WO2023010183A1 - Équipement et procédé de séparation de volailles et similaires - Google Patents

Équipement et procédé de séparation de volailles et similaires Download PDF

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Publication number
WO2023010183A1
WO2023010183A1 PCT/BR2021/050326 BR2021050326W WO2023010183A1 WO 2023010183 A1 WO2023010183 A1 WO 2023010183A1 BR 2021050326 W BR2021050326 W BR 2021050326W WO 2023010183 A1 WO2023010183 A1 WO 2023010183A1
Authority
WO
WIPO (PCT)
Prior art keywords
poultry
cylindrical drum
birds
compartments
similar
Prior art date
Application number
PCT/BR2021/050326
Other languages
English (en)
Portuguese (pt)
Inventor
Orlei DA SILVA CHOAI
Original Assignee
Da Silva Choai Orlei
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Da Silva Choai Orlei filed Critical Da Silva Choai Orlei
Priority to PCT/BR2021/050326 priority Critical patent/WO2023010183A1/fr
Publication of WO2023010183A1 publication Critical patent/WO2023010183A1/fr

Links

Classifications

    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22BSLAUGHTERING
    • A22B7/00Slaughterhouse arrangements
    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C21/00Processing poultry
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G29/00Rotary conveyors, e.g. rotating discs, arms, star-wheels or cones
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02Devices for feeding articles or materials to conveyors
    • B65G47/04Devices for feeding articles or materials to conveyors for feeding articles

Definitions

  • the present invention belongs to the poultry sector, and refers, more specifically, to an equipment, system and method of separation of birds whose purpose is to collect processed and slaughtered animals, accommodate them in compartments , and direct them to the upper part of the separator to be conducted by a conveyor belt to the other processing steps.
  • the present invention presents an equipment and method of separation of birds with a cylindrical arrangement with at least five rows of compartments arranged longitudinally and equidistant throughout the circumference, which receive the birds for separate them individually. With moving equipment and birds accommodated in the compartments, these are conducted to the upper part of the cylinder, being transferred to a mat in a synchronized and organized way. [010] The method of receipt, separation and transfer is fully automated.
  • the equipment consists of a cylindrical drum with several sequences of compartments to accommodate the birds and provide the necessary distance between them when they are directed to a collection belt. The birds enter unorganized and in bulk at the bottom of the drum and leave at the top at a pace and individually. This equipment proposes to assist in the process of weighing, positioning for packaging and hanging of the birds in the slaughterhouses.
  • Figure 1 represents the perspective view of the poultry separator
  • Figure 2 represents the perspective view of the cylindrical drum of the poultry separator
  • Figure 3 represents the side view of the poultry separator, highlighting the cylindrical drum
  • Figure 4 represents the front view of the poultry separator with emphasis on the cylindrical drum
  • Figure 5 represents the rear perspective view of the bird separator with emphasis on the fixed barrier, fixed containment and the rotating mechanism
  • Figure 6 represents the rear perspective view with emphasis on the power transmission system
  • Figure 7 represents the lower perspective view with emphasis on the power transmission system
  • Figure 8 represents the top perspective view with emphasis on the power transmission system
  • Figure 9 represents the perspective view of the rotary mechanism
  • Figure 10 represents the perspective view of the rotary mechanism
  • Figure 11 represents the front perspective view of the poultry separator with emphasis on the inside of the cylindrical drum
  • Figure 12 represents the perspective view of the production line where the equipment is inserted
  • Figure 13 represents the rear perspective view of the cylindrical separator with the poultry collection mat
  • Figure 14 represents the front perspective view of the cylindrical separator with the poultry collection mat
  • Figure 15 represents the front perspective view of the cylindrical separator, highlighting the assembly of the poultry collection mat
  • Figure 16 represents the front perspective view of the cylindrical separator with the poultry collection mat inserted in the production line
  • Figure 17 represents the first operating stage of feeding the birds slaughtered inside the separator
  • Figure 18 represents the second stage of operation with the birds being positioned in the compartments
  • Figure 19 represents the third stage of operation with the birds being directed to the upper part of the separator
  • Figure 20 represents the front view of the cylindrical drum together with the collecting mat in all operating stages
  • Figure 21 represents the top view and in section B-B of the separator with the collecting belt.
  • the equipment consists of a metallic structure (10) that supports a cylindrical drum (20) equipped with compartments (22) positioned longitudinally and around the perimeter.
  • the structure (10) comprises a set of metal bars that form a rectangular base (11) fixed to superimposed vertical bars through fastening elements, such as screws and nuts; it also comprises metal bars positioned transversely in the midpoint, which are attached to vertical bars through processes of joining materials, such as welding; positioned above the transverse bars, on the sides, above the connection points of the vertical bars, there are metallic bars; positioned and mounted similarly to the rectangular base (1 1 ) described, another set of metal bars is arranged that will be interconnected to the support of the cylindrical drum (12) through processes of joining materials and to the support frames (13) through clamping elements; the structure (10) also has at least six distributed shoes that support all the equipment.
  • the structure (10) also has support frames (13) positioned on the sides, which are joined by a process of joining materials to the support bars that supported them.
  • This set of bars (13) assists in fixing the collector mat (30) which, after separating the birds by means of the cylindrical drum (20), leads the animals to the other processing stages.
  • the cylindrical drum (20) comprising a toothed wheel (21) for transferring circular motion and at least 5 compartments (22) around the perimeter, but more preferably 5 compartments (22) arranged longitudinally in at least two or more rows arranged on the perimeter.
  • the compartments (22) are formed by a sheet of preferably circular shape, and are joined by a process of union of materials on metallic plates fixed in the external region of the cylindrical drum (20) by fastening elements, for example screws and nuts.
  • the compartments (22), in the inner region of the cylindrical drum (20) provide, due to their format, an adequate space for each bird.
  • partitioned helical fillets (23) are fixed, which helped the birds to spread in the longitudinal direction of the drum (20).
  • Supports (12) juxtaposed to the structure (1 1) support fixation bearings (15) fixed to them by fixation elements, more specifically positioned at the collateral points and which are coupled to pulleys (16) attached to the drum (20) by means of wrapped fillets (201), which support them and enable the rotating movement.
  • the cylindrical drum (20) is supported by pulleys (16) that support and guide it in the rotating movement, therefore, it has a power transmission system formed by a geared motor (17) positioned on a bar transverse coupled to a sprocket (14) which is juxtaposed to a mechanical transmission chain (18), preferably a roller chain, interconnected to the sprocket (21) of the cylindrical drum (20) and the pulley (19), located at the side of the geared motor (17) and installed as a chain tensioner (18).
  • a geared motor (17) positioned on a bar transverse coupled to a sprocket (14) which is juxtaposed to a mechanical transmission chain (18), preferably a roller chain, interconnected to the sprocket (21) of the cylindrical drum (20) and the pulley (19), located at the side of the geared motor (17) and installed as a chain tensioner (18).
  • a flexible material belt can be used instead of a chain (18), such as a timing belt for example; moreover, the pulley (19) can be replaced by a mechanical element composed of toothed wheels, such as a gear.
  • the pulley (19) is coupled to a mechanism that transforms angular movement into linear, that is, with the circular adjustment of the helical element through a suitable tool, the operator can adapt the position of the pulley (19) to the chain (18), as well as performing maintenance on the power transmission system.
  • the equipment comprises in the cylindrical drum (20) a suspension (24) and barrier (25) fixed by auxiliary metallic elements (28) (29), which are attached to the support frame (13) through a process of union of materials, and allow the suspension (24) and the barrier (25) to be positioned and supported by means of fastening elements. Furthermore, the auxiliary metallic elements (28) together with the auxiliary metallic elements (27) that are positioned above them, fix and support the containment (26) by means of fastening elements, such as screws and nuts.
  • the suspension (24) and the barrier (25) are positioned at both ends of the cylindrical drum (20) due to the fact that the animals are placed in large numbers in the drum, limiting movement and helping to direct them to the compartments (22).
  • the containment (26) in turn, contributes to the birds positioned in the behaviors (22) when being displaced by the circular movement of the drum (20) do not return to the lower region, thus helping the animals to be led to the collection mat (30 ) in an organized and harmonized way.
  • the collector mat (30) is mounted longitudinally in the inner region of the cylindrical drum (20), adjacent to the containment (26), by means of hangers (31) fixed to the frames (13) which also maintain a blocking element ( 32), juxtaposed to the mat (30), which helps the birds that, when passing through the containment (26) with the rotating movement, settle on the mat (30).
  • the first stage of operation is the feeding of slaughtered birds inside the cylindrical drum (20). These birds are distributed in bulk, from a previous process, being all disorganized. The deposit of animals can be carried out with the cylindrical drum (20) in motion or at rest.
  • the containment (26) starts near the lowest part of the drum (20) and ends near its top forming an angle between 90° and 180° degrees. At the end of containment (26) the bird is free to fall again, and this fall is mitigated because a mat (30) is installed near the end of containment (26), which will lead the birds to the subsequent process.
  • Figure 20 demonstrates the unloading of birds in stages.
  • the collection mat (30) driven by a gearmotor at a nominal speed of 40 m/min leads the birds to the subsequent process, unitary and paced as shown in Figure 21. It should be noted that this equipment will help in the process of weighing, positioning for packaging and hanging of the birds in the slaughterhouses.
  • the collector conveyor (30) by means of of the equipment will receive the slaughtered birds and already paced in an orderly way in spaces around 400 mm from center to center with the use of the present invention.

Landscapes

  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Food Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Zoology (AREA)
  • Processing Of Meat And Fish (AREA)

Abstract

La présente invention concerne le secteur de l'aviculture, plus spécifiquement, un équipement et un procédé de séparation de volailles dont la finalité est de collecter les animaux transformés et abattus, de les loger dans des compartiments, et de les orienter vers la partie supérieure du séparateur pour les acheminer sur une bande transporteuse vers les autres étapes de transformation.
PCT/BR2021/050326 2021-08-04 2021-08-04 Équipement et procédé de séparation de volailles et similaires WO2023010183A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PCT/BR2021/050326 WO2023010183A1 (fr) 2021-08-04 2021-08-04 Équipement et procédé de séparation de volailles et similaires

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/BR2021/050326 WO2023010183A1 (fr) 2021-08-04 2021-08-04 Équipement et procédé de séparation de volailles et similaires

Publications (1)

Publication Number Publication Date
WO2023010183A1 true WO2023010183A1 (fr) 2023-02-09

Family

ID=85153965

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/BR2021/050326 WO2023010183A1 (fr) 2021-08-04 2021-08-04 Équipement et procédé de séparation de volailles et similaires

Country Status (1)

Country Link
WO (1) WO2023010183A1 (fr)

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4585113A (en) * 1983-10-05 1986-04-29 R. A. Jones & Co. Inc. Apparatus for transferring articles
US4769872A (en) * 1987-07-17 1988-09-13 Hazenbroek Jacobus E Poultry carcass and wings processor
BR9604470A (pt) * 1996-10-29 1998-06-23 Ykk Corp Alimentador de peças para conduzir uma sucess o de peças numa postura comum
WO2000041568A2 (fr) * 1999-01-15 2000-07-20 Stork Pmt B.V. Technique et dispositif de traitement pour animaux destines a l'abattage
US7506748B2 (en) * 2006-11-07 2009-03-24 L&W Equipment, Inc. Apparatus for separating and conveying articles
US7832547B2 (en) * 2003-10-16 2010-11-16 Scanvaegt International A/S Classifying gauge vacuum feeder
BR102020002779A2 (pt) * 2020-02-10 2021-08-24 Orlei Da Silva Choai Equipamento e método de separação de aves e similares
BR102020003277A2 (pt) * 2020-02-17 2021-08-31 Orlei Da Silva Choai Equipamento e método de posicionamento de aves e similares
BR102020006823A2 (pt) * 2020-04-03 2021-10-19 Orlei Da Silva Choai Equipamento e método de transferência de aves e similares

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4585113A (en) * 1983-10-05 1986-04-29 R. A. Jones & Co. Inc. Apparatus for transferring articles
US4769872A (en) * 1987-07-17 1988-09-13 Hazenbroek Jacobus E Poultry carcass and wings processor
BR9604470A (pt) * 1996-10-29 1998-06-23 Ykk Corp Alimentador de peças para conduzir uma sucess o de peças numa postura comum
WO2000041568A2 (fr) * 1999-01-15 2000-07-20 Stork Pmt B.V. Technique et dispositif de traitement pour animaux destines a l'abattage
US7832547B2 (en) * 2003-10-16 2010-11-16 Scanvaegt International A/S Classifying gauge vacuum feeder
US7506748B2 (en) * 2006-11-07 2009-03-24 L&W Equipment, Inc. Apparatus for separating and conveying articles
BR102020002779A2 (pt) * 2020-02-10 2021-08-24 Orlei Da Silva Choai Equipamento e método de separação de aves e similares
BR102020003277A2 (pt) * 2020-02-17 2021-08-31 Orlei Da Silva Choai Equipamento e método de posicionamento de aves e similares
BR102020006823A2 (pt) * 2020-04-03 2021-10-19 Orlei Da Silva Choai Equipamento e método de transferência de aves e similares

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