WO2022237311A1 - 一种新型的织物编织设备及织物制作方法 - Google Patents
一种新型的织物编织设备及织物制作方法 Download PDFInfo
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- WO2022237311A1 WO2022237311A1 PCT/CN2022/081290 CN2022081290W WO2022237311A1 WO 2022237311 A1 WO2022237311 A1 WO 2022237311A1 CN 2022081290 W CN2022081290 W CN 2022081290W WO 2022237311 A1 WO2022237311 A1 WO 2022237311A1
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- Prior art keywords
- yarn
- fabric
- weaving
- winding
- positioning template
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- 239000004744 fabric Substances 0.000 title claims abstract description 113
- 238000009941 weaving Methods 0.000 title claims abstract description 100
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 238000001816 cooling Methods 0.000 claims abstract description 13
- 230000004927 fusion Effects 0.000 claims abstract description 10
- 238000007493 shaping process Methods 0.000 claims abstract description 10
- 239000002759 woven fabric Substances 0.000 claims abstract description 6
- 238000004804 winding Methods 0.000 claims description 67
- 238000009940 knitting Methods 0.000 claims description 17
- 238000003825 pressing Methods 0.000 claims description 15
- 230000008859 change Effects 0.000 claims description 11
- 230000006835 compression Effects 0.000 claims description 9
- 238000007906 compression Methods 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 5
- 238000009954 braiding Methods 0.000 claims description 4
- 238000007731 hot pressing Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 16
- 230000008569 process Effects 0.000 abstract description 5
- 230000006872 improvement Effects 0.000 abstract description 2
- 229910052573 porcelain Inorganic materials 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04C—BRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
- D04C3/00—Braiding or lacing machines
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04C—BRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
- D04C3/00—Braiding or lacing machines
- D04C3/48—Auxiliary devices
Definitions
- the invention relates to the technical field of fabrics, in particular to a novel fabric weaving device and fabric manufacturing method.
- the existing fabric weaving equipment is divided into warp knitting machines, flat knitting machines, circular knitting machines, shuttle looms, etc. These equipment not only occupy a large area, but also consume high costs, and the production process is too noisy. The operators must wear earplugs to barely relieve the noise. , the production process will use oil, the discharge will cause environmental pollution, and due to the relative constraints and limitations of each equipment, the woven fabric is airtight, the style is too single, and the products have restrictions in warp and weft, resulting in The failure rate of the tear test is high, and it is impossible to weave special customization, such as partial weaving, partial application, weaving combined with multiple processes, etc.
- the warp knitting machine uses one or several groups of yarns arranged in parallel to form a loop at the same time on all the working needles fed into the machine in the warp direction to form a fabric. Because the yarns are required to be arranged in parallel, the fabric has a warp limitation, and the fabric has poor tear resistance and poor structural stability.
- Flat knitting machine is a double-needle plate latch weft knitting machine. Its cam device is like a set of plane cams. The stitches of the knitting needles can enter the grooves of the cams, move the cams, and force the knitting needles to move up and down regularly in the needle slots of the needle plate, and through the action of the needle hook and the needle latch. , the yarn can be woven into a knitted fabric. Due to its limitation on the weaving direction, the production process is complicated and the production efficiency is low.
- Shuttle looms are traditional looms that use shuttles to introduce weft yarns. They are divided into automatic looms, multi-shuttle box looms, and circular looms. Therefore, the noise is high and the speed is low, resulting in low production efficiency; and the warp and weft characteristics of the woven fabric are significant, resulting in poor tear resistance of the fabric.
- the existing fabric weaving equipment occupies a large area, and the production process needs to use oil, which is easy to pollute the environment; the existing fabric weaving process has a fixed weaving direction and a single weaving process, which cannot realize the freedom of weaving.
- the purpose of the present invention is to overcome the above-mentioned disadvantages and provide a new type of fabric weaving equipment, including a cabinet, a positioning template, a yarn supply device, a winding device and a control device.
- the top of the cabinet is provided with a table; the positioning template is detachably arranged on the table and is used to fix the yarn.
- yarn winding the yarn supply device includes several yarn feeders, which are arranged on both sides of the table and are used to convey yarn, and the yarn winding device includes a manipulator arranged on the table, which can grab The yarn feeder moves on the positioning template;
- the control device is arranged in the cabinet and is used to control the yarn supply device and the yarn winding device.
- the novel fabric weaving equipment further includes a tensioning device, which is used to control the tightness of the yarn.
- brackets are arranged on both sides of the table top, and a yarn passing board and a relay are arranged on the bracket, and the tensioning device is arranged on the bracket and is located between the yarn passing board and the relay, The yarn feeder is arranged on the support and below the relay.
- the novel fabric weaving equipment also includes a pressing device, the pressing device includes a pressing template matched with the positioning template, and the pressing template is used to press the yarn on the positioning template to the positioning template. Bottom of the template.
- the working principle of this new type of fabric weaving equipment is as follows: the yarn end passes through the porcelain eye of the yarn passing plate, the porcelain eye of the tension controller, and the porcelain eye of the transfer device in sequence, and is fixed on the yarn feeder for standby;
- the template is fixed on the table for standby; start the control device, the manipulator grabs the yarn feeder according to the demand and drives the yarn feeder to wind the yarn on the positioning template; when the yarn needs to be replaced, the manipulator stops the yarn winding, and the manipulator puts the original yarn feeder Return to the original position, then grab the new yarn feeder, tie the yarn on the new yarn feeder with the yarn on the original yarn feeder, and the manipulator continues to drive the new yarn feeder to wind the yarn on the positioning template. After the manipulator bends N layers, the yarn is pressed to the bottom of the positioning template by the pressing device, and then continues to wind the yarn.
- the present invention also provides a method for making a fabric woven by the above-mentioned fabric weaving equipment, comprising the following steps:
- Image collection and digitization steps collecting the fabric patterns to be produced, digitizing them and storing them;
- the step of obtaining the weaving plan is to perform calculation, matching and comparison processing on the digitized fabric pattern to obtain the weaving plan;
- Weaving step control the braiding equipment according to any one of claims 1-4 according to the braiding scheme, to weave;
- thermocompression fusion step the thermocompression fusion equipment is started, and the woven fabric is thermocompressed and fused;
- Cooling and shaping step cooling and shaping the heat-pressed and fused fabric
- the demoulding step is to demould the cooled and shaped fabric to obtain the finished fabric
- This weaving step includes the following steps:
- the obtained yarn is threaded into the yarn feeder for standby;
- the step of obtaining the positioning template is to extract the texture features in the fabric pattern, calculate the texture angle, determine the position of the nail post, and obtain the positioning template corresponding to the fabric pattern;
- the positioning template is fixed on the table top of the weaving equipment for standby;
- the step of obtaining the yarn winding path is to extract the yarn winding point information corresponding to the knitting scheme, and match the yarn winding point information with the nail post position information in the positioning template to obtain the yarn winding path;
- Yarn winding step start the knitting equipment, the manipulator grabs the yarn feeder and drives the yarn feeder to wind the yarn in the nail post on the positioning template according to the yarn winding path;
- Compression step After the robot winds N layers of yarn, the compression device compresses it, and then repeats the yarn winding step and compression step until the weaving is completed.
- the step of obtaining the weaving scheme includes: extracting the texture features in the fabric pattern; calculating the texture angle according to the texture features; obtaining the yarn winding path angle according to the texture angle; and obtaining the weaving scheme corresponding to the fabric pattern according to the yarn winding path angle.
- the knitting scheme includes a yarn entry point, a yarn exit point, several transfer points, and several yarn winding paths.
- the yarn winding path is that the yarn circles the first transfer point for half a circle, and then goes around the second transfer point Half a circle, and finally go back to the first transit point.
- the winding path is two points and one line. Both the first transit point and the second transit point are arbitrary transit points, and the first transit point is inconsistent with the second transit point.
- the weaving step also includes the step of acquiring and changing yarn, and the step of changing yarn.
- the step of acquiring yarn changing includes: acquiring the texture feature of the fabric pattern on the positioning template in real time, and obtaining a real-time change map of the fabric pattern; comparing the real-time change map of the fabric pattern with the fabric pattern in the weaving scheme, and judging whether the texture color and texture size have changed, In this way, it is judged whether the color of the yarn and the diameter of the yarn change, and whether it is necessary to change the yarn.
- the yarn changing step includes: the manipulator stops the yarn winding and returns the original yarn feeder to its original position; the manipulator grabs the new yarn feeder and ties the new yarn with the original yarn; the manipulator drives the new yarn feeder to continue the yarn winding step .
- N Preferably, in the compacting step, N ⁇ 1.
- the yarn winding speed is 300mm/s-1000mm/s; in the hot-press fusion step, the temperature of the upper heating mold is 200°C-275°C, and the temperature of the lower heating mold is 170°C-210°C. °C; in the cooling and shaping step, the cooling temperature is -5 °C to -15 °C.
- the method solves the limitation problem of the warp and weft directions of the existing fabrics, realizes weaving in any direction, local weaving, multi-process combined weaving, and truly realizes the freedom of weaving.
- the beneficial effect of the present invention is:
- the present invention collects the required fabric patterns, stores them after digital processing, performs calculation, matching and comparison processing on the digitized fabric patterns, obtains the weaving scheme, controls the weaving equipment according to the weaving scheme to carry out weaving, and weaves
- the good fabric is heat-pressed and fused, the heat-press-fused fabric is cooled and shaped, and the cooled and shaped fabric is demoulded to form a finished fabric.
- the production method of the present invention is simple, effectively solves the limitation problem of the warp direction and weft direction of the existing fabric, realizes weaving in any direction, partial weaving, multi-process combined weaving, truly realizes the freedom of weaving, and is a kind of weaving and weaving category. An important improvement and breakthrough.
- the fabric weaving equipment of the present invention is simple in structure, small in size, does not take up space, low in cost, quiet in production process and does not need oil, and has no pollution to the environment. Weaving weaving, partial weaving, multi-process combined weaving, truly realizes the freedom of weaving, and is a new type of equipment in the weaving and weaving category.
- Fig. 1 is the structural representation of a kind of novel fabric weaving equipment of the present invention
- Fig. 2 is the structural representation of positioning template in a kind of novel fabric weaving equipment of the present invention
- Fig. 3 is the general flowchart of the preparation method of a kind of novel fabric of the present invention.
- Fig. 4 is the flowchart of weaving step in the preparation method of a kind of novel fabric of the present invention.
- Fig. 5 is the flow chart of needing to replace yarn weaving step in the manufacturing method of a kind of novel fabric of the present invention
- Fig. 6 is a schematic diagram of yarn winding in a manufacturing method of a novel fabric of the present invention.
- Fig. 7 is a schematic diagram of the fabric after yarn winding in the manufacturing method of a novel fabric of the present invention.
- Figure 1 is a schematic structural view of a novel fabric weaving device of the present invention
- Figure 2 is a structural schematic view of a positioning template in a novel fabric weaving device of the present invention.
- This embodiment provides a new type of fabric weaving equipment, including a machine case 1 , a positioning template 2 , a yarn supply device 3 , a yarn winding device 4 and a control device 5 .
- the top of the cabinet 1 is provided with a table top 11;
- the positioning template 2 is detachably arranged on the table 11 and is used to fix the yarn,
- the positioning template 2 includes a template body 21, several nail posts 22, and the nail posts 22 are set On the template body 21, the yarn is wound;
- the yarn supply device 3 includes several yarn feeders 31, the yarn feeders 31 are arranged on both sides of the table 11 and are used for conveying the yarn, the yarn winding device 4 It includes a manipulator set on the table 11, the manipulator can grab the yarn feeder 31 and move on the positioning template 2;
- the control device 5 is set in the cabinet 1, and is used to control the yarn supply device 3 and the Winding device 4.
- the novel fabric weaving equipment also includes a tensioning device 6, which is used to control the tightness of the yarn.
- this table top 11 The two sides of this table top 11 are provided with support 7, and this support 7 is provided with yarn passing board 71, relay 72, and this tensioning device 6 is arranged on this support 7 and is positioned at this yarn passing board 71 and this Between the relays 72, the yarn feeder 31 is arranged on the support 7 and below the relays 72.
- This new type of fabric weaving equipment also includes a pressing device (not shown in the figure), and the pressing device (not shown in the figure) includes a pressing template (not shown in the figure) adapted to the positioning template 2 , the pressing template (not shown in the figure) is used to press the yarn on the positioning template 2 to the bottom of the positioning template 2.
- the working principle of this new type of fabric weaving equipment is as follows: the yarn ends pass through the porcelain eyes of the yarn passing plate 71, the porcelain eyes of the tension controller, and the porcelain eyes of the transfer device 72 in sequence, and are fixed on the yarn feeder 31 for standby use.
- the manipulator grabs the yarn feeder 31 according to the demand and drives the yarn feeder 31 to wind the yarn on the positioning template 2; when the yarn needs to be replaced, the manipulator stops winding Yarn, the manipulator puts the original yarn feeder 31 back to its original position, then grabs the new yarn feeder 31, and ties the yarn on the new yarn feeder 31 with the yarn on the original yarn feeder 31, and the manipulator continues to drive
- the new yarn feeder 31 winds the yarn on the positioning template 2.
- the manipulator bends N layers, the yarn is pressed to the bottom of the positioning template 2 by a pressing device (not shown in the figure), and then continues to wind the yarn.
- Fig. 3 is the general flowchart of the manufacturing method of a kind of novel fabric of the present invention.
- This embodiment also provides a method for fabricating a fabric woven by the above-mentioned fabric weaving equipment, comprising the following steps:
- Weaving step controls the weaving equipment as any one of claim 1-4 according to weaving scheme, to weave;
- thermocompression fusion step the thermocompression fusion equipment is started, and the woven fabric is thermocompressed and fused;
- Cooling and shaping step cooling and shaping the heat-pressed and fused fabric
- FIG. 4 is a flow chart of the weaving steps in a method for making a novel fabric of the present invention.
- This weaving step includes the following steps:
- the step of acquiring the weaving scheme includes: extracting the texture features in the fabric pattern; calculating the texture angle according to the texture features; obtaining the yarn winding path angle according to the texture angle; and obtaining the weaving scheme corresponding to the fabric pattern according to the yarn winding path angle.
- Fig. 6 is a schematic diagram of yarn winding in a manufacturing method of a novel fabric of the present invention
- Fig. 7 is a schematic diagram of a fabric after winding in a manufacturing method of a novel fabric of the present invention.
- the knitting scheme includes a yarn entry point, a yarn exit point, several transfer points, and several yarn winding paths.
- the yarn winding path is half a circle around the first transit point, and then half a circle around the second transit point. Finally circle back to the first transit point.
- the winding path is two points and one line. Both the first transit point and the second transit point are arbitrary transit points, and the first transit point is inconsistent with the second transit point.
- the nail positions on the positioning template are square, with A, a1, a2, a3, a4, a5 on the left, a6, a7, a8, a9, a10, a11 on the right, and A is the yarn entry point and yarn Line exit points, a1, a2, a3, a4, a5, a6, a7, a8, a9, a10, a11 are transfer points, the manipulator drives the yarn feeder to go around from the nail position A, bypasses the nail position a1 for half a circle, and then Go around the nail position a6 for half a circle, then go back to the nail position a1 for half a circle, then go around the nail position a7 for half a circle, and then go back to the nail position a1 for half a circle, and continue to wind the yarn until the whole layer of yarn winding is completed, and the robot drives the yarn delivery The device is removed from the A nail position.
- FIG. 5 is a flow chart of the weaving steps in which yarns need to be replaced in the manufacturing method of a novel fabric of the present invention.
- the weaving step also includes the step of acquiring and changing yarn, and the step of changing yarn.
- the step of acquiring yarn changing includes: acquiring the texture feature of the fabric pattern on the positioning template in real time, and obtaining a real-time change map of the fabric pattern; comparing the real-time change map of the fabric pattern with the fabric pattern in the weaving scheme, and judging whether the texture color and texture size have changed, In this way, it is judged whether the color of the yarn and the diameter of the yarn change, and whether it is necessary to change the yarn.
- the yarn changing step includes: the manipulator stops the yarn winding and returns the original yarn feeder to its original position; the manipulator grabs the new yarn feeder and ties the new yarn with the original yarn; the manipulator drives the new yarn feeder to continue the yarn winding step .
- the yarn winding speed is 300mm/s-1000mm/s; in the hot-press fusion step, the temperature of the upper heating mold is 200°C-275°C, and the temperature of the lower heating mold is 170°C-210°C; In the cooling and shaping step, the cooling temperature is -5°C to -15°C.
- the method solves the limitation problem of the warp and weft directions of the existing fabrics, realizes weaving in any direction, local weaving, multi-process combined weaving, and truly realizes the freedom of weaving.
Abstract
一种织物制作方法，采集所需制作的织物图案，将其进行数字化处理后进行存储，对数字化后的织物图案进行运算、匹配、比较处理，获取编织方案，根据编织方案控制编织设备，以进行编织，将编织好的织物进行热压熔合，将热压熔合好的织物进行冷却塑形，将冷却塑形好的织物进行脱模，从而形成一片织物成品；该制作方法简单，有效解决了现有织物经向纬向的限制问题，实现了可任意方向编织织造、局部编织、多项工艺结合编织，真正实现了织造的自由，是编织织造品类的一种重要的提升和突破。
Description
本发明涉及织物技术领域，尤其是涉及的是一种新型的织物织物编织设备及织物制作方法。
现有的织物编织设备分为经编机、横机、圆机、梭织机等，这些设备不止占地面积大、耗费的成本高，生产过程也过于嘈杂，操作工人必须佩戴耳塞才能勉强缓解，生产过程会用到油，排放会造成环境的污染，且由于各设备都有相对约束、限制的缺点，织造出的织物不透气、款式过于单一，产品都具备经向纬向的限制，导致撕裂测试不合格率高，无法织造特殊定制化，如局部编织、局部应用、结合多项工艺织造等。
经编机，用一组或几组平行排列的纱线，于经向喂入机器的所有工作针上，同时成圈而形成织物。由于其对纱线要求有平行排列，所以织物具有经向的限制，织物的抗撕裂性能差、结构稳定性差。
横机，是一种双针板舌针纬编织织机。它的三角装置犹如一组平面凸轮，织针的针脚可进入凸轮的槽道内，移动三角，迫使织针在针板的针槽内作有规律的升降运动，并通过针勾和针舌的动作，就能将纱线编织成针织物。由于其对编织方向有着限制，生产过程复杂，生产效率低。
梭织机，用梭子引入纬纱的传统织机，其分自动织机、多梭箱织机、圆织机等，靠投梭机构的打击驱动梭子引纬,因梭子和纡子的质量大,故噪声高、速度低，导致生产效率低；且织造出的织物经向纬向特点显著，导致织物抗撕裂性差。
综上，现有的织物编织设备占地面积大，生产过程需要用到油，容易污染环境；现有的织物编织工艺编织方向固定，编织工艺单一，无法实现编织自由。
发明内容
本发明的其他特征和优点将在随后的说明书中阐述，并且部分地从说明书中变得显而易见，或者通过实施本发明而了解。本发明的目的和其他优点可通过说明书、权利要求书以及其他说明书附图中所特别指出的结构来实现和获得。
本发明的目的在于克服上述不足，提供一种新型的织物编织设备，包括机箱、定位模板、供纱装置、绕线装置以及控制装置。该机箱的顶部设置有台面；该定位模板可拆卸地设置在该台面上且用于固定纱线，该定位模板包括模板本体、若干个钉柱，该钉柱设置在该模板本体上，供纱线缠绕；该供纱装置包括若干个输纱器，该输纱器设置在该台面的两侧且用于输送纱线，该绕纱装置包括设置在该台面上的机械手，该机械手可抓取该输纱器在该定位模板上移动；该控制装置设置在该机箱内，且用于控制该供纱装置与该绕纱装置。
优选的，该新型的织物编织设备还包括拉紧装置，该拉紧装置用于控制纱线的松紧度。
优选的，该台面的两侧设置有支架，该支架上设置有纱线过线板、中转器，该拉紧装置设置在该支架上且位于该纱线过线板与该中转器之间，该输纱器设置在该支架上且位于该中转器下方。
优选的，该新型的织物编织设备还包括压紧装置，该压紧装置包括与该定位模板相适配的压紧模板，该压紧模板用于将该定位模板上的纱线压至该定位模板的底部。
该新型的织物编织设备的工作原理为：将纱线线头依次穿过纱线过线板的瓷眼、张力控制器的瓷眼、中转器的瓷眼，并固定在输纱器备用；将定位模板固定在台面上备用；启动控制装置，机械手根据需求抓取输纱器并带动输纱器在定位模板上进行绕纱；需要更换纱线时，机械手停止绕纱，机械手将原输纱器放回原位，再抓取新输纱器，将新输纱器上的纱线与原输纱器上的纱线系在一起，机械手继续带动新输纱器在定位模板上绕纱。机械手绕弯N层后，通过压紧装置将纱线压至定位模板的底部，然后再继续绕纱。
本发明还提供了一种利用上文所述的织物编织设备编织的织物的制作方法，包括以下步骤：
图像采集及数字化步骤，采集所需制作的织物图案，将其进行数字化处理后进行存储；
获取编织方案步骤，对数字化后的织物图案进行运算、匹配、比较处理，获取编织方案；
编织步骤，根据编织方案控制如权利要求1-4中任意一项所述的编织设备，以进行编织；
热压熔合步骤，启动热压熔合设备，将编织好的织物进行热压熔合；
冷却塑形步骤，将热压熔合好的织物进行冷却塑形，
脱模步骤，将冷却塑形好的织物进行脱模，获取织物成品；
该编织步骤包括以下步骤：
获取纱线步骤，提取织物图案中的纹理特征，根据纹理特征计算纹理颜色、纹理大小，并得到纱线颜色、纱线直径，获取纱线；
穿纱步骤，将获取到的纱线穿入输纱器，备用；
获取定位模板步骤，提取织物图案中的纹理特征，计算纹理角度，确定钉柱的位置，得到织物图案对应的定位模板；
固定定位模板步骤，将定位模板固定在编织设备的台面上，备用；
获取绕纱路径步骤，提取编织方案对应的绕纱点信息，将绕纱点信息与定位模板中的钉柱位置信息进行匹配，获取绕纱路径；
绕纱步骤：启动编织设备，机械手抓取输纱器并带动输纱器按照绕纱路径在定位模板上的钉柱中进行绕纱；
压紧步骤：机械手绕纱N层后，压紧装置压紧，再重复绕纱步骤与压紧步骤，直至编织完成。
优选的，该获取编织方案步骤包括：提取织物图案中的纹理特征；根据纹理特征计算纹理角度；根据纹理角度得到绕纱路径角度；根据绕纱路径角度得到织物图案对应的编织方案。
优选的，该编织方案包括纱线进入点、纱线退出点、若干个中转点以及若干条绕纱路径，该绕纱路径为纱线绕第一中转点半圈，再绕过第二中转点半圈，最后绕回第一中转点。换言之，该绕纱路径为两点一线。该第一中转点与该第二中转点均为任意一中转点，该第一中转点与该第二中转点不一致。具体为：通过机械手抓取输纱器并带动输纱器从纱线进入点进入，绕过第一中转点(中间钉位的任意一个钉位)半圈，再绕过第二中转点(中间钉位的任意一个钉位)半圈，然后绕回第一中转点(中间钉位的任意一个钉位)半圈，形成一条编织线，继续绕纱，直至整层绕纱完成，机械手带动输纱器从纱线退出点移出，此时，形成一层完整的织物纱线层。
优选的，该编织步骤还包括获取换纱步骤、换纱步骤。该获取换纱步骤包括：实时获取定位模板上织物图案的纹理特征，得到织物图案实时变化图；将织物图案实时变化图与编织方案中织物图案进行比较，判断纹理颜色、纹理大小是否发生变化，从而判断纱线颜色、纱线直径是否发生变化，判断是否需要换纱。该换纱步骤包括：机械手停止绕纱，将原输纱器回归原位；机械手抓取新输纱器，将新纱线与原纱线系在一起；机械手带动新输纱器继续绕纱步骤。
优选的，该压紧步骤中，N≥1。
优选的，该绕纱步骤中，绕纱速度为300mm/s～1000mm/s；该热压熔合步骤中，上热模的温度为200℃～275℃，下热模的温度为170℃～210℃；该冷却塑形步骤中，冷却温度为-5℃～-15℃。
该方法解决了现有织物经向纬向的限制问题，实现了可任意方向编织织造、局部编织、多项工艺结合编织，真正实现织造的自由。
通过采用上述的技术方案，本发明的有益效果是：
本发明采集所需制作的织物图案，将其进行数字化处理后进行存储，对数字化后的织物图案进行运算、匹配、比较处理，获取编织方案，根据编织方案控制编织设备，以进行编织，将编织好的织物进行热压熔合，将热压熔合好的织物进行冷却塑形，将冷却塑形好的织物进行脱模，从而形成一片织物成品。本发明制作方法简单，有效解决了现有织物经向纬向的限 制问题，实现了可任意方向编织织造、局部编织、多项工艺结合编织，真正实现了织造的自由，是编织织造品类的一种重要的提升和突破。
本发明的织物编织设备结构简单，体积小巧不占空间，造价成本低，生产过程安静且无需用油，对环境无污染，突破了现有织物经向纬向的限制问题，实现了可任意方向编织织造、局部编织、多项工艺结合编织，真正实现了织造的自由，是编织织造品类的一种新型的设备。
应当理解的是，以上的一般描述和后文的细节描述仅是示例性和解释性的，并不能限制本公开。
无疑的，本发明的此类目的与其他目的在下文以多种附图与绘图来描述的较佳实施例细节说明后将变为更加显见。
为让本发明的上述和其他目的、特征和优点能更明显易懂，下文特举一个或数个较佳实施例，并配合所示附图，作详细说明如下。
附图用来提供对本发明的进一步理解，并且构成说明书的一部分，与本发明的实施例共同用于解释本发明，并不构成对本发明的限制。
在附图中，相同的部件使用相同的附图标记，并且附图是示意性的，并不一定按照实际的比例绘制。
为了更清楚地说明本发明实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单的介绍，显而易见地，下面描述中的附图仅仅是本发明的一个或数个实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据此类附图获得其他的附图。
图1为本发明一种新型织物编织设备的结构示意图；
图2为本发明一种新型织物编织设备中定位模板的结构示意图；
图3为本发明一种新型织物的制作方法的总流程图；
图4为本发明一种新型织物的制作方法中编织步骤的流程图；
图5为本发明一种新型织物的制作方法中需要更换纱线编织步骤的流程图；
图6为本发明一种新型织物的制作方法中绕纱示意图；
图7为本发明一种新型织物的制作方法中绕纱后织物的示意图。
主要附图标记说明：
1、机箱；
11、台面；
2、定位模板；
21、模板本体；22、钉柱；
3、供纱装置；
31、输纱器；
4、绕纱装置；
41、机械手；
5、控制装置。
6、拉紧装置；
7、支架；
71、纱线过线板；72、中转器。
以下将结合附图及实施例来详细说明本发明的实施方式，借此对本发明如何应用技术手段来解决技术问题，并达成技术效果的实现过程能充分理解并据以实施。需要说明的是，只要不构成冲突，本发明中的各个实施例以及各实施例中的各个特征可以相互结合，所形成的技术方案均在本发明的保护范围之内。
同时，在以下说明中，处于解释的目的而阐述了许多具体细节，以提供对本发明实施例 的彻底理解。然而，对本领域的技术人员来说显而易见的是，本发明可以不用这里的具体细节或者所描述的特定方式来实施。
参照图1-2，图1为本发明一种新型织物编织设备的结构示意图；图2为本发明一种新型织物编织设备中定位模板的结构示意图。
本实施例提供了一种新型的织物编织设备，包括机箱1、定位模板2、供纱装置3、绕纱装置4以及控制装置5。
该机箱1的顶部设置有台面11；该定位模板2可拆卸地设置在该台面11上且用于固定纱线，该定位模板2包括模板本体21、若干个钉柱22，该钉柱22设置在该模板本体21上，供纱线缠绕；该供纱装置3包括若干个输纱器31，该输纱器31设置在该台面11的两侧且用于输送纱线，该绕纱装置4包括设置在该台面11上的机械手，该机械手可抓取该输纱器31在该定位模板2上移动；该控制装置5设置在该机箱1内，且用于控制该供纱装置3与该绕纱装置4。
该新型的织物编织设备还包括拉紧装置6，该拉紧装置6用于控制纱线的松紧度。
该台面11的两侧设置有支架7，该支架7上设置有纱线过线板71、中转器72，该拉紧装置6设置在该支架7上且位于该纱线过线板71与该中转器72之间，该输纱器31设置在该支架7上且位于该中转器72下方。
该新型的织物编织设备还包括压紧装置(图中未示出)，该压紧装置(图中未示出)包括与该定位模板2相适配的压紧模板(图中未示出)，该压紧模板(图中未示出)用于将该定位模板2上的纱线压至该定位模板2的底部。
该新型的织物编织设备的工作原理为：将纱线线头依次穿过纱线过线板71的瓷眼、张力控制器的瓷眼、中转器72的瓷眼，并固定在输纱器31备用；将定位模板2固定在台面11上备用；启动控制装置5，机械手根据需求抓取输纱器31并带动输纱器31在定位模板2上进行绕纱；需要更换纱线时，机械手停止绕纱，机械手将原输纱器31放回原位，再抓取新输纱器31，将新输纱器31上的纱线与原输纱器31上的纱线系在一起，机械手继续带动新输纱器31在定位模板2上绕纱。机械手绕弯N层后，通过压紧装置(图中未示出)将纱线压至定位模板2的底部，然后再继续绕纱。
参照图3，图3为本发明一种新型织物的制作方法的总流程图。
本实施例还提供了一种利用上文所述的织物编织设备编织的织物的制作方法，包括以下步骤：
S1.图像采集及数字化步骤，采集所需制作的织物图案，将其进行数字化处理后进行存储；
S2.获取编织方案步骤，对数字化后的织物图案进行运算、匹配、比较处理，获取编织方案；
S3.编织步骤，根据编织方案控制如权利要求1-4中任意一项所述的编织设备，以进行编织；
S4.热压熔合步骤，启动热压熔合设备，将编织好的织物进行热压熔合；
S5.冷却塑形步骤，将热压熔合好的织物进行冷却塑形，
S6.脱模步骤，将冷却塑形好的织物进行脱模，获取织物成品。
参照图4，图4为本发明一种新型织物的制作方法中编织步骤的流程图。
该编织步骤包括以下步骤：
S31.获取纱线步骤，提取织物图案中的纹理特征，根据纹理特征计算纹理颜色、纹理大小，并得到纱线颜色、纱线直径，获取纱线；
S32.穿纱步骤，将获取到的纱线穿入输纱器，备用；
S33.获取定位模板步骤，提取织物图案中的纹理特征，计算纹理角度，确定钉柱的位置，得到织物图案对应的定位模板；
S34.固定定位模板步骤，将定位模板固定在编织设备的台面上，备用；
S35.获取绕纱路径步骤，提取编织方案对应的绕纱点信息，将绕纱点信息与定位模板中的钉柱位置信息进行匹配，获取绕纱路径；
S36.绕纱步骤：启动编织设备，机械手抓取输纱器并带动输纱器按照绕纱路径在定位模板上的钉柱中进行绕纱；
S37.压紧步骤：机械手绕纱N层后，压紧装置压紧，再重复绕纱步骤与压紧步骤，直至编织完成。
该获取编织方案步骤包括：提取织物图案中的纹理特征；根据纹理特征计算纹理角度；根据纹理角度得到绕纱路径角度；根据绕纱路径角度得到织物图案对应的编织方案。
参照图6-7，图6为本发明一种新型织物的制作方法中绕纱示意图；图7为本发明一种新型织物的制作方法中绕纱后织物的示意图。
该编织方案包括纱线进入点、纱线退出点、若干个中转点以及若干条绕纱路径，该绕纱路径为纱线绕第一中转点半圈，再绕过第二中转点半圈，最后绕回第一中转点。换言之，该绕纱路径为两点一线。该第一中转点与该第二中转点均为任意一中转点，该第一中转点与该第二中转点不一致。具体为：通过机械手抓取输纱器并带动输纱器从纱线进入点进入，绕过第一中转点(中间钉位的任意一个钉位)半圈，再绕过第二中转点(中间钉位的任意一个钉位)半圈，然后绕回第一中转点(中间钉位的任意一个钉位)半圈，形成一条编织线，继续绕纱，直至整层绕纱完成，机械手带动输纱器从纱线退出点移出，此时，形成一层完整的织物纱线层。换言之，定位模板上的钉位呈四方形，左侧为A、a1、a2、a3、a4、a5，右侧为a6、a7、a8、a9、a10、a11，A为纱线进入点和纱线退出点，a1、a2、a3、a4、a5、a6、a7、a8、a9、a10、a11为中转点，机械手带动输纱器从A钉位绕进去，绕过a1钉位半圈，再绕过a6钉位半圈，再绕回a1钉位半圈，然后绕过a7钉位半圈，再绕回a1钉位半圈，继续绕纱，直至整层绕纱完成，机械手带动输纱器从A钉位移出。
参照图5，图5为本发明一种新型织物的制作方法中需要更换纱线编织步骤的流程图。
该编织步骤还包括获取换纱步骤、换纱步骤。该获取换纱步骤包括：实时获取定位模板上织物图案的纹理特征，得到织物图案实时变化图；将织物图案实时变化图与编织方案中织物图案进行比较，判断纹理颜色、纹理大小是否发生变化，从而判断纱线颜色、纱线直径是否发生变化，判断是否需要换纱。该换纱步骤包括：机械手停止绕纱，将原输纱器回归原位；机械手抓取新输纱器，将新纱线与原纱线系在一起；机械手带动新输纱器继续绕纱步骤。
该压紧步骤中，N≥1。
该绕纱步骤中，绕纱速度为300mm/s～1000mm/s；该热压熔合步骤中，上热模的温度为200℃～275℃，下热模的温度为170℃～210℃；该冷却塑形步骤中，冷却温度为-5℃～-15℃。
该方法解决了现有织物经向纬向的限制问题，实现了可任意方向编织织造、局部编织、多项工艺结合编织，真正实现织造的自由。
应该理解的是，本发明所公开的实施例不限于这里所公开的特定处理步骤或材料，而应当延伸到相关领域的普通技术人员所理解的此类特征的等同替代。还应当理解的是，在此使用的术语仅用于描述特定实施例的目的，而并不意味着限制。
说明书中提到的“实施例”意指结合实施例描述的特定特征、或特性包括在本发明的至少一个实施例中。因此，说明书通篇各个地方出现的短语或“实施例”并不一定均指同一个实施例。
需说明，在上文的描述中阐述了很多具体细节以便于充分理解本发明，但是，本发明还可以采用其他不同于在此描述的其他方式来实施，因此，本发明的保护范围并不受上面公开的具体实施例的限制。
Claims (10)
- 一种新型的织物编织设备，其特征在于，包括：机箱，其顶部设置有台面；定位模板，其可拆卸地设置在该台面上且用于固定纱线，该定位模板包括模板本体、若干个钉柱，该钉柱设置在该模板本体上，供纱线缠绕；供纱装置，其包括若干个输纱器，该输纱器设置在该台面的两侧且用于输送纱线，绕纱装置，其包括设置在该台面上的机械手，该机械手可抓取该输纱器在该定位模板上移动；控制装置，其设置在该机箱内，且用于控制该供纱装置与该绕纱装置。
- 根据权利要求1所述的新型的织物编织设备，其特征在于，还包括拉紧装置，该拉紧装置用于控制纱线的松紧度。
- 根据权利要求2所述的新型的织物编织设备，其特征在于，该台面的两侧设置有支架，该支架上设置有纱线过线板、中转器，该拉紧装置设置在该支架上且位于该纱线过线板与该中转器之间，该输纱器设置在该支架上且位于该中转器下方。
- 根据权利要求1所述的新型的织物编织设备，其特征在于，还包括压紧装置，该压紧装置包括与该定位模板相适配的压紧模板，该压紧模板用于将该定位模板上的纱线压至该定位模板的底部。
- 一种新型的织物制作方法，其特征在于，包括以下步骤：图像采集及数字化步骤，采集所需制作的织物图案，将其进行数字化处理后进行存储；获取编织方案步骤，对数字化后的织物图案进行运算、匹配、比较处理，获取编织方案；编织步骤，根据编织方案控制如权利要求1-4中任意一项所述的编织设备，以进行编织；热压熔合步骤，启动热压熔合设备，将编织好的织物进行热压熔合；冷却塑形步骤，将热压熔合好的织物进行冷却塑形，脱模步骤，将冷却塑形好的织物进行脱模，获取织物成品；该编织步骤包括以下步骤：获取纱线步骤，提取织物图案中的纹理特征，根据纹理特征计算纹理颜色、纹理大小，并得到纱线颜色、纱线直径，获取纱线；穿纱步骤，将获取到的纱线穿入输纱器，备用；获取定位模板步骤，提取织物图案中的纹理特征，计算纹理角度，确定钉柱的位置，得到织物图案对应的定位模板；固定定位模板步骤，将定位模板固定在编织设备的台面上，备用；获取绕纱路径步骤，提取编织方案对应的绕纱点信息，将绕纱点信息与定位模板中的钉柱位置信息进行匹配，获取绕纱路径；绕纱步骤：启动编织设备，机械手抓取输纱器并带动输纱器按照绕纱路径在定位模板上的钉柱中进行绕纱；压紧步骤：机械手绕纱N层后，压紧装置压紧，再重复绕纱步骤与压紧步骤，直至编织完成。
- 根据权利要求5所述的新型的织物制作方法，其特征在于，该获取编织方案步骤包括：提取织物图案中的纹理特征；根据纹理特征计算纹理角度；根据纹理角度得到绕纱路径角度；根据绕纱路径角度得到织物图案对应的编织方案。
- 根据权利要求5-6中任意一项所述的新型的织物制作方法，其特征在于，该编织方案包括纱线进入点、纱线退出点、若干个中转点以及若干条绕纱路径，该绕纱路径为纱线绕第一中转点半圈，再绕过第二中转点半圈，最后绕回第一中转点，该第一中转点与该第二中转点均为任意一中转点，该第一中转点与该第二中转点不一致。
- 根据权利要求5所述的新型的织物制作方法，其特征在于，该编织步骤还包括获取换 纱步骤、换纱步骤；该获取换纱步骤包括：实时获取定位模板上织物图案的纹理特征，得到织物图案实时变化图；将织物图案实时变化图与编织方案中织物图案进行比较，判断纹理颜色、纹理大小是否发生变化，从而判断纱线颜色、纱线直径是否发生变化，判断是否需要换纱；该换纱步骤包括：机械手停止绕纱，将原输纱器回归原位；机械手抓取新输纱器，将新纱线与原纱线系在一起；机械手带动新输纱器继续绕纱步骤。
- 根据权利要求5所述的新型的织物制作方法，其特征在于，该压紧步骤中，N≥1。
- 根据权利要求5所述的新型织物的制作方法，其特征在于，该绕纱步骤中，绕纱速度为300mm/s～1000mm/s；该热压熔合步骤中，上热模的温度为200℃～275℃，下热模的温度为170℃～210℃；该冷却塑形步骤中，冷却温度为-5℃～-15℃。
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