WO2022236640A1 - Integrated circuit stacking structure and manufacturing method therefor, and electronic apparatus - Google Patents

Integrated circuit stacking structure and manufacturing method therefor, and electronic apparatus Download PDF

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Publication number
WO2022236640A1
WO2022236640A1 PCT/CN2021/092904 CN2021092904W WO2022236640A1 WO 2022236640 A1 WO2022236640 A1 WO 2022236640A1 CN 2021092904 W CN2021092904 W CN 2021092904W WO 2022236640 A1 WO2022236640 A1 WO 2022236640A1
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WO
WIPO (PCT)
Prior art keywords
integrated circuit
circuit device
solder
chip
layer
Prior art date
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PCT/CN2021/092904
Other languages
French (fr)
Chinese (zh)
Inventor
李珩
张晓东
孙梦龙
王思敏
刘阳
洪正辉
Original Assignee
华为技术有限公司
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Application filed by 华为技术有限公司 filed Critical 华为技术有限公司
Priority to PCT/CN2021/092904 priority Critical patent/WO2022236640A1/en
Priority to CN202180091817.2A priority patent/CN116762167A/en
Publication of WO2022236640A1 publication Critical patent/WO2022236640A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/50Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
    • H01L21/60Attaching or detaching leads or other conductive members, to be used for carrying current to or from the device in operation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/48Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor
    • H01L23/488Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of soldered or bonded constructions
    • H01L23/498Leads, i.e. metallisations or lead-frames on insulating substrates, e.g. chip carriers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof  ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/82Types of semiconductor device ; Multistep manufacturing processes therefor controllable by variation of the magnetic field applied to the device
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/15Structure, shape, material or disposition of the bump connectors after the connecting process
    • H01L2224/16Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
    • H01L2224/161Disposition
    • H01L2224/16135Disposition the bump connector connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip
    • H01L2224/16145Disposition the bump connector connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip the bodies being stacked
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/15Structure, shape, material or disposition of the bump connectors after the connecting process
    • H01L2224/16Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
    • H01L2224/161Disposition
    • H01L2224/16151Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/16221Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/16225Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L2224/81Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a bump connector
    • H01L2224/8119Arrangement of the bump connectors prior to mounting
    • H01L2224/81193Arrangement of the bump connectors prior to mounting wherein the bump connectors are disposed on both the semiconductor or solid-state body and another item or body to be connected to the semiconductor or solid-state body
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/151Die mounting substrate
    • H01L2924/153Connection portion
    • H01L2924/1531Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface
    • H01L2924/15311Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface being a ball array, e.g. BGA

Definitions

  • the present application relates to the field of semiconductor technology, and in particular to an integrated circuit stack structure, a manufacturing method thereof, and electronic equipment.
  • the stacking structure is widely used in various fields. Taking the stacking structure applied in the field of semiconductor technology as an example to realize the stacking of multiple chips in the thickness direction, in the prior art, two of the integrated circuit stacking structures When the chips are interconnected, as shown in FIG. 1 , the first chip 10 includes a first substrate 10a, a first conductive layer 11 disposed on the first substrate 10a, and a first passivation layer disposed on the first conductive layer 11 12.
  • the first passivation layer 12 includes a first opening, at least part of the first conductive layer 11 is exposed in the first opening.
  • the second chip 20 includes a second substrate 20a, a second conductive layer 21 disposed on the second substrate 20a, and a second passivation layer 22 disposed on the second conductive layer 21, the second passivation layer 22 comprising a second opening At least part of the second conductive layer 21 is exposed in the second opening.
  • solder 13 is formed on the first conductive layer 11 exposed on the surface of the first chip 10 , and the solder 13 is electrically connected to the first conductive layer 11 .
  • An under bump metallurgy (UBM) 23 is formed on the second conductive layer 21 exposed on the surface of the second chip 20 , and the under bump metallurgy 23 is electrically connected to the second conductive layer 21 .
  • the interconnection between the first chip 10 and the second chip 20 can be realized by soldering a plurality of solder 13 and a plurality of UBM layers 23 together one by one, and the solder 13 and the UBM layers 23 During soldering, the lower surface of the solder 13 is in contact with the upper surface of the UBM layer 23 .
  • a buffer material 30 may be filled between the first chip 10 and the second chip 20 .
  • Embodiments of the present application provide an integrated circuit stack structure and its manufacturing method, and electronic equipment, which can solve problems caused by the large warpage of the first integrated circuit device and/or the second integrated circuit device, or the coplanarity of multiple solders. Poor performance, resulting in the problem that the first conductive layer and the second conductive layer are not electrically connected.
  • a method for manufacturing an integrated circuit stack structure includes: first, forming solder on the first conductive layer exposed on the surface of the first integrated circuit device; forming bumps on the second conductive layer on the surface of the second integrated circuit device; next, heating the solder and the bumps to couple the first integrated circuit device and the second integrated circuit device; wherein the bumps are inserted into the solder .
  • this insertion structure can tolerate greater warpage and coplanarity, so even the first Large warpage of the integrated circuit device and/or the second integrated circuit device, or poor coplanarity of multiple solders, can also ensure that the solder and bumps are soldered together, thereby ensuring that the first conductive layer and the second conductive layer
  • the electrical connection of the two conductive layers ensures that the first integrated circuit device and the second integrated circuit device are coupled together. Based on this, in the embodiment of the present application, the protrusion is inserted into the solder, which can greatly reduce the risk of the first conductive layer and the second conductive layer not being electrically connected due to warpage and coplanarity.
  • the manufacturing method of the integrated circuit stack structure provided by the embodiment of the present application can be applied to a large-sized component (such as a chip), or between two components (such as a chip) with a small distance between the centers of two adjacent solders. interconnection between.
  • the bumps since the bumps are inserted into the solder, the bumps will pierce the surface of the solder when inserted, increasing the contact area between the solder and the bumps, thus reducing the risk of solder contact with the solder caused by insufficient flux or surface oxidation of the solder.
  • the risk of bumps not being fully wetted can also be reduced for pillow-shaped solder joints.
  • the protrusion is inserted into the solder, and after the solder and the protrusion are wetted, since the solder wraps the protrusion, the protrusion can block the flow of the solder, thereby avoiding the connection of two adjacent solders after flowing, resulting in risk of short circuit.
  • the protrusion can block the flow of the solder, thereby avoiding the connection of two adjacent solders after flowing, resulting in risk of short circuit.
  • the bumps and the solder are not aligned and there is a certain offset, the bumps and the solder will be wetted.
  • the solder Under the action of force, the solder will drive the first integrated circuit device (such as the first chip) to move, and/or the bump will drive the second integrated circuit device (such as the second chip) to move, so that the bump and the solder are aligned, Therefore the bumps and the solder have a self-aligning effect during soldering.
  • heating the solder and the bump includes: firstly bringing the solder into contact with the bump; next, heating the solder and the bump, and wrapping at least part of the bump after melting the solder.
  • the solder and the bump can be contacted first, and then the solder and the bump are heated, so that after the solder melts , due to surface tension, the solder wraps around the bump, allowing the bump to insert into the solder.
  • the above manufacturing method further includes: forming the first integrated circuit on which the solder is formed The circuit device is moved over the second integrated circuit device on which the bump is formed, so that the solder is located above the bump. Since the solder is on top of the bumps, the molten solder flows down to wrap around the bumps.
  • the shape of the protrusion is cone, column or platform.
  • the shape of the protrusion is conical, cylindrical or frustoconical.
  • the shape of the protrusion is a cone, a column or a table, it is convenient for the protrusion to be inserted into the solder when soldering the protrusion and the solder.
  • the first integrated circuit device includes a first passivation layer disposed on the first conductive layer; the first passivation layer includes a first opening, at least part of the first conductive layer is located on the first An opening; and/or, the second integrated circuit device includes a second passivation layer disposed on the second conductive layer; the second passivation layer includes a second opening, at least part of the second conductive layer is located in the second opening .
  • the first passivation layer may function to electrically isolate adjacent first conductive layers
  • the second passivation layer may function to electrically isolate adjacent second conductive layers.
  • the distance from the upper surface of the second passivation layer to the upper surface of the second conductive layer is greater than or equal to the height of the protrusion and the distance from the lower surface of the protrusion to the upper surface of the second conductive layer Sum.
  • the second opening of the second passivation layer forms a cavity structure, and since the protrusion is located in the cavity structure, when the solder and the protrusion are soldered, solder spatter or overflow can be avoided, causing adjacent The two solders are electrically connected, thereby improving solder and bump soldering yield.
  • the above manufacturing method before forming protrusions on the second conductive layer exposed on the surface of the second integrated circuit device, the above manufacturing method further includes: A conductive base is formed; wherein the wettability of the conductive base is lower than that of the protrusion, and the projection of the protrusion on the conductive base is located within the boundary of the conductive base. Since the wettability of the conductive base is worse than that of the bump, the conductive base can inhibit the flow of the solder when the solder is soldered to the bump, so that the phenomenon of tin climbing can be avoided. In this way, the contact between two adjacent solders is avoided. resulting in a short circuit.
  • the material of the conductive base includes an inert metal.
  • the inert metal is not affected by the etching or is less affected by the etching, so that the size of the conductive base remains unchanged after the etching process, or , is smaller than the shrinkage of the protrusion, and the size of the protrusion will be reduced during etching, so that the projection of the protrusion on the conductive base is located within the boundary of the conductive base.
  • the above manufacturing method further includes: forming a protective layer on the protrusion; the protective layer covers at least part of the surface of the protrusion. Since a protective layer is formed on the bump, the protective layer can prevent the surface of the bump from being oxidized, so when the bump and solder are soldered, the process of deoxidizing the bump surface can be omitted, thereby simplifying the stacking of integrated circuits
  • the manufacturing method of the structure reduces the production cost.
  • the material of the protective layer includes an inert metal.
  • the inert metal is not affected by the etching or is less affected by the etching, so that the size of the protective layer remains unchanged after the etching process, or , the shrinkage of the protective layer relative to the protrusion is small.
  • the above manufacturing method before forming solder on the first conductive layer exposed on the surface of the first integrated circuit device, the above manufacturing method further includes: forming solder on the first conductive layer exposed on the surface of the first integrated circuit device Metal posts; the metal posts are electrically connected to the solder.
  • disposing the metal post can increase the size of the part electrically connected with the bump, which is convenient for solder and bump welding.
  • the above manufacturing method further includes: Buffer material is filled between devices.
  • filling the buffer material can enhance the strength and reliability of the integrated circuit stack structure.
  • the first integrated circuit device may be a first chip
  • the second integrated circuit device may be a second chip
  • one of the first integrated circuit device and the second integrated circuit device is the first chip
  • the other is a packaging substrate
  • one of the first integrated circuit device and the second integrated circuit device is a packaging substrate, and the other is a PCB.
  • an integrated circuit stack structure in a second aspect, includes: a first integrated circuit device, a second integrated circuit device and solder balls; the first integrated circuit device includes a first integrated circuit device exposed on the surface of the first integrated circuit device A conductive portion; the second integrated circuit device includes a second conductive portion exposed on the surface of the second integrated circuit device; solder balls are arranged between the first integrated circuit device and the second integrated circuit device, and the solder balls are respectively connected to the first conductive portion In contact with the second conductive portion, conductive intermetallic compounds are distributed inside the solder ball. Since conductive intermetallic compounds are distributed inside the solder balls, that is to say, the material of the solder balls as a whole includes intermetallic compounds, so the performance of the integrated circuit stack structure is more stable.
  • the first integrated circuit device is a first chip
  • the second integrated circuit device is a second chip
  • one of the first integrated circuit device and the second integrated circuit device is the first chip, and the other
  • One is a packaging substrate
  • one of the first integrated circuit device and the second integrated circuit device is a packaging substrate, and the other is a printed circuit board.
  • the first conductive portion includes a first conductive layer and a metal column disposed on a side of the first conductive layer close to the second integrated circuit device.
  • the second conductive portion includes a second conductive layer and a conductive base disposed on a side of the second conductive layer close to the first integrated circuit device.
  • the material of the conductive base includes an inert metal.
  • the integrated circuit stack structure further includes a protective layer disposed inside the solder balls.
  • a protective layer disposed inside the solder balls.
  • the material of the protective layer includes an inert metal.
  • the stacked integrated circuit structure further includes: a buffer material filled between the first integrated circuit device and the second integrated circuit device.
  • the first integrated circuit device further includes: a first passivation layer disposed on a side of the first conductive part close to the second integrated circuit device; the first passivation layer includes a first opening, and the first passivation layer At least part of a conductive portion is located in the first opening; and/or, the second integrated circuit device further includes: a second passivation layer disposed on a side of the second conductive portion close to the first integrated circuit device; the second passivation layer A second opening is included, at least part of the second conductive layer is located in the second opening.
  • an electronic device including a case and the stacked integrated circuit structure provided in the second aspect. Since the electronic device has the same technical effect as that of the integrated circuit stacking structure provided by the second aspect, it will not be repeated here.
  • FIG. 1 is a structural schematic diagram during the manufacturing process of a chip stack structure provided by the prior art
  • FIG. 2 is a schematic structural diagram of an electronic device provided by an embodiment of the present application.
  • FIG. 3 is a schematic structural diagram of an integrated circuit stack structure provided by an embodiment of the present application.
  • FIG. 4 is a schematic flowchart of a method for manufacturing an integrated circuit stack structure provided by an embodiment of the present application
  • Fig. 5a is a structural schematic diagram during the fabrication process of an integrated circuit stack structure provided by an embodiment of the present application.
  • Fig. 5b is a structural schematic diagram during the fabrication process of an integrated circuit stack structure provided by another embodiment of the present application.
  • Fig. 5c is a structural schematic diagram during the fabrication process of an integrated circuit stack structure provided by another embodiment of the present application.
  • Fig. 5d is a structural schematic diagram during the fabrication process of an integrated circuit stack structure provided by another embodiment of the present application.
  • Fig. 5e is a structural schematic diagram during the fabrication process of an integrated circuit stack structure provided by another embodiment of the present application.
  • FIG. 6 is a schematic structural diagram of a chip stacking structure provided by the prior art.
  • FIG. 7 is a schematic flowchart of a method for manufacturing a chip stack structure provided by an embodiment of the present application.
  • FIG. 8a is a schematic structural diagram during the fabrication process of a chip stack structure provided by an embodiment of the present application.
  • Fig. 8b is a structural schematic diagram during the fabrication process of a chip stack structure provided by another embodiment of the present application.
  • Fig. 8c is a structural schematic diagram during the fabrication process of a chip stack structure provided by another embodiment of the present application.
  • FIG. 9a is a schematic structural diagram of a chip stacking structure provided by an embodiment of the present application.
  • FIG. 9b is a schematic structural diagram of a chip stacking structure provided by another embodiment of the present application.
  • Fig. 10a is a schematic structural diagram during the fabrication process of a chip stack structure provided by another embodiment of the present application.
  • Fig. 10b is a schematic structural diagram of a chip stacking structure provided by another embodiment of the present application.
  • Fig. 11a is a structural schematic diagram during the fabrication process of a chip stack structure provided by another embodiment of the present application.
  • Fig. 11b is a schematic structural diagram during the manufacturing process of a chip stack structure provided by another embodiment of the present application.
  • FIG. 12 is a schematic structural diagram of a chip stacking structure provided by another embodiment of the present application.
  • FIG. 13 is a schematic structural diagram during the fabrication process of a chip stack structure provided by another embodiment of the present application.
  • FIG. 14 is a schematic structural diagram during the fabrication process of a chip stack structure provided by another embodiment of the present application.
  • FIG. 15 is a schematic structural diagram of a chip stacking structure provided by another embodiment of the present application.
  • first”, second, etc. are used for convenience of description only, and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features.
  • a feature defined as “first”, “second”, etc. may expressly or implicitly include one or more of that feature.
  • plural means two or more.
  • electrical connection may be a direct electrical connection or an indirect electrical connection through an intermediary.
  • words such as “exemplary” or “for example” are used as examples, illustrations or illustrations. Any embodiment or design scheme described as “exemplary” or “for example” in the embodiments of the present application shall not be interpreted as being more preferred or more advantageous than other embodiments or design schemes. Rather, the use of words such as “exemplary” or “such as” is intended to present related concepts in a concrete manner.
  • the direction indications such as up, down, left, right, front and back, etc. used to explain the structure and movement of different components in the present application are relative. These indications are pertinent when the parts are in the positions shown in the figures. However, should the description of component locations change, these directional indications will change accordingly.
  • An embodiment of the present application provides an electronic device, which may include a CMOS (complementary metal oxide semiconductor, complementary metal oxide semiconductor) image sensor, a NAND flash memory, a high bandwidth memory (high bandwidth memory, HBM), a mobile phone (mobile phone) , tablet computer (pad), TV, smart wearable products (for example, smart watch, smart bracelet), virtual reality (virtual reality, VR) terminal equipment, augmented reality (augmented reality, AR) terminal equipment and other electronic products.
  • CMOS complementary metal oxide semiconductor, complementary metal oxide semiconductor
  • NAND flash memory high bandwidth memory
  • HBM high bandwidth memory
  • mobile phone mobile phone
  • tablet computer tablet computer
  • TV smart wearable products
  • VR virtual reality
  • AR augmented reality
  • the above-mentioned electronic device 01 may include a chip package structure 1 and a printed circuit board (printed circuit board, PCB), and the chip package structure 1 and the PCB are electrically connected.
  • the electronic device 01 may also include a plurality of connectors, which are referred to as first connectors 2 herein for the convenience of distinguishing them from other connectors, and the chip package structure 1 may be electrically connected to the PCB through the plurality of first connectors 2 .
  • the chip packaging structure 1 may adopt, for example, an integrated fan out (InFO) packaging method, or a packaging method in which bare chips and wafers are packaged on a substrate (chip on wafer on substrate, CoWoS).
  • An embedded multi-die interconnect bridge embedded multi-die interconnect bridge, EMIB packaging method may also be used.
  • the chip packaging structure 1 may include a first chip 10 and a packaging substrate 4 , and the first chip 10 is electrically connected to the packaging substrate 4 .
  • the chip packaging structure 1 may also include a plurality of connectors, which are referred to as second connectors 5 herein for the convenience of distinguishing them from other connectors, and the first chip 10 may be electrically connected to the packaging substrate 4 through a plurality of second connectors 5 .
  • the chip package structure 1 is electrically connected to the PCB through a plurality of first connectors 2 , that is, the package substrate 4 in the chip package structure 1 is electrically connected to the PCB through a plurality of first connectors 2 .
  • the above-mentioned chip packaging structure 1 may include one chip, such as the first chip 10 , or may include multiple chips.
  • the chip package structure 1 includes a plurality of chips
  • the plurality of chips do not adopt a stacked structure, that is, each chip is electrically connected to the packaging substrate 4 through the second connector 5; in other examples, A plurality of chips are stacked together sequentially, that is, the above-mentioned chip packaging structure 1 includes a chip stacking structure 3, and the chip stacking structure 3 includes a plurality of chips stacked in sequence.
  • the chip stacking structure 3 includes two chips, the first chip 10 and the second chip.
  • the two chips 20 are illustrated as an example.
  • the chip stack structure 3 includes but is not limited to the first chip 10 and the second chip 20 , and may also include a third chip, a fourth chip, and the like. In the case that the chip package structure 1 includes multiple chips, the chip stacking structure 3 can be used to stack multiple chips in the thickness direction, which greatly improves the integration of the package and has significant benefits.
  • the chip package structure 1 may also include a connector, which is referred to as a third connector 6 herein for the convenience of distinguishing it from other connectors.
  • the first chip 10 and the second chip 20 can be electrically connected together through the third connecting member 6 .
  • the chip in the embodiment of the present application may be a wafer (wafer) formed with a functional layer, such as a metal layer, a dielectric layer or a circuit structure, or a bare chip (also called a grain or particle) (die). It can be understood that what is obtained by dicing the wafer is a bare chip. Based on this, in some embodiments, the plurality of chips in the above-mentioned chip stack structure 3 may all be bare chips. In some other embodiments, the plurality of chips in the above-mentioned chip stack structure 3 may all be wafers.
  • some of the chips may be wafers, and some of the chips may be bare chips. In some cases, the chip may also be a packaged chip obtained by packaging a bare chip.
  • any chip in the embodiment of the present application includes a substrate and a functional layer disposed on the substrate, such as a circuit structure, and the circuit structure can enable the chip to realize its own functions during operation, such as logic calculation functions Or storage function etc.
  • the surface of the above-mentioned circuit structure away from the substrate is called the active surface of the chip, and the surface of the substrate away from the circuit structure is called the passive surface or back surface of the chip.
  • the material of the substrate may include, for example, one or more of silicon (Si), germanium (Ge), gallium nitride (GaN), gallium arsenide (GaAs) or other semiconductor materials.
  • the material of the substrate may be, for example, glass, an organic material, or the like.
  • the above chips may be memory chips, logic chips or chips with any other functions.
  • the chip package structure 1 includes a chip stack structure 3
  • the multiple chips in the above chip stack structure 3 can be the same type of chips, for example, all are memory chips; they can also be different types of chips, such as the chip stack structure 3 Including memory chips and logic chips. Based on this, the chip stack structure 3 provided in the embodiment of the present application can realize the integration between chips of the same type or different types.
  • the chip stack structure 3 includes the first chip 10 and the second chip 20 as an example in the following, and the chip stack structure 3 and the chip stack structure 3
  • the production method is exemplified.
  • the chip stack structure 3 includes three or more chips, the structure and manufacturing method between any two chips can refer to the first chip 10 and the second chip 20 .
  • the electronic device 01 may further include a housing, and other structures in the electronic device 01 other than the housing may be disposed in the housing.
  • the integrated circuit stack structure 02 includes a first integrated circuit device 300; the first integrated circuit device 300 includes a first substrate 10 a and a first conductive portion 100 disposed on the first substrate 10 a, and the first conductive portion 100 is exposed on the surface of the first integrated circuit device 300 .
  • the first conductive part 100 may be partially exposed on the surface of the first integrated circuit device 300, or may be completely exposed on the surface of the first integrated circuit device 300.
  • the first integrated circuit device 300 may include other structures besides the first substrate 10 a and the first conductive portion 100 .
  • the above integrated circuit stack structure 02 also includes a second integrated circuit device 400; the second integrated circuit device 400 includes a second substrate 20a and a second conductive part 200 disposed on the second substrate 20a, the second conductive The portion 200 is exposed on the surface of the second integrated circuit device 400 .
  • the second conductive portion 200 may be partially exposed on the surface of the second integrated circuit device 400 , or may be completely exposed on the surface of the second integrated circuit device 400 .
  • the second integrated circuit device 400 may include other structures in addition to the second substrate 20 a and the second conductive portion 200 .
  • the above-mentioned integrated circuit stack structure 02 also includes solder balls 40 disposed between the first integrated circuit device 300 and the second integrated circuit device 400 , and the solder balls 40 are connected to the first conductive part 100 and the second conductive part 100 respectively.
  • the solder ball 40 is in contact with the portion 200 , and a conductive intermetallic compound is spread inside the solder ball 40 .
  • the solder ball 40 is filled with conductive intermetallic compounds
  • the material of the solder ball 40 only includes intermetallic compounds;
  • the overall material of 40 includes an intermetallic compound, that is, on the basis that the material at each position of the solder ball 40 includes an intermetallic compound, the material of the solder ball 40 also includes other materials except the intermetallic compound.
  • the first conductive portion 100 is the first conductive layer 11 and the second conductive portion 200 is the second conductive layer 21 as an example.
  • solder ball 40 in the embodiment of the present application is generally some alloys containing tin, such as tin-silver alloy, tin-silver-copper alloy, etc.
  • solder ball 40 in the embodiment of the present application is the same as the existing Unlike solder balls in the art, the material of the solder ball 40 in the embodiment of the present application includes intermetallic compounds.
  • solder ball is just a conventional term, and in actual products, the solder ball 40 is not necessarily spherical.
  • the above-mentioned first integrated circuit device 300 is the first chip 10
  • the above-mentioned second integrated circuit device 400 is the second chip 20
  • the solder ball 40 is the above-mentioned third connecting member 6 .
  • the above integrated circuit stack structure 02 may also be referred to as the chip stack structure 3 .
  • one of the above-mentioned first integrated circuit device 300 and the above-mentioned second integrated circuit device 400 is the first chip 10 , the other is the package substrate 4 , and the solder ball 40 is the above-mentioned second connector 5 .
  • the first integrated circuit device 300 may be the first chip 10
  • the second integrated circuit device 400 may be the packaging substrate 4
  • the first integrated circuit device 300 may be the packaging substrate 4
  • the second integrated circuit device 400 may be the second integrated circuit device 400.
  • one of the above-mentioned first integrated circuit device 300 and the above-mentioned second integrated circuit device 400 is the package substrate 4 , the other is a PCB, and the solder ball 40 is the above-mentioned first connector 2 .
  • the first integrated circuit device 300 may be the packaging substrate 4 and the second integrated circuit device 400 may be the PCB; or the first integrated circuit device 300 may be the PCB and the second integrated circuit device 400 may be the packaging substrate 4 .
  • the above integrated circuit stack structure 02 includes but is not limited to the application in the field of chips, and can also be applied in other fields for realizing the interconnection of the first integrated circuit device 300 and the second integrated circuit device 400, that is to say , the first integrated circuit device 300 and the second integrated circuit device 400 include but are not limited to chips, packaging substrates or PCBs, and can also be other structures, for example, the first integrated circuit device 300 is a first circuit board, and the second integrated circuit device Device 300 is a second circuit board.
  • the embodiment of the present application also provides a method for fabricating an integrated circuit stack structure, which can be used to fabricate the above-mentioned integrated circuit stack structure 02, for example, for fabricating the integrated circuit stack structure 02 as shown in FIG. 3, as shown in FIG. 4,
  • the manufacturing method of the integrated circuit stack structure includes:
  • a first integrated circuit device 300 is provided, and the first integrated circuit device 300 includes a first substrate 10a and a first conductive layer 11 formed on the first substrate 10a; wherein, the first conductive layer 11 is exposed on the surface of the first integrated circuit device 300 .
  • the first integrated circuit device 300 may also include other structures such as circuit structures, which will not be repeated here.
  • the first integrated circuit device 300 may be, for example, the first chip 10 , the packaging substrate 4 or a circuit board such as a printed circuit board.
  • the first conductive layer 11 can be formed on the active surface of the first chip 10, or can be formed on the passive surface of the first chip 10, that is, the back surface The first conductive layer 11 is formed.
  • a through silicon via (through silicon via, TSV) may be formed on the first substrate 10a of the first chip 10, and the first conductive layer 11 passes through the TSV. It is electrically connected with the circuit structure of the first chip 10 .
  • the TSVs may consist of an insulating layer, a barrier layer, a seed layer, and a conductive filler.
  • the insulating layer may be an inorganic insulating layer or an organic insulating layer.
  • the material of the insulating layer includes but not limited to silicon dioxide (SiO 2 ), benzocyclobutene (benzocyclobutene, BCB), polyimide (polyimide, PI), polyparaphenylene benzobisoxazole (poly -p-phenylene benzobisoxazole, PBO) etc.
  • the material of the barrier layer includes one or more of titanium (Ti), tantalum (Ta), titanium nitride (TiN), nickel (Ni), cobalt (Co), tungsten (W) or related alloys.
  • the material of the seed layer includes one or more of copper (Cu), Ti, Ta, Ni, Co, W, aluminum (Al) or related alloys.
  • the material of the conductive filler includes one or more of Cu, Co, Ni, W, graphene or other conductive materials.
  • the first conductive layer 11 can be a metal pad; it can also be a layer of metal layer exposed on the surface of the first integrated circuit device 300 .
  • the first conductive layer 11 may be a redistribution layer exposed to the first integrated circuit.
  • RDL redistribution layer
  • the first conductive layer 11 may be a redistribution layer exposed to the first integrated circuit.
  • the above-mentioned rewiring layer includes a metal layer and an insulating layer.
  • the material of the metal layer may include, for example, one or more conductive materials selected from copper, aluminum, nickel, gold, silver, and titanium.
  • the material of the insulating layer may include, for example, one or more of silicon oxide, silicon nitride, silicon oxynitride, silica gel, and polyimide.
  • first conductive layers 11 can be set as required, and one or multiple first conductive layers 11 can be formed on the first substrate 10 a at the same time.
  • the thickness a of the first conductive layer 11 ranges from 5 ⁇ m ⁇ 7 ⁇ m.
  • the thickness a of the first conductive layer 11 may be 5 ⁇ m, 6 ⁇ m or 7 ⁇ m.
  • the manufacturing method of the integrated circuit stack structure further includes: grinding and thinning the first chip 10 .
  • the thickness of the first chip 10 after thinning can be determined according to product requirements and process requirements.
  • the first integrated circuit device 300 when the first integrated circuit device 300 is the first chip 10 , the first chip 10 may be a wafer or a bare chip.
  • solder 13 is electrically connected to the first conductive layer 11 .
  • the solder 13 may have a single-layer structure or a multi-layer structure.
  • the material of the solder 13 may include, for example, tin (Sn) and/or indium (In), and may also include one of Ag (silver), gold (Au), copper, Bi (bismuth), nickel, or Various.
  • the material of the solder 13 includes tin-silver (SnAg) alloy.
  • the solder 13 includes a copper layer and a tin-silver alloy layer, that is, Cu/SnAg, which are stacked.
  • the solder 13 includes a copper layer, a nickel layer, and a tin-silver alloy layer that are stacked in sequence, that is, Cu/Ni/SnAg.
  • the solder 13 includes a copper layer, a nickel layer, a copper layer, and a tin-silver alloy layer that are sequentially stacked, that is, Cu/Ni/Cu/SnAg.
  • the solder 13 can be a solder ball; it can also be a solder paste, such as nano-solder paste.
  • the solder 13 when the solder 13 is a solder ball, the solder 13 can be formed by, for example, electroplating, electroless plating, printing, ball planting, or thin film deposition and etching.
  • the solder 13 when the solder 13 is a solder paste, the solder 13 can be formed by, for example, smearing or spraying.
  • the quantity of the solder 13 is the same as the quantity of the first conductive layer 11 , and the quantity of the solder 13 can be determined according to the quantity of the first conductive layer 11 .
  • the heights of the multiple solders 13 may be different, the smaller the height difference of the multiple solders 13, the better the coplanarity of the multiple solders 13, and the multiple solders 13 The greater the difference in height, the poorer the coplanarity of the plurality of solders 13.
  • a second integrated circuit device 400 is provided, and the second integrated circuit device 400 includes a second substrate 20a and a second conductive layer 21 formed on the second substrate 20a; wherein, the second conductive layer 21 is exposed on the surface of the second integrated circuit device 400 .
  • the second integrated circuit device 400 may also include other structures such as circuit structures, which will not be repeated here.
  • the second integrated circuit device 400 may be, for example, the second chip 20 or the packaging substrate 4 .
  • the second integrated circuit device 400 may be, for example, the first chip 10 or a PCB.
  • the second integrated circuit device 400 may be, for example, the packaging substrate 4 .
  • the second conductive layer 21 may be formed on the active surface of the second chip 20, or the second conductive layer 21 may be formed on the passive surface of the second chip 20. Conductive layer 21.
  • the second conductive layer 21 is formed on the passive surface of the second chip 20, as shown in FIG.
  • the through hole 20 b is electrically connected to the circuit structure of the second chip 20 .
  • the material of the TSV 20b reference may be made to the description of the TSV material in the above step S10, which will not be repeated here.
  • the second integrated circuit device 400 is the second chip 20
  • the second chip 20 in FIG. 5c only shows the second substrate 20a and the second conductive layer 21 of the second chip 20, not The circuit structure of the second chip 20 is shown.
  • the second conductive layer 21 can be a metal pad, or a metal layer exposed on the surface of the second integrated circuit device 400 .
  • the second conductive layer 21 may be one or more metal layers of the rewiring layer exposed on the surface of the second integrated circuit device 400 .
  • the number of second conductive layers 21 can be set as required, and one or multiple second conductive layers 21 can be formed on the second substrate 20a of the second chip 21 at the same time.
  • the thickness b of the second conductive layer 21 ranges from 5 ⁇ m to 7 ⁇ m.
  • the thickness b of the second conductive layer 21 may be 5 ⁇ m, 6 ⁇ m or 7 ⁇ m.
  • the manufacturing method of the integrated circuit stack structure further includes: grinding and thinning the second chip 20 .
  • the thickness of the second chip 20 after thinning can be determined according to product requirements and process requirements.
  • the second integrated circuit device 400 when the second integrated circuit device 400 is the second chip 20 , the second chip 20 may be a wafer or a bare chip.
  • the shape of the protrusion 24 can be, for example, a cone shape (also called a needle cone shape), a columnar shape, a trapezoidal shape, other regular or other irregular shapes.
  • the cross-sectional shape of the protrusion 24 can be triangular, trapezoidal, rectangular, hexagonal, etc.
  • the shape of the protrusion 24 may be conical, cylindrical or frustoconical.
  • the protrusions 24 may be formed by electroplating, electroless plating, or thin film deposition and etching.
  • the protrusion 24 may be a single-layer structure.
  • the material of the protrusion 24 may include one or more of Cu, Au (gold), Ni, and Al (aluminum), for example.
  • the protrusion 24 can also be a multi-layer laminated structure.
  • the protrusion 24 can include a stacked copper layer, a nickel layer and a gold layer (ie Cu/Ni/Au), and a stacked copper layer, a nickel layer , copper layer and gold layer (ie Cu/Ni/Cu/Au), laminated copper layer and nickel layer (ie Cu/Ni) or, laminated copper layer and gold layer (ie Cu/Au).
  • the number of the bumps 24 is the same as the number of the second conductive layer 21, and the bumps 24 can be determined according to the number of the second conductive layer 21. quantity.
  • the dimension c of the protrusion 24 close to the second conductive layer 21 ranges from 4 ⁇ m to 10 ⁇ m.
  • the dimension c of the protrusion 24 close to the second conductive layer 21 may be 4 ⁇ m, 8 ⁇ m or 10 ⁇ m.
  • the height H of the protrusion 24 ranges from 4 ⁇ m to 10 ⁇ m, for example, the height H of the protrusion 24 may be 4 ⁇ m, 5 ⁇ m, or 10 ⁇ m.
  • step S10 and step S11 can be executed first, and then step S12 and step S13 can be executed; or step S12 and step S13 can be executed first, and then step S10 and step S11 can be executed; of course, it is also possible to execute step S10 Simultaneously with step S11, step S12 and step S13 are executed.
  • the heating may include reflow soldering, and in some examples, the heating may also include thermocompression bonding.
  • heating the solder 13 and the protrusion 24 in step S14 includes: inserting the protrusion 24 into the solder 13 first; and then heating the solder 13 and the protrusion 24 . In this way, the first integrated circuit device 300 and the second integrated circuit device 400 can be coupled together.
  • heating the solder 13 and the bump 24 in step S14 includes: first contacting the solder 13 and the bump 24, and the bump 24 is not inserted into the solder 13; next, heating the solder 13 and the bump 24 , the solder 13 wraps at least part of the protrusion 24 after melting. In this way, the protrusion 24 will be inserted into the solder 13 , so that the first integrated circuit device 300 and the second integrated circuit device 400 can be coupled together.
  • the solder 13 and the bump 24 can be contacted first, and then the solder 13 and the bump can be heated. 24, so that after the solder 13 melts, due to the surface tension, the solder 13 will wrap the protrusion 24, so that the protrusion 24 is inserted into the solder 13.
  • the manufacturing method of the above-mentioned integrated circuit stack structure further includes: forming solder The first integrated circuit device 300 of 13 moves over the second integrated circuit device 400 formed with the bump 24 , so that the solder 13 is located above the bump 24 . Since the solder 13 is located above the protrusion 24 , the solder 13 will flow down after melting, so as to wrap the protrusion 24 .
  • the first integrated circuit device 300 may be moved downward and/or the second integrated circuit device 400 may be moved upward, or the first integrated circuit device 400 may not be moved.
  • the integrated circuit device 300 and the second integrated circuit device 400 are not be moved.
  • the manufacturing method of the above-mentioned integrated circuit stack structure further includes: moving the second integrated circuit device 400 formed with the bump 24 above the first integrated circuit device 300 formed with the solder 13 , so that the bump 24 above the solder 13. Under the situation that bump 24 is positioned at the top of solder 13, when solder 13 melts, should move down to form second integrated circuit device 400 and/or move up first integrated circuit device 300, just can ensure that bump 24 inserts solder like this 13 inside.
  • the protrusion 24 is inserted into the solder 13, and the welding of the solder 13 and the protrusion 24 can be realized in the following two ways.
  • the first method the solder 13 and the bump 24 are welded together by means of flip chip welding.
  • the second method the solder 13 and the bump 24 are welded together by means of thermal compression bonding (TCB).
  • the size of the portion of the protrusion 24 inserted into the solder 13 is smaller than that of the solder 13 .
  • the first integrated circuit device 300 is the first chip 10 and the second integrated circuit device 400 is the second chip 20
  • the active surface of the first chip 10 is opposite to the active surface of the second chip 20
  • the first chip 10 and the second chip 20 are interconnected face to face.
  • the active surface of the first chip 10 is opposite to the passive surface of the second chip 20, or when the passive surface of the first chip 10 is opposite to the active surface of the second chip 20, it can be considered that the first chip 10 and the The second chip 20 is interconnected face to back.
  • the passive surface of the first chip 10 and the passive surface of the second chip 20 are opposite, it can be considered that the first chip 10 and the second chip 20 are interconnected back to back.
  • the heights of the protrusions 24 inserted into the solders 13 may be different. For a position with a large degree of warpage, or a position with a relatively small height of the solder 13, the height of the protrusion 24 inserted into the interior of the solder 13 is relatively small; for a position with a small degree of warpage, or a position with a relatively high height of the solder 13, The height at which the protrusion 24 is inserted into the solder 13 is relatively large.
  • the electrical connection between the protrusion 24 and the solder 13 can still be ensured, that is, the electrical connection between the first conductive layer 11 and the second conductive layer 21 can be guaranteed, and then It can be ensured that the first integrated circuit device 300 and the second integrated circuit device 400 are coupled together.
  • solder 13 and the UBM layer 23 are soldered, since the lower surface of the solder 13 contacts the upper surface of the UBM layer 23, when the first chip 10 and/or the second When the warpage of the chip 20 is large, or when the coplanarity of multiple solders 13 is poor, some solders 13 may not be in contact with the UBM layer 23, resulting in the first conductive layer 11 and the second conductive layer 11 being in contact with each other.
  • the two conductive layers 12 are not electrically connected, thereby causing the interconnection between the first chip 10 and the second chip 20 to fail.
  • the warpage of large-sized chips is generally greater than that of small-sized chips.
  • the interconnection between the first chip 10 and the second chip 20 is developed in the two directions of large-scale chips and the spacing between the centers of two adjacent solders 13 being a small pitch (fine pitch). and applications are limited.
  • the embodiment of the present application provides a method for fabricating an integrated circuit stack structure 02.
  • Solder 13 is formed on the first conductive layer 11 exposed on the surface of the first integrated circuit device 300, and the solder 13 is electrically connected to the first conductive layer 11;
  • On the second conductive layer 21 on the surface of the second integrated circuit device 400 a bump 24 is formed, and the bump 24 is electrically connected to the second conductive layer 21; next, the solder 13 and the bump 24 are heated, and the first integrated circuit device 300 Coupled with the second integrated circuit device 400 , the bump 24 is inserted into the solder 13 .
  • this plug-in structure can be compatible with greater warpage and coplanarity, Therefore, even if the warpage of the first integrated circuit device 300 and/or the second integrated circuit device 400 is relatively large, or the coplanarity of the plurality of solders 13 is poor, it is possible to ensure that the solder 13 and the bump 24 are welded together, Therefore, the electrical connection between the first conductive layer 11 and the second conductive layer 21 can be ensured, thereby ensuring that the first integrated circuit device 300 and the second integrated circuit device 400 are coupled together.
  • the interconnection between the first chip 10 and the second chip 20 can be ensured;
  • the interconnection between the first chip 10 and the packaging substrate 4 can be ensured;
  • the interconnection between the packaging substrate 4 and the PCB can be ensured.
  • the protrusion 24 is inserted into the solder 13 , which can greatly reduce the risk of the first conductive layer 11 and the second conductive layer 21 not being electrically connected due to warpage and coplanarity.
  • the manufacturing method of the integrated circuit stack structure 02 provided by the embodiment of the present application can be applied to large-sized components (such as chips), and the distance between the centers of two adjacent solders 13 is small (for example, two adjacent solders 13 The spacing between centers of 13 may be 20 ⁇ m) for interconnection between two components (eg chips).
  • the protrusion 24 since the protrusion 24 is inserted into the inside of the solder 13, the protrusion 24 will pierce the surface of the solder 13 during insertion, increasing the contact area between the solder 13 and the protrusion 24, thus reducing the amount of solder flux deficiency or The risk of incomplete wetting of the solder 13 to the bumps 24 due to surface oxidation of the solder 13 also reduces the pillow-shaped solder joints.
  • the bumps 24 are inserted into the solder 13. After the solder 13 and the bumps 24 are wetted, since the solder 13 wraps the bumps 24, the bumps 24 can block the flow of the solder 13, thereby avoiding two adjacent bumps. A solder 13 flows after the connection, resulting in the risk of a short circuit.
  • the bump 24 Solder 13 will drive the first integrated circuit device 300 (such as the first chip 10) to move under the action of the force generated by wetting of the solder 13, and/or the protrusion 24 will drive the second integrated circuit device 400 (such as the second chip 10).
  • the chip 20 moves so that the bumps 24 and the solder 13 are aligned, so the bumps 24 and the solder 13 have a self-alignment effect during soldering.
  • the method for fabricating the integrated circuit stack structure further includes performing multiple reflows on the structure obtained in step S14.
  • the bumps 24 will gradually melt, and the material of the bumps 24 and the material of the solder 13 will react to form an intermetallic compound (IMC).
  • IMC intermetallic compound
  • the middle of the solder 13 first forms an intermetallic compound, and then , the intermetallic compound grows to both sides, and finally, under the condition that the protrusion 24 and the solder 13 fully react, a structure covered with the intermetallic compound is formed, that is, the above-mentioned solder ball 40 .
  • the material of the protrusion 24 includes metal
  • the material of the solder 13 also includes metal
  • the intermetallic compound formed between metal and metal is conductive, so the intermetallic compound in the embodiment of the present application is conductive.
  • the interior of the solder ball 40 is filled with intermetallic compounds, which may be that the material of the solder ball 40 only includes the intermetallic compound; In addition to the material including the intermetallic compound, the material of the solder ball 40 also includes other materials except the intermetallic compound.
  • other materials include one or more of unreacted solder 13 , unreacted bump 24 material or impurities. In the case where the material of the solder ball 40 includes unreacted material of the bump 24 , in some examples, a portion of the bump 24 may remain inside the solder ball 40 . In the case where the material of the solder ball 40 includes unreacted solder 13 , in some examples, a portion of the solder 13 may remain on the outer side of the solder ball 40 .
  • the proportions of different metals in the intermetallic compound may be different.
  • the molar ratio of the material of the protrusion 24 in the intermetallic compound is relatively large, and at the position where the solder 13 is located, the molar ratio of the material of the solder 13 in the intermetallic compound is relatively large.
  • the material of the solder 13 is Sn
  • the material of the bump 24 is Cu
  • the intermetallic compound formed after the reaction between the solder ball 13 and the bump 24 is Sn x Cu y , which is formed at the interface between the solder ball 13 and the bump 24
  • the intermetallic compound is SnCu
  • the intermetallic compound formed at the position of the bump 24 is SnCu 2 , SnCu 3 or Sn 2 Cu 3 etc.
  • the intermetallic compound formed is Sn 2 Cu, Sn 3 Cu or Sn 3 Cu 2 and the like.
  • solder balls 40 in the above integrated circuit stack structure 02 are inserted into the solder 13 through the bumps 24, and the bumps 24 react with the solder 13, therefore When the bumps 24 and the solder 13 fully react, the solder ball 40 is filled with intermetallic compounds, so that the performance of the integrated circuit stack structure 02 is more stable.
  • the chip stack structure 3 includes: a first chip 10; the first chip 10 includes a first substrate 10a and a first conductive portion 100 disposed on the first substrate 10a, the first conductive portion 100 is exposed to the first The surface of the chip 10; the chip stack structure 3 also includes a second chip 20; the second chip 20 includes a second base 20a and a second conductive portion 200 disposed on the second base 20a, and the second conductive portion 200 is exposed to the second chip 20; the chip stack structure 3 also includes a solder ball 40, which is arranged between the first conductive part 100 and the second conductive part 200, and the solder ball 40 is in contact with the first conductive part 100 and the second conductive part 200 respectively, and the solder ball 40 is filled with conductive intermetallic compounds.
  • the first conductive portion 100 is the first conductive layer 11 and the second conductive portion 200 is the second conductive layer 21 as an example.
  • the materials and structures of the first conductive layer 11 and the second conductive layer 21 can be referred to above, and will not be repeated here.
  • the material at each position of the solder ball 40 includes the intermetallic compound, that is, the material of the solder ball 40 as a whole includes the intermetallic compound. In this way, in the first When the integrated circuit device 300 is the first chip 10 and the second integrated circuit device 400 is the second chip 20 , the performance of the chip stack structure 3 is more stable.
  • the chip stack structure is produced by the chip stack structure manufacturing method provided by the prior art, since the solder 13 and the UBM layer 23 are soldered, the lower surface of the solder 13 is in contact with the upper surface of the UBM layer 23. After repeated reflow soldering, the lower surface of the solder 13 and the upper surface of the UBM layer 23 will react to form a metal compound at the interface between the solder 13 and the UBM layer 23 . In this way, the finally manufactured chip stack structure includes not only the intermetallic compound layer, but also the unreacted solder 13 and the UBM layer 23 .
  • the chip stack structure 3 manufactured by the chip stack structure manufacturing method provided by the prior art includes a first chip 10;
  • the chip stack structure 3 also includes a second chip 20; the second chip 20 includes a second substrate 20a, a second conductive layer 21 disposed on the second substrate 20a, and a second passivation layer 22 disposed on the second conductive layer 21
  • the second passivation layer 22 includes a second opening, at least part of the second conductive layer 21 is exposed in the second opening; the solder 13 disposed on the first conductive layer 11 exposed on the surface of the first chip 10 and disposed on the The UBM layer 23 exposed on the second conductive layer 21 on the surface of the second chip 20, the solder 13 is electrically connected to the first conductive layer 11, and the UBM layer 23 is electrically connected to the second conductive layer 21;
  • the connecting layer 41 between the solder 13 and the UBM layer 23 , the conductive intermetallic compound is distributed inside the connecting member 41 ; the filling material 30 is filled between the first passivation layer 12 and the second passivation layer 22 .
  • the first conductive layer 11 and the second conductive layer 21 are electrically connected through the sold
  • connection layer 41 is obtained by reacting part of the solder 13 and part of the UBM layer 23 during the reflow process. Since in the prior art, the solder 13 and the UBM layer 23 do not fully react, and an intermetallic compound is only formed at the interface between the solder 13 and the UBM layer 23, the chip stack structure 3 includes the connection layer 41 (connection Layer 41 is covered with conductive intermetallic compounds), and also includes unreacted solder 13 and UBM layer 23 respectively located on both sides of connection layer 41 , so the performance of chip stack structure 3 is unstable.
  • the embodiment of the present application produces The performance of chip stack structure 3 is more stable.
  • the integrated circuit stack structure 02 may be called a chip stack structure 3 .
  • Embodiment 1 provides a method for manufacturing a chip stack structure 3, as shown in FIG. 7 , specifically including the following steps:
  • the first chip 10 includes a first substrate 10a, a first conductive layer 11 disposed on the first substrate 10a, and a first passivation layer disposed on the first conductive layer 11 The passivation layer 12; wherein, the first passivation layer 12 includes a first opening, at least part of the first conductive layer 11 is located in the first opening, that is, the first conductive layer 11 is exposed on the surface of the first chip 10 .
  • first conductive layer 11 may be partially exposed on the surface of the first chip 10 ; the first conductive layer 11 may also be completely exposed on the surface of the first chip 10 .
  • the first passivation layer 12 may be a single-layer structure or a multi-layer structure.
  • the material of the first passivation layer 12 may include organic materials or inorganic materials.
  • the material of the first passivation layer 12 may include one or more of PI, PBO, nitride or oxide.
  • the projection of the first opening of the first passivation layer 12 on the first substrate 10a may overlap with the through-silicon via, or No overlapping areas.
  • the thickness d of the first passivation layer 12 ranges from 5 ⁇ m ⁇ 7 ⁇ m.
  • the thickness d of the first passivation layer 12 may be 5 ⁇ m, 6 ⁇ m or 7 ⁇ m, etc.
  • the opening size e of the first opening of the first passivation layer 12 ranges from 10 ⁇ m to 14 ⁇ m.
  • the opening size e of the first opening of the first passivation layer 12 may be 10 ⁇ m, 11 ⁇ m, 12 ⁇ m or 14 ⁇ m.
  • S101 as shown in FIG. 8 a , form a first seed layer 14 on the first passivation layer 12 ; the first seed layer 14 covers the first passivation layer 12 and the first conductive layer 11 .
  • the first seed layer 14 may be a single-layer structure or a multi-layer structure.
  • the material of the first seed layer 14 includes one or more of Ti, Cu, Ni, Co, W or related alloys.
  • the first seed layer 14 includes a laminated Ti layer and a Cu layer.
  • the Ti layer may be deposited first, and then the Cu layer may be deposited.
  • S102 form a first photoresist layer 15 on the first seed layer 14 ; the first photoresist layer 15 includes a first hollow area.
  • the projection of the first hollow area on the first substrate 10 a and the projection of the first opening on the first substrate 10 a have overlapping areas.
  • the projection of the first hollow area on the first chip 10 is located in the first opening.
  • forming the first photoresist layer 15 on the first seed layer 14 specifically includes: first, spin-coating a photoresist film on the first seed layer 14; the photoresist film can be a positive photoresist, or It may be a negative photoresist; next, mask exposure and development are performed on the photoresist film to form a first hollow area.
  • the required first hollow area can be obtained by adjusting photolithography parameters.
  • the cross-sectional shape of the first hollow area may be, for example, a rectangle, a trapezoid or an inverted trapezoid.
  • the sidewall of the first hollow area and the first substrate 10a of the first chip 10 may be vertical or inclined.
  • the sidewall of the first hollow area may also be an arc with a certain curvature.
  • step S103 is an optional step, and in some examples, step S103 may also be omitted.
  • the metal pillar 16 may be a single-layer structure or a multi-layer structure.
  • the material of the metal pillar 16 includes one or more of Cu, Ti, Ni, Co.
  • the metal pillar 16 is a single-layer structure, and the material of the metal pillar 16 is Cu.
  • the metal pillar 16 has a multi-layer structure, and the metal pillar 16 includes a Cu layer and a Ni layer stacked in sequence, or the metal pillar 16 includes a Cu layer, a Ni layer and a Cu layer stacked in sequence.
  • the metal pillars 16 may be formed by electroplating or electroless plating.
  • the number of the metal pillars 16 is the same as the number of the first conductive layers 11, and the metal pillars 16 can be determined according to the number of the first conductive layers 11. quantity.
  • the heights of the multiple metal pillars 16 may be different due to process differences, the smaller the height difference of the multiple metal pillars 16, the better the coplanarity of the multiple metal pillars 16, The greater the height difference of the plurality of metal pillars 16 is, the worse the coplanarity of the plurality of metal pillars 16 is.
  • the range of the width m of the metal post 16 parallel to the first surface 10a of the first chip 10 is 5um-30um, for example, the width m of the metal post 16 parallel to the first surface 10a of the first chip 10 It can be 5um, 10um, 14um, 20um or 30um, etc.
  • the distance between the centers of two adjacent metal pillars 16 ranges from 10um to 40um, for example, the distance between the centers of two adjacent metal pillars 16 can be 10 ⁇ m, 20 ⁇ m, 30 ⁇ m or 40 ⁇ m, etc. .
  • step S104 reference may be made to the above step S11, which will not be repeated here.
  • the surface of the solder 13 away from the first chip 10 is lower than the surface of the first photoresist layer 15 away from the first chip 10 .
  • the first photoresist layer 15 may be removed by a stripping solution.
  • Parts of the first seed layer 14 except under the metal pillars 16 may be removed by an etching process. It can be understood that the etching process may be a dry etching process or a wet etching process.
  • step S105 the surface of the first passivation layer 12 away from the first substrate 10a is exposed, and at least part of the surface of the first conductive layer 11 away from the first substrate 10a is exposed.
  • the manufacturing method of the chip stack structure further includes: performing reflow soldering on the structure obtained in step S105, after reflow soldering, as shown in FIG.
  • the solder 13 will form a hemispherical structure under the action of surface tension.
  • step S105 can be reflowed in a formic acid atmosphere, or the structure obtained in step S105 can be reflowed in air or an inert atmosphere.
  • the obtained solder 13 is hemispherical or larger than hemispherical.
  • the height of the solder 13 can be increased so that after reflow soldering, the obtained solder 13 is hemispherical or larger than hemispherical.
  • S106 as shown in FIG. 8b, provide a second chip 20, the second chip 20 includes a second substrate 20a, a second conductive layer 21 disposed on the second substrate 20a, and a second conductive layer formed on the second conductive layer 21.
  • Passivation layer 22 wherein, the second passivation layer 22 includes a second opening, at least part of the second conductive layer 21 is located in the second opening, that is, the second conductive layer 11 is exposed on the surface of the second chip 20 .
  • the second conductive layer 11 may be partially exposed on the surface of the second chip 20 ; the second conductive layer 11 may also be completely exposed on the surface of the second chip 20 .
  • the structure and material of the second conductive layer 11 can be referred to above, and will not be repeated here.
  • the second passivation layer 22 may be a single-layer structure or a multi-layer structure.
  • the material of the second passivation layer 22 can refer to the material of the above-mentioned first passivation layer 12 , which will not be repeated here.
  • the material of the first passivation layer 12 and the material of the second passivation layer 22 may be the same or different.
  • the projection of the second opening of the second passivation layer 22 on the second substrate 20a may overlap with the TSV 20b, No overlapping regions are also possible.
  • the thickness f of the second passivation layer 22 ranges from 5 ⁇ m ⁇ 7 ⁇ m.
  • the thickness f of the second passivation layer 22 may be 5 ⁇ m, 6 ⁇ m or 7 ⁇ m, etc.
  • the opening size g of the second opening of the second passivation layer 22 ranges from 10 ⁇ m to 14 ⁇ m.
  • the opening size g of the second opening of the second passivation layer 22 may be 10 ⁇ m, 11 ⁇ m, 12 ⁇ m or 14 ⁇ m.
  • the second seed layer 25 may be a single-layer structure or a multi-layer structure.
  • the material of the second seed layer 25 can refer to the material of the first seed layer 14 , which will not be repeated here.
  • the material of the second seed layer 25 and the material of the first seed layer 14 may be the same or different.
  • the second photoresist layer 26 includes a second hollow area.
  • the projection of the second hollow area on the second base 20 a and the projection of the second opening on the second base 20 a have overlapping areas.
  • the method of forming the second photoresist layer 26 on the second seed layer 25 can refer to the method of forming the first photoresist layer 15 on the first seed layer 14 in step S102, which will not be repeated here. .
  • the required second hollowed-out area can be obtained by adjusting photolithography parameters.
  • the cross-sectional shape of the second hollow area may be, for example, a rectangle, a trapezoid or an inverted trapezoid.
  • Fig. 8b is an illustration by taking the cross-sectional shape of the second hollow area as an inverted trapezoid as an example.
  • the sidewall of the second hollowed out area and the second substrate 20a of the second chip 20 may be vertical or inclined.
  • the sidewall of the second hollowed out area may also be an arc surface with a certain curvature.
  • step S109 reference may be made to the above step S13, which will not be repeated here.
  • the surface of the protrusion 24 away from the second chip 20 is lower than the surface of the second photoresist layer 26 away from the second chip 20 .
  • the second photoresist layer 26 may be removed by a stripping solution.
  • the structure obtained after step S110 may be rinsed with a scrubber, and then the second seed layer 25 is removed by etching except for the part below the protrusion 24, so that the second passivation layer 22 is far away from the second substrate 20a surface exposed.
  • the etching process when used to remove the part of the second seed layer 25 except the part below the protrusion 24, the etching process will also corrode the protrusion 24 at the same time, and the protrusion 24 will be affected by the corrosion and shrink.
  • a needle-cone structure or a mesa-like structure will be formed, and of course a columnar or other shaped structure can also be formed.
  • the shape of the protrusion 24 can refer to the above, and will not be repeated here.
  • etching process may be a dry etching process or a wet etching process.
  • steps S100 to S105 can be executed first, and then steps S106 to S110 can be executed; or steps S106 to S110 can be executed first, and then steps S100 to S105 can be executed; Simultaneously with step S105, step S106 to step S110 are executed.
  • step S111 reference may be made to the above step S14, which will not be repeated here.
  • the manufacturing method of the chip stack structure further includes: as shown in FIG. 8c, placing the first chip 10 and the second chip 20 relative to each other.
  • the provision of the metal post 16 can increase the size of the portion electrically connected to the protrusion 24 , which facilitates soldering of the solder 13 and the protrusion 24 .
  • step S112 is an optional step, for example, in some examples, step S112 may also be omitted.
  • a capillary underfill (CUF) process a mold underfill (MUF) process, a non-conductive film (non-conductive film, NCF) process or a non-conductive paste (non-conductive paste) process may be used.
  • NCP processes to fill the buffer material 30 between the first chip 10 and the second chip 20 .
  • Filling the buffer material 30 between the first chip 10 and the second chip 20 can enhance the strength and reliability of the chip stack structure.
  • the manufactured chip stack structure can be used as a separate package interconnected with the package substrate 4 through the second connector 5, or can be bonded to other packages as a unit.
  • the manufacturing method of the chip stack structure provided in the first embodiment can be compatible with a larger chip size and a smaller distance between the centers of two adjacent solders 13 .
  • the protrusion 24 since the protrusion 24 is inserted into the solder 13, the protrusion 24 will pierce the surface of the solder 13 when inserted, increasing the contact area between the solder 13 and the protrusion 24, thereby reducing the amount of solder flux shortage or surface oxidation of the solder 13. The resulting risk of incomplete wetting of the solder 13 to the bumps 24 also reduces pillow-shaped solder joints.
  • the protrusion 24 is inserted into the solder 13, and after the solder 13 and the protrusion 24 are wetted, since the solder 13 wraps the protrusion 24, the protrusion 24 can block the flow of the solder 13, thereby avoiding Two adjacent solders 13 are connected after flowing, which leads to the risk of short circuit.
  • the bump 24 and the solder 13 will Under the action of the force generated by wetting, the solder 13 will drive the first chip 10 to move, and/or the protrusion 24 will drive the second chip 20 to move, so that the protrusion 24 and the solder 13 are aligned, so that the protrusion 24 and the solder 13 has a self-aligning effect when soldering.
  • the method for manufacturing the stacked chip structure further includes performing multiple reflow soldering on the structure obtained in the step S112. After multiple times of reflow soldering, the protrusions 24 will gradually melt, and the material of the protrusions 24 and the material of the solder 13 will react to form an intermetallic compound. Lateral growth, and finally, in the case of sufficient reaction of the bumps 24 and the solder 13, forms an intermetallic structure throughout.
  • the first embodiment also provides a chip stack structure 3, which can be manufactured by using the method for manufacturing the chip stack structure provided in the above steps S100-S112.
  • the chip stack structure 3 includes a first chip 10, the first chip 10 includes a first substrate 10a and a first conductive portion 100 disposed on the first substrate 10a, the first conductive portion 100 is exposed to The surface of the first chip 10; the chip stack structure 3 also includes a second chip 20; the second chip 20 includes a second base 20a and a second conductive portion 200 disposed on the second base 20a, and the second conductive portion 200 is exposed to the second base 20a.
  • the surface of the second chip 20; the chip stack structure 3 also includes a solder ball 40, the solder ball 40 is arranged between the first conductive part 100 and the second conductive part 200, and the solder ball 40 is connected to the first conductive part 100 and the second conductive part respectively 200 contacts, the solder ball 40 is covered with conductive intermetallic compounds.
  • the first chip 10 also includes a first passivation layer 12 disposed on the side of the first conductive portion 100 close to the second chip 20; the first passivation layer 12 includes a first opening, and at least part of the first conductive portion 100 is located on the second chip 20.
  • the second chip 20 also includes a second passivation layer 22 arranged on the side of the second conductive portion 200 close to the first chip 10; the second passivation layer 22 includes a second opening, the second conductive layer 200 at least partially located in the second opening.
  • the conductive intermetallic compound is distributed inside the solder ball 40, that is to say, the material at each position of the solder ball 40 includes an intermetallic compound, that is, the entire material of the solder ball 40 includes an intermetallic compound, so the chip stack structure 3 The performance is more stable.
  • the first conductive part 100 includes a first conductive layer 11 and a first seed layer 14 disposed on the side of the first conductive layer 11 away from the first substrate 10a;
  • the second conductive part 200 includes The second conductive layer 21 and the second seed layer 25 disposed on the side of the second conductive layer 21 away from the second substrate 20a.
  • the first conductive portion 100 includes a first conductive layer 11, a first seed layer 14 disposed on the side of the first conductive layer 11 away from the first substrate 10a, and a first seed layer 14 disposed on the first seed layer 11
  • the metal pillar 16 on the side of the layer 14 away from the first substrate 10a; the second conductive portion 200 includes the second conductive layer 21 and the second seed layer 25 disposed on the side of the second conductive layer 21 away from the second substrate 20a.
  • the size of the first conductive part 100 can be increased, which is beneficial for the solder ball 40 to contact the first conductive part 100 .
  • the chip stack structure 3 further includes: a buffer material 30 filled between the first chip 10 and the second chip 20 .
  • the thickness of the second passivation layer 22 in the provided second chip 20 is not limited.
  • the thickness of the second passivation layer 22 can be smaller than the height of the protrusion 24 ; it can also be greater than the height of the protrusion 24 ; of course, it can also be equal to the height of the protrusion 24 .
  • the thickness of the second passivation layer 22 can be set according to the height of the protrusion 24 .
  • the distance L from the upper surface of the second passivation layer 22, that is, the surface away from the second substrate 20a, to the upper surface of the second conductive layer 21, that is, the surface away from the second substrate 20a is greater than or It is equal to the sum M of the height H of the protrusion 24 and the distance from the lower surface of the protrusion 24 ie the surface close to the second base 20a to the upper surface of the second conductive layer 21 ie the surface away from the second base 20a.
  • the distance L between the surface of the second passivation layer 22 away from the second base 20a and the surface of the second conductive layer 21 away from the second base 20a is greater than or equal to the height H of the protrusion 24 and the surface of the protrusion 24 close to the second base 20a
  • the second opening of the second passivation layer 22 forms a cavity structure, and since the protrusion 24 is located in the cavity structure, Therefore, when the solder 13 and the protrusion 24 are welded, the solder 13 can be prevented from sputtering or overflowing, resulting in electrical connection between two adjacent solders 13 , thereby improving the soldering yield of the solder 13 and the protrusion 24 .
  • the distance L between the surface of the second passivation layer 22 away from the second base 20a and the surface of the second conductive layer 21 away from the second base 20a is greater than or equal to the height H of the protrusion 24 and the surface of the protrusion 24 close to the second base 20a
  • the fabricated chip stack structure 3 as shown in FIG.
  • the upper surface of the second passivation layer 22 is away from the second substrate
  • the distance L from the surface of the second conductive layer 21 to the upper surface of the second conductive layer 21, that is, the surface away from the second substrate 20a, is greater than or equal to the height of the solder ball 40 and the lower surface of the solder ball 40, that is, the surface near the second substrate 20a to the second conductive layer 20a.
  • the upper surface of the layer 21 is the sum T of the distances away from the surface of the second substrate 20a.
  • the difference between the second embodiment and the first embodiment in the manufacturing method of the chip stack structure 3 is that in the second embodiment, after the step S108 of the first embodiment and before the step S109, a step is added, in the second hollow area A conductive base is formed, and the conductive base is electrically connected to the second conductive layer 21; wherein, the wettability of the conductive base is worse than that of the protrusion 24, and the projection of the protrusion 24 on the conductive base is located within the boundary of the conductive base.
  • the second embodiment provides a method for manufacturing a chip stack structure 3, which specifically includes the following steps:
  • S200 as shown in FIG. 8a, provide a first chip 10, the first chip 10 includes a first substrate 10a, a first conductive layer 11 disposed on the first substrate 10a, and a first passivation layer disposed on the first conductive layer 11 The passivation layer 12; wherein, the first passivation layer 12 includes a first opening, at least part of the first conductive layer 11 is located in the first opening, that is, the first conductive layer 11 is exposed on the surface of the first chip 10 .
  • step S200 reference may be made to the above step S100, which will not be repeated here.
  • S201 as shown in FIG. 8 a , form a first seed layer 14 on the first passivation layer 12 ; the first seed layer 14 covers the first passivation layer 12 and the first conductive layer 11 .
  • step S201 reference may be made to the above step S101, which will not be repeated here.
  • S202 form a first photoresist layer 15 on the first seed layer 14 ; the first photoresist layer 15 includes a first hollow area.
  • the projection of the first hollow area on the first substrate 10a and the projection of the first opening on the first substrate 10a have overlapping areas.
  • step S202 reference may be made to the above step S102, which will not be repeated here.
  • step S203 is an optional step, for example, in some examples, step S203 may also be omitted.
  • step S203 reference may be made to the above step S103, which will not be repeated here.
  • step S204 reference may be made to the above step S104, which will not be repeated here.
  • step S205 reference may be made to the above step S105, which will not be repeated here.
  • S206 as shown in FIG. 11a, provide a second chip 20, the second chip 20 includes a second substrate 20a, a second conductive layer 21 disposed on the second substrate 20a, and a second conductive layer formed on the second conductive layer 21.
  • Passivation layer 22 wherein, the second passivation layer 22 includes a second opening, at least part of the second conductive layer 21 is located in the second opening, that is, the second conductive layer 11 is exposed on the surface of the second chip 20 .
  • step S206 reference may be made to the above step S106, which will not be repeated here.
  • step S207 reference may be made to the above step S107, which will not be repeated here.
  • the second photoresist layer 26 includes a second hollow area.
  • the projection of the second hollow area on the second base 20 a and the projection of the second opening on the second base 20 a have overlapping areas.
  • step S208 reference may be made to the above step S108, which will not be repeated here.
  • S209 as shown in FIG. 11 a , form a conductive base 27 in the second hollow area, and the conductive base 27 is located on the second conductive layer 21 and is electrically connected to the second conductive layer 21 .
  • the conductive base 27 can be formed by electroplating or electroless plating.
  • the conductive base 27 can be a single-layer structure or a multi-layer structure.
  • the material of the conductive base 27 includes an inert metal.
  • the inert metal may be, for example, one or more of Ni, Au, Co or other inert metals.
  • step S210 reference may be made to the above step S109, which will not be repeated here.
  • the material of the protrusion 24 includes a metal that is easy to be corroded, such as Cu, Al, and the like.
  • the wettability of the conductive base 27 is worse than that of the protrusion 24 by selecting a suitable material for the conductive base 27 and the material for the protrusion 24, and the wettability of most inert metals is lower than that of the active metal. Poor humidity.
  • the second photoresist layer 26 may be removed by a stripping solution.
  • the structure obtained after step S211 may be rinsed with a scrubber, and then, an etching process is used to remove the part of the second seed layer 25 except under the conductive base 27 .
  • the etching process may be a dry etching process or a wet etching process.
  • the etching process when used to remove the part of the second seed layer 25 except the part below the conductive base 27, the etching process will also corrode the protrusion 24 at the same time, and the protrusion 24 will be affected by the corrosion and shrink.
  • the shape of the formed protrusion 24 can be a needle-cone structure or a mesa structure, and of course a columnar or other shape structure can also be formed. .
  • the shape of the protrusion 24 can be referred to above, and will not be repeated here.
  • the inert metal is not affected by the etching or is less affected by the etching, so after the etching process, the conductive base
  • the size of the protrusion 27 is constant, or shrinks smaller relative to the protrusion 24 , so that the projection of the protrusion 24 on the conductive base 27 is located within the boundary of the conductive base 27 .
  • step S212 reference may be made to the above step S111, which will not be repeated here.
  • step S213 is an optional step, for example, in some examples, step S213 may be omitted.
  • step S213 may refer to the above-mentioned step S112, which will not be repeated here.
  • the manufacturing method of the chip stack structure provided in the second embodiment has the same technical effect as the manufacturing method of the chip stacking structure provided in the first embodiment, and reference may be made to the above first embodiment, which will not be repeated here.
  • the conductive base 27 is also formed, and the wettability of the conductive base 27 is worse than that of the protrusion 24 due to the choice of material.
  • the wettability of the conductive base 27 is worse than that of the protrusion 24, so when the solder 13 is welded to the protrusion 24, the conductive base 27 can inhibit the flow of the solder 13, so the phenomenon of tin climbing can be avoided.
  • the short circuit phenomenon caused by the contact of two adjacent solders 13 is eliminated.
  • the second embodiment also provides a chip stack structure 3, which can be manufactured by using the chip stack structure manufacturing method provided in the above steps S200-S213.
  • the difference between the chip stack structure 3 provided in the second embodiment and the chip stack structure 3 provided in the first embodiment lies in that the chip stack structure 3 provided in the second embodiment adds a conductive base.
  • the chip stack structure 3 provided by Embodiment 2 includes a first chip 10, and the first chip 10 includes a first substrate 10a and a first conductive portion 100 disposed on the first substrate 10a, the first conductive portion 100 Exposed to the surface of the first chip 10; the chip stack structure 3 also includes a second chip 20; the second chip 20 includes a second substrate 20a and a second conductive portion 200 disposed on the second substrate 20a, and the second conductive portion 200 is exposed on the surface of the second chip 20; the chip stack structure 3 also includes a solder ball 40, the solder ball 40 is arranged between the first conductive part 100 and the second conductive part 200, and the solder ball 40 is connected to the first conductive part 100 and the second conductive part 200 respectively.
  • the conductive portion 200 is in contact, and a conductive intermetallic compound is distributed inside the solder ball 40 .
  • the first chip 10 also includes a first passivation layer 12 disposed on the side of the first conductive portion 100 close to the second chip 20; the first passivation layer 12 includes a first opening, and at least part of the first conductive portion 100 is located on the second chip 20.
  • An opening; the second chip 20 also includes a second passivation layer 22 arranged on the side of the second conductive portion 200 close to the first chip 10; the second passivation layer 22 includes a second opening, the second conductive layer 200 at least partially located in the second opening.
  • the first conductive part 100 includes a first conductive layer 11 and a first seed layer 14 disposed on a side of the first conductive layer 11 away from the first substrate 10a;
  • the second conductive part 200 includes a second conductive layer 21, The second seed layer 25 disposed on the side of the second conductive layer 21 away from the second substrate 20 a and the conductive base 27 disposed on the side of the second seed layer 25 away from the second substrate 20 a.
  • the first conductive part 100 includes a first conductive layer 11, a first seed layer 14 disposed on the side of the first conductive layer 11 away from the first substrate 10a, and a first seed layer 14 disposed on the first seed layer 11.
  • the second conductive part 200 includes the second conductive layer 21, the second seed layer 25 arranged on the side of the second conductive layer 21 away from the second substrate 20a, and the second seed layer 25 arranged on the second conductive layer 21
  • the second sublayer 25 is away from the conductive base 27 on the side of the second substrate 20a.
  • the chip stack structure 3 further includes: a buffer material 30 filled between the first chip 10 and the second chip 20 .
  • the distance from the upper surface of the second passivation layer 22, that is, the surface away from the second substrate 20a to the upper surface of the second conductive layer 21, that is, the surface away from the second substrate 20a is greater than or equal to the height H of the protrusion 24
  • the distance from the surface of the second passivation layer 22 away from the second base 20a to the surface of the second conductive layer 21 away from the second base 20a is greater than or equal to the height of the protrusion 24 and the distance from the surface of the protrusion 24 close to the second base 20a to the second base 20a.
  • the upper surface of the second passivation layer 22 is the surface far away from the second substrate 20a to the second conductive layer 21
  • the distance from the upper surface of the upper surface of the second substrate 20a away from the surface of the second substrate 20a is greater than or equal to the height of the solder ball 40 and the lower surface of the solder ball 40, that is, the surface close to the second substrate 20a, to the upper surface of the second conductive layer 21, that is, away from the second substrate.
  • the difference between the third embodiment and the second embodiment in making the chip stack structure 3 is that in the third embodiment, after the step S210 in the second embodiment and before the step S211, a step is added to form a protective layer on the protrusion 24 ;
  • the protective layer covers at least part of the surface of the protrusion 24 .
  • the third embodiment provides a method for manufacturing a chip stack structure 3, which specifically includes the following steps:
  • the first chip 10 includes a first substrate 10a, a first conductive layer 11 disposed on the first substrate 10a, and a first passivation layer 12 disposed on the first conductive layer 11; wherein, The first passivation layer 12 includes a first opening, at least part of the first conductive layer 11 is located in the first opening, that is, the first conductive layer 11 is exposed on the surface of the first chip 10 .
  • the first photoresist layer 15 includes a first hollow area.
  • the projection of the first hollow area on the first substrate 10 a and the projection of the first opening on the first substrate 10 a have overlapping areas.
  • step S303 is an optional step, for example, in some examples, step S303 can also be omitted.
  • S306 providing a second chip 20, the second chip 20 comprising a second substrate 20a, a second conductive layer 21 disposed on the second substrate 20a, and a second passivation layer 22 disposed on the second conductive layer 21; wherein , the second passivation layer 22 includes a second opening, at least part of the second conductive layer 21 is located in the second opening, that is, the second conductive layer 11 is exposed on the surface of the second chip 20 .
  • the second photoresist layer 26 includes a second hollow area.
  • the projection of the second hollow area on the second base 20 a and the projection of the second opening on the second base 20 a have overlapping areas.
  • the conductive base 27 is located on the second conductive layer 21 and is electrically connected to the second conductive layer 21 .
  • steps S300-S310 reference may be made to the above-mentioned steps S200-S210, which will not be repeated here.
  • the protection layer 28 covers the surface of the bump 24 away from the second chip 20 .
  • the protective layer 28 may have a single-layer structure or a multi-layer structure.
  • the material of the protective layer 28 includes an inert metal.
  • the material of the protection layer 28 may be one or more of Ni, Au, Co or other inert metals, for example.
  • the protective layer 28 may include a stacked Ni layer and an Au layer or a stacked Ni layer, a Pd (palladium) layer, and an Au layer.
  • the thickness of the protection layer 28 ranges from 0.1 um to 1 um, for example, the thickness of the protection layer 28 may be 0.1 ⁇ m, 0.5 ⁇ m, 0.8 ⁇ m, or 1 ⁇ m.
  • step S312 reference may be made to the above step S211, which will not be repeated here.
  • the inert metal is not affected by the etching or is less affected by the etching, so after the etching process, the protective layer 28 The size remains the same, or the protective layer 28 shrinks less relative to the protrusion 24 .
  • step S313 reference may be made to the above step S111, which will not be repeated here.
  • the wettability of the conductive base 27 is poorer than that of the protrusion 24 due to the selection of the material, so after the protrusion 24 is inserted into the solder 13, the solder 13 has better wettability due to the better wettability of the solder 13 . 13 will wrap around the protrusion 24.
  • step S314 is an optional step, for example, in some examples, step S314 may be omitted.
  • step S314 may refer to the above-mentioned step S112, which will not be repeated here.
  • the manufacturing method of the chip stack structure provided in the third embodiment has the same technical effect as the manufacturing method of the chip stacking structure provided in the second embodiment, and reference may be made to the above second embodiment, which will not be repeated here.
  • the manufacturing method of the chip stacking structure provided in the second embodiment because there is a risk of oxidation on the surface of the bump 24, if the surface of the bump 24 is oxidized, when the bump 24 and the solder 13 are soldered, the welding effect will be poor, so the bump 24 and the solder 13 Before soldering, it is usually necessary to deoxidize the surface of the bump 24 , and in this way, the process of manufacturing the stacked chip structure will be increased.
  • the protective layer 28 since the protective layer 28 is formed on the protrusion 24, the protective layer 28 can prevent the surface of the protrusion 24 from being oxidized, so when the protrusion 24 and the solder 13 are welded, the need for a protective layer 28 on the protrusion 24 can be omitted.
  • the process of deoxidizing the surface can simplify the manufacturing method of the chip stack structure and reduce the production cost.
  • the third embodiment also provides a chip stack structure 3, which can be manufactured by using the method for manufacturing the chip stack structure provided in the above steps S300-S314.
  • the difference between the chip stack structure 3 provided in the third embodiment and the chip stack structure 3 provided in the second embodiment lies in that a protective layer is added to the chip stack structure 3 provided in the third embodiment.
  • the chip stack structure 3 includes a first chip 10; the first chip 10 includes a first substrate 10a and a first conductive portion 100 disposed on the first substrate 10a, the first conductive portion 100 Exposed to the surface of the first chip 10; the chip stack structure 3 also includes a second chip 20; the second chip 20 includes a second substrate 20a and a second conductive portion 200 disposed on the second substrate 20a, and the second conductive portion 200 is exposed on the surface of the second chip 20; the chip stack structure 3 also includes a solder ball 40, the solder ball 40 is arranged between the first conductive part 100 and the second conductive part 200, and the solder ball 40 is connected to the first conductive part 100 and the second conductive part 200 respectively.
  • the conductive portion 200 is in contact, and a conductive intermetallic compound is distributed inside the solder ball 40 .
  • the chip stack structure 3 further includes: a protection layer 28 disposed inside the solder balls 40 .
  • the first chip 10 also includes a first passivation layer 12 disposed on the side of the first conductive portion 100 close to the second chip 20; the first passivation layer 12 includes a first opening, and at least part of the first conductive portion 100 is located on the second chip 20.
  • the second chip 20 also includes a second passivation layer 22 arranged on the side of the second conductive portion 200 close to the first chip 10; the second passivation layer 22 includes a second opening, the second conductive layer 200 at least partially located in the second opening.
  • the structure of the first conductive part 100 and the structure of the second conductive part 200 can refer to the second embodiment, which will not be repeated here.
  • the chip stack structure 3 further includes: a buffer material 30 filled between the first chip 10 and the second chip 20 .
  • the distance from the upper surface of the second passivation layer 22, that is, the surface away from the second substrate 20a to the upper surface of the second conductive layer 21, that is, the surface away from the second substrate 20a is greater than or equal to the height H of the protrusion 24
  • the distance from the surface of the second passivation layer 22 away from the second base 20a to the surface of the second conductive layer 21 away from the second base 20a is greater than or equal to the height of the protrusion 24 and the distance from the surface of the protrusion 24 close to the second base 20a to the second base 20a.
  • the upper surface of the second passivation layer 22 is the surface far away from the second substrate 20a to the second conductive layer 21
  • the distance from the upper surface of the upper surface of the second substrate 20a away from the surface of the second substrate 20a is greater than or equal to the height of the solder ball 40 and the lower surface of the solder ball 40, that is, the surface close to the second substrate 20a, to the upper surface of the second conductive layer 21, that is, away from the second substrate.
  • the thickness of the protection layer 28 in the manufactured chip stack structure 3 is smaller than the thickness of the protection layer 28 formed in step S311 .
  • the third embodiment is described by taking the chip stack structure 3 including the conductive base 27 as an example.
  • the step of making the conductive base 27 can also be omitted in the manufacturing method of the chip stack structure 3.
  • the conductive base 27 may not be provided in the chip stack structure 3, and other manufacturing steps and structures are the same as those in the third embodiment, and reference may be made to the third embodiment above.
  • the methods for forming the solder 13 , the metal pillar 16 , the conductive base 27 , the protrusion 24 and the protective layer 28 include but are not limited to the methods provided in the first embodiment, the second embodiment and the third embodiment.
  • a metal thin film may be formed first, and then the metal thin film may be etched to form the metal pillars 16 .
  • first, second and third embodiments above all take the first integrated circuit device 300 as the first chip 10 and the second integrated circuit device 400 as the second chip 20 as an example.
  • the method for fabricating the stacked structure 02 and the integrated circuit stacked structure 02 will be described.
  • one of the first integrated circuit device 300 and the second integrated circuit device 400 is the first chip 10, and the other is the packaging substrate 4,
  • one of the first integrated circuit device 300 and the second integrated circuit device 400 is a packaging substrate 4, and the other is a PCB.
  • the fabrication method of the integrated circuit stack structure 02 and the integrated circuit stack structure 02 reference may be made to the above-mentioned first embodiment. Example 2 and Example 3 will not be repeated here.
  • a non-transitory computer-readable storage medium for use with a computer, the computer has software for creating and making the above-mentioned integrated circuit stack structure, and the computer-readable storage medium stores the One or more computer readable data structures having control data, such as photomask data, for fabricating the integrated circuit stack structure provided in any one of the illustrations provided above.

Abstract

Embodiments of the present application relate to the technical field of semiconductors, and provide an integrated circuit stacking structure and a manufacturing method therefor, and an electronic device, capable of solving the problem that a first conductive layer and a second conductive layer are not electrically connected due to large warpage of a first integrated circuit device and/or a second integrated circuit device or poor coplanarity of multiple solders. The manufacturing method for the integrated circuit stacking structure comprises: forming a solder on a first conductive layer exposed to a surface of a first integrated circuit device; forming a protrusion on a second conductive layer exposed to a surface of a second integrated circuit device; and heating the solder and the protrusion, and coupling the first integrated circuit device with the second integrated circuit device together, wherein the protrusion is inserted inside the solder.

Description

集成电路堆叠结构及其制作方法、电子设备Integrated circuit stack structure and manufacturing method thereof, electronic device 技术领域technical field
本申请涉及半导体技术领域,尤其涉及一种集成电路堆叠结构及其制作方法、电子设备。The present application relates to the field of semiconductor technology, and in particular to an integrated circuit stack structure, a manufacturing method thereof, and electronic equipment.
背景技术Background technique
目前,堆叠结构在各个领域的应用极为广泛,以堆叠结构应用于半导体技术领域,用于实现在厚度方向上对多个芯片进行堆叠为例,现有技术中,集成电路堆叠结构中的两个芯片在互连时,如图1所示,第一芯片10包括第一基底10a、设置在第一基底10a上的第一导电层11和设置在第一导电层11上的第一钝化层12,第一钝化层12包括第一开口部,第一导电层11的至少部分露出于第一开口部。第二芯片20包括第二基底20a、设置在第二基底20a上的第二导电层21和设置在第二导电层21上的第二钝化层22,第二钝化层22包括第二开口部,第二导电层21的至少部分露出于第二开口部。第一芯片10和第二芯片20在互连时,在暴露于第一芯片10表面的第一导电层11上形成焊料13,焊料13与第一导电层11电连接。在暴露于第二芯片20表面的第二导电层21上形成凸点下金属层(under bump metallurgy,UBM)23,凸点下金属层23与第二导电层21电连接。通过将多个焊料13和多个凸点下金属层23一一对应焊接在一起,从而可以实现第一芯片10和第二芯片20之间的互连,在焊料13和凸点下金属层23焊接时,焊料13的下表面和凸点下金属层23的上表面接触。此外,第一芯片10和第二芯片20之间可以填充缓冲材料30。At present, the stacking structure is widely used in various fields. Taking the stacking structure applied in the field of semiconductor technology as an example to realize the stacking of multiple chips in the thickness direction, in the prior art, two of the integrated circuit stacking structures When the chips are interconnected, as shown in FIG. 1 , the first chip 10 includes a first substrate 10a, a first conductive layer 11 disposed on the first substrate 10a, and a first passivation layer disposed on the first conductive layer 11 12. The first passivation layer 12 includes a first opening, at least part of the first conductive layer 11 is exposed in the first opening. The second chip 20 includes a second substrate 20a, a second conductive layer 21 disposed on the second substrate 20a, and a second passivation layer 22 disposed on the second conductive layer 21, the second passivation layer 22 comprising a second opening At least part of the second conductive layer 21 is exposed in the second opening. When the first chip 10 and the second chip 20 are interconnected, solder 13 is formed on the first conductive layer 11 exposed on the surface of the first chip 10 , and the solder 13 is electrically connected to the first conductive layer 11 . An under bump metallurgy (UBM) 23 is formed on the second conductive layer 21 exposed on the surface of the second chip 20 , and the under bump metallurgy 23 is electrically connected to the second conductive layer 21 . The interconnection between the first chip 10 and the second chip 20 can be realized by soldering a plurality of solder 13 and a plurality of UBM layers 23 together one by one, and the solder 13 and the UBM layers 23 During soldering, the lower surface of the solder 13 is in contact with the upper surface of the UBM layer 23 . In addition, a buffer material 30 may be filled between the first chip 10 and the second chip 20 .
然而,采用现有技术提供的方法实现第一芯片10和第二芯片20的互连时,若第一芯片10和/或第二芯片20的翘曲度(warpage)较大,或者,多个焊料13的共面性(coplanarity,COP)较差,即多个焊料13靠近第二芯片20的表面到第一基底10a的距离的差异较大(图1中仅示意出一个焊球),则在将多个焊料13和多个凸点下金属层23一一对应焊接时,可能会出现部分焊料13和凸点下金属层23未接触(non-touch)的情况,从而导致第一导电层11和第二导电层12未电连接,进而导致第一芯片10和第二芯片20的互连失效。However, when the method provided by the prior art is used to realize the interconnection of the first chip 10 and the second chip 20, if the warpage of the first chip 10 and/or the second chip 20 is relatively large, or if multiple The coplanarity (coplanarity, COP) of solder 13 is poor, namely the difference of the distance between the surface of multiple solder 13 near the second chip 20 and the first substrate 10a is relatively large (only one solder ball is schematically shown in FIG. 1 ), then When a plurality of solders 13 and a plurality of UBM layers 23 are soldered in one-to-one correspondence, it may occur that part of the solder 13 and the UBM layers 23 are not in contact (non-touch), thereby causing the first conductive layer 11 and the second conductive layer 12 are not electrically connected, thereby causing the interconnection between the first chip 10 and the second chip 20 to fail.
发明内容Contents of the invention
本申请的实施例提供一种集成电路堆叠结构及其制作方法、电子设备,可以解决因第一集成电路器件和/或第二集成电路器件的翘曲度较大,或者多个焊料的共面性较差,导致的第一导电层和第二导电层未电连接的问题。Embodiments of the present application provide an integrated circuit stack structure and its manufacturing method, and electronic equipment, which can solve problems caused by the large warpage of the first integrated circuit device and/or the second integrated circuit device, or the coplanarity of multiple solders. Poor performance, resulting in the problem that the first conductive layer and the second conductive layer are not electrically connected.
为达到上述目的,本申请采用如下技术方案:In order to achieve the above object, the application adopts the following technical solutions:
第一方面,提供一种集成电路堆叠结构的制作方法,该集成电路堆叠结构的制作方法包括:首先,在暴露于第一集成电路器件表面的第一导电层上形成焊料;接下来,在暴露于第二集成电路器件表面的第二导电层上形成凸起;接下来,加热焊料和凸起,将第一集成电路器件与第二集成电路器件耦接在一起;其中,凸起插入焊料内部。在第一集成电路器件和第二集成电路器件耦接在一起时,由于凸起插入焊料内部,而这种插入式结构可 以兼容更大的翘曲度和共平面性的影响,因此即使第一集成电路器件和/或第二集成电路器件的翘曲度较大,或者,多个焊料的共平面性较差,也可以确保焊料和凸起焊接在一起,从而可以确保第一导电层和第二导电层的电连接,进而确保第一集成电路器件和第二集成电路器件耦接在一起。基于此,本申请实施例中,凸起插入焊料内部,可以大大降低翘曲度和共平面性导致的第一导电层和第二导电层未电连接在风险。这样一来,本申请实施例提供的集成电路堆叠结构的制作方法可以应用于大尺寸部件(例如芯片)、相邻两个焊料的中心之间的间距较小的两个部件(例如芯片)之间的互连。In a first aspect, a method for manufacturing an integrated circuit stack structure is provided. The method for manufacturing the integrated circuit stack structure includes: first, forming solder on the first conductive layer exposed on the surface of the first integrated circuit device; forming bumps on the second conductive layer on the surface of the second integrated circuit device; next, heating the solder and the bumps to couple the first integrated circuit device and the second integrated circuit device; wherein the bumps are inserted into the solder . When the first integrated circuit device and the second integrated circuit device are coupled together, since the bumps are inserted into the solder, this insertion structure can tolerate greater warpage and coplanarity, so even the first Large warpage of the integrated circuit device and/or the second integrated circuit device, or poor coplanarity of multiple solders, can also ensure that the solder and bumps are soldered together, thereby ensuring that the first conductive layer and the second conductive layer The electrical connection of the two conductive layers ensures that the first integrated circuit device and the second integrated circuit device are coupled together. Based on this, in the embodiment of the present application, the protrusion is inserted into the solder, which can greatly reduce the risk of the first conductive layer and the second conductive layer not being electrically connected due to warpage and coplanarity. In this way, the manufacturing method of the integrated circuit stack structure provided by the embodiment of the present application can be applied to a large-sized component (such as a chip), or between two components (such as a chip) with a small distance between the centers of two adjacent solders. interconnection between.
在此基础上,由于凸起插入焊料内部,插入时凸起会刺破焊料的表面,增大焊料和凸起的接触面积,因此可以降低助焊剂的量不足或焊料的表面氧化导致的焊料与凸起未完全润湿的风险,也可以降低枕头形焊点。On this basis, since the bumps are inserted into the solder, the bumps will pierce the surface of the solder when inserted, increasing the contact area between the solder and the bumps, thus reducing the risk of solder contact with the solder caused by insufficient flux or surface oxidation of the solder. The risk of bumps not being fully wetted can also be reduced for pillow-shaped solder joints.
此外,在焊接过程中,凸起插入焊料内部,焊料和凸起润湿后,由于焊料包裹凸起,因而凸起可以阻挡焊料的流动,从而可以避免相邻两个焊料流动后连接,导致的短路的风险。另外,第一集成电路器件和第二集成电路器件在耦接时,由于凸起插入焊料内,若凸起和焊料未正准,有一定的偏移,则凸起和焊料在润湿产生的力的作用下焊料会带动第一集成电路器件(例如第一芯片)移动,和/或,凸起会带动第二集成电路器件(例如第二芯片)移动,从而使得凸起和焊料对准,因此凸起和焊料在焊接时具有自对准效应。In addition, during the soldering process, the protrusion is inserted into the solder, and after the solder and the protrusion are wetted, since the solder wraps the protrusion, the protrusion can block the flow of the solder, thereby avoiding the connection of two adjacent solders after flowing, resulting in risk of short circuit. In addition, when the first integrated circuit device and the second integrated circuit device are coupled, because the bumps are inserted into the solder, if the bumps and the solder are not aligned and there is a certain offset, the bumps and the solder will be wetted. Under the action of force, the solder will drive the first integrated circuit device (such as the first chip) to move, and/or the bump will drive the second integrated circuit device (such as the second chip) to move, so that the bump and the solder are aligned, Therefore the bumps and the solder have a self-aligning effect during soldering.
在一种可能的实施方式中,加热焊料和凸起,包括:先将焊料和凸起接触;接下来,加热焊料和凸起,焊料熔融后包裹凸起的至少部分。考虑到在凸块尺寸较小的情况下,在加热前将凸块直接插入焊料中,工艺上可能难以实现,因此可以先将焊料和凸起接触,再加热焊料和凸起,这样焊料熔融后,由于表面张力的原因,焊料会包裹凸起,从而使得凸起插入焊料内部。In a possible implementation manner, heating the solder and the bump includes: firstly bringing the solder into contact with the bump; next, heating the solder and the bump, and wrapping at least part of the bump after melting the solder. Considering that in the case of a small bump size, it may be difficult to insert the bump directly into the solder before heating, so the solder and the bump can be contacted first, and then the solder and the bump are heated, so that after the solder melts , due to surface tension, the solder wraps around the bump, allowing the bump to insert into the solder.
在一种可能的实施方式中,在暴露于第二集成电路器件表面的第二导电层上形成凸起之后,加热焊料和凸起之前,上述制作方法还包括:将形成有焊料的第一集成电路器件移动至形成有凸起的第二集成电路器件的上方,使焊料位于凸起的上方。由于焊料位于凸起的上方,因此焊料熔融后会向下流动,从而可以将凸起包裹起来。In a possible implementation manner, after forming the bump on the second conductive layer exposed on the surface of the second integrated circuit device, and before heating the solder and the bump, the above manufacturing method further includes: forming the first integrated circuit on which the solder is formed The circuit device is moved over the second integrated circuit device on which the bump is formed, so that the solder is located above the bump. Since the solder is on top of the bumps, the molten solder flows down to wrap around the bumps.
在一种可能的实施方式中,凸起的形状为锥状、柱状或台状。示例的,凸起的形状为圆锥状、圆柱状或圆台状。在凸起的形状为锥状、柱状或台状的情况下,便于凸起和焊料焊接时,凸起插入焊料内部。In a possible implementation manner, the shape of the protrusion is cone, column or platform. Exemplarily, the shape of the protrusion is conical, cylindrical or frustoconical. In the case where the shape of the protrusion is a cone, a column or a table, it is convenient for the protrusion to be inserted into the solder when soldering the protrusion and the solder.
在一种可能的实施方式中,第一集成电路器件包括设置于第一导电层上的第一钝化层;第一钝化层包括第一开口部,第一导电层的至少部分位于第一开口部;和/或,第二集成电路器件包括设置于第二导电层上的第二钝化层;第二钝化层包括第二开口部,第二导电层的至少部分位于第二开口部。此处,第一钝化层可以起到将相邻第一导电层进行电学隔离的作用,第二钝化层可以起到将相邻第二导电层进行电学隔离的作用。In a possible implementation manner, the first integrated circuit device includes a first passivation layer disposed on the first conductive layer; the first passivation layer includes a first opening, at least part of the first conductive layer is located on the first An opening; and/or, the second integrated circuit device includes a second passivation layer disposed on the second conductive layer; the second passivation layer includes a second opening, at least part of the second conductive layer is located in the second opening . Here, the first passivation layer may function to electrically isolate adjacent first conductive layers, and the second passivation layer may function to electrically isolate adjacent second conductive layers.
在一种可能的实施方式中,第二钝化层的上表面到第二导电层的上表面的距离大于或等于凸起的高度与凸起的下表面到第二导电层的上表面的距离之和。这样一来,第二钝化层的第二开口部形成一个空腔结构,由于凸起位于该空腔结构内,因而在焊料和凸起焊接时,可以避免焊料溅射或溢出,导致相邻两个焊料电连接,从而提高焊料和凸 起的焊接良率。In a possible implementation manner, the distance from the upper surface of the second passivation layer to the upper surface of the second conductive layer is greater than or equal to the height of the protrusion and the distance from the lower surface of the protrusion to the upper surface of the second conductive layer Sum. In this way, the second opening of the second passivation layer forms a cavity structure, and since the protrusion is located in the cavity structure, when the solder and the protrusion are soldered, solder spatter or overflow can be avoided, causing adjacent The two solders are electrically connected, thereby improving solder and bump soldering yield.
在一种可能的实施方式中,在暴露于第二集成电路器件表面的第二导电层上形成凸起之前,上述制作方法还包括:在暴露于第二集成电路器件表面的第二导电层上形成导电底座;其中,导电底座的润湿性比凸起的润湿性差,凸起在导电底座上的投影位于导电底座的边界内。由于导电底座的润湿性比凸起的润湿性差,因而在焊料与凸起焊接时,导电底座可以抑制焊料流动,因此可以避免爬锡现象,这样一来,避免了相邻两个焊料接触导致的短路现象。In a possible implementation manner, before forming protrusions on the second conductive layer exposed on the surface of the second integrated circuit device, the above manufacturing method further includes: A conductive base is formed; wherein the wettability of the conductive base is lower than that of the protrusion, and the projection of the protrusion on the conductive base is located within the boundary of the conductive base. Since the wettability of the conductive base is worse than that of the bump, the conductive base can inhibit the flow of the solder when the solder is soldered to the bump, so that the phenomenon of tin climbing can be avoided. In this way, the contact between two adjacent solders is avoided. resulting in a short circuit.
在一种可能的实施方式中,导电底座的材料包括惰性金属。在导电底座的材料包括惰性金属的情况下,在刻蚀过程中,惰性金属不受刻蚀的影响或者受刻蚀的影响较小,因此经过刻蚀工艺后,导电底座的尺寸不变,或者,相对于凸起收缩的较小,而凸起在刻蚀时尺寸会减小,这样一来,凸起在导电底座上的投影位于导电底座的边界内。In a possible implementation manner, the material of the conductive base includes an inert metal. In the case where the material of the conductive base includes an inert metal, during the etching process, the inert metal is not affected by the etching or is less affected by the etching, so that the size of the conductive base remains unchanged after the etching process, or , is smaller than the shrinkage of the protrusion, and the size of the protrusion will be reduced during etching, so that the projection of the protrusion on the conductive base is located within the boundary of the conductive base.
在一种可能的实施方式中,在暴露于第二集成电路器件表面的第二导电层上形成凸起之后,加热焊料和凸起,将第一集成电路器件与第二集成电路器件耦接在一起之前,上述制作方法还包括:在凸起上形成保护层;保护层覆盖凸起的至少部分表面。由于凸起上形成有保护层,保护层可以防止凸起的表面被氧化,因此在凸起和焊料焊接时,可以省去对凸起的表面进行去氧化处理的工序,从而可以简化集成电路堆叠结构的制作方法,降低生产成本。In a possible implementation manner, after the bumps are formed on the second conductive layer exposed on the surface of the second integrated circuit device, the solder and the bumps are heated to couple the first integrated circuit device and the second integrated circuit device on the Before that, the above manufacturing method further includes: forming a protective layer on the protrusion; the protective layer covers at least part of the surface of the protrusion. Since a protective layer is formed on the bump, the protective layer can prevent the surface of the bump from being oxidized, so when the bump and solder are soldered, the process of deoxidizing the bump surface can be omitted, thereby simplifying the stacking of integrated circuits The manufacturing method of the structure reduces the production cost.
在一种可能的实施方式中,保护层的材料包括惰性金属。在保护层的材料包括惰性金属的情况下,在刻蚀过程中,惰性金属不受刻蚀的影响或者受刻蚀的影响较小,因此经过刻蚀工艺后,保护层的尺寸不变,或者,保护层相对于凸起收缩的较小。In a possible implementation manner, the material of the protective layer includes an inert metal. In the case where the material of the protective layer includes an inert metal, during the etching process, the inert metal is not affected by the etching or is less affected by the etching, so that the size of the protective layer remains unchanged after the etching process, or , the shrinkage of the protective layer relative to the protrusion is small.
在一种可能的实施方式中,在暴露于第一集成电路器件表面的第一导电层上形成焊料之前,上述制作方法还包括:在暴露于第一集成电路器件表面的第一导电层上形成金属柱;金属柱和焊料电连接。此处,设置金属柱可以增加与凸起电连接的部分的尺寸,便于焊料和凸起焊接。In a possible implementation manner, before forming solder on the first conductive layer exposed on the surface of the first integrated circuit device, the above manufacturing method further includes: forming solder on the first conductive layer exposed on the surface of the first integrated circuit device Metal posts; the metal posts are electrically connected to the solder. Here, disposing the metal post can increase the size of the part electrically connected with the bump, which is convenient for solder and bump welding.
在一种可能的实施方式中,加热焊料和凸起,将第一集成电路器件与第二集成电路器件耦接在一起之后,上述制作方法还包括:在第一集成电路器件和第二集成电路器件之间填充缓冲材料。此处,填充缓冲材料可以增强集成电路堆叠结构的强度和可靠性。In a possible implementation manner, after heating the solder and the bumps to couple the first integrated circuit device and the second integrated circuit device, the above manufacturing method further includes: Buffer material is filled between devices. Here, filling the buffer material can enhance the strength and reliability of the integrated circuit stack structure.
在一种可能的实施方式中,第一集成电路器件可以为第一芯片,第二集成电路器件可以为第二芯片;或者,第一集成电路器件和第二集成电路器件中一个为第一芯片,另一个为封装基板;或者,第一集成电路器件和第二集成电路器件中一个为封装基板,另一个为PCB。In a possible implementation manner, the first integrated circuit device may be a first chip, and the second integrated circuit device may be a second chip; or, one of the first integrated circuit device and the second integrated circuit device is the first chip , and the other is a packaging substrate; or, one of the first integrated circuit device and the second integrated circuit device is a packaging substrate, and the other is a PCB.
第二方面,提供一种集成电路堆叠结构,该集成电路堆叠结构包括:第一集成电路器件、第二集成电路器件和焊球;第一集成电路器件包括暴露于第一集成电路器件表面的第一导电部;第二集成电路器件包括暴露于第二集成电路器件表面的第二导电部;焊球设置于第一集成电路器件和第二集成电路器件之间,焊球分别与第一导电部和第二导电部接触,焊球内部遍布有导电的金属间化合物。由于焊球内部遍布有导电的金属间化合物,也就是说焊球的材料整体上都包括金属间化合物,因此集成电路堆叠结构的性能更稳定。In a second aspect, an integrated circuit stack structure is provided, and the integrated circuit stack structure includes: a first integrated circuit device, a second integrated circuit device and solder balls; the first integrated circuit device includes a first integrated circuit device exposed on the surface of the first integrated circuit device A conductive portion; the second integrated circuit device includes a second conductive portion exposed on the surface of the second integrated circuit device; solder balls are arranged between the first integrated circuit device and the second integrated circuit device, and the solder balls are respectively connected to the first conductive portion In contact with the second conductive portion, conductive intermetallic compounds are distributed inside the solder ball. Since conductive intermetallic compounds are distributed inside the solder balls, that is to say, the material of the solder balls as a whole includes intermetallic compounds, so the performance of the integrated circuit stack structure is more stable.
在一种可能的实施方式中,第一集成电路器件为第一芯片,第二集成电路器件为第二芯片;或者,第一集成电路器件和第二集成电路器件中一个为第一芯片,另一个为封装基板;或者,第一集成电路器件和第二集成电路器件中一个为封装基板,另一个为印刷电路板。In a possible implementation manner, the first integrated circuit device is a first chip, and the second integrated circuit device is a second chip; or, one of the first integrated circuit device and the second integrated circuit device is the first chip, and the other One is a packaging substrate; or, one of the first integrated circuit device and the second integrated circuit device is a packaging substrate, and the other is a printed circuit board.
在一种可能的实施方式中,第一导电部包括第一导电层以及设置在第一导电层靠近第二集成电路器件一侧的金属柱。可以参考上述第一方面中关于金属柱的技术效果的描述,此处不再赘述。In a possible implementation manner, the first conductive portion includes a first conductive layer and a metal column disposed on a side of the first conductive layer close to the second integrated circuit device. Reference may be made to the description about the technical effect of the metal pillar in the first aspect above, and details are not repeated here.
在一种可能的实施方式中,第二导电部包括第二导电层以及设置在第二导电层靠近第一集成电路器件一侧的导电底座。可以参考上述第一方面中关于导电底座的技术效果的描述,此处不再赘述。In a possible implementation manner, the second conductive portion includes a second conductive layer and a conductive base disposed on a side of the second conductive layer close to the first integrated circuit device. Reference may be made to the description about the technical effects of the conductive base in the first aspect above, and details are not repeated here.
在一种可能的实施方式中,导电底座的材料包括惰性金属。可以参考上述第一方面中关于导电底座的材料包括惰性金属的技术效果的描述,此处不再赘述。In a possible implementation manner, the material of the conductive base includes an inert metal. Reference may be made to the description of the technical effect that the material of the conductive base includes an inert metal in the first aspect above, and details are not repeated here.
在一种可能的实施方式中,集成电路堆叠结构还包括设置在焊球内部的保护层。可以参考上述第一方面中关于保护层的技术效果的描述,此处不再赘述。In a possible implementation manner, the integrated circuit stack structure further includes a protective layer disposed inside the solder balls. Reference may be made to the description about the technical effect of the protective layer in the first aspect above, and details are not repeated here.
在一种可能的实施方式中,保护层的材料包括惰性金属。可以参考上述第一方面中关于保护层的材料包括惰性金属的技术效果的描述,此处不再赘述。In a possible implementation manner, the material of the protective layer includes an inert metal. Reference can be made to the description about the technical effect of the material of the protective layer including an inert metal in the first aspect above, and details are not repeated here.
在一种可能的实施方式中,集成电路堆叠结构还包括:填充在第一集成电路器件和第二集成电路器件之间的缓冲材料。可以参考上述第一方面中关于缓冲材料的技术效果的描述,此处不再赘述。In a possible implementation manner, the stacked integrated circuit structure further includes: a buffer material filled between the first integrated circuit device and the second integrated circuit device. Reference may be made to the description about the technical effect of the cushioning material in the first aspect above, and details are not repeated here.
在一种可能的实施方式中,第一集成电路器件还包括:设置在第一导电部靠近第二集成电路器件一侧的第一钝化层;第一钝化层包括第一开口部,第一导电部的至少部分位于第一开口部;和/或,第二集成电路器件还包括:设置在第二导电部靠近第一集成电路器件一侧的第二钝化层;第二钝化层包括第二开口部,第二导电层的至少部分位于第二开口部。可以参考上述第一方面中关于第一钝化层和第二钝化层的技术效果的描述,此处不再赘述。In a possible implementation manner, the first integrated circuit device further includes: a first passivation layer disposed on a side of the first conductive part close to the second integrated circuit device; the first passivation layer includes a first opening, and the first passivation layer At least part of a conductive portion is located in the first opening; and/or, the second integrated circuit device further includes: a second passivation layer disposed on a side of the second conductive portion close to the first integrated circuit device; the second passivation layer A second opening is included, at least part of the second conductive layer is located in the second opening. Reference may be made to the description about the technical effects of the first passivation layer and the second passivation layer in the first aspect above, and details are not repeated here.
第三方面,提供一种电子设备,包括壳体和第二方面提供的集成电路堆叠结构。由于电子设备具有与第二方面提供的集成电路堆叠结构相同的技术效果,因而此处不再赘述。In a third aspect, an electronic device is provided, including a case and the stacked integrated circuit structure provided in the second aspect. Since the electronic device has the same technical effect as that of the integrated circuit stacking structure provided by the second aspect, it will not be repeated here.
附图说明Description of drawings
图1为现有技术提供的一种芯片堆叠结构的制作过程中的结构示意图;FIG. 1 is a structural schematic diagram during the manufacturing process of a chip stack structure provided by the prior art;
图2为本申请的实施例提供的一种电子设备的结构示意图;FIG. 2 is a schematic structural diagram of an electronic device provided by an embodiment of the present application;
图3为本申请的实施例提供的一种集成电路堆叠结构的结构示意图;FIG. 3 is a schematic structural diagram of an integrated circuit stack structure provided by an embodiment of the present application;
图4为本申请的实施例提供的一种集成电路堆叠结构的制作方法的流程示意图;FIG. 4 is a schematic flowchart of a method for manufacturing an integrated circuit stack structure provided by an embodiment of the present application;
图5a为本申请的实施例提供的一种集成电路堆叠结构的制作过程中的结构示意图;Fig. 5a is a structural schematic diagram during the fabrication process of an integrated circuit stack structure provided by an embodiment of the present application;
图5b为本申请的另一实施例提供的一种集成电路堆叠结构的制作过程中的结构示意图;Fig. 5b is a structural schematic diagram during the fabrication process of an integrated circuit stack structure provided by another embodiment of the present application;
图5c为本申请的又一实施例提供的一种集成电路堆叠结构的制作过程中的结构示意图;Fig. 5c is a structural schematic diagram during the fabrication process of an integrated circuit stack structure provided by another embodiment of the present application;
图5d为本申请的又一实施例提供的一种集成电路堆叠结构的制作过程中的结构示意图;Fig. 5d is a structural schematic diagram during the fabrication process of an integrated circuit stack structure provided by another embodiment of the present application;
图5e为本申请的又一实施例提供的一种集成电路堆叠结构的制作过程中的结构示意图;Fig. 5e is a structural schematic diagram during the fabrication process of an integrated circuit stack structure provided by another embodiment of the present application;
图6为现有技术提供的一种芯片堆叠结构的结构示意图;FIG. 6 is a schematic structural diagram of a chip stacking structure provided by the prior art;
图7为本申请的实施例提供的一种芯片堆叠结构的制作方法的流程示意图;FIG. 7 is a schematic flowchart of a method for manufacturing a chip stack structure provided by an embodiment of the present application;
图8a为本申请的实施例提供的一种芯片堆叠结构的制作过程中的结构示意图;FIG. 8a is a schematic structural diagram during the fabrication process of a chip stack structure provided by an embodiment of the present application;
图8b为本申请的另一实施例提供的一种芯片堆叠结构的制作过程中的结构示意图;Fig. 8b is a structural schematic diagram during the fabrication process of a chip stack structure provided by another embodiment of the present application;
图8c为本申请的又一实施例提供的一种芯片堆叠结构的制作过程中的结构示意图;Fig. 8c is a structural schematic diagram during the fabrication process of a chip stack structure provided by another embodiment of the present application;
图9a为本申请的实施例提供的一种芯片堆叠结构的结构示意图;FIG. 9a is a schematic structural diagram of a chip stacking structure provided by an embodiment of the present application;
图9b为本申请的另一实施例提供的一种芯片堆叠结构的结构示意图;FIG. 9b is a schematic structural diagram of a chip stacking structure provided by another embodiment of the present application;
图10a为本申请的又一实施例提供的一种芯片堆叠结构的制作过程中的结构示意图;Fig. 10a is a schematic structural diagram during the fabrication process of a chip stack structure provided by another embodiment of the present application;
图10b为本申请的又一实施例提供的一种芯片堆叠结构的结构示意图;Fig. 10b is a schematic structural diagram of a chip stacking structure provided by another embodiment of the present application;
图11a为本申请的又一实施例提供的一种芯片堆叠结构的制作过程中的结构示意图;Fig. 11a is a structural schematic diagram during the fabrication process of a chip stack structure provided by another embodiment of the present application;
图11b为本申请的又一实施例提供的一种芯片堆叠结构的制作过程中的结构示意图;Fig. 11b is a schematic structural diagram during the manufacturing process of a chip stack structure provided by another embodiment of the present application;
图12为本申请的又一实施例提供的一种芯片堆叠结构的结构示意图;FIG. 12 is a schematic structural diagram of a chip stacking structure provided by another embodiment of the present application;
图13为本申请的又一实施例提供的一种芯片堆叠结构的制作过程中的结构示意图;FIG. 13 is a schematic structural diagram during the fabrication process of a chip stack structure provided by another embodiment of the present application;
图14为本申请的又一实施例提供的一种芯片堆叠结构的制作过程中的结构示意图;FIG. 14 is a schematic structural diagram during the fabrication process of a chip stack structure provided by another embodiment of the present application;
图15为本申请的又一实施例提供的一种芯片堆叠结构的结构示意图。FIG. 15 is a schematic structural diagram of a chip stacking structure provided by another embodiment of the present application.
附图标记:Reference signs:
01-电子设备;02-集成电路堆叠结构;1-芯片封装结构;2-第一连接件;3-芯片堆叠结构;4-封装基板;5-第二连接件;6-第三连接件;10-第一芯片;10a-第一基底;11-第一导电层;12-第一钝化层;13-焊料;14-第一种子层;15-第一光刻胶层;16-金属柱;20-第二芯片;20a-第二基底;20b-硅通孔;21-第二导电层;22-第二钝化层;23-凸点下金属层;24-凸起;25-第二种子层;26-第二光刻胶层;27-导电底座;28-保护层;30-缓冲材料;40-焊球;41-连接层;100-第一导电部;200-第二导电部;300-第一集成电路器件;400-第二集成电路器件。01-electronic equipment; 02-integrated circuit stacking structure; 1-chip packaging structure; 2-first connector; 3-chip stacking structure; 4-package substrate; 5-second connector; 6-third connector; 10-first chip; 10a-first substrate; 11-first conductive layer; 12-first passivation layer; 13-solder; 14-first seed layer; 15-first photoresist layer; 16-metal 20-second chip; 20a-second substrate; 20b-through-silicon via; 21-second conductive layer; 22-second passivation layer; 23-under-bump metal layer; 24-bump; 25- 26-second photoresist layer; 27-conductive base; 28-protective layer; 30-buffer material; 40-solder ball; 41-connection layer; 100-first conductive part; 200-second Conductive portion; 300—first integrated circuit device; 400—second integrated circuit device.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。The following will describe the technical solutions in the embodiments of the application with reference to the drawings in the embodiments of the application. Apparently, the described embodiments are only some of the embodiments of the application, not all of them.
以下,术语“第一”、“第二”等仅用于描述方便,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征 可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,除非另有说明,“多个”的含义是两个或两个以上。Hereinafter, the terms "first", "second", etc. are used for convenience of description only, and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Thus, a feature defined as "first", "second", etc. may expressly or implicitly include one or more of that feature. In the description of the present application, unless otherwise specified, "plurality" means two or more.
在本申请实施例中,除非另有明确的规定和限定,术语“电连接”可以是直接的电性连接,也可以通过中间媒介间接的电性连接。In the embodiments of the present application, unless otherwise specified and limited, the term "electrical connection" may be a direct electrical connection or an indirect electrical connection through an intermediary.
在本申请实施例中,“示例性的”或者“例如”等词用于表示作例子、例证或说明。本申请实施例中被描述为“示例性的”或者“例如”的任何实施例或设计方案不应被解释为比其它实施例或设计方案更优选或更具优势。确切而言,使用“示例性的”或“例如”等词旨在以具体方式呈现相关概念。In the embodiments of the present application, words such as "exemplary" or "for example" are used as examples, illustrations or illustrations. Any embodiment or design scheme described as "exemplary" or "for example" in the embodiments of the present application shall not be interpreted as being more preferred or more advantageous than other embodiments or design schemes. Rather, the use of words such as "exemplary" or "such as" is intended to present related concepts in a concrete manner.
在本申请实施例中,“和/或”,描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B的情况,其中A,B可以是单数或者复数。字符“/”一般表示前后关联对象是一种“或”的关系。In this embodiment of the application, "and/or" describes the association relationship of associated objects, indicating that there may be three relationships, for example, A and/or B, which may mean: A exists alone, A and B exist simultaneously, and there exists alone In the case of B, where A and B can be singular or plural. The character "/" generally indicates that the contextual objects are an "or" relationship.
在本申请实施例中,例如上、下、左、右、前和后等用于解释本申请中不同部件的结构和运动的方向指示是相对的。当部件处于图中所示的位置时,这些指示是恰当的。但是,如果元件位置的说明发生变化,那么这些方向指示也将会相应地发生变化。In the embodiment of the present application, the direction indications such as up, down, left, right, front and back, etc. used to explain the structure and movement of different components in the present application are relative. These indications are pertinent when the parts are in the positions shown in the figures. However, should the description of component locations change, these directional indications will change accordingly.
本申请实施例提供一种电子设备,该电子设备可以包括CMOS(complementary metal oxide semiconductor,互补金属氧化物半导体)图像传感器、NAND闪存、高带宽存储器(high bandwidth memory,HBM)、手机(mobile phone)、平板电脑(pad)、电视、智能穿戴产品(例如,智能手表、智能手环)、虚拟现实(virtual reality,VR)终端设备、增强现实(augmented reality,AR)终端设备等电子产品。本申请实施例对上述电子设备的具体形式不做特殊限制。An embodiment of the present application provides an electronic device, which may include a CMOS (complementary metal oxide semiconductor, complementary metal oxide semiconductor) image sensor, a NAND flash memory, a high bandwidth memory (high bandwidth memory, HBM), a mobile phone (mobile phone) , tablet computer (pad), TV, smart wearable products (for example, smart watch, smart bracelet), virtual reality (virtual reality, VR) terminal equipment, augmented reality (augmented reality, AR) terminal equipment and other electronic products. The embodiment of the present application does not specifically limit the specific form of the foregoing electronic device.
在一些示例中,如图2所示,上述电子设备01可以包括芯片封装结构1和印刷电路板(printed circuit board,PCB),芯片封装结构1和PCB电连接。电子设备01还可以包括多个连接件,为了便于和其它连接件区分开,此处称为第一连接件2,芯片封装结构1可以通过多个第一连接件2与PCB电连接。In some examples, as shown in FIG. 2 , the above-mentioned electronic device 01 may include a chip package structure 1 and a printed circuit board (printed circuit board, PCB), and the chip package structure 1 and the PCB are electrically connected. The electronic device 01 may also include a plurality of connectors, which are referred to as first connectors 2 herein for the convenience of distinguishing them from other connectors, and the chip package structure 1 may be electrically connected to the PCB through the plurality of first connectors 2 .
此处,芯片封装结构1例如可以采用集成扇出型(integrated fan out,InFO)封装方式,也可以采用裸芯片和晶圆封装在基板(chip on wafer on substrate,CoWoS)上的封装方式,当然还可以采用嵌入式多芯片互连桥接(embedded multi-die interconnect bridge,EMIB)的封装方式。Here, the chip packaging structure 1 may adopt, for example, an integrated fan out (InFO) packaging method, or a packaging method in which bare chips and wafers are packaged on a substrate (chip on wafer on substrate, CoWoS). An embedded multi-die interconnect bridge (embedded multi-die interconnect bridge, EMIB) packaging method may also be used.
如图2所示,芯片封装结构1可以包括第一芯片10和封装基板4,第一芯片10与封装基板4电连接。芯片封装结构1还可以包括多个连接件,为了便于和其它连接件区分开,此处称为第二连接件5,第一芯片10可以通过多个第二连接件5与封装基板4电连接。As shown in FIG. 2 , the chip packaging structure 1 may include a first chip 10 and a packaging substrate 4 , and the first chip 10 is electrically connected to the packaging substrate 4 . The chip packaging structure 1 may also include a plurality of connectors, which are referred to as second connectors 5 herein for the convenience of distinguishing them from other connectors, and the first chip 10 may be electrically connected to the packaging substrate 4 through a plurality of second connectors 5 .
应当理解到,上述芯片封装结构1通过多个第一连接件2与PCB电连接,即指上述芯片封装结构1中的封装基板4通过多个第一连接件2与PCB电连接。It should be understood that the chip package structure 1 is electrically connected to the PCB through a plurality of first connectors 2 , that is, the package substrate 4 in the chip package structure 1 is electrically connected to the PCB through a plurality of first connectors 2 .
上述芯片封装结构1可以包括一个芯片,例如第一芯片10;也可以包括多个芯片。在芯片封装结构1包括多个芯片的情况下,在一些示例中,多个芯片不采用堆叠结构,即每个芯片都通过第二连接件5与封装基板4电连接;在另一些示例中,多个芯片依 次堆叠在一起,即上述芯片封装结构1包括芯片堆叠结构3,芯片堆叠结构3包括依次堆叠的多个芯片,图2以芯片堆叠结构3包括两个芯片,第一芯片10和第二芯片20为例进行示意。应当理解到,芯片堆叠结构3包括但不限于第一芯片10和第二芯片20,还可以包括第三芯片、第四芯片等。在芯片封装结构1包括多个芯片的情况下,采用芯片堆叠结构3可以实现在厚度方向上对多个芯片进行堆叠,极大地提高封装的集成度,具有显著的收益。The above-mentioned chip packaging structure 1 may include one chip, such as the first chip 10 , or may include multiple chips. In the case that the chip package structure 1 includes a plurality of chips, in some examples, the plurality of chips do not adopt a stacked structure, that is, each chip is electrically connected to the packaging substrate 4 through the second connector 5; in other examples, A plurality of chips are stacked together sequentially, that is, the above-mentioned chip packaging structure 1 includes a chip stacking structure 3, and the chip stacking structure 3 includes a plurality of chips stacked in sequence. In FIG. 2, the chip stacking structure 3 includes two chips, the first chip 10 and the second chip. The two chips 20 are illustrated as an example. It should be understood that the chip stack structure 3 includes but is not limited to the first chip 10 and the second chip 20 , and may also include a third chip, a fourth chip, and the like. In the case that the chip package structure 1 includes multiple chips, the chip stacking structure 3 can be used to stack multiple chips in the thickness direction, which greatly improves the integration of the package and has significant benefits.
在芯片封装结构1包括芯片堆叠结构3的情况下,芯片封装结构1还可以包括连接件,为了便于和其它连接件区分开,此处称为第三连接件6,相邻两个芯片例如第一芯片10和第二芯片20之间可以通过第三连接件6电连接在一起。In the case that the chip package structure 1 includes a chip stack structure 3, the chip package structure 1 may also include a connector, which is referred to as a third connector 6 herein for the convenience of distinguishing it from other connectors. The first chip 10 and the second chip 20 can be electrically connected together through the third connecting member 6 .
需要说明的是,本申请实施例中的芯片可以是形成有功能层,例如金属层、介质层或电路结构的晶圆(wafer),也可以是裸芯片(也可以称为晶粒或颗粒)(die)。可以理解的是,对晶圆进行切割得到的是裸芯片。基于此,在一些实施例中,上述芯片堆叠结构3中的多个芯片可以均为裸芯片。在另一些实施例中,上述芯片堆叠结构3中的多个芯片可以均为晶圆。在又一些实施例中,上述芯片堆叠结构3中的多个芯片可以是部分芯片为晶圆,部分芯片为裸芯片。在某些场合下,所述的芯片也可以是将裸芯片进行封装后得到的封装后的芯片。It should be noted that the chip in the embodiment of the present application may be a wafer (wafer) formed with a functional layer, such as a metal layer, a dielectric layer or a circuit structure, or a bare chip (also called a grain or particle) (die). It can be understood that what is obtained by dicing the wafer is a bare chip. Based on this, in some embodiments, the plurality of chips in the above-mentioned chip stack structure 3 may all be bare chips. In some other embodiments, the plurality of chips in the above-mentioned chip stack structure 3 may all be wafers. In some other embodiments, among the plurality of chips in the above-mentioned chip stack structure 3 , some of the chips may be wafers, and some of the chips may be bare chips. In some cases, the chip may also be a packaged chip obtained by packaging a bare chip.
此处,本申请实施例中任意一个芯片均包括基底(substrate)以及设置于基底上的功能层,例如电路结构,电路结构在工作的过程中可以使得芯片实现其自身的功能,例如逻辑计算功能或者存储功能等。在芯片中上述电路结构远离基底一侧的表面称为芯片的有源面,基底远离电路结构一侧的表面称为芯片的无源面或背面。Here, any chip in the embodiment of the present application includes a substrate and a functional layer disposed on the substrate, such as a circuit structure, and the circuit structure can enable the chip to realize its own functions during operation, such as logic calculation functions Or storage function etc. In the chip, the surface of the above-mentioned circuit structure away from the substrate is called the active surface of the chip, and the surface of the substrate away from the circuit structure is called the passive surface or back surface of the chip.
其中,基底的材料例如可以包括硅(Si)、锗(Ge)、氮化镓(GaN)、砷化鎵(GaAs)或其它半导体材料中的一种或多种。此外,基底的材料例如还可以为玻璃(glass)、有机材料等。Wherein, the material of the substrate may include, for example, one or more of silicon (Si), germanium (Ge), gallium nitride (GaN), gallium arsenide (GaAs) or other semiconductor materials. In addition, the material of the substrate may be, for example, glass, an organic material, or the like.
此外,上述的芯片可以是存储芯片、逻辑芯片或其它任何功能的芯片。另外,在芯片封装结构1包括芯片堆叠结构3的情况下,上述芯片堆叠结构3中的多个芯片可以是同一类型芯片,例如均为存储芯片;也可以是不同类型芯片,例如芯片堆叠结构3包括存储芯片和逻辑芯片。基于此,本申请实施例提供的芯片堆叠结构3可以实现同类或不同类芯片之间的集成。In addition, the above chips may be memory chips, logic chips or chips with any other functions. In addition, when the chip package structure 1 includes a chip stack structure 3, the multiple chips in the above chip stack structure 3 can be the same type of chips, for example, all are memory chips; they can also be different types of chips, such as the chip stack structure 3 Including memory chips and logic chips. Based on this, the chip stack structure 3 provided in the embodiment of the present application can realize the integration between chips of the same type or different types.
需要说明的是,在芯片封装结构1包括芯片堆叠结构3的情况下,下文中是以芯片堆叠结构3包括第一芯片10和第二芯片20为例,对芯片堆叠结构3以及芯片堆叠结构3的制作方法进行示例性介绍。在芯片堆叠结构3包括三个以及三个以上芯片时,任意两个芯片之间的结构以及制作方法可以参考第一芯片10和第二芯片20。It should be noted that, in the case that the chip package structure 1 includes a chip stack structure 3, the chip stack structure 3 includes the first chip 10 and the second chip 20 as an example in the following, and the chip stack structure 3 and the chip stack structure 3 The production method is exemplified. When the chip stack structure 3 includes three or more chips, the structure and manufacturing method between any two chips can refer to the first chip 10 and the second chip 20 .
基于上述,上述电子设备01还可以包括壳体,电子设备01中除壳体以外的其它结构,可以设置于壳体内。Based on the above, the electronic device 01 may further include a housing, and other structures in the electronic device 01 other than the housing may be disposed in the housing.
本申请实施例提供一种集成电路堆叠结构,该集成电路堆叠结构可以应用于上述的电子设备中,如图3所示,集成电路堆叠结构02包括第一集成电路器件300;第一集成电路器件300包括第一基底10a和设置在第一基底10a上的第一导电部100,第一导电部100暴露于第一集成电路器件300表面。An embodiment of the present application provides an integrated circuit stack structure, which can be applied to the above-mentioned electronic equipment. As shown in FIG. 3 , the integrated circuit stack structure 02 includes a first integrated circuit device 300; the first integrated circuit device 300 includes a first substrate 10 a and a first conductive portion 100 disposed on the first substrate 10 a, and the first conductive portion 100 is exposed on the surface of the first integrated circuit device 300 .
此处,第一导电部100可以部分暴露于第一集成电路器件300表面,也可以全部 暴露于第一集成电路器件300表面。Here, the first conductive part 100 may be partially exposed on the surface of the first integrated circuit device 300, or may be completely exposed on the surface of the first integrated circuit device 300.
此外,第一集成电路器件300除包括第一基底10a和第一导电部100外,还可以包括其他结构。In addition, the first integrated circuit device 300 may include other structures besides the first substrate 10 a and the first conductive portion 100 .
请继续参考图3,上述集成电路堆叠结构02还包括第二集成电路器件400;第二集成电路器件400包括第二基底20a和设置在第二基底20a上的第二导电部200,第二导电部200露出于第二集成电路器件400表面。Please continue to refer to FIG. 3, the above integrated circuit stack structure 02 also includes a second integrated circuit device 400; the second integrated circuit device 400 includes a second substrate 20a and a second conductive part 200 disposed on the second substrate 20a, the second conductive The portion 200 is exposed on the surface of the second integrated circuit device 400 .
此处,第二导电部200可以部分暴露于第二集成电路器件400表面,也可以全部暴露于第二集成电路器件400表面。Here, the second conductive portion 200 may be partially exposed on the surface of the second integrated circuit device 400 , or may be completely exposed on the surface of the second integrated circuit device 400 .
此外,第二集成电路器件400包括第二基底20a和第二导电部200外,还可以包括其他结构。In addition, the second integrated circuit device 400 may include other structures in addition to the second substrate 20 a and the second conductive portion 200 .
请继续参考图3,上述集成电路堆叠结构02还包括焊球40,设置于第一集成电路器件300和第二集成电路器件400之间,焊球40分别与第一导电部100和第二导电部200接触,焊球40内部遍布有导电的金属间化合物。Please continue to refer to FIG. 3 , the above-mentioned integrated circuit stack structure 02 also includes solder balls 40 disposed between the first integrated circuit device 300 and the second integrated circuit device 400 , and the solder balls 40 are connected to the first conductive part 100 and the second conductive part 100 respectively. The solder ball 40 is in contact with the portion 200 , and a conductive intermetallic compound is spread inside the solder ball 40 .
需要说明的是,在本申请中,“焊球40内部遍布有导电的金属间化合物”包括两种情况:第一种,焊球40的材料只包括金属间化合物;第二种,在焊球40的整体材料包括金属间化合物,即焊球40的各个位置处的材料包括金属间化合物的基础上,焊球40的材料还包括除金属间化合物以外的其它材料。It should be noted that, in this application, "the solder ball 40 is filled with conductive intermetallic compounds" includes two situations: first, the material of the solder ball 40 only includes intermetallic compounds; The overall material of 40 includes an intermetallic compound, that is, on the basis that the material at each position of the solder ball 40 includes an intermetallic compound, the material of the solder ball 40 also includes other materials except the intermetallic compound.
图3中以第一导电部100为第一导电层11,第二导电部200为第二导电层21为例。In FIG. 3 , the first conductive portion 100 is the first conductive layer 11 and the second conductive portion 200 is the second conductive layer 21 as an example.
需要说明的是,现有技术中提到的“焊球”的材料通常为包含锡的一些合金,例如锡银合金、锡银铜合金等,而本申请实施例中的焊球40与现有技术中的焊球不同,本申请实施例中的焊球40的材料包括金属间化合物。It should be noted that the material of the "solder ball" mentioned in the prior art is generally some alloys containing tin, such as tin-silver alloy, tin-silver-copper alloy, etc., and the solder ball 40 in the embodiment of the present application is the same as the existing Unlike solder balls in the art, the material of the solder ball 40 in the embodiment of the present application includes intermetallic compounds.
此外,在本申请中,“焊球”只是沿用习惯称谓,在实际产品中,焊球40不一定是球形的。In addition, in this application, "solder ball" is just a conventional term, and in actual products, the solder ball 40 is not necessarily spherical.
在一些示例中,上述第一集成电路器件300为第一芯片10,上述第二集成电路器件400为第二芯片20,焊球40为上述的第三连接件6。在第一集成电路器件300为第一芯片10,第二集成电路器件400为第二芯片20的情况下,上述集成电路堆叠结构02也可以称为芯片堆叠结构3。In some examples, the above-mentioned first integrated circuit device 300 is the first chip 10 , the above-mentioned second integrated circuit device 400 is the second chip 20 , and the solder ball 40 is the above-mentioned third connecting member 6 . In the case where the first integrated circuit device 300 is the first chip 10 and the second integrated circuit device 400 is the second chip 20 , the above integrated circuit stack structure 02 may also be referred to as the chip stack structure 3 .
在另一些示例中,上述第一集成电路器件300和上述第二集成电路器件400中的一个为第一芯片10,另一个为封装基板4,焊球40为上述的第二连接件5。此处,可以是第一集成电路器件300为第一芯片10,第二集成电路器件400为封装基板4;也可以是第一集成电路器件300为封装基板4,第二集成电路器件400为第一芯片10。In other examples, one of the above-mentioned first integrated circuit device 300 and the above-mentioned second integrated circuit device 400 is the first chip 10 , the other is the package substrate 4 , and the solder ball 40 is the above-mentioned second connector 5 . Here, the first integrated circuit device 300 may be the first chip 10, and the second integrated circuit device 400 may be the packaging substrate 4; or the first integrated circuit device 300 may be the packaging substrate 4, and the second integrated circuit device 400 may be the second integrated circuit device 400. A chip 10.
在又一些示例中,上述第一集成电路器件300和上述第二集成电路器件400中的一个为封装基板4,另一个为PCB,焊球40为上述的第一连接件2。此处,可以是第一集成电路器件300为封装基板4,第二集成电路器件400为PCB;也可以是第一集成电路器件300为PCB,第二集成电路器件400为封装基板4。In some other examples, one of the above-mentioned first integrated circuit device 300 and the above-mentioned second integrated circuit device 400 is the package substrate 4 , the other is a PCB, and the solder ball 40 is the above-mentioned first connector 2 . Here, the first integrated circuit device 300 may be the packaging substrate 4 and the second integrated circuit device 400 may be the PCB; or the first integrated circuit device 300 may be the PCB and the second integrated circuit device 400 may be the packaging substrate 4 .
需要说明的是,上述集成电路堆叠结构02包括但不限于应用于芯片领域,还可以应用于其它领域,用于实现第一集成电路器件300和第二集成电路器件400的互连,也就是说,第一集成电路器件300和第二集成电路器件400包括但不限于为芯片、封 装基板或PCB,还可以是其它结构,例如,第一集成电路器件300为第一电路板,第二集成电路器件300为第二电路板。It should be noted that the above integrated circuit stack structure 02 includes but is not limited to the application in the field of chips, and can also be applied in other fields for realizing the interconnection of the first integrated circuit device 300 and the second integrated circuit device 400, that is to say , the first integrated circuit device 300 and the second integrated circuit device 400 include but are not limited to chips, packaging substrates or PCBs, and can also be other structures, for example, the first integrated circuit device 300 is a first circuit board, and the second integrated circuit device Device 300 is a second circuit board.
本申请实施例还提供一种集成电路堆叠结构的制作方法,可以用于制作上述的集成电路堆叠结构02,例如用于制作如图3所示的集成电路堆叠结构02,如图4所示,集成电路堆叠结构的制作方法包括:The embodiment of the present application also provides a method for fabricating an integrated circuit stack structure, which can be used to fabricate the above-mentioned integrated circuit stack structure 02, for example, for fabricating the integrated circuit stack structure 02 as shown in FIG. 3, as shown in FIG. 4, The manufacturing method of the integrated circuit stack structure includes:
S10、如图5a所示,提供第一集成电路器件300,第一集成电路器件300包括第一基底10a和形成在第一基底10a上的第一导电层11;其中,第一导电层11暴露于第一集成电路器件300表面。S10. As shown in FIG. 5a, a first integrated circuit device 300 is provided, and the first integrated circuit device 300 includes a first substrate 10a and a first conductive layer 11 formed on the first substrate 10a; wherein, the first conductive layer 11 is exposed on the surface of the first integrated circuit device 300 .
可以理解的是,第一集成电路器件300除包括第一基底10a和第一导电层11外,还可以包括其他结构例如电路结构等,此处不再赘述。It can be understood that, in addition to the first substrate 10 a and the first conductive layer 11 , the first integrated circuit device 300 may also include other structures such as circuit structures, which will not be repeated here.
需要说明的是,第一集成电路器件300例如可以为第一芯片10、封装基板4或电路板例如印刷电路板等。It should be noted that, the first integrated circuit device 300 may be, for example, the first chip 10 , the packaging substrate 4 or a circuit board such as a printed circuit board.
此处,在第一集成电路器件300为第一芯片10的情况下,可以在第一芯片10的有源面形成第一导电层11,也可以在第一芯片10的无源面,即背面形成第一导电层11。Here, when the first integrated circuit device 300 is the first chip 10, the first conductive layer 11 can be formed on the active surface of the first chip 10, or can be formed on the passive surface of the first chip 10, that is, the back surface The first conductive layer 11 is formed.
在第一芯片10的无源面形成第一导电层11的情况下,可以在第一芯片10的第一基底10a上形成硅通孔(through silicon via,TSV),第一导电层11通过TSV与第一芯片10的电路结构电连接。In the case where the first conductive layer 11 is formed on the passive surface of the first chip 10, a through silicon via (through silicon via, TSV) may be formed on the first substrate 10a of the first chip 10, and the first conductive layer 11 passes through the TSV. It is electrically connected with the circuit structure of the first chip 10 .
在一些示例中,硅通孔可以由绝缘层、阻挡层、种子层以及导电填充物组成。此处,绝缘层可以为无机绝缘层,也可以为有机绝缘层。绝缘层的材料包括但不限于二氧化硅(SiO 2)、苯并环丁烯(benzo cyclo butene,BCB)、聚酰亚胺(polyimide,PI)、聚对苯撑苯并二恶唑(poly-p-phenylene benzobisoxazole,PBO)等。阻挡层的材料包括钛(Ti)、钽(Ta)、氮化钛(TiN)、镍(Ni)、钴(Co)、钨(W)或相关合金中的一种或多种。种子层的材料包括铜(Cu)、Ti、Ta、Ni、Co、W、铝(Al)或相关合金中的一种或多种。导电填充物的材料包括Cu、Co、Ni、W、石墨烯或其它导电材料中的一种或多种。 In some examples, the TSVs may consist of an insulating layer, a barrier layer, a seed layer, and a conductive filler. Here, the insulating layer may be an inorganic insulating layer or an organic insulating layer. The material of the insulating layer includes but not limited to silicon dioxide (SiO 2 ), benzocyclobutene (benzocyclobutene, BCB), polyimide (polyimide, PI), polyparaphenylene benzobisoxazole (poly -p-phenylene benzobisoxazole, PBO) etc. The material of the barrier layer includes one or more of titanium (Ti), tantalum (Ta), titanium nitride (TiN), nickel (Ni), cobalt (Co), tungsten (W) or related alloys. The material of the seed layer includes one or more of copper (Cu), Ti, Ta, Ni, Co, W, aluminum (Al) or related alloys. The material of the conductive filler includes one or more of Cu, Co, Ni, W, graphene or other conductive materials.
此外,第一导电层11可以为金属焊盘(pad);也可以为暴露于第一集成电路器件300表面的一层金属层。比如在具有多层金属布线结构的重新布线层(也可以称为重布线层或再布线层)(redistribution layer,RDL)中,第一导电层11可以是重新布线层的暴露于第一集成电路器件300表面的一层或多层金属层。In addition, the first conductive layer 11 can be a metal pad; it can also be a layer of metal layer exposed on the surface of the first integrated circuit device 300 . For example, in a redistribution layer (redistribution layer, RDL) with a multilayer metal wiring structure (also called a redistribution layer or redistribution layer), the first conductive layer 11 may be a redistribution layer exposed to the first integrated circuit. One or more metal layers on the surface of device 300 .
上述重新布线层包括金属层和绝缘层。金属层的材料例如可以包括铜、铝、镍、金、银、钛中的一种或多种导电材料。绝缘层的材料例如可以包括氧化硅、氮化硅、氮氧化硅、硅胶、聚酰亚胺中的一种或多种。The above-mentioned rewiring layer includes a metal layer and an insulating layer. The material of the metal layer may include, for example, one or more conductive materials selected from copper, aluminum, nickel, gold, silver, and titanium. The material of the insulating layer may include, for example, one or more of silicon oxide, silicon nitride, silicon oxynitride, silica gel, and polyimide.
另外,第一导电层11的数量可以根据需要进行设置,可以在第一基底10a上形成一个或同时形成多个第一导电层11。In addition, the number of first conductive layers 11 can be set as required, and one or multiple first conductive layers 11 can be formed on the first substrate 10 a at the same time.
在一些示例中,第一导电层11的厚度a的范围为5μm~7μm。例如,第一导电层11的厚度a可以为5μm、6μm或7μm。In some examples, the thickness a of the first conductive layer 11 ranges from 5 μm˜7 μm. For example, the thickness a of the first conductive layer 11 may be 5 μm, 6 μm or 7 μm.
在一些示例中,在第一集成电路器件300为第一芯片10的情况下,在步骤S10之前,集成电路堆叠结构的制作方法还包括:对第一芯片10进行研磨减薄。减薄后第一 芯片10的厚度可以根据产品要求和工艺制程的要求而定。In some examples, in the case that the first integrated circuit device 300 is the first chip 10 , before step S10 , the manufacturing method of the integrated circuit stack structure further includes: grinding and thinning the first chip 10 . The thickness of the first chip 10 after thinning can be determined according to product requirements and process requirements.
需要说明的是,在本申请实施例中,在第一集成电路器件300为第一芯片10的情况下,第一芯片10可以是晶圆,也可以是裸芯片。It should be noted that, in the embodiment of the present application, when the first integrated circuit device 300 is the first chip 10 , the first chip 10 may be a wafer or a bare chip.
S11、如图5b所示,在暴露于第一集成电路器件300表面的第一导电层11上形成焊料13;焊料13与第一导电层11电连接。S11 , as shown in FIG. 5 b , forming solder 13 on the first conductive layer 11 exposed on the surface of the first integrated circuit device 300 ; the solder 13 is electrically connected to the first conductive layer 11 .
此处,焊料13可以为单层结构,也可以为多层结构。在此基础上,焊料13的材料例如可以包括锡(Sn)和/或铟(In),还可以包括Ag(银)、金(Au)、铜、Bi(铋)、镍中的一种或多种。例如,焊料13的材料包括锡银(SnAg)合金。又例如,焊料13包括层叠设置的铜层和锡银合金层,即Cu/SnAg。又例如,焊料13包括依次层叠设置的铜层、镍层、锡银合金层,即Cu/Ni/SnAg。又例如,焊料13包括依次层叠设置的铜层、镍层、铜层、锡银合金层,即Cu/Ni/Cu/SnAg。Here, the solder 13 may have a single-layer structure or a multi-layer structure. On this basis, the material of the solder 13 may include, for example, tin (Sn) and/or indium (In), and may also include one of Ag (silver), gold (Au), copper, Bi (bismuth), nickel, or Various. For example, the material of the solder 13 includes tin-silver (SnAg) alloy. For another example, the solder 13 includes a copper layer and a tin-silver alloy layer, that is, Cu/SnAg, which are stacked. For another example, the solder 13 includes a copper layer, a nickel layer, and a tin-silver alloy layer that are stacked in sequence, that is, Cu/Ni/SnAg. For another example, the solder 13 includes a copper layer, a nickel layer, a copper layer, and a tin-silver alloy layer that are sequentially stacked, that is, Cu/Ni/Cu/SnAg.
在此基础上,焊料13可以为焊球;也可以为焊膏,例如纳米焊膏。On this basis, the solder 13 can be a solder ball; it can also be a solder paste, such as nano-solder paste.
此外,在焊料13为焊球的情况下,例如可以采用电镀、化学镀、印刷、植球或沉积薄膜并刻蚀等方法形成焊料13。在焊料13为焊膏的情况下,例如可以采用涂抹或喷涂等方法形成焊料13。In addition, when the solder 13 is a solder ball, the solder 13 can be formed by, for example, electroplating, electroless plating, printing, ball planting, or thin film deposition and etching. When the solder 13 is a solder paste, the solder 13 can be formed by, for example, smearing or spraying.
另外,由于焊料13和第一导电层11一一对应电连接,因此焊料13的数量与第一导电层11的数量相同,可以根据第一导电层11的数量确定焊料13的数量。In addition, since the solder 13 is electrically connected to the first conductive layer 11 in one-to-one correspondence, the quantity of the solder 13 is the same as the quantity of the first conductive layer 11 , and the quantity of the solder 13 can be determined according to the quantity of the first conductive layer 11 .
应当理解到,在形成焊料13时,由于工艺差异,多个焊料13的高度可能会不相同,多个焊料13的高度差异越小,多个焊料13的共平面性越好,多个焊料13的高度差异越大,多个焊料13的共平面性越差。It should be understood that when forming the solder 13, due to process differences, the heights of the multiple solders 13 may be different, the smaller the height difference of the multiple solders 13, the better the coplanarity of the multiple solders 13, and the multiple solders 13 The greater the difference in height, the poorer the coplanarity of the plurality of solders 13.
S12、如图5c所示,提供第二集成电路器件400,第二集成电路器件400包括第二基底20a和形成在第二基底20a上的第二导电层21;其中,第二导电层21暴露于第二集成电路器件400表面。S12. As shown in FIG. 5c, a second integrated circuit device 400 is provided, and the second integrated circuit device 400 includes a second substrate 20a and a second conductive layer 21 formed on the second substrate 20a; wherein, the second conductive layer 21 is exposed on the surface of the second integrated circuit device 400 .
可以理解的是,第二集成电路器件400除包括第二基底20a和第二导电层21外,还可以包括其他结构例如电路结构等,此处不再赘述。It can be understood that, in addition to the second substrate 20 a and the second conductive layer 21 , the second integrated circuit device 400 may also include other structures such as circuit structures, which will not be repeated here.
需要说明的是,在第一集成电路器件300为第一芯片10的情况下,第二集成电路器件400例如可以为第二芯片20或封装基板4。在第一集成电路器件300为封装基板4的情况下,第二集成电路器件400例如可以为第一芯片10或PCB。在第一集成电路器件300为PCB的情况下,第二集成电路器件400例如可以为封装基板4。It should be noted that, when the first integrated circuit device 300 is the first chip 10 , the second integrated circuit device 400 may be, for example, the second chip 20 or the packaging substrate 4 . In the case that the first integrated circuit device 300 is the packaging substrate 4 , the second integrated circuit device 400 may be, for example, the first chip 10 or a PCB. In the case that the first integrated circuit device 300 is a PCB, the second integrated circuit device 400 may be, for example, the packaging substrate 4 .
此处,在第二集成电路器件400为第二芯片20的情况下,可以在第二芯片20的有源面形成第二导电层21,也可以是第二芯片20的无源面形成第二导电层21。Here, when the second integrated circuit device 400 is the second chip 20, the second conductive layer 21 may be formed on the active surface of the second chip 20, or the second conductive layer 21 may be formed on the passive surface of the second chip 20. Conductive layer 21.
在第二芯片20的无源面形成第二导电层21的情况下,如图5c所示,可以在第二芯片20的第二基底20a上形成硅通孔20b,第二导电层21通过硅通孔20b与第二芯片20的电路结构电连接。硅通孔20b的材料可以参考上述步骤S10中对硅通孔材料的说明,此处不再赘述。In the case where the second conductive layer 21 is formed on the passive surface of the second chip 20, as shown in FIG. The through hole 20 b is electrically connected to the circuit structure of the second chip 20 . For the material of the TSV 20b, reference may be made to the description of the TSV material in the above step S10, which will not be repeated here.
需要说明的是,在第二集成电路器件400为第二芯片20的情况下,图5c中的第二芯片20仅示意出第二芯片20的第二基底20a和第二导电层21,未示意出第二芯片20的电路结构。It should be noted that, when the second integrated circuit device 400 is the second chip 20, the second chip 20 in FIG. 5c only shows the second substrate 20a and the second conductive layer 21 of the second chip 20, not The circuit structure of the second chip 20 is shown.
此外,第二导电层21可以为金属焊盘,也可以为暴露于第二集成电路器件400表 面的一层金属层。比如在具有多层金属布线结构的重新布线层中,第二导电层21可以是重新布线层的暴露于第二集成电路器件400表面的一层或多层金属层。In addition, the second conductive layer 21 can be a metal pad, or a metal layer exposed on the surface of the second integrated circuit device 400 . For example, in a rewiring layer with a multilayer metal wiring structure, the second conductive layer 21 may be one or more metal layers of the rewiring layer exposed on the surface of the second integrated circuit device 400 .
另外,第二导电层21的数量可以根据需要进行设置,可以在第二芯片21的第二基底20a上形成一个或同时形成多个第二导电层21。In addition, the number of second conductive layers 21 can be set as required, and one or multiple second conductive layers 21 can be formed on the second substrate 20a of the second chip 21 at the same time.
在一些示例中,第二导电层21的厚度b的范围为5μm~7μm。例如,第二导电层21的厚度b可以为5μm、6μm或7μm。In some examples, the thickness b of the second conductive layer 21 ranges from 5 μm to 7 μm. For example, the thickness b of the second conductive layer 21 may be 5 μm, 6 μm or 7 μm.
在一些示例中,在第二集成电路器件400为第二芯片20的情况下,在步骤S12之前,集成电路堆叠结构的制作方法还包括:对第二芯片20进行研磨减薄。减薄后第二芯片20的厚度可以根据产品要求和工艺制程的要求而定。In some examples, in the case that the second integrated circuit device 400 is the second chip 20 , before step S12 , the manufacturing method of the integrated circuit stack structure further includes: grinding and thinning the second chip 20 . The thickness of the second chip 20 after thinning can be determined according to product requirements and process requirements.
需要说明的是,在本申请实施例中,在第二集成电路器件400为第二芯片20的情况下,第二芯片20可以是晶圆,也可以是裸芯片。It should be noted that, in the embodiment of the present application, when the second integrated circuit device 400 is the second chip 20 , the second chip 20 may be a wafer or a bare chip.
S13、如图5d所示,在暴露于第二集成电路器件400表面的第二导电层21上形成凸起24,凸起24与第二导电层21电连接。S13 , as shown in FIG. 5 d , forming a bump 24 on the second conductive layer 21 exposed on the surface of the second integrated circuit device 400 , and the bump 24 is electrically connected to the second conductive layer 21 .
此处,凸起24的形状例如可以为锥状(也可以称为针锥状)、柱状、台状、其它规则或其它不规则的形状。凸起24的剖面形状可以为三角形、梯形、矩形、六边形等。Here, the shape of the protrusion 24 can be, for example, a cone shape (also called a needle cone shape), a columnar shape, a trapezoidal shape, other regular or other irregular shapes. The cross-sectional shape of the protrusion 24 can be triangular, trapezoidal, rectangular, hexagonal, etc.
示例的,凸起24的形状可以为圆锥状、圆柱状或圆台状。Exemplarily, the shape of the protrusion 24 may be conical, cylindrical or frustoconical.
此外,例如可以采用电镀、化学镀或沉积薄膜并刻蚀等方法形成凸起24。In addition, for example, the protrusions 24 may be formed by electroplating, electroless plating, or thin film deposition and etching.
另外,凸起24可以为单层结构,在此情况下,凸起24的材料例如可以包括Cu、Au(金)、Ni、Al(铝)中的一种或多种。凸起24也可以为多层叠层结构,在此情况下,示例的,凸起24可以包括层叠的铜层、镍层和金层(即Cu/Ni/Au),层叠的铜层、镍层、铜层和金层(即Cu/Ni/Cu/Au),层叠的铜层和镍层(即Cu/Ni)或者,层叠的铜层和金层(即Cu/Au)。In addition, the protrusion 24 may be a single-layer structure. In this case, the material of the protrusion 24 may include one or more of Cu, Au (gold), Ni, and Al (aluminum), for example. The protrusion 24 can also be a multi-layer laminated structure. In this case, for example, the protrusion 24 can include a stacked copper layer, a nickel layer and a gold layer (ie Cu/Ni/Au), and a stacked copper layer, a nickel layer , copper layer and gold layer (ie Cu/Ni/Cu/Au), laminated copper layer and nickel layer (ie Cu/Ni) or, laminated copper layer and gold layer (ie Cu/Au).
在此基础上,由于凸起24与第二导电层21一一对应电连接,因此凸起24的数量和第二导电层21的数量相同,可以根据第二导电层21的数量确定凸起24的数量。On this basis, since the bumps 24 are electrically connected to the second conductive layer 21 in one-to-one correspondence, the number of the bumps 24 is the same as the number of the second conductive layer 21, and the bumps 24 can be determined according to the number of the second conductive layer 21. quantity.
在一些示例中,凸起24靠近第二导电层21的尺寸c的范围为4μm~10μm,例如,凸起24靠近第二导电层21的尺寸c可以为4μm、8μm或10μm等。In some examples, the dimension c of the protrusion 24 close to the second conductive layer 21 ranges from 4 μm to 10 μm. For example, the dimension c of the protrusion 24 close to the second conductive layer 21 may be 4 μm, 8 μm or 10 μm.
在一些示例中,凸起24的高度H的范围为4μm~10μm,例如,凸起24的高度H可以为4μm、5μm或10μm等。In some examples, the height H of the protrusion 24 ranges from 4 μm to 10 μm, for example, the height H of the protrusion 24 may be 4 μm, 5 μm, or 10 μm.
需要说明的是,可以先执行上述步骤S10和步骤S11,再执行步骤S12和步骤S13;也可以先执行步骤S12和步骤S13,再执行步骤S10和步骤S11;当然还可以是,在执行步骤S10和步骤S11的同时,执行步骤S12和步骤S13。It should be noted that the above step S10 and step S11 can be executed first, and then step S12 and step S13 can be executed; or step S12 and step S13 can be executed first, and then step S10 and step S11 can be executed; of course, it is also possible to execute step S10 Simultaneously with step S11, step S12 and step S13 are executed.
S14、如图5e所示,加热焊料13和凸起24,将第一集成电路器件300和第二集成电路器件400耦接在一起;其中,凸起24插入焊料13内部。S14 , as shown in FIG. 5 e , heat the solder 13 and the bump 24 to couple the first integrated circuit device 300 and the second integrated circuit device 400 together; wherein, the bump 24 is inserted into the solder 13 .
需要说明的是,加热可以包括回流焊,在一些示例中,加热还可以包括热压键合。It should be noted that the heating may include reflow soldering, and in some examples, the heating may also include thermocompression bonding.
在一些示例中,步骤S14中加热焊料13和凸起24,包括:先将凸起24插入焊料13内部;接下来,加热焊料13和凸起24。这样一来,便可以将第一集成电路器件300和第二集成电路器件400耦接在一起。In some examples, heating the solder 13 and the protrusion 24 in step S14 includes: inserting the protrusion 24 into the solder 13 first; and then heating the solder 13 and the protrusion 24 . In this way, the first integrated circuit device 300 and the second integrated circuit device 400 can be coupled together.
在另一些示例中,步骤S14中加热焊料13和凸起24,包括:先将焊料13和凸起24接触,此时凸起24未插入焊料13内部;接下来,加热焊料13和凸起24,焊料13熔融 后包裹凸起24的至少部分。这样一来,凸起24便会插入焊料13内部,从而可以将第一集成电路器件300和第二集成电路器件400耦接在一起。考虑到在凸块24尺寸较小的情况下,在加热前将凸块24直接插入焊料13中,工艺上可能难以实现,因此可以先将焊料13和凸起24接触,再加热焊料13和凸起24,这样焊料13熔融后,由于表面张力的原因,焊料13会包裹凸起24,从而使得凸起24插入焊料13内部。In some other examples, heating the solder 13 and the bump 24 in step S14 includes: first contacting the solder 13 and the bump 24, and the bump 24 is not inserted into the solder 13; next, heating the solder 13 and the bump 24 , the solder 13 wraps at least part of the protrusion 24 after melting. In this way, the protrusion 24 will be inserted into the solder 13 , so that the first integrated circuit device 300 and the second integrated circuit device 400 can be coupled together. Considering that when the size of the bump 24 is small, it may be difficult to insert the bump 24 directly into the solder 13 before heating. Therefore, the solder 13 and the bump 24 can be contacted first, and then the solder 13 and the bump can be heated. 24, so that after the solder 13 melts, due to the surface tension, the solder 13 will wrap the protrusion 24, so that the protrusion 24 is inserted into the solder 13.
在此基础上,为了将第一集成电路器件300和第二集成电路器件400耦接在一起,在步骤S14之前,在一些示例中,上述集成电路堆叠结构的制作方法还包括:将形成有焊料13的第一集成电路器件300移动至形成有凸起24的第二集成电路器件400的上方,使焊料13位于凸起24的上方。由于焊料13位于凸起24的上方,因此焊料13熔融后会向下流动,从而可以将凸起24包裹起来。在焊料13位于凸起24的上方的情况下,加热焊料13和凸起24时,可以向下移动第一集成电路器件300和/或向上移动第二集成电路器件400,也可以不移动第一集成电路器件300和第二集成电路器件400。On this basis, in order to couple the first integrated circuit device 300 and the second integrated circuit device 400 together, before step S14, in some examples, the manufacturing method of the above-mentioned integrated circuit stack structure further includes: forming solder The first integrated circuit device 300 of 13 moves over the second integrated circuit device 400 formed with the bump 24 , so that the solder 13 is located above the bump 24 . Since the solder 13 is located above the protrusion 24 , the solder 13 will flow down after melting, so as to wrap the protrusion 24 . In the case where the solder 13 is located above the protrusion 24, when the solder 13 and the protrusion 24 are heated, the first integrated circuit device 300 may be moved downward and/or the second integrated circuit device 400 may be moved upward, or the first integrated circuit device 400 may not be moved. The integrated circuit device 300 and the second integrated circuit device 400 .
在另一些示例中,上述集成电路堆叠结构的制作方法还包括:将形成有凸起24的第二集成电路器件400移动至形成有焊料13的第一集成电路器件300的上方,使凸起24位于焊料13的上方。在凸起24位于焊料13的上方的情况下,焊料13熔融时,应向下移动形成第二集成电路器件400和/或向上移动第一集成电路器件300,这样才可以确保凸起24插入焊料13内部。In some other examples, the manufacturing method of the above-mentioned integrated circuit stack structure further includes: moving the second integrated circuit device 400 formed with the bump 24 above the first integrated circuit device 300 formed with the solder 13 , so that the bump 24 above the solder 13. Under the situation that bump 24 is positioned at the top of solder 13, when solder 13 melts, should move down to form second integrated circuit device 400 and/or move up first integrated circuit device 300, just can ensure that bump 24 inserts solder like this 13 inside.
此处,凸起24插入焊料13内部,焊料13与凸起24焊接在一起可以采用以下两种方式实现。第一种:采用倒装芯片焊接(flip chip)的方式将焊料13与凸起24焊接在一起。第二种:采用热压键合(thermal compression bonding,TCB)的方式将焊料13与凸起24焊接在一起。Here, the protrusion 24 is inserted into the solder 13, and the welding of the solder 13 and the protrusion 24 can be realized in the following two ways. The first method: the solder 13 and the bump 24 are welded together by means of flip chip welding. The second method: the solder 13 and the bump 24 are welded together by means of thermal compression bonding (TCB).
可以理解的是,凸起24插入焊料13内部的部分的尺寸小于焊料13的尺寸。It can be understood that the size of the portion of the protrusion 24 inserted into the solder 13 is smaller than that of the solder 13 .
应当理解到,在包括多个焊料13和多个凸起24的情况下,多个焊料13和多个凸起24一一对应焊接在一起。It should be understood that, in the case of including multiple solders 13 and multiple bumps 24 , the multiple solders 13 and the multiple bumps 24 are welded together in one-to-one correspondence.
此外,在第一集成电路器件300为第一芯片10,第二集成电路器件400为第二芯片20的情况下,当第一芯片10的有源面和第二芯片20的有源面相对时,可以认为第一芯片10和第二芯片20是面对面(face to face)互连。当第一芯片10的有源面和第二芯片20的无源面相对时,或者,第一芯片10的无源面和第二芯片20的有源面相对时,可以认为第一芯片10和第二芯片20是面对背(face to back)互连。当第一芯片10的无源面和第二芯片20的无源面相对时,可以认为第一芯片10和第二芯片20是背对背(back to back)互连。In addition, when the first integrated circuit device 300 is the first chip 10 and the second integrated circuit device 400 is the second chip 20, when the active surface of the first chip 10 is opposite to the active surface of the second chip 20 , it can be considered that the first chip 10 and the second chip 20 are interconnected face to face. When the active surface of the first chip 10 is opposite to the passive surface of the second chip 20, or when the passive surface of the first chip 10 is opposite to the active surface of the second chip 20, it can be considered that the first chip 10 and the The second chip 20 is interconnected face to back. When the passive surface of the first chip 10 and the passive surface of the second chip 20 are opposite, it can be considered that the first chip 10 and the second chip 20 are interconnected back to back.
需要说明的是,在第一集成电路器件300和第二集成电路器件400耦接在一起,由于凸起24插入焊料13内部,因此当第一集成电路器件300或第二集成电路器件400翘曲,或者,多个焊料13的高度不相同时,凸起24插入焊料13中的高度可能不同。对于翘曲度较大的位置,或者,焊料13高度较小的位置,凸起24插入焊料13内部的高度较小,对于翘曲度较小的位置,或者,焊料13高度较大的位置,凸起24插入焊料13内部的高度较大。可以理解的是,虽然凸起24插入焊料13内部的高度较小,但是仍然可以保证凸起24和焊料13电连接,即可以保证第一导电层11和第二导电层21的电连接,进而可以保证第一集成电路器件300和第二集成电路器件400耦接在一 起。It should be noted that, when the first integrated circuit device 300 and the second integrated circuit device 400 are coupled together, since the bump 24 is inserted into the solder 13, when the first integrated circuit device 300 or the second integrated circuit device 400 is warped , or when the heights of the plurality of solders 13 are different, the heights of the protrusions 24 inserted into the solders 13 may be different. For a position with a large degree of warpage, or a position with a relatively small height of the solder 13, the height of the protrusion 24 inserted into the interior of the solder 13 is relatively small; for a position with a small degree of warpage, or a position with a relatively high height of the solder 13, The height at which the protrusion 24 is inserted into the solder 13 is relatively large. It can be understood that although the height of the protrusion 24 inserted into the solder 13 is small, the electrical connection between the protrusion 24 and the solder 13 can still be ensured, that is, the electrical connection between the first conductive layer 11 and the second conductive layer 21 can be guaranteed, and then It can be ensured that the first integrated circuit device 300 and the second integrated circuit device 400 are coupled together.
参考图1,现有技术中,焊料13和凸点下金属层23焊接时,由于焊料13的下表面和凸点下金属层23的上表面接触,因此当第一芯片10和/或第二芯片20的翘曲度较大,或者,多个焊料13的共面性较差时,可能会出现部分焊料13和凸点下金属层23未接触的情况,从而导致第一导电层11和第二导电层12未电连接,进而导致第一芯片10和第二芯片20的互连失效。Referring to Fig. 1, in the prior art, when the solder 13 and the UBM layer 23 are soldered, since the lower surface of the solder 13 contacts the upper surface of the UBM layer 23, when the first chip 10 and/or the second When the warpage of the chip 20 is large, or when the coplanarity of multiple solders 13 is poor, some solders 13 may not be in contact with the UBM layer 23, resulting in the first conductive layer 11 and the second conductive layer 11 being in contact with each other. The two conductive layers 12 are not electrically connected, thereby causing the interconnection between the first chip 10 and the second chip 20 to fail.
此外,在相邻两个焊料13的中心之间的间距(pitch)较小的情况下,若增加焊料13的高度,即增加焊料13中焊料的量,则易发生爬锡,这样一来,相邻两个焊料13a可能会发生连接(bridge)在一起的风险,造成短路;若减小焊料13的高度,即减小焊料13中焊料的量,则对多个焊料13平整度、第一芯片10和第二芯片20翘曲度、焊料13中焊料的异物、助焊剂(flux)等的要求较高,容易发生焊料13和凸点下金属层23未接触的风险。因此,现有技术中,第一芯片10和第二芯片20互连时,相邻两个焊料13的中心之间的间距通常较大,约为40μm左右。另外,大尺寸芯片的翘曲度通常比小尺寸芯片的翘曲度大。基于此,现有技术中,第一芯片10和第二芯片20的互连在大尺寸芯片、相邻两个焊料13的中心之间的间距为小间距(fine pitch)这两个方向的发展和应用受限。In addition, when the pitch between the centers of two adjacent solders 13 is small, if the height of the solders 13 is increased, that is, the amount of solder in the solders 13 is increased, tin creeping will easily occur. In this way, Two adjacent solders 13a may have the risk of being connected (bridge) together, causing a short circuit; The chip 10 and the second chip 20 have higher requirements on warpage, foreign matter in the solder 13 , flux (flux), etc., and the risk of non-contact between the solder 13 and the UBM layer 23 is likely to occur. Therefore, in the prior art, when the first chip 10 and the second chip 20 are interconnected, the distance between the centers of two adjacent solders 13 is generally relatively large, about 40 μm. In addition, the warpage of large-sized chips is generally greater than that of small-sized chips. Based on this, in the prior art, the interconnection between the first chip 10 and the second chip 20 is developed in the two directions of large-scale chips and the spacing between the centers of two adjacent solders 13 being a small pitch (fine pitch). and applications are limited.
本申请实施例提供一种集成电路堆叠结构02的制作方法,在暴露于第一集成电路器件300表面的第一导电层11上形成焊料13,焊料13与第一导电层11电连接;在暴露于第二集成电路器件400表面的第二导电层21上形成凸起24,凸起24与第二导电层21电连接;接下来,加热焊料13和凸起24,将第一集成电路器件300和第二集成电路器件400耦接在一起,凸起24插入焊料13内部。在第一集成电路器件300和第二集成电路器件400耦接在一起时,由于凸起24插入焊料13内部,而这种插入式结构可以兼容更大的翘曲度和共平面性的影响,因此即使第一集成电路器件300和/或第二集成电路器件400的翘曲度较大,或者,多个焊料13的共平面性较差,也可以确保焊料13和凸起24焊接在一起,从而可以确保第一导电层11和第二导电层21的电连接,进而确保第一集成电路器件300和第二集成电路器件400耦接在一起。在第一集成电路器件300为第一芯片10,第二集成电路器件400为第二芯片20的情况下,可以确保第一芯片10和第二芯片20的互连;在第一集成电路器件300和第二集成电路器件400中一个为第一芯片10,另一个为封装基板4的情况下,可以确保第一芯片10和封装基板4之间的互连;在第一集成电路器件300和第二集成电路器件400中一个为封装基板4,另一个为PCB的情况下,可以确保封装基板4和PCB之间的互连。The embodiment of the present application provides a method for fabricating an integrated circuit stack structure 02. Solder 13 is formed on the first conductive layer 11 exposed on the surface of the first integrated circuit device 300, and the solder 13 is electrically connected to the first conductive layer 11; On the second conductive layer 21 on the surface of the second integrated circuit device 400, a bump 24 is formed, and the bump 24 is electrically connected to the second conductive layer 21; next, the solder 13 and the bump 24 are heated, and the first integrated circuit device 300 Coupled with the second integrated circuit device 400 , the bump 24 is inserted into the solder 13 . When the first integrated circuit device 300 and the second integrated circuit device 400 are coupled together, since the bump 24 is inserted into the solder 13, this plug-in structure can be compatible with greater warpage and coplanarity, Therefore, even if the warpage of the first integrated circuit device 300 and/or the second integrated circuit device 400 is relatively large, or the coplanarity of the plurality of solders 13 is poor, it is possible to ensure that the solder 13 and the bump 24 are welded together, Therefore, the electrical connection between the first conductive layer 11 and the second conductive layer 21 can be ensured, thereby ensuring that the first integrated circuit device 300 and the second integrated circuit device 400 are coupled together. In the case where the first integrated circuit device 300 is the first chip 10 and the second integrated circuit device 400 is the second chip 20, the interconnection between the first chip 10 and the second chip 20 can be ensured; In the case that one of the second integrated circuit devices 400 is the first chip 10 and the other is the packaging substrate 4, the interconnection between the first chip 10 and the packaging substrate 4 can be ensured; In the case where one of the two integrated circuit devices 400 is the packaging substrate 4 and the other is a PCB, the interconnection between the packaging substrate 4 and the PCB can be ensured.
基于此,在本申请实施例中,凸起24插入焊料13内部,可以大大降低翘曲度和共平面性导致的第一导电层11和第二导电层21未电连接在风险。这样一来,本申请实施例提供的集成电路堆叠结构02的制作方法可以应用于大尺寸部件(例如芯片)、相邻两个焊料13的中心之间的间距较小(例如相邻两个焊料13的中心之间的间距可以为20μm)的两个部件(例如芯片)之间的互连。Based on this, in the embodiment of the present application, the protrusion 24 is inserted into the solder 13 , which can greatly reduce the risk of the first conductive layer 11 and the second conductive layer 21 not being electrically connected due to warpage and coplanarity. In this way, the manufacturing method of the integrated circuit stack structure 02 provided by the embodiment of the present application can be applied to large-sized components (such as chips), and the distance between the centers of two adjacent solders 13 is small (for example, two adjacent solders 13 The spacing between centers of 13 may be 20 μm) for interconnection between two components (eg chips).
在此基础上,现有技术中,焊料13与凸点下金属层23在焊接时,需要在焊料13的表面吸附一些助焊剂,若助焊剂的量不足或焊料13的表面氧化,则焊料13可能与凸点下金属层23存在未完全润湿(non wetting)的风险,未完全润湿会导致焊接效果不好。 而本申请实施例中,由于凸起24插入焊料13内部,插入时凸起24会刺破焊料13的表面,增大焊料13和凸起24的接触面积,因此可以降低助焊剂的量不足或焊料13的表面氧化导致的焊料13与凸起24未完全润湿的风险,也可以降低枕头形焊点。On this basis, in the prior art, when the solder 13 and the UBM layer 23 are soldered, some flux needs to be adsorbed on the surface of the solder 13. If the amount of flux is insufficient or the surface of the solder 13 is oxidized, the solder 13 There may be a risk of non-wetting with the UBM layer 23, which will lead to poor soldering effect. However, in the embodiment of the present application, since the protrusion 24 is inserted into the inside of the solder 13, the protrusion 24 will pierce the surface of the solder 13 during insertion, increasing the contact area between the solder 13 and the protrusion 24, thus reducing the amount of solder flux deficiency or The risk of incomplete wetting of the solder 13 to the bumps 24 due to surface oxidation of the solder 13 also reduces the pillow-shaped solder joints.
此外,在焊接过程中,凸起24插入焊料13内部,焊料13和凸起24润湿后,由于焊料13包裹凸起24,因而凸起24可以阻挡焊料13的流动,从而可以避免相邻两个焊料13流动后连接,导致的短路的风险。In addition, during the soldering process, the bumps 24 are inserted into the solder 13. After the solder 13 and the bumps 24 are wetted, since the solder 13 wraps the bumps 24, the bumps 24 can block the flow of the solder 13, thereby avoiding two adjacent bumps. A solder 13 flows after the connection, resulting in the risk of a short circuit.
另外,第一集成电路器件300和第二集成电路器件400在耦接时,由于凸起24插入焊料13内,若凸起24和焊料13未正准,有一定的偏移,则凸起24和焊料13在润湿产生的力的作用下焊料13会带动第一集成电路器件300(例如第一芯片10)移动,和/或,凸起24会带动第二集成电路器件400(例如第二芯片20)移动,从而使得凸起24和焊料13对准,因此凸起24和焊料13在焊接时具有自对准效应。In addition, when the first integrated circuit device 300 and the second integrated circuit device 400 are coupled, because the bump 24 is inserted into the solder 13, if the bump 24 and the solder 13 are not aligned and there is a certain offset, the bump 24 Solder 13 will drive the first integrated circuit device 300 (such as the first chip 10) to move under the action of the force generated by wetting of the solder 13, and/or the protrusion 24 will drive the second integrated circuit device 400 (such as the second chip 10). The chip 20) moves so that the bumps 24 and the solder 13 are aligned, so the bumps 24 and the solder 13 have a self-alignment effect during soldering.
基于上述,在步骤S14之后,制作集成电路堆叠结构的方法还包括对步骤S14得到的结构进行多次回流焊(reflow)。在进行多次回流焊后,凸起24会逐渐熔融,凸起24的材料和焊料13的材料会反应,形成金属间化合物(intermetallic compound,IMC),焊料13的中间先形成金属间化合物,然后,金属间化合物向两侧生长,最终,在凸起24和焊料13充分反应的情况下,形成一个遍布有金属间化合物的结构,即上文中的焊球40。Based on the above, after step S14, the method for fabricating the integrated circuit stack structure further includes performing multiple reflows on the structure obtained in step S14. After multiple times of reflow soldering, the bumps 24 will gradually melt, and the material of the bumps 24 and the material of the solder 13 will react to form an intermetallic compound (IMC). The middle of the solder 13 first forms an intermetallic compound, and then , the intermetallic compound grows to both sides, and finally, under the condition that the protrusion 24 and the solder 13 fully react, a structure covered with the intermetallic compound is formed, that is, the above-mentioned solder ball 40 .
应当理解到,由于凸起24的材料包括金属,焊料13的材料也包括金属,而金属和金属之间形成金属间化合物是导电的,因此本申请实施例中的金属间化合物是导电的。It should be understood that since the material of the protrusion 24 includes metal, the material of the solder 13 also includes metal, and the intermetallic compound formed between metal and metal is conductive, so the intermetallic compound in the embodiment of the present application is conductive.
需要说明的是,在制作集成电路堆叠结构02的过程中,若凸起24和焊料13充分反应,则参考图3,最终形成的集成电路堆叠结构02中的焊球40内部遍布有导电的金属间化合物。此处,焊球40内部遍布有金属间化合物,可以是焊球40的材料只包括金属间化合物;也可以是在焊球40的整体材料包括金属间化合物,即焊球40的各个位置处的材料包括金属间化合物的基础上,焊球40的材料还包括除金属间化合物以外的其它材料。其中,“其它材料”包括未反应的焊料13、未反应的凸起24的材料或杂质的一种或多种。在焊球40的材料包括未反应的凸起24的材料的情况下,在一些示例中,焊球40内部可能还会残留部分凸起24。在焊球40的材料包括未反应的焊料13的情况下,在一些示例中,焊球40的外侧可能会残留部分焊料13。It should be noted that, in the process of manufacturing the integrated circuit stack structure 02, if the bumps 24 and the solder 13 fully react, referring to FIG. compound. Here, the interior of the solder ball 40 is filled with intermetallic compounds, which may be that the material of the solder ball 40 only includes the intermetallic compound; In addition to the material including the intermetallic compound, the material of the solder ball 40 also includes other materials except the intermetallic compound. Wherein, “other materials” include one or more of unreacted solder 13 , unreacted bump 24 material or impurities. In the case where the material of the solder ball 40 includes unreacted material of the bump 24 , in some examples, a portion of the bump 24 may remain inside the solder ball 40 . In the case where the material of the solder ball 40 includes unreacted solder 13 , in some examples, a portion of the solder 13 may remain on the outer side of the solder ball 40 .
另外,可以理解的是,在焊球40的不同位置处,金属间化合物中不同金属的配比可能不相同,在焊球40中,在凸起24和焊料13反应前,凸起24所在位置处,金属间化合物中凸起24的材料的摩尔比较大,在焊料13所在位置处,金属间化合物中焊料13的材料的摩尔比较大。示例的,焊料13的材料为Sn,凸起24的材料为Cu,焊球13和凸起24反应后形成的金属间化合物为Sn xCu y,在焊球13和凸起24的界面处形成的金属间化合物为SnCu,在凸起24和焊料13反应前,凸起24所在位置处,形成的金属间化合物为SnCu 2,SnCu 3或Sn 2Cu 3等;在凸起24和焊料13反应前,焊料13所在位置处,形成的金属间化合物为Sn 2Cu,Sn 3Cu或Sn 3Cu 2等。 In addition, it can be understood that at different positions of the solder ball 40, the proportions of different metals in the intermetallic compound may be different. , the molar ratio of the material of the protrusion 24 in the intermetallic compound is relatively large, and at the position where the solder 13 is located, the molar ratio of the material of the solder 13 in the intermetallic compound is relatively large. For example, the material of the solder 13 is Sn, the material of the bump 24 is Cu, and the intermetallic compound formed after the reaction between the solder ball 13 and the bump 24 is Sn x Cu y , which is formed at the interface between the solder ball 13 and the bump 24 The intermetallic compound is SnCu, before the bump 24 reacts with the solder 13, the intermetallic compound formed at the position of the bump 24 is SnCu 2 , SnCu 3 or Sn 2 Cu 3 etc.; when the bump 24 reacts with the solder 13 Before, at the position where the solder 13 is, the intermetallic compound formed is Sn 2 Cu, Sn 3 Cu or Sn 3 Cu 2 and the like.
基于上述步骤S10~S14提供的集成电路堆叠结构的制作方法可知,由于上述集成电路堆叠结构02中的焊球40是通过凸起24插入焊料13中,凸起24和焊料13反应 得到的,因此在凸起24和焊料13充分反应的情况下,焊球40内部遍布有金属间化合物,这样一来,集成电路堆叠结构02的性能更为稳定。Based on the manufacturing method of the integrated circuit stack structure provided in the above steps S10-S14, it can be known that since the solder balls 40 in the above integrated circuit stack structure 02 are inserted into the solder 13 through the bumps 24, and the bumps 24 react with the solder 13, therefore When the bumps 24 and the solder 13 fully react, the solder ball 40 is filled with intermetallic compounds, so that the performance of the integrated circuit stack structure 02 is more stable.
本申请实施例还提供一种芯片堆叠结构,该芯片堆叠结构可以采用上述步骤S10~S14提供的集成电路堆叠结构的制作方法制作得到。如图3所示,芯片堆叠结构3包括:第一芯片10;第一芯片10包括第一基底10a和设置在第一基底10a上的第一导电部100,第一导电部100暴露于第一芯片10的表面;芯片堆叠结构3还包括第二芯片20;第二芯片20包括第二基底20a和设置在第二基底20a上的第二导电部200,第二导电部200暴露于第二芯片20的表面;芯片堆叠结构3还包括焊球40,设置于第一导电部100和第二导电部200之间,焊球40分别与第一导电部100和第二导电部200接触,焊球40内部遍布有导电的金属间化合物。The embodiment of the present application also provides a chip stack structure, which can be manufactured by using the method for manufacturing the integrated circuit stack structure provided in the above steps S10-S14. As shown in FIG. 3 , the chip stack structure 3 includes: a first chip 10; the first chip 10 includes a first substrate 10a and a first conductive portion 100 disposed on the first substrate 10a, the first conductive portion 100 is exposed to the first The surface of the chip 10; the chip stack structure 3 also includes a second chip 20; the second chip 20 includes a second base 20a and a second conductive portion 200 disposed on the second base 20a, and the second conductive portion 200 is exposed to the second chip 20; the chip stack structure 3 also includes a solder ball 40, which is arranged between the first conductive part 100 and the second conductive part 200, and the solder ball 40 is in contact with the first conductive part 100 and the second conductive part 200 respectively, and the solder ball 40 is filled with conductive intermetallic compounds.
图3中以第一导电部100为第一导电层11,第二导电部200为第二导电层21为例。其中,第一导电层11和第二导电层21的材料和结构可以参考上述,此处不再赘述。In FIG. 3 , the first conductive portion 100 is the first conductive layer 11 and the second conductive portion 200 is the second conductive layer 21 as an example. Wherein, the materials and structures of the first conductive layer 11 and the second conductive layer 21 can be referred to above, and will not be repeated here.
由于焊球40内部遍布有导电的金属间化合物,因此焊球40的各个位置处的材料都包括金属间化合物,即焊球40的材料整体上都包括金属间化合物,这样一来,在第一集成电路器件300为第一芯片10,第二集成电路器件400为第二芯片20的情况下,芯片堆叠结构3的性能更为稳定。Since the solder ball 40 is filled with conductive intermetallic compounds, the material at each position of the solder ball 40 includes the intermetallic compound, that is, the material of the solder ball 40 as a whole includes the intermetallic compound. In this way, in the first When the integrated circuit device 300 is the first chip 10 and the second integrated circuit device 400 is the second chip 20 , the performance of the chip stack structure 3 is more stable.
采用现有技术提供的芯片堆叠结构的制作方法制作芯片堆叠结构时,由于焊料13和凸点下金属层23焊接时,焊料13的下表面和凸点下金属层23的上表面接触,因此在进行多次回流焊后,焊料13的下表面和凸点下金属层23的上表面会反应,在焊料13和凸点下金属层23的界面处形成金属化合物。这样一来,最终制作得到的芯片堆叠结构除包括金属间化合物层外,还包括未反应的焊料13和凸点下金属层23。When the chip stack structure is produced by the chip stack structure manufacturing method provided by the prior art, since the solder 13 and the UBM layer 23 are soldered, the lower surface of the solder 13 is in contact with the upper surface of the UBM layer 23. After repeated reflow soldering, the lower surface of the solder 13 and the upper surface of the UBM layer 23 will react to form a metal compound at the interface between the solder 13 and the UBM layer 23 . In this way, the finally manufactured chip stack structure includes not only the intermetallic compound layer, but also the unreacted solder 13 and the UBM layer 23 .
基于此,采用现有技术提供的芯片堆叠结构的制作方法制作得到的芯片堆叠结构3,如图6所示,包括第一芯片10;第一芯片10包括第一基底10a、设置于第一基底10a上的第一导电层11和设置于第一导电层11上的第一钝化层12;第一钝化层12包括第一开口部;第一导电层11的至少部分露出于第一开口部。芯片堆叠结构3还包括第二芯片20;第二芯片20包括第二基底20a、设置于第二基底20a上的第二导电层21和设置于第二导电层21上的第二钝化层22;第二钝化层22包括第二开口部,第二导电层21的至少部分露出于第二开口部;设置在暴露于第一芯片10表面的第一导电层11上的焊料13以及设置在暴露于第二芯片20表面的第二导电层21上的凸点下金属层23,焊料13与第一导电层11电连接,凸点下金属层23与第二导电层21电连接;设置于焊料13和凸点下金属层23之间的连接层41,连接件41内部遍布有导电的金属间化合物;填充在第一钝化层12和第二钝化层22之间的填充材料30。其中,第一导电层11和第二导电层21之间通过焊料13、连接层41和凸点下金属层23电连接。Based on this, the chip stack structure 3 manufactured by the chip stack structure manufacturing method provided by the prior art, as shown in FIG. 6 , includes a first chip 10; The first conductive layer 11 on 10a and the first passivation layer 12 disposed on the first conductive layer 11; the first passivation layer 12 includes a first opening; at least part of the first conductive layer 11 is exposed in the first opening department. The chip stack structure 3 also includes a second chip 20; the second chip 20 includes a second substrate 20a, a second conductive layer 21 disposed on the second substrate 20a, and a second passivation layer 22 disposed on the second conductive layer 21 The second passivation layer 22 includes a second opening, at least part of the second conductive layer 21 is exposed in the second opening; the solder 13 disposed on the first conductive layer 11 exposed on the surface of the first chip 10 and disposed on the The UBM layer 23 exposed on the second conductive layer 21 on the surface of the second chip 20, the solder 13 is electrically connected to the first conductive layer 11, and the UBM layer 23 is electrically connected to the second conductive layer 21; The connecting layer 41 between the solder 13 and the UBM layer 23 , the conductive intermetallic compound is distributed inside the connecting member 41 ; the filling material 30 is filled between the first passivation layer 12 and the second passivation layer 22 . Wherein, the first conductive layer 11 and the second conductive layer 21 are electrically connected through the solder 13 , the connecting layer 41 and the UBM layer 23 .
基于上述现有技术提供的芯片堆叠结构的制作方法可知,连接层41是在回流焊过程中,通过部分焊料13和部分凸点下金属层23反应得到的。由于现有技术中,焊料13和凸点下金属层23没有充分反应,只在焊料13和凸点下金属层23的界面处形成金属间化合物,因此芯片堆叠结构3除包括连接层41(连接层41内部遍布有导电的金属间化合物)外,还包括分别位于连接层41两侧的未反应的焊料13和凸点下金属 层23,因而芯片堆叠结构3的性能不稳定。相对于现有技术,由于本申请实施例中凸起24插入焊料13中,凸起24和焊料13充分反应,形成的焊球40内部遍布有导电的金属间化合物,因此本申请实施例制作得到的芯片堆叠结构3的性能更为稳定。Based on the manufacturing method of the chip stack structure provided by the above prior art, it can be known that the connection layer 41 is obtained by reacting part of the solder 13 and part of the UBM layer 23 during the reflow process. Since in the prior art, the solder 13 and the UBM layer 23 do not fully react, and an intermetallic compound is only formed at the interface between the solder 13 and the UBM layer 23, the chip stack structure 3 includes the connection layer 41 (connection Layer 41 is covered with conductive intermetallic compounds), and also includes unreacted solder 13 and UBM layer 23 respectively located on both sides of connection layer 41 , so the performance of chip stack structure 3 is unstable. Compared with the prior art, since the protrusion 24 is inserted into the solder 13 in the embodiment of the present application, the protrusion 24 and the solder 13 fully react, and the inside of the formed solder ball 40 is filled with conductive intermetallic compounds. Therefore, the embodiment of the present application produces The performance of chip stack structure 3 is more stable.
以下以第一集成电路器件300为第一芯片10,第二集成电路器件400为第二芯片20为例,提供几个具体的实施例,对集成电路堆叠结构02以及集成电路堆叠结构02的制作方法进行详细介绍。在第一集成电路器件300为第一芯片10,第二集成电路器件400为第二芯片20的情况下,集成电路堆叠结构02可以称为芯片堆叠结构3。Taking the first integrated circuit device 300 as the first chip 10 and the second integrated circuit device 400 as the second chip 20 as examples below, several specific embodiments are provided for the fabrication of the integrated circuit stack structure 02 and the integrated circuit stack structure 02 The method is described in detail. In the case that the first integrated circuit device 300 is the first chip 10 and the second integrated circuit device 400 is the second chip 20 , the integrated circuit stack structure 02 may be called a chip stack structure 3 .
实施例一Embodiment one
本实施例一提供一种芯片堆叠结构3的制作方法,如图7所示,具体包括如下步骤: Embodiment 1 provides a method for manufacturing a chip stack structure 3, as shown in FIG. 7 , specifically including the following steps:
S100、如图8a所示,提供第一芯片10,第一芯片10包括第一基底10a、设置在第一基底10a上的第一导电层11以及设置于第一导电层11上的第一钝化层12;其中,第一钝化层12包括第一开口部,第一导电层11的至少部分位于第一开口部,即第一导电层11暴露于第一芯片10表面。S100, as shown in FIG. 8a, provide a first chip 10, the first chip 10 includes a first substrate 10a, a first conductive layer 11 disposed on the first substrate 10a, and a first passivation layer disposed on the first conductive layer 11 The passivation layer 12; wherein, the first passivation layer 12 includes a first opening, at least part of the first conductive layer 11 is located in the first opening, that is, the first conductive layer 11 is exposed on the surface of the first chip 10 .
可以理解的是,第一导电层11可以部分暴露于第一芯片10表面;第一导电层11也可以全部暴露于第一芯片10表面。It can be understood that the first conductive layer 11 may be partially exposed on the surface of the first chip 10 ; the first conductive layer 11 may also be completely exposed on the surface of the first chip 10 .
第一导电层11和结构和材料可以参考上述,此处不再赘述。For the structure and material of the first conductive layer 11 , reference may be made to the above, and details will not be repeated here.
此处,第一钝化层12可以是单层结构,也可以是多层结构。Here, the first passivation layer 12 may be a single-layer structure or a multi-layer structure.
此外,第一钝化层12的材料可以包括有机材料,也可以包括无机材料。示例的,第一钝化层12的材料可以包括PI、PBO、氮化物(nitride)或氧化物(oxide)中的一种或多种。In addition, the material of the first passivation layer 12 may include organic materials or inorganic materials. Exemplarily, the material of the first passivation layer 12 may include one or more of PI, PBO, nitride or oxide.
在第一芯片10的第一基底10a上形成有硅通孔的情况下,第一钝化层12的第一开口部在第一基底10a上的投影和硅通孔可以有重叠区域,也可以无重叠区域。In the case where a through-silicon via is formed on the first substrate 10a of the first chip 10, the projection of the first opening of the first passivation layer 12 on the first substrate 10a may overlap with the through-silicon via, or No overlapping areas.
在一些示例中,第一钝化层12的厚度d的范围为5μm~7μm。例如,第一钝化层12的厚度d可以为5μm、6μm或7μm等。In some examples, the thickness d of the first passivation layer 12 ranges from 5 μm˜7 μm. For example, the thickness d of the first passivation layer 12 may be 5 μm, 6 μm or 7 μm, etc. FIG.
在一些示例中,第一钝化层12的第一开口部的开口尺寸e范围为10μm~14μm。例如,第一钝化层12的第一开口部的开口尺寸e可以为10μm、11μm、12μm或14μm。In some examples, the opening size e of the first opening of the first passivation layer 12 ranges from 10 μm to 14 μm. For example, the opening size e of the first opening of the first passivation layer 12 may be 10 μm, 11 μm, 12 μm or 14 μm.
S101、如图8a所示,在第一钝化层12上形成第一种子层14;第一种子层14覆盖第一钝化层12和第一导电层11。S101 , as shown in FIG. 8 a , form a first seed layer 14 on the first passivation layer 12 ; the first seed layer 14 covers the first passivation layer 12 and the first conductive layer 11 .
此处,第一种子层14可以是单层结构,也可以是多层结构。Here, the first seed layer 14 may be a single-layer structure or a multi-layer structure.
此外,第一种子层14的材料包括Ti、Cu、Ni、Co、W或相关合金中的一种或多种。示例的,第一种子层14包括层叠的Ti层和Cu层,在形成第一种子层14时,可以先沉积Ti层,再沉积Cu层。In addition, the material of the first seed layer 14 includes one or more of Ti, Cu, Ni, Co, W or related alloys. Exemplarily, the first seed layer 14 includes a laminated Ti layer and a Cu layer. When forming the first seed layer 14 , the Ti layer may be deposited first, and then the Cu layer may be deposited.
S102、如图8a所示,在第一种子层14上形成第一光刻胶层15;第一光刻胶层15包括第一镂空区。其中,第一镂空区在第一基底10a上的投影与第一开口部在第一基底10a上的投影具有重叠区域。S102 , as shown in FIG. 8 a , form a first photoresist layer 15 on the first seed layer 14 ; the first photoresist layer 15 includes a first hollow area. Wherein, the projection of the first hollow area on the first substrate 10 a and the projection of the first opening on the first substrate 10 a have overlapping areas.
在一些示例中,第一镂空区在第一芯片10上的投影位于第一开口部内。In some examples, the projection of the first hollow area on the first chip 10 is located in the first opening.
示例的,在第一种子层14上形成第一光刻胶层15,具体包括:首先,在第一种子层14上旋涂光刻胶薄膜;光刻胶薄膜可以是正性光刻胶,也可以是负性光刻胶;接下 来,对光刻胶薄膜进行掩膜曝光以及显影,形成第一镂空区。Illustratively, forming the first photoresist layer 15 on the first seed layer 14 specifically includes: first, spin-coating a photoresist film on the first seed layer 14; the photoresist film can be a positive photoresist, or It may be a negative photoresist; next, mask exposure and development are performed on the photoresist film to form a first hollow area.
此处,可以通过调节光刻参数获得需要的第一镂空区。第一镂空区的截面形状例如可以为矩形、梯形或倒梯形。Here, the required first hollow area can be obtained by adjusting photolithography parameters. The cross-sectional shape of the first hollow area may be, for example, a rectangle, a trapezoid or an inverted trapezoid.
另外,第一镂空区的侧壁与第一芯片10的第一基底10a可以是垂直的,也可以是倾斜的,当然,第一镂空区的侧壁还可以是具有一定弧度的弧面。In addition, the sidewall of the first hollow area and the first substrate 10a of the first chip 10 may be vertical or inclined. Of course, the sidewall of the first hollow area may also be an arc with a certain curvature.
S103、如图8a所示,在第一镂空区内形成金属柱(pillar)16。S103, as shown in FIG. 8a, forming a metal pillar (pillar) 16 in the first hollow area.
需要说明的是,步骤S103是可选步骤,在一些示例中,步骤S103也可以省略。It should be noted that step S103 is an optional step, and in some examples, step S103 may also be omitted.
此处,金属柱16可以是单层结构,也可以是多层结构。Here, the metal pillar 16 may be a single-layer structure or a multi-layer structure.
此外,金属柱16的材料包括Cu、Ti、Ni、Co中的一种或多种。In addition, the material of the metal pillar 16 includes one or more of Cu, Ti, Ni, Co.
例如,金属柱16为单层结构,金属柱16的材料为Cu。又例如,金属柱16为多层结构,金属柱16包括依次层叠的Cu层和Ni层,或者,金属柱16包括依次层叠的Cu层、Ni层和Cu层。For example, the metal pillar 16 is a single-layer structure, and the material of the metal pillar 16 is Cu. For another example, the metal pillar 16 has a multi-layer structure, and the metal pillar 16 includes a Cu layer and a Ni layer stacked in sequence, or the metal pillar 16 includes a Cu layer, a Ni layer and a Cu layer stacked in sequence.
另外,例如可以采用电镀或化学镀的方法形成金属柱16。In addition, for example, the metal pillars 16 may be formed by electroplating or electroless plating.
在此基础上,由于金属柱16和第一导电层11一一对应电连接,因此金属柱16的数量和第一导电层11的数量相同,可以根据第一导电层11的数量确定金属柱16的数量。On this basis, since the metal pillars 16 and the first conductive layer 11 are electrically connected in one-to-one correspondence, the number of the metal pillars 16 is the same as the number of the first conductive layers 11, and the metal pillars 16 can be determined according to the number of the first conductive layers 11. quantity.
应当理解到,在形成金属柱16时,由于工艺差异,多个金属柱16的高度可能会不相同,多个金属柱16的高度差异越小,多个金属柱16的共平面性越好,多个金属柱16的高度差异越大,多个金属柱16的共平面性越差。It should be understood that when the metal pillars 16 are formed, the heights of the multiple metal pillars 16 may be different due to process differences, the smaller the height difference of the multiple metal pillars 16, the better the coplanarity of the multiple metal pillars 16, The greater the height difference of the plurality of metal pillars 16 is, the worse the coplanarity of the plurality of metal pillars 16 is.
在一些示例中,金属柱16沿平行于第一芯片10的第一表面10a的宽度m的范围为5um~30um,例如,金属柱16沿平行于第一芯片10的第一表面10a的宽度m可以为5um、10um、14μm、20um或30um等。In some examples, the range of the width m of the metal post 16 parallel to the first surface 10a of the first chip 10 is 5um-30um, for example, the width m of the metal post 16 parallel to the first surface 10a of the first chip 10 It can be 5um, 10um, 14um, 20um or 30um, etc.
在一些示例中,相邻两个金属柱16的中心之间的间距的范围为10um~40um,例如,相邻两个金属柱16的中心之间的间距可以为10μm、20μm、30μm或40μm等。In some examples, the distance between the centers of two adjacent metal pillars 16 ranges from 10um to 40um, for example, the distance between the centers of two adjacent metal pillars 16 can be 10μm, 20μm, 30μm or 40μm, etc. .
S104、如图8a所示,在第一镂空区内形成焊料13;金属柱16与焊料13电连接。S104 , as shown in FIG. 8 a , forming solder 13 in the first hollow area; the metal pillar 16 is electrically connected to the solder 13 .
需要说明的是,步骤S104可以参考上述步骤S11,此处不再赘述。It should be noted that for step S104, reference may be made to the above step S11, which will not be repeated here.
在一些示例中,焊料13远离第一芯片10的表面低于第一光刻胶层15远离第一芯片10的表面。In some examples, the surface of the solder 13 away from the first chip 10 is lower than the surface of the first photoresist layer 15 away from the first chip 10 .
S105、如图8a所示,去除第一光刻胶层15,并去除第一种子层14中除金属柱16下方以外的部分。S105 , as shown in FIG. 8 a , remove the first photoresist layer 15 , and remove the part of the first seed layer 14 except under the metal pillar 16 .
此处,可以通过去胶液去除第一光刻胶层15。可以通过刻蚀(etching)工艺去除第一种子层14中除金属柱16下方以外的部分。可以理解的是,刻蚀工艺可以是干法刻蚀工艺,也可以是湿法刻蚀工艺。Here, the first photoresist layer 15 may be removed by a stripping solution. Parts of the first seed layer 14 except under the metal pillars 16 may be removed by an etching process. It can be understood that the etching process may be a dry etching process or a wet etching process.
在步骤S105之后,第一钝化层12远离第一基底10a的表面露出,第一导电层11远离第一基底10a的至少部分表面露出。After step S105, the surface of the first passivation layer 12 away from the first substrate 10a is exposed, and at least part of the surface of the first conductive layer 11 away from the first substrate 10a is exposed.
在一些示例中,在焊料13为焊球的情况下,在步骤S105之后,芯片堆叠结构的制作方法还包括:对步骤S105得到的结构进行回流焊,回流焊之后,如图8a所示,在一些示例中,焊料13将在表面张力的作用下形成半球形结构。In some examples, when the solder 13 is a solder ball, after step S105, the manufacturing method of the chip stack structure further includes: performing reflow soldering on the structure obtained in step S105, after reflow soldering, as shown in FIG. In some examples, the solder 13 will form a hemispherical structure under the action of surface tension.
需要说明的是,可以在甲酸气氛下对步骤S105得到的结构进行回流焊,也可以在 空气或惰性气氛下对步骤S105得到的结构进行回流焊。It should be noted that the structure obtained in step S105 can be reflowed in a formic acid atmosphere, or the structure obtained in step S105 can be reflowed in air or an inert atmosphere.
为了增加焊料13的量,在一些示例中,对步骤S105得到的结构进行回流焊之后,得到的焊料13为半球形或大于半球形。在此基础上,在步骤S104中,形成焊料13时,可以通过增加焊料13的高度,以使得回流焊后,得到的焊料13为半球形或大于半球形。In order to increase the amount of solder 13 , in some examples, after reflowing the structure obtained in step S105 , the obtained solder 13 is hemispherical or larger than hemispherical. On this basis, in step S104 , when forming the solder 13 , the height of the solder 13 can be increased so that after reflow soldering, the obtained solder 13 is hemispherical or larger than hemispherical.
S106、如图8b所示,提供第二芯片20,第二芯片20包括第二基底20a、设置在第二基底20a上的第二导电层21以及设置在第二导电层21上的形成第二钝化层22;其中,第二钝化层22包括第二开口部,第二导电层21的至少部分位于第二开口部,即第二导电层11暴露于第二芯片20表面。S106, as shown in FIG. 8b, provide a second chip 20, the second chip 20 includes a second substrate 20a, a second conductive layer 21 disposed on the second substrate 20a, and a second conductive layer formed on the second conductive layer 21. Passivation layer 22 ; wherein, the second passivation layer 22 includes a second opening, at least part of the second conductive layer 21 is located in the second opening, that is, the second conductive layer 11 is exposed on the surface of the second chip 20 .
可以理解的是,第二导电层11可以部分暴露于第二芯片20表面;第二导电层11也可以全部暴露于第二芯片20表面。It can be understood that, the second conductive layer 11 may be partially exposed on the surface of the second chip 20 ; the second conductive layer 11 may also be completely exposed on the surface of the second chip 20 .
第二导电层11和结构和材料可以参考上述,此处不再赘述。The structure and material of the second conductive layer 11 can be referred to above, and will not be repeated here.
此处,第二钝化层22可以是单层结构,也可以是多层结构。Here, the second passivation layer 22 may be a single-layer structure or a multi-layer structure.
此外,第二钝化层22的材料可以参考上述第一钝化层12的材料,此处不再赘述。第一钝化层12的材料和第二钝化层22的材料可以相同,也可以不相同。In addition, the material of the second passivation layer 22 can refer to the material of the above-mentioned first passivation layer 12 , which will not be repeated here. The material of the first passivation layer 12 and the material of the second passivation layer 22 may be the same or different.
在第二芯片20的第二基底20a上形成有硅通孔20b的情况下,第二钝化层22的第二开口部在第二基底20a上的投影和硅通孔20b可以有重叠区域,也可以无重叠区域。In the case where the TSV 20b is formed on the second substrate 20a of the second chip 20, the projection of the second opening of the second passivation layer 22 on the second substrate 20a may overlap with the TSV 20b, No overlapping regions are also possible.
在一些示例中,第二钝化层22的厚度f的范围为5μm~7μm。例如,第二钝化层22的厚度f可以为5μm、6μm或7μm等。In some examples, the thickness f of the second passivation layer 22 ranges from 5 μm˜7 μm. For example, the thickness f of the second passivation layer 22 may be 5 μm, 6 μm or 7 μm, etc. FIG.
在一些示例中,第二钝化层22的第二开口部的开口尺寸g的范围为10μm~14μm。例如,第二钝化层22的第二开口部的开口尺寸g可以为10μm、11μm、12μm或14μm。In some examples, the opening size g of the second opening of the second passivation layer 22 ranges from 10 μm to 14 μm. For example, the opening size g of the second opening of the second passivation layer 22 may be 10 μm, 11 μm, 12 μm or 14 μm.
S107、如图8b所示,在第二钝化层22上形成第二种子层25;第二种子层25覆盖第二钝化层22和第二导电层21。S107 , as shown in FIG. 8 b , forming a second seed layer 25 on the second passivation layer 22 ; the second seed layer 25 covers the second passivation layer 22 and the second conductive layer 21 .
此处,第二种子层25可以是单层结构,也可以是多层结构。Here, the second seed layer 25 may be a single-layer structure or a multi-layer structure.
此外,第二种子层25的材料可以参考第一种子层14的材料,此处不再赘述。第二种子层25的材料和第一种子层14的材料可以相同,也可以不相同。In addition, the material of the second seed layer 25 can refer to the material of the first seed layer 14 , which will not be repeated here. The material of the second seed layer 25 and the material of the first seed layer 14 may be the same or different.
S108、如图8b所示,在第二种子层25上形成第二光刻胶层26;第二光刻胶层26包括第二镂空区。其中,第二镂空区在第二基底20a上的投影与第二开口部在第二基底20a上的投影具有重叠区域。S108 , as shown in FIG. 8 b , forming a second photoresist layer 26 on the second seed layer 25 ; the second photoresist layer 26 includes a second hollow area. Wherein, the projection of the second hollow area on the second base 20 a and the projection of the second opening on the second base 20 a have overlapping areas.
需要说明的是,在第二种子层25上形成第二光刻胶层26的方法可以参考步骤S102中在第一种子层14上形成第一光刻胶层15的方法,此处不再赘述。It should be noted that, the method of forming the second photoresist layer 26 on the second seed layer 25 can refer to the method of forming the first photoresist layer 15 on the first seed layer 14 in step S102, which will not be repeated here. .
此处,可以通过调节光刻参数获得需要的第二镂空区。第二镂空区的截面形状例如可以为矩形、梯形或倒梯形。图8b以第二镂空区的截面形状为倒梯形为例进行示意。Here, the required second hollowed-out area can be obtained by adjusting photolithography parameters. The cross-sectional shape of the second hollow area may be, for example, a rectangle, a trapezoid or an inverted trapezoid. Fig. 8b is an illustration by taking the cross-sectional shape of the second hollow area as an inverted trapezoid as an example.
此外,第二镂空区的侧壁与第二芯片20的第二基底20a可以是垂直的,也可以是倾斜的,当然,第二镂空区的侧壁还可以是具有一定弧度的弧面。In addition, the sidewall of the second hollowed out area and the second substrate 20a of the second chip 20 may be vertical or inclined. Of course, the sidewall of the second hollowed out area may also be an arc surface with a certain curvature.
S109、如图8b所示,在第二镂空区内形成凸起24。S109 , as shown in FIG. 8 b , forming a protrusion 24 in the second hollow area.
需要说明的是,步骤S109可以参考上述步骤S13,此处不再赘述。It should be noted that for step S109, reference may be made to the above step S13, which will not be repeated here.
在一些示例中,凸起24远离第二芯片20的表面低于第二光刻胶层26远离第二芯 片20的表面。In some examples, the surface of the protrusion 24 away from the second chip 20 is lower than the surface of the second photoresist layer 26 away from the second chip 20 .
S110、如图8b所示,去除第二光刻胶层26,并去除第二种子层25中除凸起24下方以外的部分。S110 , as shown in FIG. 8 b , removing the second photoresist layer 26 , and removing the part of the second seed layer 25 except under the protrusion 24 .
此处,可以通过去胶液去除第二光刻胶层26。可以利用洗涤塔(scrubber)冲洗经过步骤S110后得到的结构,之后,采用刻蚀工艺去除第二种子层25中除凸起24下方以外的部分,使得第二钝化层22远离第二基底20a的表面露出。Here, the second photoresist layer 26 may be removed by a stripping solution. The structure obtained after step S110 may be rinsed with a scrubber, and then the second seed layer 25 is removed by etching except for the part below the protrusion 24, so that the second passivation layer 22 is far away from the second substrate 20a surface exposed.
应当理解到,在采用刻蚀工艺去除第二种子层25中除凸起24下方以外的部分的同时,刻蚀工艺同时也会对凸起24进行腐蚀,凸起24会受到腐蚀影响发生收缩,会形成针锥状结构或台状结构,当然也可以形成柱状或其它形状的结构。凸起24的形状可以参考上述,此处不再赘述。It should be understood that when the etching process is used to remove the part of the second seed layer 25 except the part below the protrusion 24, the etching process will also corrode the protrusion 24 at the same time, and the protrusion 24 will be affected by the corrosion and shrink. A needle-cone structure or a mesa-like structure will be formed, and of course a columnar or other shaped structure can also be formed. The shape of the protrusion 24 can refer to the above, and will not be repeated here.
可以理解的是,上述刻蚀工艺可以是干法刻蚀工艺,也可以是湿法刻蚀工艺。It can be understood that the above etching process may be a dry etching process or a wet etching process.
需要说明的是,可以先执行步骤S100~步骤S105,再执行步骤S106~步骤S110;也可以先执行步骤S106~步骤S110,再执行步骤S100~步骤S105;当然还可以是,在执行步骤S100~步骤S105的同时,执行步骤S106~步骤S110。It should be noted that steps S100 to S105 can be executed first, and then steps S106 to S110 can be executed; or steps S106 to S110 can be executed first, and then steps S100 to S105 can be executed; Simultaneously with step S105, step S106 to step S110 are executed.
S111、如图8c所示,加热焊料13和凸起24,将第一芯片10和第二芯片20耦接在一起;其中,凸起24插入焊料13内部。S111 , as shown in FIG. 8 c , heat the solder 13 and the bump 24 to couple the first chip 10 and the second chip 20 together; wherein, the bump 24 is inserted into the solder 13 .
需要说明的是,步骤S111可以参考上述步骤S14,此处不再赘述。It should be noted that for step S111, reference may be made to the above step S14, which will not be repeated here.
此处,在步骤S110之后,在步骤S111之前,芯片堆叠结构的制作方法还包括:如图8c所示,将第一芯片10和第二芯片20相对放置。Here, after step S110 and before step S111, the manufacturing method of the chip stack structure further includes: as shown in FIG. 8c, placing the first chip 10 and the second chip 20 relative to each other.
应当理解到,设置金属柱16可以增加与凸起24电连接的部分的尺寸,便于焊料13和凸起24焊接。It should be understood that the provision of the metal post 16 can increase the size of the portion electrically connected to the protrusion 24 , which facilitates soldering of the solder 13 and the protrusion 24 .
S112、如图8c所示,在第一芯片10和第二芯片20之间填充缓冲材料30。S112 , as shown in FIG. 8 c , filling the buffer material 30 between the first chip 10 and the second chip 20 .
需要说明的是,步骤S112是可选步骤,例如,在一些示例中,步骤S112也可以省略。It should be noted that step S112 is an optional step, for example, in some examples, step S112 may also be omitted.
示例的,可以采用毛细底填料(capillary underfill,CUF)工艺、模塑底填料(mold underfill,MUF)工艺、非导电膜(non-conductive film,NCF)工艺或非导电浆料(non-conductive paste,NCP)工艺中的任意一种工艺在第一芯片10和第二芯片20之间填充缓冲材料30。Exemplarily, a capillary underfill (CUF) process, a mold underfill (MUF) process, a non-conductive film (non-conductive film, NCF) process or a non-conductive paste (non-conductive paste) process may be used. , NCP) processes to fill the buffer material 30 between the first chip 10 and the second chip 20 .
在第一芯片10和第二芯片20之间填充缓冲材料30,可以增强芯片堆叠结构的强度和可靠性。Filling the buffer material 30 between the first chip 10 and the second chip 20 can enhance the strength and reliability of the chip stack structure.
需要说明的是,在步骤S112之后,制作得到的芯片堆叠结构可以作为单独的封装体通过第二连接件5与封装基板4互连,也可以作为一个单元键合到其它封装体之上。It should be noted that after step S112, the manufactured chip stack structure can be used as a separate package interconnected with the package substrate 4 through the second connector 5, or can be bonded to other packages as a unit.
本实施例一中,在第一芯片10和第二芯片20互连时,由于凸起24插入焊料13内部,因此可以更好地避免第一芯片10和/或第二芯片20翘曲,或者,金属柱16和焊料13的平整度(也可以称为共平面性)的影响,确保第一导电层11和第二导电层21的电连接,因而确保第一芯片10和第二芯片20的互连。本实施例一提供的芯片堆叠结构的制作方法可以兼容更大的芯片尺寸和更小的相邻两个焊料13的中心之间的间距。In the first embodiment, when the first chip 10 and the second chip 20 are interconnected, since the bump 24 is inserted into the solder 13, warpage of the first chip 10 and/or the second chip 20 can be better avoided, or , the impact of the flatness (also called coplanarity) of the metal post 16 and the solder 13 ensures the electrical connection between the first conductive layer 11 and the second conductive layer 21, thus ensuring the connection between the first chip 10 and the second chip 20 interconnection. The manufacturing method of the chip stack structure provided in the first embodiment can be compatible with a larger chip size and a smaller distance between the centers of two adjacent solders 13 .
此外,由于凸起24插入焊料13内部,插入时凸起24会刺破焊料13的表面,增 大焊料13和凸起24的接触面积,因此可以降低助焊剂的量不足或焊料13的表面氧化导致的焊料13与凸起24存在未完全润湿的风险,也可以降低枕头形焊点。In addition, since the protrusion 24 is inserted into the solder 13, the protrusion 24 will pierce the surface of the solder 13 when inserted, increasing the contact area between the solder 13 and the protrusion 24, thereby reducing the amount of solder flux shortage or surface oxidation of the solder 13. The resulting risk of incomplete wetting of the solder 13 to the bumps 24 also reduces pillow-shaped solder joints.
在此基础上,在焊接过程中,凸起24插入焊料13内部,焊料13和凸起24润湿后,由于焊料13包裹凸起24,因而凸起24可以阻挡焊料13的流动,从而可以避免相邻两个焊料13流动后连接,导致的短路的风险。On this basis, during the soldering process, the protrusion 24 is inserted into the solder 13, and after the solder 13 and the protrusion 24 are wetted, since the solder 13 wraps the protrusion 24, the protrusion 24 can block the flow of the solder 13, thereby avoiding Two adjacent solders 13 are connected after flowing, which leads to the risk of short circuit.
另外,第一芯片10和第二芯片20在耦接时,由于凸起24插入焊料13内部,若凸起24和焊料13未正准,有一定的偏移,则凸起24和焊料13在润湿产生的力的作用下焊料13会带动第一芯片10移动,和/或,凸起24会带动第二芯片20移动,从而使得凸起24和焊料13对准,因此凸起24和焊料13在焊接时具有自对准效应。In addition, when the first chip 10 and the second chip 20 are coupled, since the bump 24 is inserted into the solder 13, if the bump 24 and the solder 13 are not aligned and there is a certain offset, the bump 24 and the solder 13 will Under the action of the force generated by wetting, the solder 13 will drive the first chip 10 to move, and/or the protrusion 24 will drive the second chip 20 to move, so that the protrusion 24 and the solder 13 are aligned, so that the protrusion 24 and the solder 13 has a self-aligning effect when soldering.
基于上述,在步骤S112之后,制作芯片堆叠结构的方法还包括对步骤S112得到的结构进行多次回流焊。在进行多次回流焊后,凸起24会逐渐熔融,凸起24的材料和焊料13的材料会反应,形成金属间化合物,焊料13的中间先形成金属间化合物,然后,金属间化合物向两侧生长,最终,在凸起24和焊料13充分反应的情况下,形成一个遍布有金属间化合物的结构。Based on the above, after the step S112, the method for manufacturing the stacked chip structure further includes performing multiple reflow soldering on the structure obtained in the step S112. After multiple times of reflow soldering, the protrusions 24 will gradually melt, and the material of the protrusions 24 and the material of the solder 13 will react to form an intermetallic compound. Lateral growth, and finally, in the case of sufficient reaction of the bumps 24 and the solder 13, forms an intermetallic structure throughout.
本实施例一还提供一种芯片堆叠结构3,该芯片堆叠结构3可以采用上述步骤S100~S112提供的芯片堆叠结构的制作方法制作得到。如图9a和图9b所示,芯片堆叠结构3包括第一芯片10,第一芯片10包括第一基底10a和设置在第一基底10a上的第一导电部100,第一导电部100暴露于第一芯片10的表面;芯片堆叠结构3还包括第二芯片20;第二芯片20包括第二基底20a和设置在第二基底20a上的第二导电部200,第二导电部200暴露于第二芯片20的表面;芯片堆叠结构3还包括焊球40,焊球40设置于第一导电部100和第二导电部200之间,焊球40分别与第一导电部100和第二导电部200接触,焊球40内部遍布有导电的金属间化合物。第一芯片10还包括设置在第一导电部100靠近第二芯片20一侧的第一钝化层12;第一钝化层12包括第一开口部,第一导电部100的至少部分位于第一开口部;第二芯片20还包括设置在第二导电部200靠近第一芯片10一侧的第二钝化层22;第二钝化层22包括第二开口部,第二导电层200的至少部分位于第二开口部。The first embodiment also provides a chip stack structure 3, which can be manufactured by using the method for manufacturing the chip stack structure provided in the above steps S100-S112. As shown in FIG. 9a and FIG. 9b, the chip stack structure 3 includes a first chip 10, the first chip 10 includes a first substrate 10a and a first conductive portion 100 disposed on the first substrate 10a, the first conductive portion 100 is exposed to The surface of the first chip 10; the chip stack structure 3 also includes a second chip 20; the second chip 20 includes a second base 20a and a second conductive portion 200 disposed on the second base 20a, and the second conductive portion 200 is exposed to the second base 20a. The surface of the second chip 20; the chip stack structure 3 also includes a solder ball 40, the solder ball 40 is arranged between the first conductive part 100 and the second conductive part 200, and the solder ball 40 is connected to the first conductive part 100 and the second conductive part respectively 200 contacts, the solder ball 40 is covered with conductive intermetallic compounds. The first chip 10 also includes a first passivation layer 12 disposed on the side of the first conductive portion 100 close to the second chip 20; the first passivation layer 12 includes a first opening, and at least part of the first conductive portion 100 is located on the second chip 20. An opening; the second chip 20 also includes a second passivation layer 22 arranged on the side of the second conductive portion 200 close to the first chip 10; the second passivation layer 22 includes a second opening, the second conductive layer 200 at least partially located in the second opening.
由于焊球40内部遍布有导电的金属间化合物,也就是说焊球40的各个位置处的材料都包括金属间化合物,即焊球40的整体材料都包括金属间化合物,因此芯片堆叠结构3的性能更稳定。Since the conductive intermetallic compound is distributed inside the solder ball 40, that is to say, the material at each position of the solder ball 40 includes an intermetallic compound, that is, the entire material of the solder ball 40 includes an intermetallic compound, so the chip stack structure 3 The performance is more stable.
在一些示例中,如图9a所示,第一导电部100包括第一导电层11和设置在第一导电层11远离第一基底10a一侧的第一种子层14;第二导电部200包括第二导电层21和设置在第二导电层21远离第二基底20a一侧的第二种子层25。In some examples, as shown in FIG. 9a, the first conductive part 100 includes a first conductive layer 11 and a first seed layer 14 disposed on the side of the first conductive layer 11 away from the first substrate 10a; the second conductive part 200 includes The second conductive layer 21 and the second seed layer 25 disposed on the side of the second conductive layer 21 away from the second substrate 20a.
在另一些示例中,如图9b所示,第一导电部100包括第一导电层11、设置在第一导电层11远离第一基底10a一侧的第一种子层14以及设置在第一种子层14远离第一基底10a一侧的金属柱16;第二导电部200包括第二导电层21和设置在第二导电层21远离第二基底20a一侧的第二种子层25。In some other examples, as shown in FIG. 9b, the first conductive portion 100 includes a first conductive layer 11, a first seed layer 14 disposed on the side of the first conductive layer 11 away from the first substrate 10a, and a first seed layer 14 disposed on the first seed layer 11 The metal pillar 16 on the side of the layer 14 away from the first substrate 10a; the second conductive portion 200 includes the second conductive layer 21 and the second seed layer 25 disposed on the side of the second conductive layer 21 away from the second substrate 20a.
在第一导电部100包括金属柱16的情况下,可以增加第一导电部100的尺寸,有利于焊球40与第一导电部100接触。In the case that the first conductive part 100 includes the metal post 16 , the size of the first conductive part 100 can be increased, which is beneficial for the solder ball 40 to contact the first conductive part 100 .
在一些示例中,如图9a和图9b所示,上述芯片堆叠结构3还包括:填充在第一 芯片10和第二芯片20之间的缓冲材料30。In some examples, as shown in FIG. 9a and FIG. 9b , the chip stack structure 3 further includes: a buffer material 30 filled between the first chip 10 and the second chip 20 .
基于上述,在实施例一中,在步骤S106中,对于提供的第二芯片20中第二钝化层22的厚度不进行限定。第二钝化层22的厚度可以小于凸起24的高度;也可以大于凸起24的高度;当然还可以等于凸起24的高度。第二钝化层22的厚度可以根据凸起24的高度进行相应设置。Based on the above, in the first embodiment, in step S106 , the thickness of the second passivation layer 22 in the provided second chip 20 is not limited. The thickness of the second passivation layer 22 can be smaller than the height of the protrusion 24 ; it can also be greater than the height of the protrusion 24 ; of course, it can also be equal to the height of the protrusion 24 . The thickness of the second passivation layer 22 can be set according to the height of the protrusion 24 .
在一些示例中,如图10a所示,第二钝化层22的上表面即远离第二基底20a的表面到第二导电层21的上表面即远离第二基底20a的表面的距离L大于或等于凸起24的高度H与凸起24的下表面即靠近第二基底20a的表面到第二导电层21的上表面即远离第二基底20a的表面的距离之和M。In some examples, as shown in FIG. 10a, the distance L from the upper surface of the second passivation layer 22, that is, the surface away from the second substrate 20a, to the upper surface of the second conductive layer 21, that is, the surface away from the second substrate 20a, is greater than or It is equal to the sum M of the height H of the protrusion 24 and the distance from the lower surface of the protrusion 24 ie the surface close to the second base 20a to the upper surface of the second conductive layer 21 ie the surface away from the second base 20a.
在第二钝化层22远离第二基底20a的表面到第二导电层21远离第二基底20a的表面的距离L大于或等于凸起24的高度H与凸起24靠近第二基底20a的表面到第二导电层21远离第二基底20a的表面的距离之和M的情况下,第二钝化层22的第二开口部形成一个空腔结构,由于凸起24位于该空腔结构内,因而在焊料13和凸起24焊接时,可以避免焊料13溅射或溢出,导致相邻两个焊料13电连接,从而提高焊料13和凸起24的焊接良率。The distance L between the surface of the second passivation layer 22 away from the second base 20a and the surface of the second conductive layer 21 away from the second base 20a is greater than or equal to the height H of the protrusion 24 and the surface of the protrusion 24 close to the second base 20a In the case of the sum M of distances from the surface of the second conductive layer 21 away from the second substrate 20a, the second opening of the second passivation layer 22 forms a cavity structure, and since the protrusion 24 is located in the cavity structure, Therefore, when the solder 13 and the protrusion 24 are welded, the solder 13 can be prevented from sputtering or overflowing, resulting in electrical connection between two adjacent solders 13 , thereby improving the soldering yield of the solder 13 and the protrusion 24 .
在第二钝化层22远离第二基底20a的表面到第二导电层21远离第二基底20a的表面的距离L大于或等于凸起24的高度H与凸起24靠近第二基底20a的表面到第二导电层21远离第二基底20a的表面的距离之和M的情况下,制作得到的芯片堆叠结构3,如图10b所示,第二钝化层22的上表面即远离第二基底20a的表面到第二导电层21的上表面即远离第二基底20a的表面的距离L大于或等于焊球40的高度与焊球40的下表面即靠近第二基底20a的表面到第二导电层21的上表面即远离第二基底20a的表面的距离之和T。The distance L between the surface of the second passivation layer 22 away from the second base 20a and the surface of the second conductive layer 21 away from the second base 20a is greater than or equal to the height H of the protrusion 24 and the surface of the protrusion 24 close to the second base 20a In the case of the sum M of the distances from the surface of the second conductive layer 21 away from the second substrate 20a, the fabricated chip stack structure 3, as shown in FIG. 10b, the upper surface of the second passivation layer 22 is away from the second substrate The distance L from the surface of the second conductive layer 21 to the upper surface of the second conductive layer 21, that is, the surface away from the second substrate 20a, is greater than or equal to the height of the solder ball 40 and the lower surface of the solder ball 40, that is, the surface near the second substrate 20a to the second conductive layer 20a. The upper surface of the layer 21 is the sum T of the distances away from the surface of the second substrate 20a.
实施例二Embodiment two
实施例二和实施例一在芯片堆叠结构3的制作方法上的区别之处在于,实施例二在实施例一的步骤S108之后,在步骤S109之前,增加了一个步骤,在第二镂空区内形成导电底座,导电底座与第二导电层21电连接;其中,导电底座的润湿性比凸起24的润湿性差,凸起24在导电底座上的投影位于导电底座的边界内。The difference between the second embodiment and the first embodiment in the manufacturing method of the chip stack structure 3 is that in the second embodiment, after the step S108 of the first embodiment and before the step S109, a step is added, in the second hollow area A conductive base is formed, and the conductive base is electrically connected to the second conductive layer 21; wherein, the wettability of the conductive base is worse than that of the protrusion 24, and the projection of the protrusion 24 on the conductive base is located within the boundary of the conductive base.
本实施例二提供一种芯片堆叠结构3的制作方法,具体包括如下步骤:The second embodiment provides a method for manufacturing a chip stack structure 3, which specifically includes the following steps:
S200、如图8a所示,提供第一芯片10,第一芯片10包括第一基底10a、设置在第一基底10a上的第一导电层11以及设置于第一导电层11上的第一钝化层12;其中,第一钝化层12包括第一开口部,第一导电层11的至少部分位于第一开口部,即第一导电层11暴露于第一芯片10表面。S200, as shown in FIG. 8a, provide a first chip 10, the first chip 10 includes a first substrate 10a, a first conductive layer 11 disposed on the first substrate 10a, and a first passivation layer disposed on the first conductive layer 11 The passivation layer 12; wherein, the first passivation layer 12 includes a first opening, at least part of the first conductive layer 11 is located in the first opening, that is, the first conductive layer 11 is exposed on the surface of the first chip 10 .
需要说明的是,步骤S200可以参考上述步骤S100,此处不再赘述。It should be noted that for step S200, reference may be made to the above step S100, which will not be repeated here.
S201、如图8a所示,在第一钝化层12上形成第一种子层14;第一种子层14覆盖第一钝化层12和第一导电层11。S201 , as shown in FIG. 8 a , form a first seed layer 14 on the first passivation layer 12 ; the first seed layer 14 covers the first passivation layer 12 and the first conductive layer 11 .
需要说明的是,步骤S201可以参考上述步骤S101,此处不再赘述。It should be noted that for step S201, reference may be made to the above step S101, which will not be repeated here.
S202、如图8a所示,在第一种子层14上形成第一光刻胶层15;第一光刻胶层15包括第一镂空区。其中,第一镂空区在第一基底10a上的投影与第一开口部在第一基 底10a上的投影具有重叠区域。S202 , as shown in FIG. 8 a , form a first photoresist layer 15 on the first seed layer 14 ; the first photoresist layer 15 includes a first hollow area. Wherein, the projection of the first hollow area on the first substrate 10a and the projection of the first opening on the first substrate 10a have overlapping areas.
需要说明的是,步骤S202可以参考上述步骤S102,此处不再赘述。It should be noted that for step S202, reference may be made to the above step S102, which will not be repeated here.
S203、如图8a所示,在第一镂空区内形成金属柱16。S203 , as shown in FIG. 8 a , forming metal pillars 16 in the first hollow area.
需要说明的是,步骤S203是可选步骤,例如,在一些示例中,步骤S203也可以省略。It should be noted that step S203 is an optional step, for example, in some examples, step S203 may also be omitted.
此处,步骤S203可以参考上述步骤S103,此处不再赘述。Here, for step S203, reference may be made to the above step S103, which will not be repeated here.
S204、如图8a所示,在第一镂空区内形成焊料13;金属柱16与焊料13电连接。S204 , as shown in FIG. 8 a , forming solder 13 in the first hollow area; the metal pillar 16 is electrically connected to the solder 13 .
需要说明的是,步骤S204可以参考上述步骤S104,此处不再赘述。It should be noted that for step S204, reference may be made to the above step S104, which will not be repeated here.
S205、如图8a所示,去除第一光刻胶层15,并去除第一种子层14中除金属柱16下方以外的部分。S205 , as shown in FIG. 8 a , remove the first photoresist layer 15 , and remove the part of the first seed layer 14 except under the metal pillar 16 .
需要说明的是,步骤S205可以参考上述步骤S105,此处不再赘述。It should be noted that for step S205, reference may be made to the above step S105, which will not be repeated here.
S206、如图11a所示,提供第二芯片20,第二芯片20包括第二基底20a、设置在第二基底20a上的第二导电层21以及设置在第二导电层21上的形成第二钝化层22;其中,第二钝化层22包括第二开口部,第二导电层21的至少部分位于第二开口部,即第二导电层11暴露于第二芯片20表面。S206, as shown in FIG. 11a, provide a second chip 20, the second chip 20 includes a second substrate 20a, a second conductive layer 21 disposed on the second substrate 20a, and a second conductive layer formed on the second conductive layer 21. Passivation layer 22 ; wherein, the second passivation layer 22 includes a second opening, at least part of the second conductive layer 21 is located in the second opening, that is, the second conductive layer 11 is exposed on the surface of the second chip 20 .
需要说明的是,步骤S206可以参考上述步骤S106,此处不再赘述。It should be noted that for step S206, reference may be made to the above step S106, which will not be repeated here.
S207、如图11a所示,在第二钝化层22上形成第二种子层25;第二种子层25覆盖第二钝化层22和第二导电层21。S207 , as shown in FIG. 11 a , forming a second seed layer 25 on the second passivation layer 22 ; the second seed layer 25 covers the second passivation layer 22 and the second conductive layer 21 .
需要说明的是,步骤S207可以参考上述步骤S107,此处不再赘述。It should be noted that for step S207, reference may be made to the above step S107, which will not be repeated here.
S208、如图11a所示,在第二种子层25上形成第二光刻胶层26;第二光刻胶层26包括第二镂空区。其中,第二镂空区在第二基底20a上的投影与第二开口部在第二基底20a上的投影具有重叠区域。S208 , as shown in FIG. 11 a , forming a second photoresist layer 26 on the second seed layer 25 ; the second photoresist layer 26 includes a second hollow area. Wherein, the projection of the second hollow area on the second base 20 a and the projection of the second opening on the second base 20 a have overlapping areas.
需要说明的是,步骤S208可以参考上述步骤S108,此处不再赘述。It should be noted that for step S208, reference may be made to the above step S108, which will not be repeated here.
S209、如图11a所示,在第二镂空区内形成导电底座27,导电底座27位于第二导电层21上,且与第二导电层21电连接。S209 , as shown in FIG. 11 a , form a conductive base 27 in the second hollow area, and the conductive base 27 is located on the second conductive layer 21 and is electrically connected to the second conductive layer 21 .
此处,例如可以利用电镀或化学镀的方法形成导电底座27。Here, for example, the conductive base 27 can be formed by electroplating or electroless plating.
此外,导电底座27可以是单层结构,也可以是多层结构。In addition, the conductive base 27 can be a single-layer structure or a multi-layer structure.
在一些示例中,导电底座27的材料包括惰性金属。惰性金属例如可以为Ni、Au、Co或其它惰性金属中的一种或多种。In some examples, the material of the conductive base 27 includes an inert metal. The inert metal may be, for example, one or more of Ni, Au, Co or other inert metals.
S210、如图11a所示,在第二镂空区内形成凸起24;其中,导电底座27的润湿性比凸起24的润湿性差。S210 , as shown in FIG. 11 a , forming a protrusion 24 in the second hollow area; wherein, the wettability of the conductive base 27 is worse than that of the protrusion 24 .
需要说明的是,步骤S210可以参考上述步骤S109,此处不再赘述。It should be noted that for step S210, reference may be made to the above step S109, which will not be repeated here.
在一些示例中,凸起24的材料包括易于被腐蚀的金属,例如Cu、Al等。In some examples, the material of the protrusion 24 includes a metal that is easy to be corroded, such as Cu, Al, and the like.
此处,可以通过选择合适的导电底座27的材料和凸起24的材料,使得导电底座27的润湿性比凸起24的润湿性差,大多数惰性金属的润湿性比活泼金属的润湿性差。Here, the wettability of the conductive base 27 is worse than that of the protrusion 24 by selecting a suitable material for the conductive base 27 and the material for the protrusion 24, and the wettability of most inert metals is lower than that of the active metal. Poor humidity.
S211、如图11a所示,去除第二光刻胶层26,并去除第二种子层25中除导电底座27下方以外的部分。S211 , as shown in FIG. 11 a , remove the second photoresist layer 26 , and remove the part of the second seed layer 25 except under the conductive base 27 .
此处,可以通过去胶液去除第二光刻胶层26。可以利用洗涤塔(scrubber)冲洗经过步骤S211后得到的结构,之后,采用刻蚀工艺去除第二种子层25中除导电底座27 下方以外的部分。该刻蚀工艺可以是干法刻蚀工艺,也可以是湿法刻蚀工艺。Here, the second photoresist layer 26 may be removed by a stripping solution. The structure obtained after step S211 may be rinsed with a scrubber, and then, an etching process is used to remove the part of the second seed layer 25 except under the conductive base 27 . The etching process may be a dry etching process or a wet etching process.
应当理解到,在采用刻蚀工艺去除第二种子层25中除导电底座27下方以外的部分的同时,刻蚀工艺同时也会对凸起24进行腐蚀,凸起24会受到腐蚀影响发生收缩,通过控制第二光刻胶层26的第二镂空区的形状或刻蚀工艺,可以使得形成的凸起24的形状为针锥状结构或台状结构,当然也可以形成柱状或其它形状的结构。凸起24的形状可以参考上述,此处不再赘述。It should be understood that when the etching process is used to remove the part of the second seed layer 25 except the part below the conductive base 27, the etching process will also corrode the protrusion 24 at the same time, and the protrusion 24 will be affected by the corrosion and shrink. By controlling the shape or etching process of the second hollow area of the second photoresist layer 26, the shape of the formed protrusion 24 can be a needle-cone structure or a mesa structure, and of course a columnar or other shape structure can also be formed. . The shape of the protrusion 24 can be referred to above, and will not be repeated here.
需要说明的是,在导电底座27的材料包括惰性金属的情况下,在刻蚀过程中,惰性金属不受刻蚀的影响或者受刻蚀的影响较小,因此经过刻蚀工艺后,导电底座27的尺寸不变,或者,相对于凸起24收缩的较小,这样一来,凸起24在导电底座27上的投影位于导电底座27的边界内。It should be noted that, in the case where the material of the conductive base 27 includes an inert metal, the inert metal is not affected by the etching or is less affected by the etching, so after the etching process, the conductive base The size of the protrusion 27 is constant, or shrinks smaller relative to the protrusion 24 , so that the projection of the protrusion 24 on the conductive base 27 is located within the boundary of the conductive base 27 .
S212、如图11b所示,加热焊料13和凸起24,将第一芯片10和第二芯片20耦接在一起;其中,凸起24插入焊料13内部。S212 , as shown in FIG. 11 b , heating the solder 13 and the bump 24 to couple the first chip 10 and the second chip 20 together; wherein, the bump 24 is inserted into the solder 13 .
需要说明的是,步骤S212可以参考上述步骤S111,此处不再赘述。It should be noted that for step S212, reference may be made to the above step S111, which will not be repeated here.
此处,凸起24插入焊料13内部时,由于导电底座27的润湿性比凸起24的润湿性差,因此焊料13流到导电底座27上后,会减缓焊料13的流动。Here, when the protrusion 24 is inserted into the solder 13 , since the wettability of the conductive base 27 is lower than that of the protrusion 24 , the flow of the solder 13 will be slowed down after the solder 13 flows onto the conductive base 27 .
S213、如图11b所示,在第一芯片10和第二芯片20之间填充缓冲材料30。S213 , as shown in FIG. 11 b , filling the buffer material 30 between the first chip 10 and the second chip 20 .
需要说明的是,步骤S213是可选步骤,例如,在一些示例中,步骤S213可以省略。It should be noted that step S213 is an optional step, for example, in some examples, step S213 may be omitted.
此处,步骤S213可以参考上述步骤S112,此处不再赘述。Here, step S213 may refer to the above-mentioned step S112, which will not be repeated here.
本实施例二提供的芯片堆叠结构的制作方法具有与实施例一提供的芯片堆叠结构的制作方法相同的技术效果,可以参考上述实施例一,此处不再赘述。在此基础上,由于在本实施例二中,在形成凸起24之前,还形成了导电底座27,由于通过材料的选择可以使得导电底座27的润湿性比凸起24的润湿性差,而导电底座27的润湿性比凸起24的润湿性差,因而在焊料13与凸起24焊接时,导电底座27可以抑制焊料13的流动,因此可以避免爬锡现象,这样一来,避免了相邻两个焊料13接触导致的短路现象。The manufacturing method of the chip stack structure provided in the second embodiment has the same technical effect as the manufacturing method of the chip stacking structure provided in the first embodiment, and reference may be made to the above first embodiment, which will not be repeated here. On this basis, since in the second embodiment, before forming the protrusion 24, the conductive base 27 is also formed, and the wettability of the conductive base 27 is worse than that of the protrusion 24 due to the choice of material. The wettability of the conductive base 27 is worse than that of the protrusion 24, so when the solder 13 is welded to the protrusion 24, the conductive base 27 can inhibit the flow of the solder 13, so the phenomenon of tin climbing can be avoided. The short circuit phenomenon caused by the contact of two adjacent solders 13 is eliminated.
本实施例二还提供一种芯片堆叠结构3,该芯片堆叠结构3可以采用上述步骤S200~S213提供的芯片堆叠结构的制作方法制作得到。本实施例二提供的芯片堆叠结构3和实施例一提供的芯片堆叠结构3的区别之处在于,实施例二提供的芯片堆叠结构3增加了导电底座。The second embodiment also provides a chip stack structure 3, which can be manufactured by using the chip stack structure manufacturing method provided in the above steps S200-S213. The difference between the chip stack structure 3 provided in the second embodiment and the chip stack structure 3 provided in the first embodiment lies in that the chip stack structure 3 provided in the second embodiment adds a conductive base.
如图12所示,实施例二提供的芯片堆叠结构3包括第一芯片10,第一芯片10包括第一基底10a和设置在第一基底10a上的第一导电部100,第一导电部100暴露于第一芯片10的表面;芯片堆叠结构3还包括第二芯片20;第二芯片20包括第二基底20a和设置在第二基底20a上的第二导电部200,第二导电部200暴露于第二芯片20的表面;芯片堆叠结构3还包括焊球40,焊球40设置于第一导电部100和第二导电部200之间,焊球40分别与第一导电部100和第二导电部200接触,焊球40内部遍布有导电的金属间化合物。第一芯片10还包括设置在第一导电部100靠近第二芯片20一侧的第一钝化层12;第一钝化层12包括第一开口部,第一导电部100的至少部分位于第一开口部;第二芯片20还包括设置在第二导电部200靠近第一芯片10一侧的第二钝化 层22;第二钝化层22包括第二开口部,第二导电层200的至少部分位于第二开口部。As shown in FIG. 12 , the chip stack structure 3 provided by Embodiment 2 includes a first chip 10, and the first chip 10 includes a first substrate 10a and a first conductive portion 100 disposed on the first substrate 10a, the first conductive portion 100 Exposed to the surface of the first chip 10; the chip stack structure 3 also includes a second chip 20; the second chip 20 includes a second substrate 20a and a second conductive portion 200 disposed on the second substrate 20a, and the second conductive portion 200 is exposed on the surface of the second chip 20; the chip stack structure 3 also includes a solder ball 40, the solder ball 40 is arranged between the first conductive part 100 and the second conductive part 200, and the solder ball 40 is connected to the first conductive part 100 and the second conductive part 200 respectively. The conductive portion 200 is in contact, and a conductive intermetallic compound is distributed inside the solder ball 40 . The first chip 10 also includes a first passivation layer 12 disposed on the side of the first conductive portion 100 close to the second chip 20; the first passivation layer 12 includes a first opening, and at least part of the first conductive portion 100 is located on the second chip 20. An opening; the second chip 20 also includes a second passivation layer 22 arranged on the side of the second conductive portion 200 close to the first chip 10; the second passivation layer 22 includes a second opening, the second conductive layer 200 at least partially located in the second opening.
在一些示例中,第一导电部100包括第一导电层11和设置在第一导电层11远离第一基底10a一侧的第一种子层14;第二导电部200包括第二导电层21、设置在第二导电层21远离第二基底20a一侧的第二种子层25以及设置在第二种子层25远离第二基底20a一侧的导电底座27。In some examples, the first conductive part 100 includes a first conductive layer 11 and a first seed layer 14 disposed on a side of the first conductive layer 11 away from the first substrate 10a; the second conductive part 200 includes a second conductive layer 21, The second seed layer 25 disposed on the side of the second conductive layer 21 away from the second substrate 20 a and the conductive base 27 disposed on the side of the second seed layer 25 away from the second substrate 20 a.
在另一些示例中,如图12所示,第一导电部100包括第一导电层11、设置在第一导电层11远离第一基底10a一侧的第一种子层14以及设置在第一种子层14远离第一基底10a一侧的金属柱16;第二导电部200包括第二导电层21、设置在第二导电层21远离第二基底20a一侧的第二种子层25以及设置在第二种子层25远离第二基底20a一侧的导电底座27。In other examples, as shown in FIG. 12 , the first conductive part 100 includes a first conductive layer 11, a first seed layer 14 disposed on the side of the first conductive layer 11 away from the first substrate 10a, and a first seed layer 14 disposed on the first seed layer 11. The metal post 16 on the side of the layer 14 away from the first substrate 10a; the second conductive part 200 includes the second conductive layer 21, the second seed layer 25 arranged on the side of the second conductive layer 21 away from the second substrate 20a, and the second seed layer 25 arranged on the second conductive layer 21 The second sublayer 25 is away from the conductive base 27 on the side of the second substrate 20a.
在一些示例中,如图12所示,上述芯片堆叠结构3还包括:填充在第一芯片10和第二芯片20之间的缓冲材料30。In some examples, as shown in FIG. 12 , the chip stack structure 3 further includes: a buffer material 30 filled between the first chip 10 and the second chip 20 .
在一些示例中,第二钝化层22的上表面即远离第二基底20a的表面到第二导电层21的上表面即远离第二基底20a的表面的距离大于或等于凸起24的高度H与凸起24的下表面即靠近第二基底20a的表面到第二导电层21的上表面即远离第二基底20a的表面的距离之和。In some examples, the distance from the upper surface of the second passivation layer 22, that is, the surface away from the second substrate 20a to the upper surface of the second conductive layer 21, that is, the surface away from the second substrate 20a, is greater than or equal to the height H of the protrusion 24 The sum of the distances from the lower surface of the protrusion 24 , that is, the surface close to the second base 20 a , to the upper surface of the second conductive layer 21 , that is, the surface away from the second base 20 a.
在第二钝化层22远离第二基底20a的表面到第二导电层21远离第二基底20a的表面的距离大于或等于凸起24的高度与凸起24靠近第二基底20a的表面到第二导电层21远离第二基底20a的表面的距离之和的情况下,制作得到的芯片堆叠结构3,第二钝化层22的上表面即远离第二基底20a的表面到第二导电层21的上表面即远离第二基底20a的表面的距离大于或等于焊球40的高度与焊球40的下表面即靠近第二基底20a的表面到第二导电层21的上表面即远离第二基底20a的表面的距离之和。The distance from the surface of the second passivation layer 22 away from the second base 20a to the surface of the second conductive layer 21 away from the second base 20a is greater than or equal to the height of the protrusion 24 and the distance from the surface of the protrusion 24 close to the second base 20a to the second base 20a. In the case of the sum of the distances between the two conductive layers 21 away from the surface of the second substrate 20a, the resulting chip stack structure 3, the upper surface of the second passivation layer 22 is the surface far away from the second substrate 20a to the second conductive layer 21 The distance from the upper surface of the upper surface of the second substrate 20a away from the surface of the second substrate 20a is greater than or equal to the height of the solder ball 40 and the lower surface of the solder ball 40, that is, the surface close to the second substrate 20a, to the upper surface of the second conductive layer 21, that is, away from the second substrate The sum of the distances of the surfaces of 20a.
实施例三Embodiment Three
实施例三和实施例二在制作芯片堆叠结构3上的区别之处在于,实施例三在实施例二中的步骤S210之后,步骤S211之前,增加了一个步骤,在凸起24上形成保护层;保护层覆盖凸起24的至少部分表面。The difference between the third embodiment and the second embodiment in making the chip stack structure 3 is that in the third embodiment, after the step S210 in the second embodiment and before the step S211, a step is added to form a protective layer on the protrusion 24 ; The protective layer covers at least part of the surface of the protrusion 24 .
本实施例三提供一种芯片堆叠结构3的制作方法,具体包括如下步骤:The third embodiment provides a method for manufacturing a chip stack structure 3, which specifically includes the following steps:
S300、提供第一芯片10,第一芯片10包括第一基底10a、设置在第一基底10a上的第一导电层11以及设置于第一导电层11上的第一钝化层12;其中,第一钝化层12包括第一开口部,第一导电层11的至少部分位于第一开口部,即第一导电层11暴露于第一芯片10表面。S300, providing a first chip 10, the first chip 10 includes a first substrate 10a, a first conductive layer 11 disposed on the first substrate 10a, and a first passivation layer 12 disposed on the first conductive layer 11; wherein, The first passivation layer 12 includes a first opening, at least part of the first conductive layer 11 is located in the first opening, that is, the first conductive layer 11 is exposed on the surface of the first chip 10 .
S301、在第一钝化层12上形成第一种子层14;第一种子层14覆盖第一钝化层12和第一导电层11。S301 , forming a first seed layer 14 on the first passivation layer 12 ; the first seed layer 14 covers the first passivation layer 12 and the first conductive layer 11 .
S302、在第一种子层14上形成第一光刻胶层15;第一光刻胶层15包括第一镂空区。其中,第一镂空区在第一基底10a上的投影与第一开口部在第一基底10a上的投影具有重叠区域。S302 , forming a first photoresist layer 15 on the first seed layer 14 ; the first photoresist layer 15 includes a first hollow area. Wherein, the projection of the first hollow area on the first substrate 10 a and the projection of the first opening on the first substrate 10 a have overlapping areas.
S303、在第一镂空区内形成金属柱16。S303, forming metal pillars 16 in the first hollow area.
需要说明的是,步骤S303是可选步骤,例如,在一些示例中,步骤S303也可以 省略。It should be noted that step S303 is an optional step, for example, in some examples, step S303 can also be omitted.
S304、在第一镂空区内形成焊料13;金属柱16与焊料13电连接。S304 , forming solder 13 in the first hollow area; the metal pillar 16 is electrically connected to the solder 13 .
S305、去除第一光刻胶层15,并去除第一种子层14中除金属柱16下方以外的部分。S305 , removing the first photoresist layer 15 , and removing the part of the first seed layer 14 except under the metal pillar 16 .
S306、提供第二芯片20,第二芯片20包括第二基底20a、设置在第二基底20a上的第二导电层21以及设置在第二导电层21上的形成第二钝化层22;其中,第二钝化层22包括第二开口部,第二导电层21的至少部分位于第二开口部,即第二导电层11暴露于第二芯片20表面。S306, providing a second chip 20, the second chip 20 comprising a second substrate 20a, a second conductive layer 21 disposed on the second substrate 20a, and a second passivation layer 22 disposed on the second conductive layer 21; wherein , the second passivation layer 22 includes a second opening, at least part of the second conductive layer 21 is located in the second opening, that is, the second conductive layer 11 is exposed on the surface of the second chip 20 .
S307、在第二钝化层22上形成第二种子层25;第二种子层25覆盖第二钝化层22和第二导电层21。S307 , forming a second seed layer 25 on the second passivation layer 22 ; the second seed layer 25 covers the second passivation layer 22 and the second conductive layer 21 .
S308、在第二种子层25上形成第二光刻胶层26;第二光刻胶层26包括第二镂空区。其中,第二镂空区在第二基底20a上的投影与第二开口部在第二基底20a上的投影具有重叠区域。S308 , forming a second photoresist layer 26 on the second seed layer 25 ; the second photoresist layer 26 includes a second hollow area. Wherein, the projection of the second hollow area on the second base 20 a and the projection of the second opening on the second base 20 a have overlapping areas.
S309、在第二镂空区内形成导电底座27,导电底座27位于第二导电层21上,且与第二导电层21电连接。S309 , forming a conductive base 27 in the second hollow area, the conductive base 27 is located on the second conductive layer 21 and is electrically connected to the second conductive layer 21 .
S310、在第二镂空区内形成凸起24;其中,导电底座27的润湿性比凸起24的润湿性差。S310 , forming a protrusion 24 in the second hollow area; wherein, the wettability of the conductive base 27 is worse than that of the protrusion 24 .
需要说明的是,步骤S300~S310可以参考上述步骤S200~S210,此处不再赘述。It should be noted that for steps S300-S310, reference may be made to the above-mentioned steps S200-S210, which will not be repeated here.
S311、如图13所示,在凸起24上形成保护层28;保护层28覆盖凸起24的至少部分表面。S311 , as shown in FIG. 13 , forming a protection layer 28 on the protrusion 24 ; the protection layer 28 covers at least part of the surface of the protrusion 24 .
在一些示例中,保护层28覆盖凸起24远离第二芯片20的表面。In some examples, the protection layer 28 covers the surface of the bump 24 away from the second chip 20 .
此处,保护层28可以是单层结构,也可以是多层结构。Here, the protective layer 28 may have a single-layer structure or a multi-layer structure.
在一些示例中,保护层28的材料包括惰性金属。当保护层28为单层结构时,保护层28的材料例如可以为Ni、Au、Co或其它惰性金属中的一种或多种。当保护层28为多层结构时,例如,保护层28可以包括层叠的Ni层和Au层或者层叠的Ni层、Pd(钯)层和Au层。In some examples, the material of the protective layer 28 includes an inert metal. When the protection layer 28 has a single-layer structure, the material of the protection layer 28 may be one or more of Ni, Au, Co or other inert metals, for example. When the protective layer 28 has a multilayer structure, for example, the protective layer 28 may include a stacked Ni layer and an Au layer or a stacked Ni layer, a Pd (palladium) layer, and an Au layer.
在一些示例中,保护层28的厚度范围为0.1um~1um,例如,保护层28的厚度可以为0.1μm、0.5μm、0.8μm或1μm等。In some examples, the thickness of the protection layer 28 ranges from 0.1 um to 1 um, for example, the thickness of the protection layer 28 may be 0.1 μm, 0.5 μm, 0.8 μm, or 1 μm.
S312、如图13所示,去除第二光刻胶层26,并去除第二种子层25中除导电底座27下方以外的部分。S312 , as shown in FIG. 13 , removing the second photoresist layer 26 , and removing the part of the second seed layer 25 except under the conductive base 27 .
需要说明的是,步骤S312可以参考上述步骤S211,此处不再赘述。It should be noted that for step S312, reference may be made to the above step S211, which will not be repeated here.
此处,在保护层28的材料包括惰性金属的情况下,在刻蚀过程中,惰性金属不受刻蚀的影响或者受刻蚀的影响较小,因此经过刻蚀工艺后,保护层28的尺寸不变,或者,保护层28相对于凸起24收缩的较小。Here, when the material of the protective layer 28 includes an inert metal, during the etching process, the inert metal is not affected by the etching or is less affected by the etching, so after the etching process, the protective layer 28 The size remains the same, or the protective layer 28 shrinks less relative to the protrusion 24 .
S313、如图14所示,加热焊料13和凸起24,将第一芯片10和第二芯片20耦接在一起;其中,凸起24插入焊料13内部。S313 , as shown in FIG. 14 , heating the solder 13 and the bump 24 to couple the first chip 10 and the second chip 20 together; wherein, the bump 24 is inserted into the solder 13 .
需要说明的是,步骤S313可以参考上述步骤S111,此处不再赘述。It should be noted that for step S313, reference may be made to the above step S111, which will not be repeated here.
应当理解到,由于通过材料的选择可以使得导电底座27的润湿性比凸起24的润湿性差,因此凸起24插入焊料13内部后,由于凸起24的润湿性较好,因而焊料13 会包覆在凸起24的周围。It should be understood that the wettability of the conductive base 27 is poorer than that of the protrusion 24 due to the selection of the material, so after the protrusion 24 is inserted into the solder 13, the solder 13 has better wettability due to the better wettability of the solder 13 . 13 will wrap around the protrusion 24.
S314、如图14所示,在第一芯片10和第二芯片20之间填充缓冲材料30。S314 , as shown in FIG. 14 , filling the buffer material 30 between the first chip 10 and the second chip 20 .
需要说明的是,步骤S314是可选步骤,例如,在一些示例中,步骤S314可以省略。It should be noted that step S314 is an optional step, for example, in some examples, step S314 may be omitted.
此处,步骤S314可以参考上述步骤S112,此处不再赘述。Here, step S314 may refer to the above-mentioned step S112, which will not be repeated here.
本实施例三提供的芯片堆叠结构的制作方法具有与实施例二提供的芯片堆叠结构的制作方法相同的技术效果,可以参考上述实施例二,此处不再赘述。在此基础上,由于凸起24的表面存在氧化的风险,若凸起24的表面被氧化,则凸起24和焊料13焊接时,会导致焊接效果较差,因此在凸起24和焊料13焊接之前,通常需要对凸起24的表面进行去氧化处理,这样一来,就会增加制作芯片堆叠结构的工序。在本实施例三中,由于凸起24上形成有保护层28,保护层28可以防止凸起24的表面被氧化,因此在凸起24和焊料13焊接时,可以省去对凸起24的表面进行去氧化处理的工序,从而可以简化芯片堆叠结构的制作方法,降低生产成本。The manufacturing method of the chip stack structure provided in the third embodiment has the same technical effect as the manufacturing method of the chip stacking structure provided in the second embodiment, and reference may be made to the above second embodiment, which will not be repeated here. On this basis, because there is a risk of oxidation on the surface of the bump 24, if the surface of the bump 24 is oxidized, when the bump 24 and the solder 13 are soldered, the welding effect will be poor, so the bump 24 and the solder 13 Before soldering, it is usually necessary to deoxidize the surface of the bump 24 , and in this way, the process of manufacturing the stacked chip structure will be increased. In the third embodiment, since the protective layer 28 is formed on the protrusion 24, the protective layer 28 can prevent the surface of the protrusion 24 from being oxidized, so when the protrusion 24 and the solder 13 are welded, the need for a protective layer 28 on the protrusion 24 can be omitted. The process of deoxidizing the surface can simplify the manufacturing method of the chip stack structure and reduce the production cost.
本实施例三还提供一种芯片堆叠结构3,该芯片堆叠结构3可以采用上述步骤S300~S314提供的芯片堆叠结构的制作方法制作得到。本实施例三提供的芯片堆叠结构3和实施例二提供的芯片堆叠结构3的区别之处在于,实施例三提供的芯片堆叠结构3增加了保护层。The third embodiment also provides a chip stack structure 3, which can be manufactured by using the method for manufacturing the chip stack structure provided in the above steps S300-S314. The difference between the chip stack structure 3 provided in the third embodiment and the chip stack structure 3 provided in the second embodiment lies in that a protective layer is added to the chip stack structure 3 provided in the third embodiment.
如图15所示,实施例三提供的芯片堆叠结构3包括第一芯片10;第一芯片10包括第一基底10a和设置在第一基底10a上的第一导电部100,第一导电部100暴露于第一芯片10的表面;芯片堆叠结构3还包括第二芯片20;第二芯片20包括第二基底20a和设置在第二基底20a上的第二导电部200,第二导电部200暴露于第二芯片20的表面;芯片堆叠结构3还包括焊球40,焊球40设置于第一导电部100和第二导电部200之间,焊球40分别与第一导电部100和第二导电部200接触,焊球40内部遍布有导电的金属间化合物。芯片堆叠结构3还包括:设置在焊球40的内部的保护层28。第一芯片10还包括设置在第一导电部100靠近第二芯片20一侧的第一钝化层12;第一钝化层12包括第一开口部,第一导电部100的至少部分位于第一开口部;第二芯片20还包括设置在第二导电部200靠近第一芯片10一侧的第二钝化层22;第二钝化层22包括第二开口部,第二导电层200的至少部分位于第二开口部。As shown in FIG. 15 , the chip stack structure 3 provided by Embodiment 3 includes a first chip 10; the first chip 10 includes a first substrate 10a and a first conductive portion 100 disposed on the first substrate 10a, the first conductive portion 100 Exposed to the surface of the first chip 10; the chip stack structure 3 also includes a second chip 20; the second chip 20 includes a second substrate 20a and a second conductive portion 200 disposed on the second substrate 20a, and the second conductive portion 200 is exposed on the surface of the second chip 20; the chip stack structure 3 also includes a solder ball 40, the solder ball 40 is arranged between the first conductive part 100 and the second conductive part 200, and the solder ball 40 is connected to the first conductive part 100 and the second conductive part 200 respectively. The conductive portion 200 is in contact, and a conductive intermetallic compound is distributed inside the solder ball 40 . The chip stack structure 3 further includes: a protection layer 28 disposed inside the solder balls 40 . The first chip 10 also includes a first passivation layer 12 disposed on the side of the first conductive portion 100 close to the second chip 20; the first passivation layer 12 includes a first opening, and at least part of the first conductive portion 100 is located on the second chip 20. An opening; the second chip 20 also includes a second passivation layer 22 arranged on the side of the second conductive portion 200 close to the first chip 10; the second passivation layer 22 includes a second opening, the second conductive layer 200 at least partially located in the second opening.
其中,第一导电部100的结构和第二导电部200的结构可以参考实施例二,此处不再赘述。Wherein, the structure of the first conductive part 100 and the structure of the second conductive part 200 can refer to the second embodiment, which will not be repeated here.
在一些示例中,如图15所示,上述芯片堆叠结构3还包括:填充在第一芯片10和第二芯片20之间的缓冲材料30。In some examples, as shown in FIG. 15 , the chip stack structure 3 further includes: a buffer material 30 filled between the first chip 10 and the second chip 20 .
在一些示例中,第二钝化层22的上表面即远离第二基底20a的表面到第二导电层21的上表面即远离第二基底20a的表面的距离大于或等于凸起24的高度H与凸起24的下表面即靠近第二基底20a的表面到第二导电层21的上表面即远离第二基底20a的表面的距离之和。In some examples, the distance from the upper surface of the second passivation layer 22, that is, the surface away from the second substrate 20a to the upper surface of the second conductive layer 21, that is, the surface away from the second substrate 20a, is greater than or equal to the height H of the protrusion 24 The sum of the distances from the lower surface of the protrusion 24 , that is, the surface close to the second base 20 a , to the upper surface of the second conductive layer 21 , that is, the surface away from the second base 20 a.
在第二钝化层22远离第二基底20a的表面到第二导电层21远离第二基底20a的表面的距离大于或等于凸起24的高度与凸起24靠近第二基底20a的表面到第二导电层21远离第二基底20a的表面的距离之和的情况下,制作得到的芯片堆叠结构3,第 二钝化层22的上表面即远离第二基底20a的表面到第二导电层21的上表面即远离第二基底20a的表面的距离大于或等于焊球40的高度与焊球40的下表面即靠近第二基底20a的表面到第二导电层21的上表面即远离第二基底20a的表面的距离之和。The distance from the surface of the second passivation layer 22 away from the second base 20a to the surface of the second conductive layer 21 away from the second base 20a is greater than or equal to the height of the protrusion 24 and the distance from the surface of the protrusion 24 close to the second base 20a to the second base 20a. In the case of the sum of the distances between the two conductive layers 21 away from the surface of the second substrate 20a, the resulting chip stack structure 3, the upper surface of the second passivation layer 22 is the surface far away from the second substrate 20a to the second conductive layer 21 The distance from the upper surface of the upper surface of the second substrate 20a away from the surface of the second substrate 20a is greater than or equal to the height of the solder ball 40 and the lower surface of the solder ball 40, that is, the surface close to the second substrate 20a, to the upper surface of the second conductive layer 21, that is, away from the second substrate The sum of the distances of the surfaces of 20a.
需要说明的是,在步骤S314之后,在进行多次回流焊的过程中,凸起24和焊料13会反应形成金属间化合物。在此基础上,焊料13也可能会和保护层28反应形成金属间化合物。因此,在一些示例中,制作得到的芯片堆叠结构3中保护层28的厚度小于步骤S311中形成的保护层28的厚度。It should be noted that after step S314 , during multiple reflow processes, the bumps 24 and the solder 13 will react to form intermetallic compounds. On this basis, the solder 13 may also react with the protection layer 28 to form an intermetallic compound. Therefore, in some examples, the thickness of the protection layer 28 in the manufactured chip stack structure 3 is smaller than the thickness of the protection layer 28 formed in step S311 .
基于上述,需要说明的是,实施例三是以芯片堆叠结构3包括导电底座27为例进行的说明,在另一些示例中,在芯片堆叠结构3的制作方法也可以省略制作导电底座27的步骤,在芯片堆叠结构3中也可以不设置导电底座27,其它制作步骤和结构与实施例三相同,可以参考上述实施例三。Based on the above, it should be noted that the third embodiment is described by taking the chip stack structure 3 including the conductive base 27 as an example. In other examples, the step of making the conductive base 27 can also be omitted in the manufacturing method of the chip stack structure 3. , the conductive base 27 may not be provided in the chip stack structure 3, and other manufacturing steps and structures are the same as those in the third embodiment, and reference may be made to the third embodiment above.
此外,形成焊料13、金属柱16、导电底座27、凸起24和保护层28的方法包括但不限于实施例一、实施例二和实施例三提供的方法。以形成金属柱16为例,例如,可以先形成金属薄膜,接下来,对金属薄膜进行刻蚀以形成金属柱16。In addition, the methods for forming the solder 13 , the metal pillar 16 , the conductive base 27 , the protrusion 24 and the protective layer 28 include but are not limited to the methods provided in the first embodiment, the second embodiment and the third embodiment. Taking the formation of the metal pillars 16 as an example, for example, a metal thin film may be formed first, and then the metal thin film may be etched to form the metal pillars 16 .
需要说明的是,上述实施例一、实施例二和实施例三,均是以第一集成电路器件300为第一芯片10,第二集成电路器件400为第二芯片20为例,对集成电路堆叠结构02和集成电路堆叠结构02的制作方法进行说明。在第一集成电路器件300和第二集成电路器件400为其它结构的情况下,例如第一集成电路器件300和第二集成电路器件400中一个为第一芯片10,另一个为封装基板4,又例如,第一集成电路器件300和第二集成电路器件400中一个为封装基板4,另一个为PCB,集成电路堆叠结构02和集成电路堆叠结构02的制作方法可以参考上述实施例一、实施例二和实施例三,此处不再赘述。It should be noted that the first, second and third embodiments above all take the first integrated circuit device 300 as the first chip 10 and the second integrated circuit device 400 as the second chip 20 as an example. The method for fabricating the stacked structure 02 and the integrated circuit stacked structure 02 will be described. In the case where the first integrated circuit device 300 and the second integrated circuit device 400 have other structures, for example, one of the first integrated circuit device 300 and the second integrated circuit device 400 is the first chip 10, and the other is the packaging substrate 4, For another example, one of the first integrated circuit device 300 and the second integrated circuit device 400 is a packaging substrate 4, and the other is a PCB. For the fabrication method of the integrated circuit stack structure 02 and the integrated circuit stack structure 02, reference may be made to the above-mentioned first embodiment. Example 2 and Example 3 will not be repeated here.
在本申请的另一方面,还提供一种与计算机一起使用的非瞬时性计算机可读存储介质,该计算机具有用于创建制作上述集成电路堆叠结构的软件,该计算机可读存储介质上存储有一个或多个计算机可读数据结构,一个或多个计算机可读数据结构具有用于制造上文所提供的任意一个图示所提供的集成电路堆叠结构的控制数据,例如光掩膜数据。In another aspect of the present application, there is also provided a non-transitory computer-readable storage medium for use with a computer, the computer has software for creating and making the above-mentioned integrated circuit stack structure, and the computer-readable storage medium stores the One or more computer readable data structures having control data, such as photomask data, for fabricating the integrated circuit stack structure provided in any one of the illustrations provided above.
以上所述,仅为本申请的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本申请的保护范围之内。因此,本申请的保护范围应以所述权利要求的保护范围为准。The above is only a specific implementation of the application, but the scope of protection of the application is not limited thereto. Anyone familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the application. Should be covered within the protection scope of this application. Therefore, the protection scope of the present application should be determined by the protection scope of the claims.

Claims (23)

  1. 一种集成电路堆叠结构的制作方法,其特征在于,包括:A method for manufacturing an integrated circuit stack structure, characterized in that it includes:
    在暴露于第一集成电路器件表面的第一导电层上形成焊料;forming solder on the first conductive layer exposed on the surface of the first integrated circuit device;
    在暴露于第二集成电路器件表面的第二导电层上形成凸起;forming bumps on the second conductive layer exposed on the surface of the second integrated circuit device;
    加热所述焊料和所述凸起,将所述第一集成电路器件与所述第二集成电路器件耦接在一起;其中,所述凸起插入所述焊料内部。heating the solder and the bumps to couple the first integrated circuit device and the second integrated circuit device; wherein the bumps are inserted into the solder.
  2. 根据权利要求1所述的制作方法,其特征在于,所述加热所述焊料和所述凸起,包括:The manufacturing method according to claim 1, wherein the heating of the solder and the bump comprises:
    将所述焊料和所述凸起接触;contacting the solder to the bump;
    加热所述焊料和所述凸起,所述焊料熔融后包裹所述凸起的至少部分。The solder and the bump are heated, and the solder melts to wrap around at least a portion of the bump.
  3. 根据权利要求1或2所述的制作方法,其特征在于,所述在暴露于第二集成电路器件表面的第二导电层上形成凸起之后,所述加热所述焊料和所述凸起之前,所述制作方法还包括:The manufacturing method according to claim 1 or 2, characterized in that, after the forming of the bump on the second conductive layer exposed on the surface of the second integrated circuit device, before the heating of the solder and the bump , the preparation method also includes:
    将形成有所述焊料的所述第一集成电路器件移动至形成有所述凸起的所述第二集成电路器件的上方,使所述焊料位于所述凸起的上方。moving the first integrated circuit device formed with the solder over the second integrated circuit device formed with the bump so that the solder is positioned over the bump.
  4. 根据权利要求1所述的制作方法,其特征在于,所述凸起的形状为锥状、柱状或台状。The manufacturing method according to claim 1, characterized in that, the shape of the protrusion is a cone, a column or a table.
  5. 根据权利要求1-4任一项所述的制作方法,其特征在于,所述第一集成电路器件包括设置于所述第一导电层上的第一钝化层;其中,所述第一钝化层包括第一开口部,所述第一导电层的至少部分位于所述第一开口部;The manufacturing method according to any one of claims 1-4, wherein the first integrated circuit device comprises a first passivation layer disposed on the first conductive layer; wherein the first passivation layer The layer includes a first opening, at least part of the first conductive layer is located in the first opening;
    和/或,and / or,
    所述第二集成电路器件包括设置于所述第二导电层上的第二钝化层;其中,所述第二钝化层包括第二开口部,所述第二导电层的至少部分位于所述第二开口部。The second integrated circuit device includes a second passivation layer disposed on the second conductive layer; wherein the second passivation layer includes a second opening, at least part of the second conductive layer is located in the Describe the second opening.
  6. 根据权利要求5所述的制作方法,其特征在于,所述第二钝化层的上表面到所述第二导电层的上表面的距离大于或等于所述凸起的高度与所述凸起的下表面到所述第二导电层的上表面的距离之和。The manufacturing method according to claim 5, wherein the distance from the upper surface of the second passivation layer to the upper surface of the second conductive layer is greater than or equal to the height of the protrusion and the height of the protrusion The sum of the distances from the lower surface of the second conductive layer to the upper surface of the second conductive layer.
  7. 根据权利要求1-6任一项所述的制作方法,其特征在于,所述在暴露于第二集成电路器件表面的第二导电层上形成凸起之前,所述制作方法还包括:The manufacturing method according to any one of claims 1-6, characterized in that, before forming the bumps on the second conductive layer exposed on the surface of the second integrated circuit device, the manufacturing method further comprises:
    在暴露于所述第二集成电路器件表面的所述第二导电层上形成导电底座;forming a conductive pedestal on the second conductive layer exposed on the surface of the second integrated circuit device;
    其中,所述导电底座的润湿性比所述凸起的润湿性差,所述凸起在所述导电底座上的投影位于所述导电底座的边界内。Wherein, the wettability of the conductive base is worse than that of the protrusion, and the projection of the protrusion on the conductive base is located within the boundary of the conductive base.
  8. 根据权利要求7所述的制作方法,其特征在于,所述导电底座的材料包括惰性金属。The manufacturing method according to claim 7, wherein the material of the conductive base includes an inert metal.
  9. 根据权利要求1-8任一项所述的制作方法,其特征在于,所述在暴露于第二集成电路器件表面的第二导电层上形成凸起之后,所述加热所述焊料和所述凸起,将所述第一集成电路器件与所述第二集成电路器件耦接在一起之前,所述制作方法还包括:The manufacturing method according to any one of claims 1-8, characterized in that, after the bumps are formed on the second conductive layer exposed on the surface of the second integrated circuit device, the heating of the solder and the Before coupling the first integrated circuit device and the second integrated circuit device together, the manufacturing method further includes:
    在所述凸起上形成保护层;所述保护层覆盖所述凸起的至少部分表面。A protective layer is formed on the protrusion; the protective layer covers at least part of the surface of the protrusion.
  10. 根据权利要求9所述的制作方法,其特征在于,所述保护层的材料包括惰性金属。The manufacturing method according to claim 9, characterized in that, the material of the protective layer includes an inert metal.
  11. 根据权利要求1-10任一项所述的制作方法,其特征在于,所述在暴露于第一集成 电路器件表面的第一导电层上形成焊料之前,所述制作方法还包括:The manufacturing method according to any one of claims 1-10, characterized in that, before the solder is formed on the first conductive layer exposed to the surface of the first integrated circuit device, the manufacturing method further comprises:
    在暴露于所述第一集成电路器件表面的所述第一导电层上形成金属柱;所述金属柱和所述焊料电连接。A metal post is formed on the first conductive layer exposed on the surface of the first integrated circuit device; the metal post is electrically connected to the solder.
  12. 根据权利要求1-11任一项所述的制作方法,其特征在于,所述加热所述焊料和所述凸起,将所述第一集成电路器件与所述第二集成电路器件耦接在一起之后,所述制作方法还包括:The manufacturing method according to any one of claims 1-11, wherein the heating of the solder and the bump couples the first integrated circuit device and the second integrated circuit device After together, described preparation method also comprises:
    在所述第一集成电路器件和所述第二集成电路器件之间填充缓冲材料。A buffer material is filled between the first integrated circuit device and the second integrated circuit device.
  13. 根据权利要求1-12任一项所述的制作方法,其特征在于,所述第一集成电路器件为第一芯片,所述第二集成电路器件为第二芯片;The manufacturing method according to any one of claims 1-12, wherein the first integrated circuit device is a first chip, and the second integrated circuit device is a second chip;
    或者,所述第一集成电路器件和所述第二集成电路器件中一个为第一芯片,另一个为封装基板;Alternatively, one of the first integrated circuit device and the second integrated circuit device is a first chip, and the other is a packaging substrate;
    或者,所述第一集成电路器件和所述第二集成电路器件中一个为封装基板,另一个为印刷电路板。Alternatively, one of the first integrated circuit device and the second integrated circuit device is a packaging substrate, and the other is a printed circuit board.
  14. 一种集成电路堆叠结构,其特征在于,包括:An integrated circuit stack structure, characterized in that it comprises:
    第一集成电路器件,包括暴露于所述第一集成电路器件表面的第一导电部;a first integrated circuit device including a first conductive portion exposed on a surface of the first integrated circuit device;
    第二集成电路器件,包括暴露于所述第二集成电路器件表面的第二导电部;a second integrated circuit device including a second conductive portion exposed on a surface of the second integrated circuit device;
    焊球,设置于所述第一集成电路器件和所述第二集成电路器件之间,所述焊球分别与所述第一导电部和所述第二导电部接触,所述焊球内部遍布有导电的金属间化合物。Solder balls are disposed between the first integrated circuit device and the second integrated circuit device, the solder balls are respectively in contact with the first conductive part and the second conductive part, and the inside of the solder balls is distributed throughout Conductive intermetallic compounds.
  15. 根据权利要求14所述的集成电路堆叠结构,其特征在于,所述第一导电部包括第一导电层以及设置在所述第一导电层靠近所述第二集成电路器件一侧的金属柱。The stacked integrated circuit structure according to claim 14, wherein the first conductive part comprises a first conductive layer and a metal column disposed on a side of the first conductive layer close to the second integrated circuit device.
  16. 根据权利要求14或15所述的集成电路堆叠结构,其特征在于,所述第二导电部包括第二导电层以及设置在所述第二导电层靠近所述第一集成电路器件一侧的导电底座。The integrated circuit stack structure according to claim 14 or 15, wherein the second conductive part comprises a second conductive layer and a conductive layer disposed on the side of the second conductive layer close to the first integrated circuit device. base.
  17. 根据权利要求16所述的集成电路堆叠结构,其特征在于,所述导电底座的材料包括惰性金属。The integrated circuit stack structure according to claim 16, wherein the material of the conductive base comprises an inert metal.
  18. 根据权利要求14-17任一项所述的集成电路堆叠结构,其特征在于,所述集成电路堆叠结构还包括设置在所述焊球内部的保护层。The integrated circuit stack structure according to any one of claims 14-17, further comprising a protective layer disposed inside the solder balls.
  19. 根据权利要求18所述的集成电路堆叠结构,其特征在于,所述保护层的材料包括惰性金属。The integrated circuit stack structure according to claim 18, wherein the material of the protection layer comprises inert metal.
  20. 根据权利要求14-19任一项所述的集成电路堆叠结构,其特征在于,所述集成电路堆叠结构还包括:填充在所述第一集成电路器件和所述第二集成电路器件之间的缓冲材料。The integrated circuit stack structure according to any one of claims 14-19, characterized in that the integrated circuit stack structure further comprises: filling between the first integrated circuit device and the second integrated circuit device cushioning material.
  21. 根据权利要求14-20任一项所述的集成电路堆叠结构,其特征在于,所述第一集成电路器件还包括:设置在所述第一导电部靠近所述第二集成电路器件一侧的第一钝化层;所述第一钝化层包括第一开口部,所述第一导电部的至少部分位于所述第一开口部;The integrated circuit stack structure according to any one of claims 14-20, wherein the first integrated circuit device further comprises: a first passivation layer; the first passivation layer includes a first opening, at least part of the first conductive portion is located in the first opening;
    和/或,and / or,
    所述第二集成电路器件还包括:设置在所述第二导电部靠近所述第一集成电路器件一侧的第二钝化层;所述第二钝化层包括第二开口部,所述第二导电层的至少部分位于所述第二开口部。The second integrated circuit device further includes: a second passivation layer disposed on a side of the second conductive portion close to the first integrated circuit device; the second passivation layer includes a second opening, the At least part of the second conductive layer is located at the second opening.
  22. 根据权利要求14-21任一项所述的集成电路堆叠结构,其特征在于,所述第一集 成电路器件为第一芯片,所述第二集成电路器件为第二芯片;The integrated circuit stack structure according to any one of claims 14-21, wherein the first integrated circuit device is a first chip, and the second integrated circuit device is a second chip;
    或者,所述第一集成电路器件和所述第二集成电路器件中一个为第一芯片,另一个为封装基板;Alternatively, one of the first integrated circuit device and the second integrated circuit device is a first chip, and the other is a packaging substrate;
    或者,所述第一集成电路器件和所述第二集成电路器件中一个为封装基板,另一个为印刷电路板。Alternatively, one of the first integrated circuit device and the second integrated circuit device is a packaging substrate, and the other is a printed circuit board.
  23. 一种电子设备,其特征在于,包括壳体和如权利要求14-22任一项所述的集成电路堆叠结构。An electronic device, characterized by comprising a casing and the integrated circuit stack structure according to any one of claims 14-22.
PCT/CN2021/092904 2021-05-10 2021-05-10 Integrated circuit stacking structure and manufacturing method therefor, and electronic apparatus WO2022236640A1 (en)

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