WO2022262622A1 - 过滤装置及洗衣机 - Google Patents

过滤装置及洗衣机 Download PDF

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Publication number
WO2022262622A1
WO2022262622A1 PCT/CN2022/097658 CN2022097658W WO2022262622A1 WO 2022262622 A1 WO2022262622 A1 WO 2022262622A1 CN 2022097658 W CN2022097658 W CN 2022097658W WO 2022262622 A1 WO2022262622 A1 WO 2022262622A1
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WO
WIPO (PCT)
Prior art keywords
filter
rib
area
capture area
capture
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Application number
PCT/CN2022/097658
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English (en)
French (fr)
Inventor
中村哲
Original Assignee
青岛海尔洗衣机有限公司
Aqua株式会社
海尔智家股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 青岛海尔洗衣机有限公司, Aqua株式会社, 海尔智家股份有限公司 filed Critical 青岛海尔洗衣机有限公司
Priority to CN202280042591.1A priority Critical patent/CN117500969A/zh
Publication of WO2022262622A1 publication Critical patent/WO2022262622A1/zh

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F39/00Details of washing machines not specific to a single type of machines covered by groups D06F9/00 - D06F27/00 
    • D06F39/10Filtering arrangements

Definitions

  • the invention relates to a filter device and a washing machine comprising the filter device.
  • a general washing machine includes: a washing tub capable of storing water and containing laundry; and a filtering device arranged in the washing tub and capturing foreign objects from the water in the washing tub.
  • An existing filter device 1 for a washing machine is shown in FIG. 1 .
  • Filtering device 1 comprises: vertically long base 2, assembled in the inner peripheral portion of the washing tub that accommodates laundry and can store water in the washing machine; and a housing 4 disposed between the base 2 and the filter 3 .
  • surface portion 2A of base 2 exposed into the washing tub has an upper opening 2B at its upper end, and a lower opening 2C at its lower end.
  • a pair of left and right flow plates 5 and a pair of left and right inflow regions 2E sandwiching the pair of flow plates 5 are provided.
  • Each water flow plate 5 is mounted on the base 2 via a rotating shaft 6 extending in the vertical direction, and can rotate around the rotating shaft 6 .
  • the water flow plate 5 on the right is called a first water flow plate 5A
  • the water flow plate 5 on the left is called a second water flow plate 5B.
  • each inflow region 2E a plurality of vertically thin plate-shaped guides 2F are provided so as to line up in the vertical direction.
  • the right inflow area 2E is called a first inflow area 2EA
  • the left inflow area 2E is called a second inflow area 2EB.
  • the filter 3 has a longitudinally long plate shape.
  • the upper convex portion 3B is provided at the upper end portion, and the lower convex portion 3C protruding toward the base 2 side is provided at the lower end portion, and the convex portion 3B protruding toward the base 2 side is provided at the lower end portion.
  • a plurality of reinforcing ribs 3D are distributed between the upper convex portion 3B and the lower convex portion 3C.
  • three capture regions 3E extending in the vertical direction are provided in three rows arranged in the lateral direction.
  • the capture area 3E at the left end in FIG. 3 is called a first capture area 3EA
  • the capture area 3E at the right end in FIG. 3 is called a second capture area 3EB
  • the capture area 3E in the middle is called a third capture area 3EC.
  • a plurality of through-holes 3F arranged at equal intervals in the vertical direction are provided at positions avoiding the reinforcing ribs 3D in each capture area 3E, and a mesh 8 is attached to each through-hole 3F so as to block the through-hole 3F.
  • Innumerable filter holes 8A that are minute through holes are formed in the mesh sheet 8 . It should be noted that, in the above-mentioned FIG. 1 , the illustration of the mesh sheet 8 is omitted.
  • the casing 4 has a rectangular plate shape.
  • a relay port 4A penetrating the case 4 and extending in the longitudinal direction of the case 4 is provided.
  • On the upper surface of the housing 4 in the posture shown in FIG. 3 a pair of groove-shaped storage chambers 4B extending in the longitudinal direction of the housing 4 with the relay port 4A interposed therebetween are provided.
  • the storage chamber 4B on the left side in FIG. 3 is called a first storage room 4BA, and the storage room 4B on the right side in FIG. 3 is called a second storage room 4BB.
  • the casing 4 is provided with: a first boundary rib 4CA extending along the longitudinal direction of the casing 4 as a boundary between the relay port 4A and the first storage chamber 4BA; and a second boundary rib 4CB as a boundary between the relay port 4A and the The boundary of the second storage chamber 4BB extends along the longitudinal direction of the casing 4 .
  • An end in the longitudinal direction of the housing 4 is coupled to the filter 3 via a rotation shaft 9 . Therefore, when one of the filter 3 and the housing 4 in the state of FIG. 3 is rotated around the rotation shaft 9 to approach the other, as shown in FIG. 4 , the filter 3 and the housing 4 are combined and the filter unit 10 is completed. .
  • the filtering device 1 shown in Fig. 1 is completed.
  • Fig. 5 which is the A-A arrow sectional view of Fig. 1
  • the first inflow area 2EA of the base 2 the first capture area 3EA of the filter 3 and the first accommodation area of the housing 4
  • the chambers 4BA are arranged at the same position in the left-right direction, and the first storage chamber 4BA faces the first capture area 3EA.
  • the second inflow area 2EB of the base 2, the second capture area 3EB of the filter 3, and the second storage chamber 4BB of the housing 4 are arranged at the same position in the left-right direction, and the second storage chamber 4BB is connected to the second capture area.
  • Area 3EB is opposite.
  • the third capture area 3EC of the filter 3 is exposed to the base 2 side from the relay port 4A of the case 4 .
  • the water in the washing tub will flow into the first inflow area 2EA or the second inflow area 2EB.
  • the water flowing into the first inflow area 2EA rotates the first water flow plate 5A toward the second water flow plate 5B side and presses the second water flow plate 5B against the second boundary rib 4CB.
  • the water is isolated from the second inflow area 2EB by the second water flow plate 5B, whereby the water passes through the relay port 4A without omission and passes through the first capture area 3EA, the second capture area 3EB, and the third capture area.
  • the filter hole 8A of the mesh sheet 8 in any one of the regions 3EC flows out.
  • the water flowing into the second inflow area 2EB rotates the second water flow plate 5B to the first water flow plate 5A side and presses the first water flow plate 5A against the first boundary rib 4CA, whereby the water passes through without omission.
  • the relay port 4A then flows out through the filter hole 8A of the mesh sheet 8 in an arbitrary capture area 3E (not shown).
  • foreign matter F such as lint contained in the outflowing water is captured in the capture area 3E.
  • the filter device 1 is composed of five components, namely a base 2, a filter 3, a case 4, and a pair of flow plates 5, but it is always desired to reduce the number of components.
  • the reinforcement rib 3D of the filter 3 is in contact with the housing 4, thereby ensuring the strength of the filter unit 10, so that the deformation of the filter unit 10 when the laundry is in contact can be suppressed, but the filter device 1 as a whole The strength has room for improvement.
  • the foreign matter F captured in the first capture area 3EA in the filter device 1 is stored in the first storage chamber of the housing 4 that faces the first capture area 3EA. 4BA, the foreign matter F captured in the second capture area 3EB is stored in the second storage chamber 4BB in the housing 4 opposite to the second capture area 3EB.
  • the relay port 4A is opposed to the third capture area 3EC, so the foreign matter F captured in the third capture area 3EC may not be received by any storage chamber 4B, but passes through the relay port. 4A leaks out of filter device 1. Therefore, in the filter device 1, there is also room for improvement in the efficiency of capturing foreign matter.
  • the water flow plate 5 as a movable member is damaged or falls off, the water flow plate 5 may obstruct the flow of water, etc., thereby possibly reducing the efficiency of capturing foreign objects.
  • the present invention has been made under the above background, and an object of the present invention is to provide a filter device capable of improving strength and foreign matter trapping efficiency with a small number of parts, and a washing machine including the filter device.
  • the present invention is a filtering device, which includes: a base, which is assembled in the inner peripheral part of the washing tub which accommodates laundry and can store water in a washing machine, and the base is provided with a surface part, a first rib and a first inflow area and a second inflow area, the surface part faces the inside of the washing tub, the first rib is arranged on the surface part, the first inflow area and the second inflow area are horizontally separated by the first rib
  • the arrangement is arranged on the surface part; the filter is disposed opposite to the base and exposed into the washing tub, and the filter is provided with a second rib, a first capture area and a second capture area, and a plurality of filter holes, the second rib protrudes toward the first rib side, the first capture area and the second capture area are arranged laterally across the second rib, the plurality of filter holes respectively distributed in the first capture area and the second capture area; and a housing, arranged between the base and the filter, the housing is provided with a first relay
  • the present invention is characterized in that the casing is provided with: a first storage chamber recessed from the first capture area toward the base side to accommodate foreign objects from the first capture area;
  • the second storage chamber is recessed from the second capture area to the side of the base to accommodate foreign objects from the second capture area.
  • the present invention is characterized in that the filter and the housing are connected via a rotation shaft, and the housing can be separated from the third rib at the assembled position where the third rib contacts the second rib.
  • the disassembled position of the second rib is relatively rotated around the rotation axis relative to the filter, and the filter and the housing constitute a complete filter unit when the housing is in the assembled position, which can be disassembled on the base.
  • the present invention is a washing machine including: a washing tub that accommodates laundry and is capable of storing water; and the filter device is mounted on an inner peripheral portion of the washing tub.
  • the filter device is composed of three relatively small parts: the base, the filter and the housing.
  • the third rib of the housing between the base and the filter is sandwiched by the first rib of the base and the second rib of the filter, whereby these ribs are integrated to form a partition wall to strengthen the entire Filtration device, therefore can seek to improve the strength.
  • the first inflow area of the base, the first capture area of the filter and the first relay port of the housing constitute the first inner space of the filter device
  • the second relay port of the body constitutes the second internal space of the filter device, and the first internal space and the second internal space are separated by a partition wall composed of integrated first ribs, second ribs and third ribs in a horizontal arrangement. mode configuration.
  • the filter device In the state where the filter device is assembled on the inner peripheral portion of the washing tub of the washing machine, when a water flow along the first circumferential direction of the inner peripheral portion is generated in the washing tub, the water in the washing tub will flow into the first inflow area and pass through the second A relay port flows out from the filter hole in the first capture area, and the foreign matter contained in the water will be captured in the first capture area.
  • the water flow in the second circumferential direction opposite to the first circumferential direction is generated in the washing tub, the water in the washing tub will flow into the second inflow area and flow out from the filter holes in the second capture area through the second relay port. Contained foreign objects are captured in the second capture zone.
  • the internal space of the filter device is divided into the first internal space and the second internal space and the movable parts are removed. According to the direction of the water flow in the washing tub, there is no one of the first internal space and the second internal space. Since the foreign matter is captured by omission, the filter device can capture the foreign matter in a stable state, so that the efficiency of foreign matter capture can be improved.
  • the first storage chamber receives foreign matter from the first capture area
  • the second storage chamber receives foreign matter from the second capture area. of foreign matter. This prevents the foreign matter that has been captured by the filter device from leaking out of the filter device, so that the foreign matter capture efficiency can be further improved.
  • the filter unit composed of the filter and the housing can be detached from the base, so the user can remove the foreign matter caught by the filter device only by detaching the filter unit from the base and disassembling it. for maintenance. The user can then restore the filter unit to a ready-to-use condition by completing the filter unit and fitting it to the base.
  • Fig. 1 is a front view of a conventional filtering device.
  • Fig. 2 is a front view of a base included in a conventional filtering device.
  • Fig. 3 is an exploded perspective view of a filter unit included in a conventional filter device.
  • Figure 4 is a perspective view of the completed filter unit.
  • Fig. 5 is a sectional view taken along the line A-A of Fig. 1 .
  • Fig. 6 is a schematic longitudinal sectional view of a washing machine according to an embodiment of the present invention.
  • Fig. 7 is a front view of a filter device according to one embodiment of the present invention.
  • Fig. 8 is a front view of a base included in the filtering device of the present invention.
  • Fig. 9 is an exploded perspective view of a filter unit included in the filter device of the present invention.
  • Figure 10 is a perspective view of the completed filter unit.
  • Fig. 11 is a sectional view taken along the line B-B of Fig. 7 .
  • washing machine washing tub
  • 14A inner peripheral part
  • 17 filter device
  • 30 base
  • 30A surface part
  • 30FA first inflow area
  • 30FB second inflow area
  • 31 filter
  • 31HA first capture area
  • 31HB second capture area
  • 32 shell
  • 32AA first relay port
  • 32AB second relay port
  • 32DA first containment room
  • 32DB second containment room
  • 35 36: filter unit
  • 38 second rib
  • 39A filter hole
  • 40 third rib
  • 42 rotation shaft
  • F foreign matter
  • L laundry.
  • Fig. 6 is a schematic longitudinal sectional view of washing machine 11 according to one embodiment of the present invention.
  • the washing machine 11 includes: a box body 12 formed in a box shape; a bucket 13 capable of storing water; a washing bucket 14 for storing laundry L; a motor 15; It should be noted that the washing machine 11 also includes an integrated washer-dryer having a function of drying the laundry L. As shown in FIG.
  • the water tank 13 is made of resin, for example, and is formed in a bottomed cylindrical shape.
  • the bucket 13 integrally has a substantially cylindrical peripheral wall 13B having an opening 13A at the upper end thereof, and a disk-shaped bottom wall 13C closing the hollow portion of the peripheral wall 13B from the lower side Z2.
  • the opening 13A is opened and closed by a cover 19 connected to the peripheral wall 13B.
  • Water supply channel 20 is connected to the upper part of water tank 13 , and water such as tap water, bath water, and detergent-dissolved liquid supplied from water supply channel 20 is stored in water tank 13 .
  • a water supply valve 21 for opening and closing the water supply path 20 is provided in the middle of the water supply path 20 in the middle of the water supply path 20, a water supply valve 21 for opening and closing the water supply path 20 is provided.
  • the water in the bucket 13 is discharged out of the machine, that is, out of the box body 12 through the drain 22 connected to the bottom wall 13C.
  • a drain valve 23 that opens and closes the drain path 22 is provided in the middle of the drain path 22 .
  • Wash tub 14 is made of metal, for example, and is formed in a bottomed cylindrical shape that is slightly smaller than water tub 13 .
  • Washing tub 14 integrally has: a substantially cylindrical peripheral wall 14B having an inlet and outlet 14A at the upper end thereof;
  • the axis J passing through the center of the washing tub 14 extends vertically in the vertical direction Z.
  • washing machine 11 is a vertical fully automatic washing machine in which washing tub 14 is arranged vertically.
  • shaft J may extend obliquely with respect to the up-down direction Z and the horizontal direction H, respectively, and the washing tub 14 may be arrange
  • the washing tub 14 of this embodiment is accommodated in the water tub 13 and is rotatable around the axis J. As shown in FIG.
  • the rotation direction of the washing tub 14 coincides with the respective circumferential directions S of the water tub 13 and the washing tub 14 .
  • the radial direction based on the axis J is referred to as the radial direction R
  • the direction close to the axis J is referred to as the radially inner R1
  • the direction away from the axis J is referred to as the radially outer R2.
  • the port 14A communicates with the opening 13A from the lower side Z2 , and the opening 13A and the port 14A are collectively opened and closed by the cover 19 .
  • a user of washing machine 11 opens door 18 and cover 19 , laundry L can be taken out and put into washing tub 14 through open opening 12A, opening 13A, and entrance 14A.
  • Through-hole 14D is formed in at least one of peripheral wall 14B and bottom wall 14C, so water in water tub 13 can flow between water tub 13 and washing tub 14 through through-hole 14D. Therefore, water can also be stored in washing tub 14 , and the water level of water tub 13 and washing tub 14 match.
  • washing tub 14 rotates with drain valve 23 open.
  • a hollow balance ring 24 containing liquid is coaxially attached to the upper end portion of the peripheral wall 14B, and the balance ring 24 is used to keep the rotation balance of the washing tub 14 .
  • the motor 15 is disposed on the lower side Z2 of the bottom wall 13C of the bucket 13 .
  • the output shaft of the motor 15 is branched into: a tubular first output shaft 15A extending upward Z1 along the axis J; and a second output shaft 15B inserted through the inner space of the first output shaft 15A with play.
  • the motor 15 can output torque from one or both of the first output shaft 15A and the second output shaft 15B.
  • a clutch (not shown) that switches the output target of the torque of the motor 15 between the first output shaft 15A and the second output shaft 15B may be incorporated in the output shaft of the motor 15 .
  • the first output shaft 15A extends to the upper side Z1 and penetrates through the central portion of the bottom wall 13C.
  • the first output shaft 15A has a flange portion 15C protruding in a flange shape between the bottom wall 13C and the bottom wall 14C, and the flange portion 15C is fixed to the bottom wall 14C, whereby the first output shaft 15A is connected to the washing tub 14 .
  • the motor 15 is driven and torque is transmitted to the first output shaft 15A, the wash tub 14 rotates.
  • the pulsator 16 is a disc arranged on the bottom wall 14C of the washing tub 14 along the horizontal direction H. As shown in FIG.
  • the circumferential direction of the pulsator 16 coincides with the aforementioned circumferential direction S, and the radial direction of the pulsator 16 coincides with the aforementioned radial direction R.
  • On the upper surface of the pulsator 16 a plurality of rib-shaped protrusions 16A are arranged along the radial direction R and protrude toward the upper side Z1 so as to be arranged along the circumferential direction S. As shown in FIG.
  • the pulsator 16 rotates about the axis J when the motor 15 is driven and torque is transmitted to the second output shaft 15B.
  • the washing tub 14 is in a stopped state.
  • laundry L in washing tub 14 is agitated by convex portion 16A of pulsator 16 rotating in circumferential direction S.
  • a water flow along the circumferential direction S is mainly generated in the washing tub 14 .
  • washing tub 14 may be rotated together with pulsator 16, and by this, it can generate
  • FIG. 7 is a front view of the filter device 17 viewed from the radially inner side R1.
  • the filter device 17 will be described based on the posture of the filter device 17 when viewed from the radially inner side R1 as shown in FIG. 7 . Therefore, the left-right direction in FIG. 7 is called the left-right direction X of the filter device 17, the left side in FIG. 7 is called the left side X1, and the right side in FIG. 7 is called the right side X2.
  • the left-right direction X is the same as the above-mentioned circumferential direction S or is a tangential direction with respect to the circumferential direction S.
  • the filter device 17 has a longitudinally elongated overall shape.
  • the filter device 17 includes: a vertically long base 30 mounted on the inner peripheral portion 14E of the washing tub 14; a filter 31 disposed opposite to the base 30 from the radially inner side R1 and exposed to the washing tub 14; and a shell
  • the body 32 is disposed between the base 30 and the filter 31 in the radial direction R.
  • FIG. 8 is a front view of the base 30 .
  • a surface portion 30A of the base 30 facing the inside of the washing tub 14 is provided with an upper opening 30B at its upper end and a lower opening 30C at its lower end.
  • the upper opening 30B and the lower opening 30C may be a through hole penetrating the base 30 in the radial direction R, or may be a recess recessed radially outward R2.
  • the upper opening 30B is formed in a semicircular shape swollen toward the upper side Z1, and the lower opening 30C is formed in a rectangular shape long in the left-right direction X. As shown in FIG.
  • the base 30 is provided with: a pair of left and right protrusions 33 protruding upward from the upper region in the opening 30B; and an engaging portion 34 bridged between the pair of protrusions 33 .
  • the pair of protruding portions 33 are formed in a substantially triangular or fan-shaped bilaterally symmetrical when viewed from the front, that is, when viewed from the radially inner side R1.
  • the engaging portion 34 is a substantially rectangular small piece, the lower end of which is located on the upper side Z1 than the lower end of each protruding portion 33 , and extends in the left-right direction X. As shown in FIG.
  • the middle region 30D between the upper opening 30B and the lower opening 30C in the surface portion 30A is a rectangle wider than the upper opening 30B and the lower opening 30C in the left-right direction X, and the middle region 30D is substantially flat along the left-right direction X and the up-down direction Z.
  • Outer edge portion 30E, which is a region other than upper opening 30B, lower opening 30C, and intermediate region 30D, of surface portion 30A is a curved surface that bulges radially inward R1.
  • a first rib 35 protruding radially inward R1 and extending in the vertical direction Z so as to connect the upper end and the lower end of the middle region 30D.
  • the first rib 35 has: an end surface 35A flat in the left-right direction X and the up-down direction Z and elongated in the up-down direction Z; Lateral R2 extends.
  • the first rib 35 having such a shape is formed by denting a part of the base 30 in a V-shape toward the radially inner side R1 in the intermediate region 30D (see FIG. 11 ).
  • a pair of left and right inflow regions 30F arranged laterally across the first rib 35 is provided in the middle region 30D.
  • a plurality of guides 30G are arranged so as to line up in the vertical direction Z.
  • Most of the guides 30G have a thin plate shape in the up-down direction Z, but some of the guides 30G may have a laterally elongated ellipse.
  • the inflow region 30F on the left side X1 is referred to as a first inflow region 30FA
  • the inflow region 30F on the right side X2 is referred to as a second inflow region 30FB.
  • the first inflow area 30FA and the second inflow area 30FB may be arranged inversely. In any case, the first inflow area 30FA and the second inflow area 30FB are arranged symmetrically with respect to the first rib 35 .
  • FIG. 9 is a perspective view of the filter unit 36 in an exploded state.
  • the filter 31 is in the shape of a vertically long plate, and mainly expresses the back portion 31B rather than the front portion 31A.
  • the upper end portion of the filter 31 is formed in an arc shape swollen upward.
  • the filter 31 is formed with a concave portion 31C that is depressed from the upper end to the lower side and penetrates the filter 31 in the plate thickness direction.
  • An upper convex portion 31D is provided at an upper end portion of the back surface portion 31B.
  • the upper convex part 31D is a horizontally long hollow body, and is arrange
  • An engaging portion 37 is provided at the center of the upper surface of the upper convex portion 31D.
  • the engaging portion 37 extends and bends toward the upper side Z1 , and extends approximately horizontally in FIG. 9 , and is partially arranged in the recess 31C.
  • Such an engaging portion 37 is elastically deformable at least in the vertical direction.
  • claws 37A extending in the short direction of the filter 31 are provided.
  • Outer peripheral ribs 31E constituting the outer edge are provided on the rear surface portion 31B. A part of the outer peripheral rib 31E is also exposed in the concave portion 31C, and is connected to the upper surface of the upper convex portion 31D.
  • the lower end portion of the outer peripheral rib 31E constitutes a lower convex portion 31F.
  • the lower convex portion 31F has a lower plate 31FA extending in the short direction of the filter 31 along the lower edge of the back portion 31B, and a pair of side plates 31FB standing from both ends of the lower plate 31FA in the short direction.
  • a second rib 38 extending in the vertical direction which is the longitudinal direction of the filter 31 is provided.
  • the second rib 38 is arranged at the center of the intermediate region 31G in the short dimension direction of the filter 31 and bridges between the upper convex portion 31D and the lower plate 31FA of the lower convex portion 31F.
  • first capture region 31HA the capture region 31H on the right side in FIG. 9
  • second capture region 31HB the capture region 31H on the left side in FIG. 9
  • first trapping area 31HA and the second trapping area 31HB are disposed in bilateral symmetry with respect to the second rib 38 .
  • a plurality of through-holes 31I arranged at equal intervals in the vertical direction are provided in each capture region 31H.
  • each through-hole 31I is a horizontally long rectangle with four corners rounded.
  • a mesh sheet 39 is attached to each through hole 31I so as to close the through hole 31I.
  • Innumerable filter holes 39A that are minute through holes are formed in the mesh sheet 39 .
  • the mesh 39 provided in the through holes 31I of the first capture area 31HA is a part of the first capture area 31HA
  • the mesh 39 provided in the through holes 31I of the second capture area 31HB is a part of the second capture area 31HB. Therefore, a plurality of filter holes 39A are distributed in each capture region 31H.
  • the illustration of the mesh sheet 39 is omitted.
  • grid integrally formed in each trapping area 31HA may be used, and in this case, the gap
  • the casing 32 has a rectangular plate shape.
  • a relay port 32A extending in the longitudinal direction of the case 32 and penetrating the case 32 is provided at the center of the case 32 .
  • the upper surface portion of the housing 32 in the posture shown in FIG. 9 is provided with: an outer peripheral rib 32B standing up over the entire area of the outer edge of the upper surface portion; The entire area is hemmed and erected; and a pair of groove-shaped storage chambers 32D extend along the longitudinal direction of the casing 32 via the relay port 32A.
  • a part of the outer peripheral rib 32B and a part of the inner peripheral rib 32C are integrated at one end in the longitudinal direction of the case 32 (the end on the right side in FIG. 9 ).
  • the storage chamber 32D on the right deep side in FIG. 9 is called a first storage chamber 32DA, and the storage chamber 32D on the left front side in FIG. 9 is called a second storage chamber 32DB.
  • first storage chamber 32DA and the second storage chamber 32DB may be arranged inversely.
  • Each storage chamber 32D is surrounded by an outer peripheral rib 32B and an inner peripheral rib 32C.
  • the upper surface portion of the casing 32 in the posture in FIG. middle left and front ends) are connected to each other.
  • a third rib 40 extending in the longitudinal direction of the case 32 is provided in the relay port 32A of the case 32 .
  • the relay port 32A is divided into 2 into the 1st relay port 32AA of the 1st storage chamber 32DA side, and the 2nd relay port 32AB of the 2nd storage chamber 32DB side.
  • the first relay port 32AA and the second relay port 32AB are arranged side by side, and the third rib 40 is arranged between the first relay port 32AA and the second relay port 32AB.
  • the first relay port 32AA and the second relay port 32AB are arranged symmetrically with respect to the third rib 40 .
  • a plurality of transverse ribs 41 extending in the short-dimension direction of the housing 32 are provided in the relay port 32A. These transverse ribs 41 are arranged at equal intervals along the longitudinal direction of the housing 32 , and bridge between the closest inner peripheral rib 32C and the third rib 40 .
  • the end portion of the housing 32 on the side of the third storage chamber 32E is arranged between a pair of side plates 31FB of the downward convex portion 31F of the filter 31 .
  • This end portion of the housing 32 is connected to each side plate 31FB via a rotation shaft 42 extending in the short direction of the housing 32 .
  • the housing 32 can rotate relative to the filter 31 around the rotation axis 42 .
  • the housing 32 in FIG. 9 is in the disassembled position, at this time, the third rib 40 of the housing 32 is in a state away from the second rib 38 of the filter 31 .
  • the case 32 in the disassembled position is placed on the lower plate 31FA of the lower convex portion 31F, the case 32 does not turn further downward and further away from the filter 31 .
  • the housing 32 When the user rotates the housing 32 at the disassembled position around the rotation shaft 42 to approach the filter 31 , as shown in FIG. 10 , the housing 32 is disposed at the assembly position and the filter unit 36 is completed. In this way, the housing 32 can rotate between the disassembled position and the assembled position.
  • the longitudinal direction of the housing 32 at the assembled position coincides with the longitudinal direction of the filter 31 , and the housing 32 is disposed between the upper convex portion 31D of the filter 31 and the lower plate 31FA of the lower convex portion 31F.
  • the outer peripheral rib 32B of the case 32 is arranged inside the outer peripheral rib 31E of the filter 31 .
  • the user can disassemble the filter unit 36 by rotating the housing 32 to the disassembled position (see FIG. 9 ). It should be noted that, when assembling or disassembling the filter unit 36 , the user may rotate the filter 31 without rotating the housing 32 , or may rotate both the filter 31 and the housing 32 .
  • the user assembles the completed filter unit 36 to the base 30 , and inserts the upper convex portion 31D and the lower convex portion 31F of the filter 31 into the upper opening 30B and the lower opening 30C of the base 30 respectively (see FIG. 8 ). Then, as shown in FIG. 7 , the filter unit 36 is attached to the base 30 , and thus the filter device 17 is completed. At this time, the respective longitudinal directions of the filter 31 and the case 32 coincide with the vertical direction Z, and the respective short directions of the filter 31 and the case 32 coincide with the left-right direction X, that is, the circumferential direction S.
  • the claw 37A (see FIG. 9 ) of the engaging portion 37 of the filter 31 is engaged with the engaging portion 34 (see FIG.
  • FIG. 11 which is a sectional view taken along the arrow B-B of FIG. 7, in the completed filter device 17, the first inflow area 30FA of the base 30, the first capture area 31HA of the filter 31, and the first accommodation area of the housing 32 Chamber 32DA and 1st relay port 32AA are arrange
  • the first storage chamber 32DA and the first relay port 32AA face the first capture area 31HA from the radially outer side R2.
  • the first storage chamber 32DA is in a state of being recessed from the first capture area 31HA toward the radially outer side R2 , that is, the base 30 side.
  • the second inflow region 30FB of the base 30 , the second capture region 31HB of the filter 31 , and the second storage chamber 32DB and the second relay port 32AB of the case 32 are arranged at the same position in the horizontal direction X.
  • the second storage chamber 32DB and the second relay port 32AB face the second capture area 31HB from the radially outer side R2.
  • the second storage chamber 32DB is in a state of being recessed radially outward R2 from the second capture region 31HB.
  • the 1st rib 35 of the base 30, the 2nd rib 38 of the filter 31, and the 3rd rib 40 of the case 32 are arrange
  • the end surface 35A of the first rib 35 contacts the third rib 40 from the radially outer side R2.
  • the second rib 38 protrudes toward the first rib 35 side, that is, the radially outer side R2 , and contacts the third rib 40 from the radially inner side R1 .
  • the third rib 40 is surrounded by the first rib 35 and the second rib 38 from both sides in the radial direction R. As shown in FIG.
  • the first rib 35 , the second rib 38 , and the third rib 40 are integrated to form one partition wall 43 extending in the vertical direction Z and the radial direction R.
  • the internal space of filter device 17 is divided into first internal space 17A and second internal space 17B, which are arranged side by side with partition wall 43 interposed therebetween.
  • the first internal space 17A is arranged on the left side X1 of the second internal space 17B, but it may be arranged in reverse.
  • the first internal space 17A is constituted by the first inflow area 30FA of the base 30 , the first capture area 31HA of the filter 31 , and the first storage chamber 32DA and the first relay port 32AA of the case 32 .
  • the first relay port 32AA relays between the first inflow area 30FA and the first capture area 31HA.
  • the second internal space 17B is constituted by the second inflow area 30FB of the base 30 , the second capture area 31HB of the filter 31 , and the second storage chamber 32DB and the second relay port 32AB of the case 32 .
  • the second relay port 32AB relays between the second inflow area 30FB and the second capture area 31HB.
  • washing tub 14 During washing operation and rinsing operation of washing machine 11 in which filter device 17 is attached to inner peripheral portion 14E of washing tub 14 , water flow is generated in washing tub 14 by rotation of pulsator 16 .
  • the pulsator 16 rotates clockwise in a plan view, the water in the washing tub 14 flows along the first circumferential direction S1 among the circumferential directions S, and flows into the space between the first inflow area 30FA and the housing 32 .
  • This space may be regarded as a part of the first inflow area 30FA, or the left end of the space may be referred to as the first inflow port 17C of the filter device 17 .
  • the water in the washing tub 14 flows along the second circumferential direction S2 of the circumferential directions S, and flows into the space between the second inflow area 30FB and the housing 32 .
  • This space may be regarded as a part of the second inflow area 30FB, or the right end of the space may be referred to as the second inflow port 17D of the filter device 17 .
  • the first circumferential direction S1 is consistent with the right side X2
  • the second circumferential direction S2 is consistent with the left side X1.
  • the water flow may also be generated by the rotation of the washing bucket 14 instead of the rotation of the pulsator 16 .
  • In each inflow region 30F since the guide 30G is arranged to deviate outward in the left-right direction X, a wide space T for taking in water is ensured between the guide 30G and the partition wall 43 .
  • the water flowing into the first inflow area 30FA is guided to the left side of the partition wall 43 in the first internal space 17A, passes through the first relay port 32AA, reaches the first capture area 31HA, and flows from The filter holes 39A of the mesh sheet 39 in the first capture area 31HA flow out to the inside R1 in the radial direction and return to the inside of the washing tub 14 .
  • Foreign substances F such as lint and dust contained in the outflowing water are captured in the first capture area 31HA.
  • the water flowing into the second inflow area 30FB is guided to the right side of the partition wall 43 in the second internal space 17B, passes through the second relay port 32AB, reaches the second capture area 31HB, and flows from The filter holes 39A of the mesh sheet 39 in the second capture area 31HB flow out to the inside R1 in the radial direction and return to the inside of the washing tub 14 .
  • the foreign matter F contained in the outflowing water is captured in the second capture area 31HB.
  • the foreign matter F captured by each capture region 31H is indicated by a thick dotted line.
  • the filter device 17 is configured with a small number of three parts, namely, the base 30 , the filter 31 , and the housing 32 .
  • the third rib 40 of the housing 32 between the base 30 and the filter 31 is sandwiched by the first rib 35 of the base 30 and the second rib 38 of the filter 31, whereby these ribs are Since the partition wall 43 is integrally formed to reinforce the entire filter device 17, the strength can be improved.
  • the inner space of filter device 17 is divided into first inner space 17A and second inner space 17B by dividing wall 43 and removes movable parts, according to the direction of the water flow in washing tub 14, in the first inner space 17A and the second inner space 17B. Since any one of the two internal spaces 17B captures the foreign matter F without exception, the filter device 17 can capture the foreign matter F in a stable state, so that the foreign matter F capture efficiency can be improved.
  • the foreign matter F remaining in the first trapping area 31HA and the second trapping area 31HB respectively tends to move radially outward R2 due to centrifugal force.
  • the foreign matter F from the first capture area 31HA is received by the first storage chamber 32DA in the housing 32
  • the foreign matter F from the second capture area 31HB is received by the first storage chamber 32DA in the housing 32.
  • the second containment chamber 32DB holds it. This prevents the foreign matter F that has been captured by the filter device 17 from leaking out of the filter device 17 , so that the efficiency of capturing the foreign matter F can be further improved.
  • the 3rd storage chamber 32E located in these lower side Z2 can accommodate the foreign object F.
  • the filter unit 36 composed of the filter 31 and the housing 32 can be detached from the base 30, so the user only needs to detach the filter unit 36 from the base 30 and disassemble it to remove the filter unit 36 captured by the filter device 17. foreign matter F for maintenance (refer to Figure 9). The user can then return the filter device 17 to a ready-to-use condition by completing the filter unit 36 and fitting it to the base 30 .

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Detail Structures Of Washing Machines And Dryers (AREA)

Abstract

提供一种能以较少的部件个数谋求提高强度和异物捕获效率的过滤装置和包括该过滤装置的洗衣机。过滤装置(17)包括基座(30)、过滤器(31)以及壳体(32)。在基座(30)设有隔着第一肋(35)配置的第一流入区域(30FA)和第二流入区域(30FB)。在过滤器(31)设有:第一捕获区域(31HA)和第二捕获区域(31HB),隔着第二肋(38)配置;以及过滤孔(39A),分布于这些捕获区域。在壳体(32)设有:第一中继口(32AA),对第一流入区域(30FA)与第一捕获区域(31HA)之间进行中继;第二中继口(32AB),对第二流入区域(30FB)与第二捕获区域(31HB)之间进行中继;以及第三肋(40),配置于第一中继口(32AA)与第二中继口(32AB)之间,被第一肋(35)和第二肋(38)包夹。

Description

过滤装置及洗衣机 技术领域
本发明涉及一种过滤装置和包括该过滤装置的洗衣机。
背景技术
一般的洗衣机包括:洗涤桶,能蓄水并收容洗涤物;以及过滤装置,配置于洗涤桶内并从洗涤桶内的水中捕获异物。图1中示出了用于洗衣机的现有的过滤装置1。过滤装置1包括:纵向上长的基座2,在洗衣机中装配于收容洗涤物并能蓄水的洗涤桶的内周部;过滤器3,与基座2对置配置并向洗涤桶内露出;以及壳体4,配置于基座2与过滤器3之间。
如图2所示,基座2中的向洗涤桶内露出的表面部2A在上端部设有上开口2B,在下端部设有下开口2C。在表面部2A中的上开口2B与下开口2C之间的中间区域2D的中央,设有左右一对水流板5和隔着这一对水流板5的左右一对流入区域2E。各水流板5经由沿上下方向延伸的转动轴6装配于基座2,能绕转动轴6转动。将右侧的水流板5称为第一水流板5A,将左侧的水流板5称为第二水流板5B。在各流入区域2E,以沿上下方向排列的方式设有多个上下方向上薄的板状的引导件2F。将右侧的流入区域2E称为第一流入区域2EA,将左侧的流入区域2E称为第二流入区域2EB。
如图3所示,过滤器3呈纵向上长的板状。在过滤器3中的与基座2对置的背面部3A中,上凸部3B设于上端部,向基座2侧突出的下凸部3C设于下端部,向基座2侧突出的多个加强肋3D分散设置于上凸部3B与下凸部3C之间。在过滤器3中的上凸部3B与下凸部3C之间,以呈横向排列的三列的方式设有沿上下方向延伸的三个捕获区域3E。将图3中的左端的捕获区域3E称为第一捕获区域3EA,将图3中的右端的捕获区域3E称为第二捕获区域3EB,将正中的捕获区域3E称为第三捕获区域3EC。在各捕获区域3E中的避开加强肋3D的位置,设有沿上下方向等间隔排列的多个贯通孔3F,在各贯通孔3F,以 堵住贯通孔3F的方式装配有网片8。在网片8形成有无数个作为微小的贯通孔的过滤孔8A。需要说明的是,上述的图1中省略了网片8的图示。
壳体4呈长方形的板状。在壳体4的中央设有贯通壳体4并沿壳体4的长尺寸方向延伸的中继口4A。在图3中的姿势下的壳体4的上表面部设有隔着中继口4A沿壳体4的长尺寸方向延伸的呈槽状的一对收容室4B。将图3中的左侧的收容室4B称为第一收容室4BA,将图3中的右侧的收容室4B称为第二收容室4BB。在壳体4中设有:第一边界肋4CA,作为中继口4A与第一收容室4BA的边界沿壳体4的长尺寸方向延伸;以及第二边界肋4CB,作为中继口4A与第二收容室4BB的边界沿壳体4的长尺寸方向延伸。
壳体4中的长尺寸方向上的端部经由转动轴9与过滤器3连结。因此,当使图3的状态下的过滤器3和壳体4中的一方绕转动轴9转动而接近另一方时,如图4所示,过滤器3和壳体4组合而过滤单元10完成。当将完成的过滤单元10组装于基座2并将过滤器3的上凸部3B和下凸部3C(参照图3)分别嵌入于基座2的上开口2B和下开口2C(参照图2)时,图1所示的过滤装置1完成。
如作为图1的A-A向视剖视图的图5所示,在完成的过滤装置1中,基座2的第一流入区域2EA、过滤器3的第一捕获区域3EA以及壳体4的第一收容室4BA在左右方向上配置于相同的位置,第一收容室4BA与第一捕获区域3EA对置。此外,基座2的第二流入区域2EB、过滤器3的第二捕获区域3EB以及壳体4的第二收容室4BB在左右方向上配置于相同的位置,第二收容室4BB与第二捕获区域3EB对置。另一方面,过滤器3的第三捕获区域3EC从壳体4的中继口4A向基座2侧露出。
当装配有过滤装置1的洗涤桶内产生水流时,洗涤桶内的水会流入第一流入区域2EA或流入第二流入区域2EB。如箭头P所示,流入至第一流入区域2EA的水使第一水流板5A向第二水流板5B侧转动并且将第二水流板5B按压于第二边界肋4CB。于是,该水通过第二水流板5B而与第二流入区域2EB隔绝,由此该水毫无遗漏地穿过中继口4A并经过第一捕获区域3EA、第二捕获区域3EB以及第三捕获区域3EC中的任一方的网片8的过滤孔8A而流出。相反,流入至第二流入区域2EB的水使第二水流板5B向第一水流板5A侧转动并且将第一水流板5A按压于第一边界肋4CA,由此该水毫无遗漏地穿过中继口4A, 然后经过任意的捕获区域3E中的网片8的过滤孔8A而流出(未图示)。无论如何,流出的水中所含的线屑等异物F都会在捕获区域3E被捕获。
过滤装置1由基座2、过滤器3、壳体4以及一对水流板5这五个部件构成,但始终期望减少部件个数。此外,在过滤装置1中,过滤器3的加强肋3D与壳体4接触,由此确保了过滤单元10的强度,因此能抑制洗涤物接触时的过滤单元10的变形,但过滤装置1整体的强度有改善的余地。
并且,当随着洗涤桶的旋转而产生离心力时,过滤装置1中,在第一捕获区域3EA捕获到的异物F收容于壳体4中的与第一捕获区域3EA对置的第一收容室4BA,在第二捕获区域3EB捕获到的异物F收容于壳体4中的与第二捕获区域3EB对置的第二收容室4BB。但是,在壳体4中,中继口4A与第三捕获区域3EC对置,因此在第三捕获区域3EC捕获到的异物F恐怕不会被任何收容室4B容受,而是经过中继口4A泄漏至过滤装置1外。因此,在过滤装置1中,异物的捕获效率也有改善的余地。而且,当作为可动部件的水流板5破损或脱落时,水流板5会妨碍水流等,由此异物的捕获效率恐怕会下降。
发明内容
发明所要解决的问题
本发明在上述背景下完成,其目的在于提供一种能以较少的部件个数谋求提高强度和异物捕获效率的过滤装置和包括该过滤装置的洗衣机。
用于解决问题的方案
本发明是一种过滤装置,其包括:基座,在洗衣机中装配于收容洗涤物并能蓄水的洗涤桶的内周部,所述基座设有表面部、第一肋以及第一流入区域和第二流入区域,所述表面部面向所述洗涤桶内,所述第一肋配置于所述表面部,所述第一流入区域和第二流入区域以隔着所述第一肋横向排列的方式配置于所述表面部;过滤器,与所述基座对置配置并向所述洗涤桶内露出,所述过滤器设有第二肋、第一捕获区域和第二捕获区域以及多个过滤孔,所述第二肋向所述第一肋侧突出,所述第一捕获区域和第二捕获区域以隔着所述第二肋横向排列的方式配置,所述多个过滤孔分别分布于所述第一捕获区域和第二捕获区域; 以及壳体,配置于所述基座与所述过滤器之间,所述壳体设有第一中继口、第二中继口以及第三肋,所述第一中继口对所述第一流入区域与所述第一捕获区域之间进行中继,所述第二中继口对所述第二流入区域与所述第二捕获区域之间进行中继,并以与所述第一中继口横向排列的方式配置,所述第三肋配置于所述第一中继口与所述第二中继口之间,被所述第一肋和所述第二肋包夹,所述过滤装置在所述第一捕获区域捕获在所述洗涤桶内流入所述第一流入区域并经过所述第一中继口而从所述第一捕获区域的所述过滤孔流出的水中所含的异物,在所述第二捕获区域捕获在所述洗涤桶内流入所述第二流入区域并经过所述第二中继口而从所述第二捕获区域的所述过滤孔流出的水中所含的异物。
此外,本发明的特征在于,在所述壳体设有:第一收容室,从所述第一捕获区域向所述基座侧凹陷来容受来自所述第一捕获区域的异物;以及第二收容室,从所述第二捕获区域向所述基座侧凹陷来容受来自所述第二捕获区域的异物。
此外,本发明的特征在于,所述过滤器和所述壳体经由转动轴连结,所述壳体能在所述第三肋接触所述第二肋的组装位置与所述第三肋远离所述第二肋的分解位置之间相对于所述过滤器绕所述转动轴进行相对转动,所述壳体位于组装位置时的所述过滤器和所述壳体构成完成的过滤单元,能拆装于所述基座。
此外,本发明是一种洗衣机,包括:洗涤桶,收容洗涤物并能蓄水;以及所述过滤装置,装配于所述洗涤桶的内周部。
发明效果
根据本发明,过滤装置以基座、过滤器以及壳体这三个较少的部件个数构成。在过滤装置中,基座与过滤器之间的壳体的第三肋被基座的第一肋和过滤器的第二肋包夹,由此这些肋被一体化而构成分隔壁来加强整个过滤装置,因此能谋求提高强度。
基座的第一流入区域、过滤器的第一捕获区域以及壳体的第一中继口构成过滤装置的第一内部空间,基座的第二流入区域、过滤器的第二捕获区域以及壳体的第二中继口构成过滤装置的第二内部空间,第一内部空间和第二内部空间隔着由一体化的第一肋、第二肋以及第三肋构成的分隔壁以横向排列的方式 配置。在过滤装置装配于洗衣机的洗涤桶的内周部的状态下,当洗涤桶内产生沿其内周部的第一周向的水流时,洗涤桶内的水会流入第一流入区域并经过第一中继口从第一捕获区域的过滤孔流出,该水中所含的异物会在第一捕获区域被捕获。当洗涤桶内产生与第一周向相反的第二周向的水流时,洗涤桶内的水会流入第二流入区域并经过第二中继口从第二捕获区域的过滤孔流出,该水中所含的异物会在第二捕获区域被捕获。如此,将过滤装置的内部空间二分为第一内部空间和第二内部空间并去除可动部件,根据洗涤桶内的水流的方向,在第一内部空间和第二内部空间中的某一方毫无遗漏地捕获异物,由此过滤装置能以稳定的状态捕获异物,因此能谋求提高异物捕获效率。
此外,根据本发明,在因洗涤桶的旋转而产生了离心力的情况下,在壳体中,第一收容室容受来自第一捕获区域的异物,第二收容室容受来自第二捕获区域的异物。由此,能防止过滤装置好不容易捕获到的异物泄漏至过滤装置外,因此能谋求进一步提高异物捕获效率。
此外,根据本发明,能使由过滤器和壳体构成的过滤单元拆装于基座,因此,使用者只需将过滤单元从基座拆下并分解就能去除由过滤装置捕获到的异物以进行维护。然后,使用者通过完成过滤单元并将其装配于基座就能使过滤装置恢复至可使用状态。
附图说明
图1是现有的过滤装置的主视图。
图2是现有的过滤装置中所包括的基座的主视图。
图3是现有的过滤装置中所包括的过滤单元的分解立体图。
图4是完成的过滤单元的立体图。
图5是图1的A-A向视剖视图。
图6是本发明的一个实施方式的洗衣机的示意性纵剖视图。
图7是本发明的一个实施方式的过滤装置的主视图。
图8是本发明的过滤装置中所包括的基座的主视图。
图9是本发明的过滤装置中所包括的过滤单元的分解立体图。
图10是完成的过滤单元的立体图。
图11是图7的B-B向视剖视图。
附图标记说明
11:洗衣机;14:洗涤桶;14A:内周部;17:过滤装置;30:基座;30A:表面部;30FA:第一流入区域;30FB:第二流入区域;31:过滤器;31HA:第一捕获区域;31HB:第二捕获区域;32:壳体;32AA:第一中继口;32AB:第二中继口;32DA:第一收容室;32DB:第二收容室;35:第一肋;36:过滤单元;38:第二肋;39A:过滤孔;40:第三肋;42:转动轴;F:异物;L:洗涤物。
具体实施方式
以下,参照附图对本发明的实施方式进行具体说明。图6是本发明的一个实施方式的洗衣机11的示意性纵剖视图。首先,以图6中的上下方向Z为基准对洗衣机11的概要进行说明。上下方向Z当中,将上侧称为上侧Z1,下侧称为下侧Z2。洗衣机11包括:箱体12,形成为箱状;水桶13,能蓄水;洗涤桶14,收容洗涤物L;马达15;以及波轮16和过滤装置17,配置于洗涤桶14内。需要说明的是,洗衣机11也包括具有洗涤物L的烘干功能的洗干一体机。
在箱体12的上表面设有:开口部12A;以及门18,对开口部12A进行开闭。水桶13例如为树脂制,形成为有底圆筒状。水桶13一体具有:大致圆筒状的圆周壁13B,在其上端具有开口部13A;以及圆板状的底壁13C,从下侧Z2堵住圆周壁13B的中空部分。开口部13A由与圆周壁13B连结的罩19开闭。在水桶13的上部连接有供水路20,水桶13内蓄有从供水路20供给的自来水、洗澡水以及溶解有洗涤剂的液体等水。在供水路20的中途设有对供水路20进行开闭的供水阀21。水桶13内的水经过与底壁13C连接的排水路22而排出至机外即箱体12外。在排水路22的中途设有对排水路22进行开闭的排水阀23。
洗涤桶14例如为金属制,形成为比水桶13小一圈的有底圆筒状。洗涤桶14一体具有:大致圆筒状的圆周壁14B,在其上端具有出入口14A;以及圆板 状的底壁14C,从下侧Z2堵住圆周壁14B的中空部分。在本实施方式中,经过洗涤桶14的圆心的轴线J沿上下方向Z垂直延伸。因此,洗衣机11是纵向配置有洗涤桶14的立式全自动洗衣机。需要说明的是,也可以是,轴线J分别相对于上下方向Z和水平方向H倾斜延伸,由此洗涤桶14倾斜配置。
本实施方式的洗涤桶14收容于水桶13内,能以轴线J为中心进行旋转。洗涤桶14的旋转方向与水桶13和洗涤桶14各自的周向S一致。以下,将以轴线J为基准的径向称为径向R,径向R当中,将靠近轴线J的方向称为径向内侧R1,将远离轴线J的方向称为径向外侧R2。
出入口14A从下侧Z2与开口部13A连通,开口部13A和出入口14A由罩19一并开闭。洗衣机11的使用者在打开门18和罩19时,能经由开放的开口部12A、开口部13A以及出入口14A将洗涤物L取出放入于洗涤桶14内。在圆周壁14B和底壁14C中的至少任一方形成有贯通孔14D,因此水桶13内的水能经由贯通孔14D在水桶13与洗涤桶14之间往来。因此,在洗涤桶14内也能蓄水,水桶13的水位与洗涤桶14的水位一致。在洗衣机11的脱水运转中,在排水阀23打开的状态下洗涤桶14旋转。于是,洗涤桶14内的洗涤物L内的水分通过离心力而渗出,经过贯通孔14D和排水路22而排出至机外。在圆周壁14B的上端部同轴地装配有收容了液体的中空的平衡环24,该平衡环24用于保持洗涤桶14的旋转平衡。
马达15配置于水桶13的底壁13C的下侧Z2。马达15的输出轴分支为:管状的第一输出轴15A,沿轴线J向上侧Z1延伸;以及第二输出轴15B,以具有游隙的方式插通于第一输出轴15A的内部空间。马达15能从第一输出轴15A和第二输出轴15B中的某一方或双方输出转矩。需要说明的是,马达15的输出轴中也可以装入将马达15的转矩的输出目标切换为第一输出轴15A和第二输出轴15B的离合器(未图示)。
第一输出轴15A向上侧Z1延伸并贯通底壁13C的中心部。第一输出轴15A具有在底壁13C与底壁14C之间呈凸缘状突出的凸缘部15C,凸缘部15C固定于底壁14C,由此该第一输出轴15A与洗涤桶14连结。当马达15被驱动而转矩转递至第一输出轴15A时,洗涤桶14旋转。
波轮16为沿水平方向H配置在洗涤桶14的底壁14C上的圆盘。波轮16 的周向与上述的周向S一致,波轮16的径向与上述的径向R一致。在波轮16的上表面,以沿周向S排列的方式设有多个沿径向R并且向上侧Z1隆起的筋状的凸部16A。
马达15的第二输出轴15B中的向凸缘部15C的上侧Z1伸出的上端部贯通洗涤桶14的底壁14C的圆心部而装配于波轮16的圆心部。当马达15被驱动而转矩传递至第二输出轴15B时,波轮16绕轴线J旋转。此时,洗涤桶14处于停止状态。在洗衣机11中的清洗运转、漂洗运转时,洗涤桶14内的洗涤物L被沿周向S旋转的波轮16的凸部16A搅拌。由此,洗涤桶14内主要产生沿周向S的水流。需要说明的是,也可以使洗涤桶14与波轮16一起旋转,由此能朝向周向S产生流动得更强劲的水流。
在洗涤桶14内,详细而言是在构成圆周壁14B的内周面的内周部14E设有一个或多个过滤装置17。图7是从径向内侧R1观察时的过滤装置17的主视图。以下,以如图7所示从径向内侧R1观察时的过滤装置17的姿势为基准,对过滤装置17进行说明。因此,将图7中的左右方向称为过滤装置17的左右方向X,将图7中的左侧称为左侧X1,将图7中的右侧称为右侧X2。左右方向X与上述的周向S相同或者为相对于周向S的切线方向。过滤装置17具有纵向上长的整体形状。过滤装置17包括:纵向上长的基座30,装配于洗涤桶14的内周部14E;过滤器31,从径向内侧R1与基座30对置配置并向洗涤桶14内露出;以及壳体32,配置于径向R上的基座30与过滤器31之间。
图8是基座30的主视图。基座30中的面向洗涤桶14内的表面部30A在其上端部设有上开口30B,在其下端部设有下开口30C。上开口30B和下开口30C既可以是在径向R上贯通基座30的贯通孔,也可以是向径向外侧R2凹陷的凹部。上开口30B形成为向上侧Z1鼓出的半圆形,下开口30C形成为左右方向X上长的矩形。在基座30设有:左右一对突出部33,向上开口30B内的上区域突出;以及卡合部34,架设于这一对突出部33之间。这一对突出部33在主视时即从径向内侧R1观察时形成为左右对称的大致三角形或扇形。卡合部34为大致矩形的小片状,其下端位于比各突出部33的下端靠上侧Z1处并沿左右方向X延伸。
表面部30A中的上开口30B与下开口30C之间的中间区域30D为左右方向 X上比上开口30B和下开口30C宽的矩形,中间区域30D大体上沿左右方向X和上下方向Z大致平坦。表面部30A中的作为上开口30B、下开口30C以及中间区域30D以外的区域的外缘部30E为向径向内侧R1鼓出的弯曲面。
在中间区域30D中的左右方向X的中央设有向径向内侧R1突出并以将中间区域30D的上端和下端相连的方式沿上下方向Z延伸的第一肋35。第一肋35具有:端面35A,沿左右方向X和上下方向Z平坦并在上下方向Z上细长;以及左右一对弯曲面35B,从端面35A向左右方向X的外侧展开,同时向径向外侧R2延伸。需要说明的是,通过使中间区域30D中的基座30的一部分呈V字状向径向内侧R1凹陷,形成如此形状的第一肋35(参照图11)。
在中间区域30D设有隔着第一肋35以横向排列的方式配置的左右一对流入区域30F。在各流入区域30F,以沿上下方向Z排列的方式配置有多个引导件30G。大部分引导件30G为上下方向Z上薄的板状,但一部分引导30G也可以是横向上长的椭圆形。以下,一对流入区域30F当中,将左侧X1的流入区域30F称为第一流入区域30FA,将右侧X2的流入区域30F称为第二流入区域30FB。当然,第一流入区域30FA和第二流入区域30FB也可以相反地配置。无论如何,第一流入区域30FA和第二流入区域30FB配置为以第一肋35为基准呈左右对称。
过滤器31和壳体32共同构成过滤单元36。图9是处于分解状态的过滤单元36的立体图。在图9中,过滤器31为纵向上长的板状,相较于表面部31A主要表现背面部31B。过滤器31的上端部形成为向上侧鼓出的圆弧状。在过滤器31形成有从其上端向下侧凹陷并在板厚方向上贯通过滤器31的凹部31C。在背面部31B的上端部设有上凸部31D。上凸部31D为横向上长的中空体,配置为遍及过滤器31的短尺寸方向上的背面部31B的整个区域。在上凸部31D的上表面的中央设有卡合部37。卡合部37在向上侧Z1延伸并弯曲后,在图9中大致水平地延伸而局部配置于凹部31C内。这样的卡合部37至少能在上下方向上进行弹性变形。在卡合部37的上表面设有沿过滤器31的短尺寸方向延伸的爪37A。
在背面部31B设有构成其外缘的外周肋31E。外周肋31E的一部分也向凹部31C内露出并与上凸部31D的上表面连接。外周肋31E的下端部构成下凸部 31F。下凸部31F具有:下板31FA,沿着背面部31B的下缘沿过滤器31的短尺寸方向延伸;以及一对侧板31FB,从短尺寸方向上的下板31FA的两端立起。
在背面部31B中的上凸部31D与下凸部31F之间的中间区域31G设有沿过滤器31的长尺寸方向即上下方向延伸的第二肋38。第二肋38配置于过滤器31的短尺寸方向上的中间区域31G的中央,架设于上凸部31D与下凸部31F的下板31FA之间。
在中间区域31G设有隔着第二肋38以横向排列的方式配置的一对即两列捕获区域31H。以下,将图9中的右侧的捕获区域31H称为第一捕获区域31HA,将图9中的左侧的捕获区域31H称为第二捕获区域31HB。当然,第一捕获区域31HA和第二捕获区域31HB也可以相反地配置。无论如何,第一捕获区域31HA和第二捕获区域31HB配置为以第二肋38为基准呈左右对称。在各捕获区域31H设有沿上下方向等间隔排列的多个贯通孔31I。各贯通孔31I的一个例子为四角被倒圆的横向上长的矩形。在各贯通孔31I以堵住贯通孔31I的方式装配有网片39。在网片39形成有无数个作为微小的贯通孔的过滤孔39A。设于第一捕获区域31HA的贯通孔31I的网片39为第一捕获区域31HA的一部分,设于第二捕获区域31HB的贯通孔31I的网片39为第二捕获区域31HB的一部分。因此,在各捕获区域31H分布有多个过滤孔39A。需要说明的是,上述的图7中省略了网片39的图示。此外,也可以使用一体形成于各捕获区域31HA的栅格来代替网片39,在该情况下,栅格的间隙作为过滤孔39A发挥作用。
壳体32为长方形的板状。在壳体32的中央设有沿壳体32的长尺寸方向延伸并贯通壳体32的中继口32A。在图9中的姿势下的壳体32的上表面部设有:外周肋32B,以遍及该上表面部的外缘的整个区域的方式立起;内周肋32C,对中继口32A的整个区域进行包边并且立起;以及呈槽状的一对收容室32D,隔着中继口32A沿着壳体32的长尺寸方向延伸。在壳体32的长尺寸方向上的一端部(图9中右边跟前侧的端部),外周肋32B的一部分和内周肋32C的一部分被一体化。
将图9中的右边进深侧的收容室32D称为第一收容室32DA,将图9中的左边跟前侧的收容室32D称为第二收容室32DB。当然,第一收容室32DA和第二收容室32DB也可以相反地配置。各收容室32D被外周肋32B和内周肋32C包 围。在图9中的姿势下的壳体32的上表面部设有槽状的第三收容室32E,该第三收容室32E将第一收容室32DA和第二收容室32DB的端部(图9中左边跟前侧的端部)彼此相连。
在壳体32的中继口32A内设有沿壳体32的长尺寸方向延伸的第三肋40。由此,中继口32A被二分为第一收容室32DA侧的第一中继口32AA和第二收容室32DB侧的第二中继口32AB。第一中继口32AA和第二中继口32AB以横向排列的方式配置,第三肋40配置于第一中继口32AA与第二中继口32AB之间。第一中继口32AA和第二中继口32AB配置为以第三肋40为基准呈左右对称。在中继口32A内设有沿壳体32的短尺寸方向延伸的多个横肋41。这些横肋41沿壳体32的长尺寸方向等间隔排列,架设于最靠近的内周肋32C与第三肋40之间。
壳体32中的第三收容室32E侧的端部配置于过滤器31的下凸部31F中的一对侧板31FB之间。壳体32的该端部经由沿壳体32的短尺寸方向延伸的转动轴42与各侧板31FB连结。壳体32能相对于过滤器31绕转动轴42进行相对转动。图9中的壳体32位于分解位置,此时,壳体32的第三肋40处于远离过滤器31的第二肋38的状态。需要说明的是,位于分解位置的壳体32处于载置于下凸部31F的下板31FA的状态,因此该壳体32不会进一步向下侧转动而进一步远离过滤器31。
当使用者使位于分解位置的壳体32绕转动轴42转动而接近过滤器31时,如图10所示,壳体32配置于组装位置而过滤单元36完成。如此,壳体32能在分解位置与组装位置之间转动。位于组装位置的壳体32的长尺寸方向与过滤器31的长尺寸方向一致,壳体32配置于过滤器31的上凸部31D与下凸部31F的下板31FA之间。此外,壳体32的外周肋32B配置于过滤器31的外周肋31E的内侧。使用者能通过使壳体32转动至分解位置来分解过滤单元36(参照图9)。需要说明的是,在过滤单元36的组装、分解时,使用者既可以使过滤器31转动而不使壳体32转动,也可以使过滤器31和壳体32双方转动。
使用者将完成的过滤单元36组装于基座30,将过滤器31的上凸部31D和下凸部31F分别嵌入于基座30的上开口30B和下开口30C(参照图8)。于是,如图7所示,过滤单元36装接于基座30,由此过滤装置17完成。此时,过滤 器31和壳体32各自的长尺寸方向与上下方向Z一致,过滤器31和壳体32各自的短尺寸方向与左右方向X即周向S一致。过滤器31的卡合部37的爪37A(参照图9)从径向外侧R2卡合于基座30的卡合部34(参照图8),由此防止过滤单元36从基座30脱落。需要说明的是,使用者在使卡合部37向下侧Z2弹性变形而将爪37A从卡合部34拆下时,能使过滤单元36从基座30脱离。
如作为图7的B-B向视剖视图的图11所示,在完成的过滤装置17中,基座30的第一流入区域30FA、过滤器31的第一捕获区域31HA以及壳体32的第一收容室32DA和第一中继口32AA在左右方向X上配置于相同的位置。第一收容室32DA和第一中继口32AA从径向外侧R2与第一捕获区域31HA对置。第一收容室32DA处于从第一捕获区域31HA向径向外侧R2即基座30侧凹陷的状态。此外,基座30的第二流入区域30FB、过滤器31的第二捕获区域31HB以及壳体32的第二收容室32DB和第二中继口32AB在左右方向X上配置于相同的位置。第二收容室32DB和第二中继口32AB从径向外侧R2与第二捕获区域31HB对置。第二收容室32DB处于从第二捕获区域31HB向径向外侧R2凹陷的状态。
此外,基座30的第一肋35、过滤器31的第二肋38以及壳体32的第三肋40在左右方向X上配置于相同的位置。第一肋35的端面35A从径向外侧R2接触第三肋40。第二肋38向第一肋35侧即径向外侧R2突出,从径向内侧R1接触第三肋40。由此,第三肋40被第一肋35和第二肋38从径向R的两侧包夹。第一肋35、第二肋38以及第三肋40被一体化,构成沿上下方向Z和径向R延伸的一个分隔壁43。由此,过滤装置17的内部空间被二分为隔着分隔壁43以横向排列的方式配置的第一内部空间17A和第二内部空间17B。本实施方式中第一内部空间17A配置于第二内部空间17B的左侧X1,但也可以相反地配置。
第一内部空间17A由基座30的第一流入区域30FA、过滤器31的第一捕获区域31HA以及壳体32的第一收容室32DA和第一中继口32AA构成。第一中继口32AA对第一流入区域30FA与第一捕获区域31HA之间进行中继。第二内部空间17B由基座30的第二流入区域30FB、过滤器31的第二捕获区域31HB以及壳体32的第二收容室32DB和第二中继口32AB构成。第二中继口32AB对第二流入区域30FB与第二捕获区域31HB之间进行中继。
在过滤装置17装配于洗涤桶14的内周部14E的洗衣机11的洗涤运转、漂洗运转中,波轮16旋转,由此在洗涤桶14内产生水流。当波轮16在俯视下顺时针正转时,洗涤桶14内的水沿周向S中的第一周向S1流动,流入第一流入区域30FA与壳体32之间的空间。既可以将该空间视为第一流入区域30FA的一部分,也可以将该空间的左端称为过滤装置17的第一流入口17C。当波轮16在俯视下逆时针反转时,洗涤桶14内的水沿周向S中的第二周向S2流动,流入第二流入区域30FB与壳体32之间的空间。既可以将该空间视为第二流入区域30FB的一部分,也可以将该空间的右端称为过滤装置17的第二流入口17D。第一周向S1与右侧X2一致,第二周向S2与左侧X1一致。需要说明的是,也可以通过洗涤桶14旋转而非波轮16旋转来产生水流。在各流入区域30F中,引导件30G配置为偏向左右方向X上的外侧,因此在引导件30G与分隔壁43之间确保了用于取入水的较广阔的空间T。
如箭头P1所示,流入至第一流入区域30FA的水在第一内部空间17A中被引导至分隔壁43的左侧面,经过第一中继口32AA而到达第一捕获区域31HA,并从第一捕获区域31HA中的网片39的过滤孔39A向径向内侧R1流出而回到洗涤桶14内。流出的水中所含的线屑、尘埃等异物F在第一捕获区域31HA被捕获。如箭头P2所示,流入至第二流入区域30FB的水在第二内部空间17B中被引导至分隔壁43的右侧面,经过第二中继口32AB而到达第二捕获区域31HB,并从第二捕获区域31HB中的网片39的过滤孔39A向径向内侧R1流出而回到洗涤桶14内。流出的水中所含的异物F在第二捕获区域31HB被捕获。在图11中,由各捕获区域31H捕获到的异物F通过粗虚线来表示。
如上所述,过滤装置17以基座30、过滤器31以及壳体32这三个较少的部件个数构成。在过滤装置17中,基座30与过滤器31之间的壳体32的第三肋40被基座30的第一肋35和过滤器31的第二肋38包夹,由此这些肋被一体化而构成分隔壁43来加强整个过滤装置17,因此能谋求提高强度。
并且,通过分隔壁43将过滤装置17的内部空间二分为第一内部空间17A和第二内部空间17B并去除可动部件,根据洗涤桶14内的水流的方向,在第一内部空间17A和第二内部空间17B中的某一方毫无遗漏地捕获异物F,由此过滤装置17能以稳定的状态捕获异物F,因此能谋求提高异物F的捕获效率。
在洗衣机11的脱水运转中,当洗涤桶14旋转时,分别留在第一捕获区域31HA和第二捕获区域31HB的异物F通过离心力起作用而欲向径向外侧R2移动。如箭头Q1所示,来自第一捕获区域31HA的异物F被壳体32中的第一收容室32DA容受,如箭头Q2所示,来自第二捕获区域31HB的异物F被壳体32中的第二收容室32DB容受。由此,能防止过滤装置17好不容易捕获到的异物F泄漏至过滤装置17外,因此能谋求进一步提高异物F的捕获效率。需要说明的是,即使第一收容室32DA、第二收容室32DB已满,位于它们的下侧Z2的第三收容室32E也能收容异物F。
并且,能使由过滤器31和壳体32构成的过滤单元36拆装于基座30,因此使用者只需将过滤单元36从基座30拆下并分解就能去除由过滤装置17捕获到的异物F以进行维护(参照图9)。然后,使用者通过完成过滤单元36并将其装配于基座30就能使过滤装置17恢复至可使用状态。
本发明不限于以上说明的实施方式,可在技术方案所记载的范围内进行各种变更。

Claims (4)

  1. 一种过滤装置,其特征在于,包括:
    基座,在洗衣机中装配于收容洗涤物并能蓄水的洗涤桶的内周部,所述基座设有表面部、第一肋以及第一流入区域和第二流入区域,所述表面部面向所述洗涤桶内,所述第一肋配置于所述表面部,所述第一流入区域和第二流入区域以隔着所述第一肋横向排列的方式配置于所述表面部;
    过滤器,与所述基座对置配置并向所述洗涤桶内露出,所述过滤器设有第二肋、第一捕获区域和第二捕获区域以及多个过滤孔,所述第二肋向所述第一肋侧突出,所述第一捕获区域和第二捕获区域以隔着所述第二肋横向排列的方式配置,所述多个过滤孔分别分布于所述第一捕获区域和第二捕获区域;以及
    壳体,配置于所述基座与所述过滤器之间,所述壳体设有第一中继口、第二中继口以及第三肋,所述第一中继口对所述第一流入区域与所述第一捕获区域之间进行中继,所述第二中继口对所述第二流入区域与所述第二捕获区域之间进行中继,并以与所述第一中继口横向排列的方式配置,所述第三肋配置于所述第一中继口与所述第二中继口之间,被所述第一肋和所述第二肋包夹,
    所述过滤装置在所述第一捕获区域捕获在所述洗涤桶内流入所述第一流入区域并经过所述第一中继口而从所述第一捕获区域的所述过滤孔流出的水中所含的异物,在所述第二捕获区域捕获在所述洗涤桶内流入所述第二流入区域并经过所述第二中继口而从所述第二捕获区域的所述过滤孔流出的水中所含的异物。
  2. 根据权利要求1所述的过滤装置,其特征在于,
    在所述壳体设有:第一收容室,从所述第一捕获区域向所述基座侧凹陷来容受来自所述第一捕获区域的异物;以及第二收容室,从所述第二捕获区域向所述基座侧凹陷来容受来自所述第二捕获区域的异物。
  3. 根据权利要求1或2所述的过滤装置,其特征在于,
    所述过滤器和所述壳体经由转动轴连结,
    所述壳体能在所述第三肋接触所述第二肋的组装位置与所述第三肋远离所述第二肋的分解位置之间相对于所述过滤器绕所述转动轴进行相对转动,
    所述壳体位于组装位置时的所述过滤器和所述壳体构成完成的过滤单元,能拆装于所述基座。
  4. 一种洗衣机,其特征在于,包括:
    洗涤桶,收容洗涤物并能蓄水;以及
    如权利要求1至3中任一项所述的过滤装置,装配于所述洗涤桶的内周部。
PCT/CN2022/097658 2021-06-14 2022-06-08 过滤装置及洗衣机 WO2022262622A1 (zh)

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