WO2023024182A1 - Elastic waistband manufacturing apparatus - Google Patents

Elastic waistband manufacturing apparatus Download PDF

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Publication number
WO2023024182A1
WO2023024182A1 PCT/CN2021/118109 CN2021118109W WO2023024182A1 WO 2023024182 A1 WO2023024182 A1 WO 2023024182A1 CN 2021118109 W CN2021118109 W CN 2021118109W WO 2023024182 A1 WO2023024182 A1 WO 2023024182A1
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cutting
woven fabric
cutting part
elastic
line
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PCT/CN2021/118109
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French (fr)
Chinese (zh)
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林笛
黄雨昕
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泉州市汉威机械制造有限公司
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Publication of WO2023024182A1 publication Critical patent/WO2023024182A1/en

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/49Absorbent articles specially adapted to be worn around the waist, e.g. diapers
    • A61F13/496Absorbent articles specially adapted to be worn around the waist, e.g. diapers in the form of pants or briefs
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/15577Apparatus or processes for manufacturing
    • A61F13/15707Mechanical treatment, e.g. notching, twisting, compressing, shaping
    • A61F13/15723Partitioning batts; Cutting
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/15577Apparatus or processes for manufacturing
    • A61F13/15707Mechanical treatment, e.g. notching, twisting, compressing, shaping
    • A61F13/15739Sealing, e.g. involving cutting
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/15577Apparatus or processes for manufacturing
    • A61F13/15764Transferring, feeding or handling devices; Drives
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/49Absorbent articles specially adapted to be worn around the waist, e.g. diapers
    • A61F13/49007Form-fitting, self-adjusting disposable diapers
    • A61F13/49009Form-fitting, self-adjusting disposable diapers with elastic means
    • A61F13/49011Form-fitting, self-adjusting disposable diapers with elastic means the elastic means is located at the waist region
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/15577Apparatus or processes for manufacturing
    • A61F2013/15821Apparatus or processes for manufacturing characterized by the apparatus for manufacturing
    • A61F2013/15861Apparatus or processes for manufacturing characterized by the apparatus for manufacturing for bonding
    • A61F2013/15869Apparatus or processes for manufacturing characterized by the apparatus for manufacturing for bonding with ultrasonic energy
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/15577Apparatus or processes for manufacturing
    • A61F2013/15821Apparatus or processes for manufacturing characterized by the apparatus for manufacturing
    • A61F2013/15934Apparatus or processes for manufacturing characterized by the apparatus for manufacturing for making non-woven
    • A61F2013/15991Apparatus or processes for manufacturing characterized by the apparatus for manufacturing for making non-woven in making composite multi-layered product

Abstract

An elastic waistband manufacturing apparatus, comprising a rack (1), and an elastic film unwinding mechanism (91), a slow driving roller (92), a fast driving roller (93), a composite station (94), a fastening device (95), an intermediate driving roller (96), a cutting device (97), a tension cushioning mechanism (98) and an output driving roller (99) arranged on the rack (1) along an assembly line. An upper non-woven fabric conveying mechanism and a lower non-woven fabric conveying mechanism are provided at the composite station (94) on the rack (1). A plurality of welding point positions are arranged on the fastening device (95). A partition line (F) is formed by the welding point positions. An included angle (C) between the projection of the partition line (F) on the horizontal plane and the heading direction of the assembly line is 25-35 degrees. A plurality of cutting portions for forming cutting units on a sheet material are arranged on the cutting device (97). The present invention solves the technical problem in the field of existing disposable hygienic products that there is no elastic waistband manufacturing device which can achieve good air permeability and comfort.

Description

一种弹性腰围制造装置An elastic waist manufacturing device 技术领域technical field
本发明涉及一次性卫生用品领域,尤其涉及一种弹性腰围制造装置。The invention relates to the field of disposable sanitary products, in particular to an elastic waistline manufacturing device.
背景技术Background technique
目前,弹性无纺布的应用已经有较多的应用,特别是一次性卫生用品领域之中,已经有了较多的应用,其结构如中国专利申请号:CN201210380277.2公开的复合弹性不织布结构及其制造方法,该复合弹性不织布结构包括弹性织物层以及不织布层。该不织布层系与该弹性织物层结合为一体。以及该复合弹性不织布制造方法包括:提供一弹性织物层;结合一不织布层与该弹性织物层为一体;热压该不织布层与该弹性织物层使其平整;以及冷却该不织布层与该弹性织物层。俾藉由本发明复合弹性不织布结构及其制造方法,可以有效增加不织布拉力、弹性力、撕裂强度以及伸长率等特性。At present, the application of elastic non-woven fabrics has been widely used, especially in the field of disposable sanitary products. Its structure is such as the composite elastic non-woven fabric structure disclosed in Chinese patent application number: CN201210380277.2 The composite elastic non-woven fabric structure includes an elastic fabric layer and a non-woven fabric layer. The non-woven fabric layer is integrated with the elastic fabric layer. And the manufacturing method of the composite elastic non-woven fabric includes: providing an elastic fabric layer; combining a non-woven fabric layer with the elastic fabric layer; heat pressing the non-woven fabric layer and the elastic fabric layer to make them flat; and cooling the non-woven fabric layer and the elastic fabric layer layer. By virtue of the composite elastic non-woven fabric structure and the manufacturing method thereof of the present invention, properties such as non-woven fabric strength, elastic force, tear strength and elongation can be effectively increased.
现有的一次性卫生用品领域中,这种弹性材料结合无纺布的应用主要还是应用于纸尿裤的腰围区域,为了透气的需要,通常还会在上面进行打孔处理,其孔洞通常都是按照均匀分布的方式来进行,从而实现强度与透气的均衡。但是,为了强度的需要,通常来说孔洞并不宜太过于密集,仍然无法形成较好的透气效果,穿着时的舒适性略差。在现有应用中,并没有一种能够实现有效透气、穿着舒适的弹性腰围的制造装置。In the field of existing disposable sanitary products, the application of this kind of elastic material combined with non-woven fabric is mainly applied to the waist area of diapers. In order to meet the needs of ventilation, holes are usually punched on it. The holes are usually in accordance with It is carried out in a uniform distribution method to achieve a balance of strength and breathability. However, in order to meet the needs of strength, generally speaking, the holes should not be too dense, and it still cannot form a good ventilation effect, and the comfort when wearing is slightly poor. In existing applications, there is no manufacturing device capable of achieving effective breathability and comfortable wearing elastic waist.
发明内容Contents of the invention
因此,针对上述的问题,本发明提出一种弹性腰围制造装置,其解决了现有一次性卫生用品领域中并没有一种可以实现较好透气、穿着舒适的弹性腰围制造装置的技术问题。Therefore, in view of the above problems, the present invention proposes an elastic waist manufacturing device, which solves the technical problem that there is no elastic waist manufacturing device that can achieve good ventilation and comfortable wearing in the field of disposable sanitary products.
为实现上述目的,本发明采用了以下技术方案:一种弹性腰围制造装置,包括机架及依流水线设于机架上的弹性膜放卷机构、慢速驱动辊、快速驱动辊、复合工位、紧固装置、中间驱动辊、切割装置、张力缓存机构、输出驱动辊,所述机架上位于复合工位处设有上无纺布输送机构与下无纺布输送机构,所述上无纺布输送机构包括上无纺布放卷机构、上无纺布缓存机构、上无纺布驱动辊、上无纺布纠偏机构,所述下无纺布输送机构包括下无纺布放卷机构、下无纺布缓存机构、下无纺布驱动辊、下无纺布纠偏机构,所述紧固装置上设有多个焊接点位,各个焊接点位形成一区隔线,所述区隔线在水平面上的投影与流水线的行进方向的夹角为25-35度,所述紧固装置、切割装置均为超声波焊接装置,所述切割装置包括焊接头,所述焊接头的中部上设有穿透部,所述焊接头上位于穿透部的周侧上设有粘合部,所述机架上位于切割装置的前端设有加热辊机构,所述机架上位于切割装置的后端设有冷却辊机构,所述冷却辊机构包括间隔设置的定速辊组及变速辊组,所述定速辊组与加热辊机构同步运行,所述变速辊组以定速辊组的运行速度的50%~150%变化。In order to achieve the above object, the present invention adopts the following technical solutions: an elastic waist manufacturing device, including a frame and an elastic film unwinding mechanism arranged on the frame according to the assembly line, a slow driving roller, a fast driving roller, and a composite station , fastening device, intermediate driving roller, cutting device, tension buffer mechanism, output driving roller, the frame is located at the composite station with an upper non-woven fabric conveying mechanism and a lower non-woven fabric conveying mechanism, and the upper non-woven fabric conveying mechanism The woven fabric conveying mechanism includes an upper nonwoven fabric unwinding mechanism, an upper nonwoven fabric buffering mechanism, an upper nonwoven fabric driving roller, and an upper nonwoven fabric rectifying mechanism, and the lower nonwoven fabric conveying mechanism includes a lower nonwoven fabric unwinding mechanism , the lower non-woven fabric buffer mechanism, the lower non-woven fabric driving roller, and the lower non-woven fabric rectifying mechanism. The fastening device is provided with a plurality of welding points, and each welding point forms a partition line, and the partition The included angle between the projection of the line on the horizontal plane and the traveling direction of the assembly line is 25-35 degrees. Both the fastening device and the cutting device are ultrasonic welding devices. The cutting device includes a welding head, and the middle part of the welding head is provided with There is a penetrating part, the bonding part is arranged on the peripheral side of the penetrating part on the welding head, the heating roller mechanism is arranged on the front end of the cutting device on the frame, and the rear part of the cutting device is located on the frame There is a cooling roller mechanism at the end, and the cooling roller mechanism includes a fixed speed roller group and a variable speed roller group arranged at intervals. 50% to 150% change in speed.
进一步的,所述切割装置与紧固装置同步运行,当紧固装置在片材上形成连续的具有间隔的区隔线时,切割装置在相邻的两条区隔线之间均匀分布地形成多个切割单元。Further, the cutting device operates synchronously with the fastening device, and when the fastening device forms continuous partition lines with intervals on the sheet, the cutting device forms evenly distributed partition lines between two adjacent partition lines. Multiple cutting units.
进一步的,相邻的两条区隔线之间形成一切割区域,同一切割区域的多个切割单元的下端的连线为第一连线,第一连线平行于区隔线。Further, a cutting area is formed between two adjacent separation lines, and the connection line of the lower ends of the plurality of cutting units in the same cutting area is a first connection line, and the first connection line is parallel to the separation line.
进一步的,第一连线与最接近的区隔线之间的间距为2.2-2.7mm。Further, the distance between the first connecting line and the closest dividing line is 2.2-2.7mm.
进一步的,所述切割装置上具有多个用于在片材上形成切割单元的切割部,所述切割部包括沿竖向切割设置的长条形的上切割部、沿竖向切割设置的长条形的下切割部、位于上切割部左侧的沿竖向切割设置的左切割部、位于下切割 部右侧的沿竖向切割设置的右切割部。Further, the cutting device has a plurality of cutting parts for forming cutting units on the sheet, and the cutting parts include a long strip-shaped upper cutting part arranged along the vertical cutting, and a long upper cutting part arranged along the vertical cutting. The strip-shaped lower cutting part, the left cutting part arranged along the vertical cutting on the left side of the upper cutting part, and the right cutting part arranged along the vertical cutting on the right side of the lower cutting part.
进一步的,所述左切割部、右切割部沿竖向切割设置形成长条状态,所述左切割部、右切割部的长度小于上切割部或下切割部。Further, the left cutting part and the right cutting part are cut vertically to form a long strip, and the length of the left cutting part and the right cutting part is shorter than that of the upper cutting part or the lower cutting part.
进一步的,同一切割部的上切割部、左切割部、下切割部、右切割部形成一菱形。Further, the upper cutting part, the left cutting part, the lower cutting part and the right cutting part of the same cutting part form a rhombus.
进一步的,所述左切割部为两个以上,两个以上的左切割部与上切割部形成一斜向的第一斜线。Further, there are more than two left cutting parts, and more than two left cutting parts form an oblique first oblique line with the upper cutting part.
进一步的,所述右切割部为两个以上,两个以上的右切割部与下切割部形成一斜向的第二斜线。Further, there are more than two right cutting parts, and more than two right cutting parts form a second oblique line with the lower cutting part.
进一步的,所述粘合部与穿透部平滑过渡,所述粘合部上设有隔热涂料层,所述隔热涂料层用于隔绝30-60℃的温度,所述穿透部的自由端成尖锐状。Further, the bonding part and the penetration part have a smooth transition, the bonding part is provided with a heat-insulating paint layer, and the heat-insulating paint layer is used to insulate the temperature of 30-60 °C, and the penetration part The free end is sharp.
通过采用前述技术方案,本发明的有益效果是:本方案的设置,可以形成上无纺布、弹性膜、下无纺布复合的弹性腰围,其复合采用紧固装置进行,在弹性腰围上形成点粘的状态,并形成焊接点,各焊接点形成多条间隔的区隔线,并且通过设置有多个的切割部,多个的切割部在相邻的两个区隔线之间形成多个的切割单元。切割部包括上切割部、左切割部、下切割部、右切割部,从而可以对应在弹性腰围上形成对应的结构。而且由于弹性膜处于横向拉伸状态,会使得弹性膜在上切割部、下切割部、左切割部、右切割部处形成扁平状的透气孔,这种透气孔由于拉伸的状态会形成扁平状,其大小往往和竖向的切割长度有关。上切割部、下切割部的竖向长度通常来说设置成1.5~5mm,左切割部、右切割部的竖向长度通常来说设置成0.5~2mm,上切割部或下切割与左切割部或右切割部的比值通常为2~3:1。至于上切割部、下切割部、左切割部、右切割部的宽度当然是越小越好,其成型方式可以采用切割或其他手段,采用超声 波焊接的方式,并且实现穿透,可以形成较好的成型。采用超声波焊接后,也可以使得上无纺布、下无纺布会形成粘合,也即在上切割部、下切割部、左切割部、右切割部的位置处形成焊接孔,这样透气孔会在该位置展开,从而会使得透气的效果更好。By adopting the aforementioned technical solution, the beneficial effects of the present invention are: the setting of this solution can form an elastic waistline composed of upper non-woven fabric, elastic film and lower non-woven fabric. point sticking state, and form welding points, each welding point forms a plurality of interval division lines, and by being provided with a plurality of cutting parts, a plurality of cutting parts form a plurality of gaps between two adjacent division lines. cutting unit. The cutting part includes an upper cutting part, a left cutting part, a lower cutting part and a right cutting part, so that corresponding structures can be formed on the elastic waist. And because the elastic film is in the transversely stretched state, it will make the elastic film form flat air holes at the upper cutting part, the lower cutting part, the left cutting part and the right cutting part. Shape, its size is often related to the vertical cutting length. The vertical length of the upper cutting part and the lower cutting part is generally set to 1.5~5mm, the vertical length of the left cutting part and the right cutting part is generally set to 0.5~2mm, the upper cutting part or the lower cutting part and the left cutting part Or the ratio of the right cutting part is usually 2 to 3:1. As for the width of the upper cutting part, the lower cutting part, the left cutting part and the right cutting part, the smaller the better, the forming method can be cutting or other means, and ultrasonic welding can be used to achieve penetration, which can form better of molding. After ultrasonic welding is used, the upper non-woven fabric and the lower non-woven fabric can also be bonded, that is, welding holes are formed at the positions of the upper cutting part, the lower cutting part, the left cutting part and the right cutting part, so that the ventilation holes It will expand in this position, which will make the ventilation effect better.
本方案通过慢速驱动辊、快速驱动辊的设置,可以使得弹性膜实现有效的延展,其拉伸的倍率可以通过慢速驱动辊、快速驱动辊的速度比来实现调节。而后在复合后通过紧固装置进行点粘,并在点粘后进行切割,从而有效实现在弹性膜上形成透气孔,其切割是通过特定的方式进行,从而可以使得在弹性膜上的透气孔在弹性作用下拉伸,形成扁平状,从而使得透气的效果良好,而且由于是在拉伸状态下进行的切割,这种切割后的拉伸就基本处于较为极限的状态,也就是说切割后的保持状态就基本等于穿着时的状态。如此设置,可以更方便于参数的设置,从而使得弹性腰围的成型准确率更高,成型效果更好。In this solution, the elastic film can be stretched effectively through the setting of the slow driving roller and the fast driving roller, and the stretching ratio can be adjusted by the speed ratio of the slow driving roller and the fast driving roller. Then after compounding, the fastening device is used for point bonding, and cutting is performed after point bonding, so as to effectively realize the formation of air holes on the elastic film. The cutting is carried out in a specific way, so that the air holes on the elastic film It is stretched under the action of elasticity to form a flat shape, so that the breathable effect is good, and because it is cut in a stretched state, the stretching after cutting is basically in a relatively limit state, that is to say, after cutting The maintenance state is basically equal to the state when wearing it. With such a setting, it is more convenient to set the parameters, so that the molding accuracy of the elastic waistline is higher and the molding effect is better.
进一步的,各切割单元的左切割部、右切割部的数量均为两个,上切割部、下切割部、左切割部、右切割部处的透气孔,形成较好的透气结构。进一步的,第一斜线、第二斜线的设置,可以形成较好的排列方式,实现较好的切割单元的排布,从而实现有效的透气。进一步的,区隔线呈倾斜状,可以形成更好的分布效果,在横向拉伸的时候,通过这样斜向的限制,可以实现更好的稳定。通过第一连线和区隔线的平行,使得各透气孔可以呈现更好的拉伸状态。这样的设置,可以有效控制各个透气孔的拉伸成型。所述区隔线与水平面的夹角为25-35度,所述第一连线与最接近的区隔线之间的距离为2.2-2.7mm,这样的数值设置,是一个较佳的范围,可以形成合理的间隔分布。一个切割单元的上切割部、左切割部、下切割部、右切割部形成一菱形,也是为了实现有效的分布。上无纺布、下无纺布为无纺布材料,配合上弹性膜,从而可以实现更好的透气 效果,而且具有良好的弹性伸缩性能。由于是一次性卫生用品,其寿命的需求不高,切割弹性膜的破坏性操作并不会形成不好的状况。Further, each cutting unit has two left cutting parts and two right cutting parts, and the ventilation holes at the upper cutting part, lower cutting part, left cutting part and right cutting part form a better ventilation structure. Furthermore, the setting of the first oblique line and the second oblique line can form a better arrangement, realize better arrangement of the cutting units, and thus realize effective ventilation. Furthermore, the partition line is inclined, which can form a better distribution effect. When stretching horizontally, through such oblique restriction, better stability can be achieved. Through the parallelism of the first connecting line and the partitioning line, each air hole can exhibit a better stretch state. Such an arrangement can effectively control the stretching of each vent hole. The included angle between the partition line and the horizontal plane is 25-35 degrees, and the distance between the first connecting line and the closest partition line is 2.2-2.7 mm. Such numerical setting is a preferable range , a reasonable interval distribution can be formed. The upper cutting part, the left cutting part, the lower cutting part and the right cutting part of a cutting unit form a rhombus, which is also for realizing effective distribution. The upper non-woven fabric and the lower non-woven fabric are non-woven fabric materials, which can achieve better ventilation effect and have good elastic expansion and contraction performance in conjunction with the upper elastic film. Since it is a disposable hygienic product, its life expectancy is not high, and the destructive operation of cutting the elastic film will not cause a bad situation.
进一步的,加热辊机构、冷却辊机构的设置,其目的在于,在切割前使得弹性膜预热,从而可以使得超声波焊接时的效率更高,而且可以使得穿透与粘合的效果更好,而后进行冷却,使得上无纺布与下无纺布形成的粘合部实现较好结合,不易脱离,而且透气通孔也可以保持较好的结构。而且可以使得弹性膜基本恢复原有的状态,减少对于弹性膜的影响。而且通过加热辊机构、冷却辊机构的设置,可以形成有效的夹持稳定,避免因为切割后导致弹性膜的突然拉伸。加热辊机构、冷却辊机构在设置时,应尽量靠近切割装置,从而使得弹性膜在经历切割之后,不会有较大的弹性变化,使得切割更稳定,切割的部位更精准。Further, the setting of the heating roller mechanism and the cooling roller mechanism aims to preheat the elastic film before cutting, so that the efficiency of ultrasonic welding can be higher, and the effect of penetration and bonding can be better. Then cooling is carried out, so that the bonding portion formed by the upper non-woven fabric and the lower non-woven fabric realizes better combination, is not easy to be separated, and the air-permeable through-hole can also maintain a better structure. Moreover, the elastic membrane can be basically restored to its original state, and the influence on the elastic membrane can be reduced. Moreover, through the setting of the heating roller mechanism and the cooling roller mechanism, effective clamping stability can be formed, and the sudden stretching of the elastic film after cutting can be avoided. The heating roller mechanism and the cooling roller mechanism should be installed as close as possible to the cutting device, so that the elastic film will not have a large change in elasticity after being cut, making the cutting more stable and the cutting position more accurate.
另外,所述冷却辊机构包括间隔设置的定速辊组及变速辊组,所述定速辊组与加热辊机构同步运行,所述变速辊组以定速辊组的运行速度的50%~150%变化。这样设置的目的在于,可以有效减少切割时的切割不完全,通过差速的输送,可以使得弹性膜会产生拉伸,从而使得透气孔会再次被拉伸,从而减少弹性膜与上无纺布或下无纺布粘黏的情况。变速辊组的速率变化呈现周期性,从而可以满足其输送材料的频率与定速辊组是基本一致的。而这里所产生的偏差会由张力缓存机构、输出驱动辊机构来进行消除。In addition, the cooling roller mechanism includes a fixed speed roller group and a variable speed roller group arranged at intervals, the fixed speed roller group and the heating roller mechanism run synchronously, and the speed variable roller group operates at 50% to 50% of the speed of the fixed speed roller group. 150% change. The purpose of this setting is to effectively reduce the incomplete cutting during cutting. Through differential conveying, the elastic film will be stretched, so that the air holes will be stretched again, thereby reducing the contact between the elastic film and the upper non-woven fabric. Or the situation where the non-woven fabric is sticky. The speed change of the variable-speed roller group is periodic, so that the frequency of its conveying material is basically consistent with that of the fixed-speed roller group. The deviation generated here will be eliminated by the tension buffer mechanism and the output drive roller mechanism.
附图说明Description of drawings
图1是本发明所生产的弹性腰围的结构示意图;Fig. 1 is the structural representation of the elastic waistline that the present invention produces;
图2是图1中A-A处的剖视图;Fig. 2 is a cross-sectional view at A-A in Fig. 1;
图3是图1的展示状态图;Fig. 3 is a display state diagram of Fig. 1;
图4是本发明工艺的参考图;Fig. 4 is the reference figure of technique of the present invention;
图5是本发明的结构示意图;Fig. 5 is a structural representation of the present invention;
图6是加热辊机构、冷却辊机构与切割装置配合的结构示意图;Fig. 6 is a structural schematic diagram of the cooperation of the heating roller mechanism, the cooling roller mechanism and the cutting device;
图7是焊接头的结构示意图。Fig. 7 is a structural schematic diagram of the welding head.
具体实施方式Detailed ways
现结合附图和具体实施方式对本发明进一步说明。The present invention will be further described in conjunction with the accompanying drawings and specific embodiments.
参考图1至图4,本实施例提供一种弹性腰围,包括上无纺布1、下无纺布2及夹持于上无纺布1与下无纺布2之间的弹性膜3,所述上无纺布1、下无纺布2为透气性片材,本方案中选择无纺布材料。所述上无纺布1、弹性膜3、下无纺布2之间通过多个连接部位固定形成紧固点4,各紧固点4分布形成多个区隔线F,各区隔线F沿横向间隔设置,相邻两区隔线F形成一区隔区域5,相邻两区隔线内至少有一个切割单元6,各切割单元6包括沿竖向切割设置的长条形的上切割部61、沿竖向切割设置的长条形的下切割部62、位于上切割部61左侧的沿竖向切割设置的左切割部63、位于下切割部62右侧的沿竖向切割设置的右切割部64,所述左切割部63、右切割部64沿竖向切割设置形成长条状态,所述左切割部63、右切割部64的长度小于上切割部61或下切割部62,所述上切割部61、下切割部62、左切割部63、右切割部64分别切割上无纺布1、下无纺布2及弹性膜3,当上无纺布1、下无纺布2处于平直状态时,弹性膜3处于横向拉伸状态。Referring to Figures 1 to 4, the present embodiment provides an elastic waist, including an upper non-woven fabric 1, a lower non-woven fabric 2, and an elastic film 3 sandwiched between the upper non-woven fabric 1 and the lower non-woven fabric 2, The upper non-woven fabric 1 and the lower non-woven fabric 2 are air-permeable sheets, and non-woven fabric materials are selected in this scheme. The upper non-woven fabric 1, the elastic film 3, and the lower non-woven fabric 2 are fixed through a plurality of connecting parts to form fastening points 4, and each fastening point 4 is distributed to form a plurality of partition lines F, and each partition line F is along the Horizontally spaced, two adjacent partition lines F form a partition area 5, there is at least one cutting unit 6 in the adjacent two partition lines, and each cutting unit 6 includes a long strip-shaped upper cutting portion arranged along the vertical cutting 61. The elongated lower cutting part 62 arranged along the vertical cutting, the left cutting part 63 arranged along the vertical cutting on the left side of the upper cutting part 61, the left cutting part 63 arranged along the vertical cutting on the right side of the lower cutting part 62 Right cutting part 64, described left cutting part 63, right cutting part 64 are arranged to form elongated state along vertical cutting, and the length of described left cutting part 63, right cutting part 64 is less than upper cutting part 61 or lower cutting part 62, The upper cutting part 61, the lower cutting part 62, the left cutting part 63 and the right cutting part 64 respectively cut the upper non-woven fabric 1, the lower non-woven fabric 2 and the elastic film 3, and when the upper non-woven fabric 1 and the lower non-woven fabric 2 is in a flat state, and the elastic film 3 is in a transversely stretched state.
所述弹性膜3处于拉伸状态下位于上切割部61、下切割部62、左切割部63、右切割部64处形成扁平状的透气孔7。When the elastic film 3 is stretched, flat air holes 7 are formed at the upper cutting portion 61 , the lower cutting portion 62 , the left cutting portion 63 and the right cutting portion 64 .
在竖直方向上,左切割部63、右切割部64形成的透气孔分别位于上切割部61与下切割部62形成的透气孔之间。所述左切割部63为两个以上,本方案为两个,两个的左切割部63与上切割部61形成一斜向的第一斜线D。所述右切割 部64为两个以上,本方案为两个,两个的右切割部64与下切割部62形成一斜向的第二斜线E。第一斜线D平行于第二斜线E,这样可以形成更好的、更均布的形状。相邻两切割单元6的下切割部62的下端的连线为第一连线G,第一连线G平行于各区隔线F。所述区隔线F与水平面的夹角C为25-35度。所述第一连线G与最接近的区隔线F之间的距离为2.2-2.7mm。一个切割单元6的上切割部61、左切割部63、下切割部62、右切割部64形成一菱形H。所述紧固点4沿纵向方向的长度大于沿横向方向的长度,比值为2~3:1。In the vertical direction, the ventilation holes formed by the left cutting portion 63 and the right cutting portion 64 are respectively located between the ventilation holes formed by the upper cutting portion 61 and the lower cutting portion 62 . There are more than two left cutting portions 63 , in this solution, there are two. The two left cutting portions 63 and the upper cutting portion 61 form a first oblique line D in an oblique direction. There are more than two right cutting parts 64, and there are two right cutting parts 64 and the lower cutting part 62 to form an oblique second oblique line E. The first oblique line D is parallel to the second oblique line E, which results in a better, more uniform shape. The connecting line connecting the lower ends of the lower cutting portions 62 of two adjacent cutting units 6 is a first connecting line G, and the first connecting line G is parallel to each partition line F. The included angle C between the partition line F and the horizontal plane is 25-35 degrees. The distance between the first connecting line G and the closest dividing line F is 2.2-2.7 mm. The upper cutting portion 61 , the left cutting portion 63 , the lower cutting portion 62 and the right cutting portion 64 of one cutting unit 6 form a rhombus H. The length of the fastening point 4 along the longitudinal direction is greater than the length along the transverse direction, the ratio is 2-3:1.
本方案中,所述上切割部61、下切割部62、左切割部63、右切割部64是通过超声波焊接形成的,在弹性膜处形成的是透气孔,而在上无纺布与下无纺布则形成了粘合,并且在粘合部位形成了一个透气通孔8。本方案中,所述上切割部61、下切割部62、左切割部63、右切割部64也可以是通过刀刃切割形成。弹性膜的拉伸倍率通常来说为1.5~4,当然其也可以变大或变小,弹性膜的厚度为0.2-1mm之间选择。In this solution, the upper cutting portion 61, the lower cutting portion 62, the left cutting portion 63, and the right cutting portion 64 are formed by ultrasonic welding, air holes are formed at the elastic film, and the upper non-woven fabric and the lower The non-woven fabric forms a bond, and a ventilating through hole 8 is formed at the bond site. In this solution, the upper cutting portion 61 , the lower cutting portion 62 , the left cutting portion 63 and the right cutting portion 64 may also be formed by cutting with a blade. The stretch ratio of the elastic film is generally 1.5-4, of course, it can also be larger or smaller, and the thickness of the elastic film is selected between 0.2-1mm.
一种基于同一发明构思的弹性腰围的制造方法,包括以下步骤:A method for manufacturing an elastic waistline based on the same inventive concept, comprising the following steps:
第一步,弹性膜放卷,经过慢速驱动辊后再经过快速驱动辊,形成差速输送,从而实现弹性膜的拉伸;The first step is to unwind the elastic film, pass through the slow driving roller and then pass through the fast driving roller to form a differential conveying, so as to realize the stretching of the elastic film;
第二步,在弹性膜的上表面与下表面上复合上无纺布与下无纺布形成片材,而后通过紧固装置进行固定,使得上无纺布、弹性膜、下无纺布连接形成紧固点,各紧固点分布形成多个区隔线,各区隔线沿横向间隔设置;In the second step, the upper non-woven fabric and the lower non-woven fabric are combined on the upper surface and the lower surface of the elastic film to form a sheet, and then fixed by a fastening device, so that the upper non-woven fabric, the elastic film and the lower non-woven fabric are connected. Fastening points are formed, each fastening point is distributed to form a plurality of partition lines, and each partition line is arranged at intervals along the transverse direction;
第三步,经过中间驱动辊辊压,实现平整;The third step is to achieve smoothness through the middle driving roller rolling;
第四步,利用切割装置对片材进行切割,使得相邻片材上的两区隔线内至少有一个切割单元,各切割单元包括沿竖向切割设置的长条形的上切割部、沿竖向切割设置的长条形的下切割部、位于上切割部左侧的沿竖向切割设置的左 切割部、位于下切割部右侧的沿竖向切割设置的右切割部,所述左切割部、右切割部沿竖向切割设置形成长条状态,所述左切割部、右切割部的长度小于上切割部或下切割部,所述上切割部、下切割部、左切割部、右切割部分别切割上无纺布、下无纺布及弹性膜,弹性膜在切割后,在横向拉力的作用下,位于上切割部、下切割部、左切割部、右切割部处形成透气孔,各透气孔的横向方向的宽度大于竖向方向的长度,形成扁平状;The fourth step is to use a cutting device to cut the sheet, so that there is at least one cutting unit in the two partition lines on the adjacent sheet, and each cutting unit includes a long strip-shaped upper cutting portion arranged along the vertical cutting, The elongated lower cutting part arranged vertically, the left cutting part positioned along the vertical cutting on the left side of the upper cutting part, the right cutting part arranged along the vertical cutting on the right side of the lower cutting part, the left The cutting part and the right cutting part are arranged along the vertical cutting to form a strip state. The length of the left cutting part and the right cutting part is smaller than the upper cutting part or the lower cutting part. The upper cutting part, the lower cutting part, the left cutting part, The right cutting part cuts the upper non-woven fabric, the lower non-woven fabric and the elastic film respectively. After cutting, the elastic film is located at the upper cutting part, the lower cutting part, the left cutting part and the right cutting part under the action of transverse tension to form a breathable The width of each ventilation hole in the horizontal direction is greater than the length in the vertical direction, forming a flat shape;
第五步,片材经过张力缓存机构,而后经过输出驱动辊驱动输出。In the fifth step, the sheet passes through the tension buffer mechanism, and then is driven out by the output drive roller.
参考图5,本实施例还提供一种弹性腰围制造装置,包括机架1及依流水线设于机架上的弹性膜放卷机构91、慢速驱动辊92、快速驱动辊93、复合工位94、紧固装置95、中间驱动辊96、切割装置97、张力缓存机构98、输出驱动辊99,所述机架上位于复合工位94处接入上无纺布输送机构与下无纺布输送机构,从而可以实现上无纺布、弹性膜、下无纺布的复合,上无纺布输送机构包括上无纺布放卷机构910、上无纺布缓存机构911、上无纺布驱动辊912、上无纺布纠偏机构913,下无纺布输送机构包括下无纺布放卷机构914、下无纺布缓存机构915、下无纺布驱动辊916、下无纺布纠偏机构917。With reference to Fig. 5, present embodiment also provides a kind of elastic waistline manufacturing device, comprises frame 1 and is arranged on frame according to the elastic film unwinding mechanism 91 of assembly line, slow speed driving roller 92, fast driving roller 93, composite station 94. Fastening device 95, intermediate driving roller 96, cutting device 97, tension buffer mechanism 98, output driving roller 99, the frame is located at the composite station 94 and connected to the upper non-woven fabric conveying mechanism and the lower non-woven fabric The conveying mechanism can realize the compounding of the upper non-woven fabric, the elastic film and the lower non-woven fabric. The upper non-woven fabric conveying mechanism includes an upper non-woven fabric unwinding mechanism 910, an upper non-woven fabric buffer mechanism 911, and an upper non-woven fabric driving mechanism. The roller 912, the upper non-woven fabric correction mechanism 913, the lower non-woven fabric conveying mechanism includes the lower non-woven fabric unwinding mechanism 914, the lower non-woven fabric buffer mechanism 915, the lower non-woven fabric driving roller 916, and the lower non-woven fabric correction mechanism 917 .
上述的机构均为本领域的常规机构,具体结构均已有公开,可以参考本申请人的相关专利,仅有紧固装置95以及切割装置97需要有特定的点位排列。紧固装置95与切割装置97均为超声波焊接装置,其中,切割装置97可以在片材上一次性形成多个切割单元,可以参考图3所示,在相邻的两条区隔线之间的切割区域的多个切割单元形成了最基本的焊接单元,焊接头的分布,也可以参考图3所示,在相邻的两条区隔线之间的切割区域的多个切割单元形成了一个标准切割单元,多个标准切割单元在上切割辊的辊面上均匀分布。切割单元6的上切割部61、下切割部62、左切割部63、右切割部64即为切割装置97的上 切割部、下切割部、左切割部、右切割部。焊接头分布的表现形式由图3可以得到更好的展现。The above-mentioned mechanisms are conventional mechanisms in the field, and the specific structures have been disclosed, and the relevant patents of the applicant can be referred to. Only the fastening device 95 and the cutting device 97 need to have a specific arrangement of points. Both the fastening device 95 and the cutting device 97 are ultrasonic welding devices, wherein the cutting device 97 can form a plurality of cutting units on the sheet at one time, as shown in FIG. 3 , between two adjacent partition lines Multiple cutting units in the cutting area form the most basic welding unit, and the distribution of welding heads can also refer to Figure 3. Multiple cutting units in the cutting area between two adjacent division lines form a One standard cutting unit, multiple standard cutting units are evenly distributed on the roll surface of the upper cutting roll. The upper cutting portion 61, the lower cutting portion 62, the left cutting portion 63, and the right cutting portion 64 of the cutting unit 6 are the upper cutting portion, the lower cutting portion, the left cutting portion, and the right cutting portion of the cutting device 97. The representation of the welding head distribution can be better shown in Figure 3.
参考图7,所述切割装置97包括焊接头974,所述焊接头974的中部上设有穿透部9741,所述焊接头974上位于穿透部9741的周侧上设有粘合部9742,所述粘合部9742与穿透部9741平滑过渡,所述粘合部9742上设有隔热涂料层9743,所述隔热涂料层9743用于隔绝30-60℃的温度,通过温度的隔绝,可以使得在进行超声波震荡时,该部位的成型效率会变差,从而无法形成穿透,而会形成粘合。而且由于采用平滑过渡,实际上也就是弧形过渡,这样就不会产生抵靠状的贴合,也会使得超声波焊接时不会形成穿透。所述穿透部9741的自由端成尖锐状。Referring to Fig. 7, the cutting device 97 includes a welding head 974, the middle of the welding head 974 is provided with a penetration portion 9741, and the welding head 974 is provided with an adhesive portion 9742 on the peripheral side of the penetration portion 9741 , the bonding part 9742 and the penetrating part 9741 have a smooth transition, the bonding part 9742 is provided with a heat-insulating paint layer 9743, and the heat-insulating paint layer 9743 is used to insulate the temperature of 30-60 °C, and the temperature is passed through Insulation can make the forming efficiency of this part deteriorate during ultrasonic vibration, so that penetration cannot be formed, but adhesion will be formed. Moreover, due to the smooth transition, which is actually an arc transition, there will be no abutting fit, and no penetration will be formed during ultrasonic welding. The free end of the penetrating portion 9741 is sharp.
再参考图6,所述机架上位于切割装置97的前端设有加热辊机构971,所述机架上位于切割装置97的后端设有冷却辊机构。所述冷却辊机构包括间隔设置的定速辊组972及变速辊组973,所述定速辊组972与加热辊机构971同步运行,所述变速辊组973以定速辊组972的运行速度的50%~150%变化。本方案中的加热辊机构971、定速辊组972及变速辊组973均为常规的两个上下辊配合的结构,为常规技术手段,不同在于转速、加热、冷却的变化,以及所要实现的目的。Referring again to FIG. 6 , the front end of the cutting device 97 is provided with a heating roller mechanism 971 on the frame, and the cooling roller mechanism is provided at the rear end of the cutting device 97 on the frame. The cooling roller mechanism includes a fixed speed roller group 972 and a variable speed roller group 973 arranged at intervals. The fixed speed roller group 972 runs synchronously with the heating roller mechanism 971. 50% ~ 150% change. The heating roller mechanism 971, the fixed-speed roller group 972 and the variable-speed roller group 973 in this program are all conventional structures with two upper and lower rollers, which are conventional technical means. Purpose.
本方案的设置,可以形成上无纺布、弹性膜、下无纺布复合的弹性腰围,其复合采用紧固装置进行,在弹性腰围上形成点粘的状态,并形成焊接点,各焊接点形成多条间隔的区隔线,并且通过设置有多个的切割部,多个的切割部在相邻的两个区隔线之间形成多个的切割单元。切割部包括上切割部、左切割部、下切割部、右切割部,从而可以对应在弹性腰围上形成对应的结构。而且由于弹性膜处于横向拉伸状态,会使得弹性膜在上切割部、下切割部、左切割 部、右切割部处形成扁平状的透气孔,这种透气孔由于拉伸的状态会形成扁平状,其大小往往和竖向的切割长度有关。上切割部、下切割部的竖向长度通常来说设置成1.5~5mm,左切割部、右切割部的竖向长度通常来说设置成0.5~2mm,上切割部或下切割与左切割部或右切割部的比值通常为2~3:1。至于上切割部、下切割部、左切割部、右切割部的宽度当然是越小越好,其成型方式可以采用切割或其他手段,采用超声波焊接的方式,并且实现穿透,可以形成较好的成型。采用超声波焊接后,也可以使得上无纺布、下无纺布会形成粘合,也即在上切割部、下切割部、左切割部、右切割部的位置处形成焊接孔,这样透气孔会在该位置展开,从而会使得透气的效果更好。The arrangement of this scheme can form an elastic waistline composed of upper non-woven fabric, elastic film and lower non-woven fabric, and its compounding is carried out by a fastening device, forming a point-bonded state on the elastic waistline, and forming welding points, each welding point A plurality of interval division lines are formed, and by providing a plurality of cutting parts, the plurality of cutting parts form a plurality of cutting units between two adjacent division lines. The cutting part includes an upper cutting part, a left cutting part, a lower cutting part and a right cutting part, so that corresponding structures can be formed on the elastic waist. And because the elastic film is in the transversely stretched state, it will make the elastic film form flat air holes at the upper cutting part, the lower cutting part, the left cutting part and the right cutting part. Shape, its size is often related to the vertical cutting length. The vertical length of the upper cutting part and the lower cutting part is generally set to 1.5~5mm, the vertical length of the left cutting part and the right cutting part is generally set to 0.5~2mm, the upper cutting part or the lower cutting part and the left cutting part Or the ratio of the right cutting part is usually 2 to 3:1. As for the width of the upper cutting part, the lower cutting part, the left cutting part and the right cutting part, the smaller the better, the forming method can be cutting or other means, using ultrasonic welding, and achieving penetration, can form better of molding. After ultrasonic welding, the upper non-woven fabric and the lower non-woven fabric can also be bonded, that is, welding holes are formed at the positions of the upper cutting part, the lower cutting part, the left cutting part and the right cutting part, so that the ventilation holes It will expand in this position, which will make the ventilation effect better.
本方案通过慢速驱动辊、快速驱动辊的设置,可以使得弹性膜实现有效的延展,其拉伸的倍率可以通过慢速驱动辊、快速驱动辊的速度比来实现调节。而后在复合后通过紧固装置进行点粘,并在点粘后进行切割,从而有效实现在弹性膜上形成透气孔,其切割是通过特定的方式进行,从而可以使得在弹性膜上的透气孔在弹性作用下拉伸,形成扁平状,从而使得透气的效果良好,而且由于是在拉伸状态下进行的切割,这种切割后的拉伸就基本处于较为极限的状态,也就是说切割后的保持状态就基本等于穿着时的状态。如此设置,可以更方便于参数的设置,从而使得弹性腰围的成型准确率更高,成型效果更好。In this solution, the elastic film can be stretched effectively through the setting of the slow driving roller and the fast driving roller, and the stretching ratio can be adjusted by the speed ratio of the slow driving roller and the fast driving roller. Then after compounding, the fastening device is used for point bonding, and cutting is performed after point bonding, so as to effectively realize the formation of air holes on the elastic film. The cutting is carried out in a specific way, so that the air holes on the elastic film It is stretched under the action of elasticity to form a flat shape, so that the breathable effect is good, and because it is cut in a stretched state, the stretching after cutting is basically in a relatively limit state, that is to say, after cutting The maintenance state is basically equal to the state when wearing it. With such a setting, it is more convenient to set the parameters, so that the molding accuracy of the elastic waistline is higher and the molding effect is better.
进一步的,各切割单元的左切割部、右切割部的数量均为两个,上切割部、下切割部、左切割部、右切割部处的透气孔,形成较好的透气结构。进一步的,第一斜线、第二斜线的设置,可以形成较好的排列方式,实现较好的切割单元的排布,从而实现有效的透气。进一步的,区隔线呈倾斜状,可以形成更好的分布效果,在横向拉伸的时候,通过这样斜向的限制,可以实现更好的稳定。通过第一连线和区隔线的平行,使得各透气孔可以呈现更好的拉伸状态。这样 的设置,可以有效控制各个透气孔的拉伸成型。所述区隔线与水平面的夹角为25-35度,所述第一连线与最接近的区隔线之间的距离为2.2-2.7mm,这样的数值设置,是一个较佳的范围,可以形成合理的间隔分布。一个切割单元的上切割部、左切割部、下切割部、右切割部形成一菱形,也是为了实现有效的分布。上无纺布、下无纺布为无纺布材料,配合上弹性膜,从而可以实现更好的透气效果,而且具有良好的弹性伸缩性能。由于是一次性卫生用品,其寿命的需求不高,切割弹性膜的破坏性操作并不会形成不好的状况。Further, each cutting unit has two left cutting parts and two right cutting parts, and the ventilation holes at the upper cutting part, lower cutting part, left cutting part and right cutting part form a better ventilation structure. Furthermore, the setting of the first oblique line and the second oblique line can form a better arrangement, realize better arrangement of the cutting units, and thus realize effective ventilation. Furthermore, the partition line is inclined, which can form a better distribution effect. When stretching horizontally, through such oblique restriction, better stability can be achieved. Through the parallelism of the first connecting line and the partitioning line, each air hole can exhibit a better stretch state. Such setting can effectively control the stretching of each vent hole. The included angle between the partition line and the horizontal plane is 25-35 degrees, and the distance between the first connecting line and the closest partition line is 2.2-2.7 mm. Such numerical setting is a preferable range , a reasonable interval distribution can be formed. The upper cutting part, the left cutting part, the lower cutting part and the right cutting part of a cutting unit form a rhombus, which is also for realizing effective distribution. The upper non-woven fabric and the lower non-woven fabric are made of non-woven fabric materials, combined with the upper elastic film, so as to achieve better ventilation effect and have good elastic stretching performance. Since it is a disposable hygienic product, its life expectancy is not high, and the destructive operation of cutting the elastic film will not cause a bad situation.
进一步的,加热辊机构、冷却辊机构的设置,其目的在于,在切割前使得弹性膜预热,从而可以使得超声波焊接时的效率更高,而且可以使得穿透与粘合的效果更好,而后进行冷却,使得上无纺布与下无纺布形成的粘合部实现较好结合,不易脱离,而且透气通孔也可以保持较好的结构。而且可以使得弹性膜基本恢复原有的状态,减少对于弹性膜的影响。而且通过加热辊机构、冷却辊机构的设置,可以形成有效的夹持稳定,避免因为切割后导致弹性膜的突然拉伸。加热辊机构、冷却辊机构在设置时,应尽量靠近切割装置,从而使得弹性膜在经历切割之后,不会有较大的弹性变化,使得切割更稳定,切割的部位更精准。Further, the setting of the heating roller mechanism and the cooling roller mechanism aims to preheat the elastic film before cutting, so that the efficiency of ultrasonic welding can be higher, and the effect of penetration and bonding can be better. Then cooling is carried out, so that the bonding portion formed by the upper non-woven fabric and the lower non-woven fabric realizes better combination, is not easy to be separated, and the air-permeable through-hole can also maintain a better structure. Moreover, the elastic membrane can be basically restored to its original state, and the influence on the elastic membrane can be reduced. Moreover, through the setting of the heating roller mechanism and the cooling roller mechanism, effective clamping stability can be formed, and the sudden stretching of the elastic film after cutting can be avoided. The heating roller mechanism and the cooling roller mechanism should be installed as close as possible to the cutting device, so that the elastic film will not have a large change in elasticity after being cut, making the cutting more stable and the cutting position more accurate.
另外,所述冷却辊机构包括间隔设置的定速辊组及变速辊组,所述定速辊组与加热辊机构同步运行,所述变速辊组以定速辊组的运行速度的50%~150%变化。这样设置的目的在于,可以有效减少切割时的切割不完全,通过差速的输送,可以使得弹性膜会产生拉伸,从而使得透气孔会再次被拉伸,从而减少弹性膜与上无纺布或下无纺布粘黏的情况。变速辊组的速率变化呈现周期性,从而可以满足其输送材料的频率与定速辊组是基本一致的。而这里所产生的偏差会由张力缓存机构、输出驱动辊机构来进行消除。In addition, the cooling roller mechanism includes a fixed speed roller group and a variable speed roller group arranged at intervals, the fixed speed roller group and the heating roller mechanism run synchronously, and the speed variable roller group operates at 50% to 50% of the speed of the fixed speed roller group. 150% change. The purpose of this setting is to effectively reduce the incomplete cutting during cutting. Through differential conveying, the elastic film will be stretched, so that the air holes will be stretched again, thereby reducing the contact between the elastic film and the upper non-woven fabric. Or the situation where the non-woven fabric is sticky. The speed change of the variable-speed roller group is periodic, so that the frequency of its conveying material is basically consistent with that of the fixed-speed roller group. The deviation generated here will be eliminated by the tension buffer mechanism and the output drive roller mechanism.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrated; it can be directly connected or indirectly connected through an intermediary, it can be the internal communication of two elements or the interaction relationship between two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, the first feature may be in direct contact with the first feature or the first and second feature may be in direct contact with the second feature through an intermediary. touch. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "beneath" and "beneath" the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, descriptions referring to the terms "one embodiment", "some embodiments", "example", "specific examples", or "some examples" mean that specific features described in connection with the embodiment or example , structure, material or characteristic is included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the described specific features, structures, materials or characteristics may be combined in any suitable manner in any one or more embodiments or examples. In addition, those skilled in the art can combine and combine different embodiments or examples and features of different embodiments or examples described in this specification without conflicting with each other.
尽管结合优选实施方案具体展示和介绍了本发明,但所属领域的技术人员应该明白,在不脱离所附权利要求书所限定的本发明的精神和范围内,在形式 上和细节上可以对本发明做出各种变化,均为本发明的保护范围。Although the present invention has been particularly shown and described in conjunction with preferred embodiments, it will be understood by those skilled in the art that changes in form and details may be made to the present invention without departing from the spirit and scope of the invention as defined by the appended claims. Making various changes is within the protection scope of the present invention.

Claims (10)

  1. 一种弹性腰围制造装置,其特征在于:包括机架及依流水线设于机架上的弹性膜放卷机构、慢速驱动辊、快速驱动辊、复合工位、紧固装置、中间驱动辊、切割装置、张力缓存机构、输出驱动辊,所述机架上位于复合工位处设有上无纺布输送机构与下无纺布输送机构,所述上无纺布输送机构包括上无纺布放卷机构、上无纺布缓存机构、上无纺布驱动辊、上无纺布纠偏机构,所述下无纺布输送机构包括下无纺布放卷机构、下无纺布缓存机构、下无纺布驱动辊、下无纺布纠偏机构,所述紧固装置上设有多个焊接点位,各个焊接点位形成一区隔线,所述区隔线在水平面上的投影与流水线的行进方向的夹角为25-35度,所述紧固装置、切割装置均为超声波焊接装置,所述切割装置包括焊接头,所述焊接头的中部上设有穿透部,所述焊接头上位于穿透部的周侧上设有粘合部,所述机架上位于切割装置的前端设有加热辊机构,所述机架上位于切割装置的后端设有冷却辊机构,所述冷却辊机构包括间隔设置的定速辊组及变速辊组,所述定速辊组与加热辊机构同步运行,所述变速辊组以定速辊组的运行速度的50%~150%变化。An elastic waist manufacturing device is characterized in that it includes a frame and an elastic film unwinding mechanism arranged on the frame according to the assembly line, a slow driving roller, a fast driving roller, a composite station, a fastening device, an intermediate driving roller, Cutting device, tension buffer mechanism, and output driving roller. The frame is located at the compound station and is provided with an upper non-woven fabric conveying mechanism and a lower non-woven fabric conveying mechanism. The upper non-woven fabric conveying mechanism includes an upper non-woven fabric Unwinding mechanism, upper non-woven fabric buffer mechanism, upper non-woven fabric driving roller, upper non-woven fabric correction mechanism, the lower non-woven fabric conveying mechanism includes lower non-woven fabric unwinding mechanism, lower non-woven fabric buffer mechanism, lower The non-woven fabric drive roller, the lower non-woven fabric correction mechanism, the fastening device is provided with a plurality of welding points, and each welding point forms a partition line, and the projection of the partition line on the horizontal plane is the same as that of the assembly line. The included angle in the direction of travel is 25-35 degrees. Both the fastening device and the cutting device are ultrasonic welding devices. The cutting device includes a welding head, and the middle part of the welding head is provided with a penetration part. A bonding part is provided on the peripheral side of the penetration part, a heating roller mechanism is provided on the front end of the cutting device on the frame, and a cooling roller mechanism is provided on the rear end of the cutting device on the frame. The cooling roller mechanism includes a fixed speed roller group and a variable speed roller group arranged at intervals, the fixed speed roller group and the heating roller mechanism run synchronously, and the variable speed roller group changes at 50% to 150% of the running speed of the fixed speed roller group.
  2. 根据权利要求1所述的一种弹性腰围制造装置,其特征在于:所述切割装置与紧固装置同步运行,当紧固装置在片材上形成连续的具有间隔的区隔线时,切割装置在相邻的两条区隔线之间均匀分布地形成多个切割单元。An elastic waistline manufacturing device according to claim 1, wherein the cutting device and the fastening device operate synchronously, and when the fastening device forms continuous dividing lines with intervals on the sheet, the cutting device A plurality of cutting units are evenly distributed between two adjacent partition lines.
  3. 根据权利要求2所述的一种弹性腰围制造装置,其特征在于:相邻的两条区隔线之间形成一切割区域,同一切割区域的多个切割单元的下端的连线为第一连线,第一连线平行于区隔线。An elastic waistline manufacturing device according to claim 2, characterized in that: a cutting area is formed between two adjacent dividing lines, and the connecting line of the lower ends of the multiple cutting units in the same cutting area is the first connecting line. line, the first connecting line is parallel to the partition line.
  4. 根据权利要求3所述的一种弹性腰围制造装置,其特征在于:第一连线与最接近的区隔线之间的间距为2.2-2.7mm。An elastic waistline manufacturing device according to claim 3, characterized in that the distance between the first connecting line and the closest dividing line is 2.2-2.7mm.
  5. 根据权利要求1至4任一权利要求所述的一种弹性腰围制造装置,其特 征在于:所述切割装置上具有多个用于在片材上形成切割单元的切割部,所述切割部包括沿竖向切割设置的长条形的上切割部、沿竖向切割设置的长条形的下切割部、位于上切割部左侧的沿竖向切割设置的左切割部、位于下切割部右侧的沿竖向切割设置的右切割部。According to an elastic waistline manufacturing device according to any one of claims 1 to 4, it is characterized in that: the cutting device has a plurality of cutting parts for forming cutting units on the sheet, and the cutting parts include The elongated upper cutting part arranged along the vertical cutting, the elongated lower cutting part arranged along the vertical cutting, the left cutting part arranged along the vertical cutting on the left side of the upper cutting part, the left cutting part located on the right side of the lower cutting part The right cut part of the side is set along the vertical cut.
  6. 根据权利要求5所述的一种弹性腰围制造装置,其特征在于:所述左切割部、右切割部沿竖向切割设置形成长条状态,所述左切割部、右切割部的长度小于上切割部或下切割部。An elastic waistline manufacturing device according to claim 5, characterized in that: the left cutting part and the right cutting part are cut vertically to form a long strip, and the lengths of the left cutting part and the right cutting part are shorter than the upper Cut or undercut.
  7. 根据权利要求5所述的一种弹性腰围制造装置,其特征在于:同一切割部的上切割部、左切割部、下切割部、右切割部形成一菱形。The elastic waistline manufacturing device according to claim 5, characterized in that: the upper cutting part, the left cutting part, the lower cutting part and the right cutting part of the same cutting part form a rhombus.
  8. 根据权利要求5所述的一种弹性腰围制造装置,其特征在于:所述左切割部为两个以上,两个以上的左切割部与上切割部形成一斜向的第一斜线。The elastic waistline manufacturing device according to claim 5, characterized in that there are more than two left cutting parts, and more than two left cutting parts form a first oblique line with the upper cutting part.
  9. 根据权利要求5所述的一种弹性腰围制造装置,其特征在于:所述右切割部为两个以上,两个以上的右切割部与下切割部形成一斜向的第二斜线。The elastic waistline manufacturing device according to claim 5, characterized in that: there are more than two right cutting parts, and the more than two right cutting parts and the lower cutting part form a second oblique line.
  10. 根据权利要求1至4任一权利要求所述的一种弹性腰围制造装置,其特征在于:所述粘合部与穿透部平滑过渡,所述粘合部上设有隔热涂料层,所述隔热涂料层用于隔绝30-60℃的温度,所述穿透部的端部成尖锐状。An elastic waistline manufacturing device according to any one of claims 1 to 4, characterized in that: the bonding part and the penetrating part have a smooth transition, and the bonding part is provided with a heat-insulating paint layer, so The heat-insulating paint layer is used to insulate the temperature of 30-60°C, and the end of the penetration part is sharp.
PCT/CN2021/118109 2021-08-25 2021-09-14 Elastic waistband manufacturing apparatus WO2023024182A1 (en)

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