WO2021109098A1 - Object distributed associative access system and access method - Google Patents

Object distributed associative access system and access method Download PDF

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Publication number
WO2021109098A1
WO2021109098A1 PCT/CN2019/123482 CN2019123482W WO2021109098A1 WO 2021109098 A1 WO2021109098 A1 WO 2021109098A1 CN 2019123482 W CN2019123482 W CN 2019123482W WO 2021109098 A1 WO2021109098 A1 WO 2021109098A1
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Prior art keywords
control unit
central control
exchange area
vehicle group
vehicles
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PCT/CN2019/123482
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French (fr)
Chinese (zh)
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黄国城
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黄国城
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Priority to PCT/CN2019/123482 priority Critical patent/WO2021109098A1/en
Publication of WO2021109098A1 publication Critical patent/WO2021109098A1/en

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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/08Logistics, e.g. warehousing, loading or distribution; Inventory or stock management

Definitions

  • the invention relates to a system and method for collecting and distributing physical objects.
  • Grouping by category is the basic method of traditional distributed management of objects, but the shortcomings are briefly described as follows:
  • the management system has designated and recorded the storage points where the objects are placed in the warehouse by category, but it cannot absolutely avoid the problem of warehouse management personnel storing objects in the wrong storage point. If the warehouse is huge and the movement lines are complicated, once the objects are placed in the wrong position, it will be difficult to find the wrong objects.
  • the storage of items in the warehouse is also allocated space according to categories. When a certain category of items is collected less or withdrawn more, there is a lot of empty storage space in that category, but it cannot be placed for other types of items. Or when a certain category of objects is too much to be collected and the original storage space is insufficient, the objects overflowing the storage position have no suitable place for storage. Obviously, the system and method of categorization lead to the inefficient use of warehouse space.
  • the surrounding storage location should be reserved for managers or transportation equipment to pass through, which will easily cause confusion in the movement of collection and retrieval of objects and reduce the available warehouse area.
  • the present invention proposes an object distributed associative access system and access method.
  • a distributed associative access system for objects including:
  • a central control unit A central control unit
  • each storage area has a predetermined number of storage sites, which are recorded by the central control unit; each storage site can be dynamically designated to place a vehicle group; the vehicle group is It is composed of a predetermined number of stacked carriers; the carrier carries a physical object; each carrier includes a readable label presented on the surface of the carrier, the readable label contains a label information, the label The information records the object data in the vehicle;
  • a storage area recognition device is set in the storage area, and the storage area recognition device reads each tag information of the carrier group of each storage site and transmits it to the central control unit;
  • the central control unit records each tag information of each vehicle group and the storage site where the vehicle group is located;
  • At least one exchange area the vehicle group moving from the storage area or to enter the storage area is located in the exchange area; the exchange area is provided with an exchange area reading device, and the exchange area reading device is the exchange area
  • the exchange area reading device is the exchange area
  • At least one relay station receives the vehicles remaining in the exchange area but the number of which cannot constitute a vehicle group; the relay station is equipped with a relay station reading device, which reads the readable tag of each vehicle, and puts the tag Information is sent to the central control unit;
  • a power transmission device under the command and control of the central control unit, is responsible for the in/out and movement of the vehicle group in the storage area, the exchange area, and the relay station; in the storage area, the power transmission device controls the load
  • the tool group enters or moves out of an empty storage site designated by the central control unit.
  • the type of the readable label includes a bar code, a two-dimensional code, a three-dimensional code, a color, an image, a text, and a symbol, or a combination of at least two.
  • the composite is overlapped, linear arrangement, or matrix arrangement.
  • the color is the color of the carrier, or the color blocks or shades appearing on the surface of the carrier.
  • the shape is a carrier shape or at least one shape block present on the surface of the carrier.
  • An object collection method based on the aforementioned access system includes the following steps:
  • Step 1 The exchange area receives a vehicle group established through an object collection process
  • Step 2 The exchange area reading device detects the number of vehicles contained in the vehicle group in the exchange area and transmits it to the central control unit, and the central control unit compares the number of vehicles with a preset value;
  • Step 3 If the number of vehicles is less than the preset value, the central control unit orders the power transmission device to move the group of vehicles in the exchange area to the relay station; if the number of vehicles meets the preset value, the central control unit The unit orders the power transmission device to transport the vehicle group in the exchange area to an empty storage site designated by the central control unit; if the number of vehicles in the exchange area exceeds the preset value, the central The control unit sends out a warning message that the power delivery device will not operate until the excess vehicle is removed;
  • Step 4 After the empty storage site receives the carrier group from the exchange area, the storage area recognition device transmits each tag information of the carrier group to the central control unit for recording.
  • An object retrieval method based on the aforementioned access system includes the following steps:
  • Step 1 The central control unit searches for each tag information in the storage area according to the object retrieval conditions contained in an object retrieval command;
  • Step 2 The central control unit points out the storage site of the vehicle group that meets the object retrieval conditions
  • Step 3 The central control unit controls the power delivery device to take out the vehicle group from the designated storage site.
  • the tag information of the storage site is cleared ;
  • Step 4 The central control unit controls the power delivery device to transport the vehicle group taken out from the storage site to the exchange area.
  • the entire vehicle group in the exchange area can be taken out, or only the vehicle group in the exchange area can be taken out.
  • Step 5 After the object is retrieved, if the unclaimed vehicle remains in the exchange area, the central control unit instructs the power transmission device to move the remaining vehicle to the relay station;
  • Step 6 The relay station receives the carrier from the exchange area, and the relay station reading device reads each tag information of the carrier and sends it to the central control unit for recording.
  • a relay station management method based on the aforementioned access system includes the following steps:
  • Step 1 Randomly select the vehicles in the relay station and stack them into one or more vehicle groups, and the number of vehicles in each vehicle group meets the preset value set by the central control unit;
  • Step 2 The central control unit instructs the power transmission device to transport the vehicle group of the relay station to the exchange area, the vehicle group leaves the relay station, and the tag information of the vehicle group is cleared from the relay station; the exchange area identification The reading device detects the number of vehicles contained in the vehicle group from the relay station and transmits it to the central control unit, and the central control unit compares the number of vehicles with the preset value;
  • Step 3 If the number of vehicles is less than the preset value, the central control unit instructs the power transmission device to move the vehicle in the exchange area back to the relay station; if the number of vehicles meets the preset value, it becomes a vehicle The central control unit orders the power transmission device to transport the vehicle group in the exchange area to an empty storage site designated by the central control unit; if the number of vehicles exceeds the preset value, the central control unit The control unit sends out a warning message that the power delivery device will not operate until the excess vehicle is removed;
  • Step 4 After the empty storage site receives the carrier group moved from the relay station, the storage area identification device transmits each tag information of the storage site to the central control unit for recording.
  • the readable label is attached to the carrier instead of being labeled on the object.
  • the subject matter managed by the system and method of the present invention is a vehicle and a vehicle group, and based on the fact that each vehicle constituting the vehicle group has used a readable label to record in detail the information of the object contained in the vehicle, Therefore, the purpose of object management can also be achieved through the management of vehicles and vehicle groups.
  • the vehicle group is established in the object receiving process, and each vehicle must be attached with a readability label and complete label information before entering the storage area.
  • the warehouse manager naturally person or robot
  • the warehouse manager does not need to know the content of the object when receiving the object, and does not need to classify the object.
  • the aforementioned vehicle group is formed. That's it, convenient, fast, and labor burden reduced.
  • storage areas and storage sites are not pre-classified, but can dynamically and randomly store vehicle groups. In this way, all storage sites in the storage area can be used.
  • the utilization rate of the storage area is improved, and the central control unit records the location of all the objects in each vehicle in the storage area, and there is no problem of leakage.
  • each storage site has only two modes, namely a vehicle group or no vehicle group (empty), and each vehicle group is equipped with a vehicle designated by the central control unit Quantity.
  • Vehicles enter and exit the storage site in a "group" mode, and enter and exit groups in groups, rather than individual vehicles entering and leaving.
  • Figure 1 is a block diagram of the configuration of the system of the present invention.
  • FIG. 2 is a schematic diagram of the vehicle group and the vehicles in the storage area, exchange area, and relay station of the present invention.
  • Figure 3 is one of the schematic diagrams of the object collection method of the present invention.
  • Fig. 5 is the third schematic diagram of the action of the object collection method of the present invention.
  • Fig. 6 is the fourth schematic diagram of the action of the object collection method of the present invention.
  • FIG. 7 is one of the schematic diagrams of the action of the method for removing an object according to the present invention.
  • Fig. 8 is the second schematic diagram of the action of the method for removing an object according to the present invention.
  • Fig. 9 is the third schematic diagram of the action of the method for leading out an object according to the present invention.
  • Fig. 10 is the fourth schematic diagram of the action of the method for removing an object according to the present invention.
  • Figure 11 is one of the schematic diagrams of the operation of the relay station management method of the present invention.
  • Fig. 12 is the second schematic diagram of the action of the relay station management method of the present invention.
  • FIG. 13 is the third schematic diagram of the operation of the relay station management method of the present invention.
  • FIG. 14 is the fourth schematic diagram of the operation of the relay station management method of the present invention.
  • 10 Central control unit; 20: storage area; 21: storage site; 22: storage area reading equipment; 30: vehicle group; 31: vehicle; 32: readability label; 41: power transmission device ; 50: exchange area; 51: exchange area reading equipment; 60: relay station; 61: relay station reading equipment.
  • the object distributed associated access system and access method of the present invention include the processes of receiving objects, removing objects, storing objects, and management of relay stations. As shown in Figure 1 and Figure 2, the descriptions are as follows:
  • the access system includes a vehicle group 30, a storage area 20, a storage area reading device 22, an exchange area 50, an exchange area reading device 51, a relay station 60 and a relay station reading device 61, and a central control unit 10 and
  • the power transmission device 41 and the central control unit 10 direct, control, order, and manage the operation of the above devices, and manage the information returned by each device.
  • the power transmission device 41 is responsible for the in and out and movement of the carrier group in the storage area 20, the exchange area 50, and the relay station 60.
  • the power conveying device 41 is composed of various automated conveying and handling equipment currently used in the industry.
  • each storage site 21 is for a vehicle group 30 to place.
  • the carrier group 30 is composed of a predetermined number of stacked carriers 31; the carriers 31 include, but are not limited to, baskets, pallets, cabinets, boxes, and any structure that can carry objects, but the common condition is that Stack firmly.
  • the object carried in the carrier 31 can be a single object or multiple types of objects.
  • the surface of each carrier 31 includes a readable label 32, and the readable label 32 contains label information, and the label information records the object data in the carrier 31.
  • the readable label 32 can be a barcode, a two-dimensional code, a three-dimensional code, a color, an image, a text, a symbol, etc., or a combination of at least two of these types.
  • the color is the color of the carrier, or the color block or color light present on the surface of the carrier.
  • the shape is the shape of the carrier or at least one shape block present on the surface of the carrier.
  • the composite of this type is overlapping, linear arrangement, or matrix arrangement.
  • the object data includes, but is not limited to, the object number, producer information, object specifications, production time, transfer or delivery time, quantity, unit price, total price, tax, etc.
  • the storage area recognition device 22 is arranged in the storage area 20 to detect whether each storage site 21 has a vehicle group 30 and read the label information of each readable label 32 of the vehicle group 30 , And send the detected and read results to the central control unit 10 for storage.
  • the central control unit 10 records each tag information of each carrier group 30 and the storage site 21 where the carrier group 30 is located.
  • the power conveying device 41, the central control unit 10 controls the moving stroke, direction and stop position of the power conveying device 41; the power conveying device 41 is responsible for the in and out of the storage area 20, the exchange area 50, and the relay station 60.
  • the power transmission device 41 controls a vehicle group 30 to enter an empty storage site 21 designated by the central control unit 10, or removes a vehicle group 30 from the storage site to which it belongs Moving out in 21, the power conveying device 41 also transports the carriers and the storage area 20, the exchange area 50, and the relay station 60.
  • the exchange area 50 serves as a throughput port for receiving and unloading objects.
  • the power transmission device 41 is placed in the exchange area 50 for a carrier group 30 that is removed from the storage area 20 or to be moved into the storage area 20.
  • the exchange area reading device 51 is arranged in the exchange area 50, and the exchange area reading device 51 whether the exchange area 50 has the vehicle group 30, the number of vehicles 31 contained in the vehicle group 30, and reads the
  • the label information of each readable label 32 of the carrier group 30 is sent to the central control unit 10 so that the central control unit 10 can manage the location of each carrier 31 in detail.
  • a relay station 60 The power transmission device 41 transfers the carriers 31 remaining in the exchange area 50 that cannot form the carrier group 30 to the relay station 60.
  • the repeater station recognition device 61 is set in the repeater station 60, reads the readable tags 32 of each carrier 31, and transmits the tag information to the central control unit 10, so that the central control unit 10 can manage each item in detail.
  • the location of a carrier 31 and the number of carriers 31 in the relay station 60 are determined.
  • the configuration of the storage area reading device 22, the exchange area reading device 51, and the relay station reading device 61 depends on the readability tag 32, so as to achieve the purpose of automatic reading and automatic information processing.
  • the readability label 32 is a one-dimensional code, and the reading device uses a barcode scanner; the readability label is a two-dimensional code, three-dimensional code, images, text, and symbols, and the reading device uses an image sensor (CCD, CMOS). ).
  • the readability label 32 is a color, and the reading device uses a color sensor.
  • the storage area 20 is assigned an exclusive code (for example, capital A, B, C...); each storage site 21 is also assigned an exclusive code (for example, Arabic numerals 01, 02, 03, 04...); Therefore, "A01" represents the storage site number 01 in the storage area A, and A09 represents the storage site number 09 in the storage area A; these exclusive codes are recorded in the central control unit 10.
  • an exclusive code for example, capital A, B, C...
  • each storage site 21 is also assigned an exclusive code (for example, Arabic numerals 01, 02, 03, 04...); Therefore, "A01" represents the storage site number 01 in the storage area A, and A09 represents the storage site number 09 in the storage area A; these exclusive codes are recorded in the central control unit 10.
  • the carrier group 30 is established in the storage device object receiving process. Before each carrier 31 enters the storage device, a readable label 32 must be assigned and complete label information must be created. Under this premise, the warehouse keeper (natural person or robot) in the object collection process does not need to know what the contents of the vehicle is, and does not need to classify the object, as long as the predetermined number (for example, 6) is preset by the central control unit 10 )
  • the carriers 31 are stacked in a vertical row to form the aforementioned carrier group 30.
  • Each carrier 31 has a readable label 32, and the label information is object data (for example, lowercase letters a, b, c).
  • a vehicle group 30 contains six vehicles 31, so there are six tag information of a, b, c, d, e, and f.
  • This vehicle group 30 is placed in the aforementioned position A01, and the storage area reads the equipment 22 reads the centralized storage site 21 and the tag information and transmits it to the central control unit 10, and the central control unit 10 attaches the six tag information to the A01 position and records it.
  • the storage site 21 with tag information in the central control unit 10 represents the vehicle group 30, while the storage site 21 without tag information represents empty.
  • Step 1 The exchange area 50 receives a vehicle group 30 established from the aforementioned object receiving process
  • Step 2 The exchange area recognition device 51 detects the number of vehicles 31 contained in the vehicle group 30 of the exchange area 50 and transmits them to the central control unit 10, and the central control unit 10 compares the number of vehicles 31 with one Preset value comparison;
  • Step 3 If the number of vehicles 31 is less than the preset value, the central control unit 10 orders the power transmission device 41 to move the vehicles 31 to the relay station 60 and cannot enter the storage area 20; if the number of vehicles 31 meets the preset value Value, the central control unit 10 instructs the power delivery device 41 to transport the vehicle group 30 in the exchange area 50 to an empty storage site 21 designated by the central control unit 10; if the number of vehicles 31 is more than expected Set the value, the central control unit 10 sends out a warning message, the power transmission device 41 does not operate, waiting for the warehouse keeper (natural person or robot) to remove the excess vehicle 31;
  • Step 4 After the empty storage site 21 receives the carrier group 30 from the exchange area 50, the storage area recognition device 22 transmits the storage site 21 and tag information to the central control unit 10 for recording.
  • each storage site 21 has only two modes, namely a vehicle group 30 or no vehicle group 30 (empty), and each vehicle group 30 is equipped with a central control unit 10
  • the location information and tag information of the central control unit 10 manage exactly what objects are stored in each storage site 21.
  • the central control unit 10 ensures that the objects in each vehicle 31 are recorded in the storage site 21 where it is located, and there is no loss.
  • the storage area 20, the storage site 21, the vehicle group 30, and the vehicle 31 do not need to be classified and arranged.
  • the object retrieval method of the present invention is realized, including:
  • Step 1 The central control unit 10 searches for each tag information of the storage area 20 according to the object retrieval conditions included in an object retrieval command;
  • Step 2 The central control unit 10 points out the storage sites 21 of the vehicle group 30 that meet the object retrieval conditions; there may be one or several storage sites 21, because the vehicles 31 that meet the object retrieval conditions Are randomly distributed in the storage area 20;
  • Step 3 The central control unit 10 controls the power delivery device 41 to take out the vehicle group 30 from the designated storage site 21; when the vehicle group 30 leaves its storage site 21, the tag information of the storage site 21 is automatically Clear; as described in step 2, if several storage sites 21 have vehicles 31 that meet the object retrieval conditions, the power delivery device 41 follows the instructions of the central control unit 10 from the designated storage sites 21 one by one Take out the vehicle group 30;
  • Step 4 The central control unit 10 controls the power conveying device 41 to convey the vehicle group 30 taken out from the storage site 21 to the exchange area 50, and the warehouse manager (natural person or robot) removes the vehicle from the exchange area 50.
  • the vehicle group 30, or one or more vehicles 31 that meet the object extraction conditions are taken out from the vehicle group 30.
  • the central control unit 10 can transmit the readable label 32 data from the object to the robot in advance, and the robot can quickly find and take out the target vehicle according to the readable label 32 data. 31.
  • a reader can be used to read the readable tag 32 to confirm the target vehicle 31.
  • the exchange area recognition device 51 directly points out the target vehicle 31 after reading the tag information, so that the warehouse manager can take out the target vehicle 31;
  • Step 5 After the object is retrieved, if the exchange area 50 leaves the carrier 31 that does not meet the requirements for retrieval of the object and does not take it away, the central control unit 10 instructs the power transmission device 41 to move the remaining carrier 31 To the relay station 60;
  • Step 6 The relay station 60 receives the remaining vehicles 31 from the exchange area 50, and the relay station reading device 61 whether the relay station 60 has vehicles 31, the number of vehicles 31, and the number of vehicles 31 A tag information is sent to the central control unit 10 so that the central control unit 10 can manage each vehicle 31 in detail and surely.
  • Each storage site 21 has only two modes, namely, a vehicle group 30 or no vehicle group 30 (empty), and each vehicle group 30 has The number of vehicles 31 designated by the central control unit 10 is provided.
  • the vehicle group 30 with less than the number of vehicles 31 is organized in the relay station 60 and is still controlled by the central control unit 10.
  • the relay station management method of the present invention is realized, including:
  • Step 1 Randomly select the carriers 31 in the relay station 60 and stack them to a predetermined number of the central control unit 10 to form a carrier group 30;
  • Step 2 Move the vehicle group 30 established by the relay station 60 to the exchange area 50, and the vehicle group 30 leaves the relay station 60, and its tag information is deleted from the relay station 60; the exchange area identification device 51 detects Measuring the number of vehicles 31 included in the vehicle group 30 from the relay station 60 and transmitting them to the central control unit 10, and the central control unit 10 compares the number of vehicles 31 with a preset value;
  • Step 3 If the number of vehicles 31 is less than the preset value, the central control unit 10 orders the power transmission device 41 to move the vehicles 31 back to the relay station 60 and cannot enter the storage area 20; if the number of vehicles 31 meets the preset value Value, the central control unit 10 instructs the power delivery device 41 to transport the vehicle group 30 in the exchange area 50 to an empty storage site 21 designated by the central control unit 10; if the number of vehicles 31 is more than expected Set the value, the central control unit 10 sends out a warning message, the power transmission device 41 does not operate, and waits for the warehouse keeper to remove the redundant vehicle 31;
  • Step 4 After the empty storage site 21 receives the vehicle group 30 moved from the relay station 60, the storage area recognition device 22 transmits each tag information of the storage site 21 to the central control unit 10 records it.
  • the relay station management method of the present invention integrates the scattered vehicles 31 of the relay station 60 into one (or more) complete vehicle group 30, still upholding the purpose of establishing the aforementioned vehicle group 30, and the storage device manager does not need to know in advance
  • the content objects carried by the relay station 60 do not need to be classified at the relay station 60.
  • the predetermined number of carriers 31 are stacked in a vertical row to form the aforementioned carrier group 30, they are transported back to the storage area 20 for storage. .

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Abstract

Provided are an object distributed associative access system and access method, comprising: creating a carrying-implement group, moving said carrying-implement group to an exchange area, an exchange area reading device detecting the number of carrying implements contained in the carrying-implement group and transmitting same to a central control unit, and the central control unit comparing the number of carrying implements with a preset value; if the number of vehicles is less than the preset value, then moving the carrying-implement group in the exchange area to a relay station; if the number of carrying implements satisfies the preset value, then randomly moving the carrying-implement group in the exchange area to an empty storage site; after the empty storage site receives the carrying-implement group from the exchange area, a storage area reading device reading each tag information of each carrying implement of the carrying-implement group and transmitting same to the central control unit, and the central control unit recording each tag information of each carrying-implement group and the storage site where the carrying-implement group is located.

Description

物件分散式关联存取系统及存取方法Object distributed associative access system and access method 技术领域Technical field
本发明涉及实体物件的集散系统和方法。The invention relates to a system and method for collecting and distributing physical objects.
背景技术Background technique
按类归置是传统物件集散管理的基本方法,但缺点简述如下:Grouping by category is the basic method of traditional distributed management of objects, but the shortcomings are briefly described as follows:
一、管理系统已经指定并记录物件在仓库中按类归置的存放点,但无法绝对避免仓管人员将物件储放至错误存放点的问题。如果仓库庞大且动线复杂,一旦物件放错位置,将难以再找到错存的物件。1. The management system has designated and recorded the storage points where the objects are placed in the warehouse by category, but it cannot absolutely avoid the problem of warehouse management personnel storing objects in the wrong storage point. If the warehouse is huge and the movement lines are complicated, once the objects are placed in the wrong position, it will be difficult to find the wrong objects.
二、仓库中的物品存放也是按类别分配空间,当某一类别的物件收取较少或领出较多时,该类别中有许多空的存放空间,却不能供其他类别的物件放置。或者当某一类别的物件收取较多而致原存放位不足使用时,溢出存放位置的物件没有适当的地方可供储放。显然,按类归置的系统和方法导致仓库的空间无法有效使用。2. The storage of items in the warehouse is also allocated space according to categories. When a certain category of items is collected less or withdrawn more, there is a lot of empty storage space in that category, but it cannot be placed for other types of items. Or when a certain category of objects is too much to be collected and the original storage space is insufficient, the objects overflowing the storage position have no suitable place for storage. Obviously, the system and method of categorization lead to the inefficient use of warehouse space.
三、为便于收取和领出物件,存放位置的周边需预留供管理者或搬运设备通行的通道,容易造成收取和领出物件的动线混乱,也缩减可用的仓库的面积。3. In order to facilitate the collection and retrieval of objects, the surrounding storage location should be reserved for managers or transportation equipment to pass through, which will easily cause confusion in the movement of collection and retrieval of objects and reduce the available warehouse area.
发明内容Summary of the invention
为解决上述问题,本发明提出一种物件分散式关联存取系统及存取方法。In order to solve the above-mentioned problems, the present invention proposes an object distributed associative access system and access method.
本发明技术特征:一种物件分散式关联存取系统,包含:The technical feature of the present invention: a distributed associative access system for objects, including:
一中央控制单元;A central control unit;
至少一集存区,每一集存区设立预定数目的集存站点,该集存站点由该中央控制单元记录;每一集存站点可动态指定放置一载具群;所述载具群是由预定数目叠置的载具所构成;该载具承载实体物件;每一该载具包含呈现于该载具表面的一可读性标签,该可读性标签内含一标签资讯,该标签资讯记载该载具中的物件资料;At least one storage area, and each storage area has a predetermined number of storage sites, which are recorded by the central control unit; each storage site can be dynamically designated to place a vehicle group; the vehicle group is It is composed of a predetermined number of stacked carriers; the carrier carries a physical object; each carrier includes a readable label presented on the surface of the carrier, the readable label contains a label information, the label The information records the object data in the vehicle;
一集存区识读设备,设于该集存区,该集存区识读设备读取每一该集存站点的该载具群的每一该标签资讯,并传送至该中央控制单元;该中央控制单元记录每一该载具群的每一标签资讯及该载具群所在的该集存站点;A storage area recognition device is set in the storage area, and the storage area recognition device reads each tag information of the carrier group of each storage site and transmits it to the central control unit; The central control unit records each tag information of each vehicle group and the storage site where the vehicle group is located;
至少一交换区,从该集存区移出或待进入该集存区的该载具群位于该交换区;该交换区设有一交换区识读设备,该交换区识读设备将该交换区是否具有载具群、该载具群所含的载具数量、以及读取该载具群的每一标签资讯 传送至该中央控制单元;At least one exchange area, the vehicle group moving from the storage area or to enter the storage area is located in the exchange area; the exchange area is provided with an exchange area reading device, and the exchange area reading device is the exchange area Have a vehicle group, the number of vehicles contained in the vehicle group, and read each tag information of the vehicle group and send it to the central control unit;
至少一中继站,接收余留于该交换区但数量无法构成一个载具群的载具;该中继站设有中继站识读设备,读取每一该载具的该可读性标签,并将该标签资讯传送至该中央控制单元;At least one relay station receives the vehicles remaining in the exchange area but the number of which cannot constitute a vehicle group; the relay station is equipped with a relay station reading device, which reads the readable tag of each vehicle, and puts the tag Information is sent to the central control unit;
一动力输送装置,受该中央控制单元指挥和控制,负责该载具群于该集存区、该交换区、该中继站的进出和搬移;在该集存区中,该动力输送装置控制该载具群进入由该中央控制单元所指定的一个空的集存站点或从所指定的该集存站点移出。A power transmission device, under the command and control of the central control unit, is responsible for the in/out and movement of the vehicle group in the storage area, the exchange area, and the relay station; in the storage area, the power transmission device controls the load The tool group enters or moves out of an empty storage site designated by the central control unit.
较佳的,该可读性标签的型态包含条码、二维码、三维码、颜色、图像、文字、符号的择一或至少两种的复合。Preferably, the type of the readable label includes a bar code, a two-dimensional code, a three-dimensional code, a color, an image, a text, and a symbol, or a combination of at least two.
较佳的,该复合为重叠、线性排列、或矩阵排列。Preferably, the composite is overlapped, linear arrangement, or matrix arrangement.
较佳的,该颜色为载具颜色、或呈现于该载具表面的色块或色光。Preferably, the color is the color of the carrier, or the color blocks or shades appearing on the surface of the carrier.
较佳的,该形状为载具形状、或呈现于该载具表面的至少一形状区块。Preferably, the shape is a carrier shape or at least one shape block present on the surface of the carrier.
一种依据前述的存取系统的物件集存方法,包含以下步骤:An object collection method based on the aforementioned access system includes the following steps:
步骤一,该交换区接收通过一物件收取流程而建立的一载具群;Step 1: The exchange area receives a vehicle group established through an object collection process;
步骤二,该交换区识读设备侦测该交换区的该载具群所含的载具数量并传送至该中央控制单元,该中央控制单元将该载具数量与一预设值比对;Step 2: The exchange area reading device detects the number of vehicles contained in the vehicle group in the exchange area and transmits it to the central control unit, and the central control unit compares the number of vehicles with a preset value;
步骤三,若载具数量不足该预设值,该中央控制单元命令该动力输送装置将该交换区的该载具群移至该中继站;若该载具数量符合该预设值,该中央控制单元命令该动力输送装置将该交换区的该载具群输送至由该中央控制单元所指定的一个空的集存站点;若该交换区的该载具数量多于该预设值,该中央控制单元发出警示讯息,该动力输送装置不动作,直到多余的载具被移除为止;Step 3: If the number of vehicles is less than the preset value, the central control unit orders the power transmission device to move the group of vehicles in the exchange area to the relay station; if the number of vehicles meets the preset value, the central control unit The unit orders the power transmission device to transport the vehicle group in the exchange area to an empty storage site designated by the central control unit; if the number of vehicles in the exchange area exceeds the preset value, the central The control unit sends out a warning message that the power delivery device will not operate until the excess vehicle is removed;
步骤四,该空的集存站点接收从该交换区而来的该载具群之后,该集存区识读设备将该载具群的每一标签资讯传送至该中央控制单元记录之。Step 4: After the empty storage site receives the carrier group from the exchange area, the storage area recognition device transmits each tag information of the carrier group to the central control unit for recording.
一种依据前述的存取系统的物件领出方法,包含以下步骤:An object retrieval method based on the aforementioned access system includes the following steps:
步骤一,该中央控制单元依据一物件领出命令中所含的物件领出条件,搜寻该集存区的每一该标签资讯;Step 1: The central control unit searches for each tag information in the storage area according to the object retrieval conditions contained in an object retrieval command;
步骤二,该中央控制单元指出符合该物件领出条件的该载具群的该集存站点;Step 2: The central control unit points out the storage site of the vehicle group that meets the object retrieval conditions;
步骤三,该中央控制单元控制该动力输送装置从被指出的该集存站点取出该载具群,当该载具群离开其所属的该集存站点后,该集存站点的标签资讯被清除;Step 3: The central control unit controls the power delivery device to take out the vehicle group from the designated storage site. When the vehicle group leaves the storage site to which it belongs, the tag information of the storage site is cleared ;
步骤四,该中央控制单元控制该动力输送装置将从该集存站点取出的该载具群输送至该交换区,该交换区的整个该载具群可被领出,或只领出符合该物件领出条件的一个或数个该载具;Step 4. The central control unit controls the power delivery device to transport the vehicle group taken out from the storage site to the exchange area. The entire vehicle group in the exchange area can be taken out, or only the vehicle group in the exchange area can be taken out. One or more of the vehicles that are subject to the item withdrawal condition;
步骤五,物件领出后,该交换区若余留未领出的该载具,该中央控制单元命令该动力输送装置将余留的该载具移至该中继站;Step 5: After the object is retrieved, if the unclaimed vehicle remains in the exchange area, the central control unit instructs the power transmission device to move the remaining vehicle to the relay station;
步骤六,该中继站接获从该交换区而来的该载具,该中继站识读设备读取该载具的每一该标签资讯并传送至该中央控制单元记录之。Step 6: The relay station receives the carrier from the exchange area, and the relay station reading device reads each tag information of the carrier and sends it to the central control unit for recording.
一种依据前述的存取系统的中继站管理方法,包含以下步骤:A relay station management method based on the aforementioned access system includes the following steps:
步骤一,随机选取该中继站中的该载具,将其堆叠成一个或数个该载具群,每一该载具群的载具数量符合该中央控制单元所定的该预设值;Step 1: Randomly select the vehicles in the relay station and stack them into one or more vehicle groups, and the number of vehicles in each vehicle group meets the preset value set by the central control unit;
步骤二,该中央控制单元命令该动力输送装置将该中继站的该载具群输送至该交换区,该载具群离开该中继站,该载具群的标签资讯从该中继站清除;该交换区识读设备侦测从该中继站而来的该载具群所含的载具数量并传送至该中央控制单元,该中央控制单元将该载具数量与该预设值比对;Step 2: The central control unit instructs the power transmission device to transport the vehicle group of the relay station to the exchange area, the vehicle group leaves the relay station, and the tag information of the vehicle group is cleared from the relay station; the exchange area identification The reading device detects the number of vehicles contained in the vehicle group from the relay station and transmits it to the central control unit, and the central control unit compares the number of vehicles with the preset value;
步骤三,若该载具数量不足该预设值,该中央控制单元命令该动力输送装置将该交换区的该载具移回该中继站;若该载具数量符合该预设值而成一该载具群,该中央控制单元命令该动力输送装置将该交换区的该载具群输送至由该中央控制单元所指定的一个空的集存站点;若载具数量多于预设值,该中央控制单元发出警示讯息,该动力输送装置不动作,直到多余的载具被移除为止;Step 3: If the number of vehicles is less than the preset value, the central control unit instructs the power transmission device to move the vehicle in the exchange area back to the relay station; if the number of vehicles meets the preset value, it becomes a vehicle The central control unit orders the power transmission device to transport the vehicle group in the exchange area to an empty storage site designated by the central control unit; if the number of vehicles exceeds the preset value, the central control unit The control unit sends out a warning message that the power delivery device will not operate until the excess vehicle is removed;
步骤四,该空的集存站点接收从该中继站移来的该载具群之后,该集存区识读设备将该集存站点的每一该标签资讯传送至该中央控制单元记录之。Step 4: After the empty storage site receives the carrier group moved from the relay station, the storage area identification device transmits each tag information of the storage site to the central control unit for recording.
本发明的功效:The effect of the present invention:
本发明将可读性标签附加于载具,而非贴标于物件。本发明系统、方法所管理的标的物是载具和载具群,且基于构成载具群的每一个载具都已利用可读性标签详细记载了该载具内部所承装的物件资讯,因此透过载具和载具群的管理同样达到物件管理的目的。In the present invention, the readable label is attached to the carrier instead of being labeled on the object. The subject matter managed by the system and method of the present invention is a vehicle and a vehicle group, and based on the fact that each vehicle constituting the vehicle group has used a readable label to record in detail the information of the object contained in the vehicle, Therefore, the purpose of object management can also be achieved through the management of vehicles and vehicle groups.
载具群在物件收取流程中被建立起来,每一个载具在进入集存区之前必需附予一个可读性标签并建立完整的标签资讯。在这个前提下,仓管者(自然人或机器人)在收取物件时不需要知道物件内容,不需要进行物件分类,只要将预定数目的载具叠置呈一垂直列即构成前述的一个载具群即可,方便、快速、人力负担减少。The vehicle group is established in the object receiving process, and each vehicle must be attached with a readability label and complete label information before entering the storage area. Under this premise, the warehouse manager (natural person or robot) does not need to know the content of the object when receiving the object, and does not need to classify the object. As long as the predetermined number of vehicles are stacked in a vertical row, the aforementioned vehicle group is formed. That's it, convenient, fast, and labor burden reduced.
在本发明系统和方法中集存区和集存站点不预做分类,而是可以动态随 机存放载具群。如此可将集存区的每一个集存站点都全数使用。集存区利用率提高,中央控制单元记录每一个载具中的所有物件于集存区的位置,不会发生漏失的问题。In the system and method of the present invention, storage areas and storage sites are not pre-classified, but can dynamically and randomly store vehicle groups. In this way, all storage sites in the storage area can be used. The utilization rate of the storage area is improved, and the central control unit records the location of all the objects in each vehicle in the storage area, and there is no problem of leakage.
本发明系统和方法,确保每一个集存站点只有两种态样,即有载具群或无载具群(空的),且每一载具群都具备了中央控制单元所指定的载具数量。载具是以“群”的模式进出集存站点,群进群出,而非各别单一载具进出。The system and method of the present invention ensure that each storage site has only two modes, namely a vehicle group or no vehicle group (empty), and each vehicle group is equipped with a vehicle designated by the central control unit Quantity. Vehicles enter and exit the storage site in a "group" mode, and enter and exit groups in groups, rather than individual vehicles entering and leaving.
附图说明Description of the drawings
图1为本发明系统的配置方块图。Figure 1 is a block diagram of the configuration of the system of the present invention.
图2为本发明载具群及载具位于集存区、交换区、中继站的示意图。Figure 2 is a schematic diagram of the vehicle group and the vehicles in the storage area, exchange area, and relay station of the present invention.
图3为本发明物件集存方法动作示意图之一。Figure 3 is one of the schematic diagrams of the object collection method of the present invention.
图4为本发明物件集存方法动作示意图之二。4 is the second schematic diagram of the action of the object collection method of the present invention.
图5为本发明物件集存方法动作示意图之三。Fig. 5 is the third schematic diagram of the action of the object collection method of the present invention.
图6为本发明物件集存方法动作示意图之四。Fig. 6 is the fourth schematic diagram of the action of the object collection method of the present invention.
图7为本发明物件领出方法动作示意图之一。FIG. 7 is one of the schematic diagrams of the action of the method for removing an object according to the present invention.
图8为本发明物件领出方法动作示意图之二。Fig. 8 is the second schematic diagram of the action of the method for removing an object according to the present invention.
图9为本发明物件领出方法动作示意图之三。Fig. 9 is the third schematic diagram of the action of the method for leading out an object according to the present invention.
图10为本发明物件领出方法动作示意图之四。Fig. 10 is the fourth schematic diagram of the action of the method for removing an object according to the present invention.
图11为本发明中继站管理方法动作示意图之一。Figure 11 is one of the schematic diagrams of the operation of the relay station management method of the present invention.
图12为本发明中继站管理方法动作示意图之二。Fig. 12 is the second schematic diagram of the action of the relay station management method of the present invention.
图13为本发明中继站管理方法动作示意图之三。FIG. 13 is the third schematic diagram of the operation of the relay station management method of the present invention.
图14为本发明中继站管理方法动作示意图之四。FIG. 14 is the fourth schematic diagram of the operation of the relay station management method of the present invention.
附图标记Reference number
10:中央控制单元;20:集存区;21:集存站点;22:集存区识读设备;30:载具群;31:载具;32:可读性标签;41:动力输送装置;50:交换区;51:交换区识读设备;60:中继站;61:中继站识读设备。10: Central control unit; 20: storage area; 21: storage site; 22: storage area reading equipment; 30: vehicle group; 31: vehicle; 32: readability label; 41: power transmission device ; 50: exchange area; 51: exchange area reading equipment; 60: relay station; 61: relay station reading equipment.
具体实施方式Detailed ways
本发明物件分散式关联存取系统及存取方法,包括收取物件、领出物件、储放物件的流程及中继站的管理。如图1、图2,分别说明如下:The object distributed associated access system and access method of the present invention include the processes of receiving objects, removing objects, storing objects, and management of relay stations. As shown in Figure 1 and Figure 2, the descriptions are as follows:
该存取系统包括载具群30、集存区20、集存区识读设备22、交换区50、交换区识读设备51、中继站60和中继站识读设备61,以及一中央控制单元10和动力输送装置41、该中央控制单元10指挥、控制、命令、管理以上各装置的运作,并管理各装置回传的资讯。该动力输送装置41负责载具群于集存区20、交换区50、中继站60的进出和搬移。该动力输送装置41以目前工业界所 使用的各种自动化输送及搬运设备组构而成。The access system includes a vehicle group 30, a storage area 20, a storage area reading device 22, an exchange area 50, an exchange area reading device 51, a relay station 60 and a relay station reading device 61, and a central control unit 10 and The power transmission device 41 and the central control unit 10 direct, control, order, and manage the operation of the above devices, and manage the information returned by each device. The power transmission device 41 is responsible for the in and out and movement of the carrier group in the storage area 20, the exchange area 50, and the relay station 60. The power conveying device 41 is composed of various automated conveying and handling equipment currently used in the industry.
集存区20,设立预定数目的集存站点21,该集存站点21由该中央控制单元10记录;每一集存站点21供一载具群30放置。In the storage area 20, a predetermined number of storage sites 21 are set up, and the storage sites 21 are recorded by the central control unit 10; each storage site 21 is for a vehicle group 30 to place.
载具群30,是由预定数目叠置的载具31所构成;所述的载具31包含但不限于篮子、栈板、柜子、箱子、任何可承载物件的结构,但其共通条件为可稳固堆叠。该载具31中承载物件,可为单一物件或多种类物件。每一载具31的表面包含一可读性标签32,该可读性标签32内含一标签资讯,该标签资讯记载该载具31中的物件资料。该可读性标签32可为条码、二维码、三维码、颜色、图像、文字、符号等型态、或至少两种该型态的复合。所述颜色为载具颜色、或呈现于该载具表面的色块或色光。所述形状为载具形状、或呈现于该载具表面的至少一形状区块。该型态的复合为重叠、线性排列、或矩阵排列。所述物件资料包含但不限于物件编号、产出者资料、物件规格、产出时间、移转或递交时间、数量、单价、总价、税额,…,等。The carrier group 30 is composed of a predetermined number of stacked carriers 31; the carriers 31 include, but are not limited to, baskets, pallets, cabinets, boxes, and any structure that can carry objects, but the common condition is that Stack firmly. The object carried in the carrier 31 can be a single object or multiple types of objects. The surface of each carrier 31 includes a readable label 32, and the readable label 32 contains label information, and the label information records the object data in the carrier 31. The readable label 32 can be a barcode, a two-dimensional code, a three-dimensional code, a color, an image, a text, a symbol, etc., or a combination of at least two of these types. The color is the color of the carrier, or the color block or color light present on the surface of the carrier. The shape is the shape of the carrier or at least one shape block present on the surface of the carrier. The composite of this type is overlapping, linear arrangement, or matrix arrangement. The object data includes, but is not limited to, the object number, producer information, object specifications, production time, transfer or delivery time, quantity, unit price, total price, tax, etc.
集存区识读设备22,设置于该集存区20,侦测每一集存站点21是否具有载具群30,以及读取该载具群30的每一可读性标签32的标签资讯,并将侦测及读取的结果传送至该中央控制单元10储存。该中央控制单元10记录每一载具群30的每一标签资讯及该载具群30所在的集存站点21。The storage area recognition device 22 is arranged in the storage area 20 to detect whether each storage site 21 has a vehicle group 30 and read the label information of each readable label 32 of the vehicle group 30 , And send the detected and read results to the central control unit 10 for storage. The central control unit 10 records each tag information of each carrier group 30 and the storage site 21 where the carrier group 30 is located.
动力输送装置41,该中央控制单元10控制该动力输送装置41移动行程、方向和定止位置;该动力输送装置41负责载具群于集存区20、交换区50、中继站60的进出和搬移。在集存区20中,该动力输送装置41控制一个载具群30进入由该中央控制单元10所指定的一个空的集存站点21,或者将一个载具群30从其所属的集存站点21中移出,该动力输送装置41亦运送载具以及集存区20、交换区50、中继站60的搬移。The power conveying device 41, the central control unit 10 controls the moving stroke, direction and stop position of the power conveying device 41; the power conveying device 41 is responsible for the in and out of the storage area 20, the exchange area 50, and the relay station 60. . In the storage area 20, the power transmission device 41 controls a vehicle group 30 to enter an empty storage site 21 designated by the central control unit 10, or removes a vehicle group 30 from the storage site to which it belongs Moving out in 21, the power conveying device 41 also transports the carriers and the storage area 20, the exchange area 50, and the relay station 60.
交换区50,做为收取物件和领出物件的吞吐口,该动力输送装置41将从集存区20移出或待移入该集存区20的一个载具群30置于该交换区50。The exchange area 50 serves as a throughput port for receiving and unloading objects. The power transmission device 41 is placed in the exchange area 50 for a carrier group 30 that is removed from the storage area 20 or to be moved into the storage area 20.
交换区识读设备51,设置于该交换区50,该交换区识读设备51将该交换区50是否具有载具群30、该载具群30所含的载具31数量、以及读取该载具群30的每一可读性标签32的标签资讯并传送至该中央控制单元10,以便于该中央控制单元10详细的管理每一个载具31的所在位置。The exchange area reading device 51 is arranged in the exchange area 50, and the exchange area reading device 51 whether the exchange area 50 has the vehicle group 30, the number of vehicles 31 contained in the vehicle group 30, and reads the The label information of each readable label 32 of the carrier group 30 is sent to the central control unit 10 so that the central control unit 10 can manage the location of each carrier 31 in detail.
中继站60,该动力输送装置41将余留于该交换区50中无法构成载具群30的载具31移送至该中继站60。A relay station 60. The power transmission device 41 transfers the carriers 31 remaining in the exchange area 50 that cannot form the carrier group 30 to the relay station 60.
中继站识读设备61,设于该中继站60,读取每一该载具31的可读性标签32,并将标签资讯传送至该中央控制单元10,以便于该中央控制单元10详细 的管理每一个载具31的所在位置,并判断该中继站60的载具31数量。The repeater station recognition device 61 is set in the repeater station 60, reads the readable tags 32 of each carrier 31, and transmits the tag information to the central control unit 10, so that the central control unit 10 can manage each item in detail. The location of a carrier 31 and the number of carriers 31 in the relay station 60 are determined.
所述集存区识读设备22、交换区识读设备51、以及中继站识读设备61的配置视可读性标签32而定,以实现自动识读和信息自动处理的目的。例如:可读性标签32为一维码,识读设备采用条码扫瞄器;可读性标签为二维码、三维码,图像、文字、符号,识读设备采用影像感应器(CCD、CMOS)。可读性标签32为颜色,识读设备采用色彩感测器。The configuration of the storage area reading device 22, the exchange area reading device 51, and the relay station reading device 61 depends on the readability tag 32, so as to achieve the purpose of automatic reading and automatic information processing. For example: The readability label 32 is a one-dimensional code, and the reading device uses a barcode scanner; the readability label is a two-dimensional code, three-dimensional code, images, text, and symbols, and the reading device uses an image sensor (CCD, CMOS). ). The readability label 32 is a color, and the reading device uses a color sensor.
集存区20及集存站点21的管理方法及编程设计可以有很多种,本发明以一实施例进行说明,但不以此例限制本发明的实现方法。例如:集存区20被附予一个专属编码(例如大写A、B、C…);每一个集存站点21也被附予一个专属编码(例如阿拉伯数字01、02、03、04…);因此“A01”表示A集存区的01号集存站点,A09代表A集存区的09号集存站点;这些专属编码在中央控制单元10中被记录起来。There may be many kinds of management methods and programming designs for the storage area 20 and the storage site 21. The present invention is described with an embodiment, but the implementation method of the present invention is not limited by this example. For example: the storage area 20 is assigned an exclusive code (for example, capital A, B, C...); each storage site 21 is also assigned an exclusive code (for example, Arabic numerals 01, 02, 03, 04...); Therefore, "A01" represents the storage site number 01 in the storage area A, and A09 represents the storage site number 09 in the storage area A; these exclusive codes are recorded in the central control unit 10.
载具群30在储放装置物件收取流程中被建立起来,每一个载具31在进入储放装置之前,必须赋予一个可读性标签32并建立完整的标签资讯。在这个前提下,物件收取流程中的仓管者(自然人或机器人)不需要知道载具内容物为何,不需要进行物件分类,只要将预定数目(例如6个,数目由中央控制单元10预设)的载具31叠置呈一垂直列即构成前述的一个载具群30。每一个载具31都有一个可读性标签32,标签资讯为物件资料(例如小写字母a、b、c….)。假设一个载具群30包含六个载具31,所以有a、b、c、d、e、f六个标签资讯,这个载具群30被放置在前述的A01位置,集存区识读设备22读取集存站点21和标签资讯并传输给中央控制单元10,中央控制单元10会将这六个标签资讯附加在A01位置并记录下来。在中央控制单元10中具有标签资讯的集存站点21代表具有载具群30,而没有标签资讯的集存站点21代表是空的。The carrier group 30 is established in the storage device object receiving process. Before each carrier 31 enters the storage device, a readable label 32 must be assigned and complete label information must be created. Under this premise, the warehouse keeper (natural person or robot) in the object collection process does not need to know what the contents of the vehicle is, and does not need to classify the object, as long as the predetermined number (for example, 6) is preset by the central control unit 10 ) The carriers 31 are stacked in a vertical row to form the aforementioned carrier group 30. Each carrier 31 has a readable label 32, and the label information is object data (for example, lowercase letters a, b, c...). Suppose a vehicle group 30 contains six vehicles 31, so there are six tag information of a, b, c, d, e, and f. This vehicle group 30 is placed in the aforementioned position A01, and the storage area reads the equipment 22 reads the centralized storage site 21 and the tag information and transmits it to the central control unit 10, and the central control unit 10 attaches the six tag information to the A01 position and records it. The storage site 21 with tag information in the central control unit 10 represents the vehicle group 30, while the storage site 21 without tag information represents empty.
请参图3至图6,基于上述的装置以及载具群30的建置原则,可据以实现本发明的物件集存方法,包括:Please refer to Figures 3 to 6, based on the above-mentioned device and the construction principle of the vehicle group 30, the object collection method of the present invention can be implemented accordingly, including:
步骤一,该交换区50接收从前述的物件收取流程而建立的一载具群30;Step 1: The exchange area 50 receives a vehicle group 30 established from the aforementioned object receiving process;
步骤二,该交换区识读设备51侦测该交换区50的载具群30所含的载具31数量并传送至该中央控制单元10,该中央控制单元10将该载具31数量与一预设值比对;Step 2: The exchange area recognition device 51 detects the number of vehicles 31 contained in the vehicle group 30 of the exchange area 50 and transmits them to the central control unit 10, and the central control unit 10 compares the number of vehicles 31 with one Preset value comparison;
步骤三,若载具31数量不足预设值,该中央控制单元10命令该动力输送装置41将该载具31移至该中继站60,不可进入集存区20;若载具31数量符合预设值,该中央控制单元10命令该动力输送装置41将该交换区50的载具群30输送至由该中央控制单元10所指定的一个空的集存站点21;若载具31数量多 于预设值,该中央控制单元10发出警示讯息,该动力输送装置41不动作,等待仓管者(自然人或机器人)移除多余的载具31;Step 3: If the number of vehicles 31 is less than the preset value, the central control unit 10 orders the power transmission device 41 to move the vehicles 31 to the relay station 60 and cannot enter the storage area 20; if the number of vehicles 31 meets the preset value Value, the central control unit 10 instructs the power delivery device 41 to transport the vehicle group 30 in the exchange area 50 to an empty storage site 21 designated by the central control unit 10; if the number of vehicles 31 is more than expected Set the value, the central control unit 10 sends out a warning message, the power transmission device 41 does not operate, waiting for the warehouse keeper (natural person or robot) to remove the excess vehicle 31;
步骤四,该空的集存站点21接收从该交换区50而来的该载具群30之后,该集存区识读设备22将集存站点21和标签资讯传输给中央控制单元10记录。Step 4: After the empty storage site 21 receives the carrier group 30 from the exchange area 50, the storage area recognition device 22 transmits the storage site 21 and tag information to the central control unit 10 for recording.
本发明系统和方法,确保每一个集存站点21只有两种态样,即有载具群30或无载具群30(空的),且每一载具群30都具备了中央控制单元10所指定的载具31数量,如此具有载具群30的集存站点21都是满载载具31的。而每一集存站点21究竟储存了什么物件,则由中央控制单元10的位置资讯和标签资讯来管理。中央控制单元10确保每一个载具31中的物件都被记录了其所在的集存站点21,毫无漏失。在本发明中集存区20、集存站点21、载具群30、载具31都不需要分类及编排。The system and method of the present invention ensure that each storage site 21 has only two modes, namely a vehicle group 30 or no vehicle group 30 (empty), and each vehicle group 30 is equipped with a central control unit 10 The designated number of vehicles 31, so that the storage sites 21 with the vehicle group 30 are fully loaded with the vehicles 31. The location information and tag information of the central control unit 10 manage exactly what objects are stored in each storage site 21. The central control unit 10 ensures that the objects in each vehicle 31 are recorded in the storage site 21 where it is located, and there is no loss. In the present invention, the storage area 20, the storage site 21, the vehicle group 30, and the vehicle 31 do not need to be classified and arranged.
如图7至图10,基于上述的系统和方法,据以实现本发明的物件领出方法,包括:As shown in Fig. 7 to Fig. 10, based on the above-mentioned system and method, the object retrieval method of the present invention is realized, including:
步骤一,该中央控制单元10依据一物件领出命令中所含的物件领出条件,搜寻该集存区20的每一标签资讯;Step 1: The central control unit 10 searches for each tag information of the storage area 20 according to the object retrieval conditions included in an object retrieval command;
步骤二,该中央控制单元10指出符合该物件领出条件的载具群30的集存站点21;集存站点21可能是一个,也可能是数个,因为符合物件领出条件的载具31是随机分布在集存区20中;Step 2: The central control unit 10 points out the storage sites 21 of the vehicle group 30 that meet the object retrieval conditions; there may be one or several storage sites 21, because the vehicles 31 that meet the object retrieval conditions Are randomly distributed in the storage area 20;
步骤三,该中央控制单元10控制该动力输送装置41从被指出的集存站点21取出载具群30;当载具群30离开其集存站点21,该集存站点21的标签资讯被自动清除;如步骤二所述,若有数个集存站点21都有符合物件领出条件的载具31,该动力输送装置41依该中央控制单元10的指示从被指出的集存站点21一一取出载具群30;Step 3: The central control unit 10 controls the power delivery device 41 to take out the vehicle group 30 from the designated storage site 21; when the vehicle group 30 leaves its storage site 21, the tag information of the storage site 21 is automatically Clear; as described in step 2, if several storage sites 21 have vehicles 31 that meet the object retrieval conditions, the power delivery device 41 follows the instructions of the central control unit 10 from the designated storage sites 21 one by one Take out the vehicle group 30;
步骤四,该中央控制单元10控制该动力输送装置41将从该集存站点21取出的载具群30输送至该交换区50,仓管者(自然人或机器人)从该交换区50取走该载具群30,或从该载具群30中取出符合该物件领出条件的一个或数个载具31。在此例中,若仓管者为机器人,中央控制单元10可预先将物件领出的可读性标签32资料传输给机器人,机器人按着可读性标签32资料可以迅速找到并取出目标载具31。若仓管者为自然人,则可使用读取器读取可读性标签32以确认目标载具31。或者,该交换区识读设备51于读取标签资讯后直接指出目标载具31,供仓管者取出目标载具31;Step 4: The central control unit 10 controls the power conveying device 41 to convey the vehicle group 30 taken out from the storage site 21 to the exchange area 50, and the warehouse manager (natural person or robot) removes the vehicle from the exchange area 50. The vehicle group 30, or one or more vehicles 31 that meet the object extraction conditions are taken out from the vehicle group 30. In this example, if the warehouse owner is a robot, the central control unit 10 can transmit the readable label 32 data from the object to the robot in advance, and the robot can quickly find and take out the target vehicle according to the readable label 32 data. 31. If the warehouse owner is a natural person, a reader can be used to read the readable tag 32 to confirm the target vehicle 31. Alternatively, the exchange area recognition device 51 directly points out the target vehicle 31 after reading the tag information, so that the warehouse manager can take out the target vehicle 31;
步骤五,物件领出后,该交换区50若余留不符合物件领出条件而不取走的载具31,该中央控制单元10命令该动力输送装置41将该余留的载具31移至 该中继站60;Step 5. After the object is retrieved, if the exchange area 50 leaves the carrier 31 that does not meet the requirements for retrieval of the object and does not take it away, the central control unit 10 instructs the power transmission device 41 to move the remaining carrier 31 To the relay station 60;
步骤六,该中继站60接获从该交换区50而来的余留载具31,中继站识读设备61将该中继站60是否具有载具31、该载具31数量、以及该载具31的每一标签资讯传送至该中央控制单元10,以便于该中央控制单元10详细且确实地管理每一个载具31。Step 6: The relay station 60 receives the remaining vehicles 31 from the exchange area 50, and the relay station reading device 61 whether the relay station 60 has vehicles 31, the number of vehicles 31, and the number of vehicles 31 A tag information is sent to the central control unit 10 so that the central control unit 10 can manage each vehicle 31 in detail and surely.
本发明的物件领出方法,仍秉持前述宗旨,每一个集存站点21只有两种态样,即有载具群30或无载具群30(空的),且每一载具群30都具备了中央控制单元10所指定的载具31数量。载具31数量不足数的载具群30,被编制在中继站60中,并且仍被中央控制单元10管控。The object retrieval method of the present invention still adheres to the aforementioned principles. Each storage site 21 has only two modes, namely, a vehicle group 30 or no vehicle group 30 (empty), and each vehicle group 30 has The number of vehicles 31 designated by the central control unit 10 is provided. The vehicle group 30 with less than the number of vehicles 31 is organized in the relay station 60 and is still controlled by the central control unit 10.
如图11至图14,基于上述的系统和方法,据以实现本发明的中继站管理方法,包括:As shown in Fig. 11 to Fig. 14, based on the above-mentioned system and method, the relay station management method of the present invention is realized, including:
步骤一,随机选取该中继站60中的载具31堆叠至该中央控制单元10预定数目,而构成一载具群30;Step 1: Randomly select the carriers 31 in the relay station 60 and stack them to a predetermined number of the central control unit 10 to form a carrier group 30;
步骤二,将该中继站60所建立的该载具群30移至该交换区50,该载具群30离开该中继站60,其标签资讯即从该中继站60删除;该交换区识读设备51侦测从该中继站60而来的该载具群30所含的载具31数量并传送至该中央控制单元10,该中央控制单元10将该载具31数量与一预设值比对;Step 2: Move the vehicle group 30 established by the relay station 60 to the exchange area 50, and the vehicle group 30 leaves the relay station 60, and its tag information is deleted from the relay station 60; the exchange area identification device 51 detects Measuring the number of vehicles 31 included in the vehicle group 30 from the relay station 60 and transmitting them to the central control unit 10, and the central control unit 10 compares the number of vehicles 31 with a preset value;
步骤三,若载具31数量不足预设值,该中央控制单元10命令该动力输送装置41将该载具31移回该中继站60,不可进入集存区20;若载具31数量符合预设值,该中央控制单元10命令该动力输送装置41将该交换区50的载具群30输送至由该中央控制单元10所指定的一个空的集存站点21;若载具31数量多于预设值,该中央控制单元10发出警示讯息,该动力输送装置41不动作,等待仓管者移除多余的载具31;Step 3: If the number of vehicles 31 is less than the preset value, the central control unit 10 orders the power transmission device 41 to move the vehicles 31 back to the relay station 60 and cannot enter the storage area 20; if the number of vehicles 31 meets the preset value Value, the central control unit 10 instructs the power delivery device 41 to transport the vehicle group 30 in the exchange area 50 to an empty storage site 21 designated by the central control unit 10; if the number of vehicles 31 is more than expected Set the value, the central control unit 10 sends out a warning message, the power transmission device 41 does not operate, and waits for the warehouse keeper to remove the redundant vehicle 31;
步骤四,该空的集存站点21接收从该中继站60移来的该载具群30之后,该集存区识读设备22将该集存站点21的每一标签资讯传送至该中央控制单元10记录之。Step 4: After the empty storage site 21 receives the vehicle group 30 moved from the relay station 60, the storage area recognition device 22 transmits each tag information of the storage site 21 to the central control unit 10 records it.
本发明中继站管理方法,将中继站60零散的载具31整合建立成一个(或多个)完整的载具群30,仍秉持前述载具群30的建立宗旨,储放装置管理者不需事先知道中继站60载具的内容物件,不需要在中继站60进行物件分类,只要将预定数目的载具31叠置呈一垂直列即构成前述的一个载具群30,再输送回至集存区20储存。The relay station management method of the present invention integrates the scattered vehicles 31 of the relay station 60 into one (or more) complete vehicle group 30, still upholding the purpose of establishing the aforementioned vehicle group 30, and the storage device manager does not need to know in advance The content objects carried by the relay station 60 do not need to be classified at the relay station 60. As long as the predetermined number of carriers 31 are stacked in a vertical row to form the aforementioned carrier group 30, they are transported back to the storage area 20 for storage. .

Claims (8)

  1. 一种物件分散式关联存取系统,其特征在于,包含:A distributed associative access system for objects, which is characterized in that it comprises:
    一中央控制单元;A central control unit;
    至少一集存区,每一集存区设立预定数目的集存站点,该集存站点由该中央控制单元记录;每一集存站点可动态指定放置一载具群;所述载具群是由预定数目叠置的载具所构成;该载具承载实体物件;每一该载具包含呈现于该载具表面的一可读性标签,该可读性标签内含一标签资讯,该标签资讯记载该载具中的物件资料;At least one storage area, and each storage area has a predetermined number of storage sites, which are recorded by the central control unit; each storage site can be dynamically designated to place a vehicle group; the vehicle group is It is composed of a predetermined number of stacked carriers; the carrier carries a physical object; each carrier includes a readable label presented on the surface of the carrier, the readable label contains a label information, the label The information records the object data in the vehicle;
    一集存区识读设备,设于该集存区,该集存区识读设备读取每一该集存站点的该载具群的每一该标签资讯,并传送至该中央控制单元;该中央控制单元记录每一该载具群的每一标签资讯及该载具群所在的该集存站点;A storage area recognition device is set in the storage area, and the storage area recognition device reads each tag information of the carrier group of each storage site and transmits it to the central control unit; The central control unit records each tag information of each vehicle group and the storage site where the vehicle group is located;
    至少一交换区,从该集存区移出或待进入该集存区的该载具群位于该交换区;该交换区设有一交换区识读设备,该交换区识读设备将该交换区是否具有载具群、该载具群所含的载具数量、以及读取该载具群的每一标签资讯传送至该中央控制单元;At least one exchange area, the vehicle group moving from the storage area or to enter the storage area is located in the exchange area; the exchange area is provided with an exchange area reading device, and the exchange area reading device is the exchange area Have a vehicle group, the number of vehicles contained in the vehicle group, and read each tag information of the vehicle group and send it to the central control unit;
    至少一中继站,接收余留于该交换区但数量无法构成一个载具群的载具;该中继站设有中继站识读设备,读取每一该载具的该可读性标签,并将该标签资讯传送至该中央控制单元;At least one relay station receives the vehicles remaining in the exchange area but the number of which cannot constitute a vehicle group; the relay station is equipped with a relay station reading device, which reads the readable tag of each vehicle, and puts the tag Information is sent to the central control unit;
    一动力输送装置,受该中央控制单元指挥和控制,负责该载具群于该集存区、该交换区、该中继站的进出和搬移;在该集存区中,该动力输送装置控制该载具群进入由该中央控制单元所指定的一个空的集存站点或从所指定的该集存站点移出。A power transmission device, under the command and control of the central control unit, is responsible for the in and out and movement of the vehicle group in the storage area, the exchange area, and the relay station; in the storage area, the power transmission device controls the load The tool group enters or moves out of an empty storage site designated by the central control unit.
  2. 如权利要求1所述的存取系统,其特征在于,该可读性标签的型态包含条码、二维码、三维码、颜色、图像、文字、符号的择一或至少两种的复合。The access system according to claim 1, wherein the type of the readable label includes a bar code, a two-dimensional code, a three-dimensional code, a color, an image, a text, and a symbol, or a combination of at least two.
  3. 如权利要求2所述的存取系统,其特征在于,该复合为重叠、线性排列、或矩阵排列。3. The access system of claim 2, wherein the compound is an overlap, a linear arrangement, or a matrix arrangement.
  4. 如权利要求1所述的存取系统,其特征在于,该颜色为载具颜色、或呈现于该载具表面的色块或色光。The access system of claim 1, wherein the color is a color of a carrier, or a color block or color light presented on the surface of the carrier.
  5. 如权利要求1所述的存取系统,其特征在于,该形状为载具形状、 或呈现于该载具表面的至少一形状区块。The access system of claim 1, wherein the shape is a carrier shape or at least one shape block present on the surface of the carrier.
  6. 一种如权利要求1所述的存取系统的存取方法,其特征在于,包括:An access method of the access system according to claim 1, characterized in that it comprises:
    一物件集存方法,包含以下步骤:An object collection method includes the following steps:
    步骤一,该交换区接收通过一物件收取流程而建立的一载具群;Step 1: The exchange area receives a vehicle group established through an object collection process;
    步骤二,该交换区识读设备侦测该交换区的该载具群所含的载具数量并传送至该中央控制单元,该中央控制单元将该载具数量与一预设值比对;Step 2: The exchange area reading device detects the number of vehicles contained in the vehicle group in the exchange area and transmits it to the central control unit, and the central control unit compares the number of vehicles with a preset value;
    步骤三,若载具数量不足该预设值,该中央控制单元命令该动力输送装置将该交换区的该载具群移至该中继站;若该载具数量符合该预设值,该中央控制单元命令该动力输送装置将该交换区的该载具群输送至由该中央控制单元所指定的一个空的集存站点;若该交换区的该载具数量多于该预设值,该中央控制单元发出警示讯息,该动力输送装置不动作,直到多余的载具被移除为止;Step 3: If the number of vehicles is less than the preset value, the central control unit orders the power transmission device to move the group of vehicles in the exchange area to the relay station; if the number of vehicles meets the preset value, the central control unit The unit orders the power transmission device to transport the vehicle group in the exchange area to an empty storage site designated by the central control unit; if the number of vehicles in the exchange area exceeds the preset value, the central The control unit sends out a warning message that the power delivery device will not operate until the excess vehicle is removed;
    步骤四,该空的集存站点接收从该交换区而来的该载具群之后,该集存区识读设备将该载具群的每一标签资讯传送至该中央控制单元记录之。Step 4: After the empty storage site receives the carrier group from the exchange area, the storage area recognition device transmits each tag information of the carrier group to the central control unit for recording.
  7. 一种如权利要求6所述的存取系统的存取方法,其特征在于,包括:An access method of the access system according to claim 6, characterized in that it comprises:
    一物件领出方法,包含以下步骤:An object retrieval method includes the following steps:
    步骤一,该中央控制单元依据一物件领出命令中所含的物件领出条件,搜寻该集存区的每一该标签资讯;Step 1: The central control unit searches for each tag information in the storage area according to the object retrieval conditions contained in an object retrieval command;
    步骤二,该中央控制单元指出符合该物件领出条件的该载具群的该集存站点;Step 2: The central control unit points out the storage site of the vehicle group that meets the object retrieval conditions;
    步骤三,该中央控制单元控制该动力输送装置从被指出的该集存站点取出该载具群,当该载具群离开其所属的该集存站点后,该集存站点的标签资讯被清除;Step 3: The central control unit controls the power delivery device to take out the vehicle group from the designated storage site. When the vehicle group leaves the storage site to which it belongs, the tag information of the storage site is cleared ;
    步骤四,该中央控制单元控制该动力输送装置将从该集存站点取出的该载具群输送至该交换区,该交换区的整个该载具群可被领出,或只领出符合该物件领出条件的一个或数个该载具;Step 4. The central control unit controls the power delivery device to transport the vehicle group taken out from the storage site to the exchange area. The entire vehicle group in the exchange area can be taken out, or only the vehicle group in the exchange area can be taken out. One or more of the vehicles that are subject to the item withdrawal condition;
    步骤五,物件领出后,该交换区若余留未领出的该载具,该中央控 制单元命令该动力输送装置将余留的该载具移至该中继站;Step 5: After the object is retrieved, if the unclaimed vehicle remains in the exchange area, the central control unit instructs the power transmission device to move the remaining vehicle to the relay station;
    步骤六,该中继站接获从该交换区而来的该载具,该中继站识读设备读取该载具的每一该标签资讯并传送至该中央控制单元记录之。Step 6: The relay station receives the carrier from the exchange area, and the relay station reading device reads each tag information of the carrier and sends it to the central control unit for recording.
  8. 一种如权利要求7所述的存取系统的存取方法,其特征在于,包括:An access method of the access system according to claim 7, characterized in that it comprises:
    一中继站管理方法,包含以下步骤:A relay station management method includes the following steps:
    步骤一,随机选取该中继站中的该载具,将其堆叠成一个或数个该载具群,每一该载具群的载具数量符合该中央控制单元所定的该预设值;Step 1: Randomly select the vehicles in the relay station and stack them into one or more vehicle groups, and the number of vehicles in each vehicle group meets the preset value set by the central control unit;
    步骤二,该中央控制单元命令该动力输送装置将该中继站的该载具群输送至该交换区,该载具群离开该中继站,该载具群的标签资讯从该中继站清除;该交换区识读设备侦测从该中继站而来的该载具群所含的载具数量并传送至该中央控制单元,该中央控制单元将该载具数量与该预设值比对;Step 2: The central control unit instructs the power transmission device to transport the vehicle group of the relay station to the exchange area, the vehicle group leaves the relay station, and the tag information of the vehicle group is cleared from the relay station; the exchange area identification The reading device detects the number of vehicles contained in the vehicle group from the relay station and transmits it to the central control unit, and the central control unit compares the number of vehicles with the preset value;
    步骤三,若该载具数量不足该预设值,该中央控制单元命令该动力输送装置将该交换区的该载具移回该中继站;若该载具数量符合该预设值而成一该载具群,该中央控制单元命令该动力输送装置将该交换区的该载具群输送至由该中央控制单元所指定的一个空的集存站点;若载具数量多于预设值,该中央控制单元发出警示讯息,该动力输送装置不动作,直到多余的载具被移除为止;Step 3: If the number of vehicles is less than the preset value, the central control unit instructs the power transmission device to move the vehicle in the exchange area back to the relay station; if the number of vehicles meets the preset value, it becomes a vehicle The central control unit orders the power transmission device to transport the vehicle group in the exchange area to an empty storage site designated by the central control unit; if the number of vehicles exceeds the preset value, the central control unit The control unit sends out a warning message that the power delivery device will not operate until the excess vehicle is removed;
    步骤四,该空的集存站点接收从该中继站移来的该载具群之后,该集存区识读设备将该集存站点的每一该标签资讯传送至该中央控制单元记录之。Step 4: After the empty storage site receives the carrier group moved from the relay station, the storage area identification device transmits each tag information of the storage site to the central control unit for recording.
PCT/CN2019/123482 2019-12-06 2019-12-06 Object distributed associative access system and access method WO2021109098A1 (en)

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