WO2023008005A1 - Positive electrode material and battery - Google Patents
Positive electrode material and battery Download PDFInfo
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- WO2023008005A1 WO2023008005A1 PCT/JP2022/025012 JP2022025012W WO2023008005A1 WO 2023008005 A1 WO2023008005 A1 WO 2023008005A1 JP 2022025012 W JP2022025012 W JP 2022025012W WO 2023008005 A1 WO2023008005 A1 WO 2023008005A1
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- WO
- WIPO (PCT)
- Prior art keywords
- positive electrode
- conductive material
- solid electrolyte
- electrode active
- active material
- Prior art date
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- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/62—Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M2004/021—Physical characteristics, e.g. porosity, surface area
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M2004/026—Electrodes composed of, or comprising, active material characterised by the polarity
- H01M2004/028—Positive electrodes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2300/00—Electrolytes
- H01M2300/0017—Non-aqueous electrolytes
- H01M2300/0065—Solid electrolytes
- H01M2300/0068—Solid electrolytes inorganic
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present disclosure relates to cathode materials and batteries.
- Patent Document 1 discloses a solid battery having a positive electrode containing an active material, a fibrous conductive material, a granular conductive material, and a solid electrolyte.
- the positive electrode material comprises: comprising a mixture of a positive electrode active material, a solid electrolyte and a conductive material;
- the conductive material includes a first conductive material having an average major axis diameter of 1 ⁇ m or more and a second conductive material having an average particle size of 100 nm or less, A ratio of the volume of the positive electrode active material to the total volume of the positive electrode active material and the solid electrolyte is 60% or more and 90% or less.
- both energy density and electronic conductivity can be achieved in the positive electrode.
- FIG. 1 is a cross-sectional view showing a schematic configuration of a positive electrode material in Embodiment 1.
- FIG. 2 is a cross-sectional view showing a schematic configuration of a positive electrode material in Modification 1.
- FIG. 3 is a cross-sectional view showing a schematic configuration of a battery according to Embodiment 2.
- FIG. 4 is a diagram explaining a method for evaluating the electron conductivity of the positive electrode.
- 5 is a graph showing the correlation between the voltage and the current value in the opposing positive electrode of Example 1.
- FIG. 6 is a graph showing the electron conductivity of the positive electrodes of Examples 1 to 9 and Comparative Examples 1 to 5.
- FIG. 1 is a cross-sectional view showing a schematic configuration of a positive electrode material in Embodiment 1.
- FIG. 2 is a cross-sectional view showing a schematic configuration of a positive electrode material in Modification 1.
- FIG. 3 is a cross-sectional view showing a schematic configuration of a battery according to Embod
- Patent Document 1 discloses a solid battery having a positive electrode containing an active material, a fibrous conductive material, a granular conductive material, and a solid electrolyte.
- Patent Document 1 describes that in the positive electrode material, the amount of the active material is about 60 parts by mass with respect to the total amount of 100 parts by mass of the active material, the fibrous conductive material, the granular conductive material, and the solid electrolyte. ing. That is, in the positive electrode material of Patent Document 1, the ratio of the volume of the active material to the total volume of the active material, the fibrous conductive material, the granular conductive material, and the solid electrolyte is about 43%.
- the volume ratio of the electronically insulating solid electrolyte is larger than the volume ratio of the active material. Therefore, when the positive electrode material of Patent Document 1 is used, it is difficult to ensure sufficient electron conductivity in the positive electrode. On the other hand, when the ratio of the conductive material is increased to ensure electronic conductivity, the ratio of the active material is decreased, so the energy density of the positive electrode is lowered.
- the inventors have conducted extensive research on methods for reducing the resistance of all-solid-state lithium-ion batteries. As a result, the inventors have found that improving the electronic conductivity of the positive electrode reduces the resistance of the battery. It is presumed that this is largely due to the resistance between the positive electrode and the current collector. Furthermore, the present inventors have found that if the ratio of the conductive material is increased too much to improve the electronic conductivity, not only does the energy density of the battery decrease, It was found that the lithium ion conduction between When lithium ion conduction is inhibited, the reaction resistance of the positive electrode active material increases. Based on these findings, the present inventors discovered a positive electrode material capable of achieving both energy density and electronic conductivity in the positive electrode.
- the positive electrode material according to the first aspect of the present disclosure is comprising a mixture of a positive electrode active material, a solid electrolyte and a conductive material;
- the conductive material includes a first conductive material having an average major axis diameter of 1 ⁇ m or more and a second conductive material having an average particle size of 100 nm or less, A ratio of the volume of the positive electrode active material to the total volume of the positive electrode active material and the solid electrolyte is 60% or more and 90% or less.
- the energy density in the positive electrode can be improved.
- the first conductive material has an average major axis diameter of 1 ⁇ m or more, the first conductive material and the second conductive material are easily connected to each other in the positive electrode. Therefore, an electron-conducting network can be efficiently formed in the positive electrode. Thereby, both the energy density and the electronic conductivity can be achieved in the positive electrode.
- the volume ratio of the positive electrode active material to the total volume of the positive electrode active material and the solid electrolyte is 65% or more and 85% or less.
- the ratio of the volume of the positive electrode active material to the total volume of the positive electrode active material and the solid electrolyte is 67% or more and 75% or less.
- the mass ratio of the positive electrode active material when the mass ratio of the positive electrode active material is 100, the mass ratio of the conductive material is 3 It may be below. According to the above configuration, it is possible to suppress inhibition of lithium ion conduction between the positive electrode active material and the solid electrolyte due to the conductive material.
- the ratio of the mass of the second conductive material to the mass of the conductive material is 80% or less. There may be. According to the above configuration, it is possible to further improve the electron conductivity of the positive electrode.
- the ratio of the mass of the second conductive material to the mass of the conductive material may be 5% or more and 50% or less. According to the above configuration, it is possible to further improve the electron conductivity of the positive electrode.
- the ratio of the mass of the second conductive material to the mass of the conductive material may be 6% or more and 25% or less. According to the above configuration, it is possible to further improve the electron conductivity of the positive electrode.
- the first conductive material may have an average major axis diameter of 4 ⁇ m or more. According to the above configuration, a conductive path that enables long-distance electron conduction in the positive electrode is easily formed by the first conductive material. Thereby, the electron conductivity in the positive electrode can be further improved.
- the second conductive material may have an average particle size of 25 nm or less. According to the above configuration, it becomes easier for the second conductive material to adhere to the surface of the positive electrode active material. Therefore, by connecting the first conductive material and the second conductive material, an electron-conducting network is likely to be formed in the positive electrode.
- the first conductive material and the second conductive material may contain a carbon material. According to the above configuration, it is possible to further improve the electron conductivity of the positive electrode.
- the first conductive material may contain a fibrous carbon material. According to the above configuration, it is possible to further improve the electron conductivity of the positive electrode.
- the second conductive material may contain carbon black. According to the above configuration, it is possible to further improve the electron conductivity of the positive electrode.
- the carbon black may contain acetylene black. According to the above configuration, it is possible to further improve the electron conductivity of the positive electrode.
- the solid electrolyte is at least one selected from the group consisting of a sulfide solid electrolyte and a halide solid electrolyte may contain According to the above configuration, it is possible to improve the output characteristics of the battery.
- the positive electrode active material may have a layered rock salt structure.
- transition metals and lithium are regularly arranged to form a two-dimensional plane, so lithium can diffuse two-dimensionally. Therefore, according to the above configuration, the energy density of the battery can be improved.
- the positive electrode material according to any one of the first to fifteenth aspects may further include a coating layer that covers at least part of the surface of the positive electrode active material. According to the above configuration, the resistance of the battery can be further reduced.
- the battery according to the seventeenth aspect of the present disclosure includes a positive electrode comprising the positive electrode material according to any one of the first to sixteenth aspects; a negative electrode; an electrolyte layer provided between the positive electrode and the negative electrode; Prepare.
- the electrolyte layer may contain a sulfide solid electrolyte. According to the above configuration, it is possible to improve the output characteristics of the battery.
- FIG. 1 is a cross-sectional view showing a schematic configuration of a positive electrode material 1000 according to Embodiment 1.
- FIG. 1 is a cross-sectional view showing a schematic configuration of a positive electrode material 1000 according to Embodiment 1.
- the positive electrode material 1000 includes a mixture of a positive electrode active material 110, a solid electrolyte 100 and a conductive material 140.
- the conductive material 140 includes a first conductive material 150 having an average major axis diameter of 1 ⁇ m or more and a second conductive material 160 having an average particle size of 100 nm or less.
- the ratio of the volume of positive electrode active material 110 to the total volume of positive electrode active material 110 and solid electrolyte 100 is 60% or more and 90% or less.
- the energy density of the positive electrode can be improved. Also, since the first conductive material 150 has an average major axis diameter of 1 ⁇ m or more, the first conductive material 150 and the second conductive material 160 are easily connected in the positive electrode. Therefore, an electron-conducting network can be efficiently formed in the positive electrode. Thereby, both the energy density and the electronic conductivity can be achieved in the positive electrode.
- the average major axis diameter of the first conductive material 150 can be measured, for example, using a scanning electron microscope SEM image. Specifically, the average major axis diameter is obtained by calculating the average major axis diameter of 20 arbitrarily selected particles of the first conductive material 150 using the SEM image.
- the major axis diameter of the first conductive material 150 is defined as the diameter of the circle with the smallest area surrounding the particles of the first conductive material 150 in the SEM image of the particles of the first conductive material 150 .
- the average particle size of the second conductive material 160 can be measured, for example, using a TEM image obtained by a transmission electron microscope (TEM). Specifically, the average particle diameter is obtained by calculating the average value of the equivalent circle diameters of 20 arbitrarily selected particles of the second conductive material 160 using a TEM image.
- TEM transmission electron microscope
- the average length axis of the first conductive material and the average particle diameter of the second conductive material contained in the positive electrode material can be measured, for example, as follows.
- the positive electrode material is obtained by, for example, scraping off the positive electrode material from the battery so as not to mix the negative electrode material.
- the obtained positive electrode material is mixed with water for dissolving the solid electrolyte, and filtered to extract the active material other than the solid electrolyte, the binder, and the conductive material.
- the active material, binder, and conductive material taken out are mixed with an organic solvent such as toluene to dissolve the binder, and filtered to take out the active material and conductive material.
- the active material and conductive material taken out are mixed with an acid aqueous solution to dissolve the active material, and filtered to take out the conductive material. After that, the removed conductive material is dried.
- the average major axis diameter of the first conductive material can be measured based on the SEM image as described above, and the average grain size of the second conductive material can be measured based on the TEM image. Diameter can be measured.
- the volume ratio of the positive electrode active material 110 to the total volume of the positive electrode active material 110 and the solid electrolyte 100 can be calculated, for example, by the following method.
- the positive electrode active material 110 contained in the positive electrode material 1000 can be taken out, for example, by dissolving only the solid electrolyte 100 using a solvent.
- the total mass of positive electrode active material 110 and solid electrolyte 100 and the mass of positive electrode active material 110 can be obtained from the masses before and after the dissolution.
- the respective specific gravities of the positive electrode active material 110 and the solid electrolyte 100 can be known from literature and the like. From these values, the ratio of the volume of positive electrode active material 110 to the total volume of positive electrode active material 110 and solid electrolyte 100 can be calculated.
- the volume ratio of the positive electrode active material 110 to the total volume of the positive electrode active material 110 and the solid electrolyte 100 may be 65% or more and 85% or less. According to the above configuration, it is possible to further improve the energy density in the positive electrode.
- the volume ratio of the positive electrode active material 110 to the total volume of the positive electrode active material 110 and the solid electrolyte 100 may be 67% or more and 75% or less. According to the above configuration, it is possible to further improve the energy density in the positive electrode.
- the mass ratio of the conductive material 140 may be 3 or less. According to the above configuration, it is possible to suppress inhibition of lithium ion conduction between positive electrode active material 110 and solid electrolyte 100 by conductive material 140 .
- the mass ratio of the conductive material 140 when the mass ratio of the positive electrode active material 110 is 100 can be calculated, for example, by the following method.
- the mass of the positive electrode active material 110 contained in the positive electrode material 1000 can be obtained by the method described above.
- the mass of conductive material 140 included in cathode material 1000 can be obtained, for example, from mass reduction due to high temperature pyrolysis. From these values, the mass ratio of the conductive material 140 when the mass ratio of the positive electrode active material 110 is 100 can be calculated.
- the ratio of the mass of the second conductive material 160 to the mass of the conductive material 140 may be 80% or less. According to the above configuration, it is possible to further improve the electron conductivity of the positive electrode.
- the ratio of the mass of the second conductive material 160 to the mass of the conductive material 140 can be calculated, for example, by the following method.
- the mass of the second conductive material 160 relative to the mass of the conductive material 140 can be obtained by particle size distribution measurement, classification, or the like for the conductive material 140 taken out by the method described above. In this way, the ratio of the mass of second conductive material 160 to the mass of conductive material 140 can be calculated.
- the ratio of the mass of the second conductive material 160 to the mass of the conductive material 140 may be 5% or more and 50% or less. According to the above configuration, it is possible to further improve the electron conductivity of the positive electrode.
- the ratio of the mass of the second conductive material 160 to the mass of the conductive material 140 may be 6% or more and 25% or less. According to the above configuration, it is possible to further improve the electron conductivity of the positive electrode.
- First conductive material 150 and second conductive material 160 may include a carbon material. According to the above configuration, it is possible to further improve the electron conductivity of the positive electrode.
- the first conductive material 150 and the second conductive material 160 may be carbon materials. According to the above configuration, it is possible to further improve the electron conductivity of the positive electrode.
- the first conductive material 150 may contain a fibrous carbon material. According to the above configuration, it is possible to further improve the electron conductivity of the positive electrode.
- the first conductive material 150 may be a fibrous carbon material. According to the above configuration, it is possible to further improve the electron conductivity of the positive electrode.
- fibrous carbon materials include fibrous carbon such as vapor-grown carbon fiber, carbon nanotube, and carbon nanofiber.
- first conductive material 150 may include any one of these materials, or two or more of these materials. You can When first conductive material 150 is a fibrous carbon material, first conductive material 150 may be composed of any one of these materials, or composed of two or more of these materials. may
- the second conductive material 160 may contain carbon black. According to the above configuration, it is possible to further improve the electron conductivity of the positive electrode.
- the second conductive material 160 may be carbon black. According to the above configuration, it is possible to further improve the electron conductivity of the positive electrode.
- Carbon black includes acetylene black and ketjen black.
- the second conductive material 160 may contain acetylene black or may contain ketjen black.
- the second conductive material 160 may contain both acetylene black and ketjen black.
- the carbon black contains acetylene black, it is possible to further improve the electron conductivity of the positive electrode.
- the second conductive material 160 may be carbon black, the second conductive material 160 may be acetylene black or Ketjen black.
- the second conductive material 160 may be composed of acetylene black and ketjen black.
- the first conductive material 150 when the first conductive material 150 is a fibrous carbon material, the first conductive material 150 contains the fibrous carbon material as a main component and further includes unavoidable impurities or synthesizes the fibrous carbon material. It may contain starting materials, by-products, decomposition products, and the like that are used in practice. In the present disclosure, "main component" means the component contained in the largest amount in terms of mass ratio.
- the first conductive material 150 may contain, for example, 100% of the fibrous carbon material in terms of mass ratio to the entire first conductive material 150, except for impurities that are unavoidably mixed.
- the first conductive material 150 may be composed only of the fibrous carbon material.
- the second conductive material 160 When the second conductive material 160 is carbon black, the second conductive material 160 contains carbon black as a main component, and further contains unavoidable impurities or starting materials used when synthesizing carbon black. , by-products and decomposition products.
- the second conductive material 160 may contain, for example, 100% carbon black in terms of mass ratio with respect to the entire second conductive material 160, excluding impurities that are unavoidably mixed.
- the second conductive material 160 may be composed of carbon black only.
- the first conductive material 150 may have an average major axis diameter of 4 ⁇ m or more. According to the above configuration, the first conductive material 150 easily forms a conduction path that enables long-distance electron conduction to the positive electrode. Thereby, the electron conductivity in the positive electrode can be further improved.
- the second conductive material 160 may have an average particle size of 25 nm or less. According to the above configuration, the second conductive material 160 easily adheres to the surface of the positive electrode active material 110 . Therefore, by connecting the first conductive material 150 and the second conductive material 160, an electron-conducting network is likely to be formed in the positive electrode.
- the shape of the first conductive material 150 is not particularly limited as long as it has an average major axis diameter of 1 ⁇ m or more.
- the first conductive material 150 may be fibrous, acicular, or the like, for example.
- the shape of the first conductive material 150 may be fibrous.
- the shape of the second conductive material 160 is not particularly limited as long as it has an average particle size of 100 nm or less.
- the second conductive material 160 may be spherical, oval, or the like, for example.
- the shape of the second conductive material 160 may be spherical.
- the conductive material 140 may contain a conductive material different from the first conductive material 150 and the second conductive material 160 .
- conductive materials include graphites such as natural graphite or artificial graphite, metal fibers, carbon fluoride, metal powders such as aluminum, conductive whiskers such as zinc oxide or potassium titanate, and conductive materials such as titanium oxide. and conductive polymer compounds such as polyaniline, polypyrrole and polythiophene. According to the above configuration, it is possible to further improve the electron conductivity of the positive electrode.
- the conductive material 140 may be composed of only the first conductive material 150 and the second conductive material 160. That is, conductive material 140 does not have to include a conductive material different from first conductive material 150 and second conductive material 160 .
- the positive electrode active material 110 a material that can be used as a positive electrode active material for all-solid-state lithium ion batteries can be used.
- the positive electrode active material 110 include LiCoO 2 , LiNi x Me 1-x O 2 , LiNi x Co 1-x O 2 , LiNi 1/3 Co 1/3 Mn 1/3 O 2 , LiMnO 2 , Li -Mn spinel, lithium titanate, lithium metal phosphate, and transition metal oxides.
- LiNi x Me 1-x O 2 x satisfies 0.5 ⁇ x ⁇ 1, and Me includes at least one selected from the group consisting of Co, Mn and Al.
- LiNi x Co 1-x O 2 x satisfies 0 ⁇ x ⁇ 0.5.
- O4 can be mentioned.
- Lithium titanate includes Li 4 Ti 5 O 12 .
- Lithium metal phosphates include LiFePO4 , LiMnPO4 , LiCoPO4 , and LiNiPO4 .
- Transition metal oxides include V2O5 and MoO3 .
- the positive electrode active material 110 includes LiCoO 2 , LiNi x Me 1-x O 2 , LiNi x Co 1-x O 2 , LiNi 1/3 Co 1/3 Mn 1/3 O 2 , LiMnO 2 , Li— It may be a lithium-containing composite oxide selected from Mn spinel, lithium metal phosphate, and the like.
- the positive electrode active material 110 When the positive electrode active material 110 is a lithium-containing composite oxide, the positive electrode active material 110 may have a layered rock salt structure. In the layered rock salt structure, transition metals and lithium are regularly arranged to form a two-dimensional plane, so lithium can diffuse two-dimensionally. Therefore, according to the above configuration, the energy density of the battery can be improved.
- Solid electrolyte 100 may contain at least one selected from the group consisting of sulfide solid electrolytes and halide solid electrolytes. According to the above configuration, it is possible to improve the output characteristics of the battery.
- the solid electrolyte 100 may be a mixture of a sulfide solid electrolyte and a halide solid electrolyte.
- Sulfide solid electrolytes include Li 2 SP 2 S 5 , Li 2 S—SiS 2 , Li 2 S—B 2 S 3 , Li 2 S—GeS 2 , Li 3.25 Ge 0.25 P 0.75 S 4 , Li 10 GeP 2 S 12 and the like are included. Also, a sulfide solid electrolyte having an Argyrodite structure, such as Li6PS5Cl , Li6PS5Br , and Li6PS5I , may be used. LiX , Li2O , MOq , LipMOq , etc. may be added to these sulfide solid electrolytes.
- X is at least one selected from the group consisting of F, Cl, Br and I.
- M is at least one selected from the group consisting of P, Si, Ge, B, Al, Ga, In, Fe and Zn.
- p and q are natural numbers respectively.
- One or more sulfide solid electrolytes selected from the above materials may be used.
- the ionic conductivity of the sulfide solid electrolyte can be further improved.
- the charge/discharge efficiency of the battery can be further improved.
- a halide solid electrolyte is represented, for example, by the following compositional formula (1).
- M contains at least one element selected from the group consisting of metal elements other than Li and metalloid elements.
- X includes at least one selected from the group consisting of F, Cl, Br, and I;
- metal elements are B, Si, Ge, As, Sb and Te.
- Metallic element means all elements contained in Groups 1 to 12 of the periodic table except hydrogen, and B, Si, Ge, As, Sb, Te, C, N, P, O, S, and All elements contained in groups 13 to 16 of the periodic table except Se. That is, the term “semimetallic element” or “metallic element” refers to a group of elements that can become cations when an inorganic compound is formed with a halogen element.
- the halide solid electrolyte represented by the compositional formula (1) has high ionic conductivity compared to a halide solid electrolyte such as LiI composed of Li and a halogen element. Therefore, according to the halide solid electrolyte represented by the compositional formula (1), the ionic conductivity of the halide solid electrolyte can be further improved.
- M may be at least one element selected from the group consisting of metal elements other than Li and metalloid elements.
- X may be at least one selected from the group consisting of F, Cl, Br and I.
- the halide solid electrolyte containing Y may be, for example, a compound represented by the composition formula LiaMebYcX6 .
- Me is at least one element selected from the group consisting of metal elements excluding Li and Y and metalloid elements.
- m is the valence of the element Me.
- X is at least one selected from the group consisting of F, Cl, Br and I;
- Me may be, for example, at least one selected from the group consisting of Mg, Ca, Sr, Ba, Zn, Sc, Al, Ga, Bi, Zr, Hf, Ti, Sn, Ta and Nb.
- the ionic conductivity of the halide solid electrolyte can be further improved.
- the following materials can be used as the halide solid electrolyte.
- the ionic conductivity of the halide solid electrolyte can be further improved.
- the halide solid electrolyte may be a material represented by the following compositional formula (A1).
- composition formula (A1) X is at least one selected from the group consisting of F, Cl, Br and I. Also, 0 ⁇ d ⁇ 2 is satisfied.
- the halide solid electrolyte may be a material represented by the following compositional formula (A2).
- X is at least one selected from the group consisting of F, Cl, Br and I.
- the halide solid electrolyte may be a material represented by the following compositional formula (A3).
- composition formula (A3) 0 ⁇ 0.15 is satisfied in the composition formula (A3).
- the halide solid electrolyte may be a material represented by the following compositional formula (A4).
- composition formula (A4) 0 ⁇ 0.25 is satisfied in the composition formula (A4).
- the halide solid electrolyte may be a material represented by the following compositional formula (A5).
- Me includes at least one selected from the group consisting of Mg, Ca, Sr, Ba and Zn. Me may be at least one selected from the group consisting of Mg, Ca, Sr, Ba and Zn.
- composition formula (A5) -1 ⁇ ⁇ ⁇ 2, 0 ⁇ a ⁇ 3, 0 ⁇ (3-3 ⁇ + a), 0 ⁇ (1 + ⁇ - a), 0 ⁇ x ⁇ 6, 0 ⁇ y ⁇ 6, and ( x+y) ⁇ 6 is satisfied.
- the halide solid electrolyte may be a material represented by the following compositional formula (A6).
- Me includes at least one selected from the group consisting of Al, Sc, Ga and Bi. Me may be at least one selected from the group consisting of Al, Sc, Ga and Bi.
- composition formula (A6) ⁇ 1 ⁇ 1, 0 ⁇ a ⁇ 2, 0 ⁇ (1+ ⁇ a), 0 ⁇ x ⁇ 6, 0 ⁇ y ⁇ 6, and (x+y) ⁇ 6 are satisfied .
- the halide solid electrolyte may be a material represented by the following compositional formula (A7).
- Me includes at least one selected from the group consisting of Zr, Hf and Ti. Me may be at least one selected from the group consisting of Zr, Hf and Ti.
- composition formula (A7) -1 ⁇ ⁇ ⁇ 1, 0 ⁇ a ⁇ 1.5, 0 ⁇ (3-3 ⁇ -a), 0 ⁇ (1 + ⁇ -a), 0 ⁇ x ⁇ 6, 0 ⁇ y ⁇ 6, and (x+y) ⁇ 6 are satisfied.
- the halide solid electrolyte may be a material represented by the following compositional formula (A8).
- Me includes at least one selected from the group consisting of Ta and Nb. Me may be at least one selected from the group consisting of Ta and Nb.
- composition formula (A8) -1 ⁇ ⁇ ⁇ 1, 0 ⁇ a ⁇ 1.2, 0 ⁇ (3-3 ⁇ -2a), 0 ⁇ (1 + ⁇ -a), 0 ⁇ x ⁇ 6, 0 ⁇ y ⁇ 6, and (x+y) ⁇ 6 are satisfied.
- halide solid electrolyte more specifically, for example, Li 3 YX 6 , Li 2 MgX 4 , Li 2 FeX 4 , Li(Al, Ga, In) X 4 , Li 3 (Al, Ga, In) X 6 , etc. can be used.
- X is at least one selected from the group consisting of F, Cl, Br and I.
- the notation "(A, B, C)" in the chemical formula means "at least one selected from the group consisting of A, B, and C".
- “(Al, Ga, In)” is synonymous with “at least one selected from the group consisting of Al, Ga and In”. The same is true for other elements.
- the halide solid electrolyte does not have to contain sulfur. According to the above configuration, generation of hydrogen sulfide gas can be suppressed. Therefore, it is possible to realize a battery with improved safety.
- the shape of the solid electrolyte 100 is not particularly limited.
- the shape of the solid electrolyte 100 may be, for example, needle-like, spherical, or oval.
- the shape of the solid electrolyte 100 may be particulate.
- the median diameter of the solid electrolyte 100 may be 100 ⁇ m or less.
- the positive electrode active material 110 and the solid electrolyte 100 can form a good dispersion state in the positive electrode material 1000 . This improves the charge/discharge characteristics of the battery.
- the median diameter of the solid electrolyte 100 may be 10 ⁇ m or less. According to the above configuration, the positive electrode active material 110 and the solid electrolyte 100 can form a good dispersion state in the positive electrode material 1000 .
- the median diameter of the solid electrolyte 100 may be smaller than the median diameter of the positive electrode active material 110 . According to the above configuration, the positive electrode active material 110 and the solid electrolyte 100 can form a better dispersion state in the positive electrode material 1000 .
- the shape of the positive electrode active material 110 is not particularly limited.
- the shape of the positive electrode active material 110 may be, for example, acicular, spherical, or oval.
- the shape of the positive electrode active material 110 may be particulate.
- the median diameter of the positive electrode active material 110 may be 0.1 ⁇ m or more and 100 ⁇ m or less. When the median diameter of the positive electrode active material 110 is 0.1 ⁇ m or more, the positive electrode active material 110 and the solid electrolyte 100 can form a good dispersion state in the positive electrode material 1000 . This improves the charge/discharge characteristics of the battery. When the median diameter of the positive electrode active material 110 is 100 ⁇ m or less, the diffusion rate of lithium in the positive electrode active material 110 is sufficiently ensured. This allows the battery to operate at high output.
- the median diameter of the positive electrode active material 110 may be larger than the median diameter of the solid electrolyte 100 . Thereby, the positive electrode active material 110 and the solid electrolyte 100 can form a good dispersed state.
- the median diameter means the particle size (d50) when the cumulative volume in the volume-based particle size distribution is equal to 50%.
- the volume-based particle size distribution is measured by, for example, a laser diffraction measurement device or an image analysis device.
- the solid electrolyte 100 and the positive electrode active material 110 may be in contact with each other.
- the positive electrode material 1000 may contain a plurality of solid electrolyte 100 particles and a plurality of positive electrode active material 110 particles.
- the content of the solid electrolyte 100 and the content of the positive electrode active material 110 may be the same or different.
- the positive electrode material 1000 may contain multiple conductive materials 140 .
- the positive electrode material 1000 may include multiple first conductive materials 150 and multiple second conductive materials 160 .
- the positive electrode material 1000 can be manufactured, for example, by the method described below.
- the positive electrode active material 110, the solid electrolyte 100 and the conductive material 140 are mixed to produce a mixture of these materials.
- Conductive material 140 includes first conductive material 150 and second conductive material 160 .
- the positive electrode active material 110 and the solid electrolyte 100 may be added to and mixed with the resulting mixture. Thereby, a positive electrode material 1000 including a mixture of the positive electrode active material 110, the solid electrolyte 100 and the conductive material 140 is obtained.
- the method of mixing the positive electrode active material 110, the solid electrolyte 100 and the conductive material 140 is not particularly limited.
- a machine such as a homogenizer may be used to mix these materials. Uniform mixing can be achieved by using a homogenizer.
- the mixing ratio of positive electrode active material 110 and solid electrolyte 100 is not particularly limited.
- FIG. 2 is a cross-sectional view showing a schematic configuration of a positive electrode material 1001 in Modification 1.
- the positive electrode material 1001 further includes a coating layer 120 that covers at least part of the surface of the positive electrode active material 110 .
- the positive electrode active material 110 at least part of the surface of which is covered with the coating layer 120 is referred to as a "covered positive electrode active material 130".
- the positive electrode material 1001 may further include a coating layer 120 covering at least part of the surface of the positive electrode active material 110 . According to the above configuration, the resistance of the battery can be further reduced.
- the coating layer 120 is in direct contact with the positive electrode active material 110 .
- Coated positive electrode active material 130 in Embodiment 2 includes positive electrode active material 110 and a coating material.
- the coating material forms the coating layer 120 by being present on at least part of the surface of the positive electrode active material 110 .
- the coating layer 120 may evenly cover the positive electrode active material 110 . According to the above configuration, since the positive electrode active material 110 and the coating layer 120 are in close contact with each other, the resistance of the battery can be further reduced.
- the coating layer 120 may cover only part of the surface of the positive electrode active material 110 .
- the particles of the positive electrode active material 110 are in direct contact with each other through the portions not covered with the coating layer 120, thereby improving the electron conductivity between the particles of the positive electrode active material 110. As a result, it becomes possible to operate the battery at a high output.
- the coating of the positive electrode active material 110 with the coating layer 120 suppresses the formation of an oxide film due to oxidative decomposition of other solid electrolytes during charging of the battery. As a result, the charging and discharging efficiency of the battery is improved.
- Another solid electrolyte example is solid electrolyte 100 .
- the coating material may contain Li and at least one selected from the group consisting of O, F and Cl.
- the coating material is selected from the group consisting of lithium niobate, lithium phosphate, lithium titanate, lithium tungstate, lithium fluorozirconate, lithium fluoroaluminate, lithium fluorotitanate, and lithium fluoromagnesiumate. At least one may be included.
- the coating material may be lithium niobate (LiNbO 3 ).
- the positive electrode material 1001 can be manufactured by replacing the positive electrode active material 110 with the coated positive electrode active material 130 in the manufacturing method of the positive electrode material 1000 described in the first embodiment.
- the coated positive electrode active material 130 can be produced, for example, by the following method.
- the coating layer 120 is formed on the surfaces of the particles of the positive electrode active material 110 .
- a method for forming the coating layer 120 is not particularly limited. Methods for forming the coating layer 120 include a liquid phase coating method and a vapor phase coating method.
- the precursor solution can be a mixed solution (sol solution) of a solvent, lithium alkoxide and niobium alkoxide.
- Lithium alkoxides include lithium ethoxide.
- Niobium alkoxides include niobium ethoxide.
- Solvents are, for example, alcohols such as ethanol. The amounts of lithium alkoxide and niobium alkoxide are adjusted according to the target composition of the coating layer 120 . Water may be added to the precursor solution, if desired.
- the precursor solution may be acidic or alkaline.
- the method of applying the precursor solution to the surface of the positive electrode active material 110 is not particularly limited.
- the precursor solution can be applied to the surface of the cathode active material 110 using a tumbling flow granulation coating apparatus.
- the precursor solution can be sprayed onto the positive electrode active material 110 while rolling and flowing the positive electrode active material 110 to apply the precursor solution to the surface of the positive electrode active material 110 . .
- a precursor film is formed on the surface of the positive electrode active material 110 .
- the positive electrode active material 110 coated with the precursor coating is heat-treated.
- the heat treatment promotes gelation of the precursor coating to form the coating layer 120 .
- the coated positive electrode active material 130 is obtained.
- the coating layer 120 covers substantially the entire surface of the positive electrode active material 110 .
- the thickness of the covering layer 120 is generally uniform.
- the vapor phase coating method includes a pulsed laser deposition (PLD) method, a vacuum deposition method, a sputtering method, a thermal chemical vapor deposition (CVD) method, a plasma chemical vapor deposition method, and the like.
- PLD pulsed laser deposition
- CVD thermal chemical vapor deposition
- a plasma chemical vapor deposition method and the like.
- an ion-conducting material as a target is irradiated with a high-energy pulse laser (eg, KrF excimer laser, wavelength: 248 nm) to deposit sublimated ion-conducting material on the surface of the positive electrode active material 110 .
- a high-energy pulse laser eg, KrF excimer laser, wavelength: 248 nm
- high-density sintered LiNbO 3 is used as a target.
- Embodiment 2 (Embodiment 2) Embodiment 2 will be described below. Descriptions overlapping those of the first embodiment are omitted as appropriate.
- FIG. 3 is a cross-sectional view showing a schematic configuration of a battery 2000 according to Embodiment 2.
- FIG. 3 is a cross-sectional view showing a schematic configuration of a battery 2000 according to Embodiment 2.
- a battery 2000 according to Embodiment 2 includes a positive electrode 201 , an electrolyte layer 202 and a negative electrode 203 .
- the positive electrode 201 includes the positive electrode material in Embodiment 1 or Modification 1.
- Electrolyte layer 202 is positioned between positive electrode 201 and negative electrode 203 .
- FIG. 3 shows a positive electrode material 1000 as an example of a positive electrode material contained in the positive electrode 201. As shown in FIG.
- both energy density and electron conductivity can be achieved in the positive electrode 201 .
- the energy density of the battery 2000 can be improved, and the resistance of the battery 2000 can be lowered.
- the volume ratio "v1:100-v1" between the positive electrode active material 110 and the solid electrolyte 100 contained in the positive electrode 201 may satisfy 30 ⁇ v1 ⁇ 95.
- v1 represents the volume ratio of the positive electrode active material 110 when the total volume of the positive electrode active material 110 and the solid electrolyte 100 contained in the positive electrode 201 is 100.
- a sufficient energy density of the battery 2000 can be ensured when 30 ⁇ v1 is satisfied.
- v1 ⁇ 95 the battery 2000 can operate at high output.
- the volume ratio "v11:100-v11" between the coated positive electrode active material 130 and the solid electrolyte 100 contained in the positive electrode 201 may satisfy 30 ⁇ v11 ⁇ 95.
- v11 represents the volume ratio of the coated positive electrode active material 130 when the total volume of the coated positive electrode active material 130 and the solid electrolyte 100 contained in the positive electrode 201 is 100.
- 30 ⁇ v11 is satisfied, a sufficient energy density of the battery 2000 can be secured.
- v11 ⁇ 95 the battery 2000 can operate at high output.
- the thickness of the positive electrode 201 may be 10 ⁇ m or more and 500 ⁇ m or less. When the thickness of the positive electrode 201 is 10 ⁇ m or more, a sufficient energy density of the battery 2000 can be secured. When the thickness of positive electrode 201 is 500 ⁇ m or less, battery 2000 can operate at high output.
- the electrolyte layer 202 is a layer containing an electrolyte.
- the electrolyte is, for example, a solid electrolyte. That is, electrolyte layer 202 may be a solid electrolyte layer.
- the material exemplified as solid electrolyte 100 in Embodiment 1 may be used. That is, electrolyte layer 202 may contain a solid electrolyte having the same composition as solid electrolyte 100 . According to the above configuration, the charge/discharge efficiency of the battery 2000 can be further improved.
- the electrolyte layer 202 may contain a halide solid electrolyte having a composition different from that of the solid electrolyte 100 .
- the electrolyte layer 202 may contain a sulfide solid electrolyte.
- the electrolyte layer 202 may contain only one solid electrolyte selected from the materials listed as solid electrolytes.
- the electrolyte layer 202 may contain two or more solid electrolytes selected from the materials listed as solid electrolytes. In this case, the plurality of solid electrolytes have compositions different from each other.
- electrolyte layer 202 may include a halide solid electrolyte and a sulfide solid electrolyte.
- the thickness of the electrolyte layer 202 may be 1 ⁇ m or more and 300 ⁇ m or less. When the thickness of the electrolyte layer 202 is 1 ⁇ m or more, the short circuit between the positive electrode 201 and the negative electrode 203 is less likely to occur. When the thickness of electrolyte layer 202 is 300 ⁇ m or less, battery 2000 can operate at high output.
- the negative electrode 203 includes a material that has the property of intercalating and deintercalating metal ions (eg, lithium ions).
- the negative electrode 203 contains, for example, a negative electrode active material.
- Metal materials, carbon materials, oxides, nitrides, tin compounds, silicon compounds, etc. can be used for the negative electrode active material.
- the metal material may be a single metal.
- the metal material may be an alloy.
- metallic materials include lithium metal, lithium alloys, and the like.
- carbon materials include natural graphite, coke, ungraphitized carbon, carbon fiber, spherical carbon, artificial graphite, and amorphous carbon.
- the capacity density can be improved by using silicon (Si), tin (Sn), a silicon compound, a tin compound, or the like.
- the negative electrode 203 may contain a solid electrolyte. According to the above configuration, the lithium ion conductivity inside the negative electrode 203 is increased, and the battery 2000 can operate at high output.
- the solid electrolyte contained in negative electrode 203 the material exemplified as solid electrolyte 100 in Embodiment 1 may be used. That is, negative electrode 203 may contain a solid electrolyte having the same composition as that of solid electrolyte 100 .
- the shape of the solid electrolyte contained in the negative electrode 203 in Embodiment 2 is not particularly limited.
- the shape of the solid electrolyte contained in the negative electrode 203 may be acicular, spherical, oval, or the like, for example.
- the shape of the solid electrolyte contained in the negative electrode 203 may be particulate.
- the median diameter of the solid electrolyte may be 100 ⁇ m or less.
- the negative electrode active material and the solid electrolyte can form a good dispersion state in the negative electrode 203 . Thereby, the charge/discharge characteristics of the battery 2000 are improved.
- the median diameter of the solid electrolyte contained in the negative electrode 203 may be 10 ⁇ m or less, or may be 1 ⁇ m or less. According to the above configuration, the negative electrode active material and the solid electrolyte can form a good dispersion state in the negative electrode 203 .
- the median diameter of the solid electrolyte contained in the negative electrode 203 may be smaller than the median diameter of the negative electrode active material. According to the above configuration, the negative electrode active material and the solid electrolyte can form a better dispersion state in the negative electrode 203 .
- the shape of the negative electrode active material in Embodiment 2 is not particularly limited.
- the shape of the negative electrode active material may be, for example, acicular, spherical, or oval.
- the shape of the negative electrode active material may be particulate.
- the median diameter of the negative electrode active material may be 0.1 ⁇ m or more and 100 ⁇ m or less.
- the median diameter of the negative electrode active material is 0.1 ⁇ m or more, the negative electrode active material and the solid electrolyte can form a good dispersion state in the negative electrode 203 . Thereby, the charge/discharge characteristics of the battery 2000 are improved.
- the median diameter of the negative electrode active material is 100 ⁇ m or less, the diffusion rate of lithium in the negative electrode active material is sufficiently ensured. This allows battery 2000 to operate at high output.
- the median diameter of the negative electrode active material may be larger than the median diameter of the solid electrolyte contained in the negative electrode 203 . Thereby, the negative electrode active material and the solid electrolyte can form a good dispersed state.
- the volume ratio "v2:100-v2" between the negative electrode active material and the solid electrolyte contained in the negative electrode 203 may satisfy 30 ⁇ v2 ⁇ 95.
- v2 represents the volume ratio of the negative electrode active material when the total volume of the negative electrode active material and the solid electrolyte contained in the negative electrode 203 is taken as 100.
- a sufficient energy density of the battery 2000 can be ensured when 30 ⁇ v2 is satisfied.
- v2 ⁇ 95 the battery 2000 can operate at high output.
- the thickness of the negative electrode 203 may be 10 ⁇ m or more and 500 ⁇ m or less. When the thickness of the negative electrode 203 is 10 ⁇ m or more, a sufficient energy density of the battery 2000 can be secured. When the thickness of the negative electrode 203 is 500 ⁇ m or less, the battery 2000 can operate at high output.
- At least one selected from the group consisting of the positive electrode 201, the electrolyte layer 202, and the negative electrode 203 may contain a binder for the purpose of improving adhesion between particles.
- a binder is used to improve the binding properties of the material that constitutes the electrode.
- Binders include polyvinylidene fluoride, polytetrafluoroethylene, polyethylene, polypropylene, aramid resin, polyamide, polyimide, polyamideimide, polyacrylonitrile, polyacrylic acid, polyacrylic acid methyl ester, polyacrylic acid ethyl ester, poly Acrylate hexyl ester, polymethacrylic acid, polymethacrylic acid methyl ester, polymethacrylic acid ethyl ester, polymethacrylic acid hexyl ester, polyvinyl acetate, polyvinylpyrrolidone, polyether, polyethersulfone, hexafluoropolypropylene, styrene-butadiene rubber, Carboxymethyl cellulose etc.
- the negative electrode 203 may contain a conductive aid for the purpose of improving electronic conductivity.
- conductive aids include graphites such as natural graphite or artificial graphite, carbon blacks such as acetylene black and Ketjen black, conductive fibers such as carbon fiber or metal fiber, carbon fluoride, and metal powder such as aluminum.
- conductive whiskers such as zinc oxide or potassium titanate; conductive metal oxides such as titanium oxide; and conductive polymer compounds such as polyaniline, polypyrrole, and polythiophene. Cost reduction can be achieved when a carbon conductive aid is used.
- Shapes of the battery 2000 in Embodiment 2 include, for example, a coin shape, a cylindrical shape, a rectangular shape, a sheet shape, a button shape, a flat shape, and a laminated shape.
- LiNi 0.8 (Co, Mn) 0.2 O 2 (hereinafter referred to as NCM) was used as a positive electrode active material.
- LiNbO 3 was used as the coating material.
- a coating layer containing LiNbO 3 was formed by a liquid phase coating method. Specifically, first, a precursor solution of an ion conductive material was applied to the surface of the NCM. This formed a precursor coating on the surface of the NCM. The NCM coated with the precursor coating was then heat treated. Gelation of the precursor film progressed by the heat treatment, and a coating layer made of LiNbO 3 was formed.
- a coated positive electrode active material (hereinafter referred to as Nb-NCM) was produced by such a method.
- Carbon fiber (VGCF-H, manufactured by Showa Denko KK) was used as the first conductive material.
- the average major axis diameter of VGCF-H was 6 ⁇ m.
- Acetylene black with an average particle size of 23 nm was used as the second conductive material.
- the binder, solvent, VGCF-H and acetylene black were mixed in an argon glove box with a dew point of ⁇ 60° C. or less and dispersed using a homogenizer. This gave a mixture of binder, solvent, VGCF-H and acetylene black.
- the mixing ratio of VGCF-H and acetylene black was 2:0.125 in mass ratio.
- Nb-NCM as a coating active material and LPS as a solid electrolyte were added to and mixed with the mixture and dispersed with a homogenizer to prepare a slurry containing the positive electrode material.
- the mixing ratio of Nb-NCM and LPS was 70:30 by volume.
- VGCF is a registered trademark of Showa Denko K.K.
- the positive electrode was produced by apply
- Example 9>> In the manufacturing process of the positive electrode material, the mixing ratio of VGCF-H and acetylene black was 2:0.3 in mass ratio. The mixing ratio of Nb-NCM and LPS was 75:25 by volume. A positive electrode of Example 9 was obtained in the same manner as in Example 1 except for these steps.
- FIG. 4 is a diagram explaining a method for evaluating the electronic conductivity of the positive electrode.
- the opposing positive electrode 3000 was produced by stacking current collectors 204 on the outer sides of a stack of two positive electrodes 201 facing each other, and then pressing the stack at a high pressure. Al foil was used as the current collector 204 .
- a potentiostat 400 was connected to the opposing positive electrode 3000 thus obtained, and the electronic resistance was measured by the following procedure.
- FIG. 5 is a graph showing the correlation between voltage and current value in the facing positive electrode 3000 of Example 1.
- the current values were linearly approximated by Ohm's law. The slope of the approximate straight line indicates the DC resistance.
- the electron conductivity ⁇ of the positive electrode of Example 1 was calculated using the following formula (2).
- Table 1 shows the calculated electronic conductivity.
- S is the surface area of the positive electrode.
- R is the DC resistance value obtained from the slope of the approximate straight line.
- t is the thickness of the positive electrode. The “thickness of the positive electrode” means the thickness of the positive electrode 201 in FIG.
- VGCF-H (% by mass) represents the mass ratio of VGCF-H when the mass of the positive electrode active material is taken as 100%.
- Acetylene black (% by mass) represents the mass ratio of acetylene black to the mass of the positive electrode active material as 100%.
- the total conductive material (% by mass) represents the ratio of the total mass of VGCF-H and acetylene black to the mass of the positive electrode active material as 100%.
- VGCF-H (% by mass) represents the mass ratio of VGCF-H to the total mass of VGCF-H and acetylene black.
- Acetylene black (mass %) represents the ratio of the mass of acetylene black to the total mass of VGCF-H and acetylene black.
- FIG. 6 is a graph showing the electron conductivity of the positive electrodes of Examples 1 to 9 and Comparative Examples 1 to 5.
- the vertical axis indicates the calculated electronic conductivity.
- the horizontal axis indicates the mass ratio of the conductive material when the mass of the coated positive electrode active material is taken as 100%.
- Example 3 The mass ratio of the conductive material in Example 3 and Comparative Example 1 was the same. However, the electronic conductivity of Example 3 was more than twice the electronic conductivity of Comparative Example 1. That is, when the mass ratio of the conductive material is about the same, the electronic conductivity can be greatly improved.
- Example 7 and Comparative Example 1 were comparable. However, the mass ratio of the conductive material of Example 7 was smaller than that of the conductive material of Comparative Example 1. In other words, when the electronic conductivity was the same, the mass ratio of the conductive material could be reduced. This is probably because VGCF-H and acetylene black are easily connected to each other by containing VGCF-H and acetylene black as the conductive material, so that an electron-conducting network is efficiently formed in the positive electrode.
- the mass ratios of the conductive materials of Examples 2, 8 and 9 were the same.
- the volume ratio and electronic conductivity of the coated positive electrode active material increased in the order of Examples 2, 8 and 9. That is, it was possible to improve the electron conductivity with an increase in the volume ratio of the positive electrode active material.
- the electronic conductivity could be improved with an increase in the mass ratio of acetylene black to the total conductive material.
- the battery of the present disclosure can be used, for example, as an all-solid lithium secondary battery.
- Reference Signs List 1000 1001 positive electrode material 100 solid electrolyte 110 positive electrode active material 120 coating layer 130 coated positive electrode active material 140 conductive material 150 first conductive material 160 second conductive material 2000 battery 201 positive electrode 202 electrolyte layer 203 negative electrode 204 current collector 3000 Opposite positive electrode 400 potentiostat
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Abstract
Description
正極活物質、固体電解質および導電性材料の混合物を備え、
前記導電性材料は、1μm以上の平均長軸径を有する第1導電性材料および100nm以下の平均粒径を有する第2導電性材料を含み、
前記正極活物質および前記固体電解質の合計体積に対する前記正極活物質の体積の比率は、60%以上かつ90%以下である。 In one aspect of the present disclosure, the positive electrode material comprises:
comprising a mixture of a positive electrode active material, a solid electrolyte and a conductive material;
The conductive material includes a first conductive material having an average major axis diameter of 1 μm or more and a second conductive material having an average particle size of 100 nm or less,
A ratio of the volume of the positive electrode active material to the total volume of the positive electrode active material and the solid electrolyte is 60% or more and 90% or less.
特許文献1には、活物質、繊維状導電材、粒状導電材、および固体電解質を含む正極を備えた固体電池が開示されている。特許文献1には、正極材料において、活物質と繊維状導電材と粒状導電材と固体電解質との合計量100質量部に対して、活物質の量は60質量部程度であることが記載されている。すなわち、特許文献1の正極材料において、活物質と繊維状導電材と粒状導電材と固体電解質との合計体積に対する活物質の体積の比率は、43%程度である。このように、特許文献1の正極材料において、電子絶縁性を有する固体電解質の体積比率は、活物質の体積比率よりも大きい。そのため、特許文献1の正極材料を用いた場合、正極において電子伝導性を十分に確保することは難しい。一方、電子伝導性を確保するために導電材の比率を増加させた場合には、活物質の比率が減少するため、正極のエネルギー密度は低下する。 (Findings on which this disclosure is based)
Patent Document 1 discloses a solid battery having a positive electrode containing an active material, a fibrous conductive material, a granular conductive material, and a solid electrolyte. Patent Document 1 describes that in the positive electrode material, the amount of the active material is about 60 parts by mass with respect to the total amount of 100 parts by mass of the active material, the fibrous conductive material, the granular conductive material, and the solid electrolyte. ing. That is, in the positive electrode material of Patent Document 1, the ratio of the volume of the active material to the total volume of the active material, the fibrous conductive material, the granular conductive material, and the solid electrolyte is about 43%. Thus, in the positive electrode material of Patent Document 1, the volume ratio of the electronically insulating solid electrolyte is larger than the volume ratio of the active material. Therefore, when the positive electrode material of Patent Document 1 is used, it is difficult to ensure sufficient electron conductivity in the positive electrode. On the other hand, when the ratio of the conductive material is increased to ensure electronic conductivity, the ratio of the active material is decreased, so the energy density of the positive electrode is lowered.
本開示の第1態様に係る正極材料は、
正極活物質、固体電解質および導電性材料の混合物を備え、
前記導電性材料は、1μm以上の平均長軸径を有する第1導電性材料および100nm以下の平均粒径を有する第2導電性材料を含み、
前記正極活物質および前記固体電解質の合計体積に対する前記正極活物質の体積の比率は、60%以上かつ90%以下である。 (Overview of one aspect of the present disclosure)
The positive electrode material according to the first aspect of the present disclosure is
comprising a mixture of a positive electrode active material, a solid electrolyte and a conductive material;
The conductive material includes a first conductive material having an average major axis diameter of 1 μm or more and a second conductive material having an average particle size of 100 nm or less,
A ratio of the volume of the positive electrode active material to the total volume of the positive electrode active material and the solid electrolyte is 60% or more and 90% or less.
第1から第16態様のいずれか1つに係る正極材料を含む正極と、
負極と、
前記正極と前記負極との間に設けられた電解質層と、
を備える。 The battery according to the seventeenth aspect of the present disclosure includes
a positive electrode comprising the positive electrode material according to any one of the first to sixteenth aspects;
a negative electrode;
an electrolyte layer provided between the positive electrode and the negative electrode;
Prepare.
[正極材料]
図1は、実施の形態1における正極材料1000の概略構成を示す断面図である。 (Embodiment 1)
[Positive material]
FIG. 1 is a cross-sectional view showing a schematic configuration of a
第1導電性材料150および第2導電性材料160は、炭素材料を含んでいてもよい。以上の構成によれば、正極における電子伝導度をより向上させることができる。 (Conductive material)
First
正極活物質110として、全固体リチウムイオン電池の正極活物質として使用可能な材料が用いられうる。正極活物質110としては、LiCoO2、LiNixMe1-xO2、LiNixCo1-xO2、LiNi1/3Co1/3Mn1/3O2、LiMnO2、異種元素置換Li-Mnスピネル、チタン酸リチウム、リン酸金属リチウム、および遷移金属酸化物が挙げられる。LiNixMe1-xO2において、xは0.5≦x<1を満たし、MeはCo、MnおよびAlからなる群より選ばれる少なくとも1つ以上を含む。LiNixCo1-xO2において、xは0<x<0.5を満たす。異種元素置換Li-Mnスピネルとしては、LiMn1.5Ni0.5O4、LiMn1.5Al0.5O4、LiMn1.5Mg0.5O4、LiMn1.5Co0.5O4、LiMn1.5Fe0.5O4、およびLiMn1.5Zn0.5O4が挙げられる。チタン酸リチウムとして、Li4Ti5O12が挙げられる。リン酸金属リチウムとして、LiFePO4、LiMnPO4、LiCoPO4、およびLiNiPO4が挙げられる。遷移金属酸化物として、V2O5、およびMoO3が挙げられる。 (Positive electrode active material)
As the positive electrode
固体電解質100は、硫化物固体電解質およびハロゲン化物固体電解質からなる群より選ばれる少なくとも1つを含んでいてもよい。以上の構成によれば、電池の出力特性を向上させることができる。 (solid electrolyte)
正極材料1000は、例えば、下記の方法により製造されうる。 <Method for producing positive electrode material>
The
図2は、変形例1における正極材料1001の概略構成を示す断面図である。正極材料1001は、正極活物質110の表面の少なくとも一部を被覆する被覆層120をさらに備える。被覆層120によって表面の少なくとも一部を被覆されている正極活物質110を、「被覆正極活物質130」と称する。このように、正極材料1001は、正極活物質110の表面の少なくとも一部を被覆する被覆層120をさら含んでいてもよい。以上の構成によれば、電池の抵抗をより低下させることができる。 (Modification 1)
FIG. 2 is a cross-sectional view showing a schematic configuration of a
正極材料1001は、実施の形態1で説明した正極材料1000の製造方法において、正極活物質110を被覆正極活物質130に置き換えることで製造されうる。 <Method for producing positive electrode material>
The
以下、実施の形態2が説明される。実施の形態1と重複する説明は、適宜、省略される。 (Embodiment 2)
Embodiment 2 will be described below. Descriptions overlapping those of the first embodiment are omitted as appropriate.
[硫化物固体電解質の作製]
露点-60℃以下のアルゴングローブボックス内で、原料粉末であるLi2SおよびP2S5を、モル比でLi2S:P2S5=75:25となるように秤量した。原料粉末を乳鉢で粉砕および混合して混合物を得た。その後、遊星型ボールミル(フリッチュ社製、P-7型)を用い、10時間、510rpmの条件で混合物をミリング処理した。これにより、ガラス状の固体電解質を得た。得られた固体電解質を不活性雰囲気、270度、2時間の条件で熱処理した。これにより、硫化物固体電解質であるガラスセラミックス状のLi2S-P2S5(以下、LPSと表記する)を作製した。 <<Example 1>>
[Preparation of sulfide solid electrolyte]
In an argon glove box with a dew point of −60° C. or lower, the raw material powders of Li 2 S and P 2 S 5 were weighed so that the molar ratio of Li 2 S:P 2 S 5 was 75:25. Raw material powders were pulverized and mixed in a mortar to obtain a mixture. Then, using a planetary ball mill (manufactured by Fritsch, model P-7), the mixture was milled at 510 rpm for 10 hours. As a result, a vitreous solid electrolyte was obtained. The obtained solid electrolyte was heat-treated in an inert atmosphere at 270° C. for 2 hours. As a result, Li 2 SP 2 S 5 (hereinafter referred to as LPS) in the form of glass ceramics, which is a sulfide solid electrolyte, was produced.
正極活物質として、LiNi0.8(Co,Mn)0.2O2(以下、NCMと表記する)を用いた。被覆材料として、LiNbO3を用いた。液相被覆法により、LiNbO3を含む被覆層を形成した。具体的には、まず、イオン伝導材料の前駆体溶液をNCMの表面に塗布した。これにより、NCMの表面に前駆体被膜を形成した。その後、前駆体被膜によって被覆されたNCMを熱処理した。熱処理によって前駆体被膜のゲル化が進行し、LiNbO3からなる被覆層が形成された。このような方法で、被覆正極活物質(以後、Nb-NCMと表記する)を作製した。 [Preparation of coated positive electrode active material]
LiNi 0.8 (Co, Mn) 0.2 O 2 (hereinafter referred to as NCM) was used as a positive electrode active material. LiNbO 3 was used as the coating material. A coating layer containing LiNbO 3 was formed by a liquid phase coating method. Specifically, first, a precursor solution of an ion conductive material was applied to the surface of the NCM. This formed a precursor coating on the surface of the NCM. The NCM coated with the precursor coating was then heat treated. Gelation of the precursor film progressed by the heat treatment, and a coating layer made of LiNbO 3 was formed. A coated positive electrode active material (hereinafter referred to as Nb-NCM) was produced by such a method.
第1導電性材料として、炭素繊維(VGCF-H、昭和電工社製)を用いた。VGCF-Hの平均長軸径は6μmであった。第2導電性材料として、平均粒径23nmのアセチレンブラックを用いた。露点-60℃以下のアルゴングローブボックス内で、バインダ、溶媒、VGCF-Hおよびアセチレンブラックを混合し、ホモジナイザーを用いて分散させた。これにより、バインダ、溶媒、VGCF-Hおよびアセチレンブラックの混合物を得た。VGCF-Hおよびアセチレンブラックの混合比率は、質量比率で、2:0.125であった。混合物に被覆活物質であるNb-NCMおよび固体電解質であるLPSを添加および混合し、ホモジナイザーで分散させ、正極材料を含むスラリーを作製した。Nb-NCMおよびLPSの混合比率は、体積比率で70:30であった。なお、「VGCF」は、昭和電工株式会社の登録商標である。 [Preparation of positive electrode material]
Carbon fiber (VGCF-H, manufactured by Showa Denko KK) was used as the first conductive material. The average major axis diameter of VGCF-H was 6 μm. Acetylene black with an average particle size of 23 nm was used as the second conductive material. The binder, solvent, VGCF-H and acetylene black were mixed in an argon glove box with a dew point of −60° C. or less and dispersed using a homogenizer. This gave a mixture of binder, solvent, VGCF-H and acetylene black. The mixing ratio of VGCF-H and acetylene black was 2:0.125 in mass ratio. Nb-NCM as a coating active material and LPS as a solid electrolyte were added to and mixed with the mixture and dispersed with a homogenizer to prepare a slurry containing the positive electrode material. The mixing ratio of Nb-NCM and LPS was 70:30 by volume. "VGCF" is a registered trademark of Showa Denko K.K.
作製したスラリーを集電体上に塗布し、ホットプレート上で乾燥させることで、正極を作製した。 [Preparation of positive electrode]
The positive electrode was produced by apply|coating the produced slurry on a collector, and making it dry on a hotplate.
正極材料の作製工程において、VGCF-Hおよびアセチレンブラックの混合比率は、質量比率で、2:0.3であった。これ以外の工程は実施例1と同様にして、実施例2の正極を得た。 <<Example 2>>
In the manufacturing process of the positive electrode material, the mixing ratio of VGCF-H and acetylene black was 2:0.3 in mass ratio. Other steps were the same as in Example 1, and a positive electrode of Example 2 was obtained.
正極材料の作製工程において、VGCF-Hおよびアセチレンブラックの混合比率は、質量比率で、2:0.4であった。これ以外の工程は実施例1と同様にして、実施例3の正極を得た。 <<Example 3>>
In the manufacturing process of the positive electrode material, the mixing ratio of VGCF-H and acetylene black was 2:0.4 in mass ratio. Other steps were the same as in Example 1, and a positive electrode of Example 3 was obtained.
正極材料の作製工程において、VGCF-Hおよびアセチレンブラックの混合比率は、質量比率で、2:0.475であった。これ以外の工程は実施例1と同様にして、実施例4の正極を得た。 <<Example 4>>
In the manufacturing process of the positive electrode material, the mixing ratio of VGCF-H and acetylene black was 2:0.475 in mass ratio. Other steps were the same as in Example 1, and a positive electrode of Example 4 was obtained.
正極材料の作製工程において、VGCF-Hおよびアセチレンブラックの混合比率は、質量比率で、1.6:0.475であった。これ以外の工程は実施例1と同様にして、実施例5の正極を得た。 <<Example 5>>
In the manufacturing process of the positive electrode material, the mixing ratio of VGCF-H and acetylene black was 1.6:0.475 in mass ratio. Other steps were the same as in Example 1, and a positive electrode of Example 5 was obtained.
正極材料の作製工程において、VGCF-Hおよびアセチレンブラックの混合比率は、質量比率で、2:0.65であった。これ以外の工程は実施例1と同様にして、実施例6の正極を得た。 <<Example 6>>
In the manufacturing process of the positive electrode material, the mixing ratio of VGCF-H and acetylene black was 2:0.65 in mass ratio. Other steps were the same as in Example 1, and a positive electrode of Example 6 was obtained.
正極材料の作製工程において、VGCF-Hおよびアセチレンブラックの混合比率は、質量比率で、1.5:0.475であった。Nb-NCMおよびLPSの混合比率は、体積比率で67:33であった。これら以外の工程は実施例1と同様にして、実施例7の正極を得た。 <<Example 7>>
In the manufacturing process of the positive electrode material, the mixing ratio of VGCF-H and acetylene black was 1.5:0.475 in mass ratio. The mixing ratio of Nb-NCM and LPS was 67:33 by volume. The positive electrode of Example 7 was obtained in the same manner as in Example 1 except for these steps.
正極材料の作製工程において、VGCF-Hおよびアセチレンブラックの混合比率は、質量比率で、2:0.3であった。Nb-NCMおよびLPSの混合比率は、体積比率で72:28であった。これら以外の工程は実施例1と同様にして、実施例8の正極を得た。 <<Example 8>>
In the manufacturing process of the positive electrode material, the mixing ratio of VGCF-H and acetylene black was 2:0.3 in mass ratio. The mixing ratio of Nb-NCM and LPS was 72:28 by volume. A positive electrode of Example 8 was obtained in the same manner as in Example 1 except for these steps.
正極材料の作製工程において、VGCF-Hおよびアセチレンブラックの混合比率は、質量比率で、2:0.3であった。Nb-NCMおよびLPSの混合比率は、体積比率で75:25であった。これら以外の工程は実施例1と同様にして、実施例9の正極を得た。 <<Example 9>>
In the manufacturing process of the positive electrode material, the mixing ratio of VGCF-H and acetylene black was 2:0.3 in mass ratio. The mixing ratio of Nb-NCM and LPS was 75:25 by volume. A positive electrode of Example 9 was obtained in the same manner as in Example 1 except for these steps.
正極材料の作製工程において、VGCF-Hおよびアセチレンブラックの混合比率は、質量比率で、2.4:0であった。すなわち、比較例1の導電性材料はVGCF-Hのみであった。これ以外の工程は実施例1と同様にして、比較例1の正極を得た。 <<Comparative Example 1>>
In the manufacturing process of the positive electrode material, the mixing ratio of VGCF-H and acetylene black was 2.4:0 in mass ratio. That is, the conductive material of Comparative Example 1 was only VGCF-H. Other steps were the same as in Example 1, and a positive electrode of Comparative Example 1 was obtained.
正極材料の作製工程において、VGCF-Hおよびアセチレンブラックの混合比率は、質量比率で、2:0であった。すなわち、比較例2の導電性材料はVGCF-Hのみであった。これ以外の工程は実施例1と同様にして、比較例2の正極を得た。 <<Comparative Example 2>>
In the manufacturing process of the positive electrode material, the mixing ratio of VGCF-H and acetylene black was 2:0 in mass ratio. That is, the conductive material of Comparative Example 2 was only VGCF-H. Other steps were the same as in Example 1, and a positive electrode of Comparative Example 2 was obtained.
正極材料の作製工程において、VGCF-Hおよびアセチレンブラックの混合比率は、質量比率で、1.6:0であった。すなわち、比較例3の導電性材料はVGCF-Hのみであった。これ以外の工程は実施例1と同様にして、比較例3の正極を得た。 <<Comparative Example 3>>
In the manufacturing process of the positive electrode material, the mixing ratio of VGCF-H and acetylene black was 1.6:0 in mass ratio. That is, the conductive material of Comparative Example 3 was only VGCF-H. Other steps were the same as in Example 1, and a positive electrode of Comparative Example 3 was obtained.
正極材料の作製工程において、VGCF-Hおよびアセチレンブラックの混合比率は、質量比率で、0.8:0であった。すなわち、比較例4の導電性材料はVGCF-Hのみであった。これ以外の工程は実施例1と同様にして、比較例4の正極を得た。 <<Comparative Example 4>>
In the manufacturing process of the positive electrode material, the mixing ratio of VGCF-H and acetylene black was 0.8:0 in mass ratio. That is, the conductive material of Comparative Example 4 was only VGCF-H. Other steps were the same as in Example 1, and a positive electrode of Comparative Example 4 was obtained.
正極材料の作製工程において、VGCF-Hおよびアセチレンブラックの混合比率は、質量比率で、0:0.65であった。すなわち、比較例5の導電性材料はアセチレンブラックのみであった。これ以外の工程は実施例1と同様にして、比較例5の正極を得た。 <<Comparative Example 5>>
In the manufacturing process of the positive electrode material, the mixing ratio of VGCF-H and acetylene black was 0:0.65 in mass ratio. That is, the conductive material of Comparative Example 5 was only acetylene black. Other steps were the same as in Example 1, and a positive electrode of Comparative Example 5 was obtained.
実施例1から9および比較例1から5の正極を用い、以下の条件で、電子伝導度の評価を実施した。 (Evaluation of electronic conductivity)
Using the positive electrodes of Examples 1 to 9 and Comparative Examples 1 to 5, the electron conductivity was evaluated under the following conditions.
導電性材料としてVGCF-Hおよびアセチレンブラックを含む実施例1から9は、VGCF-Hおよびアセチレンブラックのいずれか1つのみを含む比較例1から5に比べて、正極の電子伝導度が増加する傾向を示した。 ≪Consideration≫
Examples 1 to 9, which contain VGCF-H and acetylene black as conductive materials, increase the electronic conductivity of the positive electrode compared to Comparative Examples 1 to 5, which contain only one of VGCF-H and acetylene black. showed a trend.
100 固体電解質
110 正極活物質
120 被覆層
130 被覆正極活物質
140 導電性材料
150 第1導電性材料
160 第2導電性材料
2000 電池
201 正極
202 電解質層
203 負極
204 集電体
3000 対向正極
400 ポテンショスタット
Claims (18)
- 正極活物質、固体電解質および導電性材料の混合物を備え、
前記導電性材料は、1μm以上の平均長軸径を有する第1導電性材料および100nm以下の平均粒径を有する第2導電性材料を含み、
前記正極活物質および前記固体電解質の合計体積に対する前記正極活物質の体積の比率は、60%以上かつ90%以下である、
正極材料。 comprising a mixture of a positive electrode active material, a solid electrolyte and a conductive material;
The conductive material includes a first conductive material having an average major axis diameter of 1 μm or more and a second conductive material having an average particle size of 100 nm or less,
The ratio of the volume of the positive electrode active material to the total volume of the positive electrode active material and the solid electrolyte is 60% or more and 90% or less.
cathode material. - 前記正極活物質および前記固体電解質の合計体積に対する前記正極活物質の体積の比率は、65%以上かつ85%以下である、
請求項1に記載の正極材料。 The ratio of the volume of the positive electrode active material to the total volume of the positive electrode active material and the solid electrolyte is 65% or more and 85% or less.
The positive electrode material according to claim 1. - 前記正極活物質および前記固体電解質の合計体積に対する前記正極活物質の体積の比率は、67%以上かつ75%以下である、
請求項1に記載の正極材料。 The ratio of the volume of the positive electrode active material to the total volume of the positive electrode active material and the solid electrolyte is 67% or more and 75% or less.
The positive electrode material according to claim 1. - 前記正極活物質の質量比率を100としたとき、前記導電性材料の質量比率は、3以下である、
請求項1から3のいずれか一項に記載の正極材料。 When the mass ratio of the positive electrode active material is 100, the mass ratio of the conductive material is 3 or less.
4. The cathode material according to any one of claims 1-3. - 前記導電性材料の質量に対する前記第2導電性材料の質量の比率は、80%以下である、
請求項1から4のいずれか一項に記載の正極材料。 The ratio of the mass of the second conductive material to the mass of the conductive material is 80% or less.
5. The cathode material according to any one of claims 1-4. - 前記導電性材料の質量に対する前記第2導電性材料の質量の比率は、5%以上かつ50%以下である、
請求項5に記載の正極材料。 The ratio of the mass of the second conductive material to the mass of the conductive material is 5% or more and 50% or less.
The positive electrode material according to claim 5. - 前記導電性材料の質量に対する前記第2導電性材料の質量の比率は、6%以上かつ25%以下である、
請求項5に記載の正極材料。 The ratio of the mass of the second conductive material to the mass of the conductive material is 6% or more and 25% or less.
The positive electrode material according to claim 5. - 前記第1導電性材料は、4μm以上の平均長軸径を有する、
請求項1から7のいずれか一項に記載の正極材料。 The first conductive material has an average major axis diameter of 4 μm or more,
8. The cathode material according to any one of claims 1-7. - 前記第2導電性材料は、25nm以下の平均粒径を有する、
請求項8に記載の正極材料。 The second conductive material has an average particle size of 25 nm or less,
The positive electrode material according to claim 8. - 前記第1導電性材料および前記第2導電性材料は、炭素材料を含む、
請求項1から9のいずれか一項に記載の正極材料。 the first conductive material and the second conductive material comprise a carbon material;
10. Cathode material according to any one of claims 1-9. - 前記第1導電性材料は、繊維状炭素材料を含む、
請求項1から10のいずれか一項に記載の正極材料。 wherein the first conductive material comprises a fibrous carbon material;
11. The cathode material according to any one of claims 1-10. - 前記第2導電性材料は、カーボンブラックを含む、
請求項1から11のいずれか一項に記載の正極材料。 the second conductive material comprises carbon black;
12. The cathode material according to any one of claims 1-11. - 前記カーボンブラックはアセチレンブラックを含む、
請求項12に記載の正極材料。 The carbon black includes acetylene black,
The positive electrode material according to claim 12. - 前記固体電解質は、硫化物固体電解質およびハロゲン化物固体電解質からなる群より選ばれる少なくとも1つを含む、
請求項1から13のいずれか一項に記載の正極材料。 The solid electrolyte contains at least one selected from the group consisting of a sulfide solid electrolyte and a halide solid electrolyte,
14. The cathode material according to any one of claims 1-13. - 前記正極活物質は、層状岩塩構造を有する、
請求項1から14のいずれか一項に記載の正極材料。 The positive electrode active material has a layered rock salt structure,
15. The cathode material according to any one of claims 1-14. - 前記正極活物質の表面の少なくとも一部を被覆する被覆層をさらに備える、
請求項1から15のいずれか一項に記載の正極材料。 Further comprising a coating layer that covers at least part of the surface of the positive electrode active material,
16. Cathode material according to any one of claims 1-15. - 請求項1から16のいずれか一項に記載の正極材料を含む正極と、
負極と、
前記正極と前記負極との間に配置された電解質層と、
を備えた、
電池。 a positive electrode comprising the positive electrode material according to any one of claims 1 to 16;
a negative electrode;
an electrolyte layer disposed between the positive electrode and the negative electrode;
with
battery. - 前記電解質層は、硫化物固体電解質を含む、
請求項17に記載の電池。 The electrolyte layer contains a sulfide solid electrolyte,
18. The battery of Claim 17.
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