WO2022233088A1 - 一种复眼镜片模组、照明装置及dlp光机模组 - Google Patents

一种复眼镜片模组、照明装置及dlp光机模组 Download PDF

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Publication number
WO2022233088A1
WO2022233088A1 PCT/CN2021/106873 CN2021106873W WO2022233088A1 WO 2022233088 A1 WO2022233088 A1 WO 2022233088A1 CN 2021106873 W CN2021106873 W CN 2021106873W WO 2022233088 A1 WO2022233088 A1 WO 2022233088A1
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WIPO (PCT)
Prior art keywords
plastic
compound
lens
fly
eye lens
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PCT/CN2021/106873
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English (en)
French (fr)
Inventor
夏业新
梅良
丁明内
杨伟樑
高志强
Original Assignee
广景视睿科技(深圳)有限公司
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Publication of WO2022233088A1 publication Critical patent/WO2022233088A1/zh
Priority to US18/311,948 priority Critical patent/US11994695B2/en

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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B27/00Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
    • G02B27/09Beam shaping, e.g. changing the cross-sectional area, not otherwise provided for
    • G02B27/0927Systems for changing the beam intensity distribution, e.g. Gaussian to top-hat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V5/00Refractors for light sources
    • F21V5/002Refractors for light sources using microoptical elements for redirecting or diffusing light
    • F21V5/004Refractors for light sources using microoptical elements for redirecting or diffusing light using microlenses
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/04Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
    • G02B1/041Lenses
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B27/00Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
    • G02B27/09Beam shaping, e.g. changing the cross-sectional area, not otherwise provided for
    • G02B27/0938Using specific optical elements
    • G02B27/095Refractive optical elements
    • G02B27/0955Lenses
    • G02B27/0961Lens arrays
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B3/00Simple or compound lenses
    • G02B3/0006Arrays
    • G02B3/0037Arrays characterized by the distribution or form of lenses
    • G02B3/0056Arrays characterized by the distribution or form of lenses arranged along two different directions in a plane, e.g. honeycomb arrangement of lenses

Definitions

  • Embodiments of the present application relate to the technical field of optical lens design, and in particular, to a compound spectacle lens module, a lighting device, and a DLP optomechanical module.
  • the optical compound lens in the DLP opto-mechanical module is affected by its own absorption rate. Under the irradiation of visible light excited by the LED light source, a small amount of visible light has an absorptivity of the optical compound lens. Under the action of , the optical power is converted into thermal power, and finally the energy conversion is realized by the temperature rise of the compound eye itself.
  • the inventor found that at least the following problems exist in the above related technologies: the high-precision optical compound lenses used in the existing market are mostly made of glass material or plastic material, and the lenses of these two types of materials have different Pros and cons, high-precision glass-based ophthalmic lenses have good reliability, high temperature resistance, and good material stability, but the molding process is complex and expensive; Easy to yellow and poor reliability.
  • the embodiments of the present application provide a compound eye lens module, a lighting device and a DLP optomechanical module with low cost, simple manufacture, good thermal conductivity and high reliability.
  • the embodiment of the present application provides a compound lens module, comprising:
  • a first plastic compound eye lens which is provided with a first circular area on the surface, the first circular area is provided as a compound eye structure with a concave-convex structure, and the first circular area is configured to receive a point light source.
  • the second plastic compound eye lens is provided with a second circular area on the surface, the second circular area is provided as a compound eye structure with a concave-convex structure, and the second circular area is configured for uniform emission circular spot;
  • a rectangular parallelepiped glass structure, the first plastic ophthalmic lens and the second plastic ophthalmic lens are fixed on both sides of the rectangular parallelepiped glass structure by adhesive, and there are,
  • the second plastic compound lens is symmetrical to the center of the first plastic compound lens, so that the light spot emitted by the point light source can be incident into the compound lens module through the first plastic compound lens. , and exits through the second plastic compound ophthalmic lens.
  • plastic casings are provided on the other four sides of the rectangular parallelepiped glass structure not provided with the first plastic compound ophthalmic lens and the second plastic ophthalmic lens.
  • the adhesive glue is glue
  • the first plastic ophthalmic lens and the second plastic ophthalmic lens are fixed on both sides of the rectangular parallelepiped glass structure through the glue.
  • the rectangular parallelepiped glass structure is used for fixing the first side of the first plastic femto-eye lens, and is arranged in parallel with the second side of the rectangular parallelepiped glass structure used for fixing the second plastic foci ophthalmic lens .
  • the first plastic fly-eye lens and the second plastic fly-eye lens are arranged in parallel.
  • the surface area of the first plastic fly-eye lens is the same as the surface area of the first side of the cuboid glass structure, and the surface area of the second plastic fly-eye lens is the same as the surface area of the second side of the cuboid glass structure the same surface area.
  • the structures of the first plastic fly-eye lens and the second plastic fly-eye lens are completely the same.
  • the area of the second circular area is larger than the area of the first circular area.
  • an embodiment of the present application provides a lighting device, which is characterized by comprising:
  • Point light source used for outgoing light source spot
  • the compound eyeglass lens module is arranged in the light emitting direction of the point light source, and is used for converting the light spot of the light source into a uniform light spot.
  • an embodiment of the present application provides a DLP optical-mechanical module, including:
  • the lighting device according to the second aspect
  • the DMD chip which is arranged in the light-emitting direction of the lighting device, is used for receiving the uniform light spot emitted by the lighting device, and emits a light beam containing image information;
  • the lens group which is arranged in the light-emitting direction of the DMD chip, is used for outputting the imaging light beam.
  • the beneficial effects of the present invention are: different from the prior art, the embodiment of the present application provides a compound lens module, a lighting device and a DLP optical-mechanical module.
  • the module includes: a first plastic compound ophthalmic lens, a second plastic ophthalmic lens and a rectangular parallelepiped glass structure.
  • the second circular area, the first circular area and the second circular area are configured as a compound eye structure with a concave-convex structure and are fixed on both sides of the rectangular parallelepiped glass structure by an adhesive, and the second plastic compound eye lens Symmetrically arranged with the center of the first plastic ophthalmic lens, so that the light spot emitted by the point light source can be incident into the ophthalmic lens module through the first plastic ophthalmic lens, and pass through the second plastic ophthalmic lens
  • the production process of the ophthalmic lens module provided by the embodiment of the present application is simple, the price is low, the overall reliability is good, and it has high thermal conductivity.
  • 1 is a schematic diagram of one of the application environments of the compound eye lens module provided by the embodiment of the present application;
  • Figure 2 (a) is a schematic structural diagram of the compound eye lens module provided in the first embodiment of the present application from a first viewing angle;
  • Figure 2 (b) is a schematic structural diagram of the compound eye lens module provided in Embodiment 1 of the present application from a second viewing angle;
  • FIG. 3(a) is a schematic structural diagram of the rectangular parallelepiped glass structure provided in Embodiment 1 of the present application from a first viewing angle;
  • 3(b) is a schematic structural diagram of the rectangular parallelepiped glass structure provided in Embodiment 1 of the present application from a second viewing angle;
  • FIG. 4( a ) is a schematic structural diagram of the first plastic ophthalmic lens and the second plastic ophthalmic lens provided in Embodiment 1 of the present application from a first viewing angle;
  • Fig. 4 (b) is the structural representation of the first plastic compound ophthalmic lens and the second plastic ophthalmic lens provided in the first embodiment of the present application on the second viewing angle;
  • FIG. 5 is a schematic structural diagram of a lighting device provided in Embodiment 2 of the present application.
  • FIG. 6 is a schematic structural diagram of a DLP optical-mechanical module provided in Embodiment 3 of the present application.
  • the embodiment of the present application provides an optical compound spectacle lens module with a combination of materials, which has The manufacturing process is simple, the price is low, the overall reliability is good, and it has several advantages of high thermal conductivity.
  • 1 is a schematic diagram of one of the application environments of the compound eye lens module provided by the embodiment of the application, wherein the application environment includes: an illumination device 10 , a TIR prism 20 , a DMD chip 30 , a lens group 40 and an imaging screen 50 , the above device constitutes a DLP optical-mechanical module.
  • the lighting device 10 includes the compound eye lens module 100 provided in the embodiment of the present application and a point light source 11, the point light source 11 is a light source that emits light from a point first to the surrounding space, and can emit light in different directions, wherein the The point light source 11 can be an LED light source, which can output light in a different direction when turned on. If the light source is received in any direction, the light source is a light source spot with uneven brightness, and the compound eyeglass module 100 can The light source light spot with uneven brightness is converted into a uniform light spot and then output.
  • the TIR prism 20 (total internal reflection prism) is arranged as shown in FIG. 1 , it can transmit and output the light spot outputted by the compound eye lens module 100 after being homogenized, and reflect the imaging beam output by the DMD chip 30 . It should be noted that, in some other embodiments, the TIR prism 20 may not be provided, and specifically, it may be selected according to the actual optical path design.
  • the DMD (Digital Micromirror Device) chip 30 is a digital micro-mirror element, which can be excited to generate an imaging beam after receiving the illumination light source output by the illumination device 10 , and the imaging beam is reflected and emitted by the TIR prism 20 .
  • the lens group 40 is arranged in the light-emitting direction of the TIR prism 20, and can amplify or reduce the imaging beam reflected and emitted by the TIR prism 20, and can adjust the focal length and distortion of the imaging image.
  • the lens group 40 includes: At least one lens, specifically, whether to set the lens group 40 and the setting of each lens in the lens group 40 can be selected according to actual needs.
  • the imaging screen 50 is used to receive the imaging light beam and form an imaging image, and the material of the imaging screen 50 can be selected according to actual needs.
  • the illuminating device 10 made by using the ophthalmic lens module provided in the embodiment of the present application can emit uniform illumination light
  • the DLP optical-mechanical module made by using the ophthalmic lens module provided in the embodiment of the present application can output brightness Uniform imaging beam to form imaging images with uniform brightness.
  • the ophthalmic lens module 100 includes: a first plastic ophthalmic lens 110 , a second plastic ophthalmic lens 120 and a rectangular parallelepiped glass structure 130 .
  • the first plastic compound eye lens 110 is provided with a first circular area 111 on the surface, the first circular area 111 is arranged as a compound eye structure with a concave-convex structure, and the first circular area 111 is configured as It is used to receive the circular light spot emitted by the point light source;
  • the second plastic compound eye lens 120 is provided with a second circular area 121 on the surface, the second circular area 121 is provided as a compound eye structure with a concave-convex structure, and the second circular area 121 is configured for Outgoing uniform circular light spot;
  • the compound eye structure is composed of a tiled arrangement of an indeterminate number of small lenses, as shown in Figure 2(a) and Figure 2(b), the compound eye structure is composed of a plurality of concave and convex small lenses periodically arranged.
  • the compound eye structure can be set according to actual needs, and does not need to be bound by the limitations of the embodiments of the present application.
  • the first plastic compound lens 110 and the second plastic compound lens 120 are fixed on both sides of the rectangular parallelepiped glass structure 130 by means of adhesive, and the second plastic compound lens 120 is connected to all of them.
  • the first plastic ophthalmic lens 110 is symmetrically arranged in the center, so that the light spot emitted from the point light source can be incident into the focal lens module through the first plastic ophthalmic lens 110 and pass through the second plastic ophthalmic lens.
  • the ophthalmic lens 120 exits.
  • the compound eye structure is divided into a rectangular parallelepiped glass structure 130 made of a glass material structure in the center, and a complex compound eye concave-convex lens formed by injection molding and other methods using plastic materials on both sides.
  • the characteristic optical structure that is, the first plastic ophthalmic lens 110 and the second plastic ophthalmic lens 120 , is used to manufacture the foveated lens module 100 .
  • the heat generated during the operation of the fork eye lens module 100 is rapidly conducted to the rectangular parallelepiped glass structure 130 through the thin and large-area first plastic compound compound optics lens 110 and the second plastic compound compound optics lens 120 .
  • the rectangular parallelepiped glass structure 130 made of glass material is rapidly conducted to the low temperature area, so as to reduce the heat concentration in the high temperature area of the compound eyeglass module and reduce the overall temperature rise of the compound eyeglass module 100 .
  • first plastic ophthalmic lens 110 and the second plastic ophthalmic lens 120 are required to be as thin as possible in the process of molding, and the plastic structures around the two sides of the first plastic ophthalmic lens 110 113 and the plastic structures 123 around the two sides of the second plastic lens 120 also need to be as small as possible to reduce the overall thermal resistance of the lens module 100 and accelerate heat dissipation.
  • the rectangular parallelepiped glass structure 130 is not provided with the first plastic compound ophthalmic lens 110 and the second plastic ophthalmic lens 120
  • the other four side surfaces 133 are provided with plastic casings 140 .
  • the plastic housing 140 can be formed by integral injection molding directly on the four sides 133 of the rectangular parallelepiped glass structure 130, or can be fixed by snaps, threads, tenon-and-mortise structures, and bonding after being produced separately. It is fixed to the rectangular parallelepiped glass structure 130 by means such as fixing. Specifically, it can be set according to actual needs, and it is not necessary to be bound by the limitations of the embodiments of the present application.
  • the adhesive is glue
  • the first plastic ophthalmic lens 110 and the second plastic ophthalmic lens 120 are fixed on both sides of the rectangular parallelepiped glass structure 130 by the glue. It should be noted that, during the bonding process, it is necessary to keep the compound eye structure on the first plastic fly-eye lens 110 aligned with the compound eye structure on the second plastic fly-eye lens 120, so that light can be transmitted normally. out.
  • FIG. 3( a ) and FIG. 3( b ) illustrate the structures of the rectangular parallelepiped glass structure provided by the embodiments of the present application in two viewing angles, and the rectangular parallelepiped glass structure 130 is used for fixing
  • the first side 131 of the first plastic fly-eye lens 110 is disposed parallel to the second side 132 of the rectangular parallelepiped glass structure 130 for fixing the second plastic fly-eye lens 120 .
  • the first side 131 and the second side 132 of the rectangular parallelepiped glass structure 130 need to maintain high-precision flatness and parallelism, so as to minimize the influence on the light exit direction of the optical path, so that the light can be output in parallel.
  • FIG. 4( a ) and FIG. 4( b ) illustrate the structures of the first and second plastic ophthalmic lenses provided in the embodiments of the present application at two viewing angles , the first plastic ophthalmic lens 110 and the second plastic ophthalmic lens 120 are arranged in parallel.
  • both the reference surface 111 of the first plastic fove ophthalmic lens 110 and the datum surface 121 of the second plastic ophthalmic lens 120 need to maintain high-precision flatness, and during the bonding process, it is also necessary to maintain
  • the reference plane 111 of the first plastic compound lens 110 is at the size center of the first side 131 of the cuboid glass structure 130
  • the reference plane 121 of the second plastic compound lens 120 is at the center of the first side 131 of the cuboid glass structure 130 .
  • the dimensional center of the second side 132 the four sides 112 of the side edges of the first plastic compound ophthalmic lens 110 need to maintain the verticality
  • the four sides 122 of the side edges of the second plastic compound ophthalmic lens 120 also need to maintain the perpendicularity.
  • the surface area 111 of the first plastic ophthalmic lens 110 is the same as the surface area of the first side 131 of the cuboid glass structure 130
  • the surface area 121 of the second plastic ophthalmic lens 120 is the same as the surface area of the rectangular parallelepiped glass structure 130
  • the surface area of the second side 132 of the glass structure 130 is the same.
  • the structures of the first plastic ophthalmic lens 110 and the second plastic ophthalmic lens 120 are completely the same.
  • the structures of the first plastic ophthalmic lens 110 and the second plastic ophthalmic lens 120 are exactly the same, so only one mold is needed to produce the first plastic ophthalmic lens 110 and the second plastic ophthalmic lens 120 , and when in use, both the first plastic fly-eye lens 110 and the second plastic fly-eye lens 120 can be used as the light-incident side or the light-emitting side, and the first plastic fly-eye lens module 100 can be installed without considering the first The question is whether the installation direction of a plastic fictitious lens 110 and the second plastic fictitious lens 120 is correct.
  • the area of the compound eye structure on the second plastic fly-eye lens 120 is larger than the area of the compound eye structure on the first plastic fly-eye lens 110 .
  • the structures of the first plastic ophthalmic lens 110 and the second plastic ophthalmic lens 120 are different, although two molds are required to produce the first plastic ophthalmic lens 110 and the second plastic ophthalmic lens 120 respectively.
  • the area of the compound eye structure is reduced on the light incident side, that is, on the first plastic compound eye lens 110 , and due to the light spot incident on the compound eye lens module 100 , the area of the compound eye structure is reduced. It is smaller than the light spot emitted from the compound eye lens module 100. Therefore, after reducing the area of the compound eye structure of the first plastic compound eye lens 110, on the one hand, the compound eye lens module 100 can be guaranteed to work normally; It can also reduce production costs.
  • FIG. 5 shows the structure of an illuminating device 10 provided in an embodiment of the present application.
  • the illuminating device 10 includes: a point light source 11 and a compound lens module 100.
  • the point light source 11 is used to emit the light spot of the light source.
  • the point light source 11 is a light source capable of outputting light in different directions, which can be the point light source 11 described in the above application scenario and the first embodiment.
  • the application scenario and its accompanying drawings are shown in Embodiment 1 and its accompanying drawings, and will not be described in detail here.
  • the fly-eye lens module 100 is disposed in the light-emitting direction of the point light source 11, and is used for converting the light spot of the light source into a uniform light spot.
  • the fork eye lens module 100 is the fork eye lens module 100 described in the above-mentioned first embodiment. Specifically, please refer to the above application scenario and its accompanying drawings and the first embodiment and its accompanying drawings, which are not repeated here. detail.
  • the embodiment of the present application provides a DLP optical-mechanical module. Please refer to FIG. 6 , which shows the structure of a DLP optical-mechanical module 1 provided by the embodiment of the present application.
  • the DLP optical-mechanical module 1 includes: The lighting device 10 , the DMD chip 30 and the lens group 40 .
  • the lighting device 10 described in the above application scenario and the second embodiment is used to provide an illumination light source.
  • the DMD chip 30, which is arranged in the light-emitting direction of the lighting device, is used to receive the uniform light spot emitted by the lighting device and emit light beams containing image information.
  • the DMD chip 30 can be the above application scenario
  • the lens group 40 which is arranged in the light-emitting direction of the DMD chip 30, is used to output the imaging beam.
  • the lens group 40 can be the lens group 40 described in the above application scenarios. Specifically, please refer to the above application scenarios and its As shown in the drawings, detailed description is omitted here.
  • the embodiments of the present application provide a compound ophthalmic lens module, an illuminating device and a DLP optical-mechanical module.
  • the compound ophthalmic lens module includes: a first plastic compound compound compound eyeglass, a second plastic compound compound eyeglass, and a rectangular parallelepiped glass structure,
  • the first plastic compound eyeglass lens is provided with a first circular area on the surface
  • the second plastic compound compound eyeglass lens is provided with a second circular area on the surface
  • the first circular area and the second circular area are provided with a concave-convex structure
  • the compound eye structure is fixed on both sides of the rectangular parallelepiped glass structure by adhesive, and the second plastic compound eye lens and the first plastic compound eye lens are arranged symmetrically in the center, so that the light spot emitted by the point light source It can be incident into the compound eyeglass module through the first plastic compound eyeglass lens, and exit through the second plastic compound compound eyeglass lens.
  • the manufacturing process of the compound compound eyeglass lens module provided by the embodiment of the present application is
  • the device embodiments described above are only schematic, wherein the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physically separated unit, that is, it can be located in one place, or it can be distributed over multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution in this embodiment.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Eyeglasses (AREA)

Abstract

一种复眼镜片模组(100)、照明装置(10)及DLP光机模组(1)。复眼镜片模组(100)包括:第一塑料复眼镜片(110)、第二塑料复眼镜片(120)和长方体玻璃结构(130),第一塑料复眼镜片(110)在表面上设置有第一圆形区域(111),第二塑料复眼镜片(120)在表面上设置有第二圆形区域(121),第一圆形区域(111)和第二圆形区域(121)设置为具有凹凸结构的复眼结构且通过粘合胶剂固定在长方体玻璃结构(130)的两侧,第二塑料复眼镜片(120)与第一塑料复眼镜片(110)中心对称设置,以使点光源(11)出射的光斑能够通过第一塑料复眼镜片(110)入射到复眼镜片模组中,并通过第二塑料复眼镜片(120)出射。复眼镜片模组(100)制程工艺简单、价格低廉、整体可靠性好,且具备高导热率。

Description

一种复眼镜片模组、照明装置及DLP光机模组
相关申请的交叉参考
本申请要求于2021年05月07日提交中国专利局,申请号为202110496628.5,发明名称为“一种复眼镜片模组、照明装置及DLP光机模组”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本申请实施例涉及光学镜片设计技术领域,特别涉及一种复眼镜片模组、照明装置及DLP光机模组。
背景技术
DLP光机模组在运行的过程中,DLP光机模组之中的光学复眼镜片受自身吸收率的影响,在经过LED光源所激发的可见光照射下,少量可见光在光学复眼镜片吸收率的作用下光功率转换为热功率,并且最终以复眼自身温度上升的方式实现能量转换。
在实现本申请实施例过程中,发明人发现以上相关技术中至少存在如下问题:现有市场上所采用的高精度光学复眼镜片大多用玻璃材质或者塑料材质,这两类材质的镜片各有优劣,高精度玻璃材复眼镜片可靠性好、耐高温、材质稳定性好,但成型工艺复杂、价格昂贵;塑料材质材质复眼镜片成型工艺较简单、价格便宜,但不耐高温、材质易黄变、可靠性差。
发明内容
本申请实施例提供了一种成本低、制作简单、导热率好且可靠性高 的复眼镜片模组、照明装置及DLP光机模组。
本申请实施例的目的是通过如下技术方案实现的:
为解决上述技术问题,第一方面,本申请实施例中提供了一种复眼镜片模组,包括:
第一塑料复眼镜片,其在表面上设置有第一圆形区域,所述第一圆形区域设置为具有凹凸结构的复眼结构,所述第一圆形区域配置为用于接收点光源所出射的圆形光源光斑;
第二塑料复眼镜片,其在表面上设置有第二圆形区域,所述第二圆形区域设置为具有凹凸结构的复眼结构,所述第二圆形区域配置为用于出射均匀化的圆形光斑;
长方体玻璃结构,所述第一塑料复眼镜片和所述第二塑料复眼镜片通过粘合胶剂固定在所述长方体玻璃结构的两侧,且有,
所述第二塑料复眼镜片与所述第一塑料复眼镜片中心对称设置,以使所述点光源出射的光斑能够通过所述第一塑料复眼镜片入射到所述复眼镜片模组中,并通过所述第二塑料复眼镜片出射。
在一些实施例中,所述长方体玻璃结构未设置有所述第一塑料复眼镜片和所述第二塑料复眼镜片的其他四个侧面上设置有塑料壳体。
在一些实施例中,所述粘合胶剂为胶水,所述第一塑料复眼镜片和所述第二塑料复眼镜片通过所述胶水固定在所述长方体玻璃结构的两侧。
在一些实施例中,所述长方体玻璃结构用于固定所述第一塑料复眼镜片的第一侧,与所述长方体玻璃结构用于固定所述第二塑料复眼镜片的第二侧平行设置。
在一些实施例中,所述第一塑料复眼镜片和所述第二塑料复眼镜片平行设置。
在一些实施例中,所述第一塑料复眼镜片的表面积与所述长方体玻璃结构的第一侧的表面积相同,所述第二塑料复眼镜片的表面积与所述长方体玻璃结构的第二侧的表面积相同。
在一些实施例中,所述第一塑料复眼镜片和所述第二塑料复眼镜片的结构完全相同。
在一些实施例中,所述第二圆形区域的面积大于所述第一圆形区域的面积。
为解决上述技术问题,第二方面,本申请实施例中提供了一种照明装置,其特征在于,包括:
点光源,用于出射光源光斑;
如上述第一方面所述的复眼镜片模组,其设置在所述点光源的出光方向上,用于将所述光源光斑转换为均匀化的光斑。
为解决上述技术问题,第三方面,本申请实施例提供了一种DLP光机模组,包括:
如上述第二方面所述的照明装置;
DMD芯片,其设置在所述照明装置的出光方向上,用于接收所述照明装置出射的均匀化的光斑,并出射包含图像信息的光束;
镜头组,其设置在所述DMD芯片的出光方向上,用于输出成像光束。
与现有技术相比,本发明的有益效果是:区别于现有技术的情况,本申请实施例中提供了一种复眼镜片模组、照明装置及DLP光机模组,该复眼镜片模组包括:第一塑料复眼镜片、第二塑料复眼镜片和长方体玻璃结构,第一塑料复眼镜片在表面上设置有第一圆形区域,第二塑料 复眼镜片在表面上设置有第二圆形区域,第一圆形区域和第二圆形区域设置为具有凹凸结构的复眼结构且通过粘合胶剂固定在所述长方体玻璃结构的两侧,所述第二塑料复眼镜片与所述第一塑料复眼镜片中心对称设置,以使所述点光源出射的光斑能够通过所述第一塑料复眼镜片入射到所述复眼镜片模组中,并通过所述第二塑料复眼镜片出射,本申请实施例提供的复眼镜片模组制程工艺简单、价格低廉、整体可靠性好,且具备高导热率。
附图说明
一个或多个实施例中通过与之对应的附图中的图片进行示例性说明,这些示例性说明并不构成对实施例的限定,附图中具有相同参考数字标号的元件/模块表示为类似的元件/模块,除非有特别申明,附图中的图不构成比例限制。
图1是本申请实施例提供的复眼镜片模组的其中一种应用环境的示意图;
图2(a)是本申请实施例一提供的复眼镜片模组在第一视角上的结构示意图;
图2(b)是本申请实施例一提供的复眼镜片模组在第二视角上的结构示意图;
图3(a)是本申请实施例一提供的长方体玻璃结构在第一视角上的结构示意图;
图3(b)是本申请实施例一提供的长方体玻璃结构在第二视角上的结构示意图;
图4(a)是本申请实施例一提供的第一塑料复眼镜片和第二塑料复眼镜片在第一视角上的结构示意图;
图4(b)是本申请实施例一提供的第一塑料复眼镜片和第二塑料复 眼镜片在第二视角上的结构示意图;
图5是本申请实施例二提供的一种照明装置的结构示意图;
图6是本申请实施例三提供的一种DLP光机模组的结构示意图。
具体实施方式
下面结合具体实施例对本发明进行详细说明。以下实施例将有助于本领域的技术人员进一步理解本发明,但不以任何形式限制本发明。应当指出的是,对本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进。这些都属于本发明的保护范围。
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本申请,并不用于限定本申请。
需要说明的是,如果不冲突,本申请实施例中的各个特征可以相互结合,均在本申请的保护范围之内。另外,虽然在装置示意图中进行了功能模块划分,但是在某些情况下,可以以不同于装置中的模块划分。此外,本文所采用的“第一”、“第二”等字样并不对数据和执行次序进行限定,仅是对功能和作用基本相同的相同项或相似项进行区分。需要说明的是,当元件被表述“固定于”另一个元件,它可以直接在另一个元件上、或者其间可以存在一个或多个居中的元件。
除非另有定义,本说明书所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本说明书中在本发明的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是用于限制本发明。
此外,下面所描述的本发明各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。
为了解决目前市面上的复眼镜片无法兼顾满足成本低、导热率高、可靠性好、制程工艺简单的问题,本申请实施例提供了一种具有组合材质的光学复眼镜片模组,同时具备制程工艺简单、价格低廉、整体可靠性好,且具备高导热率几个优势。图1为本申请实施例提供的复眼镜片模组的其中一种应用环境的示意图,其中,该应用环境中包括:照明装置10、TIR棱镜20、DMD芯片30、镜头组40和成像屏50,上述器件构成一种DLP光机模组。
所述照明装置10包括本申请实施例提供的复眼镜片模组100和点光源11,所述点光源11为一个点先周围空间发光的光源,其能够出射方向不同的光线,其中,所述点光源11可以是LED光源,开启时能够输出一个方向不同的光,在其任意一个方向上接收该光源是,该光源为一亮度不均匀的光源光斑,所述复眼镜片模组100能够将所述亮度不均匀的光源光斑转化为均匀化的光斑后输出。
所述TIR棱镜20(总内部反射棱镜)如图1所示设置时,能够透射出射经所述复眼镜片模组100均匀化后输出的光斑,反射所述DMD芯片30输出的成像光束。需要说明的是,在其他的一些实施例中,也可以不设置有所述TIR棱镜20,具体地,可根据实际的光路设计进行选择。
所述DMD(Digital Micromirror Device)芯片30为一数字微镜元件,其在接收到所述照明装置10输出的照明光源后,能够激发生成成像光束,成像光束经所述TIR棱镜20反射出射。
所述镜头组40设置在所述TIR棱镜20的出光方向上,能够将所述TIR棱镜20反射出射的成像光束进行放大或缩小,能够调整成像图像的焦距和畸变等,所述镜头组40包括至少一个镜片,具体地,是否要设置所述镜头组40,以及所述镜头组40中各个镜片的设置可根据实际需要进行选择。
所述成像屏50用于接收所述成像光束并形成成像图像,其材料可根据实际需要进行选择,优选地,所述成像屏50设置在上所述镜头组40的出光方向的焦点上。
采用本申请实施例提供的复眼镜片模组制成的照明装置10,能够出射均匀的照明光,采用本申请实施例提供的复眼镜片模组制成的DLP光机模组,能够输出亮度均匀的成像光束,形成亮度均匀的成像图像。
具体地,下面结合附图,对本申请实施例作进一步阐述。
实施例一
本申请实施例提供了一种复眼镜片模组,请参见图2(a)和图2(b),其示出了本申请实施例提供的一种复眼镜片模组100在两个视角上的结构,所述复眼镜片模组100包括:第一塑料复眼镜片110、第二塑料复眼镜片120和长方体玻璃结构130。
所述第一塑料复眼镜片110,其在表面上设置有第一圆形区域111,所述第一圆形区域111设置为具有凹凸结构的复眼结构,所述第一圆形区域111配置为用于接收点光源所出射的圆形光源光斑;
第二塑料复眼镜片120,其在表面上设置有第二圆形区域121,所述第二圆形区域121设置为具有凹凸结构的复眼结构,所述第二圆形区域121配置为用于出射均匀化的圆形光斑;
其中,所述复眼结构由不定数量的小透镜平铺排列组成,如图2(a)和图2(b)所示,所述复眼结构由凹凸的多个小透镜周期性排列组成,在其他的一些实施例中,所述复眼结构可根据实际需要进行设置,不需要拘泥于本申请实施例的限定。
所述第一塑料复眼镜片110和所述第二塑料复眼镜片120通过粘合胶剂固定在所述长方体玻璃结构130的两侧,且有,所述第二塑料复眼 镜片120与所述第一塑料复眼镜片110中心对称设置,以使所述点光源出射的光斑能够通过所述第一塑料复眼镜片110入射到所述复眼镜片模组中,并通过所述第二塑料复眼镜片120出射。
在本申请实施例中,由于玻璃材质的热导率较塑料材质的热导率要高,材质可靠性高;塑料材质较玻璃材质结构的复眼凹凸特征结构的成型工艺要简单,塑料材质可靠性较玻璃材质稍差。利用这两种材质各自的优缺点,本申请实施例将复眼结构拆分为中心采用玻璃材质结构制成的长方体玻璃结构130,和两侧采用塑料材质通过注塑等方式成型的复杂的复眼凹凸镜片特征光学结构,也即是所述第一塑料复眼镜片110和所述第二塑料复眼镜片120,从而制成所述复眼镜片模组100。所述复眼镜片模组100在运行过程中所产生的热量通过薄且面积大的所述第一塑料复眼镜片110和所述第二塑料复眼镜片120快速传导到所述长方体玻璃结构130上,然后通过玻璃材质的所述长方体玻璃结构130快速传导至低温区,减少复眼镜片模组高温区域热集中,降低复眼镜片模组100的整体温升。需要注意的是,所述第一塑料复眼镜片110和所述第二塑料复眼镜片120在工艺成型过程中要求尽量要薄,且所述第一塑料复眼镜片110两侧四周的塑料结构113和所述第二塑料复眼镜片120两侧四周的塑料结构123的尺寸也需要越小越好,以减小所述复眼镜片模组100的整体热阻,加快散热。
在一些实施例中,请继续参见图2(a)和图2(b),所述长方体玻璃结构130未设置有所述第一塑料复眼镜片110和所述第二塑料复眼镜片120的其他四个侧面133上设置有塑料壳体140。所述塑料壳体140可以是一体注塑直接在所述长方体玻璃结构130的四个侧面133形成的,也可以是在单独生产出来之后,通过卡扣固定、螺纹固定、榫卯结构固定、粘合固定等方式固定到所述长方体玻璃结构130上,具体地, 可根据实际需要进行设置,不需要拘泥于本申请实施例的限定。
在一些实施例中,所述粘合胶剂为胶水,所述第一塑料复眼镜片110和所述第二塑料复眼镜片120通过所述胶水固定在所述长方体玻璃结构130的两侧。需要注意的是,在粘合的过程中,需要保持所述第一塑料复眼镜片110上的复眼结构与所述第二塑料复眼镜片120上的复眼结构保持对齐,以使光线能够正常透射出射。
在一些实施例中,请参见图3(a)和图3(b),其示出了本申请实施例提供的长方体玻璃结构在两个视角上的结构,所述长方体玻璃结构130用于固定所述第一塑料复眼镜片110的第一侧131,与所述长方体玻璃结构130用于固定所述第二塑料复眼镜片120的第二侧132平行设置。具体地,所述长方体玻璃结构130的第一侧131和第二侧132需要保持高精度的平面度及平行度,以尽量减少对光路出光方向的影响,使得出光能够保持平行出射。
在一些实施例中,请参见图4(a)和图4(b),其示出了本申请实施例提供的第一塑料复眼镜片和第二塑料复眼镜片在两个视角上的结构,所述第一塑料复眼镜片110和所述第二塑料复眼镜片120平行设置。具体地,所述第一塑料复眼镜片110的基准面111和所述第二塑料复眼镜片120的基准面121都需要保持高精准的平面度,且在粘合的过程中,还需要保持所述第一塑料复眼镜片110的基准面111在所述长方体玻璃结构130的第一侧131的尺寸中心,所述第二塑料复眼镜片120的基准面121在所述长方体玻璃结构130的第二侧132的尺寸中心。此外,所述第一塑料复眼镜片110的侧边四面112需要保持垂直度,所述第二塑料复眼镜片120的侧边四面122也需要保持垂直度。
在一些实施例中,所述第一塑料复眼镜片110的表面积111与所述长方体玻璃结构130的第一侧131的表面积相同,所述第二塑料复眼镜 片120的表面积121与所述长方体玻璃结构130的第二侧132的表面积相同。
在一些实施例中,所述第一塑料复眼镜片110和所述第二塑料复眼镜片120的结构完全相同。所述第一塑料复眼镜片110和所述第二塑料复眼镜片120结构完全相同,则只需要一个模具即可生产所述第一塑料复眼镜片110和所述第二塑料复眼镜片120,且在使用时所述第一塑料复眼镜片110和所述第二塑料复眼镜片120皆可作为入光侧或出光侧,安装所述复眼镜片模组100时可以不用考虑所述第一塑料复眼镜片110和所述第二塑料复眼镜片120的安装方向是否正确的问题。
在一些实施例中,所述第二塑料复眼镜片120上复眼结构的面积大于所述第一塑料复眼镜片110上复眼结构的面积。所述第一塑料复眼镜片110和所述第二塑料复眼镜片120结构不同时,虽然需要两个模具分别生产所述第一塑料复眼镜片110和所述第二塑料复眼镜片120,但由于本身复眼结构的生产成本较高,在入光侧,也即是所述第一塑料复眼镜片110上,缩小复眼结构的面积,而由于入射到所述复眼镜片模组100的光斑小于从所述复眼镜片模组100出射的光斑,因此缩小所述第一塑料复眼镜片110的复眼结构的面积后,一方面能够保证所述复眼镜片模组100能够正常工作,另一方面也能够降低生产成本。
实施例二
本申请实施例提供了一种照明装置,请参见图5,其示出了本申请实施例提供的一种照明装置10的结构,所述照明装置10包括:点光源11和复眼镜片模组100。
所述点光源11,用于出射光源光斑,所述点光源11为能够输出方向不同的光线的光源,其可以是上述应用场景及实施例一所述的点光源 11,具体地,请参考上述应用场景及其附图和实施例一及其附图所示,此处不再详述。
所述复眼镜片模组100,其设置在所述点光源11的出光方向上,用于将所述光源光斑转换为均匀化的光斑。所述复眼镜片模组100为上述实施例一所述的复眼镜片模组100,具体地,请参考上述应用场景及其附图和实施例一及其附图所示,此处不再详述。
实施例三
本申请实施例提供了一种DLP光机模组,请参见图6,其示出了本申请实施例提供的一种DLP光机模组1的结构,所述DLP光机模组1包括:照明装置10、DMD芯片30和镜头组40。
所述为上述应用场景和实施例二所述的照明装置10,用于提供照明光源,具体地,请参考上述应用场景及其附图、实施例一及其附图和实施例二及其附图所示,此处不再详述。
所述DMD芯片30,其设置在所述照明装置的出光方向上,用于接收所述照明装置出射的均匀化的光斑,并出射包含图像信息的光束,所述DMD芯片30可以是上述应用场景所述的DMD芯片30,具体地,请参考上述应用场景及其附图所示,此处不再详述。
镜头组40,其设置在所述DMD芯片30的出光方向上,用于输出成像光束,所述镜头组40可以是上述应用场景所述的镜头组40,具体地,请参考上述应用场景及其附图所示,此处不再详述。
本申请实施例中提供了一种复眼镜片模组、照明装置及DLP光机模组,该复眼镜片模组包括:第一塑料复眼镜片、第二塑料复眼镜片和长方体玻璃结构,第一塑料复眼镜片在表面上设置有第一圆形区域,第二 塑料复眼镜片在表面上设置有第二圆形区域,第一圆形区域和第二圆形区域设置为具有凹凸结构的复眼结构且通过粘合胶剂固定在所述长方体玻璃结构的两侧,所述第二塑料复眼镜片与所述第一塑料复眼镜片中心对称设置,以使所述点光源出射的光斑能够通过所述第一塑料复眼镜片入射到所述复眼镜片模组中,并通过所述第二塑料复眼镜片出射,本申请实施例提供的复眼镜片模组制程工艺简单、价格低廉、整体可靠性好,且具备高导热率。
需要说明的是,以上所描述的装置实施例仅仅是示意性的,其中所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部模块来实现本实施例方案的目的。
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;在本发明的思路下,以上实施例或者不同实施例中的技术特征之间也可以进行组合,步骤可以以任意顺序实现,并存在如上所述的本发明的不同方面的许多其它变化,为了简明,它们没有在细节中提供;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。

Claims (10)

  1. 一种复眼镜片模组,其特征在于,包括:
    第一塑料复眼镜片,其在表面上设置有第一圆形区域,所述第一圆形区域设置为具有凹凸结构的复眼结构,所述第一圆形区域配置为用于接收点光源所出射的圆形光源光斑;
    第二塑料复眼镜片,其在表面上设置有第二圆形区域,所述第二圆形区域设置为具有凹凸结构的复眼结构,所述第二圆形区域配置为用于出射均匀化的圆形光斑;
    长方体玻璃结构,所述第一塑料复眼镜片和所述第二塑料复眼镜片通过粘合胶剂固定在所述长方体玻璃结构的两侧,且有,
    所述第二塑料复眼镜片与所述第一塑料复眼镜片中心对称设置,以使所述点光源出射的光斑能够通过所述第一塑料复眼镜片入射到所述复眼镜片模组中,并通过所述第二塑料复眼镜片出射。
  2. 根据权利要求1所述的复眼镜片模组,其特征在于,
    所述长方体玻璃结构未设置有所述第一塑料复眼镜片和所述第二塑料复眼镜片的其他四个侧面上设置有塑料壳体。
  3. 根据权利要求2所述的复眼镜片模组,其特征在于,
    所述粘合胶剂为胶水,所述第一塑料复眼镜片和所述第二塑料复眼镜片通过所述胶水固定在所述长方体玻璃结构的两侧。
  4. 根据权利要求3所述的复眼镜片模组,其特征在于,
    所述长方体玻璃结构用于固定所述第一塑料复眼镜片的第一侧,与 所述长方体玻璃结构用于固定所述第二塑料复眼镜片的第二侧平行设置。
  5. 根据权利要求4所述的复眼镜片模组,其特征在于,
    所述第一塑料复眼镜片和所述第二塑料复眼镜片平行设置。
  6. 根据权利要求5所述的复眼镜片模组,其特征在于,
    所述第一塑料复眼镜片的表面积与所述长方体玻璃结构的第一侧的表面积相同,所述第二塑料复眼镜片的表面积与所述长方体玻璃结构的第二侧的表面积相同。
  7. 根据权利要求6所述的复眼镜片模组,其特征在于,
    所述第一塑料复眼镜片和所述第二塑料复眼镜片的结构完全相同。
  8. 根据权利要求6所述的复眼镜片模组,其特征在于,
    所述第二圆形区域的面积大于所述第一圆形区域的面积。
  9. 一种照明装置,其特征在于,包括:
    点光源,用于出射圆形光源光斑;
    如权利要求1-8任一项所述的复眼镜片模组,其设置在所述点光源的出光方向上,用于将所述圆形光源光斑转换为均匀化的圆形光斑。
  10. 一种DLP光机模组,其特征在于,包括:
    如权利要求9所述的照明装置;
    DMD芯片,其设置在所述照明装置的出光方向上,用于接收所述照 明装置出射的均匀化的圆形光斑,并出射包含图像信息的光束;
    镜头组,其设置在所述DMD芯片的出光方向上,用于输出成像光束。
PCT/CN2021/106873 2021-05-07 2021-07-16 一种复眼镜片模组、照明装置及dlp光机模组 WO2022233088A1 (zh)

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