1 CN 2022113702 W CN2022113702 W CN 2022113702W WO 2023025064 A1 WO2023025064 A1 WO 2023025064A1
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WO
WIPO (PCT)
Prior art keywords
bump
chip
array
metal layer
bumps
Prior art date
Application number
PCT/CN2022/113702
Other languages
French (fr)
Chinese (zh)
Inventor
王慧梅
Original Assignee
西安紫光国芯半导体有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Priority claimed from CN202110990169.6A external-priority patent/CN113628984A/en
Priority claimed from CN202110994344.9A external-priority patent/CN115910816A/en
Priority claimed from CN202110994512.4A external-priority patent/CN115732341A/en
Application filed by 西安紫光国芯半导体有限公司 filed Critical 西安紫光国芯半导体有限公司
Publication of WO2023025064A1 publication Critical patent/WO2023025064A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/50Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
    • H01L21/60Attaching or detaching leads or other conductive members, to be used for carrying current to or from the device in operation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/48Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor
    • H01L23/488Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of soldered or bonded constructions
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
    • H01L25/03Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes
    • H01L25/04Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
    • H01L25/065Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L27/00
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/15Structure, shape, material or disposition of the bump connectors after the connecting process
    • H01L2224/16Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
    • H01L2224/161Disposition
    • H01L2224/16151Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/16221Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/16225Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L2224/31Structure, shape, material or disposition of the layer connectors after the connecting process
    • H01L2224/32Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
    • H01L2224/321Disposition
    • H01L2224/32151Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/32221Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/32225Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/73Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
    • H01L2224/732Location after the connecting process
    • H01L2224/73201Location after the connecting process on the same surface
    • H01L2224/73203Bump and layer connectors
    • H01L2224/73204Bump and layer connectors the bump connector being embedded into the layer connector
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/73Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
    • H01L2224/732Location after the connecting process
    • H01L2224/73251Location after the connecting process on different surfaces
    • H01L2224/73253Bump and layer connectors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/151Die mounting substrate
    • H01L2924/153Connection portion
    • H01L2924/1531Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface
    • H01L2924/15311Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface being a ball array, e.g. BGA

Definitions

  • the invention relates to the technical field of integrated circuits, in particular to a chip, a three-dimensional chip and a method for preparing the chip.
  • FCBGA flip chip ball grid array
  • heat dissipation for FCBGA packaging is mainly solved by means of selection of substrate material, selection of substrate layers, and placement of heat sinks.
  • these methods will increase the cost of the substrate without exception.
  • the position of the chip pad has been fixed, and the position of the original pad must be changed to increase the density of the bumps, and rewiring is required, which will lead to Signal integrity issues such as extended signal traces, increased interference and reflection of high-frequency signals.
  • the number of pads drawn on the chip is limited, and the pad space is limited. Even if the heat dissipation is improved by increasing the bump density, there is still a limited number of pads, and there is no way to add more bumps, which leads to the lack of heat dissipation effect. make sure.
  • the embodiment of the present invention provides a chip, a three-dimensional chip and a chip manufacturing method, which are used to solve the technical problem in the prior art that heat dissipation effect of packaging cannot be ensured.
  • the present application provides a chip, including: at least one chip unit, a pad area of the chip unit is provided with a first bump array, and a non-pad area is provided with a second bump array.
  • the distance between the second bumps in the second bump array is greater than the distance between the first bumps in the first bump array.
  • At least part of the second bumps in the second bump array are grounded to replace the grounding function of the first bump array.
  • the grounded first bump in the first bump array includes: a first grounded first bump and a second grounded first bump; the first grounded first bump is used to eliminate interference signals, The second grounding first bump is used for the test ground on the wafer; the second grounding first bump is in a disconnected state; or the grounding first bump in the first bump array includes: a first Grounding the first bump and the second grounding first bump; the first grounding first bump is used to eliminate interference signals, and the second grounding first bump is used for testing ground on the wafer;
  • the grounding strategy for grounding the second bump in the two-bump array is consistent with the grounding strategy when the second grounding first bump is not disconnected.
  • the second power-connected bump in the second bump array is connected to the power supply, and the power-connection strategy of the second power-connected bump is consistent with the power-connection strategy of the first power-connected bump.
  • a metal layer is disposed between the second bumps in the second bump array.
  • a metal layer is arranged between the first bumps connected to the same power supply.
  • a window is opened on the first surface of the chip unit, and the first bump in the first bump array is disposed in the window; the second bump in the second bump array is The positions of the first bumps are staggered; the first bumps are used to transmit signals, the second bumps are used to disperse the stress of the first bumps, and the first bumps and the second bumps are The height difference between blocks is less than or equal to the threshold.
  • the chip further includes: a top metal layer disposed at the bottom of the window; a chip pad disposed on the top metal layer and located in the window, and the first bump is disposed on the chip pad .
  • it also includes: a passivation layer disposed on the first surface and the sidewall of the window and covering the top metal layer not provided with chip pads; a transition layer, the transition layer covering the passivation layer , and fill the window; the transition layer has a groove corresponding to the position where the second bump is arranged, and the second bump is arranged on the passivation layer corresponding to the first surface, and from The groove is exposed; or, the second bump is disposed on the transition layer.
  • the passivation layer is provided with a first metal layer at a position corresponding to the second bump, and the second bump is disposed on the first metal layer; the chip pad corresponds to the first metal layer.
  • a second metal layer is arranged at the position of a bump, and the first bump is arranged on the second metal layer.
  • the density of the first bumps is positively correlated with stress distribution.
  • the size of the first metal layer is larger than the size of the second metal layer.
  • the orthographic projection of the first bump on the chip unit and the orthographic projection of the second bump on the chip unit are both circular, and the first bump is on the The diameter of the orthographic projection on the chip unit is larger than the diameter of the orthographic projection of the second bump on the chip unit; or the orthographic projection of the first bump on the chip unit and the second bump on the chip unit
  • the orthographic projections on the above-mentioned chip units are all rectangles.
  • the orthographic projection of the first metal layer on the chip unit is a first projection
  • the orthographic projection of the second metal layer on the chip unit is a second projection
  • the first projection and The second projection is circular; or the first projection and the second projection are rectangular; the area of the first projection is larger than the area of the second projection.
  • the present application provides a three-dimensional chip, including: a first chip, the first chip includes the chip described in any one of the above; a second chip, the second chip is arranged at a distance from the first chip One side of the first bump array and the second bump array, and the second chip is electrically connected to the first chip.
  • the present application provides a chip manufacturing method, the method comprising: providing at least one chip unit; forming a first bump array in the pad area of the chip unit; and forming a second bump array in the non-pad area. bump array.
  • the method further includes: at least Part of the second bumps are grounded to replace the grounding function of the first bump array.
  • the method further includes: in the second bump array A metal layer is arranged between the second bumps.
  • the second bump array in the non-pad area before forming the second bump array in the non-pad area, it includes: determining the warpage information of the substrate according to the normal stress in the X direction of the substrate, the normal stress in the Y direction and the shear stress in the XOY plane ; Determine the density of the second bump array according to the warpage information.
  • the invention provides a chip, a three-dimensional chip and a method for preparing the chip.
  • the chip is provided with a first bump array in the pad area and a second bump array in the non-pad area.
  • the first bump array and the second bump array are used to transfer heat to the substrate, and the substrate then transfers the heat to the outside of the substrate through the ball grid array package BGA, Therefore, the heat dissipation effect of the semiconductor device is improved.
  • FIG. 1 is a schematic plan view of a chip provided by an embodiment of the present application.
  • FIG. 2 is a partial cross-sectional view of a chip provided by an embodiment of the present application.
  • FIG. 3 is a partial cross-sectional view of another chip provided by the embodiment of the present application.
  • FIG. 4 is a partial cross-sectional view of another chip provided by the embodiment of the present application.
  • FIG. 5 is a schematic structural diagram of a second bump provided by an embodiment of the present application.
  • FIG. 6 is a schematic structural diagram of an embodiment of a three-dimensional chip of the present application.
  • FIG. 7 is a schematic structural diagram of another embodiment of a three-dimensional chip of the present application.
  • FIG. 8 is a schematic flowchart of an embodiment of a method for preparing a chip of the present application.
  • the invention provides a chip, a three-dimensional chip and a method for preparing the chip.
  • a chip a three-dimensional chip and a method for preparing the chip.
  • a layer/element when a layer/element is referred to as being "on" another layer/element, the layer/element may be directly on the other layer/element, or there may be intervening layers/elements in between. element. Additionally, if a layer/element is "on” another layer/element in one orientation, the layer/element can be located “below” the other layer/element when the orientation is reversed.
  • FIG. 1 is a plan view of a chip provided by the embodiment of the present application.
  • the chip includes a chip unit 100 , and the chip unit 100 includes a pad area 130 and a non-pad area 140 .
  • the pad region 130 is provided with a first bump 110
  • the non-pad region 140 is provided with a second bump 120, wherein a plurality of first bumps 110 form a first bump array, and a plurality of second bumps
  • the blocks 120 make up the second bump array.
  • the first bump 110 in the pad region 130 and the second bump 120 in the non-pad region 140 can be used to transfer heat to the substrate, and the substrate then transfers heat to the substrate through the ball grid array package BGA External, thereby improving the heat dissipation effect of the chip.
  • the distance between the second bumps 120 in the second bump array is greater than the distance between the first bumps 110 in the first bump array.
  • the distance between the second bumps 120 can be 2 to 2.22 times the distance between the first bumps 110; another example: if the distance between the first bumps 110 is 180 ⁇ m, then the second bump The distance between 120 may be 360 ⁇ 400 ⁇ m.
  • the arrangement density of the second bumps 120 in different regions can be determined according to the warpage information of the substrate, so as to further avoid package warpage.
  • At least some of the second bumps 120 in the second bump array are grounded to replace the grounding function of the first bump array.
  • the first bumps 110 include three types, namely: first bumps for grounding, first bumps for connecting power, and first bumps for signal transmission.
  • the grounding first bump includes: a first grounding first bump and a second grounding first bump, the first grounding first bump is arranged between each signal transmission first bump, and is used to eliminate each signal transmission first bump.
  • the interference signal between the bumps; the position of the second ground and the first bump is not limited, and it is used for the test ground on the wafer.
  • the grounded first bump 110 in the first bump array includes: a first grounded first bump and a second grounded first bump; the first grounded first bump is used to eliminate interference signal, the second grounding first bump is used for the test ground on the wafer; the second grounding first bump is in a disconnected state.
  • the grounded first bump 110 in the first bump array includes: a first grounded first bump and a second grounded first bump; the first grounded first bump is used to eliminate Interference signal, the second grounded first bump is used for the test ground on the wafer; the grounding strategy of the grounded second bump in the second bump array is not disconnected from the second grounded first bump The grounding strategy is the same.
  • the second bump 120 may include two types: a ground second bump and a power second bump.
  • the grounding strategy for grounding the second bump in the second bump array is consistent with the grounding strategy when the second grounding first bump is not disconnected.
  • the grounding strategy is: a part of the second grounding first bump is connected to the digital ground, and the other part of the second grounding first bump is connected to the analog ground; then Connect the second ground bump on the left to digital ground, and connect the second ground bump on the right to analog ground.
  • the second grounded first bumps are disconnected, that is, the second grounded first bumps are in a disconnected state.
  • the second bump connected to the power supply in the second bump array is connected to the power supply, and the power connection strategy of the second bump connected to the power supply is consistent with the power connection strategy of the first bump connected to the power supply.
  • the first bump needs to be connected to the first type of power supply (5V), and the second row is connected to the first bump of the power supply, and the first bump needs to be connected to the second type of power supply (24V); then in the second bump array , the first column is connected to the power supply and the second bump is correspondingly connected to the first type of power supply, and the second column is connected to the power supply and the second bump is correspondingly connected to the second type of power supply.
  • the way that the second bump connected to the power supply and the first bump connected to the power supply correspond to the power supply can facilitate wiring on the substrate.
  • the first bump array and the second bump array are used to transfer heat to the substrate, and the substrate then transfers the heat to the outside of the substrate through the ball grid array package BGA, thereby Improve the heat dissipation effect of semiconductor devices.
  • a metal layer is disposed between the second bumps 120 in the second bump array.
  • a metal layer is disposed between the first bumps 110 connected to the same power source.
  • a metal layer is provided between the first bumps 110 connected to the same power supply.
  • a metal is provided between the second bumps 120 in the second bump array. layer.
  • the copper coverage of the first metal layer on the substrate is increased, avoiding the first layer If the coverage difference between the metal layer and the metal layer of the symmetrical layer is too large (exceeding 10%), package warpage will occur.
  • the substrate includes 4 metal layers, and the four metal layers are arranged in order from top to bottom, and named sequentially, the symmetrical layer metal layer of the first metal layer is the fourth metal layer; if the substrate It includes 6 metal layers, and the symmetrical metal layer of the first metal layer is the sixth metal layer.
  • first bump 110 and the second bump 120 are independent.
  • FIG. 2 is a partial cross-sectional view of an embodiment of the chip of the present application.
  • the chip provided by the embodiment of the present application includes: a chip unit 100, the chip unit 100 is provided with a first bump 110, a second bump 120 and a window 101; the first bump 110 is partially embedded in the window 101 inside.
  • a first metal layer 112 is disposed in the window 101, the first bump 110 is disposed on the first metal layer 112, and further, a second metal layer 122 is disposed at a position corresponding to the second bump 120. , the second bump 120 is disposed on the second metal layer 122 . In one embodiment, the size of the first metal layer 112 is greater than the size of the second metal layer 122 .
  • the size refers to the length and width of a rectangle or the diameter of a circle, and the size may also refer to the area of the first metal layer 112 or the second metal layer 122 on a plane parallel to the chip unit 100.
  • the first metal The thickness of the layer 112 and the second metal layer 122 may generally be the same, and the thickness refers to the thickness in a direction perpendicular to the chip unit 100 .
  • the chip may be at least one of a die (die or chip) and a wafer (wafer), but is not limited thereto, and may be any replacement conceivable by those skilled in the art.
  • a wafer refers to a silicon wafer used for manufacturing a silicon semiconductor circuit
  • a chip or a die refers to a silicon wafer obtained by dividing the aforementioned wafer on which a semiconductor circuit is manufactured.
  • a chip is taken as an example for introduction.
  • the first bump 110 can be provided on the chip to realize the signal transmission between some signals in the chip and the packaging substrate through the first bump 110 .
  • the chip provided by the embodiment of the present application has a first bump 110 and a second bump 120 arranged on the same side of the chip unit 100, the first bump 110 is electrically connected to the chip unit 100, and the second bump 120 can play a supporting role, and the supporting role of the second bump 120 can disperse the stress concentration caused by the uneven distribution of the first bump 110 .
  • the second bump 120 can fill the area where the first bump 110 is not provided, which can make the distribution of the first bump 110 and the second bump 120 tend to be even, and can avoid bumps (first bumps) on the chip unit 100
  • the uneven distribution of the bumps 110 and the second bumps 120) causes the stress concentration problem of the chip.
  • the first bump 110 since the first bump 110 needs to be electrically connected with the chip unit 100, by setting the window 101, the first bump 110 may be partially embedded in the film layer of the chip unit 100; If it is electrically connected to the chip unit 100, the second bump 120 can be directly connected to the surface on one side of the chip unit 100; therefore, when the first bump 110 and the second bump 120 are prepared, it is easy to cause the second bump 120 The difference in height from the first bump 110 may easily cause poor electrical connection between the first bump 110 and the packaging substrate, resulting in chip failure.
  • setting the difference between the height of the first bump 110 and the height of the second bump 120 to be smaller than the height difference threshold can enable the second bump 120 to fully share the support burden of the first bump 110 At the same time, it is ensured that the first bump 110 can be in normal contact with the packaging substrate to achieve a stable electrical connection.
  • the height of the first bump 110 can be greater than the height of the second bump 120, and the height of the first bump 110 can be smaller than the height of the second bump 120, as long as the height of the first bump 110 and the height of the second bump 120 are satisfied.
  • the height difference between the two bumps 120 can be less than the height difference threshold.
  • the height difference threshold can be understood as the error value allowed by the packaging process in the packaging process section.
  • the height difference threshold can be adapted according to the size of the chip and the size of the first bump 110. Sexual settings, this application does not make specific limitations. As long as the difference between the height of the first bump 110 and the height of the second bump 120 is less than the height difference threshold, the reliability of the electrical connection between the first bump 110 and the package substrate can be guaranteed.
  • the preparation process of the first bump 110 and the second bump 120 usually adopts a reflow soldering process. According to the characteristics of the reflow soldering process, the size of the first metal layer 112 can determine the height of the first bump 110, and the size of the second metal layer 122 The size of the second bump 120 can also be determined.
  • the size of the first metal layer 112 is set to be larger than the size of the second metal layer 122 , the height of the first bump 110 can be made greater than the height of the second bump 120, and the second bump 120 can fully play the role of sharing the support burden of the first bump 110 while ensuring that the first bump 110 and the packaging
  • the substrate can be in normal contact to achieve a stable electrical connection.
  • both the first bump 110 and the second bump 120 are protrusion structures prepared on one side of the chip.
  • the density of the first bumps 110 is positively correlated with the stress distribution. That is, the greater the density, the greater the density of the first bumps 110 .
  • the first bump 110 is used to realize the communication connection of the chip unit 100, and the second bump 120 can function as The supporting function, the supporting function of the second bump 120 can disperse the stress concentration caused by the uneven distribution of the first bump 110 .
  • the second bump 120 can fill the area where the first bump 110 is not provided, which can make the distribution of the first bump 110 and the second bump 120 tend to be uniform, and can avoid the uneven distribution of bumps on the chip unit 100. The problem of stress concentration of the chip.
  • the size of the second bump 120 after reflow soldering is reduced by setting the size of the first metal layer 112 larger than the size of the second metal layer 122.
  • the size of the second bump 120 can specifically refer to the height, By reducing the height difference between the first bump 110 and the second bump 120, the second bump 120 can fully play the role of sharing the support burden of the first bump 110, while ensuring that the first bump 110 and the package The substrate can be in normal contact to achieve a stable electrical connection.
  • the chip unit 100 includes a first area and a second area, the first area is a pad area 130, the second area is a non-pad area 140, the first bump 110 is disposed in the first area, and the second area is a pad area 130. Two bumps 120 are disposed in the second area.
  • the second bump 120 can disperse the stress concentration formed by the first bump 110 in the first region, and the second bump 120 can fill the gap.
  • the area where the first bumps 110 are provided can make the distribution of the first bumps 110 and the second bumps 120 tend to be uniform, and can avoid the problem of stress concentration on the chip caused by uneven distribution of bumps on the chip unit 100 .
  • the first bump 110 and the second bump 120 can jointly transmit the heat generated by the chip unit 100 to the substrate, so as to improve the cooling effect of the chip.
  • FIG. 3 is a partial cross-sectional view of another chip provided in the embodiment of the present application.
  • the surface of one side of the chip unit 100 is provided with a transition layer 170
  • the second bump 120 is in direct contact with the transition layer 170 and connected
  • the chip unit 100 is provided with a window 101 in the first region
  • the first bump 110 is partially embedded in the window 101
  • the bottom of the window 101 is provided with a chip pad 180
  • the first metal layer 112 is connected to the chip pad 180, so as to realize the electrical connection between the first bump 110 and the chip unit 100
  • the chip pad 180 Usually, it is electrically connected with the circuit in the chip unit 100 , and the circuit is usually arranged inside the chip unit 100 , therefore, the chip pad 180 is usually arranged in the window 101 .
  • the first bump 110 and the second bump 120 can be prepared at the same time, and the same material is used for preparation. Since the second bump 120 is connected to the transition layer 170 on the surface of the chip unit 100, the transition layer 170 If the insulating material is used, no electrical connection will be formed between the second bump 120 and the chip unit 100 .
  • the first bump 110 and the second bump 120 prepared in the same manufacturing process are usually close in size, but because the first bump 110 is partially embedded in the window 101, it is easy to cause the second bump 120 to be different from the first bump. The heights of the bumps differ greatly.
  • the first bump 110 in the first bump array is arranged in the window 101; the second bump 120 in the second bump array is staggered from the first bump 110 ;
  • the first bump 110 is used to transmit signals, the second bump 120 is used to disperse the stress setting of the first bump, the height H1 of the first bump 110 and the height H2 of the second bump 120
  • the difference is smaller than the height difference threshold, so that the second bump 120 can fully share the support burden of the first bump 110 and at the same time ensure that the first bump 110 can be in normal contact with the packaging substrate to achieve a stable electrical connection.
  • the height H1 of the first bump 110 is the height of the first bump 110 beyond the surface of the chip unit 100.
  • the height H2 of the second bump 120 is the height of the second bump 120 beyond the surface of the chip unit 100. high.
  • the chip unit 100 includes a top metal layer 150 , a passivation layer 160 and a transition layer 170 , and the passivation layer 160 is disposed between the top metal layer 150 and the transition layer 170 .
  • the top metal layer 150 is disposed at the bottom of the window 101; the chip pad 180 is disposed on the top metal layer 150 and is located in the window 101, and the first bump 110 is disposed on the chip pad 180 .
  • the passivation layer 160 is disposed on the first surface of the chip unit 100 , the sidewall of the window 101 and covers the top metal layer 150 where the chip pad 180 is not disposed.
  • the transition layer 170 covers the passivation layer 160 and fills the window 101 .
  • the transition layer 170 has grooves corresponding to the positions where the second bumps 120 are arranged, and the second bumps 120 are arranged on the passivation layer 160 corresponding to the first surface, and from the grooves The groove is exposed; or, the second bump is disposed on the transition layer 170 .
  • the top metal layer 150 includes circuits of the chip unit 100 , which is not specifically limited in this application.
  • the transition layer 170 may be made of a polymer material, and the function of the transition layer 170 may be to relieve the stress of the passivation layer 160 and improve the toughness of the chip unit 100 .
  • the first bump 110 is partially embedded in the window 101 , so that the first metal layer 112 is connected to the chip pad 180 to realize the electrical connection between the first bump 110 and the chip unit 100 .
  • Both the first bump 110 and the second bump 120 are made of conductive materials, and the second bump 120 is connected to the transition layer 170 , so the second bump 120 is not electrically connected to the chip unit 100 .
  • the second metal layer 122 corresponding to the second bump 120 may be directly disposed on the transition layer 170 , or disposed on the passivation layer 160 and pass through a groove on the transition layer 170 .
  • the thickness of the transition layer 170 can be in the range of 5-10 ⁇ m, and the upper surface of the chip pad 180 can be lower than the upper surface of the passivation layer 160 by 2-3 ⁇ m. According to the precision requirements of the packaging process, when When the height difference threshold is greater than 12 ⁇ m, poor contact between the first bump 110 and the package substrate is likely to occur, resulting in disconnection of the circuit and failure of the product. Therefore, the height difference threshold cannot be greater than 12 ⁇ m.
  • the chip provided in the embodiment of the present application further includes a packaging substrate, the first bump 110 and the second bump 120 are arranged between the chip unit 100 and the packaging substrate, and the first bump 110 is connected to the chip unit 100 respectively. electrically connected to the packaging substrate. Filling glue is disposed between the chip unit 100 and the packaging substrate.
  • FIG. 4 is a partial cross-sectional view of another chip provided by the embodiment of the present application.
  • the chip provided by the embodiment of the present application further includes: a package substrate 200 , a printed circuit board 300 and a heat sink 400 .
  • the first bump 110 and the second bump 120 are disposed between the chip unit 100 and the package substrate 200 , and the first bump 110 is electrically connected to the chip unit 100 and the package substrate 200 respectively.
  • the package substrate 200 and the printed circuit board 300 can be connected by solder balls 310, the solder balls 310 can provide electrical signal transmission between the package substrate 200 and the printed circuit board 300, the solder balls 310 can be made of tin-silver material, printed circuit
  • the pads at the corresponding positions of the board 300 and the solder balls 310 may be plated with copper, which is not specifically limited in this application.
  • the packaging substrate 200 and the printed circuit board 300 may also be electrically connected through solder balls, which is not specifically limited in this application.
  • a filling glue 210 is provided between the chip unit 100 and the packaging substrate 200, and the filling glue 210 can fill the gap between the first bump 110 and the second bump 120, and fill the gap between the chip unit 100 and the packaging substrate 200
  • the filling compound 210 can relieve stress, protect the first bump 110 and the second bump 120 , and prevent the package substrate 200 , the first bump 110 and the second bump 120 from cracking.
  • the heat sink 400 can provide the first heat dissipation channel A and the third heat dissipation channel C for the chip unit 100, and the chip unit 100 can also dissipate heat through the second heat dissipation channel B formed by the packaging substrate 200 and the printed circuit board 300, and this application does not make specific limited.
  • the packaging substrate 200 may be provided with a second pad, and the ends of the first bump 110 and the second bump 120 away from the chip unit 100 may be connected to the second pad, which is not specifically limited in this application.
  • a first bump 110 and a second bump 120 are provided between the chip unit 100 and the packaging substrate 200, the first bump 110 is used to electrically connect the chip unit 100 and the packaging substrate 200, and the second The bumps 120 are used to disperse the support stress concentration caused by the first bump 110, and avoid chip breakage caused by the support stress concentration caused by the first bump 110; in addition, in combination with the setting of the window 101, the first metal layer 112
  • the size of the second metal layer 122 is larger than the size of the second metal layer 122 to reduce the size of the second bump 120 after reflow soldering, so as to reduce the height difference between the first bump 110 and the second bump 120, which can avoid the first bump after reflow soldering.
  • the excessive difference in height between the first bump 110 and the second bump 120 causes poor contact between the first bump 110 and the packaging substrate 200 .
  • the orthographic projection of the first bump 110 on the chip unit 100 and the orthographic projection of the second bump 120 on the chip unit 100 are both circular. And in an embodiment, the diameter of the orthographic projection of the first bump 110 on the chip unit 100 is larger than the diameter of the orthographic projection of the second bump 120 on the chip unit 100 .
  • both the first bump 110 and the second bump 120 may be spherical in shape, and the diameter of the first bump 110 is larger than that of the second bump 120 .
  • both the first bump 110 and the second bump 120 are spherical, since the first bump 110 is partially embedded in the window 101, by setting the diameter of the first bump 110 larger than the diameter of the second bump 120 , so that the difference between the height H1 of the first bump 110 and the height H2 of the second bump 120 is smaller than the height difference threshold.
  • the orthographic projection of the first bump 110 on the chip unit 100 and the orthographic projection of the second bump 120 on the chip unit 100 are both rectangular. Specifically, if the orthographic projection of the first bump 110 on the chip unit 100 and the orthographic projection of the second bump 120 on the chip unit 100 are both rectangular, then the first bump 110 and the second bump 120 can be a cube or a cuboid. wait.
  • the orthographic projection of the first metal layer 112 on the chip unit 100 is a first projection
  • the orthographic projection of the second metal layer 122 on the chip unit 100 is a second projection
  • the area of the first projection is larger than that of the second projection. projected area.
  • both the first projection and the second projection are circular, or both the first projection and the second projection are rectangular.
  • the first bump 110 may be integrated with the first metal layer 112 through a reflow process; the second bump 120 may be integrated with the second metal layer 122 through a reflow process.
  • the size of the first metal layer 112 can determine the size of the first bump 110, and the size of the second metal layer 122 can also determine the size of the second bump 120. Therefore, the area of the first projection is larger than that of the first projection.
  • the area of the two projections can make the size of the first bump 110 larger than the size of the second bump 120, so that the difference between the height H1 of the first bump 110 and the height H2 of the second bump 120 is less than the height difference threshold, the second The bumps 120 can fully share the support burden of the first bumps 110 and at the same time ensure that the first bumps 110 can be in normal contact with the packaging substrate to achieve a stable electrical connection.
  • the preparation materials of the first metal layer 112 and the second metal layer 122 may be the same, and the preparation materials of the first bump 110 and the second bump 120 may be the same; the first metal layer 112 and the second metal layer 122
  • the preparation material may include metals such as copper and nickel, and the first bump 110 and the second bump 120 may be prepared by using solder material, which may be a tin-silver alloy, which is not specifically limited in this application.
  • the preparation process is usually as follows: Firstly, the first metal layer 112 and the second metal layer 122 are prepared, and then the first bump 110 and the second bump 120 are prepared; at the same time, the first bump 110 and the second bump 120 are reflowed Soldering process is used to integrate the first metal layer 112 with the first bump 110 and to form the second metal layer 122 with the second bump 120 as a whole. Both the first bump 110 and the second bump 120 can be prepared through an electroplating process in the same process flow, which is not specifically limited in this application.
  • the orthographic projection of the first metal layer 112 on the chip unit 100 is a first projection
  • the orthographic projection of the second metal layer 122 on the chip unit 100 is a second projection
  • the area of the first projection is larger than the area of the second projection. If both the first projection and the second projection are circular, and the diameter of the first projection is greater than the diameter of the second projection, the difference between the diameter of the first projection and the diameter of the second projection can be set as a set threshold.
  • the set threshold can be set according to the size requirements of the first bump 110 and the second bump 120 , which is not specifically limited in the present application. Exemplarily, the value range of the set threshold can be 5-8 ⁇ m.
  • the area of the orthographic projection of the first bump 111 on the chip unit 100 is greater than the area of the orthographic projection of the second bump 121 on the chip unit 100 .
  • the first projection and the second projection may also be shapes such as ellipses and polygons, which are not specifically limited in this application.
  • the size of the first bump 110 is usually based on the size of the first metal layer 112, and the size of the second bump 120 is usually based on the size of the second metal layer 122. It can be understood that the first The size of a bump 110 is positively correlated with the size of the first metal layer 112 , and the size of the second bump 120 is positively correlated with the size of the second metal layer 122 .
  • FIG. 5 is a schematic structural diagram of a second bump provided by an embodiment of the present application. As shown in FIG.
  • the radius of the second metal layer 122 is r
  • the second bump 120 after the reflow soldering process is spherical.
  • the radius is R
  • the height from the center of the spherical second bump 120 to the surface of the second metal layer 122 is h
  • the height of the second bump 120 is R+h.
  • the radius r of the second metal layer 120 can determine h and R, and then the radius r of the second metal layer 122 can affect the height R+h of the second bump 120 .
  • the height of the second bump 120 and the second metal layer 122 after reflow can be reduced by setting the size of the second metal layer 122 smaller than the size of the first metal layer 112, so as to reduce the size of the first bump 110 and the second metal layer.
  • the height difference of the bumps 120 is such that the difference between the height H1 of the first bump 110 and the height H2 of the second bump 120 is smaller than the height difference threshold.
  • the area of the first projection may be set to be larger than the area of the second projection. If both the first projection and the second projection are circular, the difference between the diameter of the first projection and the diameter of the second projection is a set threshold. It can also be set that the area of the orthographic projection of the first bump 110 on the chip unit 100 is larger than the area of the orthographic projection of the second bump 120 on the chip unit 100 .
  • the chip provided in the embodiment of the present application can enable the second bump 120 to fully share the support burden of the first bump 110 while ensuring that the first bump 110 can be in normal contact with the packaging substrate to achieve a stable electrical connection. Moreover, the first bump 110 and the second bump 120 jointly conduct the heat in the chip to improve the heat dissipation effect.
  • FIG. 6 is a schematic structural diagram of an embodiment of the three-dimensional chip of the present application.
  • the three-dimensional chip includes a first chip 1000 and a second chip 2000, the first chip 1000 is the chip shown in any one of the above-mentioned Figures 1 to 4, and the second chip 2000 is arranged on the first chip 1000 away from the first bump array and One side of the second bump array, and the second chip 2000 is electrically connected to the first chip 1000 .
  • the second chip 2000 is electrically connected to the first chip 1000 through the connection structure 2100 formed by a hybrid bonding process.
  • connection structure 2100 may be a copper-copper metal bonding structure, which is not specifically limited in the present application.
  • the three-dimensional chip provided in the embodiment of the present application may also include more chip units.
  • the three-dimensional chip of the present application may be formed by bonding three layers of chips, or bonding four or five layers of chips. No specific limitation is made here.
  • the first bump 110 communicates with the chip unit 100, and the second bump 120 is insulated from the chip unit 100.
  • the second bump 120 can play a supporting role, and the supporting function of the second bump 120 can disperse the stress concentration caused by the uneven distribution of the first bump 110 .
  • the second bump 120 can fill the area where the first bump 110 is not provided, which can make the distribution of the first bump 110 and the second bump 120 tend to be uniform, and can avoid the uneven distribution of bumps on the chip unit 100. The problem of stress concentration of the chip.
  • the second bumps 120 can also be combined with the first bumps 110 to conduct the heat generated inside the three-dimensional chip to the substrate, and then dissipate it to improve the heat dissipation effect of the three-dimensional chip.
  • the size of the second bump 120 after reflow soldering is reduced to reduce the size of the first bump 110 and the second bump 120
  • the height difference can make the second bump 120 fully play the role of sharing the support burden of the first bump 110 and at the same time ensure that the first bump 110 can be in normal contact with the packaging substrate to achieve a stable electrical connection.
  • the solution adopted by the present invention is: add second bumps 120 in the area where there is no first bump 110, and ensure that The height difference between the first bump 110 and the second bump 120 meets the tolerance requirement for chip flipping, generally ⁇ 12um, which is guaranteed in principle not to cause false soldering after chip flipping.
  • the first bump 110 is used to transmit signals
  • the second bump 120 is used to disperse the stress of the first bump 120 .
  • the second bump 120 may be directly disposed on the first surface of the chip unit 100 , that is, on the transition layer 170 .
  • the second bump 120 may be disposed on the passivation layer 160 of the chip unit 100, and when the second bump 120 is disposed on the passivation layer 160, the transition layer 170 is provided with a recess at a position corresponding to the second bump 120. groove, the second bump 120 is exposed through the groove.
  • the orthographic projections of the first bump 110 and the second bump 120 are circular. In another embodiment, the orthographic projections of the first bump 110 and the second bump 120 are circular. It can also be a rectangle, as shown in FIG. 7 .
  • a first metal layer 112 is further disposed at a position corresponding to the first bump 110
  • a second metal layer 122 is further disposed at a position corresponding to the second bump 120 .
  • Materials of the first metal layer 112 and the second metal layer 122 may be Ti and Cu.
  • the thickness of the transition layer 170 and the passivation layer 160 may be 5 um
  • the embedded depth of the chip pad 180 is 2 um.
  • the second bump 120 is directly grown on the transition layer 170, then the height difference between the second bump 120 and the first bump 110 is: the thickness of the transition layer 170 + the thickness of the passivation layer 160 + process error, namely: 5um +2um+process error ⁇ 12um. Therefore, it is necessary to control the welding accuracy and the process error well.
  • the coplanarity between the second bump 120 and the first bump 110 cannot exceed the tolerance of 12um that the back-end packaging factory can accept for flip-chip mounting.
  • the embodiment of the present application also provides a method for preparing a chip, as shown in FIG. 8 , the method includes:
  • S110 Provide at least one chip unit.
  • S120 Forming a first array of bumps in a pad area of the chip unit, and forming a second array of bumps in a non-pad area.
  • the prior art simulates places with higher temperatures, and appropriately increases the distribution density of the bumps in the places with higher temperatures, so that the heat is finally transmitted to the substrate through the high-density bumps and dissipated.
  • this method has the following problems: the position of the chip pad is fixed, and the position of the original pad needs to be changed to increase the density of the bump, and rewiring is required, which will lead to extended signal routing, increased interference and high-frequency signal interference. Signal integrity issues such as reflections.
  • the number of pads drawn on the chip is limited, and the pad space is limited. Even if the heat dissipation is improved by increasing the bump density, there is still a limited number of pads, and there is no way to add more bumps, which leads to the lack of heat dissipation effect. make sure.
  • a first array of bumps is formed in the pad area of the chip, and a second array of bumps is formed in the non-pad area, so that the bumps in the pad area and the bumps in the non-pad area The bumps collectively conduct heat away.
  • setting the second bumps can also solve the problem of stress concentration caused by uneven distribution of the first bumps.
  • the preparation method of the present application can also be applied to three-dimensional chips.
  • at least two wafers are provided.
  • wafers are the bases for preparing chips. material.
  • the provided at least two wafers may be wafers with the same function, or wafers with different functions.
  • one of the wafers can be a memory wafer, and the other wafer can be a logic wafer.
  • the storage wafer is arranged in order from bottom to top: a substrate, a device layer, a first stack formed by a metal layer and a dielectric layer, and an aluminum PAD; wherein, the metal layer and the dielectric layer include at least one layer, and the metal layer and the dielectric layer The positional relationship of the dielectric layers is cross lamination. Tungsten is filled between the device layer and the underlying metal layer as a barrier layer.
  • the logic wafer is provided in order from bottom to top: a substrate, a device layer, a second stack formed by a metal layer and a dielectric layer, and a copper PAD.
  • the metal layer and the dielectric layer in the logic wafer both include at least one layer, and the positional relationship between the metal layer and the dielectric layer is cross-stacked. Tungsten is filled between the device layer and the underlying metal layer as a barrier layer.
  • At least two wafers can be bonded to form a hybrid bonding portion between the at least two wafers, and the at least two wafers are electrically connected through the hybrid bonding portion.
  • forming a hybrid bond between at least two wafers includes: forming a hybrid bond between a metal layer of one wafer and a metal layer of another wafer in a semiconductor device department.
  • a first bonding portion is provided in the first stack formed by the metal layer and the dielectric layer of a wafer, and the first bonding portion penetrates through the first stack and is electrically connected to the underlying metal layer of the wafer.
  • a second bonding portion is provided in the second stack formed by the metal layer and the dielectric layer of another wafer, and the second bonding portion runs through the second stack and is electrically connected to the underlying metal layer of another wafer. connect.
  • the bottom metal layer is the metal layer located at the bottom of the stack, and can also be understood as the first metal layer of the wafer.
  • the front side of the wafer is the side where the device layer is formed, and the material of the first bonding portion and the second bonding portion can be a conductive material, such as copper, aluminum, tungsten, etc., and copper is preferred in this embodiment.
  • the front side of one wafer may face up, and the front side of the other wafer may face down, so that the first bonding portion and the second bonding portion are aligned and contacted, The electrical connection between the first bonding part and the second bonding part is realized.
  • the mixed bonding part includes: the first bonding part and the second bonding part after being electrically connected.
  • the hybrid bonding portion may be shown as a mark 21 in FIG. 2 .
  • pad regions and non-pad regions are formed on the side of a wafer in the semiconductor device that needs to be connected to the substrate. It can be understood that the pad region may be a region where pads are formed in the wafer, and the non-pad region may be a region where pads are not formed in the wafer.
  • the thinning process is used to thin the substrate side of a wafer to form through-silicon vias (TSVs) that penetrate the wafer substrate; use the through-silicon vias to lead out pads, and solder on one side of the substrate.
  • the area where the pad is located is the pad area; the area without the pad is the non-pad area.
  • a first array of bumps is formed in the pad area, and a second array of bumps is formed in the non-pad area.
  • the first bump array is composed of a plurality of first bumps
  • the second bump array is composed of a plurality of second bumps.
  • the first bump array and the second bump array are used to transfer heat to the substrate, and the substrate then transfers the heat to the outside of the substrate through the ball grid array package BGA, improving the performance of the substrate. Heat dissipation effect of semiconductor devices.
  • setting the second bumps can also solve the problem of stress concentration caused by uneven distribution of the first bumps.
  • the second array of bumps is disposed in an area without the first array of bumps, and the first array of bumps and the second array of bumps are independently separated.
  • the spacing between the second bumps in the second bump array is greater than the spacing between the first bumps in the first bump array.
  • the distance between the second bumps may be 2-2.22 times the distance between the first bumps; for example, if the distance between the first bumps is 180 ⁇ m, then the distance between the second bumps may be 360-400 ⁇ m.
  • the arrangement density of the second bumps in different regions can be determined according to the warpage information of the substrate, so as to further avoid package warpage.
  • the second bump array in the non-pad area includes: determining the warpage information of the substrate according to the normal stress in the X direction of the substrate, the normal stress in the Y direction, and the shear stress in the XOY plane; determining according to the warpage information The density of the second bump array.
  • the method of determining the warpage information of the substrate is as follows: obtain the packaging material parameters of the semiconductor device; the packaging material parameters include: the thickness of the semiconductor device (chip), the thickness of the substrate, the thickness of the molding compound, the glass transition temperature of the core board and the prepreg of the substrate, The glass transition temperature, thermal expansion coefficient and Young's modulus of the molding compound; simulate the parameters of the packaging material to obtain the simulation results; determine the warpage of the substrate according to the simulation results.
  • the intervals between the second bumps in the second bump array are uniform. If it is determined based on the degree of warpage that the warpage of the substrate is non-uniform, then the intervals of the second bumps can be set correspondingly according to the degree of warpage.
  • the second bumps with relatively dense spacing can be arranged in the center of the non-pad area, and the second bumps with relatively loose spacing can be arranged around the non-pad area.
  • the non-warping range is determined to be (-150 ⁇ 150 ⁇ m), that is, when the warping degree is within this range, the warping can be considered uniform; when the warping degree When the range is exceeded, the degree of warpage is considered to be non-uniform.
  • the warpage is 160 ⁇ m, it is determined that the substrate is warped unevenly (the warpage at the edge is smaller than the warpage at the center).
  • the distance between the second bumps at the center of the non-pad area can be set to 360 ⁇ m, which is located at The pitch of the second bumps around the non-pad area is set to 390 ⁇ m.
  • the method further includes: for each first bump in the first bump array, A metal layer is arranged between the first bumps of the same power supply.
  • each of the second bump arrays A metal layer is arranged between the second bumps. In this way, there is a ground copper connection between the second bumps, and because of the isolation of the ground, the integrity of the signal can be maintained; at the same time, the copper coverage of the first metal layer on the substrate is increased to avoid the first metal layer If the coverage gap between the layer and the metal layer of the symmetrical layer is too large (over 10%), package warpage will occur.
  • the symmetrical metal layer of the first metal layer is the fourth metal layer; if the substrate includes 6 metal layers, the symmetrical metal layer of the first metal layer is the sixth metal layer. layer.
  • the method further includes: grounding at least part of the second bumps in the second bump array, To replace the grounding function of the first bump array.
  • the first bumps include three types, namely: first bumps for grounding, first bumps for connecting power, and first bumps for signal transmission.
  • the grounding first bump includes: a first grounding first bump and a second grounding first bump, the first grounding first bump is arranged between each signal transmission first bump, and is used to eliminate each signal transmission first bump.
  • the interference signal between the bumps; the position of the second ground and the first bump is not limited, and it is used for the test ground on the wafer.
  • the second bump can include two types: a second bump for grounding and a second bump for connecting to power.
  • grounding at least part of the second bumps in the second bump array includes determining a second grounded first bump in the first bump array, and grounding the first bump includes: first Grounding the first bump and the second grounding first bump; based on the grounding strategy when the second grounding first bump is not disconnected, correspondingly grounding the grounding second bump in the second bump array.
  • the grounding strategy is: a part of the second grounding first bump (such as the second first bump on the left side) is connected to the digital ground, and the second Ground the other part of the first bump (such as the second first bump on the right) to the analog ground; then connect the second ground bump on the left to the digital ground, and connect the second ground bump on the right to the analog ground land.
  • the method further includes: determining the second grounded first bump in the first bump array, and grounding the first bump It includes: the first grounding first bump and the second grounding first bump; the second grounding first bump is disconnected.
  • the method further includes: determining the first bump connected to the power supply in the first bump array, based on the first bump connected to the power supply The power connection strategy of the block corresponds to connecting the second bump in the second bump array to the power supply.
  • the first bump needs to be connected to the first type of power supply (5V), and the second row is connected to the first bump of the power supply, and the first bump needs to be connected to the second type of power supply (24V); then in the second bump array , the first column is connected to the power supply and the second bump is correspondingly connected to the first type of power supply, and the second column is connected to the power supply and the second bump is correspondingly connected to the second type of power supply.
  • the way that the second bump connected to the power supply and the first bump connected to the power supply correspond to the power supply can facilitate wiring on the substrate.
  • the first bump array and the second bump array are used to transfer heat to the substrate, and the substrate then transfers the heat to the outside of the substrate through the ball grid array package BGA, thereby improving Heat dissipation effect of semiconductor devices.
  • the second bump 120 can also play a supporting role, and the supporting function of the second bump 120 can disperse the stress concentration caused by the uneven distribution of the first bump 110 .
  • the second bumps 120 can fill the area where the first bumps 110 are not provided, which can make the distribution of the first bumps 110 and the second bumps 120 tend to be even, and can avoid bumps on the chip unit 100 (the first The uneven distribution of the bumps 110 and the second bumps 120) causes stress concentration on the chip.
  • the second bump 120 does not need to be electrically connected with the chip unit 100, the second bump 120 can be directly connected to the surface of the chip unit 100 side; therefore, when preparing the first bump 110 and the second bump 120 , it is easy to cause a height difference between the second bump 120 and the first bump 110 , and it is easy to cause poor electrical connection between the first bump 110 and the packaging substrate, resulting in chip failure.
  • setting the difference between the height of the first bump 110 and the height of the second bump 120 to be smaller than the height difference threshold can enable the second bump 120 to fully share the support burden of the first bump 110 At the same time, it is ensured that the first bump 110 can be in normal contact with the packaging substrate to achieve a stable electrical connection.
  • the preparation process of the first bump 110 and the second bump 120 usually adopts a reflow soldering process.
  • the size of the first metal layer 112 can determine the height of the first bump 110, and the size of the second metal layer 122 The size of the second bump 120 can also be determined.
  • the size of the first metal layer 112 is set to be larger than the size of the second metal layer 122 , the height of the first bump 110 can be made greater than the height of the second bump 120, and the second bump 120 can fully play the role of sharing the support burden of the first bump 110 while ensuring that the first bump 110 and the packaging
  • the substrate can be in normal contact to achieve a stable electrical connection.

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Abstract

The present invention provides a chip, a three-dimensional chip, and a chip preparation method. The chip comprises: at least one chip unit. A pad area of the chip unit is provided with a first bump array, and a non-pad area is provided with a second bump array. The second bump array is added in the area without pads, the first bump array and the second bump array are used for transmitting heat to a substrate, and the substrate then transmits heat to the outside of the substrate by means of a ball grid array package (BGA), thereby improving heat dissipation effect of a semiconductor device.

Description

一种芯片、三维芯片以及芯片的制备方法A kind of chip, three-dimensional chip and chip preparation method
相关申请的交叉引用Cross References to Related Applications
本申请基于2021年8月26日提交的中国专利申请202110990169.6和2021年8月27日提交的中国专利申请202110994344.9和202110994512.4主张其优先权,此处通过参照引入其全部的记载内容。This application claims its priority based on the Chinese patent application 202110990169.6 submitted on August 26, 2021 and the Chinese patent applications 202110994344.9 and 202110994512.4 submitted on August 27, 2021. The entire content of the description is hereby incorporated by reference.
【技术领域】【Technical field】
本发明涉及集成电路技术领域,尤其涉及一种芯片、三维芯片以及芯片的制备方法。The invention relates to the technical field of integrated circuits, in particular to a chip, a three-dimensional chip and a method for preparing the chip.
【背景技术】【Background technique】
芯片中的时钟信号、数据信号需要通过倒装芯片球栅格阵列的封装格式(FCBGA,Flip Chip Ball Grid Array)的封装引出。但是因为芯片的高功耗,散热问题将是一个大挑战。The clock signal and data signal in the chip need to be led out through the packaging format of flip chip ball grid array (FCBGA, Flip Chip Ball Grid Array). But because of the high power consumption of the chip, heat dissipation will be a big challenge.
相关技术中,对FCBGA的封装散热主要是通过基板材料的选择、基板层数的选择、散热片的放置等手段来解决。但是这些方法无一例外的都会增加基板的成本。还有一些是通过凸块分布来解决散热问题。主要是通过仿真模拟出温度较高的地方,适当提高凸块的分布密度,最终使得热量通过高密度的凸块传输到基板从而耗散出去。In related technologies, heat dissipation for FCBGA packaging is mainly solved by means of selection of substrate material, selection of substrate layers, and placement of heat sinks. However, these methods will increase the cost of the substrate without exception. There are also some that solve the heat dissipation problem through the distribution of bumps. It is mainly to simulate places with high temperature through simulation, and appropriately increase the distribution density of the bumps, so that the heat can be transmitted to the substrate through the high-density bumps and then dissipated.
通过改变凸块分布的方法虽然有助于封装散热,但是也存在以下问题:芯片焊盘位置已定,提高凸块的密度就要改变原有焊盘的位置,需要重新布线,这样会导致出现延长信号走线、增加高频信号的干扰和反射等信号完整性的问题。并且芯片上引出的焊盘数量有限,焊盘空间有限,即使是通过提高凸块密度的方法来改善散热,也存在焊盘数量有限,没有办法增加更多凸块,进而导致散热效果得不到确保。Although the method of changing the distribution of bumps is helpful for package heat dissipation, there are also the following problems: the position of the chip pad has been fixed, and the position of the original pad must be changed to increase the density of the bumps, and rewiring is required, which will lead to Signal integrity issues such as extended signal traces, increased interference and reflection of high-frequency signals. In addition, the number of pads drawn on the chip is limited, and the pad space is limited. Even if the heat dissipation is improved by increasing the bump density, there is still a limited number of pads, and there is no way to add more bumps, which leads to the lack of heat dissipation effect. make sure.
【发明内容】【Content of invention】
针对现有技术存在的问题,本发明实施例提供了一种芯片、三维芯片以及芯片的制备方法,用于解决现有技术中无法确保封装散热效果的技术问题。Aiming at the problems existing in the prior art, the embodiment of the present invention provides a chip, a three-dimensional chip and a chip manufacturing method, which are used to solve the technical problem in the prior art that heat dissipation effect of packaging cannot be ensured.
第一方面,本申请提供一种芯片,包括:至少一个芯片单元,所述芯片单 元的焊盘区域设置有第一凸块阵列,非焊盘区域设置有第二凸块阵列。In a first aspect, the present application provides a chip, including: at least one chip unit, a pad area of the chip unit is provided with a first bump array, and a non-pad area is provided with a second bump array.
可选的,所述第二凸块阵列中各第二凸块之间的间距大于所述第一凸块阵列中各第一凸块之间的间距。Optionally, the distance between the second bumps in the second bump array is greater than the distance between the first bumps in the first bump array.
可选的,所述第二凸块阵列中至少部分第二凸块接地,以替代所述第一凸块阵列的接地功能。Optionally, at least part of the second bumps in the second bump array are grounded to replace the grounding function of the first bump array.
可选的,所述第一凸块阵列中接地第一凸块包括:第一接地第一凸块及第二接地第一凸块;所述第一接地第一凸块用于消除干扰信号,所述第二接地第一凸块用于晶圆上的测试地;所述第二接地第一凸块为断开状态;或所述第一凸块阵列中接地第一凸块包括:第一接地第一凸块及第二接地第一凸块;所述第一接地第一凸块用于消除干扰信号,所述第二接地第一凸块用于晶圆上的测试地;所述第二凸块阵列中接地第二凸块的接地策略与所述第二接地第一凸块未断开时的接地策略一致。Optionally, the grounded first bump in the first bump array includes: a first grounded first bump and a second grounded first bump; the first grounded first bump is used to eliminate interference signals, The second grounding first bump is used for the test ground on the wafer; the second grounding first bump is in a disconnected state; or the grounding first bump in the first bump array includes: a first Grounding the first bump and the second grounding first bump; the first grounding first bump is used to eliminate interference signals, and the second grounding first bump is used for testing ground on the wafer; The grounding strategy for grounding the second bump in the two-bump array is consistent with the grounding strategy when the second grounding first bump is not disconnected.
可选的,所述第二凸块阵列中接电源第二凸块与电源连接,所述接电源第二凸块的接电源策略与接电源第一凸块的接电源策略一致。Optionally, the second power-connected bump in the second bump array is connected to the power supply, and the power-connection strategy of the second power-connected bump is consistent with the power-connection strategy of the first power-connected bump.
可选的,所述第二凸块阵列中的各第二凸块之间设置有金属层。Optionally, a metal layer is disposed between the second bumps in the second bump array.
可选的,所述第一凸块阵列中,所接相同电源的各第一凸块之间设置有金属层。Optionally, in the first bump array, a metal layer is arranged between the first bumps connected to the same power supply.
可选的,所述芯片单元的第一表面开设有窗口,所述第一凸块阵列中的第一凸块设置于所述窗口内;所述第二凸块阵列中的第二凸块与所述第一凸块位置错开;所述第一凸块用于传输信号,所述第二凸块用于分散所述第一凸块的应力,所述第一凸块与所述第二凸块之间的高度差小于等于阈值。Optionally, a window is opened on the first surface of the chip unit, and the first bump in the first bump array is disposed in the window; the second bump in the second bump array is The positions of the first bumps are staggered; the first bumps are used to transmit signals, the second bumps are used to disperse the stress of the first bumps, and the first bumps and the second bumps are The height difference between blocks is less than or equal to the threshold.
可选的,芯片还包括:顶层金属层,设置于所述窗口底部;芯片焊盘,设置于所述顶层金属层上且位于窗口内,所述第一凸块设置于所述芯片焊盘上。Optionally, the chip further includes: a top metal layer disposed at the bottom of the window; a chip pad disposed on the top metal layer and located in the window, and the first bump is disposed on the chip pad .
可选的,还包括:钝化层,设置于所述第一表面、所述窗口的侧壁并覆盖未设置芯片焊盘的顶层金属层;过渡层,所述过渡层覆盖所述钝化层,且填充所述窗口;所述过渡层对应设置所述第二凸块的位置就有凹槽,所述第二凸块设置于所述第一表面对应的所述钝化层上,且从所述凹槽裸露;或者,所述第二凸块设置于所述过渡层上。Optionally, it also includes: a passivation layer disposed on the first surface and the sidewall of the window and covering the top metal layer not provided with chip pads; a transition layer, the transition layer covering the passivation layer , and fill the window; the transition layer has a groove corresponding to the position where the second bump is arranged, and the second bump is arranged on the passivation layer corresponding to the first surface, and from The groove is exposed; or, the second bump is disposed on the transition layer.
可选的,所述钝化层对应所述第二凸块的位置设置有第一金属层,所述第二凸块设置于所述第一金属层上;所述芯片焊盘对应所述第一凸块的位置设置有第二金属层,所述第一凸块设置于所述第二金属层上。Optionally, the passivation layer is provided with a first metal layer at a position corresponding to the second bump, and the second bump is disposed on the first metal layer; the chip pad corresponds to the first metal layer. A second metal layer is arranged at the position of a bump, and the first bump is arranged on the second metal layer.
可选的,所述第一凸块的密度与应力分布呈正相关。Optionally, the density of the first bumps is positively correlated with stress distribution.
可选的,所述第一金属层的尺寸大于所述第二金属层的尺寸。Optionally, the size of the first metal layer is larger than the size of the second metal layer.
可选的,所述第一凸块在所述芯片单元上的正投影和所述第二凸块在所述芯片单元上的正投影均为圆形,且所述第一凸块在所述芯片单元上正投影的直径大于所述第二凸块在所述芯片单元上正投影的直径;或者所述第一凸块在所述芯片单元上的正投影和所述第二凸块在所述芯片单元上的正投影均为矩形。Optionally, the orthographic projection of the first bump on the chip unit and the orthographic projection of the second bump on the chip unit are both circular, and the first bump is on the The diameter of the orthographic projection on the chip unit is larger than the diameter of the orthographic projection of the second bump on the chip unit; or the orthographic projection of the first bump on the chip unit and the second bump on the chip unit The orthographic projections on the above-mentioned chip units are all rectangles.
可选的,所述第一金属层在所述芯片单元上的正投影为第一投影,所述第二金属层在所述芯片单元上的正投影为第二投影,所述第一投影与所述第二投影为圆形;或所述第一投影与所述第二投影为矩形;所述第一投影的面积大于所述第二投影的面积。Optionally, the orthographic projection of the first metal layer on the chip unit is a first projection, the orthographic projection of the second metal layer on the chip unit is a second projection, and the first projection and The second projection is circular; or the first projection and the second projection are rectangular; the area of the first projection is larger than the area of the second projection.
第二方面,本申请提供一种三维芯片,包括:第一芯片,所述第一芯片包括上述任一项所述的芯片;第二芯片,所述第二芯片设置于所述第一芯片背离第一凸块阵列与第二凸块阵列的一侧,且所述第二芯片与所述第一芯片电连接。In a second aspect, the present application provides a three-dimensional chip, including: a first chip, the first chip includes the chip described in any one of the above; a second chip, the second chip is arranged at a distance from the first chip One side of the first bump array and the second bump array, and the second chip is electrically connected to the first chip.
第三方面,本申请提供一种芯片的制备方法,所述方法包括:提供至少一个芯片单元;在所示芯片单元的焊盘区域形成第一凸块阵列,以及在非焊盘区域形成第二凸块阵列。In a third aspect, the present application provides a chip manufacturing method, the method comprising: providing at least one chip unit; forming a first bump array in the pad area of the chip unit; and forming a second bump array in the non-pad area. bump array.
可选的,所述在所示芯片单元的焊盘区域形成第一凸块阵列,以及在非焊盘区域形成第二凸块阵列后,方法还包括:将所述第二凸块阵列中至少部分第二凸块接地,以替代所述第一凸块阵列的接地功能。Optionally, after the first array of bumps is formed in the pad area of the chip unit and the second array of bumps is formed in the non-pad area, the method further includes: at least Part of the second bumps are grounded to replace the grounding function of the first bump array.
可选的,所述在所示芯片单元的焊盘区域形成第一凸块阵列,以及在非焊盘区域形成第二凸块阵列后,方法还包括:在所述第二凸块阵列中的各第二凸块之间设置金属层。Optionally, after forming the first bump array in the pad area of the chip unit and forming the second bump array in the non-pad area, the method further includes: in the second bump array A metal layer is arranged between the second bumps.
可选的,所述在非焊盘区域中形成第二凸块阵列之前,包括:根据基板X方向的正应力、Y方向的正应力及XOY平面内的剪应力确定所述基板的翘曲信息;根据所述翘曲信息确定所述第二凸块阵列的密度。Optionally, before forming the second bump array in the non-pad area, it includes: determining the warpage information of the substrate according to the normal stress in the X direction of the substrate, the normal stress in the Y direction and the shear stress in the XOY plane ; Determine the density of the second bump array according to the warpage information.
本发明提供一种芯片、三维芯片以及芯片的制备方法,该芯片在焊盘区域设置第一凸块阵列,在非焊盘区域设置第二凸块阵列。如此,通过在没有焊盘的区域增加第二凸块阵列,利用第一凸块阵列及第二凸块阵列将热量传递至基板,基板再通过球栅阵列式封装BGA将热量传递至基板外部,从而提高半导体器件的散热效果。The invention provides a chip, a three-dimensional chip and a method for preparing the chip. The chip is provided with a first bump array in the pad area and a second bump array in the non-pad area. In this way, by adding the second bump array in the area without pads, the first bump array and the second bump array are used to transfer heat to the substrate, and the substrate then transfers the heat to the outside of the substrate through the ball grid array package BGA, Therefore, the heat dissipation effect of the semiconductor device is improved.
【附图说明】【Description of drawings】
通过阅读下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本发明的限制。而且在整个附图中,用相同的参考符号表示相同的部件。在附图中:Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiment. The drawings are only for the purpose of illustrating a preferred embodiment and are not to be considered as limiting the invention. Also throughout the drawings, the same reference numerals are used to designate the same components. In the attached picture:
图1为本申请实施例提供的一种芯片平面示意图;FIG. 1 is a schematic plan view of a chip provided by an embodiment of the present application;
图2为本申请实施例提供的一种芯片的局部剖视图;FIG. 2 is a partial cross-sectional view of a chip provided by an embodiment of the present application;
图3为本申请实施例提供的另一种芯片的局部剖视图;FIG. 3 is a partial cross-sectional view of another chip provided by the embodiment of the present application;
图4为本申请实施例提供的再一种芯片的局部剖视图;FIG. 4 is a partial cross-sectional view of another chip provided by the embodiment of the present application;
图5为本申请实施例提供的一种第二凸块的结构示意图;FIG. 5 is a schematic structural diagram of a second bump provided by an embodiment of the present application;
图6为本申请三维芯片的一实施例的结构示意图;FIG. 6 is a schematic structural diagram of an embodiment of a three-dimensional chip of the present application;
图7为本申请三维芯片的另一实施例的结构示意图;FIG. 7 is a schematic structural diagram of another embodiment of a three-dimensional chip of the present application;
图8为本申请芯片的制备方法的一实施例的流程示意图。FIG. 8 is a schematic flowchart of an embodiment of a method for preparing a chip of the present application.
【具体实施方式】【Detailed ways】
为了解决芯片的封装散热效果的技术问题,本发明提供了一种芯片、三维芯片以及芯片的制备方法。以下,将参照附图来描述本公开的实施例。但是应该理解,这些描述只是示例性的,而并非要限制本公开的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要地混淆本公开的概念。In order to solve the technical problem of the heat dissipation effect of chip packaging, the invention provides a chip, a three-dimensional chip and a method for preparing the chip. Hereinafter, embodiments of the present disclosure will be described with reference to the drawings. It should be understood, however, that these descriptions are exemplary only, and are not intended to limit the scope of the present disclosure. Also, in the following description, descriptions of well-known structures and techniques are omitted to avoid unnecessarily obscuring the concept of the present disclosure.
在附图中示出了根据本公开实施例的各种结构示意图。这些图并非是按比例绘制的,其中为了清楚表达的目的,放大了某些细节,并且可能省略了某些细节。图中所示出的各种区域、层的形状以及它们之间的相对大小、位置关系仅是示例性的,实际中可能由于制造公差或技术限制而有所偏差,并且本领域技术人员根据实际所需可以另外设计具有不同形状、大小、相对位置的区域/层。Various structural schematic diagrams according to embodiments of the present disclosure are shown in the accompanying drawings. The figures are not drawn to scale, with certain details exaggerated and possibly omitted for clarity of presentation. The shapes of the various regions and layers shown in the figure, as well as their relative sizes and positional relationships are only exemplary, and may deviate due to manufacturing tolerances or technical limitations in practice, and those skilled in the art will Regions/layers with different shapes, sizes, and relative positions can be additionally designed as needed.
在本公开的上下文中,当将一层/元件称作位于另一层/元件“上”时,该层/元件可以直接位于该另一层/元件上,或者它们之间可以存在居中层/元件。另外,如果在一种朝向中一层/元件位于另一层/元件“上”,那么当调转朝向时,该层/元件可以位于该另一层/元件“下”。In the context of the present disclosure, when a layer/element is referred to as being "on" another layer/element, the layer/element may be directly on the other layer/element, or there may be intervening layers/elements in between. element. Additionally, if a layer/element is "on" another layer/element in one orientation, the layer/element can be located "below" the other layer/element when the orientation is reversed.
在以上的描述中,对于各层的构图、刻蚀等技术细节并没有做出详细的说明。但是本领域技术人员应当理解,可以通过各种技术手段,来形成所需形状 的层、区域等。另外,为了形成同一结构,本领域技术人员还可以设计出与以上描述的方法并不完全相同的方法。另外,尽管在以上分别描述了各实施例,但是这并不意味着各个实施例中的措施不能有利地结合使用。In the above description, technical details such as patterning and etching of each layer are not described in detail. However, those skilled in the art should understand that various technical means can be used to form layers, regions, etc. of desired shapes. In addition, in order to form the same structure, those skilled in the art can also design a method that is not exactly the same as the method described above. In addition, although the various embodiments are described above separately, this does not mean that the measures in the various embodiments cannot be advantageously used in combination.
下面通过附图及具体实施例对本发明的技术方案做进一步的详细说明。The technical solution of the present invention will be further described in detail below with reference to the drawings and specific embodiments.
本申请实施例的第一方面,提供一种芯片,图1为本申请实施例提供的一种芯片平面示意图,芯片包括芯片单元100,芯片单元100包括焊盘区域130和非焊盘区域140。其中,焊盘区域130中设置有第一凸块110,非焊盘区域140中设置有第二凸块120,其中,多个第一凸块110组成第一凸块阵列,多个第二凸块120组成第二凸块阵列。The first aspect of the embodiment of the present application provides a chip. FIG. 1 is a plan view of a chip provided by the embodiment of the present application. The chip includes a chip unit 100 , and the chip unit 100 includes a pad area 130 and a non-pad area 140 . Wherein, the pad region 130 is provided with a first bump 110, and the non-pad region 140 is provided with a second bump 120, wherein a plurality of first bumps 110 form a first bump array, and a plurality of second bumps The blocks 120 make up the second bump array.
以此,可以利用焊盘区域130中的第一凸块110和非焊盘区域140中的第二凸块120共同将热量传递至基板,基板再通过球栅阵列式封装BGA将热量传递至基板外部,从而提高芯片的散热效果。In this way, the first bump 110 in the pad region 130 and the second bump 120 in the non-pad region 140 can be used to transfer heat to the substrate, and the substrate then transfers heat to the substrate through the ball grid array package BGA External, thereby improving the heat dissipation effect of the chip.
在一实施例中,第二凸块阵列中各第二凸块120之间的间距大于第一凸块阵列中各第一凸块110之间的间距。比如,各第二凸块120之间的间距可以为各第一凸块110之间间距的2~2.22倍;再比如:若第一凸块110之间的间距为180μm,那么第二凸块120之间的间距可以为360~400μm。In one embodiment, the distance between the second bumps 120 in the second bump array is greater than the distance between the first bumps 110 in the first bump array. For example, the distance between the second bumps 120 can be 2 to 2.22 times the distance between the first bumps 110; another example: if the distance between the first bumps 110 is 180 μm, then the second bump The distance between 120 may be 360˜400 μm.
具体的,第二凸块阵列中,不同区域的第二凸块120的设置密度可以根据基板的翘曲信息来确定,进一步避免出现封装翘曲的现象。Specifically, in the second bump array, the arrangement density of the second bumps 120 in different regions can be determined according to the warpage information of the substrate, so as to further avoid package warpage.
在一实施例中,所述第二凸块阵列中至少部分第二凸块120接地,以替代所述第一凸块阵列的接地功能。In one embodiment, at least some of the second bumps 120 in the second bump array are grounded to replace the grounding function of the first bump array.
在一实施例中,第一凸块110包括三种类型,分别为:接地第一凸块、接电源第一凸块及信号传输第一凸块。接地第一凸块包括:第一接地第一凸块及第二接地第一凸块,第一接地第一凸块设置在各信号传输第一凸块之间,用于消除各信号传输第一凸块之间的干扰信号;第二接地第一凸块的位置不限,用于晶圆上的测试地。In one embodiment, the first bumps 110 include three types, namely: first bumps for grounding, first bumps for connecting power, and first bumps for signal transmission. The grounding first bump includes: a first grounding first bump and a second grounding first bump, the first grounding first bump is arranged between each signal transmission first bump, and is used to eliminate each signal transmission first bump. The interference signal between the bumps; the position of the second ground and the first bump is not limited, and it is used for the test ground on the wafer.
在一实施例中,所述第一凸块阵列中接地第一凸块110包括:第一接地第一凸块及第二接地第一凸块;所述第一接地第一凸块用于消除干扰信号,所述第二接地第一凸块用于晶圆上的测试地;所述第二接地第一凸块为断开状态。In one embodiment, the grounded first bump 110 in the first bump array includes: a first grounded first bump and a second grounded first bump; the first grounded first bump is used to eliminate interference signal, the second grounding first bump is used for the test ground on the wafer; the second grounding first bump is in a disconnected state.
在一实施例中,所述第一凸块阵列中接地第一凸块110包括:第一接地第一凸块及第二接地第一凸块;所述第一接地第一凸块用于消除干扰信号,所述第二接地第一凸块用于晶圆上的测试地;所述第二凸块阵列中接地第二凸块的 接地策略与所述第二接地第一凸块未断开时的接地策略一致。In one embodiment, the grounded first bump 110 in the first bump array includes: a first grounded first bump and a second grounded first bump; the first grounded first bump is used to eliminate Interference signal, the second grounded first bump is used for the test ground on the wafer; the grounding strategy of the grounded second bump in the second bump array is not disconnected from the second grounded first bump The grounding strategy is the same.
第二凸块120可以包括两种:接地第二凸块和接电源第二凸块。The second bump 120 may include two types: a ground second bump and a power second bump.
第二凸块阵列中接地第二凸块的接地策略与第二接地第一凸块未断开时的接地策略一致。The grounding strategy for grounding the second bump in the second bump array is consistent with the grounding strategy when the second grounding first bump is not disconnected.
举例来说,比如第二接地第一凸块未断开时的接地策略为:第二接地第一凸块中的一部分接数字地,第二接地第一凸块中另一部分接模拟地;那么位于左侧的接地第二凸块接数字地,将位于右侧的接地第二凸块接模拟地。For example, if the second grounding first bump is not disconnected, the grounding strategy is: a part of the second grounding first bump is connected to the digital ground, and the other part of the second grounding first bump is connected to the analog ground; then Connect the second ground bump on the left to digital ground, and connect the second ground bump on the right to analog ground.
将第二凸块阵列中至少部分第二凸块120接地后,断开第二接地第一凸块,也即第二接地第一凸块为断开状态。After at least part of the second bumps 120 in the second bump array are grounded, the second grounded first bumps are disconnected, that is, the second grounded first bumps are in a disconnected state.
本实施例中,第二凸块阵列中接电源第二凸块与电源连接,接电源第二凸块的接电源策略与接电源第一凸块的接电源策略一致。In this embodiment, the second bump connected to the power supply in the second bump array is connected to the power supply, and the power connection strategy of the second bump connected to the power supply is consistent with the power connection strategy of the first bump connected to the power supply.
举例来说,比如第一列接电源第一凸块需要接第一种电源(5V),第二列接电源第一凸块需要接第二种电源(24V);那么第二凸块阵列中,第一列接电源第二凸块对应连接第一种电源,第二列接电源第二凸块对应连接第二种电源。这样,接电源第二凸块和接电源第一凸块对应接电源的方式可方便基板布线。For example, if the first row is connected to the power supply, the first bump needs to be connected to the first type of power supply (5V), and the second row is connected to the first bump of the power supply, and the first bump needs to be connected to the second type of power supply (24V); then in the second bump array , the first column is connected to the power supply and the second bump is correspondingly connected to the first type of power supply, and the second column is connected to the power supply and the second bump is correspondingly connected to the second type of power supply. In this way, the way that the second bump connected to the power supply and the first bump connected to the power supply correspond to the power supply can facilitate wiring on the substrate.
这样通过在没有焊盘的区域增加第二凸块阵列,利用第一凸块阵列及第二凸块阵列将热量传递至基板,基板再通过球栅阵列式封装BGA将热量传递至基板外部,从而提高半导体器件的散热效果。In this way, by adding the second bump array in the area without the pad, the first bump array and the second bump array are used to transfer heat to the substrate, and the substrate then transfers the heat to the outside of the substrate through the ball grid array package BGA, thereby Improve the heat dissipation effect of semiconductor devices.
在一实施例中,所述第二凸块阵列中的各第二凸块120之间设置有金属层。In one embodiment, a metal layer is disposed between the second bumps 120 in the second bump array.
在一实施例中,所述第一凸块阵列中,所接相同电源的各第一凸块110之间设置有金属层。In one embodiment, in the first bump array, a metal layer is disposed between the first bumps 110 connected to the same power source.
具体的,在封装基板走线时,第一凸块阵列中,所接相同电源的各第一凸块110之间设置有金属层。为确保各第二凸块120之间依然有地的铜皮连接,在非焊盘区域中形成第二凸块阵列后,在第二凸块阵列中的各第二凸块120之间设置金属层。这样,各第二凸块120之间存在地的铜皮连接,因为地的隔离,可以保持信号的完整性;同时也增加了基板上第一层金属层的铜皮覆盖率,避免第一层金属层与对称层金属层覆盖率差距太大(超出10%)出现封装翘曲的现象。需要说明的是,若基板包括4层金属层,且四层金属层从上至下依次排布,且依次命名,则第一层金属层的对称层金属层为第四层金属层;若基板包括6层金属层,第一层金属层的对称层金属层为第六层金属层。Specifically, when wiring on the package substrate, in the first bump array, a metal layer is provided between the first bumps 110 connected to the same power supply. In order to ensure that there is still a ground copper connection between the second bumps 120, after the second bump array is formed in the non-pad area, a metal is provided between the second bumps 120 in the second bump array. layer. In this way, there is a ground copper connection between the second bumps 120, because of the isolation of the ground, the integrity of the signal can be maintained; at the same time, the copper coverage of the first metal layer on the substrate is increased, avoiding the first layer If the coverage difference between the metal layer and the metal layer of the symmetrical layer is too large (exceeding 10%), package warpage will occur. It should be noted that if the substrate includes 4 metal layers, and the four metal layers are arranged in order from top to bottom, and named sequentially, the symmetrical layer metal layer of the first metal layer is the fourth metal layer; if the substrate It includes 6 metal layers, and the symmetrical metal layer of the first metal layer is the sixth metal layer.
需要说明的是,第一凸块110和第二凸块120是独立分开的。It should be noted that the first bump 110 and the second bump 120 are independent.
请结合图2,图2为本申请芯片的一实施例的局部剖视图。如图2所示,本申请实施例提供的芯片包括:芯片单元100,芯片单元100上设置有第一凸块110、第二凸块120和窗口101;第一凸块110部分嵌设在窗口101内。Please refer to FIG. 2 , which is a partial cross-sectional view of an embodiment of the chip of the present application. As shown in Figure 2, the chip provided by the embodiment of the present application includes: a chip unit 100, the chip unit 100 is provided with a first bump 110, a second bump 120 and a window 101; the first bump 110 is partially embedded in the window 101 inside.
在一实施例中,窗口101内设置有第一金属层112,第一凸块110设置于第一金属层112上,进一步的,第二凸块120对应的位置处设置有第二金属层122,第二凸块120设置于第二金属层122上。在一实施例中,第一金属层112的尺寸大于第二金属层122的尺寸。In one embodiment, a first metal layer 112 is disposed in the window 101, the first bump 110 is disposed on the first metal layer 112, and further, a second metal layer 122 is disposed at a position corresponding to the second bump 120. , the second bump 120 is disposed on the second metal layer 122 . In one embodiment, the size of the first metal layer 112 is greater than the size of the second metal layer 122 .
需要说明的是,尺寸指的是矩形的长、宽或者圆形的直径,尺寸还可以指第一金属层112或第二金属层122在与芯片单元100平行的平面上的面积,第一金属层112和第二金属层122的厚度通常可以相同,厚度是指在垂直于芯片单元100的方向上的厚度。It should be noted that the size refers to the length and width of a rectangle or the diameter of a circle, and the size may also refer to the area of the first metal layer 112 or the second metal layer 122 on a plane parallel to the chip unit 100. The first metal The thickness of the layer 112 and the second metal layer 122 may generally be the same, and the thickness refers to the thickness in a direction perpendicular to the chip unit 100 .
需要说明的是,芯片可以为晶粒(die或者chip)、晶圆(wafer)中至少一种,但不以此为限,也可以是本领域技术人员所能想到的任何替换。其中,晶圆是指制作硅半导体电路所用的硅晶片,芯片或晶粒是指将上述制作有半导体电路的晶圆进行分割后的硅晶片。本申请的具体实施例中以芯片为例进行介绍。It should be noted that the chip may be at least one of a die (die or chip) and a wafer (wafer), but is not limited thereto, and may be any replacement conceivable by those skilled in the art. Wherein, a wafer refers to a silicon wafer used for manufacturing a silicon semiconductor circuit, and a chip or a die refers to a silicon wafer obtained by dividing the aforementioned wafer on which a semiconductor circuit is manufactured. In the specific embodiments of the present application, a chip is taken as an example for introduction.
容易理解的是,芯片内集成有电子器件以及连接线路,芯片内的部分信号需要从芯片引出到封装基板上,封装基板再将信号输出到其他电子器件或者线路中,本申请不作具体限定。可以通过在芯片上设置第一凸块110,以实现芯片内的部分信号通过第一凸块110与封装基板进行信号传输。通常需要基于信号输入输出线路的具体位置进行设定第一凸块110,因此,第一凸块110的设置位置在芯片上的分布是不均匀的,容易引起芯片的应力集中,从而造成芯片破裂或者凸块破裂,影响芯片的可靠性和使用寿命。如图1所示,本申请实施例提供的芯片,在芯片单元100的同一侧设置第一凸块110和第二凸块120,第一凸块110与芯片单元100电连接,第二凸块120可以起到支撑作用,第二凸块120的支撑作用能够分散第一凸块110分布不均引起的应力集中。以及,第二凸块120可以填补未设置第一凸块110的区域,能够使得第一凸块110和第二凸块120的分布趋于均匀,可以避免芯片单元100上凸块(第一凸块110和第二凸块120)分布不均造成芯片的应力集中的问题。通常,由于第一凸块110需要与芯片单元100电连接,通过设置窗口101,则第一凸块110会存在部分嵌入到芯片单元100的膜层内的情况;又由于第二凸块120无需与芯片单元100电连接,则第二凸块120可以直接与芯片单元100一侧的表面接触连接;因此,在制备 第一凸块110和第二凸块120时,容易引起第二凸块120与第一凸块110的高度差异,容易引起第一凸块110与封装基板的电连接不良,导致芯片失效。在一实施例中,设置第一凸块110的高度和第二凸块120的高度相差小于高度差阈值,可以使得第二凸块120能够充分起到分担第一凸块110的支撑负担的作用的同时,保证第一凸块110与封装基板能够正常接触实现稳定电连接。需要说明的是,第一凸块110的高度可以大于第二凸块120的高度,第一凸块110的高度可以小于第二凸块120的高度,只要满足第一凸块110的高度和第二凸块120的高度相差小于高度差阈值即可,高度差阈值可以理解为在封装工艺段的封装工艺允许的误差值,高度差阈值可以根据芯片的尺寸以及第一凸块110的尺寸进行适应性设定,本申请不作具体限定。只要满足者第一凸块110的高度和第二凸块120的高度相差小于高度差阈值即能够保证第一凸块110与封装基板的电连接可靠性。第一凸块110和第二凸块120的制备工艺通常采用回流焊工艺,根据回流焊工艺特点,第一金属层112的尺寸能够决定第一凸块110的高度,第二金属层122的尺寸也可以决定第二凸块120的尺寸,为实现第一凸块110的高度和第二凸块120的高度相差小于高度差阈值,设置第一金属层112的尺寸大于第二金属层122的尺寸,能够使得第一凸块110的高度大于第二凸块120的高度,第二凸块120能够充分起到分担第一凸块110的支撑负担的作用的同时,保证第一凸块110与封装基板能够正常接触实现稳定电连接。需要说明的是,第一凸块110和第二凸块120均是在芯片的一侧制备的凸起结构。It is easy to understand that the chip is integrated with electronic devices and connection lines, and some signals in the chip need to be led out from the chip to the packaging substrate, and the packaging substrate then outputs the signals to other electronic devices or circuits, which is not specifically limited in this application. The first bump 110 can be provided on the chip to realize the signal transmission between some signals in the chip and the packaging substrate through the first bump 110 . Usually, it is necessary to set the first bump 110 based on the specific position of the signal input and output lines. Therefore, the distribution of the first bump 110 on the chip is not uniform, which is likely to cause stress concentration on the chip, thereby causing the chip to break. Or the bumps are broken, affecting the reliability and service life of the chip. As shown in Figure 1, the chip provided by the embodiment of the present application has a first bump 110 and a second bump 120 arranged on the same side of the chip unit 100, the first bump 110 is electrically connected to the chip unit 100, and the second bump 120 can play a supporting role, and the supporting role of the second bump 120 can disperse the stress concentration caused by the uneven distribution of the first bump 110 . And, the second bump 120 can fill the area where the first bump 110 is not provided, which can make the distribution of the first bump 110 and the second bump 120 tend to be even, and can avoid bumps (first bumps) on the chip unit 100 The uneven distribution of the bumps 110 and the second bumps 120) causes the stress concentration problem of the chip. Usually, since the first bump 110 needs to be electrically connected with the chip unit 100, by setting the window 101, the first bump 110 may be partially embedded in the film layer of the chip unit 100; If it is electrically connected to the chip unit 100, the second bump 120 can be directly connected to the surface on one side of the chip unit 100; therefore, when the first bump 110 and the second bump 120 are prepared, it is easy to cause the second bump 120 The difference in height from the first bump 110 may easily cause poor electrical connection between the first bump 110 and the packaging substrate, resulting in chip failure. In one embodiment, setting the difference between the height of the first bump 110 and the height of the second bump 120 to be smaller than the height difference threshold can enable the second bump 120 to fully share the support burden of the first bump 110 At the same time, it is ensured that the first bump 110 can be in normal contact with the packaging substrate to achieve a stable electrical connection. It should be noted that the height of the first bump 110 can be greater than the height of the second bump 120, and the height of the first bump 110 can be smaller than the height of the second bump 120, as long as the height of the first bump 110 and the height of the second bump 120 are satisfied. The height difference between the two bumps 120 can be less than the height difference threshold. The height difference threshold can be understood as the error value allowed by the packaging process in the packaging process section. The height difference threshold can be adapted according to the size of the chip and the size of the first bump 110. Sexual settings, this application does not make specific limitations. As long as the difference between the height of the first bump 110 and the height of the second bump 120 is less than the height difference threshold, the reliability of the electrical connection between the first bump 110 and the package substrate can be guaranteed. The preparation process of the first bump 110 and the second bump 120 usually adopts a reflow soldering process. According to the characteristics of the reflow soldering process, the size of the first metal layer 112 can determine the height of the first bump 110, and the size of the second metal layer 122 The size of the second bump 120 can also be determined. In order to realize that the difference between the height of the first bump 110 and the height of the second bump 120 is less than the height difference threshold, the size of the first metal layer 112 is set to be larger than the size of the second metal layer 122 , the height of the first bump 110 can be made greater than the height of the second bump 120, and the second bump 120 can fully play the role of sharing the support burden of the first bump 110 while ensuring that the first bump 110 and the packaging The substrate can be in normal contact to achieve a stable electrical connection. It should be noted that both the first bump 110 and the second bump 120 are protrusion structures prepared on one side of the chip.
在一实施例中,为了更好的分散应力,第一凸块110的密度与应力分布呈正相关。也即密度越大,第一凸块110的密度越大。In one embodiment, in order to better disperse the stress, the density of the first bumps 110 is positively correlated with the stress distribution. That is, the greater the density, the greater the density of the first bumps 110 .
本申请实施例提供的芯片,通过在芯片单元100上设置第一凸块110和第二凸块120,第一凸块110用于实现芯片单元100的通信连接,第二凸块120可以起到支撑作用,第二凸块120的支撑作用能够分散第一凸块110分布不均引起的应力集中。以及,第二凸块120可以填补未设置第一凸块110的区域,能够使得第一凸块110和第二凸块120的分布趋于均匀,可以避免芯片单元100上凸块分布不均造成芯片的应力集中的问题。结合窗口101的设置,通过设置第一金属层112的尺寸大于第二金属层122的尺寸,来减小回流焊之后第二凸块120的尺寸,第二凸块120的尺寸可以具体指高度,以缩小第一凸块110和第二凸块120的高度差,可以使得第二凸块120能够充分起到分担第一凸块110的支撑负担的作用的同时,保证第一凸块110与封装基板能够正常接触实现稳 定电连接。In the chip provided by the embodiment of the present application, by setting the first bump 110 and the second bump 120 on the chip unit 100, the first bump 110 is used to realize the communication connection of the chip unit 100, and the second bump 120 can function as The supporting function, the supporting function of the second bump 120 can disperse the stress concentration caused by the uneven distribution of the first bump 110 . And, the second bump 120 can fill the area where the first bump 110 is not provided, which can make the distribution of the first bump 110 and the second bump 120 tend to be uniform, and can avoid the uneven distribution of bumps on the chip unit 100. The problem of stress concentration of the chip. In combination with the setting of the window 101, the size of the second bump 120 after reflow soldering is reduced by setting the size of the first metal layer 112 larger than the size of the second metal layer 122. The size of the second bump 120 can specifically refer to the height, By reducing the height difference between the first bump 110 and the second bump 120, the second bump 120 can fully play the role of sharing the support burden of the first bump 110, while ensuring that the first bump 110 and the package The substrate can be in normal contact to achieve a stable electrical connection.
在一些实施方式中,芯片单元100包括第一区域和第二区域,第一区域为焊盘区域130,第二区域为非焊盘区域140,第一凸块110设置在第一区域内,第二凸块120设置在第二区域内。In some embodiments, the chip unit 100 includes a first area and a second area, the first area is a pad area 130, the second area is a non-pad area 140, the first bump 110 is disposed in the first area, and the second area is a pad area 130. Two bumps 120 are disposed in the second area.
本申请实施例提供的芯片,通过在第二区域内设置第二凸块120,第二凸块120能够分散第一区域内第一凸块110形成的应力集中,第二凸块120可以填补未设置第一凸块110的区域,能够使得第一凸块110和第二凸块120的分布趋于均匀,可以避免芯片单元100上凸块分布不均造成芯片的应力集中的问题。并且,第一凸块110和第二凸块120可以共同将芯片单元100产生的热量传到至基板,提高芯片的散热效果。In the chip provided by the embodiment of the present application, by setting the second bump 120 in the second region, the second bump 120 can disperse the stress concentration formed by the first bump 110 in the first region, and the second bump 120 can fill the gap. The area where the first bumps 110 are provided can make the distribution of the first bumps 110 and the second bumps 120 tend to be uniform, and can avoid the problem of stress concentration on the chip caused by uneven distribution of bumps on the chip unit 100 . Moreover, the first bump 110 and the second bump 120 can jointly transmit the heat generated by the chip unit 100 to the substrate, so as to improve the cooling effect of the chip.
在一些实施方式中,示例性的,图3为本申请实施例提供的另一种芯片的局部剖视图。如图3所示,芯片单元100一侧的表面设置有过渡层170,第二凸块120与过渡层170直接接触并连接,芯片单元100在第一区域内设置有窗口101,第一凸块110部分嵌设在窗口101内,窗口101底部设置有芯片焊盘180,第一金属层112与芯片焊盘180连接,以实现第一凸块110与芯片单元100的电连接,芯片焊盘180通常与芯片单元100内的线路电连接,线路则通常设置在芯片单元100的内部,因此,芯片焊盘180通常设置在窗口101内。为简化制备工艺流程,通常第一凸块110与第二凸块120可以同时制备,并采用相同的材料进行制备,由于第二凸块120与芯片单元100表面的过渡层170连接,过渡层170采用绝缘材料,则第二凸块120与芯片单元100之间不会形成电连接。在相同的制备流程中制备得到的第一凸块110和第二凸块120通常大小接近,但是由于第一凸块110部分嵌设在窗口101内,则容易造成第二凸块120与第一凸块的高度相差较大。如图3所示,第一凸块阵列中的第一凸块110设置于所述窗口101内;所述第二凸块阵列中的第二凸块120与所述第一凸块110位置错开;所述第一凸块110用于传输信号,所述第二凸块120用于分散所述第一凸块的应力设置,第一凸块110的高度H1和第二凸块120的高度H2相差小于高度差阈值,可以使得第二凸块120能够充分起到分担第一凸块110的支撑负担的作用的同时,保证第一凸块110与封装基板能够正常接触实现稳定电连接。In some implementation manners, for example, FIG. 3 is a partial cross-sectional view of another chip provided in the embodiment of the present application. As shown in Figure 3, the surface of one side of the chip unit 100 is provided with a transition layer 170, the second bump 120 is in direct contact with the transition layer 170 and connected, the chip unit 100 is provided with a window 101 in the first region, the first bump 110 is partially embedded in the window 101, the bottom of the window 101 is provided with a chip pad 180, the first metal layer 112 is connected to the chip pad 180, so as to realize the electrical connection between the first bump 110 and the chip unit 100, the chip pad 180 Usually, it is electrically connected with the circuit in the chip unit 100 , and the circuit is usually arranged inside the chip unit 100 , therefore, the chip pad 180 is usually arranged in the window 101 . In order to simplify the manufacturing process, usually the first bump 110 and the second bump 120 can be prepared at the same time, and the same material is used for preparation. Since the second bump 120 is connected to the transition layer 170 on the surface of the chip unit 100, the transition layer 170 If the insulating material is used, no electrical connection will be formed between the second bump 120 and the chip unit 100 . The first bump 110 and the second bump 120 prepared in the same manufacturing process are usually close in size, but because the first bump 110 is partially embedded in the window 101, it is easy to cause the second bump 120 to be different from the first bump. The heights of the bumps differ greatly. As shown in Figure 3, the first bump 110 in the first bump array is arranged in the window 101; the second bump 120 in the second bump array is staggered from the first bump 110 ; The first bump 110 is used to transmit signals, the second bump 120 is used to disperse the stress setting of the first bump, the height H1 of the first bump 110 and the height H2 of the second bump 120 The difference is smaller than the height difference threshold, so that the second bump 120 can fully share the support burden of the first bump 110 and at the same time ensure that the first bump 110 can be in normal contact with the packaging substrate to achieve a stable electrical connection.
需要说明的是,第一凸块110的高度H1是第一凸块110超出芯片单元100表面的高度,同理,第二凸块120的高度H2是第二凸块120超出芯片单元100 表面的高度。It should be noted that the height H1 of the first bump 110 is the height of the first bump 110 beyond the surface of the chip unit 100. Similarly, the height H2 of the second bump 120 is the height of the second bump 120 beyond the surface of the chip unit 100. high.
在一些实施方式中,继续参考图3,芯片单元100包括顶层金属层150、钝化层160和过渡层170,钝化层160设置于顶层金属层150和过渡层170之间。具体的,顶层金属层150设置于所述窗口101底部;芯片焊盘180设置于所述顶层金属层150上且位于窗口101内,所述第一凸块110设置于所述芯片焊盘180上。In some embodiments, referring to FIG. 3 , the chip unit 100 includes a top metal layer 150 , a passivation layer 160 and a transition layer 170 , and the passivation layer 160 is disposed between the top metal layer 150 and the transition layer 170 . Specifically, the top metal layer 150 is disposed at the bottom of the window 101; the chip pad 180 is disposed on the top metal layer 150 and is located in the window 101, and the first bump 110 is disposed on the chip pad 180 .
钝化层160设置于芯片单元100的第一表面、窗口101的侧壁并覆盖未设置芯片焊盘180的顶层金属层150。过渡层170覆盖所述钝化层160,且填充所述窗口101。所述过渡层170对应设置所述第二凸块120的位置就有凹槽,所述第二凸块120设置于所述第一表面对应的所述钝化层160上,且从所述凹槽裸露;或者,所述第二凸块设置于所述过渡层170上。The passivation layer 160 is disposed on the first surface of the chip unit 100 , the sidewall of the window 101 and covers the top metal layer 150 where the chip pad 180 is not disposed. The transition layer 170 covers the passivation layer 160 and fills the window 101 . The transition layer 170 has grooves corresponding to the positions where the second bumps 120 are arranged, and the second bumps 120 are arranged on the passivation layer 160 corresponding to the first surface, and from the grooves The groove is exposed; or, the second bump is disposed on the transition layer 170 .
顶层金属层150包括有芯片单元100的线路,本申请不作具体限定。过渡层170可以采用聚合物材料,过渡层170的作用可以是缓解钝化层160的应力,提高芯片单元100的韧性。The top metal layer 150 includes circuits of the chip unit 100 , which is not specifically limited in this application. The transition layer 170 may be made of a polymer material, and the function of the transition layer 170 may be to relieve the stress of the passivation layer 160 and improve the toughness of the chip unit 100 .
本申请实施例提供的芯片,第一凸块110部分嵌设在窗口101内,使得第一金属层112与芯片焊盘180连接,以实现第一凸块110与芯片单元100的电连接。第一凸块110和第二凸块120的制备材料均为导电材料,第二凸块120与过渡层170连接,因此第二凸块120与芯片单元100无电连接。In the chip provided by the embodiment of the present application, the first bump 110 is partially embedded in the window 101 , so that the first metal layer 112 is connected to the chip pad 180 to realize the electrical connection between the first bump 110 and the chip unit 100 . Both the first bump 110 and the second bump 120 are made of conductive materials, and the second bump 120 is connected to the transition layer 170 , so the second bump 120 is not electrically connected to the chip unit 100 .
本申请实施例的芯片,第二凸块120对应的第二金属层122可以直接设置在过渡层170上,也可以设置在钝化层160上并穿过过渡层170上的凹槽。In the chip of the embodiment of the present application, the second metal layer 122 corresponding to the second bump 120 may be directly disposed on the transition layer 170 , or disposed on the passivation layer 160 and pass through a groove on the transition layer 170 .
示例性的,继续参考图3,过渡层170的厚度范围可以为5-10μm,芯片焊盘180的上表面可以比钝化层160的上表面低2-3μm,根据封装工艺的精度需求,当高度差阈值大于12μm时,容易发生第一凸块110与封装基板的接触不良,造成电路断开,产品失效的问题。因此,高度差阈值的取值不能够大于12μm。Exemplarily, continuing to refer to FIG. 3 , the thickness of the transition layer 170 can be in the range of 5-10 μm, and the upper surface of the chip pad 180 can be lower than the upper surface of the passivation layer 160 by 2-3 μm. According to the precision requirements of the packaging process, when When the height difference threshold is greater than 12 μm, poor contact between the first bump 110 and the package substrate is likely to occur, resulting in disconnection of the circuit and failure of the product. Therefore, the height difference threshold cannot be greater than 12 μm.
在一些实施方式中,本申请实施例提供的芯片还包括封装基板,第一凸块110和第二凸块120设置于芯片单元100与封装基板之间,第一凸块110分别与芯片单元100和封装基板电连接。芯片单元100与封装基板之间设置有填充胶。In some implementations, the chip provided in the embodiment of the present application further includes a packaging substrate, the first bump 110 and the second bump 120 are arranged between the chip unit 100 and the packaging substrate, and the first bump 110 is connected to the chip unit 100 respectively. electrically connected to the packaging substrate. Filling glue is disposed between the chip unit 100 and the packaging substrate.
示例性的,图4为本申请实施例提供的再一种芯片的局部剖视图。如图4所示,本申请实施例提供的芯片还包括:封装基板200、印制电路板300和散热片400。第一凸块110和第二凸块120设置于芯片单元100与封装基板200之间, 第一凸块110分别与芯片单元100和封装基板200电连接。封装基板200和印制电路板300之间可以通过焊球310连接,焊球310可以提供封装基板200和印制电路板300之间的电信号传输,焊球310可以锡银材料,印制电路板300与焊球310对应位置处的焊盘可以是镀铜的,本申请不作具体限定。封装基板200和印制电路板300还可以通过焊球电连接,本申请不作具体限定。芯片单元100与封装基板200之间设置有填充胶210,填充胶210可以将填充第一凸块110和第二凸块120之间的空隙,以及填充芯片单元100和封装基板200之间的空隙,填充胶210可以起到缓解应力的作用,能够起到保护第一凸块110和第二凸块120的作用,能够防止封装基板200、第一凸块110和第二凸块120的开裂。散热片400可以为芯片单元100提供第一散热通道A和第三散热通道C,芯片单元100还可以通过封装基板200和印制电路板300形成的第二散热通道B进行散热,本申请不作具体限定。封装基板200上可以设置有第二焊盘,第一凸块110和第二凸块120远离芯片单元100的一端可以与第二焊盘连接,本申请不作具体限定。Exemplarily, FIG. 4 is a partial cross-sectional view of another chip provided by the embodiment of the present application. As shown in FIG. 4 , the chip provided by the embodiment of the present application further includes: a package substrate 200 , a printed circuit board 300 and a heat sink 400 . The first bump 110 and the second bump 120 are disposed between the chip unit 100 and the package substrate 200 , and the first bump 110 is electrically connected to the chip unit 100 and the package substrate 200 respectively. The package substrate 200 and the printed circuit board 300 can be connected by solder balls 310, the solder balls 310 can provide electrical signal transmission between the package substrate 200 and the printed circuit board 300, the solder balls 310 can be made of tin-silver material, printed circuit The pads at the corresponding positions of the board 300 and the solder balls 310 may be plated with copper, which is not specifically limited in this application. The packaging substrate 200 and the printed circuit board 300 may also be electrically connected through solder balls, which is not specifically limited in this application. A filling glue 210 is provided between the chip unit 100 and the packaging substrate 200, and the filling glue 210 can fill the gap between the first bump 110 and the second bump 120, and fill the gap between the chip unit 100 and the packaging substrate 200 The filling compound 210 can relieve stress, protect the first bump 110 and the second bump 120 , and prevent the package substrate 200 , the first bump 110 and the second bump 120 from cracking. The heat sink 400 can provide the first heat dissipation channel A and the third heat dissipation channel C for the chip unit 100, and the chip unit 100 can also dissipate heat through the second heat dissipation channel B formed by the packaging substrate 200 and the printed circuit board 300, and this application does not make specific limited. The packaging substrate 200 may be provided with a second pad, and the ends of the first bump 110 and the second bump 120 away from the chip unit 100 may be connected to the second pad, which is not specifically limited in this application.
本申请实施例提供的芯片,在芯片单元100与封装基板200之间设置第一凸块110和第二凸块120,第一凸块110用于电连接芯片单元100和封装基板200,第二凸块120用于分散由于第一凸块110引起的支撑应力集中,避免由于第一凸块110引起的支撑应力集中引起芯片的破裂;另外,结合窗口101的设置,通过设置第一金属层112的尺寸大于第二金属层122的尺寸,来降低回流焊之后第二凸块120的尺寸,以缩小第一凸块110和第二凸块120的高度差,能够避免回流焊之后第一凸块110和第二凸块120高度相差过大导致的第一凸块110与封装基板200的接触不良问题。In the chip provided by the embodiment of the present application, a first bump 110 and a second bump 120 are provided between the chip unit 100 and the packaging substrate 200, the first bump 110 is used to electrically connect the chip unit 100 and the packaging substrate 200, and the second The bumps 120 are used to disperse the support stress concentration caused by the first bump 110, and avoid chip breakage caused by the support stress concentration caused by the first bump 110; in addition, in combination with the setting of the window 101, the first metal layer 112 The size of the second metal layer 122 is larger than the size of the second metal layer 122 to reduce the size of the second bump 120 after reflow soldering, so as to reduce the height difference between the first bump 110 and the second bump 120, which can avoid the first bump after reflow soldering. The excessive difference in height between the first bump 110 and the second bump 120 causes poor contact between the first bump 110 and the packaging substrate 200 .
在一些实施方式中,第一凸块110在芯片单元100上的正投影和第二凸块120在芯片单元100上的正投影均为圆形。并且在一实施例中,第一凸块110在芯片单元100上正投影的直径大于第二凸块120在芯片单元100上正投影的直径。示例性的,第一凸块110和第二凸块120可以均为类球形,第一凸块110的直径大于第二凸块120的直径。在第一凸块110和第二凸块120均为球形的情况下,由于第一凸块110部分嵌设在窗口101内,通过设置第一凸块110的直径大于第二凸块120的直径,能够使得第一凸块110的高度H1和第二凸块120的高度H2相差小于高度差阈值。In some embodiments, the orthographic projection of the first bump 110 on the chip unit 100 and the orthographic projection of the second bump 120 on the chip unit 100 are both circular. And in an embodiment, the diameter of the orthographic projection of the first bump 110 on the chip unit 100 is larger than the diameter of the orthographic projection of the second bump 120 on the chip unit 100 . Exemplarily, both the first bump 110 and the second bump 120 may be spherical in shape, and the diameter of the first bump 110 is larger than that of the second bump 120 . In the case that both the first bump 110 and the second bump 120 are spherical, since the first bump 110 is partially embedded in the window 101, by setting the diameter of the first bump 110 larger than the diameter of the second bump 120 , so that the difference between the height H1 of the first bump 110 and the height H2 of the second bump 120 is smaller than the height difference threshold.
在另一实施例中,第一凸块110在芯片单元100的正投影和第二凸块120 在芯片单元100的正投影均为矩形。具体的,若第一凸块110在芯片单元100的正投影和第二凸块120在芯片单元100的正投影均为矩形,那么第一凸块110和第二凸块120可以为正方体、长方体等。In another embodiment, the orthographic projection of the first bump 110 on the chip unit 100 and the orthographic projection of the second bump 120 on the chip unit 100 are both rectangular. Specifically, if the orthographic projection of the first bump 110 on the chip unit 100 and the orthographic projection of the second bump 120 on the chip unit 100 are both rectangular, then the first bump 110 and the second bump 120 can be a cube or a cuboid. wait.
在一些实施方式中,第一金属层112在芯片单元100上的正投影为第一投影,第二金属层122在芯片单元100上的正投影为第二投影,第一投影的面积大于第二投影的面积。在一实施例中,第一投影与第二投影均为圆形,或者第一投影与第二投影均为矩形。在本申请的另一可行实施例中,还可以设置第一投影为圆形,第二投影为矩形;或者设置第一投影为矩形,第二投影为圆形,具体不做限定。In some embodiments, the orthographic projection of the first metal layer 112 on the chip unit 100 is a first projection, and the orthographic projection of the second metal layer 122 on the chip unit 100 is a second projection, and the area of the first projection is larger than that of the second projection. projected area. In an embodiment, both the first projection and the second projection are circular, or both the first projection and the second projection are rectangular. In another feasible embodiment of the present application, it is also possible to set the first projection to be a circle and the second projection to be a rectangle; or set the first projection to be a rectangle and the second projection to be a circle, which is not specifically limited.
第一凸块110可以是经过回流焊工艺与第一金属层112进一步粘结在一起整体;第二凸块120可以是经过回流焊工艺与第二金属层122进一步粘结在一起的整体。根据回流焊工艺特点,第一金属层112的尺寸能够决定第一凸块110的尺寸,第二金属层122的尺寸也可以决定第二凸块120的尺寸,因此,第一投影的面积大于第二投影的面积,能够使得第一凸块110的尺寸大于第二凸块120的尺寸,从而使得第一凸块110的高度H1和第二凸块120的高度H2相差小于高度差阈值,第二凸块120能够充分起到分担第一凸块110的支撑负担的作用的同时,保证第一凸块110与封装基板能够正常接触实现稳定电连接。The first bump 110 may be integrated with the first metal layer 112 through a reflow process; the second bump 120 may be integrated with the second metal layer 122 through a reflow process. According to the characteristics of the reflow soldering process, the size of the first metal layer 112 can determine the size of the first bump 110, and the size of the second metal layer 122 can also determine the size of the second bump 120. Therefore, the area of the first projection is larger than that of the first projection. The area of the two projections can make the size of the first bump 110 larger than the size of the second bump 120, so that the difference between the height H1 of the first bump 110 and the height H2 of the second bump 120 is less than the height difference threshold, the second The bumps 120 can fully share the support burden of the first bumps 110 and at the same time ensure that the first bumps 110 can be in normal contact with the packaging substrate to achieve a stable electrical connection.
示例性的,第一金属层112与第二金属层122的制备材料可以相同,第一凸块110与第二凸块120的制备材料可以相同;第一金属层112、第二金属层122的制备材料可以包括铜、镍等金属,第一凸块110和第二凸块120可以采用焊锡材料制备得到,焊锡材料可以是锡银合金,本申请不作具体限定。制备流程通常是,先制备得到第一金属层112和第二金属层122,之后制备得到第一凸块110和第二凸块120;同时对第一凸块110和第二凸块120进行回流焊工艺,以将第一金属层112与第一凸块110形成一个整体,将第二金属层122与第二凸块120形成一个整体。第一凸块110和第二凸块120均可以在同一工艺流程中通过电镀的工艺制备得到,本申请不作具体限定。Exemplarily, the preparation materials of the first metal layer 112 and the second metal layer 122 may be the same, and the preparation materials of the first bump 110 and the second bump 120 may be the same; the first metal layer 112 and the second metal layer 122 The preparation material may include metals such as copper and nickel, and the first bump 110 and the second bump 120 may be prepared by using solder material, which may be a tin-silver alloy, which is not specifically limited in this application. The preparation process is usually as follows: Firstly, the first metal layer 112 and the second metal layer 122 are prepared, and then the first bump 110 and the second bump 120 are prepared; at the same time, the first bump 110 and the second bump 120 are reflowed Soldering process is used to integrate the first metal layer 112 with the first bump 110 and to form the second metal layer 122 with the second bump 120 as a whole. Both the first bump 110 and the second bump 120 can be prepared through an electroplating process in the same process flow, which is not specifically limited in this application.
第一金属层112在芯片单元100上的正投影为第一投影,第二金属层122在芯片单元100上的正投影为第二投影,第一投影的面积大于第二投影的面积。若第一投影和第二投影均为圆形,第一投影的直径大于第二投影的直径,可是设置第一投影的直径与第二投影的直径相差为设定阈值。设定阈值可以根据第一凸块110和第二凸块120的尺寸需求进行设定,本申请不作具体限定,示例 性的,设定阈值的取值范围可以为5-8μm。第一凸块111在芯片单元100上正投影的面积大于第二凸块121在芯片单元100上正投影的面积。The orthographic projection of the first metal layer 112 on the chip unit 100 is a first projection, and the orthographic projection of the second metal layer 122 on the chip unit 100 is a second projection, and the area of the first projection is larger than the area of the second projection. If both the first projection and the second projection are circular, and the diameter of the first projection is greater than the diameter of the second projection, the difference between the diameter of the first projection and the diameter of the second projection can be set as a set threshold. The set threshold can be set according to the size requirements of the first bump 110 and the second bump 120 , which is not specifically limited in the present application. Exemplarily, the value range of the set threshold can be 5-8 μm. The area of the orthographic projection of the first bump 111 on the chip unit 100 is greater than the area of the orthographic projection of the second bump 121 on the chip unit 100 .
示例性的,第一投影和第二投影还可以是椭圆、多边形等形状,本申请不作具体限定。Exemplarily, the first projection and the second projection may also be shapes such as ellipses and polygons, which are not specifically limited in this application.
示例性的,根据回流焊的工艺特征,第一凸块110的尺寸通常基于第一金属层112的尺寸,第二凸块120的尺寸通常基于第二金属层122的尺寸,可以理解为,第一凸块110的尺寸与第一金属层112的尺寸正相关,第二凸块120的尺寸与第二金属层122的尺寸正相关。图5为本申请实施例提供的一种第二凸块的结构示意图。如图5所示,第二金属层122在芯片单元100上的正投影为圆形时,第二金属层122的半径为r,经过回流焊工艺后的第二凸块120为球形,球形的半径为R,球形的第二凸块120的球心到第二金属层122表面的高度为h,则第二凸块120的高度为R+h。依据回流焊的工艺特点,第二金属层120的半径r可以决定h和R,则进而第二金属层122的半径r能够影响到第二凸块120的高度R+h。因此,可以通过设置第二金属层122的尺寸小于第一金属层112的尺寸,来降低回流焊之后第二凸块120和第二金属层122的高度,以缩小第一凸块110和第二凸块120的高度差,使得第一凸块110的高度H1和第二凸块120的高度H2相差小于高度差阈值。具体的,可以设置第一投影的面积大于第二投影的面积。若第一投影和第二投影均为圆形,则第一投影的直径与第二投影的直径相差为设定阈值。还可以设置第一凸块110在芯片单元100上正投影的面积大于第二凸块120在芯片单元100上正投影的面积。Exemplarily, according to the process characteristics of reflow soldering, the size of the first bump 110 is usually based on the size of the first metal layer 112, and the size of the second bump 120 is usually based on the size of the second metal layer 122. It can be understood that the first The size of a bump 110 is positively correlated with the size of the first metal layer 112 , and the size of the second bump 120 is positively correlated with the size of the second metal layer 122 . FIG. 5 is a schematic structural diagram of a second bump provided by an embodiment of the present application. As shown in FIG. 5 , when the orthographic projection of the second metal layer 122 on the chip unit 100 is circular, the radius of the second metal layer 122 is r, and the second bump 120 after the reflow soldering process is spherical. The radius is R, and the height from the center of the spherical second bump 120 to the surface of the second metal layer 122 is h, then the height of the second bump 120 is R+h. According to the process characteristics of reflow soldering, the radius r of the second metal layer 120 can determine h and R, and then the radius r of the second metal layer 122 can affect the height R+h of the second bump 120 . Therefore, the height of the second bump 120 and the second metal layer 122 after reflow can be reduced by setting the size of the second metal layer 122 smaller than the size of the first metal layer 112, so as to reduce the size of the first bump 110 and the second metal layer. The height difference of the bumps 120 is such that the difference between the height H1 of the first bump 110 and the height H2 of the second bump 120 is smaller than the height difference threshold. Specifically, the area of the first projection may be set to be larger than the area of the second projection. If both the first projection and the second projection are circular, the difference between the diameter of the first projection and the diameter of the second projection is a set threshold. It can also be set that the area of the orthographic projection of the first bump 110 on the chip unit 100 is larger than the area of the orthographic projection of the second bump 120 on the chip unit 100 .
本申请实施例提供的芯片,可以使得第二凸块120能够充分起到分担第一凸块110的支撑负担的作用的同时,保证第一凸块110与封装基板能够正常接触实现稳定电连接,并且使得第一凸块110和第二凸块120共同将芯片内的热量传导出去,提高散热效果。The chip provided in the embodiment of the present application can enable the second bump 120 to fully share the support burden of the first bump 110 while ensuring that the first bump 110 can be in normal contact with the packaging substrate to achieve a stable electrical connection. Moreover, the first bump 110 and the second bump 120 jointly conduct the heat in the chip to improve the heat dissipation effect.
本申请还提供一种三维芯片,具体请参见图6,图6为本申请三维芯片的一实施例的结构示意图。三维芯片包括第一芯片1000和第二芯片2000,第一芯片1000为上述图1至图4任一实施例所示的芯片,第二芯片2000设置于第一芯片1000背离第一凸块阵列与第二凸块阵列的一侧,且第二芯片2000与第一芯片1000电连接。在一实施例中,第二芯片2000与第一芯片1000通过混合键合工艺形成的连接结构2100实现电连接。The present application also provides a three-dimensional chip, please refer to FIG. 6 for details. FIG. 6 is a schematic structural diagram of an embodiment of the three-dimensional chip of the present application. The three-dimensional chip includes a first chip 1000 and a second chip 2000, the first chip 1000 is the chip shown in any one of the above-mentioned Figures 1 to 4, and the second chip 2000 is arranged on the first chip 1000 away from the first bump array and One side of the second bump array, and the second chip 2000 is electrically connected to the first chip 1000 . In an embodiment, the second chip 2000 is electrically connected to the first chip 1000 through the connection structure 2100 formed by a hybrid bonding process.
在一实施例中,连接结构2100可以是铜-铜的金属键合结构,本申请不作 具体限定。In one embodiment, the connection structure 2100 may be a copper-copper metal bonding structure, which is not specifically limited in the present application.
需要说明的是,本申请实施例提供的三维芯片还可以包括更多的芯片单元,例如本申请的三维芯片可以为三层芯片键合而成,或者4层、5层芯片键合而成,此处不作具体限定。It should be noted that the three-dimensional chip provided in the embodiment of the present application may also include more chip units. For example, the three-dimensional chip of the present application may be formed by bonding three layers of chips, or bonding four or five layers of chips. No specific limitation is made here.
本申请实施例提供的三维芯片,通过在芯片单元100上设置第一凸块110和第二凸块120,第一凸块110与芯片单元100通信连接,第二凸块120与芯片单元100绝缘,具体的,第二凸块120可以起到支撑作用,第二凸块120的支撑作用能够分散第一凸块110分布不均引起的应力集中。以及,第二凸块120可以填补未设置第一凸块110的区域,能够使得第一凸块110和第二凸块120的分布趋于均匀,可以避免芯片单元100上凸点分布不均造成芯片的应力集中的问题。进一步的,第二凸块120还可以与第一凸块110结合,将三维芯片内部产生的热量传导至基板,进而散发出去,提高三维芯片的散热效果。结合窗口101的设置,通过设置第一金属层112的尺寸大于第二金属层122的尺寸,来降低回流焊之后第二凸块120的尺寸,以缩小第一凸块110和第二凸块120的高度差,可以使得第二凸块120能够充分起到分担第一凸块110的支撑负担的作用的同时,保证第一凸块110与封装基板能够正常接触实现稳定电连接。In the three-dimensional chip provided by the embodiment of the present application, by setting the first bump 110 and the second bump 120 on the chip unit 100, the first bump 110 communicates with the chip unit 100, and the second bump 120 is insulated from the chip unit 100. Specifically, the second bump 120 can play a supporting role, and the supporting function of the second bump 120 can disperse the stress concentration caused by the uneven distribution of the first bump 110 . And, the second bump 120 can fill the area where the first bump 110 is not provided, which can make the distribution of the first bump 110 and the second bump 120 tend to be uniform, and can avoid the uneven distribution of bumps on the chip unit 100. The problem of stress concentration of the chip. Furthermore, the second bumps 120 can also be combined with the first bumps 110 to conduct the heat generated inside the three-dimensional chip to the substrate, and then dissipate it to improve the heat dissipation effect of the three-dimensional chip. Combined with the setting of the window 101, by setting the size of the first metal layer 112 larger than the size of the second metal layer 122, the size of the second bump 120 after reflow soldering is reduced to reduce the size of the first bump 110 and the second bump 120 The height difference can make the second bump 120 fully play the role of sharing the support burden of the first bump 110 and at the same time ensure that the first bump 110 can be in normal contact with the packaging substrate to achieve a stable electrical connection.
在一实施例中,为了解决由于凸块不均匀、凸块数量少产生的应力集中问题,本发明所采用的方案是:在没有第一凸块110的区域增加第二凸块120,且保证第一凸块110和第二凸块120之间的高度差符合芯片倒装时的公差要求,一般为±12um,原则保证是芯片倒装后不引起虚焊。所说的第一凸块110用于传输信号,所说的第二凸块120用于分散所述第一凸块120的应力。In one embodiment, in order to solve the problem of stress concentration caused by uneven bumps and a small number of bumps, the solution adopted by the present invention is: add second bumps 120 in the area where there is no first bump 110, and ensure that The height difference between the first bump 110 and the second bump 120 meets the tolerance requirement for chip flipping, generally ±12um, which is guaranteed in principle not to cause false soldering after chip flipping. The first bump 110 is used to transmit signals, and the second bump 120 is used to disperse the stress of the first bump 120 .
其中,第二凸块120可以直接设置在芯片单元100的第一表面,也即过渡层170上。或者,第二凸块120可以设置在芯片单元100的钝化层160上,在第二凸块120设置在钝化层160上时,过渡层170对应第二凸块120的位置处设置有凹槽,第二凸块120通过凹槽裸露出来。Wherein, the second bump 120 may be directly disposed on the first surface of the chip unit 100 , that is, on the transition layer 170 . Alternatively, the second bump 120 may be disposed on the passivation layer 160 of the chip unit 100, and when the second bump 120 is disposed on the passivation layer 160, the transition layer 170 is provided with a recess at a position corresponding to the second bump 120. groove, the second bump 120 is exposed through the groove.
如图6所示的实施例中,第一凸块110与第二凸块120的正投影均为圆形,在另一实施例中,第一凸块110和第二凸块120的正投影还可以为矩形,如图7所示。In the embodiment shown in FIG. 6 , the orthographic projections of the first bump 110 and the second bump 120 are circular. In another embodiment, the orthographic projections of the first bump 110 and the second bump 120 are circular. It can also be a rectangle, as shown in FIG. 7 .
具体的,第一凸块110对应位置处还设置有第一金属层112,第二凸块120对应位置处还设置有第二金属层122。第一金属层112、第二金属层122的材料可以是Ti和Cu。在一实施例中,过渡层170与钝化层160的厚度可以为5um, 芯片焊盘180内嵌深度为2um。Specifically, a first metal layer 112 is further disposed at a position corresponding to the first bump 110 , and a second metal layer 122 is further disposed at a position corresponding to the second bump 120 . Materials of the first metal layer 112 and the second metal layer 122 may be Ti and Cu. In one embodiment, the thickness of the transition layer 170 and the passivation layer 160 may be 5 um, and the embedded depth of the chip pad 180 is 2 um.
第二凸块120直接生长在过渡层170上,那么第二凸块120与第一凸块110的高度差即为:过渡层170的厚度+钝化层160的厚度+工艺误差,即:5um+2um+工艺误差≤12um。所以一定要控制好焊接精度,控制好工艺误差,第二凸块120与第一凸块110的共面度不能超过后端封装厂倒装上芯所能接受的公差12um。The second bump 120 is directly grown on the transition layer 170, then the height difference between the second bump 120 and the first bump 110 is: the thickness of the transition layer 170 + the thickness of the passivation layer 160 + process error, namely: 5um +2um+process error≤12um. Therefore, it is necessary to control the welding accuracy and the process error well. The coplanarity between the second bump 120 and the first bump 110 cannot exceed the tolerance of 12um that the back-end packaging factory can accept for flip-chip mounting.
本申请实施例还提供一种芯片的制备方法,如图8所示,方法包括:The embodiment of the present application also provides a method for preparing a chip, as shown in FIG. 8 , the method includes:
S110:提供至少一个芯片单元。S110: Provide at least one chip unit.
S120:在所述芯片单元的焊盘区域形成第一凸块阵列,以及在非焊盘区域形成第二凸块阵列。S120: Forming a first array of bumps in a pad area of the chip unit, and forming a second array of bumps in a non-pad area.
具体的,现有技术仿真出温度较高的地方,在温度较高的地方适当提高凸块的分布密度,最终使得热量通过高密度的凸块传输到基板从而散发出去。但是这种方式存在以下问题:芯片焊盘位置已定,提高凸块的密度就要改变原有焊盘的位置,需要重新布线,这样会导致出现延长信号走线、增加高频信号的干扰和反射等信号完整性的问题。并且芯片上引出的焊盘数量有限,焊盘空间有限,即使是通过提高凸块密度的方法来改善散热,也存在焊盘数量有限,没有办法增加更多凸块,进而导致散热效果得不到确保。Specifically, the prior art simulates places with higher temperatures, and appropriately increases the distribution density of the bumps in the places with higher temperatures, so that the heat is finally transmitted to the substrate through the high-density bumps and dissipated. However, this method has the following problems: the position of the chip pad is fixed, and the position of the original pad needs to be changed to increase the density of the bump, and rewiring is required, which will lead to extended signal routing, increased interference and high-frequency signal interference. Signal integrity issues such as reflections. In addition, the number of pads drawn on the chip is limited, and the pad space is limited. Even if the heat dissipation is improved by increasing the bump density, there is still a limited number of pads, and there is no way to add more bumps, which leads to the lack of heat dissipation effect. make sure.
本申请提出的芯片的制备方法,在芯片的焊盘区域形成第一凸块阵列,并且在非焊盘区域形成第二凸块阵列,以此通过焊盘区域的凸块和非焊盘区域的凸块共同将热量传导出去。同时,设置第二凸块还可以解决第一凸块分布不均导致应力集中的问题。In the chip manufacturing method proposed in this application, a first array of bumps is formed in the pad area of the chip, and a second array of bumps is formed in the non-pad area, so that the bumps in the pad area and the bumps in the non-pad area The bumps collectively conduct heat away. At the same time, setting the second bumps can also solve the problem of stress concentration caused by uneven distribution of the first bumps.
在本申请的另一实施例中,本申请的制备方法还可以应用于三维芯片,具体的,在制备三维芯片时,提供至少两片晶圆,需要说明的是,晶圆是制备芯片的基材。提供的至少两片晶圆可以为相同功能的晶圆,也可以为不同功能的晶圆。比如晶圆为两片时,且两片晶圆功能不同时,其中一片晶圆可以为存储晶圆,另一片晶圆可以为逻辑晶圆。In another embodiment of the present application, the preparation method of the present application can also be applied to three-dimensional chips. Specifically, when preparing three-dimensional chips, at least two wafers are provided. It should be noted that wafers are the bases for preparing chips. material. The provided at least two wafers may be wafers with the same function, or wafers with different functions. For example, when there are two wafers and the functions of the two wafers are different, one of the wafers can be a memory wafer, and the other wafer can be a logic wafer.
其中,存储晶圆从下到上依次设置有:衬底、器件层、金属层及介质层形成的第一叠层、铝PAD;其中,金属层及介质层均至少包括一层,金属层及介质层的位置关系为交叉层叠。器件层和底层金属层之间填充有钨,用于作为阻挡层。Wherein, the storage wafer is arranged in order from bottom to top: a substrate, a device layer, a first stack formed by a metal layer and a dielectric layer, and an aluminum PAD; wherein, the metal layer and the dielectric layer include at least one layer, and the metal layer and the dielectric layer The positional relationship of the dielectric layers is cross lamination. Tungsten is filled between the device layer and the underlying metal layer as a barrier layer.
逻辑晶圆从下到上依次设置有:衬底、器件层、金属层及介质层形成的第二叠层、铜PAD。同样的,逻辑晶圆中的金属层及介质层均至少包括一层,金 属层及介质层的位置关系为交叉层叠。器件层和底层金属层之间填充有钨,用于作为阻挡层。The logic wafer is provided in order from bottom to top: a substrate, a device layer, a second stack formed by a metal layer and a dielectric layer, and a copper PAD. Similarly, the metal layer and the dielectric layer in the logic wafer both include at least one layer, and the positional relationship between the metal layer and the dielectric layer is cross-stacked. Tungsten is filled between the device layer and the underlying metal layer as a barrier layer.
然后可以对至少两片晶圆进行键合,在至少两片晶圆之间形成混合键合部,至少两片晶圆之间通过混合键合部电性连接。Then at least two wafers can be bonded to form a hybrid bonding portion between the at least two wafers, and the at least two wafers are electrically connected through the hybrid bonding portion.
在一种可选的实施例中,在至少两片晶圆之间形成混合键合部,包括:在半导体器件中一晶圆的金属层与另一晶圆的金属层之间形成混合键合部。In an optional embodiment, forming a hybrid bond between at least two wafers includes: forming a hybrid bond between a metal layer of one wafer and a metal layer of another wafer in a semiconductor device department.
具体来讲,在一晶圆的金属层及介质层形成的第一叠层中设置有第一键合部,第一键合部贯穿第一叠层与该晶圆的底层金属层电性连接。Specifically, a first bonding portion is provided in the first stack formed by the metal layer and the dielectric layer of a wafer, and the first bonding portion penetrates through the first stack and is electrically connected to the underlying metal layer of the wafer. .
同样的,在另一晶圆的金属层及介质层形成的第二叠层中设置有第二键合部,第二键合部贯穿第二叠层与另一晶圆的底层金属层电性连接。Similarly, a second bonding portion is provided in the second stack formed by the metal layer and the dielectric layer of another wafer, and the second bonding portion runs through the second stack and is electrically connected to the underlying metal layer of another wafer. connect.
其中,针对任一晶圆来说,当晶圆的正面朝上时,底层金属层为位于叠层最下方的金属层,也可以理解为晶圆的第一层金属层。晶圆的正面为形成有器件层的一侧,第一键合部及第二键合部的材料可以为导电材料,例如可以为铜、铝、钨等,本实施例优选为铜。Wherein, for any wafer, when the front side of the wafer faces upward, the bottom metal layer is the metal layer located at the bottom of the stack, and can also be understood as the first metal layer of the wafer. The front side of the wafer is the side where the device layer is formed, and the material of the first bonding portion and the second bonding portion can be a conductive material, such as copper, aluminum, tungsten, etc., and copper is preferred in this embodiment.
具体的,在对两片晶圆进行键合时,可以将一晶圆的正面朝上,另一晶圆的正面朝下,使得第一键合部和第二键合部对准后接触,实现第一键合部和第二键合部的电性连接。那么混合键合部即包括:电性连接后的第一键合部和第二键合部。其中,混合键合部可如图2中的标记21所示。Specifically, when two wafers are bonded, the front side of one wafer may face up, and the front side of the other wafer may face down, so that the first bonding portion and the second bonding portion are aligned and contacted, The electrical connection between the first bonding part and the second bonding part is realized. Then the mixed bonding part includes: the first bonding part and the second bonding part after being electrically connected. Wherein, the hybrid bonding portion may be shown as a mark 21 in FIG. 2 .
至少两片晶圆键合后,在半导体器件中一晶圆的需要与基板连接的一侧形成焊盘区域和非焊盘区域。可以理解的,焊盘区域可以是晶圆中形成焊盘的区域,非焊盘区域可以是在晶圆中未形成焊盘的区域。After at least two wafers are bonded, pad regions and non-pad regions are formed on the side of a wafer in the semiconductor device that needs to be connected to the substrate. It can be understood that the pad region may be a region where pads are formed in the wafer, and the non-pad region may be a region where pads are not formed in the wafer.
举例来讲,利用减薄工艺对一晶圆的衬底一侧进行减薄处理,形成贯穿晶圆衬底的硅通孔TSV;利用硅通孔引出焊盘,在衬底的一侧,焊盘所在的区域为焊盘区域;无焊盘的区域为非焊盘区域。焊盘区域和非焊盘区域确定之后,在焊盘区域中形成第一凸块阵列,在非焊盘区域中形成第二凸块阵列。其中,第一凸块阵列由多个第一凸块组成,第二凸块阵列由多个第二凸块组成。这样通过在没有焊盘的区域增加第二凸块阵列,利用第一凸块阵列及第二凸块阵列将热量传递至基板,基板再通过球栅阵列式封装BGA将热量传递至基板外部,提高半导体器件的散热效果。同时,设置第二凸块还可以解决第一凸块分布不均导致应力集中的问题。For example, the thinning process is used to thin the substrate side of a wafer to form through-silicon vias (TSVs) that penetrate the wafer substrate; use the through-silicon vias to lead out pads, and solder on one side of the substrate. The area where the pad is located is the pad area; the area without the pad is the non-pad area. After the pad area and the non-pad area are determined, a first array of bumps is formed in the pad area, and a second array of bumps is formed in the non-pad area. Wherein, the first bump array is composed of a plurality of first bumps, and the second bump array is composed of a plurality of second bumps. In this way, by adding the second bump array in the area without pads, the first bump array and the second bump array are used to transfer heat to the substrate, and the substrate then transfers the heat to the outside of the substrate through the ball grid array package BGA, improving the performance of the substrate. Heat dissipation effect of semiconductor devices. At the same time, setting the second bumps can also solve the problem of stress concentration caused by uneven distribution of the first bumps.
本实施例中,第二凸块阵列设置在无第一凸块阵列的区域中,第一凸块阵 列和第二凸块阵列是独立分开的。In this embodiment, the second array of bumps is disposed in an area without the first array of bumps, and the first array of bumps and the second array of bumps are independently separated.
第二凸块阵列中各第二凸块之间的间距大于第一凸块阵列中各第一凸块之间的间距。比如,各第二凸块之间的间距可以为各第一凸块之间间距的2~2.22倍;比如:若第一凸块间距为180μm,那么第二凸块间距可以为360~400μm。The spacing between the second bumps in the second bump array is greater than the spacing between the first bumps in the first bump array. For example, the distance between the second bumps may be 2-2.22 times the distance between the first bumps; for example, if the distance between the first bumps is 180 μm, then the distance between the second bumps may be 360-400 μm.
具体的,第二凸块阵列中,不同区域的第二凸块的设置密度可以根据基板的翘曲信息来确定,进一步避免出现封装翘曲的现象。Specifically, in the second bump array, the arrangement density of the second bumps in different regions can be determined according to the warpage information of the substrate, so as to further avoid package warpage.
那么,在非焊盘区域中形成第二凸块阵列之前,包括:根据基板X方向的正应力、Y方向的正应力及XOY平面内的剪应力确定基板的翘曲信息;根据翘曲信息确定第二凸块阵列的密度。Then, before forming the second bump array in the non-pad area, it includes: determining the warpage information of the substrate according to the normal stress in the X direction of the substrate, the normal stress in the Y direction, and the shear stress in the XOY plane; determining according to the warpage information The density of the second bump array.
其中,基板的翘曲信息确定方式如下:获取半导体器件的封装材料参数;封装材料参数包括:半导体器件(芯片)厚度、基板厚度、塑封料厚度、基板中芯板和半固化片的玻璃化转化温度、塑封料的玻璃化转换温度、热膨胀系数及杨氏模量;对封装材料参数进行仿真,获得仿真结果;根据仿真结果确定基板的翘曲度。Among them, the method of determining the warpage information of the substrate is as follows: obtain the packaging material parameters of the semiconductor device; the packaging material parameters include: the thickness of the semiconductor device (chip), the thickness of the substrate, the thickness of the molding compound, the glass transition temperature of the core board and the prepreg of the substrate, The glass transition temperature, thermal expansion coefficient and Young's modulus of the molding compound; simulate the parameters of the packaging material to obtain the simulation results; determine the warpage of the substrate according to the simulation results.
若基于翘曲度确定基板的翘曲是均匀的,第二凸块阵列中各第二凸块的间隔为均匀间隔。若基于翘曲度确定基板的翘曲是不均匀的,那么可以根据翘曲度来对应设置第二凸块的间隔。If it is determined based on the degree of warpage that the warpage of the substrate is uniform, the intervals between the second bumps in the second bump array are uniform. If it is determined based on the degree of warpage that the warpage of the substrate is non-uniform, then the intervals of the second bumps can be set correspondingly according to the degree of warpage.
比如,若翘曲度为正翘曲时,可以在非焊盘区域的中心位置设置间隔相对密集的第二凸块,在非焊盘区域的四周位置间隔相对松散的第二凸块。For example, if the warpage is positive, the second bumps with relatively dense spacing can be arranged in the center of the non-pad area, and the second bumps with relatively loose spacing can be arranged around the non-pad area.
举例来说,比如针对某一类型的器件,若确定非翘曲范围为(-150~150μm),也即当翘曲度在该范围内时,可认为翘曲是均匀的;当翘曲度超出该范围时,认为翘曲度是不均匀的。当翘曲度为160μm时,确定基板正翘曲不均匀(边缘翘曲小于中心位置翘曲),此时可以可将位于非焊盘区域中心位置的第二凸块的间距设置为360μm,位于非焊盘区域四周位置的第二凸块的间距设置为390μm。For example, for a certain type of device, if the non-warping range is determined to be (-150 ~ 150 μm), that is, when the warping degree is within this range, the warping can be considered uniform; when the warping degree When the range is exceeded, the degree of warpage is considered to be non-uniform. When the warpage is 160 μm, it is determined that the substrate is warped unevenly (the warpage at the edge is smaller than the warpage at the center). At this time, the distance between the second bumps at the center of the non-pad area can be set to 360 μm, which is located at The pitch of the second bumps around the non-pad area is set to 390 μm.
本实施例中,在一种可选的实施例中,在非焊盘区域中形成第二凸块阵列后,方法还包括:针对第一凸块阵列中的各第一凸块,在所接相同电源的各第一凸块之间设置金属层。In this embodiment, in an optional embodiment, after forming the second bump array in the non-pad area, the method further includes: for each first bump in the first bump array, A metal layer is arranged between the first bumps of the same power supply.
在封装基板走线时,为确保各第二凸块之间依然有地的铜皮连接,在非焊盘区域中形成第二凸块阵列后,还包括:在第二凸块阵列中的各第二凸块之间设置金属层。这样,各第二凸块之间存在地的铜皮连接,因为地的隔离,可以保持信号的完整性;同时也增加了基板上第一层金属层的铜皮覆盖率,避免第 一层金属层与对称层金属层覆盖率差距太大(超出10%)出现封装翘曲的现象。When wiring on the package substrate, in order to ensure that there is still a ground copper connection between the second bumps, after forming the second bump array in the non-pad area, it also includes: each of the second bump arrays A metal layer is arranged between the second bumps. In this way, there is a ground copper connection between the second bumps, and because of the isolation of the ground, the integrity of the signal can be maintained; at the same time, the copper coverage of the first metal layer on the substrate is increased to avoid the first metal layer If the coverage gap between the layer and the metal layer of the symmetrical layer is too large (over 10%), package warpage will occur.
这里,若基板包括4层金属层,第一层金属层的对称层金属层为第四层金属层;若基板包括6层金属层,第一层金属层的对称层金属层为第六层金属层。Here, if the substrate includes 4 metal layers, the symmetrical metal layer of the first metal layer is the fourth metal layer; if the substrate includes 6 metal layers, the symmetrical metal layer of the first metal layer is the sixth metal layer. layer.
进一步地,本实施例在焊盘区域中形成第一凸块阵列,在非焊盘区域中形成第二凸块阵列后,还包括:将第二凸块阵列中至少部分第二凸块接地,以替代第一凸块阵列的接地功能。Further, in this embodiment, after forming the first bump array in the pad area, and forming the second bump array in the non-pad area, the method further includes: grounding at least part of the second bumps in the second bump array, To replace the grounding function of the first bump array.
本实施例中,第一凸块包括三种类型,分别为:接地第一凸块、接电源第一凸块及信号传输第一凸块。接地第一凸块包括:第一接地第一凸块及第二接地第一凸块,第一接地第一凸块设置在各信号传输第一凸块之间,用于消除各信号传输第一凸块之间的干扰信号;第二接地第一凸块的位置不限,用于晶圆上的测试地。In this embodiment, the first bumps include three types, namely: first bumps for grounding, first bumps for connecting power, and first bumps for signal transmission. The grounding first bump includes: a first grounding first bump and a second grounding first bump, the first grounding first bump is arranged between each signal transmission first bump, and is used to eliminate each signal transmission first bump. The interference signal between the bumps; the position of the second ground and the first bump is not limited, and it is used for the test ground on the wafer.
同样的,第二凸块可以包括两种:接地第二凸块和接电源第二凸块。Likewise, the second bump can include two types: a second bump for grounding and a second bump for connecting to power.
在一种可选的实施例中,将第二凸块阵列中至少部分第二凸块接地,包括确定第一凸块阵列中第二接地第一凸块,接地第一凸块包括:第一接地第一凸块及第二接地第一凸块;基于第二接地第一凸块未断开时的接地策略,对应将第二凸块阵列中的接地第二凸块进行接地。In an optional embodiment, grounding at least part of the second bumps in the second bump array includes determining a second grounded first bump in the first bump array, and grounding the first bump includes: first Grounding the first bump and the second grounding first bump; based on the grounding strategy when the second grounding first bump is not disconnected, correspondingly grounding the grounding second bump in the second bump array.
举例来说,比如第二接地第一凸块未断开时的接地策略为:第二接地第一凸块中的一部分(比如位于左侧的第二第一凸块)接数字地,第二接地第一凸块中另一部分(比如右侧的第二第一凸块)接模拟地;那么位于左侧的接地第二凸块接数字地,将位于右侧的接地第二凸块接模拟地。For example, if the second grounding first bump is not disconnected, the grounding strategy is: a part of the second grounding first bump (such as the second first bump on the left side) is connected to the digital ground, and the second Ground the other part of the first bump (such as the second first bump on the right) to the analog ground; then connect the second ground bump on the left to the digital ground, and connect the second ground bump on the right to the analog ground land.
在一种可选的实施例中,将第二凸块阵列中至少部分第二凸块接地后,方法还包括:确定第一凸块阵列中第二接地第一凸块,接地第一凸块包括:第一接地第一凸块及第二接地第一凸块;断开第二接地第一凸块。In an optional embodiment, after grounding at least part of the second bumps in the second bump array, the method further includes: determining the second grounded first bump in the first bump array, and grounding the first bump It includes: the first grounding first bump and the second grounding first bump; the second grounding first bump is disconnected.
在一种可选的实施例中,将第二凸块阵列中至少部分第二凸块接地之后,方法还包括:确定第一凸块阵列中接电源第一凸块,基于接电源第一凸块的接电源策略,对应将第二凸块阵列中接电源第二凸块进行接电源。In an optional embodiment, after grounding at least part of the second bumps in the second bump array, the method further includes: determining the first bump connected to the power supply in the first bump array, based on the first bump connected to the power supply The power connection strategy of the block corresponds to connecting the second bump in the second bump array to the power supply.
举例来说,比如第一列接电源第一凸块需要接第一种电源(5V),第二列接电源第一凸块需要接第二种电源(24V);那么第二凸块阵列中,第一列接电源第二凸块对应连接第一种电源,第二列接电源第二凸块对应连接第二种电源。这样,接电源第二凸块和接电源第一凸块对应接电源的方式可方便基板布线。For example, if the first row is connected to the power supply, the first bump needs to be connected to the first type of power supply (5V), and the second row is connected to the first bump of the power supply, and the first bump needs to be connected to the second type of power supply (24V); then in the second bump array , the first column is connected to the power supply and the second bump is correspondingly connected to the first type of power supply, and the second column is connected to the power supply and the second bump is correspondingly connected to the second type of power supply. In this way, the way that the second bump connected to the power supply and the first bump connected to the power supply correspond to the power supply can facilitate wiring on the substrate.
通过在没有焊盘的区域增加第二凸块阵列,利用第一凸块阵列及第二凸块 阵列将热量传递至基板,基板再通过球栅阵列式封装BGA将热量传递至基板外部,从而提高半导体器件的散热效果。第二凸块120还可以起到支撑作用,第二凸块120的支撑作用能够分散第一凸块110分布不均引起的应力集中。具体的,第二凸块120可以填补未设置第一凸块110的区域,能够使得第一凸块110和第二凸块120的分布趋于均匀,可以避免芯片单元100上凸块(第一凸块110和第二凸块120)分布不均造成芯片的应力集中的问题。又由于第二凸块120无需与芯片单元100电连接,则第二凸块120可以直接与芯片单元100一侧的表面接触连接;因此,在制备第一凸块110和第二凸块120时,容易引起第二凸块120与第一凸块110的高度差异,容易引起第一凸块110与封装基板的电连接不良,导致芯片失效。在一实施例中,设置第一凸块110的高度和第二凸块120的高度相差小于高度差阈值,可以使得第二凸块120能够充分起到分担第一凸块110的支撑负担的作用的同时,保证第一凸块110与封装基板能够正常接触实现稳定电连接。第一凸块110和第二凸块120的制备工艺通常采用回流焊工艺,根据回流焊工艺特点,第一金属层112的尺寸能够决定第一凸块110的高度,第二金属层122的尺寸也可以决定第二凸块120的尺寸,为实现第一凸块110的高度和第二凸块120的高度相差小于高度差阈值,设置第一金属层112的尺寸大于第二金属层122的尺寸,能够使得第一凸块110的高度大于第二凸块120的高度,第二凸块120能够充分起到分担第一凸块110的支撑负担的作用的同时,保证第一凸块110与封装基板能够正常接触实现稳定电连接。By adding the second bump array in the area without pads, the first bump array and the second bump array are used to transfer heat to the substrate, and the substrate then transfers the heat to the outside of the substrate through the ball grid array package BGA, thereby improving Heat dissipation effect of semiconductor devices. The second bump 120 can also play a supporting role, and the supporting function of the second bump 120 can disperse the stress concentration caused by the uneven distribution of the first bump 110 . Specifically, the second bumps 120 can fill the area where the first bumps 110 are not provided, which can make the distribution of the first bumps 110 and the second bumps 120 tend to be even, and can avoid bumps on the chip unit 100 (the first The uneven distribution of the bumps 110 and the second bumps 120) causes stress concentration on the chip. And because the second bump 120 does not need to be electrically connected with the chip unit 100, the second bump 120 can be directly connected to the surface of the chip unit 100 side; therefore, when preparing the first bump 110 and the second bump 120 , it is easy to cause a height difference between the second bump 120 and the first bump 110 , and it is easy to cause poor electrical connection between the first bump 110 and the packaging substrate, resulting in chip failure. In one embodiment, setting the difference between the height of the first bump 110 and the height of the second bump 120 to be smaller than the height difference threshold can enable the second bump 120 to fully share the support burden of the first bump 110 At the same time, it is ensured that the first bump 110 can be in normal contact with the packaging substrate to achieve a stable electrical connection. The preparation process of the first bump 110 and the second bump 120 usually adopts a reflow soldering process. According to the characteristics of the reflow soldering process, the size of the first metal layer 112 can determine the height of the first bump 110, and the size of the second metal layer 122 The size of the second bump 120 can also be determined. In order to realize that the difference between the height of the first bump 110 and the height of the second bump 120 is less than the height difference threshold, the size of the first metal layer 112 is set to be larger than the size of the second metal layer 122 , the height of the first bump 110 can be made greater than the height of the second bump 120, and the second bump 120 can fully play the role of sharing the support burden of the first bump 110 while ensuring that the first bump 110 and the packaging The substrate can be in normal contact to achieve a stable electrical connection.
以上所述,仅为本发明的较佳实施例而已,并非用于限定本发明的保护范围,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, and is not used to limit the protection scope of the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the within the protection scope of the present invention.

Claims (20)

  1. 一种芯片,其特征在于,所述芯片包括:A chip, characterized in that the chip comprises:
    至少一个芯片单元,所述芯片单元的焊盘区域设置有第一凸块阵列,非焊盘区域设置有第二凸块阵列。At least one chip unit, the pad area of the chip unit is provided with a first bump array, and the non-pad area is provided with a second bump array.
  2. 根据权利要求1所述的芯片,其特征在于,所述第二凸块阵列中各第二凸块之间的间距大于所述第一凸块阵列中各第一凸块之间的间距。The chip according to claim 1, wherein the distance between the second bumps in the second bump array is greater than the distance between the first bumps in the first bump array.
  3. 根据权利要求1所述的芯片,其特征在于,The chip according to claim 1, characterized in that,
    所述第二凸块阵列中至少部分第二凸块接地,以替代所述第一凸块阵列的接地功能。At least part of the second bumps in the second bump array are grounded to replace the grounding function of the first bump array.
  4. 根据权利要求1所述的芯片,其特征在于,The chip according to claim 1, characterized in that,
    所述第一凸块阵列中接地第一凸块包括:第一接地第一凸块及第二接地第一凸块;所述第一接地第一凸块用于消除干扰信号,所述第二接地第一凸块用于晶圆上的测试地;所述第二接地第一凸块为断开状态;或The grounded first bump in the first bump array includes: a first grounded first bump and a second grounded first bump; the first grounded first bump is used to eliminate interference signals, and the second grounded first bump is used to eliminate interference signals. The grounding first bump is used for the test ground on the wafer; the second grounding first bump is in a disconnected state; or
    所述第一凸块阵列中接地第一凸块包括:第一接地第一凸块及第二接地第一凸块;所述第一接地第一凸块用于消除干扰信号,所述第二接地第一凸块用于晶圆上的测试地;所述第二凸块阵列中接地第二凸块的接地策略与所述第二接地第一凸块未断开时的接地策略一致。The grounded first bump in the first bump array includes: a first grounded first bump and a second grounded first bump; the first grounded first bump is used to eliminate interference signals, and the second grounded first bump is used to eliminate interference signals. The grounding first bump is used as a test ground on the wafer; the grounding strategy for grounding the second bump in the second bump array is consistent with the grounding strategy when the second grounding first bump is not disconnected.
  5. 根据权利要求1所述的芯片,其特征在于,The chip according to claim 1, characterized in that,
    所述第二凸块阵列中接电源第二凸块与电源连接,所述接电源第二凸块的接电源策略与接电源第一凸块的接电源策略一致。The second power-connected bump in the second bump array is connected to the power source, and the power-connection strategy of the second power-connected bump is consistent with the power-connection strategy of the first power-connected bump.
  6. 根据权利要求1所述的芯片,其特征在于,所述第二凸块阵列中的各第二凸块之间设置有金属层。The chip according to claim 1, wherein a metal layer is arranged between each second bump in the second bump array.
  7. 根据权利要求1所述的芯片,其特征在于,所述第一凸块阵列中,所接相同电源的各第一凸块之间设置有金属层。The chip according to claim 1, wherein in the first bump array, a metal layer is arranged between the first bumps connected to the same power supply.
  8. 根据权利要求1所述的芯片,其特征在于,所述芯片单元的第一表面开设有窗口,The chip according to claim 1, wherein a window is opened on the first surface of the chip unit,
    所述第一凸块阵列中的第一凸块设置于所述窗口内;A first bump in the first bump array is disposed in the window;
    所述第二凸块阵列中的第二凸块与所述第一凸块位置错开;The second bumps in the second bump array are staggered from the first bumps;
    所述第一凸块用于传输信号,所述第二凸块用于分散所述第一凸块的应力,所述第一凸块与所述第二凸块之间的高度差小于等于阈值。The first bump is used to transmit signals, the second bump is used to disperse the stress of the first bump, and the height difference between the first bump and the second bump is less than or equal to a threshold .
  9. 根据权利要求1所述的芯片,其特征在于,还包括:The chip according to claim 1, further comprising:
    顶层金属层,设置于所述窗口底部;a top metal layer disposed on the bottom of the window;
    芯片焊盘,设置于所述顶层金属层上且位于窗口内,所述第一凸块设置于所述芯片焊盘上。A chip pad is disposed on the top metal layer and located in the window, and the first bump is disposed on the chip pad.
  10. 根据权利要求9所述的芯片,其特征在于,还包括:The chip according to claim 9, further comprising:
    钝化层,设置于所述第一表面、所述窗口的侧壁并覆盖未设置芯片焊盘的顶层金属层;a passivation layer, disposed on the first surface, the sidewall of the window, and covering the top metal layer that is not provided with a chip pad;
    过渡层,所述过渡层覆盖所述钝化层,且填充所述窗口;a transition layer covering the passivation layer and filling the window;
    所述过渡层对应设置所述第二凸块的位置就有凹槽,所述第二凸块设置于所述第一表面对应的所述钝化层上,且从所述凹槽裸露;或者,所述第二凸块设置于所述过渡层上。The transition layer has a groove corresponding to the position where the second bump is disposed, and the second bump is disposed on the passivation layer corresponding to the first surface and is exposed from the groove; or , the second bump is disposed on the transition layer.
  11. 根据权利要求10所述的芯片,其特征在于,The chip according to claim 10, characterized in that,
    所述钝化层对应所述第二凸块的位置设置有第二金属层,所述第二凸块设置于所述第二金属层上;The passivation layer is provided with a second metal layer at a position corresponding to the second bump, and the second bump is arranged on the second metal layer;
    所述芯片焊盘对应所述第一凸块的位置设置有第一金属层,所述第一凸块设置于所述第一金属层上。A first metal layer is disposed on the chip pad corresponding to the first bump, and the first bump is disposed on the first metal layer.
  12. 根据权利要求8所述的芯片,其特征在于,所述第一凸块的密度与应力分布呈正相关。The chip according to claim 8, wherein the density of the first bumps is positively correlated with stress distribution.
  13. 根据权利要求11所述的芯片,其特征在于,所述第一金属层的尺寸大于所述第二金属层的尺寸。The chip according to claim 11, wherein the size of the first metal layer is larger than the size of the second metal layer.
  14. 根据权利要求8所述的芯片,其特征在于,所述第一凸块在所述芯片单元上的正投影和所述第二凸块在所述芯片单元上的正投影均为圆形,且所述第一凸块在所述芯片单元上正投影的直径大于所述第二凸块在所述芯片单元上正投影的直径;或者The chip according to claim 8, wherein the orthographic projection of the first bump on the chip unit and the orthographic projection of the second bump on the chip unit are both circular, and The diameter of the orthographic projection of the first bump on the chip unit is larger than the diameter of the orthographic projection of the second bump on the chip unit; or
    所述第一凸块在所述芯片单元上的正投影和所述第二凸块在所述芯片单元上的正投影均为矩形。The orthographic projection of the first bump on the chip unit and the orthographic projection of the second bump on the chip unit are both rectangular.
  15. 根据权力要求13所述的芯片,其特征在于,所述第一金属层在所述芯片单元上的正投影为第一投影,所述第二金属层在所述芯片单元上的正投影为第二投影,所述第一投影与所述第二投影为圆形;或所述第一投影与所述第二投影为矩形;The chip according to claim 13, wherein the orthographic projection of the first metal layer on the chip unit is a first projection, and the orthographic projection of the second metal layer on the chip unit is a second projection. Two projections, the first projection and the second projection are circular; or the first projection and the second projection are rectangular;
    所述第一投影的面积大于所述第二投影的面积。The area of the first projection is larger than the area of the second projection.
  16. 一种三维芯片,其特征在于,包括:A three-dimensional chip is characterized in that it comprises:
    第一芯片,所述第一芯片包括权利要求1~15任一项所述的芯片;a first chip, the first chip comprising the chip according to any one of claims 1-15;
    第二芯片,所述第二芯片设置于所述第一芯片背离第一凸块阵列与第二凸块阵列的一侧,且所述第二芯片与所述第一芯片电连接。A second chip, the second chip is arranged on a side of the first chip away from the first bump array and the second bump array, and the second chip is electrically connected to the first chip.
  17. 一种芯片的制备方法,其特征在于,所述方法包括:A method for preparing a chip, characterized in that the method comprises:
    提供至少一个芯片单元;providing at least one chip unit;
    在所述芯片单元的焊盘区域形成第一凸块阵列,以及在非焊盘区域形成第二凸块阵列。A first bump array is formed in the pad area of the chip unit, and a second bump array is formed in the non-pad area.
  18. 根据权利要求17所述的方法,其特征在于,所述在所示芯片单元的焊盘区域形成第一凸块阵列,以及在非焊盘区域形成第二凸块阵列后,方法还包括:The method according to claim 17, characterized in that, after forming the first bump array in the pad area of the chip unit and forming the second bump array in the non-pad area, the method further comprises:
    将所述第二凸块阵列中至少部分第二凸块接地,以替代所述第一凸块阵列的接地功能。Grounding at least part of the second bumps in the second bump array replaces the grounding function of the first bump array.
  19. 根据权利要求17所述的方法,其特征在于,所述在所示芯片单元的焊盘区域形成第一凸块阵列,以及在非焊盘区域形成第二凸块阵列后,方法还包括:The method according to claim 17, characterized in that, after forming the first bump array in the pad area of the chip unit and forming the second bump array in the non-pad area, the method further comprises:
    在所述第二凸块阵列中的各第二凸块之间设置金属层。A metal layer is provided between each second bump in the second bump array.
  20. 根据权利要求17所述的方法,其特征在于,所述在非焊盘区域中形成第二凸块阵列之前,包括:The method according to claim 17, wherein, before forming the second bump array in the non-pad area, comprising:
    根据基板X方向的正应力、Y方向的正应力及XOY平面内的剪应力确定所述基板的翘曲信息;determining the warpage information of the substrate according to the normal stress in the X direction of the substrate, the normal stress in the Y direction, and the shear stress in the XOY plane;
    根据所述翘曲信息确定所述第二凸块阵列的密度。The density of the second bump array is determined according to the warping information.
PCT/CN2022/113702 2021-08-26 2022-08-19 Chip, three-dimensional chip, and chip preparation method WO2023025064A1 (en)

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CN202110990169.6A CN113628984A (en) 2021-08-26 2021-08-26 3DIC chip and preparation method thereof
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CN202110994512.4 2021-08-27
CN202110994344.9A CN115910816A (en) 2021-08-27 2021-08-27 Chip, three-dimensional chip and preparation method of chip
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