WO2022252388A1 - Horizontal interlayer fluidized-bed biomass micron fuel crusher and method of using same - Google Patents

Horizontal interlayer fluidized-bed biomass micron fuel crusher and method of using same Download PDF

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Publication number
WO2022252388A1
WO2022252388A1 PCT/CN2021/110695 CN2021110695W WO2022252388A1 WO 2022252388 A1 WO2022252388 A1 WO 2022252388A1 CN 2021110695 W CN2021110695 W CN 2021110695W WO 2022252388 A1 WO2022252388 A1 WO 2022252388A1
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crushing
horizontal
biomass
fuel
crushed
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PCT/CN2021/110695
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French (fr)
Chinese (zh)
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王训
肖波
许婷婷
吴琼
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华中科技大学
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Publication of WO2022252388A1 publication Critical patent/WO2022252388A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/14Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • B02C18/18Knives; Mountings thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • B02C18/22Feed or discharge means
    • B02C18/2216Discharge means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • B02C18/22Feed or discharge means
    • B02C18/2225Feed means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/16Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/16Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
    • B02C2023/165Screen denying egress of oversize material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

Definitions

  • the invention belongs to the technical field of biomass fuel, and in particular relates to a horizontal interlayer fluidized bed biomass micron fuel crusher and a use method thereof.
  • biomass micron fuel As a kind of industrial fuel, biomass micron fuel is used in a huge amount and is a one-time consumption. Therefore, it is required to be mass-produced and the production cost is low.
  • Professor Xiao Bo of Huazhong University of Science and Technology and his team have efficiently produced biomass with a particle size of less than 250 Micron's "micron fuel” is called Xiao fuel, Xiao fuel can achieve high temperature combustion above 1400 °C, and has a broad market prospect. This requires a crusher that can meet the particle size requirements of biomass micron fuel and has high crushing efficiency.
  • Most of the crushed products of the existing crushers have a particle size of more than 10mm, which belongs to the scope of coarse crushing, such as: chopping and stubble returning machines for field operations, green feed crushers, etc.
  • the general hammer crusher cannot meet the requirements for the particle size of the crushed product, and the structure is more complicated.
  • the traditional biomass crushing device has a single function, and the production efficiency of biomass crushing is low.
  • CN205042568U discloses a biomass fuel crusher, comprising a crusher main body, a feed roller and a cutter roll are arranged in the crusher main body, the feed end of the crusher main body is connected with the output end of the feeding belt conveyor, and the discharge end of the crusher main body The end is connected with the input end of the discharge belt conveyor; a forced feeding roller is set above the feeding roller; the blades on the knife roller are arranged in a dislocation.
  • the blades on the cutter roll are dislocated in sections, which reduces the damage of hard impurities to the blades in the process of processing biomass fuel, but the crushing effect is difficult to meet the requirements for micron particle size, and there is still room for improvement.
  • CN104492567A discloses a biomass fuel crusher, including a support base, a frame is arranged on the support base, a feeding bin is arranged at the front of the frame, and a horizontally arranged crawler-type feeding conveyor is arranged in the feeding bin; the crawler-type feeding conveyor There is a forced feeding roller on the top of the rear end of the machine, and a crushing chamber is arranged on the frame at the rear of the forced feeding roller, and a crushing roller is arranged in the crushing chamber, and a crushing cutter head is arranged on the roller surface of the crushing roller.
  • the crushing and separating screen is coaxially set on the outer periphery.
  • the crushing and separating screen is equipped with a crushing inlet that cooperates with the forced feeding roller at the front; There is a discharge conveyor below the discharge port.
  • the technical scheme has a reasonable cutter setting, which improves the versatility of the crusher, but there is still room for improvement in the crushing effect.
  • the prior art still lacks a biomass fuel shredder whose particle size of the crushed product can reach the micron level.
  • the present invention provides a horizontal interlayer fluidized bed biomass micron fuel crusher, which boils the bottom material through the fluidized bed at the bottom of the horizontal crusher, and the The rotary throwing force enables the material to interact with the crushing tool in an all-round way at an angle of 360°.
  • the horizontal crushing cylinder is divided into several small crushing chambers by using perforated plates, so that elastic biomass materials can be efficiently grinded under compression conditions. Crushing can greatly improve the efficiency of biomass micro-fuel crushing, thereby solving the technical problem that the particle size of crushed products is difficult to reach the micron level by express delivery.
  • a kind of horizontal interlayer fluidized bed biomass micron fuel breaker comprising a feed system, a horizontal interlayer crushing chamber and a discharge system; the feed system Along the movement direction of the biomass fuel to be crushed, there are sequentially provided a feed inlet, a feed distribution auger and a distribution inlet channel;
  • the horizontal compartment crushing chamber is provided with a horizontal crushing cylinder, a machine seat located below the horizontal crushing cylinder and fixing the horizontal crushing cylinder, and the horizontal crushing cylinder includes an upper body, a lower body, and a detachable connection.
  • the body and the rotating shaft, the cloth inlet channel communicates with the upper body, the upper body and the lower body are symmetrically distributed along the plane where the rotating shaft is located, the fixed seat of the rotating shaft is located in the horizontal crushing At the midpoint in the length direction of the cylinder, the rotating shaft is fixedly connected with a cutter.
  • the interior of the horizontal crushing cylinder is divided into several crushing chambers by a cylindrical perforated plate.
  • the pipe wall of the upper body is provided with crushing material In the inner channel, the bottom of the lower body is provided with a fluidized bed, and the fluidized bed can blow up the biomass fuel falling into the bottom of the horizontal crushing cylinder;
  • the discharge system includes a frame structure that covers the internal channel of the crushed material and an induced draft fan that communicates with the frame structure through the discharge port, and the frame structure can communicate with the internal channel of the crushed material and the discharge port.
  • the mouth forms an inner channel cavity, and the broken biomass micron fuel driven by the induced draft fan is discharged along the inner channel of the broken material, the inner channel cavity and the discharge port.
  • the fluidized bed includes an air nozzle, an air collection chamber and a blower, the air nozzle runs through the lower body, the air nozzle is fixedly connected with the air collection chamber, and the air collection chamber is connected to the air inlet through the air inlet. Blower connected.
  • the angle between the air flow incident direction of the air nozzle and the normal line of the air nozzle is 100-150°, preferably 105-130°.
  • the inner channel cavity is provided with a fine powder screen.
  • the hole diameter of the porous plate of the crushing chamber is 5-50 mm, preferably 10-20 mm; the cross-sectional diameter of the crushing chamber is 15-80 mm, preferably 25-50 mm.
  • the pore diameter of the inner channel of the crushed material is 0.5-3.0 mm, preferably 0.8-2 mm.
  • the feed distribution auger is a spiral stirring feed.
  • the number of the knives is 2-20, preferably 4-12.
  • a method for using a crusher comprising the following steps:
  • the crushed biomass micron fuel is driven by the induced draft fan and discharged along the inner passage of the crushed material, the cavity of the inner passage and the discharge port.
  • the present invention combines tool treatment and crushing cavity deep treatment, and the fluidized bed boils the bottom material, and the rotating throwing force of the rotary knife enables the material to interact with the crushing tool in all directions at an angle of 360°, Carry out preliminary crushing, and then divide the horizontal crushing cylinder into several small crushing chambers with perforated plates, and the primary crushed fuel enters the crushing chamber, so that elastic biomass materials can be efficiently ground and crushed under compression conditions, with high crushing efficiency.
  • the crushing effect is good, and finally the micron fuel with a particle size of less than 250 microns can be obtained, which meets the particle size requirement of biomass micron fuel;
  • the invention has reasonable design, simple and compact structure, convenient installation and replacement of cutter shaft blades, convenient maintenance, and improves the working efficiency, crushing quality and working life of the crusher, reduces power consumption, use cost and operating cost, and has broad advantages. market application prospects.
  • Fig. 1 is a device structure diagram of the present invention
  • feed inlet 1 feed material auger 2, cloth inlet channel 3, material outlet 4, micropowder screen 5, crushed material inner channel 6, inner channel cavity 7, upper body 8, lower body 9, inlet Air port 10, fluidized bed 11, machine base 12, cutter 13, rotating shaft 14, crushing chamber 15.
  • It includes a feed system, a horizontal compartment crushing chamber and a discharge system; the feed system is sequentially provided with a feed inlet 1, a feed distribution auger 2 and a distribution inlet channel 3 along the movement direction of the biomass fuel to be crushed;
  • the horizontal compartment crushing chamber is provided with a horizontal crushing cylinder, a base 12 located below the horizontal crushing cylinder and fixing the horizontal crushing cylinder, and the horizontal crushing cylinder includes a detachably connected upper body 8 , the lower body 9 and the rotating shaft 14, the cloth inlet channel 3 communicates with the upper body 8, the upper body 8 and the lower body 9 are distributed symmetrically along the plane where the rotating shaft 14 is located, and the rotating shaft
  • the fixed seat of 14 is located at the midpoint of the length direction of the horizontal crushing cylinder, the rotating shaft 14 is fixedly connected with the cutter 13, and the interior of the horizontal crushing cylinder is divided into several crushing chambers by a cylindrical perforated plate 15.
  • the tube wall of the upper body 8 is provided with an internal channel 6 for crushing materials, and the bottom of the lower body 9 is provided with a fluidized bed 11, which can displace the biomass fuel falling into the bottom of the horizontal crushing cylinder. blow up;
  • the discharge system includes a frame structure that covers the internal channel 6 of the crushed material and an induced draft fan that communicates with the frame structure through the discharge port 4, and the frame structure can communicate with the internal channel 6 of the crushed material and the
  • the discharge port 4 forms an inner channel cavity 7, and the crushed biomass micron fuel driven by the induced draft fan is discharged along the crushed material inner channel 6, the inner channel cavity 7 and the discharge port 4.
  • the ebullating bed 11 includes an air nozzle, an air collection chamber and a blower, the air nozzle runs through the lower body 9, the air nozzle is fixedly connected with the air collection chamber, and the air collection chamber It communicates with the blower through the air inlet 10.
  • the angle between the air flow incident direction of the air nozzle and the normal line of the air nozzle is 100-150°, preferably 105-130°.
  • the inner channel cavity 7 is provided with a fine powder screen 5 .
  • the diameter of the perforated plate of the crushing chamber 15 is 5-50 mm, preferably 10-20 mm; the cross-sectional diameter of the crushing chamber 15 is 15-80 mm, preferably 25-50 mm.
  • the diameter of the inner passage 6 of the crushed material is 0.5-3.0 mm, preferably 0.8-2 mm.
  • the feeding and distributing auger 2 is a screw agitating feeding.
  • the number of the cutters 13 is 2-20, preferably 4-12.
  • Biomass micron fuel enters the inside of the horizontal interlayer crushing chamber through feed inlet 1, feed cloth auger 2 and cloth inlet channel 3 successively;
  • the biomass micron fuel enters the crushing chamber 15 for further grinding and crushing under compression conditions;
  • the crushed biomass micron fuel is driven by the induced draft fan and discharged along the inner passage 6 of the crushed material, the inner passage cavity 7 and the discharge port 4 .

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Crushing And Pulverization Processes (AREA)
  • Solid Fuels And Fuel-Associated Substances (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

A horizontal interlayer fluidized-bed biomass micron fuel crusher and a method of using same, wherein the horizontal interlayer fluidized-bed biomass micron fuel crusher comprises a feeding system, a horizontal interlayer crushing chamber, and a discharging system. The feeding system is sequentially provided with a feeding port (1), a feeding and distributing auger (2), and a distributing inlet channel (3) in the moving direction of biomass fuel to be crushed. The horizontal interlayer crushing chamber is provided with a horizontal crushing cylinder and a base (12) that is located below the horizontal crushing cylinder and used for fixing the horizontal crushing cylinder. The horizontal crushing cylinder comprises an upper machine body (8), a lower machine body (9) and a rotating shaft (14) that are detachably connected.

Description

一种卧式隔层沸腾床生物质微米燃料破碎机及使用方法A horizontal interlayer fluidized bed biomass micron fuel crusher and its application method 【技术领域】【Technical field】
本发明属于生物质燃料技术领域,具体涉及一种卧式隔层沸腾床生物质微米燃料破碎机及使用方法。The invention belongs to the technical field of biomass fuel, and in particular relates to a horizontal interlayer fluidized bed biomass micron fuel crusher and a use method thereof.
【背景技术】【Background technique】
生物质微米燃料作为一种工业燃料,用量巨大,而且是一次性消耗,所以要求能大批量生产,且生产成本低廉,华中科技大学肖波教授及其团队将生物质高效生产的粒径小于250微米的“微米燃料”,称之为霄燃料,霄燃料能够实现1400℃以上高温的燃烧,具有广阔的市场前景。这就需要一种能够达到生物质微米燃料粒径要求且破碎效率高的破碎机。现有破碎机破碎产物粒径多数在10mm以上,属于粗破碎地范围,如:实地作业的切碎灭茬还田机、青饲破碎机等。一般的锤式破碎机不能达到对破碎产物粒径的要求,且结构较复杂。传统生物质破碎装置功能单一,生物质破碎生产效率低下。As a kind of industrial fuel, biomass micron fuel is used in a huge amount and is a one-time consumption. Therefore, it is required to be mass-produced and the production cost is low. Professor Xiao Bo of Huazhong University of Science and Technology and his team have efficiently produced biomass with a particle size of less than 250 Micron's "micron fuel" is called Xiao fuel, Xiao fuel can achieve high temperature combustion above 1400 ℃, and has a broad market prospect. This requires a crusher that can meet the particle size requirements of biomass micron fuel and has high crushing efficiency. Most of the crushed products of the existing crushers have a particle size of more than 10mm, which belongs to the scope of coarse crushing, such as: chopping and stubble returning machines for field operations, green feed crushers, etc. The general hammer crusher cannot meet the requirements for the particle size of the crushed product, and the structure is more complicated. The traditional biomass crushing device has a single function, and the production efficiency of biomass crushing is low.
CN205042568U公开了生物质燃料破碎机,包括破碎机主体,破碎机主体内设有进料辊和刀辊,破碎机主体的进料端与进料皮带机的输出端相连,破碎机主体的出料端与出料皮带机的输入端相连;进料辊上方设置有强制喂料辊;刀辊上的刀片分段错位布置。该技术方案将刀辊上的刀片分段错位布置,在加工生物质燃料的过程中降低了硬质杂质对刀片的损害,但是破碎效果很难达到对微米粒径的要求,还存在改进空间。CN205042568U discloses a biomass fuel crusher, comprising a crusher main body, a feed roller and a cutter roll are arranged in the crusher main body, the feed end of the crusher main body is connected with the output end of the feeding belt conveyor, and the discharge end of the crusher main body The end is connected with the input end of the discharge belt conveyor; a forced feeding roller is set above the feeding roller; the blades on the knife roller are arranged in a dislocation. In this technical solution, the blades on the cutter roll are dislocated in sections, which reduces the damage of hard impurities to the blades in the process of processing biomass fuel, but the crushing effect is difficult to meet the requirements for micron particle size, and there is still room for improvement.
CN104492567A公开了生物质燃料破碎机,包括支撑底座,支撑底座上设机架,机架的前部设喂料仓,喂料仓内设水平布置的履带式喂料输送机;履带式喂料输送机的后端顶部设有强制喂料辊,强制喂料辊后部的机架上设有破碎仓,破碎仓内设有破碎辊,破碎辊的辊面上设有破碎刀头,破碎 辊的外周同轴套装破碎分离筛网,破碎分离筛网前部开有与强制喂料辊配合的破碎进料口;破碎仓底部设有与破碎仓相通的出料仓,出料仓底部开有出料口,出料口下方设有出料输送机。该技术方案刀具设置合理,提升了破碎机的通用性,但是破碎效果仍存在改进空间。CN104492567A discloses a biomass fuel crusher, including a support base, a frame is arranged on the support base, a feeding bin is arranged at the front of the frame, and a horizontally arranged crawler-type feeding conveyor is arranged in the feeding bin; the crawler-type feeding conveyor There is a forced feeding roller on the top of the rear end of the machine, and a crushing chamber is arranged on the frame at the rear of the forced feeding roller, and a crushing roller is arranged in the crushing chamber, and a crushing cutter head is arranged on the roller surface of the crushing roller. The crushing and separating screen is coaxially set on the outer periphery. The crushing and separating screen is equipped with a crushing inlet that cooperates with the forced feeding roller at the front; There is a discharge conveyor below the discharge port. The technical scheme has a reasonable cutter setting, which improves the versatility of the crusher, but there is still room for improvement in the crushing effect.
综上所述,现有技术仍缺乏一种破碎产物粒径能达到微米级的生物质燃料破碎机。To sum up, the prior art still lacks a biomass fuel shredder whose particle size of the crushed product can reach the micron level.
【发明内容】【Content of invention】
针对现有技术的以上缺陷或改进需求,本发明提供了一种卧式隔层沸腾床生物质微米燃料破碎机,通过卧式破碎机底部的沸腾床将底部物料沸腾起来,并在旋转刀的旋抛作用力使物料能在360°角相上全方位与破碎刀具作用,同时通过将卧式破碎筒体采用多孔板分成若干小破碎腔体,使弹性生物质物料在压缩条件下高效磋磨破碎,可以较大程度上提高生物质微米燃料破碎的效率,由此解决破碎产物粒径难以快递达到微米级的技术问题。In view of the above defects or improvement needs of the prior art, the present invention provides a horizontal interlayer fluidized bed biomass micron fuel crusher, which boils the bottom material through the fluidized bed at the bottom of the horizontal crusher, and the The rotary throwing force enables the material to interact with the crushing tool in an all-round way at an angle of 360°. At the same time, the horizontal crushing cylinder is divided into several small crushing chambers by using perforated plates, so that elastic biomass materials can be efficiently grinded under compression conditions. Crushing can greatly improve the efficiency of biomass micro-fuel crushing, thereby solving the technical problem that the particle size of crushed products is difficult to reach the micron level by express delivery.
为实现上述目的,按照本发明的一个方面,提供了一种卧式隔层沸腾床生物质微米燃料破碎机,包括进料系统、卧式隔层破碎室和出料系统;所述进料系统沿待破碎的生物质燃料运动方向依次设置有进料口、进料布料搅龙和布料入口通道;In order to achieve the above object, according to one aspect of the present invention, a kind of horizontal interlayer fluidized bed biomass micron fuel breaker is provided, comprising a feed system, a horizontal interlayer crushing chamber and a discharge system; the feed system Along the movement direction of the biomass fuel to be crushed, there are sequentially provided a feed inlet, a feed distribution auger and a distribution inlet channel;
所述卧式隔层破碎室设置有卧式破碎筒体、位于卧式破碎筒体下方并固定卧式破碎筒体的机座,所述卧式破碎筒体包括可拆卸连接的上机体、下机体和旋转轴,所述布料入口通道与所述上机体连通,所述上机体和所述下机体沿所述旋转轴所在的平面对称分布,所述旋转轴的固定座位于所述卧式破碎筒体长度方向的中点处,所述旋转轴固定连接有刀具,所述卧式破碎筒体的内部采用圆柱形多孔板分成若干个破碎腔体,所述上机体的管壁设置有破碎物料内通道,所述下机体的底部设置有沸腾床,所述沸腾床能够将落入卧式破碎筒体底部的生物质燃料向上吹起;The horizontal compartment crushing chamber is provided with a horizontal crushing cylinder, a machine seat located below the horizontal crushing cylinder and fixing the horizontal crushing cylinder, and the horizontal crushing cylinder includes an upper body, a lower body, and a detachable connection. The body and the rotating shaft, the cloth inlet channel communicates with the upper body, the upper body and the lower body are symmetrically distributed along the plane where the rotating shaft is located, the fixed seat of the rotating shaft is located in the horizontal crushing At the midpoint in the length direction of the cylinder, the rotating shaft is fixedly connected with a cutter. The interior of the horizontal crushing cylinder is divided into several crushing chambers by a cylindrical perforated plate. The pipe wall of the upper body is provided with crushing material In the inner channel, the bottom of the lower body is provided with a fluidized bed, and the fluidized bed can blow up the biomass fuel falling into the bottom of the horizontal crushing cylinder;
所述出料系统包括封闭罩住所述破碎物料内通道的框体结构和与框体结构通过出料口连通的引风机,所述框体结构能够连通所述破碎物料内通道和所述出料口形成了内通道腔体,通过引风机驱动完成破碎的生物质微米燃料沿破碎物料内通道、内通道腔体和出料口排出。The discharge system includes a frame structure that covers the internal channel of the crushed material and an induced draft fan that communicates with the frame structure through the discharge port, and the frame structure can communicate with the internal channel of the crushed material and the discharge port. The mouth forms an inner channel cavity, and the broken biomass micron fuel driven by the induced draft fan is discharged along the inner channel of the broken material, the inner channel cavity and the discharge port.
作为优选,所述沸腾床包括喷气嘴、集气室和鼓风机,所述喷气嘴贯穿所述下机体,所述喷气嘴与所述集气室固定连接,所述集气室通过进气口与鼓风机连通。Preferably, the fluidized bed includes an air nozzle, an air collection chamber and a blower, the air nozzle runs through the lower body, the air nozzle is fixedly connected with the air collection chamber, and the air collection chamber is connected to the air inlet through the air inlet. Blower connected.
作为优选,所述喷气嘴的气流入射方向与喷气嘴法线的角度为100-150°,优选为105-130°。Preferably, the angle between the air flow incident direction of the air nozzle and the normal line of the air nozzle is 100-150°, preferably 105-130°.
作为优选,所述内通道腔体设置有微粉筛网。Preferably, the inner channel cavity is provided with a fine powder screen.
作为优选,所述破碎腔体的多孔板的孔径为5-50mm,优选为10-20mm;所述破碎腔体横截面直径为15-80mm,优选为25-50mm。Preferably, the hole diameter of the porous plate of the crushing chamber is 5-50 mm, preferably 10-20 mm; the cross-sectional diameter of the crushing chamber is 15-80 mm, preferably 25-50 mm.
作为优选,所述破碎物料内通道的孔径为0.5-3.0mm,优选为0.8-2mm。As a preference, the pore diameter of the inner channel of the crushed material is 0.5-3.0 mm, preferably 0.8-2 mm.
作为优选,所述进料布料搅龙为螺旋搅拌进料。As a preference, the feed distribution auger is a spiral stirring feed.
作为优选,所述刀具的数量为2-20,优选为4-12。Preferably, the number of the knives is 2-20, preferably 4-12.
按照本发明的另一方面,提供了一种破碎机的使用方法,包括以下步骤:According to another aspect of the present invention, a method for using a crusher is provided, comprising the following steps:
(1)将生物质微米燃料依次通过进料口、进料布料搅龙和布料入口通道进入卧式隔层破碎室的内部;(1) Enter the biomass micron fuel into the interior of the horizontal compartment crushing chamber through the feed inlet, the feed distribution auger and the distribution inlet channel in sequence;
(2)落入至下机体底部的生物质微米燃料通过沸腾床沸腾起来,并在刀具的旋抛作用力下进行初步破碎;(2) The biomass micron fuel falling into the bottom of the lower body boils through the fluidized bed, and is initially crushed under the rotary throwing force of the cutter;
(3)初步破碎后的生物质微米燃料进入破碎腔体进一步磋磨破碎;(3) The biomass micron fuel after primary crushing enters the crushing cavity for further grinding and crushing;
(4)完成破碎的生物质微米燃料通过引风机驱动沿破碎物料内通道、内通道腔体和出料口排出。(4) The crushed biomass micron fuel is driven by the induced draft fan and discharged along the inner passage of the crushed material, the cavity of the inner passage and the discharge port.
本发明的有益效果有:The beneficial effects of the present invention have:
(1)本发明将刀具处理和破碎腔体深度处理相结合,沸腾床将底部物料沸腾起来,并在旋转刀的旋抛作用力使物料能在360°角相上全方位与破碎刀具作用,进行初步的破碎,然后通过将卧式破碎筒体采用多孔板分成若干小破碎腔体,初步破碎的燃料进入破碎腔体,使弹性生物质物料在压缩条件下高效磋磨破碎,破碎效率高,破碎效果好,最后获得粒径小于250微米的微米燃料,达到生物质微米燃料粒径要求;(1) The present invention combines tool treatment and crushing cavity deep treatment, and the fluidized bed boils the bottom material, and the rotating throwing force of the rotary knife enables the material to interact with the crushing tool in all directions at an angle of 360°, Carry out preliminary crushing, and then divide the horizontal crushing cylinder into several small crushing chambers with perforated plates, and the primary crushed fuel enters the crushing chamber, so that elastic biomass materials can be efficiently ground and crushed under compression conditions, with high crushing efficiency. The crushing effect is good, and finally the micron fuel with a particle size of less than 250 microns can be obtained, which meets the particle size requirement of biomass micron fuel;
(2)本发明设计合理,结构简单紧凑,刀轴刀片安装更换便捷,维修方便,且提高了破碎机的作业效率,破碎质量及工作寿命,降低了功率消耗和使用成本及运行费用,具有广阔的市场应用前景。(2) The invention has reasonable design, simple and compact structure, convenient installation and replacement of cutter shaft blades, convenient maintenance, and improves the working efficiency, crushing quality and working life of the crusher, reduces power consumption, use cost and operating cost, and has broad advantages. market application prospects.
【附图说明】【Description of drawings】
图1是本发明装置结构图;Fig. 1 is a device structure diagram of the present invention;
其中:进料口1、进料布料搅龙2、布料入口通道3、出料口4、微粉筛网5、破碎物料内通道6、内通道腔体7、上机体8、下机体9、进气口10、沸腾床11、机座12、刀具13、旋转轴14、破碎腔体15。Among them: feed inlet 1, feed material auger 2, cloth inlet channel 3, material outlet 4, micropowder screen 5, crushed material inner channel 6, inner channel cavity 7, upper body 8, lower body 9, inlet Air port 10, fluidized bed 11, machine base 12, cutter 13, rotating shaft 14, crushing chamber 15.
【具体实施方式】【Detailed ways】
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。此外,下面所描述的本发明各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not constitute a conflict with each other.
实施例Example
一种卧式隔层沸腾床生物质微米燃料破碎机,如图1所示,A horizontal interlayer ebullating bed biomass micron fuel crusher, as shown in Figure 1,
包括进料系统、卧式隔层破碎室和出料系统;所述进料系统沿待破碎的生物质燃料运动方向依次设置有进料口1、进料布料搅龙2和布料入口通道3;It includes a feed system, a horizontal compartment crushing chamber and a discharge system; the feed system is sequentially provided with a feed inlet 1, a feed distribution auger 2 and a distribution inlet channel 3 along the movement direction of the biomass fuel to be crushed;
所述卧式隔层破碎室设置有卧式破碎筒体、位于卧式破碎筒体下方并 固定卧式破碎筒体的机座12,所述卧式破碎筒体包括可拆卸连接的上机体8、下机体9和旋转轴14,所述布料入口通道3与所述上机体8连通,所述上机体8和所述下机体9沿所述旋转轴14所在的平面对称分布,所述旋转轴14的固定座位于所述卧式破碎筒体长度方向的中点处,所述旋转轴14固定连接有刀具13,所述卧式破碎筒体的内部采用圆柱形多孔板分成若干个破碎腔体15,所述上机体8的管壁设置有破碎物料内通道6,所述下机体9的底部设置有沸腾床11,所述沸腾床11能够将落入卧式破碎筒体底部的生物质燃料向上吹起;The horizontal compartment crushing chamber is provided with a horizontal crushing cylinder, a base 12 located below the horizontal crushing cylinder and fixing the horizontal crushing cylinder, and the horizontal crushing cylinder includes a detachably connected upper body 8 , the lower body 9 and the rotating shaft 14, the cloth inlet channel 3 communicates with the upper body 8, the upper body 8 and the lower body 9 are distributed symmetrically along the plane where the rotating shaft 14 is located, and the rotating shaft The fixed seat of 14 is located at the midpoint of the length direction of the horizontal crushing cylinder, the rotating shaft 14 is fixedly connected with the cutter 13, and the interior of the horizontal crushing cylinder is divided into several crushing chambers by a cylindrical perforated plate 15. The tube wall of the upper body 8 is provided with an internal channel 6 for crushing materials, and the bottom of the lower body 9 is provided with a fluidized bed 11, which can displace the biomass fuel falling into the bottom of the horizontal crushing cylinder. blow up;
所述出料系统包括封闭罩住所述破碎物料内通道6的框体结构和与框体结构通过出料口4连通的引风机,所述框体结构能够连通所述破碎物料内通道6和所述出料口4形成了内通道腔体7,通过引风机驱动完成破碎的生物质微米燃料沿破碎物料内通道6、内通道腔体7和出料口4排出。The discharge system includes a frame structure that covers the internal channel 6 of the crushed material and an induced draft fan that communicates with the frame structure through the discharge port 4, and the frame structure can communicate with the internal channel 6 of the crushed material and the The discharge port 4 forms an inner channel cavity 7, and the crushed biomass micron fuel driven by the induced draft fan is discharged along the crushed material inner channel 6, the inner channel cavity 7 and the discharge port 4.
作为优选的实施例,所述沸腾床11包括喷气嘴、集气室和鼓风机,所述喷气嘴贯穿所述下机体9,所述喷气嘴与所述集气室固定连接,所述集气室通过进气口10与鼓风机连通。As a preferred embodiment, the ebullating bed 11 includes an air nozzle, an air collection chamber and a blower, the air nozzle runs through the lower body 9, the air nozzle is fixedly connected with the air collection chamber, and the air collection chamber It communicates with the blower through the air inlet 10.
作为优选的实施例,所述喷气嘴的气流入射方向与喷气嘴法线的角度为100-150°,优选为105-130°。As a preferred embodiment, the angle between the air flow incident direction of the air nozzle and the normal line of the air nozzle is 100-150°, preferably 105-130°.
作为优选的实施例,所述内通道腔体7设置有微粉筛网5。As a preferred embodiment, the inner channel cavity 7 is provided with a fine powder screen 5 .
作为优选的实施例,所述破碎腔体15的多孔板的孔径为5-50mm,优选为10-20mm;所述破碎腔体15横截面直径为15-80mm,优选为25-50mm。As a preferred embodiment, the diameter of the perforated plate of the crushing chamber 15 is 5-50 mm, preferably 10-20 mm; the cross-sectional diameter of the crushing chamber 15 is 15-80 mm, preferably 25-50 mm.
作为优选的实施例,所述破碎物料内通道6的孔径为0.5-3.0mm,优选为0.8-2mm。As a preferred embodiment, the diameter of the inner passage 6 of the crushed material is 0.5-3.0 mm, preferably 0.8-2 mm.
作为优选的实施例,所述进料布料搅龙2为螺旋搅拌进料。As a preferred embodiment, the feeding and distributing auger 2 is a screw agitating feeding.
作为优选的实施例,所述刀具13的数量为2-20,优选为4-12。As a preferred embodiment, the number of the cutters 13 is 2-20, preferably 4-12.
应用本实施例时,包括以下步骤:When applying this embodiment, the following steps are included:
(1)将生物质微米燃料依次通过进料口1、进料布料搅龙2和布料入 口通道3进入卧式隔层破碎室的内部;(1) Biomass micron fuel enters the inside of the horizontal interlayer crushing chamber through feed inlet 1, feed cloth auger 2 and cloth inlet channel 3 successively;
(2)落入至下机体9底部的生物质微米燃料通过沸腾床11沸腾起来,并在刀具13的旋抛作用力下进行初步破碎;(2) The biomass micron fuel falling into the bottom of the lower body 9 boils through the fluidized bed 11, and is initially crushed under the rotary throwing force of the cutter 13;
(3)初步破碎后生物质微米燃料进入破碎腔体15在压缩条件下进一步磋磨破碎;(3) After the primary crushing, the biomass micron fuel enters the crushing chamber 15 for further grinding and crushing under compression conditions;
(4)完成破碎的生物质微米燃料通过引风机驱动沿破碎物料内通道6、内通道腔体7和出料口4排出。(4) The crushed biomass micron fuel is driven by the induced draft fan and discharged along the inner passage 6 of the crushed material, the inner passage cavity 7 and the discharge port 4 .
本领域的技术人员容易理解,以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。It is easy for those skilled in the art to understand that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention, All should be included within the protection scope of the present invention.

Claims (9)

  1. 一种卧式隔层沸腾床生物质微米燃料破碎机,其特征在于,包括进料系统、卧式隔层破碎室和出料系统;所述进料系统沿待破碎的生物质燃料运动方向依次设置有进料口(1)、进料布料搅龙(2)和布料入口通道(3);A horizontal interlayer fluidized bed biomass micron fuel crusher, characterized in that it includes a feed system, a horizontal interlayer crushing chamber and a discharge system; the feed system is sequentially moved along the direction of movement of the biomass fuel to be crushed It is provided with a feed inlet (1), a feed and distribution auger (2) and a distribution inlet channel (3);
    所述卧式隔层破碎室设置有卧式破碎筒体和位于卧式破碎筒体下方并固定卧式破碎筒体的机座(12),所述卧式破碎筒体包括可拆卸连接的上机体(8)、下机体(9)和旋转轴(14),所述布料入口通道(3)与所述上机体(8)连通,所述上机体(8)和所述下机体(9)沿所述旋转轴(14)所在的平面对称分布,所述旋转轴(14)的固定座位于所述卧式破碎筒体长度方向的中点处,所述旋转轴(14)固定连接有刀具(13),所述卧式破碎筒体的内部采用圆柱形多孔板分成若干个破碎腔体(15),所述上机体(8)的管壁设置有破碎物料内通道(6),所述下机体(9)的底部设置有沸腾床(11),所述沸腾床(11)能够将落入卧式破碎筒体底部的生物质燃料向上吹起;The horizontal compartment crushing chamber is provided with a horizontal crushing cylinder and a base (12) which is located below the horizontal crushing cylinder and fixes the horizontal crushing cylinder, and the horizontal crushing cylinder includes a detachably connected upper Body (8), lower body (9) and rotating shaft (14), the cloth inlet channel (3) communicates with the upper body (8), the upper body (8) and the lower body (9) Symmetrically distributed along the plane where the rotating shaft (14) is located, the fixed seat of the rotating shaft (14) is located at the midpoint of the length direction of the horizontal crushing cylinder, and the rotating shaft (14) is fixedly connected with a cutter (13), the inside of the horizontal crushing cylinder is divided into several crushing cavities (15) by using a cylindrical perforated plate, and the tube wall of the upper body (8) is provided with an internal channel (6) for crushing materials. The bottom of the lower body (9) is provided with a fluidized bed (11), and the fluidized bed (11) can blow up the biomass fuel falling into the bottom of the horizontal crushing cylinder;
    所述出料系统包括封闭罩住所述破碎物料内通道(6)的框体结构和与框体结构通过出料口(4)连通的引风机,所述框体结构能够连通所述破碎物料内通道(6)和所述出料口(4)形成了内通道腔体(7),通过引风机驱动完成破碎的生物质微米燃料沿破碎物料内通道(6)、内通道腔体(7)和出料口(4)排出。The discharge system includes a frame structure that covers the internal channel (6) of the crushed material and an induced draft fan that communicates with the frame structure through the discharge port (4), and the frame structure can communicate with the crushed material. The channel (6) and the discharge port (4) form an inner channel cavity (7), and the crushed biomass micron fuel is driven by an induced draft fan along the inner channel (6) of the crushed material, and the inner channel cavity (7) And discharge port (4) discharge.
  2. 根据权利要求1所述的破碎机,其特征在于,所述沸腾床(11)包括喷气嘴、集气室和鼓风机,所述喷气嘴贯穿所述下机体(9),所述喷气嘴与所述集气室固定连接,所述集气室通过进气口(10)与鼓风机连通。The crusher according to claim 1, characterized in that, the fluidized bed (11) includes an air nozzle, an air collection chamber and a blower, the air nozzle runs through the lower body (9), and the air nozzle is connected to the The gas collection chamber is fixedly connected, and the gas collection chamber communicates with the blower through the air inlet (10).
  3. 根据权利要求2所述的破碎机,其特征在于,所述喷气嘴的气流入射方向与喷气嘴法线的角度为100-150°,优选为105-130°。The crusher according to claim 2, characterized in that, the angle between the air flow incident direction of the air nozzle and the normal line of the air nozzle is 100-150°, preferably 105-130°.
  4. 根据权利要求1或2所述的破碎机,其特征在于,所述内通道腔体(7)设置有微粉筛网(5)。The crusher according to claim 1 or 2, characterized in that, the inner channel cavity (7) is provided with a fine powder screen (5).
  5. 根据权利要求4所述的破碎机,其特征在于,所述破碎腔体(15)的多孔板的孔径为5-50mm,优选为10-20mm;所述破碎腔体(15)为圆柱形,横截面直径为15-80mm,优选为25-50mm。The crusher according to claim 4, characterized in that, the aperture of the porous plate of the crushing cavity (15) is 5-50 mm, preferably 10-20 mm; the crushing cavity (15) is cylindrical, The cross-sectional diameter is 15-80 mm, preferably 25-50 mm.
  6. 根据权利要求5所述的破碎机,其特征在于,所述破碎物料内通道(6)的孔径为0.5-3.0mm,优选为0.8-2mm。The crusher according to claim 5, characterized in that, the diameter of the inner passage (6) of the crushed material is 0.5-3.0mm, preferably 0.8-2mm.
  7. 根据权利要求1所述的破碎机,其特征在于,所述进料布料搅龙(2)为螺旋搅拌进料。The crusher according to claim 1, characterized in that, the feeding and distributing auger (2) is a screw agitating and feeding.
  8. 根据权利要求1所述的破碎机,其特征在于,所述刀具(13)的数量为2-20,优选为4-12。The crusher according to claim 1, characterized in that, the number of the knives (13) is 2-20, preferably 4-12.
  9. 根据权利要求1-8任一项所述的破碎机的使用方法,其特征在于,包括以下步骤:According to the use method of the crusher according to any one of claims 1-8, it is characterized in that it comprises the following steps:
    (1)将生物质微米燃料依次通过进料口、进料布料搅龙和布料入口通道进入卧式隔层破碎室的内部;(1) Enter the biomass micron fuel into the interior of the horizontal compartment crushing chamber through the feed inlet, the feed distribution auger and the distribution inlet channel in sequence;
    (2)落入至下机体底部的生物质微米燃料通过沸腾床沸腾起来,并在刀具的旋抛作用力下进行初步破碎;(2) The biomass micron fuel falling into the bottom of the lower body boils through the fluidized bed, and is initially crushed under the rotary throwing force of the cutter;
    (3)初步破碎后的生物质微米燃料进入破碎腔体进一步磋磨破碎;(3) The biomass micron fuel after primary crushing enters the crushing cavity for further grinding and crushing;
    (4)完成破碎的生物质微米燃料通过引风机驱动沿破碎物料内通道、内通道腔体和出料口排出。(4) The crushed biomass micron fuel is driven by the induced draft fan and discharged along the inner passage of the crushed material, the cavity of the inner passage and the discharge port.
PCT/CN2021/110695 2021-05-31 2021-08-05 Horizontal interlayer fluidized-bed biomass micron fuel crusher and method of using same WO2022252388A1 (en)

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