WO2023005031A1 - Preparation method for nickel-cobalt-manganese ternary precursor material and lithium ion battery - Google Patents

Preparation method for nickel-cobalt-manganese ternary precursor material and lithium ion battery Download PDF

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WO2023005031A1
WO2023005031A1 PCT/CN2021/127128 CN2021127128W WO2023005031A1 WO 2023005031 A1 WO2023005031 A1 WO 2023005031A1 CN 2021127128 W CN2021127128 W CN 2021127128W WO 2023005031 A1 WO2023005031 A1 WO 2023005031A1
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cobalt
nickel
manganese
ternary precursor
precursor material
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French (fr)
Chinese (zh)
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高琦
文定强
郑江峰
张颖
吴浩
黄仁忠
罗敏
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广东佳纳能源科技有限公司
清远佳致新材料研究院有限公司
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G53/00Compounds of nickel
    • C01G53/006Compounds containing, besides nickel, two or more other elements, with the exception of oxygen or hydrogen
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • H01M10/0525Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/48Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
    • H01M4/50Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese
    • H01M4/505Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/48Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
    • H01M4/52Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron
    • H01M4/525Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2002/00Crystal-structural characteristics
    • C01P2002/70Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data
    • C01P2002/72Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data by d-values or two theta-values, e.g. as X-ray diagram
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/60Particles characterised by their size
    • C01P2004/61Micrometer sized, i.e. from 1-100 micrometer
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/80Compositional purity
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present application relates to the technical field of preparation of cathode materials for lithium-ion batteries, in particular, to a method for preparing a nickel-cobalt-manganese ternary precursor material and a lithium-ion battery.
  • the nickel-cobalt-manganese ternary precursor is the front-end raw material for the preparation of lithium-ion battery cathode materials, and it is also a highly customized standard product.
  • the performance indicators of the finished ternary precursor will affect the physical and chemical properties of the finished cathode material, which in turn will affect the electrochemical performance of lithium batteries. make an impact.
  • the nickel-cobalt-manganese ternary precursor is actually a nickel-cobalt-manganese hydroxide, and its preparation method is mainly co-precipitation method, using nickel salt, cobalt salt, and manganese salt as raw materials, and saline-alkali neutralization in ammonia water and alkali solution Reaction, nickel cobalt manganese hydroxide precipitation.
  • the first purpose of the present application is to provide a method for preparing a nickel-cobalt-manganese ternary precursor material to completely or partially solve the above-mentioned problems.
  • the method uses crude solid cobalt hydroxide as a raw material to realize the The three elements of nickel, cobalt and manganese are fully recovered, and the recovery rate of the three elements of nickel, cobalt and manganese reaches 99.3%.
  • the raw materials for the preparation of ternary lithium-ion battery precursors can be quickly obtained, and high-purity, low-impurity nickel-cobalt-manganese ternary precursor materials can be prepared. The full recovery of valence metals.
  • the second purpose of the present application is to provide a nickel-cobalt-manganese ternary positive electrode material prepared from the above-mentioned nickel-cobalt-manganese ternary precursor material.
  • the third object of the present application is to provide a lithium ion battery comprising the above-mentioned nickel-cobalt-manganese ternary positive electrode material.
  • a method for preparing a nickel-cobalt-manganese ternary precursor material comprises the following steps:
  • step (b) using a mixed solution of the extraction phase P507 and sulfonated kerosene to extract the first filtrate in step (a) to obtain an extract, and then use an acid solution to back-extract the extract to obtain a back-extraction liquid and raffinate; adding manganese powder and/or nickel powder to react in the stripping liquid, then adding fluoride to react, then solid-liquid separation to obtain the third filtrate and the third filter residue;
  • step (c) add sulfuric acid solution and manganese powder in the described second filter residue in step (a), after reaction, solid-liquid separation obtains the 4th filtrate and the 4th filter residue;
  • the crude solid cobalt hydroxide contains a large amount of magnesium, a small amount of nickel, manganese, copper, zinc, iron, aluminum, calcium and other impurity elements.
  • step (b) after stripping the extract phase P507 and the sulfonated kerosene solution, 5mol/L hydrochloric acid solution can be added for washing and purification; the obtained washing solution after phase separation can be After removing trace iron and zinc by N235 organic solution, it can be recycled.
  • the molar ratio of the ammonia water to the soluble ammonium salt is 1 to 3.5:1, including but not limited to 3.5:1, 4:1, 5: 1, 6:1, 7:1, 8:1, 9:1, and 10:1.
  • the total ammonium concentration in the leaching system in step (a) is 110-160g/L, including but not limited to 110g/L, 120g/L, 130g/L, 140g/L, 150g/L, 160g/L;
  • the total ammonium concentration refers to the ammonium content in the solution in the leaching system, including ammonia water and ammonium in soluble ammonium salts, providing ammonium ions can promote the complexation reaction of each reactant.
  • the total ammonium concentration in the leaching system is 110-160 g/L. If the total ammonium concentration provided is too low, the yield during the preparation process will be low, the leaching effect will be poor, the concentration of valuable metals in the leach solution will be low, and the waste water will be The processing capacity is large; if the concentration is too high, the effect on the improvement of the leaching rate is not obvious, and with the increase of the total ammonium concentration, the volatilization of ammonia gas will also increase, and the additional operating environment will dissolve in the solution after a certain level. The nickel-cobalt-manganese metal ions in the compound form precipitates again. Therefore, the total ammonium concentration range value provided by the examples of the present application improves the output, improves the leaching effect and improves the leaching rate.
  • the soluble ammonium salt includes at least one of ammonium sulfate, ammonium bicarbonate, ammonium carbonate and ammonium chloride;
  • the temperature of the solution system is 40-60°C, including but not limited to 40, 50, and 60°C.
  • the molar concentration of the sulfuric acid solution is 0.5-1 mol/L, including but not limited to 0.5, 0.6, 0.8, 1mol/L.
  • concentration of sulfuric acid is too low, the effect of leaching the impurity ions wrapped in the first filter residue is poor.
  • concentration of sulfuric acid is too high, a part of manganese and cobalt ions will be dissolved and enter the second filtrate, resulting in valuable metal ions Loss, the concentration range of the sulfuric acid solution provided in the examples of the present application can well solve the above problems.
  • compressed air is also introduced, and the flow rate of the compressed air is 2-3m 3 /h, including but not limited to 2, 2.5, 3m 3 /h
  • the purpose of feeding compressed air is to maintain the valuable metal cobalt and manganese remaining in the first filter residue in an oxidizing atmosphere, so that it remains in the second filter residue, while the calcium, magnesium, aluminum, iron in the first filter residue
  • the plasma enters the persulfuric acid leaching system and enters the second filtrate; because the acidity in the leaching system is low, the flow range of the compressed air provided in the embodiment of the present application can create a suitable oxidation atmosphere.
  • the pH of the solution system is 2.0-3.5, including but not limited to 2.0, 2.5, 3.0, 3.5;
  • the temperature of the solution system is 40-50°C, such as 40, 45, 50°C;
  • stirring is performed at a speed of 160-200 rpm, such as 160, 170, 190, 200 rpm;
  • the reaction time of the leaching is 1-3 hours.
  • step (b) in the mixed solution of the extract phase P507 and sulfonated kerosene, the volume ratio of the extract phase P507 is 20% to 30%, such as 20%, 25%, 30%, the volume ratio of the organic phase to the aqueous phase in the mixed solution is 1:2-2:1, such as 1:2, 1:1, 2:1.
  • the amount of manganese powder and/or nickel powder added is the theoretical molar amount 5 to 10 times of that, for example 5, 6, 7, 8, 9, 10 times; wherein, the theoretical molar amount of manganese powder and/or nickel powder is calculated according to the reaction Mn+Cu 2+ ⁇ Mn 2+ +Cu, manganese and /or the theoretical molar amount of nickel powder is the molar amount of Cu in the solution.
  • the range value of the theoretical molar dosage of manganese powder and/or nickel powder provided by the embodiments of the present application improves the solubility of manganese powder and/or nickel powder, reduces the number of filter residues after filtration, improves the purity of copper powder replaced and improves copper removal effect, and meet the requirements of the back-end design.
  • the temperature of the solution system is 80-90°C, such as 80, 85, 90°C; more preferably, the reaction time is 1-3h.
  • the increase or extension of the reaction temperature and reaction time is conducive to the improvement of the copper removal effect, but with the continuous improvement, the improvement effect is limited, but it will lead to a decrease in efficiency and an increase in equipment load, which is not conducive to large-scale industrialization. If the temperature is low or the reaction time is short, the replacement reaction is incomplete, and the copper removal effect is limited. Therefore, the reaction temperature and reaction time range values provided in the examples of the present application improve the effect of copper replacement and removal, improve production efficiency, reduce equipment load, and facilitate large-scale industrialization.
  • step (b) during the process of adding fluoride for reaction, the amount of fluoride added is 10 to 15 times the theoretical amount, such as 10, 11, 12, 13, 14, 15 times; Wherein, when generating precipitation MgF2, the theoretical molar consumption of fluoride is 2 times of the magnesium ion molar quantity in the solution.
  • the reaction time is 1 to 3 hours;
  • the fluoride includes sodium fluoride and/or potassium fluoride, more preferably sodium fluoride.
  • the concentration of the sulfuric acid solution is 1-2 mol/L, such as 1, 1.5, 2 mol/L;
  • the added amount of the manganese powder is 1.1 to 1.8 times the theoretical amount
  • the theoretical amount is the theoretical molar amount of the complete reaction of the manganese powder with the high-valent cobalt and high-valent manganese in the second filter residue, calculated by the following equation: Mn 4 + +Mn ⁇ 2Mn 2+ , 2Co 3+ +Mn ⁇ 2Co 2+ +Mn 2+ , such as 1.1, 1.2, 1.3, 1.5, 1.8 times;
  • stirring is performed at a speed of 160-200 rpm;
  • the reaction time is 1 to 3 hours;
  • the temperature of the solution system is 80-90°C, such as 80, 85, 90°C;
  • sodium chlorate is added to the fourth filtrate to remove iron.
  • the molar ratio of nickel-manganese-cobalt in the ternary precursor mixed solution is 33.3-90:5-33.3:5-33.3, including but not limited to 90:5:5, 33.3:33.3:33.3, 80:10:10, 60:20:20, 50:20:30;
  • the molar concentration of metal ions is 1.2-2.2 mol/L, including but not limited to 1.2, 1.5, 1.8, 2.0, 2.2 mol/L.
  • step (d) the co-precipitation reaction is carried out by conventional methods, the preferred precipitating agent is lye, and the preferred complexing agent is ammonia water.
  • a nickel-cobalt-manganese ternary positive electrode material is mainly prepared from the nickel-cobalt-manganese ternary precursor material prepared by the preparation method, and has the advantages of high purity and low impurities.
  • the preparation method of the nickel-cobalt-manganese ternary precursor material provided by this application uses crude solid cobalt hydroxide as a raw material, and realizes the recovery of the three elements of nickel, cobalt and manganese in the crude cobalt hydroxide.
  • the preparation method provided by this application can quickly obtain raw materials for the preparation of ternary lithium-ion battery precursors, and prepare high-purity, low-impurity nickel-cobalt-manganese ternary precursor materials, and its impurity indicators are better than national standards , so as to realize the full recycling of the valuable metals in the crude cobalt hydroxide.
  • the preparation method provided by the present application has short process, high efficiency, easy operation and low production cost, and is suitable for industrial mass production.
  • Fig. 1 is the process flow chart of the preparation method of nickel-cobalt-manganese ternary precursor material in the embodiment of the present application;
  • Fig. 2 is the XRD pattern of the 10.0 ⁇ m N i0.60 Co 0.20 Mn 0.20 (OH) 2 precursor synthesized in Example 1 of the present application.
  • the preparation method of the nickel-cobalt-manganese ternary precursor material provided in this embodiment specifically includes the following steps:
  • reaction tank A (1) Put crude cobalt hydroxide, ammonium sulfate, ammonia water, etc. into reaction tank A, and leaching for 3 hours at a stirring speed of 200rpm, a liquid-solid ratio of 8:1, and 50°C, wherein the total ammonium concentration is 160g/ L; the molar ratio of ammonia water to ammonium salt is 2.5:1; filter to obtain the first filtrate and the first filter residue.
  • step (2) The first filtrate obtained in step (1) is mixed with 25% P507+75% sulfonated kerosene solution according to the ratio of 1:1 for extraction; 2.0mol/L sulfuric acid is used for back extraction, and the obtained raffinate is passed through After degreasing, it can return to step (1) for recycling. After stripping the P507 sulfonated kerosene solution, add 5mol/L hydrochloric acid solution for washing and purification; the washing solution obtained after phase separation can be recycled after removing trace iron and zinc with N235 organic solution.
  • reaction tank B drop the first filter residue obtained in step (1) into reaction tank B, and add concentrated sulfuric acid and tap water in the tank, control initial sulfuric acid concentration to be 0.5mol/L, reaction temperature is at 50 °C, and stirring is 200rpm, After reacting for 3 hours, after the reaction, filter, and the obtained second filtrate is a sulfate solution containing magnesium, iron, calcium, aluminum and other elements, which can be sent to the sewage treatment workshop for treatment.
  • the second filter residue is high-valent cobalt manganese oxide.
  • step (2) Put the stripping solution obtained in step (2) into reaction tank C, add manganese powder to remove copper, wherein the amount of manganese powder added is 10 times the theoretical amount, the reaction temperature is 80°C, the stirring speed is 200rpm, and the reaction is 1h Finally, add 12 times the theoretical amount of sodium fluoride to remove magnesium, react for 3 hours to filter, and the third filtrate is a high-purity high-purity cobalt, nickel, and manganese mixed sulfate solution.
  • the third filter residue is a mixture of copper and magnesium fluoride.
  • reaction tank D the second filter residue that step (3) obtains is dropped into reaction tank D, add a certain amount of sulfuric acid and manganese powder, wherein the initial concentration of sulfuric acid is 1.5mol/L, and the add-on of manganese powder is 1.5 times of theoretical consumption,
  • the reaction temperature was 80° C.
  • the stirring speed was 200 rpm, and the reaction was carried out for 2 hours.
  • the obtained product was filtered, and the fourth filtrate was a cobalt- and manganese-containing sulfate solution without filter residue.
  • the three elements are 60:20:20, the filtrate obtained in step (4) and step (5) has just been added during the batching process, and the total amount of nickel, cobalt, manganese and three elements is configured. 2mol/L nickel cobalt manganese sulfate solution.
  • Example 2 The XRD test was carried out on the material obtained in Example 1, and the test results are shown in Figure 2. From Figure 2, it can be seen that the synthesized nickel-cobalt-manganese ternary precursor material has a complete crystal structure, no miscellaneous peaks, and high crystallinity.
  • step (2) The first filtrate obtained in step (1) is mixed with 25% P507+75% sulfonated kerosene solution according to the ratio of 1:1 for extraction; 2.0mol/L sulfuric acid is used for back extraction, and the obtained raffinate is passed through After degreasing, it can return to step (1) for recycling. After stripping the P507 sulfonated kerosene solution, add 5mol/L hydrochloric acid solution for washing and purification; the washing solution obtained after phase separation can be recycled after removing trace iron and zinc with N235 organic solution.
  • step (3) drop the first filter residue obtained in step (1) into reaction tank B, and add concentrated sulfuric acid and tap water in the tank, control initial sulfuric acid concentration to be 0.5mol/L, reaction temperature is at 50 °C, and stirring is 200rpm, React for 2 hours.
  • the second filtrate obtained is a sulfate solution containing magnesium, iron, calcium, aluminum and other elements, which can be sent to the sewage treatment workshop for treatment.
  • the second filter residue is high-valent cobalt manganese oxide.
  • step (2) Put the stripping solution obtained in step (2) into reaction tank C, add manganese powder to remove copper, wherein the amount of manganese powder added is 8 times the theoretical amount, the reaction temperature is 80 ° C, the stirring speed is 200 rpm, and the reaction is 1h Finally, add 10 times the theoretical amount of sodium fluoride to remove magnesium, react for 2 hours to filter, and the third filtrate is a high-purity high-purity cobalt, nickel, and manganese mixed sulfate solution. The third filter residue is a mixture of copper and magnesium fluoride.
  • reaction tank D the second filter residue that step (3) obtains is dropped into reaction tank D, add a certain amount of sulfuric acid and manganese powder, wherein the initial concentration of sulfuric acid is 1.2mol/L, and the add-on of manganese powder is 1.3 times of theoretical consumption,
  • the reaction temperature was 80° C.
  • the stirring speed was 200 rpm
  • the reaction was carried out for 2 hours.
  • the obtained product was filtered, and the fourth filtrate was a cobalt- and manganese-containing sulfate solution without filter residue.
  • the three elements are 50:20:30, the filtrate obtained in step (4) and step (5) has just been added during the batching process, and the total amount of nickel, cobalt, manganese and three elements is configured. 2mol/L nickel cobalt manganese sulfate solution.
  • step (6) The sulfate solution of nickel, cobalt and manganese configured in step (6), 10mol/L liquid caustic soda, and 8mol/L ammonia water are added in parallel to the reactor with bottom liquid for coprecipitation reaction, wherein the coprecipitation process continues to feed nitrogen Protection, the bottom liquid is a mixed solution of ammonia + sodium hydroxide with an ammonium root concentration of 4.0-5.5g/L and a pH of 11.50-12.50.
  • the volume of the bottom liquid is half of the effective volume of the reactor; Atmosphere protection, the nitrogen flow rate is 0.5m3/h, the pH is 10.50-11.00, the concentration of free ammonia in the solution is 8.0-10.0g/L, the stirring speed is 230rpm, the flow rate of the ternary liquid is controlled at 400L/h, and the particle size D50 in the kettle reaches Shut down after 10um, and the obtained precipitate can be obtained after centrifugal washing, drying, sieving and demagnetization to obtain the ternary precursor material.
  • step (2) The first filtrate obtained in step (1) is mixed with 25% P507+75% sulfonated kerosene solution according to the ratio of 1:1 for extraction; 2.0mol/L sulfuric acid is used for back extraction, and the obtained raffinate is passed through After degreasing, it can return to step (1) for recycling. After stripping the P507 sulfonated kerosene solution, add 5mol/L hydrochloric acid solution for washing and purification; the washing solution obtained after phase separation can be recycled after removing trace iron and zinc with N235 organic solution.
  • step (3) drop the first filter residue obtained in step (1) into reaction tank B, and add concentrated sulfuric acid and tap water in the tank, control initial sulfuric acid concentration to be 0.5mol/L, reaction temperature is at 50 °C, and stirring is 200rpm, React for 2 hours.
  • the second filtrate obtained is a sulfate solution containing magnesium, iron, calcium, aluminum and other elements, which can be sent to the sewage treatment workshop for treatment.
  • the second filter residue is high-valent cobalt manganese oxide.
  • step (2) Put the stripping solution obtained in step (2) into reaction tank C, add nickel powder to remove copper, wherein the amount of nickel powder added is 8 times the theoretical amount, the reaction temperature is 90 ° C, the stirring speed is 200 rpm, and the reaction is 1 h Finally, add 10 times the theoretical amount of sodium fluoride to remove magnesium, react for 2 hours to filter, and the third filtrate is a high-purity high-purity cobalt, nickel, and manganese mixed sulfate solution.
  • the third filter residue is a mixture of copper and magnesium fluoride.
  • reaction tank D the second filter residue that step (3) obtains is dropped into reaction tank D, add a certain amount of sulfuric acid and manganese powder, wherein the initial concentration of sulfuric acid is 1.2mol/L, and the add-on of manganese powder is theoretical consumption: 1.3 times,
  • the reaction temperature was 80° C.
  • the stirring speed was 200 rpm, and the reaction was carried out for 2 hours.
  • the obtained product was filtered, and the fourth filtrate was a cobalt- and manganese-containing sulfate solution without filter residue.
  • step (6) According to the molar ratio of the three elements of nickel, manganese and cobalt as the ternary precursor material is 87:05:08, the filtrate obtained in step (4) and step (5) has just been added during the batching process, and the total amount of nickel, cobalt, manganese and three elements 2mol/L nickel cobalt manganese sulfate solution.
  • the volume of the bottom liquid is half of the effective volume of the reactor; Atmosphere protection, the nitrogen flow rate is 0.5m3/h, the pH is 10.80-11.10, the concentration of free ammonia in the solution is 6.0-10.0g/L, the stirring speed is 230rpm, the flow rate of the ternary liquid is controlled at 400L/h, and the particle size D50 in the kettle reaches Shut down after 10um, and the obtained precipitate can be obtained after centrifugal washing, drying, sieving and demagnetization to obtain the ternary precursor material.
  • Comparative Example 1 The preparation steps of Comparative Example 1 are basically the same as that of Example 1, except that in step (4): only 5 times of the theoretical amount of sodium fluoride is added.
  • Comparative Example 2 The preparation steps of Comparative Example 2 are basically the same as those of Example 1, except that in step (4): no manganese powder is added for copper removal.
  • comparative example 1 is mainly a change in the process.
  • the insufficient amount of sodium fluoride added will lead to incomplete removal of magnesium from the solution, and the remaining 0.0020-0.0040g/L magnesium ions in the solution will be enriched into the nickel prepared in the subsequent process.
  • the impact on product quality is more obvious.
  • Contrast 2 does not use the process of adding manganese powder to remove copper, 0.0010-0.0020g/L copper ions in the solution, and finally enriches the content of copper in the nickel-cobalt-manganese ternary precursor product to 0.0012wt%, which is difficult to meet the requirements of high-end products .

Abstract

Provided are a preparation method for a nickel-cobalt-manganese ternary precursor material, a ternary positive electrode material, and a lithium ion battery. The preparation method comprises: (a) mixing crude solid cobalt hydroxide, a soluble ammonium salt, and ammonia water, and after an ammonia leaching reaction, performing solid-liquid separation to obtain a first filtrate and a first filter residue; leaching the first filter residue by using a sulfuric acid solution, and performing solid-liquid separation to obtain a second filtrate and a second filter residue; (b) extracting the first filtrate in step (a) to obtain an extract, and then stripping the extract by using an acid solution to obtain a stripping solution and a raffinate; adding manganese powder and/or nickel powder to the stripping solution for reaction, then adding a fluoride for reaction, and performing solid-liquid separation to obtain a third filtrate and a third filter residue; (c) adding a sulfuric acid solution and manganese powder into the second filter residue in step (a), and after the reaction, performing solid-liquid separation to obtain a fourth filtrate and a fourth filter residue; (d) combining the third filtrate and the fourth filtrate to obtain a nickel-cobalt-manganese sulfate mixed solution, adding the sulfate mixed solution according to the ratio of nickel, cobalt, and manganese in the ternary precursor material to obtain a ternary precursor mixed solution, mixing the ternary precursor mixed solution with a precipitant and a complexing agent, after a coprecipitation reaction, performing solid-liquid separation, and drying to obtain the nickel-cobalt-manganese ternary precursor material. Also provided are the ternary positive electrode material made of the nickel-cobalt-manganese ternary precursor, and the lithium ion battery comprising a battery positive electrode made of the ternary positive electrode material. By means of the method, all-component recovery of nickel, cobalt, and manganese in the crude cobalt hydroxide is realized, a high-purity and low-impurity nickel-cobalt-manganese ternary precursor material is prepared, and full recycling of valuable metals in the crude cobalt hydroxide is realized.

Description

一种镍钴锰三元前驱体材料的制备方法以及锂离子电池A kind of preparation method of nickel-cobalt-manganese ternary precursor material and lithium ion battery
本申请要求于2020年07月29日在中国专利局提交的、申请号为202110864024.1、发明名称为“一种镍钴锰三元前驱体材料的制备方法以及锂离子电池”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with the application number 202110864024.1 and the title of the invention "a method for preparing a nickel-cobalt-manganese ternary precursor material and a lithium-ion battery" submitted at the China Patent Office on July 29, 2020. rights, the entire contents of which are incorporated in this application by reference.
技术领域technical field
本申请涉及锂离子电池正极材料制备技术领域,具体而言,涉及一种镍钴锰三元前驱体材料的制备方法以及锂离子电池。The present application relates to the technical field of preparation of cathode materials for lithium-ion batteries, in particular, to a method for preparing a nickel-cobalt-manganese ternary precursor material and a lithium-ion battery.
背景技术Background technique
镍钴锰三元前驱体是制备锂离子电池正极材料的前端原料,也是高度定制化的标准品,三元前驱体成品性能指标会影响正极材料成品的理化性能,进而对锂电池的电化学性能产生影响。镍钴锰三元前驱体实际是一种镍钴锰氢氧化物,其制备方法主要为共沉淀法,以镍盐、钴盐、锰盐为原料,在氨水和碱溶液中发生盐碱中和反应,得到镍钴锰氢氧化物沉淀。The nickel-cobalt-manganese ternary precursor is the front-end raw material for the preparation of lithium-ion battery cathode materials, and it is also a highly customized standard product. The performance indicators of the finished ternary precursor will affect the physical and chemical properties of the finished cathode material, which in turn will affect the electrochemical performance of lithium batteries. make an impact. The nickel-cobalt-manganese ternary precursor is actually a nickel-cobalt-manganese hydroxide, and its preparation method is mainly co-precipitation method, using nickel salt, cobalt salt, and manganese salt as raw materials, and saline-alkali neutralization in ammonia water and alkali solution Reaction, nickel cobalt manganese hydroxide precipitation.
随着全球电动化、新能源汽车的快速发展,未来钴作为制备锂电池的必要原材料需求量将保持持续快速增长。保障原料供应稳定和降低生产成本,是三元前驱体制造企业的首要任务。受制于钴矿进口政策影响,进口到国内的钴矿多为氢氧化钴中间品。目前多采用以下手段:钴中间品酸溶-萃取除铜-化学除杂-萃取除杂-纯净钴溶液的工艺。若采用传统酸法浸出粗制钴盐,钙、镁、锰等大量杂质进入浸出液使得后续净化除杂过程复杂、工艺流程长,除杂剂、酸碱消耗量大,且钴中间品中镍、锰等元素难以完全回收,造成浪费。With the rapid development of global electrification and new energy vehicles, the demand for cobalt as a necessary raw material for the preparation of lithium batteries will continue to grow rapidly in the future. Ensuring stable supply of raw materials and reducing production costs are the primary tasks of ternary precursor manufacturers. Restricted by the cobalt ore import policy, most of the cobalt ore imported into China is an intermediate product of cobalt hydroxide. At present, the following methods are mostly used: acid dissolution of cobalt intermediate products-extraction and copper removal-chemical impurity removal-extraction and impurity removal-pure cobalt solution process. If the crude cobalt salt is leached by the traditional acid method, a large number of impurities such as calcium, magnesium, and manganese will enter the leachate, making the subsequent purification and impurity removal process complicated, the process flow is long, the consumption of impurity remover, acid and alkali is large, and the nickel, Elements such as manganese are difficult to fully recover, resulting in waste.
技术问题technical problem
目前,尚无一种重复性好且操作简单的方法来解决上述问题,从而使镍钴锰三元前驱体在工业上的应用受到了一定程度的成本限制。因此,有必要提供一种低成本、低杂质的镍钴锰三元前驱体的制备方法。At present, there is no method with good repeatability and simple operation to solve the above problems, so the industrial application of nickel-cobalt-manganese ternary precursors is limited by the cost to a certain extent. Therefore, it is necessary to provide a method for preparing a low-cost, low-impurity nickel-cobalt-manganese ternary precursor.
技术解决方案technical solution
本申请的第一目的在于提供一种镍钴锰三元前驱体材料的制备方法,以完全 或部分解决上述问题,该方法以粗制固体氢氧化钴为原料,实现了粗制氢氧化钴中镍、钴、锰三元素全组分回收,镍钴锰三元素回收率达99.3%。可快速得到三元锂离子电池前驱体制备的原材料,并制备出高纯度、低杂质的镍钴锰三元前驱体材料,其杂质指标均优于国标,从而实现对粗制氢氧化钴中有价金属的充分回收利用。The first purpose of the present application is to provide a method for preparing a nickel-cobalt-manganese ternary precursor material to completely or partially solve the above-mentioned problems. The method uses crude solid cobalt hydroxide as a raw material to realize the The three elements of nickel, cobalt and manganese are fully recovered, and the recovery rate of the three elements of nickel, cobalt and manganese reaches 99.3%. The raw materials for the preparation of ternary lithium-ion battery precursors can be quickly obtained, and high-purity, low-impurity nickel-cobalt-manganese ternary precursor materials can be prepared. The full recovery of valence metals.
本申请的第二目的在于提供如上所述的镍钴锰三元前驱体材料制备的镍钴锰三元正极材料。The second purpose of the present application is to provide a nickel-cobalt-manganese ternary positive electrode material prepared from the above-mentioned nickel-cobalt-manganese ternary precursor material.
本申请的第三目的在于提供包括如上所述镍钴锰三元正极材料的锂离子电池。The third object of the present application is to provide a lithium ion battery comprising the above-mentioned nickel-cobalt-manganese ternary positive electrode material.
为了实现本申请的上述目的,特采用以下技术方案:In order to realize the above-mentioned purpose of the present application, the following technical solutions are specially adopted:
本申请所提供的一种镍钴锰三元前驱体材料的制备方法,包括以下步骤:A method for preparing a nickel-cobalt-manganese ternary precursor material provided by the application comprises the following steps:
(a)、将粗制固体氢氧化钴、可溶性铵盐、氨水进行混合,经过氨浸反应后,固液分离得到第一滤液和第一滤渣;采用硫酸溶液对所述第一滤渣进行浸出,浸出后,固液分离,得到第二滤液和第二滤渣;(a), mixing the crude solid cobalt hydroxide, soluble ammonium salt, and ammonia water, and after ammonia leaching reaction, solid-liquid separation to obtain the first filtrate and the first filter residue; using sulfuric acid solution to leach the first filter residue, After leaching, solid-liquid separation is performed to obtain a second filtrate and a second filter residue;
(b)、采用萃取相P507和磺化煤油的混合溶液对步骤(a)中的所述第一滤液进行萃取,得到萃取液,再用酸溶液对所述萃取液进行反萃取,得到反萃液和萃余液;在所述反萃液中加入锰粉和/或镍粉进行反应,再加入氟化物进行反应,然后固液分离得到第三滤液和第三滤渣;(b), using a mixed solution of the extraction phase P507 and sulfonated kerosene to extract the first filtrate in step (a) to obtain an extract, and then use an acid solution to back-extract the extract to obtain a back-extraction liquid and raffinate; adding manganese powder and/or nickel powder to react in the stripping liquid, then adding fluoride to react, then solid-liquid separation to obtain the third filtrate and the third filter residue;
(c)、在步骤(a)中的所述第二滤渣中加入硫酸溶液和锰粉,反应后,固液分离得到第四滤液和第四滤渣;(c), add sulfuric acid solution and manganese powder in the described second filter residue in step (a), after reaction, solid-liquid separation obtains the 4th filtrate and the 4th filter residue;
(d)、合并所述第三滤液和所述第四滤液,得到镍钴锰的硫酸盐混合溶液,并根据所述三元前驱体材料中镍、钴、锰的比例,添加所述硫酸盐混合溶液得到三元前驱体混合溶液,将所述三元前驱体混合溶液与沉淀剂和络合剂混合,发生共沉淀反应后,固液分离,干燥所得到的固体,得到所述镍钴锰三元前驱体材料。(d), combining the third filtrate and the fourth filtrate to obtain a nickel-cobalt-manganese sulfate mixed solution, and adding the sulfate according to the ratio of nickel, cobalt, and manganese in the ternary precursor material Mixing the solution to obtain a ternary precursor mixed solution, mixing the ternary precursor mixed solution with a precipitating agent and a complexing agent, after a co-precipitation reaction occurs, separating the solid from the liquid, and drying the obtained solid to obtain the nickel-cobalt-manganese Ternary precursor material.
根据申请,粗制固体氢氧化钴中,含有大量的镁、少量镍、锰、铜、锌、铁、铝、钙等杂质元素。According to the application, the crude solid cobalt hydroxide contains a large amount of magnesium, a small amount of nickel, manganese, copper, zinc, iron, aluminum, calcium and other impurity elements.
根据申请,氨浸后,粗制氢氧化钴中钴、锰、镍、铜等元素会以离子态进入浸出液中,氨浸出液中,因氨含量高可以与P507磺化煤油萃取体系发生反应,无需设计皂化段,此时氨浸出液中的钴、锰、镍、铜、锌、铁、镁会进入有机相, 水相中为氨水铵盐的混合溶液,负载的有机相通过酸溶液(优选为硫酸溶液)进行反萃,可将钴、锰、镍、铜、镁等元素分离进入反萃液中;然后通过加入镍粉和/或锰粉置换出铜粉,除去微量的铜离子,;加入氟化物形成氟化镁沉淀除去微量的镁离子,过滤后即可得到只含有钴、锰、镍三元素的硫酸盐溶液。According to the application, after ammonia leaching, cobalt, manganese, nickel, copper and other elements in the crude cobalt hydroxide will enter the leaching solution in an ionic state. In the ammonia leaching solution, due to the high ammonia content, it can react with the P507 sulfonated kerosene extraction system. Design the saponification section, at this moment cobalt, manganese, nickel, copper, zinc, iron, magnesium in the ammonia leaching solution can enter organic phase, be the mixed solution of ammoniacal ammonium salt in the aqueous phase, the organic phase of load passes acid solution (preferably sulfuric acid solution) for stripping, cobalt, manganese, nickel, copper, magnesium and other elements can be separated into the stripping solution; then the copper powder is replaced by adding nickel powder and/or manganese powder to remove trace copper ions; adding fluorine The compound forms magnesium fluoride to precipitate to remove traces of magnesium ions, and after filtration, a sulfate solution containing only three elements of cobalt, manganese and nickel can be obtained.
在本申请一些优选的实施例中,在步骤(b)中,萃取相P507和磺化煤油溶液经反萃后,可以加入5mol/L的盐酸溶液进行洗涤、净化;分相后所得洗涤液可通过N235有机溶液除去微量的铁、锌后,循环使用。In some preferred embodiments of the present application, in step (b), after stripping the extract phase P507 and the sulfonated kerosene solution, 5mol/L hydrochloric acid solution can be added for washing and purification; the obtained washing solution after phase separation can be After removing trace iron and zinc by N235 organic solution, it can be recycled.
在本申请一些优选的实施例中,在步骤(a)中,所述氨水与所述可溶性铵盐的摩尔比为1~3.5:1,包括但不限于3.5:1、4:1、5:1、6:1、7:1、8:1、9:1和10:1。In some preferred embodiments of the present application, in step (a), the molar ratio of the ammonia water to the soluble ammonium salt is 1 to 3.5:1, including but not limited to 3.5:1, 4:1, 5: 1, 6:1, 7:1, 8:1, 9:1, and 10:1.
优选地,步骤(a)浸出体系中的总铵浓度为110~160g/L,包括但不限于110g/L、120g/L、130g/L、140g/L、150g/L、160g/L;Preferably, the total ammonium concentration in the leaching system in step (a) is 110-160g/L, including but not limited to 110g/L, 120g/L, 130g/L, 140g/L, 150g/L, 160g/L;
在实施例中,总铵浓度指的是浸出体系中溶液中铵的含量,包括氨水和可溶性铵盐中的铵,提供铵根离子能够促进各反应物进行络合反应。In the embodiment, the total ammonium concentration refers to the ammonium content in the solution in the leaching system, including ammonia water and ammonium in soluble ammonium salts, providing ammonium ions can promote the complexation reaction of each reactant.
在一些实施例中,浸出体系中总铵浓度为110~160g/L,若提供的总铵浓度过低,则制备过程中产量较低、浸出效果较差、浸出液中有价金属浓度低、废水处理量大;若浓度过高,对浸出率提升效果不明显,且随着总铵浓度的增加,氨气的挥发量也随之增加,额外操作环境,高到一定程度后会使溶解在溶液中的镍钴锰金属离子再次形成沉淀物,因此,本申请实施例提供的总铵浓度范围值提高了产量、提高了浸出效果以及改善了浸出率。In some embodiments, the total ammonium concentration in the leaching system is 110-160 g/L. If the total ammonium concentration provided is too low, the yield during the preparation process will be low, the leaching effect will be poor, the concentration of valuable metals in the leach solution will be low, and the waste water will be The processing capacity is large; if the concentration is too high, the effect on the improvement of the leaching rate is not obvious, and with the increase of the total ammonium concentration, the volatilization of ammonia gas will also increase, and the additional operating environment will dissolve in the solution after a certain level. The nickel-cobalt-manganese metal ions in the compound form precipitates again. Therefore, the total ammonium concentration range value provided by the examples of the present application improves the output, improves the leaching effect and improves the leaching rate.
优选地,所述可溶性铵盐包括硫酸铵、碳酸氢铵、碳酸铵和氯化铵中的至少一种;Preferably, the soluble ammonium salt includes at least one of ammonium sulfate, ammonium bicarbonate, ammonium carbonate and ammonium chloride;
优选地,所述氨浸反应的过程中,溶液体系的温度为40~60℃,包括但不限于40、50、60℃。Preferably, during the ammonia leaching reaction, the temperature of the solution system is 40-60°C, including but not limited to 40, 50, and 60°C.
在本申请一些优选的实施例中,在步骤(a)中,在第一滤渣浸出的过程中,所述硫酸溶液的摩尔浓度为0.5~1mol/L,包括但不限于0.5、0.6、0.8、1mol/L。但硫酸浓度过低时,对包裹在第一滤渣内部杂质离子浸出效果较差,当硫酸浓度过高时,会将使一部分锰、钴离子溶解,进入到第二滤液中,造成有价金属离子损失,本申请实施例提供的硫酸溶液的浓度范围可很好地解决上述问题。In some preferred embodiments of the present application, in step (a), during the leaching of the first filter residue, the molar concentration of the sulfuric acid solution is 0.5-1 mol/L, including but not limited to 0.5, 0.6, 0.8, 1mol/L. However, when the concentration of sulfuric acid is too low, the effect of leaching the impurity ions wrapped in the first filter residue is poor. When the concentration of sulfuric acid is too high, a part of manganese and cobalt ions will be dissolved and enter the second filtrate, resulting in valuable metal ions Loss, the concentration range of the sulfuric acid solution provided in the examples of the present application can well solve the above problems.
在本申请一些优选的实施例中,在所述浸出的过程中,还通入压缩空气,所 述压缩空气的流量为2~3m 3/h,包括但不限于2、2.5、3m 3/h;通入压缩空气的目的在于将残留在第一滤渣中的有价金属钴、锰维持在一个氧化氛围,使之保留在第二滤渣中,而第一滤渣中的钙、镁、铝、铁等离子进过硫酸浸出体系,进入到第二滤液中;因为浸出体系中酸度较低,本申请实施例提供的压缩空气的流量范围可营造出一个合适的氧化氛围。 In some preferred embodiments of the present application, during the leaching process, compressed air is also introduced, and the flow rate of the compressed air is 2-3m 3 /h, including but not limited to 2, 2.5, 3m 3 /h The purpose of feeding compressed air is to maintain the valuable metal cobalt and manganese remaining in the first filter residue in an oxidizing atmosphere, so that it remains in the second filter residue, while the calcium, magnesium, aluminum, iron in the first filter residue The plasma enters the persulfuric acid leaching system and enters the second filtrate; because the acidity in the leaching system is low, the flow range of the compressed air provided in the embodiment of the present application can create a suitable oxidation atmosphere.
优选地,所述浸出后,溶液体系的pH=2.0~3.5,包括但不限于2.0、2.5、3.0、3.5;Preferably, after the leaching, the pH of the solution system is 2.0-3.5, including but not limited to 2.0, 2.5, 3.0, 3.5;
优选地,所述浸出的过程中,溶液体系的温度为40~50℃,例如40、45、50℃;Preferably, during the leaching process, the temperature of the solution system is 40-50°C, such as 40, 45, 50°C;
优选地,所述浸出的过程中,以160~200rpm的速度进行搅拌,例如160、170、190、200rpm;Preferably, during the leaching process, stirring is performed at a speed of 160-200 rpm, such as 160, 170, 190, 200 rpm;
优选地,所述浸出的反应时间为1~3h。Preferably, the reaction time of the leaching is 1-3 hours.
在本申请一些优选的实施例中,在步骤(b)中,所述萃取相P507和磺化煤油的混合溶液中,萃取相P507体积比为20%~30%、例如20%、25%、30%,所述混合溶液中有机相与水相的体积比为1:2~2:1,例如1:2、1:1、2:1。In some preferred embodiments of the present application, in step (b), in the mixed solution of the extract phase P507 and sulfonated kerosene, the volume ratio of the extract phase P507 is 20% to 30%, such as 20%, 25%, 30%, the volume ratio of the organic phase to the aqueous phase in the mixed solution is 1:2-2:1, such as 1:2, 1:1, 2:1.
在本申请一些优选的实施例中,在步骤(b)中,在所述加入锰粉和/或镍粉进行反应的过程中,所述锰粉和/或镍粉的添加量为理论摩尔用量的5~10倍,例如5、6、7、8、9、10倍;其中,锰粉和/或镍粉的理论摩尔用量根据反应Mn+Cu 2+→Mn 2++Cu计算,锰和/或镍粉的理论摩尔用量为溶液中Cu 2+摩尔量。本申请实施例提供的锰粉和/或镍粉的理论摩尔用量的范围值提高锰粉和/或镍粉的溶解度、减少了过滤后滤渣数量、提高了置换出的铜粉纯度和提高除铜效果,且满足了后端设计的要求。 In some preferred embodiments of the present application, in step (b), during the reaction of adding manganese powder and/or nickel powder, the amount of manganese powder and/or nickel powder added is the theoretical molar amount 5 to 10 times of that, for example 5, 6, 7, 8, 9, 10 times; wherein, the theoretical molar amount of manganese powder and/or nickel powder is calculated according to the reaction Mn+Cu 2+ →Mn 2+ +Cu, manganese and /or the theoretical molar amount of nickel powder is the molar amount of Cu in the solution. The range value of the theoretical molar dosage of manganese powder and/or nickel powder provided by the embodiments of the present application improves the solubility of manganese powder and/or nickel powder, reduces the number of filter residues after filtration, improves the purity of copper powder replaced and improves copper removal effect, and meet the requirements of the back-end design.
优选地,反应过程中,溶液体系的温度为80~90℃,例如80、85、90℃;更优选地,所述反应的时间为1~3h。反应温度和反应时间的提高或延长均有利于置换除铜的效果提升,但是随着继续提高、提升效果有限,反而会导致效率降低、设备负载增加,不利于大规模产业化。温度较低或反应时间短,置换反应不完全,除铜效果有限。因此,本申请实施例提供的反应温度和反应时间范围值提高了置换除铜的效果,提高了生产效率,降低了设备负载,且利于大规模产业化。Preferably, during the reaction, the temperature of the solution system is 80-90°C, such as 80, 85, 90°C; more preferably, the reaction time is 1-3h. The increase or extension of the reaction temperature and reaction time is conducive to the improvement of the copper removal effect, but with the continuous improvement, the improvement effect is limited, but it will lead to a decrease in efficiency and an increase in equipment load, which is not conducive to large-scale industrialization. If the temperature is low or the reaction time is short, the replacement reaction is incomplete, and the copper removal effect is limited. Therefore, the reaction temperature and reaction time range values provided in the examples of the present application improve the effect of copper replacement and removal, improve production efficiency, reduce equipment load, and facilitate large-scale industrialization.
在本申请一些优选的实施例中,在步骤(b)中,在所述加入氟化物进行反应的过程中,所述氟化物的添加量为理论用量的10~15倍,例如10、11、12、 13、14、15倍;其中,当生成沉淀MgF2时,氟化物的理论摩尔用量为溶液中镁离子摩尔量的2倍。In some preferred embodiments of the present application, in step (b), during the process of adding fluoride for reaction, the amount of fluoride added is 10 to 15 times the theoretical amount, such as 10, 11, 12, 13, 14, 15 times; Wherein, when generating precipitation MgF2, the theoretical molar consumption of fluoride is 2 times of the magnesium ion molar quantity in the solution.
优选地,所述反应的时间为1~3h;Preferably, the reaction time is 1 to 3 hours;
优选地,所述氟化物包括氟化钠和/或氟化钾,更优选为氟化钠。Preferably, the fluoride includes sodium fluoride and/or potassium fluoride, more preferably sodium fluoride.
在本申请一些优选的实施例中,在步骤(c)中,所述硫酸溶液的浓度为1~2mol/L,例如1、1.5、2mol/L;In some preferred embodiments of the present application, in step (c), the concentration of the sulfuric acid solution is 1-2 mol/L, such as 1, 1.5, 2 mol/L;
优选地,所述锰粉的添加量为理论用量的1.1~1.8倍,理论用量是锰粉与第二滤渣中高价钴和高价锰的完全反应的理论摩尔量,通过以下方程式进行计算:Mn 4++Mn→2Mn 2+、2Co 3++Mn→2Co 2++Mn 2+,例如1.1、1.2、1.3、1.5、1.8倍; Preferably, the added amount of the manganese powder is 1.1 to 1.8 times the theoretical amount, and the theoretical amount is the theoretical molar amount of the complete reaction of the manganese powder with the high-valent cobalt and high-valent manganese in the second filter residue, calculated by the following equation: Mn 4 + +Mn→2Mn 2+ , 2Co 3+ +Mn→2Co 2+ +Mn 2+ , such as 1.1, 1.2, 1.3, 1.5, 1.8 times;
优选地,所述反应的过程中,以160~200rpm的速度进行搅拌;Preferably, during the reaction, stirring is performed at a speed of 160-200 rpm;
优选地,所述反应的时间为1~3h;Preferably, the reaction time is 1 to 3 hours;
优选地,所述反应的过程中,溶液体系是温度为80~90℃,例如80、85、90℃;Preferably, during the reaction, the temperature of the solution system is 80-90°C, such as 80, 85, 90°C;
优选地,在所述第四滤液中添加氯酸钠进行除铁。Preferably, sodium chlorate is added to the fourth filtrate to remove iron.
在本申请一些优选的实施例中,在步骤(d)中,所述三元前驱体混合溶液中,镍锰钴的摩尔比为33.3~90:5~33.3:5~33.3、包括但不限于90:5:5、33.3:33.3:33.3、80:10:10、60:20:20、50:20:30;In some preferred embodiments of the present application, in step (d), the molar ratio of nickel-manganese-cobalt in the ternary precursor mixed solution is 33.3-90:5-33.3:5-33.3, including but not limited to 90:5:5, 33.3:33.3:33.3, 80:10:10, 60:20:20, 50:20:30;
优选地,所述三元前驱体混合溶液中,金属离子的中摩尔浓度为1.2~2.2mol/L,包括但不限于1.2、1.5、1.8、2.0、2.2mol/L。Preferably, in the ternary precursor mixed solution, the molar concentration of metal ions is 1.2-2.2 mol/L, including but not limited to 1.2, 1.5, 1.8, 2.0, 2.2 mol/L.
在本申请一些优选的实施例中,在步骤(d)中,采用常规的方法进行所述共沉淀反应,优选的沉淀剂为碱液,优选的络合剂为氨水。In some preferred embodiments of the present application, in step (d), the co-precipitation reaction is carried out by conventional methods, the preferred precipitating agent is lye, and the preferred complexing agent is ammonia water.
在本申请一些优选的实施例中,在步骤(d)中,所述镍钴锰三元前驱体材料的粒度为D50=3~15μm。In some preferred embodiments of the present application, in step (d), the particle size of the nickel-cobalt-manganese ternary precursor material is D50=3˜15 μm.
一种镍钴锰三元正极材料,主要由所述的制备方法所制得的镍钴锰三元前驱体材料制备得到,具有高纯度、低杂质的优点。A nickel-cobalt-manganese ternary positive electrode material is mainly prepared from the nickel-cobalt-manganese ternary precursor material prepared by the preparation method, and has the advantages of high purity and low impurities.
有益效果Beneficial effect
与现有技术相比,本申请的有益效果为:Compared with the prior art, the beneficial effects of the present application are:
(1)本申请所提供的镍钴锰三元前驱体材料的制备方法以粗制固体氢氧化钴为原料,实现了粗制氢氧化钴中镍、钴、锰三元素全组分回收。(1) The preparation method of the nickel-cobalt-manganese ternary precursor material provided by this application uses crude solid cobalt hydroxide as a raw material, and realizes the recovery of the three elements of nickel, cobalt and manganese in the crude cobalt hydroxide.
(2)本申请所提供的制备方法,可快速得到三元锂离子电池前驱体制备的 原材料,并制备出高纯度、低杂质的镍钴锰三元前驱体材料,其杂质指标均优于国标,从而实现对粗制氢氧化钴中有价金属的充分回收利用。(2) The preparation method provided by this application can quickly obtain raw materials for the preparation of ternary lithium-ion battery precursors, and prepare high-purity, low-impurity nickel-cobalt-manganese ternary precursor materials, and its impurity indicators are better than national standards , so as to realize the full recycling of the valuable metals in the crude cobalt hydroxide.
(3)本申请所提供的制备方法,流程短、效率高、易于操作、生产成本低,适合于工业化量产。(3) The preparation method provided by the present application has short process, high efficiency, easy operation and low production cost, and is suitable for industrial mass production.
附图说明Description of drawings
为了更清楚地说明本申请具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the specific embodiments or prior art. Obviously, the accompanying drawings in the following description The drawings are some implementations of the present application. For those skilled in the art, other drawings can also be obtained according to these drawings without creative work.
图1为本申请实施例中镍钴锰三元前驱体材料的制备方法的工艺流程图;Fig. 1 is the process flow chart of the preparation method of nickel-cobalt-manganese ternary precursor material in the embodiment of the present application;
图2为本申请实施例1合成10.0μm的N i0.60Co 0.20Mn 0.20(OH) 2前驱体XRD图谱。 Fig. 2 is the XRD pattern of the 10.0 μm N i0.60 Co 0.20 Mn 0.20 (OH) 2 precursor synthesized in Example 1 of the present application.
本发明的实施方式Embodiments of the present invention
下面将结合附图和具体实施方式对本申请的技术方案进行清楚、完整地描述,但是本领域技术人员将会理解,下列所描述的实施例是本申请一部分实施例,而不是全部的实施例,仅用于说明本申请,而不应视为限制本申请的范围。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。The technical solutions of the present application will be clearly and completely described below in conjunction with the accompanying drawings and specific embodiments, but those skilled in the art will understand that the following described embodiments are part of the embodiments of the present application, not all of them. It is only used to illustrate the application and should not be considered as limiting the scope of the application. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of this application. Those who do not indicate the specific conditions in the examples are carried out according to the conventional conditions or the conditions suggested by the manufacturer. The reagents or instruments used were not indicated by the manufacturer, and they were all conventional products that could be purchased from the market.
如无特殊说明,本申请实施例所使用的粗制氢氧化钴化学成分如表1所示。Unless otherwise specified, the chemical composition of the crude cobalt hydroxide used in the examples of the present application is shown in Table 1.
表1粗制氢氧化钴化学成分表Table 1 crude cobalt hydroxide chemical composition table
Figure PCTCN2021127128-appb-000001
Figure PCTCN2021127128-appb-000001
实施例1Example 1
本实施例所提供的镍钴锰三元前驱体材料的制备方法,参考图1,具体包括以下步骤:The preparation method of the nickel-cobalt-manganese ternary precursor material provided in this embodiment, referring to Figure 1, specifically includes the following steps:
(1)将粗制氢氧化钴、硫酸铵、氨水等投入反应槽A内,在搅拌速度为200rpm、液固比为8:1、在50℃下,浸出3h,其中总铵浓度为160g/L;氨水与铵盐的摩尔比为2.5:1;过滤得到第一滤液和第一滤渣。(1) Put crude cobalt hydroxide, ammonium sulfate, ammonia water, etc. into reaction tank A, and leaching for 3 hours at a stirring speed of 200rpm, a liquid-solid ratio of 8:1, and 50°C, wherein the total ammonium concentration is 160g/ L; the molar ratio of ammonia water to ammonium salt is 2.5:1; filter to obtain the first filtrate and the first filter residue.
(2)将步骤(1)得到第一滤液按照相比1:1与25%P507+75%磺化煤油溶液混合,进行萃取;采用2.0mol/L硫酸进行反萃,所得萃余液经通过除油后可返回步骤(1)循环使用。P507磺化煤油溶液经反萃后,加入5mol/L的盐酸溶液进行洗涤、净化;分相后所得洗涤液可通过N235有机溶液除去微量的铁、锌后,循环使用。(2) The first filtrate obtained in step (1) is mixed with 25% P507+75% sulfonated kerosene solution according to the ratio of 1:1 for extraction; 2.0mol/L sulfuric acid is used for back extraction, and the obtained raffinate is passed through After degreasing, it can return to step (1) for recycling. After stripping the P507 sulfonated kerosene solution, add 5mol/L hydrochloric acid solution for washing and purification; the washing solution obtained after phase separation can be recycled after removing trace iron and zinc with N235 organic solution.
(3)将步骤(1)中得到的第一滤渣投入反应槽B中,并往槽内加入浓硫酸和自来水,控制初始硫酸浓度为0.5mol/L,反应温度在50℃,搅拌为200rpm,反应3h,反应结束后,过滤,所得第二滤液即为含镁、铁、钙、铝等元素的硫酸盐溶液,可通往污水处理车间处理。第二滤渣即为高价钴锰氧化物。(3) drop the first filter residue obtained in step (1) into reaction tank B, and add concentrated sulfuric acid and tap water in the tank, control initial sulfuric acid concentration to be 0.5mol/L, reaction temperature is at 50 ℃, and stirring is 200rpm, After reacting for 3 hours, after the reaction, filter, and the obtained second filtrate is a sulfate solution containing magnesium, iron, calcium, aluminum and other elements, which can be sent to the sewage treatment workshop for treatment. The second filter residue is high-valent cobalt manganese oxide.
(4)将步骤(2)得到反萃液投入反应槽C,加入锰粉进行除铜,其中锰粉的加入量为理论用量的10倍,反应温度为80℃,搅拌速度为200rpm,反应1h后,再加入理论用量的12倍的氟化钠除镁,反应3h即可过滤,第三滤液即为高纯度的高纯钴、镍、锰混合硫酸盐溶液。第三滤渣即为铜和氟化镁的混合物。(4) Put the stripping solution obtained in step (2) into reaction tank C, add manganese powder to remove copper, wherein the amount of manganese powder added is 10 times the theoretical amount, the reaction temperature is 80°C, the stirring speed is 200rpm, and the reaction is 1h Finally, add 12 times the theoretical amount of sodium fluoride to remove magnesium, react for 3 hours to filter, and the third filtrate is a high-purity high-purity cobalt, nickel, and manganese mixed sulfate solution. The third filter residue is a mixture of copper and magnesium fluoride.
(5)将步骤(3)得到的第二滤渣投入反应槽D,加入一定量的硫酸和锰粉,其中硫酸的初始浓度为1.5mol/L,锰粉的加入量为理论用量的1.5倍,反应温度在80℃,搅拌速度为200rpm,反应2h,反应结束后所得过滤,第四滤液即为含钴、锰硫酸盐溶液,无滤渣。(5) the second filter residue that step (3) obtains is dropped into reaction tank D, add a certain amount of sulfuric acid and manganese powder, wherein the initial concentration of sulfuric acid is 1.5mol/L, and the add-on of manganese powder is 1.5 times of theoretical consumption, The reaction temperature was 80° C., the stirring speed was 200 rpm, and the reaction was carried out for 2 hours. After the reaction, the obtained product was filtered, and the fourth filtrate was a cobalt- and manganese-containing sulfate solution without filter residue.
(6)按照三元前驱体材料镍锰钴三元素的摩尔比为60:20:20,在配料过程中刚加入步骤(4)和步骤(5)得到的滤液,配置镍钴锰三元素总摩2mol/L镍钴锰硫酸盐溶液。(6) According to the molar ratio of the ternary precursor material nickel, manganese and cobalt, the three elements are 60:20:20, the filtrate obtained in step (4) and step (5) has just been added during the batching process, and the total amount of nickel, cobalt, manganese and three elements is configured. 2mol/L nickel cobalt manganese sulfate solution.
(7)将步骤(6)配置的镍钴锰的硫酸盐溶液、10mol/L液碱、8mol/L氨水并流加入带有底液反应釜进行共沉淀反应,其中共沉淀过程持续通入氮气保护,底液为铵根浓度2.0~5.5g/L,pH在11.50~12.50的氨水+氢氧化钠混合溶液,底液体积为反应釜有效体积的一半;控制反应体系的温度在55℃,氮气气氛保护,氮气流量为0.5m3/h,pH在10.50~11.00之间,溶液中游离氨浓度在8.0~10.0g/L,搅拌转速为230rpm,三元液流量控制在400L/h,釜内粒度D50达到10um后停 机,所得沉淀物经离心洗涤、烘干、过筛除磁后即可得到三元前驱体材料。(7) The sulfate solution of nickel, cobalt and manganese configured in step (6), 10mol/L liquid caustic soda, and 8mol/L ammonia water are added in parallel to the reactor with bottom liquid for coprecipitation reaction, wherein the coprecipitation process continues to feed nitrogen protection, the bottom liquid is a mixed solution of ammonia + sodium hydroxide with an ammonium root concentration of 2.0-5.5g/L and a pH of 11.50-12.50, and the volume of the bottom liquid is half of the effective volume of the reactor; Atmosphere protection, the nitrogen flow rate is 0.5m3/h, the pH is between 10.50-11.00, the concentration of free ammonia in the solution is 8.0-10.0g/L, the stirring speed is 230rpm, the flow rate of the ternary liquid is controlled at 400L/h, the particle size in the kettle Stop the machine after the D50 reaches 10um, and the obtained precipitate can be obtained after centrifugal washing, drying, sieving and demagnetization to obtain the ternary precursor material.
对实施例1所得到的材料进行XRD测试,测试结果如图2所示,从图2中可以看出所合成的镍钴锰三元前驱体材料晶型结构完整、无杂峰、结晶度高。The XRD test was carried out on the material obtained in Example 1, and the test results are shown in Figure 2. From Figure 2, it can be seen that the synthesized nickel-cobalt-manganese ternary precursor material has a complete crystal structure, no miscellaneous peaks, and high crystallinity.
实施例2Example 2
本实施例所提供的镍钴锰三元前驱体材料的制备方法,具体包括以下步骤:The preparation method of the nickel-cobalt-manganese ternary precursor material provided in this embodiment specifically includes the following steps:
(1)将粗制氢氧化钴、硫酸铵、氨水等投入反应槽A内,在搅拌速度为200rpm、液固比为8:1、在50℃下,浸出3h,其中总铵浓度为150g/L;氨水与铵盐的摩尔比为3.0:1;过滤得到第一滤液和第一滤渣。(1) Put crude cobalt hydroxide, ammonium sulfate, ammonia water, etc. into the reaction tank A, and leaching for 3 hours at a stirring speed of 200rpm, a liquid-solid ratio of 8:1, and 50°C, wherein the total ammonium concentration is 150g/ L; the molar ratio of ammonia water to ammonium salt is 3.0:1; filter to obtain the first filtrate and the first filter residue.
(2)将步骤(1)得到第一滤液按照相比1:1与25%P507+75%磺化煤油溶液混合,进行萃取;采用2.0mol/L硫酸进行反萃,所得萃余液经通过除油后可返回步骤(1)循环使用。P507磺化煤油溶液经反萃后,加入5mol/L的盐酸溶液进行洗涤、净化;分相后所得洗涤液可通过N235有机溶液除去微量的铁、锌后,循环使用。(2) The first filtrate obtained in step (1) is mixed with 25% P507+75% sulfonated kerosene solution according to the ratio of 1:1 for extraction; 2.0mol/L sulfuric acid is used for back extraction, and the obtained raffinate is passed through After degreasing, it can return to step (1) for recycling. After stripping the P507 sulfonated kerosene solution, add 5mol/L hydrochloric acid solution for washing and purification; the washing solution obtained after phase separation can be recycled after removing trace iron and zinc with N235 organic solution.
(3)将步骤(1)中得到的第一滤渣投入反应槽B中,并往槽内加入浓硫酸和自来水,控制初始硫酸浓度为0.5mol/L,反应温度在50℃,搅拌为200rpm,反应2h,反应结束后,过滤,所得第二滤液即为含镁、铁、钙、铝等元素的硫酸盐溶液,可通往污水处理车间处理。第二滤渣即为高价钴锰氧化物。(3) drop the first filter residue obtained in step (1) into reaction tank B, and add concentrated sulfuric acid and tap water in the tank, control initial sulfuric acid concentration to be 0.5mol/L, reaction temperature is at 50 ℃, and stirring is 200rpm, React for 2 hours. After the reaction, filter. The second filtrate obtained is a sulfate solution containing magnesium, iron, calcium, aluminum and other elements, which can be sent to the sewage treatment workshop for treatment. The second filter residue is high-valent cobalt manganese oxide.
(4)将步骤(2)得到反萃液投入反应槽C,加入锰粉进行除铜,其中锰粉的加入量为理论用量的8倍,反应温度为80℃,搅拌速度为200rpm,反应1h后,再加入理论用量的10倍的氟化钠除镁,反应2h即可过滤,第三滤液即为高纯度的高纯钴、镍、锰混合硫酸盐溶液。第三滤渣即为铜和氟化镁的混合物。(4) Put the stripping solution obtained in step (2) into reaction tank C, add manganese powder to remove copper, wherein the amount of manganese powder added is 8 times the theoretical amount, the reaction temperature is 80 ° C, the stirring speed is 200 rpm, and the reaction is 1h Finally, add 10 times the theoretical amount of sodium fluoride to remove magnesium, react for 2 hours to filter, and the third filtrate is a high-purity high-purity cobalt, nickel, and manganese mixed sulfate solution. The third filter residue is a mixture of copper and magnesium fluoride.
(5)将步骤(3)得到的第二滤渣投入反应槽D,加入一定量的硫酸和锰粉,其中硫酸的初始浓度为1.2mol/L,锰粉的加入量为理论用量的1.3倍,反应温度在80℃,搅拌速度为200rpm,反应2h,反应结束后所得过滤,第四滤液即为含钴、锰硫酸盐溶液,无滤渣。(5) the second filter residue that step (3) obtains is dropped into reaction tank D, add a certain amount of sulfuric acid and manganese powder, wherein the initial concentration of sulfuric acid is 1.2mol/L, and the add-on of manganese powder is 1.3 times of theoretical consumption, The reaction temperature was 80° C., the stirring speed was 200 rpm, and the reaction was carried out for 2 hours. After the reaction, the obtained product was filtered, and the fourth filtrate was a cobalt- and manganese-containing sulfate solution without filter residue.
(6)按照三元前驱体材料镍锰钴三元素的摩尔比为50:20:30,在配料过程中刚加入步骤(4)和步骤(5)得到的滤液,配置镍钴锰三元素总摩2mol/L镍钴锰硫酸盐溶液。(6) According to the molar ratio of the ternary precursor material nickel, manganese and cobalt, the three elements are 50:20:30, the filtrate obtained in step (4) and step (5) has just been added during the batching process, and the total amount of nickel, cobalt, manganese and three elements is configured. 2mol/L nickel cobalt manganese sulfate solution.
(6)将步骤(6)配置的镍钴锰的硫酸盐溶液、10mol/L液碱、8mol/L氨水 并流加入带有底液反应釜进行共沉淀反应,其中共沉淀过程持续通入氮气保护,底液为铵根浓度4.0~5.5g/L,pH在11.50~12.50的氨水+氢氧化钠混合溶液,底液体积为反应釜有效体积的一半;控制反应体系的温度在55℃,氮气气氛保护,氮气流量为0.5m3/h,pH在10.50~11.00,溶液中游离氨浓度在8.0~10.0g/L,搅拌转速为230rpm,三元液流量控制在400L/h,釜内粒度D50达到10um后停机,所得沉淀物经离心洗涤、烘干、过筛除磁后即可得到三元前驱体材料。(6) The sulfate solution of nickel, cobalt and manganese configured in step (6), 10mol/L liquid caustic soda, and 8mol/L ammonia water are added in parallel to the reactor with bottom liquid for coprecipitation reaction, wherein the coprecipitation process continues to feed nitrogen Protection, the bottom liquid is a mixed solution of ammonia + sodium hydroxide with an ammonium root concentration of 4.0-5.5g/L and a pH of 11.50-12.50. The volume of the bottom liquid is half of the effective volume of the reactor; Atmosphere protection, the nitrogen flow rate is 0.5m3/h, the pH is 10.50-11.00, the concentration of free ammonia in the solution is 8.0-10.0g/L, the stirring speed is 230rpm, the flow rate of the ternary liquid is controlled at 400L/h, and the particle size D50 in the kettle reaches Shut down after 10um, and the obtained precipitate can be obtained after centrifugal washing, drying, sieving and demagnetization to obtain the ternary precursor material.
实施例3Example 3
本实施例所提供的镍钴锰三元前驱体材料的制备方法,具体包括以下步骤:The preparation method of the nickel-cobalt-manganese ternary precursor material provided in this embodiment specifically includes the following steps:
(1)将粗制氢氧化钴、硫酸铵、氨水等投入反应槽A内,在搅拌速度为200rpm、液固比为8:1、在50℃下,浸出3h,其中总铵浓度为150g/L;氨水与铵盐的摩尔比为3.0:1;过滤得到第一滤液和第一滤渣。(1) Put crude cobalt hydroxide, ammonium sulfate, ammonia water, etc. into the reaction tank A, and leaching for 3 hours at a stirring speed of 200rpm, a liquid-solid ratio of 8:1, and 50°C, wherein the total ammonium concentration is 150g/ L; the molar ratio of ammonia water to ammonium salt is 3.0:1; filter to obtain the first filtrate and the first filter residue.
(2)将步骤(1)得到第一滤液按照相比1:1与25%P507+75%磺化煤油溶液混合,进行萃取;采用2.0mol/L硫酸进行反萃,所得萃余液经通过除油后可返回步骤(1)循环使用。P507磺化煤油溶液经反萃后,加入5mol/L的盐酸溶液进行洗涤、净化;分相后所得洗涤液可通过N235有机溶液除去微量的铁、锌后,循环使用。(2) The first filtrate obtained in step (1) is mixed with 25% P507+75% sulfonated kerosene solution according to the ratio of 1:1 for extraction; 2.0mol/L sulfuric acid is used for back extraction, and the obtained raffinate is passed through After degreasing, it can return to step (1) for recycling. After stripping the P507 sulfonated kerosene solution, add 5mol/L hydrochloric acid solution for washing and purification; the washing solution obtained after phase separation can be recycled after removing trace iron and zinc with N235 organic solution.
(3)将步骤(1)中得到的第一滤渣投入反应槽B中,并往槽内加入浓硫酸和自来水,控制初始硫酸浓度为0.5mol/L,反应温度在50℃,搅拌为200rpm,反应2h,反应结束后,过滤,所得第二滤液即为含镁、铁、钙、铝等元素的硫酸盐溶液,可通往污水处理车间处理。第二滤渣即为高价钴锰氧化物。(3) drop the first filter residue obtained in step (1) into reaction tank B, and add concentrated sulfuric acid and tap water in the tank, control initial sulfuric acid concentration to be 0.5mol/L, reaction temperature is at 50 ℃, and stirring is 200rpm, React for 2 hours. After the reaction, filter. The second filtrate obtained is a sulfate solution containing magnesium, iron, calcium, aluminum and other elements, which can be sent to the sewage treatment workshop for treatment. The second filter residue is high-valent cobalt manganese oxide.
(4)将步骤(2)得到反萃液投入反应槽C,加入镍粉进行除铜,其中镍粉的加入量为理论用量的8倍,反应温度为90℃,搅拌速度为200rpm,反应1h后,再加入理论用量的10倍的氟化钠除镁,反应2h即可过滤,第三滤液即为高纯度的高纯钴、镍、锰混合硫酸盐溶液。第三滤渣即为铜和氟化镁的混合物。(4) Put the stripping solution obtained in step (2) into reaction tank C, add nickel powder to remove copper, wherein the amount of nickel powder added is 8 times the theoretical amount, the reaction temperature is 90 ° C, the stirring speed is 200 rpm, and the reaction is 1 h Finally, add 10 times the theoretical amount of sodium fluoride to remove magnesium, react for 2 hours to filter, and the third filtrate is a high-purity high-purity cobalt, nickel, and manganese mixed sulfate solution. The third filter residue is a mixture of copper and magnesium fluoride.
(5)将步骤(3)得到的第二滤渣投入反应槽D,加入一定量的硫酸和锰粉,其中硫酸的初始浓度为1.2mol/L,锰粉的加入量为理论用量:1.3倍,反应温度在80℃,搅拌速度为200rpm,反应2h,反应结束后所得过滤,第四滤液即为含钴、锰硫酸盐溶液,无滤渣。(5) the second filter residue that step (3) obtains is dropped into reaction tank D, add a certain amount of sulfuric acid and manganese powder, wherein the initial concentration of sulfuric acid is 1.2mol/L, and the add-on of manganese powder is theoretical consumption: 1.3 times, The reaction temperature was 80° C., the stirring speed was 200 rpm, and the reaction was carried out for 2 hours. After the reaction, the obtained product was filtered, and the fourth filtrate was a cobalt- and manganese-containing sulfate solution without filter residue.
(6)按照三元前驱体材料镍锰钴三元素的摩尔比为87:05:08,在配料过程 中刚加入步骤(4)和步骤(5)得到的滤液,配置镍钴锰三元素总摩2mol/L镍钴锰硫酸盐溶液。(6) According to the molar ratio of the three elements of nickel, manganese and cobalt as the ternary precursor material is 87:05:08, the filtrate obtained in step (4) and step (5) has just been added during the batching process, and the total amount of nickel, cobalt, manganese and three elements 2mol/L nickel cobalt manganese sulfate solution.
(7)将步骤(6)配置的镍钴锰的硫酸盐溶液、10mol/L液碱、8mol/L氨水并流加入带有底液反应釜进行共沉淀反应,其中共沉淀过程持续通入氮气保护,底液为铵根浓度4.0~5.5g/L,pH在11.50~12.50的氨水+氢氧化钠混合溶液,底液体积为反应釜有效体积的一半;控制反应体系的温度在55℃,氮气气氛保护,氮气流量为0.5m3/h,pH在10.80~11.10,溶液中游离氨浓度在6.0~10.0g/L,搅拌转速为230rpm,三元液流量控制在400L/h,釜内粒度D50达到10um后停机,所得沉淀物经离心洗涤、烘干、过筛除磁后即可得到三元前驱体材料。(7) The sulfate solution of nickel, cobalt and manganese configured in step (6), 10mol/L liquid caustic soda, and 8mol/L ammonia water are added in parallel to the reactor with bottom liquid for coprecipitation reaction, wherein the coprecipitation process continues to feed nitrogen Protection, the bottom liquid is a mixed solution of ammonia + sodium hydroxide with an ammonium root concentration of 4.0-5.5g/L and a pH of 11.50-12.50. The volume of the bottom liquid is half of the effective volume of the reactor; Atmosphere protection, the nitrogen flow rate is 0.5m3/h, the pH is 10.80-11.10, the concentration of free ammonia in the solution is 6.0-10.0g/L, the stirring speed is 230rpm, the flow rate of the ternary liquid is controlled at 400L/h, and the particle size D50 in the kettle reaches Shut down after 10um, and the obtained precipitate can be obtained after centrifugal washing, drying, sieving and demagnetization to obtain the ternary precursor material.
对比例1Comparative example 1
对比例1的制备步骤与实施例1基本相同,不同的是步骤(4)中:只加入理论用量的氟化钠的5倍。The preparation steps of Comparative Example 1 are basically the same as that of Example 1, except that in step (4): only 5 times of the theoretical amount of sodium fluoride is added.
对比例2Comparative example 2
对比例2的制备步骤与实施例1基本相同,不同的是步骤(4)中:不加入锰粉进行除铜。The preparation steps of Comparative Example 2 are basically the same as those of Example 1, except that in step (4): no manganese powder is added for copper removal.
试验例Test case
对实施例1-3以及对比例1-2所制备得到的镍钴锰三元前驱体材料的物化指标进行测试,测试结果如表2所示。The physical and chemical indicators of the nickel-cobalt-manganese ternary precursor materials prepared in Examples 1-3 and Comparative Examples 1-2 were tested, and the test results are shown in Table 2.
表2镍钴锰三元前驱体材料的物化指标Table 2 Physical and chemical indicators of nickel-cobalt-manganese ternary precursor materials
Figure PCTCN2021127128-appb-000002
Figure PCTCN2021127128-appb-000002
Figure PCTCN2021127128-appb-000003
Figure PCTCN2021127128-appb-000003
实验结果表明,本申请采用粗制氢氧化钴作为原料,充分利用了其中含有的镍和锰元素,所制备得到的镍钴锰三元前驱体材料具有高纯度、低杂质的特点,其杂质指标均优于国标,从而实现对粗制氢氧化钴中有价金属的充分回收利用。The experimental results show that this application uses crude cobalt hydroxide as a raw material, fully utilizes the nickel and manganese elements contained therein, and the prepared nickel-cobalt-manganese ternary precursor material has the characteristics of high purity and low impurity, and its impurity index All are better than the national standard, thereby realizing the full recovery and utilization of the valuable metals in the crude cobalt hydroxide.
此外,对比例1主要是工艺上的变化,加入的氟化钠的量不足会导致溶液除镁不彻底,溶液中剩下的0.0020-0.0040g/L镁离子会富集到后续工序制备的镍钴锰三元前驱体中,影响产品品质较为明显。In addition, comparative example 1 is mainly a change in the process. The insufficient amount of sodium fluoride added will lead to incomplete removal of magnesium from the solution, and the remaining 0.0020-0.0040g/L magnesium ions in the solution will be enriched into the nickel prepared in the subsequent process. Among the cobalt-manganese ternary precursors, the impact on product quality is more obvious.
对比2不采用加锰粉除铜工序,溶液中0.0010-0.0020g/L铜离子,最终富集到镍钴锰三元前驱体产品中铜元素含量达到0.0012wt%,很难达到高端产品的要求。Contrast 2 does not use the process of adding manganese powder to remove copper, 0.0010-0.0020g/L copper ions in the solution, and finally enriches the content of copper in the nickel-cobalt-manganese ternary precursor product to 0.0012wt%, which is difficult to meet the requirements of high-end products .
尽管已用具体实施例来说明和描述了本申请,然而应意识到,以上各实施例仅用以说明本申请的技术方案,而非对其限制;本领域的普通技术人员应当理解:在不背离本申请的精神和范围的情况下,可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围;因此,这意味着在所附权利要求中包括属于本申请范围内的所有这些替换和修改。Although the present application has been illustrated and described with specific embodiments, it should be appreciated that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them; those of ordinary skill in the art should understand that: In case of deviating from the spirit and scope of the present application, the technical solutions described in the foregoing embodiments may be modified, or some or all of the technical features thereof may be equivalently replaced; and these modifications or replacements do not make the technical solutions of the corresponding technical solutions Essentially departing from the scope of the technical solutions of the various embodiments of the application; therefore, it is meant to include in the appended claims all such replacements and modifications within the scope of the application.

Claims (20)

  1. 一种镍钴锰三元前驱体材料的制备方法,其特征在于,包括以下步骤:A method for preparing a nickel-cobalt-manganese ternary precursor material, characterized in that it comprises the following steps:
    (a)、将粗制固体氢氧化钴、可溶性铵盐、氨水进行混合,经过氨浸反应后,固液分离得到第一滤液和第一滤渣;采用硫酸溶液对所述第一滤渣进行浸出,浸出后,固液分离,得到第二滤液和第二滤渣;(a), mixing the crude solid cobalt hydroxide, soluble ammonium salt, and ammonia water, and after ammonia leaching reaction, solid-liquid separation to obtain the first filtrate and the first filter residue; using sulfuric acid solution to leach the first filter residue, After leaching, solid-liquid separation is performed to obtain a second filtrate and a second filter residue;
    (b)、采用萃取相P507和磺化煤油的混合溶液对步骤(a)中的所述第一滤液进行萃取,得到萃取液,再用酸溶液对所述萃取液进行反萃取,得到反萃液和萃余液;在所述反萃液中加入锰粉和/或镍粉进行反应,再加入氟化物进行反应,然后固液分离得到第三滤液和第三滤渣;(b), using a mixed solution of the extraction phase P507 and sulfonated kerosene to extract the first filtrate in step (a) to obtain an extract, and then use an acid solution to back-extract the extract to obtain a back-extraction liquid and raffinate; adding manganese powder and/or nickel powder to react in the stripping liquid, then adding fluoride to react, then solid-liquid separation to obtain the third filtrate and the third filter residue;
    (c)、在步骤(a)中的所述第二滤渣中加入硫酸溶液和锰粉,反应后,固液分离得到第四滤液和第四滤渣;(c), add sulfuric acid solution and manganese powder in the described second filter residue in step (a), after reaction, solid-liquid separation obtains the 4th filtrate and the 4th filter residue;
    (d)、合并所述第三滤液和所述第四滤液,得到镍钴锰的硫酸盐混合溶液,并根据所述三元前驱体材料中镍、钴、锰的比例,添加所述硫酸盐混合溶液得到三元前驱体混合溶液,将所述三元前驱体混合溶液与沉淀剂和络合剂混合,发生共沉淀反应后,固液分离,干燥所得到的固体,得到所述镍钴锰三元前驱体材料。(d), combining the third filtrate and the fourth filtrate to obtain a nickel-cobalt-manganese sulfate mixed solution, and adding the sulfate according to the ratio of nickel, cobalt, and manganese in the ternary precursor material Mixing the solution to obtain a ternary precursor mixed solution, mixing the ternary precursor mixed solution with a precipitating agent and a complexing agent, after a co-precipitation reaction occurs, separating the solid from the liquid, and drying the obtained solid to obtain the nickel-cobalt-manganese Ternary precursor material.
  2. 根据权利要求1所述的镍钴锰三元前驱体材料的制备方法,其特征在于,在步骤(a)中,所述氨水与所述可溶性铵盐的摩尔比为1~3.5:1。The preparation method of nickel-cobalt-manganese ternary precursor material according to claim 1, characterized in that, in step (a), the molar ratio of the ammonia water to the soluble ammonium salt is 1-3.5:1.
  3. 根据权利要求2所述的镍钴锰三元前驱体材料的制备方法,其特征在于,所述氨水中的总铵浓度为110~160g/L。The method for preparing a nickel-cobalt-manganese ternary precursor material according to claim 2, characterized in that the total ammonium concentration in the ammonia water is 110-160 g/L.
  4. 根据权利要求2所述的镍钴锰三元前驱体材料的制备方法,其特征在于,所述可溶性铵盐包括硫酸铵、碳酸氢铵、碳酸铵和氯化铵中的至少一种。The method for preparing a nickel-cobalt-manganese ternary precursor material according to claim 2, wherein the soluble ammonium salt includes at least one of ammonium sulfate, ammonium bicarbonate, ammonium carbonate and ammonium chloride.
  5. 根据权利要求2所述的镍钴锰三元前驱体材料的制备方法,其特征在于,所述氨浸反应的过程中,溶液体系的温度为40~60℃。The method for preparing a nickel-cobalt-manganese ternary precursor material according to claim 2, characterized in that, during the ammonia leaching reaction, the temperature of the solution system is 40-60°C.
  6. 根据权利要求1所述的镍钴锰三元前驱体材料的制备方法,其特征在于,在步骤(a)中,在第一滤渣浸出的过程中,所述硫酸溶液的摩尔浓度为0.5~1.0mol/L;或/和The preparation method of nickel-cobalt-manganese ternary precursor material according to claim 1, characterized in that, in step (a), in the process of leaching the first filter residue, the molar concentration of the sulfuric acid solution is 0.5-1.0 mol/L; or/and
    在所述浸出的过程中,还通入压缩空气,所述压缩空气的流量为2~3m3/h。During the leaching process, compressed air is also introduced, and the flow rate of the compressed air is 2-3 m3/h.
  7. 根据权利要求6所述的镍钴锰三元前驱体材料的制备方法,其特征在于,所述浸出的过程中,溶液体系的温度为40~50℃;或/和The preparation method of nickel-cobalt-manganese ternary precursor material according to claim 6, characterized in that, during the leaching process, the temperature of the solution system is 40-50°C; or/and
    所述浸出的过程中,以160~200rpm的速度进行搅拌;或/和During the leaching process, stirring at a speed of 160-200 rpm; or/and
    所述浸出的反应时间为1~3h。The reaction time of the leaching is 1-3 hours.
  8. 根据权利要求6所述的镍钴锰三元前驱体材料的制备方法,其特征在于,所述浸出后,溶液体系的pH=2.0~3.5。The method for preparing a nickel-cobalt-manganese ternary precursor material according to claim 6, characterized in that, after the leaching, the pH of the solution system is 2.0-3.5.
  9. 根据权利要求1所述的镍钴锰三元前驱体材料的制备方法,其特征在于,在步骤(b)中,所述萃取相P507和磺化煤油的混合溶液中,萃取相P507体积比为20%~30%,所述混合溶液中有机相与水相的体积比为1:2~2:1。The preparation method of nickel-cobalt-manganese ternary precursor material according to claim 1, is characterized in that, in step (b), in the mixed solution of described extraction phase P507 and sulfonated kerosene, extraction phase P507 volume ratio is 20%-30%, the volume ratio of the organic phase to the water phase in the mixed solution is 1:2-2:1.
  10. 根据权利要求1所述的镍钴锰三元前驱体材料的制备方法,其特征在于,在步骤(b)中,在所述加入锰粉和/或镍粉进行反应的过程中,所述锰粉和/或镍粉的添加量为理论摩尔用量的5~10倍。The preparation method of nickel-cobalt-manganese ternary precursor material according to claim 1, is characterized in that, in step (b), in the process of adding manganese powder and/or nickel powder to react, the manganese The amount of nickel powder and/or nickel powder added is 5-10 times of the theoretical molar amount.
  11. 根据权利要求10所述的镍钴锰三元前驱体材料的制备方法,其特征在于,反应过程中,溶液体系的温度为80~90℃;或/和The preparation method of nickel-cobalt-manganese ternary precursor material according to claim 10, characterized in that, during the reaction, the temperature of the solution system is 80-90°C; or/and
    所述反应的时间为1~3h。The reaction time is 1-3 hours.
  12. 根据权利要求1所述的镍钴锰三元前驱体材料的制备方法,其特征在于,在步骤(b)中,在所述加入氟化物进行反应的过程中,所述氟化物的添加量为理论摩尔用量的10~15倍;或/和The preparation method of nickel-cobalt-manganese ternary precursor material according to claim 1, is characterized in that, in step (b), in the process that described adding fluoride reacts, the addition amount of described fluoride is 10 to 15 times the theoretical molar amount; or/and
    所述氟化物包括氟化钠和/或氟化钾。The fluoride includes sodium fluoride and/or potassium fluoride.
  13. 根据权利要求12所述的镍钴锰三元前驱体材料的制备方法,其特征在于,所述反应的时间为1~3h。The method for preparing a nickel-cobalt-manganese ternary precursor material according to claim 12, characterized in that the reaction time is 1-3 hours.
  14. 根据权利要求12所述的镍钴锰三元前驱体材料的制备方法,其特征在于,在步骤(c)中,所述硫酸溶液的浓度为1~2mol/L;或/和The preparation method of nickel-cobalt-manganese ternary precursor material according to claim 12, characterized in that, in step (c), the concentration of the sulfuric acid solution is 1-2mol/L; or/and
    所述锰粉的添加量为理论摩尔用量的1.1~1.8倍。The added amount of the manganese powder is 1.1-1.8 times of the theoretical molar amount.
  15. 根据权利要求12所述的镍钴锰三元前驱体材料的制备方法,其特征在于,所述反应的过程中,以160~200rpm的速度进行搅拌;或/和The preparation method of nickel-cobalt-manganese ternary precursor material according to claim 12, characterized in that, during the reaction, stirring is performed at a speed of 160-200rpm; or/and
    所述反应的时间为1~3h;或/和The reaction time is 1 to 3 hours; or/and
    所述反应的过程中,溶液体系的温度为80~90℃。During the reaction, the temperature of the solution system is 80-90°C.
  16. 根据权利要求1所述的镍钴锰三元前驱体材料的制备方法,其特征在于,在所述第四滤液中添加氯酸钠进行除铁。The preparation method of nickel-cobalt-manganese ternary precursor material according to claim 1, characterized in that sodium chlorate is added to the fourth filtrate to remove iron.
  17. 根据权利要求1所述的镍钴锰三元前驱体材料的制备方法,其特征在于, 在步骤(d)中,所述三元前驱体混合溶液中,镍、锰、钴的摩尔比为33.3~90:5~33.3:5~33.3。The preparation method of nickel-cobalt-manganese ternary precursor material according to claim 1, is characterized in that, in step (d), in described ternary precursor mixed solution, the molar ratio of nickel, manganese, cobalt is 33.3 ~90:5~33.3:5~33.3.
  18. 根据权利要求17所述的镍钴锰三元前驱体材料的制备方法,其特征在于,所述三元前驱体混合溶液中,金属离子的中摩尔浓度为1.2~2.2mol/L。The method for preparing a nickel-cobalt-manganese ternary precursor material according to claim 17, characterized in that, in the ternary precursor mixed solution, the molar concentration of metal ions is 1.2-2.2 mol/L.
  19. 一种镍钴锰三元正极材料,由权利要求1-18任一项所述的制备方法所制得的镍钴锰三元前驱体材料制备得到。A nickel-cobalt-manganese ternary positive electrode material prepared from the nickel-cobalt-manganese ternary precursor material prepared by the preparation method described in any one of claims 1-18.
  20. 一种锂离子电池,包括如权利要求19所述的镍钴锰三元正极材料所制备的电池正极。A lithium ion battery, comprising the positive electrode of the battery prepared by the nickel-cobalt-manganese ternary positive electrode material according to claim 19.
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