WO2022253031A1 - Pile stabilization frame for pile driving of offshore wind power inclined pile group and pile driving method - Google Patents

Pile stabilization frame for pile driving of offshore wind power inclined pile group and pile driving method Download PDF

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Publication number
WO2022253031A1
WO2022253031A1 PCT/CN2022/094476 CN2022094476W WO2022253031A1 WO 2022253031 A1 WO2022253031 A1 WO 2022253031A1 CN 2022094476 W CN2022094476 W CN 2022094476W WO 2022253031 A1 WO2022253031 A1 WO 2022253031A1
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WIPO (PCT)
Prior art keywords
pile
frame
inclined pile
positioning mechanism
positioning
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PCT/CN2022/094476
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French (fr)
Chinese (zh)
Inventor
刘天涛
许伟群
黄金海
梁佳康
李瑞杰
周鸿亮
吕雷雷
杨建冲
郑远斌
彭上志
吴广东
徐健
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中交第四航务工程局有限公司
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Application filed by 中交第四航务工程局有限公司 filed Critical 中交第四航务工程局有限公司
Publication of WO2022253031A1 publication Critical patent/WO2022253031A1/en

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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D13/00Accessories for placing or removing piles or bulkheads, e.g. noise attenuating chambers
    • E02D13/04Guide devices; Guide frames
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D27/00Foundations as substructures
    • E02D27/10Deep foundations
    • E02D27/12Pile foundations
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D27/00Foundations as substructures
    • E02D27/32Foundations for special purposes
    • E02D27/42Foundations for poles, masts or chimneys
    • E02D27/425Foundations for poles, masts or chimneys specially adapted for wind motors masts
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D27/00Foundations as substructures
    • E02D27/32Foundations for special purposes
    • E02D27/52Submerged foundations, i.e. submerged in open water
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D7/00Methods or apparatus for placing sheet pile bulkheads, piles, mouldpipes, or other moulds
    • E02D7/02Placing by driving
    • E02D7/06Power-driven drivers
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D7/00Methods or apparatus for placing sheet pile bulkheads, piles, mouldpipes, or other moulds
    • E02D7/02Placing by driving
    • E02D7/06Power-driven drivers
    • E02D7/14Components for drivers inasmuch as not specially for a specific driver construction
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/727Offshore wind turbines

Definitions

  • the invention relates to the technical field of offshore piling construction, in particular to a pile stabilization frame and a pile driving method for pile driving of inclined pile groups of offshore wind power.
  • Wind power projects in the intertidal zone are generally located in nearshore shoal areas where there is no shelter for construction, strong winds and waves, harsh sea conditions for operation, and severe monsoon climate impacts. Due to the shallow water depth, the commonly used piling barge cannot meet the draft requirements, resulting in difficulties in pile sinking construction; at the same time, the single pile sinking device is used in sequence, the construction efficiency is low, the safety hazard is large, and the average cost is high.
  • the present invention also proposes a pile driving method, which is used for the above-mentioned pile stabilizer.
  • the present invention proposes a pile stabilizing frame used for pile sinking of offshore wind power inclined pile groups, which adopts the following technical scheme:
  • the pile stabilizing frame includes a support frame and first limiters respectively arranged at opposite ends of the support frame frame and the second limit frame, the first limit frame is provided with a rotatable first inclined pile positioning mechanism, and the second limit frame is provided with a plurality of second inclined pile positioning mechanisms, wherein, on the horizontal plane, the first The projected area of the first limiting frame is smaller than or equal to the projected area of the second limiting frame.
  • the second limit frame is equipped with a plurality of second inclined pile positioning mechanisms to fix a plurality of inclined piles, and the upper end of one of the inclined piles is adjusted and fixed by the first inclined pile positioning mechanism.
  • the cooperation of the second inclined pile positioning mechanism and the first inclined pile positioning mechanism realizes the adjustment and fixation of the slope of the inclined pile.
  • the first inclined pile positioning mechanism is rotated to the next inclined pile.
  • the upper end of the inclined pile is adjusted and fixed in the direction of inclination until all the inclined piles are sunk in place.
  • the inclined piles usually have the characteristics of large diameter, long length, heavy weight, etc.
  • the fixing of multiple inclined piles can be realized
  • it reduces the safety risk on the other hand, it can save procedures, improve the efficiency of pile sinking, and save installation costs.
  • the overall weight of the equipment can be reduced, the difficulty of production and installation can be reduced, and the cost can be saved; in the horizontal plane, the projected area of the first limit frame
  • the projected area less than or equal to the second limit frame can make the pile stabilizer more stable during work and improve the stability of the pile stabilizer.
  • the first inclined pile positioning mechanism includes a telescopic load-bearing frame, and a first mobile frame is provided on opposite sides of the load-bearing frame, and the load-bearing frame and the first mobile frames on both sides jointly define a first positioning opening, and the load-bearing frame stretching in a direction approaching or away from the first positioning opening.
  • the load-bearing frame can play a good role in supporting the inclined pile during pile sinking. By setting the load-bearing frame, it can expand and contract along the direction close to or away from the first positioning opening, so that the load-bearing frame can better respond to different design inclinations of the inclined pile. Make adjustments.
  • the load-bearing frame When adjusting the inclination of the inclined pile, extend the load-bearing frame towards the first positioning port or the direction close to the inclined pile.
  • the inclined pile When the inclined pile is sinking, the inclined pile is supported and fixed.
  • the load-bearing frame can be retracted toward the direction away from the first positioning opening or away from the inclined pile, so that the first positioning opening can easily escape from the inclined pile, and it is convenient to remove the stabilizing frame from the inclined pile.
  • the angle between the expansion and contraction direction of the load-bearing frame and the horizontal plane is equal to the angle between the inclined pile and the vertical direction.
  • the inclined pile is inclined, so that the load-bearing frame can be inclined.
  • the axial support force of the pile is equal to the force in the normal direction of the contact surface between the inclined pile and the load-bearing frame, so that the equipment that drives the load-bearing frame to expand and contract can be reduced in size, saving costs, and at the same time reducing the need for the pile stabilization frame to approach the first limit frame
  • the weight of the direction improves the stability of the pile stabilizer when it is working.
  • the first moving frame can move along the radial direction of the first positioning opening, and the end of the first moving frame close to the first positioning opening is provided with a first sliding wheel, and the first moving frame moves along the radial direction of the first positioning opening.
  • Approaching and contacting the inclined pile in the direction can better adjust the inclination of the inclined pile and assist in the positioning of the inclined pile from a direction different from the support direction of the load-bearing frame to the inclined pile.
  • the first moving frame moves away from the inclined pile along the radial direction of the first positioning opening When the pile is used, the first inclined pile positioning frame can be more conveniently disengaged from the inclined pile. Since the surface of the first sliding wheel is a curved surface and can rotate, the friction force when the first sliding wheel contacts the inclined pile can be reduced, and the possibility of the paint on the surface of the inclined pile being scratched and peeled off can be reduced.
  • first sliding wheels there may be one or more first sliding wheels, for example two, which may be set as required.
  • slidable sliding parts are also provided on opposite sides of the load-bearing frame, the first mobile frame is mounted on the sliding part, and the sliding direction of the sliding part is at a certain angle to the direction in which the first mobile frame moves, thus enabling
  • the sliding part slides and drives the first mobile frame to move and extend toward the direction close to the slanted pile.
  • the first mobile frame moves along the first positioning
  • the radial direction of the opening moves close to the inclined pile.
  • the first moving frame moves away from the inclined pile along the radial direction of the first positioning opening.
  • the sliding direction of the sliding part is perpendicular to the moving direction of the first moving frame, which can better shorten the sliding stroke when the sliding part moves from the non-working position to the working position.
  • the bottom of the sliding part is provided with a plurality of rollers, and the rollers are arranged between the bottom of the sliding part and the surface of the side of the first limiting frame away from the second limiting frame, which can reduce the difference between the sliding part and the first limiting frame when sliding.
  • the friction between the frames makes the sliding part easier to slide.
  • the first inclined pile positioning mechanism also includes a fixed part, the sliding part is arranged on the fixed part, the sliding part can slide relative to the fixed part, a plurality of rollers are arranged on the fixed part, and the bottom of the sliding part and the outer surface of the rollers touch.
  • the first slanted pile positioning mechanism also includes a universal wheel assembly, and the bottom of the universal wheel assembly is in contact with the surface of the first limit frame away from the second limit frame, which can reduce the weight of the first slanted pile positioning mechanism.
  • the friction force between the rotation and the first limit frame is reduced.
  • the second inclined pile positioning mechanism includes a second positioning opening, and a plurality of second moving frames are arranged along the circumference of the second positioning opening, and the second moving frames can move along the radial direction of the second positioning opening, which can better The inclined pile is positioned and fixed, and the stability of the second inclined pile positioning mechanism is improved when the inclined pile is positioned and fixed.
  • the second inclined pile can be positioned The frame is more convenient to get out of the inclined pile.
  • the inclination of the inclined pile can be fine-tuned by adjusting the position of the second mobile frame, so as to ensure the accuracy of the inclination of the inclined pile.
  • a second sliding wheel is provided at one end of the second mobile frame near the peripheral wall of the second positioning opening. Since the surface of the second sliding wheel is a curved surface and can rotate, the time when the second sliding wheel contacts the inclined pile can be reduced. The friction force reduces the possibility of the paint on the surface of the inclined pile being scratched and peeled off.
  • the central axes of the plurality of second inclined pile positioning mechanisms have the same distance from the central axis of the support frame, and the first inclined pile positioning mechanism rotates around the central axis of the support frame, thereby enabling the structure of the pile stabilizer to be symmetrical
  • the regular setting makes the center of gravity of the pile stabilizer more stable when it is working, and improves the stability of the pile stabilizer when it is working.
  • a pile driving method which is used for the above-mentioned pile stabilization frame, includes: driving a plurality of anchor piles into the sea, installing the pile stabilization frame on the plurality of anchor piles, thereby fixing the pile stabilization frame On the sea surface; install multiple inclined piles on the pile stabilization frame, fix the inclined piles on the second inclined pile positioning mechanism of the second limit frame; adjust and position one of the inclined piles through the first inclined pile positioning mechanism ;Use a vibrating hammer to initially drive the inclined pile, and then use an impact hammer to hit the inclined pile until the upper end of the inclined pile reaches the first distance from the first limit frame; the first inclined pile positioning mechanism is directed away from the direction of the inclined pile Move the inclined pile out of the first inclined pile positioning mechanism; use the impact hammer to finally hit the inclined pile and sink the pile in place; turn the first inclined pile positioning mechanism to the next inclined pile to adjust and position it, and the inclined pile The piles are driven into place, and the above actions are repeated until all
  • the initial driving of the inclined piles is carried out with a vibrating hammer, and then the impact hammer is used to hit the inclined piles until the upper end of the inclined piles is separated from the first limit frame.
  • the first distance can increase the penetration depth and stability of the inclined pile. Move the first inclined pile positioning mechanism toward the direction away from the inclined pile, so that the inclined pile breaks away from the first inclined pile positioning mechanism; at this time, the hammer body is not blocked, and the impact hammer is used to beat the inclined pile until the design elevation. This can reduce the number of times to move the ship's position for pile lifting, and reduce safety risks. On the other hand, it can save procedures, improve pile sinking efficiency, and save installation costs. And through the cooperation of the second inclined pile positioning mechanism and the plurality of first inclined pile positioning mechanisms, the installation efficiency of the inclined pile can be greatly improved, and the installation and construction cost of the inclined pile can be reduced.
  • Fig. 1 is the top view of the partial structure of the pile stabilizer according to the embodiment of the present invention.
  • Fig. 2 is a cross-sectional view of an angle of the pile stabilizer according to an embodiment of the present invention
  • Fig. 3 is a sectional view of another angle of the pile stabilizer according to an embodiment of the present invention.
  • Fig. 4 is the enlarged view of place A in Fig. 3;
  • Fig. 5 is a top view of a first spacer according to an embodiment of the present invention.
  • Fig. 6 is the enlarged view of place B in Fig. 5;
  • Fig. 7 is a top view of a first inclined pile positioning mechanism according to an embodiment of the present invention.
  • Fig. 8 is a top view of a partial structure of a second spacer according to an embodiment of the present invention.
  • Pile stabilizer 1 inclined pile 2
  • anchor pile 3 anchor pile 3
  • Support frame 10 first limit frame 20, first inclined pile positioning mechanism 21, bearing frame 211, pulley 2112, first moving frame 212, first sliding wheel 213, sliding part 214, roller 215, universal wheel assembly 216 , fixed part 217,
  • the second limiting frame 30 The second limiting frame 30 , the second inclined pile positioning mechanism 31 , the second moving frame 311 , and the second sliding wheel 312 .
  • a pile stabilizer 1 according to an embodiment of the present invention will be described below with reference to accompanying drawings 1-8.
  • a pile stabilization frame 1 for pile sinking of offshore wind power inclined pile groups includes a support frame 10 and first stoppers respectively arranged at opposite ends of the support frame 10 Frame 20 and the second limiting frame 30.
  • the first limiting frame 20 is provided with a rotatable first inclined pile positioning mechanism 21, and the second limiting frame 30 is provided with a plurality of second inclined pile positioning mechanisms 31, wherein, on the horizontal plane, the first The projected area of the limiting frame 20 is smaller than or equal to the projected area of the second limiting frame 30 .
  • the second limiting frame 30 is provided with a plurality of second inclined pile positioning mechanisms 31 to fix a plurality of inclined piles 2, and the upper end of one of the inclined piles 2 is tilted by the first inclined pile positioning mechanism 21.
  • Direction adjustment and fixation, through the cooperation of the second inclined pile positioning mechanism 31 and the first inclined pile positioning mechanism 21, the inclination adjustment and fixing of the inclined pile 2 are realized.
  • the first inclined pile is rotated
  • the positioning mechanism 21 goes to the next inclined pile 2, adjusts the direction of inclination and fixes the upper end of the inclined pile 2 until all the inclined piles 2 sink into place.
  • first limit frame 20 and the second limit frame 30 are detachably connected to the support frame 10 , thereby facilitating disassembly, transportation and movement.
  • the number of the second inclined pile positioning mechanisms 31 can be set as required, for example, 4, 5, 6, 7, and 8.
  • the first limit frame 20 and the second limit frame 30 are composed of I-beams
  • the support frame 10 is composed of trusses of different sizes, thereby reducing the overall weight of the pile stabilizer 1 and simultaneously The structural strength of the pile stabilizer 1 is ensured, thereby reducing the specifications of the hoisting equipment for hoisting the pile stabilizer 1 .
  • the inclined pile 2 usually has the characteristics of large diameter, long length, and heavy weight, and belongs to the hoisting construction of long components.
  • the second inclined pile positioning mechanism 31 and a plurality of first inclined piles are used for positioning.
  • the cooperation of the mechanism 21 can realize the fixing and inclination adjustment of multiple inclined piles 2, without moving the position of the ship multiple times to hang the inclined piles 2, on the one hand, the safety risk is reduced, on the other hand, the process can be saved, and the pile sinking can be improved. efficiency, thereby saving installation costs.
  • the rotatable second inclined pile positioning mechanism 31 cooperating with a plurality of first inclined pile positioning mechanisms 21, the overall weight of the equipment can be reduced, the difficulty of production and installation can be reduced, and the cost can be saved; in the horizontal plane, the first limit frame 20
  • the projected area is less than or equal to the projected area of the second limiting frame 30, which can make the pile stabilizing frame 1 more stable during work and improve the stability of the pile stabilizing frame 1.
  • the first limit frame 20 and the second limit frame 30 are composed of I-beams
  • the support frame 10 is composed of steel pipe trusses
  • the first limit frame 20 is at the upper end of the support frame 10
  • the second limit frame The frame 30 is at the lower end of the support frame 10, and the construction of multiple inclined piles 2 can be completed by cooperating with the "slab barge and crawler crane" during pile sinking. After the actual effect verification, six inclined piles 2 with a diameter of 1.4m can be completed in three days , The length is 71m, and the pile sinking work of the "plum blossom pile" with a slope ratio of 6:1 greatly improves the work efficiency, and is simple to operate, low in safety risks, high in overall construction quality, and effectively reduces the cost.
  • the first inclined pile positioning mechanism 21 includes a telescopic load-bearing frame 211, and the opposite sides of the load-bearing frame 211 are provided with a first mobile frame 212, and the load-bearing frame 211 and the two sides on both sides
  • the first moving frame 212 jointly defines a first positioning opening a, and the bearing frame 211 expands and contracts in a direction approaching or away from the first positioning opening a.
  • the load-bearing frame 211 can play a good supporting role for the inclined pile 2 during pile sinking.
  • the load-bearing frame 211 By setting the load-bearing frame 211, it can expand and contract along the direction close to or away from the first positioning opening a, so that the load-bearing frame 211 can better support the inclined pile. 2 to adjust the inclination of different designs.
  • the bearing frame 211 When adjusting the inclination of the inclined pile 2, the bearing frame 211 is extended toward the direction close to the first positioning opening a or close to the inclined pile 2.
  • the inclined pile 2 is sinking, the inclined pile 2.
  • the load-bearing frame 211 can be retracted toward the direction away from the first positioning opening a or away from the inclined pile 2, so that the first positioning opening a can easily escape from the inclined pile 2, It is convenient to dismantle the pile stabilizing frame 1 from the inclined pile 2.
  • the angle between the expansion and contraction direction of the load-bearing frame 211 and the horizontal plane is equal to the angle between the inclined pile 2 and the vertical direction.
  • the inclined pile 2 is inclined, so that the setting can make the load bearing
  • the axial support force of the frame 211 on the inclined pile 2 is equal to the force in the normal direction of the contact surface between the inclined pile 2 and the load-bearing frame 211, so that the equipment for driving the load-bearing frame 211 to expand and contract can be reduced in size, saving costs, and at the same time can reduce the stability.
  • the weight of the pile frame 1 close to the direction of the first limit frame 20 improves the stability of the pile stabilizer frame 1 during work.
  • the end of the bearing frame 211 near the first positioning opening a is provided with a pulley 2112, and when the bearing frame 211 supports and positions the inclined pile 2, the pulley 2112 is in contact with the inclined pile 2, It can reduce the frictional force when the load-bearing frame 211 is in contact with the inclined pile 2, and reduce the possibility that the paint on the surface of the inclined pile 2 is scratched and peeled off.
  • pulleys 2112 there may be one or more pulleys 2112, such as two, which may be set as required.
  • two pulleys 2112 are arranged side by side, which can better reduce the friction force when the load-bearing frame 211 is in contact with the inclined pile 2, and reduce the possibility of the paint on the surface of the inclined pile 2 being scratched and peeled off .
  • the first moving frame 212 can move along the radial direction of the first positioning opening a, and the end of the first moving frame 212 close to the first positioning opening a is provided with a first slide
  • the wheel 213, the first mobile frame 212 approaching and contacting the inclined pile 2 along the radial direction of the first positioning opening a can better incline the inclined pile 2 from a direction different from that of the supporting frame 211 to the inclined pile 2
  • the positioning frame of the first inclined pile 2 can be more easily disengaged from the inclined pile 2 .
  • the surface of the first sliding wheel 213 is a curved surface and can rotate, the friction force when the first sliding wheel 213 contacts with the slanting pile 2 can be reduced, and the possibility of the paint on the surface of the slanting pile 2 being scratched and peeled off can be reduced.
  • slidable sliding parts 214 are also provided on opposite sides of the bearing frame 211, the first moving frame 212 is arranged on the sliding part 214, and the sliding direction of the sliding part 214 is the same as that of the first sliding part.
  • the moving direction of the moving frame 212 is at a certain angle, so that when the first inclined pile positioning mechanism 21 needs to fix the inclined pile 2 and adjust the inclination, the sliding part 214 slides and drives the first moving frame 212 toward the inclined pile 2. After the sliding part 214 slides in place, the first moving frame 212 moves close to the inclined pile 2 along the radial direction of the first positioning opening a.
  • the sliding part 214 carries the first moving frame 212 to move and retract in a direction away from the inclined pile 2, so that the first inclined pile positioning mechanism 21 is easier to come out
  • the inclined pile 2 makes the size of the first spacer 20 smaller when it is not working, so that the stable pile frame 1 is more convenient to move, assemble and transport.
  • the sliding direction of the sliding part 214 is perpendicular to the moving direction of the first moving frame 212 , which can simplify the structural arrangement and shorten the stroke of the sliding part 214 from the rest position to the working position.
  • the bottom of the sliding part 214 is provided with a plurality of rollers 215, and the rollers 215 are arranged on the bottom of the sliding part 214 and the side surface of the first limiting frame 20 away from the second limiting frame 30. Between, the frictional force between the sliding part 214 and the first limiting frame 20 can be reduced when the sliding part 214 slides, so that the sliding part 214 can slide more easily.
  • the first inclined pile positioning mechanism 21 also includes a fixed part 217, the sliding part 214 is arranged on the fixed part 217, the sliding part 214 is slidable with respect to the fixed part 217, the sliding part 214 and the fixed part A plurality of rollers 215 are arranged between 217, the top of the sliding part 214 and the bottom of the sliding part 214 are in contact with the outer surface of the rollers 215, and the sliding part 214 is fixed on the first limit frame 20 by the fixing part 217, so that the sliding part 214 can be lifted. Section 214 stability.
  • the first inclined pile positioning mechanism 21 further includes a universal wheel assembly 216, and the bottom of the universal wheel assembly 216 and the first limit frame 20 are away from the second limit frame 30.
  • the surface contact on one side can reduce the friction force between the first inclined pile positioning mechanism 21 and the first limiting frame 20 when it rotates.
  • the second inclined pile positioning mechanism 31 includes a second positioning opening b, and a plurality of second moving frames 311 are arranged along the circumference of the second positioning opening b, and the second moving frames 311 can Moving along the radial direction of the second positioning opening b can better position and fix the inclined pile 2, and improve the stability of the second inclined pile positioning mechanism 31 when positioning and fixing the inclined pile 2.
  • the second moving frame 311 moves along the first When the radial direction of the second positioning opening b is far away from the inclined pile 2, the positioning frame of the second inclined pile 2 can be more conveniently detached from the inclined pile 2.
  • the inclination of the inclined pile 2 can be fine-tuned by adjusting the position of the second mobile frame 311 to ensure the accuracy of the inclination of the inclined pile 2 .
  • a plurality of second moving frames 311 are evenly arranged along the circumferential direction of the second positioning opening b, thereby enabling the second moving frames 311 to be more uniformly stressed when in contact with the inclined pile 2 and improving the stability of the inclined pile 2 .
  • a second sliding wheel 312 is provided on the second moving frame 311 near the peripheral wall of the second positioning opening b. Since the surface of the second sliding wheel 312 is a curved surface and can rotate, it can reduce the The friction force when the small second sliding wheel 312 is in contact with the inclined pile 2 reduces the possibility that the paint on the surface of the inclined pile 2 is scraped off.
  • second sliding wheels 312 there may be one or more second sliding wheels 312, such as two, which may be set as required.
  • the central axes of a plurality of second inclined pile positioning mechanisms 31 have the same distance from the central axis of the support frame 10, and the first inclined pile positioning mechanism 21 rotates around the central axis of the support frame 10, thereby making the pile stabilization frame
  • the structure of 1 can be arranged symmetrically and regularly, so that the center of gravity of the pile stabilizer 1 is more stable during work, and the stability of the pile stabilizer 1 during work is improved.
  • a plurality of anchor pile installation positions c are also provided on the second limit frame 30, and when the pile stabilization frame 1 is working at sea, the anchor pile 3 is installed to the anchor pile installation position c. Position c, the pile stabilizer 1 is fixed on the sea.
  • a pile driving method is used for the above-mentioned pile stabilizing frame 1, comprising: S01 driving a plurality of anchor piles 3 into the sea, and installing the pile stabilizing frame 1 on a plurality of anchor piles 3, thereby The stable pile frame 1 is fixed on the sea surface; S02 installs a plurality of inclined piles 2 on the stable pile frame 1, and the inclined piles 2 are fixed on the second inclined pile positioning mechanism 31 of the second limit frame 30; S03 passes the first A slanted pile positioning mechanism 21 adjusts and positions one of the slanted piles 2; S04 initially drives the slanted pile 2 with a vibratory hammer, and then uses an impact hammer to strike the slanted pile 2 until the upper end of the slanted pile 2 is separated from the first limit frame When 20 reaches the first distance; S05 moves the first inclined pile positioning mechanism 21 towards the direction away from the inclined pile 2, so that the inclined pile 2 escapes from the first inclined pile positioning mechanism 21; S06 uses the impact
  • the flat barge is anchored and positioned to sit on the bottom according to the coordinates in advance, the crawler crane on the flat barge is prepared for vehicle preparation, the vibratory hammer power station is prepared for vehicle preparation, and the inclined pile 2 is anchored and positioned according to the coordinates;
  • the pile sinking of multiple positioning anchor piles 3 is completed and the pile heads are cut level to the design elevation;
  • a limit device is welded on the top of the anchor piles 3 so that the pile stabilization frame 1 can be installed on the anchor piles 3 quickly and accurately.
  • the crawler crane lifts the inclined pile 2 to the stable pile frame 1, and completes the adjustment and positioning of the inclination of the inclined pile 2 through the cooperation of the first inclined pile positioning mechanism 21 and the second inclined pile positioning mechanism 31; Initial driving until the inclined pile 2 has no obvious sinking; after the initial driving of the vibratory hammer, use the impact hammer to sink the pile; when the upper end of the inclined pile 2 is at the first distance from the first limit frame 20, the first inclined pile positioning mechanism 21 disengage from the inclined pile 2, and then rotate a certain angle, such as 180°, so that the first inclined pile positioning mechanism 21 makes way for the impact hammer, so that the impact hammer is not blocked, and then beat the inclined pile 2 to the design elevation; repeat until the inclined pile 2 sink all the piles, pull out the pile stabilizer 1, and move the ship to the next machine position.
  • a certain angle such as 180°
  • Table 1 is a comparative analysis table of the pile sinking costs of different processes. It can be seen from Table 1 that in some embodiments, the pile sinking of 6 steel column piles has obvious cost advantages compared with the traditional pile sinking process, at least Can save 50% of the cost.
  • the number of the second inclined pile positioning mechanisms 31 is 6, and when the pile stabilization frame 1 is used to sink a plurality of inclined piles 2, the ship can complete the pile sinking of six inclined piles 2 in one positioning. And the pile sinking accuracy meets the design requirements, and the time for the inclined pile 2 from lifting the vertical pile by double cranes to the final pile sinking to the design elevation is shortened, shortening the construction period and greatly improving the construction efficiency.

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Placing Or Removing Of Piles Or Sheet Piles, Or Accessories Thereof (AREA)

Abstract

The present invention relates to a pile stabilization frame for the pile driving of an offshore wind power inclined pile group and a pile driving method. The pile stabilization frame comprises: a support frame and a first limiting frame and second limiting frame respectively disposed at two opposite ends of the support frame, the first limiting frame being provided with a rotatable first inclined pile positioning mechanism, and the second limiting frame being provided with a plurality of second inclined pile positioning mechanisms, wherein the projection area of the first limiting frame on a horizontal plane is less than or equal to the projection area of the second limiting frame. According to the pile stabilization frame of the present invention, the fixing and inclination adjustment of a plurality of inclined piles may be achieved without moving the ship position several times to hoist the inclined piles. On one hand, the pile stabilization frame reduces safety risks, and on the other hand, same may reduce processes, improve the pile driving efficiency, and thus save on installation costs. Moreover, by means of providing a rotatable second inclined pile positioning mechanism to cooperate with the plurality of first inclined pile positioning mechanisms, the overall weight of the device may be reduced, production and installation difficulties may be lessened, and costs may be reduced.

Description

一种用于海上风电斜桩群沉桩的稳桩架及沉桩方法A pile stabilization frame and pile sinking method for offshore wind power inclined pile group pile sinking 技术领域technical field
本发明涉及海上打桩施工技术领域,尤其是一种用于海上风电斜桩群沉桩的稳桩架及沉桩方法。The invention relates to the technical field of offshore piling construction, in particular to a pile stabilization frame and a pile driving method for pile driving of inclined pile groups of offshore wind power.
背景技术Background technique
进入21世纪,海上风电已成为重要的战略能源,越来越多的国家开始大力建设风电场,其中有很大一部分风电场处于潮间带地区,潮间带施工是海上风电项目施工的重要研究对象之一。而桩基施工是海上风电项目的关键内容之一,其所处水深条件、地质条件直接影响到沉桩工艺的选择。同时,海上风电群桩基础桩基施工多采用具有承载力高、稳定性好等优点的斜桩群。In the 21st century, offshore wind power has become an important strategic energy source. More and more countries have begun to vigorously build wind farms. A large part of the wind farms are located in the intertidal zone. Intertidal zone construction is an important research for offshore wind power project construction. one of the objects. Pile foundation construction is one of the key contents of offshore wind power projects, and its water depth and geological conditions directly affect the selection of pile driving technology. At the same time, inclined pile groups with high bearing capacity and good stability are mostly used in the pile foundation construction of offshore wind power pile groups.
潮间带风电项目一般多处于施工无掩护、风大浪急、作业海况恶劣,且受季风气候影响严重的近岸浅滩区域。由于水深较浅,常用的打桩船无法满足吃水要求,导致沉桩施工困难;同时采用单根桩依次沉桩装置,施工效率低下,安全隐患较大,平均成本高。Wind power projects in the intertidal zone are generally located in nearshore shoal areas where there is no shelter for construction, strong winds and waves, harsh sea conditions for operation, and severe monsoon climate impacts. Due to the shallow water depth, the commonly used piling barge cannot meet the draft requirements, resulting in difficulties in pile sinking construction; at the same time, the single pile sinking device is used in sequence, the construction efficiency is low, the safety hazard is large, and the average cost is high.
发明内容Contents of the invention
有鉴于此,有必要针对上述的问题,提供一种用于海上风电斜桩群沉桩的稳桩架,能够在提升沉桩效率的同时提高沉桩准确度。In view of this, it is necessary to address the above problems and provide a pile stabilization frame for pile driving of inclined pile groups in offshore wind power, which can improve pile driving accuracy while improving pile driving efficiency.
本发明还提出了一种沉桩方法,用于上述稳桩架。The present invention also proposes a pile driving method, which is used for the above-mentioned pile stabilizer.
为实现上述目的,本发明提出的一种用于海上风电斜桩群沉桩的稳桩架采取以下的技术方案:稳桩架包括支撑架和分别设置在支撑架相对的两端的第一 限位架和第二限位架,第一限位架上设有可转动的第一斜桩定位机构,第二限位架上设有多个第二斜桩定位机构,其中,在水平面上,第一限位架的投影面积小于等于第二限位架的投影面积。In order to achieve the above object, the present invention proposes a pile stabilizing frame used for pile sinking of offshore wind power inclined pile groups, which adopts the following technical scheme: the pile stabilizing frame includes a support frame and first limiters respectively arranged at opposite ends of the support frame frame and the second limit frame, the first limit frame is provided with a rotatable first inclined pile positioning mechanism, and the second limit frame is provided with a plurality of second inclined pile positioning mechanisms, wherein, on the horizontal plane, the first The projected area of the first limiting frame is smaller than or equal to the projected area of the second limiting frame.
其工作原理是:第二限位架设有多个第二斜桩定位机构对多个斜桩进行固定,通过第一斜桩定位机构对其中一个斜桩的上端进行倾斜度方向调整以及固定,通过第二斜桩定位机构和第一斜桩定位机构的配合实现对该斜桩倾斜度调整以及固定,在该斜桩沉桩到位后,转动第一斜桩定位机构至下一斜桩处,对该斜桩的上端进行倾斜度方向调整以及固定,直至全部斜桩沉桩到位。Its working principle is: the second limit frame is equipped with a plurality of second inclined pile positioning mechanisms to fix a plurality of inclined piles, and the upper end of one of the inclined piles is adjusted and fixed by the first inclined pile positioning mechanism. The cooperation of the second inclined pile positioning mechanism and the first inclined pile positioning mechanism realizes the adjustment and fixation of the slope of the inclined pile. After the inclined pile is in place, the first inclined pile positioning mechanism is rotated to the next inclined pile. The upper end of the inclined pile is adjusted and fixed in the direction of inclination until all the inclined piles are sunk in place.
本发明的有益效果为:斜桩通常具有直径大、长度长、重量大等特点,通过第二斜桩定位机构和多个第一斜桩定位机构的配合,能够实现对多个斜桩的固定以及倾斜度调整,无需多次移动船位对斜桩进行吊桩,一方面降低了安全风险,另一方面能够节约工序,提升沉桩效率,进而节约安装成本。而通过设置可转动的第二斜桩定位机构,与多个第一斜桩定位机构配合,能够减轻设备整体重量,降低生产安装难度,节约成本;在水平面内,第一限位架的投影面积小于等于第二限位架的投影面积,能够使得稳桩架在工作时更加稳当,提升了稳桩架的稳定性。The beneficial effects of the present invention are: the inclined piles usually have the characteristics of large diameter, long length, heavy weight, etc., through the cooperation of the second inclined pile positioning mechanism and multiple first inclined pile positioning mechanisms, the fixing of multiple inclined piles can be realized As well as the adjustment of the inclination, there is no need to move the ship's position multiple times to lift the inclined piles. On the one hand, it reduces the safety risk, on the other hand, it can save procedures, improve the efficiency of pile sinking, and save installation costs. By setting the rotatable second inclined pile positioning mechanism and cooperating with multiple first inclined pile positioning mechanisms, the overall weight of the equipment can be reduced, the difficulty of production and installation can be reduced, and the cost can be saved; in the horizontal plane, the projected area of the first limit frame The projected area less than or equal to the second limit frame can make the pile stabilizer more stable during work and improve the stability of the pile stabilizer.
可选地,第一斜桩定位机构包括可伸缩的承重架,承重架相对的两侧设有第一移动架,承重架和两侧的第一移动架共同限定出第一定位口,承重架沿朝向靠近或远离第一定位口的方向伸缩。承重架能够在沉桩时对斜桩起到很好的支撑作用,通过设置承重架可沿靠近或远离第一定位口的方向伸缩,能够使得承重架更好地对斜桩的不同设计倾斜度进行调整,在对斜桩进行倾斜度调整时将承重架朝向靠近第一定位口或靠近斜桩的方向伸出,在斜桩沉桩时对斜桩进行支撑固定,在斜桩沉桩到位时,可以将承重架朝向远离第一定位口或远离斜桩的方向缩回,使得第一定位口很容易地脱出斜桩,方便将稳桩架从斜桩上拆出。Optionally, the first inclined pile positioning mechanism includes a telescopic load-bearing frame, and a first mobile frame is provided on opposite sides of the load-bearing frame, and the load-bearing frame and the first mobile frames on both sides jointly define a first positioning opening, and the load-bearing frame stretching in a direction approaching or away from the first positioning opening. The load-bearing frame can play a good role in supporting the inclined pile during pile sinking. By setting the load-bearing frame, it can expand and contract along the direction close to or away from the first positioning opening, so that the load-bearing frame can better respond to different design inclinations of the inclined pile. Make adjustments. When adjusting the inclination of the inclined pile, extend the load-bearing frame towards the first positioning port or the direction close to the inclined pile. When the inclined pile is sinking, the inclined pile is supported and fixed. When the inclined pile is sinking in place , the load-bearing frame can be retracted toward the direction away from the first positioning opening or away from the inclined pile, so that the first positioning opening can easily escape from the inclined pile, and it is convenient to remove the stabilizing frame from the inclined pile.
可选地,承重架的伸缩方向与水平面的夹角等于所述斜桩与竖直方向的夹 角,显而易见的,在竖直方向上,斜桩是倾斜的,如此设置能够使得承重架对斜桩的轴向支撑力等于斜桩与承重架接触面的法向方向的受力,如此使得驱动承重架伸缩的设备能够减小规格,节约成本,同时能够减轻稳桩架靠近第一限位架方向的重量,提升稳桩架工作时的稳定性。Optionally, the angle between the expansion and contraction direction of the load-bearing frame and the horizontal plane is equal to the angle between the inclined pile and the vertical direction. Obviously, in the vertical direction, the inclined pile is inclined, so that the load-bearing frame can be inclined. The axial support force of the pile is equal to the force in the normal direction of the contact surface between the inclined pile and the load-bearing frame, so that the equipment that drives the load-bearing frame to expand and contract can be reduced in size, saving costs, and at the same time reducing the need for the pile stabilization frame to approach the first limit frame The weight of the direction improves the stability of the pile stabilizer when it is working.
可选地,第一移动架可沿第一定位口的径向方向移动,第一移动架上靠近第一定位口的一端设有第一滑动轮,第一移动架沿第一定位口的径向方向靠近并接触斜桩能够从相异于承重架对斜桩的支撑方向更好地对斜桩进行倾斜度的调整和辅助定位,第一移动架沿第一定位口的径向方向远离斜桩时,能够使得第一斜桩定位架更方便脱出斜桩。由于第一滑动轮表面为曲面且能够转动,由此能够减小第一滑动轮与斜桩接触时的摩擦力,降低斜桩表面油漆受到刮擦脱落的可能性。Optionally, the first moving frame can move along the radial direction of the first positioning opening, and the end of the first moving frame close to the first positioning opening is provided with a first sliding wheel, and the first moving frame moves along the radial direction of the first positioning opening. Approaching and contacting the inclined pile in the direction can better adjust the inclination of the inclined pile and assist in the positioning of the inclined pile from a direction different from the support direction of the load-bearing frame to the inclined pile. The first moving frame moves away from the inclined pile along the radial direction of the first positioning opening When the pile is used, the first inclined pile positioning frame can be more conveniently disengaged from the inclined pile. Since the surface of the first sliding wheel is a curved surface and can rotate, the friction force when the first sliding wheel contacts the inclined pile can be reduced, and the possibility of the paint on the surface of the inclined pile being scratched and peeled off can be reduced.
需要说明的是,第一滑动轮可以是一个或者多个,例如两个,可以根据需要设置。It should be noted that there may be one or more first sliding wheels, for example two, which may be set as required.
可选地,承重架相对的两侧还设有可滑动的滑动部,第一移动架设于滑动部上,滑动部滑动方向与第一移动架移动的方向成一定角度,由此能够使得在第一斜桩定位机构需要对斜桩进行固定以及倾斜度调整时,滑动部滑动带动第一移动架朝向靠近斜桩的方向移动伸出,在滑动部滑动到位后,第一移动架沿第一定位口的径向方向移动靠近斜桩,在第一斜桩定位机构结束工作时,第一移动架沿第一定位口的径向方向远离斜桩移动到位后,滑动部携带第一移动架朝向远离斜桩的方向移动缩回,使得第一斜桩定位机构更易脱出斜桩,同时使得在不工作时第一限位架的尺寸更小,使得稳桩架更便于移动、装配以及运输。优选地,滑动部滑动方向与第一移动架移动的方向垂直,能够更好地缩短滑动由不工作位置移动到工作位置时的滑动行程。Optionally, slidable sliding parts are also provided on opposite sides of the load-bearing frame, the first mobile frame is mounted on the sliding part, and the sliding direction of the sliding part is at a certain angle to the direction in which the first mobile frame moves, thus enabling When a slanted pile positioning mechanism needs to fix the slanted pile and adjust the inclination, the sliding part slides and drives the first mobile frame to move and extend toward the direction close to the slanted pile. After the sliding part slides in place, the first mobile frame moves along the first positioning The radial direction of the opening moves close to the inclined pile. When the first inclined pile positioning mechanism finishes working, the first moving frame moves away from the inclined pile along the radial direction of the first positioning opening. After the sliding part carries the first moving frame away from the inclined pile The direction of the inclined pile is moved and retracted, so that the first inclined pile positioning mechanism is easier to escape from the inclined pile, and at the same time, the size of the first limit frame is smaller when it is not working, so that the stable pile frame is easier to move, assemble and transport. Preferably, the sliding direction of the sliding part is perpendicular to the moving direction of the first moving frame, which can better shorten the sliding stroke when the sliding part moves from the non-working position to the working position.
可选地,滑动部底部设有多个滚轮,滚轮设于滑动部底部与第一限位架远离第二限位架的一侧表面之间,能够减小滑动部滑动时与第一限位架之间的摩 擦力,使得滑动部更易滑动。Optionally, the bottom of the sliding part is provided with a plurality of rollers, and the rollers are arranged between the bottom of the sliding part and the surface of the side of the first limiting frame away from the second limiting frame, which can reduce the difference between the sliding part and the first limiting frame when sliding. The friction between the frames makes the sliding part easier to slide.
可选地,第一斜桩定位机构还包括固定部,滑动部设于固定部上,滑动部相对于固定部可滑动,固定部上设有多个滚轮,滑动部的底部与滚轮的外表面接触。Optionally, the first inclined pile positioning mechanism also includes a fixed part, the sliding part is arranged on the fixed part, the sliding part can slide relative to the fixed part, a plurality of rollers are arranged on the fixed part, and the bottom of the sliding part and the outer surface of the rollers touch.
可选地,第一斜桩定位机构还包括万向轮组件,万向轮组件的底部与第一限位架远离第二限位架的一侧表面接触,能够减小第一斜桩定位机构转动时与第一限位架之间的摩擦力。Optionally, the first slanted pile positioning mechanism also includes a universal wheel assembly, and the bottom of the universal wheel assembly is in contact with the surface of the first limit frame away from the second limit frame, which can reduce the weight of the first slanted pile positioning mechanism. The friction force between the rotation and the first limit frame.
可选地,第二斜桩定位机构包括第二定位口,沿第二定位口的周向设有多个第二移动架,第二移动架可沿第二定位口的径向方向移动,能够更好地对斜桩进行定位固定,提升第二斜桩定位机构对斜桩定位固定时的稳定性,第二移动架沿第二定位口的径向方向远离斜桩时,能够使得第二斜桩定位架更方便脱出斜桩。此外,在斜桩沉桩完毕后,通过调整第二移动架的位置可以对斜桩的倾斜度进行微调,保障斜桩倾斜度的准确精度。Optionally, the second inclined pile positioning mechanism includes a second positioning opening, and a plurality of second moving frames are arranged along the circumference of the second positioning opening, and the second moving frames can move along the radial direction of the second positioning opening, which can better The inclined pile is positioned and fixed, and the stability of the second inclined pile positioning mechanism is improved when the inclined pile is positioned and fixed. When the second mobile frame is away from the inclined pile along the radial direction of the second positioning opening, the second inclined pile can be positioned The frame is more convenient to get out of the inclined pile. In addition, after the pile sinking of the inclined pile is completed, the inclination of the inclined pile can be fine-tuned by adjusting the position of the second mobile frame, so as to ensure the accuracy of the inclination of the inclined pile.
可选地,第二移动架上靠近第二定位口周壁的一端设有第二滑动轮,由于第二滑动轮表面为曲面且能够转动,由此能够减小第二滑动轮与斜桩接触时的摩擦力,降低斜桩表面油漆受到刮擦脱落的可能性。Optionally, a second sliding wheel is provided at one end of the second mobile frame near the peripheral wall of the second positioning opening. Since the surface of the second sliding wheel is a curved surface and can rotate, the time when the second sliding wheel contacts the inclined pile can be reduced. The friction force reduces the possibility of the paint on the surface of the inclined pile being scratched and peeled off.
需要说明的是,第二滑动轮可以是一个或者多个,例如两个,可以根据需要设置。It should be noted that there may be one or more second sliding wheels, for example two, which may be set as required.
可选地,多个第二斜桩定位机构的中心轴线距离支撑架的中心轴线的距离相同,以及第一斜桩定位机构绕支撑架的中心轴线转动,由此使得稳桩架的结构能够对称规则设置,使得稳桩架在工作时的重心更稳,提升稳桩架工作时的稳定性。Optionally, the central axes of the plurality of second inclined pile positioning mechanisms have the same distance from the central axis of the support frame, and the first inclined pile positioning mechanism rotates around the central axis of the support frame, thereby enabling the structure of the pile stabilizer to be symmetrical The regular setting makes the center of gravity of the pile stabilizer more stable when it is working, and improves the stability of the pile stabilizer when it is working.
根据本发明实施例的一种沉桩方法,用于上述的稳桩架,包括:将多个锚桩打入海中,将稳桩架安装在多个锚桩上,由此将稳桩架固定在海面上;将多个斜桩安装在稳桩架上,将斜桩固定在第二限位架的第二斜桩定位机构上;通 过第一斜桩定位机构对其中一个斜桩进行调整定位;通过振动锤对斜桩进行初打,再用冲击锤对斜桩击打直至斜桩的上端距第一限位架到第一距离时;将第一斜桩定位机构朝向远离斜桩的方向移动,使得斜桩脱出第一斜桩定位机构;用冲击锤对斜桩进行最后击打沉桩到位;转动第一斜桩定位机构至下一斜桩处对其进行调整定位,并对该斜桩进行击打沉桩到位,重复上述动作直至多个斜桩全部安装到位,通过振动锤对斜桩进行初打,再用冲击锤对斜桩击打直至斜桩的上端距第一限位架到第一距离能够增加斜桩入土深度和稳定性。将第一斜桩定位机构朝向远离斜桩的方向移动,使得斜桩脱出第一斜桩定位机构;此时锤体不受阻挡,用冲击锤对斜桩进行捶打直至设计标高。由此能够减少移动船位进行吊桩的次数,降低了安全风险,另一方面能够节约工序,提升沉桩效率,进而节约安装成本。而通过第二斜桩定位机构与多个第一斜桩定位机构配合,能够在极大地提升斜桩的安装效率的同时,降低斜桩的安装施工成本。A pile driving method according to an embodiment of the present invention, which is used for the above-mentioned pile stabilization frame, includes: driving a plurality of anchor piles into the sea, installing the pile stabilization frame on the plurality of anchor piles, thereby fixing the pile stabilization frame On the sea surface; install multiple inclined piles on the pile stabilization frame, fix the inclined piles on the second inclined pile positioning mechanism of the second limit frame; adjust and position one of the inclined piles through the first inclined pile positioning mechanism ;Use a vibrating hammer to initially drive the inclined pile, and then use an impact hammer to hit the inclined pile until the upper end of the inclined pile reaches the first distance from the first limit frame; the first inclined pile positioning mechanism is directed away from the direction of the inclined pile Move the inclined pile out of the first inclined pile positioning mechanism; use the impact hammer to finally hit the inclined pile and sink the pile in place; turn the first inclined pile positioning mechanism to the next inclined pile to adjust and position it, and the inclined pile The piles are driven into place, and the above actions are repeated until all the inclined piles are installed in place. The initial driving of the inclined piles is carried out with a vibrating hammer, and then the impact hammer is used to hit the inclined piles until the upper end of the inclined piles is separated from the first limit frame. The first distance can increase the penetration depth and stability of the inclined pile. Move the first inclined pile positioning mechanism toward the direction away from the inclined pile, so that the inclined pile breaks away from the first inclined pile positioning mechanism; at this time, the hammer body is not blocked, and the impact hammer is used to beat the inclined pile until the design elevation. This can reduce the number of times to move the ship's position for pile lifting, and reduce safety risks. On the other hand, it can save procedures, improve pile sinking efficiency, and save installation costs. And through the cooperation of the second inclined pile positioning mechanism and the plurality of first inclined pile positioning mechanisms, the installation efficiency of the inclined pile can be greatly improved, and the installation and construction cost of the inclined pile can be reduced.
附图说明Description of drawings
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and comprehensible from the description of the embodiments in conjunction with the following drawings, wherein:
图1是根据本发明实施例的稳桩架的部分结构的俯视图;Fig. 1 is the top view of the partial structure of the pile stabilizer according to the embodiment of the present invention;
图2是根据本发明实施例的稳桩架的一个角度的剖视图;Fig. 2 is a cross-sectional view of an angle of the pile stabilizer according to an embodiment of the present invention;
图3是根据本发明实施例的稳桩架的另一个角度的剖视图;Fig. 3 is a sectional view of another angle of the pile stabilizer according to an embodiment of the present invention;
图4是图3中A处的放大图;Fig. 4 is the enlarged view of place A in Fig. 3;
图5是根据本发明实施例的第一限位架的俯视图;Fig. 5 is a top view of a first spacer according to an embodiment of the present invention;
图6是图5中B处的放大图;Fig. 6 is the enlarged view of place B in Fig. 5;
图7是根据本发明实施例的第一斜桩定位机构的俯视图;Fig. 7 is a top view of a first inclined pile positioning mechanism according to an embodiment of the present invention;
图8是根据本发明实施例的第二限位架的部分结构的俯视图。Fig. 8 is a top view of a partial structure of a second spacer according to an embodiment of the present invention.
附图标记:Reference signs:
稳桩架1,斜桩2,锚桩3, Pile stabilizer 1, inclined pile 2, anchor pile 3,
支撑架10,第一限位架20,第一斜桩定位机构21,承重架211,滑轮2112,第一移动架212,第一滑动轮213,滑动部214,滚轮215,万向轮组件216,固定部217, Support frame 10, first limit frame 20, first inclined pile positioning mechanism 21, bearing frame 211, pulley 2112, first moving frame 212, first sliding wheel 213, sliding part 214, roller 215, universal wheel assembly 216 , fixed part 217,
第一定位口a,第二定位口b,锚桩安装位c,The first positioning opening a, the second positioning opening b, the anchor pile installation position c,
第二限位架30,第二斜桩定位机构31,第二移动架311,第二滑动轮312。The second limiting frame 30 , the second inclined pile positioning mechanism 31 , the second moving frame 311 , and the second sliding wheel 312 .
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将结合本发明实施例,对本发明的技术方案作进一步清楚、完整地描述。需要说明的是,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be further clearly and completely described below in conjunction with the embodiments of the present invention. It should be noted that the described embodiments are only some of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
下面参考附图1-8描述根据本发明实施例的稳桩架1。A pile stabilizer 1 according to an embodiment of the present invention will be described below with reference to accompanying drawings 1-8.
如图1-图4所示,根据本发明实施例的一种用于海上风电斜桩群沉桩的稳桩架1包括支撑架10和分别设置在支撑架10相对的两端的第一限位架20和第二限位架30。As shown in Figures 1 to 4, a pile stabilization frame 1 for pile sinking of offshore wind power inclined pile groups according to an embodiment of the present invention includes a support frame 10 and first stoppers respectively arranged at opposite ends of the support frame 10 Frame 20 and the second limiting frame 30.
具体地,第一限位架20上设有可转动的第一斜桩定位机构21,第二限位架30上设有多个第二斜桩定位机构31,其中,在水平面上,第一限位架20的投影面积小于等于第二限位架30的投影面积。其工作原理是:第二限位架30设有多个第二斜桩定位机构31对多个斜桩2进行固定,通过第一斜桩定位机构21对其中一个斜桩2的上端进行倾斜度方向调整以及固定,通过第二斜桩定位机构31和第一斜桩定位机构21的配合实现对该斜桩2倾斜度调整以及固定,在该斜桩2沉桩到位后,转动第一斜桩定位机构21至下一斜桩2处,对该斜桩2的上端进行倾斜度方向调整以及固定,直至全部斜桩2沉桩到位。Specifically, the first limiting frame 20 is provided with a rotatable first inclined pile positioning mechanism 21, and the second limiting frame 30 is provided with a plurality of second inclined pile positioning mechanisms 31, wherein, on the horizontal plane, the first The projected area of the limiting frame 20 is smaller than or equal to the projected area of the second limiting frame 30 . Its working principle is: the second limiting frame 30 is provided with a plurality of second inclined pile positioning mechanisms 31 to fix a plurality of inclined piles 2, and the upper end of one of the inclined piles 2 is tilted by the first inclined pile positioning mechanism 21. Direction adjustment and fixation, through the cooperation of the second inclined pile positioning mechanism 31 and the first inclined pile positioning mechanism 21, the inclination adjustment and fixing of the inclined pile 2 are realized. After the inclined pile 2 is piled in place, the first inclined pile is rotated The positioning mechanism 21 goes to the next inclined pile 2, adjusts the direction of inclination and fixes the upper end of the inclined pile 2 until all the inclined piles 2 sink into place.
需要说明的是,第一限位架20、第二限位架30与支撑架10可拆卸地连接, 由此方便拆装,方便运输以及移动等。It should be noted that the first limit frame 20 and the second limit frame 30 are detachably connected to the support frame 10 , thereby facilitating disassembly, transportation and movement.
还需要说明的是,第二斜桩定位机构31的数量可以根据需要设置,例如4个、5个、6个、7个以及8个等。It should also be noted that the number of the second inclined pile positioning mechanisms 31 can be set as required, for example, 4, 5, 6, 7, and 8.
在一些实施例中,第一限位架20、第二限位架30由工字钢组成,以及支撑架10为不同尺寸的桁架组成,由此能够减小稳桩架1的整体重量同时能够保障稳桩架1的结构强度,进而能够降低吊装稳桩架1的起重设备的规格。In some embodiments, the first limit frame 20 and the second limit frame 30 are composed of I-beams, and the support frame 10 is composed of trusses of different sizes, thereby reducing the overall weight of the pile stabilizer 1 and simultaneously The structural strength of the pile stabilizer 1 is ensured, thereby reducing the specifications of the hoisting equipment for hoisting the pile stabilizer 1 .
斜桩2通常具有直径大、长度长、重量大等特点,属于长大构件吊装施工,根据本发明实施例的稳桩架1,通过第二斜桩定位机构31和多个第一斜桩定位机构21的配合,能够实现对多个斜桩2的固定以及倾斜度调整,无需多次移动船位对斜桩2进行吊桩,一方面降低了安全风险,另一方面能够节约工序,提升沉桩效率,进而节约安装成本。而通过设置可转动的第二斜桩定位机构31,与多个第一斜桩定位机构21配合,能够减轻设备整体重量,降低生产安装难度,节约成本;在水平面内,第一限位架20的投影面积小于等于第二限位架30的投影面积,能够使得稳桩架1在工作时更加稳当,提升了稳桩架1的稳定性。在一些实施例中,第一限位架20、第二限位架30由工字钢组成,支撑架10由钢管桁架组成,第一限位架20在支撑架10的上端,第二限位架30在支撑架10的下端,沉桩时配合“平板驳船和履带吊”即可完成多根斜桩2的施工,经过实际效果验证,三天即可完成6根斜桩2为直径1.4m,长度为71m,且具有6:1倾斜率的“梅花桩”的沉桩工作,极大地提高了工作效率,且操作简单、安全风险低、整体施工质量高,也有效降低了成本。The inclined pile 2 usually has the characteristics of large diameter, long length, and heavy weight, and belongs to the hoisting construction of long components. According to the pile stabilization frame 1 of the embodiment of the present invention, the second inclined pile positioning mechanism 31 and a plurality of first inclined piles are used for positioning. The cooperation of the mechanism 21 can realize the fixing and inclination adjustment of multiple inclined piles 2, without moving the position of the ship multiple times to hang the inclined piles 2, on the one hand, the safety risk is reduced, on the other hand, the process can be saved, and the pile sinking can be improved. efficiency, thereby saving installation costs. And by arranging the rotatable second inclined pile positioning mechanism 31, cooperating with a plurality of first inclined pile positioning mechanisms 21, the overall weight of the equipment can be reduced, the difficulty of production and installation can be reduced, and the cost can be saved; in the horizontal plane, the first limit frame 20 The projected area is less than or equal to the projected area of the second limiting frame 30, which can make the pile stabilizing frame 1 more stable during work and improve the stability of the pile stabilizing frame 1. In some embodiments, the first limit frame 20 and the second limit frame 30 are composed of I-beams, the support frame 10 is composed of steel pipe trusses, the first limit frame 20 is at the upper end of the support frame 10, and the second limit frame The frame 30 is at the lower end of the support frame 10, and the construction of multiple inclined piles 2 can be completed by cooperating with the "slab barge and crawler crane" during pile sinking. After the actual effect verification, six inclined piles 2 with a diameter of 1.4m can be completed in three days , The length is 71m, and the pile sinking work of the "plum blossom pile" with a slope ratio of 6:1 greatly improves the work efficiency, and is simple to operate, low in safety risks, high in overall construction quality, and effectively reduces the cost.
如图3-图6所示,可选地,第一斜桩定位机构21包括可伸缩的承重架211,承重架211相对的两侧设有第一移动架212,承重架211和两侧的第一移动架212共同限定出第一定位口a,承重架211沿朝向靠近或远离第一定位口a的方向伸缩。承重架211能够在沉桩时对斜桩2起到很好的支撑作用,通过设置承重架211可沿靠近或远离第一定位口a的方向伸缩,能够使得承重架211更好地对斜桩2的不同设计倾斜度进行调整,在对斜桩2进行倾斜度调整时将承重架 211朝向靠近第一定位口a或靠近斜桩2的方向伸出,在斜桩2沉桩时对斜桩2进行支撑固定,在斜桩2沉桩到位时,可以将承重架211朝向远离第一定位口a或远离斜桩2的方向缩回,使得第一定位口a很容易地脱出斜桩2,方便将稳桩架1从斜桩2上拆出。As shown in FIGS. 3-6 , optionally, the first inclined pile positioning mechanism 21 includes a telescopic load-bearing frame 211, and the opposite sides of the load-bearing frame 211 are provided with a first mobile frame 212, and the load-bearing frame 211 and the two sides on both sides The first moving frame 212 jointly defines a first positioning opening a, and the bearing frame 211 expands and contracts in a direction approaching or away from the first positioning opening a. The load-bearing frame 211 can play a good supporting role for the inclined pile 2 during pile sinking. By setting the load-bearing frame 211, it can expand and contract along the direction close to or away from the first positioning opening a, so that the load-bearing frame 211 can better support the inclined pile. 2 to adjust the inclination of different designs. When adjusting the inclination of the inclined pile 2, the bearing frame 211 is extended toward the direction close to the first positioning opening a or close to the inclined pile 2. When the inclined pile 2 is sinking, the inclined pile 2. Supporting and fixing, when the inclined pile 2 is sinking in place, the load-bearing frame 211 can be retracted toward the direction away from the first positioning opening a or away from the inclined pile 2, so that the first positioning opening a can easily escape from the inclined pile 2, It is convenient to dismantle the pile stabilizing frame 1 from the inclined pile 2.
可选地,承重架211的伸缩方向与水平面的夹角等于所述斜桩2与竖直方向的夹角,显而易见的,在竖直方向上,斜桩2是倾斜的,如此设置能够使得承重架211对斜桩2的轴向支撑力等于斜桩2与承重架211接触面的法向方向的受力,如此使得驱动承重架211伸缩的设备能够减小规格,节约成本,同时能够减轻稳桩架1靠近第一限位架20方向的重量,提升稳桩架1工作时的稳定性。Optionally, the angle between the expansion and contraction direction of the load-bearing frame 211 and the horizontal plane is equal to the angle between the inclined pile 2 and the vertical direction. Obviously, in the vertical direction, the inclined pile 2 is inclined, so that the setting can make the load bearing The axial support force of the frame 211 on the inclined pile 2 is equal to the force in the normal direction of the contact surface between the inclined pile 2 and the load-bearing frame 211, so that the equipment for driving the load-bearing frame 211 to expand and contract can be reduced in size, saving costs, and at the same time can reduce the stability. The weight of the pile frame 1 close to the direction of the first limit frame 20 improves the stability of the pile stabilizer frame 1 during work.
如图5和图6所示,可选地,承重架211靠近第一定位口a的一端设有滑轮2112,在承重架211对斜桩2进行支撑定位时,滑轮2112与斜桩2接触,能够减小承重架211与斜桩2接触时的摩擦力,降低斜桩2表面油漆受到刮擦脱落的可能性。As shown in Figures 5 and 6, optionally, the end of the bearing frame 211 near the first positioning opening a is provided with a pulley 2112, and when the bearing frame 211 supports and positions the inclined pile 2, the pulley 2112 is in contact with the inclined pile 2, It can reduce the frictional force when the load-bearing frame 211 is in contact with the inclined pile 2, and reduce the possibility that the paint on the surface of the inclined pile 2 is scratched and peeled off.
需要说明的是,滑轮2112可以是一个或者多个,例如两个,可以根据需要设置。It should be noted that there may be one or more pulleys 2112, such as two, which may be set as required.
如图3和图4所示,滑轮2112为并排设置的两个,能够更好地减小承重架211与斜桩2接触时的摩擦力,降低斜桩2表面油漆受到刮擦脱落的可能性。As shown in Figure 3 and Figure 4, two pulleys 2112 are arranged side by side, which can better reduce the friction force when the load-bearing frame 211 is in contact with the inclined pile 2, and reduce the possibility of the paint on the surface of the inclined pile 2 being scratched and peeled off .
如图3-图6所示,可选地,第一移动架212可沿第一定位口a的径向方向移动,第一移动架212上靠近第一定位口a的一端设有第一滑动轮213,第一移动架212沿第一定位口a的径向方向靠近并接触斜桩2能够从相异于承重架211对斜桩2的支撑方向更好地对斜桩2进行倾斜度的调整和辅助定位,第一移动架212沿第一定位口a的径向方向远离斜桩2时,能够使得第一斜桩2定位架更方便脱出斜桩2。由于第一滑动轮213表面为曲面且能够转动,由此能够减小第一滑动轮213与斜桩2接触时的摩擦力,降低斜桩2表面油漆受到刮擦脱落 的可能性。As shown in Figures 3-6, optionally, the first moving frame 212 can move along the radial direction of the first positioning opening a, and the end of the first moving frame 212 close to the first positioning opening a is provided with a first slide The wheel 213, the first mobile frame 212 approaching and contacting the inclined pile 2 along the radial direction of the first positioning opening a can better incline the inclined pile 2 from a direction different from that of the supporting frame 211 to the inclined pile 2 For adjustment and auxiliary positioning, when the first moving frame 212 moves away from the inclined pile 2 along the radial direction of the first positioning opening a, the positioning frame of the first inclined pile 2 can be more easily disengaged from the inclined pile 2 . Since the surface of the first sliding wheel 213 is a curved surface and can rotate, the friction force when the first sliding wheel 213 contacts with the slanting pile 2 can be reduced, and the possibility of the paint on the surface of the slanting pile 2 being scratched and peeled off can be reduced.
如图3-图6所示,可选地,承重架211相对的两侧还设有可滑动的滑动部214,第一移动架212设于滑动部214上,滑动部214滑动方向与第一移动架212移动的方向成一定角度,由此能够使得在第一斜桩定位机构21需要对斜桩2进行固定以及倾斜度调整时,滑动部214滑动带动第一移动架212朝向靠近斜桩2的方向移动伸出,在滑动部214滑动到位后,第一移动架212沿第一定位口a的径向方向移动靠近斜桩2,在第一斜桩定位机构21结束工作时,第一移动架212沿第一定位口a的径向方向远离斜桩2移动到位后,滑动部214携带第一移动架212朝向远离斜桩2的方向移动缩回,使得第一斜桩定位机构21更易脱出斜桩2,同时使得在不工作时第一限位架20的尺寸更小,使得稳桩架1更便于移动、装配以及运输。As shown in Figures 3-6, optionally, slidable sliding parts 214 are also provided on opposite sides of the bearing frame 211, the first moving frame 212 is arranged on the sliding part 214, and the sliding direction of the sliding part 214 is the same as that of the first sliding part. The moving direction of the moving frame 212 is at a certain angle, so that when the first inclined pile positioning mechanism 21 needs to fix the inclined pile 2 and adjust the inclination, the sliding part 214 slides and drives the first moving frame 212 toward the inclined pile 2. After the sliding part 214 slides in place, the first moving frame 212 moves close to the inclined pile 2 along the radial direction of the first positioning opening a. When the first inclined pile positioning mechanism 21 finishes working, the first moving After the frame 212 moves away from the inclined pile 2 in the radial direction of the first positioning opening a and is in place, the sliding part 214 carries the first moving frame 212 to move and retract in a direction away from the inclined pile 2, so that the first inclined pile positioning mechanism 21 is easier to come out The inclined pile 2 makes the size of the first spacer 20 smaller when it is not working, so that the stable pile frame 1 is more convenient to move, assemble and transport.
优选地,滑动部214滑动方向与第一移动架212移动的方向垂直,能够简化结构设置,缩短滑动部214由不工作位置滑动到工作位置的行程。Preferably, the sliding direction of the sliding part 214 is perpendicular to the moving direction of the first moving frame 212 , which can simplify the structural arrangement and shorten the stroke of the sliding part 214 from the rest position to the working position.
如图5-图7所示,可选地,滑动部214底部设有多个滚轮215,滚轮215设于滑动部214底部与第一限位架20远离第二限位架30的一侧表面之间,能够减小滑动部214滑动时与第一限位架20之间的摩擦力,使得滑动部214更易滑动。As shown in FIGS. 5-7 , optionally, the bottom of the sliding part 214 is provided with a plurality of rollers 215, and the rollers 215 are arranged on the bottom of the sliding part 214 and the side surface of the first limiting frame 20 away from the second limiting frame 30. Between, the frictional force between the sliding part 214 and the first limiting frame 20 can be reduced when the sliding part 214 slides, so that the sliding part 214 can slide more easily.
如图7所示,可选地,第一斜桩定位机构21还包括固定部217,滑动部214设于固定部217上,滑动部214相对于固定部217可滑动,滑动部214与固定部217之间设有多个滚轮215,滑动部214的顶部和滑动部214的底部与滚轮215的外表面接触,通过固定部217将滑动部214固定在第一限位架20上,能够提升滑动部214的稳定性。As shown in Figure 7, optionally, the first inclined pile positioning mechanism 21 also includes a fixed part 217, the sliding part 214 is arranged on the fixed part 217, the sliding part 214 is slidable with respect to the fixed part 217, the sliding part 214 and the fixed part A plurality of rollers 215 are arranged between 217, the top of the sliding part 214 and the bottom of the sliding part 214 are in contact with the outer surface of the rollers 215, and the sliding part 214 is fixed on the first limit frame 20 by the fixing part 217, so that the sliding part 214 can be lifted. Section 214 stability.
如图5-图7所示,可选地,第一斜桩定位机构21还包括万向轮组件216,万向轮组件216的底部与第一限位架20远离第二限位架30的一侧表面接触,能够减小第一斜桩定位机构21转动时与第一限位架20之间的摩擦力。As shown in FIGS. 5-7 , optionally, the first inclined pile positioning mechanism 21 further includes a universal wheel assembly 216, and the bottom of the universal wheel assembly 216 and the first limit frame 20 are away from the second limit frame 30. The surface contact on one side can reduce the friction force between the first inclined pile positioning mechanism 21 and the first limiting frame 20 when it rotates.
如图1和图8所示,可选地,第二斜桩定位机构31包括第二定位口b,沿第二定位口b的周向设有多个第二移动架311,第二移动架311可沿第二定位口b的径向方向移动,能够更好地对斜桩2进行定位固定,提升第二斜桩定位机构31对斜桩2定位固定时的稳定性,第二移动架311沿第二定位口b的径向方向远离斜桩2时,能够使得第二斜桩2定位架更方便脱出斜桩2。此外,在斜桩2沉桩完毕后,通过调整第二移动架311的位置可以对斜桩2的倾斜度进行微调,保障斜桩2倾斜度的准确精度。As shown in Figure 1 and Figure 8, optionally, the second inclined pile positioning mechanism 31 includes a second positioning opening b, and a plurality of second moving frames 311 are arranged along the circumference of the second positioning opening b, and the second moving frames 311 can Moving along the radial direction of the second positioning opening b can better position and fix the inclined pile 2, and improve the stability of the second inclined pile positioning mechanism 31 when positioning and fixing the inclined pile 2. The second moving frame 311 moves along the first When the radial direction of the second positioning opening b is far away from the inclined pile 2, the positioning frame of the second inclined pile 2 can be more conveniently detached from the inclined pile 2. In addition, after the pile sinking of the inclined pile 2 is completed, the inclination of the inclined pile 2 can be fine-tuned by adjusting the position of the second mobile frame 311 to ensure the accuracy of the inclination of the inclined pile 2 .
优选地,多个第二移动架311沿第二定位口b的周向均匀设置,由此能够使得第二移动架311在与斜桩2接触时受力更加均匀,提升斜桩2的稳定性。Preferably, a plurality of second moving frames 311 are evenly arranged along the circumferential direction of the second positioning opening b, thereby enabling the second moving frames 311 to be more uniformly stressed when in contact with the inclined pile 2 and improving the stability of the inclined pile 2 .
如图8所示,可选地,第二移动架311上靠近第二定位口b周壁的一端设有第二滑动轮312,由于第二滑动轮312表面为曲面且能够转动,由此能够减小第二滑动轮312与斜桩2接触时的摩擦力,降低斜桩2表面油漆受到刮擦脱落的可能性。As shown in Figure 8, optionally, a second sliding wheel 312 is provided on the second moving frame 311 near the peripheral wall of the second positioning opening b. Since the surface of the second sliding wheel 312 is a curved surface and can rotate, it can reduce the The friction force when the small second sliding wheel 312 is in contact with the inclined pile 2 reduces the possibility that the paint on the surface of the inclined pile 2 is scraped off.
需要说明的是,第二滑动轮312可以是一个或者多个,例如两个,可以根据需要设置。It should be noted that there may be one or more second sliding wheels 312, such as two, which may be set as required.
可选地,多个第二斜桩定位机构31的中心轴线距离支撑架10的中心轴线的距离相同,以及第一斜桩定位机构21绕支撑架10的中心轴线转动,由此使得稳桩架1的结构能够对称规则设置,使得稳桩架1在工作时的重心更稳,提升稳桩架1工作时的稳定性。Optionally, the central axes of a plurality of second inclined pile positioning mechanisms 31 have the same distance from the central axis of the support frame 10, and the first inclined pile positioning mechanism 21 rotates around the central axis of the support frame 10, thereby making the pile stabilization frame The structure of 1 can be arranged symmetrically and regularly, so that the center of gravity of the pile stabilizer 1 is more stable during work, and the stability of the pile stabilizer 1 during work is improved.
如图1和图8所示,可选地,第二限位架30上还设有多个锚桩安装位c,在稳桩架1在海上工作时,通过锚桩3安装至锚桩安装位c,将稳桩架1固定在海上。As shown in Fig. 1 and Fig. 8, optionally, a plurality of anchor pile installation positions c are also provided on the second limit frame 30, and when the pile stabilization frame 1 is working at sea, the anchor pile 3 is installed to the anchor pile installation position c. Position c, the pile stabilizer 1 is fixed on the sea.
根据本发明实施例的一种沉桩方法,用于上述的稳桩架1,包括:S01将多个锚桩3打入海中,将稳桩架1安装在多个锚桩3上,由此将稳桩架1固定在海面上;S02将多个斜桩2安装在稳桩架1上,将斜桩2固定在第二限位架30 的第二斜桩定位机构31上;S03通过第一斜桩定位机构21对其中一个斜桩2进行调整定位;S04通过振动锤对斜桩2进行初打,再用冲击锤对斜桩2击打直至斜桩2的上端距第一限位架20到第一距离时;S05将第一斜桩定位机构21朝向远离斜桩2的方向移动,使得斜桩2脱出第一斜桩定位机构21;S06用冲击锤对斜桩2进行最后击打沉桩到位;S07转动第一斜桩定位机构21至下一斜桩2处对其进行调整定位,并对该斜桩2进行击打沉桩到位,重复上述动作直至多个斜桩2全部安装到位,通过振动锤对斜桩2进行初打,再用冲击锤对斜桩2击打直至斜桩2的上端距第一限位架20到第一距离能够增加斜桩2入土深度和稳定性。将第一斜桩定位机构21朝向远离斜桩2的方向移动,使得斜桩2脱出第一斜桩定位机构21;此时锤体不受阻挡,用冲击锤对斜桩2进行捶打直至设计标高。由此能够减少移动船位进行吊桩的次数,降低了安全风险,另一方面能够节约工序,提升沉桩效率,进而节约安装成本。而通过第二斜桩定位机构31与多个第一斜桩定位机构21配合,能够在极大地提升斜桩2的安装效率的同时,降低斜桩2的安装施工成本。A pile driving method according to an embodiment of the present invention is used for the above-mentioned pile stabilizing frame 1, comprising: S01 driving a plurality of anchor piles 3 into the sea, and installing the pile stabilizing frame 1 on a plurality of anchor piles 3, thereby The stable pile frame 1 is fixed on the sea surface; S02 installs a plurality of inclined piles 2 on the stable pile frame 1, and the inclined piles 2 are fixed on the second inclined pile positioning mechanism 31 of the second limit frame 30; S03 passes the first A slanted pile positioning mechanism 21 adjusts and positions one of the slanted piles 2; S04 initially drives the slanted pile 2 with a vibratory hammer, and then uses an impact hammer to strike the slanted pile 2 until the upper end of the slanted pile 2 is separated from the first limit frame When 20 reaches the first distance; S05 moves the first inclined pile positioning mechanism 21 towards the direction away from the inclined pile 2, so that the inclined pile 2 escapes from the first inclined pile positioning mechanism 21; S06 uses the impact hammer to finally hit the inclined pile 2 Sink the pile in place; S07 rotate the first inclined pile positioning mechanism 21 to adjust and position the next inclined pile 2, and drive the inclined pile 2 into place, repeat the above action until all the inclined piles 2 are installed In place, use the vibratory hammer to initially drive the inclined pile 2, and then use the impact hammer to hit the inclined pile 2 until the upper end of the inclined pile 2 is at the first distance from the first limit frame 20 to the first distance, which can increase the depth and stability of the inclined pile 2 . Move the first inclined pile positioning mechanism 21 away from the inclined pile 2, so that the inclined pile 2 escapes from the first inclined pile positioning mechanism 21; at this time, the hammer body is not blocked, and the impact hammer is used to beat the inclined pile 2 until the design elevation . This can reduce the number of times to move the ship's position for pile lifting, reducing safety risks. On the other hand, it can save procedures, improve pile sinking efficiency, and save installation costs. And through the cooperation of the second inclined pile positioning mechanism 31 and the plurality of first inclined pile positioning mechanisms 21, the installation efficiency of the inclined pile 2 can be greatly improved, and the installation and construction cost of the inclined pile 2 can be reduced.
在一些实施例中,将平板驳船提前按照坐标抛锚定位坐底,平板驳船上的履带吊机备车准备,振动锤动力站备车准备,将斜桩2按照坐标抛锚定位;在稳桩架1安装前,先完成多根定位锚桩3的沉桩并割平桩头至设计标高;在锚桩3顶部焊接限位装置,以便稳桩架1快速准确地安装到锚桩3上。履带吊机将斜桩2吊至稳桩架1处,通过第一斜桩定位机构21和第二斜桩定位机构31的配合完整对斜桩2的倾斜度的调整定位;先用振动锤进行初打,直至斜桩2无明显下沉;振动锤初打结束后换用冲击锤沉桩;斜桩2的上端距第一限位架20到第一距离时,将第一斜桩定位机构21脱出斜桩2,再旋转一定角度,例如180°,使得第一斜桩定位机构21为冲击锤让位,使得冲击锤不受阻挡,再将斜桩2捶打至设计标高;重复直至斜桩2全部沉桩,拆出稳桩架1,移动船到下一个机位。In some embodiments, the flat barge is anchored and positioned to sit on the bottom according to the coordinates in advance, the crawler crane on the flat barge is prepared for vehicle preparation, the vibratory hammer power station is prepared for vehicle preparation, and the inclined pile 2 is anchored and positioned according to the coordinates; Before installation, the pile sinking of multiple positioning anchor piles 3 is completed and the pile heads are cut level to the design elevation; a limit device is welded on the top of the anchor piles 3 so that the pile stabilization frame 1 can be installed on the anchor piles 3 quickly and accurately. The crawler crane lifts the inclined pile 2 to the stable pile frame 1, and completes the adjustment and positioning of the inclination of the inclined pile 2 through the cooperation of the first inclined pile positioning mechanism 21 and the second inclined pile positioning mechanism 31; Initial driving until the inclined pile 2 has no obvious sinking; after the initial driving of the vibratory hammer, use the impact hammer to sink the pile; when the upper end of the inclined pile 2 is at the first distance from the first limit frame 20, the first inclined pile positioning mechanism 21 disengage from the inclined pile 2, and then rotate a certain angle, such as 180°, so that the first inclined pile positioning mechanism 21 makes way for the impact hammer, so that the impact hammer is not blocked, and then beat the inclined pile 2 to the design elevation; repeat until the inclined pile 2 sink all the piles, pull out the pile stabilizer 1, and move the ship to the next machine position.
Figure PCTCN2022094476-appb-000001
Figure PCTCN2022094476-appb-000001
表1Table 1
表1为不同工艺的沉桩成本对比分析表,从表1中可以看出,在一些实施例中,完成6根钢柱桩的沉桩相较于传统沉桩工艺有明显的成本优势,至少可节约50%的成本。Table 1 is a comparative analysis table of the pile sinking costs of different processes. It can be seen from Table 1 that in some embodiments, the pile sinking of 6 steel column piles has obvious cost advantages compared with the traditional pile sinking process, at least Can save 50% of the cost.
在一些实施例中,第二斜桩定位机构31的数量为6个,应用稳桩架1对多根斜桩2进行沉桩时,船舶一次定位即可完成6根斜桩2的沉桩,并且沉桩精度满足设计要求,斜桩2从双吊机抬吊立桩至最终沉桩至设计标高用时缩短,缩短了施工的工期,极大地提高了施工效率。In some embodiments, the number of the second inclined pile positioning mechanisms 31 is 6, and when the pile stabilization frame 1 is used to sink a plurality of inclined piles 2, the ship can complete the pile sinking of six inclined piles 2 in one positioning. And the pile sinking accuracy meets the design requirements, and the time for the inclined pile 2 from lifting the vertical pile by double cranes to the final pile sinking to the design elevation is shortened, shortening the construction period and greatly improving the construction efficiency.
以上实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above examples only express several implementations of the present invention, and the description thereof is relatively specific and detailed, but should not be construed as limiting the patent scope of the present invention. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.

Claims (11)

  1. 一种用于海上风电斜桩群沉桩的稳桩架,其特征在于,包括:支撑架和分别设置在所述支撑架相对的两端的第一限位架和第二限位架,所述第一限位架上设有可转动的第一斜桩定位机构,所述第二限位架上设有多个第二斜桩定位机构,其中,A pile stabilization frame for pile sinking of inclined pile groups in offshore wind power, characterized in that it includes: a support frame and a first limit frame and a second limit frame respectively arranged at opposite ends of the support frame, the The first limit frame is provided with a rotatable first inclined pile positioning mechanism, and the second limit frame is provided with a plurality of second inclined pile positioning mechanisms, wherein,
    在水平面上,所述第一限位架的投影面积小于等于所述第二限位架的投影面积。On a horizontal plane, the projected area of the first limiting frame is smaller than or equal to the projected area of the second limiting frame.
  2. 根据权利要求1所述的用于海上风电斜桩群沉桩的稳桩架,其特征在于,所述第一斜桩定位机构包括可伸缩的承重架,所述承重架相对的两侧设有第一移动架,所述承重架和两侧的所述第一移动架共同限定出第一定位口,所述承重架沿朝向靠近或远离所述第一定位口的方向伸缩。According to claim 1, the pile stabilizing frame for pile sinking of offshore wind power inclined pile groups is characterized in that, the first inclined pile positioning mechanism includes a telescopic load-bearing frame, and the opposite sides of the load-bearing frame are provided with The first moving frame, the supporting frame and the first moving frames on both sides jointly define a first positioning opening, and the supporting frame expands and contracts in a direction approaching or away from the first positioning opening.
  3. 根据权利要求2所述的用于海上风电斜桩群沉桩的稳桩架,其特征在于,所述承重架的伸缩方向与水平面的夹角等于所述斜桩与竖直方向的夹角。According to claim 2, the pile stabilizing frame used for pile sinking of the inclined pile group of offshore wind power is characterized in that, the included angle between the expansion and contraction direction of the load-bearing frame and the horizontal plane is equal to the included angle between the inclined pile and the vertical direction.
  4. 根据权利要求2所述的用于海上风电斜桩群沉桩的稳桩架,其特征在于,所述第一移动架可沿所述第一定位口的径向方向移动,所述第一移动架上靠近所述第一定位口的一端设有第一滑动轮。According to claim 2, the pile stabilizing frame for pile sinking of inclined pile groups in offshore wind power, characterized in that, the first moving frame can move along the radial direction of the first positioning opening, and the first moving A first sliding wheel is provided at one end of the frame close to the first positioning opening.
  5. 根据权利要求2所述的用于海上风电斜桩群沉桩的稳桩架,其特征在于,所述承重架相对的两侧还设有可滑动的滑动部,所述第一移动架设于所述滑动部上,所述滑动部滑动方向与所述第一移动架移动的方向成一定角度。According to claim 2, the pile stabilizing frame used for pile sinking of inclined pile groups in offshore wind power, is characterized in that slidable sliding parts are also provided on the opposite sides of the load-bearing frame, and the first mobile frame is erected on the On the sliding part, the sliding direction of the sliding part forms a certain angle with the moving direction of the first moving frame.
  6. 根据权利要求6所述的用于海上风电斜桩群沉桩的稳桩架,其特征在于,所述滑动部底部设有多个滚轮。The pile stabilizing frame for sinking piles of inclined pile groups in offshore wind power according to claim 6, wherein a plurality of rollers are arranged at the bottom of the sliding part.
  7. 根据权利要求2所述的用于海上风电斜桩群沉桩的稳桩架,其特征在于,所述第一斜桩定位机构还包括:万向轮组件,所述万向轮组件的底部与所述第一限位架远离所述第二限位架的一侧表面接触。According to claim 2, the pile stabilizing frame for pile sinking of offshore wind power inclined pile groups is characterized in that, the first inclined pile positioning mechanism also includes: a universal wheel assembly, the bottom of which is in contact with the universal wheel assembly A side surface of the first limiting frame away from the second limiting frame is in contact with the surface.
  8. 根据权利要求1所述的用于海上风电斜桩群沉桩的稳桩架,其特征在于,所述第二斜桩定位机构包括第二定位口,沿所述第二定位口的周向设有多个第二移动架,所述第二移动架可沿所述第二定位口的径向方向移动。According to claim 1, the pile stabilizing frame for offshore wind power inclined pile group pile sinking is characterized in that, the second inclined pile positioning mechanism includes a second positioning opening, and there are multiple positioning holes along the circumference of the second positioning opening. a second moving frame, and the second moving frame can move along the radial direction of the second positioning opening.
  9. 根据权利要求9所述的用于海上风电斜桩群沉桩的稳桩架,其特征在于,所述第二移动架上靠近所述第二定位口周壁的一端设有第二滑动轮。According to claim 9, the pile stabilizing frame used for sinking piles of inclined pile groups in offshore wind power plants is characterized in that a second sliding wheel is provided on the end of the second moving frame close to the peripheral wall of the second positioning opening.
  10. 根据权利要求1-10任一项所述的用于海上风电斜桩群沉桩的稳桩架,其特征在于,According to any one of claims 1-10, the pile stabilizing frame for pile sinking of inclined pile groups for offshore wind power, is characterized in that,
    多个所述第二斜桩定位机构的中心轴线距离所述支撑架的中心轴线的距离相同,以及所述第一斜桩定位机构绕所述支撑架的中心轴线转动。The central axes of the plurality of second inclined pile positioning mechanisms are at the same distance from the central axis of the support frame, and the first inclined pile positioning mechanism rotates around the central axis of the support frame.
  11. 一种沉桩方法,用于权利要求1-10中任一项所述的稳桩架,其特征在于,包括:A pile driving method, used for the pile stabilization frame described in any one of claims 1-10, characterized in that, comprising:
    将多个锚桩打入海中,将所述稳桩架安装在多个所述锚桩上;Driving a plurality of anchor piles into the sea, and installing the pile stabilization frame on the plurality of anchor piles;
    将多个斜桩安装在所述稳桩架上,将所述斜桩固定在第二限位架的第二斜桩定位机构上;A plurality of inclined piles are installed on the stable pile frame, and the inclined piles are fixed on the second inclined pile positioning mechanism of the second spacer;
    通过第一斜桩定位机构对其中一个斜桩进行调整定位;One of the inclined piles is adjusted and positioned by the first inclined pile positioning mechanism;
    通过振动锤对所述斜桩进行初打,再用冲击锤对所述斜桩击打直至所述斜桩的上端距所述第一限位架到第一距离时;Initial driving of the inclined pile with a vibratory hammer, and then hitting the inclined pile with an impact hammer until the upper end of the inclined pile is at a first distance from the first limit frame;
    将所述第一斜桩定位机构朝向远离所述斜桩的方向移动,使得所述斜桩脱出所述第一斜桩定位机构;moving the first slanted pile positioning mechanism toward a direction away from the slanted pile, so that the slanted pile escapes from the first slanted pile positioning mechanism;
    用所述冲击锤对所述斜桩进行最后击打沉桩到位;Use the impact hammer to carry out the final impact on the inclined pile and sink the pile in place;
    转动所述第一斜桩定位机构至下一斜桩处对其进行调整定位,并对该所述斜桩进行击打沉桩到位,重复上述动作直至多个所述斜桩全部安装到位。Rotate the first slanted pile positioning mechanism to adjust and position the next slanted pile, and drive the slanted pile into place, and repeat the above actions until all the slanted piles are installed in place.
PCT/CN2022/094476 2021-06-02 2022-05-23 Pile stabilization frame for pile driving of offshore wind power inclined pile group and pile driving method WO2022253031A1 (en)

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