WO2023015619A1 - Solid waste-based white sulphoaluminate cement, and preparation method therefor and use thereof - Google Patents

Solid waste-based white sulphoaluminate cement, and preparation method therefor and use thereof Download PDF

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WO2023015619A1
WO2023015619A1 PCT/CN2021/115074 CN2021115074W WO2023015619A1 WO 2023015619 A1 WO2023015619 A1 WO 2023015619A1 CN 2021115074 W CN2021115074 W CN 2021115074W WO 2023015619 A1 WO2023015619 A1 WO 2023015619A1
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solid waste
sulphoaluminate cement
parts
white
based white
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PCT/CN2021/115074
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French (fr)
Chinese (zh)
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王文龙
姚永刚
吴长亮
姚星亮
武双
蒋稳
王旭江
李敬伟
毛岩鹏
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山东大学
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Publication of WO2023015619A1 publication Critical patent/WO2023015619A1/en

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/32Aluminous cements
    • C04B7/323Calcium aluminosulfate cements, e.g. cements hydrating into ettringite
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/10Production of cement, e.g. improving or optimising the production methods; Cement grinding

Definitions

  • the invention belongs to the field of building decoration materials, and relates to a solid waste-based white sulphoaluminate cement and a preparation method and application thereof.
  • white Portland cement accounts for a relatively high proportion in the white cement market, but white Portland cement clinker has high requirements on raw material quality and calcination temperature.
  • the limestone content in the raw meal accounts for more than 80%, and the calcination temperature is relatively ordinary.
  • Portland cement clinker is about 100 °C higher than sulphoaluminate cement clinker and more than 200 °C higher, and the carbon emission is higher; moreover, white Portland cement generally has the problem of low early strength, which not only makes it In engineering applications, it is easy to crack, easy to efflorescence and high damage rate, which also greatly affects the production and construction efficiency. Therefore, it is urgent to invent a kind of low-carbon environmental protection, early-strength, high-strength white cement to meet the urgent needs of the market.
  • White sulfoaluminate cement is a hydraulic cementitious material composed of anhydrous calcium sulfoaluminate, dicalcium silicate and calcium sulfate as main minerals. Because of its special mineral composition, the calcination temperature and The demand for calcium carbonate is much lower than that of white Portland cement. It is a low-carbon environmentally friendly cement; and because of its own characteristics such as rapid hardening, early strength, high strength and micro-expansion, it can not only meet the strength of construction It can also greatly improve the production and construction efficiency, so it is an ideal white cement. The inventor found that although white sulphoaluminate cement is an ideal white cement, it has taken up a relatively small proportion in the white cement market since its invention.
  • white sulphoaluminate cement is ripe
  • the production of raw materials relies heavily on high-quality raw materials such as bauxite, which leads to high costs; another reason is that the strength of ordinary white sulphoaluminate cement does not increase significantly in the later stage, and even shrinks.
  • the object of the present invention is to provide a solid waste-based white sulphoaluminate cement and its preparation method and application.
  • the solid waste-based white sulphoaluminate cement provided by the invention can not only effectively reduce
  • the production cost of white sulphoaluminate cement can also reduce the harm of industrial solid waste to the environment, realize the reduction, recycling and high-value utilization of industrial solid waste, and the prepared solid waste-based white sulphoaluminate
  • the strength of cement increases significantly in the later stage, which can effectively promote its large-scale application in decorative engineering.
  • a kind of solid waste-based white sulphoaluminate cement clinker the ingredients of the raw material are counted in parts by mass, including: 41-46 parts of aluminum profile electroplating residue, 10-17 parts of white desulfurized gypsum from steel mills, wollastonite 10-13 parts, limestone 29-34 parts.
  • White cement is a series of cement that requires high cement whiteness.
  • White cement can be used as building decoration materials.
  • the technology of using solid waste to prepare sulphoaluminate cement mainly focuses on the phase composition of sulphoaluminate cement, and selects different solid wastes for batching and calcining to make sulphoaluminate cement.
  • solid waste contains a variety of trace elements, such as chromium, manganese, iron, vanadium, nickel, titanium, etc. These trace elements not only affect the performance of sulphoaluminate cement, but also have a strong effect on cement clinker calcination.
  • the dyeing ability can greatly reduce the whiteness of sulphoaluminate cement, so it is difficult to prepare white sulphoaluminate cement from solid waste.
  • the preparation of ordinary sulphoaluminate cement needs to use bauxite, while the preparation of white sulphoaluminate cement requires higher purity of bauxite, so the cost is significantly increased.
  • the present invention selects aluminum profile electroplating residues, white desulfurized gypsum from steel mills, wollastonite, and limestone for batching.
  • a method for preparing the above-mentioned solid waste-based white sulphoaluminate cement clinker comprises uniformly mixing aluminum profile electroplating residue, white desulfurized gypsum from steel mills, wollastonite and limestone according to the ratio of raw materials, and then calcining, Cool to obtain solid waste-based white sulphoaluminate cement clinker.
  • a solid waste-based white sulphoaluminate cement in parts by mass, comprising: 50-80 parts of the above-mentioned solid waste-based white sulphoaluminate cement clinker, 5-20 parts of white desulfurized gypsum from steel mills , 10-30 parts of limestone.
  • a method for preparing the above-mentioned solid waste-based white sulphoaluminate cement, the solid waste-based white sulphoaluminate cement clinker, white desulfurized gypsum from steel mills, and limestone are mixed uniformly according to the proportion, and then ground and sieved Obtain solid waste-based white sulphoaluminate cement.
  • the solid waste-based white sulphoaluminate cement prepared by the present invention uses industrial solid waste as the main raw material, which not only effectively reduces the production cost of white sulphoaluminate cement, but also reduces the environmental pollution caused by industrial solid waste.
  • the reduction, recycling and high-value utilization of industrial solid waste are realized; the strength of the solid waste-based white sulphoaluminate cement prepared by the invention is significantly improved in the later stage, which can effectively promote the decorative performance of the white sulphoaluminate cement. large-scale applications in engineering.
  • the present invention proposes a solid waste-based white sulphoaluminate cement and its preparation method and application.
  • a typical implementation of the present invention provides a solid waste-based white sulphoaluminate cement clinker.
  • the raw material ingredients are calculated in parts by mass, including: 41-46 parts of aluminum profile electroplating residue, white desulfurized gypsum from steel mills 10-17 parts, wollastonite 10-13 parts, limestone 29-34 parts.
  • the present invention selects aluminum profile electroplating residue, white desulfurized gypsum from steel mills, wollastonite and limestone for raw material batching.
  • solid waste-based white sulphoaluminate cement clinker is prepared by using the combination of raw materials, and then by further compounding steel
  • the solid waste-based white sulphoaluminate cement prepared from factory white desulfurized gypsum and limestone not only has a higher whiteness than ordinary white sulphoaluminate cement, but also has a continuous increase in strength in the later stage, and its mechanical properties are significantly better than ordinary white sulphoaluminate cement.
  • Sulphoaluminate cement is clinker.
  • the solid waste-based white sulphoaluminate cement clinker prepared under this ratio is more conducive to improving the whiteness and mechanical properties of solid waste-based white sulphoaluminate cement.
  • the sum of the parts by mass of aluminum profile electroplating residue, white desulfurized gypsum from steel mills, wollastonite and limestone is 100 parts.
  • Another embodiment of the present invention provides a method for preparing the above-mentioned solid waste-based white sulphoaluminate cement clinker.
  • the electroplating residue of aluminum profiles, white desulfurized gypsum from steel mills, wollastonite and limestone are mixed according to the ratio of raw materials Mix evenly, then calcinate, and cool to obtain solid waste-based white sulphoaluminate cement clinker.
  • the homogeneously mixed material is pressed into shape by adding water, and then calcined, and the calcined and cooled clinker block is broken and ground.
  • the calcination temperature is 1220-1250°C.
  • the third embodiment of the present invention provides a solid waste-based white sulphoaluminate cement, which comprises: 50-80 parts of the above-mentioned solid waste-based white sulphoaluminate cement clinker in parts by mass. 5-20 parts of white desulfurized gypsum, 10-30 parts of limestone.
  • the present invention adopts the white desulfurized gypsum of steel mills, which not only can further reduce the cost, but also has better effect of adjusting coagulation and promoting strength.
  • solid waste-based white sulphoaluminate cement clinker is 64.0-76.5 parts
  • steel plant white desulfurized gypsum is 8.0-13.5 parts
  • limestone is 10.0-20.0 parts.
  • the mechanical properties of solid waste-based white sulphoaluminate cement under this ratio are better.
  • the specific surface area is not less than 400 m 2 /kg.
  • the fourth embodiment of the present invention provides a method for preparing the above-mentioned solid waste-based white sulphoaluminate cement.
  • the solid waste-based white sulphoaluminate cement clinker, steel mill white desulfurized gypsum, and limestone are mixed according to the proportion Mix evenly, grind and sieve to obtain solid waste-based white sulphoaluminate cement.
  • the fifth embodiment of the present invention provides an application of the above-mentioned solid waste-based white sulphoaluminate cement in architectural decoration projects or sculpture products.
  • the used aluminum profile electroplating residue, white desulfurized gypsum from steel mills, wollastonite and limestone all need to be pretreated before use, and the pretreatment steps are crushing, drying and grinding.
  • the drying temperature is 105°C, and the raw materials need to be dried to constant weight; during grinding, the raw materials need to be ground until all of them pass through a 200-mesh sieve.
  • the aluminum profile electroplating residue used is a kind of white residue, which is obtained from the acidic electroplating solution that has treated the surface of the aluminum profile, after condensing adjustment, pressure filtration, and drying, and its Al 2 O 3 content is between 45 % ⁇ 55wt%, Fe 2 O 3 content is less than 0.8wt%.
  • the white desulfurized gypsum from steel mills used has a SO 3 content of 45-50 wt % and a Fe 2 O 3 content of less than 0.3 wt %.
  • the limestone used has a CaO content greater than 55% and a Fe 2 O 3 content less than 0.1 wt%.
  • the wollastonite used has a SiO 2 content of 45-50 wt % and a Fe 2 O 3 content of less than 0.1 wt %.
  • Aluminum profile electroplating residue, white desulfurized gypsum from steel mills, wollastonite and limestone are selected as raw materials, and the proportions are calculated as follows: 44.5wt% aluminum profile electroplating residue, 10.9wt% white desulfurized gypsum from steel mills, and 12.1wt% wollastonite wt%, limestone 32.5wt%.
  • Solid waste-based white sulphoaluminate cement is mainly prepared from cement clinker, setting and strengthening components, and filler components.
  • the cement clinker is solid waste-based white sulphoaluminate cement clinker produced in Part A
  • the coagulation-adjusting and strengthening-promoting component is steel mill white desulfurized gypsum
  • the filling auxiliary material is limestone.
  • Example 1 The raw materials for preparing solid waste-based white sulphoaluminate cement are exactly the same as in Example 1, which are respectively the solid waste-based white sulphoaluminate cement clinker and the steel mill white sulphoaluminate cement clinker prepared in Part A of Example 1. Desulfurization gypsum and limestone.
  • Example 1 The raw materials for preparing solid waste-based white sulphoaluminate cement are exactly the same as in Example 1, which are respectively the solid waste-based white sulphoaluminate cement clinker and the steel mill white sulphoaluminate cement clinker prepared in Part A of Example 1. Desulfurization gypsum and limestone.
  • Example 1 The raw materials for preparing solid waste-based white sulphoaluminate cement are exactly the same as in Example 1, which are respectively the solid waste-based white sulphoaluminate cement clinker and the steel mill white sulphoaluminate cement clinker prepared in Part A of Example 1. Desulfurization gypsum and limestone.
  • Example 1 The raw materials for preparing solid waste-based white sulphoaluminate cement are exactly the same as in Example 1, which are respectively the solid waste-based white sulphoaluminate cement clinker and the steel mill white sulphoaluminate cement clinker prepared in Part A of Example 1. Desulfurization gypsum and limestone.
  • Aluminum profile electroplating residue, white desulfurized gypsum from steel mills, wollastonite and limestone are selected as raw materials, and the proportions are calculated as follows: 45.8wt% aluminum profile electroplating residue, 10.4wt% white desulfurized gypsum from steel mills, and 12.5% wollastonite wt%, limestone 31.3wt%.
  • Solid waste-based white sulphoaluminate cement is mainly prepared from cement clinker, setting and strengthening components, and filler components.
  • the cement clinker is solid waste-based white sulphoaluminate cement clinker produced in Part A
  • the coagulation-adjusting and strengthening-promoting component is steel mill white desulfurized gypsum
  • the filling auxiliary material is limestone.
  • Aluminum profile electroplating residue, steel mill white desulfurized gypsum, wollastonite and limestone are selected as raw materials, and the proportions are calculated as follows: aluminum profile electroplating residue 43.6wt%, steel mill white desulfurized gypsum 16.6wt%, wollastonite 10.4 wt%, limestone 29.4wt%.
  • Solid waste-based white sulphoaluminate cement is mainly prepared from cement clinker, setting and strengthening components, and filler components.
  • the cement clinker is solid waste-based white sulphoaluminate cement clinker produced in Part A
  • the coagulation-adjusting and strengthening-promoting component is steel mill white desulfurized gypsum
  • the filling auxiliary material is limestone.
  • Ordinary white Portland cement is mainly prepared from cement clinker, setting and strengthening components, and filling auxiliary components.
  • the cement clinker is commercially available ordinary white Portland cement clinker
  • the coagulation-adjusting and strengthening-promoting component is white desulfurized gypsum from steel mills
  • the filling auxiliary material is limestone.
  • Ordinary sulphoaluminate cement is mainly prepared from cement clinker, setting and strengthening components, and filler components.
  • the cement clinker is commercially available common sulphoaluminate cement clinker
  • the coagulation-adjusting and strengthening-promoting components are steel factory white desulfurized gypsum
  • the filling auxiliary material is limestone.
  • Ordinary white sulphoaluminate cement is mainly prepared from cement clinker, setting and strengthening components, and filling auxiliary components.
  • the cement clinker is commercially available ordinary white sulphoaluminate cement clinker
  • the coagulation-adjusting and strengthening-promoting component is steel factory white desulfurized gypsum
  • the filling auxiliary material is limestone.
  • Ordinary white sulphoaluminate cement is mainly composed of cement clinker and gypsum.
  • cement clinker is commercially available common white sulphoaluminate cement clinker
  • gypsum is commercially available anhydrite.
  • the solid waste-based white sulphoaluminate cement prepared in the above examples was sealed and dried.
  • commercially available ordinary sulphoaluminate cement clinker, commercially available white sulphoaluminate cement clinker, and commercially available ordinary white Portland cement clinker were used as the main raw materials for comparison.
  • the mechanical performance test of the cement of each embodiment and comparative example is carried out as follows: the water and the cement are mixed evenly in the slurry mixer with a water-to-binder ratio of 0.33, and then poured into a six-unit mold of 20mm ⁇ 20mm ⁇ 20mm Medium molding. After molding, put the test mold into a standard curing box (temperature 20 ⁇ 1°C, humidity 95 ⁇ 1%) for curing, and demould after 6 hours. After demoulding, put the test block in water for curing until the test age, and then use the pressure testing machine to test the compressive strength.
  • a standard curing box temperature 20 ⁇ 1°C, humidity 95 ⁇ 1%
  • Adopt the method described in the present invention take aluminum profile electroplating residue, white desulfurization gypsum of steel factory, wollastonite, limestone as raw material, make solid waste base white sulphoaluminate cement clinker, by further compounding 10- 20wt% steel mill white desulfurized gypsum and 10-30wt% limestone make solid waste-based white sulphoaluminate cement (Example 1-Example 7), and find that by testing and analyzing its whiteness and compressive strength respectively : one, the whiteness of the prepared solid waste base white sulphoaluminate cement has all reached more than 83%, which is higher than ordinary white portland cement (comparative example 1) and ordinary white sulphoaluminate cement (to Ratio 3) whiteness; Second, the prepared solid waste-based white sulphoaluminate cement not only has rapid early strength growth, but also has a 3D compressive strength exceeding 60MPa, which has the characteristics of early strength and rapid hardening, and
  • the solid waste-based white sulphoaluminate cement prepared by the method of the present invention has more than 70% of its raw materials as industrial solid waste, which illustrates that the solid waste-based white sulphoaluminate cement is prepared by the method of the present invention It can not only effectively reduce the production cost of white sulphoaluminate cement, but also reduce the environmental pollution caused by industrial solid waste, and realize the high-value utilization of industrial solid waste.

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  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
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  • Structural Engineering (AREA)
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  • Processing Of Solid Wastes (AREA)
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Abstract

A solid waste-based white sulphoaluminate cement, and a preparation method therefor and the use thereof. The solid waste-based white sulphoaluminate cement comprises, in parts by mass, 50-80 parts of a solid waste-based white sulphoaluminate cement clinker, 5-20 parts of a white desulfurization gypsum from a steel plant, and 10-30 parts of limestone. The solid waste-based white sulphoaluminate cement clinker comprises, in parts by mass, 41-46 parts of electroplating residues of aluminum profiles, 10-17 parts of a white desulfurization gypsum from a steel plant, 10-13 parts of wollastonite, and 29-34 parts of limestone. The solid waste-based white sulphoaluminate cement not only effectively reduces the production cost of a white sulphoaluminate cement, but also can reduce environmental hazards caused by industrial solid waste and realize the reduction, resource recovery and high-value utilization of industrial solid waste. In addition, the later strength of the prepared solid waste-based white sulphoaluminate cement is significantly increased, such that the large-scale application thereof in decorative engineering can be effectively promoted.

Description

一种固废基白色硫铝酸盐水泥及其制备方法与应用A solid waste-based white sulphoaluminate cement and its preparation method and application 技术领域technical field
本发明属于建筑装饰材料领域,涉及一种固废基白色硫铝酸盐水泥及其制备方法与应用。The invention belongs to the field of building decoration materials, and relates to a solid waste-based white sulphoaluminate cement and a preparation method and application thereof.
背景技术Background technique
公开该背景技术部分的信息仅仅旨在增加对本发明的总体背景的理解,而不必然被视为承认或以任何形式暗示该信息构成已经成为本领域一般技术人员所公知的现有技术。The information disclosed in this background section is only intended to increase the understanding of the general background of the present invention, and is not necessarily taken as an acknowledgment or any form of suggestion that the information constitutes the prior art already known to those skilled in the art.
目前,白色硅酸盐水泥在白色水泥市场中占比较高,但是白色硅酸盐水泥熟料对原料品质和煅烧温度要求较高,其生料中石灰石含量占到80%以上,煅烧温度较普通硅酸盐水泥熟料高100℃左右,较硫铝酸盐水泥熟料高200℃以上,碳排放量较高;并且,白色硅酸盐水泥普遍存在早期强度较低的问题,这不仅使其在工程应用中容易产生易开裂、易泛碱和损坏率高的问题,还极大的影响了生产和施工效率。因此,亟待发明一种低碳环保、早强、高强型白色水泥来满足市场的迫切需求。At present, white Portland cement accounts for a relatively high proportion in the white cement market, but white Portland cement clinker has high requirements on raw material quality and calcination temperature. The limestone content in the raw meal accounts for more than 80%, and the calcination temperature is relatively ordinary. Portland cement clinker is about 100 ℃ higher than sulphoaluminate cement clinker and more than 200 ℃ higher, and the carbon emission is higher; moreover, white Portland cement generally has the problem of low early strength, which not only makes it In engineering applications, it is easy to crack, easy to efflorescence and high damage rate, which also greatly affects the production and construction efficiency. Therefore, it is urgent to invent a kind of low-carbon environmental protection, early-strength, high-strength white cement to meet the urgent needs of the market.
白色硫铝酸盐水泥是一种以无水硫铝酸钙、硅酸二钙和硫酸钙为主要矿物组成的水硬性胶凝材料,因其特殊的矿物组成,使其熟料的煅烧温度和对碳酸钙的需求量均较白色硅酸盐水泥要低的多,是一种低碳环保水泥;并且因其本身具有快硬、早强、高强和微膨胀等特性,不仅可以满足施工的强度要求还能极大的提高生产和施工效率,是一种比较理想的白色水泥。发明人研究发现,虽然白色硫铝酸盐水泥是一种比较理想的白色水泥,但是自发明至今,在白色 水泥市场中占比较小,这其中很重要的一个原因是白色硫铝酸盐水泥熟料生产对铝矾土等高品质原材料的依赖性较强,导致其成本高居不下;另一个原因是普通白色硫铝酸盐水泥存在后期强度增进不明显,甚至倒缩的问题。White sulfoaluminate cement is a hydraulic cementitious material composed of anhydrous calcium sulfoaluminate, dicalcium silicate and calcium sulfate as main minerals. Because of its special mineral composition, the calcination temperature and The demand for calcium carbonate is much lower than that of white Portland cement. It is a low-carbon environmentally friendly cement; and because of its own characteristics such as rapid hardening, early strength, high strength and micro-expansion, it can not only meet the strength of construction It can also greatly improve the production and construction efficiency, so it is an ideal white cement. The inventor found that although white sulphoaluminate cement is an ideal white cement, it has taken up a relatively small proportion in the white cement market since its invention. One of the important reasons for this is that white sulphoaluminate cement is ripe The production of raw materials relies heavily on high-quality raw materials such as bauxite, which leads to high costs; another reason is that the strength of ordinary white sulphoaluminate cement does not increase significantly in the later stage, and even shrinks.
发明内容Contents of the invention
为了解决现有技术的不足,本发明的目的是提供一种固废基白色硫铝酸盐水泥及其制备方法与应用,本发明提供的固废基白色硫铝酸盐水泥不仅能有效的降低白色硫铝酸盐水泥的生产成本,还可以减少工业固废对环境的危害,实现工业固废的减量化、资源化、高值化利用,并且所制备的固废基白色硫铝酸盐水泥后期强度增进明显,可以有效的促进其在装饰性工程中的大规模应用。In order to solve the deficiencies in the prior art, the object of the present invention is to provide a solid waste-based white sulphoaluminate cement and its preparation method and application. The solid waste-based white sulphoaluminate cement provided by the invention can not only effectively reduce The production cost of white sulphoaluminate cement can also reduce the harm of industrial solid waste to the environment, realize the reduction, recycling and high-value utilization of industrial solid waste, and the prepared solid waste-based white sulphoaluminate The strength of cement increases significantly in the later stage, which can effectively promote its large-scale application in decorative engineering.
为了实现上述目的,本发明的技术方案为:In order to achieve the above object, the technical solution of the present invention is:
一方面,一种固废基白色硫铝酸盐水泥熟料,生料配料按照质量份数计,包括:铝型材电镀残渣41~46份,钢厂白色脱硫石膏10~17份,硅灰石10~13份,石灰石29~34份。On the one hand, a kind of solid waste-based white sulphoaluminate cement clinker, the ingredients of the raw material are counted in parts by mass, including: 41-46 parts of aluminum profile electroplating residue, 10-17 parts of white desulfurized gypsum from steel mills, wollastonite 10-13 parts, limestone 29-34 parts.
白色水泥就是对水泥白度要求较高的一系列水泥,白色水泥可以作为建筑装饰材料使用。目前采用固废制备硫铝酸盐水泥技术主要针对硫铝酸盐水泥的物相组成,选择不同固废进行配料煅烧从而制成硫铝酸盐水泥。然而,固废中含有多种微量元素,如铬、锰、铁、钒、镍、钛等,这些微量元素不仅影响硫铝酸盐水泥的性能,还在水泥熟料煅烧过程中具有很强的染色能力,能够极大的降低硫铝酸盐水泥的白度,因而采用固废制备白色硫铝酸盐水泥难度较高。同时,普通硫铝酸盐水泥的制备需要采用铝矾土,而白色硫铝酸盐水泥的制备对于铝矾土的纯度要求更高,因而成本显著提高。本发明为了提高固废基硫铝酸盐水泥的白度、降低成本,选择铝型材电镀残渣、钢厂白色脱硫石膏与硅灰石、石灰石进行配料,研究表明,采用该原料组合制备固废基白色硫铝酸盐水 泥熟料,然后通过进一步复掺钢厂白色脱硫石膏和石灰石来制备的固废基白色硫铝酸盐水泥,不仅白度比普通白色硫铝酸盐水泥的白度更高,而且后期强度增进明显,力学性能显著优于普通白色硫铝酸盐水泥。White cement is a series of cement that requires high cement whiteness. White cement can be used as building decoration materials. At present, the technology of using solid waste to prepare sulphoaluminate cement mainly focuses on the phase composition of sulphoaluminate cement, and selects different solid wastes for batching and calcining to make sulphoaluminate cement. However, solid waste contains a variety of trace elements, such as chromium, manganese, iron, vanadium, nickel, titanium, etc. These trace elements not only affect the performance of sulphoaluminate cement, but also have a strong effect on cement clinker calcination. The dyeing ability can greatly reduce the whiteness of sulphoaluminate cement, so it is difficult to prepare white sulphoaluminate cement from solid waste. At the same time, the preparation of ordinary sulphoaluminate cement needs to use bauxite, while the preparation of white sulphoaluminate cement requires higher purity of bauxite, so the cost is significantly increased. In order to improve the whiteness of solid waste-based sulphoaluminate cement and reduce costs, the present invention selects aluminum profile electroplating residues, white desulfurized gypsum from steel mills, wollastonite, and limestone for batching. Research shows that the solid waste-based White sulphoaluminate cement clinker, and then solid waste-based white sulphoaluminate cement prepared by further compounding white desulfurized gypsum and limestone in steel mills, not only has a higher whiteness than ordinary white sulphoaluminate cement , and the strength increases significantly in the later stage, and the mechanical properties are significantly better than ordinary white sulphoaluminate cement.
另一方面,一种上述固废基白色硫铝酸盐水泥熟料的制备方法,将铝型材电镀残渣、钢厂白色脱硫石膏、硅灰石和石灰石按生料配比混合均匀,然后进行煅烧,冷却获得固废基白色硫铝酸盐水泥熟料。On the other hand, a method for preparing the above-mentioned solid waste-based white sulphoaluminate cement clinker comprises uniformly mixing aluminum profile electroplating residue, white desulfurized gypsum from steel mills, wollastonite and limestone according to the ratio of raw materials, and then calcining, Cool to obtain solid waste-based white sulphoaluminate cement clinker.
第三方面,一种固废基白色硫铝酸盐水泥,按照质量份数计,包括:上述固废基白色硫铝酸盐水泥熟料50~80份,钢厂白色脱硫石膏5~20份,石灰石10~30份。In the third aspect, a solid waste-based white sulphoaluminate cement, in parts by mass, comprising: 50-80 parts of the above-mentioned solid waste-based white sulphoaluminate cement clinker, 5-20 parts of white desulfurized gypsum from steel mills , 10-30 parts of limestone.
为了调节固废基白色硫铝酸盐水的力学性能,同时兼顾白度的要求,需要添加白色石膏和石灰石。为了进一步降低成本,采用钢厂白色脱硫石膏。研究发现,采用钢厂白色脱硫石膏对固废基白色硫铝酸盐水泥熟料调凝、促强的效果更好。In order to adjust the mechanical properties of the solid waste-based white sulphoaluminate water while taking into account the whiteness requirements, it is necessary to add white gypsum and limestone. In order to further reduce costs, white desulfurized gypsum from steel mills is used. The study found that the use of white desulfurized gypsum from steel mills has a better effect on adjusting the coagulation and strengthening of solid waste-based white sulphoaluminate cement clinker.
第四方面,一种上述固废基白色硫铝酸盐水泥的制备方法,将固废基白色硫铝酸盐水泥熟料、钢厂白色脱硫石膏、石灰石按照配比混合均匀,粉磨筛分获得固废基白色硫铝酸盐水泥。In the fourth aspect, a method for preparing the above-mentioned solid waste-based white sulphoaluminate cement, the solid waste-based white sulphoaluminate cement clinker, white desulfurized gypsum from steel mills, and limestone are mixed uniformly according to the proportion, and then ground and sieved Obtain solid waste-based white sulphoaluminate cement.
第五方面,一种上述固废基白色硫铝酸盐水泥在建筑装饰工程或雕塑制品中的应用。In the fifth aspect, an application of the above-mentioned solid waste-based white sulphoaluminate cement in architectural decoration engineering or sculpture products.
本发明的有益效果为:The beneficial effects of the present invention are:
本发明制备的固废基白色硫铝酸盐水泥以工业固体废弃物为主要原料,这不仅有效的降低了白色硫铝酸盐水泥的制作成本,还减少了工业固体废弃物对环境的污染,实现了工业固体废弃物的减量化、资源化和高值化利用;本发明制备的固废基白色硫铝酸盐水泥后期强度增进明显,可以有效的促进白色硫铝 酸盐水泥在装饰性工程中的大规模应用。The solid waste-based white sulphoaluminate cement prepared by the present invention uses industrial solid waste as the main raw material, which not only effectively reduces the production cost of white sulphoaluminate cement, but also reduces the environmental pollution caused by industrial solid waste. The reduction, recycling and high-value utilization of industrial solid waste are realized; the strength of the solid waste-based white sulphoaluminate cement prepared by the invention is significantly improved in the later stage, which can effectively promote the decorative performance of the white sulphoaluminate cement. large-scale applications in engineering.
具体实施方式Detailed ways
应该指出,以下详细说明都是示例性的,旨在对本发明提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本发明所属技术领域的普通技术人员通常理解的相同含义。It should be noted that the following detailed description is exemplary and intended to provide further explanation of the present invention. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本发明的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used here is only for describing specific embodiments, and is not intended to limit exemplary embodiments according to the present invention. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural, and it should also be understood that when the terms "comprising" and/or "comprising" are used in this specification, they mean There are features, steps, operations, means, components and/or combinations thereof.
鉴于现有白色硫铝酸盐水泥存在成本较高,后期强度增进不明显,甚至倒缩等问题,本发明提出了一种固废基白色硫铝酸盐水泥及其制备方法与应用。In view of the problems that the existing white sulphoaluminate cement has high cost, no obvious increase in strength in the later stage, and even shrinkage, the present invention proposes a solid waste-based white sulphoaluminate cement and its preparation method and application.
本发明的一种典型实施方式,提供了一种固废基白色硫铝酸盐水泥熟料,生料配料按照质量份数计,包括:铝型材电镀残渣41~46份,钢厂白色脱硫石膏10~17份,硅灰石10~13份,石灰石29~34份。A typical implementation of the present invention provides a solid waste-based white sulphoaluminate cement clinker. The raw material ingredients are calculated in parts by mass, including: 41-46 parts of aluminum profile electroplating residue, white desulfurized gypsum from steel mills 10-17 parts, wollastonite 10-13 parts, limestone 29-34 parts.
本发明选择铝型材电镀残渣、钢厂白色脱硫石膏与硅灰石、石灰石进行生料配料,研究表明,采用该原料组合制备固废基白色硫铝酸盐水泥熟料,然后通过进一步复掺钢厂白色脱硫石膏和石灰石来制备的固废基白色硫铝酸盐水泥,不仅白度比普通白色硫铝酸盐水泥的白度更高,而且后期强度持续增进,其力学性能显著优于普通白色硫铝酸盐水泥。The present invention selects aluminum profile electroplating residue, white desulfurized gypsum from steel mills, wollastonite and limestone for raw material batching. Studies have shown that solid waste-based white sulphoaluminate cement clinker is prepared by using the combination of raw materials, and then by further compounding steel The solid waste-based white sulphoaluminate cement prepared from factory white desulfurized gypsum and limestone not only has a higher whiteness than ordinary white sulphoaluminate cement, but also has a continuous increase in strength in the later stage, and its mechanical properties are significantly better than ordinary white sulphoaluminate cement. Sulphoaluminate cement.
在一些实施例中,铝型材电镀残渣43.6~45.8份,钢厂白色脱硫石膏10.4~16.6份,硅灰石10.4~12.5份,石灰石29.4~32.5份。该配比下制备的固废基白色硫铝酸盐水泥熟料更有利于提高固废基白色硫铝酸盐水泥的白度和力学 性能。In some embodiments, there are 43.6-45.8 parts of electroplating residue for aluminum profiles, 10.4-16.6 parts of white desulfurized gypsum from steel mills, 10.4-12.5 parts of wollastonite, and 29.4-32.5 parts of limestone. The solid waste-based white sulphoaluminate cement clinker prepared under this ratio is more conducive to improving the whiteness and mechanical properties of solid waste-based white sulphoaluminate cement.
在一些实施例中,铝型材电镀残渣、钢厂白色脱硫石膏、硅灰石与石灰石的质量份数和为100份。In some embodiments, the sum of the parts by mass of aluminum profile electroplating residue, white desulfurized gypsum from steel mills, wollastonite and limestone is 100 parts.
本发明的另一种实施方式,提供了一种上述固废基白色硫铝酸盐水泥熟料的制备方法,将铝型材电镀残渣、钢厂白色脱硫石膏、硅灰石和石灰石按生料配比混合均匀,然后进行煅烧,冷却获得固废基白色硫铝酸盐水泥熟料。Another embodiment of the present invention provides a method for preparing the above-mentioned solid waste-based white sulphoaluminate cement clinker. The electroplating residue of aluminum profiles, white desulfurized gypsum from steel mills, wollastonite and limestone are mixed according to the ratio of raw materials Mix evenly, then calcinate, and cool to obtain solid waste-based white sulphoaluminate cement clinker.
在一些实施例中,将混合均匀后的物料加水压制成型,然后煅烧,将煅烧冷却后的熟料块破碎并粉磨。In some embodiments, the homogeneously mixed material is pressed into shape by adding water, and then calcined, and the calcined and cooled clinker block is broken and ground.
在一些实施例中,煅烧温度为1220~1250℃。In some embodiments, the calcination temperature is 1220-1250°C.
本发明的第三种实施方式,提供了一种固废基白色硫铝酸盐水泥,按照质量份数计,包括:上述固废基白色硫铝酸盐水泥熟料50~80份,钢厂白色脱硫石膏5~20份,石灰石10~30份。The third embodiment of the present invention provides a solid waste-based white sulphoaluminate cement, which comprises: 50-80 parts of the above-mentioned solid waste-based white sulphoaluminate cement clinker in parts by mass. 5-20 parts of white desulfurized gypsum, 10-30 parts of limestone.
本发明采用钢厂白色脱硫石膏,不仅能够进一步降低成本,而且调凝、促强的效果更好。The present invention adopts the white desulfurized gypsum of steel mills, which not only can further reduce the cost, but also has better effect of adjusting coagulation and promoting strength.
在一些实施例中,固废基白色硫铝酸盐水泥熟料64.0~76.5份,钢厂白色脱硫石膏8.0~13.5份,石灰石10.0~20.0份。该配比下的固废基白色硫铝酸盐水泥的力学性能更好。In some embodiments, solid waste-based white sulphoaluminate cement clinker is 64.0-76.5 parts, steel plant white desulfurized gypsum is 8.0-13.5 parts, and limestone is 10.0-20.0 parts. The mechanical properties of solid waste-based white sulphoaluminate cement under this ratio are better.
在一些实施例中,比表面积不低于400m 2/kg。 In some embodiments, the specific surface area is not less than 400 m 2 /kg.
本发明的第四种实施方式,提供了一种上述固废基白色硫铝酸盐水泥的制备方法,将固废基白色硫铝酸盐水泥熟料、钢厂白色脱硫石膏、石灰石按照配比混合均匀,粉磨筛分获得固废基白色硫铝酸盐水泥。The fourth embodiment of the present invention provides a method for preparing the above-mentioned solid waste-based white sulphoaluminate cement. The solid waste-based white sulphoaluminate cement clinker, steel mill white desulfurized gypsum, and limestone are mixed according to the proportion Mix evenly, grind and sieve to obtain solid waste-based white sulphoaluminate cement.
本发明的第五种实施方式,提供了一种上述固废基白色硫铝酸盐水泥在建筑装饰工程或雕塑制品中的应用。The fifth embodiment of the present invention provides an application of the above-mentioned solid waste-based white sulphoaluminate cement in architectural decoration projects or sculpture products.
为了使得本领域技术人员能够更加清楚地了解本发明的技术方案,以下将结合具体的实施例与对比例详细说明本发明的技术方案。In order to enable those skilled in the art to understand the technical solution of the present invention more clearly, the technical solution of the present invention will be described in detail below in conjunction with specific examples and comparative examples.
下面实施例中,所用铝型材电镀残渣、钢厂白色脱硫石膏、硅灰石和石灰石在使用前均需进行预处理,预处理的工序依次为,破碎、烘干、粉磨。其中,烘干温度为105℃,原料需被烘干至恒重;粉磨时,原料需被粉磨至全部通过200目筛子。In the following examples, the used aluminum profile electroplating residue, white desulfurized gypsum from steel mills, wollastonite and limestone all need to be pretreated before use, and the pretreatment steps are crushing, drying and grinding. Among them, the drying temperature is 105°C, and the raw materials need to be dried to constant weight; during grinding, the raw materials need to be ground until all of them pass through a 200-mesh sieve.
下述实施例中,所用铝型材电镀残渣是一种白色残渣,由处理完铝型材表面的酸性电镀液,经过调凝、压滤、烘干后制得,其Al 2O 3含量介于45%~55wt%,Fe 2O 3含量小于0.8wt%。 In the following examples, the aluminum profile electroplating residue used is a kind of white residue, which is obtained from the acidic electroplating solution that has treated the surface of the aluminum profile, after condensing adjustment, pressure filtration, and drying, and its Al 2 O 3 content is between 45 %~55wt%, Fe 2 O 3 content is less than 0.8wt%.
下述实施例中,所用钢厂白色脱硫石膏,其SO 3含量介于45~50wt%,Fe 2O 3含量小于0.3wt%。 In the following examples, the white desulfurized gypsum from steel mills used has a SO 3 content of 45-50 wt % and a Fe 2 O 3 content of less than 0.3 wt %.
下述实施例中,所用石灰石,其CaO含量大于55%,Fe 2O 3含量小于0.1wt%。 In the following examples, the limestone used has a CaO content greater than 55% and a Fe 2 O 3 content less than 0.1 wt%.
下述实施例中,所用硅灰石,其SiO 2含量介于45~50wt%,Fe 2O 3含量小于0.1wt%。 In the following examples, the wollastonite used has a SiO 2 content of 45-50 wt % and a Fe 2 O 3 content of less than 0.1 wt %.
实施例1Example 1
A、固废基白色硫铝酸盐水泥熟料的制备A. Preparation of solid waste-based white sulphoaluminate cement clinker
(1)生料配料(1) Raw ingredients
选用铝型材电镀残渣、钢厂白色脱硫石膏、硅灰石和石灰石为原料,配比计算出各原料用量分别为:铝型材电镀残渣44.5wt%、钢厂白色脱硫石膏10.9wt%、硅灰石12.1wt%、石灰石32.5wt%。Aluminum profile electroplating residue, white desulfurized gypsum from steel mills, wollastonite and limestone are selected as raw materials, and the proportions are calculated as follows: 44.5wt% aluminum profile electroplating residue, 10.9wt% white desulfurized gypsum from steel mills, and 12.1wt% wollastonite wt%, limestone 32.5wt%.
(2)生料预制(2) Raw material prefabrication
按(1)中设计好的配比称取各种原料,并将其充分粉磨,混合均匀,然后加适量的水压制成
Figure PCTCN2021115074-appb-000001
的圆柱型生料饼,并在105℃下烘干至 恒重。
Weigh various raw materials according to the ratio designed in (1), grind them fully, mix them evenly, and then add an appropriate amount of water to press them into
Figure PCTCN2021115074-appb-000001
Cylindrical raw cakes were dried at 105°C to constant weight.
(3)熟料制备(3) Clinker preparation
将(2)中烘干后的生料饼放入高温升降炉中,在1250℃下煅烧30min后迅速取出急冷至室温,然后将冷却后的熟料饼破碎并粉磨至全部通过200目筛,制得固废基白色硫铝酸盐水泥熟料。Put the dried raw cake in (2) into a high-temperature lifting furnace, calcined at 1250°C for 30 minutes, then quickly take it out and cool it to room temperature, then crush and grind the cooled clinker cake until it passes through a 200-mesh sieve , to obtain solid waste-based white sulphoaluminate cement clinker.
B、固废基白色硫铝酸盐水泥的制备B. Preparation of solid waste-based white sulphoaluminate cement
(1)固废基白色硫铝酸盐水泥主要由水泥熟料,调凝、促强组分,填充辅料组分配制而成。其中水泥熟料为A部分制得的固废基白色硫铝酸盐水泥熟料,调凝、促强组分为钢厂白色脱硫石膏,填充辅料为石灰石。(1) Solid waste-based white sulphoaluminate cement is mainly prepared from cement clinker, setting and strengthening components, and filler components. The cement clinker is solid waste-based white sulphoaluminate cement clinker produced in Part A, the coagulation-adjusting and strengthening-promoting component is steel mill white desulfurized gypsum, and the filling auxiliary material is limestone.
(2)按照下述比例称取(1)中所述各组分,其中固废基白色硫铝酸盐水泥熟料72wt%,钢厂白色脱硫石膏8wt%,石灰石20wt%,然后将上述各组分混匀并粉磨至比表面积达450m 2/kg,制得固废基白色硫铝酸盐水泥。 (2) Take each component described in (1) according to the following ratio, wherein solid waste-based white sulphoaluminate cement clinker 72wt%, steel factory white desulfurized gypsum 8wt%, limestone 20wt%, then the above-mentioned each The components are mixed and ground until the specific surface area reaches 450m 2 /kg to obtain solid waste-based white sulphoaluminate cement.
实施例2Example 2
B、固废基白色硫铝酸盐水泥的制备B. Preparation of solid waste-based white sulphoaluminate cement
(1)制备固废基白色硫铝酸盐水泥的各原料均与实施例1完全相同,分别为实施例1中A部分制得的固废基白色硫铝酸盐水泥熟料、钢厂白色脱硫石膏和石灰石。(1) The raw materials for preparing solid waste-based white sulphoaluminate cement are exactly the same as in Example 1, which are respectively the solid waste-based white sulphoaluminate cement clinker and the steel mill white sulphoaluminate cement clinker prepared in Part A of Example 1. Desulfurization gypsum and limestone.
(2)按照下述重量百分比称取(1)中所述各组分,其中固废基白色硫铝酸盐水泥熟料68wt%,钢厂白色脱硫石膏12wt%,石灰石20wt%,然后将上述各组分混匀并粉磨至比表面积达450m 2/kg,制得固废基白色硫铝酸盐水泥。 (2) Take each component described in (1) according to the following weight percentages, wherein solid waste-based white sulphoaluminate cement clinker 68wt%, steel factory white desulfurized gypsum 12wt%, limestone 20wt%, then the above-mentioned The components are mixed and ground until the specific surface area reaches 450m 2 /kg to obtain solid waste-based white sulphoaluminate cement.
实施例3Example 3
B、固废基白色硫铝酸盐水泥的制备B. Preparation of solid waste-based white sulphoaluminate cement
(1)制备固废基白色硫铝酸盐水泥的各原料均与实施例1完全相同,分 别为实施例1中A部分制得的固废基白色硫铝酸盐水泥熟料、钢厂白色脱硫石膏和石灰石。(1) The raw materials for preparing solid waste-based white sulphoaluminate cement are exactly the same as in Example 1, which are respectively the solid waste-based white sulphoaluminate cement clinker and the steel mill white sulphoaluminate cement clinker prepared in Part A of Example 1. Desulfurization gypsum and limestone.
(2)按照下述重量百分比称取(1)中所述各组分,其中固废基白色硫铝酸盐水泥熟料64wt%,钢厂白色脱硫石膏16wt%,石灰石20wt%,然后将上述各组分混匀并粉磨至比表面积达450m 2/kg,制得固废基白色硫铝酸盐水泥。 (2) Take each component described in (1) according to the following weight percentages, wherein solid waste-based white sulphoaluminate cement clinker 64wt%, steel factory white desulfurized gypsum 16wt%, limestone 20wt%, then the above-mentioned The components are mixed and ground until the specific surface area reaches 450m 2 /kg to obtain solid waste-based white sulphoaluminate cement.
实施例4Example 4
B、固废基白色硫铝酸盐水泥的制备B. Preparation of solid waste-based white sulphoaluminate cement
(1)制备固废基白色硫铝酸盐水泥的各原料均与实施例1完全相同,分别为实施例1中A部分制得的固废基白色硫铝酸盐水泥熟料、钢厂白色脱硫石膏和石灰石。(1) The raw materials for preparing solid waste-based white sulphoaluminate cement are exactly the same as in Example 1, which are respectively the solid waste-based white sulphoaluminate cement clinker and the steel mill white sulphoaluminate cement clinker prepared in Part A of Example 1. Desulfurization gypsum and limestone.
(2)按照下述重量百分比称取(1)中所述各组分,其中固废基白色硫铝酸盐水泥熟料76.5wt%,钢厂白色脱硫石膏13.5wt%,石灰石10wt%,然后将上述各组分混匀并粉磨至比表面积达450m 2/kg,制得固废基白色硫铝酸盐水泥。 (2) Take each component described in (1) according to the following weight percentages, wherein solid waste base white sulphoaluminate cement clinker 76.5wt%, steel factory white desulfurized gypsum 13.5wt%, limestone 10wt%, then The above-mentioned components were mixed and ground until the specific surface area reached 450m 2 /kg to obtain solid waste-based white sulphoaluminate cement.
实施例5Example 5
B、固废基白色硫铝酸盐水泥的制备B. Preparation of solid waste-based white sulphoaluminate cement
(1)制备固废基白色硫铝酸盐水泥的各原料均与实施例1完全相同,分别为实施例1中A部分制得的固废基白色硫铝酸盐水泥熟料、钢厂白色脱硫石膏和石灰石。(1) The raw materials for preparing solid waste-based white sulphoaluminate cement are exactly the same as in Example 1, which are respectively the solid waste-based white sulphoaluminate cement clinker and the steel mill white sulphoaluminate cement clinker prepared in Part A of Example 1. Desulfurization gypsum and limestone.
(2)按照下述重量百分比称取(1)中所述各组分,其中固废基白色硫铝酸盐水泥熟料59.5wt%,钢厂白色脱硫石膏10.5wt%,石灰石30wt%,然后将上述各组分混匀并粉磨至比表面积达450m 2/kg,制得固废基白色硫铝酸盐水泥。 (2) Take each component described in (1) according to the following weight percentages, wherein solid waste base white sulphoaluminate cement clinker 59.5wt%, steel factory white desulfurized gypsum 10.5wt%, limestone 30wt%, then The above-mentioned components were mixed and ground until the specific surface area reached 450m 2 /kg to obtain solid waste-based white sulphoaluminate cement.
实施例6Example 6
A、固废基白色硫铝酸盐水泥熟料的制备A. Preparation of solid waste-based white sulphoaluminate cement clinker
(1)生料配料(1) Raw ingredients
选用铝型材电镀残渣、钢厂白色脱硫石膏、硅灰石和石灰石为原料,配比计算出各原料用量分别为:铝型材电镀残渣45.8wt%、钢厂白色脱硫石膏10.4wt%、硅灰石12.5wt%、石灰石31.3wt%。Aluminum profile electroplating residue, white desulfurized gypsum from steel mills, wollastonite and limestone are selected as raw materials, and the proportions are calculated as follows: 45.8wt% aluminum profile electroplating residue, 10.4wt% white desulfurized gypsum from steel mills, and 12.5% wollastonite wt%, limestone 31.3wt%.
(2)生料预制(2) Raw material prefabrication
按(1)中设计好的配比称取各种原料,并将其充分粉磨,混合均匀,然后加适量的水压制成
Figure PCTCN2021115074-appb-000002
的圆柱型生料饼,并在105℃下烘干至恒重。
Weigh various raw materials according to the ratio designed in (1), grind them fully, mix them evenly, and then add an appropriate amount of water to press them into
Figure PCTCN2021115074-appb-000002
Cylindrical raw cakes were dried at 105°C to constant weight.
(3)熟料制备(3) Clinker preparation
将(2)中烘干后的生料饼放入高温升降炉中,在1250℃下煅烧30min后迅速取出急冷至室温,然后将冷却后的熟料饼破碎并粉磨至全部通过200目筛,制得固废基白色硫铝酸盐水泥熟料。Put the dried raw cake in (2) into a high-temperature lifting furnace, calcined at 1250°C for 30 minutes, then quickly take it out and cool it to room temperature, then crush and grind the cooled clinker cake until it passes through a 200-mesh sieve , to obtain solid waste-based white sulphoaluminate cement clinker.
B、固废基白色硫铝酸盐水泥的制备B. Preparation of solid waste-based white sulphoaluminate cement
(1)固废基白色硫铝酸盐水泥主要由水泥熟料,调凝、促强组分,填充辅料组分配制而成。其中水泥熟料为A部分制得的固废基白色硫铝酸盐水泥熟料,调凝、促强组分为钢厂白色脱硫石膏,填充辅料为石灰石。(1) Solid waste-based white sulphoaluminate cement is mainly prepared from cement clinker, setting and strengthening components, and filler components. The cement clinker is solid waste-based white sulphoaluminate cement clinker produced in Part A, the coagulation-adjusting and strengthening-promoting component is steel mill white desulfurized gypsum, and the filling auxiliary material is limestone.
(2)按照下述比例称取(1)中所述各组分,其中固废基白色硫铝酸盐水泥熟料76.5wt%,钢厂白色脱硫石膏13.5wt%,石灰石10wt%,然后将上述各组分混匀并粉磨至比表面积达450m 2/kg,制得固废基白色硫铝酸盐水泥。 (2) take by weighing each component described in (1) according to the following ratio, wherein solid waste base white sulphoaluminate cement clinker 76.5wt%, steel factory white desulfurized gypsum 13.5wt%, limestone 10wt%, then The above-mentioned components were mixed and ground until the specific surface area reached 450m 2 /kg to obtain solid waste-based white sulphoaluminate cement.
实施例7Example 7
A、固废基白色硫铝酸盐水泥熟料的制备A. Preparation of solid waste-based white sulphoaluminate cement clinker
(1)生料配料(1) Raw ingredients
选用铝型材电镀残渣、钢厂白色脱硫石膏、硅灰石和石灰石为原料,配比计算出各原料用量分别为:铝型材电镀残渣43.6wt%、钢厂白色脱硫石膏16.6wt%、硅灰石10.4wt%、石灰石29.4wt%。Aluminum profile electroplating residue, steel mill white desulfurized gypsum, wollastonite and limestone are selected as raw materials, and the proportions are calculated as follows: aluminum profile electroplating residue 43.6wt%, steel mill white desulfurized gypsum 16.6wt%, wollastonite 10.4 wt%, limestone 29.4wt%.
(2)生料预制(2) Raw material prefabrication
按(1)中设计好的配比称取各种原料,并将其充分粉磨,混合均匀,然后加适量的水压制成
Figure PCTCN2021115074-appb-000003
的圆柱型生料饼,并在105℃下烘干至恒重。
Weigh various raw materials according to the ratio designed in (1), grind them fully, mix them evenly, and then add an appropriate amount of water to press them into
Figure PCTCN2021115074-appb-000003
Cylindrical raw cakes were dried at 105°C to constant weight.
(3)熟料制备(3) Clinker preparation
将(2)中烘干后的生料饼放入高温升降炉中,在1250℃下煅烧30min后迅速取出急冷至室温,然后将冷却后的熟料饼破碎并粉磨至全部通过200目筛,制得固废基白色硫铝酸盐水泥熟料。Put the dried raw cake in (2) into a high-temperature lifting furnace, calcined at 1250°C for 30 minutes, then quickly take it out and cool it to room temperature, then crush and grind the cooled clinker cake until it passes through a 200-mesh sieve , to obtain solid waste-based white sulphoaluminate cement clinker.
B、固废基白色硫铝酸盐水泥的制备B. Preparation of solid waste-based white sulphoaluminate cement
(1)固废基白色硫铝酸盐水泥主要由水泥熟料,调凝、促强组分,填充辅料组分配制而成。其中水泥熟料为A部分制得的固废基白色硫铝酸盐水泥熟料,调凝、促强组分为钢厂白色脱硫石膏,填充辅料为石灰石。(1) Solid waste-based white sulphoaluminate cement is mainly prepared from cement clinker, setting and strengthening components, and filler components. The cement clinker is solid waste-based white sulphoaluminate cement clinker produced in Part A, the coagulation-adjusting and strengthening-promoting component is steel mill white desulfurized gypsum, and the filling auxiliary material is limestone.
(2)按照下述比例称取(1)中所述各组分,其中固废基白色硫铝酸盐水泥熟料76.5wt%,钢厂白色脱硫石膏13.5wt%,石灰石10wt%,然后将上述各组分混匀并粉磨至比表面积达450m 2/kg,制得固废基白色硫铝酸盐水泥。 (2) take by weighing each component described in (1) according to the following ratio, wherein solid waste base white sulphoaluminate cement clinker 76.5wt%, steel factory white desulfurized gypsum 13.5wt%, limestone 10wt%, then The above-mentioned components were mixed and ground until the specific surface area reached 450m 2 /kg to obtain solid waste-based white sulphoaluminate cement.
对比例1Comparative example 1
普通白色硅酸盐水泥的制备Preparation of Ordinary White Portland Cement
(1)普通白色硅酸盐水泥主要由水泥熟料,调凝、促强组分,填充辅料组分配制而成。其中水泥熟料为市售普通白色硅酸盐水泥熟料,调凝、促强组 分为钢厂白色脱硫石膏,填充辅料为石灰石。(1) Ordinary white Portland cement is mainly prepared from cement clinker, setting and strengthening components, and filling auxiliary components. Among them, the cement clinker is commercially available ordinary white Portland cement clinker, the coagulation-adjusting and strengthening-promoting component is white desulfurized gypsum from steel mills, and the filling auxiliary material is limestone.
(2)按照下述比例称取(1)中所述各组分,其中市售普通白色硅酸盐水泥熟料76.5wt%,钢厂白色脱硫石膏13.5wt%,石灰石10wt%,然后将上述各组分混匀并粉磨至比表面积达450m 2/kg,制得普通白色硅酸盐水泥。 (2) Weigh each component described in (1) according to the following ratio, wherein commercially available ordinary white Portland cement clinker 76.5wt%, steel factory white desulfurized gypsum 13.5wt%, limestone 10wt%, then the above-mentioned The components are mixed and ground until the specific surface area reaches 450m 2 /kg to obtain ordinary white Portland cement.
对比例2Comparative example 2
普通硫铝酸盐水泥的制备Preparation of Ordinary Sulphoaluminate Cement
(1)普通硫铝酸盐水泥主要由水泥熟料,调凝、促强组分,填充辅料组分配制而成。其中水泥熟料为市售普通硫铝酸盐水泥熟料,调凝、促强组分为钢厂白色脱硫石膏,填充辅料为石灰石。(1) Ordinary sulphoaluminate cement is mainly prepared from cement clinker, setting and strengthening components, and filler components. Among them, the cement clinker is commercially available common sulphoaluminate cement clinker, the coagulation-adjusting and strengthening-promoting components are steel factory white desulfurized gypsum, and the filling auxiliary material is limestone.
(2)按照下述比例称取(1)中所述各组分,其中市售普通硫铝酸盐水泥熟料76.5wt%,钢厂白色脱硫石膏13.5wt%,石灰石10wt%,然后将上述各组分混匀并粉磨至比表面积达450m 2/kg,制得普通硫铝酸盐水泥。 (2) Take each component described in (1) according to the following proportions, wherein commercially available ordinary sulphoaluminate cement clinker is 76.5wt%, steel factory white desulfurized gypsum 13.5wt%, limestone 10wt%, and then the above-mentioned The components are mixed and ground until the specific surface area reaches 450m 2 /kg to obtain ordinary sulphoaluminate cement.
对比例3Comparative example 3
普通白色硫铝酸盐水泥的制备Preparation of Ordinary White Sulphoaluminate Cement
(1)普通白色硫铝酸盐水泥主要由水泥熟料,调凝、促强组分,填充辅料组分配制而成。其中水泥熟料为市售普通白色硫铝酸盐水泥熟料,调凝、促强组分为钢厂白色脱硫石膏,填充辅料为石灰石。(1) Ordinary white sulphoaluminate cement is mainly prepared from cement clinker, setting and strengthening components, and filling auxiliary components. Among them, the cement clinker is commercially available ordinary white sulphoaluminate cement clinker, the coagulation-adjusting and strengthening-promoting component is steel factory white desulfurized gypsum, and the filling auxiliary material is limestone.
(2)按照下述比例称取(1)中所述各组分,其中市售普通白色硫铝酸盐水泥熟料76.5wt%,钢厂白色脱硫石膏13.5wt%,石灰石10wt%,然后将上述各组分混匀并粉磨至比表面积达450m 2/kg,制得普通白色硫铝酸盐水泥。 (2) Take by weighing each component described in (1) according to the following ratio, wherein commercially available common white sulphoaluminate cement clinker 76.5wt%, white desulfurized gypsum of steel factory 13.5wt%, limestone 10wt%, then The above-mentioned components were mixed and ground until the specific surface area reached 450m 2 /kg to obtain ordinary white sulphoaluminate cement.
对比例4Comparative example 4
普通白色硫铝酸盐水泥的制备Preparation of Ordinary White Sulphoaluminate Cement
(1)普通白色硫铝酸盐水泥主要由水泥熟料和石膏组成。其中水泥熟料 为市售普通白色硫铝酸盐水泥熟料,石膏为市售硬石膏。(1) Ordinary white sulphoaluminate cement is mainly composed of cement clinker and gypsum. Wherein the cement clinker is commercially available common white sulphoaluminate cement clinker, and the gypsum is commercially available anhydrite.
(2)按照下述比例称取(1)中所述各组分,其中市售普通白色硫铝酸盐水泥熟料80wt%%,市售硬石膏20wt%,然后将上述各组分混匀并粉磨至比表面积达450m 2/kg,制得普通白色硫铝酸盐水泥。 (2) Weigh the components described in (1) according to the following proportions, wherein the commercially available ordinary white sulphoaluminate cement clinker is 80wt%, and the commercially available anhydrite is 20wt%, and then the above-mentioned components are mixed And grind until the specific surface area reaches 450m 2 /kg, and make ordinary white sulphoaluminate cement.
为了进一步测试本发明制备的固废基白色硫铝酸盐水泥的白度和力学性能,进行了以下实验:In order to further test the whiteness and the mechanical properties of the solid waste-based white sulphoaluminate cement prepared by the present invention, the following experiments were carried out:
1、样品的制备1. Sample preparation
将上述实施例制备的固废基白色硫铝酸盐水泥进行密封干燥处理。同时,分别以市售普通硫铝酸盐水泥熟料、市售普通白色硫铝酸盐水泥熟料、市售普通白色硅酸盐水泥熟料为主要原料制备的水泥作为对比例进行对照。The solid waste-based white sulphoaluminate cement prepared in the above examples was sealed and dried. At the same time, commercially available ordinary sulphoaluminate cement clinker, commercially available white sulphoaluminate cement clinker, and commercially available ordinary white Portland cement clinker were used as the main raw materials for comparison.
2、白度和力学性能测试2. Whiteness and mechanical properties test
2.1对各实施例和对比例中水泥白度的测试按照GB/T 5950-2008《建筑材料与非金属矿产白度测量方法》中规定的方法进行。2.1 The test of cement whiteness in each embodiment and comparative example is carried out according to the method specified in GB/T 5950-2008 "Building Materials and Non-metallic Mineral Whiteness Measurement Method".
2.2对各实施例和对比例水泥的力学性能测试按照如下方法进行:以0.33的水胶比分别将水和水泥在净浆搅拌机中搅拌均匀,然后倒入到20mm×20mm×20mm的六联模中成型。成型后,将试模放入标准养护箱(温度为20±1℃,湿度为95±1%)中养护,6h后脱模。脱模后,将试块放入水中养护至测试龄期,然后使用压力试验机进行抗压强度测试。2.2 The mechanical performance test of the cement of each embodiment and comparative example is carried out as follows: the water and the cement are mixed evenly in the slurry mixer with a water-to-binder ratio of 0.33, and then poured into a six-unit mold of 20mm×20mm×20mm Medium molding. After molding, put the test mold into a standard curing box (temperature 20±1°C, humidity 95±1%) for curing, and demould after 6 hours. After demoulding, put the test block in water for curing until the test age, and then use the pressure testing machine to test the compressive strength.
各实施例和对比例水泥的白度和抗压强度测试结果如表1所示。The whiteness and compressive strength test results of each embodiment and comparative example cement are shown in Table 1.
表1各实施例和对比例制备的水泥的抗压强度及白度The compressive strength and whiteness of the cement prepared by each embodiment and comparative example of table 1
Figure PCTCN2021115074-appb-000004
Figure PCTCN2021115074-appb-000004
Figure PCTCN2021115074-appb-000005
Figure PCTCN2021115074-appb-000005
由表1可知,It can be seen from Table 1 that,
(1)采用本发明所述方法,以铝型材电镀残渣、钢厂白色脱硫石膏、硅灰石、石灰石为原料,制得固废基白色硫铝酸盐水泥熟料,通过进一步复掺10-20wt%的钢厂白色脱硫石膏和10-30wt%的石灰石制得固废基白色硫铝酸盐水泥(实施例1-实施例7),通过分别对其白度和抗压强度进行测试分析发现:其一,所制得的固废基白色硫铝酸盐水泥的白度都达到了83%以上,均高于普通白色硅酸水泥(对比例1)和普通白色硫铝酸盐水泥(对比例3)的白度;其二,所制得的固废基白色硫铝酸盐水泥的不仅早期强度增长迅速,3d抗压强度均超过了60MPa,具备早强、快硬的特点,并且后期强度持续增进,优于普通白色硫铝酸盐水泥(对比例3和对比例4),各龄期抗压强度远高于普通白色硅酸盐水泥(对比例1),说明本发明所述的制备固废基白色硫铝酸盐水泥的方法切实可行。其三,通过对比例3与对比例4的数据可以看出,通过添加石灰石 能够调整后期强度增进不明显(28d净浆抗压强度与3d净浆抗压强度差值)的问题,但是增强效果不太明显。通过对比例3与实施例4对比可以看出,本发明提供的固废基白色硫铝酸盐水泥熟料能够显著增加后期强度(28d净浆抗压强度)。因而通过对比例3、4和实施例4的结合可以表明,本发明提供的固废基白色硫铝酸盐水泥熟料与石灰石产生协同作用,从而显著增加后期强度,从而有效改善后期强度增进不明显的问题。(1) Adopt the method described in the present invention, take aluminum profile electroplating residue, white desulfurization gypsum of steel factory, wollastonite, limestone as raw material, make solid waste base white sulphoaluminate cement clinker, by further compounding 10- 20wt% steel mill white desulfurized gypsum and 10-30wt% limestone make solid waste-based white sulphoaluminate cement (Example 1-Example 7), and find that by testing and analyzing its whiteness and compressive strength respectively : one, the whiteness of the prepared solid waste base white sulphoaluminate cement has all reached more than 83%, which is higher than ordinary white portland cement (comparative example 1) and ordinary white sulphoaluminate cement (to Ratio 3) whiteness; Second, the prepared solid waste-based white sulphoaluminate cement not only has rapid early strength growth, but also has a 3D compressive strength exceeding 60MPa, which has the characteristics of early strength and rapid hardening, and the later Intensity continues to increase, better than ordinary white sulphoaluminate cement (comparative example 3 and comparative example 4), and the compressive strength of each age is much higher than ordinary white portland cement (comparative example 1), illustrating that the present invention The method for preparing solid waste-based white sulphoaluminate cement is feasible. Third, it can be seen from the data of Comparative Example 3 and Comparative Example 4 that the problem of insignificant strength improvement in the later stage (the difference between the compressive strength of 28d clean slurry and 3d clean slurry) can be adjusted by adding limestone, but the enhancement effect Not so obvious. By comparing Example 3 with Example 4, it can be seen that the solid waste-based white sulphoaluminate cement clinker provided by the present invention can significantly increase the later strength (compressive strength of 28d clean paste). Therefore, through the combination of Comparative Examples 3 and 4 and Example 4, it can be shown that the solid waste-based white sulphoaluminate cement clinker provided by the present invention has a synergistic effect with limestone, thereby significantly increasing the strength in the later stage, thereby effectively improving the strength in the later stage. Obvious problem.
(2)采用本发明所述方法制备的固废基白色硫铝酸盐水泥,其原料70%以上为工业固体废弃物,说明采用本发明所述的方法制备固废基白色硫铝酸盐水泥不仅可以有效的降低白色硫铝酸盐水泥的生产成本,还可以减少工业固体废弃物对环境的污染,实现工业固体废弃物的高值化利用。(2) The solid waste-based white sulphoaluminate cement prepared by the method of the present invention has more than 70% of its raw materials as industrial solid waste, which illustrates that the solid waste-based white sulphoaluminate cement is prepared by the method of the present invention It can not only effectively reduce the production cost of white sulphoaluminate cement, but also reduce the environmental pollution caused by industrial solid waste, and realize the high-value utilization of industrial solid waste.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims (10)

  1. 一种固废基白色硫铝酸盐水泥熟料,其特征是,生料配料按照质量份数计,包括:铝型材电镀残渣41~46份,钢厂白色脱硫石膏10~17份,硅灰石10~13份,石灰石29~34份。A solid waste-based white sulphoaluminate cement clinker is characterized in that raw material ingredients are calculated in parts by mass, including: 41-46 parts of aluminum profile electroplating residue, 10-17 parts of white desulfurized gypsum from steel mills, silica fume 10-13 parts of limestone, 29-34 parts of limestone.
  2. 如权利要求1所述的固废基白色硫铝酸盐水泥熟料,其特征是,铝型材电镀残渣43.6~45.8份,钢厂白色脱硫石膏10.4~16.6份,硅灰石10.4~12.5份,石灰石29.4~32.5份。The solid waste-based white sulphoaluminate cement clinker according to claim 1 is characterized in that 43.6-45.8 parts of aluminum profile electroplating residue, 10.4-16.6 parts of white desulfurized gypsum from steel mills, 10.4-12.5 parts of wollastonite, 29.4 to 32.5 parts of limestone.
  3. 如权利要求1所述的固废基白色硫铝酸盐水泥熟料,其特征是,铝型材电镀残渣、钢厂白色脱硫石膏、硅灰石与石灰石的质量份数和为100份。The solid waste-based white sulphoaluminate cement clinker according to claim 1 is characterized in that the sum of the mass parts of aluminum profile electroplating residue, steel mill white desulfurized gypsum, wollastonite and limestone is 100 parts.
  4. 一种权利要求1~3任一所述的固废基白色硫铝酸盐水泥熟料的制备方法,其特征是,将铝型材电镀残渣、钢厂白色脱硫石膏、硅灰石和石灰石按生料配比混合均匀,然后进行煅烧,冷却获得固废基白色硫铝酸盐水泥熟料。A method for preparing solid waste-based white sulphoaluminate cement clinker according to any one of claims 1 to 3, characterized in that the aluminum profile electroplating residue, white desulfurized gypsum from steel mills, wollastonite and limestone are mixed as raw materials Proportioning and mixing are uniform, then calcined and cooled to obtain solid waste-based white sulphoaluminate cement clinker.
  5. 如权利要求4所述的固废基白色硫铝酸盐水泥熟料的制备方法,其特征是,将混合均匀后的物料加水压制成型,然后煅烧,将煅烧冷却后的熟料块破碎并粉磨。The preparation method of solid waste-based white sulphoaluminate cement clinker as claimed in claim 4 is characterized in that, the uniformly mixed material is added with water and pressed into shape, then calcined, and the calcined and cooled clinker block is broken and powdered grind.
  6. 如权利要求4所述的固废基白色硫铝酸盐水泥熟料的制备方法,其特征是,煅烧温度为1220~1250℃。The method for preparing solid waste-based white sulphoaluminate cement clinker according to claim 4, characterized in that the calcination temperature is 1220-1250°C.
  7. 一种固废基白色硫铝酸盐水泥,其特征是,按照质量份数计,包括:权利要求1~3任一所述的固废基白色硫铝酸盐水泥熟料50~80份,钢厂白色脱硫石膏5~20份,石灰石10~30份。A solid waste-based white sulphoaluminate cement, characterized in that, in terms of parts by mass, it comprises: 50-80 parts of the solid waste-based white sulphoaluminate cement clinker according to any one of claims 1-3, 5-20 parts of white desulfurized gypsum in steel mills, 10-30 parts of limestone.
  8. 如权利要求7所述的固废基白色硫铝酸盐水泥,其特征是,固废基白色硫铝酸盐水泥熟料64.0~76.5份,钢厂白色脱硫石膏8.0~13.5份,石灰石10.0~20.0份;The solid waste-based white sulphoaluminate cement according to claim 7 is characterized in that 64.0-76.5 parts of solid waste-based white sulphoaluminate cement clinker, 8.0-13.5 parts of white desulfurized gypsum from steel mills, and 10.0-13.5 parts of limestone 20.0 copies;
    或,比表面积不低于400m 2/kg。 Or, the specific surface area is not less than 400m 2 /kg.
  9. 一种权利要求7或8所述的固废基白色硫铝酸盐水泥的制备方法,其特征是,将固废基白色硫铝酸盐水泥熟料、钢厂白色脱硫石膏、石灰石按照配比混合均匀,粉磨筛分获得固废基白色硫铝酸盐水泥。A method for preparing solid waste-based white sulphoaluminate cement according to claim 7 or 8, wherein the solid waste-based white sulphoaluminate cement clinker, steel mill white desulfurized gypsum, and limestone are mixed according to the proportioning ratio Mix evenly, grind and sieve to obtain solid waste-based white sulphoaluminate cement.
  10. 一种权利要求7或8所述的固废基白色硫铝酸盐水泥在建筑装饰工程或雕塑制品中的应用。An application of the solid waste-based white sulphoaluminate cement described in claim 7 or 8 in building decoration engineering or sculpture products.
PCT/CN2021/115074 2021-08-10 2021-08-27 Solid waste-based white sulphoaluminate cement, and preparation method therefor and use thereof WO2023015619A1 (en)

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