WO2023001087A1 - Electric motor braking system, multi-joint robot and electric motor braking method - Google Patents

Electric motor braking system, multi-joint robot and electric motor braking method Download PDF

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Publication number
WO2023001087A1
WO2023001087A1 PCT/CN2022/106163 CN2022106163W WO2023001087A1 WO 2023001087 A1 WO2023001087 A1 WO 2023001087A1 CN 2022106163 W CN2022106163 W CN 2022106163W WO 2023001087 A1 WO2023001087 A1 WO 2023001087A1
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WIPO (PCT)
Prior art keywords
motor
blocking
brake
blocking position
rotation
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PCT/CN2022/106163
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French (fr)
Chinese (zh)
Inventor
孙恺
高瑜刚
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苏州艾利特机器人有限公司
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Publication of WO2023001087A1 publication Critical patent/WO2023001087A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J19/00Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
    • B25J19/0004Braking devices

Definitions

  • the invention relates to the field of motor braking control, in particular to a motor braking system in which the state of the motor and the working state of the brake are coordinated, a multi-joint robot and a method for braking the motor.
  • the motor braking system is one of the key components of the articulated robot, and for the articulated robot, the braking performance is an important indicator to measure its performance.
  • Traditional articulated robots mostly use electromagnetic brakes. Electromagnetic brakes are clamped by friction plates and braked by friction. However, such brakes are often heavy and bulky, and friction will cause the brakes to generate dust. For robots For such precision instruments, the generation of dust can easily affect the normal work of internal sensors.
  • the object of the present invention is to provide a motor braking system with high braking efficiency and good braking performance, a multi-joint robot and a motor braking method.
  • a motor brake system including a motor and a brake
  • the motor has a normal state and a deceleration state
  • the speed of the motor in the deceleration state is smaller than the speed of the motor in the normal state
  • the brake includes : a brake pad, fixed to the motor shaft to follow the rotation of the motor shaft; a blocking element, movable between a blocking position and a non-blocking position, in the blocking position, the blocking element engages with the brake pad to limit rotation of the brake pad; when in the non-blocking position, the blocking element allows rotation of the brake pad; when the motor is in a normal state, the blocking element allows rotation of the brake pad;
  • the blocking element moves to a blocking position to limit the rotation of the brake pads, thereby stopping the rotation of the motor shaft.
  • the motor includes a relay, and when the relay detects a power-off signal, it controls the short circuit of the motor, so that the motor switches from a normal state to a deceleration state.
  • the blocking element moves from the non-blocking position to the blocking position, and when the rotation speed of the motor is lower than the first threshold, the blocking element moves to the blocking position to limit the rotation of the brake pad.
  • the blocking element includes a blocking pin and an actuator, the blocking element is configured to move along the direction of the motor shaft, and the actuator moves the blocking pin from a non-blocking position to a blocking position when the brake is activated.
  • the blocking element includes a stop pin and an actuator, and when the brake is activated, the actuator moves the stop pin to the blocking position, and the brake pad includes a plurality of protrusions distributed along the circumferential direction, The stop pin is engaged with the protrusion to limit the rotation of the brake pad, and the end of the stop pin includes a bevel contacting the protrusion, and the bevel is affected when the stop pin moves to the blocking position.
  • the force of the protrusion is greater than the second threshold, the blocking pin moves to the non-blocking position.
  • the bevel at the end of the stop pin makes the stop pin have a cone-shaped structure.
  • the raised portion is formed as a hollow structure, and the raised portion includes an oblique angle with the stop pin.
  • the present invention can also adopt the following technical solution: a multi-joint robot, including a plurality of robot joints and connecting parts , the robot joint includes an output shaft and/or an output flange for connecting to an adjacent robot joint or an adjacent connection component, and the robot joint includes the motor braking system described in any one of the preceding paragraphs.
  • the present invention can also adopt the following technical solutions: a motor braking method, applied to the braking control of the robot joint, the robot joint includes a motor and a brake, the motor has a normal state and a deceleration state, and the motor speed in the deceleration state The rotation speed of the motor is lower than the normal state; the brake includes: a brake pad, fixed on the motor shaft to follow the rotation of the motor shaft; a blocking element, which can move between a blocking position and a non-blocking position, and in the blocking position, the The blocking element engages the brake pad to limit rotation of the brake pad; in the non-blocking position, the blocking element allows rotation of the brake pad; the method includes: reducing the motor speed so that The motor switches from the normal state to the deceleration state; when the motor is in the deceleration state, the blocking element moves to a blocking position to limit the rotation of the brake pads, thereby stopping the rotation of the motor shaft.
  • the motor includes a relay
  • reducing the speed of the motor includes: the relay detects a power-off signal, and controls the short circuit of the motor to reduce the speed of the motor.
  • the blocking element includes an actuator and a stop pin
  • the method includes: activating the brake, and the stop pin moves from a non-blocking position to a blocking position; when the rotation speed of the motor is lower than a first threshold, the The stop pin moves to the blocking position to limit the rotation of the brake pad.
  • the present invention provides a motor braking system, including a light and thin brake structure, and at the same time, when the motor is at high speed, it is decelerated by the deceleration mechanism of the motor itself, when the motor When decelerating and entering a low-speed state, the brake plays a role to finally complete the braking of the motor.
  • This type of motor braking system can overcome the problems of traditional brake powder dropping and large volume on the one hand, and on the other hand, it can also avoid the brake from being overloaded and damaging the brake.
  • the brake of the motor braking system is light and thin, small in size, free of dust, and has good overload life and good overall performance.
  • Fig. 1 is a schematic diagram of a motor braking system in a braking state according to an embodiment of the present invention
  • Fig. 2 is a schematic diagram of a motor braking system in an embodiment of the present invention in a debraking state
  • Fig. 3 is a schematic diagram of a blocking element moving to a blocking position according to an embodiment of the present invention
  • Fig. 4 is a partial enlarged view of position A of the motor braking system in Fig. 3;
  • Fig. 5 is a sectional view of the motor braking system shown in Fig. 3;
  • Fig. 6 is a partial enlarged view of position C of the sectional view of the motor brake system in Fig. 5;
  • Fig. 7a is a schematic diagram of the change of the motor speed during the conventional motor deceleration process
  • Fig. 7b is a schematic diagram of the speed change during the deceleration process of the motor according to an embodiment of the present invention.
  • Fig. 8 is a schematic diagram of a multi-joint robot according to an embodiment of the present invention.
  • Fig. 9 is a schematic diagram of a motor braking method according to an embodiment of the present invention.
  • the present invention protects a motor braking system, referring to Figures 1-6, the motor braking system includes a motor 1 and a brake 2, the motor 1 provides a power source, and the brake 2 is used to brake the motor 1 to stop its rotation, the The motor 1 has a normal state and a deceleration state.
  • the speed of the motor 1 in the deceleration state is lower than the speed of the motor 1 in the normal state.
  • the deceleration state is relative to the normal state.
  • the motor 1 When the motor 1 is in the normal state, the motor 1 Normal rotation, for example, the motor rotates at a roughly constant speed; when the motor 1 is in a deceleration state, that is, due to the occurrence of some predetermined conditions, the rotation speed of the motor 1 is reduced compared with the normal state, and the deceleration state of the motor 1 can be A relatively static process, that is, the motor 1 keeps running at a low speed, or a relatively dynamic process, where the speed of the motor 1 decreases until it approaches 0, or the deceleration state of the motor 1 can be the combination of the above two processes fusion.
  • the brake 2 includes a brake pad 21, the brake pad 21 is fixed on the motor shaft to follow the rotation of the motor shaft; the blocking element 22 is movable between a blocking position and a non-blocking position, and in the blocking position, the blocking element and The brake pads 21 are engaged to limit the rotation of the brake pads 21.
  • FIG. 1 shows a schematic diagram of a blocking element in an embodiment of the present invention in a blocking position, and the motor brake system is in a braking state; In the blocking position, the blocking element allows the rotation of the brake pad 21.
  • FIG. 2 shows a schematic diagram of an embodiment of the present invention in which the blocking element is in a non-blocking position, and the motor brake system is in a debraking state;
  • the motor When the motor is in the normal state, the motor 1 rotates at a high speed, and the blocking element 22 allows the rotation of the brake pad 21;
  • the blocking element 22 moves to the blocking position to The rotation of the brake pad 21 is restricted, thereby making the motor shaft stop rotating.
  • the motor 1 when the motor 1 is in a normal state, the motor 1 is first decelerated, and after the motor is decelerated, the brake 2 plays a role, and the blocking element 22 moves to the blocking position and engages with the brake pad 21 to limit the rotation of the brake pad, and finally Realize the braking of the motor.
  • This kind of brake structure brakes the motor 1 by blocking the rotation of the brake pad 21 by the blocking element 22.
  • the brake itself has a relatively simple structure, small size and light weight. At the same time, compared with the electromagnetic brake, it does not rely on friction Braking is also not easy to generate dust.
  • the brake disc 21 rotates with the motor shaft. When the motor shaft rotates at a high speed, direct braking may easily cause the brake to be overloaded, or even damage the brake. By reducing the speed first and then braking, the overload performance of the brake is good.
  • the motor 1 includes a controller, and the controller is used to control the motor to decelerate after receiving the braking signal, so that the motor is switched from the normal state to the deceleration state. At this time, the motor is controlled by servo slow down.
  • the motor includes a relay. When the relay detects a power-off signal, it controls the short circuit of the motor, so that the motor is switched from a normal state to a deceleration state. At this time, the motor is in an abnormal power-off state. , the relay plays a role in controlling the short circuit of the motor 1, that is, the relay short-circuits one or more of the motor windings so as to inhibit the rotation of the motor 1.
  • the speed of the motor 1 can be reduced rapidly by short-circuiting the motor 1 through the relay.
  • the deceleration power of the relay is positively correlated with the square of the motor speed, and the speed of the motor 1
  • the effect of reducing the speed of the motor through the relay short circuit is very significant, so that the motor can be quickly reduced to a lower speed, and then the brake pad 21 that is rotating at a low speed is blocked by the blocking element, thereby achieving braking.
  • the deceleration efficiency is high at high speed, and the brake 2 plays a role at low speed, that is, the blocking element 22 blocks the rotation of the brake pad 21, and then blocks the motor shaft that rotates with the brake pad 21, and finally realizes the braking of the motor.
  • the method has high deceleration efficiency when the motor rotates at high speed, and at the same time, the brake has a long overload life.
  • FIGs 7a and 7b the variation trend of the motor rotation speed in the conventional deceleration mode and the variation trend of the motor speed in the relay short-circuit mode are shown respectively. It can be seen that in the latter In this way, the efficiency of motor deceleration is higher.
  • the motor 1 realizes final braking by limiting the rotation of the brake pad 21 through the blocking element 22, wherein the blocking element 22 includes a stopper pin and an actuator 222, and the blocking element 22 is set to move along the direction of the motor shaft.
  • the actuator 222 When activated, that is, when the brake enters the braking state, the actuator 222 moves the stop pin from the non-blocking position to the blocking position; position; when the brake enters the non-braking state from the braking state, the stop pin moves from the blocking position to the non-blocking position.
  • the actuator includes a solenoid valve, and when the solenoid valve is energized, it absorbs the The blocking pin is used so that the blocking pin is in the non-blocking position, and the blocking pin is released when the solenoid valve is de-energized so that the blocking pin moves to the blocking position.
  • the brake pad 21 is fixed on the motor shaft to follow the rotation, and the blocking element 22 moves along the direction of the motor shaft, that is, the blocking element 22 moves in a direction perpendicular to the movement direction of the brake pad 21 to limit the rotation of the brake pad 21.
  • the blocking pin 221 moves from the non-blocking position to the blocking position, and when the blocking pin 221 moves to the blocking position, the rotation of the brake pad is restricted, thereby realizing the braking of the motor.
  • the blocking element 22 moves to the blocking position to limit the rotation of the brake pad, and the brake is in the braking state.
  • the blocking element 22 is activated by the non-blocking The position moves to the blocking position.
  • the speed of the motor 1 is lower than the first threshold, the blocking element 22 moves to the blocking position to limit the rotation of the brake pad 21.
  • the first threshold can be set according to the factory default parameters It is determined that the first threshold is associated with performance of the electric machine.
  • the condition of activating the brake 2 includes that the brake detects a power-off signal, or that the brake 2 detects other signals for activating the brake, for example, a signal of a low speed is detected.
  • the blocking element 22 moves to the blocking position to limit the rotation of the brake pad 21 when the speed of the motor is lower than the first threshold, and when the speed is not lower than the first threshold, the blocking element 22 moves to the blocking position. The element 22 does not move, or the blocking element 22 moves but does not function to limit the rotation of the brake pad.
  • the blocking element 22 includes a blocking pin 221 and an actuator 222.
  • the actuator 222 moves the blocking pin 221 from a non-blocking position to a blocking position when the brake is activated.
  • the blocking pin 221 and the brake pad 21 engages to limit the rotation of the brake pad 21 .
  • the brake pad 21 includes a plurality of protrusions distributed along the circumferential direction, the stop pin 221 engages with the protrusions to limit the rotation of the brake pad 21, and the end of the stop pin 221 includes a joint with the protrusions.
  • FIG. 3-6 it shows a schematic diagram of the movement of the blocking pin to the blocking position in this embodiment.
  • the second threshold is the limit value of the active force that the stop pin 221 of the brake can move normally. If the force is greater than the second threshold, the stop pin 221 of the brake will not be able to extend normally, that is, the stop pin cannot normally move from the non-blocking position to the blocking position. position, the size of the second threshold will be determined according to the characteristics of the brake itself.
  • the first threshold value and the second threshold value are positively correlated, that is, the higher the rotation speed of the motor, the greater the force exerted by the protrusion of the brake pad on the stop pin.
  • the protrusion includes a hollow structure.
  • the protrusion of the brake pad 21 is in contact with the stop pin 221, it is more flexible and has a deformable space, so that the brake pad 21 is not easy to be damaged.
  • the protrusion can Formed as a hollow triangular frame structure.
  • the protrusion includes a cut surface that matches the bevel 2211 of the stop pin 221, so that when the protrusion contacts the bevel 2211 of the stop pin 221, the contact area is larger, and the effect of the protrusion on the bevel 2211 Force is relatively balanced.
  • the slope of the stop pin 221 makes the stop pin 221 form a truncated conical structure, and the transition of the truncated conical structure is relatively smooth. No matter from which angle the boss contacts the truncated conical structure of the stop pin, it will exert force on the stop pin. When the force is large enough, the force causes the stop pin to move to the non-blocking position.
  • the stop pin 221 includes a bevel 2211 structure, and the protruding portion includes a tangent surface matched with the bevel.
  • the stopper pin moves from the non-blocking position to the blocking position, the bevel generates force when it contacts the tangent surface.
  • the motor When the rotating speed is large, the force is large, so that the stop pin cannot continue to move to the blocking position; at the same time, due to the matching structure of the bevel and the cut surface, a force is generated between the stop pin and the raised part, and the stop pin is stressed.
  • the actuator exemplary includes a solenoid valve, when the stop pin is forced to move to the non-blocking position, since the solenoid valve is in a power-off state at this time, After the stop pin moves to the non-blocking position for a certain distance, due to the action of the actuator, the stop pin moves to the blocking position again.
  • the stop pin and the raised part contact again, and the force between the stop pin and the raised part When it is smaller than the second threshold, the stop pin can move to the blocking position to realize braking.
  • the stop pin can also be configured to move to the blocking position only when the rotational speed of the motor satisfies the first threshold requirement. At this time, the force between the stop pin and the protrusion is smaller than the second threshold, and the stop pin can smoothly move to blocking position.
  • the motor braking system first decelerates the motor, and then restricts the rotation of the brake pads through the blocking element 22 of the brake to achieve braking of the motor. Compared with the traditional electromagnetic brake, it does not produce dust, has small size, light weight, and good overload performance. Further, the motor is decelerated by means of a relay short-circuiting the motor. The motor decelerates efficiently at high speeds, and at low speeds, the brakes function to finally achieve braking. The motor braking system has high braking efficiency and good performance.
  • the present invention also protects a multi-joint robot.
  • the multi-joint robot 100 includes a plurality of robot joints 10 and connecting parts 20, wherein the robot joint 10 includes an output shaft and/or an output flange for connecting to a relative Adjacent robot joints 10 or connecting parts 20, the robot joints include the motor brake system described in any of the foregoing to improve the braking performance of the multi-joint robot, while the multi-joint robot has good flexibility and light volume.
  • the articulated robot is a collaborative robot.
  • the present invention also protects a motor braking method.
  • the robot joint includes a motor 1 and a brake 2.
  • the motor 1 has a normal state and a deceleration state.
  • the speed of the motor 1 in the deceleration state is The rotational speed of the motor under normal conditions;
  • the brake 2 includes: a brake pad 21, fixed on the motor shaft to follow the rotation of the motor shaft; a blocking element 22, movable between a blocking position and a non-blocking position, when in the blocking position , the blocking element 22 is engaged with the brake pad 21 to limit the rotation of the brake pad 21; in the non-blocking position, the blocking element 22 allows the rotation of the brake pad 21; in this method, the motor
  • the structure and principle of the brake are the same as those mentioned above, and will not be described in detail here.
  • This method can be applied to the motor brake system described in any one of the above.
  • the method includes: S1, reducing the speed of the motor, so that the motor is switched from a normal state to a deceleration state; S2, when the motor is in a deceleration state, the blocking element 22 moves to a blocking position to limit the rotation of the brake pad 21, and then Make the motor shaft stop rotating. Reduce the speed of the motor first, and then brake the motor through the brake. The blocking element and the brake pad will not collide at high speed, and the brake has a long overload life.
  • the motor 1 includes a relay
  • the reducing the speed of the motor 1 includes: the relay detects a power-off signal, and controls the short circuit of the motor to reduce the speed of the motor.
  • the motor speed is reduced by the relay short circuit, and the power of the relay speed reduction is positively correlated with the motor speed. Therefore, when the motor speed is high, the relay speed reduction efficiency is higher.
  • the blocking element 22 includes an actuator 222 and a blocking pin 221.
  • the actuator 222 activates the brake, it controls the blocking pin 221 to move to the blocking position.
  • the method includes: activating the brake, and the blocking pin 221 moves from the non-blocking position to The blocking position moves; when the rotation speed of the motor is lower than the first threshold, the blocking pin 221 moves to the blocking position to limit the rotation of the brake pad 21 . Further, when the rotational speed of the motor 1 is higher than the first threshold, the stop pin 221 moves toward the non-blocking position or the stop pin 221 does not move.
  • the actuator 222 controls the stop pin 221 to move to the blocking position to block the rotation of the brake pad 21.
  • the rotation of the brake pad 21 blocks the stopper.
  • the pin 221 moves to the blocking position.
  • the rotation speed of the motor 1 is lower than the first threshold, the rotation of the brake pad 21 cannot stop the stop pin 221 from moving to the blocking position, and the stop pin 221 moves to the blocking position to limit the rotation of the brake pad 21.
  • the determination of the threshold is determined according to the characteristics of the brake.
  • the blocking element includes a blocking pin and an actuator, and when the brake is activated, the blocking pin moves along the direction of the motor shaft to move from a non-blocking position to a blocking position.
  • the brake pad includes a plurality of protrusions distributed along the circumferential direction, and the stopper pin is engaged with the protrusions to limit the rotation of the brake pad, wherein, when the stopper pin moves from the non-blocking position to the blocking position, it is in contact with the protrusion
  • the end of the stop pin includes a bevel that contacts the protrusion
  • the protrusion includes a bevel that matches the bevel of the stop pin Cutting plane, when the bevel angle of the stop pin receives the force from the raised part greater than the second threshold, the stop pin is subjected to a greater blocking force, and the stop pin cannot continue to move to the blocking position, and then moves to the non-blocking position .
  • the active force from the raised part that the oblique angle of the stop pin is subjected to is less than the second threshold value, the active force that the stop pin is subjected to is less, and the stop pin can overcome the active force of the raised part and move to the blocking position, and the stop pin moves to The rotation of the brake pads can be restricted in the blocking position.
  • the blocking pin 221 when the blocking pin 221 is about to move to the blocking position, if the received blocking force is large, it cannot continue to move, and when the received blocking force is small, it can continue to move until it moves to the blocking position.
  • the motor 1 When the rotation speed is high, the brake pad 21 rotates with the motor 1 and exerts a large force on the blocking element 22, and the blocking element 22 cannot move to the blocking position.
  • the rotation speed of the motor 1 is low, specifically, the normal extension of the blocking element 22 can withstand When the force is applied, the blocking element moves to reach the blocking position, thereby restricting the rotation of the motor to achieve braking.

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  • Engineering & Computer Science (AREA)
  • Robotics (AREA)
  • Mechanical Engineering (AREA)
  • Stopping Of Electric Motors (AREA)
  • Manipulator (AREA)
  • Braking Arrangements (AREA)

Abstract

The present invention relates to an electric motor braking system, a multi-joint robot and an electric motor braking method. The electric motor braking system comprises an electric motor and a brake, wherein the electric motor has a conventional state and a deceleration state, and the rotation speed of the electric motor in the deceleration state is lower than the rotation speed of the electric motor in the conventional state; the brake comprises: a brake pad, which is fixed to an electric motor shaft to rotate along with the electric motor shaft, and a blocking element, which is movable between a blocking position and a non-blocking position; when at the non-blocking position, the blocking element allows the rotation of the brake pad; and after the electric motor is switched from the conventional state to the deceleration state, the blocking element moves to the blocking position to limit the rotation of the brake pad, thereby stopping the rotation of the electric motor shaft. The particular embodiments of the present invention have the beneficial effects of an electric motor braking system having a high braking efficiency, a brake having a small volume and being lightweight, and there being no dust falling.

Description

一种电机制动系统、多关节机器人及电机制动方法A motor braking system, multi-joint robot and motor braking method 技术领域technical field
本发明涉及电机制动控制领域,特别是涉及一种电机状态和制动器工作状态配合的电机制动系统、多关节机器人及电机制动方法。The invention relates to the field of motor braking control, in particular to a motor braking system in which the state of the motor and the working state of the brake are coordinated, a multi-joint robot and a method for braking the motor.
背景技术Background technique
电机制动系统是关节型机器人的关键部件之一,对于关节型机器人而言,制动性能是衡量其性能的重要指标。传统的关节型机器人多采用电磁式制动,电磁式制动器通过摩擦片被夹紧,利用摩擦力完成制动,但这种制动器往往重量大、体积大,而且摩擦会导致制动器产生粉尘,对于机器人这样的精密仪器而言,粉尘的产生容易影响内部传感器的正常工作。The motor braking system is one of the key components of the articulated robot, and for the articulated robot, the braking performance is an important indicator to measure its performance. Traditional articulated robots mostly use electromagnetic brakes. Electromagnetic brakes are clamped by friction plates and braked by friction. However, such brakes are often heavy and bulky, and friction will cause the brakes to generate dust. For robots For such precision instruments, the generation of dust can easily affect the normal work of internal sensors.
因此有必要设计一种制动效率高、制动性能好的电机制动系统、多关节机器人及电机制动方法。Therefore, it is necessary to design a motor braking system with high braking efficiency and good braking performance, a multi-joint robot and a motor braking method.
发明内容Contents of the invention
鉴于此,本发明的目的在于提供一种制动效率高、制动性能好的电机制动系统、多关节机器人及电机制动方法。In view of this, the object of the present invention is to provide a motor braking system with high braking efficiency and good braking performance, a multi-joint robot and a motor braking method.
本发明可采用如下技术方案:一种电机制动系统,包括电机和制动器,所述电机具有常规状态和减速状态,所述减速状态下电机的转速小于常规状态下电机的转速,所述制动器包括:制动片,固定于电机轴以跟随电机轴旋转;阻挡元件,可在阻挡位置和非阻挡位置之间移动,在所述阻挡位置时,所述阻挡元件与所述制动片接合以限制制动片的旋转;在所述非阻挡位置时,所述阻挡元件允许所述制动片的旋转;当所述电机在常规状态下时,所述阻挡元件允许所述制动片的旋转;当所述电机由常规状态切换为减速状态后,所述阻挡元件移动至阻挡位置以限制制动片的旋转,进而使得电机轴停止转动。The present invention can adopt the following technical solutions: a motor brake system, including a motor and a brake, the motor has a normal state and a deceleration state, the speed of the motor in the deceleration state is smaller than the speed of the motor in the normal state, and the brake includes : a brake pad, fixed to the motor shaft to follow the rotation of the motor shaft; a blocking element, movable between a blocking position and a non-blocking position, in the blocking position, the blocking element engages with the brake pad to limit rotation of the brake pad; when in the non-blocking position, the blocking element allows rotation of the brake pad; when the motor is in a normal state, the blocking element allows rotation of the brake pad; When the motor is switched from the normal state to the deceleration state, the blocking element moves to a blocking position to limit the rotation of the brake pads, thereby stopping the rotation of the motor shaft.
进一步的,所述电机包括继电器,继电器检测到断电信号时控制电机短路,以使电机由常规状态切换为减速状态。Further, the motor includes a relay, and when the relay detects a power-off signal, it controls the short circuit of the motor, so that the motor switches from a normal state to a deceleration state.
进一步的,制动器被激活时,所述阻挡元件由非阻挡位置向阻挡位置移动,当所述电机的转速低于第一阈值时,所述阻挡元件移动至阻挡位置以限制制动片的旋转。Further, when the brake is activated, the blocking element moves from the non-blocking position to the blocking position, and when the rotation speed of the motor is lower than the first threshold, the blocking element moves to the blocking position to limit the rotation of the brake pad.
进一步的,所述阻挡元件包括挡销和致动器,所述阻挡元件被配置为沿电机轴方向移动,所述致动器在激活制动器时使挡销由非阻挡位置向阻挡位置移动。Further, the blocking element includes a blocking pin and an actuator, the blocking element is configured to move along the direction of the motor shaft, and the actuator moves the blocking pin from a non-blocking position to a blocking position when the brake is activated.
进一步的,所述阻挡元件包括挡销和致动器,制动器被激活时,所述致动器使挡销向阻挡位置移动,所述制动片包括沿周向分布的多个凸起部,所述挡销与所述凸起部接合以限制制动片的旋转,所述挡销的端部包括与凸起部接触的斜角,所述挡销向阻挡位置移动时所述斜角受到凸起部的作用力大于第二阈值时,所述挡销向非阻挡位置移动。Further, the blocking element includes a stop pin and an actuator, and when the brake is activated, the actuator moves the stop pin to the blocking position, and the brake pad includes a plurality of protrusions distributed along the circumferential direction, The stop pin is engaged with the protrusion to limit the rotation of the brake pad, and the end of the stop pin includes a bevel contacting the protrusion, and the bevel is affected when the stop pin moves to the blocking position. When the force of the protrusion is greater than the second threshold, the blocking pin moves to the non-blocking position.
进一步的,所述挡销端部的斜角使得挡销具有圆台状结构。Further, the bevel at the end of the stop pin makes the stop pin have a cone-shaped structure.
进一步的,所述凸起部形成为镂空结构,所述凸起部包括与所述挡销的斜角本发明还可采用如下技术方案:一种多关节机器人,包括多个机器人关节和连接部件,所述机器人关节包括输出轴和/或输出法兰,用于连接至相邻的机器人关节或相邻的连接部件,所述机器人关节包括前文中任一项所述的电机制动系统。Further, the raised portion is formed as a hollow structure, and the raised portion includes an oblique angle with the stop pin. The present invention can also adopt the following technical solution: a multi-joint robot, including a plurality of robot joints and connecting parts , the robot joint includes an output shaft and/or an output flange for connecting to an adjacent robot joint or an adjacent connection component, and the robot joint includes the motor braking system described in any one of the preceding paragraphs.
本发明还可采用如下技术方案:一种电机制动方法,应用于机器人关节的制动控制,机器人关节包括电机和制动器,所述电机具有常规状态和减速状态,所述减速状态下电机的转速小于常规状态下电机的转速;所述制动器包括:制动片,固定于电机轴以跟随电机轴旋转;阻挡元件,可在阻挡位置和非阻挡位置之间移动,在所述阻挡位置时,所述阻挡元件与所述制动片接合以限制制动片的旋转;在所述非阻挡位置时,所述阻挡元件允许所述制动片的旋转;所述方法包括:降低电机速度,以使电机由常规状态切换至减速状态;当电机处于减速状态时,所述阻挡元件移动至阻挡位置以限制制动片的旋转,进而使得电机轴停止转动。The present invention can also adopt the following technical solutions: a motor braking method, applied to the braking control of the robot joint, the robot joint includes a motor and a brake, the motor has a normal state and a deceleration state, and the motor speed in the deceleration state The rotation speed of the motor is lower than the normal state; the brake includes: a brake pad, fixed on the motor shaft to follow the rotation of the motor shaft; a blocking element, which can move between a blocking position and a non-blocking position, and in the blocking position, the The blocking element engages the brake pad to limit rotation of the brake pad; in the non-blocking position, the blocking element allows rotation of the brake pad; the method includes: reducing the motor speed so that The motor switches from the normal state to the deceleration state; when the motor is in the deceleration state, the blocking element moves to a blocking position to limit the rotation of the brake pads, thereby stopping the rotation of the motor shaft.
进一步的,所述电机包括继电器,所述降低电机速度包括:继电器检测断电信号,控制电机短路以降低电机速度。Further, the motor includes a relay, and reducing the speed of the motor includes: the relay detects a power-off signal, and controls the short circuit of the motor to reduce the speed of the motor.
进一步的,所述阻挡元件包括致动器和挡销,所述方法包括:激活制动器,所述挡销由非阻挡位置向阻挡位置移动;当所述电机的转速低于第一阈值时,所述挡销移动至阻挡位置以限制制动片的旋转。Further, the blocking element includes an actuator and a stop pin, and the method includes: activating the brake, and the stop pin moves from a non-blocking position to a blocking position; when the rotation speed of the motor is lower than a first threshold, the The stop pin moves to the blocking position to limit the rotation of the brake pad.
与现有技术相比,本发明具体实施方式的有益效果为:本发明提供一种电机制动系统,包括轻薄的制动器结构,同时在电机高速时,通过电机自身的减速机制进行减速,当电机减速进入低速状态时,制动器发挥作用以最终 完成电机的制动,该种电机制动系统,一方面可以克服传统的制动器掉粉、体积大的问题,另一方面也能够避免制动器过载从而损坏制动器的情况,该电机制动系统制动器轻薄、体积小、无粉尘,同时过载寿命好,综合性能较好。Compared with the prior art, the beneficial effects of the specific embodiments of the present invention are: the present invention provides a motor braking system, including a light and thin brake structure, and at the same time, when the motor is at high speed, it is decelerated by the deceleration mechanism of the motor itself, when the motor When decelerating and entering a low-speed state, the brake plays a role to finally complete the braking of the motor. This type of motor braking system can overcome the problems of traditional brake powder dropping and large volume on the one hand, and on the other hand, it can also avoid the brake from being overloaded and damaging the brake. In the case of the motor braking system, the brake of the motor braking system is light and thin, small in size, free of dust, and has good overload life and good overall performance.
附图说明Description of drawings
以上所述的本发明的目的、技术方案以及有益效果可以通过下面附图实现:The purpose, technical solution and beneficial effects of the present invention described above can be realized by the following drawings:
图1是本发明一个实施例的电机制动系统处于制动状态的示意图;Fig. 1 is a schematic diagram of a motor braking system in a braking state according to an embodiment of the present invention;
图2是本发明一个实施例的电机制动系统处于解除制动状态的示意图;Fig. 2 is a schematic diagram of a motor braking system in an embodiment of the present invention in a debraking state;
图3是本发明一个实施例的阻挡元件向阻挡位置移动的示意图;Fig. 3 is a schematic diagram of a blocking element moving to a blocking position according to an embodiment of the present invention;
图4是图3中电机制动系统的A位置的局部放大图;Fig. 4 is a partial enlarged view of position A of the motor braking system in Fig. 3;
图5是图3所示电机制动系统的剖面图;Fig. 5 is a sectional view of the motor braking system shown in Fig. 3;
图6是图5中电机制动系统剖面图的C位置的局部放大图;Fig. 6 is a partial enlarged view of position C of the sectional view of the motor brake system in Fig. 5;
图7a是常规的电机减速过程中电机速度的变化示意图;Fig. 7a is a schematic diagram of the change of the motor speed during the conventional motor deceleration process;
图7b是本发明一个实施例电机减速过程中的速度变化示意图;Fig. 7b is a schematic diagram of the speed change during the deceleration process of the motor according to an embodiment of the present invention;
图8是本发明一个实施例的多关节机器人的示意图;Fig. 8 is a schematic diagram of a multi-joint robot according to an embodiment of the present invention;
图9是本发明一个实施例的电机制动方法的示意图。Fig. 9 is a schematic diagram of a motor braking method according to an embodiment of the present invention.
具体实施方式detailed description
为使本发明的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的方案进行清楚、完整的描述,显然,所描述的实施例是本发明的一部分实施例而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the present invention clearer, the solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are the embodiment of the present invention Some examples but not all examples. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本发明保护一种电机制动系统,参图1-6,所述电机制动系统包括电机1和制动器2,电机1提供动力源,制动器2用于制动电机1以停止其旋转,所述电机1具有常规状态和减速状态,所述减速状态下电机1的转速小于常规状态下电机1的转速,所述减速状态是相对于常规状态而言的,当电机1处于常规状态时,电机1正常旋转,示例性的,电机大致匀速旋转;当电机1处于减速状态时,即由于某些预定状况的发生,使得电机1的旋转速度相较于常规状态减小,电机1的减速状态可以是一个相对静态的过程,即电机1保持低速运行,或者是一个相对动态的过程,电机1的转速不断减小,直 至趋近于0,亦或者,电机1的减速状态可以是上述两种过程的融合。其中,当电机由常规状态切换至减速状态时,电机的转速减小,例如,电机从匀速运动状态切换为减速运动的状态。制动器2包括制动片21,制动片21固定于电机轴以跟随电机轴旋转;阻挡元件22,可在阻挡位置和非阻挡位置之间移动,在所述阻挡位置时,所述阻挡元件与所述制动片21接合以限制制动片21的旋转,图1示出了本发明一个实施例的阻挡元件处于阻挡位置的示意图,此时电机制动系统处于制动状态;在所述非阻挡位置时,所述阻挡元件允许所述制动片21的旋转,图2示出了本发明一个实施例的阻挡元件处于非阻挡位置的示意图,此时电机制动系统处于解除制动状态;当所述电机在常规状态下时,电机1高速旋转,阻挡元件22允许所述制动片21的旋转;当所述电机1由常规状态切换为减速状态后,阻挡元件22移动至阻挡位置以限制制动片21的旋转,进而使得电机轴停止转动。也即,在电机1处于常规状态时,先对电机1进行减速,对电机减速之后,制动器2发挥作用,通过阻挡元件22移动到阻挡位置与制动片21接合从而限制制动片旋转,最终实现对电机的制动。该种制动器结构,通过阻挡元件22阻挡制动片21旋转的方式,来制动电机1,制动器本身结构比较简单,体积小,重量轻,同时相比于电磁式制动器而言,由于不依靠摩擦制动,也不易产生粉尘。同时,制动片21跟随电机轴转动,当电机轴高速转动时,直接制动容易导致制动器过载,甚至损坏制动器,通过先降速后制动的方式,制动器的过载性能好。The present invention protects a motor braking system, referring to Figures 1-6, the motor braking system includes a motor 1 and a brake 2, the motor 1 provides a power source, and the brake 2 is used to brake the motor 1 to stop its rotation, the The motor 1 has a normal state and a deceleration state. The speed of the motor 1 in the deceleration state is lower than the speed of the motor 1 in the normal state. The deceleration state is relative to the normal state. When the motor 1 is in the normal state, the motor 1 Normal rotation, for example, the motor rotates at a roughly constant speed; when the motor 1 is in a deceleration state, that is, due to the occurrence of some predetermined conditions, the rotation speed of the motor 1 is reduced compared with the normal state, and the deceleration state of the motor 1 can be A relatively static process, that is, the motor 1 keeps running at a low speed, or a relatively dynamic process, where the speed of the motor 1 decreases until it approaches 0, or the deceleration state of the motor 1 can be the combination of the above two processes fusion. Wherein, when the motor switches from the normal state to the deceleration state, the rotation speed of the motor decreases, for example, the motor switches from the uniform motion state to the deceleration state. The brake 2 includes a brake pad 21, the brake pad 21 is fixed on the motor shaft to follow the rotation of the motor shaft; the blocking element 22 is movable between a blocking position and a non-blocking position, and in the blocking position, the blocking element and The brake pads 21 are engaged to limit the rotation of the brake pads 21. FIG. 1 shows a schematic diagram of a blocking element in an embodiment of the present invention in a blocking position, and the motor brake system is in a braking state; In the blocking position, the blocking element allows the rotation of the brake pad 21. FIG. 2 shows a schematic diagram of an embodiment of the present invention in which the blocking element is in a non-blocking position, and the motor brake system is in a debraking state; When the motor is in the normal state, the motor 1 rotates at a high speed, and the blocking element 22 allows the rotation of the brake pad 21; when the motor 1 is switched from the normal state to the deceleration state, the blocking element 22 moves to the blocking position to The rotation of the brake pad 21 is restricted, thereby making the motor shaft stop rotating. That is, when the motor 1 is in a normal state, the motor 1 is first decelerated, and after the motor is decelerated, the brake 2 plays a role, and the blocking element 22 moves to the blocking position and engages with the brake pad 21 to limit the rotation of the brake pad, and finally Realize the braking of the motor. This kind of brake structure brakes the motor 1 by blocking the rotation of the brake pad 21 by the blocking element 22. The brake itself has a relatively simple structure, small size and light weight. At the same time, compared with the electromagnetic brake, it does not rely on friction Braking is also not easy to generate dust. At the same time, the brake disc 21 rotates with the motor shaft. When the motor shaft rotates at a high speed, direct braking may easily cause the brake to be overloaded, or even damage the brake. By reducing the speed first and then braking, the overload performance of the brake is good.
在一个具体的实施例中,电机1包括控制器,所述控制器用于接收到制动信号后控制电机减速,以使电机由常规状态切换为减速状态,此时,电机是通过伺服受控制的减速。在另一实施例中,电机包括继电器,继电器检测到断电信号时控制电机短路,以使得电机由常规状态切换为减速状态,此时,电机处于异常断电的状况,当电机1异常断电时,继电器发挥作用控制电机1短路,即继电器短路电机绕组中的一个或多个从而抑制电机1的转动。当电机1高速运行时,通过继电器短路电机1的方式,能够使得电机1快速降速,继电器短路电机使其降速的方式,继电器的降速功率与电机转速的平方呈正相关关系,电机1转速较大时通过继电器短路电机降速的效果非常显著,从而可以使得电机迅速降速到较低的速度,然后再通过阻挡元件阻挡低速旋转的制动片21,进而实现制动,这种方式电机高速时降速效率高,在低速时通过制动器2发挥作用,即通过阻挡元件22阻挡制动片21旋转,进而阻挡 与制动片21一起旋转的电机轴,最终实现对电机的制动,该方法在电机高速旋转时减速效率高,同时制动器过载寿命长,参图7a、7b分别示出了常规减速方式下电机旋转速度变化趋势,以及继电器短路方式下电机速度变化趋势,可见,在后一种方式下,电机降速效率更高。同时,通过继电器短路电机的方式使得电机降速,将电机的动能变成电能再用定子电阻来消耗,定子的体积大,能够吸收较多热量,有利于电机控制系统以及机器人关节的散热。电机1通过阻挡元件22限制制动片21旋转的方式实现最终的制动,其中,阻挡元件22包括挡销和致动器222,所述阻挡元件22被设置为沿电机轴方向移动,在制动器被激活时,也即制动器进入制动状态时,所述致动器222使挡销由非阻挡位置向阻挡位置移动;相反的,当制动器处于解除制动状态时,所述挡销位于非阻挡位置;当制动器由制动状态进入非制动状态时,所述挡销由阻挡位置移动至非阻挡位置,可理解的,所述致动器包括电磁阀,当电磁阀得电时吸附所述挡销以使得所述挡销处于非阻挡位置,当电磁阀失电时释放所述挡销以使得所述挡销向阻挡位置移动。制动片21固定于电机轴跟随旋转,阻挡元件22沿电机轴方向移动,也即阻挡元件22在垂直于制动片21的运动方向上移动以限制制动片21的旋转,当制动器2被激活时,挡销221由非阻挡位置向阻挡位置移动,当挡销221移动至阻挡位置时,限制制动片的旋转,进而实现对电机的制动。In a specific embodiment, the motor 1 includes a controller, and the controller is used to control the motor to decelerate after receiving the braking signal, so that the motor is switched from the normal state to the deceleration state. At this time, the motor is controlled by servo slow down. In another embodiment, the motor includes a relay. When the relay detects a power-off signal, it controls the short circuit of the motor, so that the motor is switched from a normal state to a deceleration state. At this time, the motor is in an abnormal power-off state. , the relay plays a role in controlling the short circuit of the motor 1, that is, the relay short-circuits one or more of the motor windings so as to inhibit the rotation of the motor 1. When the motor 1 is running at high speed, the speed of the motor 1 can be reduced rapidly by short-circuiting the motor 1 through the relay. In the way of short-circuiting the motor with the relay, the deceleration power of the relay is positively correlated with the square of the motor speed, and the speed of the motor 1 When it is larger, the effect of reducing the speed of the motor through the relay short circuit is very significant, so that the motor can be quickly reduced to a lower speed, and then the brake pad 21 that is rotating at a low speed is blocked by the blocking element, thereby achieving braking. The deceleration efficiency is high at high speed, and the brake 2 plays a role at low speed, that is, the blocking element 22 blocks the rotation of the brake pad 21, and then blocks the motor shaft that rotates with the brake pad 21, and finally realizes the braking of the motor. The method has high deceleration efficiency when the motor rotates at high speed, and at the same time, the brake has a long overload life. Referring to Figures 7a and 7b, the variation trend of the motor rotation speed in the conventional deceleration mode and the variation trend of the motor speed in the relay short-circuit mode are shown respectively. It can be seen that in the latter In this way, the efficiency of motor deceleration is higher. At the same time, the speed of the motor is reduced by short-circuiting the motor through the relay, and the kinetic energy of the motor is converted into electric energy and then consumed by the stator resistance. The stator is large in size and can absorb more heat, which is beneficial to the heat dissipation of the motor control system and robot joints. The motor 1 realizes final braking by limiting the rotation of the brake pad 21 through the blocking element 22, wherein the blocking element 22 includes a stopper pin and an actuator 222, and the blocking element 22 is set to move along the direction of the motor shaft. When activated, that is, when the brake enters the braking state, the actuator 222 moves the stop pin from the non-blocking position to the blocking position; position; when the brake enters the non-braking state from the braking state, the stop pin moves from the blocking position to the non-blocking position. It can be understood that the actuator includes a solenoid valve, and when the solenoid valve is energized, it absorbs the The blocking pin is used so that the blocking pin is in the non-blocking position, and the blocking pin is released when the solenoid valve is de-energized so that the blocking pin moves to the blocking position. The brake pad 21 is fixed on the motor shaft to follow the rotation, and the blocking element 22 moves along the direction of the motor shaft, that is, the blocking element 22 moves in a direction perpendicular to the movement direction of the brake pad 21 to limit the rotation of the brake pad 21. When the brake 2 is When activated, the blocking pin 221 moves from the non-blocking position to the blocking position, and when the blocking pin 221 moves to the blocking position, the rotation of the brake pad is restricted, thereby realizing the braking of the motor.
当电机1切换为减速状态后,此时电机的转速降低,阻挡元件22移动至阻挡位置以限制制动片旋转,制动器处于制动状态,具体的,阻挡元件22在激活制动器2时由非阻挡位置向阻挡位置移动,当电机1的转速低于第一阈值时,所述阻挡元件22移动至阻挡位置以限制制动片21的旋转,示例性的,所述第一阈值可根据出厂默认参数确定,所述第一阈值与电机的性能相关联。其中,激活制动器2的状况包括,制动器检测到断电信号,又或者,制动器2检测到其他的激活制动器的信号,例如检测到速度较低的信号。当电机已进入减速状态后,阻挡元件22在电机的转速低于第一阈值时,阻挡元件22移动至阻挡位置以限制制动片21的旋转,而当转速不低于第一阈值时,阻挡元件22不移动,或者,阻挡元件22移动但不发挥限制制动片旋转的作用。When the motor 1 is switched to the deceleration state, the speed of the motor decreases at this time, and the blocking element 22 moves to the blocking position to limit the rotation of the brake pad, and the brake is in the braking state. Specifically, the blocking element 22 is activated by the non-blocking The position moves to the blocking position. When the speed of the motor 1 is lower than the first threshold, the blocking element 22 moves to the blocking position to limit the rotation of the brake pad 21. Exemplarily, the first threshold can be set according to the factory default parameters It is determined that the first threshold is associated with performance of the electric machine. Wherein, the condition of activating the brake 2 includes that the brake detects a power-off signal, or that the brake 2 detects other signals for activating the brake, for example, a signal of a low speed is detected. After the motor has entered the deceleration state, the blocking element 22 moves to the blocking position to limit the rotation of the brake pad 21 when the speed of the motor is lower than the first threshold, and when the speed is not lower than the first threshold, the blocking element 22 moves to the blocking position. The element 22 does not move, or the blocking element 22 moves but does not function to limit the rotation of the brake pad.
在一个具体实施例中,阻挡元件22包括挡销221和致动器222,致动器222在制动器被激活时使挡销221由非阻挡位置向阻挡位置移动,挡销221 与制动片21接合以限制制动片21的旋转。制动片21包括沿周向分布的多个凸起部,所述挡销221与所述凸起部接合以限制制动片21的旋转,所述挡销221的端部包括与凸起部接触的斜角2211,所述挡销221在向阻挡位置移动时所述斜角2211受到凸起部的作用力大于第二阈值时,挡销221向非阻挡位置移动,即当制动片21的凸起部对挡销221的斜角2211的作用力大于第二阈值时,凸起部对挡销的作用力较大,使得挡销221不能移动至阻挡位置,进而无法实现制动,而当制动片21的凸起部对挡销221的斜角2211的作用力小于该第二阈值时,挡销221能够克服凸起部的作用力,进而移动至阻挡位置,实现对电机的制动,参图3-6,示出了该实施例挡销向阻挡位置移动的示意图。其中,制动片21的转速越高,制动片21的凸起部对挡销221的斜角2211的作用力越大,第二阈值的确定,根据制动器的不同而有所差异,该第二阈值是制动器的挡销221能够正常移动的作用力边界值,大于第二阈值的作用力,会使得制动器的挡销221不能正常伸出,即挡销不能正常的从非阻挡位置移动至阻挡位置,第二阈值的大小会根据制动器的自身特性得到确定。其中,第一阈值和第二阈值为正相关关系,也即电机的转速越高,制动片的凸起部对挡销的作用力越大。优选的,凸起部包括镂空结构,当制动片21的凸起部与挡销221接触时,柔性较好,具有可变形空间,使得制动片21不易被损坏,例如,凸起部可以形成为中空的三角形框架结构。更进一步的,凸起部包括与挡销221的斜角2211配合的切面,以使得凸起部和挡销221的斜角2211接触时,接触面积较大,凸起部对斜角2211的作用力比较均衡。进一步的,挡销221的斜面使得挡销221形成了圆台状结构,圆台状结构的过渡比较平滑,无论凸台从何种角度接触挡销的圆台状结构,都会对挡销产生作用力,当该作用力足够大时,该作用力使得挡销向非阻挡位置移动。In a specific embodiment, the blocking element 22 includes a blocking pin 221 and an actuator 222. The actuator 222 moves the blocking pin 221 from a non-blocking position to a blocking position when the brake is activated. The blocking pin 221 and the brake pad 21 engages to limit the rotation of the brake pad 21 . The brake pad 21 includes a plurality of protrusions distributed along the circumferential direction, the stop pin 221 engages with the protrusions to limit the rotation of the brake pad 21, and the end of the stop pin 221 includes a joint with the protrusions. Contact bevel 2211, when the stop pin 221 is moved to the blocking position, when the force of the bevel 2211 is greater than the second threshold, the stop pin 221 moves to the non-blocking position, that is, when the brake pad 21 When the force exerted by the protruding portion on the oblique angle 2211 of the stop pin 221 is greater than the second threshold value, the force exerted by the protruding portion on the stop pin is relatively large, so that the stop pin 221 cannot move to the blocking position, and braking cannot be realized, and When the force exerted by the protruding portion of the brake pad 21 on the oblique angle 2211 of the stop pin 221 is less than the second threshold, the stop pin 221 can overcome the force of the protruding portion, and then move to the blocking position to realize braking of the motor. Referring to Figures 3-6, it shows a schematic diagram of the movement of the blocking pin to the blocking position in this embodiment. Wherein, the higher the rotation speed of the brake pad 21, the greater the force exerted by the protruding part of the brake pad 21 on the oblique angle 2211 of the stop pin 221, and the determination of the second threshold varies according to different brakes. The second threshold is the limit value of the active force that the stop pin 221 of the brake can move normally. If the force is greater than the second threshold, the stop pin 221 of the brake will not be able to extend normally, that is, the stop pin cannot normally move from the non-blocking position to the blocking position. position, the size of the second threshold will be determined according to the characteristics of the brake itself. Wherein, the first threshold value and the second threshold value are positively correlated, that is, the higher the rotation speed of the motor, the greater the force exerted by the protrusion of the brake pad on the stop pin. Preferably, the protrusion includes a hollow structure. When the protrusion of the brake pad 21 is in contact with the stop pin 221, it is more flexible and has a deformable space, so that the brake pad 21 is not easy to be damaged. For example, the protrusion can Formed as a hollow triangular frame structure. Furthermore, the protrusion includes a cut surface that matches the bevel 2211 of the stop pin 221, so that when the protrusion contacts the bevel 2211 of the stop pin 221, the contact area is larger, and the effect of the protrusion on the bevel 2211 Force is relatively balanced. Further, the slope of the stop pin 221 makes the stop pin 221 form a truncated conical structure, and the transition of the truncated conical structure is relatively smooth. No matter from which angle the boss contacts the truncated conical structure of the stop pin, it will exert force on the stop pin. When the force is large enough, the force causes the stop pin to move to the non-blocking position.
其中,挡销221包括斜角2211结构,凸起部包括与所述斜角配合的切面,挡销由非阻挡位置向阻挡位置移动时,所述斜角与切面接触时产生作用力,当电机的转速较大时,该作用力较大,从而使得挡销不能继续向阻挡位置移动;同时,由于斜角和切面的配合结构,挡销和凸起部之间产生作用力,挡销受力向非阻挡位置所在的方向移动;其中,如前所述,所述致动器示例性的包括电磁阀,当挡销受力向非阻挡位置移动时,由于此时电磁阀处于断电状态,挡销在向非阻挡位置移动一定距离后,由于致动器的作用,挡销再次 向阻挡位置移动,当挡销与凸起部再次接触时,且挡销与凸起部之间的作用力小于第二阈值时,所述挡销能够移动至阻挡位置从而实现制动。其中,所述挡销也可被配置为仅当电机的转速满足第一阈值要求时,向阻挡位置移动,此时挡销与凸起部的作用力小于第二阈值,挡销能够顺利移动至阻挡位置。Wherein, the stop pin 221 includes a bevel 2211 structure, and the protruding portion includes a tangent surface matched with the bevel. When the stopper pin moves from the non-blocking position to the blocking position, the bevel generates force when it contacts the tangent surface. When the motor When the rotating speed is large, the force is large, so that the stop pin cannot continue to move to the blocking position; at the same time, due to the matching structure of the bevel and the cut surface, a force is generated between the stop pin and the raised part, and the stop pin is stressed. Move to the direction where the non-blocking position is located; wherein, as mentioned above, the actuator exemplary includes a solenoid valve, when the stop pin is forced to move to the non-blocking position, since the solenoid valve is in a power-off state at this time, After the stop pin moves to the non-blocking position for a certain distance, due to the action of the actuator, the stop pin moves to the blocking position again. When the stop pin and the raised part contact again, and the force between the stop pin and the raised part When it is smaller than the second threshold, the stop pin can move to the blocking position to realize braking. Wherein, the stop pin can also be configured to move to the blocking position only when the rotational speed of the motor satisfies the first threshold requirement. At this time, the force between the stop pin and the protrusion is smaller than the second threshold, and the stop pin can smoothly move to blocking position.
以上优选实施例的有益效果是:电机制动系统先使得电机减速,后通过制动器的阻挡元件22发挥作用限制制动片旋转的方式,实现对电机的制动,该方式的制动结构相较于传统的电磁制动器不会产生粉尘,体积小、重量轻,同时过载性能好。进一步的,通过继电器短路电机的方式使电机降速,电机在高速运转时降速效率高,在低速时,通过制动器发挥作用最终实现制动,电机制动系统制动效率高,性能较好。The beneficial effects of the above preferred embodiments are: the motor braking system first decelerates the motor, and then restricts the rotation of the brake pads through the blocking element 22 of the brake to achieve braking of the motor. Compared with the traditional electromagnetic brake, it does not produce dust, has small size, light weight, and good overload performance. Further, the motor is decelerated by means of a relay short-circuiting the motor. The motor decelerates efficiently at high speeds, and at low speeds, the brakes function to finally achieve braking. The motor braking system has high braking efficiency and good performance.
本发明还保护一种多关节机器人,参图8,所述多关节机器人100包括多个机器人关节10和连接部件20,其中机器人关节10包括输出轴和/或输出法兰,用于连接至相邻的机器人关节10或连接部件20,机器人关节包括前文中任一项所述的电机制动系统,以提升多关节机器人的制动性能,同时多关节机器人的柔性好、体积轻,优选的,该多关节机器人为协作机器人。The present invention also protects a multi-joint robot. Referring to FIG. 8, the multi-joint robot 100 includes a plurality of robot joints 10 and connecting parts 20, wherein the robot joint 10 includes an output shaft and/or an output flange for connecting to a relative Adjacent robot joints 10 or connecting parts 20, the robot joints include the motor brake system described in any of the foregoing to improve the braking performance of the multi-joint robot, while the multi-joint robot has good flexibility and light volume. Preferably, The articulated robot is a collaborative robot.
本发明还保护一种电机制动方法,参图9,应用于机器人关节10的制动控制,机器人关节包括电机1和制动器2,电机1具有常规状态和减速状态,减速状态下电机1的转速常规状态下电机的转速;所述制动器2包括:制动片21,固定于电机轴以跟随电机轴旋转;阻挡元件22,可在阻挡位置和非阻挡位置之间移动,在所述阻挡位置时,所述阻挡元件22与所述制动片21接合以限制制动片21的旋转;在所述非阻挡位置时,所述阻挡元件22允许所述制动片21的旋转;本方法中电机和制动器的结构及原理,与前文中一致,此处不再详细描述,本方法可适用于前文中任一项所述的电机制动系统。所述方法包括:S1、降低电机速度,以使电机由常规状态切换至减速状态;S2、当电机处于减速状态时,所述阻挡元件22移动至阻挡位置以限制制动片21的旋转,进而使得电机轴停止转动。先对电机降速,降速后通过制动器制动电机,阻挡元件与制动片不会高速碰撞,制动器过载寿命长。The present invention also protects a motor braking method. Referring to FIG. 9, it is applied to the braking control of the robot joint 10. The robot joint includes a motor 1 and a brake 2. The motor 1 has a normal state and a deceleration state. The speed of the motor 1 in the deceleration state is The rotational speed of the motor under normal conditions; the brake 2 includes: a brake pad 21, fixed on the motor shaft to follow the rotation of the motor shaft; a blocking element 22, movable between a blocking position and a non-blocking position, when in the blocking position , the blocking element 22 is engaged with the brake pad 21 to limit the rotation of the brake pad 21; in the non-blocking position, the blocking element 22 allows the rotation of the brake pad 21; in this method, the motor The structure and principle of the brake are the same as those mentioned above, and will not be described in detail here. This method can be applied to the motor brake system described in any one of the above. The method includes: S1, reducing the speed of the motor, so that the motor is switched from a normal state to a deceleration state; S2, when the motor is in a deceleration state, the blocking element 22 moves to a blocking position to limit the rotation of the brake pad 21, and then Make the motor shaft stop rotating. Reduce the speed of the motor first, and then brake the motor through the brake. The blocking element and the brake pad will not collide at high speed, and the brake has a long overload life.
进一步的,电机1包括继电器,所述降低电机1速度包括:继电器检测断电信号,控制电机短路以降低电机速度。继电器短路的方式降低电机速度,继电器降速的功率与电机转速呈正相关关系,因此,电机转速高时,继电器降速效率较高。Further, the motor 1 includes a relay, and the reducing the speed of the motor 1 includes: the relay detects a power-off signal, and controls the short circuit of the motor to reduce the speed of the motor. The motor speed is reduced by the relay short circuit, and the power of the relay speed reduction is positively correlated with the motor speed. Therefore, when the motor speed is high, the relay speed reduction efficiency is higher.
进一步的,阻挡元件22包括致动器222和挡销221,致动器222在激活制动器时,控制挡销221向阻挡位置移动,所述方法包括:激活制动器,挡销221由非阻挡位置向阻挡位置移动;当所述电机的转速低于第一阈值时,挡销221移动至阻挡位置以限制制动片21的旋转。进一步的,当电机1的转速高于该第一阈值时,挡销221向非阻挡位置方向移动或挡销221不移动。在一个实施例中,制动器检测到断电信号时,致动器222控制挡销221向阻挡位置移动以阻挡制动片21的旋转,当电机转速较高时,制动片21的旋转阻挡挡销221向阻挡位置移动,当电机1转速低于第一阈值时,制动片21的旋转不能阻挡挡销221向阻挡位置移动,挡销221移动至阻挡位置以限制制动片21的旋转。该阈值的确定,根据制动器的特性而确定。Further, the blocking element 22 includes an actuator 222 and a blocking pin 221. When the actuator 222 activates the brake, it controls the blocking pin 221 to move to the blocking position. The method includes: activating the brake, and the blocking pin 221 moves from the non-blocking position to The blocking position moves; when the rotation speed of the motor is lower than the first threshold, the blocking pin 221 moves to the blocking position to limit the rotation of the brake pad 21 . Further, when the rotational speed of the motor 1 is higher than the first threshold, the stop pin 221 moves toward the non-blocking position or the stop pin 221 does not move. In one embodiment, when the brake detects a power-off signal, the actuator 222 controls the stop pin 221 to move to the blocking position to block the rotation of the brake pad 21. When the motor speed is high, the rotation of the brake pad 21 blocks the stopper. The pin 221 moves to the blocking position. When the rotation speed of the motor 1 is lower than the first threshold, the rotation of the brake pad 21 cannot stop the stop pin 221 from moving to the blocking position, and the stop pin 221 moves to the blocking position to limit the rotation of the brake pad 21. The determination of the threshold is determined according to the characteristics of the brake.
具体的,所述阻挡元件包括挡销和致动器,所述制动器被激活时,所述挡销沿电机轴方向移动以从非阻挡位置向阻挡位置移动。其中,制动片包括沿周向分布的多个凸起部,所述挡销与凸起部接合以限制制动片的旋转,其中,当挡销从非阻挡位置向阻挡位置移动与凸起部接合时,挡销和凸起部之间具有作用力,所述挡销的端部包括与凸起部接触的斜角,对应的,所述凸起部包括与挡销的斜角配合的切面,当挡销的斜角受到的来自凸起部的作用力大于第二阈值时,所述挡销受到的阻挡作用力较大,挡销无法继续向阻挡位置移动,进而向非阻挡位置移动。而当挡销的斜角受到的来自凸起部的作用力小于第二阈值时,挡销受到的作用力较小,挡销能够克服凸起部的作用力向阻挡位置移动,挡销移动至阻挡位置时能够限制制动片的旋转。Specifically, the blocking element includes a blocking pin and an actuator, and when the brake is activated, the blocking pin moves along the direction of the motor shaft to move from a non-blocking position to a blocking position. Wherein, the brake pad includes a plurality of protrusions distributed along the circumferential direction, and the stopper pin is engaged with the protrusions to limit the rotation of the brake pad, wherein, when the stopper pin moves from the non-blocking position to the blocking position, it is in contact with the protrusion When the parts are engaged, there is a force between the stop pin and the protrusion, the end of the stop pin includes a bevel that contacts the protrusion, and correspondingly, the protrusion includes a bevel that matches the bevel of the stop pin Cutting plane, when the bevel angle of the stop pin receives the force from the raised part greater than the second threshold, the stop pin is subjected to a greater blocking force, and the stop pin cannot continue to move to the blocking position, and then moves to the non-blocking position . And when the active force from the raised part that the oblique angle of the stop pin is subjected to is less than the second threshold value, the active force that the stop pin is subjected to is less, and the stop pin can overcome the active force of the raised part and move to the blocking position, and the stop pin moves to The rotation of the brake pads can be restricted in the blocking position.
也即,当挡销221要向阻挡位置移动时,若受到的阻挡作用力大,则无法继续移动,而当受到的阻挡作用力小,则可以继续移动,直至移动至阻挡位置,当电机1转速高时,制动片21跟随电机1旋转对阻挡元件22的作用力大,阻挡元件22无法移动至阻挡位置,当电机1转速低时,具体的,低于阻挡元件22正常伸出可以承受的作用力时,阻挡元件移动以到达阻挡位置进而限制电机的旋转实现制动。That is, when the blocking pin 221 is about to move to the blocking position, if the received blocking force is large, it cannot continue to move, and when the received blocking force is small, it can continue to move until it moves to the blocking position. When the motor 1 When the rotation speed is high, the brake pad 21 rotates with the motor 1 and exerts a large force on the blocking element 22, and the blocking element 22 cannot move to the blocking position. When the rotation speed of the motor 1 is low, specifically, the normal extension of the blocking element 22 can withstand When the force is applied, the blocking element moves to reach the blocking position, thereby restricting the rotation of the motor to achieve braking.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but should not be construed as limiting the patent scope of the invention. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.

Claims (13)

  1. 一种电机制动系统,包括电机和制动器,其特征在于,所述电机具有常规状态和减速状态,所述减速状态下电机的转速小于常规状态下电机的转速,所述制动器包括:制动片,固定于电机轴以跟随电机轴旋转;阻挡元件,可在阻挡位置和非阻挡位置之间移动,在所述阻挡位置时,所述阻挡元件与所述制动片接合以限制制动片的旋转;在所述非阻挡位置时,所述阻挡元件允许所述制动片的旋转;A motor braking system, comprising a motor and a brake, characterized in that the motor has a normal state and a deceleration state, the speed of the motor in the deceleration state is lower than the speed of the motor in the normal state, and the brake includes: a brake pad , fixed to the motor shaft to follow the rotation of the motor shaft; a blocking element, movable between a blocking position and a non-blocking position, in the blocking position, the blocking element engages with the brake pad to limit the movement of the brake pad rotation; in said non-blocking position, said blocking element allows rotation of said brake pad;
    当所述电机在常规状态下时,所述阻挡元件允许所述制动片的旋转;said blocking element allows rotation of said brake pad when said motor is in a normal state;
    当所述电机由常规状态切换为减速状态后,所述阻挡元件移动至阻挡位置以限制制动片的旋转,进而使得电机轴停止转动。When the motor is switched from the normal state to the deceleration state, the blocking element moves to a blocking position to limit the rotation of the brake pads, thereby stopping the rotation of the motor shaft.
  2. 根据权利要求1所述的电机制动系统,其特征在于,所述电机包括继电器,继电器检测到断电信号时控制电机短路,以使电机由常规状态切换为减速状态。The motor braking system according to claim 1, wherein the motor includes a relay, and when the relay detects a power-off signal, the motor is controlled to short-circuit, so that the motor is switched from a normal state to a deceleration state.
  3. 根据权利要求1所述的电机制动系统,其特征在于,制动器被激活时,所述阻挡元件由非阻挡位置向阻挡位置移动,当所述电机的转速低于第一阈值时,所述阻挡元件移动至阻挡位置以限制制动片的旋转。The motor braking system according to claim 1, wherein when the brake is activated, the blocking element moves from a non-blocking position to a blocking position, and when the rotational speed of the motor is lower than a first threshold, the blocking The element moves to a blocking position to limit rotation of the pad.
  4. 根据权利要求1所述的电机制动系统,其特征在于,所述阻挡元件包括挡销和致动器,所述阻挡元件被配置为沿电机轴方向移动,所述致动器在激活制动器时使挡销由非阻挡位置向阻挡位置移动。The motor braking system according to claim 1, wherein the blocking element comprises a stop pin and an actuator, the blocking element is configured to move in the direction of the motor shaft, and the actuator when the brake is activated Move the stop pin from the non-blocking position to the blocking position.
  5. 根据权利要求1所述的电机制动系统,其特征在于,所述阻挡元件包括挡销和致动器,制动器被激活时,所述致动器使挡销向阻挡位置移动;所述制动片包括沿周向分布的多个凸起部,所述挡销与所述凸起部接合以限制制动片的旋转;所述挡销的端部包括与凸起部接触的斜角,所述挡销向阻挡位置移动时所述斜角受到凸起部的作用力大于第二阈值时,所述挡销向非阻挡位置移动。The motor braking system according to claim 1, wherein the blocking element comprises a blocking pin and an actuator, and when the brake is activated, the actuator moves the blocking pin to the blocking position; The plate includes a plurality of protrusions distributed along the circumferential direction, and the stop pin engages with the protrusions to limit the rotation of the brake plate; the end of the stop pin includes a bevel that contacts the protrusions, so When the blocking pin moves to the blocking position, when the force exerted by the protruding portion on the bevel is greater than a second threshold, the blocking pin moves to the non-blocking position.
  6. 根据权利要求5所述的电机制动系统,其特征在于,所述凸起部形成为镂空结构,所述凸起部包括与所述挡销的斜角配合的切面。The motor brake system according to claim 5, characterized in that, the raised portion is formed as a hollow structure, and the raised portion includes a cut surface matched with the oblique angle of the stop pin.
  7. 一种多关节机器人,包括多个机器人关节和连接部件,所述机器人关节包括输出轴和/或输出法兰,用于连接至相邻的机器人关节或相邻的连接部件,其特征在于,所述机器人关节包括权利要求1-6中任一项所述的电机制动系统。A multi-joint robot, including a plurality of robot joints and connecting parts, the robot joints include output shafts and/or output flanges for connecting to adjacent robot joints or adjacent connecting parts, characterized in that the The robot joint comprises the motor brake system according to any one of claims 1-6.
  8. 一种电机制动方法,应用于机器人关节的制动控制,其特征在于,机器人关节包括电机和制动器,所述电机具有常规状态和减速状态,所述减速状态下电机的转速小于常规状态下电机的转速;所述制动器包括:制动片,固定于电机轴以跟随电机轴旋转;阻挡元件,可在阻挡位置和非阻挡位置之间移动,在所述阻挡位置时,所述阻挡元件与所述制动片接合以限制制动片的旋转;在所述非阻挡位置时,所述阻挡元件允许所述制动片的旋转;A motor braking method, which is applied to the braking control of robot joints, is characterized in that the robot joints include a motor and a brake, the motor has a normal state and a deceleration state, and the speed of the motor in the deceleration state is smaller than that of the motor in the normal state The speed of rotation; the brake includes: a brake pad, fixed on the motor shaft to follow the rotation of the motor shaft; a blocking element, movable between a blocking position and a non-blocking position, and in the blocking position, the blocking element and the engaging the brake pad to limit rotation of the brake pad; in the non-blocking position, the blocking member permits rotation of the brake pad;
    所述方法包括:The methods include:
    降低电机速度,以使电机由常规状态切换至减速状态;Decrease the motor speed so that the motor switches from normal state to deceleration state;
    当电机处于减速状态时,所述阻挡元件移动至阻挡位置以限制制动片的旋转,进而使得电机轴停止转动。When the motor is in a decelerating state, the blocking element moves to a blocking position to limit the rotation of the brake pad, thereby stopping the rotation of the motor shaft.
  9. 根据权利要求8所述的电机制动方法,其特征在于,所述电机包括继电器,所述降低电机速度包括:继电器检测断电信号,控制电机短路以降低电机速度。The motor braking method according to claim 8, wherein the motor includes a relay, and the reducing the speed of the motor comprises: the relay detects a power-off signal, and controls the motor to short circuit to reduce the speed of the motor.
  10. 根据权利要求8所述的电机制动方法,其特征在于,所述方法包括:当制动器被激活时,控制所述阻挡元件由非阻挡位置向阻挡位置移动;当所述电机的转速低于第一阈值时,所述阻挡元件移动至阻挡位置以限制制动片的旋转。The motor braking method according to claim 8, characterized in that the method comprises: when the brake is activated, controlling the blocking element to move from a non-blocking position to a blocking position; When a threshold value is reached, the blocking element moves to a blocking position to limit the rotation of the brake pad.
  11. 根据权利要求8所述的电机制动方法,其特征在于,所述阻挡元件包括挡销和致动器,所述致动器用于使得挡销沿电机轴方向移动,所述方法包括:当制动器被激活时,控制所述挡销从非阻挡位置向阻挡位置移动。The motor braking method according to claim 8, wherein the blocking element comprises a stop pin and an actuator, and the actuator is used to make the stop pin move along the direction of the motor shaft, and the method comprises: when the brake When activated, the stop pin is controlled to move from a non-blocking position to a blocking position.
  12. 根据权利要求8所述的电机制动方法,其特征在于,所述阻挡元件包括挡销和致动器,制动器被激活时,所述致动器使挡销向阻挡位置移动;所述制动片包括沿周向分布的多个凸起部,所述挡销与凸起部接合以限制制动片的旋转,所述挡销的端部包括与凸起部接触的斜角;所述方法包括:当所述挡销向阻挡位置移动时,如果所述斜角受到的凸起部的作用力大于第二阈值,所述挡销向非阻挡位置移动。The motor braking method according to claim 8, wherein the blocking element comprises a blocking pin and an actuator, and when the brake is activated, the actuator moves the blocking pin to the blocking position; The plate includes a plurality of protrusions distributed along the circumferential direction, the stopper pin engages with the protrusions to limit the rotation of the brake pad, and the end of the stopper pin includes a bevel contacting with the protrusions; the method The method includes: when the stop pin moves to the blocking position, if the force of the protruding portion received by the bevel is greater than a second threshold value, the stop pin moves to the non-blocking position.
  13. 根据权利要求8所述的电机制动方法,其特征在于,所述凸起部形成为镂空结构,所述凸起部包括与所述挡销的斜角配合的切面。The motor braking method according to claim 8, characterized in that, the raised portion is formed as a hollow structure, and the raised portion includes a cut surface matched with the oblique angle of the stop pin.
PCT/CN2022/106163 2021-07-21 2022-07-18 Electric motor braking system, multi-joint robot and electric motor braking method WO2023001087A1 (en)

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