WO2022262056A1 - 具有自动上下料结构的清洗设备及其清洗方法 - Google Patents

具有自动上下料结构的清洗设备及其清洗方法 Download PDF

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Publication number
WO2022262056A1
WO2022262056A1 PCT/CN2021/107318 CN2021107318W WO2022262056A1 WO 2022262056 A1 WO2022262056 A1 WO 2022262056A1 CN 2021107318 W CN2021107318 W CN 2021107318W WO 2022262056 A1 WO2022262056 A1 WO 2022262056A1
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Prior art keywords
cleaning
cleaning equipment
conveying
workpiece
spray
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PCT/CN2021/107318
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English (en)
French (fr)
Inventor
陈才
宋可可
唐一田
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南京涵铭置智能科技有限公司
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Publication of WO2022262056A1 publication Critical patent/WO2022262056A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02—Cleaning by the force of jets or sprays
    • B08B3/022—Cleaning travelling work
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04—Cleaning involving contact with liquid
    • B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/14—Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/001—Handling, e.g. loading or unloading arrangements
    • F26B25/003—Handling, e.g. loading or unloading arrangements for articles

Definitions

  • the invention relates to the field of cleaning equipment, in particular to a cleaning equipment with an automatic loading and unloading structure and a cleaning method thereof.
  • the cleaning equipment can effectively remove the impurities after cleaning the workpiece. Impurities on the outer surface of the workpiece.
  • the traditional cleaning equipment has a large volume, and the workpiece needs to be placed inside the equipment for cleaning. After cleaning, it needs to be taken out.
  • cleaning a large number of workpieces or special-shaped workpieces if they are directly put in for cleaning at one time, it will directly affect the cleaning of the workpieces. cleanliness;
  • the cleaning equipment with automatic loading and unloading structure includes four parts: the cleaning equipment body, the upper and lower conveying structure, the conveying structure, and the protective structure.
  • the protective structure includes a protective fixed cover, and an installation and fixed seat integrally formed with the protective fixed cover for fitting and fixing with the upper end surface of the cleaning equipment body, and screwed with the protective fixed cover for A spraying structure for spraying the upper end of the workpiece, and an air-drying structure opposite to the spraying structure for air-drying the upper end surface of the workpiece.
  • the upper surface can be sprayed during the cleaning process, and at the same time, by passing through different positions, the workpiece can be air-dried after spraying, which can avoid the later transmission process of the workpiece dripping water.
  • the cleaning device body includes a cleaning chamber arranged on the inside to ensure the cleaning space, and a sedimentation chamber arranged at the lower end of the cleaning chamber for depositing cleaning liquid, and is connected with the cleaning device body Screwed, provided with multiple sets of support frames for support, and a rotating cleaning structure that is rotatably connected with the cleaning equipment body for workpiece delivery, and screwed with the cleaning equipment body to control the rotating cleaning structure
  • the controller of the rotation frequency, and the rotating guide wheel that is connected with the cleaning equipment body to provide buffer transportation when the workpiece is input and output, and is connected with the cleaning equipment body through a card slot for sedimentation and filtration of the cleaning liquid
  • the cleaning liquid can be treated in different areas to avoid repeated spraying of impurities to the outer surface of the workpiece.
  • the rotating cleaning structure can transport the workpiece during the rotation process, which can be achieved to a certain extent. Improve the cleaning efficiency.
  • the filter sedimentation structure By setting the filter sedimentation structure, the cleaning liquid can be cleaned by self-circulation, while preventing the water containing impurities from entering the circulation pipe. By setting the sewage pipe and drainage pipe, it can be more convenient and flexible after a period of use. Drain and change water.
  • the up and down conveying structure includes a side support frame, and a sliding assembly screwed to the side support frame to provide sliding force, and fixed to the sliding assembly for sliding up and down A conveying platform for conveying workpieces up and down, and multiple sets of rotating conveying wheels connected in rotation with the conveying platform.
  • the side support frame can improve the stability of the upper and lower conveying structure during material conveying.
  • the sliding assembly can provide the force for the conveying table to slide up and down.
  • Multiple sets of rotating conveying wheels can convey the workpiece. When conveying special-shaped workpieces, multiple Rotating the conveying wheel can effectively avoid idling and cause failure of conveying.
  • the spray structure includes two spray connection pipes for guiding the cleaning liquid, and a spray head located inside the protective fixed cover and sealedly connected with the spray connection pipes.
  • the spray head is set inside the protective fixed cover to effectively avoid splashing of cleaning liquid during spraying.
  • the air-drying structure includes an air-dryer, and an air intake filter frame fixed to the slot of the air-dryer to prevent dust.
  • the work of the air dryer can be used to blow air to the workpiece.
  • the air intake filter frame can effectively prevent dust from entering the interior of the air dryer during the suction process, and then blowing to the top of the workpiece.
  • the rotating cleaning structure includes side limiting discs that are attached to the inner walls on both sides of the cleaning device body, and are rotatably connected to the side limiting discs to be connected to the inner walls of the cleaning device body.
  • the matching rotating disk that fits and rotates, and the spray support tube embedded in the inner side of the two side limit plates, and the delivery support frame that is fixed with the spray support tube and evenly distributed in multiple groups, and cooperates with the The rotating disc is rotatably connected and is sealed with the pipe outside the cleaning device body, and the flow inner pipe embedded in the guide pipe is used for spraying and guiding.
  • the limit plate can better ensure the stability of the rotation. With the rotation plate, it can be rotated in close contact with the inner wall of one side of the cleaning equipment.
  • the guide tube is set.
  • the guide tube can cooperate with the circulation pipeline to ensure the circulation performance of the cleaning liquid.
  • There is a circulating inner tube which can better guarantee the spraying fluidity while ensuring the circulation performance of the cleaning liquid.
  • the spraying support tube can improve the structural performance of the spraying.
  • the outer end of the conveying support frame is in contact with the workpiece, which can While showering the space, the contact conveying performance is guaranteed.
  • the filtration sedimentation structure includes a first sedimentation rack and a second sedimentation rack fixed to the slots of the cleaning equipment body, and a sedimentation net fixed to the slots of the first sedimentation rack and the second sedimentation rack .
  • the impurity tank between the sedimentation racks can make the impurities deposit between the sedimentation racks, which is convenient for the direct discharge of impurities in the later stage.
  • the spray support pipe is provided with several spray holes.
  • the workpiece In order from deep to shallow, the workpiece can be drained during the transportation process, and the air-drying structure can be air-dried to make the structural performance more comprehensive.
  • the conveying platform inside the up and down conveying structure slides up and down on the inside of the side support frame through the sliding assembly, which can drive the workpiece to move upward at the same time, and at the same time, the rotation of the rotating conveying wheel can drive the workpiece to the input end of the cleaning equipment body;
  • the workpiece enters the interior of the cleaning equipment body for cleaning action. Through the rotation of the cleaning structure, the workpiece is driven to move from the input end of the cleaning equipment to the output end for cleaning action. At the same time, the spray structure and air-drying structure inside the protective fixed cover can be When the workpiece passes through different areas, it is cleaned and dried separately;
  • the workpieces that have been cleaned can complete the unloading action through the upper and lower conveying structure at the output end, and then the output action can be performed through the conveying structure after the unloading is completed.
  • the invention relates to a cleaning device with an automatic loading and unloading structure and a cleaning method thereof.
  • the cleaning structure rotates to carry out workpiece transportation and spray cleaning, which improves the overall cleaning comprehensiveness and transportation flexibility, and solves the problems that the existing cleaning equipment has low cleaning flexibility and insufficient workpiece transportation performance.
  • Fig. 1 is a perspective view of the cleaning equipment with automatic loading and unloading structure of the present invention.
  • Fig. 2 is a perspective view of the protection structure of the present invention.
  • Fig. 3 is a perspective view of the rotary cleaning structure of the present invention.
  • Fig. 4 is a cross-sectional view of the cleaning equipment of the present invention.
  • Fig. 5 is a perspective view of the filter precipitation structure.
  • the reference signs in the figure are: cleaning equipment body 1, cleaning chamber 101, support frame 102, suction circulation pipeline 103, suction pump 104, controller 105, rotating guide wheel 106, filtration sedimentation structure 107, first sedimentation rack 107a, second settling frame 107b, primary settling net 107c1, fine settling net 107c2, drainage pipe 108, sewage pipe 109, upper and lower conveying structure 2, side support frame 201, sliding assembly 202, conveying platform 203, rotating conveying wheel 204, Transmission structure 3, transmission bracket 301, conveyor belt 302, rotating cleaning structure 4, side limit plate 401, matching rotating plate 402, spray support tube 403, spray hole 403a, transport support frame 404, flow guide tube 405, circulation Inner pipe 406, fixing groove 406a, protective structure 5, protective fixed cover 501, installation and fixing base 502, spray structure 503, spray connection pipe 503a, spray head 503b, air drying structure 504, air dryer 504a, air intake filter rack 504b.
  • the applicant designed a cleaning device with an automatic loading and unloading structure and a cleaning method thereof.
  • the conveying structure and the upper and lower conveying structure realize the conveying and loading and unloading of the workpiece, and at the same time, the rotating cleaning structure inside the cleaning equipment body is used to transfer the workpiece to avoid direct removal of the workpiece. It is uniformly placed inside the cleaning equipment for centralized cleaning, and it is cleaned during the transportation process to improve cleaning efficiency and eliminate the need for manual loading and unloading.
  • the cleaning equipment with automatic loading and unloading structure includes a cleaning equipment body 1, an upper and lower conveying structure 2, a conveying structure 3,
  • the protective structure 5 has four parts, wherein the cleaning equipment body 1 includes a cleaning chamber 101, a support frame 102, a suction circulation pipeline 103, a suction pump 104, a controller 105, a rotating guide wheel 106, a filter sedimentation structure 107, a drainage pipeline 108, and a sewage discharge pipe.
  • Pipeline 109 and rotating cleaning structure 4 support frame 102 is installed on the outside of cleaning equipment body 1, and support frame 102 is provided with a plurality of, and the inside of cleaning equipment body 1 is equipped with rotating cleaning structure 4, and rotating cleaning structure 4 is provided with several, And several rotating cleaning structures 4 are distributed sequentially along the inclination, the rotating cleaning structures 4 are connected with the cleaning equipment body 1 in rotation, a controller 105 is installed on one side of the front end of the cleaning equipment body 1, and a suction cycle is installed on the outside of the cleaning equipment body 1 pipeline 103, and the two ends of the suction circulation pipeline 103 are respectively sealed and connected with the cleaning equipment body 1 and the rotating cleaning structure 4, and a suction pump 104 is installed on the outside of the suction circulation pipeline 103, and the suction pump 104 can ensure that the cleaning liquid is
  • the internal circulation performance of the suction circulation pipeline 103 can lead the cleaning liquid into the inside of the rotating cleaning structure 4, and both sides of the upper end of the cleaning equipment body 1 are equipped with rotating guide wheels 106, which are rotationally
  • the protective structure 5 includes a protective fixed cover 501, a mounting seat 502, a spray structure 503 and an air-drying structure 504, and the protective fixed cover
  • the both sides of 501 lower ends are all equipped with installation fixing seat 502, and installation fixing seat 502 and protection fixing cover 501 are integral structure, and the lower end surface of installation fixing seat 502 and the upper end surface of cleaning equipment body 1 fit and fix, and protection fixing cover 501
  • a spray structure 503 is installed on the upper side, and an air-drying structure 504 is installed on the other side of the spraying structure 503.
  • the spraying structure 503 and the air-drying structure 504 can spray and air-dry the workpiece as required.
  • the rotating cleaning structure 4 includes a side limit plate 401, a matching rotating plate 402, a spray support pipe 403,
  • the conveying support frame 404, the guide tube 405 and the circulation inner tube 406 are provided with two limit discs 401, which are respectively connected to the output shaft of the motor and connected to the cleaning equipment body 1 in rotation, and the side limit A matching rotating disc 402 is installed on the outside of one end of the disc 401, and the cooperating rotating disc 402 is rotationally connected with the cleaning device body 1 and the limit disc 401, which can ensure the overall transmission of the rotating cleaning structure 4 without affecting the connection performance with the pipeline.
  • a spray support pipe 403 is installed between the side limit discs 401, and a conveying support frame 404 is arranged on the outside of the spray support pipe 403, and the workpiece is supported by the conveying support frame 404, which can avoid direct contact between the workpiece and the spray support pipe 403. If the contact friction force is too small, the conveying effect cannot be achieved.
  • a guide tube 405 is installed on the inner side of the matching rotating disc 402. The guiding tube 405 is sealed and connected with one end of the suction circulation pipeline 103 to ensure the diversion performance. At the same time, the outer matching rotating disc 402 rotates, which can ensure the flexibility of rotation when the guide tube 405 is fixed.
  • the inside of the spray support tube 403 is equipped with a circulation inner tube 406, which can ensure the strength of the internal structure and conduct liquid diversion at the same time.
  • the upper and lower conveying structure 2 includes a side support frame 201, a sliding assembly 202, a conveying table 203 and a rotating conveying wheel 204, the side
  • the inboard of the support frame 201 is equipped with a sliding assembly 202
  • the inboard of the sliding assembly 202 is equipped with a delivery platform 203
  • the delivery platform 203 slides up and down with the side support frame 201 through the sliding assembly 202
  • the delivery platform 203 is provided with a delivery wheel 204
  • the delivery wheel 204 is provided with several, several conveying wheels 204 are distributed in a rectangular array, and a single conveying wheel 204 has transmission performance, which can better carry out contact transmission when conveying special-shaped parts.
  • the transmission structure 3 includes a transmission bracket 301 and a conveyor belt 302, and the transmission bracket 301 is equipped with a conveyor belt 302 inside.
  • a spray connection pipe 503a and a shower head 503b are installed inside the spray structure 503, and the connection angle between the spray connection pipe 503a and the shower head 503b is adjustable, which can be adjusted according to In fact, it is necessary to adjust the spray angle to improve the cleaning performance.
  • an air dryer 504a and an air inlet filter frame 504b are installed inside the air drying structure 504, and an air inlet filter frame 504b is installed on the upper end of the air dryer 504a, while the output end of the air dryer 504a Aligned with the upper surface of the workpiece, it can better dry the workpiece.
  • a plurality of spray holes 403a are provided on the outside of the spray support pipe 403, and a fixed groove 406a is provided on the circulation inner pipe 406, which can After the cleaning liquid flows through the guide pipe 405 and enters the circulation inner pipe 406, it is sprayed out through the fixing groove 406a and the spray hole 403a, and contacts with the outer surface of the workpiece for cleaning.
  • the filter sedimentation structure 107 includes a first sedimentation rack 107a and a second sedimentation rack 107b, and the inner sides of the first sedimentation rack 107a and the second sedimentation rack 107b are respectively equipped with primary sedimentation nets 107c1 And the fine sedimentation net 107c2, impurities sink in the interior of the cleaning equipment body 1, pass through the primary sedimentation net 107c1 and fall on the top of the fine sedimentation net 107c2, the density of the fine sedimentation net 107c2 is greater than the density of the primary sedimentation net 107c1, to avoid sinking to the lower end
  • the circulation pipeline sucks impurities for spraying, which improves the flexibility of sewage discharge in the later stage.
  • the present invention proposes the cleaning of cleaning equipment with automatic loading and unloading structure, and the specific steps are as follows:
  • the length of the conveyor belt 302 can be adjusted and increased according to the actual situation. It is adjusted to be level with the upper surface of the conveyor belt 302 , so that the workpiece can be directly moved to the top of the conveying platform 203 .
  • the rotating guide wheel 106 can play a certain conveying buffer performance when the workpiece enters the cleaning device body 1, and the workpiece moves to the top of the first rotating cleaning structure 4, and the rotating cleaning structure 4 is driven by the motor to rotate, and the rotating cleaning structure 4 One end is connected to the motor drive, and the other end of the rotating cleaning structure 4 is connected to the inner wall of the cleaning equipment body 1 by cooperating with the rotating disk 402.
  • the spray cleaning is performed, the suction pump 104 starts to work, and the cleaning liquid passes through the suction circulation pipeline.
  • 103 flows from the lower end through the suction circulation pipe 103 into the guide pipe 405 and the interior of the circulation pipe 406.
  • the cleaning liquid is sprayed out through the fixed groove 406a and the spray hole 403a, and can be transported on the workpiece.
  • spray cleaning is carried out.
  • the spray connection pipe 503a and the spray head 503b installed on the upper end of the protective structure 5 can spray and clean the upper end surface of the workpiece while the workpiece is moving, and move at a constant speed through multiple rotating cleaning structures 4.
  • the workpiece moves from the input end to the output end, and when it moves to the last two rotating cleaning structures 4 at the same time, stop spraying and perform air-drying treatment.
  • the air dryer 504a starts to work for air drying, and the workpiece is continuously transported to the other side to rotate the guide wheel 106, above the upper and lower conveying structure 2 entering the output end.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

本发明涉及具有自动上下料结构的清洗设备及其清洗方法，由清洗设备本体、上下输送结构、传送结构、防护结构组成，防护结构包括防护固定罩，以及与所述防护固定罩一体成型、用于与清洗设备本体上端面贴合固定的安装固定座，以及与所述防护固定罩螺接、用以对工件上端进行喷淋的喷淋结构，以及与所述喷淋结构位置相对、用以对工件上端面进行风干的风干结构，分别实现对工件的输送、清洗以及清洗过程中的防护，同时通过转动清洗结构转动进行工件的输送以及喷淋清洗，提升整体的清洗全面性以及输送灵活性，解决了现有的清洗设备清洗灵活性不高，工件的输送性能不够完善的问题。

Description

具有自动上下料结构的清洗设备及其清洗方法 技术领域
本发明涉及清洗设备领域，具体涉及具有自动上下料结构的清洗设备及其清洗方法。
 背景技术
在进行喷涂设备喷涂前，需要对工件进行清洗，对工件的外表面进行清洗，提升后期工件喷涂的结构性能，避免由于工件表面残留杂质影响喷涂性能，清洗设备实现对工件清洗，即可有效去除工件外表面杂质。
传统的清洗设备体积较大，需要将工件放置在设备内部进行清洗，清洗完成后需要取出，在进行数量较多，或者异型的工件清洗时，如果直接一次性投放进行清洗，会直接影响工件清洗的洁净度；
另外，在保障工件清洗洁净度的同时，上下料输送的灵活性以及配合性能还不够完善，直接影响清洗设备的工作，因此需要一种具有自动上下料结构的清洗设备来解决上述提出的清洗灵活性不高，工件的输送性能不够完善的问题。
 技术问题
提供具有自动上下料结构的清洗设备，并进一步提供具有自动上下料结构的清洗设备及其清洗方法，以解决现有技术存在的上述问题。
 技术解决方案
具有自动上下料结构的清洗设备，包括清洗设备本体、上下输送结构、传送结构、防护结构四部分。
其中，所述防护结构包括防护固定罩，以及与所述防护固定罩一体成型、用于与清洗设备本体上端面贴合固定的安装固定座，以及与所述防护固定罩螺接、用以对工件上端进行喷淋的喷淋结构，以及与所述喷淋结构位置相对、用以对工件上端面进行风干的风干结构。
通过在防护结构的内部安装喷淋结构以及风干结构，能够在清洗过程中进行上端面的喷淋，同时通过经过不同的位置，在喷淋后对工件进行风干，能够避免工件在后期的传送过程中滴水。
在进一步的实施例中，所述清洗设备本体包括设置在内侧、用以保障清洗空间的清洗腔，以及设置在清洗腔下端、用以进行清洗液沉积的沉淀腔，以及与所述清洗设备本体螺接、设置有多组用于支撑的支撑架，以及与所述清洗设备本体转动连接、用以进行工件输送的转动清洗结构，以及与所述清洗设备本体螺接，用以控制转动清洗结构转动频率的控制器，以及与所述清洗设备本体转动连接、用于工件输入输出时提供缓冲输送的转动导向轮，以及与所述清洗设备本体通过卡槽连接、用以对清洗液进行沉积过滤的过滤沉淀结构，以及与所述清洗设备本体固定、用以排水的排污管道，以及与所述清洗设备本体固定密封连接、用以排水的排水管道。
通过设置清洗腔以及沉淀腔，能够分区进行清洗液处理，避免杂质重复喷淋至工件外表面，同时通过安装转动清洗结构，转动清洗结构能够在转动过程中对工件进行输送，能够在一定程度上提升清洗效率，通过设置过滤沉淀结构，能够在清洗液自循环进行清洁的同时，避免含有杂质的水进入循环管道内部，通过设置排污管道以及排水管道，能够在使用一段时间后，更加便捷灵活的进行排水以及换水。
在进一步的实施例中，所述上下输送结构包括侧边支撑架，以及与所述侧边支撑架螺接，用以提供滑动力的滑动组件，以及与所述滑动组件固定，用以上下滑动进行工件上下输送的输送台，以及设置有多组、与所述输送台转动连接的转动输送轮。
通过侧边支撑架能够提升上下输送结构在进行物料输送时的稳定性，同时滑动组件能够提供输送台上下滑动的力，多组转动输送轮能够对工件进行输送，在输送异型工件时，多个转动输送轮能够有效避免空转导致无法输送。
在进一步的实施例中，所述喷淋结构包括设置有两个、用以清洗液导流的喷淋连接管道，以及位于防护固定罩内侧、与喷淋连接管道密封连接的喷淋头。
通过安装两个喷淋结构，能够在工件经过时进行二次喷淋，提升喷淋清洁的性能，喷淋头设置在防护固定罩内侧能够有效避免喷淋过程中清洁液飞溅。
在进一步的实施例中，所述风干结构包括风干机，以及与所述风干机卡槽固定，用以防尘的进风滤网架。
能够在清洁完成后通过风干机的工作，向工件吹风，同时进风滤网架能够有效避免在吸风过程中灰尘进入风干机内部，再吹至工件上方。
在进一步的实施例中，所述转动清洗结构包括与所述清洗设备本体两侧内壁贴合的侧边限位盘，以及与所述侧边限位盘转动连接、用以与清洗设备本体内壁贴合转动的配合转动盘，以及嵌入两个所述侧边限位盘内侧的喷淋支撑管，以及与所述喷淋支撑管固定、均匀分布多组的输送支撑架，以及与所述配合转动盘转动连接、并且与清洗设备本体外侧的管道密封连接的导流管，以及嵌入所述导流管内部、用以喷淋导流的流通内管。
限位盘能够更好的保障转动稳定性能，配合转动盘能够与清洗设备的一侧内壁贴合进行转动，同时设置导流管，导流管能够配合循环管道保障清洁液的流通性能，同时设置有流通内管，能够在保障清洗液流通性能的同时，更好地保障喷淋流通性，喷淋支撑管能够提升喷淋的结构性能，输送支撑架的外端与工件接触，能够在提成喷淋空间的同时，保障接触输送性能。
在进一步的实施例中，所述过滤沉淀结构包括与清洗设备本体卡槽固定的第一沉淀架和第二沉淀架，以及与所述第一沉淀架和第二沉淀架卡槽固定的沉淀网。
沉淀架之间行程杂质槽，能够使得杂质沉积在沉淀架之间，便于后期直接进行杂质排放。
在进一步的实施例中，所述喷淋支撑管上设置有若干个喷淋孔。
能够提升喷淋清洗的全面性，避免工件异型时，死角不能得喷淋，提升了整体清洗结构清洗的全面性。
在进一步的实施例中，所述转动清洗结构设置有多个，多个转动清洗结构呈斜线依次分布。
依次由深至浅，能够在输送的过程中对工件进行沥水，配合风干结构进行风干，结构性能更加全面。
具有自动上下料结构的清洗设备的清洗方法，其特征在于包括以下步骤：
S1、将需要进行清洗的工件，放置在传送结构的上方，传送带将需要进行清洗的工件，传送至上下输送结构的输入端；
S2、通过上下输送结构内侧的输送台通过滑动组件在侧边支撑架内侧上下滑动，能够带动工件同时向上运动，同时转动输送轮的转动能够带动工件向清洗设备本体的输入端输送；
S3、工件进入清洗设备本体的内部进行清洗动作，通过转动清洗结构的转动，带动工件从清洗设备的输入端向输出端运动进行清洗动作，同时防护固定罩内部的喷淋结构和风干结构能够在工件经过不同区域时，分别进行清洗以及烘干动作；
S4、清洗完成的工件，通过输出端的上下输送结构，完成下料动作，下料完成后再通过传送结构进行输出动作即可。
 有益效果
本发明涉及具有自动上下料结构的清洗设备及其清洗方法，由清洗设备本体、上下输送结构、传送结构、防护结构组成，分别实现对工件的输送、清洗以及清洗过程中的防护，同时通过转动清洗结构转动进行工件的输送以及喷淋清洗，提升整体的清洗全面性以及输送灵活性，解决了现有的清洗设备清洗灵活性不高，工件的输送性能不够完善的问题。
 附图说明
图1为本发明具有自动上下料结构的清洗设备的立体图。
图2为本发明防护结构的立体图。
图3为本发明转动清洗结构的立体图。
图4为本发明清洗设备剖视图。
图5为过滤沉淀结构的立体图。
图中各附图标记为：清洗设备本体1、清洗腔101、支撑架102、抽吸循环管道103、抽吸泵104、控制器105、转动导向轮106、过滤沉淀结构107、第一沉淀架107a、第二沉淀架107b、初级沉淀网107c1、细密沉淀网107c2、排水管道108、排污管道109、上下输送结构2、侧边支撑架201、滑动组件202、输送台203、转动输送轮204、传送结构3、传动支架301、传送带302、转动清洗结构4、侧边限位盘401、配合转动盘402、喷淋支撑管403、喷淋孔403a、输送支撑架404、导流管405、流通内管406、固定槽406a、防护结构5、防护固定罩501、安装固定座502、喷淋结构503、喷淋连接管道503a、喷淋头503b、风干结构504、风干机504a、进风滤网架504b。
 本发明的实施方式
在下文的描述中，给出了大量具体的细节以便提供对本发明更为彻底的理解。然而，对于本领域技术人员而言显而易见的是，本发明可以无需一个或多个这些细节而得以实施。在其他的例子中，为了避免与本发明发生混淆，对于本领域公知的一些技术特征未进行描述。
申请人认为，传统的清洗设备在进行工件清洗时，多采用直接将工件放置在清洗设备内部，再通过清洗设备内部的清洗件进行清洗，这种清洗方式清洗的工件，后期的取出性能不够灵活，同时由于一次性投入工件过多，会造成清洗性能不够全面。
为此，申请人设计具有自动上下料结构的清洗设备及其清洗方法，由传送结构和上下输送结构实现工件的输送以及上下料，同时清洗设备本体内部的转动清洗结构进行传送，避免直接将工件统一放置在清洗设备内部集中清洗，在输送过程中进行清洗，提升清洗效率，无需手动进行上下料。
本发明涉及的具有自动上下料结构的清洗设备，在实际应用中，如图1至图5所示，具有自动上下料结构的清洗设备包括清洗设备本体1、上下输送结构2、传送结构3、防护结构5四部分，其中清洗设备本体1包括清洗腔101、支撑架102、抽吸循环管道103、抽吸泵104、控制器105、转动导向轮106、过滤沉淀结构107、排水管道108、排污管道109和转动清洗结构4，清洗设备本体1的外侧安装有支撑架102，支撑架102设置有多个，清洗设备本体1的内部安装有转动清洗结构4，转动清洗结构4设置有若干个，且若干个转动清洗结构4沿斜度依次分布，转动清洗结构4与清洗设备本体1转动连接，清洗设备本体1前端的一侧安装有控制器105，清洗设备本体1的外侧安装有抽吸循环管道103，且抽吸循环管道103的两端分别与清洗设备本体1和转动清洗结构4密封连接，抽吸循环管道103的外侧安装有抽吸泵104，抽吸泵104能够保障清洗液在抽吸循环管道103内部流通性能，能够将清洗液导入转动清洗结构4的内部，在清洗设备本体1上端的两侧均安装有转动导向轮106，转动导向轮106与清洗设备本体1转动连接，清洗设备本体1内部的下方安装有过滤沉淀结构107，与过滤沉淀结构107位置相对清洗设备本体1的外侧安装有排污管道109，能够直接通过排污管道进行排污，清洗设备本体1下方的两侧安装有排水管道108，清洗液的更换性能更加灵活。
本发明涉及的具有自动上下料结构的清洗设备，在实际应用中，如图2所示，防护结构5包括防护固定罩501、安装固定座502、喷淋结构503和风干结构504，防护固定罩501下端的两侧均安装有安装固定座502，安装固定座502与防护固定罩501为一体结构，安装固定座502的下端面与清洗设备本体1的上端面贴合进行固定，防护固定罩501上方的一侧安装有喷淋结构503，喷淋结构503另一侧安装有风干结构504，喷淋结构503和风干结构504能够根据需要对工件进行喷淋以及风干处理。
本发明涉及的具有自动上下料结构的清洗设备，在实际应用中，如图1至图4所示，转动清洗结构4包括侧边限位盘401、配合转动盘402、喷淋支撑管403、输送支撑架404、导流管405和流通内管406，限位盘401设置有两个，两个限位盘分别与电机的输出轴传动连接以及与清洗设备本体1转动连接，侧边限位盘401一端外侧安装有配合转动盘402，配合转动盘402与清洗设备本体1和限位盘401均转动连接，能够保障转动清洗结构4整体传动的同时，不影响与管道的连接性能，两个侧边限位盘401之间安装有喷淋支撑管403，喷淋支撑管403的外侧设置有输送支撑架404，通过输送支撑架404对工件进行支撑，能够避免工件与喷淋支撑管403直接接触摩擦力过小达不到输送的效果，配合转动盘402的内侧安装有导流管405，导流管405与抽吸循环管道103的一端密封连接保障导流性能，同时外侧的配合转动盘402进行转动，能够在导流管405固定的情况下保障转动灵活性，喷淋支撑管403的内部安装有流通内管406，能够保障内部结构强度，同时进行液体导流。
本发明涉及的具有自动上下料结构的清洗设备，在实际应用中，如图1所示，上下输送结构2包括侧边支撑架201、滑动组件202、输送台203和转动输送轮204，侧边支撑架201的内侧安装有滑动组件202，滑动组件202的内侧安装有输送台203，输送台203通过滑动组件202与侧边支撑架201上下滑动，输送台203上设置有输送轮204，输送轮204设置有若干个，若干个输送轮204呈矩形阵列分布，单个输送轮204均具有传动性能，能够在输送异形件时更好地进行接触传动。
本发明涉及的具有自动上下料结构的清洗设备，在实际应用中，如图1所示，传送结构3包括传动支架301和传送带302，传动支架301的内部安装有传送带302。
优选地，为了提升工件上端面的清洗性能，喷淋结构503的内部安装有喷淋连接管道503a和喷淋头503b，喷淋连接管道503a和喷淋头503b之间连接角度可调，可以根据实际需要对喷淋角度进行调节，提升清洗性能。
优选的，为了避免清洗后工件输送滴水，风干结构504的内部安装有风干机504a和进风滤网架504b，风干机504a的上端安装有进风滤网架504b，同时风干机504a的输出端与工件上端面对齐，能够更好对工件进行风干。
优选地，为了提升转动清洗结构4内部喷淋支撑管403的喷淋结构性能，喷淋支撑管403的外侧设置有多个喷淋孔403a，同时流通内管406上设置有固定槽406a，能够在清洗液流经导流管405进入流通内管406后，通过固定槽406a和喷淋孔403a喷出，与工件外表面接触进行清洗。
优选的，为了提升清洗液的循环喷淋性能，过滤沉淀结构107包括第一沉淀架107a和第二沉淀架107b，第一沉淀架107a和第二沉淀架107b的内侧分别安装有初级沉淀网107c1和细密沉淀网107c2，杂质在清洗设备本体1的内部下沉，经过初级沉淀网107c1落在细密沉淀网107c2的上方，细密沉淀网107c2的密度大于初级沉淀网107c1的密度，避免下沉至下端循环管道抽吸杂质进行喷淋，提升了后期排污的灵活性。
在上述具有自动上下料结构的清洗设备的基础之上，本发明提出具有自动上下料结构的清洗设备的清洗，具体步骤如下：
首先，人工把需要进行清洗的工件依次放置在传送带302的上方，进行输送，传送带302的长度可以根据实际情况进行调节增加，在传送带302进行工件输送输送台203的同时，将输送台203的高度调节至与传送带302的上端面水平，便于工件直接运动至输送台203的上方。
接着，通过输送台203上安装的若干个转动输送轮204转动进行输送，转动输送轮204自主传动，能够避免与工件接触不充分造成空转，影响输送性能，当多个工件依次从输送台203的一端输送至另一端与清洗设备本体1输入端位置相对时，通过滑动组件202的工作，输送台203整体向上运动，输送台203与清洗设备本体1的上端面水平即可在，转动输送轮204开始转动，工件匀速向清洗设备本体1内部运动。
随后，转动导向轮106能够在工件进入清洗设备本体1时，起到一定的输送缓冲性能，工件运动至第一个转动清洗结构4上方，通过电机驱动转动清洗结构4转动，转动清洗结构4的一端与电机传动连接，转动清洗结构4的另一端与清洗设备本体1内壁通过配合转动盘402转动连接，在输送过程中进行喷淋清洗，抽吸泵104开始工作，清洁液通过抽吸循环管道103由下端流经抽吸循环管道103进入导流管405以及流通内管406内部，通过抽吸泵104工作产生的压力，清洗液通过固定槽406a和喷淋孔403a喷出，能够在工件输送的同时，进行喷淋清洗，同时防护结构5上端安装的喷淋连接管道503a和喷淋头503b能够在工件运动的同时，对工件上端面进行喷淋清洗，通过多个转动清洗结构4匀速运动，工件从输入端向输出端运动，同时运动至最后两个转动清洗结构4时，停止喷淋，进行风干处理，转动清洗结构4的高度不与清洗液接触，能够使得工件上残留的水份滴落，同时风干机504a开始工作进行风干，工件持续输送至另一侧转动导向轮106，在进入输出端的上下输送结构2上方。
然后，通过输送台203上安装的若干个转动输送轮204转动进行输送，清洗好的工件从输入端向输出端运动，在通过向下运动至与传送带302水平，进入传送带302上方，进行输出即可。
最后，重复以上动作即可
如上所述，尽管参照特定的优选实施例已经表示和表述了本发明，但其不得解释为对本发明自身的限制。在不脱离所附权利要求定义的本发明的精神和范围前提下，可对其在形式上和细节上做出各种变化。

Claims (10)

  1. 具有自动上下料结构的清洗设备，其特征是包括：
    清洗设备本体，安装在所述清洗设备本体外部两侧、用以进行输入输出工件的上下输送结构，安装在所述上下输送结构外侧、用以配合其进行工件输送的传送结构，以及与所述清洗设备本体通过螺接、用以进行清洗防护的防护结构；
    其中，防护结构包括防护固定罩，与所述防护固定罩一体成型、用于与清洗设备本体上端面贴合固定的安装固定座，与所述防护固定罩螺接、用以对工件上端进行喷淋的喷淋结构，以及与所述喷淋结构位置相对、用以对工件上端面进行风干的风干结构。
  2. 根据权利要求1所述的具有自动上下料结构的清洗设备，其特征在于：所述清洗设备本体包括设置在内侧、用以保障清洗空间的清洗腔，设置在清洗腔下端、用以进行清洗液沉积的沉淀腔，与所述清洗设备本体螺接、设置有多组用于支撑的支撑架，与所述清洗设备本体转动连接、用以进行工件输送的转动清洗结构，以及与所述清洗设备本体螺接，用以控制转动清洗结构转动频率的控制器，与所述清洗设备本体转动连接、用于工件输入输出时提供缓冲输送的转动导向轮，与所述清洗设备本体通过卡槽连接、用以对清洗液进行沉积过滤的过滤沉淀结构，与所述清洗设备本体固定、用以排水的排污管道，以及与所述清洗设备本体固定密封连接、用以排水的排水管道。
  3. 根据权利要求1所述的具有自动上下料结构的清洗设备，其特征在于：所述上下输送结构包括侧边支撑架，与所述侧边支撑架螺接，用以提供滑动力的滑动组件，与所述滑动组件固定，用以上下滑动进行工件上下输送的输送台，以及设置有多组、与所述输送台转动连接的转动输送轮。
  4. 根据权利要求1的具有自动上下料结构的清洗设备，其特征在于：所述喷淋结构包括设置有两个、用以清洗液导流的喷淋连接管道，以及位于防护固定罩内侧、与喷淋连接管道密封连接的喷淋头。
  5. 根据权利要求1的具有自动上下料结构的清洗设备，其特征在于：所述风干结构包括风干机，以及与所述风干机卡槽固定，用以防尘的进风滤网架。
  6. 根据权利要求2所述的具有自动上下料结构的清洗设备，其特征在于：所述转动清洗结构包括与所述清洗设备本体两侧内壁贴合的侧边限位盘，与所述侧边限位盘转动连接、用以与清洗设备本体内壁贴合转动的配合转动盘，嵌入两个所述侧边限位盘内侧的喷淋支撑管，与所述喷淋支撑管固定、均匀分布多组的输送支撑架，与所述配合转动盘转动连接、并且与清洗设备本体外侧的管道密封连接的导流管，以及嵌入所述导流管内部、用以喷淋导流的流通内管。
  7. 根据权利要求2所述的具有自动上下料结构的清洗设备，其特征在于：所述过滤沉淀结构包括与清洗设备本体卡槽固定的第一沉淀架和第二沉淀架，以及与所述第一沉淀架和第二沉淀架卡槽固定的沉淀网。
  8. 根据权利要求2所述的具有自动上下料结构的清洗设备，其特征在于：所述喷淋支撑管上设置有若干个喷淋孔。
  9. 根据权利要求2所述的具有自动上下料结构的清洗设备，其特征在于：所述转动清洗结构设置有多个，多个转动清洗结构呈斜线依次分布。
  10. 根据权利要求1至9中任一项所述的具有自动上下料结构的清洗设备的清洗方法，其特征在于包括以下步骤：
    S1、将需要进行清洗的工件，放置在传送结构的上方，传送带将需要进行清洗的工件，传送至上下输送结构的输入端；
    S2、通过上下输送结构内侧的输送台通过滑动组件在侧边支撑架内侧上下滑动，能够带动工件同时向上运动，同时转动输送轮的转动能够带动工件向清洗设备本体的输入端输送；
    S3、工件进入清洗设备本体的内部进行清洗动作，通过转动清洗结构的转动，带动工件从清洗设备的输入端向输出端运动进行清洗动作，同时防护固定罩内部的喷淋结构和风干结构能够在工件经过不同区域时，分别进行清洗以及烘干动作；
    S4、清洗完成的工件，通过输出端的上下输送结构，完成下料动作，下料完成后再通过传送结构进行输出动作即可。
PCT/CN2021/107318 2021-06-15 2021-07-20 具有自动上下料结构的清洗设备及其清洗方法 WO2022262056A1 (zh)

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