WO2022242206A1 - Hot cutter break protection apparatus - Google Patents

Hot cutter break protection apparatus Download PDF

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Publication number
WO2022242206A1
WO2022242206A1 PCT/CN2022/071912 CN2022071912W WO2022242206A1 WO 2022242206 A1 WO2022242206 A1 WO 2022242206A1 CN 2022071912 W CN2022071912 W CN 2022071912W WO 2022242206 A1 WO2022242206 A1 WO 2022242206A1
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Prior art keywords
current
transformer
relay
circuit
hot
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PCT/CN2022/071912
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French (fr)
Chinese (zh)
Inventor
何云鹏
费世明
胡辉
顾文贤
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苏州星贝尔中空成型设备有限公司
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Publication of WO2022242206A1 publication Critical patent/WO2022242206A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02HEMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
    • H02H3/00Emergency protective circuit arrangements for automatic disconnection directly responsive to an undesired change from normal electric working condition with or without subsequent reconnection ; integrated protection
    • H02H3/12Emergency protective circuit arrangements for automatic disconnection directly responsive to an undesired change from normal electric working condition with or without subsequent reconnection ; integrated protection responsive to underload or no-load

Definitions

  • the invention relates to the technical field of thermal cutting electrical control for hollow molding equipment, in particular to a protection device for thermal cutting knives.
  • the blow molding machine industry needs to cut the continuous tubular plastic body into segments by high temperature hot cutter during the molding process.
  • the hot knife uses a transformer to change our commonly used AC voltage into a lower voltage and adds it to both ends of the conductive metal blade to form a circuit to form a current, and then the current passes through the conductive metal blade to generate heat; we use the energized metal blade to generate heat
  • the principle to cut our parison when our hollow molding equipment is in continuous operation, the blade is in a high temperature state, the material will become soft, and the blade will be subjected to force when it cuts the green body. After a long time, the cutting blade will break and the broken cutting blade will be due to gravity. At this time, if the cutting blade is broken, we do not have the function of detecting the broken blade, and the machine will continue to run. When the mold is closed next time, the mold is likely to clamp the broken cutting blade and cause equipment or mold damage.
  • the object of the present invention is to aim at the defects and insufficiencies of the prior art, and provide a thermal knife breaking protection device with simple structure, reasonable design and convenient use.
  • the technical solution adopted in the present invention is: it comprises a current transformer, a current relay, a transformer and a hot cutter; the input end of the transformer is connected with the current transformer circuit, the current transformer is connected with the current relay, and the transformer The output terminal is connected with the hot knife circuit.
  • the working principle of the present invention is: when the hot cutter is energized to work normally, the working power supply of the current relay is also energized, and the current signal induced by the current transformer is output to the current relay, and the current relay is based on the current sensed by the current transformer and The set current is compared. At this time, the current relay in normal state does not output an alarm signal. When the hot knife blade is broken or the line of the hot knife is disconnected, the current in the hot knife circuit is close to zero at this time, and the current signal induced in the current transformer It is also close to zero. At this time, the current relay will output an alarm signal to the digital input module of the controller, and the controller will control the equipment to alarm and stop immediately, so as to protect the machine mold and its components from damage.
  • the protection device for thermal knife breaking according to the present invention has simple structure, reasonable and ingenious design, and can judge whether the working thermal knife blade is broken or not by detecting the electric current of the thermal knife circuit. And whether the hot cutter circuit is abnormal, so as to ensure the safe and reliable operation of the whole device, the present invention has the advantages of simple structure, reasonable setting, and low production cost.
  • Fig. 1 is a structural diagram of the present invention.
  • this specific embodiment adopts following technical scheme: it comprises current transformer 1, current relay 2, transformer 3 and hot cutter 4;
  • the input end of described transformer 3 is connected with current transformer 1 circuit,
  • the current transformer 1 is connected with the current relay 2, and the output terminal of the transformer 3 is connected with the hot cutter 4 circuit.
  • one of the phase wires of the incoming line of the transformer 3 that controls the hot cutter 4 passes through the hole in the middle of the current transformer 1, and the output of the current transformer 1 is connected to the input terminal of the current relay 2, and the current The switching value output of the relay 2 is connected to the switching value input point of the PLC, and the output of the transformer 3 and the wiring pile head of the hot cutter 4 are connected through cables.
  • the protection device in this specific embodiment is used to convert the large current in the hot knife circuit into a certain proportion of small current for detection;
  • the current relay uses the working principle of the undercurrent relay: when the coil current reaches or exceeds the operating current value, The armature pulls in action, when the coil current is lower than the operating current value, the armature is released immediately, and the influence of the current fed back by the current transformer on the operating current of the current relay controls the action of the relay to output the switching signal to judge the blade of the hot knife in operation Is it broken.
  • the current relay (undercurrent relay) cooperates with the current transformer, not only can detect the hot knife device, but also can be used to detect the heater in the hollow molding equipment.
  • the installation position of the current transformer can be selected according to the site environment, it can be installed on the input side of the transformer or on the output side of the transformer, and the appropriate one can be selected according to the installation position and the current size of the input side or output side during normal use.
  • the aperture and transformation ratio of the current transformer can be selected according to the site environment, it can be installed on the input side of the transformer or on the output side of the transformer, and the appropriate one can be selected according to the installation position and the current size of the input side or output side during normal use.
  • the current relay (undercurrent relay) cooperates with the current transformer, not only can detect the hot knife blade, but also can detect the whole hot knife circuit.

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  • Emergency Protection Circuit Devices (AREA)

Abstract

A hot cutter break protection apparatus, which relates to the technical field of hot cutting electrical control of hollow forming devices. The protection device comprises a current transformer (1), a current relay (2), a transformer (3), and a hot cutter (4). An input end of the transformer (3) is connected to a circuit of the current transformer (1), the current transformer (1) is connected to the current relay (2), and an output end of the transformer (3) is connected to a circuit of the hot cutter (4). By measuring the size of the current of a circuit of the hot cutter (4), it is determined whether the blade of the hot cutter (4) during operation has broken and whether the circuit of the hot cutter (4) is abnormal, thereby guaranteeing the objective that the entire device operates safely and reliably, as well as the advantages of having a simple structure, a reasonable configuration, and low fabrication costs.

Description

热切刀断刀保护装置Hot cutting knife break protection device 技术领域technical field
本发明涉及中空成型设备热切割电气控制技术领域,具体涉及热切刀断刀保护装置。The invention relates to the technical field of thermal cutting electrical control for hollow molding equipment, in particular to a protection device for thermal cutting knives.
背景技术Background technique
中空成型机行业在成型过程中需要通过高温热切刀将连续的管状塑料坯体切割成段。热切刀是利用变压器将我们常用的交流电压变成较低电压加在可以导电的金属刀片两端构成回路形成电流,然后电流通过可以导电的金属刀片会产生热量;我们利用通电的金属刀片会发热的原理来对我们的型坯进行切割。但是我们的中空成型设备在连续运行的时候刀片处于高温状态材质会变软同时在刀片切割坯体的时候会受到力的作用时间长了切刀片就会断掉同时断掉的切刀片会因为重力作用下坠;这时如果切刀片断了我们没有检测刀片断掉的功能,机器还是会继续运行,等到下次合模的时候模具很有可能将断掉的切刀片夹住造成设备或模具损坏。The blow molding machine industry needs to cut the continuous tubular plastic body into segments by high temperature hot cutter during the molding process. The hot knife uses a transformer to change our commonly used AC voltage into a lower voltage and adds it to both ends of the conductive metal blade to form a circuit to form a current, and then the current passes through the conductive metal blade to generate heat; we use the energized metal blade to generate heat The principle to cut our parison. However, when our hollow molding equipment is in continuous operation, the blade is in a high temperature state, the material will become soft, and the blade will be subjected to force when it cuts the green body. After a long time, the cutting blade will break and the broken cutting blade will be due to gravity. At this time, if the cutting blade is broken, we do not have the function of detecting the broken blade, and the machine will continue to run. When the mold is closed next time, the mold is likely to clamp the broken cutting blade and cause equipment or mold damage.
发明内容Contents of the invention
本发明的目的在于针对现有技术的缺陷和不足,提供一种结构简单、设计合理、使用方便的热切刀断刀保护装置。The object of the present invention is to aim at the defects and insufficiencies of the prior art, and provide a thermal knife breaking protection device with simple structure, reasonable design and convenient use.
为实现上述目的,本发明采用的技术方案是:它包含电流互感器、电流继电器、变压器和热切刀;所述的变压器的输入端与电流互感器电路连接,电流互感器与电流继电器相连,变压器的输出端与热切刀电路连接。In order to achieve the above object, the technical solution adopted in the present invention is: it comprises a current transformer, a current relay, a transformer and a hot cutter; the input end of the transformer is connected with the current transformer circuit, the current transformer is connected with the current relay, and the transformer The output terminal is connected with the hot knife circuit.
本发明的工作原理为:当热切刀通电正常工作时,电流继电器的工作电源也通电,此时电流互感器感应的电流信号输出到电流继电器,电流继电器根据电流互感器感应到的电流和继电器上设置的电流进行比较,此时正常状 态电流继电器不输出报警信号,当热切刀刀片断了或者热切刀的线路断开,此时热切刀回路中的电流接近零,电流互感器中感应的电流信号也接近零,此时电流继电器就会输出报警信号到控制器的数字量输入模块,控制器控制设备报警并马上停机,从而保护机器模具及其部件免受损坏。The working principle of the present invention is: when the hot cutter is energized to work normally, the working power supply of the current relay is also energized, and the current signal induced by the current transformer is output to the current relay, and the current relay is based on the current sensed by the current transformer and The set current is compared. At this time, the current relay in normal state does not output an alarm signal. When the hot knife blade is broken or the line of the hot knife is disconnected, the current in the hot knife circuit is close to zero at this time, and the current signal induced in the current transformer It is also close to zero. At this time, the current relay will output an alarm signal to the digital input module of the controller, and the controller will control the equipment to alarm and stop immediately, so as to protect the machine mold and its components from damage.
采用上述结构后,本发明产生的有益效果为:本发明所述的热切刀断刀保护装置,结构简单、设计合理巧妙、通过检测热切刀电路电流大小来判断工作中的热切刀刀片是否断刀以及热切刀电路是否异常,从而保证整个设备安全可靠运行的目的,本发明具有结构简单、设置合理、制作成本低等优点。After adopting the above-mentioned structure, the beneficial effects produced by the present invention are as follows: the protection device for thermal knife breaking according to the present invention has simple structure, reasonable and ingenious design, and can judge whether the working thermal knife blade is broken or not by detecting the electric current of the thermal knife circuit. And whether the hot cutter circuit is abnormal, so as to ensure the safe and reliable operation of the whole device, the present invention has the advantages of simple structure, reasonable setting, and low production cost.
附图说明Description of drawings
图1是本发明的结构图。Fig. 1 is a structural diagram of the present invention.
附图标记说明:Explanation of reference signs:
电流互感器1、电流继电器2、变压器3、热切刀4。Current transformer 1, current relay 2, transformer 3, hot cutter 4.
具体实施方式Detailed ways
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained according to these drawings without any creative effort.
参看如图1所示,本具体实施方式采用如下技术方案:它包含电流互感器1、电流继电器2、变压器3和热切刀4;所述的变压器3的输入端与电流互感器1电路连接,电流互感器1与电流继电器2相连,变压器3的输出端与热切刀4电路连接。Referring to as shown in Figure 1, this specific embodiment adopts following technical scheme: it comprises current transformer 1, current relay 2, transformer 3 and hot cutter 4; The input end of described transformer 3 is connected with current transformer 1 circuit, The current transformer 1 is connected with the current relay 2, and the output terminal of the transformer 3 is connected with the hot cutter 4 circuit.
本具体实施方式操作时,将控制热切刀4的变压器3的进线的其中一根相线穿过电流互感器1中间的孔,电流互感器1的输出接到电流继电器2的输入端子,电流继电器2的开关量输出接到PLC的开关量输入点上,变压器3的输出和热切刀4的接线桩头通过电缆连接起来。During the operation of this specific embodiment, one of the phase wires of the incoming line of the transformer 3 that controls the hot cutter 4 passes through the hole in the middle of the current transformer 1, and the output of the current transformer 1 is connected to the input terminal of the current relay 2, and the current The switching value output of the relay 2 is connected to the switching value input point of the PLC, and the output of the transformer 3 and the wiring pile head of the hot cutter 4 are connected through cables.
本具体实施方式保护装置用来将热切刀电路中的大电流转换为一定比例的小电流,以供检测用;电流继电器利用欠电流继电器的工作原理:当线圈电流达到或大于动作电流值时,衔铁吸合动作,当线圈电流低于动作电流值时衔铁立即释放,通过电流互感器反馈的电流对电流继电器的动作电流的影响控制继电器动作输出开关量的信号来判断工作中的热切刀的刀片是否断掉。The protection device in this specific embodiment is used to convert the large current in the hot knife circuit into a certain proportion of small current for detection; the current relay uses the working principle of the undercurrent relay: when the coil current reaches or exceeds the operating current value, The armature pulls in action, when the coil current is lower than the operating current value, the armature is released immediately, and the influence of the current fed back by the current transformer on the operating current of the current relay controls the action of the relay to output the switching signal to judge the blade of the hot knife in operation Is it broken.
所述电流继电器(欠电流继电器)配合电流互感器,不仅仅可以对热切刀装置进行检测,还可以用在对中空成型设备中的加热器进行检测。The current relay (undercurrent relay) cooperates with the current transformer, not only can detect the hot knife device, but also can be used to detect the heater in the hollow molding equipment.
所述电流互感器的安装位置可以根据现场环境进行选择,可以安装在变压器的输入侧也可以安装在变压器的输出侧,根据安装位置以及正常使用时输入侧或输出侧电流的大小来选择合适的电流互感器的孔径和变比。The installation position of the current transformer can be selected according to the site environment, it can be installed on the input side of the transformer or on the output side of the transformer, and the appropriate one can be selected according to the installation position and the current size of the input side or output side during normal use. The aperture and transformation ratio of the current transformer.
所述电流继电器(欠电流继电器)配合电流互感器,不仅仅可以对热切刀刀片进行检测,还可以对整个热切刀电路进行检测。The current relay (undercurrent relay) cooperates with the current transformer, not only can detect the hot knife blade, but also can detect the whole hot knife circuit.
以上显示和描述了本发明的基本原理和主要特征以及本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Variations and improvements are possible, which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.

Claims (2)

  1. 热切刀断刀保护装置,其特征在于:它包含电流互感器、电流继电器、变压器和热切刀;所述的变压器的输入端与电流互感器电路连接,电流互感器与电流继电器相连,变压器的输出端与热切刀电路连接。The thermal knife breaking protection device is characterized in that it includes a current transformer, a current relay, a transformer and a thermal knife; the input end of the transformer is connected to the current transformer circuit, the current transformer is connected to the current relay, and the output of the transformer The terminal is connected with the hot knife circuit.
  2. 根据权利要求1所述的热切刀断刀保护装置,其特征在于它的工作原理为:当热切刀通电正常工作时,电流继电器的工作电源也通电,此时电流互感器感应的电流信号输出到电流继电器,电流继电器根据电流互感器感应到的电流和继电器上设置的电流进行比较,此时正常状态电流继电器不输出报警信号,当热切刀刀片断了或者热切刀的线路断开,此时热切刀回路中的电流接近零,电流互感器中感应的电流信号也接近零,此时电流继电器就会输出报警信号到控制器的数字量输入模块,控制器控制设备报警并马上停机,从而保护机器模具及其部件免受损坏。According to claim 1, the protection device for hot knife breaking is characterized in that its working principle is: when the hot knife is energized and works normally, the working power supply of the current relay is also energized, and the current signal induced by the current transformer is output to Current relay, the current relay compares the current sensed by the current transformer with the current set on the relay. At this time, the current relay in the normal state does not output an alarm signal. When the hot knife blade is broken or the line of the hot knife is disconnected, the hot knife The current in the knife circuit is close to zero, and the current signal induced in the current transformer is also close to zero. At this time, the current relay will output an alarm signal to the digital input module of the controller, and the controller will control the equipment to alarm and stop immediately to protect the machine. The mold and its components are protected from damage.
PCT/CN2022/071912 2021-05-19 2022-01-14 Hot cutter break protection apparatus WO2022242206A1 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113097969A (en) * 2021-05-19 2021-07-09 苏州星贝尔中空成型设备有限公司 Hot knife broken knife protection device

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JPH1177600A (en) * 1997-09-03 1999-03-23 Kasahara Kogyo Kk Stopping device at breaking time in heating wire cutting machine of foaming resin compact
CN201132332Y (en) * 2007-12-29 2008-10-15 袁立军 Power-off hot wire protecting device for cutting foam plastic panel
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CN210453031U (en) * 2019-09-10 2020-05-05 廊坊开发区拓扑科技发展有限公司 Filler strip cutting machine
CN113097969A (en) * 2021-05-19 2021-07-09 苏州星贝尔中空成型设备有限公司 Hot knife broken knife protection device

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Publication number Priority date Publication date Assignee Title
JPH1177600A (en) * 1997-09-03 1999-03-23 Kasahara Kogyo Kk Stopping device at breaking time in heating wire cutting machine of foaming resin compact
CN201132332Y (en) * 2007-12-29 2008-10-15 袁立军 Power-off hot wire protecting device for cutting foam plastic panel
DE102010009523A1 (en) * 2010-02-23 2011-08-25 Mai, Verena, 09648 Device for controlling/regulating temperature of electrical heating wire during intersection of thermally separated body utilized for insulating building, has sensor whose voltage is supplied as actual variable of control device
CN110524635A (en) * 2019-09-05 2019-12-03 明珠家具股份有限公司 A kind of foam cutting machine current of electric heating wire adjusts systems stabilisation and method
CN210453031U (en) * 2019-09-10 2020-05-05 廊坊开发区拓扑科技发展有限公司 Filler strip cutting machine
CN113097969A (en) * 2021-05-19 2021-07-09 苏州星贝尔中空成型设备有限公司 Hot knife broken knife protection device

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