WO2022246823A1 - Concentrated brine deep purification device and process - Google Patents

Concentrated brine deep purification device and process Download PDF

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WO2022246823A1
WO2022246823A1 PCT/CN2021/096897 CN2021096897W WO2022246823A1 WO 2022246823 A1 WO2022246823 A1 WO 2022246823A1 CN 2021096897 W CN2021096897 W CN 2021096897W WO 2022246823 A1 WO2022246823 A1 WO 2022246823A1
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salt
separation unit
concentrated brine
organic
membrane
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PCT/CN2021/096897
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French (fr)
Chinese (zh)
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钱媛媛
张行
冯晓荟
周海
尹永生
付振华
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麦王环境技术股份有限公司
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Priority to PCT/CN2021/096897 priority Critical patent/WO2022246823A1/en
Priority to CN202180006715.6A priority patent/CN115038671A/en
Publication of WO2022246823A1 publication Critical patent/WO2022246823A1/en

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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F9/00Multistage treatment of water, waste water or sewage
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01DCOMPOUNDS OF ALKALI METALS, i.e. LITHIUM, SODIUM, POTASSIUM, RUBIDIUM, CAESIUM, OR FRANCIUM
    • C01D5/00Sulfates or sulfites of sodium, potassium or alkali metals in general
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01DCOMPOUNDS OF ALKALI METALS, i.e. LITHIUM, SODIUM, POTASSIUM, RUBIDIUM, CAESIUM, OR FRANCIUM
    • C01D5/00Sulfates or sulfites of sodium, potassium or alkali metals in general
    • C01D5/16Purification
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/28Treatment of water, waste water, or sewage by sorption
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/44Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/52Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/22Treatment of water, waste water, or sewage by freezing
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/28Treatment of water, waste water, or sewage by sorption
    • C02F1/283Treatment of water, waste water, or sewage by sorption using coal, charred products, or inorganic mixtures containing them
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/44Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
    • C02F1/442Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by nanofiltration
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/44Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
    • C02F1/444Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by ultrafiltration or microfiltration
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/52Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
    • C02F1/5236Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using inorganic agents
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/52Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
    • C02F2001/5218Crystallization
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/30Organic compounds
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W10/00Technologies for wastewater treatment
    • Y02W10/30Wastewater or sewage treatment systems using renewable energies
    • Y02W10/37Wastewater or sewage treatment systems using renewable energies using solar energy

Definitions

  • the invention relates to the field of purification and utilization of saline wastewater resources, in particular to a purification device and a treatment process for separating salt and organic matter in high-concentration saline wastewater.
  • the high-concentration saline wastewater produced by concentration not only contains salts such as chloride salts, sulfates, and nitrates that can be recycled and reused, but also contains complex and difficult-to-treat organic pollutants.
  • salts such as chloride salts, sulfates, and nitrates that can be recycled and reused, but also contains complex and difficult-to-treat organic pollutants.
  • the organic matter in the water needs to be removed as much as possible, so that pure monovalent and divalent salt products with high utilization value can be obtained in the subsequent salt separation process.
  • the removal methods of organic matter in wastewater include mature methods such as coagulation, biological oxidation, and advanced oxidation.
  • high-concentration salt can inhibit the growth of microorganisms and even cause toxicity to them, thus making it difficult to apply biological oxidation technology in the treatment of high-salt wastewater; while advanced oxidation processes such as Feton oxidation, electrocatalytic oxidation, and ozone oxidation
  • Equipment investment costs and operation and maintenance costs are high.
  • Coagulation is a widely used wastewater treatment process, but up to now, the mechanism of chemical coagulation is still not completely clear. etc. will affect the coagulation effect.
  • the generally recognized coagulation mechanism includes: compression electric double layer theory, adsorption bridging theory and net trapping theory.
  • the present invention provides a concentrated brine deep purification device and process, specifically as follows:
  • a concentrated brine deep purification device includes a raw water tank, an organic separation unit, a primary salt separation unit and a secondary salt separation unit, and the units are connected through pipelines and liquid pumps.
  • the organic separation unit includes an organic reaction tank and a membrane separation device; the raw water tank is used to receive and store the concentrated brine to be purified, which is connected with the organic reaction tank through a pipeline and an inlet pump; the organic reaction tank provides the concentrated brine and The mixing reaction space of the combined medicament; the water outlet of the organic reaction tank is connected to the membrane separation device through the pipeline and the membrane separation device inlet pump, and the membrane separation device is a roll-type microfiltration membrane, which is used to remove the organic matter in the concentrated brine. point.
  • the organic separation unit also includes a first intermediate water tank, a sludge dewatering device and a chemical cleaning device; the water inlet of the first intermediate water tank communicates with the water outlet of the membrane separation device for storing The concentrated brine with organic components removed; the sludge dewatering device is connected to the sludge discharge port of the membrane separation device, and is used to dewater the sludge containing organic matter and combined medicaments retained by the membrane separation device; the The chemical cleaning device is connected to the water inlet of the membrane separation device through a pipeline, and is used for supplying chemical cleaning agent to the membrane separation device during the cleaning stage.
  • the primary salt separation unit includes a security filter, a primary salt separation device, a second intermediate pool and a brine pool; the water outlet of the first intermediate pool is connected to the security filter through a pipeline and a lift pump of the primary salt separation device
  • the water outlet of the security filter is connected to the water inlet of the first-stage salt-separation device through the pipeline and the high-pressure pump of the first-stage salt-separation device to supply high-pressure concentrated brine to the first-stage salt-separation device;
  • the first-stage salt-separation device is a sodium filter membrane;
  • the water inlet of the security filter is connected with a scale inhibitor dosing device;
  • the water inlet and outlet of the first-stage salt separation device are connected with a membrane cleaning device;
  • the concentrated water (referring to the intercepted The water) is connected to the water inlet of the second intermediate pool through the pipeline; the produced water (referring to the permeated water) of the first-stage salt separation device is connected to the brine pool
  • the material of the nanofiltration membrane used in the first-stage salt separation device is selected from one or a combination of polyamides, polysulfones, and cellulose acetates.
  • the secondary salt separation unit includes a secondary salt separation device and a Glauber's salt pond; the outlet water of the second intermediate pool is connected to the water inlet of the secondary salt separation device through a pipeline and the lift pump of the secondary salt separation device;
  • the salt separation device is a freezing and crystallization device, which freezes and crystallizes the concentrated water (mainly containing dibasic sodium sulfate) produced by the first-stage salt separation device, and the generated Glauber's salt (Na 2 SO 4 ⁇ 10H 2 O crystal) is transported to and delivery pumps to the Glauber's salt pool, and the mother liquor produced by the secondary salt separation device is transported to the raw water tank through pipelines.
  • a pretreatment unit is further included between the organic reaction tank and the raw water tank, and the pretreatment unit is used to remove total hardness and soluble silicon in the concentrated brine.
  • a method for purifying concentrated brine based on the aforementioned concentrated brine advanced purification device including the following steps:
  • the product water and concentrated water are sent to the brine pool and the secondary salt separation unit respectively;
  • the monovalent salt in the concentrated brine can pass through the nanofiltration membrane, while the divalent salt is absorbed by the nanofiltration membrane Retention, so as to separate the monovalent salt and divalent salt in the concentrated brine;
  • the monovalent salt that passes through the nanofiltration membrane is sent to the brine pool;
  • the divalent salt that is intercepted by the nanofiltration membrane is sent to the secondary salt separation unit;
  • the generated Glauber's salt is transported to the Glauber's salt pond, and the mother liquor is transported to the raw water tank; the secondary salt separation device freezes and crystallizes the divalent salt solution produced by the primary salt separation device to generate decahydrate Sodium sulfate crystals, i.e. Glauber's salt; the Glauber's salt is transported to the Glauber's salt tank, and the mother liquor produced during the crystallization process is transported to the raw water tank to be mixed with the concentrated brine to be treated, so as to increase the overall yield of Glauber's salt.
  • the crystallization temperature of the secondary salt separation unit is -15°C to 5°C.
  • the present invention can at least achieve the following beneficial effects:
  • the organic components of the concentrated brine are removed before the salt separation treatment, and the organic components in the concentrated brine are effectively removed through the treatment method of microfiltration membrane + combined agent; through multiple comparisons
  • wood activated carbon powder and polyferric coagulant can achieve better COD removal effect, and after industrial scale-up application, no need to add additional flocculant;
  • the present invention finds that when the polymeric aluminum silicate coagulant is used alone, it has almost no effect on the removal of COD in the concentrated brine. Based on the combination of wood activated carbon powder and polyiron, the COD removal rate is further greatly improved;
  • the organic separation unit of the present invention can achieve a COD removal rate of more than 30% under a certain ratio of adsorbent and coagulant.
  • the organic separation unit of the present invention can further cooperate with subsequent nanofiltration and crystallization treatment to achieve The total salt recovery rate in concentrated salt industrial wastewater is ⁇ 90%, and the COD removal rate is ⁇ 50%;
  • the present invention can be aimed at the treatment of high-concentration and high-organic-content industrial wastewater with a TDS of 50,000 mg/L-150,000 mg/L and a COD ⁇ 500 mg/L, and the creative discovery of the combination agent can allow a simple and economical method to separate concentrated brine The former organic components are removed, thus allowing to obtain relatively pure salt products, reducing the scale of the salt separation system and investment and operation costs, and improving the economic benefits of concentrated salt wastewater treatment.
  • Fig. 1 is the structural diagram of deep purification device of the present invention
  • Fig. 2 is a flowchart illustrating the purification of concentrated brine by the purification device.
  • a concentrated brine depth purification device includes a raw water tank (101), an organic separation unit, a primary salt separation unit and a secondary salt separation unit, each unit is connected through a pipeline and a liquid pump connect.
  • the organic separation unit includes an organic reaction tank (103) and a membrane separation device (105); the raw water tank (101) is used to receive and store the concentrated brine to be purified, which reacts with the organic through a pipeline and an inlet pump (102) The tank (103) is connected; the organic reaction tank (103) provides a mixed reaction space of concentrated brine and combined medicament; the water outlet of the organic reaction tank (103) is separated from the membrane by a pipeline and a membrane separation device inlet pump (104) The device (105) is connected, and the membrane separation device (105) is a roll-type microfiltration membrane, which is used to remove organic components in concentrated brine.
  • the organic separation unit also includes a first intermediate tank (106), a sludge dewatering device (107) and a chemical cleaning device (108); the water inlet of the first intermediate tank and the outlet of the membrane separation device (105) The water port is connected, and is used to store the concentrated brine that has removed organic components through the membrane separation device (105); the sludge dewatering device (107) is connected with the sludge discharge port of the membrane separation device (105), for Dewater the sludge containing organic matter and combined medicaments retained by the membrane separation device (105); the chemical cleaning device (108) is connected to the water inlet of the membrane separation device through a pipeline for It is supplied with cleaning chemicals during the cleaning phase of the
  • the primary salt separation unit includes a security filter (202), a primary salt separation device (204), a second intermediate pool (205) and a brine pool (206); the water outlet of the first intermediate pool (106)
  • the lifting pump (201) of the first-stage salt separation device is connected to the security filter (202) through the pipeline, and the water outlet of the security filter (202) is connected to the first-stage salt separation device through the pipeline and the high-pressure pump (203) of the first-stage salt separation device.
  • the water inlet of (204) is connected to supply high-pressure concentrated brine to the first-stage salt separation device (204); the first-stage salt separation device (204) is a nanofiltration membrane; the water inlet of the security filter (202) is connected with a scale inhibitor dosing device (207); the water inlet and outlet of the primary salt separation device (204) are connected to the membrane cleaning device (208); the concentrated water (referred to as the The intercepted water) is connected with the water inlet of the second intermediate pool (205) through the pipeline; the produced water (referring to permeate water) of the primary salt separation device (204) is connected with the brine pool (206) through the pipeline.
  • the material of the nanofiltration membrane used in the first-stage salt separation device (204) is selected from one or a combination of polyamides, polysulfones, and cellulose acetates.
  • the secondary salt separation unit includes a secondary salt separation device (302) and a Glauber's salt pond (304); the outlet water of the second intermediate pool (205) passes through the pipeline and the secondary salt separation device lift pump (301) and the secondary salt separation device.
  • the water inlet of the salt separation device (302) is connected;
  • the secondary salt separation device (302) is a freezing and crystallization device, which freezes and crystallizes the concentrated water (mainly containing dibasic sulfuric acid sodium salt) produced by the primary salt separation device,
  • the generated Glauber's salt Na 2 SO 4 ⁇ 10H 2 O crystal
  • the Glauber's salt is sent to the Glauber's salt pool (304) through the conveyor belt and the pump (303), and the mother liquor produced by the secondary salt separation device (302) is sent to the raw water tank (101 ).
  • a pretreatment unit is further included between the organic reaction tank (103) and the raw water tank (101), and the pretreatment unit is used to remove total hardness and soluble silicon in the concentrated brine.
  • a method for purifying concentrated brine based on the aforementioned concentrated brine advanced purification device including the following steps:
  • the waste water in the raw water tank (101) is delivered to the organic separation unit; the strong brine containing organic components from the raw water tank (101) is first delivered to the organic reaction tank (103), where it is added to the organic reaction tank (103).
  • the combined reagents in the organic reaction tank (103) are mixed, and coagulation + adsorption combined reaction occurs, and then transported to the organic separation device (105) composed of roll-type microfiltration membrane; the reacted organic components are collected by the roll Type microfiltration membrane interception, thereby being removed from the concentrated brine;
  • the product water and concentrated water are sent to the brine pool (206) and the secondary salt separation unit respectively;
  • the monovalent salt in the concentrated brine can pass through the nanofiltration membrane, while the divalent salt is absorbed by the The nanofiltration membrane is intercepted, so that the monovalent salt and the divalent salt in the concentrated brine are separated;
  • the monovalent salt that passes through the nanofiltration membrane is transported to the brine pool (206);
  • the salt is delivered to the secondary salt separation unit;
  • the generated Glauber's salt is transported to the Glauber's salt pond (304), and the mother liquor is transported to the raw water tank (101);
  • the divalent salt solution produced in 204) is frozen and crystallized to generate sodium sulfate decahydrate crystals, i.e. Glauber's salt;
  • the Glauber's salt is transported to the Glauber's salt pool (304), and the mother liquor produced during the crystallization process is transported to the raw water tank (101) and treated concentrated brine to increase the overall yield of Glauber's salt.
  • the organic separation unit in the aforementioned concentrated brine advanced purification device was used to treat typical coal chemical concentrated brine wastewater, and the treatment effect under different process conditions was investigated.
  • the salt content of the concentrated salt wastewater is 5.1%, wherein the main salts are sodium sulfate and sodium chloride, sulfate radical 8250mg/L, chloride radical 23850mg/L, total hardness 10mg/L, soluble silicon 20mg/L.
  • the coal chemical concentrated brine is first injected into the raw water tank (101) for temporary storage, and then the total hardness and soluble silicon in the concentrated brine are removed by the pretreatment device; the pretreated concentrated brine is transported to the organic reaction tank (103) .
  • Polyferric i.e. polyferric sulfate coagulant PFS
  • powdered activated carbon adsorbent are added in the organic reaction tank (103);
  • the activated carbon powder adsorbent is: TY-120 (wood charcoal for sugar, 200 mesh, Methylene blue decolorization power > 120ml/g, Shanghai Activated Carbon Factory Co., Ltd.) or MZ-800 (coal-based carbon, 200 mesh, iodine value: 800mg/g, Zhengzhou Zhulin Activated Carbon Development Co., Ltd.).
  • the dosage is: TY-120 powdered carbon 500mg/L, poly-iron PFS-250mg/L; the influent COD is 1061.4mg/L, the effluent COD is 813.4mg/L, and the COD removal rate is 23.4%;
  • the dosage is: MZ-800 powdered carbon 500mg/L, poly-iron PFS-250mg/L; the influent COD is 1061.4mg/L, the effluent COD is 892.8mg/L, and the COD removal rate is 15.9%;
  • the dosage is: TY-120 powdered carbon 750mg/L, poly-iron PFS-250mg/L, influent COD 952.3mg/L, effluent COD 724.2mg/L, COD removal rate 24.9%;
  • the dosage is: TY-120 powdered charcoal 750mg/L, poly-iron PFS-250mg/L, influent COD 1126.9mg/L, effluent COD 873mg/L, COD removal rate 26.3%.
  • Adsorbent + compound coagulant microfiltration membrane filtration (membrane pore size 0.3 ⁇ m) experiment.
  • the dosage is: TY-120 powdered carbon 500mg/L, polyferric PFS-50mg/L, polyaluminum iron silicate-50mg/L, influent COD 248mg/L, effluent COD 156mg/L, COD removal rate 37%.
  • the dosage is: TY-120 powdered carbon 750mg/L, influent COD 1539mg/L, effluent COD 1325mg/L, COD removal rate 14.0%.
  • the dosage is: Polyferric PFS-300mg/L, the influent COD is 153mg/L, the effluent COD is 120mg/L, and the COD removal rate is 21.6%;
  • the above-mentioned deep purification device is used to treat typical coal chemical concentrated salt wastewater, that is, after being treated by the organic separation unit, it is treated by the nanofiltration of the first-level salt separation unit and crystallization treatment by the second-level salt separation device, and the COD before and after treatment is investigated.
  • Removal rate referring to the COD removal rate of COD in the brine pool compared with the COD of raw water
  • the total recovery rate of salt is investigated.
  • the organic separation device uses a roll-type microfiltration membrane with a membrane pore size of 0.1 ⁇ m; the first-stage salt separation device uses a nanofiltration membrane with a water inlet pressure of 6.5 MPa.
  • the inflow of concentrated salt wastewater from a certain coal chemical industry is 40m 3 /h, the salt content is 5.1%wt, and the main salts are sodium sulfate and sodium chloride; raw water: sulfate radical 8250mg/L, chloride radical 23850mg/L, COD 979mg /L, total hardness 10mg/L, soluble silicon 20mg/L.
  • the concentrated brine enters the organic separation unit after pretreatment to remove total hardness and soluble silicon.
  • the salt-to-nitrate ratio (calculated as Cl - /SO 4 2- mass ratio) of the produced water is 66, and the interception rate of sulfate radical is 96%;
  • the main salt in the produced brine is sodium chloride , the salt content is 4%, the COD is 433mg/L, the COD rejection rate is about 55%, and the total salt recovery rate is about 97%.
  • the organic separation unit composed of the combination agent of the present invention + roll-type microfiltration membrane has a significant adsorption and removal effect on organic matter with a molecular weight of ⁇ 1000Da
  • the one-stage nanofiltration salt separation unit has a significant interception effect on organic matter with a molecular weight > 1000Da
  • the organic separation unit has a significant removal effect on hydrophobic neutral organic matter, hydrophilic organic matter and hydrophobic basic organic matter
  • the nanofiltration salt separation unit mainly has a remarkable interception effect on hydrophobic acidic organic substances. The two just complement each other in terms of the molecular weight level of organic matter removal and the properties of organic matter.
  • the nanofiltration device of the organic separation unit and the first-stage salt separation unit can better cooperate to remove organic matter in wastewater.
  • Example 4 Based on the experimental results of Example 4 and Examples 1-3, it can be seen that the removal rate of COD in the obtained brine can reach 55% after being treated by the organic separation unit and then separated by nanofiltration.

Abstract

The present invention relates to a concentrated brine deep purification device and process. The device comprises a raw water tank, an organic separation unit, a primary salt separation unit, and a secondary salt separation unit. The organic separation unit comprises an organic reaction tank and a membrane separation device; the organic reaction tank provides a mixing reaction space for concentrated brine and a combined agent; and the membrane separation device is a roll-type microfiltration membrane, which is used for removing organic components from the concentrated brine. The present invention can treat industrial wastewater having a high concentration and high organic content with TDS in a range of 50000 mg/L to 150000 mg/L and COD ≥ 500 mg/L, allowing removal of organic components by a simple and economical method before salt separation of concentrated brine, thereby allowing obtaining of a relatively pure salt product, reducing the scale and the invested operation cost of a salt separation system, and improving the economic benefits of concentrated brine wastewater treatment.

Description

一种浓盐水深度纯化装置及工艺A concentrated brine deep purification device and process 技术领域technical field
本发明涉及含盐废水资源净化利用领域,特别涉及一种高浓度含盐废水中盐分与有机物分离的纯化装置及处理工艺。The invention relates to the field of purification and utilization of saline wastewater resources, in particular to a purification device and a treatment process for separating salt and organic matter in high-concentration saline wastewater.
背景技术Background technique
随着经济不断发展,人们对美好的生活环境提出了更高的要求。由于我国的能源结构和水资源呈现“逆向分布”的特点,在煤炭、石油资源丰富的西北地区,存在水资源紧缺、水污染严重、水环境容量低等问题,因此在诸如煤化工、医药、燃煤电厂等“高耗水,高能耗”的工业领域对生产废水实行深度回用是十分必要的。With the continuous development of the economy, people have put forward higher requirements for a better living environment. Due to the characteristics of "reverse distribution" of my country's energy structure and water resources, there are problems such as shortage of water resources, serious water pollution, and low water environment capacity in Northwest China, which is rich in coal and oil resources. Therefore, in areas such as coal chemical industry, medicine, It is very necessary to implement deep reuse of production wastewater in industrial fields with "high water consumption and high energy consumption" such as coal-fired power plants.
在中水回用过程中,通过浓缩产生的高浓度含盐废水,既含有氯盐、硫酸盐、硝酸盐等可资源化再利用的盐类,又含有成分复杂、难处理的有机污染物。此类废水在进行分盐处理前,需要将水中的有机质尽可能去除,从而在后续分盐过程中才能得到具有高利用价值的纯净的一价和二价盐产品。In the process of reclaimed water reuse, the high-concentration saline wastewater produced by concentration not only contains salts such as chloride salts, sulfates, and nitrates that can be recycled and reused, but also contains complex and difficult-to-treat organic pollutants. Before the salt separation treatment of such wastewater, the organic matter in the water needs to be removed as much as possible, so that pure monovalent and divalent salt products with high utilization value can be obtained in the subsequent salt separation process.
目前,对于废水中有机质的去除方式包括混凝、生物氧化、高级氧化等成熟手段。但高浓度的盐会抑制微生物的生长,甚至对其造成毒害,因而导致生物氧化技术难以在高盐废水处理过程中应用;而Feton氧化法、电催化氧化法、臭氧氧化法等高级氧化工艺的设备投资成本和运行维护成本均很高,对于产品附加值较低且处理量巨大的工业高盐废水而言,缺乏成本优势,难以得到广泛应用。混凝是一种被广泛使用的废水处理工艺,但截止目前,化学混凝的作用机理仍未完全清楚,废水中杂质的成分、浓度、水温、pH值及混凝剂的性质和混凝条件等均会影响混凝效果。目前较为公认的混凝作用机理包括:压缩双电层理论、吸附架桥理论和网捕理论。At present, the removal methods of organic matter in wastewater include mature methods such as coagulation, biological oxidation, and advanced oxidation. However, high-concentration salt can inhibit the growth of microorganisms and even cause toxicity to them, thus making it difficult to apply biological oxidation technology in the treatment of high-salt wastewater; while advanced oxidation processes such as Feton oxidation, electrocatalytic oxidation, and ozone oxidation Equipment investment costs and operation and maintenance costs are high. For industrial high-salt wastewater with low added value and huge treatment volume, it lacks cost advantages and is difficult to be widely used. Coagulation is a widely used wastewater treatment process, but up to now, the mechanism of chemical coagulation is still not completely clear. etc. will affect the coagulation effect. At present, the generally recognized coagulation mechanism includes: compression electric double layer theory, adsorption bridging theory and net trapping theory.
因此,亟需提供一种对煤化工等行业的高盐废水进行处理以获得高附加值的纯净一价、二价盐,实现废水零排放的废水处理装置及工艺。。Therefore, there is an urgent need to provide a wastewater treatment device and process for treating high-salt wastewater in industries such as coal chemical industry to obtain pure monovalent and divalent salts with high added value, and to realize zero discharge of wastewater. .
发明内容Contents of the invention
为解决现有技术中的上述问题,本发明提供一种浓盐水深度纯化装置及工艺,具体如下:In order to solve the above-mentioned problems in the prior art, the present invention provides a concentrated brine deep purification device and process, specifically as follows:
提供一种浓盐水深度纯化装置,所述纯化装置包括原水箱、有机分离单元、一级分盐单元和二级分盐单元,各单元间经管道及液体泵连接。A concentrated brine deep purification device is provided, the purification device includes a raw water tank, an organic separation unit, a primary salt separation unit and a secondary salt separation unit, and the units are connected through pipelines and liquid pumps.
所述有机分离单元包括有机反应槽及膜分离装置;所述原水箱用于接收和储存待纯化的浓盐水,其通过管道和进水泵与有机反应槽连接;所述有机反应槽提供浓盐水与组合药剂的混合反应空间;所述有机反应槽的出水口通过管道和膜分离装置进水泵与膜分离装置连接,所述膜分离装置为卷式微滤膜,其用于去除浓盐水中的有机组分。The organic separation unit includes an organic reaction tank and a membrane separation device; the raw water tank is used to receive and store the concentrated brine to be purified, which is connected with the organic reaction tank through a pipeline and an inlet pump; the organic reaction tank provides the concentrated brine and The mixing reaction space of the combined medicament; the water outlet of the organic reaction tank is connected to the membrane separation device through the pipeline and the membrane separation device inlet pump, and the membrane separation device is a roll-type microfiltration membrane, which is used to remove the organic matter in the concentrated brine. point.
所述有机分离单元还包括第一中间水池、污泥脱水装置和化学清洗装置;所述第一中间水池的进水口与所述膜分离装置的出水口连通,用于储存经所述膜分离装置去除了有机组分的浓盐水;所述污泥脱水装置与所述膜分离装置的排泥口连接,用于对被所述膜分离装置截留的包含有机质和组合药剂的污泥进行脱水;所述化学清洗装置通过管道和膜分离装置进水口连接,用于在膜分离装置的清洗阶段向其供应化学清洗剂。The organic separation unit also includes a first intermediate water tank, a sludge dewatering device and a chemical cleaning device; the water inlet of the first intermediate water tank communicates with the water outlet of the membrane separation device for storing The concentrated brine with organic components removed; the sludge dewatering device is connected to the sludge discharge port of the membrane separation device, and is used to dewater the sludge containing organic matter and combined medicaments retained by the membrane separation device; the The chemical cleaning device is connected to the water inlet of the membrane separation device through a pipeline, and is used for supplying chemical cleaning agent to the membrane separation device during the cleaning stage.
所述一级分盐单元包括保安过滤器、一级分盐装置、第二中间水池和盐水池;所述第一中间水池的出水口经管道和一级分盐装置提升泵与保安过滤器连接,保安过滤器的出水口经管道和一级分盐装置高压泵与一级分盐装置的进水口连接以向所述一级分盐装置供应高压浓盐水;所述一级分盐装置为纳滤膜;所述保安过滤器的进水口处连接有阻垢剂投加装置;所述一级分盐装置的进出水口连接膜清洗装置;所述一级分盐装置的浓水(指被截留的水)经管道与第二中间水池的进水口连接;一级分盐装置的产水(指透过水)经管道和盐水池连接。The primary salt separation unit includes a security filter, a primary salt separation device, a second intermediate pool and a brine pool; the water outlet of the first intermediate pool is connected to the security filter through a pipeline and a lift pump of the primary salt separation device The water outlet of the security filter is connected to the water inlet of the first-stage salt-separation device through the pipeline and the high-pressure pump of the first-stage salt-separation device to supply high-pressure concentrated brine to the first-stage salt-separation device; the first-stage salt-separation device is a sodium filter membrane; the water inlet of the security filter is connected with a scale inhibitor dosing device; the water inlet and outlet of the first-stage salt separation device are connected with a membrane cleaning device; the concentrated water (referring to the intercepted The water) is connected to the water inlet of the second intermediate pool through the pipeline; the produced water (referring to the permeated water) of the first-stage salt separation device is connected to the brine pool through the pipeline.
所述的一级分盐装置采用的纳滤膜的材料选自聚酰胺类、聚砜类、醋酸纤维素类中一种或其组合。The material of the nanofiltration membrane used in the first-stage salt separation device is selected from one or a combination of polyamides, polysulfones, and cellulose acetates.
所述二级分盐单元包括二级分盐装置和芒硝池;所述第二中间水池的出水经管道和二级分盐装置提升泵与二级分盐装置的进水口连接;所述二级分盐装置为冷冻结晶装置,其对一级分盐装置产生的浓水(主要含二价硫酸钠盐)进行冷冻结晶,产生的芒硝(Na 2SO 4·10H 2O晶体)通过输送带输和输送泵送至芒硝池,二级分盐装置产生的母液通过管道输送至原水箱。 The secondary salt separation unit includes a secondary salt separation device and a Glauber's salt pond; the outlet water of the second intermediate pool is connected to the water inlet of the secondary salt separation device through a pipeline and the lift pump of the secondary salt separation device; The salt separation device is a freezing and crystallization device, which freezes and crystallizes the concentrated water (mainly containing dibasic sodium sulfate) produced by the first-stage salt separation device, and the generated Glauber's salt (Na 2 SO 4 ·10H 2 O crystal) is transported to and delivery pumps to the Glauber's salt pool, and the mother liquor produced by the secondary salt separation device is transported to the raw water tank through pipelines.
优选的,所述有机反应槽与所述原水箱之间还包括预处理单元,所述预处理单元用于去除浓盐水中的总硬度和可溶硅。Preferably, a pretreatment unit is further included between the organic reaction tank and the raw water tank, and the pretreatment unit is used to remove total hardness and soluble silicon in the concentrated brine.
如图2所示,提供一种基于前述浓盐水深度纯化装置纯化浓盐水的方法,包括如下步骤:As shown in Figure 2, a method for purifying concentrated brine based on the aforementioned concentrated brine advanced purification device is provided, including the following steps:
S1.将待处理的浓盐废水输送至原水箱;S1. Transport the concentrated salt wastewater to be treated to the original water tank;
S2.将原水箱中的废水输送至有机分离单元;来自原水箱的含有有机组分的浓盐水首先被输送到有机反应槽中,在此与投加至所述有机反应槽中 的组合药剂混合,并发生混凝+吸附组合反应,然后被输送至由卷式微滤膜构成的有机分离装置;反应后的有机组分被所述卷式微滤膜截留,从而被从浓盐水中去除;S2. Transport the waste water in the raw water tank to the organic separation unit; the concentrated brine containing organic components from the raw water tank is first transported to the organic reaction tank, where it is mixed with the combination agent added to the organic reaction tank , and a coagulation + adsorption combined reaction occurs, and then transported to an organic separation device composed of a roll-type microfiltration membrane; the organic component after the reaction is intercepted by the roll-type microfiltration membrane, thereby being removed from the concentrated brine;
S3.经有机分离单元处理后,产生的产水和污泥分别输送至一级分盐单元和污泥脱水装置;S3. After being treated by the organic separation unit, the produced water and sludge are transported to the primary salt separation unit and sludge dehydration device respectively;
S4.经一级分盐单元处理后产水和浓水分别输送至盐水池和二级分盐单元;浓盐水中的一价盐可以透过纳滤膜,而二价盐被所纳滤膜截留,从而将浓盐水在的一价盐与二价盐分开;透过所述纳滤膜的一价盐被输送至盐水池;被所述纳滤膜截留的二价盐则输送至二级分盐单元;S4. After being treated by the primary salt separation unit, the product water and concentrated water are sent to the brine pool and the secondary salt separation unit respectively; the monovalent salt in the concentrated brine can pass through the nanofiltration membrane, while the divalent salt is absorbed by the nanofiltration membrane Retention, so as to separate the monovalent salt and divalent salt in the concentrated brine; the monovalent salt that passes through the nanofiltration membrane is sent to the brine pool; the divalent salt that is intercepted by the nanofiltration membrane is sent to the secondary salt separation unit;
S5.经二级分盐装置处理后,产生的芒硝输送至芒硝池,母液输送原水箱;所述二级分盐装置对一级分盐装置产生的二价盐溶液进行冷冻结晶,生成十水硫酸钠晶体,即芒硝;所述芒硝输送至芒硝池,结晶过程中产生的母液则输送至原水箱与待处理的浓盐水混合,以提高芒硝的整体收率。S5. After being treated by the secondary salt separation device, the generated Glauber's salt is transported to the Glauber's salt pond, and the mother liquor is transported to the raw water tank; the secondary salt separation device freezes and crystallizes the divalent salt solution produced by the primary salt separation device to generate decahydrate Sodium sulfate crystals, i.e. Glauber's salt; the Glauber's salt is transported to the Glauber's salt tank, and the mother liquor produced during the crystallization process is transported to the raw water tank to be mixed with the concentrated brine to be treated, so as to increase the overall yield of Glauber's salt.
所述的二级分盐单元的结晶温度在-15℃~5℃。The crystallization temperature of the secondary salt separation unit is -15°C to 5°C.
相比于现有技术,本发明至少能够取得如下有益效果:Compared with the prior art, the present invention can at least achieve the following beneficial effects:
本发明在对浓盐水进行分盐处理前首先对其进行了有机组分脱除,通过微滤膜+组合药剂的处理方式,使得浓盐水中的有机组分被有效脱除;通过多组比较实验,创造性的发现木质活性炭粉与聚铁混凝剂的组合能够取得较好的COD脱除效果,并且,在进行工业放大应用后,无需另外加入絮凝剂;In the present invention, the organic components of the concentrated brine are removed before the salt separation treatment, and the organic components in the concentrated brine are effectively removed through the treatment method of microfiltration membrane + combined agent; through multiple comparisons In the experiment, it was creatively found that the combination of wood activated carbon powder and polyferric coagulant can achieve better COD removal effect, and after industrial scale-up application, no need to add additional flocculant;
本发明发现当聚合硅酸铝铁混凝剂单独使用时,对浓盐水中COD的脱除几乎没有作用,当将其与聚铁混凝剂一定比例复配后再配合木质活性炭粉能够在仅木质活性炭粉与聚铁组合药剂的基础上进一步大幅提高COD的脱除率;The present invention finds that when the polymeric aluminum silicate coagulant is used alone, it has almost no effect on the removal of COD in the concentrated brine. Based on the combination of wood activated carbon powder and polyiron, the COD removal rate is further greatly improved;
本发明的有机分离单元在一定的吸附剂和混凝剂的投料量配比下,可实现COD去除率达到30%以上,本发明的有机分离单元进一步配合后续的纳滤和结晶处理,可以实现浓盐工业废水中的总盐回收率≥90%,COD去除率≥50%;The organic separation unit of the present invention can achieve a COD removal rate of more than 30% under a certain ratio of adsorbent and coagulant. The organic separation unit of the present invention can further cooperate with subsequent nanofiltration and crystallization treatment to achieve The total salt recovery rate in concentrated salt industrial wastewater is ≥90%, and the COD removal rate is ≥50%;
本发明可针对TDS在50000mg/L~150000mg/L,COD≥500mg/L的高浓度高有机物含量的工业废水处理,对组合药剂的创造性发现可以允许通过简单、经济的方法对浓盐水进行分盐前的有机组分去除,从而允许获取较为纯净的盐产品,减小分盐系统规模和投资运行成本,提高浓盐废水处理的经济效益。The present invention can be aimed at the treatment of high-concentration and high-organic-content industrial wastewater with a TDS of 50,000 mg/L-150,000 mg/L and a COD ≥ 500 mg/L, and the creative discovery of the combination agent can allow a simple and economical method to separate concentrated brine The former organic components are removed, thus allowing to obtain relatively pure salt products, reducing the scale of the salt separation system and investment and operation costs, and improving the economic benefits of concentrated salt wastewater treatment.
附图说明Description of drawings
图1为本发明深度纯化装置的结构简图;Fig. 1 is the structural diagram of deep purification device of the present invention;
图2为示意所述纯化装置纯化浓盐水的流程图。Fig. 2 is a flowchart illustrating the purification of concentrated brine by the purification device.
具体实施方式Detailed ways
如图1所述,提供一种浓盐水深度纯化装置,所述纯化装置包括原水箱(101)、有机分离单元、一级分盐单元和二级分盐单元,各单元间经管道及液体泵连接。As shown in Figure 1, a concentrated brine depth purification device is provided, the purification device includes a raw water tank (101), an organic separation unit, a primary salt separation unit and a secondary salt separation unit, each unit is connected through a pipeline and a liquid pump connect.
所述有机分离单元包括有机反应槽(103)及膜分离装置(105);所述原水箱(101)用于接收和储存待纯化的浓盐水,其通过管道和进水泵(102)与有机反应槽(103)连接;所述有机反应槽(103)提供浓盐水与组合药剂的混合反应空间;所述有机反应槽(103)的出水口通过管道和膜分离装置进水泵(104)与膜分离装置(105)连接,所述膜分离装置(105)为卷式微滤膜,其用于去除浓盐水中的有机组分。The organic separation unit includes an organic reaction tank (103) and a membrane separation device (105); the raw water tank (101) is used to receive and store the concentrated brine to be purified, which reacts with the organic through a pipeline and an inlet pump (102) The tank (103) is connected; the organic reaction tank (103) provides a mixed reaction space of concentrated brine and combined medicament; the water outlet of the organic reaction tank (103) is separated from the membrane by a pipeline and a membrane separation device inlet pump (104) The device (105) is connected, and the membrane separation device (105) is a roll-type microfiltration membrane, which is used to remove organic components in concentrated brine.
所述有机分离单元还包括第一中间水池(106)、污泥脱水装置(107)和化学清洗装置(108);所述第一中间水池的进水口与所述膜分离装置(105)的出水口连通,用于储存经所述膜分离装置(105)去除了有机组分的浓盐水;所述污泥脱水装置(107)与所述膜分离装置(105)的排泥口连接,用于对被所述膜分离装置(105)截留的包含有机质和组合药剂的污泥进行脱水;所述化学清洗装置(108)通过管道和膜分离装置进水口连接,用于在膜分离装置(105)的清洗阶段向其供应化学清洗剂。The organic separation unit also includes a first intermediate tank (106), a sludge dewatering device (107) and a chemical cleaning device (108); the water inlet of the first intermediate tank and the outlet of the membrane separation device (105) The water port is connected, and is used to store the concentrated brine that has removed organic components through the membrane separation device (105); the sludge dewatering device (107) is connected with the sludge discharge port of the membrane separation device (105), for Dewater the sludge containing organic matter and combined medicaments retained by the membrane separation device (105); the chemical cleaning device (108) is connected to the water inlet of the membrane separation device through a pipeline for It is supplied with cleaning chemicals during the cleaning phase of the
所述一级分盐单元包括保安过滤器(202)、一级分盐装置(204)、第二中间水池(205)和盐水池(206);所述第一中间水池(106)的出水口经管道和一级分盐装置提升泵(201)与保安过滤器(202)连接,保安过滤器(202)的出水口经管道和一级分盐装置高压泵(203)与一级分盐装置(204)的进水口连接以向所述一级分盐装置(204)供应高压浓盐水;所述一级分盐装置(204)为纳滤膜;所述保安过滤器(202)的进水口处连接有阻垢剂投加装置(207);所述一级分盐装置(204)的进出水口连接膜清洗装置(208);所述一级分盐装置(204)的浓水(指被截留的水)经管道与第二中间水池(205)的进水口连接;一级分盐装置(204)的产水(指透过水)经管道和盐水池(206)连接。The primary salt separation unit includes a security filter (202), a primary salt separation device (204), a second intermediate pool (205) and a brine pool (206); the water outlet of the first intermediate pool (106) The lifting pump (201) of the first-stage salt separation device is connected to the security filter (202) through the pipeline, and the water outlet of the security filter (202) is connected to the first-stage salt separation device through the pipeline and the high-pressure pump (203) of the first-stage salt separation device. The water inlet of (204) is connected to supply high-pressure concentrated brine to the first-stage salt separation device (204); the first-stage salt separation device (204) is a nanofiltration membrane; the water inlet of the security filter (202) is connected with a scale inhibitor dosing device (207); the water inlet and outlet of the primary salt separation device (204) are connected to the membrane cleaning device (208); the concentrated water (referred to as the The intercepted water) is connected with the water inlet of the second intermediate pool (205) through the pipeline; the produced water (referring to permeate water) of the primary salt separation device (204) is connected with the brine pool (206) through the pipeline.
所述的一级分盐装置(204)采用的纳滤膜的材料选自聚酰胺类、聚砜类、醋酸纤维素类中一种或其组合。The material of the nanofiltration membrane used in the first-stage salt separation device (204) is selected from one or a combination of polyamides, polysulfones, and cellulose acetates.
所述二级分盐单元包括二级分盐装置(302)和芒硝池(304);所述第二中间水池(205)的出水经管道和二级分盐装置提升泵(301)与二级分盐装置(302)的进水口连接;所述二级分盐装置(302)为冷冻结晶装置,其对一级分盐装置产生的浓水(主要含二价硫酸钠盐)进行冷冻结晶,产生的芒硝(Na 2SO 4·10H 2O晶体)通过输送带和输送泵(303)送至芒硝池(304),二级分盐装置(302)产生的母液通过管道输送至原水箱(101)。 The secondary salt separation unit includes a secondary salt separation device (302) and a Glauber's salt pond (304); the outlet water of the second intermediate pool (205) passes through the pipeline and the secondary salt separation device lift pump (301) and the secondary salt separation device. The water inlet of the salt separation device (302) is connected; the secondary salt separation device (302) is a freezing and crystallization device, which freezes and crystallizes the concentrated water (mainly containing dibasic sulfuric acid sodium salt) produced by the primary salt separation device, The generated Glauber's salt (Na 2 SO 4 ·10H 2 O crystal) is sent to the Glauber's salt pool (304) through the conveyor belt and the pump (303), and the mother liquor produced by the secondary salt separation device (302) is sent to the raw water tank (101 ).
优选的,所述有机反应槽(103)与所述原水箱(101)之间还包括预处理单元,所述预处理单元用于去除浓盐水中的总硬度和可溶硅。Preferably, a pretreatment unit is further included between the organic reaction tank (103) and the raw water tank (101), and the pretreatment unit is used to remove total hardness and soluble silicon in the concentrated brine.
如图2所示,提供一种基于前述浓盐水深度纯化装置纯化浓盐水的方法,包括如下步骤:As shown in Figure 2, a method for purifying concentrated brine based on the aforementioned concentrated brine advanced purification device is provided, including the following steps:
S1.将待处理的浓盐废水输送至原水箱(101);S1. Transport the concentrated salt wastewater to be treated to the raw water tank (101);
S2.将原水箱(101)中的废水输送至有机分离单元;来自原水箱(101)的含有有机组分的浓盐水首先被输送到有机反应槽(103)中,在此与投加至所述有机反应槽(103)中的组合药剂混合,并发生混凝+吸附组合反应,然后被输送至由卷式微滤膜构成的有机分离装置(105);反应后的有机组分被所述卷式微滤膜截留,从而被从浓盐水中去除;S2. The waste water in the raw water tank (101) is delivered to the organic separation unit; the strong brine containing organic components from the raw water tank (101) is first delivered to the organic reaction tank (103), where it is added to the organic reaction tank (103). The combined reagents in the organic reaction tank (103) are mixed, and coagulation + adsorption combined reaction occurs, and then transported to the organic separation device (105) composed of roll-type microfiltration membrane; the reacted organic components are collected by the roll Type microfiltration membrane interception, thereby being removed from the concentrated brine;
S3.经有机分离单元处理后,产生的产水和污泥分别输送至一级分盐单元和污泥脱水装置(107);S3. After being treated by the organic separation unit, the produced water and sludge are transported to the primary salt separation unit and the sludge dehydration device (107);
S4.经一级分盐单元处理后产水和浓水分别输送至盐水池(206)和二级分盐单元;浓盐水中的一价盐可以透过纳滤膜,而二价盐被所纳滤膜截留,从而将浓盐水在的一价盐与二价盐分开;透过所述纳滤膜的一价盐被输送至盐水池(206);被所述纳滤膜截留的二价盐则输送至二级分盐单元;S4. After being treated by the primary salt separation unit, the product water and concentrated water are sent to the brine pool (206) and the secondary salt separation unit respectively; the monovalent salt in the concentrated brine can pass through the nanofiltration membrane, while the divalent salt is absorbed by the The nanofiltration membrane is intercepted, so that the monovalent salt and the divalent salt in the concentrated brine are separated; the monovalent salt that passes through the nanofiltration membrane is transported to the brine pool (206); the divalent salt that is intercepted by the nanofiltration membrane The salt is delivered to the secondary salt separation unit;
S5.经二级分盐装置(302)处理后,产生的芒硝输送至芒硝池(304),母液输送原水箱(101);所述二级分盐装置(302)对一级分盐装置(204)产生的二价盐溶液进行冷冻结晶,生成十水硫酸钠晶体,即芒硝;所述芒硝输送至芒硝池(304),结晶过程中产生的母液则输送至原水箱(101)与待处理的浓盐水混合,以提高芒硝的整体收率。S5. After being treated by the secondary salt separation device (302), the generated Glauber's salt is transported to the Glauber's salt pond (304), and the mother liquor is transported to the raw water tank (101); The divalent salt solution produced in 204) is frozen and crystallized to generate sodium sulfate decahydrate crystals, i.e. Glauber's salt; the Glauber's salt is transported to the Glauber's salt pool (304), and the mother liquor produced during the crystallization process is transported to the raw water tank (101) and treated concentrated brine to increase the overall yield of Glauber's salt.
有机分离单元工艺筛选实验Organic separation unit process screening experiment
采用前述浓盐水深度纯化装置中的有机分离单元处理典型煤化工浓盐 废水,并考察不同工艺条件下的处理效果。所述浓盐废水的含盐量5.1%,其中,主要盐分为硫酸钠和氯化钠,硫酸根8250mg/L,氯根23850mg/L,总硬度10mg/L,可溶硅20mg/L。The organic separation unit in the aforementioned concentrated brine advanced purification device was used to treat typical coal chemical concentrated brine wastewater, and the treatment effect under different process conditions was investigated. The salt content of the concentrated salt wastewater is 5.1%, wherein the main salts are sodium sulfate and sodium chloride, sulfate radical 8250mg/L, chloride radical 23850mg/L, total hardness 10mg/L, soluble silicon 20mg/L.
煤化工浓盐水首先被注入原水箱(101)内暂存,然后经预处理装置去除所述浓盐水中的总硬度和可溶硅;预处理后的浓盐水输送至有机反应槽(103)中。The coal chemical concentrated brine is first injected into the raw water tank (101) for temporary storage, and then the total hardness and soluble silicon in the concentrated brine are removed by the pretreatment device; the pretreated concentrated brine is transported to the organic reaction tank (103) .
实施例1Example 1
吸附剂+单组分混凝剂+微滤膜过滤(膜孔径为0.3μm)实验。Adsorbent + single-component coagulant + microfiltration membrane filtration (membrane pore size is 0.3 μm) experiment.
所述有机反应槽(103)内投加有聚铁(即聚合硫酸铁混凝剂PFS)及粉末活性炭吸附剂;所述活性炭粉末吸附剂为:TY-120(糖用木质炭,200目,亚甲基蓝脱色力>120ml/g,上海活性炭厂有限公司)或MZ-800(煤质炭,200目,碘值:800mg/g,郑州竹林活性炭开发有限公司)。Polyferric (i.e. polyferric sulfate coagulant PFS) and powdered activated carbon adsorbent are added in the organic reaction tank (103); the activated carbon powder adsorbent is: TY-120 (wood charcoal for sugar, 200 mesh, Methylene blue decolorization power > 120ml/g, Shanghai Activated Carbon Factory Co., Ltd.) or MZ-800 (coal-based carbon, 200 mesh, iodine value: 800mg/g, Zhengzhou Zhulin Activated Carbon Development Co., Ltd.).
分别按照以下条件考察反应前后的COD去除率:The COD removal rate before and after the reaction was investigated respectively according to the following conditions:
A、投加量为:TY-120粉炭500mg/L,聚铁PFS-250mg/L;进水COD为1061.4mg/L,出水COD为813.4mg/L,COD去除率23.4%;A. The dosage is: TY-120 powdered carbon 500mg/L, poly-iron PFS-250mg/L; the influent COD is 1061.4mg/L, the effluent COD is 813.4mg/L, and the COD removal rate is 23.4%;
B、投加量为:MZ-800粉炭500mg/L,聚铁PFS-250mg/L;进水COD为1061.4mg/L,出水COD为892.8mg/L,COD去除率15.9%;B. The dosage is: MZ-800 powdered carbon 500mg/L, poly-iron PFS-250mg/L; the influent COD is 1061.4mg/L, the effluent COD is 892.8mg/L, and the COD removal rate is 15.9%;
C、投加量为:TY-120粉炭750mg/L,聚铁PFS-250mg/L,进水COD为952.3mg/L,出水COD为724.2mg/L,COD去除率24.9%;C. The dosage is: TY-120 powdered carbon 750mg/L, poly-iron PFS-250mg/L, influent COD 952.3mg/L, effluent COD 724.2mg/L, COD removal rate 24.9%;
实施例2Example 2
吸附剂+单组分混凝剂+微滤膜过滤(膜孔径0.1μm)实验。Adsorbent + single-component coagulant + microfiltration membrane filtration (membrane pore size 0.1 μm) experiment.
投加量为:TY-120粉炭750mg/L,聚铁PFS-250mg/L,进水COD为1126.9mg/L,出水COD为873mg/L,COD去除率26.3%。The dosage is: TY-120 powdered charcoal 750mg/L, poly-iron PFS-250mg/L, influent COD 1126.9mg/L, effluent COD 873mg/L, COD removal rate 26.3%.
实施例3Example 3
吸附剂+复配混凝剂,微滤膜过滤(膜孔径0.3μm)实验。Adsorbent + compound coagulant, microfiltration membrane filtration (membrane pore size 0.3μm) experiment.
投加量为:TY-120粉炭500mg/L,聚铁PFS-50mg/L,聚合硅酸铝铁-50mg/L,进水COD为248mg/L,出水COD为156mg/L,COD去除率为37%。The dosage is: TY-120 powdered carbon 500mg/L, polyferric PFS-50mg/L, polyaluminum iron silicate-50mg/L, influent COD 248mg/L, effluent COD 156mg/L, COD removal rate 37%.
对比例1Comparative example 1
吸附剂+微滤膜过滤(膜孔径0.3μm)实验。Adsorbent + microfiltration membrane filtration (membrane pore size 0.3 μm) experiment.
投加量为:TY-120粉炭750mg/L,进水COD为1539mg/L,出水COD为1325mg/L,COD去除率14.0%。The dosage is: TY-120 powdered carbon 750mg/L, influent COD 1539mg/L, effluent COD 1325mg/L, COD removal rate 14.0%.
对比例2Comparative example 2
混凝剂+微滤膜过滤(膜孔径0.3μm)实验。Coagulant + microfiltration membrane filtration (membrane pore size 0.3 μm) experiment.
A、投加量为:聚铁PFS-300mg/L,进水COD为153mg/L,出水COD为120mg/L,COD去除率为21.6%;A. The dosage is: Polyferric PFS-300mg/L, the influent COD is 153mg/L, the effluent COD is 120mg/L, and the COD removal rate is 21.6%;
B、聚合硅酸铝铁-300mg/L,COD为153mg/L,出水COD为151mg/L,COD去除率为1.3%。B. Polymerized aluminum iron silicate - 300mg/L, COD is 153mg/L, effluent COD is 151mg/L, COD removal rate is 1.3%.
深度纯化装置分离实验Separation experiment of deep purification device
实施例4Example 4
本实施例采用前述的深度纯化装置对典型煤化工浓盐废水进行处理,即经有机分离单元处理后再经一级分盐单元纳滤、二级分盐装置结晶处理后,考察处理前后的COD去除率(指盐水池中COD与原水COD相比较的COD去除率)、盐总回收率。In this example, the above-mentioned deep purification device is used to treat typical coal chemical concentrated salt wastewater, that is, after being treated by the organic separation unit, it is treated by the nanofiltration of the first-level salt separation unit and crystallization treatment by the second-level salt separation device, and the COD before and after treatment is investigated. Removal rate (referring to the COD removal rate of COD in the brine pool compared with the COD of raw water), the total recovery rate of salt.
本实施例中,所述有机分离装置使用卷式微滤膜,膜孔径为0.1μm;所述的一级分盐装置采用纳滤膜,其进水压力6.5MPa。In this embodiment, the organic separation device uses a roll-type microfiltration membrane with a membrane pore size of 0.1 μm; the first-stage salt separation device uses a nanofiltration membrane with a water inlet pressure of 6.5 MPa.
所述某煤化工浓盐废水进水量为40m 3/h,含盐量5.1%wt,主要盐分为硫酸钠和氯化钠;原水中:硫酸根8250mg/L,氯根23850mg/L,COD 979mg/L,总硬度10mg/L,可溶硅20mg/L。 The inflow of concentrated salt wastewater from a certain coal chemical industry is 40m 3 /h, the salt content is 5.1%wt, and the main salts are sodium sulfate and sodium chloride; raw water: sulfate radical 8250mg/L, chloride radical 23850mg/L, COD 979mg /L, total hardness 10mg/L, soluble silicon 20mg/L.
所述浓盐水经预处理去除总硬度和可溶硅后进入有机分离单元,投加量:TY-120粉炭750mg/L,聚铁PFS-250mg/L,经混凝+吸附+微滤膜过滤 处理后,经加压进入一级分盐单元。The concentrated brine enters the organic separation unit after pretreatment to remove total hardness and soluble silicon. Dosage: TY-120 powdered carbon 750mg/L, polyiron PFS-250mg/L, through coagulation + adsorption + microfiltration membrane filtration After treatment, it is pressurized and enters the primary salt separation unit.
经一级分盐装置处理后,产水盐硝比(以Cl -/SO 4 2-质量比计)为66,对硫酸根的截留率为96%;产生的盐水中主要盐分为氯化钠,盐含量为4%,COD为433mg/L,COD截留率约为55%,总盐回收率约为97%。 After being treated by the first-stage salt separation device, the salt-to-nitrate ratio (calculated as Cl - /SO 4 2- mass ratio) of the produced water is 66, and the interception rate of sulfate radical is 96%; the main salt in the produced brine is sodium chloride , the salt content is 4%, the COD is 433mg/L, the COD rejection rate is about 55%, and the total salt recovery rate is about 97%.
对卷式微滤膜产生的污泥及二级分盐装置的母液中有机组分进行分析发现,本发明的组合药剂+卷式微滤膜构成的有机分离单元对分子量<1000Da的有机物吸附去除作用显著,而一级纳滤分盐单元,对分子量>1000Da的有机物截留作用显著;另外,所述有机分离单元对疏水中性有机物,亲水性有机物以及疏水碱性有机物的去除效果显著,而一级纳滤分盐单元主要对疏水酸性有机物的截留效果显著。两者在有机物去除的分子量级别及有机物性质方面恰好形成互补,有机分离单元和一级分盐单元的纳滤装置可以更好地协同去除废水中有机物。Analysis of the organic components in the sludge produced by the roll-type microfiltration membrane and the mother liquor of the secondary salt separation device found that the organic separation unit composed of the combination agent of the present invention + roll-type microfiltration membrane has a significant adsorption and removal effect on organic matter with a molecular weight of <1000Da , while the one-stage nanofiltration salt separation unit has a significant interception effect on organic matter with a molecular weight > 1000Da; in addition, the organic separation unit has a significant removal effect on hydrophobic neutral organic matter, hydrophilic organic matter and hydrophobic basic organic matter, while the first-stage The nanofiltration salt separation unit mainly has a remarkable interception effect on hydrophobic acidic organic substances. The two just complement each other in terms of the molecular weight level of organic matter removal and the properties of organic matter. The nanofiltration device of the organic separation unit and the first-stage salt separation unit can better cooperate to remove organic matter in wastewater.
部分疏水酸性有机物透过所述有机分离单元,被所述纳滤分盐单元拦截,而随二价盐液流进入二级分盐单元的冷冻结晶装置,经冷冻结晶后,仍然保留在母液中,而芒硝则以晶体形态沉淀,从而与该部分有机物分离,产生的芒硝进而可用于生产高纯度硫酸钠盐。Part of the hydrophobic and acidic organic matter passes through the organic separation unit, is intercepted by the nanofiltration salt separation unit, and enters the freeze crystallization device of the secondary salt separation unit with the divalent salt liquid flow, and remains in the mother liquor after freeze crystallization , and Glauber's salt is precipitated in the form of crystals, so as to be separated from this part of organic matter, and the produced Glauber's salt can then be used to produce high-purity sodium sulfate.
以上实施方式的相关参数如表1所示:The relevant parameters of the above embodiments are shown in Table 1:
表1Table 1
Figure PCTCN2021096897-appb-000001
Figure PCTCN2021096897-appb-000001
Figure PCTCN2021096897-appb-000002
Figure PCTCN2021096897-appb-000002
由表1可知:It can be seen from Table 1 that:
基于实施例1中A、B两项实验结果可知,TY-120与聚铁PFS构成的组合药剂相比于MZ-800与聚铁PFS构成的组合药剂具有更高的COD去除率;Based on the results of the two experiments A and B in Example 1, it can be seen that the combined agent composed of TY-120 and polyferric PFS has a higher COD removal rate than the combined agent composed of MZ-800 and polyferric PFS;
基于实施例1中C项与对比例1的实验结果可知,投加TY-120粉炭与聚铁组合药剂相比于单独投加TY-120粉炭具有更高的COD去除率;Based on the experimental results of item C in Example 1 and Comparative Example 1, it can be seen that adding TY-120 powdered carbon and polyferron combination agent has a higher COD removal rate than adding TY-120 powdered carbon alone;
基于实施例1中A、C两项与对比例2中A项的实验结果可知,投加TY-120粉炭与聚铁组合药剂相比于单独投加聚铁具有更高的COD去除率;Based on the experimental results of A and C items in Example 1 and A item in Comparative Example 2, it can be seen that adding TY-120 powdered carbon and polyferron combined agent has a higher COD removal rate than adding polyiron alone;
基于对比例2中A、B两项的实验结果可知,单独投加聚铁混凝剂可以取得较好的COD去除率;单独投加聚合硅酸铝铁混凝剂对去除浓盐水中COD作用不明显;Based on the experimental results of A and B in Comparative Example 2, it can be seen that adding polyferric coagulant alone can obtain a better COD removal rate; not obvious;
基于实施例1-3及对比例2的实验结果可知,虽然单独投加聚合硅酸铝铁对COD的去除作用不明显,但将其与聚铁按一定比例复配后再配合TY-120粉炭,能够大幅提高COD去除率;Based on the experimental results of Examples 1-3 and Comparative Example 2, it can be seen that although the addition of polyaluminum iron silicate alone has no obvious effect on COD removal, it is compounded with polyiron in a certain proportion and then mixed with TY-120 powdered carbon , can greatly improve the COD removal rate;
基于实施例4及实施例1-3的实验结果可知,经有机分离单元处理后再经纳滤分盐,所得盐水中的COD去除率可达55%。Based on the experimental results of Example 4 and Examples 1-3, it can be seen that the removal rate of COD in the obtained brine can reach 55% after being treated by the organic separation unit and then separated by nanofiltration.
进一步地,考察不同吸附剂TY-120粉炭和混凝剂聚铁PFS的投加量对 COD去除效果的影响,进水COD为1061.4mg/L,结果列于表2所示,吸附剂和聚铁PFS在较大的投加量比例范围内实现良好的COD去除率,特别是在吸附剂与混凝剂重量比大于3:1的情况下,COD去除率可达到30%以上。Further, the effect of the dosage of different adsorbent TY-120 powdered carbon and coagulant polyiron PFS on the COD removal effect was investigated. The influent COD was 1061.4mg/L, and the results are listed in Table 2. Iron PFS achieves a good COD removal rate within a large dosage range, especially when the weight ratio of adsorbent to coagulant is greater than 3:1, the COD removal rate can reach more than 30%.
表2Table 2
Figure PCTCN2021096897-appb-000003
Figure PCTCN2021096897-appb-000003
以上仅是对本发明较佳实施方式的举例,并非对本发明所有可行实施方式的限制,本领域技术的普通技术人员在不脱离本发明所教导的核心构思的情况下,通过简单的替换、更改等手段所得到的实施方式并不能脱离本发明覆盖的范围;本发明实际的保护范围以权利要求的限定为准。The above is only an example of the preferred embodiments of the present invention, and is not a limitation to all feasible embodiments of the present invention. Those skilled in the art can make simple replacements, changes, etc. without departing from the core concept taught by the present invention. The implementation mode obtained by means cannot deviate from the coverage scope of the present invention; the actual protection scope of the present invention shall be defined by the claims.

Claims (11)

  1. 一种浓盐水深度纯化装置,其特征在于:包括有机分离单元,所述有机分离单元采用卷式微滤膜,其膜孔径≤0.3μm;配合使用吸附剂和混凝剂构成的组合药剂;所述组合药剂在所述卷式微滤膜的上游侧被加入所述浓盐水中,并与所述浓盐水充分混合和反应。A deep purification device for concentrated brine, characterized in that: it includes an organic separation unit, the organic separation unit adopts a roll-type microfiltration membrane, and its membrane pore size is ≤0.3 μm; it is combined with a combined agent composed of an adsorbent and a coagulant; The combined medicament is added into the concentrated brine at the upstream side of the roll-type microfiltration membrane, and fully mixed and reacted with the concentrated brine.
  2. 如权利要求1所述的浓盐水深度纯化装置,其特征在于:所述吸附剂为活性炭和/或活性焦,所述混凝剂为聚合硅酸铝铁、聚合氯化铁,聚合硫酸铁,聚合氯化铝,聚合硫酸铝,硫酸亚铁中的一种或者几种。The concentrated brine advanced purification device according to claim 1, characterized in that: the adsorbent is activated carbon and/or activated coke, and the coagulant is polyaluminum ferric silicate, polyferric chloride, polyferric sulfate, One or more of polyaluminum chloride, polyaluminum sulfate, and ferrous sulfate.
  3. 如权利要求2所述的浓盐水深度纯化装置,其特征在于:所述混凝剂包括聚合硫酸铁。The deep purification device for concentrated brine according to claim 2, wherein the coagulant includes polyferric sulfate.
  4. 如权利要求2所述的浓盐水深度纯化装置,其特征在于:所述混凝剂为聚合硫酸铁与聚合硅酸铝铁的混合物,两者的质量比≥1。The deep purification device for concentrated brine according to claim 2, wherein the coagulant is a mixture of polyferric sulfate and polyaluminum iron silicate, and the mass ratio of the two is ≥1.
  5. 如权利要求1-4中任一项所述的浓盐水深度纯化装置,其特征在于:还包括一级分盐单元和二级分盐单元。The concentrated brine advanced purification device according to any one of claims 1-4, further comprising a primary salt separation unit and a secondary salt separation unit.
  6. 如权利要求5所述的浓盐水深度纯化装置,其特征在于:所述一级分盐单元包括纳滤膜和高压泵,所述高压泵能够向所述纳滤膜提供≥4.1Mpa的进水压力;所述二级分盐单元包括结晶装置。The deep purification device for concentrated brine according to claim 5, characterized in that: the first-stage salt separation unit includes a nanofiltration membrane and a high-pressure pump, and the high-pressure pump can provide the inlet water of ≥4.1Mpa to the nanofiltration membrane pressure; the secondary salt separation unit includes a crystallization device.
  7. 如权利要求6所述的浓盐水深度纯化装置,其特征在于:所述纳滤膜的材料选自聚酰胺类、聚砜类、醋酸纤维素类中一种或其组合,对多价离子的截留率≥96%。The device for deep purification of concentrated brine according to claim 6, characterized in that: the material of the nanofiltration membrane is selected from one or a combination of polyamides, polysulfones, and cellulose acetates. Retention rate ≥ 96%.
  8. 如权利要求5所述的浓盐水深度纯化装置,其特征在于:所述有机分离单元的上游还包括预处理单元,所述预处理单元用于脱除浓盐水的总硬度和可溶硅。The concentrated brine advanced purification device according to claim 5, characterized in that: the upstream of the organic separation unit further includes a pretreatment unit, and the pretreatment unit is used to remove the total hardness and soluble silicon of the concentrated brine.
  9. 一种使用权利要求1-8中任一项所述的纯化装置纯化浓盐水的方法,其特征在于,包括如下步骤:A method for purifying concentrated brine using the purifying device described in any one of claims 1-8, comprising the steps of:
    S1.将待处理的浓盐废水输送至原水箱;S1. Transport the concentrated salt wastewater to be treated to the original water tank;
    S2.将原水箱中的废水输送至有机分离单元,向废水中加入吸附剂和混凝剂构成的组合药剂混合并反应后,经卷式微滤膜过滤。S2. Transport the waste water in the raw water tank to the organic separation unit, add the combined agent composed of adsorbent and coagulant to the waste water, mix and react, and then filter through the roll-type microfiltration membrane.
  10. 如权利要求9所述的纯化浓盐水的方法,其特征在于,还包括如下步骤:The method for purifying concentrated brine as claimed in claim 9, further comprising the steps of:
    S3.经有机分离单元处理后,产生的产水和污泥分别输送至一级分盐单元和污泥脱水装置;S3. After being treated by the organic separation unit, the produced water and sludge are transported to the primary salt separation unit and sludge dehydration device respectively;
    S4.经一级分盐单元处理后产水和浓水分别输送至盐水池和二级分盐单元;S4. After being treated by the primary salt separation unit, the produced water and concentrated water are sent to the brine tank and the secondary salt separation unit respectively;
    S5.经二级分盐装置处理后,产生的芒硝输送至芒硝池,母液输送原水箱。S5. After being treated by the secondary salt separation device, the generated Glauber's salt is transported to the Glauber's salt pool, and the mother liquor is transported to the raw water tank.
  11. 如权利要求10所述的方法,其特征在于:所述的二级分盐单元的结晶温度在-15℃~5℃。The method according to claim 10, characterized in that: the crystallization temperature of the secondary salt separation unit is between -15°C and 5°C.
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