WO2022236652A1 - Automated warehousing system for random centralized storage, and carrying and transferring method for storing and picking up goods - Google Patents
Automated warehousing system for random centralized storage, and carrying and transferring method for storing and picking up goods Download PDFInfo
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- WO2022236652A1 WO2022236652A1 PCT/CN2021/092954 CN2021092954W WO2022236652A1 WO 2022236652 A1 WO2022236652 A1 WO 2022236652A1 CN 2021092954 W CN2021092954 W CN 2021092954W WO 2022236652 A1 WO2022236652 A1 WO 2022236652A1
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- 238000010586 diagram Methods 0.000 description 11
- 238000007726 management method Methods 0.000 description 6
- 238000009825 accumulation Methods 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
Definitions
- the invention relates to an access system and an access method for stored goods.
- Arrangement by category is the basic method of traditional warehouse goods collection and distribution management, but the disadvantage is that although the management system specifies and records the storage point where the goods are sorted by category in the warehouse, it cannot absolutely prevent the warehouse staff from storing the goods in the wrong storage point The problem.
- the warehouse allocates space according to the category of items. When a certain type of goods is received less or taken out more, there will be many vacancies in the space of this category, but it cannot be placed for other categories of goods. Or when a certain type of goods is received more and the original storage space is insufficient, there is no suitable place for the overflowed goods to be stored. Obviously, the system and method of sorting requires more warehouse space, but it cannot use the space efficiently.
- the storage and retrieval method of goods also leads to a huge warehouse space that cannot be effectively utilized.
- the current storage system uses cranes and forklifts (or stackers) as the main tools for picking and placing goods, especially for extremely heavy or bulky goods.
- the hoisted goods 2 move in the space above the storage workshop, so the height of the storage workshop needs to be increased.
- the general factory building height is 6 meters, and the factory building using the crane needs to be increased to 10 meters or 12 meters.
- the storage plant when a forklift 3 is used to pick and place goods 2, the storage plant must reserve a spacious passage 4 for the operation and rotation of the forklift, and the passage area of the storage plant is usually larger than the area for storing goods.
- the object of the present invention is to provide an automatic random collective storage system, which can perform random collective storage of goods warehouse management and storage and retrieval process.
- Another object of the present invention is to provide an inventory transfer method using the above-mentioned automatic random collective storage system.
- the third object of the present invention is to provide a method for picking up and moving goods using the above-mentioned automatic random collective storage system.
- an automatic random storage system comprising:
- the compartment frame includes several compartments inside, each compartment can place a tray, and the tray carries a cargo; each tray contains a readable label, and the readable label contains a label Information, the label information records the information of the goods carried by the pallet;
- each storage site is placed on a layer of grid frames;
- the collection area reading device detects the readable labels of all the pallets in the collection area, and sends the label information of the readable labels to the central control unit; the central control unit records each The storage site where the label information is located, the layer frame, and the location of the layer;
- the carrying system includes an X-axis moving device, a Y-axis moving device, at least one Z-axis moving device, and a bidirectional stretching mechanism;
- the X-axis and the Y-axis are defined as horizontal axes, and the Z-axis defines It is a vertical axis;
- the X-axis moving equipment and the Y-axis moving equipment are set up in the space above the storage area;
- the Y-axis moving equipment moves back and forth along the X-axis moving equipment, and the Z-axis moving equipment moves along the
- the Y-axis moving equipment reciprocates;
- the Z-axis moving equipment includes a vertical lifting mechanism, and the bidirectional stretching mechanism is installed on the Z-axis moving equipment and is controlled by the vertical lifting mechanism to reciprocate along the Z-axis movement;
- the bidirectional double-stretching mechanism includes a bidirectional fork, and the bidirectional double-stretching mechanism controls the horizontal telescopic displacement of the bidirectional fork
- the pallet and the goods on it coming from the storage area and the pallet and the goods on it to be stored in the storage area are placed in the exchange area; the reading device in the exchange area reads The label of each pallet in the exchange area can be read, and the label information is sent to the central control unit for record; when the pallet moves out of the exchange area, the central control unit clears the relevant record.
- the readable tag is an RFID tag.
- the readable label is one of barcode, two-dimensional code, three-dimensional code, color, image, text, symbol or a combination of at least two.
- the Y-axis moving device is equipped with several Z-axis moving devices, and each of the Z-axis moving devices is equipped with a bidirectional double-stretching mechanism.
- the storage stations are installed side by side on a ground rail system; the ground rail system controls the linear movement of the storage stations, so that a layer frame designated by the central control unit can face a conveyor aisle.
- the present invention also provides an inventory loading and transferring method for an automated random storage system, including:
- Step 1 the central control unit randomly designates a space layer in the layer grid frame in the storage area
- Step 2 the central control unit commands the transfer system to move the two-way double expansion mechanism from a standby position to the exchange area; in the exchange area, use the two-way fork to lift a pallet and the goods on it;
- Step 3 the central control unit commands the X-axis moving device, the Y-axis moving device to displace the Z-axis moving device according to the designated storage site and the location information of the layer frame
- Step 4 the central control unit commands the Z-axis moving device to lift the bidirectional double-expanding mechanism to the height corresponding to the space floor according to the designated height of the space layer; the central control unit orders the bidirectional double-expanding mechanism
- the two-way fork performs a horizontal double extension action, and the pallet and the goods on it are transported to the space layer and placed on the space layer;
- Step 5 The collection area reading device detects and reads the readable label of the tray in step 4, and sends the label information of the readable label to the central control unit; the central control unit records the label The storage site where the information is located, the frame of the layer, and the location information of the layer;
- Step 6 the central control unit commands the bi-directional fork of the bi-directional doubling mechanism to execute a horizontal doubling action, making it detached from the pallet and returning to the Z-axis moving device;
- Step seven the central control unit commands the X-axis moving device and the Y-axis moving device to withdraw the Z-axis moving device from the storage area to the ready position.
- the present invention further provides an inventory loading and transferring method for an automated random storage system, comprising:
- Step 1 the central control unit compares and searches each tag information record in the storage area according to a picking order, and obtains the location information of the storage unit where the tag information is located, the shelf frame and the shelf;
- Step 2 the central control unit commands the X-axis moving device, the Y-axis moving device to move the Z-axis moving device to the conveying channel corresponding to the position information according to the obtained position information, and The position of the frame stops;
- Step 3 The central control unit commands the Z-axis moving device to lift the bidirectional stretching mechanism to the height corresponding to the lattice level according to the height of the lattice layer in step 1; the central control unit commands the bidirectional stretching mechanism The two-way fork executes the horizontal double extension action, so that the two-way fork enters the pallet in the compartment;
- Step 4 the central control unit commands the bidirectional fork of the bidirectional extending mechanism to perform lifting and horizontal retracting actions, and move the pallet and the goods on it into the Z-axis moving device;
- Step 5 when the tray moves out of the compartment, the central control unit clears the relevant records of the compartment, making the compartment a blank level;
- Step 6 the central control unit instructs the transfer system to transfer the pallet and the goods on it to the exchange area;
- Step 7 the reading device in the exchange area reads the readable label of the pallet, and sends the label information to the central control unit for recording; when the pallet and the goods on it are taken away by a pick-up device and removed from the When exchanging the area, the central control unit clears the relevant records of the exchanging area.
- the present invention provides an automated random storage system and a method for accessing and transferring goods.
- Each pallet in the automated random storage system is equipped with a readable label, which records the information of the goods carried in detail. There is no need to classify the goods in advance, and there is no need to make a classification plan for the storage area, the storage site and the shelf frame. Instead, the pallet (and the goods on it) are placed in an empty shelf randomly designated by the central control unit. Can.
- the storage area and the compartment frame and the compartment store pallets (and the goods on them) at random, and finally the reading equipment reads each reading label and transmits the label information (that is, the goods information) to the central control unit, the central control unit records each pallet, its layer frame and the location information of the layer, that is, completes the storage management of the goods, and will not miss any stored goods. Afterwards, when picking up the goods, the position of the goods can be easily found according to the goods information recorded by the central control unit, the storage site, the shelf frame and the shelf.
- Each layer of grid frame and grid layer can be fully utilized, so that the utilization rate of the entire storage space is greatly improved.
- the transfer system of the mobile sky rail mode meets the transportation requirements of the X-axis, Y-axis, and Z-axis of automated storage, and specifically reduces the vertical space occupation ratio of the transfer system when it operates in the storage area, and specifically reduces the transportation
- the horizontal space occupancy ratio of the channel in the storage area makes the maximum space utilization of the storage area be used to store the layer frame.
- the central control unit can control the loading and transportation system in batches to transfer several pallets (and the goods on them) from different It is taken out from the exchange area, and then the stock is stored in different layers of spaces to achieve the purpose of multi-carrying stock.
- Fig. 1 is a schematic side view of a known storage management system that uses cranes to pick and place goods.
- Fig. 2 is a top view schematic diagram of picking and placing goods by a forklift in a known warehouse management system.
- Fig. 3 is a schematic top view of the configuration of the storage system of the present invention.
- Fig. 4 is a schematic front view of pallets and goods placed in the shelf frame and shelf of the storage system of the present invention.
- Fig. 5 is a schematic side view of the carrying system of the present invention.
- Fig. 6 is a schematic top view of the two-way stretching mechanism and its two-way fork action of the present invention.
- Fig. 7A is a schematic diagram of the top view of the second step of stocking in the storage system of the present invention.
- Fig. 7B is a schematic diagram of the top view of the third step of stocking in the storage system of the present invention.
- Fig. 7C is one of the side view action schematic diagrams of step 4 of the storage system of the present invention.
- Fig. 7D is the second schematic diagram of the side view action of the fourth step of stocking in the storage system of the present invention.
- Fig. 7E is a side view schematic diagram of the sixth step of stocking in the storage system of the present invention.
- FIG. 7F is a schematic diagram of top-down actions of the seventh step of stocking in the storage system of the present invention.
- Fig. 8A is a schematic diagram of the top view of the second step of picking up goods in the storage system of the present invention.
- Fig. 8B is a side-view schematic diagram of the third step of picking up goods in the storage system of the present invention.
- Fig. 8C is a side-view action schematic diagram of step 4 of picking up goods in the storage system of the present invention.
- FIG. 8D is a schematic diagram of the top view of the sixth step of picking up goods in the storage system of the present invention.
- Fig. 9 is one of the schematic top views of the second embodiment of the storage system of the present invention.
- Fig. 10 is the second schematic top view of the second embodiment of the storage system of the present invention.
- Fig. 11 is one of the schematic side views of the second embodiment of the storage system of the present invention.
- Fig. 12 is the second schematic side view of the second embodiment of the storage system of the present invention.
- the automated random collection and storage storage system of the present invention includes a plurality of layer lattice frames 10, a collection storage area 20 and collection area reading equipment 24, a load transfer system 30, an exchange area 40 and exchange District reading equipment 41, and a central control unit (not shown).
- the central control unit directs, controls, orders, and manages the operation and returned information of the above devices and equipment.
- the layer grid frame 10 includes several grid layers 11 inside, and a pallet 12 can be placed in each grid layer 11, and the pallet 12 carries a cargo 13; the pallet 12 adopts a pallet 12 that can be matched with a forklift truck today Invention is not limited.
- the pallet 12 may be a plate pallet, a box pallet, or a column pallet. According to the way of entering the fork of the forklift, the pallet 12 can be a two-way entering fork type or a four-way entering fork type. Pallets 12 (and their loads 13 ) are moved into and out of the level frame 10 by the operation of the carrier system 30 .
- Each pallet 12 includes a readable label 14 , and the readable label 14 includes label information, and the label information records the information of the goods carried by the pallet 12 .
- the readable label 14 can be an RFID (Radio Frequency Identification, radio frequency identification) tag (Tag), or a barcode, a two-dimensional code, a three-dimensional code, a color, an image, a text, a symbol, etc. or at least two or more types compound.
- the goods information includes but is not limited to product name, product number, producer, specification, production time, quantity, unit price, total price, tax amount, transfer or delivery time, etc.
- the accumulation area 20 sets up a predetermined number of accumulation sites 22 (described in FIG. 7C ) and conveying channels 23, and the collecting and storing sites 22 and the conveying channels 23 are recorded by the central control unit.
- Each collection and storage site 22 is placed for a layer of grid frame 10 .
- the collection and storage sites 22 can be arranged in parallel or in a matrix.
- the collection area reading device 24 detects the readable labels 14 of all the trays 12 in the collection area 20, and transmits the label information of the readable labels 14 to the central control unit; the central The control unit records the location of the storage site 22, the layer frame 10, and the layer 11 where each tag information is located.
- the carrying system 30 includes an X-axis moving device 31 , a Y-axis moving device 32 , a Z-axis moving device 33 , and a bidirectional stretching mechanism 35 .
- the X-axis and the Y-axis are defined as horizontal axes
- the Z-axis is defined as a vertical axis.
- the X-axis moving equipment 31 and the Y-axis moving equipment 32 are erected in the space above the storage area 20, and belong to mobile sky track equipment.
- the Y-axis moving device 32 can reciprocate along the X-axis moving device 31
- the Z-axis moving device 33 can reciprocate along the Y-axis moving device 32 .
- the Z-axis moving device 33 is a vertical columnar mechanism module, which includes a vertical lifting mechanism (not shown).
- the Z axis reciprocates.
- the bidirectional stretching mechanism 35 includes a bidirectional fork 36 , and the bidirectional stretching mechanism 35 controls the horizontal telescopic displacement of the bidirectional fork 36 .
- the central control unit controls the moving stroke and fixed position of the carrying system 30; the X-axis moving device 31 and the Y-axis moving device 32 control the conveying of the Z-axis moving device 33 in the storage area 20
- the entry and exit and movement in the channel 23; the two-way fork 36 controls the entry and exit movement of the tray 12 in the compartment 11.
- the Y-axis moving device 32 can be equipped with several Z-axis moving devices 33 , and each of the Z-axis moving devices 33 is equipped with a bi-directional doubling mechanism 35 .
- the exchange area 40, the pallet 12 and the goods 13 on it from the storage area 20 and the pallet 12 and the goods 13 on it to be stored in the storage area 20 are placed in the exchange area 40;
- the exchange area recognition device 41 reads the readable label 14 of each tray 12 in the exchange area 40, and sends the label information to the central control unit for recording; when the tray 12 moves out of the exchange area 40, the The central control unit clears the relevant records.
- the configuration of the reading device 24 in the storage area and the reading device 41 in the exchange area depends on the detection requirements and the readable label 14, so as to realize the purpose of automatic reading and automatic processing of information.
- the readable label 14 is an RFID Tag, and the reading device adopts an RFID reader.
- the readable label 14 is a one-dimensional code, and the reading device adopts a barcode scanner;
- the readable label 14 is a two-dimensional code, a three-dimensional code, images, characters, symbols, and the reading device uses an image sensor (CCD, CMOS) .
- the readable label 14 is a color, and the reading device adopts a color sensor.
- the inventory carrying method of the automatic random storage storage system of the present invention includes:
- Step 1 the central control unit randomly designates a space layer 11 in the layer grid frame 10;
- Step 2 (as shown in FIG. 7A ), the central control orders the transfer system 30 to move the two-way double-stretching mechanism 35 from a standby position to the exchange area 40; in the exchange area 40, the two-way fork 36 enters Lifting a pallet 12 (and the goods 13 on it) to be put into storage;
- Step 3 the central control unit commands the X-axis moving device 31 and the Y-axis moving device 32 to displace the Z-axis moving device 33 according to the designated location information of the layer frame 10 To the conveying channel 23 corresponding to the layer frame 10, and stop at the position corresponding to the layer frame 10;
- Step 4 the central control unit commands the Z-axis moving device 33 to lift the bidirectional expansion mechanism 35 to the height corresponding to the space layer 11 according to the specified height of the space layer 11
- the central control unit commands the bidirectional fork 36 of the bidirectional stretching mechanism 35 to perform a horizontal stretching action, and the pallet 12 (and the goods 13 on it) will be transported to the space layer 11 and placed in the space layer 11;
- Step five the collection area reading device 24 detects and reads the readable label 14 of the tray 12 in step four, and transmits the label information of the readable label 14 to the central control unit; the central control unit The unit records the location information of the storage site 22 where the label information is located, the layer frame 10, and the layer 11;
- Step 6 the central control unit commands the two-way fork 36 of the two-way expansion mechanism 35 to perform a horizontal expansion and contraction action, so that it is separated from the tray 12 and returns to the Z-axis moving device 33;
- Step 7 the central control unit commands the X-axis moving device 31 and the Y-axis moving device 32 to withdraw the Z-axis moving device 33 from the storage area 20 to the ready position.
- the picking-up and moving method of the automatic random storage storage system of the present invention includes:
- Step 1 the central control unit compares and searches each tag information record in the storage area 20 according to a pick-up order, and obtains the storage site 22, the layer frame 10, and the layer 11 where the tag information is located. location information for
- Step 2 the central control unit commands the X-axis moving device 31 and the Y-axis moving device 32 to move the Z-axis moving device 33 to the level frame 10 according to the obtained position information.
- Step 3 the central control unit commands the Z-axis moving device 33 to lift the bidirectional stretching mechanism 35 to the height corresponding to the lattice layer 11 according to the designated height of the lattice layer 11;
- the central control unit commands the two-way fork 36 of the two-way expansion mechanism 35 to perform a horizontal expansion action, so that the two-way fork 36 enters the pallet 12 in the compartment 11;
- Step 4 the central control unit commands the bidirectional fork 36 of the bidirectional expansion mechanism 35 to perform lifting and horizontal scaling operations, and the pallet 12 (and the goods 13 on it) into the fork Move to the Z-axis moving device 33;
- Step 5 when the tray 12 moves out of the shelf 11, the central control unit clears the relevant records of the shelf 11, making the shelf 11 a blank floor 11;
- Step 6 the central control unit orders the transfer system 30 to transfer the pallet 12 (and the goods 13 on it) to the exchange area 40;
- Step 7 the reading device 41 in the exchange area reads the readable label 14 of the pallet 12, and transmits the label information to the central control unit for recording; (not shown in the figure) when taking away and moving out of the exchange area 40 , the central control unit clears the relevant records of the exchange area 40 .
- each layer of grid frame 10 in the storage area 20 faces a conveying channel 23, and the carrying system 30 is provided with 2 (or more than 2) Z axes on the Y-axis carrying equipment.
- Axis moving devices 33 each Z-axis moving device 33 is equipped with a two-way double-stretching mechanism 35 .
- Several Z-axis transport devices 33 cooperate with several conveying channels 23 to achieve the purpose of batch multi-load transfer, storage and retrieval.
- the storage stations 22 are arranged side by side or in a matrix and installed on the ground rail system 50 .
- the ground rail system 50 assists the linear movement of the storage site 22 and the layer frame 10 on it.
- a designated layer frame 10 can face a conveying channel 23 for the
- the carrier system 30 is used to smoothly store or pick up goods in the shelf frame 10 .
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Abstract
An automated warehousing system for random centralized storage, and a carrying and transferring method for storing and picking up goods. According to the system, a carrying and transferring system that moves along the X axis, the Y axis and the Z axis randomly puts a pallet and goods thereon into an empty grid tier of a tiered grid frame, wherein the pallet is provided with a recognizable and readable label that stores goods information for a central control unit to read and record, so as to perform goods warehousing management and goods storage and picking-up processes for random centralized storage.
Description
本发明涉及仓储货物的存取系统和存取方法。The invention relates to an access system and an access method for stored goods.
按类归置是传统仓储货物集散管理的基本方法,但缺点是管理系统虽指定并记录货物在仓库中按类归置的存放点,但无法绝对避免仓管人员将货物储放至错误存放点的问题。仓库按物品类别分配空间,当某一类货物收取较少或领出较多时,该类别空间即有许多空位,却不能供其他类别的货物放置。或者当某一类别的货物收取较多而致原存放位不足使用时,溢出的货物没有适当的地方可供储放。显然,按类归置的系统和方法需要更大的仓库空间,但却无法有效利用空间。Arrangement by category is the basic method of traditional warehouse goods collection and distribution management, but the disadvantage is that although the management system specifies and records the storage point where the goods are sorted by category in the warehouse, it cannot absolutely prevent the warehouse staff from storing the goods in the wrong storage point The problem. The warehouse allocates space according to the category of items. When a certain type of goods is received less or taken out more, there will be many vacancies in the space of this category, but it cannot be placed for other categories of goods. Or when a certain type of goods is received more and the original storage space is insufficient, there is no suitable place for the overflowed goods to be stored. Obviously, the system and method of sorting requires more warehouse space, but it cannot use the space efficiently.
货物存取方式亦导致仓库空间庞大却无法有效利用,目前仓储系统是以天车和叉车(或称堆高机)做为取放货物的主要工具,特别是重量极重或体积大的货物。The storage and retrieval method of goods also leads to a huge warehouse space that cannot be effectively utilized. The current storage system uses cranes and forklifts (or stackers) as the main tools for picking and placing goods, especially for extremely heavy or bulky goods.
如图1,以天车1取放货物2时,吊取的货物2在仓储厂房的上方空间移动,因此仓储厂房的高度需加高。一般厂房高度为6米,采用天车的厂房需加高至10米或12米。如图2,以叉车3取放货物2时,仓储厂房必需预留宽敞的通道4供叉车运行及回转,仓储厂房的通道面积通常大于存放货物的面积。As shown in Figure 1, when the crane 1 is used to pick and place the goods 2, the hoisted goods 2 move in the space above the storage workshop, so the height of the storage workshop needs to be increased. The general factory building height is 6 meters, and the factory building using the crane needs to be increased to 10 meters or 12 meters. As shown in Figure 2, when a forklift 3 is used to pick and place goods 2, the storage plant must reserve a spacious passage 4 for the operation and rotation of the forklift, and the passage area of the storage plant is usually larger than the area for storing goods.
发明内容Contents of the invention
为了解决上述问题,本发明的目的在于提供一种自动化随机集存仓储系统,进行随机集存的货物仓储管理和存取货流程。In order to solve the above problems, the object of the present invention is to provide an automatic random collective storage system, which can perform random collective storage of goods warehouse management and storage and retrieval process.
本发明的另一目的在于提供一种采用上述自动化随机集存仓储系统的存货载移方法。Another object of the present invention is to provide an inventory transfer method using the above-mentioned automatic random collective storage system.
本发明的第三个目的在于提供一种采用上述自动化随机集存仓储系统的取货载移方法。The third object of the present invention is to provide a method for picking up and moving goods using the above-mentioned automatic random collective storage system.
为了实现上述目的,本发明提供一种自动化随机集存仓储系统,包括:In order to achieve the above object, the present invention provides an automatic random storage system, comprising:
多数的层格框架、一集存区和一集存区识读设备、一载移系统、一交换区和一交换区识读设备、以及一中央控制单元;该中央控制单元指挥、控制、命令、管理该集存区、该集存区识读设备、该载移系统、该交换区和该交换区识读设备的运作;A plurality of layered grid frames, a collection area and a collection area reading device, a load transfer system, a switching area and a switching area reading device, and a central control unit; the central control unit directs, controls, commands , manage the storage area, the reading equipment in the storage area, the transfer system, the exchange area and the operation of the reading equipment in the exchange area;
该层格框架,其内部包括数个格层,每一该格层中可放置一托盘,该托 盘承载一货物;每一该托盘包含一可识读标签,该可识读标签内含一标签资讯,该标签资讯记载该托盘所承载的货物资料;The compartment frame includes several compartments inside, each compartment can place a tray, and the tray carries a cargo; each tray contains a readable label, and the readable label contains a label Information, the label information records the information of the goods carried by the pallet;
该集存区,设立预定数目的集存站点和输送通道,该集存站点及输送通道由该中央控制单元记录;每一集存站点供一层格框架放置;In the storage area, a predetermined number of storage sites and conveying channels are set up, and the storage sites and transport channels are recorded by the central control unit; each storage site is placed on a layer of grid frames;
该集存区识读设备,侦测该集存区中全部的该托盘的该可识读标签,并将该可识读标签的标签资讯传送至该中央控制单元;该中央控制单元记录每一该标签资讯所在的该集存站点、该层格框架、以及该格层的位置;The collection area reading device detects the readable labels of all the pallets in the collection area, and sends the label information of the readable labels to the central control unit; the central control unit records each The storage site where the label information is located, the layer frame, and the location of the layer;
该载移系统,包括一X轴运移设备、一Y轴运移设备、至少一Z轴运移设备、以及一双向倍伸机构;该X轴和Y轴定义为水平轴,该Z轴定义为垂直轴;该X轴运移设备和该Y轴运移设备架设在该集存区上方空间;该Y轴运移设备沿着该X轴运移设备往复移动,该Z轴运移设备沿着该Y轴运移设备往复移动;该Z轴运移设备包括了一垂直升降机构,该双向倍伸机构安装在该Z轴运移设备并受该垂直升降机构控制而沿着该Z轴往复移动;该双向倍伸机构包括一双向叉,该双向倍伸机构控制该双向叉水平伸缩位移;该中央控制单元控制该载移系统的移动行程和定止位置;该X轴运移设备和该Y轴运移设备控制该Z轴运移设备在该集存区的该输送通道中的进出和移动;该双向叉控制该托盘在该格层的进出运移;The carrying system includes an X-axis moving device, a Y-axis moving device, at least one Z-axis moving device, and a bidirectional stretching mechanism; the X-axis and the Y-axis are defined as horizontal axes, and the Z-axis defines It is a vertical axis; the X-axis moving equipment and the Y-axis moving equipment are set up in the space above the storage area; the Y-axis moving equipment moves back and forth along the X-axis moving equipment, and the Z-axis moving equipment moves along the The Y-axis moving equipment reciprocates; the Z-axis moving equipment includes a vertical lifting mechanism, and the bidirectional stretching mechanism is installed on the Z-axis moving equipment and is controlled by the vertical lifting mechanism to reciprocate along the Z-axis movement; the bidirectional double-stretching mechanism includes a bidirectional fork, and the bidirectional double-stretching mechanism controls the horizontal telescopic displacement of the bidirectional fork; the central control unit controls the moving stroke and the fixed position of the carrying system; the X-axis movement equipment and the The Y-axis moving equipment controls the entry and exit and movement of the Z-axis movement equipment in the conveying channel of the storage area; the two-way fork controls the movement of the pallet in and out of the compartment;
该交换区,从该集存区而来的该托盘及其上的货物以及待存入该集存区的该托盘及其上的货物被放置在该交换区;该交换区识读设备读取该交换区中的每个该托盘的可识读标签,并将标签资讯传送至该中央控制单元记录;当托盘移出该交换区时,该中央控制单元清除相关记录。In the exchange area, the pallet and the goods on it coming from the storage area and the pallet and the goods on it to be stored in the storage area are placed in the exchange area; the reading device in the exchange area reads The label of each pallet in the exchange area can be read, and the label information is sent to the central control unit for record; when the pallet moves out of the exchange area, the central control unit clears the relevant record.
较佳地,可识读标签为RFID标签。Preferably, the readable tag is an RFID tag.
较佳地,该可识读标签为条码、二维码、三维码、颜色、图像、文字、符号择一或至少两种的复合。Preferably, the readable label is one of barcode, two-dimensional code, three-dimensional code, color, image, text, symbol or a combination of at least two.
较佳地,该Y轴运移设备安装数个Z轴运移设备,每一该Z轴运移设备配置一该双向倍伸机构。Preferably, the Y-axis moving device is equipped with several Z-axis moving devices, and each of the Z-axis moving devices is equipped with a bidirectional double-stretching mechanism.
较佳地,该集存站点为数列并排的安装在一地轨系统;该地轨系统控制该集存站点线性移动,使被该中央控制单元所指定的一个层格框架得以面对一个该输送通道。Preferably, the storage stations are installed side by side on a ground rail system; the ground rail system controls the linear movement of the storage stations, so that a layer frame designated by the central control unit can face a conveyor aisle.
本发明还提供一种自动化随机集存仓储系统的存货载移方法,包括:The present invention also provides an inventory loading and transferring method for an automated random storage system, including:
步骤一,该中央控制单元随机指定该集存区中一该层格框架中的一个空格层;Step 1, the central control unit randomly designates a space layer in the layer grid frame in the storage area;
步骤二,该中央控制单元命令该载移系统将该双向倍伸机构从一预备位 置移至该交换区;在该交换区中以该双向叉进叉举升一该托盘及其上的货物;Step 2, the central control unit commands the transfer system to move the two-way double expansion mechanism from a standby position to the exchange area; in the exchange area, use the two-way fork to lift a pallet and the goods on it;
步骤三,该中央控制单元依照被指定的该集存站点及该层格框架的位置资讯,命令该X轴运移设备、该Y轴运移设备将该Z轴运移设备位移被指定的该集存站点及该层格框架面对的一该输送通道,并在对应该层格框架的位置停止;Step 3, the central control unit commands the X-axis moving device, the Y-axis moving device to displace the Z-axis moving device according to the designated storage site and the location information of the layer frame The storage station and the conveying channel facing the layer frame, and stop at the position corresponding to the layer frame;
步骤四,该中央控制单元依照被指定的该空格层的高度,命令该Z轴运移设备将该双向倍伸机构举升至对应该空格层的高度;该中央控制单元命令该双向倍伸机构的该双向叉执行水平倍伸作动,将其上的该托盘及其上的货物运移至该空格层中并放置在该空格层;Step 4, the central control unit commands the Z-axis moving device to lift the bidirectional double-expanding mechanism to the height corresponding to the space floor according to the designated height of the space layer; the central control unit orders the bidirectional double-expanding mechanism The two-way fork performs a horizontal double extension action, and the pallet and the goods on it are transported to the space layer and placed on the space layer;
步骤五,该集存区识读设备侦测读取步骤四的该托盘的该可识读标签,并将该可识读标签的标签资讯传送至该中央控制单元;该中央控制单元记录该标签资讯所在的该集存站点、该层格框架、以及该格层的位置资讯;Step 5: The collection area reading device detects and reads the readable label of the tray in step 4, and sends the label information of the readable label to the central control unit; the central control unit records the label The storage site where the information is located, the frame of the layer, and the location information of the layer;
步骤六,该中央控制单元命令该双向倍伸机构的该双向叉执行水平倍缩作动,使其脱离该托盘并回到该Z轴运移设备中;以及Step 6, the central control unit commands the bi-directional fork of the bi-directional doubling mechanism to execute a horizontal doubling action, making it detached from the pallet and returning to the Z-axis moving device; and
步骤七,该中央控制单元命令该X轴运移设备和该Y轴运移设备将该Z轴运移设备退出该集存区至该预备位置。Step seven, the central control unit commands the X-axis moving device and the Y-axis moving device to withdraw the Z-axis moving device from the storage area to the ready position.
本发明又提供一种自动化随机集存仓储系统的存货载移方法,包括:The present invention further provides an inventory loading and transferring method for an automated random storage system, comprising:
步骤一,该中央控制单元依据一取货命令比对搜寻该集存区的每一标签资讯记录,并取得该标签资讯所在的该集存单元、该层格框架及该格层的位置资讯;Step 1, the central control unit compares and searches each tag information record in the storage area according to a picking order, and obtains the location information of the storage unit where the tag information is located, the shelf frame and the shelf;
步骤二,该中央控制单元依照所取得位置资讯,命令该X轴运移设备、该Y轴运移设备将该Z轴运移设备位移至与位置资讯对应的输送通道,并在对应该层格框架的位置停止;Step 2, the central control unit commands the X-axis moving device, the Y-axis moving device to move the Z-axis moving device to the conveying channel corresponding to the position information according to the obtained position information, and The position of the frame stops;
步骤三,该中央控制单元依照步骤一的该格层的高度,命令该Z轴运移设备将该双向倍伸机构举升至对应该格层的高度;该中央控制单元命令该双向倍伸机构的该双向叉执行水平倍伸作动,使该双向叉进叉该格层中的该托盘;Step 3: The central control unit commands the Z-axis moving device to lift the bidirectional stretching mechanism to the height corresponding to the lattice level according to the height of the lattice layer in step 1; the central control unit commands the bidirectional stretching mechanism The two-way fork executes the horizontal double extension action, so that the two-way fork enters the pallet in the compartment;
步骤四,该中央控制单元命令该双向倍伸机构的该双向叉执行举升及水平倍缩作动,将其进叉的该托盘及其上的货物运移至该Z轴运移设备中;Step 4, the central control unit commands the bidirectional fork of the bidirectional extending mechanism to perform lifting and horizontal retracting actions, and move the pallet and the goods on it into the Z-axis moving device;
步骤五,当该托盘移出该格层时,该中央控制单元清除该格层的相关记录,使该格层成为一空格层;Step 5, when the tray moves out of the compartment, the central control unit clears the relevant records of the compartment, making the compartment a blank level;
步骤六,该中央控制单命命令该载移系统将该托盘及其上的货物运移移至该交换区;Step 6, the central control unit instructs the transfer system to transfer the pallet and the goods on it to the exchange area;
步骤七,该交换区识读设备读取该托盘的该可识读标签,并将标签资讯 传送至该中央控制单元记录;当该托盘及其上的货物被一取货装置取走并移出该交换区时,该中央控制单元清除该交换区的相关记录。Step 7, the reading device in the exchange area reads the readable label of the pallet, and sends the label information to the central control unit for recording; when the pallet and the goods on it are taken away by a pick-up device and removed from the When exchanging the area, the central control unit clears the relevant records of the exchanging area.
本发明的有益效果在于:The beneficial effects of the present invention are:
本发明提供一种自动化随机集存仓储系统及存取货载移方法,该自动化随机集存仓储系统中的每一个托盘均具备可识读标签,详细记载所承载的货物资讯,在进货库存时不需预作货物分类,集存区、集存站点及层格框架均不必做分类规划,而是将托盘(及其上的货物)放置在中央控制单元随机指定的一个空的格层中即可。换言之,集存区及层格框架及格层是随机的存放托盘(及其上的货物),最终由识读设备读取每一个识读标签,将标签资讯(即货物资讯)传输予该中央控制单元,该中央控制单元记录每一托盘及其所在的层格框架及格层位置资讯,即完成货物仓储管理,不会漏失任何一个仓储货物。尔后取货时按照该中央控制单元所记录的货物资讯及集存站点、层格框架及格层即可轻易找到货物的位置。每一层格框架及格层皆可被充份利用,使整个仓储空间的利用率大幅提高。The present invention provides an automated random storage system and a method for accessing and transferring goods. Each pallet in the automated random storage system is equipped with a readable label, which records the information of the goods carried in detail. There is no need to classify the goods in advance, and there is no need to make a classification plan for the storage area, the storage site and the shelf frame. Instead, the pallet (and the goods on it) are placed in an empty shelf randomly designated by the central control unit. Can. In other words, the storage area and the compartment frame and the compartment store pallets (and the goods on them) at random, and finally the reading equipment reads each reading label and transmits the label information (that is, the goods information) to the central control unit, the central control unit records each pallet, its layer frame and the location information of the layer, that is, completes the storage management of the goods, and will not miss any stored goods. Afterwards, when picking up the goods, the position of the goods can be easily found according to the goods information recorded by the central control unit, the storage site, the shelf frame and the shelf. Each layer of grid frame and grid layer can be fully utilized, so that the utilization rate of the entire storage space is greatly improved.
移动式天轨模式的载移系统,达到了自动化仓储X轴、Y轴、和Z轴的运移要求,具体的缩减载移系统在集存区运作时的垂直空间占用比,具体的缩减输送通道在集存区的水平空间占用比,使集存区的最大空间利用率使用于存放层格框架。The transfer system of the mobile sky rail mode meets the transportation requirements of the X-axis, Y-axis, and Z-axis of automated storage, and specifically reduces the vertical space occupation ratio of the transfer system when it operates in the storage area, and specifically reduces the transportation The horizontal space occupancy ratio of the channel in the storage area makes the maximum space utilization of the storage area be used to store the layer frame.
以上所述的存货方法,若该Y轴运移设备安装数个Z轴运移设备,该中央控制单元则可批次控制该载移系统将数个托盘(及其上的货物)从不同的交换区中取出,然后库存在不同的数个空格层中,达到多载移存货的目的。In the above-mentioned inventory method, if the Y-axis transportation equipment is equipped with several Z-axis transportation equipment, the central control unit can control the loading and transportation system in batches to transfer several pallets (and the goods on them) from different It is taken out from the exchange area, and then the stock is stored in different layers of spaces to achieve the purpose of multi-carrying stock.
图1为已知仓储管理以天车取放货物的侧视示意图。Fig. 1 is a schematic side view of a known storage management system that uses cranes to pick and place goods.
图2为已知仓储管理以叉车取放货物的俯视示意图。Fig. 2 is a top view schematic diagram of picking and placing goods by a forklift in a known warehouse management system.
图3为本发明仓储系统配置俯视示意图。Fig. 3 is a schematic top view of the configuration of the storage system of the present invention.
图4为本发明仓储系统的托盘及货物置于层格框架、格层的前视示意图。Fig. 4 is a schematic front view of pallets and goods placed in the shelf frame and shelf of the storage system of the present invention.
图5为本发明载移系统的侧视示意图。Fig. 5 is a schematic side view of the carrying system of the present invention.
图6为本发明双向倍伸机构及其双向叉作动的俯视示意图。Fig. 6 is a schematic top view of the two-way stretching mechanism and its two-way fork action of the present invention.
图7A为本发明仓储系统存货步骤二的俯视作动示意图。Fig. 7A is a schematic diagram of the top view of the second step of stocking in the storage system of the present invention.
图7B为本发明仓储系统存货步骤三的俯视作动示意图。Fig. 7B is a schematic diagram of the top view of the third step of stocking in the storage system of the present invention.
图7C为本发明仓储系统存货步骤四的侧视作动示意图之一。Fig. 7C is one of the side view action schematic diagrams of step 4 of the storage system of the present invention.
图7D为本发明仓储系统存货步骤四的侧视作动示意图之二。Fig. 7D is the second schematic diagram of the side view action of the fourth step of stocking in the storage system of the present invention.
图7E为本发明仓储系统存货步骤六的侧视作动示意图。Fig. 7E is a side view schematic diagram of the sixth step of stocking in the storage system of the present invention.
图7F为本发明仓储系统存货步骤七的俯视作动示意图。FIG. 7F is a schematic diagram of top-down actions of the seventh step of stocking in the storage system of the present invention.
图8A为本发明仓储系统取货步骤二的俯视作动示意图。Fig. 8A is a schematic diagram of the top view of the second step of picking up goods in the storage system of the present invention.
图8B为本发明仓储系统取货步骤三的侧视作动示意图。Fig. 8B is a side-view schematic diagram of the third step of picking up goods in the storage system of the present invention.
图8C为本发明仓储系统取货步骤四的侧视作动示意图。Fig. 8C is a side-view action schematic diagram of step 4 of picking up goods in the storage system of the present invention.
图8D为本发明仓储系统取货步骤六的俯视作动示意图。FIG. 8D is a schematic diagram of the top view of the sixth step of picking up goods in the storage system of the present invention.
图9为本发明仓储系统第二实施例的俯视示意图之一。Fig. 9 is one of the schematic top views of the second embodiment of the storage system of the present invention.
图10为本发明仓储系统第二实施例的俯视示意图之二。Fig. 10 is the second schematic top view of the second embodiment of the storage system of the present invention.
图11为本发明仓储系统第二实施例的侧视示意图之一。Fig. 11 is one of the schematic side views of the second embodiment of the storage system of the present invention.
图12为本发明仓储系统第二实施例的侧视示意图之二。Fig. 12 is the second schematic side view of the second embodiment of the storage system of the present invention.
附图标记reference sign
10:层格框架;11:格层;12:托盘;13:货物;14:可识读标签;20:集存区;22:集存站点;23:输送通道;24:集存区识读设备;30:载移系统;31:X轴运移设备;32:Y轴运移设备;33:Z轴运移设备;35:双向倍伸机构;36:双向叉;40:交换区;41:交换区识读设备;50:地轨系统。10: shelf frame; 11: shelf; 12: pallet; 13: cargo; 14: readable label; 20: collection area; 22: collection station; 23: conveying channel; 24: collection area reading Equipment; 30: Carrying system; 31: X-axis moving equipment; 32: Y-axis moving equipment; 33: Z-axis moving equipment; 35: Bi-directional double extension mechanism; 36: Bi-directional fork; 40: Exchange area; 41 : reading equipment in the exchange area; 50: ground rail system.
为便于说明本发明在上述发明内容一栏中所表示的中心思想,兹以具体实施例表达。实施例中各种不同物件按适于说明的比例、尺寸、变形量或位移量而描绘,而非按实际元件的比例予以绘制,合先叙明。且以下的说明中,相同和对称配置的元件是以相同的编号来表示。在以下说明中使用了方向性术语,是按照视图方向做表示,不能解释为对本发明的限制。In order to illustrate the central idea of the present invention expressed in the column of the above-mentioned content of the invention, it is expressed in specific embodiments. Various objects in the embodiments are drawn according to proportions, sizes, deformations or displacements suitable for illustration, rather than drawn according to the proportions of actual components, and are described first. And in the following description, the same and symmetrically arranged elements are denoted by the same reference numerals. The directional terms used in the following description are expressed according to the direction of view, and should not be construed as limiting the present invention.
如图3至图6,本发明自动化随机集存仓储系统,包括多数的层格框架10、一集存区20和集存区识读设备24、一载移系统30、一交换区40和交换区识读设备41、以及一中央控制单元(图未示)。该中央控制单元指挥、控制、命令、管理以上各装置和设备的运作和回传的资讯。As shown in Fig. 3 to Fig. 6, the automated random collection and storage storage system of the present invention includes a plurality of layer lattice frames 10, a collection storage area 20 and collection area reading equipment 24, a load transfer system 30, an exchange area 40 and exchange District reading equipment 41, and a central control unit (not shown). The central control unit directs, controls, orders, and manages the operation and returned information of the above devices and equipment.
该层格框架10,其内部包括数个格层11,每一该格层11中可放置一托盘12,该托盘12承载一货物13;托盘12采用可与现今叉车配合的托盘12,在本发明中不作限制。托盘12可为板式托盘、箱式托盘、柱式托盘。按照叉车的入叉方式,托盘12和可为双向进叉型或四向进叉型。托盘12(及其上的货物13)通过载移系统30的操作而进出该层格框架10。每一托盘12包含一可识读标签14,该可识读标签14内含一标签资讯,该标签资讯记载该托盘12所承载的货物资料。该可识读标签14可为RFID(Radio Frequency Identification,射频识别)标签(Tag),或是条码、二维码、三维码、颜色、图像、文字、符号等型态或至少两种以上型态的复合。所述货物资料包含但不限于品名、货物编号、产 出者、规格、产出时间、数量、单价、总价、税额、移转或递交时间等。The layer grid frame 10 includes several grid layers 11 inside, and a pallet 12 can be placed in each grid layer 11, and the pallet 12 carries a cargo 13; the pallet 12 adopts a pallet 12 that can be matched with a forklift truck today Invention is not limited. The pallet 12 may be a plate pallet, a box pallet, or a column pallet. According to the way of entering the fork of the forklift, the pallet 12 can be a two-way entering fork type or a four-way entering fork type. Pallets 12 (and their loads 13 ) are moved into and out of the level frame 10 by the operation of the carrier system 30 . Each pallet 12 includes a readable label 14 , and the readable label 14 includes label information, and the label information records the information of the goods carried by the pallet 12 . The readable label 14 can be an RFID (Radio Frequency Identification, radio frequency identification) tag (Tag), or a barcode, a two-dimensional code, a three-dimensional code, a color, an image, a text, a symbol, etc. or at least two or more types compound. The goods information includes but is not limited to product name, product number, producer, specification, production time, quantity, unit price, total price, tax amount, transfer or delivery time, etc.
集存区20,设立预定数目的集存站点22(描述于图7C)和输送通道23,该集存站点22及输送通道23由该中央控制单元记录。每一集存站点22供一层格框架10放置。集存站点22可采并列式或矩阵式设置。该集存区识读设备24,侦测该集存区20中全部的该托盘12的该可识读标签14,并将该可识读标签14的标签资讯传送至该中央控制单元;该中央控制单元记录每一该标签资讯所在的该集存站点22、该层格框架10、以及该格层11的位置。The accumulation area 20 sets up a predetermined number of accumulation sites 22 (described in FIG. 7C ) and conveying channels 23, and the collecting and storing sites 22 and the conveying channels 23 are recorded by the central control unit. Each collection and storage site 22 is placed for a layer of grid frame 10 . The collection and storage sites 22 can be arranged in parallel or in a matrix. The collection area reading device 24 detects the readable labels 14 of all the trays 12 in the collection area 20, and transmits the label information of the readable labels 14 to the central control unit; the central The control unit records the location of the storage site 22, the layer frame 10, and the layer 11 where each tag information is located.
该载移系统30,包括X轴运移设备31、Y轴运移设备32、Z轴运移设备33、以及双向倍伸机构35。在本发明中定义X轴和Y轴为水平轴,Z轴为垂直轴。该X轴运移设备31和该Y轴运移设备32架设在该集存区20上方空间,属移动式天轨设备。Y轴运移设备32可沿着X轴运移设备31往复移动,Z轴运移设备33可沿着Y轴运移设备32往复移动。Z轴运移设备33为垂直柱状机构模组,其中包括了垂直升降机构(图未示),该双向倍伸机构35安装在该Z轴运移设备33并受该垂直升降机构控制而沿着Z轴往复移动。该双向倍伸机构35包括一双向叉36,该双向倍伸机构35控制该双向叉36水平伸缩位移。该中央控制单元控制该载移系统30的移动行程和定止位置;该X轴运移设备31和该Y轴运移设备32控制该Z轴运移设备33在该集存区20的该输送通道23中的进出和移动;该双向叉36控制该托盘12在该格层11的进出运移。在图例中,该Y轴运移设备32可安装数个Z轴运移设备33,每一该Z轴运移设备33配置一该双向倍伸机构35。The carrying system 30 includes an X-axis moving device 31 , a Y-axis moving device 32 , a Z-axis moving device 33 , and a bidirectional stretching mechanism 35 . In the present invention, the X-axis and the Y-axis are defined as horizontal axes, and the Z-axis is defined as a vertical axis. The X-axis moving equipment 31 and the Y-axis moving equipment 32 are erected in the space above the storage area 20, and belong to mobile sky track equipment. The Y-axis moving device 32 can reciprocate along the X-axis moving device 31 , and the Z-axis moving device 33 can reciprocate along the Y-axis moving device 32 . The Z-axis moving device 33 is a vertical columnar mechanism module, which includes a vertical lifting mechanism (not shown). The Z axis reciprocates. The bidirectional stretching mechanism 35 includes a bidirectional fork 36 , and the bidirectional stretching mechanism 35 controls the horizontal telescopic displacement of the bidirectional fork 36 . The central control unit controls the moving stroke and fixed position of the carrying system 30; the X-axis moving device 31 and the Y-axis moving device 32 control the conveying of the Z-axis moving device 33 in the storage area 20 The entry and exit and movement in the channel 23; the two-way fork 36 controls the entry and exit movement of the tray 12 in the compartment 11. In the illustration, the Y-axis moving device 32 can be equipped with several Z-axis moving devices 33 , and each of the Z-axis moving devices 33 is equipped with a bi-directional doubling mechanism 35 .
该交换区40,从该集存区20而来的该托盘12及其上的货物13以及待存入该集存区20的该托盘12及其上的货物13被放置在该交换区40;该交换区识读设备41读取该交换区40中的每个该托盘12的可识读标签14,并将标签资讯传送至该中央控制单元记录;当托盘12移出该交换区40时,该中央控制单元清除相关记录。The exchange area 40, the pallet 12 and the goods 13 on it from the storage area 20 and the pallet 12 and the goods 13 on it to be stored in the storage area 20 are placed in the exchange area 40; The exchange area recognition device 41 reads the readable label 14 of each tray 12 in the exchange area 40, and sends the label information to the central control unit for recording; when the tray 12 moves out of the exchange area 40, the The central control unit clears the relevant records.
所述集存区识读设备24、交换区识读设备41的配置视侦测需求和可识读标签14而定,以实现自动识读和信息自动处理的目的。例如:可识读标签14为RFID Tag,识读设备采用RFID读取器。可识读标签14为一维码,识读设备采用条码扫瞄器;可识读标签14为二维码、三维码,图像、文字、符号,识读设备采用影像感应器(CCD、CMOS)。可识读标签14为颜色,识读设备采用色彩感测器。The configuration of the reading device 24 in the storage area and the reading device 41 in the exchange area depends on the detection requirements and the readable label 14, so as to realize the purpose of automatic reading and automatic processing of information. For example: the readable label 14 is an RFID Tag, and the reading device adopts an RFID reader. The readable label 14 is a one-dimensional code, and the reading device adopts a barcode scanner; the readable label 14 is a two-dimensional code, a three-dimensional code, images, characters, symbols, and the reading device uses an image sensor (CCD, CMOS) . The readable label 14 is a color, and the reading device adopts a color sensor.
如图7A至7D,本发明自动化随机集存仓储系统的存货载移方法,包括:As shown in Figures 7A to 7D, the inventory carrying method of the automatic random storage storage system of the present invention includes:
步骤一,该中央控制单元随机指定该层格框架10中的一个空格层11;Step 1, the central control unit randomly designates a space layer 11 in the layer grid frame 10;
步骤二(如图7A),该中央控制单命命令该载移系统30将该双向倍伸机构 35从一预备位置移至该交换区40;在该交换区40中以该双向叉36进叉举升一待入库的一托盘12(及其上的货物13);Step 2 (as shown in FIG. 7A ), the central control orders the transfer system 30 to move the two-way double-stretching mechanism 35 from a standby position to the exchange area 40; in the exchange area 40, the two-way fork 36 enters Lifting a pallet 12 (and the goods 13 on it) to be put into storage;
步骤三(如图7B),该中央控制单元依照被指定的该层格框架10的位置资讯,命令该X轴运移设备31、该Y轴运移设备32将该Z轴运移设备33位移至与该层格框架10对应的输送通道23,并在对应该层格框架10的位置停止;Step 3 (as shown in FIG. 7B ), the central control unit commands the X-axis moving device 31 and the Y-axis moving device 32 to displace the Z-axis moving device 33 according to the designated location information of the layer frame 10 To the conveying channel 23 corresponding to the layer frame 10, and stop at the position corresponding to the layer frame 10;
步骤四(如图7C、7D),该中央控制单元依照被指定的该空格层11的高度,命令该Z轴运移设备33将该双向倍伸机构35举升至对应该空格层11的高度;该中央控制单元命令该双向倍伸机构35的该双向叉36执行水平倍伸作动,将其上的托盘12(及其上的货物13)运移至该空格层11中并放置在该空格层11;Step 4 (as shown in Figures 7C and 7D), the central control unit commands the Z-axis moving device 33 to lift the bidirectional expansion mechanism 35 to the height corresponding to the space layer 11 according to the specified height of the space layer 11 The central control unit commands the bidirectional fork 36 of the bidirectional stretching mechanism 35 to perform a horizontal stretching action, and the pallet 12 (and the goods 13 on it) will be transported to the space layer 11 and placed in the space layer 11;
步骤五,该集存区识读设备24侦测读取步骤四的该托盘12的该可识读标签14,并将该可识读标签14的标签资讯传送至该中央控制单元;该中央控制单元记录该标签资讯所在的该集存站点22、该层格框架10、以及该格层11的位置资讯;Step five, the collection area reading device 24 detects and reads the readable label 14 of the tray 12 in step four, and transmits the label information of the readable label 14 to the central control unit; the central control unit The unit records the location information of the storage site 22 where the label information is located, the layer frame 10, and the layer 11;
步骤六(如图7E),该中央控制单元命令该双向倍伸机构35的该双向叉36执行水平倍缩作动,使其脱离该托盘12并回到该Z轴运移设备33中;以及Step 6 (as shown in FIG. 7E ), the central control unit commands the two-way fork 36 of the two-way expansion mechanism 35 to perform a horizontal expansion and contraction action, so that it is separated from the tray 12 and returns to the Z-axis moving device 33; and
步骤七(如图7F),该中央控制单元命令该X轴运移设备31和该Y轴运移设备32将该Z轴运移设备33退出该集存区20至该预备位置。Step 7 (as shown in FIG. 7F ), the central control unit commands the X-axis moving device 31 and the Y-axis moving device 32 to withdraw the Z-axis moving device 33 from the storage area 20 to the ready position.
如图8A至图8D,本发明自动化随机集存仓储系统的取货载移方法,包括:As shown in Fig. 8A to Fig. 8D, the picking-up and moving method of the automatic random storage storage system of the present invention includes:
步骤一,该中央控制单元依据一取货命令比对搜寻该集存区20的每一标签资讯记录,并取得该标签资讯所在的该集存站点22、该层格框架10及该格层11的位置资讯;Step 1, the central control unit compares and searches each tag information record in the storage area 20 according to a pick-up order, and obtains the storage site 22, the layer frame 10, and the layer 11 where the tag information is located. location information for
步骤二(如图8A),该中央控制单元依照所取得位置资讯,命令该X轴运移设备31、该Y轴运移设备32将该Z轴运移设备33位移至与该层格框架10对应的输送通道23,并在对应该层格框架10的位置停止;Step 2 (as shown in FIG. 8A ), the central control unit commands the X-axis moving device 31 and the Y-axis moving device 32 to move the Z-axis moving device 33 to the level frame 10 according to the obtained position information. Corresponding conveying channel 23, and stop at the position corresponding to the layer grid frame 10;
步骤三(如图8B),该中央控制单元依照被指定的该格层11的高度,命令该Z轴运移设备33将该双向倍伸机构35举升至对应该格层11的高度;该中央控制单元命令该双向倍伸机构35的该双向叉36执行水平倍伸作动,使该双向叉36进叉该格层11中的托盘12;Step 3 (as shown in FIG. 8B ), the central control unit commands the Z-axis moving device 33 to lift the bidirectional stretching mechanism 35 to the height corresponding to the lattice layer 11 according to the designated height of the lattice layer 11; The central control unit commands the two-way fork 36 of the two-way expansion mechanism 35 to perform a horizontal expansion action, so that the two-way fork 36 enters the pallet 12 in the compartment 11;
步骤四(如图8C),该中央控制单元命令该双向倍伸机构35的该双向叉36执行举升及水平倍缩作动,将其进叉的该托盘12(及其上的货物13)运移至该Z轴运移设备33中;Step 4 (as shown in FIG. 8C ), the central control unit commands the bidirectional fork 36 of the bidirectional expansion mechanism 35 to perform lifting and horizontal scaling operations, and the pallet 12 (and the goods 13 on it) into the fork Move to the Z-axis moving device 33;
步骤五,当托盘12移出该格层11时,该中央控制单元清除该格层11的相关记录,使该格层11成为一空格层11;Step 5, when the tray 12 moves out of the shelf 11, the central control unit clears the relevant records of the shelf 11, making the shelf 11 a blank floor 11;
步骤六(如图8D),该中央控制单元命令该载移系统30将托盘12(及其上的货物13)运移移至该交换区40;Step 6 (as shown in FIG. 8D ), the central control unit orders the transfer system 30 to transfer the pallet 12 (and the goods 13 on it) to the exchange area 40;
步骤七,该交换区识读设备41读取该托盘12的该可识读标签14,并将标签资讯传送至该中央控制单元记录;当该托盘12及其上的货物13被一取货装置(图未示)取走并移出该交换区40时,该中央控制单元清除该交换区40的相关记录。Step 7, the reading device 41 in the exchange area reads the readable label 14 of the pallet 12, and transmits the label information to the central control unit for recording; (not shown in the figure) when taking away and moving out of the exchange area 40 , the central control unit clears the relevant records of the exchange area 40 .
在以上的实施例中,该集存区20的每一层格框架10均面对一个输送通道23,该载移系统30则在Y轴载移设备上设置2个(或2个以上)Z轴运移设备33,每一Z轴运移设备33携配一双向倍伸机构35。数个Z轴运移设备33配合数个输送通道23实现批次多载移存取货的目的。In the above embodiments, each layer of grid frame 10 in the storage area 20 faces a conveying channel 23, and the carrying system 30 is provided with 2 (or more than 2) Z axes on the Y-axis carrying equipment. Axis moving devices 33 , each Z-axis moving device 33 is equipped with a two-way double-stretching mechanism 35 . Several Z-axis transport devices 33 cooperate with several conveying channels 23 to achieve the purpose of batch multi-load transfer, storage and retrieval.
在图9及图12中,该集存站点22采并列式或矩阵式设置并且安装在地轨系统50。地轨系统50辅助集存站点22及其上的层格框架10线性移动,通过次序性挪移集存站点22的方式,使被指定的一个层格框架10可面对一个输送通道23,供该载移系统30使用而顺利的在层格框架10中存货或取货。In FIG. 9 and FIG. 12 , the storage stations 22 are arranged side by side or in a matrix and installed on the ground rail system 50 . The ground rail system 50 assists the linear movement of the storage site 22 and the layer frame 10 on it. By moving the storage site 22 sequentially, a designated layer frame 10 can face a conveying channel 23 for the The carrier system 30 is used to smoothly store or pick up goods in the shelf frame 10 .
Claims (7)
- 一种自动化随机集存仓储系统,其特征在于,包括:An automatic random storage storage system, characterized in that it includes:多数的层格框架、一集存区和一集存区识读设备、一载移系统、一交换区和一交换区识读设备、以及一中央控制单元;该中央控制单元指挥、控制、命令、管理该集存区、该集存区识读设备、该载移系统、该交换区和该交换区识读设备的运作;A plurality of layered grid frames, a collection area and a collection area reading device, a load transfer system, a switching area and a switching area reading device, and a central control unit; the central control unit directs, controls, commands , manage the storage area, the reading equipment in the storage area, the transfer system, the exchange area and the operation of the reading equipment in the exchange area;该层格框架,其内部包括数个格层,每一该格层中可放置一托盘,该托盘承载一货物;每一该托盘包含一可识读标签,该可识读标签内含一标签资讯,该标签资讯记载该托盘所承载的货物资料;The compartment frame includes several compartments inside, each compartment can place a tray, and the tray carries a cargo; each tray contains a readable label, and the readable label contains a label Information, the label information records the information of the goods carried by the pallet;该集存区,设立预定数目的集存站点和输送通道,该集存站点及输送通道由该中央控制单元记录;每一集存站点供一层格框架放置;In the storage area, a predetermined number of storage sites and conveying channels are set up, and the storage sites and transport channels are recorded by the central control unit; each storage site is placed on a layer of grid frames;该集存区识读设备,侦测该集存区中全部的该托盘的该可识读标签,并将该可识读标签的标签资讯传送至该中央控制单元;该中央控制单元记录每一该标签资讯所在的该集存站点、该层格框架、以及该格层的位置;The collection area reading device detects the readable labels of all the pallets in the collection area, and sends the label information of the readable labels to the central control unit; the central control unit records each The storage site where the label information is located, the layer frame, and the location of the layer;该载移系统,包括一X轴运移设备、一Y轴运移设备、至少一Z轴运移设备、以及一双向倍伸机构;该X轴和Y轴定义为水平轴,该Z轴定义为垂直轴;该X轴运移设备和该Y轴运移设备架设在该集存区上方空间;该Y轴运移设备沿着该X轴运移设备往复移动,该Z轴运移设备沿着该Y轴运移设备往复移动;该Z轴运移设备包括了一垂直升降机构,该双向倍伸机构安装在该Z轴运移设备并受该垂直升降机构控制而沿着该Z轴往复移动;该双向倍伸机构包括一双向叉,该双向倍伸机构控制该双向叉水平伸缩位移;该中央控制单元控制该载移系统的移动行程和定止位置;该X轴运移设备和该Y轴运移设备控制该Z轴运移设备在该集存区的该输送通道中的进出和移动;该双向叉控制该托盘在该格层的进出运移;The carrying system includes an X-axis moving device, a Y-axis moving device, at least one Z-axis moving device, and a bidirectional stretching mechanism; the X-axis and the Y-axis are defined as horizontal axes, and the Z-axis defines It is a vertical axis; the X-axis moving equipment and the Y-axis moving equipment are set up in the space above the storage area; the Y-axis moving equipment moves back and forth along the X-axis moving equipment, and the Z-axis moving equipment moves along the The Y-axis moving equipment reciprocates; the Z-axis moving equipment includes a vertical lifting mechanism, and the bidirectional stretching mechanism is installed on the Z-axis moving equipment and is controlled by the vertical lifting mechanism to reciprocate along the Z-axis movement; the bidirectional double-stretching mechanism includes a bidirectional fork, and the bidirectional double-stretching mechanism controls the horizontal telescopic displacement of the bidirectional fork; the central control unit controls the moving stroke and the fixed position of the carrying system; the X-axis movement equipment and the The Y-axis moving equipment controls the entry and exit and movement of the Z-axis movement equipment in the conveying channel of the storage area; the two-way fork controls the movement of the pallet in and out of the compartment;该交换区,从该集存区而来的该托盘及其上的货物以及待存入该集存区的该托盘及其上的货物被放置在该交换区;该交换区识读设备读取该交换区中的每个该托盘的可识读标签,并将标签资讯传送至该中央控制单元记录;当托盘移出该交换区时,该中央控制单元清除相关记录。In the exchange area, the pallet and the goods on it coming from the storage area and the pallet and the goods on it to be stored in the storage area are placed in the exchange area; the reading device in the exchange area reads The label of each pallet in the exchange area can be read, and the label information is sent to the central control unit for record; when the pallet moves out of the exchange area, the central control unit clears the relevant record.
- 如权利要求1所述自动化随机集存仓储系统,其特征在于,该可识读 标签为RFID标签。The automatic random storage warehouse system according to claim 1, wherein the readable label is an RFID label.
- 如权利要求1所述自动化随机集存仓储系统,其特征在于,该可识读标签为条码、二维码、三维码、颜色、图像、文字、符号择一或至少两种的复合。The automated random collection storage system according to claim 1, wherein the readable label is a composite of one or at least two of barcodes, two-dimensional codes, three-dimensional codes, colors, images, characters, and symbols.
- 如权利要求1所述自动化随机集存仓储系统,其特征在于,该Y轴运移设备安装数个Z轴运移设备,每一该Z轴运移设备配置一该双向倍伸机构。The automatic random collective storage system according to claim 1, wherein the Y-axis moving device is equipped with several Z-axis moving devices, and each of the Z-axis moving devices is equipped with a bidirectional double-stretching mechanism.
- 如权利要求1所述自动化随机集存仓储系统,其特征在于,该集存站点为数列并排的安装在一地轨系统;该地轨系统控制该集存站点线性移动,使被该中央控制单元所指定的一个层格框架得以面对一个该输送通道。As claimed in claim 1, the automatic random collection and storage storage system is characterized in that, the storage stations are arranged side by side in a series of ground rail systems; the ground rail system controls the linear movement of the collection stations so that the central control unit A tier frame is assigned to face a conveying channel.
- 一种应用权利要求1所述自动化随机集存仓储系统的存货载移方法,其特征在于,包括:An inventory carrying method using the automated random storage system described in claim 1, characterized in that it comprises:步骤一,该中央控制单元随机指定该集存区中一该层格框架中的一个空格层;Step 1, the central control unit randomly designates a space layer in the layer grid frame in the storage area;步骤二,该中央控制单元命命令该载移系统将该双向倍伸机构从一预备位置移至该交换区;在该交换区中以该双向叉进叉举升一该托盘及其上的货物;Step 2, the central control unit instructs the transfer system to move the two-way double-stretching mechanism from a standby position to the exchange area; in the exchange area, the pallet and the goods on it are lifted by the two-way fork ;步骤三,该中央控制单元依照被指定的该集存站点及该层格框架的位置资讯,命令该X轴运移设备、该Y轴运移设备将该Z轴运移设备位移被指定的该集存站点及该层格框架面对的一该输送通道,并在对应该层格框架的位置停止;Step 3, the central control unit commands the X-axis moving device, the Y-axis moving device to displace the Z-axis moving device according to the designated storage site and the location information of the layer frame The storage station and the conveying channel facing the layer frame, and stop at the position corresponding to the layer frame;步骤四,该中央控制单元依照被指定的该空格层的高度,命令该Z轴运移设备将该双向倍伸机构举升至对应该空格层的高度;该中央控制单元命令该双向倍伸机构的该双向叉执行水平倍伸作动,将其上的该托盘及其上的货物运移至该空格层中并放置在该空格层;Step 4, the central control unit commands the Z-axis moving device to lift the bidirectional double-expanding mechanism to the height corresponding to the space floor according to the designated height of the space layer; the central control unit orders the bidirectional double-expanding mechanism The two-way fork performs a horizontal double extension action, and the pallet and the goods on it are transported to the space layer and placed on the space layer;步骤五,该集存区识读设备侦测读取步骤四的该托盘的该可识读标签,并将该可识读标签的标签资讯传送至该中央控制单元;该中央控制单元记录该标签资讯所在的该集存站点、该层格框架、以及该格层的位置资讯;Step 5: The collection area reading device detects and reads the readable label of the tray in step 4, and sends the label information of the readable label to the central control unit; the central control unit records the label The storage site where the information is located, the frame of the layer, and the location information of the layer;步骤六,该中央控制单元命令该双向倍伸机构的该双向叉执行水平 倍缩作动,使其脱离该托盘并回到该Z轴运移设备中;以及Step 6, the central control unit commands the bi-directional fork of the bi-directional doubling mechanism to perform a horizontal doubling action, making it detached from the pallet and returning to the Z-axis moving device; and步骤七,该中央控制单元命令该X轴运移设备和该Y轴运移设备将该Z轴运移设备退出该集存区至该预备位置。Step seven, the central control unit commands the X-axis moving device and the Y-axis moving device to withdraw the Z-axis moving device from the storage area to the ready position.
- 一种应用权利要求1所述自动化随机集存仓储系统的取货载移方法,其特征在于,包括:A method for picking up and moving goods using the automated random storage system described in claim 1, characterized in that it comprises:步骤一,该中央控制单元依据一取货命令比对搜寻该集存区的每一标签资讯记录,并取得该标签资讯所在的该集存单元、该层格框架及该格层的位置资讯;Step 1, the central control unit compares and searches each tag information record in the storage area according to a picking order, and obtains the location information of the storage unit where the tag information is located, the shelf frame and the shelf;步骤二,该中央控制单元依照所取得位置资讯,命令该X轴运移设备、该Y轴运移设备将该Z轴运移设备位移至与位置资讯对应的输送通道,并在对应该层格框架的位置停止;Step 2, the central control unit commands the X-axis moving device, the Y-axis moving device to move the Z-axis moving device to the conveying channel corresponding to the position information according to the obtained position information, and The position of the frame stops;步骤三,该中央控制单元依照步骤一该格层的高度,命令该Z轴运移设备将该双向倍伸机构举升至对应该格层的高度;该中央控制单元命令该双向倍伸机构的该双向叉执行水平倍伸作动,使该双向叉进叉该格层中的该托盘;Step 3: The central control unit commands the Z-axis moving device to lift the bidirectional stretching mechanism to the height corresponding to the lattice level according to the height of the shelf in step 1; the central control unit commands the bidirectional stretching mechanism to The two-way fork executes a horizontal double extension action, so that the two-way fork enters the pallet in the compartment;步骤四,该中央控制单元命令该双向倍伸机构的该双向叉执行举升及水平倍缩作动,将其进叉的该托盘及其上的货物运移至该Z轴运移设备中;Step 4, the central control unit commands the bidirectional fork of the bidirectional extending mechanism to perform lifting and horizontal retracting actions, and move the pallet and the goods on it into the Z-axis moving device;步骤五,当该托盘移出该格层时,该中央控制单元清除该格层的相关记录,使该格层成为一空格层;Step 5, when the tray moves out of the compartment, the central control unit clears the relevant records of the compartment, making the compartment a blank level;步骤六,该中央控制单命命令该载移系统将该托盘及其上的货物运移移至该交换区;以及Step 6, the central control unit instructs the transfer system to move the pallet and the goods on it to the exchange area; and步骤七,该交换区识读设备读取该托盘的该可识读标签,并将标签资讯传送至该中央控制单元记录;当该托盘及其上的货物被一取货装置取走并移出该交换区时,该中央控制单元清除该交换区的相关记录。Step 7, the reading device in the exchange area reads the readable label of the pallet, and sends the label information to the central control unit for recording; when the pallet and the goods on it are taken away by a pick-up device and removed from the When exchanging the area, the central control unit clears the relevant records of the exchanging area.
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