WO2022252294A1 - 涡轮压裂系统及其控制方法、控制设备和存储介质 - Google Patents
涡轮压裂系统及其控制方法、控制设备和存储介质 Download PDFInfo
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- WO2022252294A1 WO2022252294A1 PCT/CN2021/100642 CN2021100642W WO2022252294A1 WO 2022252294 A1 WO2022252294 A1 WO 2022252294A1 CN 2021100642 W CN2021100642 W CN 2021100642W WO 2022252294 A1 WO2022252294 A1 WO 2022252294A1
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- fuel
- liquid
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- turbine engine
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- 238000000034 method Methods 0.000 title claims abstract description 61
- 238000003860 storage Methods 0.000 title claims abstract description 60
- 239000000446 fuel Substances 0.000 claims abstract description 308
- 239000007788 liquid Substances 0.000 claims abstract description 269
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- 238000012545 processing Methods 0.000 claims description 25
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- 238000013480 data collection Methods 0.000 claims description 13
- 238000005259 measurement Methods 0.000 claims description 12
- 230000003247 decreasing effect Effects 0.000 claims description 2
- 230000000694 effects Effects 0.000 claims description 2
- 239000002737 fuel gas Substances 0.000 abstract description 6
- 238000002485 combustion reaction Methods 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 293
- 238000004891 communication Methods 0.000 description 15
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 14
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- 238000004590 computer program Methods 0.000 description 7
- 239000003345 natural gas Substances 0.000 description 7
- 230000009467 reduction Effects 0.000 description 7
- 239000003949 liquefied natural gas Substances 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 4
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- 238000010295 mobile communication Methods 0.000 description 2
- 239000002551 biofuel Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
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- 239000004973 liquid crystal related substance Substances 0.000 description 1
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Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B41/00—Equipment or details not covered by groups E21B15/00 - E21B40/00
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/25—Methods for stimulating production
- E21B43/26—Methods for stimulating production by forming crevices or fractures
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D13/00—Combinations of two or more machines or engines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D15/00—Adaptations of machines or engines for special use; Combinations of engines with devices driven thereby
- F01D15/08—Adaptations for driving, or combinations with, pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02C—GAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
- F02C7/00—Features, components parts, details or accessories, not provided for in, or of interest apart form groups F02C1/00 - F02C6/00; Air intakes for jet-propulsion plants
- F02C7/22—Fuel supply systems
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02C—GAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
- F02C9/00—Controlling gas-turbine plants; Controlling fuel supply in air- breathing jet-propulsion plants
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02C—GAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
- F02C9/00—Controlling gas-turbine plants; Controlling fuel supply in air- breathing jet-propulsion plants
- F02C9/26—Control of fuel supply
- F02C9/42—Control of fuel supply specially adapted for the control of two or more plants simultaneously
Definitions
- Embodiments of the present disclosure relate to a turbo fracturing system, a control method thereof, a control device, and a computer-readable storage medium.
- the turbine engine drives the plunger pump.
- the fuel of the turbine engine can be diesel or natural gas.
- the use of natural gas has a great cost advantage, so gas is most used in actual production.
- a turbo fracturing system includes: N turbo fracturing equipment, each of which includes a turbine engine, and N is greater than or equal to 2 Integer; gas supply equipment, connected to N said turbine engines, said gas supply equipment configured to supply gas and distribute said gas to N said turbine engines as gas fuel; and fuel liquid supply equipment, connected to all at least one of the N turbine engines and is configured to supply liquid fuel to at least one of the N turbine fracturing devices when at least one of the gas flow rate and pressure decreases.
- the turbine fracturing system further includes measurement and control equipment, the measurement and control equipment includes: a data acquisition device, signal connected to the gas supply equipment, the data acquisition device is configured to collect the first gas data and sending said first gas data to said data processing device; and a data processing device.
- the measurement and control equipment includes: a data acquisition device, signal connected to the gas supply equipment, the data acquisition device is configured to collect the first gas data and sending said first gas data to said data processing device; and a data processing device.
- the data processing device includes: a comparison and judgment unit, which is connected to the data acquisition device, and the comparison and judgment unit is configured to compare the first gas data with a first threshold and judge whether the first gas data is less than the A first threshold; wherein, the first gas data includes at least one of pressure and flow of the gas, and the first threshold includes a first pressure threshold corresponding to the pressure and a first threshold corresponding to the flow At least one of a flow threshold; and a control unit, signal-connected to the comparison judgment unit, the control unit is configured to select the N turbine engines in response to the first gas data being smaller than the first threshold at least one of them and generate a first fuel switching signal; wherein the first fuel switching signal is used to switch the gaseous fuel of at least one of the N turbine engines to liquid fuel.
- a comparison and judgment unit which is connected to the data acquisition device, and the comparison and judgment unit is configured to compare the first gas data with a first threshold and judge whether the first gas data is less than the A first threshold; wherein, the first gas data includes at least one of
- the turbo fracturing system further includes a fuel liquid storage device, the fuel liquid storage device is arranged on the turbo fracturing equipment and connected to the turbine engine, and the fuel liquid supply equipment passes through the The fuel-liquid storage device provides the liquid fuel to the turbine engine; each of the turbine fracturing devices also includes a local control device signally connected to the turbine engine; the control unit is also configured to connect the first A fuel switch signal is sent to the local control device signally connected to the selected at least one turbine engine; the local control device is configured to, according to the first fuel switch signal, the selected at least one turbine engine switching from the gaseous fuel to the liquid fuel; wherein the liquid fuel is provided by the fuel-liquid storage device connected to the selected at least one turbine engine.
- the turbine fracturing system further includes a gas delivery device, the gas delivery device is arranged on the turbine fracturing equipment and connected to the turbine engine, and the gas supply equipment is delivered through the gas
- the device provides the gas fuel to the turbo fracturing equipment;
- the local control device includes a local control unit and a switching unit;
- the local control unit is configured to receive the first fuel switching signal and control the switching unit to realize Switch from the gaseous fuel to the liquid fuel;
- the switching unit is respectively connected to the fuel-liquid storage device and the gas delivery device provided on the same turbine fracturing equipment, and is configured to be in the local Under the control of the control unit, switch from the gas delivery device to the fuel liquid storage device.
- the selected at least one turbine engine includes a turbine engine with the longest running time; the turbine engine with the longest running time satisfies at least one of the following three conditions: The current liquid inventory of liquid fuel stored in the turbine engine is the largest; the load of the turbine engine is the smallest; and the ratio of the current liquid inventory of liquid fuel stored in the turbine engine to the load of the turbine engine is the highest.
- the data collection device is further configured to collect second gas data of the gas and send the second gas data to the data processing device, wherein the second gas data includes the first The change rate of gas data;
- the comparison and judgment unit is also configured to compare the second gas data with a change rate threshold, and send the comparison result to the control unit;
- the control unit is also configured to adjust the The total displacement of the turbo-fracturing system described above.
- the change rate of the first gas data includes a drop rate of the first gas data
- the change rate threshold includes a drop rate threshold of the first gas data
- the comparison and judgment unit is further configured In order to compare the second gas data with the drop rate threshold of the first gas data, determine whether the second gas data is greater than or equal to the drop rate threshold of the first gas data
- the control unit is further configured to respond to When the second gas data is greater than or equal to the drop rate threshold of the first gas data, a first discharge reduction signal for reducing the total discharge of the turbo fracturing system is generated.
- the fuel liquid supply equipment includes N fuel liquid storage devices, and the N fuel liquid storage devices are arranged on the N turbine fracturing equipment in one-to-one correspondence and connected to the N turbine fracturing equipment in one-to-one correspondence.
- the turbine engine; the data collection device is further configured to collect the current total amount of liquid fuel stored in all the N fuel liquid storage devices, and send the current total amount of liquid to the data processing device;
- the comparison and judging unit is further configured to compare the current total amount of liquid with the threshold value of the total liquid amount, and judge whether the current total amount of liquid is smaller than the threshold value of the total amount of liquid;
- the control unit is also configured to respond to the current total amount of liquid The total volume of liquid is less than the total volume of liquid threshold, generating a second derate signal for reducing the total displacement of the turbo-fracturing system.
- the comparison and determination unit is further configured to: in response to the first gas data being greater than or equal to the first threshold, determine whether there is a turbine engine switched to the liquid fuel; and in response to the existence The turbine engine that has switched to the liquid fuel compares whether the first gas data is greater than or equal to a second threshold, wherein the second threshold is greater than the first threshold.
- the control unit is further configured to: generate a second fuel switching signal for switching the liquid of the turbine engine to The fuel is switched back to the gaseous fuel.
- control unit is also configured to obtain the number M of turbine engines that have been switched to the liquid fuel, and M is a positive integer less than N; the control unit is also configured to select from among the M turbine engines The turbine engine with the shortest run time and generating the second fuel switch signal for switching the liquid fuel of the turbine engine with the shortest run time back to gaseous fuel.
- the turbine engine with the shortest run time satisfies at least one of the following three conditions: the current liquid inventory of liquid fuel stored in the turbine engine is the smallest; the load of the turbine engine is the largest; and The ratio of the current liquid inventory of liquid fuel to the load of the turbine engine is the lowest.
- a second aspect of the present disclosure provides a method for controlling a turbo fracturing system. Including: collecting first gas data of gas, wherein the gas is distributed to N turbine engines and used as gas fuel for N turbine engines, N is an integer greater than or equal to 2; according to the first gas data, determine whether at least one of the flow rate and pressure of the gas decreases; and provide liquid fuel to at least one of the N turbine fracturing devices in response to the decrease in at least one of the flow rate and pressure of the gas.
- the determining whether at least one of the flow rate and the pressure of the gas decreases according to the first gas data includes: comparing the first gas data with a first threshold, and judging that the first Whether the gas data is less than the first threshold; wherein, the first gas data includes at least one of the pressure and flow of the gas, and the first threshold includes a first pressure threshold corresponding to the pressure and a corresponding at least one of the first flow thresholds of the flow.
- the providing liquid fuel to at least one of the N turbine fracturing devices in response to a decrease in at least one of flow and pressure of the gas comprises: in response to the first gas data being less than the first threshold, Selecting at least one of the N turbine engines, and switching the gaseous fuel of the at least one of the N turbine engines to liquid fuel.
- At least one of the N turbine engines in response to the first gas data being smaller than the first threshold, at least one of the N turbine engines is selected, and the at least one of the N turbine engines is selected
- Switching from gaseous fuel to liquid fuel includes: selecting a turbine engine with the longest running time among the N turbine engines, and switching the gaseous fuel of the turbine engine with the longest running time to liquid fuel.
- the turbine engine with the longest running time satisfies at least one of the following three conditions: the current liquid stock of liquid fuel stored in the turbine engine is the largest; the load of the turbine engine is the smallest; and the turbine engine The current liquid inventory of liquid fuel stored in the engine has the highest ratio to the load of the turbine engine.
- control method of the turbine fracturing system further includes: judging whether the gas fuels of all the N turbine engines are switched to liquid fuels.
- control method of the turbine fracturing system further includes: collecting the second gas data of the gas in response to switching the gas fuel of all the N turbine engines to liquid fuel, wherein the second The gas data includes a change rate of the first gas data; comparing the second gas data with a change rate threshold; and adjusting the total displacement of the turbo fracturing system according to the comparison result.
- the change rate of the first gas data includes a drop rate of the first gas data
- the change rate threshold includes a drop rate threshold of the first gas data.
- the comparing the second gas data with the change rate threshold includes: comparing the second gas data with the drop rate threshold of the first gas data, and judging whether the second gas data is greater than or equal to the first gas data.
- the adjusting the total displacement of the turbine fracturing system according to the comparison result includes: reducing the total displacement of the turbine fracturing system in response to the second gas data being greater than or equal to a drop rate threshold of the first gas data. displacement.
- control method of the turbine fracturing system further includes: in response to switching the gaseous fuels of all the N turbine engines to liquid fuels, collecting the current liquid level of the liquid fuels stored in all the N turbine engines total amount; comparing the current total liquid amount with a threshold value of the total liquid amount; and adjusting the total displacement of the turbo fracturing system according to the comparison result.
- the comparing the current total amount of liquid with the threshold value of the total amount of liquid includes: comparing the current total amount of liquid with the threshold value of the total amount of liquid, and judging whether the current total amount of liquid is less than the total amount of liquid volume threshold.
- the adjusting the total displacement of the turbo fracturing system according to the comparison result includes: reducing the total displacement of the turbo fracturing system in response to the current total liquid volume being less than the total liquid volume threshold.
- control method of the turbine fracturing system further includes: in response to the first gas data being greater than or equal to the first threshold, judging whether there is a turbine engine switched to the liquid fuel; The turbine engine that has switched to the liquid fuel compares whether the first gas data is greater than or equal to a second threshold, wherein the second threshold is greater than the first threshold; in response to the first gas data being greater than or equal to The second threshold switches the turbine engine from liquid fuel back to the gaseous fuel.
- a third aspect of the present disclosure provides a control device, including: a processor; and a memory, wherein computer-executable code is stored in the memory, and the computer-executable code is configured to, when executed by the processor, perform the aforementioned The control method of the turbo fracturing system described in any embodiment.
- a fourth aspect of the present disclosure provides a computer-readable storage medium, which stores computer-executable codes, and when the computer-executable codes are executed by a processor, the processor executes the turbo fracturing according to any one of the preceding embodiments. system control method.
- FIG. 1A is a schematic diagram of a turbofracturing system according to an embodiment of the present disclosure
- FIG. 1B is a schematic diagram of a turbofracturing system according to another embodiment of the present disclosure.
- FIG. 2 is a schematic diagram of a turbofracturing device provided according to an embodiment of the present disclosure
- FIG. 3 is a schematic diagram of a measurement and control device provided according to an embodiment of the present disclosure.
- Fig. 4 is a flowchart of a control method of a turbo fracturing system according to an embodiment of the present disclosure
- Fig. 5 is a flowchart of a control method of a turbo fracturing system according to another embodiment of the present disclosure
- Fig. 6 is a flowchart of a control method of a turbo fracturing system according to yet another embodiment of the present disclosure
- Fig. 7 is a flowchart of a control method of a turbo fracturing system according to another embodiment of the present disclosure.
- FIG. 8 is a schematic diagram of a control device provided according to an embodiment of the present disclosure.
- Fig. 9 is a schematic diagram of a storage medium provided according to an embodiment of the present disclosure.
- liquefied natural gas can also be used.
- natural gas can be delivered to the turbine engine by CNG tanker through CNG pressure regulating equipment, or delivered to turbine engine by LNG tanker through LNG gasification delivery equipment, etc.
- CNG tanker When switching tankers, sometimes there is a problem of insufficient natural gas on the supply side.
- the operator needs to manually switch the fuel according to the site conditions of the well site. If the manual switching fails or the switching is not timely, not only may the turbo fracturing equipment not be able to continue to work (such as parking), but also the operating safety of the operator cannot be guaranteed.
- At least one embodiment of the present disclosure provides a turbo fracturing system, including: N turbo fracturing equipment, each of which includes a turbine engine, N is an integer greater than or equal to 2; gas supply equipment, connected to N turbine engines, the gas supply device configured to supply gas and distribute the gas to the N turbine engines as gas fuel; and a liquid fuel supply device connected to at least one of the N turbine engines One and configured to provide liquid fuel to at least one of the N turbine fracturing devices when at least one of the flow and pressure of the gas decreases.
- the fuel liquid supply equipment supplies liquid fuel to at least one of the N turbine fracturing equipment . That is, when the gas provided by the gas supply equipment is insufficient, the liquid fuel supply equipment can be controlled to automatically supply liquid fuel to the turbine engine, which can ensure the normal operation of N turbine fracturing equipment, so that the turbine fracturing system can maintain a normal discharge rate. volume output. Moreover, since the switch from gas fuel to liquid fuel is automatically completed, the operating safety of the operator is improved and the intensity of manual operation is reduced.
- the fuel provided to the turbine engine includes combustible gaseous fuel (referred to as gas) or combustible liquid fuel (referred to as liquid fuel).
- gas includes compressed natural gas (CNG).
- CNG compressed natural gas
- fuel liquids include diesel, biofuel or liquefied natural gas (LNG), among others.
- the supply state of the gas can be judged, and then according to the supply state, the conversion from gas fuel to Automatic switching of liquid fuels.
- FIG. 1A is a schematic diagram of a turbofracturing system provided in accordance with an embodiment of the present disclosure.
- the turbo fracturing system 1 includes N turbo fracturing equipment A, gas supply equipment 10 and fuel liquid supply equipment 20 , where N is an integer greater than or equal to 2.
- the N turbo-fracturing devices are turbo-fracturing devices A1, A2...An.
- Each turbo-fracturing rig A includes a turbine engine 100 .
- the turbo fracturing equipment is vehicle-mounted or semi-trailer-mounted or skid-mounted.
- turbo-fracturing equipment includes turbo-fracturing trucks.
- a turbo-fracturing facility includes a turbo-fracturing fleet consisting of a plurality of turbo-fracturing vehicles.
- the turbine fracturing equipment A further includes a plunger pump 101 , and the turbine engine 100 is connected to the plunger pump 101 so as to transmit the kinetic energy generated by the turbine engine 100 to the plunger pump 101 .
- the turbine fracturing equipment A may further include a reduction box and a transmission mechanism (not shown) disposed between the turbine engine 100 and the plunger pump 101 .
- the output end of the turbine engine 100 is connected to the reduction box, and the transmission connection between the reduction box and the plunger pump 101 is through a transmission mechanism.
- the plunger pump is driven by the turbine engine, which has a large power-to-volume ratio and a small footprint, which greatly reduces the number of fracturing devices and the occupied area of the entire fracturing equipment .
- a gas supply device 10 is connected to the N turbine engines, and the gas supply device 10 is configured to supply gas and distribute the gas to the N turbine engines as gas fuel.
- FIG. 2 is a schematic diagram of a turbofracturing device provided according to an embodiment of the present disclosure.
- the turbo fracturing system 1 further includes a gas delivery device 103 .
- the gas delivery device 103 is connected to the turbine engine 100 .
- the gas supply equipment 10 supplies the gas fuel to the turbine fracturing equipment A through the gas delivery device 103 . That is, one end of the gas delivery device 103 is connected to the gas supply equipment 10 , and the other end is connected to the turbo fracturing equipment 100 .
- the gas fuel delivered to the turbine engine 100 can be controlled by controlling the gas delivery device 103 on the turbine fracturing equipment A (such as switching from gas fuel to liquid fuel) ).
- the gas delivery device includes a delivery pipeline.
- the delivery pipeline includes, for example, a main pipeline and a plurality of branch pipelines connected to the main pipeline.
- One end of the main pipeline communicates with the gas supply device 10 , and the other end communicates with a plurality of branch pipelines, and each branch pipeline communicates with a turbine engine.
- the gas supply device 10 can distribute the gas to N turbine engines.
- the gas supply equipment 10 is, for example, a CNG tank car, and the number of CNG tank cars may be one or more.
- the gas supply equipment 10 delivers gas to N turbine engines in one-to-one correspondence through N gas delivery devices 103 , which can prevent gas leakage during gas delivery and improve safety.
- a CNG pressure regulating device is also provided between the CNG tanker and the gas delivery device 103, and the natural gas is delivered to the turbine engine 100 after being pressure-regulated by the CNG tanker through the CNG pressure regulating device.
- the gas pressure can be adjusted conveniently according to actual production needs.
- the number of gas delivery devices 103 in the delivery device is N, and the N gas delivery devices 103 are connected to the N turbine engines 100 in a one-to-one correspondence.
- the N gas delivery devices shown in FIG. 1A are only schematic, and the number of the gas delivery devices 103 may be larger or smaller than N.
- each gas delivery device 103 can provide gas fuel to two or more turbine engines 100 at the same time.
- N gas delivery devices 103 when N gas delivery devices 103 are used, it is beneficial to realize individual control of the gas fuel of N turbine engines 100 , so it is preferable.
- the fuel liquid supply device 10 is connected to at least one of the N turbine engines and is configured to supply at least one of the N turbine fracturing devices A when at least one of the flow rate and pressure of the gas decreases.
- One provides liquid fuel. Since at least one of the flow rate and pressure of gas decreases, the flow rate and pressure of gas fuel delivered to the plurality of gas delivery devices 103 will also decrease accordingly. If liquid fuel is not provided, equipment downtime is likely to occur.
- the fuel liquid supply equipment 10 to supply liquid fuel to at least one of the N turbine fracturing equipment A, the above shutdown problem can be avoided, and the normal operation of the turbo fracturing equipment A can be effectively guaranteed.
- the turbo fracturing system 1 further includes a fuel liquid storage device 102 , which is arranged on the turbo fracturing equipment A and connected to the turbine engine 100 .
- the fuel liquid supply device 20 supplies the liquid fuel to the turbine engine through the fuel liquid storage device 102 . That is, one end of the fuel liquid storage device 102 is connected to the fuel liquid supply device 20 , and the other end is connected to the turbo fracturing device 100 .
- the fuel liquid supply equipment 20 is, for example, a diesel vehicle, and the number of diesel vehicles may be one or more.
- the fuel liquid supply device 20 may be connected to the fuel liquid storage device 102 through a fuel liquid delivery device, which can prevent leakage during liquid delivery and improve safety.
- the number of fuel-liquid storage devices 102 is N, and the N fuel-liquid storage devices 102 are connected to the N turbine engines 100 in a one-to-one correspondence.
- the N fuel storage devices 102 shown in FIG. 1A are only schematic, and the number of fuel storage devices 102 can be larger or smaller than N.
- each fuel-liquid storage device 102 can provide liquid fuel to two or more turbine engines 100 at the same time.
- N fuel liquid storage devices 102 when N fuel liquid storage devices 102 are used, it is beneficial to realize individual control of the liquid fuel of N turbine engines 100 , so it is preferable.
- FIG. 1B is a schematic diagram of a turbofracturing system according to another embodiment of the present disclosure.
- the fuel liquid supply device 20 includes a fuel liquid storage device 102 arranged on each turbo fracturing device A. . That is, the fuel liquid supply device 20 includes N fuel liquid storage devices 102, and the N fuel liquid storage devices 102 are connected to the N turbine engines in a one-to-one correspondence. Since each fuel liquid storage device 102 stores fuel liquid, it can provide fuel liquid to the corresponding turbo fracturing equipment A.
- the fuel liquid storage device 102 can move together with the turbo fracturing vehicle, so that the turbine engine 100 can be continuously supplied with fuel fluid when moving, which is more suitable for turbo fracturing equipment Use in different occasions.
- Fig. 3 is a schematic diagram of a measurement and control device provided according to an embodiment of the present disclosure.
- the measurement and control equipment in Fig. 3 can be applied to both the turbo fracturing system in Fig. 1A and the turbo fracturing system in Fig. 1B.
- the turbo fracturing system applied to Fig. 1A is taken as an example for description.
- the turbo fracturing system 1 further includes a measurement and control device 30 .
- the measurement and control equipment 30 includes: a data collection device 110 and a data processing device 120 .
- the data acquisition device 110 is connected to the gas supply equipment 10 with signals.
- the data collection device 110 is configured to collect first gas data of the gas and send the first gas data to the data processing device 120 .
- one end of the data acquisition device 110 is connected to the gas supply equipment 10 , and the other end is connected to the data processing device 120 for signals.
- the gas output by the gas supply equipment 10 can be collected by the data collection device 110 in real time to generate the first gas data, and then the data collection device 110 sends the collected first gas data to the data processing device 120 .
- the first gas data includes at least one of pressure and flow of the gas. That is, the data acquisition device 110 can be configured to only collect gas pressure, or only gas flow, or both gas pressure and gas flow. Those skilled in the art may determine the type of gas data to be collected according to actual needs, which is not specifically limited in the embodiments of the present disclosure.
- the data acquisition device 110 includes devices for measuring gas pressure, such as pressure sensors and the like.
- the data acquisition device 110 includes a device for measuring gas flow, such as a gas flow meter and the like. It can be understood that, the embodiment of the present disclosure does not specifically limit the device for measuring gas pressure or gas flow, as long as the device that can realize the above measurement function can be applied to the embodiment of the present application.
- the data processing device 120 includes a comparison and determination unit 121 and a control unit 122 .
- the comparison and judgment unit 121 is connected to the data acquisition device 110 by signal.
- the comparison and judgment unit 121 is configured to compare the first gas data with a first threshold and judge whether the first gas data is smaller than the first threshold.
- the first threshold includes at least one of a first pressure threshold corresponding to the pressure and a first flow threshold corresponding to the flow.
- the comparison judgment unit includes a comparison circuit.
- the comparison and judgment unit further includes an amplifier, a filter, an analog-to-digital converter, etc., so as to better realize the comparison and processing of the collected gas data.
- the control unit includes a controller.
- the comparison and determination unit 121 is configured to compare the gas pressure with a first pressure threshold.
- the comparison and determination unit 121 is configured to compare the gas flow with a first flow threshold.
- the comparison and determination unit 121 is configured to compare the gas pressure with a first pressure threshold and compare the gas flow with the first flow threshold.
- the first gas data by comparing the first gas data with the first threshold, it can be judged whether the first gas data is smaller than the first threshold, thereby confirming whether the flow rate or pressure of the gas output from the gas supply equipment 10 is reduce.
- the detection of the flow since the detection of the flow may be more accurate and more intuitive than the detection of the pressure, it is preferable to set the first gas data as the gas flow and compare it with the first gas threshold.
- the first pressure threshold includes 90% to 95% of the standard pressure
- the first flow threshold includes 90% to 95% of the standard flow
- the first pressure threshold is 95% of the standard pressure
- the first flow threshold is 95% of the standard flow.
- the standard pressure and standard flow refer to the design parameters of the pressure or flow of gas used in the field of hydraulic fracturing.
- the first pressure threshold can be regarded as the alarm range of the turbo fracturing equipment. Regardless of pressure or flow, if the lower limit of the threshold is set lower (for example, 80%), switching will fail. If the upper limit is set higher (for example, 98%), there will be no buffer space, which will cause frequent switching, which is not conducive to the normal and stable operation of the device. Therefore, it is more preferable to use 90% to 95% of the standard pressure and/or 90% to 95% of the standard flow.
- the comparison judgment unit 121 sends the comparison result to the control unit 122 .
- the control unit 122 is signal-connected to the comparison and judgment unit 121 .
- the control unit 122 is configured to select at least one of the N turbine engines 100 and generate a first fuel switching signal in response to the first gas data being smaller than the first threshold.
- the first fuel switching signal is used to switch the gaseous fuel of at least one of the N turbine engines 100 to liquid fuel.
- the data acquisition device 110 can send the first gas data detected in real time to the comparison and judgment unit 121 . Then, the comparison judgment unit 121 sends the comparison result to the control unit 122 .
- the control unit 122 automatically generates a first fuel switching signal for switching the gas fuel to liquid fuel according to the comparison result (that is, the first gas data is less than the first threshold), thereby further ensuring that the turbo fracturing equipment can Normal work during the switching process, improving the operating safety of the operator.
- the control unit 122 selects one of the N turbine engines 100 (such as the turbine engine 100 on the turbine fracturing equipment A1) and generates a corresponding According to the first fuel switching signal of the selected turbine engine 100, the first fuel switching signal is used to instruct the selected turbine engine 100 to switch from gaseous fuel to liquid fuel. It can be understood that the control unit 122 may select two or more turbine engines 100 for fuel switching, and the embodiment of the present disclosure does not limit the number of turbine engines 100 that need to be switched.
- each turbofracturing equipment A further includes a local control device 104 .
- the local control device 104 is set on the turbine fracturing equipment A, one end of which is connected to the data processing device 120 for signals, and the other end is connected to the turbine engine 100 for signals.
- control unit 122 of the data processing device 120 is further configured to send the first fuel switching signal to the local control device 104 signally connected to the selected at least one turbine engine 100 .
- the data processing device 120 further includes a communication unit 123 .
- the local control device 104 includes a local communication unit 133 .
- Signal or data transmission can be realized between the communication unit 123 and the local communication unit 133 through wired or wireless communication.
- Wired communication includes but not limited to Ethernet, serial communication, etc.
- Wireless communication includes but not limited to infrared, Bluetooth, WiFi, GPRS, ZigBee, RFID (Radio Frequency IDentification), 4G mobile communication, 5G mobile communication and other communication protocols.
- the measurement and control device 30 can use the communication unit 123 and the local communication unit 133 to transmit the first fuel switching signal to the local controller connected to the selected turbine engine 100 signal device 104.
- the local control device 104 is configured to switch the gaseous fuel of the selected turbine engine 100 to the liquid fuel according to the first fuel switching signal.
- each turbine fracturing equipment A is provided with a fuel liquid storage device 102, in order to facilitate the control of the supply of liquid fuel, the liquid fuel provided to the selected turbine engine 100 can be combined with the selected The turbine engine 100 is provided by the fuel-liquid storage device 102 on the same turbine fracturing facility A, that is, provided by the fuel-liquid storage device 102 connected to the selected turbine engine 100 .
- the local control device 104 further includes a local control unit 131 signal-connected to the local communication unit, and a switching unit 132 signal-connected to the local control unit 131 .
- the local control unit 131 is configured to receive the first fuel switching signal and control the switching unit to switch from the gaseous fuel to the liquid fuel.
- the switching unit 132 includes a switching switch.
- the first end E1 of the switching unit 132 is signal-connected to the local control unit 131 .
- the second end E2 and the third end E3 are respectively connected to the fuel liquid storage device 102 and the gas delivery device 103 provided on the same turbo fracturing equipment A.
- the switching unit 132 can switch the gas delivery device 103 to the fuel liquid storage device 102.
- the second end E2 and the third end E3 of the switching unit 132 include a first control valve and a second control valve respectively connected to the fuel liquid storage device 102 and the gas delivery device 103 .
- switching the fuel of the turbine engine from gaseous fuel to liquid fuel can be achieved.
- gradually opening the first control valve while gradually closing the control valve can further ensure smooth switching, and the switching time lasts about 15 seconds.
- the turbine engine with the longest running time can be selected for switching, which can further avoid of turbofracking equipment shut down due to insufficient fuel.
- said selected said at least one turbine engine 100 comprises the turbine engine 100 having the longest run time.
- the turbine engine 100 having the longest run time satisfies at least one of the following three conditions: a) the current liquid stock of liquid fuel stored in the turbine engine 100 is the largest; b) the load of the turbine engine 100 is the smallest and c) the ratio of the current liquid inventory of liquid fuel stored in said turbine engine 100 to the load of said turbine engine 100 is highest.
- the oil volume load ratio refers to the current liquid oil volume divided by the current load.
- the ratio is high, it means that the equipment can run for a long time under the current oil volume; otherwise, the running time is short. Therefore, among the above three conditions, it is preferable to select the turbine engine 100 satisfying condition c) for fuel switching.
- At least one turbine engine on the turbine fracturing equipment may be selected to switch from gas fuel to liquid fuel. If the gas continues to drop, and the drop speed is fast, even if the fuel is switched to liquid fuel, the normal operation of the turbo fracturing crew may not be guaranteed. At this time, the total displacement of the turbo fracturing system 1 needs to be adjusted.
- the embodiment of the present disclosure also provides two ways of automatically adjusting the displacement, which will be described respectively below.
- the data collection device 110 is further configured to collect second gas data of the gas and send the second gas data to the data processing device 120 .
- the second gas data includes a rate of change of the first gas data.
- the comparison and judgment unit 121 is further configured to compare the second gas data with a rate-of-change threshold, and send the comparison result to the control unit 122 .
- the control unit 122 is further configured to adjust the total displacement of the turbo fracturing system 1 according to the comparison result.
- the total displacement of the turbo fracturing system refers to the preset displacement of the turbo fracturing fleet.
- the turbo fracturing train includes N turbo fracturing equipment, therefore, the preset displacement of the turbo fracturing train is equal to the sum of the preset displacements of the N turbo fracturing equipment.
- the change rate of the first gas data includes a drop rate of the first gas data
- the change rate threshold includes a drop rate threshold of the first gas data.
- the comparing and judging unit 121 is further configured to compare the second gas data with a drop rate threshold of the first gas data, and judge whether the second gas data is greater than or equal to the drop rate threshold of the first gas data.
- the rate of decrease of the first gas data includes at least one of rate of decrease of gas flow and rate of decrease of gas pressure.
- the control unit 122 when the second gas data is greater than or equal to the decrease rate threshold of the first gas data, the control unit 122 is further configured to respond to the second gas data greater than or equal to the decrease rate of the first gas data threshold, generating a first discharge reduction signal for reducing the total displacement of the turbo-fracturing system 1 . Then, the control unit 122 sends the first displacement reduction signal to the local control device 104 on each turbo fracturing equipment A. The displacement of the corresponding turbo fracturing equipment is lowered by the local control device 104 , thereby reducing the total displacement of the turbo fracturing system 1 .
- the turbine control system can automatically and real-time adjust the total displacement of the system according to the gas supply status, further ensuring the normal and stable operation of the turbine fracturing crew.
- the turbo fracturing system when the preset displacement is reduced, the turbo fracturing system will redistribute the displacement of each turbo fracturing equipment in the system according to the new preset displacement value.
- the principle of automatic distribution of the turbo fracturing system is load balancing, that is, equipment with higher loads will be lowered first.
- the drop rate threshold includes a preset drop rate within a unit time.
- the drop rate threshold is 5% to 15% of a preset drop rate within a unit time, for example, 10%.
- the turbine control system will reduce the total displacement of the system according to the rate of decrease, so as to prevent the impact of the sudden drop of the gas supply system on the operation.
- a data collection device 110 is connected to each of the N fuel storage devices 102 in signal connection.
- the data collection device 110 is further configured to collect the current total amount of liquid fuel stored in all the N fuel-liquid storage devices 102 , and send the current total liquid amount to the data processing device 120 .
- N fuel-liquid storage devices 102 are arranged on the N turbine fracturing equipment A in one-to-one correspondence and connected to the turbine engine 100 in one-to-one correspondence.
- the comparison and judgment unit 121 is further configured to compare the current total amount of liquid with the threshold value of the total amount of liquid, and judge whether the current total amount of liquid is smaller than the threshold value of the total amount of liquid.
- control unit 122 is further configured to, in response to the current total amount of liquid being less than the threshold value of the total amount of liquid, generate an A second down-displacement signal for displacement.
- the turbine control system can automatically and real-time adjust the total displacement of the system according to the current storage state of the liquid fuel, further ensuring the normal and stable operation of the turbine fracturing crew.
- the turbo fracturing system when the preset displacement is reduced, the turbo fracturing system will redistribute the displacement of each turbo fracturing equipment in the system according to the new preset displacement value.
- the principle of automatic distribution of the turbo fracturing system is load balancing, that is, equipment with higher loads will be lowered first.
- the threshold of the total amount of liquid is 10% to 50% of the preset value of the total amount of liquid, for example, 20%.
- the turbine control system will reduce the total displacement of the system to prevent the sudden drop of the air supply system from affecting the operation.
- the turbine fracturing system in the embodiment of the present disclosure can also control the turbine engine to automatically switch from liquid fuel to gaseous fuel.
- the comparison and determination unit 121 is further configured to: in response to the first gas data being greater than or equal to the first threshold, determine whether there is a turbine engine 100 that has switched to the liquid fuel .
- the comparison and judgment unit 121 is further configured to: in response to the presence of the turbine engine 100 that has switched to the liquid fuel, compare whether the first gas data is greater than or is equal to a second threshold, wherein the second threshold is greater than the first threshold.
- the control unit 122 is further configured to: generate a second fuel switching signal in response to the first gas data being greater than or equal to the second threshold, and the second fuel switching signal is used to switch all the gas of the turbine engine 100 to The liquid fuel is switched back to the gaseous fuel.
- the second threshold is approximately equal to standard pressure or standard flow.
- the turbine fracturing system when the gas supply state of gas changes from insufficient to sufficient, can control the turbine engine to automatically switch from liquid fuel to gas fuel. It not only ensures the normal operation of the turbo fracturing equipment, but also improves the operating safety of the operators and reduces the operating intensity.
- control unit 122 is further configured to obtain the number M of turbine engines 100 that have switched to the liquid fuel, where M is a positive integer smaller than N.
- the control unit 122 is further configured to: select the turbine engine 100 with the shortest runnable time among the M turbine engines 100, and generate the second fuel switching signal, and the second fuel switching signal is used to convert the turbine engine 100 with The liquid fuel of the minimum runable turbine engine 100 is switched back to gaseous fuel.
- the turbine engine 100 with the shortest operable time satisfies at least one of the following three conditions: a1) the current liquid stock of liquid fuel stored in the turbine engine 100 is the smallest; b1) the load of the turbine engine 100 maximum; and c1) the ratio of the current liquid inventory of liquid fuel stored in said turbine engine 100 to the load of said turbine engine 100 is lowest.
- the turbine engine 100 with the shortest running time is first selected for switching, which can make the switching process more stable and ensure that other equipment with higher oil load ratio can work normally.
- select other equipment to switch to oil until all turbo fracturing equipment is switched to gas fuel.
- the turbine control system judges the gas supply status through the gas pressure.
- the gas pressure is lower than 95% of the standard pressure, the turbine control system automatically selects the device with the highest oil load ratio for fuel switching, that is, converting gas fuel into liquid fuel.
- the gas pressure is higher than 10% of the standard pressure, it means that the current gas supply pressure is relatively sufficient, and the system will select equipment with a relatively low oil load to switch oil, and switch from liquid fuel to gas fuel until all gas fuel is used.
- the turbine control system judges the gas supply status based on the gas flow.
- the gas flow rate is lower than 95% of the standard flow rate
- the turbine control system automatically selects the device with the highest oil load ratio for fuel switching, that is, converting gaseous fuel into liquid fuel.
- the gas flow rate is equal to or similar to the standard flow rate, it means that the current gas supply pressure is relatively sufficient, and the system will select equipment with a relatively low oil load for fuel switching, switching from liquid fuel to gaseous fuel until all gaseous fuels are used.
- At least one embodiment of the present disclosure further provides a method for controlling a turbo fracturing system.
- Fig. 4 is a flow chart of a control method of a turbo fracturing system according to an embodiment of the present disclosure.
- the control method of the turbo fracturing system includes:
- Step S1 collecting first gas data of gas, wherein the gas is distributed to N turbine engines and used as gas fuel for N turbine engines, N is an integer greater than or equal to 2;
- Step S2 According to the first gas data, determine whether at least one of the gas flow and pressure has decreased
- Step S3 providing liquid fuel to at least one of the N turbine fracturing devices in response to a decrease in at least one of the flow rate and the pressure of the gas.
- liquid fuel is supplied to at least one of the N turbo fracturing devices. That is, when the gas provided by the gas supply equipment is insufficient, the liquid fuel supply equipment can be controlled to automatically supply liquid fuel to the turbine engine, which can ensure the normal operation of N turbine fracturing equipment, so that the turbine fracturing system can maintain a normal discharge rate. volume output. Moreover, since the switch from gas fuel to liquid fuel is automatically completed, the operating safety of the operator is improved and the intensity of manual operation is reduced.
- Fig. 5 is a flow chart of a control method of a turbo fracturing system according to another embodiment of the present disclosure.
- the step S2 includes:
- Step S201 Compare the first gas data with a first threshold, and determine whether the first gas data is smaller than the first threshold.
- the step S3 includes:
- Step S301 In response to the first gas data being smaller than the first threshold, select at least one of the N turbine engines, and switch the gas fuel of at least one of the N turbine engines to liquid fuel.
- the first gas data includes at least one of pressure and flow of the gas
- the first threshold includes a first pressure threshold corresponding to the pressure and a first flow threshold corresponding to the flow at least one of .
- step S301 includes:
- Step S3011 Select the turbine engine with the longest running time among the N turbine engines, and switch the gas fuel of the turbine engine with the longest running time to liquid fuel.
- the turbine engine with the longest operating time satisfies at least one of the following three conditions: a) the current liquid inventory of liquid fuel stored in the turbine engine is the largest; b) the load of the turbine engine is the smallest; and c) the ratio of the current liquid inventory of liquid fuel stored in said turbine engine to the load of said turbine engine is highest.
- At least one turbine engine on the turbine fracturing equipment may be selected to switch from gas fuel to liquid fuel. If the gas continues to drop, and the drop speed is fast, even if the fuel is switched to liquid fuel, the normal operation of the turbo fracturing crew may not be guaranteed. At this time, the total displacement of the turbo fracturing system 1 needs to be adjusted.
- the embodiment of the present disclosure also provides two ways of automatically adjusting the displacement, which will be described respectively below.
- control method of the turbo fracturing system also includes:
- Step S4 judging whether the gaseous fuels of all the N turbine engines are switched to liquid fuels.
- Fig. 6 is a flowchart of a control method of a turbo fracturing system according to yet another embodiment of the present disclosure.
- the control method of the turbo fracturing system further includes:
- Step S5 In response to switching the gas fuels of all the N turbine engines to liquid fuels, collecting second gas data of the gas, wherein the second gas data includes the rate of change of the first gas data;
- Step S6 comparing the second gas data with a rate-of-change threshold
- Step S7 Adjust the total displacement of the turbo fracturing system according to the comparison result.
- the change rate of the first gas data includes a drop rate of the first gas data
- the change rate threshold includes a drop rate threshold of the first gas data
- the step S6 includes:
- Step S601 Comparing the second gas data with the drop rate threshold of the first gas data, and judging whether the second gas data is greater than or equal to the drop rate threshold of the first gas data.
- the step S7 includes:
- Step S701 Decrease the total displacement of the turbo-fracturing system in response to the second gas data being greater than or equal to the drop rate threshold of the first gas data.
- control method of the turbine control system can automatically and real-time adjust the total displacement of the system according to the gas supply status, further ensuring the normal and stable operation of the turbine fracturing crew.
- Fig. 7 is a flow chart of a control method of a turbo fracturing system according to yet another embodiment of the present disclosure.
- the control method of the turbo fracturing system further includes:
- Step S5' In response to switching the gaseous fuels of all the N turbine engines to liquid fuels, collecting the current total amount of liquid fuel stored in all the N turbine engines;
- Step S6' comparing the current total amount of liquid with the threshold value of the total amount of liquid.
- Step S7' Adjust the total displacement of the turbo fracturing system according to the comparison result.
- step S6' comprises:
- Step S611 Comparing the current total amount of liquid with the threshold value of the total amount of liquid, and judging whether the current total amount of liquid is smaller than the threshold value of the total amount of liquid.
- step S7' comprises:
- Step S711 reducing the total displacement of the turbo fracturing system in response to the current total amount of liquid being less than the threshold value of the total amount of liquid.
- control method of the turbine control system can automatically and real-time adjust the total displacement of the system according to the current storage state of the liquid fuel, further ensuring the normal and stable operation of the turbine fracturing crew.
- control method When using any of the above methods to adjust the total displacement of the system, for example, as shown in Figure 5, the control method also includes:
- Step S8 According to the new preset displacement value, redistribute the displacement of each turbo fracturing equipment in the system.
- the turbine fracturing system in the embodiment of the present disclosure can also control the turbine engine to automatically switch from liquid fuel to gaseous fuel.
- control method of the turbo fracturing system also includes:
- Step S31 In response to the first gas data being greater than or equal to the first threshold, determine whether there is a turbine engine switched to the liquid fuel;
- Step S32 In response to the presence of a turbine engine switched to the liquid fuel, comparing whether the first gas data is greater than or equal to a second threshold, wherein the second threshold is greater than the first threshold;
- Step S33 In response to the first gas data being greater than or equal to the second threshold, switching the liquid fuel of the turbine engine back to the gas fuel.
- the control method of the turbine fracturing system can control the turbine engine to automatically switch from liquid fuel to gas fuel. It not only ensures the normal operation of the turbo fracturing equipment, but also improves the operating safety of the operators and reduces the operating intensity.
- step S31 also includes:
- M is a positive integer smaller than N.
- step S33 includes:
- the turbine engine with the shortest operable time satisfies at least one of the following three conditions: a1) the current liquid inventory of liquid fuel stored in the turbine engine is the smallest; b1) the load of the turbine engine is the largest; and c1) The ratio of the current liquid inventory of liquid fuel stored in said turbine engine to the load of said turbine engine is lowest.
- the turbine engine 100 with the shortest running time is first selected for switching, which can make the switching process more stable and ensure that other equipment with higher oil load ratio can work normally.
- select other equipment to switch to oil until all turbo fracturing equipment is switched to gas fuel.
- At least one embodiment of the present disclosure also provides a control device, including:
- a memory wherein computer executable codes are stored in the memory, and the computer executable codes are configured to execute the method for controlling a turbo fracturing system as described in any one of the preceding embodiments when executed by the processor.
- Fig. 8 is a schematic structural diagram of a control device provided by at least one embodiment of the present disclosure.
- the control device 400 of the turbo fracturing system shown in FIG. 8 is suitable for implementing the control method of the turbo fracturing system provided by the embodiments of the present disclosure.
- the control device 400 of the turbo fracturing system may be a terminal device such as a personal computer, a notebook computer, a tablet computer, or a mobile phone, or may be a workstation, a server, a cloud service, or the like.
- the control device 400 of the turbo fracturing system shown in FIG. 8 is only an example, which does not impose any limitation on the functions and application scope of the embodiments of the present disclosure.
- the control device 400 of the turbofracturing system may include a processing device (such as a central processing unit, a graphics processing unit, etc.) 480 programs loaded into random access memory (RAM) 430 to execute various appropriate actions and processes.
- RAM random access memory
- various programs and data required for the operation of the control device 400 of the turbo fracturing system are also stored.
- the processing device 410, the ROM 420 and the RAM 430 are connected to each other through the bus 440.
- An input/output (I/O) interface 450 is also connected to bus 440 .
- I/O interface 450 input devices 460 including, for example, a touch screen, touchpad, keyboard, mouse, camera, microphone, accelerometer, gyroscope, etc.; including, for example, a liquid crystal display (LCD), speaker, vibration an output device 470 such as a computer; a storage device 480 including, for example, a magnetic tape, a hard disk, etc.; and a communication device 490 .
- the communication device 490 may allow the control device 400 of the turbofracturing system to communicate with other electronic devices wirelessly or by wire to exchange data. While FIG. 8 illustrates a turbo-fracturing system control apparatus 400 including various devices, it should be understood that it is not a requirement to implement or possess all of the illustrated devices and that the turbo-fracturing system control apparatus 400 may alternatively implement Or with more or fewer devices.
- the above-mentioned control method of the turbo fracturing system may be implemented as a computer software program.
- embodiments of the present disclosure include a computer program product including a computer program carried on a non-transitory computer readable medium, the computer program including program code for executing the above-mentioned control method of a turbo fracturing system.
- the computer program may be downloaded and installed from a network via communication means 490, or installed from storage means 480, or installed from ROM 420.
- the functions defined in the control method of the turbo fracturing system provided by the embodiments of the present disclosure may be executed.
- At least one embodiment of the present disclosure further provides a computer-readable storage medium, on which computer-executable code is stored, and when the computer-executable code is executed by a processor, the processor executes the method described in any of the preceding embodiments.
- a control method for a turbo fracturing system is provided.
- Fig. 9 is a schematic diagram of a storage medium provided according to an embodiment of the present disclosure.
- the storage medium 500 non-transitorily stores computer program executable code 501 .
- the computer program executable code 501 is executed by a computer, one or more steps in the above-mentioned control method of a turbo fracturing system can be executed.
- the storage medium 500 can be applied to the control device 400 of the above-mentioned turbo fracturing system.
- the storage medium 500 may be the memory 420 in the control device 400 of the turbo fracturing system shown in FIG. 8 .
- related descriptions about the storage medium 500 may refer to the corresponding description of the memory 420 in the control device 400 of the turbo fracturing system shown in FIG. 8 , which will not be repeated here.
- the turbo fracturing system and its control method, control equipment, and computer-readable storage medium have at least the following technical effects: 1) The fuel can be automatically switched by monitoring the gas supply status, reducing the intensity of manual operations, Ensure operation safety; 2) Adjust the displacement of the turbo fracturing system more quickly, with low cost and high safety; 3) Automatic operation can be realized to avoid the shutdown problem of the whole vehicle group caused by untimely switching.
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Abstract
Description
Claims (21)
- 一种涡轮压裂系统,包括:N个涡轮压裂设备,每个所述涡轮压裂设备包括涡轮发动机,N为大于或等于2的整数;燃气供应设备,连接于N个所述涡轮发动机,所述燃气供应设备配置为供应燃气并且将所述燃气分配给N个所述涡轮发动机作为气体燃料;以及燃液供应设备,连接于所述N个涡轮发动机中的至少一个并且配置为当所述燃气的流量和压力中的至少一个减少时,向所述N个涡轮压裂设备中的至少一个提供液体燃料。
- 根据权利要求1所述的涡轮压裂系统,还包括测控设备,所述测控设备包括:数据采集装置,信号连接于所述燃气供应设备,所述数据采集装置配置为采集所述燃气的第一燃气数据并且发送所述第一燃气数据到所述数据处理装置;以及数据处理装置,包括:比较判断单元,信号连接于所述数据采集装置,所述比较判断单元配置为比较所述第一燃气数据与第一阈值并且判断所述第一燃气数据是否小于所述第一阈值;其中,所述第一燃气数据包括所述燃气的压力和流量中的至少一种,所述第一阈值包括对应于所述压力的第一压力阈值和对应于所述流量的第一流量阈值中的至少一种;以及控制单元,信号连接于所述比较判断单元,所述控制单元配置为响应于所述第一燃气数据小于所述第一阈值,选择所述N个涡轮发动机中的至少一个并且生成第一燃料切换信号;其中,所述第一燃料切换信号用于将所述N个涡轮发动机中的至少一个的所述气体燃料切换为液体燃料。
- 根据权利要求2所述的涡轮压裂系统,其中,所述涡轮压裂系统还包括燃液储存装置,所述燃液储存装置设置在所述涡轮压裂设备上并且连接于所述涡轮发动机,所述燃液供应设备通过所述燃液储存装置向所述涡轮发动机提供所述液体燃料;每个所述涡轮压裂设备还包括与所述涡轮发动机信号连接的本地控制装 置;所述控制单元还配置为将所述第一燃料切换信号发送给与被选择的所述至少一个涡轮发动机信号连接的所述本地控制装置;所述本地控制装置配置为根据所述第一燃料切换信号,将被选择的所述至少一个涡轮发动机的气体燃料切换为所述液体燃料;其中所述液体燃料由连接于所述被选择的所述至少一个涡轮发动机的所述燃液储存装置所提供。
- 根据权利要求3所述的涡轮压裂系统,其中,所述涡轮压裂系统还包括燃气输送装置,所述燃气输送装置连接于所述涡轮发动机,所述燃气供应设备通过所述燃气输送装置向所述涡轮压裂设备提供所述气体燃料;所述本地控制装置包括本地控制单元和切换单元;所述本地控制单元配置为接收所述第一燃料切换信号并且控制所述切换单元以实现从所述气体燃料切换到所述液体燃料;所述切换单元分别连接于设置在同一所述涡轮压裂设备上的所述燃液储存装置和所述燃气输送装置,并且配置为在所述本地控制单元的控制下,从所述燃气输送装置切换到所述燃液储存装置。
- 根据权利要求2所述的涡轮压裂系统,其中,所述被选择的所述至少一个涡轮发动机包括具有最长可运行时间的涡轮发动机;所述具有最长可运行时间的涡轮发动机满足以下三个条件中的至少一个:所述涡轮发动机中储存的液体燃料的当前液体存量最大;所述涡轮发动机的负载最小;以及所述涡轮发动机中储存的液体燃料的当前液体存量与所述涡轮发动机的负载的比值最高。
- 根据权利要求2所述的涡轮压裂系统,其中,所述数据采集装置还配置为采集所述燃气的第二燃气数据并且发送所述第二燃气数据到所述数据处理装置,其中所述第二燃气数据包括所述第一燃气数据的变化率;所述比较判断单元还配置为比较所述第二燃气数据与变化率阈值,并且发送比较结果给所述控制单元;所述控制单元还配置为根据所述比较结果调整所述涡轮压裂系统的总排 量。
- 根据权利要求6所述的涡轮压裂系统,其中,所述第一燃气数据的变化率包括所述第一燃气数据的下降率,所述变化率阈值包括所述第一燃气数据的下降率阈值;所述比较判断单元还配置为比较所述第二燃气数据与所述第一燃气数据的下降率阈值,判断所述第二燃气数据是否大于或等于所述第一燃气数据的下降率阈值;所述控制单元还配置为响应于所述第二燃气数据大于或等于所述第一燃气数据的下降率阈值,生成用于降低所述涡轮压裂系统的总排量的第一降低排量信号。
- 根据权利要求2所述的涡轮压裂系统,其中,所述燃液供应设备包括N个燃液储存装置,所述N个燃液储存装置一一对应地设置在所述N个涡轮压裂设备上并且一一对应地连接于所述涡轮发动机;所述数据采集装置还配置为采集全部所述N个燃液储存装置中储存的液体燃料的当前液体总量,并且发送所述当前液体总量到所述数据处理装置;所述比较判断单元还配置为比较所述当前液体总量与所述液体总量阈值,判断所述当前液体总量是否小于所述液体总量阈值;所述控制单元还配置为响应于所述当前液体总量小于所述液体总量阈值,生成用于降低所述涡轮压裂系统的总排量的第二降低排量信号。
- 根据权利要求2至8任一项所述的涡轮压裂系统,其中,所述比较判断单元还配置为:响应于所述第一燃气数据大于或等于所述第一阈值,判断是否存在已切换为所述液体燃料的涡轮发动机;响应于存在已切换为所述液体燃料的涡轮发动机,比较所述第一燃气数据是否大于或等于第二阈值,其中所述第二阈值大于所述第一阈值;所述控制单元还配置为:响应于所述第一燃气数据大于或等于所述第二阈值,生成第二燃料切换信号,所述第二燃料切换信号用于将所述涡轮发动机的所述液体燃料切换回所述气体燃料。
- 根据权利要求9所述的涡轮压裂系统,其中,所述控制单元还配置为获取已切换为所述液体燃料的涡轮发动机的数量 M,M为小于N的正整数;所述控制单元还配置为在M个涡轮发动机中选择具有最短可运行时间的涡轮发动机,并且生成所述第二燃料切换信号,所述第二燃料切换信号用于将所述具有最短可运行时间的涡轮发动机的所述液体燃料切换回为气体燃料;所述具有最短可运行时间的涡轮发动机满足以下三个条件中的至少一个:所述涡轮发动机中储存的液体燃料的当前液体存量最小;所述涡轮发动机的负载最大;以及所述涡轮发动机中储存的液体燃料的当前液体存量与所述涡轮发动机的负载的比值最低。
- 一种涡轮压裂系统的控制方法,包括:采集燃气的第一燃气数据,其中所述燃气分配给N个所述涡轮发动机并且用作N个所述涡轮发动机的气体燃料,N为大于或等于2的整数;根据所述第一燃气数据,判断所述燃气的流量和压力中的至少一个是否减少;以及响应于所述燃气的流量和压力中的至少一个减少,向所述N个涡轮压裂设备中的至少一个提供液体燃料。
- 根据权利要求11所述的涡轮压裂系统的控制方法,其中,所述根据所述第一燃气数据,判断所述燃气的流量和压力中的至少一个是否减少包括:比较所述第一燃气数据与第一阈值,并且判断所述第一燃气数据是否小于所述第一阈值;其中,所述第一燃气数据包括所述燃气的压力和流量中的至少一种,所述第一阈值包括对应于所述压力的第一压力阈值和对应于所述流量的第一流量阈值中的至少一种;其中,所述响应于所述燃气的流量和压力中的至少一个减少,向所述N个涡轮压裂设备中的至少一个提供液体燃料包括:响应于所述第一燃气数据小于所述第一阈值,选择所述N个涡轮发动机中的至少一个,并且将所述N个涡轮发动机中的至少一个的所述气体燃料切换为液体燃料。
- 根据权利要求12所述的涡轮压裂系统的控制方法,其中,所述响应于所述第一燃气数据小于所述第一阈值,选择所述N个涡轮发动机中的至少一个,并且将所述N个涡轮发动机中的至少一个的所述气体燃料切换为液体燃料包括:在所述N个涡轮发动机中选择具有最长可运行时间的涡轮发动机,并且将所述具有最长可运行时间的涡轮发动机的所述气体燃料切换为液体燃料;其中,所述具有最长可运行时间的涡轮发动机满足以下三个条件中的至少一个:所述涡轮发动机中储存的液体燃料的当前液体存量最大;所述涡轮发动机的负载最小;以及所述涡轮发动机中储存的液体燃料的当前液体存量与所述涡轮发动机的负载的比值最高。
- 根据权利要求11所述的涡轮压裂系统的控制方法,还包括:判断是否全部所述N个涡轮发动机的气体燃料均切换为液体燃料。
- 根据权利要求14所述的涡轮压裂系统的控制方法,还包括:响应于全部所述N个涡轮发动机的气体燃料均切换为液体燃料,采集所述燃气的第二燃气数据,其中所述第二燃气数据包括所述第一燃气数据的变化率;比较所述第二燃气数据与变化率阈值;以及根据比较结果,调整所述涡轮压裂系统的总排量。
- 根据权利要求15所述的涡轮压裂系统的控制方法,其中,所述第一燃气数据的变化率包括所述第一燃气数据的下降率,所述变化率阈值包括所述第一燃气数据的下降率阈值;其中,所述比较所述第二燃气数据与变化率阈值包括:比较所述第二燃气数据与所述第一燃气数据的下降率阈值,判断所述第二燃气数据是否大于或等于所述第一燃气数据的下降率阈值;其中,所述根据比较结果,调整所述涡轮压裂系统的总排量包括:响应于所述第二燃气数据大于或等于所述第一燃气数据的下降率阈值,降低所述涡轮压裂系统的总排量。
- 根据权利要求14所述的涡轮压裂系统的控制方法,还包括:响应于全部所述N个涡轮发动机的气体燃料均切换为液体燃料,采集全部所述N个涡轮发动机中储存的液体燃料的当前液体总量;比较所述当前液体总量与液体总量阈值;以及根据比较结果,调整所述涡轮压裂系统的总排量。
- 根据权利要求17所述的涡轮压裂系统的控制方法,其中,所述比较所述当前液体总量与液体总量阈值包括:比较所述当前液体总量与所述液体总量阈值,判断所述当前液体总量是否小于所述液体总量阈值;其中,所述根据比较结果,调整所述涡轮压裂系统的总排量包括:响应于所述当前液体总量小于所述液体总量阈值,降低所述涡轮压裂系统的总排量。
- 根据权利要求12所述的涡轮压裂系统的控制方法,还包括:响应于所述第一燃气数据大于或等于所述第一阈值,判断是否存在已切换为所述液体燃料的涡轮发动机;响应于存在已切换为所述液体燃料的涡轮发动机,比较所述第一燃气数据是否大于或等于第二阈值,其中所述第二阈值大于所述第一阈值;响应于所述第一燃气数据大于或等于所述第二阈值,将所述涡轮发动机的液体燃料的切换回所述气体燃料。
- 一种控制设备,包括:处理器;和存储器,其中,所述存储器中存储有计算机可执行代码,所述计算机可执行代码配置在被所述处理器执行时,执行根据权利要求11至19任一项所述的涡轮压裂系统的控制方法。
- 一种计算机可读存储介质,存储有计算机可执行代码,所述计算机可执行代码在被处理器执行时,使得处理器执行根据权利要求11至19任一项所述的涡轮压裂系统的控制方法。
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