WO2022251328A1 - Tissu de refroidissement activé par l'humidité - Google Patents
Tissu de refroidissement activé par l'humidité Download PDFInfo
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- WO2022251328A1 WO2022251328A1 PCT/US2022/030879 US2022030879W WO2022251328A1 WO 2022251328 A1 WO2022251328 A1 WO 2022251328A1 US 2022030879 W US2022030879 W US 2022030879W WO 2022251328 A1 WO2022251328 A1 WO 2022251328A1
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- Prior art keywords
- yam
- layer
- cooling fabric
- cooling
- fabric according
- Prior art date
Links
- 238000001816 cooling Methods 0.000 title claims abstract description 123
- 239000004744 fabric Substances 0.000 title claims abstract description 117
- 230000002745 absorbent Effects 0.000 claims description 33
- 239000002250 absorbent Substances 0.000 claims description 32
- 229920000728 polyester Polymers 0.000 claims description 28
- 229920002334 Spandex Polymers 0.000 claims description 26
- 239000004759 spandex Substances 0.000 claims description 23
- 239000004677 Nylon Substances 0.000 claims description 19
- 229920001778 nylon Polymers 0.000 claims description 19
- 229920000742 Cotton Polymers 0.000 claims description 4
- 230000002209 hydrophobic effect Effects 0.000 claims description 3
- 238000010276 construction Methods 0.000 abstract description 30
- 238000000034 method Methods 0.000 abstract description 19
- 125000006850 spacer group Chemical group 0.000 abstract description 8
- 235000004879 dioscorea Nutrition 0.000 description 177
- 230000000694 effects Effects 0.000 description 20
- 238000001704 evaporation Methods 0.000 description 16
- 230000008020 evaporation Effects 0.000 description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 15
- 239000000463 material Substances 0.000 description 12
- 230000001680 brushing effect Effects 0.000 description 11
- PBKSAWGZZXKEBJ-UHFFFAOYSA-N cyclopenta-1,3-diene;4-cyclopenta-2,4-dien-1-ylphenol;iron(2+) Chemical compound [Fe+2].C=1C=C[CH-]C=1.C1=CC(O)=CC=C1[C-]1C=CC=C1 PBKSAWGZZXKEBJ-UHFFFAOYSA-N 0.000 description 11
- 238000009940 knitting Methods 0.000 description 9
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- 230000008901 benefit Effects 0.000 description 5
- 238000004049 embossing Methods 0.000 description 5
- 238000010521 absorption reaction Methods 0.000 description 4
- 239000012080 ambient air Substances 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 239000004753 textile Substances 0.000 description 4
- 230000008859 change Effects 0.000 description 3
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- 235000005360 Dioscorea spiculiflora Nutrition 0.000 description 2
- 235000006350 Ipomoea batatas var. batatas Nutrition 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- 230000006750 UV protection Effects 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 230000002459 sustained effect Effects 0.000 description 2
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- 235000013162 Cocos nucifera Nutrition 0.000 description 1
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Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/18—Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/14—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
- D04B21/18—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating elastic threads
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/02—Moisture-responsive characteristics
- D10B2401/021—Moisture-responsive characteristics hydrophobic
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/02—Moisture-responsive characteristics
- D10B2401/022—Moisture-responsive characteristics hydrophylic
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2403/00—Details of fabric structure established in the fabric forming process
- D10B2403/01—Surface features
- D10B2403/011—Dissimilar front and back faces
- D10B2403/0111—One hairy surface, e.g. napped or raised
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2403/00—Details of fabric structure established in the fabric forming process
- D10B2403/01—Surface features
- D10B2403/011—Dissimilar front and back faces
- D10B2403/0114—Dissimilar front and back faces with one or more yarns appearing predominantly on one face, e.g. plated or paralleled yarns
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2403/00—Details of fabric structure established in the fabric forming process
- D10B2403/01—Surface features
- D10B2403/012—Alike front and back faces
- D10B2403/0121—Two hairy surfaces, e.g. napped or raised
Definitions
- the present invention relates generally to textile fabrics and, more particularly, to multi-layer knitted fabric constmctions that provide the ability to cool skin below a current temperature of the skin for a longer duration primarily when wetted but secondarily in a dry state.
- Previous wet-activated cooling fabrics have used woven and double knit constructions using absorbent yams which have moisture absorbing properties.
- a first layer, located next to the skin, provides a sustained cooling effect.
- Such fabrics generally quickly dry out and/or warm up to the skin temperature of the user, negating any cooling effect. Therefore, a need exists for a multi-layer cooling fabric employing more advanced yams and construction techniques which can provide a sustained cooling effect for a greater amount of time.
- the present invention relates generally to textile fabrics and, more particularly, to multi-layer knitted fabric constmctions that provide the ability to cool skin below a current temperature of the skin for a longer duration, primarily when wetted, but secondarily in a dry state.
- Figure 1 depicts a representational cross-sectional view of the cooling fabric showing the different layers of the fabric.
- Figures 2A-2D depict cross sectional views of yam filaments used in construction of the cooling fabric.
- Figures 3A-3E depict a pattern for making a warp knit construction, showing the placement of each yam in the cooling fabric.
- Figure 4 depicts a brushing process
- Figure 5 depicts an embossing process.
- Figure 6 depicts an image of a brushed and embossed cooling fabric.
- Figures 7A-7D depict yams for use in seamless knitting constructions.
- Figure 8 depicts the yams of Figures 7A-7D used in a seamless knit construction.
- Figures 9A and 9B depicts faces and backs, respectively, of a seamless knit cooling fabric.
- an embodiment of the cooling fabric 100 is intended to be worn next to the skin 102 of a user, such as an athlete.
- the cooling fabric 100 may form an entire garment, such as a shirt or a pair of shorts, or be strategically integrated into garments where extra cooling is needed, such as near the shoulders/underarms of a user.
- the cooling fabric 100 may also be utilized to form standalone cooling products such as headbands, towels, hats, etc.
- the layers of cooling fabric 100 depicted in Figure 1 in cross-section are shown separated for clarity and illustrative purposes. In the actual manufactured fabric, the different layers 104-108 are interconnected in a knit construction that is described with reference to Figures 3A-3E, for example.
- a first layer 104 of the cooling fabric 100 is preferably formed of a combination of a stretchable synthetic yam and an evaporative yam.
- Suitable stretchable synthetic yams include, but are not limited to, spandex, lycra or elastane.
- spandex is used in the construction of cooling fabric 100.
- a cross-section of a single filament of a stretchable synthetic yam, such as spandex, is depicted in Figure 2D. However, the spandex may be omitted from first layer 104 if stretch or draping qualities are not needed for cooling fabric 100.
- the evaporative yam of first layer 104 together with the spandex, creates hydrophobic and hydrophilic channels for perspiration to enter the absorbent center of cooling fabric 100 while also allowing the chilled (e.g., 60° F) center to provide conductive cooling against skin 102 (e.g., at an average skin temperature of 93.2° F) as shown by the arrows near skin 102.
- the evaporative yam of first layer 104 is preferably a nylon or polyester yam having a unique cross-section (as seen in Fig. 2A) and is embedded with minerals (e.g., jade or mica) to transport and evaporate moisture from skin 102 while still providing conductive cooling from center layer 106 while also a cooling touch from layer 104.
- suitable evaporative yams include AQUA-X and ASKIN, both manufactured by Hyosung Corporation of the Republic of Korea, both of which also provide UV protection.
- the second layer 106 of cooling fabric 100 is formed from a highly absorbent yam designed to absorb and hold moisture that is wicked from skin 102 by first layer 104.
- the high absorbance of the second layer 106 is also important to provide a cooling effect to skin 102. That is, because the second layer 106 is highly absorbent, it is able to retain a greater quantity of cooled water when wetted while still providing the ability to absorb wicked moisture.
- Second layer 106 is preferably formed from a conjugated bi-component polyester and nylon yam with a special star-shaped cross-section (the star-shaped cross-section is formed as the result of a treatment applied after cooling fabric 100 is knitted) as depicted in Figure 2B.
- a yam is more absorbent than traditional absorbent yams used in most cooling fabrics.
- An example of a yam suitable for use in the second layer 106 is Hyosung MIPAN XF.
- the yam utilized in the second layer 106 is preferably Hyosung MIPAN XF which has a wi eking rate and a wi eking distance more than twice that of cotton of equivalent density.
- the third layer 108 of cooling fabric 100 is formed from a yam designed to transport moisture and provide a cool touch.
- the third layer 108 allows the moisture trapped in second layer 106 to evaporate into the ambient air and also allows ambient air to move into second layer 106 to cool the center of cooling fabric 100.
- a cross-section of a single filament of a yam suitable for use in third layer 108 is depicted in Figure 2C.
- the cooling effect for cooling fabric 100 follows the principles of evaporative cooling. This principle details that water must have heat applied to change from a liquid to a vapor. Once evaporation occurs, this heat from the liquid water is taken due to evaporation resulting in cooler liquid. Once the cooling fabric 100 is wetted with water and preferably wringed to remove excess water, snapping or twirling in the air is a recommended process as it helps facilitate and expedite the moisture movement from the second layer 106, where water is stored, to the outer evaporative layers 104 and 108, where water evaporation occurs. Snapping or twirling in the air also increases the evaporation rate and decreases the material temperature more rapidly by exposing more surface area of the material to air and increased air flow. More specifically, the cooling fabric 100 functions as a device that facilitates and expedites the evaporative process.
- the temperature of cooling fabric 100 drops.
- the evaporation process further continues by wi eking water away from the layer 106 to layers 104 and 108 until the stored water is used up.
- the evaporation rate decreases as the temperature of cooling fabric 100 drops.
- the temperature of cooling fabric 100 drops gradually to a certain point where equilibrium is reached between the rate of heat absorption into material from environment and heat release by evaporation.
- the wetted cooling fabric 100 is placed onto one’s skin, cooling energy from the cooling fabric 100 is transferred through conduction. After the cooling energy transfer has occurred, the temperature of the cooling fabric increases to equilibrate with the skin temperature. Once this occurs, the wetted cooling fabric 100 can easily be re-activated by the snapping or the twirling method to again drop the temperature.
- FIGS. 2A-2D are cross-sectional diagrams of a single filament used in the different yams for layers 104-108. However, each yam used in the present invention contains multiple filaments.
- cooling fabric 100 allows for more absorption of water to occur while transporting water efficiently through cooling fabric 100 to create an evaporative cooling effect which increases the conductive cooling effect of cooling fabric 100. Further benefits of cooling fabric 100 include:
- Cool touch provided by third layer 108 (exterior) and first layer 104 (against skin 102) when the cooling fabric 100 is dry.
- a cool touch fabric is a fabric that physically feels cooler than the ambient air when touched by a user, whether wet or dry.
- cooling fabric 100 which allows for four different yams to be used in the same material.
- a warp knit is used during the construction of cooling fabric 100.
- Warp knits include, but are not limited to, tricot, raschel, spacer, and lace.
- warp knit tricot 4-bar construction depicted in Figures 3A-3E, utilizes the following stitch and yam combinations:
- Figure 3B Bar 2 — 1-2/ 1-0 (absorbent yam such as MIPAN XF)
- Figure 3C Bar 3 — 0-1/2-1 (evaporative yam such as ASKIN)
- bar 1 is a 35 Denier/24 filament nylon fully drawn yam
- bar 2 is a 50 Denier/48 filament conjugated polyester/nylon bi-component fully drawn yam
- bar 3 is a 75 Denier/36 filament polyester draw textured yam
- bar 4 is a 40 Denier spandex.
- This configuration results in a fabric having a density of 100-600 g/m 2 , but more preferably 160- 400 g/m 2 .
- the combined multi-layer cooling fabric 100 resulting from this stitch is depicted in Figure 3E.
- the yam Deniers and filament counts used on bars 1-4 can be varied using the following ranges:
- Bar 4 Elastomeric yam with Denier range — 10 Denier - 340 Denier
- Bar 2 may utilize a yam such as Nanofront polyester yam manufactured by Teijin which has significantly smaller filaments than traditional absorbent yams.
- cooling fabric 100 uses the following 4-bar knitting stitch and yam combination:
- bar 1 is a 45 Denier/24 filament polyester fully drawn yam
- bar 2 is a 50 Denier/48 filament polyester and nylon conjugated fully drawn yam
- bar 3 is a 75 Denier/36 filament polyester draw textured yam
- bar 4 is a 40 Denier spandex.
- bars 1 and 3 are cool touch/quick dry/absorption materials as have already been described.
- the Qmax for these yams is greater than 0.140 W/cm 2 on the face side and 0.120 W/cm 2 on the back side of the material which indicates a cooling touch effect as has already been described.
- the wet Qmax for these yams is greater than 0.280 W/cm 2 on face side and 0.180 W/cm 2 on back side.
- Bar 2 is a conjugated highly absorbent yam (MIPAN XF) which has a wicking rate and a wicking distance more than twice that of cotton of equivalent density.
- the spandex yam provides hydrophobic properties, provides stretch properties, and a draping effect.
- warp knit tricot 4-bar constmction utilizes the following stitch and yam combinations:
- Figure 3A Bar 1 — 1-0/2-3 (evaporative yam such as ASKIN)
- Figure 3B Bar 2 — 1-2/1-0 (absorbent yam such as Nylon/Polyester Conjugated
- Figure 3C Bar 3 — 0-1/2-1 (evaporative yam such as ASKIN)
- Figure 3D Bar 4 — 1-0/1-2 (elastic yam such as Spandex)
- bar 1 is a 50 Denier/72 filament polyester draw textured yam
- bar 2 is a 75 Denier/36 filament conjugated polyester/nylon bi-component draw textured yam
- bar 3 is a 75 Denier/36 filament polyester draw textured yam
- bar 4 is a 70 Denier spandex.
- This configuration results in a fabric having a density of 100-600 g/m 2 , but more preferably 250- 350 g/m 2 .
- the combined multi-layer cooling fabric 100 resulting from this stitch is depicted in Figure 3E.
- the overall fiber content for this example is approximately 86% Polyester, 7% Polyamide, and 7% Elastane.
- the yam Deniers and filament counts used on bars 1-4 can be varied using the following ranges:
- stitch notation for this example can vary from the above stated to the following:
- a further example for warp knit tricot 4-bar constmction utilizes the following stitch and yam combinations:
- Figure 3B Bar 2 — 1-2/1-0 (absorbent yam such as Nylon/Polyester Conjugated
- Figure 3C Bar 3 — 0-1/2-1 (evaporative yam such as ASKIN)
- Figure 3D Bar 4 — 1-0/1-2 (elastic yam such as Spandex)
- bar 1 is a 50 Denier/24 filament fully drawn nylon yam
- bar 2 is a 75 Denier/36 filament conjugated polyester/nylon bi-component draw textured yam
- bar 3 is a 20 Denier/36 filament polyester draw textured yam
- bar 4 is a 40 Denier spandex.
- This configuration results in a fabric having a density of 100-600 g/m 2 , but more preferably 200- 350 g/m 2 .
- the combined multi-layer cooling fabric 100 resulting from this stitch is depicted in Figure 3E.
- the overall fiber content for this example is approximately 55% Polyester, 38% Polyamide, and 7% Elastane.
- this example uses two additional finishing techniques.
- the first finishing technique used is brushing the surface on one side. After brushing the surface, the fabric is also embossed on the commercial face side of the material.
- the yam Deniers and filament counts used on bars 1-4 can be varied using the following ranges:
- stitch notation for this example can vary from the above stated to the following:
- An embodiment of the present invention is the use of other performance yams to enhance evaporative and absorbency effects.
- other evaporative yams with additional performance properties can be added, blended, or twisted with the evaporative yams to intensify the cooling effect of fabric 100.
- Possible additional evaporative yams include, but are not limited to, the following:
- Mineral containing An embodiment of the present invention involves incorporating yams impregnated with various minerals such as mica, jade, coconut shell, volcanic ash, etc. These mineral containing yams could be added to first layer 104 or third layer 108 to provide a cool touch and/or increased evaporative performance. Mineral yam could be used to also provide greater surface area for added evaporation power.
- An example of this type of mineral containing yam is 37.5 polyester or 37.5 nylon, both of which are manufactured by Cocona, Inc. Both of these example yams contain particles permanently embedded at the fiber level which capture and release moisture vapor. The active particles provide approximately 800% more surface area to the fiber and also provide a unique driving force to remove moisture vapor. By actively responding to body heat, the active particles use this energy from the body to accelerate the vapor movement and speed up the conversion of liquid to vapor, significantly increasing drying rates. Using highly evaporative yams allows for increase evaporation from the absorbent layers.
- An embodiment of the present invention includes the use of highly absorbent yams such as bi-component synthetic, alternative modified cross-section synthetic yam, cellulosic, and non-cellulosic blended yams.
- This can include both filament and spun yam and yam combinations thereof which can be incorporated into layer 106.
- This also includes yams described in U.S. Patent No. 9,506,187 entitled “Textile Dyeing Using Nanocellulosic Fibers.”
- Other absorbent yams may include Nanofront polyester yam manufactured by Teijin. For example, some Nanofront polyester filaments have a diameter of 400 nanometers, or 22500, times smaller than the cross-sectional area of a strand of hair.
- Phase Change yams such as “Outlast” polyester and “Outlast” nylon, both of which are manufactures by Outlast Technologies LLC, can be incorporated into layer 106.
- Other cellulosic and non-cellulosic blended fibers as described above can be added to layer 106 the present invention to provide added cooling power and cooling touch.
- an embodiment of the present invention includes applying extra finishing practices before or after constmction of cooling fabric 100 which impart added cooling power, duration, temperatures and other cooling performance properties when the cooling fabric 100 is wetted to activate.
- the following provides examples of additional finishing practices suitable for use with cooling fabric 100.
- Combinations of the following methods may also be employed. Bum out — Using a combination of yams allows certain yams to be chemically burned out of the material. This allows certain portions of the material to maintain a complete bundle of cooling yams while other burned- out sections will not contain the complete bundle of cooling evaporative and absorbent yams. This finishing method therefore allows for higher air transfer between burned out and non burned out sections, thereby adding to the evaporation rate and increased cooling ability.
- the bum-out finishing technique also allows for a mapping or patterns for areas of higher and lower cooling ability to be designed for a specific end-use.
- a yoga cooling towel will have a different bum out engineered burned-out pattering than a cooling shirt designed as a base layer under football pads.
- Brushing and Shearing provides pile height to the cooling fabric. This pile height provides a softer hand feel aesthetically and added absorbent ability. Additionally, added surface area for water evaporation helps speed the rate of evaporation. In addition to the pin brushing method, shearing the fabric surface to a select pile height or variable pile heights can create differential evaporation rates within the same textile.
- a diagram of a pin-type brushing machine is depicted in Figure 4. As shown, one face of the cooling fabric 100 is fed over pin brusher 402 which rotates in a direction opposite to the direction that fabric 100 is fed. As cooling fabric 100 passes over pins 404, the pins slowly brush the surface of cooling fabric 100, leaving the back unscathed. In some embodiments, both sides of cooling fabric 100 can be brushed.
- Embossing creates a reorientation of the fibers on the fabric surface. This finishing method is used to add surface area by flattening the yam surface. This added surface area allows for a higher evaporation rate which thereby creates additional cooling properties and a higher level of evaporation.
- a diagram of an embossing machine and process is depicted in Figure 5.
- the cooling fabric 100 is fed between heated roller 502 and non-heated roller 504.
- the surface of heated roller 502 generally contains the pattern which is to appear on the final embossed fabric.
- the fabric may be reversed if both sides of cooling fabric 100 are to be embossed.
- a variety or combination of any of the following described constructions can impart added cooling power, duration, and lower temperatures when the cooling fabric is wetted to activate.
- the conjugate yam used in layer 106 can also be used in other layers such as layer 104 (e.g., combined on bar 1, Figure 3A) and combined with the evaporative yam and spandex. This added yam would provide more absorption power against the skin 102.
- Warp knit pattern changes The warp knit patterns described with respect to Figures 3A-3E can be modified while still producing a similar layering effect depicted in Figure 1.
- bar 1-0/2-3 can be modified to 1/0-3/4.
- Warp Knit Spacer A similar layering effect depicted in Figure 1 can also be achieved using a warp knit spacer.
- a warp knit spacer machine has the added capability of inserting additional yams such as a mono-filament yam to provided added thickness to the cooling fabric 100. This added thickness created by yams such as mono-filament yams can be substituted or combined intermittently with conjugate yam while the outside yams used can be highly evaporative yams or previously described yams.
- Warp Knit Jacquard A similar layering effect depicted in Figure 1 can also be achieved using a warp knit jacquard.
- a warp knit jacquard can be utilized to create unique patterns such as but not limited to lace, fancy knits, mesh, body mapped, and other three-dimensional designs.
- Warp knit jacquard can creatively place highly evaporative yams with highly absorbent yams within the same constmction to create a uniquely designed cooling fabric with or without patterns such as mesh and graphics.
- Circular Knit Spacer A similar layering effect depicted in Figure 1 can also be achieved using a circular knit spacer.
- a circular knit spacer machine has the added capability of inserting additional yams such as a mono-filament yam to provided added thickness to the material. This added thickness created by yams such as monofilament yam can be substituted or combined intermittently with conjugate yam while the outside yams used can be highly evaporative yams or any previously described yams.
- Circular Knit Interlock, Ponte’, Pique A similar layering effect depicted in Figure 1 can also be achieved using a circular knit interlock, ponte, or pique constructions.
- a circular knit interlock machine has the added capability of inserting additional evaporative and absorbent yams to provided added evaporative cooling ability to the fabric.
- Circular Knit Jacquard A similar layering effect depicted in Figure 1 can also be achieved using a circular knit jacquard.
- a circular knit jacquard can be utilized to create unique patterns, such as, but not limited to, fancy knits, mesh, body-mapped patterns, and other three-dimensional designs.
- Circular knit jacquard can creatively place highly evaporative yams with highly absorbent yams within the same construction to create a uniquely designed cooling fabric with or without patterns such as mesh and graphics.
- Seamless constructions require the use of a single yam feed (which is typically a combination of nylon or polyester plus spandex) during construction.
- This single feed can be a single yam or composed of multiple yams during construction.
- a multi-filament yam construction that can be used in seamless constructions (e.g., for hosiery) that provides the same cooling effect as cooling fabric 100 described with reference to Figures 1-9.
- Figure 7A illustrates a first yam construction 700 compatible with seamless constructions.
- the core 702 of the yam 700 is composed of multiple filaments of a stretchable yam such as Lycra or spandex at various deniers.
- the core 702 preferably comprises multiple filaments of a highly absorbent yam such as that used in layer 106 of cooling fabric 100.
- the absorbent yam is a conjugated bi-component polyester and nylon yam with having filaments with a special star shaped cross-section as depicted in Figure 3B.
- the core 702 is either double covered (Figure 7 A), single-covered (Figure 7B), air jet covered (Figure 7C), or corespun (Figure 7D) by multiple filaments of evaporative yam 704 such as that used in first layer 104.
- the evaporative yam of covering 704 is preferably a nylon or polyester yam having filaments with a unique cross-section (as seen in Fig. 2A) and is embedded with minerals (e.g., jade or mica) to transport and evaporate moisture from skin 102 to core 700 while still providing a cooling touch.
- yam 700 When yam 700 is used in a seamless construction, the evaporative yam, located in covering 704, rests against the skin of the user and it wicks moisture to the core 700. The moisture can then leave the fabric through covering 704 which is also exposed to the air (i.e., because it surrounds the core 700 on all sides). In this way, yam 700 can be used to provide a similar layering effect to that of cooling fabric 100 depicted in Figure 1.
- FIG. 8 An example of a seamless knit construction utilizing yam 700 is depicted in Figure 8.
- Figure 9A depicts a front face of a seamless knit fabric utilizing yam 700 and
- Figure 9B depicts a rear face of the same seamless knit fabric.
- the front and rear faces of the seamless knit fabric have different patterning. With seamless, patterns are easily altered and practically an unlimited amount of patterns are available.
- yam 700 as depicted in Figures 7C and 7D.
- the yam 700 depicted in Figure 7C employs an air jet covering technique to cover core 702 (stretchable and absorbent yams) with covering 704 (evaporative yams).
- the stretchable and absorbent yams are wrapped with evaporative yams and core- spun into a single yam 700 which can also be used in seamless knit constmctions.
- Seamless knit constructions have the advantage of being tubular and can be used to create unique patterns to impart added or lessened cooling zones within the material.
- the yams shown in Figures 7 A-7D can also be used to create woven fabrics.
- the yam used in the seamless or hosiery construction can be a single feed utilizing any combination of the yams containing the filaments shown in Figures 2A-2D.
- a first yam used in the feed may be a combination of a highly absorbent yam with a evaporative yam and a second yam may be a multiple filament spandex yam
- the highly absorbent yam can be plated separately into any seamless construction which also contains evaporative yams to create a cooling material.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Of Fabric (AREA)
Abstract
La divulgation concerne une construction de tissu multicouche tricotée qui offre la capacité de refroidir la peau jusqu'à une température inférieure à la température actuelle, qu'elle soit mouillée ou sèche. Le tricot utilise quatre fils séparés qui produisent ensemble un refroidissement amélioré. Les tricots peuvent comprendre un tricot à mailles jetées, sans couture, de bonneterie, rectiligne, à espaceur et à mailles doubles. Divers procédés de finition peuvent également être utilisés pour améliorer le pouvoir de refroidissement du tissu.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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US17/329,464 US11639567B2 (en) | 2016-06-03 | 2021-05-25 | Wet-activated cooling fabric |
US17/329,464 | 2021-05-25 |
Publications (1)
Publication Number | Publication Date |
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WO2022251328A1 true WO2022251328A1 (fr) | 2022-12-01 |
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Application Number | Title | Priority Date | Filing Date |
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PCT/US2022/030879 WO2022251328A1 (fr) | 2021-05-25 | 2022-05-25 | Tissu de refroidissement activé par l'humidité |
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WO (1) | WO2022251328A1 (fr) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4341096A (en) * | 1980-08-06 | 1982-07-27 | Kayser-Roth Hosiery, Inc. | Sock with triple layer fabric in foot and method |
US9828705B1 (en) * | 2016-09-28 | 2017-11-28 | Shei Chung Hsin Ind. Co., Ltd. | Multiple-layer knitted fabric for dissipating sweat in dual phases |
US20180347084A1 (en) * | 2016-06-03 | 2018-12-06 | Mission Product Holdings, Inc. | Wet-activated cooling fabric |
US20200385901A1 (en) * | 2018-01-25 | 2020-12-10 | Mpusa, Llc | Dual function absorbing and cooling textile |
WO2021011373A1 (fr) * | 2019-07-16 | 2021-01-21 | Mpusa, Llc | Construction multicouche de vêtements et d'accessoires pour le refroidissement et la ventilation |
-
2022
- 2022-05-25 WO PCT/US2022/030879 patent/WO2022251328A1/fr active Application Filing
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4341096A (en) * | 1980-08-06 | 1982-07-27 | Kayser-Roth Hosiery, Inc. | Sock with triple layer fabric in foot and method |
US20180347084A1 (en) * | 2016-06-03 | 2018-12-06 | Mission Product Holdings, Inc. | Wet-activated cooling fabric |
US9828705B1 (en) * | 2016-09-28 | 2017-11-28 | Shei Chung Hsin Ind. Co., Ltd. | Multiple-layer knitted fabric for dissipating sweat in dual phases |
US20200385901A1 (en) * | 2018-01-25 | 2020-12-10 | Mpusa, Llc | Dual function absorbing and cooling textile |
WO2021011373A1 (fr) * | 2019-07-16 | 2021-01-21 | Mpusa, Llc | Construction multicouche de vêtements et d'accessoires pour le refroidissement et la ventilation |
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