WO2022246842A1 - 用于制造液晶显示装置的匹配方法、装置、系统和介质 - Google Patents

用于制造液晶显示装置的匹配方法、装置、系统和介质 Download PDF

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Publication number
WO2022246842A1
WO2022246842A1 PCT/CN2021/096957 CN2021096957W WO2022246842A1 WO 2022246842 A1 WO2022246842 A1 WO 2022246842A1 CN 2021096957 W CN2021096957 W CN 2021096957W WO 2022246842 A1 WO2022246842 A1 WO 2022246842A1
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WIPO (PCT)
Prior art keywords
backlight
liquid crystal
group
groups
panel
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PCT/CN2021/096957
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English (en)
French (fr)
Inventor
李京勇
徐飞
王新宇
洪俊
王颜彬
田文红
Original Assignee
京东方科技集团股份有限公司
合肥京东方光电科技有限公司
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Application filed by 京东方科技集团股份有限公司, 合肥京东方光电科技有限公司 filed Critical 京东方科技集团股份有限公司
Priority to US17/914,763 priority Critical patent/US20230333524A1/en
Priority to PCT/CN2021/096957 priority patent/WO2022246842A1/zh
Priority to CN202180001319.4A priority patent/CN115720642A/zh
Publication of WO2022246842A1 publication Critical patent/WO2022246842A1/zh

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    • G—PHYSICS
    • G02—OPTICS
    • G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/1306—Details
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B15/00—Systems controlled by a computer
    • G05B15/02—Systems controlled by a computer electric
    • G—PHYSICS
    • G02—OPTICS
    • G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/1306—Details
    • G02F1/1309—Repairing; Testing
    • G—PHYSICS
    • G02—OPTICS
    • G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333—Constructional arrangements; Manufacturing methods
    • G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/1336—Illuminating devices
    • G—PHYSICS
    • G02—OPTICS
    • G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F2203/00—Function characteristic
    • G02F2203/69—Arrangements or methods for testing or calibrating a device

Definitions

  • the present disclosure relates to the field of display technology, in particular to a matching method, device, system and medium for manufacturing a liquid crystal display device.
  • the liquid crystal display device has many advantages such as a thin body, power saving, and no radiation, and has been widely used.
  • a liquid crystal display device includes a liquid crystal panel and a backlight module.
  • the liquid crystal panel and the backlight module are randomly matched to form the liquid crystal display device.
  • Embodiments of the present disclosure provide a matching method, device, system and medium for manufacturing a liquid crystal display device, which can improve the brightness uniformity of the liquid crystal display device. Described technical scheme is as follows:
  • an embodiment of the present disclosure provides a matching method for manufacturing a liquid crystal display device.
  • the method includes: acquiring brightness data of multiple backlight modules under the same driving condition and obtaining brightness data of multiple liquid crystal panels under the same driving condition.
  • the transmittance data below; multiple backlight modules are grouped according to the corresponding brightness data to obtain N backlight groups, and the brightness data of the backlight modules in different backlight groups are in different brightness intervals; multiple liquid crystal panels are grouped according to The transmittance data under the same driving conditions are grouped to obtain N panel groups, and the liquid crystal panels in different panel groups are in different transmittance intervals; determine the corresponding relationship between the backlight group and the panel group, and the corresponding relationship It is used to match the target backlight module with the target liquid crystal panel, and the corresponding relationship is that the N backlight groups and the N panel groups are in accordance with the corresponding
  • the representative values of the transmittance intervals are in one-to-one correspondence from low to high, the target backlight module is any one of the plurality of back
  • the ratio of the number of backlight modules in the target backlight group to the total number of backlight modules included in the N backlight groups is equal to the ratio of the number of liquid crystal panels in the target panel group to the The ratio of the total number of liquid crystal panels contained in the N panel groups, the target backlight group is any one of the N backlight groups, and the target panel group corresponds to the target backlight group in the N panel groups panel group.
  • the distribution of the brightness data of the plurality of backlight modules satisfies a normal distribution, and the grouping of the plurality of backlight modules according to the corresponding brightness data includes: based on The standard normal distribution function groups the plurality of backlight modules; the distribution of the transmittance data of the plurality of liquid crystal panels satisfies a normal distribution, and the plurality of liquid crystal panels are grouped according to the corresponding transmittance data
  • the grouping includes: grouping the plurality of liquid crystal panels based on a standard normal distribution function.
  • the grouping the plurality of backlight modules based on the standard normal distribution function includes: placing the brightness data in the interval (u1-k1 ⁇ 1, u1 ) is divided into the first group, and the backlight modules whose luminance data is in the interval (u1, u1+k1 ⁇ 1) are divided into the second group, where u1 is the backlight module included in the N backlight groups
  • u1 is the backlight module included in the N backlight groups
  • the average value of brightness data, k1 is a set value, 0 ⁇ k1 ⁇ 3, ⁇ 1 is the standard deviation of the brightness data of the backlight modules included in the N backlight groups;
  • the grouping the plurality of liquid crystal panels based on the standard normal distribution includes: dividing the liquid crystal panels whose transmittance data is in the interval (u2-k21 ⁇ 2, u2-k22 ⁇ 2) into the first group, and dividing the transmittance data into the first group.
  • liquid crystal panels whose transmittance data are in the interval (u2-k22 ⁇ 2, u2+k22 ⁇ 2) are divided into the second group, and the liquid crystal panels whose transmittance data are in the interval (u+k22 ⁇ , u+k21 ⁇ ) are divided into the third group,
  • u2 is the average value of the transmittance data of the liquid crystal panels included in the N panel groups
  • ⁇ 2 is the standard deviation of the transmittance data of the liquid crystal panels included in the N panel groups .
  • the multiple backlight modules are grouped according to corresponding brightness data to obtain N backlight groups, including:
  • Sorting the plurality of backlight modules according to the corresponding brightness data in a first order is one of from high to low and from low to high;
  • the multiple backlight modules are grouped according to the sorting results of the multiple backlight modules, and the first set number of groups is the backlight group
  • the first setting ratio is the ratio of the number of backlight modules contained in each backlight group
  • the multiple liquid crystal panels are grouped according to the corresponding transmittance data to obtain N panel groups, including:
  • Sorting the plurality of liquid crystal panels according to the second order of the corresponding transmittance data the second order is another one from high to low and from low to high;
  • the plurality of liquid crystal panels are grouped, and the second set number of groups is the number of the panel groups , the second setting ratio is the ratio of the number of backlight modules contained in each panel group, the second setting group number is equal to the first setting group number, and the second setting ratio is equal to the First set the scale.
  • the method further includes any of the following:
  • the set brightness data range is (u1-k1 ⁇ 1, u1+k1 ⁇ 1), where u1 is the average value of the brightness data of the backlight modules included in the N backlight groups, and ⁇ 1 is the brightness value of the N backlight groups.
  • the standard deviation of the brightness data of the backlight module included in the group 2 ⁇ k1 ⁇ 3;
  • the set transmittance data range is (u2-k2 ⁇ 2, u2+k2 ⁇ 2), wherein, u2 is the average value of the transmittance data of the liquid crystal panels contained in the N panel groups, and ⁇ 2 is the N panel group The standard deviation of the transmittance data of the included LCD panel, 2 ⁇ k2 ⁇ 3.
  • an embodiment of the present disclosure provides a matching device for manufacturing a liquid crystal display device, the device includes: an acquisition module, configured to acquire brightness data of multiple backlight modules under the same driving conditions and multiple liquid crystal panels Transmittance data under the same driving conditions; the first grouping module is used to group a plurality of backlight modules according to corresponding brightness data to obtain N backlight groups, and the brightness data of the backlight modules in different backlight groups are in the Different brightness intervals; the second grouping module is used to group multiple liquid crystal panels according to the corresponding transmittance data to obtain N panel groups, and the liquid crystal panels in different panel groups are in different transmittance intervals; the matching module , used to determine the corresponding relationship between the backlight group and the panel group, the corresponding relationship is used to match the target backlight module with the target liquid crystal panel, and the corresponding relationship is that the N backlight groups are in accordance with the corresponding brightness range
  • the order from high to low of the representative values of is corresponding to the order of the representative values of the N panel groups according to
  • the ratio of the number of backlight modules in the target backlight group to the total number of backlight modules contained in the N backlight groups is equal to the ratio of the number of liquid crystal panels in the target panel group to the total number of backlight modules included in the N backlight groups.
  • the ratio of the total number of liquid crystal panels contained in the N panel groups, the target backlight group is any one of the N backlight groups, and the target panel group is the same as the target backlight group in the N panel groups the corresponding panel group.
  • the distribution of the brightness data of the plurality of backlight modules satisfies a normal distribution
  • the first grouping module is configured to classify the brightness data of the plurality of backlight modules based on a standard normal distribution function.
  • Backlight modules are grouped;
  • the distribution of transmittance data of the plurality of liquid crystal panels satisfies a normal distribution
  • the second grouping module is configured to group the plurality of liquid crystal panels based on a standard normal distribution function.
  • the first grouping module is used to divide the backlight modules whose luminance data is in the interval (u1-k1 ⁇ 1, u1) into the first group, and group the luminance data in the interval (u1, The backlight modules of u1+k1 ⁇ 1) are divided into the second group, where u1 is the average value of the brightness data of the backlight modules contained in the N backlight groups, k1 is the set value, 0 ⁇ k1 ⁇ 3, and ⁇ 1 is the The standard deviation of the brightness data of the backlight module included in the N backlight groups;
  • the second grouping module is used to divide the liquid crystal panels whose transmittance data are in the interval (u2-k2 ⁇ 2, u2) into the first group, and divide the liquid crystal panels whose transmittance data are in the interval (u2, u2+k2 ⁇ 2)
  • the first grouping module is used to divide the backlight modules whose luminance data is in the interval (u1-k11 ⁇ 1, u1-k12 ⁇ 1) into the first group, and group the luminance data in the interval ( The backlight modules of u1-k12 ⁇ 1, u1+k12 ⁇ 1) are divided into the second group, and the backlight modules whose brightness data is in the interval (u1+k12 ⁇ 1, u1+k11 ⁇ 1) are divided into the third group, where u1 is the The average value of the brightness data of the backlight modules included in the N backlight groups, k11 and k12 are set values, 0 ⁇ k12 ⁇ k11 ⁇ 3, ⁇ 1 is the standard deviation of the brightness data of the backlight modules included in the N backlight groups ;
  • the second grouping module is used to divide the liquid crystal panel whose transmittance data is in the interval (u2-k21 ⁇ 2, u2-k22 ⁇ 2) into the first group, and divide the transmittance data into the interval (u2-k22 ⁇ 2, The
  • the first grouping module is configured to sort the plurality of backlight modules according to the corresponding brightness data in a first order, and the first order is from One of high to low and low to high; according to the first set number of groups and the first set ratio, according to the sorting results of the multiple backlight modules, the multiple backlight modules are grouped, so The first set number of groups is the number of the backlight groups, and the first set ratio is the ratio of the number of backlight modules included in each backlight group;
  • the second grouping module is used to sort the plurality of liquid crystal panels according to the second order of the corresponding transmittance data, and the second order is another one from high to low and from low to high; according to the second order 2.
  • the device further includes: a removal module, configured to implement any of the following: before grouping the plurality of backlight modules, remove brightness data exceeding a set brightness from the plurality of backlight modules A backlight module with a data range; before grouping the plurality of liquid crystal panels, remove liquid crystal panels whose transmittance data exceeds the set transmittance data range from the plurality of liquid crystal panels.
  • a removal module configured to implement any of the following: before grouping the plurality of backlight modules, remove brightness data exceeding a set brightness from the plurality of backlight modules A backlight module with a data range; before grouping the plurality of liquid crystal panels, remove liquid crystal panels whose transmittance data exceeds the set transmittance data range from the plurality of liquid crystal panels.
  • the set brightness data range is (u1-k1 ⁇ 1, u1+k1 ⁇ 1), where u1 is the average value of the brightness data of the backlight modules included in the N backlight groups, and ⁇ 1 is the brightness value of the N backlight groups.
  • the standard deviation of the brightness data of the backlight module included in the group 2 ⁇ k1 ⁇ 3;
  • the set transmittance data range is (u2-k2 ⁇ 2, u2+k2 ⁇ 2), wherein, u2 is the average value of the transmittance data of the liquid crystal panels contained in the N panel groups, and ⁇ 2 is the N panel group The standard deviation of the transmittance data of the included LCD panel, 2 ⁇ k2 ⁇ 3.
  • an embodiment of the present disclosure provides a system for manufacturing a liquid crystal display device, the system includes a brightness detection device for detecting the brightness data of multiple backlight modules under the same driving conditions; the transmittance detection device , used to detect the transmittance data of multiple liquid crystal panels under the same driving conditions; the main control device is used to group multiple backlight modules according to the brightness data detected by the brightness data detection device to obtain N backlights group, the brightness data of the backlight modules in different backlight groups are in different brightness intervals; multiple liquid crystal panels are grouped according to the transmittance data detected by the transmittance detection equipment, and N panel groups are obtained, and different panels The liquid crystal panels in the group are in different transmittance intervals; the corresponding relationship between the backlight group and the panel group is determined, and the corresponding relationship is used to match the target backlight module with the target liquid crystal panel, and the corresponding relationship is the The N backlight groups are in one-to-one correspondence with the N panel groups in the descending order of representative values of the corresponding luminance interval
  • the assembling device is used for assembling the matching pair of the target backlight module and the target liquid crystal panel into a liquid crystal display device under the control of the main control device.
  • a matching device for manufacturing a liquid crystal display device includes a processor and a memory;
  • the memory is used to store computer programs
  • the processor is configured to execute the computer program stored in the memory, so as to realize any one of the aforementioned methods.
  • a computer-readable storage medium wherein computer instructions are stored in the computer-readable storage medium, and when the stored computer instructions are executed by a processor, any one of the aforementioned methods can be implemented.
  • the beneficial effects brought by the technical solution provided by the embodiments of the present disclosure are: by grouping the backlight modules according to the brightness data, and grouping the liquid crystal panels according to the transmittance data, and making the N backlight groups group according to the corresponding brightness range
  • the order of the values from high to low corresponds to the order of the N panel groups according to the representative values of the corresponding transmittance intervals from low to high.
  • the corresponding relationship is used to match the target backlight module with the target liquid crystal panel.
  • the target backlight module is any one of the plurality of backlight modules
  • the target liquid crystal panel is a liquid crystal panel in the panel group corresponding to the backlight group to which the target backlight module belongs, so that the one with higher brightness data
  • the backlight module is paired with the LCD panel with lower transmittance data, and the backlight module with lower brightness data is matched with the LCD panel with higher transmittance data.
  • the target backlight module and The target liquid crystal panels are assembled together, which is beneficial to reduce the brightness difference among the assembled liquid crystal display devices, thereby improving the brightness uniformity of the liquid crystal display devices.
  • FIG. 1 is a schematic structural diagram of a liquid crystal display device provided by an embodiment of the present disclosure
  • FIG. 2 is a schematic flowchart of a matching method for manufacturing a liquid crystal display device provided by an embodiment of the present disclosure
  • FIG. 3 is a schematic diagram of a grouping method provided by an embodiment of the present disclosure.
  • FIG. 4 is a schematic diagram of another grouping method provided by an embodiment of the present disclosure.
  • FIG. 5 is a schematic flowchart of a two-group matching scheme provided by an embodiment of the present disclosure
  • FIG. 6 is a schematic flowchart of a three-group matching scheme provided by an embodiment of the present disclosure.
  • FIG. 7 is a distribution curve diagram of test results of brightness data of an example backlight module provided by an embodiment of the present disclosure.
  • FIG. 8 is a distribution curve diagram of test results of transmittance data of an example liquid crystal panel provided by an embodiment of the present disclosure.
  • FIG. 9 is a distribution curve diagram of test results of brightness data of another example backlight module provided by an embodiment of the present disclosure.
  • FIG. 10 is a distribution curve diagram of test results of transmittance data of another example of a liquid crystal panel provided by an embodiment of the present disclosure.
  • FIG. 11 is a schematic structural diagram of a matching device for manufacturing a liquid crystal display device provided by an embodiment of the present disclosure.
  • FIG. 12 is a schematic structural diagram of a system for manufacturing a liquid crystal display device provided by an embodiment of the present disclosure.
  • Fig. 13 is a schematic structural diagram of a computer device provided by an embodiment of the present disclosure.
  • FIG. 1 is a schematic structural diagram of a liquid crystal display device.
  • the liquid crystal display device includes a backlight module 11 and a liquid crystal panel 12 .
  • the backlight module 11 is used to provide uniform backlight for the liquid crystal panel 12 .
  • the liquid crystal panel 12 includes an array substrate 121 , a color filter substrate 122 and a liquid crystal layer 123 sandwiched between the array substrate 121 and the color filter substrate 122 .
  • the liquid crystal panel 12 controls the direction and/or magnitude of the electric field acting on the liquid crystal molecules in the liquid crystal layer 123 through the array substrate 121 to control the brightness of light passing through each region of the liquid crystal panel 12 , thereby displaying images.
  • the liquid crystal panel is a liquid crystal panel with a flexible printed circuit (FPC), also called FOG (FPC on Glass).
  • FPC flexible printed circuit
  • FIG. 2 is a schematic diagram of a method for manufacturing a liquid crystal display device provided by an embodiment of the present disclosure. As shown in Figure 2, the method includes:
  • step 201 brightness data of multiple backlight modules under the same driving condition are acquired.
  • the driving condition refers to a driving voltage and/or a driving current.
  • the brightness data under the same driving condition refers to the measured brightness data of each backlight module when the same driving voltage and/or driving current is used to drive multiple backlight modules to work.
  • step 202 a plurality of backlight modules are grouped according to corresponding brightness data to obtain N backlight groups, and the brightness data of the backlight modules in different backlight groups are in different brightness intervals.
  • N is an integer greater than 1.
  • step 203 transmittance data of a plurality of liquid crystal panels under the same driving condition are acquired.
  • the driving condition refers to a driving voltage and/or a driving current.
  • the transmittance data under the same driving conditions refers to the measured transmittance data of each liquid crystal panel when the brightness data of the backlight module is constant and the same driving voltage and/or driving current are used to drive multiple liquid crystal panels to work. Transmittance data.
  • step 204 a plurality of liquid crystal panels are grouped according to the corresponding transmittance data to obtain N panel groups, and the transmittance data of the liquid crystal panels in different panel groups are in different transmittance intervals.
  • the number of panel groups is equal to the number of backlight groups.
  • a plurality of liquid crystal panels are divided into at least two panel groups, the transmittance data of the liquid crystal panels in the same panel group are in the same transmittance interval, and the transmittance data of the liquid crystal panels in different panel groups The transmittance data are in different transmittance intervals.
  • step 205 determine the corresponding relationship between the backlight group and the panel group, the corresponding relationship is used to match the target backlight module with the target liquid crystal panel, and the matched paired target backlight module and target liquid crystal panel are used to assemble Liquid crystal display device.
  • the corresponding relationship is that the N backlight groups are in the order of the representative values of the corresponding brightness range from high to low and the N panel groups are in the order of the representative values of the corresponding transmittance range from low to high.
  • the target backlight module is any one of multiple backlight modules
  • the target liquid crystal panel is a liquid crystal panel in a panel group corresponding to the backlight group to which the target backlight module belongs.
  • the representative value may be an upper limit value, a lower limit value, an intermediate value, and the like.
  • the N backlight groups are A1 ⁇ AN
  • the brightness interval corresponding to A1 is (a0, a1)
  • the brightness interval corresponding to A2 is (a1, a2).
  • the brightness interval corresponding to AN is (aN-1, aN ), a0 to aN increase sequentially.
  • the N panel groups are respectively B1 ⁇ BN
  • the transmittance interval corresponding to B1 is (bN-1, bN)
  • the transmittance interval corresponding to B2 is (bN-2, bN-1).
  • the rate interval is (b0, b1), and b0 to bN increase sequentially.
  • A1 corresponds to B1
  • A2 corresponds to B2...
  • AN corresponds to BN.
  • the backlight module in A1 is matched with the liquid crystal panel in B1
  • the backlight module in AN is matched with the liquid crystal panel in BN.
  • the brightness uniformity of a liquid crystal display device is used to measure the difference in brightness data of multiple liquid crystal display devices under the same driving conditions. The smaller the difference in brightness data, the higher the uniformity and the greater the difference in brightness data , the lower the uniformity.
  • the backlight modules are grouped according to the high and low brightness data
  • the liquid crystal panels are grouped according to the high and low transmittance data
  • the N backlight groups are arranged from high to low according to the representative values of the corresponding brightness intervals.
  • the order of the N panel groups corresponds to the order of the representative values of the corresponding transmittance intervals from low to high.
  • the target backlight module is any one of the plurality of backlight modules
  • the target liquid crystal panel is a liquid crystal panel in the panel group corresponding to the backlight group to which the target backlight module belongs, so that the one with higher brightness data
  • the backlight module is matched with the LCD panel with lower transmittance data
  • the backlight module with lower brightness data is matched with the LCD panel with higher transmittance data. According to the matching result, the paired target will be matched.
  • the assembly of the backlight module and the target liquid crystal panel is beneficial to reduce the difference in brightness data between the assembled liquid crystal display devices, thereby improving the brightness uniformity of the liquid crystal display devices.
  • a virtual reality (Virtual Reality, VR) device usually has two liquid crystal display devices, and the two liquid crystal display devices correspond to the left eye and the right eye of a person respectively. If the brightness data of two liquid crystal display devices of a VR device differs too much, it will be easily perceived by the user, which will significantly affect the user experience. Therefore, the liquid crystal display device used for VR equipment has relatively high requirements on the uniformity of brightness data, and the liquid crystal display device manufactured by using the manufacturing method provided by the embodiment of the present disclosure is especially suitable for VR equipment.
  • the manufacturing method is suitable for mass automatic manufacturing of liquid crystal display devices.
  • the number of backlight modules used for grouping is the same as the number of liquid crystal panels. In other examples, the number of backlight modules used for grouping is different from the number of liquid crystal panels.
  • the ratio of the number of backlight modules in the target backlight group to the total number of backlight modules included in the N backlight groups is equal to the ratio of the number of liquid crystal panels in the target panel group to the number of liquid crystal panels included in the N panel groups ratio of the total.
  • the target backlight group is any one of the N backlight groups, and the target panel group is a panel group corresponding to the target backlight group among the N panel groups.
  • the ratio of the number of backlight modules in the target backlight group the same as the ratio of the number of liquid crystal panels in the target panel group, it is possible to make full use of the All backlight modules and liquid crystal panels, and when the number of backlight modules is not equal to the number of liquid crystal panels, the excess backlight modules are used for assembly with the next batch of liquid crystal panels or the excess liquid crystal panels are used To be assembled with the next batch of backlight modules to avoid waste of materials.
  • the ratio of the number of backlight modules in the target backlight group to the total number of backlight modules contained in N backlight groups is not equal to the number of liquid crystal panels in the target panel group to the number of liquid crystal panels contained in N panel groups. The ratio of the total number of panels.
  • the first one is to group the backlight modules and liquid crystal panels based on the standard normal distribution function.
  • the brightness data of multiple backlight modules such as the same batch of backlight modules
  • stable production conditions such as the same production conditions
  • normal distribution ie Gaussian distribution
  • the transmittance data of multiple liquid crystal panels such as the same batch of liquid crystal panels
  • stable production conditions such as the same production conditions
  • Fig. 3 is a schematic diagram of a grouping method provided by an embodiment of the present disclosure. As shown in Figure 3, the process includes:
  • step 301 brightness data of multiple backlight modules under the same driving condition are acquired.
  • a luminance meter (such as BM-7A) can be used to test the brightness of multiple backlight modules, so as to obtain brightness data of multiple backlight modules under the same driving conditions.
  • step 302 the backlight modules are grouped based on the standard normal distribution function to obtain N backlight groups.
  • the luminance data of the backlight modules in different backlight groups are in different luminance intervals. There is no overlap between different brightness intervals.
  • the normal distribution function of the brightness data of the backlight module is:
  • u1 is the average value of brightness data of multiple backlight modules
  • ⁇ 1 is the standard deviation of brightness data of multiple backlight modules.
  • the result of the P function indicates the ratio of the qualified backlight modules to the total number of multiple backlight modules under the condition of k ⁇ 1.
  • k is a set value, 0 ⁇ k1 ⁇ 3.
  • the ratio of the backlight modules in different brightness ranges to the total number of multiple backlight modules can be calculated, so that multiple backlight modules can be grouped.
  • the backlight modules are grouped based on a standard normal distribution function, and the backlight modules can be divided into 2 or 3 groups. That is, N is equal to 2 or 3. In the following, the cases of dividing into 2 groups and dividing into 3 groups will be described respectively.
  • the backlight modules whose luminance data is in the interval (u1-k1 ⁇ 1, u1) are divided into the first group, and the backlight modules whose luminance data are in the interval (u1, u1+k1 ⁇ 1) are divided into the second group,
  • u1 is the average value of the luminance data of the backlight modules included in the N backlight groups
  • k1 is a set value
  • 0 ⁇ k1 ⁇ 3 is the standard deviation of the luminance data of the backlight modules included in the N backlight groups.
  • the backlight modules whose luminance data is in the interval (u1-k11 ⁇ 1, u1-k12 ⁇ 1) are divided into the first group, and the backlight modules whose luminance data are in the interval (u1-k12 ⁇ 1, u1+k12 ⁇ 1) are divided into
  • the backlight modules whose luminance data are in the interval (u1+k12 ⁇ 1, u1+k11 ⁇ 1) are divided into the third group, where u1 is the average value of the luminance data of the backlight modules contained in N backlight groups, k11 and k12 They are all set values, 0 ⁇ k12 ⁇ k11 ⁇ 3, and ⁇ 1 is the standard deviation of the brightness data of the backlight modules included in the N backlight groups.
  • step 303 transmittance data of a plurality of liquid crystal panels under the same driving condition are acquired.
  • a color analyzer such as CA410
  • other equipment may be used to test the transmittance of multiple liquid crystal panels, so as to obtain transmittance data of multiple liquid crystal panels under the same driving conditions.
  • step 304 the liquid crystal panels are grouped based on the standard normal distribution function to obtain N panel groups.
  • the transmittance data of the liquid crystal panels in different panel groups are in different transmittance intervals.
  • u2 is the average value of the transmittance data of a plurality of liquid crystal panels
  • ⁇ 2 is a standard deviation of the transmittance data of the plurality of liquid crystal panels.
  • the result of the P function indicates the ratio of qualified liquid crystal panels to the total number of multiple liquid crystal panels under the condition of k ⁇ 2.
  • k is a set value, 0 ⁇ k1 ⁇ 3.
  • the ratio of liquid crystal panels in different transmittance intervals to the total number of multiple liquid crystal panels can be calculated, so that multiple liquid crystal panels can be grouped.
  • the liquid crystal panels are also divided into 2 groups.
  • the liquid crystal panels whose transmittance data are in the interval (u2-k2 ⁇ 2, u2) are divided into the first group
  • the liquid crystal panels are also divided into 3 groups.
  • the liquid crystal panels whose transmittance data are in the interval (u2-k21 ⁇ 2, u2-k22 ⁇ 2) are divided into the first group
  • the liquid crystal panels whose transmittance data are in the interval (u2-k22 ⁇ 2, u2+k22 ⁇ 2) are divided into the first group
  • the second type is to group the backlight modules or liquid crystal panels according to the set number of groups and the set ratio.
  • Fig. 4 is a schematic diagram of another grouping method provided by an embodiment of the present disclosure. As shown in Figure 4, the process includes:
  • step 401 brightness data of multiple backlight modules under the same driving conditions are acquired.
  • step 402 the plurality of backlight modules are sorted according to the corresponding brightness data in a first order.
  • the first order is from high to low or from low to high.
  • step 403 the multiple backlight modules are grouped according to the sorting results of the multiple backlight modules according to the first set number of groups and the first set ratio.
  • the first set number of groups is the number of backlight groups
  • the first set ratio is the ratio of the number of backlight modules included in each backlight group.
  • this step 403 includes:
  • the first step is to determine the number of backlight modules in the corresponding backlight group according to the first setting ratio and the total number of multiple backlight modules;
  • the second step is to continuously select a corresponding number of backlight modules as a backlight group according to the sorting results.
  • the number of backlight modules is 100
  • the first order is from high to bottom
  • the first set number of groups is 2 groups
  • the first set ratio is 1:1
  • the number of backlight modules in the two backlight groups The quantity is 50.
  • the 1st to 50th among the sorting results are assigned to the first backlight group
  • the 51st to 100th are assigned to the second backlight group.
  • multiple backlight modules are grouped according to the brightness data under the same driving condition to obtain N backlight groups, and the brightness data of the backlight modules in different backlight groups are in different brightness intervals.
  • step 404 transmittance data of a plurality of liquid crystal panels under the same driving condition are acquired.
  • step 405 the plurality of liquid crystal panels are sorted according to the second order according to the corresponding transmittance data.
  • the second order is opposite to the first order.
  • the second order is from high to low.
  • the second order is from low to high.
  • step 406 according to the second set number of groups and the second set ratio, the multiple liquid crystal panels are grouped according to the sorting results of the multiple liquid crystal panels.
  • the second setting group number is the number of panel groups
  • the second setting ratio is the quantity ratio of the backlight modules contained in each panel group
  • the second setting group number is equal to the first setting group number
  • the second setting ratio is equal to the first setting group number.
  • the fixed ratio is equal to the first set ratio.
  • This step 406 includes: the first step, according to the second setting ratio and the total number of a plurality of liquid crystal panels to determine the number of liquid crystal panels in the corresponding panel group; the second step, according to the sorting results, continuously select the corresponding number of liquid crystal panels as A panel group.
  • the manufacturing method further includes any one of the following: before grouping the plurality of backlight modules, removing backlights exceeding the set brightness data range from the plurality of backlight modules A module; before grouping the multiple liquid crystal panels, remove the liquid crystal panels whose transmittance data exceeds the set transmittance data range from the multiple liquid crystal panels.
  • the brightness fluctuation of the liquid crystal display device is the superposition of the brightness fluctuation of the backlight module used and the transmittance fluctuation of the liquid crystal panel, if the brightness fluctuation of the backlight module or the transmittance fluctuation of the liquid crystal panel is too Large, will lead to poor uniformity of the liquid crystal display device.
  • set the brightness data range as (u1-k1 ⁇ 1, u1+k1 ⁇ 1), where u1 is the average value of brightness data of all backlight modules, ⁇ 1 is the standard deviation of brightness data of all backlight modules, 2 ⁇ k1 ⁇ 3.
  • set the transmittance data range to (u2-k2 ⁇ 2, u2+k2 ⁇ 2), where u2 is the average value of the transmittance data of all liquid crystal panels, and ⁇ 2 is the standard deviation of the transmittance data of all liquid crystal panels , 2 ⁇ k2 ⁇ 3.
  • This step can be combined with any of the grouping methods in Fig. 3 to Fig. 5 .
  • the fluctuation of the brightness data of the backlight module is small, for example, the fluctuation of the brightness data is less than 10%, it is not necessary to perform this step for the backlight module.
  • Fig. 5 is a schematic flowchart of a two-group matching scheme provided by an embodiment of the present disclosure. As shown in Figure 5, the process includes:
  • step 501a it is judged whether the backlight module is qualified, that is, it is judged whether the brightness data of the backlight module exceeds the set brightness data range. If the backlight module is unqualified (ie, the luminance data exceeds the set luminance data range), execute step 501b; if the backlight module is qualified (ie, the luminance data does not exceed the set luminance data range), then execute step 501c.
  • step 501b the unqualified backlight module is determined as the yield loss of the backlight module, and the current process is exited.
  • step 501c it is judged whether the brightness data of the backlight module belongs to the low-brightness interval, if the brightness data of the backlight module belongs to the low-brightness interval, then execute step 501d; if the brightness data of the backlight module does not belong to the low-brightness interval , then execute step 501e;
  • step 501d the backlight module is classified into the first backlight group (low brightness backlight group).
  • step 501e the backlight module is classified into the second backlight group (high brightness backlight group).
  • step 502a it is judged whether the liquid crystal panel is qualified, that is, it is judged whether the transmittance data of the liquid crystal panel exceeds the set transmittance data range. If the liquid crystal panel is unqualified (that is, the transmittance data exceeds the set transmittance data range), then perform step 502b; if the liquid crystal panel is qualified (that is, the transmittance data does not exceed the set transmittance data range), then perform step 502b 502c.
  • step 502b the unqualified liquid crystal panel is determined as the yield loss of the liquid crystal panel, and the current flow is exited.
  • step 502c it is judged whether the transmittance data of the liquid crystal panel belongs to the high transmittance interval, if the transmittance data of the backlight module belongs to the high transmittance interval, step 502d is executed; if the transmittance of the liquid crystal panel If the transmittance data does not belong to the high transmittance interval, step 502e is performed.
  • step 502d the liquid crystal panel is classified into the first panel group (high transmittance panel group).
  • step 502e the liquid crystal panel is classified into the second panel group (low transmittance panel group).
  • step 503 the matching of the backlight module in the high brightness backlight group and the liquid crystal panel in the low transmittance panel group is completed.
  • step 504 the matching of the backlight module in the low brightness backlight group and the liquid crystal panel in the high transmittance panel group is completed.
  • steps 501a-501e and steps 502a-502e are executed simultaneously.
  • Fig. 6 is a flow chart of a 3-group matching scheme provided by an embodiment of the present disclosure. As shown in Figure 6, the process includes:
  • step 601a it is judged whether the backlight module is qualified, that is, it is judged whether the brightness data of the backlight module exceeds the set brightness data range. If the backlight module is unqualified (ie, the luminance data exceeds the set luminance data range), execute step 601b; if the backlight module is qualified (ie, the luminance data does not exceed the set luminance data range), then execute step 601c.
  • step 601b the unqualified backlight module is determined as the yield loss of the backlight module, and the current process is exited.
  • step 601c it is judged whether the brightness data of the backlight module belongs to the low brightness interval, if the brightness data of the backlight module belongs to the low brightness interval, then execute step 601d; if the brightness data of the backlight module does not belong to the low brightness interval , then execute step 601e;
  • step 601d the backlight module is classified into the first backlight group (low brightness backlight group).
  • step 601e it is judged whether the brightness data of the backlight module belongs to the middle brightness interval, if the brightness data of the backlight module belongs to the middle brightness interval, then execute step 601f; if the brightness data of the backlight module does not belong to the middle brightness interval , then execute step 601g.
  • step 601f the backlight module is classified into the second backlight group (medium brightness backlight group).
  • step 601g the backlight module is classified into the third backlight group (high brightness backlight group).
  • step 602a it is judged whether the liquid crystal panel is qualified, that is, it is judged whether the transmittance data of the liquid crystal panel exceeds the set transmittance data range. If the liquid crystal panel is unqualified (that is, the transmittance data exceeds the set transmittance data range), then perform step 602b; if the liquid crystal panel is qualified (that is, the transmittance data does not exceed the set transmittance data range), then perform step 602b 602c.
  • step 602b the unqualified liquid crystal panel is determined as the yield loss of the liquid crystal panel, and the current flow is exited.
  • step 602c it is judged whether the transmittance data of the liquid crystal panel belongs to the high transmittance interval, if the transmittance data of the backlight module belongs to the high transmittance interval, step 602d is executed; if the transmittance of the liquid crystal panel If the transmittance data does not belong to the high transmittance interval, step 602e is performed.
  • step 602d the liquid crystal panel is classified into the first panel group (high transmittance panel group).
  • step 602e it is judged whether the transmittance data of the liquid crystal panel belongs to the medium transmittance interval, if the transmittance data of the liquid crystal panel belongs to the medium transmittance interval, then execute step 601f; if the transmittance data of the liquid crystal panel If the rate data does not belong to the medium transmittance interval, step 601g is executed.
  • step 602f the liquid crystal panel is classified into the second panel group (medium transmittance panel group).
  • step 602g the liquid crystal panel is classified into the third panel group (low transmittance panel group).
  • step 603 the matching of the backlight module in the high brightness backlight group and the liquid crystal panel in the low transmittance panel group is completed.
  • step 604 the matching of the backlight modules in the low brightness backlight group and the liquid crystal panels in the high transmittance panel group is completed.
  • step 605 the matching of the backlight modules in the medium brightness backlight group and the liquid crystal panels in the medium transmittance panel group is completed.
  • steps 601a-601g and steps 602a-602g are executed simultaneously.
  • the first step is to use BM-3A to test the brightness of the backlight module.
  • Instrument focus adjust the measurement angle to 2°; adjust the focus ring of the eyepiece, observe the eyepiece at the same time, stop adjusting when the measurement point (black spot in the eyepiece) seen in the eyepiece is the clearest; adjust the focus of the objective lens At the same time, observe the measured object in the eyepiece, and stop adjusting when the measured object is the clearest; select a suitable measurement angle (for example, a measurement angle of 1°) for testing.
  • a suitable measurement angle for example, a measurement angle of 1°
  • the warm-up time is generally fifteen minutes.
  • Selected mode use the remote mode to connect the instrument with the computer, so that the measurement data can be transmitted to the determination software in the computer.
  • the instrument enters the automatic measurement state and transmits the measured brightness data of the backlight module to the computer.
  • the abscissa represents the brightness data of the backlight module
  • the left ordinate represents the group number of the backlight module
  • the right ordinate represents the value of the normal distribution density function. It can be seen from FIG. 7 that the brightness data distribution of multiple backlight modules conforms to the normal distribution. The fluctuation of the brightness data of the backlight module is less than 10%.
  • the second step is to use CA410 to test the transmittance data of the LCD panel.
  • a) Screen and calibrate backlight modules select at least 3 standard backlight modules, determine the brightness data of the backlight modules under different driving currents, and select the current size required for the transmittance test according to actual needs. For example, between 20mA ⁇ 40mA, test the brightness data of the backlight module once every 5mA interval.
  • Calibrate CA410 Use the data of the calibrated LCD panel to perform optical calibration on CA410 to ensure the consistency of optical standards.
  • the instrument enters the automatic measurement state, and transmits the measured brightness data of the LCD panel to the computer;
  • the computer fits and obtains the test result shown in FIG. 8 .
  • the abscissa represents the transmittance data of the liquid crystal panel
  • the left ordinate represents the number of groups of liquid crystal panels
  • the right ordinate represents the value of the normal distribution density function. It can be seen from FIG. 7 that the transmittance data distribution of multiple liquid crystal panels conforms to the normal distribution. The fluctuation of the transmittance data of the liquid crystal panel is greater than 10%, and is around 30%.
  • the total number of liquid crystal panels tested is 559.
  • the average value u of the calculated transmittance data is 1.51%, and the standard deviation ⁇ is 0.1%.
  • the yield calculated from the standard normal function was 98.49%.
  • the fourth step is to divide the backlight module into two backlight groups according to the brightness data.
  • the first panel group includes 277 LCD panels, and the second panel group includes 276 LCD panels.
  • the lower limit of volatility refers to the ratio of the difference between the minimum value of the brightness data of all liquid crystal display devices and the average value of brightness data of all liquid crystal display devices to the average value of the brightness data; the representative value of volatility is It refers to the ratio of the difference between the maximum value of brightness data of all liquid crystal display devices and the average value of brightness data of all liquid crystal display devices and the average value of the brightness data.
  • the X% fluctuation yield refers to the yield rate of the liquid crystal display device under the condition of allowing fluctuation of X% (that is, liquid crystal display devices with a fluctuation value less than -X% and a fluctuation value greater than X% are considered defective).
  • the liquid crystal display device obtained by using the method provided by the embodiment of the present disclosure has the same uniformity as the liquid crystal display device obtained by random assembly, the fluctuation of the brightness data range, and the fluctuation yield of the brightness data. improved.
  • the first step is to use BM-3A to test the brightness of the backlight module.
  • the average brightness data of the backlight module is 28266nit, and the fluctuation range is +/-10.
  • the second step is to use CA410 to test the transmittance of the LCD panel.
  • Example 1 for the test conditions, and the obtained test results are shown in FIG. 10 .
  • the average transmittance data of the LCD panel is 1.73%, and the fluctuation range is +/-30.
  • liquid crystal panels exceeding (u-3 ⁇ , u+3 ⁇ ) are removed.
  • the yield rate of the LCD panel is 99.74%.
  • the backlight modules whose luminance data is in the interval (u1-k11 ⁇ 1, u1-k12 ⁇ 1) are classified as low-brightness backlight modules, and the backlight modules whose luminance data are in the interval (u1-k12 ⁇ 1, u1+k12 ⁇ 1) are classified as medium-brightness backlight modules group, the backlight modules whose luminance data is in the interval (u1+k12 ⁇ 1, u1+k11 ⁇ 1) are classified as high-brightness backlight modules, where u1 is the average value of the luminance data of the backlight module, k11 and k12 are set values, 0 ⁇ k12 ⁇ k11 ⁇ 3, ⁇ 1 is the standard deviation of the brightness data of the backlight module.
  • a backlight module whose luminance data is in the interval (u1-k1 ⁇ 1, u1) is classified as a low-brightness backlight module, and a backlight module whose luminance data is in the interval (u1, u1+k1 ⁇ 1) is classified as a high-brightness backlight module.
  • the liquid crystal panel whose transmittance data is in the interval (u2-k2 ⁇ 2, u2) is classified as a low transmittance panel group, and the liquid crystal panel whose transmittance data is in the interval (u2, u2+k2 ⁇ 2) is classified as a high transmittance panel Group.
  • Panel yield loss is the ratio of the number of LCD panels whose transmittance data exceeds the set transmittance data range to the total number of all LCD panels. There is no screening of LCD panels in the method of random combination without classification, so the panel yield rate The loss is 0%.
  • FIG. 11 is a schematic structural diagram of a matching device for manufacturing a liquid crystal display device provided by an embodiment of the present disclosure. As shown in FIG. 11 , the device includes: an acquisition module 1101 , a first grouping module 1102 , a second grouping module 1103 and a matching module 1104 .
  • the acquiring module 1101 is used to acquire brightness data of multiple backlight modules under the same driving condition and transmittance data of multiple liquid crystal panels under the same driving condition.
  • the first grouping module 1102 is used to group multiple backlight modules according to corresponding brightness data to obtain N backlight groups, and the brightness data of the backlight modules in different backlight groups are in different brightness intervals.
  • the second grouping module 1103 is used to group a plurality of liquid crystal panels according to the corresponding transmittance data to obtain N panel groups, and the transmittance data of the liquid crystal panels in different panel groups are in different transmittance intervals.
  • the matching module 1104 is used to determine the corresponding relationship between the backlight group and the panel group. The corresponding relationship is used to match the target backlight module with the target liquid crystal panel.
  • the order from high to low of the representative values of is corresponding to the order of the representative values of the N panel groups according to the corresponding transmittance range from low to high
  • the target backlight module is the plurality of backlight modules
  • the target liquid crystal panel is a liquid crystal panel in the panel group corresponding to the backlight group to which the target backlight module belongs, and the paired target backlight module and the target liquid crystal panel are used for assembly A liquid crystal display device; wherein, N is an integer greater than 1.
  • the ratio of the number of backlight modules in the target backlight group to the total number of backlight modules included in the N backlight groups is equal to the liquid crystal panel in the target panel group The ratio of the number of to the total number of liquid crystal panels included in the N panel groups.
  • the distribution of the brightness data of the plurality of backlight modules satisfies a normal distribution
  • the first grouping module 1102 is configured to classify the brightness data of the plurality of backlight modules based on a standard normal distribution function.
  • the distribution of the transmittance data of the plurality of liquid crystal panels satisfies a normal distribution
  • the second grouping module 1103 is used to group the plurality of liquid crystal panels based on a standard normal distribution function.
  • the first grouping module 1102 is used to divide the backlight modules whose luminance data is in the interval (u1-k11 ⁇ 1, u1-k12 ⁇ 1) into the first group, and group the luminance data in the interval
  • the first grouping module 1102 is configured to sort the plurality of backlight modules according to the corresponding brightness data in a first order, and the first order is One of from high to low and from low to high; according to the first set number of groups and the first set ratio, group the multiple backlight modules according to the sorting results of the multiple backlight modules,
  • the first set number of groups is the number of the backlight groups, and the first set ratio is the ratio of the number of backlight modules included in each backlight group.
  • the second grouping module 1103 is used to sort the plurality of liquid crystal panels according to the second order of the corresponding transmittance data, and the second order is another one from high to low and from low to high; according to The second set number of groups and the second set ratio are used to group the plurality of liquid crystal panels according to the sorting results of the plurality of liquid crystal panels, the second set number of groups is the number of the panel groups, The second setting ratio is the ratio of the number of backlight modules contained in each panel group, the second setting group number is equal to the first setting group number, and the second setting ratio is equal to the first setting ratio. - Set the scale.
  • the device further includes: a removing module 1105 .
  • the removal module 1105 is used to implement any of the following: before grouping the multiple backlight modules, remove the backlight modules whose luminance data exceeds the set luminance data range from the multiple backlight modules; Before grouping the plurality of liquid crystal panels, liquid crystal panels whose transmittance data exceeds a set range of transmittance data are removed from the plurality of liquid crystal panels.
  • the set brightness data range is (u1-k1 ⁇ 1, u1+k1 ⁇ 1), where u1 is the average value of the brightness data of the backlight modules included in the N backlight groups, and ⁇ 1 is the brightness value of the N backlight groups.
  • the standard deviation of the brightness data of the backlight module included in the group 2 ⁇ k1 ⁇ 3;
  • the set transmittance data range is (u2-k2 ⁇ 2, u2+k2 ⁇ 2), wherein, u2 is the average value of the transmittance data of the liquid crystal panels contained in the N panel groups, and ⁇ 2 is the N panel group The standard deviation of the transmittance data of the included LCD panel, 2 ⁇ k2 ⁇ 3.
  • the number of the plurality of backlight modules is the same as or different from the number of the plurality of liquid crystal panels.
  • the liquid crystal display device is a liquid crystal display device of a virtual reality device.
  • the matching device provided in the above-mentioned embodiment matches the backlight module and the display panel, it only uses the division of the above-mentioned functional modules as an example for illustration. In practical applications, the above-mentioned functions can be assigned by different The functional modules are completed, that is, the internal structure of the device is divided into different functional modules to complete all or part of the functions described above.
  • the matching device and the matching method embodiments provided in the above embodiments belong to the same idea, and the implementation process thereof is detailed in the method embodiments, and will not be repeated here.
  • FIG. 12 is a schematic structural diagram of a system for manufacturing a liquid crystal display device provided by an embodiment of the present disclosure.
  • the system includes a brightness detection device 1201, which is used to used to detect the brightness data of multiple backlight modules under the same driving conditions; the transmittance detection device 1202 is used to detect the transmittance data of multiple liquid crystal panels under the same driving conditions; the main control device 1203 is used to combine multiple
  • the backlight modules are grouped according to the brightness data detected by the brightness detection equipment to obtain N backlight groups, and the brightness data of the backlight modules in different backlight groups are in different brightness intervals;
  • the detected transmittance data are grouped to obtain N panel groups, and the transmittance data of the liquid crystal panels in different panel groups are in different transmittance intervals; determine the corresponding relationship between the backlight group and the panel group, and the corresponding relationship It is used to match the target backlight module with the target liquid crystal panel, and the corresponding relationship is that the N backlight groups and
  • the brightness detection device 1201 may be a luminance meter (eg BM-7A).
  • the transmittance detection device 1202 may be a color analyzer (such as CA410).
  • the main control device 1203 may be a matching device for manufacturing a liquid crystal display device as shown in FIG. 11 , such as a computer device.
  • a matching device for manufacturing a liquid crystal display device as shown in FIG. 11 such as a computer device.
  • the assembly equipment 1204 includes: a transportation device and a bonding device.
  • the transportation device is used to transport the matched pair of target backlight module and target liquid crystal panel to the bonding device under the control of the main control device.
  • the transportation device includes devices such as conveyor belts and manipulators.
  • the laminating device is used for laminating matched pairs of target backlight modules and target liquid crystal panels to assemble a liquid crystal display device.
  • FIG. 13 is a schematic structural diagram of a computer device provided by an embodiment of the present disclosure.
  • the computer device 1300 includes: a memory 1301 and a processor 1302. Those skilled in the art can understand that the structure of the computer device 1300 shown in FIG. More or fewer components than shown, or combinations of certain components, or different arrangements of components may be included.
  • the memory 1301 can be used to store computer programs and modules, and the memory 1301 can mainly include a program storage area and a data storage area, wherein the program storage area can store an operating system, an application program required by at least one function, and the like.
  • the memory 1301 may include a high-speed random access memory, and may also include a non-volatile memory, such as at least one magnetic disk storage device, flash memory device, or other volatile solid-state storage devices.
  • the memory 1301 may further include a memory controller to provide the processor 1302 with access to the memory 1301 .
  • the processor 1302 executes various functional applications and data processing by running software programs and modules stored in the memory 1301 , such as executing the methods provided by the embodiments of the present disclosure.
  • a computer-readable storage medium is a non-volatile storage medium
  • a computer program is stored in the computer-readable storage medium, when the computer-readable storage
  • the computer program in the medium is executed by the processor, it can execute the method provided by the embodiments of the present disclosure.
  • a computer program product is also provided, and instructions are stored in the computer program product, and when the computer program product is run on a computer, the computer can execute the matching method provided by the embodiments of the present disclosure.
  • a chip is also provided, the chip includes a programmable logic circuit and/or program instructions, and when the chip is running, it can execute the matching method provided by the embodiment of the present disclosure.
  • the program can be stored in a computer-readable storage medium.
  • the above-mentioned The storage medium mentioned may be a read-only memory, a magnetic disk or an optical disk, and the like.

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Abstract

一种用于制造液晶显示装置的匹配方法、装置、系统和介质，属于显示技术领域。匹配方法包括：获取多个背光模组（11）在相同驱动条件下的亮度数据和多个液晶面板（12）在相同驱动条件下的透过率数据；将多个背光模组（11）按照对应的亮度数据进行分组，得到N个背光组；将多个液晶面板（12）按照对应的透过率数据进行分组，得到N个面板组；确定背光组和面板组之间的对应关系，对应关系用于将目标背光模组（11）与目标液晶面板（12）匹配成对，目标液晶面板（12）为目标背光模组（11）所属的背光组对应的面板组中的一个液晶面板（12），目标背光模组（11）和液晶面板（12）组装成液晶显示装置，能够提高制造出的液晶显示装置的亮度的均一性。

Description

用于制造液晶显示装置的匹配方法、装置、系统和介质 技术领域
本公开涉及显示技术领域，特别涉及一种用于制造液晶显示装置的匹配方法、装置、系统和介质。
背景技术
液晶显示装置具有机身薄、省电、无辐射等众多优点，得到了广泛的应用。
相关技术中，液晶显示装置包括液晶面板以及背光模组。在液晶显示装置的制造过程中，液晶面板和背光模组是通过随机匹配的方式来组成液晶显示装置的。
发明内容
本公开实施例提供了一种用于制造液晶显示装置的匹配方法、装置、系统和介质，可以提高液晶显示装置的亮度均一性。所述技术方案如下：
第一方面，本公开实施例提供了一种用于制造液晶显示装置的匹配方法，所述方法包括：获取多个背光模组在相同驱动条件下的亮度数据和多个液晶面板在相同驱动条件下的透过率数据；将多个背光模组按照对应的亮度数据进行分组，得到N个背光组，不同背光组中的背光模组的亮度数据处于不同的亮度区间；将多个液晶面板按照在相同驱动条件下的透过率数据进行分组，得到N个面板组，不同面板组中的液晶面板处于不同的透过率区间；确定背光组和面板组之间的对应关系，所述对应关系用于将目标背光模组与目标液晶面板匹配成对，所述对应关系为所述N个背光组按照对应的亮度区间的代表值从高到低的顺序与所述N个面板组按照对应的透过率区间的代表值从低到高的顺序一一对应，所述目标背光模组为所述多个背光模组中的任一个，所述目标液晶面板为所述目标背光模组所属的背光组对应的面板组中的一个液晶面板，匹配成对的所述目标背光模组和所述目标液晶面板用于组装成液晶显示装置；其中，N为大于1的整数。
在本公开实施例的一种实现方式中，目标背光组中的背光模组的数量与所 述N个背光组包含的背光模组的总数的比值等于目标面板组中液晶面板的数量与所述N个面板组包含的液晶面板的总数的比值，所述目标背光组为所述N个背光组中的任一个，所述目标面板组为所述N个面板组中与所述目标背光组对应的面板组。
在本公开实施例的一种实现方式中，所述多个背光模组的所述亮度数据的分布满足正态分布，所述将多个背光模组按照对应的亮度数据进行分组，包括：基于标准正态分布函数对所述多个背光模组进行分组；所述多个液晶面板的所述透过率数据的分布满足正态分布，所述将多个液晶面板按照对应的透过率数据进行分组，包括：基于标准正态分布函数对所述多个液晶面板进行分组。
在本公开实施例的一种实现方式中，N＝2，所述基于标准正态分布函数对所述多个背光模组进行分组，包括：将所述亮度数据位于区间(u1-k1σ1，u1)的背光模组分为第一组，将所述亮度数据位于区间(u1，u1+k1σ1)的背光模组分为第二组，其中，u1为所述N个背光组包含的背光模组亮度数据的平均值，k1为设定值，0＜k1≤3，σ1为所述N个背光组包含的背光模组亮度数据的标准差；
所述基于标准正态分布对所述多个液晶面板进行分组，包括：将所述透过率数据位于区间(u2-k2σ2，u2)的液晶面板分为第一组，将所述透过率数据位于区间(u2，u2+k2σ2)的液晶面板分为第二组，其中，u2为所述N个面板组包含的液晶面板透过率数据的平均值，k2＝k1，σ2为所述N个面板组包含的液晶面板的透过率数据的标准差。
在本公开实施例的一种实现方式中，N＝3，所述基于标准正态分布函数对所述多个背光模组进行分组，包括：将所述亮度数据位于区间(u1-k11σ1，u1-k12σ1)的背光模组分为第一组，将所述亮度数据位于区间(u1-k12σ1，u1+k12σ1)的背光模组分为第二组，将所述亮度数据位于区间(u1+k12σ1，u1+k11σ1)的背光模组分为第三组，其中，u1为所述N个背光组包含的背光模组亮度数据的平均值，k11和k12均为设定值，0＜k12＜k11≤3，σ1为所述N个背光组包含的背光模组亮度数据的标准差；
所述基于标准正态分布对所述多个液晶面板进行分组，包括：将所述透过率数据位于区间(u2-k21σ2，u2-k22σ2)的液晶面板分为第一组，将所述透过率数据位于区间(u2-k22σ2，u2+k22σ2)的液晶面板分为第二组，将所述透过率数据位于区间(u+k22σ，u+k21σ)的液晶面板分为第三组，其中，u2为所述N个面板组包含的液晶面板透过率数据的平均值，k11＝k21，k12＝k22，σ2为所述N个面板 组包含的液晶面板的透过率数据的标准差。
在本公开实施例的一种实现方式中，所述将多个背光模组按照对应的亮度数据进行分组，得到N个背光组，包括：
将所述多个背光模组按照对应的亮度数据按照第一顺序进行排序，所述第一顺序为从高到低和从低到高中的一种；
按照第一设定组数和第一设定比例，根据所述多个背光模组的排序结果，将所述多个背光模组进行分组，所述第一设定组数为所述背光组的数量，所述第一设定比例为各个背光组所包含的背光模组的数量比例；
所述将多个液晶面板按照对应的透过率数据进行分组，得到N个面板组，包括：
将所述多个液晶面板按照对应的透过率数据第二顺序进行排序，所述第二顺序为从高到低和从低到高中的另一种；
按照第二设定组数和第二设定比例，根据所述多个液晶面板的排序结果，将所述多个液晶面板进行分组，所述第二设定组数为所述面板组的数量，所述第二设定比例为各个面板组所包含的背光模组的数量比例，所述第二设定组数等于所述第一设定组数，所述第二设定比例等于所述第一设定比例。
在本公开实施例的一种实现方式中，所述方法还包括以下中的任一种：
在对所述多个背光模组进行分组之前，从所述多个背光模组中去除亮度数据超过设定亮度数据范围的背光模组；在对所述多个液晶面板进行分组之前，从所述多个液晶面板中去除透过率数据超过设定透过率数据范围的液晶面板。
可选地，所述设定亮度数据范围为(u1-k1σ1，u1+k1σ1)，其中，u1为所述N个背光组包含的背光模组亮度数据的平均值，σ1为所述N个背光组包含的背光模组亮度数据的标准差，2≤k1≤3；
所述设定透过率数据范围为(u2-k2σ2，u2+k2σ2)，其中，u2为所述N个面板组包含的液晶面板透过率数据的平均值，σ2为所述N个面板组包含的液晶面板的透过率数据的标准差，2≤k2≤3。
第二方面，本公开实施例提供了一种用于制造液晶显示装置的匹配装置，该装置包括：获取模块，用于获取多个背光模组在相同驱动条件下的亮度数据和多个液晶面板在相同驱动条件下的透过率数据；第一分组模块，用于将多个背光模组按照对应的亮度数据进行分组，得到N个背光组，不同背光组中的背光模组的亮度数据处于不同的亮度区间；第二分组模块，用于将多个液晶面板按照对应 的透过率数据进行分组，得到N个面板组，不同面板组中的液晶面板处于不同的透过率区间；匹配模块，用于确定背光组和面板组之间的对应关系，所述对应关系用于将目标背光模组与目标液晶面板匹配成对，所述对应关系为所述N个背光组按照对应的亮度区间的代表值从高到低的顺序与所述N个面板组按照对应的透过率区间的代表值从低到高的顺序一一对应，所述目标背光模组为所述多个背光模组中的任一个，所述目标液晶面板为所述目标背光模组所属的背光组对应的面板组中的一个液晶面板，匹配成对的所述目标背光模组和所述目标液晶面板用于组装成液晶显示装置；其中，N为大于1的整数。
在本公开实施例的一种可能的实施方式中，目标背光组中背光模组的数量与所述N个背光组包含的背光模组的总数的比值等于目标面板组中液晶面板的数量与所述N个面板组包含的液晶面板的总数的比值，所述目标背光组为所述N个背光组中的任一个，所述目标面板组为所述N个面板组中与所述目标背光组对应的面板组。
在本公开实施例的一种可能的实施方式中，所述多个背光模组的亮度数据的分布满足正态分布，所述第一分组模块用于基于标准正态分布函数对所述多个背光模组进行分组；
所述多个液晶面板的透过率数据的分布满足正态分布，所述第二分组模块用于基于标准正态分布函数对所述多个液晶面板进行分组。
可选地，N＝2，所述第一分组模块用于将所述亮度数据位于区间(u1-k1σ1，u1)的背光模组分为第一组，将所述亮度数据位于区间(u1，u1+k1σ1)的背光模组分为第二组，其中，u1为所述N个背光组包含的背光模组亮度数据的平均值，k1为设定值，0＜k1≤3，σ1为所述N个背光组包含的背光模组亮度数据的标准差；
所述第二分组模块用于将所述透过率数据位于区间(u2-k2σ2，u2)的液晶面板分为第一组，将所述透过率数据位于区间(u2，u2+k2σ2)的液晶面板分为第二组，其中，u2为所述N个面板组包含的液晶面板透过率数据的平均值，k2＝k1，σ2为所述N个面板组包含的液晶面板的透过率数据的标准差。
可选地，N＝3，所述第一分组模块用于将所述亮度数据位于区间(u1-k11σ1，u1-k12σ1)的背光模组分为第一组，将所述亮度数据位于区间(u1-k12σ1，u1+k12σ1)的背光模组分为第二组，将所述亮度数据位于区间(u1+k12σ1，u1+k11σ1)的背光模组分为第三组，其中，u1为所述N个背光组包含的背光模组 亮度数据的平均值，k11和k12均为设定值，0＜k12＜k11≤3，σ1为所述N个背光组包含的背光模组亮度数据的标准差；所述第二分组模块用于将所述透过率数据位于区间(u2-k21σ2，u2-k22σ2)的液晶面板分为第一组，将所述透过率数据位于区间(u2-k22σ2，u2+k22σ2)的液晶面板分为第二组，将所述透过率数据位于区间(u+k22σ，u+k21σ)的液晶面板分为第三组，其中，u2为所述N个面板组包含的液晶面板透过率数据的平均值，k11＝k21，k12＝k22，σ2为所述N个面板组包含的液晶面板的透过率数据的标准差。
在本公开实施例的另一种可能的实施方式中，所述第一分组模块用于将所述多个背光模组按照对应的亮度数据按照第一顺序进行排序，所述第一顺序为从高到低和从低到高中的一种；按照第一设定组数和第一设定比例，根据所述多个背光模组的排序结果，将所述多个背光模组进行分组，所述第一设定组数为所述背光组的数量，所述第一设定比例为各个背光组所包含的背光模组的数量比例；
所述第二分组模块用于将所述多个液晶面板按照对应的透过率数据第二顺序进行排序，所述第二顺序为从高到低和从低到高中的另一种；按照第二设定组数和第二设定比例，根据所述多个液晶面板的排序结果，将所述多个液晶面板进行分组，所述第二设定组数为所述面板组的数量，所述第二设定比例为各个面板组所包含的背光模组的数量比例，所述第二设定组数等于所述第一设定组数，所述第二设定比例等于所述第一设定比例。
可选地，所述装置还包括：去除模块，用于实现以下任一种：在对所述多个背光模组进行分组之前，从所述多个背光模组中去除亮度数据超过设定亮度数据范围的背光模组；在对所述多个液晶面板进行分组之前，从所述多个液晶面板中去除透过率数据超过设定透过率数据范围的液晶面板。
可选地，所述设定亮度数据范围为(u1-k1σ1，u1+k1σ1)，其中，u1为所述N个背光组包含的背光模组亮度数据的平均值，σ1为所述N个背光组包含的背光模组亮度数据的标准差，2≤k1≤3；
所述设定透过率数据范围为(u2-k2σ2，u2+k2σ2)，其中，u2为所述N个面板组包含的液晶面板透过率数据的平均值，σ2为所述N个面板组包含的液晶面板的透过率数据的标准差，2≤k2≤3。
第三方面，本公开实施例提供了一种用于制造液晶显示装置的系统，该系统包括亮度检测设备，用于检测多个背光模组在相同驱动条件下的亮度数据；透过 率检测设备，用于检测多个液晶面板在相同驱动条件下的透过率数据；主控设备，用于将多个背光模组按照所述亮度数据检测设备检测到的亮度数据进行分组，得到N个背光组，不同背光组中的背光模组的亮度数据处于不同的亮度区间；将多个液晶面板按照所述透过率检测设备检测到的透过率数据进行分组，得到N个面板组，不同面板组中的液晶面板处于不同的透过率区间；确定背光组和面板组之间的对应关系，所述对应关系用于将目标背光模组与目标液晶面板匹配成对，所述对应关系为所述N个背光组按照对应的亮度区间的代表值从高到低的顺序与所述N个面板组按照对应的透过率区间的代表值从低到高的顺序一一对应，所述目标背光模组为所述多个背光模组中的任一个，所述目标液晶面板为所述目标背光模组所属的背光组对应的面板组中的一个液晶面板；
组装设备，用于在所述主控设备的控制下将匹配成对的所述目标背光模组和所述目标液晶面板组装成液晶显示装置。
第四方面，提供了一种用于制造液晶显示装置的匹配装置，所述装置包括处理器和存储器；
其中，所述存储器，用于存储计算机程序；
所述处理器，用于执行所述存储器中存放的计算机程序，以实现前述任一方法。
第五方面，提供了一种计算机可读存储介质，所述计算机可读存储介质中存储有计算机指令，存储的所述计算机指令被处理器执行时能够实现前述任一方法。
本公开实施例提供的技术方案带来的有益效果是：通过对背光模组按照亮度数据高低分组，对液晶面板按照透过率数据高低分组，并且使N个背光组按照对应的亮度区间的代表值从高到低的顺序与所述N个面板组按照对应的透过率区间的代表值从低到高的顺序一一对应，在进行背光模组与液晶面板的匹配时，确定背光组和面板组之间的对应关系，所述对应关系用于将目标背光模组与目标液晶面板匹配成对。其中，目标背光模组为所述多个背光模组中的任一个，目标液晶面板为所述目标背光模组所属的背光组对应的面板组中的一个液晶面板，从而使得亮度数据较高的背光模组与透过率数据较低的液晶面板匹配成对，而亮度数据较低的背光模组与透过率数据较高的液晶面板匹配成对，按照该匹配结果将目标背光模组和目标液晶面板组装在一起，有利于减小组装得到的液晶显示装置之间亮度的差异，从而提高了液晶显示装置的亮度均一性。
附图说明
为了更清楚地说明本公开实施例中的技术方案，下面将对实施例描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本公开的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。
图1是本公开实施例提供的一种液晶显示装置的结构示意图；
图2是本公开实施例提供的一种用于制造液晶显示装置的匹配方法的流程示意图；
图3是本公开实施例提供的一种分组方法的过程示意图；
图4是本公开实施例提供的另一种分组方法的过程示意图；
图5是本公开实施例提供的一种2组匹配方案的流程示意图；
图6是本公开实施例提供的一种3组匹配方案的流程示意图；
图7是本公开实施例提供的一个示例的背光模组的亮度数据测试结果的分布曲线图；
图8是本公开实施例提供的一个示例的液晶面板的透过率数据测试结果的分布曲线图；
图9是本公开实施例提供的另一个示例的背光模组的亮度数据测试结果的分布曲线图；
图10是本公开实施例提供的另一个示例的液晶面板的透过率数据测试结果的分布曲线图；
图11是本公开实施例提供的一种用于制造液晶显示装置的匹配装置的结构示意图；
图12是本公开实施例提供的一种用于制造液晶显示装置的系统的结构示意图；
图13是本公开实施例提供的一种计算机设备的结构示意图。
具体实施方式
为使本公开的目的、技术方案和优点更加清楚，下面将结合附图对本公开实施方式作进一步地详细描述。
为了便于理解本公开实施例，下面先简单介绍一下液晶显示装置的结构和 工作原理。
图1是一种液晶显示装置的结构示意图。如图1所示，液晶显示装置包括背光模组11和液晶面板12。背光模组11用于为液晶面板12提供均匀的背光源。液晶面板12包括阵列基板121、彩膜基板122和夹在阵列基板121和彩膜基板122之间的液晶层123。液晶面板12通过阵列基板121控制作用于液晶层123中液晶分子的电场的方向和/或大小，来控制透过液晶面板12的各个区域的光的亮度，从而显示图像。
在本公开实施例中，液晶面板为带有柔性电路板(Flexible Printed Circuit，FPC)的液晶面板，也被称为FOG(FPC on Glass)。
图2是本公开实施例提供的一种液晶显示装置的制造方法的示意图。如图2所示，该方法包括：
在步骤201中，获取多个背光模组在相同驱动条件下的亮度数据。
该步骤201中，驱动条件是指驱动电压和/或驱动电流。在相同驱动条件下的亮度数据是指，在采用相同的驱动电压和/或驱动电流驱动多个背光模组工作的情况下，测得的各个背光模组的亮度数据。
在步骤202中，将多个背光模组按照对应的亮度数据进行分组，得到N个背光组，不同背光组中的背光模组的亮度数据处于不同的亮度区间。
其中，N为大于1的整数。通过该步骤202，将多个背光模组分为至少两个背光组，同一个背光组中的背光模组的亮度数据处于同一个亮度区间，而不同的背光组中的背光模组的亮度数据处于不同的亮度区间。在本公开实施例中，不同的亮度区间是指不存在重叠范围的亮度区间。
在步骤203中，获取多个液晶面板在相同驱动条件下的透过率数据。
该步骤203中，驱动条件是指驱动电压和/或驱动电流。在相同驱动条件下的透过率数据是指，在背光模组的亮度数据一定，且采用相同的驱动电压和/或驱动电流驱动多个液晶面板工作的情况下，测得的各个液晶面板的透过率数据。
在步骤204中，将多个液晶面板按照对应的透过率数据进行分组，得到N个面板组，不同面板组中的液晶面板的透过率数据处于不同的透过率区间。
在本公开实施例中，面板组的数量与背光组的数量相等。通过该步骤204，将多个液晶面板分为至少两个面板组，同一个面板组中的液晶面板的透过率数据处于同一个透过率区间，而不同的面板组中的液晶面板的透过率数据处于不 同的透过率区间。
在步骤205中，确定背光组和面板组之间的对应关系，对应关系用于将目标背光模组与目标液晶面板匹配成对，匹配成对的目标背光模组和目标液晶面板用于组装成液晶显示装置。
其中，该对应关系为所述N个背光组按照对应的亮度区间的代表值从高到低的顺序与所述N个面板组按照对应的透过率区间的代表值从低到高的顺序一一对应。目标背光模组为多个背光模组中的任一个，目标液晶面板为目标背光模组所属的背光组对应的面板组中的一个液晶面板。
示例性地，代表值可以为上限值、下限值、中间值等。
例如，假设N个背光组分别为A1～AN，A1对应的亮度区间为(a0，a1)，A2对应的亮度区间为(a1，a2)……AN对应的亮度区间为(aN-1，aN)，a0至aN依次增大。N个面板组分别为B1～BN，B1对应的透过率区间为(bN-1，bN)，B2对应的透过率区间为(bN-2，bN-1)……BN对应的透过率区间为(b0，b1)，b0至bN依次增大。则A1与B1对应，A2与B2对应……AN与BN对应。则A1中的背光模组与B1中的液晶面板匹配，……AN中的背光模组与BN中的液晶面板匹配。
需要说明的是，本公开实施例对步骤201～202和步骤203～204的执行顺序不做限制，可以先后执行或者同步执行。
在本公开实施例中，液晶显示装置的亮度均一性用于衡量多个液晶显示装置在相同驱动条件下的亮度数据的差异大小，亮度数据差异越小，均一性越高，亮度数据差异越大，均一性越低。
在该液晶显示装置的制造方法中，通过对背光模组按照亮度数据高低分组，对液晶面板按照透过率数据高低分组，并且使N个背光组按照对应的亮度区间的代表值从高到低的顺序与所述N个面板组按照对应的透过率区间的代表值从低到高的顺序一一对应，在进行背光模组与液晶面板的匹配时，确定背光组和面板组之间的对应关系，对应关系用于将目标背光模组与目标液晶面板匹配成对。其中，目标背光模组为所述多个背光模组中的任一个，目标液晶面板为所述目标背光模组所属的背光组对应的面板组中的一个液晶面板，从而使得亮度数据较高的背光模组与透过率数据较低的液晶面板匹配成对，而亮度数据较低的背光模组与透过率数据较高的液晶面板匹配成对，按照该匹配结果将匹配成对的目标背光模组和所述目标液晶面板组装在一起，有利于减小组装得到的液晶显示 装置之间亮度数据的差异，从而提高了液晶显示装置的亮度均一性。
对于虚拟现实(Virtual Reality，VR)设备通常具有两个液晶显示装置，两个液晶显示装置分别对应人的左眼和右眼。如果一个VR设备的两个液晶显示装置的亮度数据差异过大，将很容易被用户感知到，显著影响用户的使用感受。因此，用于VR设备的液晶显示装置对于亮度数据均一性得到要求相对较高，采用本公开实施例提供的制造方法制造的液晶显示装置尤其适用于VR设备。
该制造方法适用于大批量自动化制造液晶显示装置。通过自动完成背光模组和液晶面板的分组以及将分组后的目标背光模组和目标液晶面板根据背光组和面板组之间的对应关系进行匹配贴合，可以节省大量的人工成本，同时提升了液晶显示装置的生产效率。
在一些示例中，用来分组的背光模组的数量与液晶面板的数量相同。在另一些示例中，用来分组的背光模组的数量与液晶面板的数量不同。
在一些示例中，目标背光组中的背光模组的数量与N个背光组中包含的背光模组的总数的比值等于目标面板组中液晶面板的数量与N个面板组中包含的液晶面板的总数的比值。目标背光组为所述N个背光组中的任一个，目标面板组为N个面板组中与所述目标背光组对应的面板组。
通过使目标背光组的中背光模组所占的数量比例与目标面板组中液晶面板所占的数量比例相同，这样，可以在背光模组的数量和液晶面板的数量相等的情况下，充分利用所有的背光模组和液晶面板，而在背光模组的数量和液晶面板的数量不相等的情况下，将多余的背光模组用于与下一批液晶面板进行组装或者将多余的液晶面板用于与下一批背光模组进行组装，以免造成物料的浪费。
在另一些示例中，目标背光组中的背光模组的数量与N个背光组中包含的背光模组的总数的比值不等于目标面板组中液晶面板的数量与N个面板组中包含的液晶面板的总数的比值。
为了实现目标背光组中的背光模组的数量与N个背光组中包含的背光模组的总数的比值等于目标面板组中液晶面板的数量与N个面板组中包含的液晶面板的总数的比值，有以下两种分组方式：
第一种，基于标准正态分布函数对背光模组和液晶面板进行分组。经过大量测试和统计，发现在生产条件稳定(例如生产条件相同)的情况下生产出来的多个背光模组(例如同一批次的背光模组)的亮度数据满足正态分布(即高斯分布)的规律；在生产条件稳定(例如生产条件相同)的情况下生产出来的多个液晶面 板(例如同一批次的液晶面板)的透过率数据也满足正态分布的规律，因此，可以基于标准正态分布函数对背光模组和液晶面板进行分组。
图3是本公开实施例提供的一种分组方法的过程示意图。如图3所示，该过程包括：
在步骤301中，获取多个背光模组在相同驱动条件下的亮度数据。
示例性地，可以采用辉度计(例如BM-7A)等设备对多个背光模组进行亮度测试，从而得到多个背光模组在相同驱动条件下的亮度数据。
在步骤302中，基于标准正态分布函数对背光模组进行分组，得到N个背光组。其中，不同背光组中的背光模组的亮度数据处于不同的亮度区间。不同的亮度区间之间不重叠。
背光模组的亮度数据的正态分布函数为：
Figure PCTCN2021096957-appb-000001
公式(1)中，u1为多个背光模组的亮度数据的平均值，σ1为多个背光模组的亮度数据的标准差。
由正态分布计算，可得：
Figure PCTCN2021096957-appb-000002
令
Figure PCTCN2021096957-appb-000003
则dx＝σdn，将公式(2)转化为标准正态分布函数，可得：
Figure PCTCN2021096957-appb-000004
P函数结果表示在kσ1的情况下，符合条件的背光模组占多个背光模组总数的比例。公式(3)中，k为设定值，0＜k1≤3。
根据公式(3)，可以计算出不同亮度区间内的背光模组占多个背光模组的总数的比例，从而可以将多个背光模组进行分组。
在一种可能实现方式中，基于标准正态分布函数对背光模组进行分组，可以将背光模组分为2组或者3组。也即是，N等于2或者3。下面对分2组和分3组的情况分别进行说明。
当N等于2时，将亮度数据位于区间(u1-k1σ1，u1)的背光模组分为第一组，将亮度数据位于区间(u1，u1+k1σ1)的背光模组分为第二组，其中，u1为N个背 光组包含的背光模组亮度数据的平均值，k1为设定值，0＜k1≤3，σ1为N个背光组包含的背光模组亮度数据的标准差。
示例性地，2≤k1≤3，例如k1＝2，或者k1＝2.2，或者k1＝3。
当N等于3时，将亮度数据位于区间(u1-k11σ1，u1-k12σ1)的背光模组分为第一组，将亮度数据位于区间(u1-k12σ1，u1+k12σ1)的背光模组分为第二组，将亮度数据位于区间(u1+k12σ1，u1+k11σ1)的背光模组分为第三组，其中，u1为N个背光组包含的背光模组亮度数据的平均值，k11和k12均为设定值，0＜k12＜k11≤3，σ1为N个背光组包含的背光模组亮度数据的标准差。
示例性地，2≤k11≤3，0＜k12＜2。在一些示例中，k11＝3，k12＝0.7。
在步骤303中，获取多个液晶面板在相同驱动条件下的透过率数据。
示例性地，可以采用色彩分析仪(例如CA410)等设备对多个液晶面板进行透过率测试，从而得到多个液晶面板在相同驱动条件下的透过率数据。
在步骤304中，基于标准正态分布函数对液晶面板进行分组，得到N个面板组。其中，不同面板组中的液晶面板的透过率数据处于不同的透过率区间。
液晶面板的透过率数据的正态分布函数：
Figure PCTCN2021096957-appb-000005
公式(4)中，u2为多个液晶面板的透过率数据的平均值，σ2为多个液晶面板的透过率数据的标准差。
由正态分布计算，可得：
Figure PCTCN2021096957-appb-000006
将其转化为标准正态分布可得：
Figure PCTCN2021096957-appb-000007
P函数结果表示在kσ2的情况下，符合条件的液晶面板占多个液晶面板总数的比例。公式(6)中，k为设定值，0＜k1≤3。
根据公式(6)，可以计算出不同透过率区间内的液晶面板占多个液晶面板总 数的比例，从而可以将多个液晶面板进行分组。
当背光模组被分为2组时，液晶面板也被分为2组。此时，将透过率数据位于区间(u2-k2σ2，u2)的液晶面板分为第一组，将透过率数据位于区间(u2，u2+k2σ2)的液晶面板分为第二组，其中，u2为N个面板组包含的液晶面板透过率数据的平均值，k2＝k1，σ2为N个面板组包含的液晶面板的透过率数据的标准差。
当背光模组被分为3组时，液晶面板也被分为3组。此时，将透过率数据位于区间(u2-k21σ2，u2-k22σ2)的液晶面板分为第一组，将透过率数据位于区间(u2-k22σ2，u2+k22σ2)的液晶面板分为第二组，将透过率数据位于区间(u+k22σ，u+k21σ)的液晶面板分为第三组，其中，u2为N个面板组包含的液晶面板透过率数据的平均值，k11＝k21，k12＝k22，σ2为N个面板组包含的液晶面板的透过率数据的标准差。
第二种，按照设定组数和设定比例对背光模组或液晶面板进行分组。
图4是本公开实施例提供的另一种分组方法的过程示意图。如图4所示，该过程包括：
在步骤401中，获取多个背光模组在相同驱动条件下的亮度数据。
在步骤402中，将多个背光模组按照对应的亮度数据按照第一顺序的顺序进行排序。
其中，第一顺序为从高到低或者从低到高。
在步骤403中，按照第一设定组数和第一设定比例，根据多个背光模组的排序结果，将多个背光模组进行分组。
其中，第一设定组数为背光组的数量，第一设定比例为各个背光组所包含的背光模组的数量比例。
示例性地，该步骤403包括：
第一步、根据第一设定比例和多个背光模组的总数确定对应的背光组中的背光模组的数量；
第二步、根据排序结果，连续选择对应数量的背光模组作为一个背光组。
例如，假设背光模组的数量为100个，第一顺序为从高到底，第一设定组数为2组，第一设定比例为1：1，则两个背光组中背光模组的数量均为50。那么，将排序结果中的第1～50个分到第一个背光组，第51～100个分到第二个背光组。
通过该步骤401～403，实现将多个背光模组按照在相同驱动条件下的亮度数 据进行分组，得到N个背光组，不同背光组中的背光模组的亮度数据处于不同的亮度区间。
在步骤404中，获取多个液晶面板在相同驱动条件下的透过率数据。
在步骤405中，将多个液晶面板按照对应的透过率数据按照第二顺序进行排序。
其中，第二顺序与第一顺序相反。例如，当第一顺序为从低到高时，第二顺序为从高到低。又例如，当第一顺序为从高到低时，第二顺序为从低到高。
在步骤406中，按照第二设定组数和第二设定比例，根据多个液晶面板的排序结果，将多个液晶面板进行分组。
其中，第二设定组数为面板组的数量，第二设定比例为各个面板组所包含的背光模组的数量比例，第二设定组数等于第一设定组数，第二设定比例等于第一设定比例。
该步骤406包括：第一步、根据第二设定比例和多个液晶面板的总数确定对应的面板组中的液晶面板的数量；第二步、根据排序结果，连续选择对应数量的液晶面板作为一个面板组。
通过该步骤404～406，实现将多个液晶面板按照在相同驱动条件下的透过率数据进行分组，得到N个面板组，不同面板组中的液晶面板的透过率数据处于不同的透过率区间。
需要说明的是，本公开实施例对步骤401～403与步骤404～406之间的执行顺序不做限制，可以先后执行，也可以同步执行。
可选地，在本公开实施例中，该制造方法还包括以下中的任一种：在对多个背光模组进行分组之前，从多个背光模组中去除超出设定亮度数据范围的背光模组；在对多个液晶面板进行分组之前，从多个液晶面板中去除透过率数据超过设定透过率数据范围的液晶面板。
由于液晶显示装置亮度的波动性是所采用的背光模组的亮度波动性和液晶面板的透过率波动性的叠加，所以如果背光模组的亮度波动性或者液晶面板的透过率波动性过大，将会导致液晶显示装置的均一性较差。通过在对多个背光模组或多个液晶面板进行分组之前，从多个背光模组中去除亮度数据超过设定亮度数据范围的背光模组或从多个液晶面板中去除透过率数据超过设定透过率数据范围的液晶面板，可以减小参与匹配的背光模组亮度或液晶面板透过率的波 动性，从而提高由其匹配成的液晶显示装置亮度的均一性。并且，有利于提高液晶显示装置的生产良率。
可选地，设定亮度数据范围为(u1-k1σ1，u1+k1σ1)，其中，u1为所有背光模组亮度数据的平均值，σ1为所有背光模组亮度数据的标准差，2≤k1≤3。
可选地，设定透过率数据范围为(u2-k2σ2，u2+k2σ2)，其中u2为所有液晶面板的透过率数据的平均值，σ2为所有液晶面板的透过率数据的标准差，2≤k2≤3。
需要说明的是，如果需要同时去除背光模组和液晶面板，则k1＝k2。
该步骤可以与图3至图5中任一种分组方式结合。
需要说明的是，在背光模组的亮度数据波动性较小的情况下，例如亮度数据波动性小于10％的情况下，可以无需对背光模组执行该步骤。
图5是本公开实施例提供的一种2组匹配方案的流程示意图。如图5所示，该过程包括：
在步骤501a中，判断背光模组是否合格，即判断背光模组的亮度数据是否超出设定亮度数据范围。如果背光模组不合格(即亮度数据超出设定亮度数据范围)，则执行步骤501b；如果背光模组合格(即亮度数据未超出设定亮度数据范围)，则执行步骤501c。
在步骤501b中，将不合格的背光模组确定为背光模组的良率损失，退出当前流程。
在步骤501c中，判断该背光模组的亮度数据是否属于低亮度区间，如果该背光模组的亮度数据属于低亮度区间，则执行步骤501d；如果该背光模组的亮度数据不属于低亮度区间，则执行步骤501e；
在步骤501d中，将该背光模组归入第一个背光组(低亮度背光组)。
在步骤501e中，将该背光模组归入第二个背光组(高亮度背光组)。
在步骤502a中，判断液晶面板是否合格，即判断液晶面板的透过率数据是否超出设定透过率数据范围。如果液晶面板不合格(即透过率数据超出设定透过率数据范围)，则执行步骤502b；如果液晶面板合格(即透过率数据未超出设定透过率数据范围)，则执行步骤502c。
在步骤502b中，将不合格的液晶面板确定为液晶面板的良率损失，退出当前流程。
在步骤502c中，判断该液晶面板的透过率数据是否属于高透过率区间，如果该背光模组的透过率数据属于高透过率区间，则执行步骤502d；如果该液晶面板的透过率数据不属于高透过率区间，则执行步骤502e。
在步骤502d中，将该液晶面板归入第一个面板组(高透过率面板组)。
在步骤502e中，将该液晶面板归入第二个面板组(低透过率面板组)。
在步骤503中，完成高亮度背光组中的背光模组与低透过率面板组中的液晶面板的匹配。
在步骤504中，完成低亮度背光组中的背光模组与高透过率面板组中的液晶面板的匹配。
需要说明的是，步骤501a～501e与步骤502a～502e是同时执行的。
图6是本公开实施例提供的一种3组匹配方案的流程图。如图6所示，该过程包括：
在步骤601a中，判断背光模组是否合格，即判断背光模组的亮度数据是否超出设定亮度数据范围。如果背光模组不合格(即亮度数据超出设定亮度数据范围)，则执行步骤601b；如果背光模组合格(即亮度数据未超出设定亮度数据范围)，则执行步骤601c。
在步骤601b中，将不合格的背光模组确定为背光模组的良率损失，退出当前流程。
在步骤601c中，判断该背光模组的亮度数据是否属于低亮度区间，如果该背光模组的亮度数据属于低亮度区间，则执行步骤601d；如果该背光模组的亮度数据不属于低亮度区间，则执行步骤601e；
在步骤601d中，将该背光模组归入第一个背光组(低亮度背光组)。
在步骤601e中，判断该背光模组的亮度数据是否属于中亮度区间，如果该背光模组的亮度数据属于中亮度区间，则执行步骤601f；如果该背光模组的亮度数据不属于中亮度区间，则执行步骤601g。
在步骤601f中，将该背光模组归入第二个背光组(中亮度背光组)。
在步骤601g中，将该背光模组归入第三个背光组(高亮度背光组)。
在步骤602a中，判断液晶面板是否合格，即判断液晶面板的透过率数据是否超出设定透过率数据范围。如果液晶面板不合格(即透过率数据超出设定透过率数据范围)，则执行步骤602b；如果液晶面板合格(即透过率数据未超出设定 透过率数据范围)，则执行步骤602c。
在步骤602b中，将不合格的液晶面板确定为液晶面板的良率损失，退出当前流程。
在步骤602c中，判断该液晶面板的透过率数据是否属于高透过率区间，如果该背光模组的透过率数据属于高透过率区间，则执行步骤602d；如果该液晶面板的透过率数据不属于高透过率区间，则执行步骤602e。
在步骤602d中，将该液晶面板归入第一个面板组(高透过率面板组)。
在步骤602e中，判断该液晶面板的透过率数据是否属于中透过率区间，如果该液晶面板的透过率数据属于中透过率区间，则执行步骤601f；如果该液晶面板的透过率数据不属于中透过率区间，则执行步骤601g。
在步骤602f中，将该液晶面板归入第二个面板组(中透过率面板组)。
在步骤602g中，将该液晶面板归入第三个面板组(低透过率面板组)。
在步骤603中，完成高亮度背光组中的背光模组与低透过率面板组中的液晶面板的匹配。
在步骤604中，完成低亮度背光组中的背光模组与高透过率面板组中的液晶面板的匹配。
在步骤605中，完成中亮度背光组中的背光模组与中透过率面板组中的液晶面板的匹配。
要说明的是，步骤601a～601g与步骤602a～602g是同时执行的。
下面通过具体示例对本公开实施例的效果进行说明。
示例一
第一步，使用BM-3A对背光模组的亮度进行测试。
1)测试前准备工作：
a)仪器聚焦：把测定角调到2°；调节目镜的调焦环，同时观测目镜，当目镜中所见的测量点(目镜中的黑点)最清晰时停止调整；调节物镜的调焦环，同时在目镜中观测被测物体，当被测物体最清晰时停止调整；选择合适的测定角(例如1°的测定角)进行测试。
b)仪器开机：打开仪器上的电源开关，仪器进入暖机状态，暖机时间一般为十五分钟。
c)选定模式：使用远程模式将仪器与电脑连接，以使测量数据传输至电脑 中的测定软件。
2)数据测定：
a)仪器进入自动测定状态并将测得的背光模组的亮度数据传输至电脑。
b)电脑根据接收到的数据进行拟合，得到如图7所示的测试结果。
图7中，横坐标表示背光模组的亮度数据，左侧纵坐标为背光模组的组数，右侧纵坐标为正态分布密度函数的值。由图7可以看出，多个背光模组的亮度数据分布符合正态分布。背光模组的亮度数据的波动小于10％。
第二步，使用CA410对液晶面板的透过率数据进行测试。
1)测试前准备工作：
a)筛选校准背光模组：挑选至少3个标准背光模组，确定不同的驱动电流下背光模组的亮度数据，根据实际需要选择透过率测试所需要的电流大小。例如，在20mA～40mA之间，每间隔5mA，测试一次背光模组的亮度数据。
b)校准CA410：采用已标定过的液晶面板的数据，对CA410进行光学校准，以保证光学标准的一致性。
2)数据测定：
a)仪器进入自动测定状态，并且将测量得到的液晶面板的亮度数据传输至电脑；
b)电脑根据液晶面板的亮度数据和标准背光模组的亮度数据的比值，拟合得到如图8所示的测试结果。
图8中，横坐标表示液晶面板的透过率数据，左侧纵坐标为液晶面板的组数，右侧纵坐标为正态分布密度函数的值。由图7可以看出，多个液晶面板的透过率数据分布符合正态分布。液晶面板的透过率数据的波动大于10％，在30％左右。
第三步，令k＝2.2，将超过(u-2.2σ，u+2.2σ)的液晶面板去除。
在该示例中，测试的液晶面板的总数为559。计算得到透过率数据平均值u为1.51％，标准差σ为0.1％。即将在范围(1.29％，1.72％)之外的液晶面板去除。实际去除了6个液晶面板，实际的良率为1-6/559＝98.9％。根据标准正态函数计算出的良率为98.49％。
需要说明的是，在该示例中，由于背光模组的亮度数据波动性小于10％，所以无需去除背光模组。
第四步，将背光模组按照亮度数据高低分为2个背光组，第一个背光组为 (min，u)＝(53894，57000)，第二个背光组为(u，max)＝(57000，61581)；将液晶面板按照透过率数据高低分为2个组，第一个面板组为(u-k1σ，u)＝(1.29％，1.51％)，第二个面板组为(u，u+k1σ)＝(1.51％，1.73％)；将第一个背光组的背光模组和第二个面板中的液晶面板组进行贴合组装，将第二个背光组中的背光模组与第一个面板组中的液晶面板进行贴合组装。
第一个面板组包括277个液晶面板，第二个面板组中包括276个液晶面板。
在相同的测试条件下，对采用本公开实施例的方法得到的液晶显示装置和采用随机组装的方式得到的液晶显示装置进行测试，测试结果如下表一。
表一
亮度指标 未匹配(228pcs) 匹配(373pcs)
均一性 80.36％ 82.34％
波动性 -23.53％，14.2％ -21.7％，11.84％
10％波动良率 88.60％ 92.23％
20％波动良率 99.12％ 99.73％
表一中，波动性的下限值是指所有液晶显示装置的亮度数据的最小值与所有液晶显示装置的亮度数据平均值的差值与该亮度数据平均值的比值；波动性的代表值是指所有液晶显示装置的亮度数据的最大值与所有液晶显示装置的亮度数据平均值的差值与该亮度数据平均值的比值。X％波动良率，是指在允许波动X％的情况下(即波动值小于-X％和波动值大于X％的液晶显示装置均认为不良)，液晶显示装置的良率。
从表一可以看出，使用本公开实施例提供的方法得到的液晶显示装置与采用随机组装的方式得到的液晶显示装置的均一性、亮度数据范围的波动性和亮度数据的波动良率均有所改善。
示例二
第一步，使用BM-3A对背光模组的亮度进行测试。
测试条件参见示例一，得到的测试结果如图9所示。背光模组的亮度数据平均值为28266nit，波动范围+/-10。
第二步，使用CA410对液晶面板的透过率进行测试。
测试条件参见示例一，得到的测试结果如图10所示。液晶面板的透过率数据平均值为1.73％，波动范围为+/-30。
第三步，将超过(u-3σ，u+3σ)的液晶面板去除。液晶面板的良率为99.74％。
需要说明的是，在该示例中，由于背光模组的亮度数据波动范围较小，所以无需去除背光模组。
第四步，匹配方案1
将亮度数据位于区间(u1-k11σ1，u1-k12σ1)的背光模组归为低亮度背光模组，将亮度数据位于区间(u1-k12σ1，u1+k12σ1)的背光模组归为中亮度背光模组，将亮度数据位于区间(u1+k12σ1，u1+k11σ1)的背光模组归为高亮度背光模组，其中，u1为背光模组亮度数据的平均值，k11和k12均为设定值，0＜k12＜k11≤3，σ1为背光模组亮度数据的标准差。
将透过率数据位于区间(u2-k21σ2，u2-k22σ2)的液晶面板归为低透过率面板组，将透过率数据位于区间(u2-k22σ2，u2+k22σ2)的液晶面板归为中透过率面板组，将透过率数据位于区间(u2+k22σ，u2+k21σ)的液晶面板归为高透过率面板组，其中，u2为液晶面板透过率数据的平均值，k11＝k21，k12＝k22，σ2为液晶面板的透过率数据的标准差。
将分好组的背光模组和液晶面板按照高对低，中对中，低对高的方法进行匹配。
匹配方案2：
将亮度数据位于区间(u1-k1σ1，u1)的背光模组归为低亮度背光模组，将亮度数据位于区间(u1，u1+k1σ1)背光模组归为高亮度背光模组。
将透过率数据位于区间(u2-k2σ2，u2)的液晶面板归为低透过率面板组，将透过率数据位于区间(u2，u2+k2σ2)的液晶面板归为高透过率面板组。
将分好组的背光模组和液晶面板按照高对低，低对高的方法进行匹配。其中k1＝k2＝2或k1＝k2＝3。
在相同的测试条件下，对采用本公开实施例的方法得到的液晶显示装置和采用随机组装的方式得到的液晶显示装置进行测试，测试结果如下表二。
表二
Figure PCTCN2021096957-appb-000008
表二中，均一性＝1-3σ/Ave，其中σ是所有液晶显示装置的亮度数据的标准差，Ave是所有液晶显示装置的亮度数据的平均值。
面板良率损失为透过率数据超出设定透过率数据范围的液晶面板的数量占所有液晶面板的总数的比例，不分档随机组合的方法中没有进行液晶面板的筛选，所以面板良率损失为0％。
从表二可以看出，无论是分三组还是分二组，液晶显示装置的亮度的均一性均明显优于不分组的情况下的液晶显示装置的亮度的均一性。
本公开实施例还提供了一种用于制造液晶显示装置的匹配装置。图11为本公开实施例提供的一种用于制造液晶显示装置的匹配装置的结构示意图。如图11所示，该装置包括：获取模块1101，第一分组模块1102、第二分组模块1103和匹配模块1104。
获取模块1101用于获取多个背光模组在相同驱动条件下的亮度数据和多个液晶面板在相同驱动条件下的透过率数据。第一分组模块1102用于将多个背光模组按照对应的亮度数据进行分组，得到N个背光组，不同背光组中的背光模组的亮度数据处于不同的亮度区间。第二分组模块1103用于将多个液晶面板按照对应的透过率数据进行分组，得到N个面板组，不同面板组中的液晶面板的透过率数据处于不同的透过率区间。匹配模块1104用于确定背光组和面板组之间的对应关系，对应关系用于将目标背光模组与目标液晶面板匹配成对，所述对应关系为所述N个背光组按照对应的亮度区间的代表值从高到低的顺序与所述N个面板组按照对应的透过率区间的代表值从低到高的顺序一一对应，所述目标背光模组为所述多个背光模组中的任一个，所述目标液晶面板为所述目标背光模组所属的背光组对应的面板组中的一个液晶面板，匹配成对的所述目标背光模组和所述目标液晶面板用于组装成液晶显示装置；其中，N为大于1的整 数。
在本公开实施例的一种可能的实施方式中，所述目标背光组中背光模组的数量与所述N个背光组包含的背光模组的总数的比值等于所述目标面板组中液晶面板的数量与所述N个面板组包含的液晶面板的总数的比值。
在本公开实施例的一种可能的实施方式中，所述多个背光模组的亮度数据的分布满足正态分布，所述第一分组模块1102用于基于标准正态分布函数对所述多个背光模组进行分组；所述多个液晶面板的透过率数据的分布满足正态分布，所述第二分组模块1103用于基于标准正态分布函数对所述多个液晶面板进行分组。
可选地，N＝2，所述第一分组模块1102用于将所述亮度数据位于区间(u1-k1σ1，u1)的背光模组分为第一组，将所述亮度数据位于区间(u1，u1+k1σ1)的背光模组分为第二组，其中，u1为所述N个背光组包含的背光模组亮度数据的平均值，k1为设定值，0＜k1≤3，σ1为所述N个背光组包含的背光模组亮度数据的标准差；所述第二分组模块1103用于将所述透过率数据位于区间(u2-k2σ2，u2)的液晶面板分为第一组，将所述透过率数据位于区间(u2，u2+k2σ2)的液晶面板分为第二组，其中，u2为所述N个面板组包含的液晶面板透过率数据的平均值，k2＝k1，σ2为所述N个面板组包含的液晶面板的透过率数据的标准差。
可选地，2≤k1≤3。
可选地，N＝3，所述第一分组模块1102用于将所述亮度数据位于区间(u1-k11σ1，u1-k12σ1)的背光模组分为第一组，将所述亮度数据位于区间(u1-k12σ1，u1+k12σ1)的背光模组分为第二组，将所述亮度数据位于区间(u1+k12σ1，u1+k11σ1)的背光模组分为第三组，其中，u1为所述N个背光组包含的背光模组亮度数据的平均值，k11和k12均为设定值，0＜k12＜k11≤3，σ1为所述N个背光组包含的背光模组亮度数据的标准差；所述第二分组模块1103用于将所述透过率数据位于区间(u2-k21σ2，u2-k22σ2)的液晶面板分为第一组，将所述透过率数据位于区间(u2-k22σ2，u2+k22σ2)的液晶面板分为第二组，将所述透过率数据位于区间(u+k22σ，u+k21σ)的液晶面板分为第三组，其中，u2为所述N个面板组包含的液晶面板透过率数据的平均值，k11＝k21，k12＝k22，σ2为所述N个面板组包含的液晶面板的透过率数据的标准差。
可选地，2≤k11≤3，0＜k12＜2。
在本公开实施例的另一种可能的实施方式中，所述第一分组模块1102用于 将所述多个背光模组按照对应的亮度数据按照第一顺序进行排序，所述第一顺序为从高到低和从低到高中的一种；按照第一设定组数和第一设定比例，根据所述多个背光模组的排序结果，将所述多个背光模组进行分组，所述第一设定组数为所述背光组的数量，所述第一设定比例为各个背光组所包含的背光模组的数量比例。
所述第二分组模块1103用于将所述多个液晶面板按照对应的透过率数据第二顺序进行排序，所述第二顺序为从高到低和从低到高中的另一种；按照第二设定组数和第二设定比例，根据所述多个液晶面板的排序结果，将所述多个液晶面板进行分组，所述第二设定组数为所述面板组的数量，所述第二设定比例为各个面板组所包含的背光模组的数量比例，所述第二设定组数等于所述第一设定组数，所述第二设定比例等于所述第一设定比例。
可选地，所述装置还包括：去除模块1105。去除模块1105用于实现以下任一种：在对所述多个背光模组进行分组之前，从所述多个背光模组中去除亮度数据超过设定亮度数据范围的背光模组；在对所述多个液晶面板进行分组之前，从所述多个液晶面板中去除透过率数据超过设定透过率数据范围的液晶面板。
可选地，所述设定亮度数据范围为(u1-k1σ1，u1+k1σ1)，其中，u1为所述N个背光组包含的背光模组亮度数据的平均值，σ1为所述N个背光组包含的背光模组亮度数据的标准差，2≤k1≤3；
所述设定透过率数据范围为(u2-k2σ2，u2+k2σ2)，其中，u2为所述N个面板组包含的液晶面板透过率数据的平均值，σ2为所述N个面板组包含的液晶面板的透过率数据的标准差，2≤k2≤3。
可选地，所述多个背光模组的数量和所述多个液晶面板的数量相同或者不同。
可选地，所述液晶显示装置为虚拟现实设备的液晶显示装置。
需要说明的是：上述实施例提供的匹配装置在进行背光模组和显示面板的匹配时，仅以上述各功能模块的划分进行举例说明，实际应用中，可以根据需要而将上述功能分配由不同的功能模块完成，即将装置的内部结构划分成不同的功能模块，以完成以上描述的全部或者部分功能。另外，上述实施例提供的匹配装置与匹配方法实施例属于同一构思，其实现过程详见方法实施例，这里不再赘述。
本公开实施例还提供了一种用于制造液晶显示装置的系统，图12是本公开 实施例提供的一种用于制造液晶显示装置的系统的结构示意图，该系统包括亮度检测设备1201，用于检测多个背光模组在相同驱动条件下的亮度数据；透过率检测设备1202，用于检测多个液晶面板在相同驱动条件下的透过率数据；主控设备1203，用于将多个背光模组按照亮度检测设备检测到的亮度数据进行分组，得到N个背光组，不同背光组中的背光模组的亮度数据处于不同的亮度区间；将多个液晶面板按照透过率检测设备检测到的透过率数据进行分组，得到N个面板组，不同面板组中的液晶面板的透过率数据处于不同的透过率区间；确定背光组和面板组之间的对应关系，对应关系用于将目标背光模组与目标液晶面板匹配成对，所述对应关系为所述N个背光组按照对应的亮度区间的代表值从高到低的顺序与所述N个面板组按照对应的透过率区间的代表值从低到高的顺序一一对应，所述目标背光模组为所述多个背光模组中的任一个，所述目标液晶面板为所述目标背光模组所属的背光组对应的面板组中的一个液晶面板；组装设备1204，用于在主控设备的控制下将匹配成对的目标背光模组和目标液晶面板组装成液晶显示装置。
可选地，亮度检测设备1201可以是辉度计(例如BM-7A)。
可选地，透过率检测设备1202可以是色彩分析仪(例如CA410)。
可选地，主控设备1203可以是图11所示的用于制造液晶显示装置的匹配装置，例如计算机设备。分组和匹配过程的相关内容参见前述实施例，在此不再详细描述。
组装设备1204包括：运输装置和贴合装置，运输装置用于在主控设备的控制下，将匹配成对的目标背光模组和目标液晶面板运输至贴合装置。可选地，运输装置包括传送带、机械手等装置。贴合装置用于对匹配成对的目标背光模组和目标液晶面板进行贴合，以组装成液晶显示装置。
本公开实施例还提供了一种用于制造液晶显示装置的匹配装置，该装置可以为计算机设备。该计算机设备可以用于执行上述各个实施例中提供的方法。图13为本公开实施例提供的一种计算机设备的结构示意图。参见图13，该计算机设备1300包括：存储器1301和处理器1302，本领域技术人员可以理解，图13中示出的计算机设备1300的结构并不构成对计算机设备1300的限定，在实际应用中可以包括比图示更多或更少的组件，或者组合某些组件，或者不同的组件布置。
存储器1301可用于存储计算机程序以及模块，存储器1301可主要包括存 储程序区和存储数据区，其中，存储程序区可存储操作系统、至少一个功能所需的应用程序等。存储器1301可以包括高速随机存取存储器，还可以包括非易失性存储器，例如至少一个磁盘存储器件、闪存器件、或其他易失性固态存储器件。相应地，存储器1301还可以包括存储器控制器，以提供处理器1302对存储器1301的访问。
处理器1302通过运行存储在存储器1301的软件程序以及模块，从而执行各种功能应用以及数据处理，例如执行本公开实施例提供的方法。
在示例性实施例中，还提供了一种计算机可读存储介质，该计算机可读存储介质为非易失性存储介质，该计算机可读存储介质中存储有计算机程序，当该计算机可读存储介质中的计算机程序由处理器执行时，能够执行本公开实施例提供的方法。
在示例性实施例中，还提供了一种计算机程序产品，该计算机程序产品中存储有指令，当其在计算机上运行时，使得计算机能够执行本公开实施例提供的匹配方法。
在示例性的实施例中，还提供了一种芯片，该芯片包括可编程逻辑电路和/或程序指令，当该芯片运行时能够执行本公开实施例提供的匹配方法。
本领域普通技术人员可以理解实现上述实施例的全部或部分步骤可以通过硬件来完成，也可以通过程序来指令相关的硬件完成，所述的程序可以存储于一种计算机可读存储介质中，上述提到的存储介质可以是只读存储器，磁盘或光盘等。
以上所述仅为本公开的可选实施例，并不用以限制本公开，凡在本公开的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本公开的保护范围之内。

Claims (19)

  1. 一种用于制造液晶显示装置的匹配方法，其特征在于，包括：
    获取多个背光模组在相同驱动条件下的亮度数据和多个液晶面板在相同驱动条件下的透过率数据；
    将所述多个背光模组按照对应的亮度数据进行分组，得到N个背光组，不同背光组中的背光模组的亮度数据处于不同的亮度区间；
    将所述多个液晶面板按照对应的透过率数据进行分组，得到N个面板组，不同面板组中的液晶面板的透过率数据处于不同的透过率区间；
    确定背光组和面板组之间的对应关系，所述对应关系用于将目标背光模组与目标液晶面板匹配成对，所述对应关系为所述N个背光组按照对应的亮度数据区间的代表值从高到低的顺序与所述N个面板组按照对应的透过率区间的代表值从低到高的顺序一一对应，所述目标背光模组为所述多个背光模组中的任一个，所述目标液晶面板为所述目标背光模组所属的背光组对应的面板组中的一个液晶面板，匹配成对的所述目标背光模组和所述目标液晶面板用于组装成液晶显示装置；
    其中，N为大于1的整数。
  2. 根据权利要求1所述的方法，其特征在于，目标背光组中背光模组的数量与所述N个背光组包含的背光模组的总数的比值等于目标面板组中液晶面板的数量与所述N个面板组包含的液晶面板的总数的比值，所述目标背光组为所述N个背光组中的任一个，所述目标面板组为所述N个面板组中与所述目标背光组对应的面板组。
  3. 根据权利要求2所述的方法，其特征在于，所述多个背光模组的亮度数据的分布满足正态分布，所述将所述多个背光模组按照在对应的亮度数据进行分组，包括：
    基于标准正态分布函数对所述多个背光模组进行分组；
    所述多个液晶面板的透过率数据的分布满足正态分布，所述将所述多个液晶面板按照对应的透过率数据进行分组，包括：
    基于标准正态分布函数对所述多个液晶面板进行分组。
  4. 根据权利要求3所述的方法，其特征在于，N＝2，所述基于标准正态分布函数对所述多个背光模组进行分组，包括：
    将所述亮度数据位于区间(u1-k1σ1，u1)的背光模组分为第一组，将所述亮度数据位于区间(u1，u1+k1σ1)的背光模组分为第二组，其中，u1为所述N个背光组包含的背光模组亮度数据的平均值，k1为设定值，0＜k1≤3，σ1为所述N个背光组包含的背光模组亮度数据的标准差；
    所述基于标准正态分布对所述多个液晶面板进行分组，包括：
    将所述透过率数据位于区间(u2-k2σ2，u2)的液晶面板分为第一组，将所述透过率数据位于区间(u2，u2+k2σ2)的液晶面板分为第二组，其中，u2为所述N个面板组包含的液晶面板透过率数据的平均值，k2＝k1，σ2为所述N个面板组包含的液晶面板的透过率数据的标准差。
  5. 根据权利要求3所述的方法，其特征在于，N＝3，
    所述基于标准正态分布函数对所述多个背光模组进行分组，包括：
    将所述亮度数据位于区间(u1-k11σ1，u1-k12σ1)的背光模组分为第一组，将所述亮度数据位于区间(u1-k12σ1，u1+k12σ1)的背光模组分为第二组，将所述亮度数据位于区间(u1+k12σ1，u1+k11σ1)的背光模组分为第三组，其中，u1为所述N个背光组包含的背光模组亮度数据的平均值，k11和k12均为设定值，0＜k12＜k11≤3，σ1为所述N个背光组包含的背光模组亮度数据的标准差；
    所述基于标准正态分布对所述多个液晶面板进行分组，包括：
    将所述透过率数据位于区间(u2-k21σ2，u2-k22σ2)的液晶面板分为第一组，将所述透过率数据位于区间(u2-k22σ2，u2+k22σ2)的液晶面板分为第二组，将所述透过率数据位于区间(u+k22σ，u+k21σ)的液晶面板分为第三组，其中，u2为所述N个面板组包含的液晶面板透过率数据的平均值，k11＝k21，k12＝k22，σ2为所述N个面板组包含的液晶面板的透过率数据的标准差。
  6. 根据权利要求1或2所述的方法，其特征在于，所述将所述多个背光模组按照对应的亮度数据进行分组，得到N个背光组，包括：
    将所述多个背光模组按照对应的亮度数据按照第一顺序进行排序，所述第 一顺序为从高到低和从低到高中的一种；
    按照第一设定组数和第一设定比例，根据所述多个背光模组的排序结果，将所述多个背光模组进行分组，所述第一设定组数为所述背光组的数量，所述第一设定比例为各个背光组所包含的背光模组的数量比例；
    所述将所述多个液晶面板按照对应的透过率数据进行分组，得到N个面板组，包括：
    将所述多个液晶面板按照在相同驱动条件下的透过率数据第二顺序进行排序，所述第二顺序为从高到低和从低到高中的另一种；
    按照第二设定组数和第二设定比例，根据所述多个液晶面板的排序结果，将所述多个液晶面板进行分组，所述第二设定组数为所述面板组的数量，所述第二设定比例为各个面板组所包含的背光模组的数量比例，所述第二设定组数等于所述第一设定组数，所述第二设定比例等于所述第一设定比例。
  7. 根据权利要求1至6任一项所述的方法，其特征在于，所述方法还包括以下中的任一种：
    在对所述多个背光模组进行分组之前，从所述多个背光模组中去除亮度数据超过设定亮度数据范围的背光模组；
    在对所述多个液晶面板进行分组之前，从所述多个液晶面板中去除透过率数据超过设定透过率数据范围的液晶面板。
  8. 根据权利要求7所述的方法，其特征在于，所述设定亮度数据范围为(u1-k1σ1，u1+k1σ1)，其中，u1为所述N个背光组包含的背光模组亮度数据的平均值，σ1为所述N个背光组包含的背光模组亮度数据的标准差，2≤k1≤3；
    所述设定透过率数据范围为(u2-k2σ2，u2+k2σ2)，其中，u2为所述N个面板组包含的液晶面板透过率数据的平均值，σ2为所述N个面板组包含的液晶面板的透过率数据的标准差，2≤k2≤3。
  9. 一种用于制造液晶显示装置的匹配装置，其特征在于，包括：
    获取模块，用于获取多个背光模组在相同驱动条件下的亮度数据和多个液晶面板在相同驱动条件下的透过率数据；
    第一分组模块，用于将多个背光模组按照对应的亮度数据进行分组，得到N个背光组，不同背光组中的背光模组的亮度数据处于不同的亮度区间；
    第二分组模块，用于将多个液晶面板按照对应的透过率数据进行分组，得到N个面板组，不同面板组中的液晶面板处于不同的透过率区间；
    匹配模块，用于确定背光组和面板组之间的对应关系，所述对应关系用于将目标背光模组与目标液晶面板匹配成对，所述对应关系为所述N个背光组按照对应的亮度区间的代表值从高到低的顺序与所述N个面板组按照对应的透过率区间的代表值从低到高的顺序一一对应，所述目标背光模组为所述多个背光模组中的任一个，所述目标液晶面板为所述目标背光模组所属的背光组对应的面板组中的一个液晶面板，匹配成对的所述目标背光模组和所述目标液晶面板用于组装成液晶显示装置；
    其中，N为大于1的整数。
  10. 根据权利要求9所述的装置，其特征在于，目标背光组中背光模组的数量与所述N个背光组包含的背光模组的总数的比值等于目标面板组中液晶面板的数量与所述N个面板组包含的液晶面板的总数的比值，所述目标背光组为所述N个背光组中的任一个，所述目标面板组为所述N个面板组中与所述目标背光组对应的面板组。
  11. 根据权利要求10所述的装置，其特征在于，所述多个背光模组的亮度数据的分布满足正态分布，所述第一分组模块用于基于标准正态分布函数对所述多个背光模组进行分组；
    所述多个液晶面板的透过率数据的分布满足正态分布，所述第二分组模块用于基于标准正态分布函数对所述多个液晶面板进行分组。
  12. 根据权利要求11所述的装置，其特征在于，N＝2，所述第一分组模块用于将所述亮度数据位于区间(u1-k1σ1，u1)的背光模组分为第一组，将所述亮度数据位于区间(u1，u1+k1σ1)的背光模组分为第二组，其中，u1为所述N个背光组包含的背光模组亮度数据的平均值，k1为设定值，0＜k1≤3，σ1为所述N个背光组包含的背光模组亮度数据的标准差；
    所述第二分组模块用于将所述透过率数据位于区间(u2-k2σ2，u2)的液晶面板分为第一组，将所述透过率数据位于区间(u2，u2+k2σ2)的液晶面板分为第二组，其中，u2为所述N个面板组包含的液晶面板透过率数据的平均值，k2＝k1，σ2为所述N个面板组包含的液晶面板的透过率数据的标准差。
  13. 根据权利要求11所述的装置，其特征在于，N＝3，
    所述第一分组模块用于将所述亮度数据位于区间(u1-k11σ1，u1-k12σ1)的背光模组分为第一组，将所述亮度数据位于区间(u1-k12σ1，u1+k12σ1)的背光模组分为第二组，将所述亮度数据位于区间(u1+k12σ1，u1+k11σ1)的背光模组分为第三组，其中，u1为所述N个背光组包含的背光模组亮度数据的平均值，k11和k12均为设定值，0＜k12＜k11≤3，σ1为所述N个背光组包含的背光模组亮度数据的标准差；
    所述第二分组模块用于将所述透过率数据位于区间(u2-k21σ2，u2-k22σ2)的液晶面板分为第一组，将所述透过率数据位于区间(u2-k22σ2，u2+k22σ2)的液晶面板分为第二组，将所述透过率数据位于区间(u+k22σ，u+k21σ)的液晶面板分为第三组，其中，u2为所述N个面板组包含的液晶面板透过率数据的平均值，k11＝k21，k12＝k22，σ2为所述N个面板组包含的液晶面板的透过率数据的标准差。
  14. 根据权利要求9或10所述的装置，其特征在于，所述第一分组模块用于将所述多个背光模组按照对应的亮度数据按照第一顺序进行排序，所述第一顺序为从高到低和从低到高中的一种；按照第一设定组数和第一设定比例，根据所述多个背光模组的排序结果，将所述多个背光模组进行分组，所述第一设定组数为所述背光组的数量，所述第一设定比例为各个背光组所包含的背光模组的数量比例；
    所述第二分组模块用于将所述多个液晶面板按照对应的透过率数据第二顺序进行排序，所述第二顺序为从高到低和从低到高中的另一种；按照第二设定组数和第二设定比例，根据所述多个液晶面板的排序结果，将所述多个液晶面板进行分组，所述第二设定组数为所述面板组的数量，所述第二设定比例为各个面板组所包含的背光模组的数量比例，所述第二设定组数等于所述第一设定组数，所述第二设定比例等于所述第一设定比例。
  15. 根据权利要求9至14任一项所述的装置，其特征在于，所述装置还包括：
    去除模块，用于实现以下任一种：
    在对所述多个背光模组进行分组之前，从所述多个背光模组中去除亮度数据超过设定亮度数据范围的背光模组；
    在对所述多个液晶面板进行分组之前，从所述多个液晶面板中去除透过率数据超过设定透过率数据范围的液晶面板。
  16. 根据权利要求15所述的装置，其特征在于，所述设定亮度数据范围为(u1-k1σ1，u1+k1σ1)，其中，u1为所述N个背光组包含的背光模组亮度数据的平均值，σ1为所述N个背光组包含的背光模组亮度数据的标准差，2≤k1≤3；
    所述设定透过率数据范围为(u2-k2σ2，u2+k2σ2)，其中，u2为所述N个面板组包含的液晶面板透过率数据的平均值，σ2为所述N个面板组包含的液晶面板的透过率数据的标准差，2≤k2≤3。
  17. 一种用于制造液晶显示装置的系统，其特征在于，包括：
    亮度检测设备，用于检测多个背光模组在相同驱动条件下的亮度数据；
    透过率检测设备，用于检测多个液晶面板在相同驱动条件下的透过率数据；
    主控设备，用于将多个背光模组按照所述亮度数据检测设备检测到的亮度数据进行分组，得到N个背光组，不同背光组中的背光模组的亮度数据处于不同的亮度区间；将多个液晶面板按照所述透过率检测设备检测到的透过率数据进行分组，得到N个面板组，不同面板组中的液晶面板处于不同的透过率区间；确定背光组和面板组之间的对应关系，所述对应关系用于将目标背光模组与目标液晶面板匹配成对，所述对应关系为所述N个背光组按照对应的亮度区间的代表值从高到低的顺序与所述N个面板组按照对应的透过率区间的代表值从低到高的顺序一一对应，所述目标背光模组为所述多个背光模组中的任一个，所述目标液晶面板为所述目标背光模组所属的背光组对应的面板组中的一个液晶面板；
    组装设备，用于在所述主控设备的控制下将匹配成对的所述目标背光模组 和所述目标液晶面板组装成液晶显示装置。
  18. 一种用于制造液晶显示装置的匹配装置，其特征在于，所述装置包括处理器和存储器；
    其中，所述存储器，用于存储计算机程序；所述处理器，用于执行所述存储器中存放的计算机程序，以实现权利要求1至8任一所述的方法。
  19. 一种计算机可读存储介质，其特征在于，所述计算机可读存储介质中存储有计算机指令，存储的所述计算机指令被处理器执行时能够实现如权利要求1至8任一所述的方法。
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