WO2022242270A1 - Method for fine machining of surgical instrument - Google Patents
Method for fine machining of surgical instrument Download PDFInfo
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- WO2022242270A1 WO2022242270A1 PCT/CN2022/078870 CN2022078870W WO2022242270A1 WO 2022242270 A1 WO2022242270 A1 WO 2022242270A1 CN 2022078870 W CN2022078870 W CN 2022078870W WO 2022242270 A1 WO2022242270 A1 WO 2022242270A1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/362—Laser etching
- B23K26/364—Laser etching for making a groove or trench, e.g. for scribing a break initiation groove
Definitions
- the present disclosure relates to the field of medical instruments, and in particular, the present disclosure relates to a method for finely processing surgical instruments.
- Stainless steel is a widely used base material for medical devices, and currently more than 80% of stent materials are made of stainless steel.
- the antibacterial effect on the surface of stainless steel materials of existing medical devices is mainly achieved through the action of components: one is to add antibacterial metal elements to the stainless steel matrix as a whole, and after heat treatment, the precipitates with antibacterial effects are uniformly dispersed in the stainless steel; Antibacterial films such as silver and TiO2 are deposited to make the surface have antibacterial properties. Although these two methods have certain antibacterial effects, there is no unified conclusion on the interaction mechanism between antibacterial metal elements and bacteria, and the precipitation of metals will also have certain toxicity to the human body.
- the thin antibacterial film on the surface generally less than 100nm, it is easy to wear during use, which greatly affects the antibacterial performance.
- the surface of materials treated in this way does not have antibacterial properties, and the antibacterial properties are achieved through the surface component elements. Once the components are removed, they will not have antibacterial effect, so they will not have permanent antibacterial properties.
- an object of the present disclosure is to propose a method for finely processing surgical instruments, which combines laser etching with surgical instruments, and successfully forms bacteriostatic Surface, the bacteriostatic surface is a change in the physical shape formed on the surface of the surgical instrument, so the bacteriostatic performance does not depend on any bacteriostatic elements, and the bacteriostatic effect is more stable, durable, safe and effective.
- the adoption of the method can also significantly improve the antibacterial properties and easy-to-clean properties of surgical instruments, improve cleaning efficiency, and reduce costs.
- the present disclosure proposes a method for finely processing a surgical instrument, the method comprising forming a microstructure of strip grooves on the surface of the surgical instrument by laser etching.
- the present disclosure combines laser etching with surgical instruments to produce strip-shaped grooves on the surgical instruments, thereby making the surgical instruments have hydrophobic, hemophobic properties, anti-bacterial adhesion, and anti-protein adhesion , anti-platelet adhesion and good performance in inhibiting biofilm growth. Therefore, the surgical instrument has the advantages of easy cleaning and high disinfection efficiency.
- the method for finely processing surgical instruments according to the above-mentioned embodiments of the present disclosure may also have the following additional technical features:
- nanosecond pulse laser is used for the laser etching.
- the parameters of using the nanosecond pulsed laser for etching include: power 20w, scanning speed 600mm/s, frequency 20KHz, number of scans 10 or 20 times, scanning distance 60 microns-150 microns .
- power 20w power 20w
- scanning speed 600mm/s frequency 20KHz
- number of scans 10 or 20 times scanning distance 60 microns-150 microns .
- the scanning pitch is 60 microns, 90 microns, 120 microns or 150 microns.
- the microstructure is a plurality of parallel grooves.
- each of the plurality of parallel grooves has a width of 40 microns to 60 microns and a depth of 60 microns to 70 microns.
- the thus formed surface (antibacterial surface) with the microstructure has superhydrophobic and superhemophobic properties as well as good properties of anti-protein adhesion, anti-platelet adhesion and inhibition of biofilm growth.
- each of the plurality of parallel grooves has a width of 60 microns, 90 microns, 120 microns or 150 microns, and a depth of 20 microns to 50 microns.
- the method further includes: using a chemical modification method to perform low surface energy modification on the surface of the microstructure, so as to form a self-cleaning surface.
- a chemical modification method to perform low surface energy modification on the surface of the microstructure, so as to form a self-cleaning surface.
- the chemical modification method includes: using absolute ethanol to clean the surface of the surgical instrument forming the microstructure, and then soaking the surface of the surgical instrument in 5 mmol/L PFDTES methanol solution for 10 hours, and placed in a constant temperature blast drying oven at 150°C for 1 hour to solidify, then took it out and allowed it to cool.
- the surface having the microstructure has super-hydrophobic properties and super-plasma-repellent properties.
- the surface having the microstructure has anti-bacterial adhesion properties, anti-biofilm growth properties, anti-protein adhesion properties and anti-platelet adhesion properties.
- the bacteriostatic rate of the surface having the microstructure is not lower than 40%.
- FIG. 1 is a diagram of a stainless steel sample used in Example 1 of the present disclosure.
- FIG. 2 is a strip groove microstructure according to an embodiment of the present disclosure.
- Example 3 is a three-dimensional topography diagram of the microstructure of strip grooves obtained by etching under conditions of multiple scanning pitches and two scanning times in Example 1 of the present disclosure (microscope lens: 10 ⁇ )
- FIG. 4 is an SEM image of the strip groove microstructure etched under the conditions of multiple scanning pitches and 10 scans in Example 1 of the present disclosure.
- FIG. 5 is an SEM image of the strip-shaped groove microstructure etched under the conditions of multiple scanning pitches and 20 scans in Example 1 of the present disclosure.
- Fig. 6 is a schematic diagram of measurement of static contact angle and rolling angle in Example 2 of the present disclosure.
- Fig. 7 is a diagram of sterilization-pair-adhesion culture of the Escherichia coli adhesion test sample in Example 3 of the present disclosure.
- Fig. 8 is the plate counting result of the E. coli adhesion test in Example 3 of the present disclosure.
- Fig. 9 is a diagram of sterilization-pair culture of Escherichia coli biofilm experimental samples in Example 4 of the present disclosure.
- Fig. 10 is a laser confocal microscope observation view (1000 ⁇ ) in Example 4 of the present disclosure.
- Fig. 11 is an EDS energy spectrum analysis diagram of sample 5 (G) and control sample (K) in Example 5 of the present disclosure: including 11-G and 11-K.
- Figure 12 is the protein adhesion SEM images of sample 5 (G) and control sample (K) in Example 5 of the present disclosure: including 12-500 ⁇ , 12-1000 ⁇ , 12-2000 ⁇ , 12-5000 ⁇ .
- Fig. 13 is an optical metallographic microscope image of protein adhesion on the surface of sample 5 (G) and control sample (K) in Example 5 of the present disclosure.
- Fig. 14 is an SEM image of platelet adhesion on the surface of sample 5 (G) and control sample (K) in Example 6 of the present disclosure: including 14-1, 14-2, and 14-3.
- the present disclosure proposes a method of finishing a surgical instrument using laser etching to form a bacteriostatic surface on the surgical instrument.
- the method includes forming a strip-shaped groove on the surgical instrument by laser etching. Therefore, the present disclosure combines laser etching with surgical instruments to produce strip-shaped grooves on the surgical instruments, thereby making the surgical instruments have hydrophobic, hemophobic properties, anti-bacterial adhesion, and anti-protein adhesion , anti-platelet adhesion and good performance in inhibiting biofilm growth. Therefore, the surgical instrument has the advantages of easy cleaning and high disinfection efficiency.
- the laser etching technology uses pulsed laser to act on the surface of surgical instruments, and prepares strip grooves as shown in Figure 2 on the surface, thereby changing the wettability of the material surface to reduce or even inhibit bacterial adhesion. Effect.
- the laser etching of the present disclosure adopts nanosecond pulse laser.
- the parameter setting for etching by nanosecond laser includes: the etching power is 20w, the scanning speed is 600mm/s, the frequency is 20KHz, and the number of scanning is 10 times. Therefore, grooves of a predetermined size can be effectively etched on the surgical instrument under the conditions of the nanosecond laser etching, thereby making it capable of inhibiting or reducing bacterial adhesion.
- the inventors found that the number of scans directly affects the depth of etched grooves. If the number of scans is too high, the groove depth will be too deep, which will reduce the superhydrophobic and superhemophobic properties of the microstructure. By further optimizing the number of scans, it is found that the number of scans is 10 times, and the depth of the etched trench is 60 microns to 70 microns.
- the scanning pitch may be 60 microns, 90 microns, 120 microns, or 150 microns. Therefore, in the strip-shaped grooves etched under the scan spacing, the distance between the grooves is appropriate, which can endow the microstructure surface with strong superhydrophobic and superhemophobic properties.
- the strip groove also has anti-bacterial adhesion properties, anti-biofilm growth properties, anti-protein adhesion properties and anti-platelet adhesion properties.
- the inventors found that the shape of the microstructure etched by nanosecond laser directly affects the antibacterial effect, specifically, the microstructure with strip grooves has the best antibacterial effect.
- the size after etching may be that the width of each of the plurality of parallel grooves is 40 microns-60 microns, and the depth is 60 microns - 70 microns.
- the thus formed surface (antibacterial surface) with this microstructure has superhydrophobic and superhemophobic properties, as well as good properties of anti-protein adhesion, anti-platelet adhesion and inhibition of biofilm growth.
- each of the plurality of parallel grooves may have a width of 60 microns, 90 microns, 120 microns or 150 microns, and a depth of 20 microns-50 microns.
- the antibacterial rate of the surface with the microstructure of the above-mentioned size is not lower than 40%. Specifically, compared with the surface without any microstructure etched, the antibacterial surface with the above-mentioned strip-shaped groove microstructures had a 39.4% higher ability to inhibit the adhesion of E. coli.
- the method for finely processing surgical instruments in the above embodiment further includes: using a chemical modification method to modify the surface of the microstructure with low surface energy, thereby further improving the antibacterial surface bacteria effect.
- the chemical modification method includes: using absolute ethanol to clean the surface of the surgical instrument forming the microstructure, and then immersing the surface of the surgical instrument in a 5 mmol/L methanol solution of PFDTES 10 hours, and placed in a constant temperature blast drying oven at 150 ° C for 1 hour to solidify, take it out and wait for it to cool.
- chemical modification the surface of surgical instruments after laser processing can quickly reach a superhydrophobic state, and then quickly achieve antibacterial and hemophobic properties.
- chemical modification also has the advantages of simple handling and convenient operation.
- the surface (bacteriostatic surface) with the microstructure on the surgical instrument in the above-mentioned embodiments of the present disclosure has super-hydrophobic and super-plasma-repellent properties. Therefore, when the used surgical instrument is stained with blood, it is easy to remove the blood as long as simple alcohol disinfection is performed. In turn, the cleaning efficiency of the surgical instrument is significantly improved.
- the inventors evaluated the microstructure antibacterial surface prepared by the above method, and found that the antibacterial surface also has antibacterial adhesion properties, anti-biofilm growth properties, anti-protein adhesion properties and anti-platelet adhesion properties. Due to its anti-bacterial adhesion properties, it can significantly reduce the risk of cross-infection, and its anti-protein adhesion properties and anti-platelet adhesion properties can make it difficult for the surgical instrument (such as a surgical scalpel) to cut skin or tissue. Adhesive tissue and blood, etc., can improve the sharpness and ease of operation of surgical instruments.
- Embodiment 1 preparation antibacterial surface
- This experiment uses martensitic 3Cr13 stainless steel, which has a high carbon content and exhibits high strength, hardness and wear resistance. It is often used as a material for medical devices such as surgical knives.
- a 10mm ⁇ 10mm ⁇ 1mm stainless steel sample (Figure 1) was used in the experiment, and the detailed composition is shown in Table 1.
- the processed original sample was polished, and then the polished sample was immersed in absolute ethanol for ultrasonic cleaning for 5 minutes and dried.
- the surface of the substrate is textured by a nanosecond fiber pulse laser (Lajamin Laser, LJM-50D-III) (the laser wavelength is 1064nm, the pulse duration is about 100ns, the repetition rate is 20kHz, the focal length is 224mm, and the maximum processing range is 110mm ⁇ 110mm. Focus spot diameter is 60 ⁇ m), irradiate the pretreated sample with laser, adjust the laser parameters, and etch the strip groove structure as shown in Fig. 2 .
- Laser Lajamin Laser, LJM-50D-III
- the laser processing parameters in this experiment are: power 20w, scanning speed 600mm/s, frequency 20KHz, and scanning intervals of 60 ⁇ m, 90 ⁇ m, 120 ⁇ m, and 150 ⁇ m respectively. two samples. After laser treatment, ultrasonic cleaning with absolute ethanol for 10 minutes and drying to remove surface impurities and oil stains.
- the initial samples prepared above were cleaned with five pairs of samples, and then soaked in 5mmol/L PFDTES (1H,1H,2H,2H-perfluorodecyltriethoxysilane) methanol solution for 10 hours, and then used DH -101-2BS type electric constant temperature blast drying oven, solidify at 150°C for 1 hour, take it out and let it cool down.
- PFDTES (1H,1H,2H,2H-perfluorodecyltriethoxysilane
- the distance between the grooves also increases, and the depth and width of the groove remain basically stable;
- the depth of the groove increases significantly, but the width does not change significantly, indicating that the number of scans has a direct impact on the depth of the groove, as shown in Figures 3-5.
- the scanning electron microscope Figure 4 and Figure 5 it can be seen that in laser scanning etching, the surface material is instantly melted and sputtered to the surface of the material due to the high-energy laser irradiation, and finally cooled and re-melted in the edges and grooves.
- the sample after laser processing forms a stable and regular micron-scale array structure.
- Embodiment 2 (human plasma wettability experiment)
- sample 3 has superhydrophobic and superhemophobic properties.
- sample with 10 scans has better wetting performance. Therefore, the sample with 10 scans not only has better superhydrophobic performance, but also can greatly shorten the processing time by 50%, thereby greatly improving the efficiency of production.
- the effect of the scan distance on the surface wetting properties of the material is explored.
- the experimental results show that when the scanning distance of sample 5 is 90 ⁇ m, the wetting performance of the material surface is the best, the static contact angle is 152.4°, and the rolling angle is 1°.
- the contact angle and rolling angle of platelet-rich plasma were measured on the surface of sample 5 with the best hydrophobic performance.
- the experimental results show that: when the plasma volume is 10 ⁇ L, the static contact angle of plasma on the sample surface is 151.9°; the rolling angle is 7.6°.
- sample 5 under the processing conditions of a scanning interval of 90 ⁇ m and a scanning frequency of 10 times, sample 5 not only possesses superhydrophobic properties, but also possesses superhydrophobic properties. Therefore, under the dual requirements of high efficiency and superhydrophobic performance and superhemophobic performance, it is considered that the scanning interval is 90 microns, and the number of scanning times is 10 times as the optimal etching conditions.
- Embodiment 3 Escherichia coli adhesion test
- Test samples sample 5 (G) prepared in Example 1 (only the experiment of sample 5 was carried out) and a control sample (K) not subjected to laser etching.
- the sample after oscillation was removed and washed twice with sterile PBS solution, then stained with 1% crystal violet solution for 30 minutes, and finally observed by laser confocal microscope and scanning electron microscope sample surface.
- Embodiment 4 Escherichia coli biofilm experiment
- Test samples sample 5 (G) prepared in Example 1 and a stainless steel control sample (K) not subjected to laser etching treatment.
- Embodiment 5 protein adhesion experiment
- Embodiment 6 platelet adhesion test
- the standby sample 5 (G) and the control sample (K) were sterilized by 75% alcohol in a sterile biological safety cabinet and fully dried.
- the sterilized samples were put into the wells of the 24-well plate, and 1 mL of platelet-rich plasma was dropped into the wells containing the samples, and then the well plates were incubated in a 37°C incubator for 3 hours. After the incubation, use a pipette gun to suck up excess plasma in the well plate, wash it three times with normal saline, and then fix it with 2.5% glutaraldehyde at room temperature for 2 hours; fix the fixed samples with 50%, 70% and 100% % ethanol/water gradient solution for sequential dehydration for 20 minutes.
- the dehydrated samples were dried in a CO 2 critical dryer for 1.5 hours, and then sprayed with gold, and the morphology and aggregation deformation of platelets were observed by scanning electron microscopy (SEM).
- the strip-groove microstructure surface (sample 5) and the pristine surface (control sample) were photographed and observed at three positions at a field of view of 500 ⁇ by using a scanning electron microscope. It can be seen from the picture that there is basically no platelet adhesion in the groove on the surface of the strip-shaped groove microstructure, and only a small amount of platelets adhere to the protrusions of the microstructure; while a large number of platelets adhere to the original surface, and some areas have been Aggregate adhesion of platelets is present. Therefore, it can be concluded that the strip-groove microstructured surface (sample 5) can significantly inhibit the adhesion of platelets compared to the pristine surface (control sample).
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Abstract
A method for fine machining of a surgical instrument. The method comprises forming strip-shaped groove microstructures in the surface of the surgical instrument by means of laser etching. A bacteriostatic surface having bacteriostatic properties is formed on the surgical instrument. The bacteriostatic surface is a change of physical appearance formed on the surface of the surgical instrument, and the bacteriostatic properties do not depend on any bacteriostatic element, thus the bacteriostatic effect is more stable, durable, safe and effective.
Description
本公开涉及医疗器械领域,具体而言,本公开涉及一种对外科手术器具进行精细加工的方法。The present disclosure relates to the field of medical instruments, and in particular, the present disclosure relates to a method for finely processing surgical instruments.
不锈钢是医疗器械广泛使用的基体材料,目前有超过80%的支架材料采用不锈钢。现有医疗器械的不锈钢材料表面抑菌主要通过成分作用来实现:一是在不锈钢基体内整体添加抗菌金属元素,经过热处理使不锈钢内均匀弥散分布着具有抗菌效果的析出物;二是在不锈钢表面沉积银、TiO
2等抗菌薄膜,使表面具有抗菌性能。这两种方法虽然具有一定的抗菌效果,但对抗菌金属元素与细菌之间的相互作用机制并无统一结论,金属的析出也会对人体有一定的毒性。此外由于表面抗菌薄膜较薄,一般在100nm以内,在使用过程中极易磨损,极大影响抑菌性能。经过这类方式处理过的材料表面不具备抑菌性能,而且通过表面成分元素来实现抑菌,一旦成分去除,便不具备抑菌效力,因此不具有永久抑菌性能。
Stainless steel is a widely used base material for medical devices, and currently more than 80% of stent materials are made of stainless steel. The antibacterial effect on the surface of stainless steel materials of existing medical devices is mainly achieved through the action of components: one is to add antibacterial metal elements to the stainless steel matrix as a whole, and after heat treatment, the precipitates with antibacterial effects are uniformly dispersed in the stainless steel; Antibacterial films such as silver and TiO2 are deposited to make the surface have antibacterial properties. Although these two methods have certain antibacterial effects, there is no unified conclusion on the interaction mechanism between antibacterial metal elements and bacteria, and the precipitation of metals will also have certain toxicity to the human body. In addition, due to the thin antibacterial film on the surface, generally less than 100nm, it is easy to wear during use, which greatly affects the antibacterial performance. The surface of materials treated in this way does not have antibacterial properties, and the antibacterial properties are achieved through the surface component elements. Once the components are removed, they will not have antibacterial effect, so they will not have permanent antibacterial properties.
因此,目前对于医疗器械的抗菌性能有待进一步提高。Therefore, the antibacterial properties of medical devices need to be further improved.
发明内容Contents of the invention
本公开旨在至少在一定程度上解决相关技术中的技术问题之一。为此,本公开的一个目的在于提出一种对外科手术器具进行精细加工的方法,该方法将激光刻蚀与外科手术器具进行结合,在外科手术器具上成功地形成了具有抗菌性能的抑菌表面,该抑菌表面是在外科手术器具表面形成的物理形貌的变化,因此该抑菌性能不依赖任何抑菌元素,抑菌效果更加稳定持久和安全有效。另外,该采用该方法还可以显著提高外科手术器具的抗菌性和易清洁性,提高清洁效率,降低成本。The present disclosure aims to solve one of the technical problems in the related art at least to a certain extent. For this reason, an object of the present disclosure is to propose a method for finely processing surgical instruments, which combines laser etching with surgical instruments, and successfully forms bacteriostatic Surface, the bacteriostatic surface is a change in the physical shape formed on the surface of the surgical instrument, so the bacteriostatic performance does not depend on any bacteriostatic elements, and the bacteriostatic effect is more stable, durable, safe and effective. In addition, the adoption of the method can also significantly improve the antibacterial properties and easy-to-clean properties of surgical instruments, improve cleaning efficiency, and reduce costs.
根据本公开的一个方面,本公开提出了一种对外科手术器具进行精细加工的方法,该方法包括通过激光刻蚀在所述外科手术器具的表面形成条形沟槽的微结构。According to one aspect of the present disclosure, the present disclosure proposes a method for finely processing a surgical instrument, the method comprising forming a microstructure of strip grooves on the surface of the surgical instrument by laser etching.
由此,本公开将激光刻蚀与外科手术器具进行结合,在外科手术器具上制造出条形沟槽,进而使得该外科手术器具具有疏水、疏血性能、抗细菌粘附、抗蛋白质粘附、抗血小板粘附以及抑制生物膜生长的良好性能。由此,该外科手术器具具有易清洁、消毒效率高的优势。Therefore, the present disclosure combines laser etching with surgical instruments to produce strip-shaped grooves on the surgical instruments, thereby making the surgical instruments have hydrophobic, hemophobic properties, anti-bacterial adhesion, and anti-protein adhesion , anti-platelet adhesion and good performance in inhibiting biofilm growth. Therefore, the surgical instrument has the advantages of easy cleaning and high disinfection efficiency.
另外,根据本公开上述实施例的对外科手术器具进行精细加工的方法还可以具有如下附加的技术特征:In addition, the method for finely processing surgical instruments according to the above-mentioned embodiments of the present disclosure may also have the following additional technical features:
在本公开的一些实施例中,所述激光刻蚀采用纳秒脉冲激光。In some embodiments of the present disclosure, nanosecond pulse laser is used for the laser etching.
在本公开的一些实施例中,采用所述纳秒脉冲激光进行刻蚀的参数包括:功率20w,扫描速度600mm/s,频率20KHz,扫描次数10次或20次,扫描间距60微米-150微米。由此可以有效地在外科手术器具上刻蚀出预定尺寸的沟槽。In some embodiments of the present disclosure, the parameters of using the nanosecond pulsed laser for etching include: power 20w, scanning speed 600mm/s, frequency 20KHz, number of scans 10 or 20 times, scanning distance 60 microns-150 microns . Thus, grooves of predetermined size can be efficiently etched on the surgical instrument.
在本公开的一些实施例中,所述扫描间距为60微米、90微米、120微米或150微米。In some embodiments of the present disclosure, the scanning pitch is 60 microns, 90 microns, 120 microns or 150 microns.
在本公开的一些实施例中,所述微结构为多条平行沟槽。In some embodiments of the present disclosure, the microstructure is a plurality of parallel grooves.
在本公开的一些实施例中,所述多条平行沟槽中的每条沟槽的宽度为40微米-60微米,深度为60微米-70微米。由此形成的具有所述微结构的表面(抑菌表面)具有超疏水性能和超疏血性能以及良好的抗蛋白质粘附、抗血小板粘附以及抑制生物膜生长的性能。In some embodiments of the present disclosure, each of the plurality of parallel grooves has a width of 40 microns to 60 microns and a depth of 60 microns to 70 microns. The thus formed surface (antibacterial surface) with the microstructure has superhydrophobic and superhemophobic properties as well as good properties of anti-protein adhesion, anti-platelet adhesion and inhibition of biofilm growth.
在本公开的一些实施例中,所述多条平行沟槽中的每条沟槽的宽度为60微米、90微米、120微米或150微米,深度为20微米-50微米。In some embodiments of the present disclosure, each of the plurality of parallel grooves has a width of 60 microns, 90 microns, 120 microns or 150 microns, and a depth of 20 microns to 50 microns.
在本公开的一些实施例中,该方法进一步包括:利用化学修饰法在所述微结构表面进行低表面能修饰,以便形成自清洁表面。由此可以进一步提高抑菌表面的抑菌效果。In some embodiments of the present disclosure, the method further includes: using a chemical modification method to perform low surface energy modification on the surface of the microstructure, so as to form a self-cleaning surface. Thus, the bacteriostatic effect of the bacteriostatic surface can be further improved.
在本公开的一些实施例中,所述化学修饰法包括:利用无水乙醇对形成所述微结构的外科手术器具表面进行清洗,然后将所述外科手术器具表面浸泡在5mmol/L的PFDTES甲醇溶液中10小时,并置于恒温鼓风干燥箱内在150℃条件下固化1小时,取出并待其冷却。In some embodiments of the present disclosure, the chemical modification method includes: using absolute ethanol to clean the surface of the surgical instrument forming the microstructure, and then soaking the surface of the surgical instrument in 5 mmol/L PFDTES methanol solution for 10 hours, and placed in a constant temperature blast drying oven at 150°C for 1 hour to solidify, then took it out and allowed it to cool.
在本公开的一些实施例中,具有所述微结构的所述表面具有超疏水性能和超疏血浆性能。In some embodiments of the present disclosure, the surface having the microstructure has super-hydrophobic properties and super-plasma-repellent properties.
在本公开的一些实施例中,具有所述微结构的所述表面具有抗细菌粘附性能、抑制生物膜 生长性能、抗蛋白质粘附性能和抗血小板粘附性能。In some embodiments of the present disclosure, the surface having the microstructure has anti-bacterial adhesion properties, anti-biofilm growth properties, anti-protein adhesion properties and anti-platelet adhesion properties.
在本公开的一些实施例中,具有所述微结构的所述表面的抑菌率不低于40%。In some embodiments of the present disclosure, the bacteriostatic rate of the surface having the microstructure is not lower than 40%.
图1是本公开实施例1采用的不锈钢样品图。FIG. 1 is a diagram of a stainless steel sample used in Example 1 of the present disclosure.
图2是根据本公开实施例所述的条形沟槽微结构。FIG. 2 is a strip groove microstructure according to an embodiment of the present disclosure.
图3是本公开实施例1中采用多个扫描间距和两种扫描次数的条件刻蚀得到的条形沟槽微结构的三维形貌图(显微镜镜头:10×)3 is a three-dimensional topography diagram of the microstructure of strip grooves obtained by etching under conditions of multiple scanning pitches and two scanning times in Example 1 of the present disclosure (microscope lens: 10×)
图4是本公开实施例1中采用多个扫描间距和扫描10次的条件刻蚀得到的条形沟槽微结构的SEM图。FIG. 4 is an SEM image of the strip groove microstructure etched under the conditions of multiple scanning pitches and 10 scans in Example 1 of the present disclosure.
图5是本公开实施例1中采用多个扫描间距和扫描20次的条件刻蚀得到的条形沟槽微结构的SEM图。FIG. 5 is an SEM image of the strip-shaped groove microstructure etched under the conditions of multiple scanning pitches and 20 scans in Example 1 of the present disclosure.
图6是本公开实施例2中静态接触角和滚动角测量示意图。Fig. 6 is a schematic diagram of measurement of static contact angle and rolling angle in Example 2 of the present disclosure.
图7是本公开实施例3中大肠杆菌粘附实验样品灭菌-对粘培图。Fig. 7 is a diagram of sterilization-pair-adhesion culture of the Escherichia coli adhesion test sample in Example 3 of the present disclosure.
图8是本公开实施例3中大肠杆菌粘附实验涂板计数结果。Fig. 8 is the plate counting result of the E. coli adhesion test in Example 3 of the present disclosure.
图9是本公开实施例4中大肠杆菌生物膜实验样品灭菌-对粘培图。Fig. 9 is a diagram of sterilization-pair culture of Escherichia coli biofilm experimental samples in Example 4 of the present disclosure.
图10是本公开实施例4中激光共聚焦显微镜观测图(1000×)。Fig. 10 is a laser confocal microscope observation view (1000×) in Example 4 of the present disclosure.
图11是本公开实施例5中样品5(G)和对照样品(K)的EDS能谱分析图:包括11-G、11-K。Fig. 11 is an EDS energy spectrum analysis diagram of sample 5 (G) and control sample (K) in Example 5 of the present disclosure: including 11-G and 11-K.
图12是本公开实施例5中样品5(G)和对照样品(K)的蛋白质粘附SEM图:包括12-500×、12-1000×、12-2000×、12-5000×。Figure 12 is the protein adhesion SEM images of sample 5 (G) and control sample (K) in Example 5 of the present disclosure: including 12-500×, 12-1000×, 12-2000×, 12-5000×.
图13是本公开实施例5中样品5(G)和对照样品(K)表面蛋白质粘附光学金相显微镜图。Fig. 13 is an optical metallographic microscope image of protein adhesion on the surface of sample 5 (G) and control sample (K) in Example 5 of the present disclosure.
图14是本公开实施例6中样品5(G)和对照样品(K)表面血小板粘附的SEM图:包括14-1、14-2、14-3。Fig. 14 is an SEM image of platelet adhesion on the surface of sample 5 (G) and control sample (K) in Example 6 of the present disclosure: including 14-1, 14-2, and 14-3.
下面详细描述本公开的实施例,下面描述的实施例是示例性的,旨在用于解释本公开,而不能理解为对本公开的限制。Embodiments of the present disclosure will be described in detail below, and the embodiments described below are exemplary and intended to explain the present disclosure, and should not be construed as limiting the present disclosure.
根据本公开的一个方面,本公开提出了一种对外科手术器具进行精细加工的方法,该方法利用激光刻蚀在外科手术器具上形成抑菌表面。根据本公开的具体实施例,该方法包括通过激光刻蚀在所述外科手术器具上形成条形沟槽。由此,本公开将激光刻蚀与外科手术器具进行结合,在外科手术器具上制造出条形沟槽,进而使得该外科手术器具具有疏水、疏血性能、抗细菌粘附、抗蛋白质粘附、抗血小板粘附以及抑制生物膜生长的良好性能。由此,该外科手术器具具有易清洁、消毒效率高的优势。According to one aspect of the present disclosure, the present disclosure proposes a method of finishing a surgical instrument using laser etching to form a bacteriostatic surface on the surgical instrument. According to a specific embodiment of the present disclosure, the method includes forming a strip-shaped groove on the surgical instrument by laser etching. Therefore, the present disclosure combines laser etching with surgical instruments to produce strip-shaped grooves on the surgical instruments, thereby making the surgical instruments have hydrophobic, hemophobic properties, anti-bacterial adhesion, and anti-protein adhesion , anti-platelet adhesion and good performance in inhibiting biofilm growth. Therefore, the surgical instrument has the advantages of easy cleaning and high disinfection efficiency.
本公开通过激光刻蚀改变外科手术器具表面微结构,使其具备抑菌效能是一种新的思路。具体地,采用激光刻蚀技术是通过脉冲激光作用于外科手术器具表面,在表面加工制备出如图2所示的条形沟槽,进而改变材料表面的浸润性能实现降低甚至抑制细菌粘附力的效果。In the present disclosure, it is a new idea to change the microstructure of the surface of the surgical instrument by laser etching so that it has antibacterial effect. Specifically, the laser etching technology uses pulsed laser to act on the surface of surgical instruments, and prepares strip grooves as shown in Figure 2 on the surface, thereby changing the wettability of the material surface to reduce or even inhibit bacterial adhesion. Effect.
根据本公开的具体实施例,本公开激光刻蚀采用纳秒脉冲激光。发明人发现,采用纳秒脉冲激光刻蚀得到的微结构可以达到抑制或降低细菌粘附力的效果,而且纳秒脉冲激光较微米激光更加节省成本,且刻蚀效率更高。According to a specific embodiment of the present disclosure, the laser etching of the present disclosure adopts nanosecond pulse laser. The inventors found that the microstructure obtained by etching with nanosecond pulsed laser can achieve the effect of inhibiting or reducing bacterial adhesion, and nanosecond pulsed laser is more cost-effective than micron laser, and the etching efficiency is higher.
根据本公开的具体实施例,采用纳秒激光进行刻蚀的参数设置包括:刻蚀功率为20w,扫描速度为600mm/s,频率为20KHz,扫描次数为10次。由此在该纳秒激光刻蚀的条件下可以有效地在外科手术器具上刻蚀出预定尺寸的沟槽,进而使其具有抑制或降低细菌粘附力的性能。另外,发明人发现,扫描次数直接影响刻蚀出的沟槽深度,若扫描次数过多,沟槽深度过深,反而会降低微结构的超疏水性能和超疏血性能。进一步通过优化扫描次数,发现扫描次数10次为最佳,刻蚀出的沟槽深度为60微米-70微米。According to a specific embodiment of the present disclosure, the parameter setting for etching by nanosecond laser includes: the etching power is 20w, the scanning speed is 600mm/s, the frequency is 20KHz, and the number of scanning is 10 times. Therefore, grooves of a predetermined size can be effectively etched on the surgical instrument under the conditions of the nanosecond laser etching, thereby making it capable of inhibiting or reducing bacterial adhesion. In addition, the inventors found that the number of scans directly affects the depth of etched grooves. If the number of scans is too high, the groove depth will be too deep, which will reduce the superhydrophobic and superhemophobic properties of the microstructure. By further optimizing the number of scans, it is found that the number of scans is 10 times, and the depth of the etched trench is 60 microns to 70 microns.
根据本公开的具体实施例,扫描间距可以为60微米、90微米、120微米、150微米。由此,在该扫描间距下刻蚀得到的条形沟槽中,沟槽与沟槽之间的间距适宜,可以赋予微结构表面较强的超疏水和超疏血性能。另外,发明人通过进一步研究发现,该条形沟槽还具有抗细菌粘附性能、抑制 生物膜生长性能、抗蛋白质粘附性能和抗血小板粘附性能。According to a specific embodiment of the present disclosure, the scanning pitch may be 60 microns, 90 microns, 120 microns, or 150 microns. Therefore, in the strip-shaped grooves etched under the scan spacing, the distance between the grooves is appropriate, which can endow the microstructure surface with strong superhydrophobic and superhemophobic properties. In addition, the inventors found through further research that the strip groove also has anti-bacterial adhesion properties, anti-biofilm growth properties, anti-protein adhesion properties and anti-platelet adhesion properties.
根据本公开的具体实施例,发明人发现,采用纳秒激光刻蚀出的微结构的形状直接影响抑菌效果,具体地,以条形沟槽的微结构的抑菌效果最佳。According to specific embodiments of the present disclosure, the inventors found that the shape of the microstructure etched by nanosecond laser directly affects the antibacterial effect, specifically, the microstructure with strip grooves has the best antibacterial effect.
根据本公开的具体实施例,若刻蚀的微型结构为多条平行沟槽,其刻蚀后的尺寸可以为多条平行沟槽中每条沟槽的宽度为40微米-60微米,深度为60微米-70微米。由此形成的具有该微结构的表面(抑菌表面)具有超疏水性能和超疏血性能以及良好的抗蛋白质粘附、抗血小板粘附以及抑制生物膜生长的性能。根据本公开的具体示例,多条平行沟槽中每条沟槽的宽度可以为60微米、90微米、120微米或150微米,深度为20微米-50微米。根据本公开的具体实施例,具有上述尺寸微结构的表面(即抑菌表面)的抑菌率不低于40%。具体地,与未刻蚀任何微结构的表面相比,具有上述尺寸的条形沟槽微结构的抑菌表面抑制大肠杆菌粘附的能力提高了39.4%。According to a specific embodiment of the present disclosure, if the etched microstructure is a plurality of parallel grooves, the size after etching may be that the width of each of the plurality of parallel grooves is 40 microns-60 microns, and the depth is 60 microns - 70 microns. The thus formed surface (antibacterial surface) with this microstructure has superhydrophobic and superhemophobic properties, as well as good properties of anti-protein adhesion, anti-platelet adhesion and inhibition of biofilm growth. According to a specific example of the present disclosure, each of the plurality of parallel grooves may have a width of 60 microns, 90 microns, 120 microns or 150 microns, and a depth of 20 microns-50 microns. According to a specific embodiment of the present disclosure, the antibacterial rate of the surface with the microstructure of the above-mentioned size (ie antibacterial surface) is not lower than 40%. Specifically, compared with the surface without any microstructure etched, the antibacterial surface with the above-mentioned strip-shaped groove microstructures had a 39.4% higher ability to inhibit the adhesion of E. coli.
根据本公开的另一个实施例,上述实施例的对外科手术器具进行精细加工的方法进一步包括:利用化学修饰法在上述微结构表面进行低表面能修饰,由此可以进一步提高抑菌表面的抑菌效果。According to another embodiment of the present disclosure, the method for finely processing surgical instruments in the above embodiment further includes: using a chemical modification method to modify the surface of the microstructure with low surface energy, thereby further improving the antibacterial surface bacteria effect.
根据本公开的具体实施例,所述化学修饰法包括:利用无水乙醇对形成所述微结构的外科手术器具表面进行清洗,然后将所述外科手术器具表面浸泡在5mmol/L的PFDTES甲醇溶液中10小时,并置于恒温鼓风干燥箱内在150℃条件下固化1小时,取出并待其冷却。通过化学修饰,能够使得激光加工后的外科手术器具表面快速达到超疏水状态,继而快速实现抑菌疏血性能。此外,化学修饰还具备处理简单、操作方便等优点。According to a specific embodiment of the present disclosure, the chemical modification method includes: using absolute ethanol to clean the surface of the surgical instrument forming the microstructure, and then immersing the surface of the surgical instrument in a 5 mmol/L methanol solution of PFDTES 10 hours, and placed in a constant temperature blast drying oven at 150 ° C for 1 hour to solidify, take it out and wait for it to cool. Through chemical modification, the surface of surgical instruments after laser processing can quickly reach a superhydrophobic state, and then quickly achieve antibacterial and hemophobic properties. In addition, chemical modification also has the advantages of simple handling and convenient operation.
由此,本公开上述实施例的外科手术器具上的具有该微结构的表面(抑菌表面)具有超疏水性能和超疏血浆性能。因此,当使用后的外科手术器具上沾有血迹后,只要进行简单的酒精消毒清洗,就很容易去除掉血迹。进而显著提高了外科手术器具的清洁效率。Therefore, the surface (bacteriostatic surface) with the microstructure on the surgical instrument in the above-mentioned embodiments of the present disclosure has super-hydrophobic and super-plasma-repellent properties. Therefore, when the used surgical instrument is stained with blood, it is easy to remove the blood as long as simple alcohol disinfection is performed. In turn, the cleaning efficiency of the surgical instrument is significantly improved.
另外,发明人通过对上述方法制备得到的微结构抑菌表面进行测评,还发现抑菌表面还具有抗细菌粘附性能、抑制生物膜生长性能、抗蛋白质粘附性能以及抗血小板粘附性能。由于其具有抗细菌粘附性能可显著降低交叉感染风险,而抗蛋白质粘附性能以及抗血小板粘附性能,可以使得在使得该外科手术器具(例如外科手术刀)切割皮肤或者组织时,不容易粘连组织和血液等,可以提高外科手术器具的锋利性和操作便捷性。In addition, the inventors evaluated the microstructure antibacterial surface prepared by the above method, and found that the antibacterial surface also has antibacterial adhesion properties, anti-biofilm growth properties, anti-protein adhesion properties and anti-platelet adhesion properties. Due to its anti-bacterial adhesion properties, it can significantly reduce the risk of cross-infection, and its anti-protein adhesion properties and anti-platelet adhesion properties can make it difficult for the surgical instrument (such as a surgical scalpel) to cut skin or tissue. Adhesive tissue and blood, etc., can improve the sharpness and ease of operation of surgical instruments.
实施例1(制备抑菌表面)Embodiment 1 (preparation antibacterial surface)
(1)材料选择(1) Material selection
本次实验采用马氏体3Cr13不锈钢,具有较高的碳含量,展现出较高的强度、硬度和耐磨性,常作为手术刀具等医疗器械材料。实验采用10mm×10mm×1mm的不锈钢样品(图1),详细成分组成见表1。This experiment uses martensitic 3Cr13 stainless steel, which has a high carbon content and exhibits high strength, hardness and wear resistance. It is often used as a material for medical devices such as surgical knives. A 10mm×10mm×1mm stainless steel sample (Figure 1) was used in the experiment, and the detailed composition is shown in Table 1.
表1 3Cr13组成成分表Table 1 Composition list of 3Cr13
(2)激光扫描刻蚀(2) Laser scanning etching
首先对加工的原始样品进行抛光处理,再将抛光后的试样浸入无水乙醇中超声振荡清洗5分钟并吹干。Firstly, the processed original sample was polished, and then the polished sample was immersed in absolute ethanol for ultrasonic cleaning for 5 minutes and dried.
基体表面采用纳秒光纤脉冲激光器(Lajamin Laser,LJM-50D-Ⅲ)进行织构(激光波长为1064nm,脉冲持续时间约100ns,重复速率为20kHz,焦距为224mm,最大加工范围为110mm×110mm,聚焦点直径为60μm),将预处理后的试样用激光器照射,调整激光参数,刻蚀出如图2所示的条形沟槽结构。The surface of the substrate is textured by a nanosecond fiber pulse laser (Lajamin Laser, LJM-50D-Ⅲ) (the laser wavelength is 1064nm, the pulse duration is about 100ns, the repetition rate is 20kHz, the focal length is 224mm, and the maximum processing range is 110mm×110mm. Focus spot diameter is 60 μm), irradiate the pretreated sample with laser, adjust the laser parameters, and etch the strip groove structure as shown in Fig. 2 .
本实验激光加工参数为:功率20w,扫描速度600mm/s,频率20KHz,扫描间距分别为60μm、90μm、120μm、150μm,上述对应的扫描间距条件下都分别制备扫描次数为10次和20次的两个样品。激光处理后,用无水乙醇进行超声振荡清洗10分钟并吹干,去除表面杂质和油渍。The laser processing parameters in this experiment are: power 20w, scanning speed 600mm/s, frequency 20KHz, and scanning intervals of 60μm, 90μm, 120μm, and 150μm respectively. two samples. After laser treatment, ultrasonic cleaning with absolute ethanol for 10 minutes and drying to remove surface impurities and oil stains.
(3)低表面能修饰(3) Low surface energy modification
利用五对上述制备得到的样品初样进行清洗,然后浸泡在5mmol/L的PFDTES(1H,1H,2H,2H-全氟癸基三乙氧基硅烷)甲醇溶液中10小时,再并利用DH-101-2BS型电热恒温鼓风干燥箱在150℃条件下固化1小时,取出并待其冷却。The initial samples prepared above were cleaned with five pairs of samples, and then soaked in 5mmol/L PFDTES (1H,1H,2H,2H-perfluorodecyltriethoxysilane) methanol solution for 10 hours, and then used DH -101-2BS type electric constant temperature blast drying oven, solidify at 150°C for 1 hour, take it out and let it cool down.
(4)表面形貌分析(4) Surface morphology analysis
条形沟槽结构随着扫描间距的增大,槽与槽之间的距离也增大,沟槽深度和宽度基本保持稳定;条形沟槽结构随着扫描次数的增加,在相同扫描间距的情况下,沟槽的深度明显增大,但是宽度没有明显的变化,说明扫描次数对沟槽的深度有直接的影响,如图3-图5所示。根据扫描电镜图4、图5可知,激光扫描刻蚀中,表面材料由于高能激光的照射瞬间熔化并溅射到材料表面,最后冷却重融在棱边以及沟槽内部。经过激光加工后的样品形成了稳定规则的微米级阵列结构。With the increase of the scanning interval, the distance between the grooves also increases, and the depth and width of the groove remain basically stable; In the case of , the depth of the groove increases significantly, but the width does not change significantly, indicating that the number of scans has a direct impact on the depth of the groove, as shown in Figures 3-5. According to the scanning electron microscope Figure 4 and Figure 5, it can be seen that in laser scanning etching, the surface material is instantly melted and sputtered to the surface of the material due to the high-energy laser irradiation, and finally cooled and re-melted in the edges and grooves. The sample after laser processing forms a stable and regular micron-scale array structure.
实施例2(人血浆润湿性实验)Embodiment 2 (human plasma wettability experiment)
(1)测评方法:(1) Evaluation method:
对实施例1制备得到的间距为90μm、扫描次数为10次的样品5进行水和PRP(富血小板血浆)的静态接触角和滚动角测量,测量三次取平均值,测量接触角和滚动角所用的PRP(富血小板血浆)体积为10μL。测定方法展示图如图6所示。Measure the static contact angle and rolling angle of water and PRP (platelet-rich plasma) on the sample 5 prepared in Example 1 with a spacing of 90 μm and a scan frequency of 10 times, and measure the average value for three times, which is used for measuring the contact angle and rolling angle The volume of PRP (platelet rich plasma) is 10 μL. The diagram of the measurement method is shown in Figure 6.
(2)结果与结论:(2) Results and conclusions:
表2 接触角和滚动角测定结果Table 2 Measurement results of contact angle and rolling angle
从表2中可以得出,样品3-样品10的水接触角在147.1°-152.4°范围内;水滚动角在1°-8.5°范围内,样品5的PRP接触角在151.9°范围内;PRP滚动角在7.6°范围内。由此可以说明,样品5具有超疏水性能和超疏血性能。通过比较扫描次数为20次和扫描次数为10次的样品发现,扫描次数为10次的样品具有更好的润湿性能。因此,扫描次数为10次的样品不仅具有更好的超疏水性能,还能极大地缩短50%的加工时间,从而极大地提高生产的效率。在扫描次数为10次的条件,探究扫描间距对材料表面润湿性能的影响。实验结果表明:样品5扫描间距为90μm时材料表面的润湿性能最优,其静态接触角为152.4°,滚动角为1°。此外,为探究超疏水材料表面的疏水性能,在疏水性能最优的样品5表面进行了富含血小板血浆的接触角和滚动角的测量。实验结果表明:在血浆体积为10μL的条件下,血浆在样品表面的静态接触角为151.9°;滚动角为7.6°。因此,在扫描间距为90μm、扫描次数为10次的加工条件下,样品5不仅具备超疏水性能,还具备超疏血浆的性能。因此,在高效率和超疏水性能和超疏血性能的双重要求下,认为扫描间距为90微米,扫描次数为10次下为最优刻蚀条件。而当扫描间距过窄(60微米)或者过宽(90微米-150微米, 即大于90微米且小于或等于150微米)会影响表面的超疏水性能和超疏血性能,扫描次数过多(20次)会导致刻蚀效率低。It can be drawn from Table 2 that the water contact angle of sample 3-sample 10 is in the range of 147.1°-152.4°; the water rolling angle is in the range of 1°-8.5°, and the PRP contact angle of sample 5 is in the range of 151.9°; The PRP roll angle is in the range of 7.6°. It can be explained that sample 5 has superhydrophobic and superhemophobic properties. By comparing the samples with 20 scans and 10 scans, it is found that the sample with 10 scans has better wetting performance. Therefore, the sample with 10 scans not only has better superhydrophobic performance, but also can greatly shorten the processing time by 50%, thereby greatly improving the efficiency of production. Under the condition that the number of scans is 10 times, the effect of the scan distance on the surface wetting properties of the material is explored. The experimental results show that when the scanning distance of sample 5 is 90 μm, the wetting performance of the material surface is the best, the static contact angle is 152.4°, and the rolling angle is 1°. In addition, in order to explore the hydrophobic performance of the superhydrophobic material surface, the contact angle and rolling angle of platelet-rich plasma were measured on the surface of sample 5 with the best hydrophobic performance. The experimental results show that: when the plasma volume is 10 μL, the static contact angle of plasma on the sample surface is 151.9°; the rolling angle is 7.6°. Therefore, under the processing conditions of a scanning interval of 90 μm and a scanning frequency of 10 times, sample 5 not only possesses superhydrophobic properties, but also possesses superhydrophobic properties. Therefore, under the dual requirements of high efficiency and superhydrophobic performance and superhemophobic performance, it is considered that the scanning interval is 90 microns, and the number of scanning times is 10 times as the optimal etching conditions. However, when the scanning distance is too narrow (60 microns) or too wide (90 microns-150 microns, that is, greater than 90 microns and less than or equal to 150 microns), it will affect the superhydrophobic and super-hemophobic properties of the surface, and the number of scans is too many (20 times) will lead to low etching efficiency.
实施例3(大肠杆菌粘附实验)Embodiment 3 (Escherichia coli adhesion test)
(1)测评方法:(1) Evaluation method:
测试样品:实施例1制备得到的样品5(G)(只进行了样品5的实验)和没有进行激光刻蚀的对照样品(K)。Test samples: sample 5 (G) prepared in Example 1 (only the experiment of sample 5 was carried out) and a control sample (K) not subjected to laser etching.
方法:在进行大肠杆菌粘附实验时,首先用75%的酒精对各样品的表面进行灭菌处理并在无菌生物安全柜中自然风干,为了检验样品表面的灭菌情况,将风干的样品与培养基对粘,再将对粘后的培养基放入37℃恒温生化培养箱中培养过夜;然后将样品分别放入无菌的24孔板中并在装有样品的孔板中各加入OD600=0.6的细菌PBS悬液1mL,静置5分钟,然后将菌液吸出,再用无菌PBS溶液清洗三次,以清洗未粘附的大肠杆菌;将清洗后的样品放入装有3mL无菌PBS溶液的离心管中超声振荡30min,将超声振荡液部分梯度稀释10倍和100倍,再将原液和两种梯度稀释的超声振荡液分别取100μL均匀涂抹在装有BHI培养基的培养皿上,再将培养皿放入37℃恒温生化培养箱中孵育过夜,通过培养皿上的菌落数判断样品表面大肠杆菌的粘附情况。为了进一步观察超声振荡后样品表面细菌的残留情况,将振荡后的样品去除并用无菌PBS溶液清洗2次,再用1%的结晶紫溶液染色30min,最后通过激光共聚焦显微镜和扫描电子显微镜观察样品表面。为了使实验数据更加准确,我们设置了两组实验,实验结果取两组实验的平均值。Method: When carrying out the E. coli adhesion test, first sterilize the surface of each sample with 75% alcohol and dry it naturally in a sterile biological safety cabinet. In order to test the sterilization of the sample surface, the air-dried sample Adhesive to the medium, and then put the adhered medium into a 37°C constant temperature biochemical incubator for overnight cultivation; then put the samples into sterile 24-well plates and add them to the well plates containing the samples OD600=0.6 bacterial PBS suspension 1mL, let it stand for 5 minutes, then suck out the bacterial solution, and then wash it three times with sterile PBS solution to clean the non-adhered E. coli; put the washed sample into a 3mL sterile In the centrifuge tube of bacteria PBS solution, ultrasonically oscillate for 30 minutes, dilute the ultrasonic oscillation liquid partly by 10 times and 100 times, and then take 100 μL of the stock solution and the two gradiently diluted ultrasonic oscillation liquids and spread them evenly on the petri dish containing BHI medium Then put the petri dish into a 37°C constant temperature biochemical incubator and incubate overnight, and judge the adhesion of E. coli on the surface of the sample by the number of colonies on the petri dish. In order to further observe the residual bacteria on the surface of the sample after ultrasonic oscillation, the sample after oscillation was removed and washed twice with sterile PBS solution, then stained with 1% crystal violet solution for 30 minutes, and finally observed by laser confocal microscope and scanning electron microscope sample surface. In order to make the experimental data more accurate, we set up two groups of experiments, and the experimental results take the average value of the two groups of experiments.
(2)结果与结论:(2) Results and conclusions:
表3 大肠杆菌粘附实验结果Table 3 Escherichia coli adhesion test results
如图7所示,在37℃恒温孵化箱中孵育24小时后,样品5和对照样品对粘的培养基表面均没有菌落的生成,可以证明样品在进行大肠杆菌粘附实验前酒精灭菌彻底,样品表面在实验过程中没有杂菌的污染。粘附实验结果表明(图8),样品5的表面能够有效地减少大肠杆菌的粘附,计算得出条形沟槽超微结构表面(样品5)在原液、1/10菌液和1/100的菌液的抑菌率分别为38.8%、39.4%和63.6%。As shown in Figure 7, after incubation in a 37°C constant temperature incubator for 24 hours, neither sample 5 nor the control sample formed colonies on the surface of the sticky medium, which can prove that the samples were completely alcohol-sterilized before the E. coli adhesion test. , the surface of the sample was not polluted by bacteria during the experiment. Adhesion test results show (Figure 8), the surface of sample 5 can effectively reduce the adhesion of E. The bacteriostasis rates of 100% bacterial solution were 38.8%, 39.4% and 63.6%, respectively.
实施例4(大肠杆菌生物膜实验)Embodiment 4 (Escherichia coli biofilm experiment)
(1)测评方法:(1) Evaluation method:
测试样品:实施例1制备得到的样品5(G)和未进行激光刻蚀处理的不锈钢对照样品(K)。Test samples: sample 5 (G) prepared in Example 1 and a stainless steel control sample (K) not subjected to laser etching treatment.
大肠杆菌生物膜实验是将培养过夜的细菌培养液稀释到OD600=0.3,将样品进行75%酒精灭菌并充分干燥然后分别放入无菌的24孔板中,再取稀释后的菌液1mL分别注入含有样品的孔槽中,然后将24孔板放入37℃恒温孵化箱中孵育16小时,使大肠杆菌在样品具有足够时间生长生物膜。孵化结束后,将样品表面的菌液吸出并用无菌的PBS溶液清洗3次,再利用1%的结晶紫溶液染色30min,最后通过激光共聚焦显微镜激发染色成像,从而判断大肠杆菌生物膜的生长情况。为了使实验数据更加准确,设置两组实验。Escherichia coli biofilm experiment is to dilute the bacterial culture solution cultivated overnight to OD600=0.3, sterilize the sample with 75% alcohol and fully dry it, then put it into a sterile 24-well plate, and then take 1mL of the diluted bacterial solution Inject into wells containing samples respectively, and then place the 24-well plate in a 37°C constant temperature incubator and incubate for 16 hours, so that E. coli has enough time to grow a biofilm in the sample. After the incubation, the bacterial solution on the surface of the sample was aspirated and washed 3 times with sterile PBS solution, and then stained with 1% crystal violet solution for 30 minutes. Finally, the staining image was excited by laser confocal microscopy to determine the growth of E. coli biofilm Happening. In order to make the experimental data more accurate, two sets of experiments are set up.
(2)结果与结论:(2) Results and conclusions:
如图9所示,样品5(G)和对照样品(K)表面灭菌彻底,在实验过程中无杂菌的干扰。根据图10激光共聚焦显微镜成像的情况可以看出,样品5的表面的荧光发光面积明显低于对照样品表面,此外对照样品表面已经有大面积的菌落生成,因此可以得出对照样品表面相对于条形沟槽微结构表 面粘附了更多的大肠杆菌。生物膜的形成与细菌的数量成正相关,细菌数量越多,生物膜形成的面积就越大。因此根据激光共聚焦显微镜观测的结果可以得出,条形沟槽超微结构表面(样品5)能够显著抑制生物膜的形成。As shown in Figure 9, the surfaces of sample 5 (G) and control sample (K) were thoroughly sterilized, and there was no interference from bacteria during the experiment. According to the imaging situation of laser confocal microscope in Figure 10, it can be seen that the fluorescent area of the surface of sample 5 is significantly lower than that of the control sample surface. More Escherichia coli adhered to the surface of strip groove microstructure. The formation of biofilm is positively correlated with the number of bacteria, the greater the number of bacteria, the larger the area of biofilm formation. Therefore, according to the observation results of the laser confocal microscope, it can be concluded that the strip-shaped groove ultrastructure surface (sample 5) can significantly inhibit the formation of biofilm.
实施例5(蛋白质粘附实验)Embodiment 5 (protein adhesion experiment)
(1)测评方法:(1) Evaluation method:
先将样品5(G)和对照样品(K)放入无菌生物安全柜中用75%的酒精进行灭菌处理再分别放入无菌的24孔板中充分干燥。取100mg纤维蛋白原(Fib)冻干粉,配置成5ml终浓度为20mg/ml的Fib溶液。分别取1mL配置的Fib溶液注入装有样品的孔槽中,在室温下放置10min。然后将样品表面的纤维蛋白溶液吸走,并用无菌PBS溶液清洗2次后使其自然晾干,最后通过EDS能谱判断表面粘附的物质组成,并用扫描电子显微镜和光学金相显微镜观察纤维蛋白的粘附情况。First put sample 5 (G) and control sample (K) into a sterile biological safety cabinet for sterilization with 75% alcohol, and then put them into sterile 24-well plates to fully dry. Take 100 mg of fibrinogen (Fib) lyophilized powder and prepare 5 ml of Fib solution with a final concentration of 20 mg/ml. Take 1mL of the configured Fib solution and inject it into the wells containing the samples, and place it at room temperature for 10min. Then the fibrin solution on the surface of the sample was sucked away, washed twice with sterile PBS solution, and then allowed to dry naturally. Finally, the composition of the substances adhered to the surface was judged by EDS energy spectroscopy, and the fibers were observed with a scanning electron microscope and an optical metallographic microscope. protein adhesion.
(2)结果与结论:(2) Results and conclusions:
如图11所示,对条形沟槽微结构表面(样品5)、原始表面(对照样品)粘附的物质进行了EDS能谱分析,根据表面粘附物质的能谱以及碳、氮、氧原子百分比可以得出,粘附在各样品表面的物质为蛋白质。根据图12的观察结果可以看出,纤维蛋白在条形沟槽微结构表面的粘附呈丝状和膜状且分布面积较少,在原始表面的粘附呈块状和片状且分布面积较大。通过光学金相显微镜进一步观察(图13),可以更加直观地看出条形沟槽微结构表面相对于原始表面而言粘附有少量的纤维蛋白。因此可以得出,条形沟槽微结构表面能够抑制纤维蛋白的粘附。As shown in Figure 11, EDS energy spectrum analysis was carried out on the substances adhered to the surface of the strip-shaped groove microstructure (sample 5) and the original surface (control sample). It can be concluded from the atomic percentage that the substance adhering to the surface of each sample is protein. According to the observation results in Figure 12, it can be seen that the adhesion of fibrin on the surface of the strip-shaped groove microstructure is in the form of filaments and films with a small distribution area, while the adhesion on the original surface is in the form of blocks and sheets with a distribution area of larger. Further observation by an optical metallographic microscope ( FIG. 13 ), it can be seen more intuitively that a small amount of fibrin adheres to the surface of the strip-shaped groove microstructure compared to the original surface. Therefore, it can be concluded that the strip-groove microstructure surface can inhibit the adhesion of fibrin.
实施例6(血小板粘附实验)Embodiment 6 (platelet adhesion test)
(1)测评方法(1) Evaluation method
将备用样品5(G)和对照样品(K)放入无菌生物安全柜中通过75%的酒精灭菌并充分干燥。将灭菌处理的样品分别放入24孔板的孔槽中,各取1mL富含血小板的血浆滴入装有样品的孔槽中,再将孔板置于37℃恒温箱中孵育3小时。孵育结束后用移液枪吸取孔板中多余血浆,并用生理盐水清洗3遍,再用2.5%的戊二醛,在室温下固定2小时;将固定好的样品用50%、70%和100%的乙醇/水梯度溶液相继脱水20分钟。脱水后的样品经CO
2临界干燥器干燥1.5小时,再进行喷金处理并通过扫描电子显微镜(SEM)观察血小板形态和聚集变形的情况。
The standby sample 5 (G) and the control sample (K) were sterilized by 75% alcohol in a sterile biological safety cabinet and fully dried. The sterilized samples were put into the wells of the 24-well plate, and 1 mL of platelet-rich plasma was dropped into the wells containing the samples, and then the well plates were incubated in a 37°C incubator for 3 hours. After the incubation, use a pipette gun to suck up excess plasma in the well plate, wash it three times with normal saline, and then fix it with 2.5% glutaraldehyde at room temperature for 2 hours; fix the fixed samples with 50%, 70% and 100% % ethanol/water gradient solution for sequential dehydration for 20 minutes. The dehydrated samples were dried in a CO 2 critical dryer for 1.5 hours, and then sprayed with gold, and the morphology and aggregation deformation of platelets were observed by scanning electron microscopy (SEM).
(2)结果与结论:(2) Results and conclusions:
如图14所示,利用扫描电子显微镜分别对条形沟槽微结构表面(样品5)和原始表面(对照样品)在500×的视野下任选三个位置进行了拍照观察。从图片中可以看出条形沟槽微结构表面的槽内基本没有血小板粘附,只有少量血小板粘附在微结构的凸起上;而原始表面则粘附有大量的血小板,并且一些区域已经呈现出血小板的聚集粘附。因此,可以得出条形沟槽微结构表面(样品5)相对于原始表面(对照样品)能够显著抑制血小板的粘附。As shown in FIG. 14 , the strip-groove microstructure surface (sample 5) and the pristine surface (control sample) were photographed and observed at three positions at a field of view of 500× by using a scanning electron microscope. It can be seen from the picture that there is basically no platelet adhesion in the groove on the surface of the strip-shaped groove microstructure, and only a small amount of platelets adhere to the protrusions of the microstructure; while a large number of platelets adhere to the original surface, and some areas have been Aggregate adhesion of platelets is present. Therefore, it can be concluded that the strip-groove microstructured surface (sample 5) can significantly inhibit the adhesion of platelets compared to the pristine surface (control sample).
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本公开的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, descriptions referring to the terms "one embodiment", "some embodiments", "example", "specific examples", or "some examples" mean that specific features described in connection with the embodiment or example , structure, material or characteristic is included in at least one embodiment or example of the present disclosure. In this specification, the schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the described specific features, structures, materials or characteristics may be combined in any suitable manner in any one or more embodiments or examples. In addition, those skilled in the art can combine and combine different embodiments or examples and features of different embodiments or examples described in this specification without conflicting with each other.
尽管上面已经示出和描述了本公开的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本公开的限制,本领域的普通技术人员在本公开的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present disclosure have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limitations on the present disclosure, and those skilled in the art can understand the above-mentioned embodiments within the scope of the present disclosure. The embodiments are subject to changes, modifications, substitutions and variations.
Claims (12)
- 一种对外科手术器具进行精细加工的方法,其特征在于,通过激光刻蚀在所述外科手术器具的表面形成条形沟槽的微结构。A method for finely processing a surgical instrument, characterized in that a microstructure of strip grooves is formed on the surface of the surgical instrument by laser etching.
- 根据权利要求1所述的方法,其特征在于,所述激光刻蚀采用纳秒脉冲激光。The method according to claim 1, characterized in that nanosecond pulse laser is used for the laser etching.
- 根据权利要求2所述的方法,其特征在于,采用所述纳秒脉冲激光进行刻蚀的参数包括:刻蚀功率20w,扫描速度600mm/s,频率20KHz,扫描次数10次或20次,扫描间距60微米-150微米。The method according to claim 2, wherein the parameters for etching by the nanosecond pulsed laser include: etching power 20w, scanning speed 600mm/s, frequency 20KHz, number of scans 10 or 20, scanning The pitch is 60 microns-150 microns.
- 根据权利要求3所述的方法,其特征在于,所述扫描间距为60微米、90微米、120微米或150微米。The method according to claim 3, wherein the scanning pitch is 60 microns, 90 microns, 120 microns or 150 microns.
- 根据权利要求1-4中任一项所述的方法,其特征在于,所述微结构为多条平行沟槽。The method according to any one of claims 1-4, characterized in that the microstructure is a plurality of parallel grooves.
- 根据权利要求5所述的方法,其特征在于,所述多条平行沟槽中的每条沟槽的宽度为40微米-60微米,深度为60微米-70微米。The method according to claim 5, characterized in that each of the plurality of parallel grooves has a width of 40 microns to 60 microns and a depth of 60 microns to 70 microns.
- 根据权利要求5所述的方法,其特征在于,所述多条平行沟槽中的每条沟槽的宽度为60微米、90微米、120微米或150微米,深度为20微米-50微米。The method according to claim 5, wherein the width of each of the plurality of parallel grooves is 60 microns, 90 microns, 120 microns or 150 microns, and the depth is 20 microns-50 microns.
- 根据权利要求1-7中任一项所述的方法,其特征在于,进一步包括:利用化学修饰法在所述微结构的表面进行低表面能修饰,以便形成自清洁表面。The method according to any one of claims 1-7, further comprising: using a chemical modification method to perform low surface energy modification on the surface of the microstructure, so as to form a self-cleaning surface.
- 根据权利要求8所述的方法,其特征在于,所述化学修饰法包括:利用无水乙醇对形成所述微结构的外科手术器具表面进行清洗,然后将所述外科手术器具表面浸泡在5mmol/L的PFDTES甲醇溶液中10小时,并置于恒温鼓风干燥箱内在150℃条件下固化1小时,取出并待其冷却。The method according to claim 8, wherein the chemical modification method comprises: using absolute ethanol to clean the surface of the surgical instrument forming the microstructure, and then soaking the surface of the surgical instrument in 5mmol/ L of PFDTES methanol solution for 10 hours, and placed in a constant temperature blast drying oven at 150 ° C for 1 hour to solidify, take it out and wait for it to cool.
- 根据权利要求1-9中任一项所述的方法,其特征在于,具有所述微结构的所述表面具有超疏水性能和超疏血浆性能。The method according to any one of claims 1-9, characterized in that, the surface having the microstructure has superhydrophobic and superphobic properties.
- 根据权利要求1-10中任一项所述的方法,其特征在于,具有所述微结构的所述表面具有抗细菌粘附性能、抑制生物膜生长性能、抗蛋白质粘附性能和抗血小板粘附性能。The method according to any one of claims 1-10, wherein the surface having the microstructure has anti-bacterial adhesion properties, anti-biofilm growth properties, anti-protein adhesion properties and anti-platelet adhesion properties. Attached performance.
- 根据权利要求1-11中任一项所述的方法,其特征在于,具有所述微结构的所述表面的抑菌率不低于40%。The method according to any one of claims 1-11, characterized in that the bacteriostatic rate of the surface with the microstructure is not lower than 40%.
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