WO2022241664A1 - Procédé de traitement de gaz résiduaire industriel, et dispositif - Google Patents
Procédé de traitement de gaz résiduaire industriel, et dispositif Download PDFInfo
- Publication number
- WO2022241664A1 WO2022241664A1 PCT/CN2021/094508 CN2021094508W WO2022241664A1 WO 2022241664 A1 WO2022241664 A1 WO 2022241664A1 CN 2021094508 W CN2021094508 W CN 2021094508W WO 2022241664 A1 WO2022241664 A1 WO 2022241664A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- waste gas
- industrial waste
- porous material
- gas
- mixer
- Prior art date
Links
- 239000007789 gas Substances 0.000 title claims abstract description 180
- 239000002440 industrial waste Substances 0.000 title claims abstract description 105
- 238000000034 method Methods 0.000 title claims abstract description 55
- 239000011148 porous material Substances 0.000 claims abstract description 88
- 238000001179 sorption measurement Methods 0.000 claims abstract description 76
- 239000008247 solid mixture Substances 0.000 claims abstract description 5
- 238000002156 mixing Methods 0.000 claims description 62
- 239000000463 material Substances 0.000 claims description 47
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 26
- 239000002245 particle Substances 0.000 claims description 26
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 20
- 238000004519 manufacturing process Methods 0.000 claims description 14
- 238000011084 recovery Methods 0.000 claims description 14
- 239000000843 powder Substances 0.000 claims description 13
- 239000000428 dust Substances 0.000 claims description 12
- 229920001971 elastomer Polymers 0.000 claims description 12
- 239000005060 rubber Substances 0.000 claims description 12
- 239000000377 silicon dioxide Substances 0.000 claims description 11
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 10
- 230000006835 compression Effects 0.000 claims description 10
- 238000007906 compression Methods 0.000 claims description 10
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 9
- 235000012239 silicon dioxide Nutrition 0.000 claims description 9
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 8
- 239000004033 plastic Substances 0.000 claims description 8
- 238000000746 purification Methods 0.000 claims description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 4
- 240000007594 Oryza sativa Species 0.000 claims description 4
- 235000007164 Oryza sativa Nutrition 0.000 claims description 4
- 239000003610 charcoal Substances 0.000 claims description 4
- 239000002131 composite material Substances 0.000 claims description 4
- 239000012530 fluid Substances 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 4
- 239000010903 husk Substances 0.000 claims description 4
- 239000011022 opal Substances 0.000 claims description 4
- 102000004169 proteins and genes Human genes 0.000 claims description 4
- 108090000623 proteins and genes Proteins 0.000 claims description 4
- 235000009566 rice Nutrition 0.000 claims description 4
- 239000010902 straw Substances 0.000 claims description 4
- 239000003814 drug Substances 0.000 claims description 3
- 229940079593 drug Drugs 0.000 claims description 3
- 238000009413 insulation Methods 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 230000009467 reduction Effects 0.000 claims description 3
- 229910052710 silicon Inorganic materials 0.000 claims description 3
- 239000010703 silicon Substances 0.000 claims description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 2
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 2
- 244000082204 Phyllostachys viridis Species 0.000 claims description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 2
- 229910021536 Zeolite Inorganic materials 0.000 claims description 2
- 239000010424 alunite Substances 0.000 claims description 2
- 229910052934 alunite Inorganic materials 0.000 claims description 2
- 229960000892 attapulgite Drugs 0.000 claims description 2
- 239000011425 bamboo Substances 0.000 claims description 2
- 229910001570 bauxite Inorganic materials 0.000 claims description 2
- 239000011575 calcium Substances 0.000 claims description 2
- 229910052791 calcium Inorganic materials 0.000 claims description 2
- 230000008859 change Effects 0.000 claims description 2
- 239000004927 clay Substances 0.000 claims description 2
- 229910052570 clay Inorganic materials 0.000 claims description 2
- 238000004140 cleaning Methods 0.000 claims description 2
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 claims description 2
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 2
- 239000000945 filler Substances 0.000 claims description 2
- 238000000227 grinding Methods 0.000 claims description 2
- 239000010445 mica Substances 0.000 claims description 2
- 229910052618 mica group Inorganic materials 0.000 claims description 2
- 229910052901 montmorillonite Inorganic materials 0.000 claims description 2
- 229910052757 nitrogen Inorganic materials 0.000 claims description 2
- 229910052625 palygorskite Inorganic materials 0.000 claims description 2
- 239000012758 reinforcing additive Substances 0.000 claims description 2
- 239000006235 reinforcing carbon black Substances 0.000 claims description 2
- 239000011347 resin Substances 0.000 claims description 2
- 229920005989 resin Polymers 0.000 claims description 2
- 239000000454 talc Substances 0.000 claims description 2
- 229910052623 talc Inorganic materials 0.000 claims description 2
- KPZTWMNLAFDTGF-UHFFFAOYSA-D trialuminum;potassium;hexahydroxide;disulfate Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Al+3].[Al+3].[Al+3].[K+].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O KPZTWMNLAFDTGF-UHFFFAOYSA-D 0.000 claims description 2
- 239000010456 wollastonite Substances 0.000 claims description 2
- 229910052882 wollastonite Inorganic materials 0.000 claims description 2
- 239000010457 zeolite Substances 0.000 claims description 2
- 230000000274 adsorptive effect Effects 0.000 claims 1
- 229920006395 saturated elastomer Polymers 0.000 claims 1
- 239000007787 solid Substances 0.000 abstract description 4
- 230000007774 longterm Effects 0.000 abstract 1
- 238000000926 separation method Methods 0.000 description 17
- 239000012855 volatile organic compound Substances 0.000 description 17
- 239000002912 waste gas Substances 0.000 description 17
- 238000003860 storage Methods 0.000 description 13
- 239000003463 adsorbent Substances 0.000 description 12
- 230000008569 process Effects 0.000 description 12
- 230000009471 action Effects 0.000 description 11
- 238000003795 desorption Methods 0.000 description 8
- 239000010815 organic waste Substances 0.000 description 7
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 230000001360 synchronised effect Effects 0.000 description 6
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 5
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 5
- 125000004122 cyclic group Chemical group 0.000 description 5
- 239000003546 flue gas Substances 0.000 description 5
- 239000002250 absorbent Substances 0.000 description 4
- 230000002745 absorbent Effects 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 239000002920 hazardous waste Substances 0.000 description 3
- 238000004062 sedimentation Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- BZLVMXJERCGZMT-UHFFFAOYSA-N Methyl tert-butyl ether Chemical compound COC(C)(C)C BZLVMXJERCGZMT-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- -1 automobile exhaust Chemical compound 0.000 description 2
- 239000006229 carbon black Substances 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000008929 regeneration Effects 0.000 description 2
- 238000011069 regeneration method Methods 0.000 description 2
- 238000010092 rubber production Methods 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- 238000004659 sterilization and disinfection Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- BWGNESOTFCXPMA-UHFFFAOYSA-N Dihydrogen disulfide Chemical compound SS BWGNESOTFCXPMA-UHFFFAOYSA-N 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 1
- LSDPWZHWYPCBBB-UHFFFAOYSA-N Methanethiol Chemical compound SC LSDPWZHWYPCBBB-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000000443 aerosol Substances 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 239000000809 air pollutant Substances 0.000 description 1
- 231100001243 air pollutant Toxicity 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000009841 combustion method Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
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- 231100000719 pollutant Toxicity 0.000 description 1
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- 125000006850 spacer group Chemical group 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/02—Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/06—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with moving adsorbents, e.g. rotating beds
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
Definitions
- the application relates to the field of environmental protection, in particular to a method and equipment for treating industrial waste gas, especially suitable for the treatment of VOC, VOCs and dust in industrial waste gas, and realizes zero carbon emission in industrial waste gas treatment.
- Industrial waste gas treatment refers to the pretreatment of waste gas produced in industrial places such as factories and workshops before being discharged to the outside, so as to meet the national standards for external discharge of waste gas.
- General industrial waste gas treatment includes organic waste gas treatment, dust waste gas treatment, acid-base waste gas treatment, odor waste gas treatment and air sterilization, disinfection and purification.
- Industrial waste gas treatment gases specifically include acetone, methyl ethyl ketone, butanol, methanol, formaldehyde, benzene, toluene, xylene, styrene, methyl tert-butyl ether, ethyl acetate, methylene chloride, ethane, pentane, Treatment of natural gas, automobile exhaust, hydrogen sulfide, hydrogen disulfide, mercaptan, ammonia and various organic waste gases, acid and alkali waste gases and waste gases.
- VOC volatile organic compounds
- VOC volatile organic compounds
- VOC It is an important cause of haze and photochemical smog. In addition to affecting the environment, VOC also has high-risk biological toxicity and is potentially harmful to human health and plant growth. . Among many emission sources, industrial emission is an important source of VOC pollution in the environment. Therefore, controlling VOC emission from industrial sources will help reduce the concentration of PM2.5 and O 3 , which is very important for the improvement of regional atmospheric environment.
- the treatment methods of industrial waste gas mainly include: liquid recovery method, adsorption method, combustion method, condensation method, photocatalytic oxidation method, low temperature plasma method, etc.
- Chinese Invention Application Patent Publication No.: CN112387059A Publication Date: 20190816 discloses a circulating mobile adsorption device for adsorption materials for tail gas treatment.
- This invention is provided with adsorption tank and desorption tank. After the adsorption is completed, the adsorption material needs to be desorbed.
- VOC purification and separation method is to combine the gas containing VOC organic waste gas with a structured fixed bed that is coupled with adsorption and catalysis, so that the gas containing VOC organic waste gas is purified and separated to obtain purified air.
- the structured fixed bed It is filled with granular material and gradient material.
- the device uses fixed particle packing and fixed bed to adsorb VOC, and the VOC adsorption efficiency is not high.
- Chinese Invention Patent Application Publication No.: CN105944503A, Publication Date: 2016092 discloses an online cycle regeneration organic waste gas treatment method and device, the device includes a cyclone tower, a liquid storage tank, a sedimentation tank, a biological desorption chamber, and The storage room on the side of the attached room; the bottom of the cyclone tower is connected to the sedimentation tank through pipelines; the bottom of the sedimentation tank is equipped with a centrifugal pump, and the adsorbent particles in it are transported to the biological desorption chamber through the centrifugal pump; the cyclone tower There are a plurality of swirl atomizing nozzles arranged in tangential circles at intervals on the lower side of the wall; organic absorbent solution, desorbed adsorbent particle balls and organic waste gas are sprayed into the swirl in a tangential circle from the swirl atomizing nozzles.
- the flow tower is fully mixed, and flows along the inner wall of the swirl tower in a circumferential direction and spirally rises.
- This method uses organic absorbent solution, desorbed adsorbent particle balls and organic waste gas to mix, and the organic absorbent solution will affect the adsorption of the adsorbent particle balls, causing the adsorption efficiency of the adsorbent particle balls to be affected. Afterwards, desorption treatment is required in the biological desorption chamber.
- the above-mentioned devices and methods generally require the adsorption material to be made into an adsorption component or a fixed-bed reaction device, and then the fluid is slowly passed through the adsorption material at 0.1 m/s for adsorption. After the adsorption is completed, it is necessary to perform desorption treatment by means of heating, etc., so as to realize the recycling of the adsorption material.
- the passage speed of the gas in the adsorption structure must be slow.
- the exhaust gas flow rate cannot exceed 0.1m/s, which significantly restricts the exhaust gas treatment efficiency.
- the activated carbon structure after adsorption becomes a hazardous waste material.
- the storage, transportation, regeneration and harmless treatment of this hazardous waste material are very complicated and costly.
- the purpose of this application is to provide a method for treating industrial waste gas, which not only has the function of porous materials to absorb industrial waste gas under the state of gas-solid flow, but also has the function of continuously crushing porous materials to realize It has the ability to treat industrial waste gas with high efficiency for a long time.
- a method for treating industrial waste gas In this method, industrial waste gas and porous materials are added to a mixer for adsorption. After completion, the gas-solid mixture enters a separator to separate the gas from the broken porous material that adsorbs industrial waste gas; it is characterized in that the mixed
- the mechanical treatment method is used in the device to make the porous material collide violently in the industrial waste gas, so that the industrial waste gas is adsorbed on the porous material, and the porous material adsorbing the industrial waste gas is simultaneously broken through mechanical treatment, and the industrial waste gas is further absorbed.
- the mechanical treatment methods described in this application include one or more combinations of crushing, grinding, crushing, impact, gas turbulence and high-speed fluid processing.
- the initial maximum diameter of the porous material described in this application is less than 0.1mm; the porous material after crushing is 50nm-20 microns; the average particle size ratio before and after crushing is 1.5-100:1.
- the porous material of the present application has a pore diameter of 1-500 nm, and a BET nitrogen adsorption specific surface area of 1 m 2 /g to 350 m 2 /g.
- the porous material of the present application is selected from activated carbon, bamboo charcoal, charcoal, rice husk ash, straw ash, protein shale, diatom shale, opal, silicon dioxide, calcium carbonate, diatomite, attapulgite, zeolite , macroporous resin, silicon dioxide and/or calcium carbonate and aluminum oxide composite porous material.
- the porous material described in this application is selected from the composite porous material of silica and/or calcium carbonate and aluminum oxide (the detailed preparation method is disclosed in Chinese invention patent CN109608699A); preferably, the porous material includes The percentage by weight is 20% ⁇ 95% silicon dioxide or calcium carbonate and 5% ⁇ 80% aluminum oxide; more preferably, the silicon dioxide, calcium carbonate or aluminum oxide of the porous material are derived from silicon/calcium-containing materials , including: alunite, rice husk ash, straw ash, montmorillonite, talc, yellow clay, mica, wollastonite, bauxite, protein shale, diatomite, diatom shale, opal or Various combinations.
- the porous material described in this application is vacuum-dried; the industrial waste gas is dried and compressed by a compressor.
- the present application also provides the method for obtaining a porous material for adsorbing industrial waste gas.
- the present application also provides the application of the porous material as a raw material for the production of rubber and plastic fillers, reinforcing additives or carbon black.
- the present application also provides the equipment of the method, the equipment includes a mixer and a separator connected to each other, the mixer is connected with an air inlet device and a particle adding device, and the separator is connected with a gas discharge device and a recovery device; industrial Waste gas and porous material are added to the mixer through the air inlet device and particle adding device respectively.
- the mixer described in this application adopts one or more combinations of ball mill, vertical mill and jet mill;
- the separator includes: one of bag filter, cyclone separator, warehouse pump and exhaust fan or multiple combinations.
- the device is provided with a thermal insulation layer at least on the outer surface of the mixer. Condensation on the side walls of the mixer, which can lead to particle agglomeration, is avoided. Certainly further, it is also possible to provide a heat insulation layer on the entire outer surface of the device of the present application.
- the equipment of the present application also includes a feeding device, which mixes the porous material into the industrial waste gas; the mixer is connected to the feeding device, and the feeding device is connected to an airflow generating device, and the mixed gas containing the porous material is sent into the mixer.
- the mixer described in this application adopts a multi-circulation connection mixing pipeline system, a mixing pipeline system premixing connector and a multi-section mixing tube, the first mixing tube is connected to the premixing connector, and the two premixing connectors are connected to each other.
- the upper part of the mixing joint is connected through the upper semi-arc connecting pipe, the lower parts of the two pre-mixing joints are connected through the lower semi-arc connecting pipe, and the last mixing pipe is connected with the separator.
- a discharge valve is provided at the bottom of the lower semicircular connecting pipe described in the present application.
- the feeding device described in the present application includes a feeding bin and a first sender, the feeding bin is connected to the first sender, the first sender is connected to the airflow generating device, and the feeding bin adds the porous material to the first sender , the first sender is connected to the premixing connector of the mixer through the air supply pipeline, and the air flow through the airflow generating device sends the porous material into the premixing connector;
- the premixing connector includes an industrial waste gas connecting pipe and a mixing The gas connecting pipe, the industrial waste gas connecting pipe is connected to the industrial waste gas conveying pipe, the mixed gas connecting pipe is connected to the air supply pipeline, and the outlet end of the industrial waste gas connecting pipe is located below the outlet end of the mixed gas connecting pipe.
- the premixing connector described in this application is composed of a cylindrical body and a circular platform body, and the cylindrical body is located above the cylindrical body; one end of the industrial waste gas connecting pipe extends into the interior of the cylindrical body, The other end of the industrial waste gas connecting pipe is provided with a connecting flange for connecting the industrial waste gas conveying pipe; one end of the mixed gas connecting pipe extends into the inside of the circular platform cylinder, and the end is bent upward, and the other end is provided with a flange for A connecting flange for connecting the air supply pipeline; and a connecting flange for connecting the first mixing pipe is arranged on the upper part of the cylindrical body, and a discharge valve is arranged at the bottom of the cylindrical body.
- a circulating ash bin is provided at the bottom of the separator described in this application, and the bottom of the circulating ash bin is connected to the second sender, and the second sender is connected to the air supply pipeline at the rear end of the first sender.
- the circulating ash bin described in this application is provided with an ash unloading valve and connected with a second compression pipeline system.
- Weight sensors are installed at the bottom of the circulating ash bin and the drug bin to monitor the weight of the powder in real time, and the air outlet is equipped with a TVOC And PM2.5 real-time air quality monitor, according to the change of internal powder weight and air quality detector, real-time control of the wind speed and dust cleaning pulse of the second compression pipeline system; the air supply pipeline of the second compression pipeline system A splitter can also be connected.
- the separator and feeding bin described in this application are equipped with heating elements to maintain the temperature inside 100-150 degrees Celsius, so as to keep the powder in the purification system dry and highly adsorbable.
- the cross-section of the inner channel of the mixing tube described in the present application changes in cross-sectional shape or size along with the direction of air flow.
- the cross section of the mixing tube described in the present application is changed in diameter reduction and/or diameter expansion.
- the interior of the mixing tube described in the present application is provided with a plurality of conical caps, the conical shape of the conical caps is set against the airflow direction, the diameter of the bottom surface is smaller than the diameter of the pipeline, and the intervals between the multiple conical caps are fixedly arranged for mixing on the bracket on the inner wall of the tube.
- the mixer described in the present application adopts a jet mill
- the airflow of the jet mill adopts compressed industrial waste gas
- the porous material is fed by industrial waste gas or compressed air.
- the mixer described in the present application adopts a ball mill, and the porous material is fed into the ball mill along with the industrial waste gas; or, the porous material and the industrial waste gas are separately fed into the ball mill.
- the overall system is simple, does not include the preparation of adsorption structural parts, and does not require the desorption process after adsorption, which significantly reduces the operating cost of the system.
- This method does not need to process high-concentration industrial waste gas and hazardous waste materials through the combustion process, and realizes zero emission of carbon dioxide in the process of industrial waste gas treatment.
- Porous materials that absorb industrial waste gas can be directly used as raw materials for rubber, plastic or carbon black production, without secondary pollution, and without high temperature desorption, and have a high energy utilization rate.
- This method can handle industrial waste gas with high flow rate and large flow rate, the speed is greater than 2m/s, and the flow rate is greater than 2000m3/h.
- the method of the present application can be widely used in chemical factories, electronics factories, printing factories, painting workshops, painting factories, food factories, rubber factories, paint factories, petrochemical industries and other places where dust, peculiar smell, smoke and dust are generated.
- Fig. 1 is a schematic flow chart of the method of the present invention.
- Fig. 2 is a schematic diagram of an embodiment of the present invention.
- Fig. 3 is a schematic diagram of an embodiment of the present invention.
- Fig. 4 is a schematic diagram of an embodiment of the present invention.
- Fig. 5 is a schematic diagram of an embodiment of the present invention.
- Fig. 6 is a schematic diagram of an embodiment of the present invention.
- Fig. 7 is a photograph of an engineering prototype of an embodiment of the present invention.
- Fig. 8 is a schematic diagram of an embodiment of the present invention.
- Figure 9 is a schematic structural view of the mixer.
- FIGS. 10 and Figure 11 are schematic structural views of the premixed connector.
- Figure 12 is a comparison chart before and after industrial waste gas treatment.
- an adsorption separation device without synchronous crushing process the device includes: exhaust gas inlet 1, mixing pipeline system 2, bag filter 3, exhaust fan 4, warehouse pump 5, air delivery device 6, Seal recovery bin 7, feeding device 8.
- the feeding device 8 feeds the material into the air conveying device 6 and is connected to the mixing pipeline system 2 .
- the mixing pipeline system 2 includes a premixing connector 21 and a multi-section mixing tube 22, the first mixing tube 22 is connected to the premixing connector 21, and the upper parts of the two premixing connectors 21 pass through the upper semicircle
- the arc-shaped connecting pipes 23 are connected, the lower parts of the two pre-mixing connectors 21 are connected through the lower semi-circular arc-shaped connecting pipes 23, and the last mixing pipe 22 is connected with the bag filter 3.
- the exhaust gas inlet 1 is connected to the mixing pipeline system 2, and the industrial waste gas and adsorption materials are passed into the mixing pipeline system 2 through the fan. After the industrial waste gas passes through a separate pipeline, it is connected to the bag filter 3 for dust removal and separation. The clean gas is pumped out of the bag filter 3 under the action of the exhaust fan 4 and enters the atmosphere. The adsorbent material after dedusting and separation is pumped from the bag filter 3 into the sealed recovery bin 7 under the action of the bin pump 5 .
- Part of the adsorption material in the sealed recovery bin 7 is connected to the exhaust gas inlet 1 via the airflow conveying device 6 for cyclic adsorption; a part of the adsorption material is put into the production of the rubber and plastic industry to form a synergy in the production process.
- an adsorption and separation equipment for variable cross-section tubular synchronous crushing process the device includes: waste gas inlet 1, mixing pipeline system 2, bag filter 3, exhaust fan 4, warehouse pump 5, air flow conveying device 6. Sealed recovery bin 7, feeding device 8.
- the feeding device 8 feeds the material into the air conveying device 6 and is connected to the variable mixing pipeline system 2 .
- the waste gas inlet 1 is connected to the mixing pipeline system 2, and the industrial waste gas and the adsorption material are passed into the mixing pipeline system 2 through the fan.
- the mixing pipeline system includes a premixing connector 21 and a multi-section mixing tube 22, the first mixing tube 22 is connected to the premixing connector 21, and the upper parts of the two premixing connectors 21 pass through the upper half arc The bottom of the two premixing connectors 21 are connected through the lower semicircular connecting pipe 23, and the last mixing pipe 22 is connected with the bag filter 3.
- the cross-section of the mixing tube 22 adopts continuous diameter reduction and diameter expansion.
- the industrial waste gas passes through the variable cross-section pipeline, and after being crushed and adsorbed in it, it is connected to the bag filter 3 for dust removal and separation.
- the separated clean gas is pumped out of the bag filter 3 under the action of the exhaust fan 4 and enters the atmosphere.
- the adsorbent material after dedusting and separation is pumped from the bag filter 3 into the sealed recovery bin 7 under the action of the bin pump 5 .
- Part of the adsorption material in the sealed recovery bin 7 is connected to the exhaust gas inlet 1 via the airflow conveying device 6 for cyclic adsorption; a part of the adsorption material is put into the production of the rubber and plastic industry to form a synergy in the production process.
- an adsorption and separation equipment for shield synchronous crushing process the device includes: exhaust gas inlet 1, mixing pipeline system 2, bag filter 3, exhaust fan 4, warehouse pump 5, air flow conveying device 6, Sealed storage bin 7, feeding device 8, conical cap 9.
- the feeding device 8 feeds the material into the air conveying device 6 and is connected to the mixing pipeline system 2 .
- the waste gas inlet 1 is connected to the mixing pipeline system 2, and the industrial waste gas and the adsorption material are passed into the mixing pipeline system 2 through the fan.
- the mixing pipeline system 2 includes a premixing connector 21 and a multi-section mixing tube 22, the first mixing tube 22 is connected to the premixing connector 21, and the upper parts of the two premixing connectors 21 pass through the upper semicircle
- the arc-shaped connecting pipes 23 are connected, the lower parts of the two pre-mixing connectors 21 are connected through the lower semi-circular arc-shaped connecting pipes 23, and the last mixing pipe 22 is connected with the bag filter 3.
- the inside of the mixing tube 22 is provided with a plurality of conical caps 9, the conical shape of the conical caps 9 is set against the air flow direction, the diameter of the bottom surface is smaller than the pipe diameter, and between the plurality of conical caps 9
- the spacers are fixedly arranged on the fixed frame of the inner wall of the mixing tube 22 .
- the industrial waste gas passes through the conical cap 9 and collides with it, and is absorbed in the mixing pipeline system 2 . Afterwards, it is connected to the bag filter 3 for dust removal and separation. The separated clean gas is pumped out of the bag filter 3 under the action of the exhaust fan 4 and enters the atmosphere. The adsorbent material after dedusting and separation is pumped from the bag filter 3 into the sealed storage bin 7 under the action of the bin pump 5 . Part of the adsorption material in the sealed storage bin 7 is connected to the waste gas inlet 1 via the airflow conveying device 6 for cyclic adsorption; a part of the adsorption material is put into the production of the rubber and plastic industry to form a synergy in the production process.
- an adsorption and separation equipment for jet mill crushing process said equipment includes: waste gas inlet 1, jet mill 2, bag filter 3, exhaust fan 4, warehouse pump 5, air conveying device 6, sealing Storage bin 7, feeding device 8.
- the feeding device 8 feeds material into the airflow conveying device 6 and is connected with the airflow mill 8 together with the waste gas inlet 1 .
- the industrial waste gas and the porous material are collided and crushed at high speed under the action of the jet mill and adsorbed at the same time. After that, it enters into the bag filter 3 for dust removal and separation, and the separated clean gas is drawn out of the bag filter 3 under the action of the exhaust fan 4 and enters the atmosphere.
- the adsorbent material after dedusting and separation is pumped from the bag filter 3 into the sealed storage bin 7 under the action of the bin pump 5 .
- Part of the adsorption material in the sealed storage bin 7 is connected to the waste gas inlet 1 via the airflow conveying device 6 for cyclic adsorption; a part of the adsorption material is put into the production of the rubber and plastic industry to form a synergy in the production process.
- a kind of adsorption separation equipment of ball mill synchronous crushing process said equipment includes: waste gas inlet 1, ball mill 2, bag filter 3, exhaust fan 4, warehouse pump 5, air flow conveying device 6, sealed recovery warehouse 7. Feeding device 8; the feeding device 8 puts materials into the air conveying device 6 and connects to the ball mill 2.
- the waste gas inlet 1 is connected to the ball mill 2.
- the industrial waste gas in the ball mill passes through violently broken and adsorbed. Afterwards, it is connected to the bag filter 3 for dust removal and separation, and the separated clean gas is drawn out of the bag filter 3 under the action of the exhaust fan 4 and enters the atmosphere.
- the adsorbent material after dedusting and separation is pumped from the bag filter 3 into the sealed recovery bin 7 under the action of the bin pump 5 .
- Part of the adsorption material in the sealed recovery bin 7 is connected to the exhaust gas inlet 1 via the airflow conveying device 6 for cyclic adsorption; a part of the adsorption material is put into the production of the rubber and plastic industry to form a synergy in the production process.
- FIG 7 it is a principle verification equipment for improving the adsorption of industrial waste gas by porous materials through a synchronous crushing process. This equipment is used to absorb industrial waste gas generated during the tire production process of tire manufacturers.
- the device includes an exhaust gas inlet 1 , a mixer 2 , a separator 3 and a feeding device 8 .
- the mixer 2 is connected to the feeding device 8, and the feeding device 8 is connected to an airflow conveying device 6, and the adsorbent is mixed with air through the airflow conveying device 6, and the airflow conveying device 6 is the compressed air flow rate of the first compressed air system in the range of 2.5 ⁇ 3m3 /min.
- the feeding device 8 mixes the adsorption material into the tail gas; the adsorption material is selected from diatom mineral powder.
- the airflow conveying device 6 sends the mixed gas containing the adsorption material into the mixer 2 through the airflow, and the separator 3 is connected to the mixer 2.
- the separator 3 is a bag filter, and the bag filter absorbs the adsorption material of VOC Separated from the treated tail gas, the air outlet of the separator 3 is connected to the smoke exhaust device 5 to discharge the separated tail gas.
- the mixer 2 is a multi-circulation connection mixing piping system
- the multi-circulation connection mixing piping system includes a pre-mixing connector 21 and 5 section mixing pipes 22, the first mixing pipe 22 is connected to The premixing connectors 21 are connected, the upper parts of the two premixing connectors 21 are connected through the upper semicircular connecting pipe 23, and the lower parts of the two premixing connectors 21 are connected through the lower semicircular connecting pipe 23, the fifth The root mixing pipe 22 is connected with the separator 3; the bottom of the lower semicircular connecting pipe 23 is provided with a discharge valve 24.
- the feeding device 8 includes a feeding bin 81 and a first sender 82, the described feeding bin 81 is connected to the first sender 82, and the first sender 82 is connected to the air flow conveying device 6, and the feeding bin 81 will absorb the material A first sender 82 is added, and the first sender 82 is connected to the premix connection head 21 of the mixer 2 through the air supply pipeline, and the airflow through the airflow conveying device 6 sends the adsorbent material into the premix connection head 21 .
- the premixed connector 21 includes an exhaust gas connecting pipe 211 and a mixed gas connecting pipe 212, the exhaust gas connecting pipe 211 is connected to the exhaust gas delivery pipe, and the mixed gas connecting pipe 212 is connected to the air supply pipeline, And the outlet end of the tail gas connecting pipe 211 is located below the outlet end of the mixed gas connecting pipe 212 .
- the premixing connector 21 is composed of a cylindrical body 213 and a cylindrical body 214, the cylindrical body 214 is located above the cylindrical body 213; one end of the exhaust gas connecting pipe 211 extends into the interior of the cylindrical body 213, The other end of the exhaust gas connecting pipe 211 is provided with a connecting flange for connecting the exhaust gas conveying pipe; one end of the mixed gas connecting pipe 212 extends into the inside of the round table cylinder 214, and the end is bent upwards, and the other end is provided with a useful A connecting flange for connecting the air supply pipeline; and a connecting flange for connecting the first mixing pipe 22 is arranged on the upper part of the cylindrical body 214, and a discharge valve is arranged at the bottom of the cylindrical body 213.
- the bottom of the separator 3 is provided with a warehouse pump 5, the bottom of the warehouse pump 5 is connected to the sealed storage bin 7, and the sealed storage bin 7 is connected to the second transmitter 83, and the second transmitter 83 is connected to the first In the air supply pipeline at the rear end of the transmitter 82;
- the sealed storage bin 7 is provided with an ash unloading valve 71, and is connected with a second compression pipeline system 61, and the second compression pipeline system 61 compresses the air flow rate range of 2m 3 /min
- sealed storage bin 7 and the bottom of the drug bin are equipped with weight sensors to monitor the powder weight in real time
- the air outlet is equipped with TVOC and PM2.5 real-time air quality monitors, which are controlled in real time according to the internal powder weight changes and air quality detectors
- the wind speed and dust removal pulse of the second compression pipeline system 61; the air supply pipeline of the second compression pipeline system 61 can also be connected to the separator 3; the separator 3 and the feeding bin 81 are provided with heating
- the element maintains its internal
- the industrial flue gas flow rate to be treated is 2200m3/h
- the total pressure is 5000Pa
- the length of the mixed flow tube is 12m
- the adsorption material is inorganic porous material.
- silica lattice powder is used as an inorganic porous material
- the particle size (D50) of the particle is 7.3 ⁇ m.
- the concentration of industrial flue gas at the air inlet is 15-20mg/m 3
- the solid particle PM2.5 in the exhaust gas is 560mg/m 3 .
- the industrial flue gas flow rate to be treated is 2200m3/h
- the total pressure is 5000Pa
- the length of the mixed flow pipe is 12m
- the adsorption material is an inorganic porous material.
- the particle size (D50) is 7.3 ⁇ m.
- the concentration of industrial flue gas at the air inlet is 15-20mg/m3, and the solid particle PM2.5 in the exhaust gas is 560mg/ m3 .
- the equipment has been running stably for 130 hours, and the exhaust gas adsorption efficiency is stable above 85%, and the PM2.5 adsorption efficiency is 100%.
- the VOC concentration detection data at the import and export of the system are as follows:
- the particle size (D50) of the porous material changed from 7.3 ⁇ m to 3.9 ⁇ m, realizing the simultaneous function of adsorption and crushing.
- the porous material after adsorption (the porous material in this example is silicon lattice powder material, which is a functional material normally used in the tire industry at present, mainly used to reduce tire heat generation), can be directly used in tire rubber material formula Among them, the mechanical and thermodynamic properties of rubber materials are improved.
- thermodynamic properties of porous materials in rubber before and after adsorption is shown in the table below:
- Integrating the devices described in Examples 1-5 record respectively in the devices of Embodiment 1-5: the inlet velocity of the waste gas inlet, the inlet particle size, the inlet concentration and the outlet concentration and the outlet particle size of the exhaust fan, and obtain the following table :
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
L'invention concerne un procédé de traitement de gaz résiduaire industriel, le procédé comprenant les étapes suivantes : ajout d'un gaz résiduaire industriel et d'un matériau poreux dans un mélangeur pour adsorption, et après l'achèvement de l'adsorption, introduction d'un mélange gaz-solide dans un séparateur pour séparer un gaz du matériau poreux rompu qui a adsorbé le gaz résiduaire industriel, un moyen de traitement mécanique étant utilisé dans le mélangeur pour amener le matériau poreux à entrer, avec vigueur, en collision dans le gaz résiduaire industriel, de sorte que le gaz résiduaire industriel soit adsorbé sur le matériau poreux, et le traitement mécanique étant utilisé pour rompre de manière synchrone le matériau poreux qui adsorbe le gaz résiduaire industriel, de manière à adsorber en outre le gaz résiduaire industriel. Le procédé non seulement a pour fonction d'adsorber un gaz résiduaire industriel au moyen d'un matériau poreux dans un état de flux gaz-solide, mais a également pour fonction de rompre en continu le matériau poreux, ce qui permet de réaliser le traitement à long terme et à haut rendement du gaz résiduaire industriel.
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