WO2022217957A1 - Axial radial flow blower and air conditioning device - Google Patents

Axial radial flow blower and air conditioning device Download PDF

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Publication number
WO2022217957A1
WO2022217957A1 PCT/CN2021/138418 CN2021138418W WO2022217957A1 WO 2022217957 A1 WO2022217957 A1 WO 2022217957A1 CN 2021138418 W CN2021138418 W CN 2021138418W WO 2022217957 A1 WO2022217957 A1 WO 2022217957A1
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WO
WIPO (PCT)
Prior art keywords
axial
casing
centrifugal impeller
air
air outlet
Prior art date
Application number
PCT/CN2021/138418
Other languages
French (fr)
Chinese (zh)
Inventor
杨云
钟学伟
杨家政
冉亚楠
Original Assignee
浙江银轮机械股份有限公司
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Publication of WO2022217957A1 publication Critical patent/WO2022217957A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D25/00Pumping installations or systems
    • F04D25/02Units comprising pumps and their driving means
    • F04D25/08Units comprising pumps and their driving means the working fluid being air, e.g. for ventilation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D17/00Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
    • F04D17/08Centrifugal pumps
    • F04D17/16Centrifugal pumps for displacing without appreciable compression
    • F04D17/165Axial entry and discharge
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/42Casings; Connections of working fluid for radial or helico-centrifugal pumps
    • F04D29/4206Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for elastic fluid pumps
    • F04D29/4226Fan casings
    • F04D29/4253Fan casings with axial entry and discharge
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/42Casings; Connections of working fluid for radial or helico-centrifugal pumps
    • F04D29/44Fluid-guiding means, e.g. diffusers
    • F04D29/441Fluid-guiding means, e.g. diffusers especially adapted for elastic fluid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/66Combating cavitation, whirls, noise, vibration or the like; Balancing
    • F04D29/661Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps
    • F04D29/667Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps by influencing the flow pattern, e.g. suppression of turbulence

Definitions

  • the present application relates to the technical field of automobiles, and in particular, to an axial radial blower and an air conditioner.
  • a volute type fan is generally used as a blowing component in an air conditioner of an automobile, and the volute type fan includes a casing and an impeller, a flange, an end cover and a motor arranged in the volute casing.
  • the working principle of the volute fan in the air conditioner is to use the high-speed rotation of the impeller to force the gas to rotate, and to do work on the gas to increase its energy. Under the action of centrifugal force, the gas is thrown radially to the impeller into the volute casing.
  • the cross-sectional area of the casing gradually increases from the direction close to the air inlet side to the direction away from the air inlet side to decelerate the airflow.
  • This deceleration effect converts the kinetic energy into pressure energy, and the gas is inhaled under the action of the pressure difference and then discharged from each air outlet. Since the cross-sectional area of the volute casing gradually increases from the direction close to the air inlet side to the direction away from the air inlet side, the volume of the volute casing is large, resulting in a large volume of the volute fan, that is, the drum in the air conditioner of the automobile. The wind component is bulky.
  • the present application provides an axial radial flow blower and an air conditioner, so as to solve the technical problem of the large volume of the blower components in the air conditioner of the automobile to a certain extent.
  • the axial radial blower may include: a motor, a centrifugal impeller and a casing; the casing may include a front casing and a rear casing that are connected to each other; an air inlet may be provided on the front casing, so that the The rear casing may be provided with an air outlet, and the gas circulation cross-section of the air inlet and the gas circulation cross-section of the air outlet may be set to intersect with the axial direction of the centrifugal impeller; the front casing and the The rear casings can be arranged opposite to each other, an installation cavity can be formed between the front casing and the rear casing, the motor and the centrifugal impeller can be installed in the installation cavity, and the motor and the centrifugal impeller can be installed in the installation cavity.
  • the impeller can be drive-connected.
  • the opening direction of the air inlet may be configured to be parallel or coincident with the axis of the centrifugal impeller, and the opening direction of the air outlet may be configured to be parallel or coincident with the axis of the centrifugal impeller.
  • the air outlet may be provided with a plurality of race-rotating vanes, and the middle of the race-rotating vanes is convexly arranged; the plurality of race-rotating vanes are arranged at intervals along the circumferential direction of the air outlet, and the The setting direction of the raceway blades is the same as the rotation direction of the centrifugal impeller.
  • raceway vanes may be configured in an arcuate arrangement.
  • the inlet angle of the raceway blade may be 55°-67°, and the outlet angle of the racer blade may be 90°-93°.
  • the air outlet may be arranged in an annular shape, and the air outlet may be arranged at the edge of the rear casing.
  • one end of the race-rotating blade may be fixed at a position of the rear casing near the center of the rear casing, and the other end of the race-rotating blade may be fixed on the rear casing.
  • the installation cavity may include an impeller installation cavity and a motor installation cavity
  • the rear housing may include an outer cover and an installation groove provided on the inner side of the outer cover, and the air outlet may be provided in the outer cover
  • the installation groove can form the motor installation cavity
  • the outer cover can be connected with the front casing, and an impeller installation cavity can be formed between the inner wall of the outer casing and the inner wall of the front casing
  • the inner wall of the impeller installation cavity can be used to form an air flow channel with the impeller.
  • the air flow channel may include an arc guide portion, the arc guide portion is convex in a direction away from the centrifugal impeller, and one side of the arc guide portion is close to the air inlet and faces the air inlet.
  • the air outlet side of the centrifugal impeller is arranged, and the other side of the arc guide portion is arranged close to the air outlet.
  • the arc radius of the arc guide portion may be 10mm-40mm.
  • the edge of the air inlet may be provided with a front side containing groove
  • the centrifugal impeller may be provided with a front side connecting plate
  • the front side connecting plate may be inserted into the front side containing groove
  • the axial radial flow blower may further include a middle cover plate; the inner side of the outer cover may be provided with a groove, and the middle cover plate may cover the groove with the outer cover, and the middle cover may
  • the cover plate may be provided with a connection hole for passing through the motor, the edge of the connection hole may be provided with a rear side accommodating groove, the centrifugal impeller may be provided with a rear side connection plate, and the rear side connection plate may be is inserted into the rear side containing groove.
  • the cross-sectional shape of the front side containing groove may be V-shaped, or W-shaped, or U-shaped
  • the cross-sectional shape of the rear side containing groove may be V-shaped, W-shaped, or U-shaped.
  • the distance between the top end of the front side connecting plate and the bottom of the front side containing groove can be 4mm-6mm, and the side part of the front side connecting plate and the side part of the front side containing groove The shortest distance between can be 4mm-6mm;
  • the distance between the top end of the rear side connecting plate and the bottom of the rear side accommodating groove can be 4mm-6mm, and the side part of the rear side connecting plate and the side part of the rear side accommodating groove The shortest distance between can be 4mm-6mm.
  • the present application provides an air conditioner, which may include: a casing and the above-mentioned axial-radial blower, and the axial-radial blower may be arranged in the casing.
  • the axial radial blower provided by the invention includes: a motor, a centrifugal impeller and a casing; the casing includes a front casing and a rear casing that are connected to each other; the front casing is provided with an air inlet, and the rear casing is provided with an air inlet.
  • An air outlet is provided, and the gas circulation cross-section of the air inlet and the gas circulation cross-section of the air outlet are arranged to intersect with the axial direction of the centrifugal impeller; the front casing and the rear casing are arranged opposite to each other, An installation cavity is formed between the front casing and the rear casing, the motor and the centrifugal impeller are installed in the installation cavity, and the electric motor is in driving connection with the centrifugal impeller.
  • the motor rotates, which drives the centrifugal impeller to rotate, a low pressure area is formed in the middle of the centrifugal impeller, and the outside of the axial radial flow blower is in a high pressure area.
  • the gas drives the gas to move on the blade surface of the centrifugal impeller, the gas moves with the centrifugal impeller and obtains a large amount of kinetic energy, and finally is thrown into the casing along the radial direction of the centrifugal impeller along the blade.
  • Exhaust so as to achieve axial inlet and outlet air, and the gas flows through the axial and radial directions.
  • the axial radial flow blower provided by the present application makes the gas obtain kinetic energy through the centrifugal impeller, realizes air suction and exhaust, and the casing can change the flow direction of the gas, so the casing does not need to be arranged so that the cross-sectional area is from the side close to the air inlet side to the farther away from the air inlet side.
  • the structure with the gradually increasing direction can realize the small volume of the casing, and then can realize the small volume of the axial radial flow blower and take up less space.
  • the axial radial flow blower provided by the present application is used as a blowing component of an automobile air conditioner, then this The air blowing component is small in size and occupies a small space; in addition, the axial radial flow blower provided by the present application can realize axial air inlet and axial air outlet. Can improve aerodynamic efficiency.
  • FIG. 1 is a schematic structural diagram of an axial radial blower provided by an embodiment of the application.
  • Fig. 2 is another structural representation of the axial radial blower shown in Fig. 1;
  • Fig. 3 is the structural representation of the casing in the axial radial blower shown in Fig. 1;
  • FIG. 4 is a schematic structural diagram of a front casing in the casing shown in FIG. 3;
  • FIG. 5 is a schematic structural diagram of the rear casing in the casing shown in FIG. 3 from a first perspective
  • FIG. 6 is a schematic structural diagram of the rear casing in the casing shown in FIG. 3 from a second viewing angle
  • Fig. 7 is the structural schematic diagram of the middle cover plate in the casing shown in Fig. 3;
  • Fig. 8 is the gas flow schematic diagram of the axial-radial blower shown in Fig. 1;
  • Fig. 9 is a perspective structural representation of the centrifugal impeller in the axial-radial blower shown in Fig. 1;
  • Figure 10 is a sectional view of the centrifugal impeller shown in Figure 9;
  • Fig. 11 is another perspective structural schematic diagram of the centrifugal impeller shown in Fig. 9;
  • Fig. 12 is a perspective structural schematic diagram of a blade in the centrifugal impeller shown in Fig. 9;
  • FIG. 13 is a schematic structural diagram from another perspective of the blades in the centrifugal impeller shown in FIG. 9 .
  • the terms “installed”, “connected” and “connected” should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements.
  • installed should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements.
  • front refers to the upstream from the air inlet 13 to the air outlet 14 in the overall direction
  • rear refers to the downstream from the air inlet 13 to the air outlet 14 in the overall direction
  • an axial-radial blower which may include: a motor 30 , a centrifugal impeller 20 and a casing 10 ; the casing 10 may include a front casing 11 and a rear casing that are connected to each other.
  • the front housing 11 may be provided with an air inlet 13
  • the rear housing 12 may be provided with an air outlet 14
  • the air flow cross section of the air inlet and the gas flow cross section of the air outlet can be arranged to intersect with the axial direction of the centrifugal impeller
  • the front casing 11 and the rear casing 12 can be arranged opposite to each other, and an installation cavity can be formed between the front casing 11 and the rear casing 12,
  • the motor 30 and the centrifugal impeller 20 can be installed in the installation cavity, and the motor 30 and the centrifugal impeller 20 can be drive-connected.
  • the motor 30 rotates, which drives the centrifugal impeller 20 to rotate, a low-pressure area is formed in the middle of the centrifugal impeller 20, and the outside of the axial-radial blower is in a high-pressure area, and the pressure difference causes the outside air to enter the centrifugal impeller through the air inlet.
  • the centrifugal impeller drives the gas to move on the blade surface of the centrifugal impeller
  • the gas moves with the centrifugal impeller and obtains a large amount of kinetic energy, and is finally thrown into the casing 10 along the radial direction of the centrifugal impeller along the blades, and the gas is in the inner wall of the casing 10.
  • the air is discharged from the air outlet 14, so as to realize the axial air inlet and the axial air outlet, and the gas flows through the axial and radial directions.
  • the axial radial flow blower provided in this embodiment enables the gas to obtain kinetic energy through the centrifugal impeller 20 to realize air suction and exhaust, and the casing 10 can change the flow direction of the gas.
  • the casing 10 does not need to be arranged such that the cross-sectional area is closer to the air inlet side.
  • the structure gradually increases in the direction away from the air inlet side, so that the volume of the casing 10 can be small, and then the axial radial flow blower can be small in size and occupy less space.
  • the axial radial flow blower provided in this embodiment is used as an air conditioner for an automobile
  • the blower component of the device type is small in size and occupies a small space; in addition, the axial-radial flow blower provided in this embodiment can realize the axial air inlet and the axial air outlet.
  • the axial radial flow blower provided in this embodiment can improve the aerodynamic efficiency.
  • the gas circulation cross-section of the air inlet and the gas circulation cross-section of the air outlet are both set to intersect with the axial direction of the centrifugal impeller, which may be: the opening direction of the air inlet may be parallel or coincide with the axis of the centrifugal impeller 20, and the air outlet 14
  • the opening direction of the fan can be parallel or coincident with the axis of the centrifugal impeller 20, so that the axial radial flow blower can better axially enter the air and axially discharge the air.
  • the air outlet 14 may be provided with a plurality of race-rotating blades 15 , and the middle of the race-rotating vanes 15 is convex (that is, the middle of the race-rotating vanes is convex compared to the ends of the race-rotating vanes).
  • a plurality of the race-rotating blades 15 are arranged at intervals along the circumferential direction of the air outlet 14, and the setting direction of the plurality of the race-rotating vanes 15 is the same as the rotation direction of the centrifugal impeller 20, which can be understood as, When the rotational direction of the centrifugal impeller 20 is clockwise, the plurality of race-rotating blades 15 are spaced clockwise (the middle parts of the plurality of race-rotating vanes 15 are all convex in the counter-clockwise direction), when the rotational direction of the centrifugal impeller 20 is reverse When clockwise, the plurality of race-rotating vanes 15 are arranged at intervals in the counterclockwise direction (the middle portions of the plurality of race-rotating vanes 15 are all convex in the clockwise direction).
  • a plurality of derotational blades 15 can be arranged at the air outlet 14, and the arrangement direction of the plurality of derotational blades 15 can be arranged in the same direction as the rotation direction of the centrifugal impeller 20.
  • the wind is guided to reduce the rotation speed and energy.
  • it can make the wind flow more uniformly, which can improve the aerodynamic efficiency and increase the uniformity of the air outlet. As shown in FIG.
  • FIG. 8 which is a schematic diagram of the effect of simulating the axial-radial blower provided in this embodiment, it can be seen that the gas thrown to the edge by the centrifugal impeller can flow to the middle of the axial-radial blower under the action of the race-rotating blades,
  • the anti-rotation blade can guide the wind direction of the edge to the middle, so as to avoid the gas scattered at the edge of the air outlet, thereby improving the aerodynamic efficiency and the uniformity of the air outlet.
  • the racemic blade 15 may include successively connected blade segments, a corner is formed between two adjacent blade segments, and a plurality of blade segments are sequentially connected to form an arched racemic blade 15 .
  • the race-rotating blades 15 can be arranged in an arc shape, that is, the surfaces of the race-rotating vanes 15 are smooth without corners and are streamlined. It is beneficial to guide the wind to reduce the rotation speed, reduce the loss of energy, and make the wind flow more evenly.
  • the number of race-rotating vanes 15 can be set according to specific needs, for example, the number of race-rotating vanes 15 is 9-27 (for example: 9, 10, 13, 16, 18, 20, 22, 25 or 27, etc.) .
  • the inlet angle ⁇ of the raceway blade 15 may be 55° ⁇ 67° (for example: 55°, 57°, 60°, 61°, 63°, 65° or 67°, etc.), the outlet angle of the racemic blade 15 can be 90°-93° (for example: 90°, 90.5°, 91°, 91.5°, 92°, 92.5° or 93° etc.), the inlet angle ⁇ of the raceway blade 15 can be set to 55°-67°, and at the same time, the outlet angle can be set to 90°-93°, which is more conducive to improving the start-up efficiency and the uniformity of the gas outlet.
  • the air outlet 14 may be arranged in a ring shape, and the air outlet 14 may be arranged at the edge of the rear casing 12 .
  • the air outlet 14 is arranged at the edge of the rear casing 12, so that it can be arranged closer to the peripheral side of the centrifugal impeller 20, thereby improving the air outlet efficiency.
  • One end of the de-rotating blade 15 may be fixed on one side of the air outlet 14 , and the other end of the de-rotating blade 15 may be fixed on the other side of the air outlet 14 .
  • one end of the raceway blade 15 can be fixed on the rear casing 12 near the rear casing 12 .
  • the other end of the de-rotating blade 15 can go over the air outlet 14 to be fixed on the rear casing 12 .
  • the fixing method of the derotational vanes 15 in this embodiment facilitates the integral molding of the rear casing 12, thereby improving the production efficiency.
  • the installation cavity may include an impeller installation cavity and a motor installation cavity 122 ;
  • the rear housing 12 may include an outer cover 121 and a mounting cavity disposed inside the outer cover 121 .
  • the air outlet 14 can be arranged on the outer cover body 121, and the installation groove can form the motor installation cavity 122;
  • the outer cover body 121 can be connected with the front case 11, and the outer cover body 121
  • An impeller installation cavity can be formed between the inner wall of the front casing 11 and the inner wall of the front housing 11; the inner wall of the impeller installation cavity can be used to form an air flow channel 40 between the impeller and the impeller.
  • the air flow channel 40 may include an arc guide portion 41, the arc guide portion 41 is convex in a direction away from the centrifugal impeller 20, and one side of the arc guide portion 41 is close to the inlet.
  • the air outlet 13 is disposed facing the air outlet side of the centrifugal impeller 20 , and the other side of the arc guide portion 41 is disposed close to the air outlet 14 .
  • the arc guide portion 41 can be surrounded by the side of the centrifugal impeller 20 , the middle portion of the arc guide portion 41 can be far away from the centrifugal impeller 20 , and the two sides of the arc guide portion 41 can be close to the centrifugal impeller 20 . , then the wind flow channel 40 is turned and arranged at the side of the centrifugal impeller 20, so that a labyrinth structure can be formed.
  • the side part of the arc guide part 41 guides the gas to the other side of the arc guide part 41, and then guides the gas to the air outlet 14; the arc
  • the labyrinth structure formed by the flow guide portion 41 can prevent the gas from flowing backward, thereby improving the air outlet efficiency.
  • the front casing 11 can be arranged at least close to the inner wall of the rear casing 12
  • the part is arc-shaped, and the inner wall part of the front casing 11 forms half of the arc guide part 41.
  • the rear casing 12 is arranged at least in the inner part close to the front casing 11 is arc-shaped.
  • the inner wall part of the front casing 11 forms half of the arc guide part 41.
  • the radius of the arc guide portion 41 may be set according to specific conditions.
  • the arc radius of the arc guide portion 41 may be 10mm-40mm, for example: 10mm, 15mm, 20mm, 25mm, 30mm, 35mm, or 40mm.
  • the edge of the air inlet 13 may be provided with a front side containing groove 111, and the centrifugal impeller 20 may be provided with a front side connecting plate 21, so The front side connecting plate 21 can be inserted into the front side accommodating groove 111 .
  • the air inlet side of the centrifugal impeller 20 extends out of the air inlet 13 of the front casing 11 , and the front side connecting plate is inserted into the front side accommodating groove 111 , which improves the gap between the centrifugal impeller 20 and the front casing 11 .
  • the airtightness can reduce the gas leakage, thereby improving the air outlet efficiency of the gas.
  • the cross-sectional shape of the front side containing groove 111 can be V-shaped or W-shaped, and the optional front-side containing groove 111 has a U-shaped cross-sectional shape, which is simple in structure and easy to manufacture.
  • the distance h1 between the top of the front side connecting plate 21 and the bottom of the front side containing groove 111 may be 4mm-6mm (for example: 4mm, 4.5mm, 5mm, 5.5mm or 6mm, etc.),
  • the shortest distance h2 between the side part of the front side connecting plate 21 and the side part of the front side containing groove 111 may be 4mm-6mm (for example: 4mm, 4.3mm, 4.6mm, 5mm, 5.4mm, 5.8mm) Or 6mm), on the one hand, this setting can achieve a better sealing effect, and on the other hand, it can prevent the volume of the front side containing groove 111 from being too large.
  • the axial-radial blower may further include an intermediate cover plate 16; the inner side of the outer cover body 121 may be provided with grooves (which can reduce weight). , it is also convenient for the rear shell 12 to be formed), the middle cover 16 can be connected with the outer cover 121 (for example, by welding, glue connection, interference connection or welding, etc.) to cover the groove (to avoid gas).
  • the middle cover 16 may be provided with a connection hole for passing through the motor 30, and the edge of the connection hole may be provided with a rear side containing groove 161, the centrifugal
  • the impeller 20 may be provided with a rear connecting plate 22 , and the rear connecting plate 22 may be inserted into the rear containing groove 161 .
  • the rear side connecting plate can be inserted into the rear side accommodating groove 161, which improves the sealing between the centrifugal impeller 20 and the middle cover plate 16, reduces gas leakage, and optionally improves the air outlet of the gas. efficiency.
  • the cross-sectional shape of the rear side containing groove 161 can be V-shaped or W-shaped, and the optional cross-sectional shape of the rear side containing groove 161 is U-shaped, which is simple in structure and easy to manufacture.
  • the distance h1 between the top end of the rear side connecting plate 22 and the bottom of the rear side containing groove 161 may be 4mm-6mm (for example: 4mm, 4.5mm, 5mm, 5.5mm or 6mm, etc.)
  • the shortest distance h2 between the side part of the rear side connecting plate 22 and the side part of the rear side containing groove 161 may be 4mm-6mm (for example: 4mm, 4.3mm, 4.6mm, 5mm, 5.4mm, 5.8mm) or 6 mm)
  • this setting can achieve a better sealing effect, and on the other hand, it can prevent the volume of the rear side containing groove 161 from being too large.
  • the centrifugal impeller may include a cover plate 23 , blades 24 and a hub 25 that are fixedly connected in sequence, so that the blades 24 are located between the cover plate 23 and the cover plate 23 in the axial direction of the hub 25 .
  • the cover plate can be provided with an opening for air circulation, the front connecting plate can be arranged on the edge of the opening, and the rear connecting plate can be arranged on the side of the hub away from the cover plate; the blades 24 can be It is a backward curved blade, and the blade 24 may have a forward sweep.
  • a shaft hole 26 for connecting the drive shaft may be formed on the hub.
  • the centrifugal impeller can use space-distorted backward-curved blades. After the accelerated air enters the impeller, the degree of fit with the blades 24 is high, and the energy added to the airflow in the centrifugal impeller is mainly converted into pressure energy, which ensures high efficiency.
  • the swept portion 241 of the blade 24 at the inlet is beneficial to reduce the aerodynamic noise generated after the airflow hits the centrifugal impeller.
  • the centrifugal impeller is an axial-radial flow closed centrifugal impeller that guides airflow to enter axially and flow radially out.
  • the swept angle of the swept portion 241 may be ⁇ , and 81° ⁇ 86°.
  • the forward sweep angle of the forward sweep portion 241 may be ⁇ , and ⁇ is 83°.
  • the blade outlet angle of the blade 24 may be ⁇ , and 60° ⁇ 70°.
  • the blade outlet angle of the blade 24 may be ⁇ , and ⁇ is 65°.
  • the blade may have a blade tip 242 and a blade root 243.
  • the radius of the blade root 243 of the blade 24 at the inlet may be R h
  • the radius of the blade tip 242 at the inlet may be R s
  • the inlet mentioned in this embodiment refers to the inlet of the centrifugal impeller.
  • the radius of the blade root 243 of the blade 24 at the inlet may be Rh
  • the radius of the blade tip 242 at the inlet may be R s
  • Rh /R s 0.37.
  • the angle between the tangential direction of the blade tip profile of the blade 24 at the inlet and the rotational direction of the centrifugal impeller at the blade tip may be ⁇ 1 , and 56° ⁇ 1 ⁇ 64°.
  • centrifugal impeller outlet width of the centrifugal impeller may be b2, and b2 is calculated by formula (1), and the formula (1) is:
  • u 2 is calculated by formula (2), and the formula (2) is:
  • n is the rotational speed of the centrifugal impeller.
  • the thickness of the blades 24 at the inlet of the centrifugal impeller may be ⁇ 1 , where 0.8mm ⁇ 1 ⁇ 1.5mm.
  • the thickness of the blades 24 at the outlet of the centrifugal impeller may be ⁇ 2 , and 1.3 mm ⁇ 2 ⁇ 2.5 mm.
  • the number of the blades 24 may be 19 or 23; the root radius of the blades 24 at the inlet may be 28.8 mm; the tip radius of the blades 24 at the inlet may be 72 mm; The blade angle at the tip of the blade 24 may be 62°, and the blade angle at the root of the blade 24 at the inlet may be 37°; the outlet width of the centrifugal impeller may be 25mm, the blade angle at the outlet of the centrifugal impeller may be 65°, and the centrifugal impeller The outlet radius may be 92.1 mm; the axial length of the centrifugal impeller may be 40.2 mm.
  • the embodiment of the present application can achieve the required target air volume through the smaller axial size of the centrifugal impeller, and at the same time, under operating conditions, the flow field in the centrifugal impeller is guaranteed to be more stable, the overall efficiency of the automobile air-conditioning blower is improved, and the automobile Air conditioning assembly noise.
  • the forward-swept blade structure ensures that the airflow enters the centrifugal impeller more uniformly and stably; because the blades are space-distorted backward-curved blades, the airflow in the centrifugal impeller channel is urged to fit with the blades;
  • the stability of the flow field at the outlet of the centrifugal impeller is improved due to the backward curved structure of the blade.
  • the turning loss of the airflow in the backward curved centrifugal impeller is relatively small, and the efficiency of the entire centrifugal impeller is also improved.
  • the axial radial flow blower may also include a PCB board.
  • the embodiment of the present application also provides an air conditioner, which may include a casing 10 and an axial radial blower, and the axial radial blower may be arranged in the casing 10 .
  • the air conditioner provided in this embodiment is compact in structure and small in volume; it can achieve larger air volume and better NVH level than traditional air conditioners.
  • the present application provides an axial radial blower and an air conditioner.
  • the axial radial blower includes: a motor, a centrifugal impeller and a casing; the casing includes a front casing and a rear casing that are connected to each other; the front casing is provided with an air inlet, and the rear casing is provided with an air inlet.
  • the axial radial flow blower provided by the present application has a small volume, and the axial air inlet and the axial air outlet can improve the aerodynamic efficiency.
  • the axial radial blower and air conditioner of the present application is reproducible and can be used in a variety of industrial applications.
  • the axial radial blower and air conditioner of the present application can be used in the field of automobile technology.

Abstract

An axial radial flow blower and an air conditioning device, the axial radial flow blower comprising: a motor (30), centrifugal impellers (20) and a machine housing (10). The machine housing (10) comprises a front housing body (11) and a rear housing body (12) which are connected to one another; the front housing body (11) is provided with an air inlet, the rear housing body (12) is provided with an air outlet (14), and the gas circulation cross-section of the air inlet (13) and the gas circulation cross-section of the air outlet (14) intersectingly provided with the axis direction of the centrifugal impellers (20); and the front housing body (11) is oppositely provided to the rear housing body (12), and a mounting cavity is formed between the front housing body (11) and the rear housing body (12); and the motor (30) and the centrifugal impellers (20) are mounted within the mounting cavity, and the motor (30) is transmissionally connected to the centrifugal impellers (20). The axial radial flow blower has a small volume, axial air inlet and axial air outlet, and the aerodynamic efficiency may be improved.

Description

轴径流鼓风机及空调装置Axial radial blower and air conditioner
相关申请的交叉引用CROSS-REFERENCE TO RELATED APPLICATIONS
本申请要求于2021年04月13日提交中国专利局的申请号为2021103977668、名称为“轴径流鼓风机及空调装置”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese Patent Application No. 2021103977668 and entitled "Axial Radial Fan and Air Conditioning Device" filed with the China Patent Office on April 13, 2021, the entire contents of which are incorporated into this application by reference.
技术领域technical field
本申请涉及汽车技术领域,尤其是涉及一种轴径流鼓风机及空调装置。The present application relates to the technical field of automobiles, and in particular, to an axial radial blower and an air conditioner.
背景技术Background technique
汽车的空调装置中的鼓风部件一般采用蜗壳式风机,蜗壳式风机包括外壳以及设置在蜗壳式外壳内的叶轮、法兰盘、端盖和电机。蜗壳式风机在空调装置中的工作原理是利用叶轮高速旋转迫使气体旋转,对气体做功使其能量增加,气体在离心力的作用下,向叶轮径向甩出进入蜗壳式外壳,蜗壳式外壳断面面积由靠近进风侧向远离进风侧的方向逐渐增大使气流减速,这种减速作用将动能转换成压力能,气体在压力差的作用下吸入再从各出风口排出。由于蜗壳式外壳断面面积由靠近进风侧向远离进风侧的方向逐渐增大,导致蜗壳式外壳的体积大,从而导致蜗壳式风机的体积大,即汽车的空调装置中的鼓风部件体积大。A volute type fan is generally used as a blowing component in an air conditioner of an automobile, and the volute type fan includes a casing and an impeller, a flange, an end cover and a motor arranged in the volute casing. The working principle of the volute fan in the air conditioner is to use the high-speed rotation of the impeller to force the gas to rotate, and to do work on the gas to increase its energy. Under the action of centrifugal force, the gas is thrown radially to the impeller into the volute casing. The cross-sectional area of the casing gradually increases from the direction close to the air inlet side to the direction away from the air inlet side to decelerate the airflow. This deceleration effect converts the kinetic energy into pressure energy, and the gas is inhaled under the action of the pressure difference and then discharged from each air outlet. Since the cross-sectional area of the volute casing gradually increases from the direction close to the air inlet side to the direction away from the air inlet side, the volume of the volute casing is large, resulting in a large volume of the volute fan, that is, the drum in the air conditioner of the automobile. The wind component is bulky.
发明内容SUMMARY OF THE INVENTION
本申请提供了一种轴径流鼓风机及空调装置,以在一定程度上解决汽车的空调装置中的鼓风部件体积大的技术问题。The present application provides an axial radial flow blower and an air conditioner, so as to solve the technical problem of the large volume of the blower components in the air conditioner of the automobile to a certain extent.
本申请所提供的轴径流鼓风机,可以包括:电机、离心叶轮和机壳;所述机壳可以包括相互连接的前壳体和后壳体;所述前壳体上可以设有进风口,所述后壳体上可以设有出风口,所述进风口的气体流通横截面以及所述出风口的气体流通横截面均可以与所述离心叶轮的轴线方向相交设置;所述前壳体和所述后壳体可以相对设置,所述前壳体和所述后壳体之间可以形成安装腔,所述电机和所述离心叶轮可以安装在所述安装腔内,所述电机与所述离心叶轮可以传动连接。The axial radial blower provided by the present application may include: a motor, a centrifugal impeller and a casing; the casing may include a front casing and a rear casing that are connected to each other; an air inlet may be provided on the front casing, so that the The rear casing may be provided with an air outlet, and the gas circulation cross-section of the air inlet and the gas circulation cross-section of the air outlet may be set to intersect with the axial direction of the centrifugal impeller; the front casing and the The rear casings can be arranged opposite to each other, an installation cavity can be formed between the front casing and the rear casing, the motor and the centrifugal impeller can be installed in the installation cavity, and the motor and the centrifugal impeller can be installed in the installation cavity. The impeller can be drive-connected.
可选地,所述进风口的开口方向可以构造成与所述离心叶轮的轴线平行或者重合,所述出风口的开口方向可以构造成与所述离心叶轮的轴线平行或者重合。Optionally, the opening direction of the air inlet may be configured to be parallel or coincident with the axis of the centrifugal impeller, and the opening direction of the air outlet may be configured to be parallel or coincident with the axis of the centrifugal impeller.
可选地,所述出风口处可以设有多个消旋叶片,所述消旋叶片的中部外凸设置;多个所述消旋叶片沿出风口的圆周方向间隔设置,且多个所述消旋叶片的设置方向与所述离心叶轮的旋转方向相同。Optionally, the air outlet may be provided with a plurality of race-rotating vanes, and the middle of the race-rotating vanes is convexly arranged; the plurality of race-rotating vanes are arranged at intervals along the circumferential direction of the air outlet, and the The setting direction of the raceway blades is the same as the rotation direction of the centrifugal impeller.
可选地,所述消旋叶片可以构造成呈弧形设置。Optionally, the raceway vanes may be configured in an arcuate arrangement.
可选地,所述消旋叶片的入口角度可以为55°~67°,所述消旋叶片的出口角度可以为90°-93°。Optionally, the inlet angle of the raceway blade may be 55°-67°, and the outlet angle of the racer blade may be 90°-93°.
可选地,所述出风口可以呈环形设置,且所述出风口可以设置所述后壳体的边缘处。Optionally, the air outlet may be arranged in an annular shape, and the air outlet may be arranged at the edge of the rear casing.
可选地,所述消旋叶片的一端可以固定在所述后壳体的靠近所述后壳体的中心的位置,所述消旋叶片的另一端可以固定在所述后壳体上。Optionally, one end of the race-rotating blade may be fixed at a position of the rear casing near the center of the rear casing, and the other end of the race-rotating blade may be fixed on the rear casing.
可选地,所述安装腔可以包括叶轮安装腔和电机安装腔;所述后壳体可以包括外罩体和设置在所述外罩体的内侧的安装槽,所述出风口可以设置在所述外罩体上,所述安装槽可以形成所述电机安装腔;所述外罩体可以与所述前壳体连接,所述外罩体的内壁和所述前壳体的内壁之间可以形成叶轮安装腔;所述叶轮安装腔的内壁可以用于与所述叶轮之间形成风流道。Optionally, the installation cavity may include an impeller installation cavity and a motor installation cavity; the rear housing may include an outer cover and an installation groove provided on the inner side of the outer cover, and the air outlet may be provided in the outer cover On the body, the installation groove can form the motor installation cavity; the outer cover can be connected with the front casing, and an impeller installation cavity can be formed between the inner wall of the outer casing and the inner wall of the front casing; The inner wall of the impeller installation cavity can be used to form an air flow channel with the impeller.
可选地,所述风流道可以包括圆弧导流部,所述圆弧导流部凸向远离所述离心叶轮的方向,所述圆弧导流部的一侧靠近所述进风口且面向所述离心叶轮的出风侧设置,所述圆弧导流部的另一侧靠近所述出风口设置。Optionally, the air flow channel may include an arc guide portion, the arc guide portion is convex in a direction away from the centrifugal impeller, and one side of the arc guide portion is close to the air inlet and faces the air inlet. The air outlet side of the centrifugal impeller is arranged, and the other side of the arc guide portion is arranged close to the air outlet.
可选地,所述圆弧导流部的圆弧半径可以为10mm-40mm。Optionally, the arc radius of the arc guide portion may be 10mm-40mm.
可选地,所述进风口的边缘可以设有前侧包容槽,所述离心叶轮上可以设有前侧连接板,所述前侧连接板可以插设在所述前侧包容槽内。Optionally, the edge of the air inlet may be provided with a front side containing groove, the centrifugal impeller may be provided with a front side connecting plate, and the front side connecting plate may be inserted into the front side containing groove.
可选地,所述轴径流鼓风机还可以包括中间盖板;所述外罩体的内侧可以设有凹槽,所述中间盖板可以与所述外罩体以将所述凹槽覆盖,所述中间盖板上可以设有用于穿过所述电机的连接孔,所述连接孔的边缘可以设有后侧包容槽,所述离心叶轮上可以设有后侧连接板,所述后侧连接板可以插设在所述后侧包容槽内。Optionally, the axial radial flow blower may further include a middle cover plate; the inner side of the outer cover may be provided with a groove, and the middle cover plate may cover the groove with the outer cover, and the middle cover may The cover plate may be provided with a connection hole for passing through the motor, the edge of the connection hole may be provided with a rear side accommodating groove, the centrifugal impeller may be provided with a rear side connection plate, and the rear side connection plate may be is inserted into the rear side containing groove.
可选地,所述前侧包容槽的截面形状可以为V型、或W型、或U型,以及所述后侧包容槽的截面形状可以为V型、或W型、或U型。Optionally, the cross-sectional shape of the front side containing groove may be V-shaped, or W-shaped, or U-shaped, and the cross-sectional shape of the rear side containing groove may be V-shaped, W-shaped, or U-shaped.
可选地,所述前侧连接板的顶端与所述前侧包容槽的底部之间的距离可以为4mm-6mm,所述前侧连接板的侧部与所述前侧包容槽的侧部之间的最短距离可以为4mm-6mm;Optionally, the distance between the top end of the front side connecting plate and the bottom of the front side containing groove can be 4mm-6mm, and the side part of the front side connecting plate and the side part of the front side containing groove The shortest distance between can be 4mm-6mm;
和/或,所述后侧连接板的顶端与所述后侧包容槽的底部之间的距离可以为4mm-6mm,所述后侧连接板的侧部与所述后侧包容槽的侧部之间的最短距离可以为4mm-6mm。And/or, the distance between the top end of the rear side connecting plate and the bottom of the rear side accommodating groove can be 4mm-6mm, and the side part of the rear side connecting plate and the side part of the rear side accommodating groove The shortest distance between can be 4mm-6mm.
本申请提供一种空调装置,可以包括:机壳和上述轴径流鼓风机,所述轴径流鼓风机可以设置在机壳内。The present application provides an air conditioner, which may include: a casing and the above-mentioned axial-radial blower, and the axial-radial blower may be arranged in the casing.
发明提供的轴径流鼓风机,包括:电机、离心叶轮和机壳;所述机壳包括相互连接的前壳体和后壳体;所述前壳体上设有进风口,所述后壳体上设有出风口,所述进风口的气体流通横截面以及所述出风口的气体流通横截面均与所述离心叶轮的轴线方向相交设置;所述前壳体和所述后壳体相对设置,所述前壳体和所述后壳体之间形成安装腔,所述电机 和所述离心叶轮安装在所述安装腔内,所述电机与所述离心叶轮传动连接。The axial radial blower provided by the invention includes: a motor, a centrifugal impeller and a casing; the casing includes a front casing and a rear casing that are connected to each other; the front casing is provided with an air inlet, and the rear casing is provided with an air inlet. An air outlet is provided, and the gas circulation cross-section of the air inlet and the gas circulation cross-section of the air outlet are arranged to intersect with the axial direction of the centrifugal impeller; the front casing and the rear casing are arranged opposite to each other, An installation cavity is formed between the front casing and the rear casing, the motor and the centrifugal impeller are installed in the installation cavity, and the electric motor is in driving connection with the centrifugal impeller.
本申请提供的轴径流鼓风机工作过程中,电机转动,带动离心叶轮转动,离心叶轮中间形成低压区,轴径流鼓风机外部处于高压区,压力差使得外界气体通过井风口进入离心叶轮内,从而离心叶轮带动气体在离心叶轮的叶片表面运动,气体随离心叶轮运动并获得大量动能,最终沿着叶片由离心叶轮的径向甩出至机壳内,气体在机壳的内壁的阻挡下,由出风口排出,从而实现轴向进风和轴向出风,气体经过轴向和径向流动。本申请提供的轴径流鼓风机通过离心叶轮使得气体获得动能,实现吸风和排风,外壳实现改变气体的流动方向即可,因此外壳无需设置成断面面积由靠近进风侧向远离进风侧的方向逐渐增大的结构,从而可以实现外壳的体积小,进而可以实现轴径流鼓风机的体积小,占用空间少,将本申请提供的轴径流鼓风机作为汽车的空调装置种的鼓风部件,则该鼓风部件体积小,占用空间小;另外本申请提供的轴径流鼓风机能够实现轴向进风和轴向出风,相较于轴向进风,径向出风,本申请提供的轴径流鼓风机能够提高气动效率。During the working process of the axial radial flow blower provided by the present application, the motor rotates, which drives the centrifugal impeller to rotate, a low pressure area is formed in the middle of the centrifugal impeller, and the outside of the axial radial flow blower is in a high pressure area. Drive the gas to move on the blade surface of the centrifugal impeller, the gas moves with the centrifugal impeller and obtains a large amount of kinetic energy, and finally is thrown into the casing along the radial direction of the centrifugal impeller along the blade. Exhaust, so as to achieve axial inlet and outlet air, and the gas flows through the axial and radial directions. The axial radial flow blower provided by the present application makes the gas obtain kinetic energy through the centrifugal impeller, realizes air suction and exhaust, and the casing can change the flow direction of the gas, so the casing does not need to be arranged so that the cross-sectional area is from the side close to the air inlet side to the farther away from the air inlet side. The structure with the gradually increasing direction can realize the small volume of the casing, and then can realize the small volume of the axial radial flow blower and take up less space. If the axial radial flow blower provided by the present application is used as a blowing component of an automobile air conditioner, then this The air blowing component is small in size and occupies a small space; in addition, the axial radial flow blower provided by the present application can realize axial air inlet and axial air outlet. Can improve aerodynamic efficiency.
应当理解,前述的一般描述和接下来的具体实施方式两者均是为了举例和说明的目的并且未必限制本公开。并入并构成说明书的一部分的附图示出本公开的主题。同时,说明书和附图用来解释本公开的原理。It is to be understood that both the foregoing general description and the following detailed description have been presented for purposes of illustration and description and are not necessarily intended to limit the present disclosure. The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate the subject matter of the present disclosure. At the same time, the specification and drawings serve to explain the principles of the present disclosure.
附图说明Description of drawings
为了更清楚地说明本申请具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the accompanying drawings that need to be used in the description of the specific embodiments or the prior art will be briefly introduced below. The drawings are some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为本申请实施例提供的轴径流鼓风机的一结构示意图;1 is a schematic structural diagram of an axial radial blower provided by an embodiment of the application;
图2为图1所示的轴径流鼓风机的另一结构示意图;Fig. 2 is another structural representation of the axial radial blower shown in Fig. 1;
图3为图1所示的轴径流鼓风机中的机壳的结构示意图;Fig. 3 is the structural representation of the casing in the axial radial blower shown in Fig. 1;
图4为图3所示的机壳中前壳体的结构示意图;FIG. 4 is a schematic structural diagram of a front casing in the casing shown in FIG. 3;
图5为图3所示的机壳中后壳体的第一视角的结构示意图;FIG. 5 is a schematic structural diagram of the rear casing in the casing shown in FIG. 3 from a first perspective;
图6为图3所示的机壳中后壳体的第二视角的结构示意图;FIG. 6 is a schematic structural diagram of the rear casing in the casing shown in FIG. 3 from a second viewing angle;
图7为图3所示的机壳中中间盖板的结构示意图;Fig. 7 is the structural schematic diagram of the middle cover plate in the casing shown in Fig. 3;
图8为图1所示的轴径流鼓风机的气体流动示意图;Fig. 8 is the gas flow schematic diagram of the axial-radial blower shown in Fig. 1;
图9为图1所示的轴径流鼓风机中离心叶轮的一视角结构示意图;Fig. 9 is a perspective structural representation of the centrifugal impeller in the axial-radial blower shown in Fig. 1;
图10为图9所示的离心叶轮的切面图;Figure 10 is a sectional view of the centrifugal impeller shown in Figure 9;
图11为图9所示的离心叶轮的另一视角结构示意图;Fig. 11 is another perspective structural schematic diagram of the centrifugal impeller shown in Fig. 9;
图12为图9所示的离心叶轮中叶片的一视角结构示意图;Fig. 12 is a perspective structural schematic diagram of a blade in the centrifugal impeller shown in Fig. 9;
图13为图9所示的离心叶轮中叶片的另一视角结构示意图。FIG. 13 is a schematic structural diagram from another perspective of the blades in the centrifugal impeller shown in FIG. 9 .
附图标记:10-机壳;20-离心叶轮;30-电机;40-风流道;11-前壳体;12-后壳体;13-进风口;14-出风口;15-消旋叶片;16-中间盖板;41-圆弧导流部;111-前侧包容槽;121-外罩体;122-电机安装腔;161-后侧包容槽;21-前侧连接板;22-后侧连接板;23-盖板;24-叶片;25-轮毂;26-轴孔;241-前掠部;242-叶尖;243-叶根。Reference numerals: 10-chassis; 20-centrifugal impeller; 30-motor; 40-air flow channel; 11-front housing; 12-rear housing; 13-air inlet; 14-air outlet; 15-race-rotating vane ;16-intermediate cover plate;41-arc guide part;111-front containing groove;121-outer cover;122-motor installation cavity;161-rear containing groove;21-front connecting plate;22-rear Side connecting plate; 23-cover plate; 24-blade; 25-hub; 26-shaft hole; 241-sweep part; 242-blade tip; 243-blade root.
具体实施方式Detailed ways
下面将结合附图对本申请的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。The technical solutions of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present application, but not all of the embodiments.
通常在此处附图中描述和显示出的本申请实施例的组件可以以各种不同的配置来布置和设计。因此,以下对在附图中提供的本申请的实施例的详细描述并非旨在限制要求保护的本申请的范围,而是仅仅表示本申请的选定实施例。The components of the embodiments of the present application generally described and shown in the drawings herein may be arranged and designed in a variety of different configurations. Thus, the following detailed description of the embodiments of the application provided in the accompanying drawings is not intended to limit the scope of the application as claimed, but is merely representative of selected embodiments of the application.
基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood in specific situations.
需要说明的是,本申请实施例中,“前”是风由进风口13到出风口14整体方向上的上游,“后”是指风由进风口13到出风口14整体方向上的下游。It should be noted that, in the embodiment of the present application, “front” refers to the upstream from the air inlet 13 to the air outlet 14 in the overall direction, and “rear” refers to the downstream from the air inlet 13 to the air outlet 14 in the overall direction.
如图1至图7所示,本申请提供了一种轴径流鼓风机,可以包括:电机30、离心叶轮20和机壳10;所述机壳10可以包括相互连接的前壳体11和后壳体12;所述前壳体11上可以设有进风口13,所述后壳体12上可以设有出风口14,所述进风口的气体流通横截面以及所述出风口的气体流通横截面均可以与所述离心叶轮的轴线方向相交设置;所述前壳体11和所述后壳体12可以相对设置,所述前壳体11和所述后壳体12之间可以形成安装腔,所述电机30和所述离心叶轮20可以安装在所述安装腔内,所述电机30与所述离心叶轮20可以传动连接。As shown in FIGS. 1 to 7 , the present application provides an axial-radial blower, which may include: a motor 30 , a centrifugal impeller 20 and a casing 10 ; the casing 10 may include a front casing 11 and a rear casing that are connected to each other. body 12; the front housing 11 may be provided with an air inlet 13, the rear housing 12 may be provided with an air outlet 14, the air flow cross section of the air inlet and the gas flow cross section of the air outlet can be arranged to intersect with the axial direction of the centrifugal impeller; the front casing 11 and the rear casing 12 can be arranged opposite to each other, and an installation cavity can be formed between the front casing 11 and the rear casing 12, The motor 30 and the centrifugal impeller 20 can be installed in the installation cavity, and the motor 30 and the centrifugal impeller 20 can be drive-connected.
本实施例提供的轴径流鼓风机工作过程中,电机30转动,带动离心叶轮20转动,离心叶轮20中间形成低压区,轴径流鼓风机外部处于高压区,压力差使得外界气体通过进风口进入离心叶轮内,从而离心叶轮带动气体在离心叶轮的叶片表面运动,气体随离心叶轮运动并获得大量动能,最终沿着叶片由离心叶轮的径向甩出至机壳10内,气体在机壳10的内壁的阻挡下,由出风口14排出,从而实现轴向进风和轴向出风,气体经过轴向和径向 流动。本实施例提供的轴径流鼓风机通过离心叶轮20使得气体获得动能,实现吸风和排风,机壳10实现改变气体的流动方向即可,因此机壳10无需设置成断面面积由靠近进风侧向远离进风侧的方向逐渐增大的结构,从而可以实现机壳10的体积小,进而可以实现轴径流鼓风机的体积小,占用空间少,将本实施例提供的轴径流鼓风机作为汽车的空调装置种的鼓风部件,则该鼓风部件体积小,占用空间小;另外本实施例提供的轴径流鼓风机能够实现轴向进风和轴向出风,相较于轴向进风,径向出风,本实施例提供的轴径流鼓风机能够提高气动效率。During the working process of the axial-radial blower provided in this embodiment, the motor 30 rotates, which drives the centrifugal impeller 20 to rotate, a low-pressure area is formed in the middle of the centrifugal impeller 20, and the outside of the axial-radial blower is in a high-pressure area, and the pressure difference causes the outside air to enter the centrifugal impeller through the air inlet. , so that the centrifugal impeller drives the gas to move on the blade surface of the centrifugal impeller, the gas moves with the centrifugal impeller and obtains a large amount of kinetic energy, and is finally thrown into the casing 10 along the radial direction of the centrifugal impeller along the blades, and the gas is in the inner wall of the casing 10. Under the blocking, the air is discharged from the air outlet 14, so as to realize the axial air inlet and the axial air outlet, and the gas flows through the axial and radial directions. The axial radial flow blower provided in this embodiment enables the gas to obtain kinetic energy through the centrifugal impeller 20 to realize air suction and exhaust, and the casing 10 can change the flow direction of the gas. Therefore, the casing 10 does not need to be arranged such that the cross-sectional area is closer to the air inlet side. The structure gradually increases in the direction away from the air inlet side, so that the volume of the casing 10 can be small, and then the axial radial flow blower can be small in size and occupy less space. The axial radial flow blower provided in this embodiment is used as an air conditioner for an automobile The blower component of the device type is small in size and occupies a small space; in addition, the axial-radial flow blower provided in this embodiment can realize the axial air inlet and the axial air outlet. Compared with the axial air inlet, the radial To discharge air, the axial radial flow blower provided in this embodiment can improve the aerodynamic efficiency.
具体地,进风口的气体流通横截面以及出风口的气体流通横截面均与离心叶轮的轴线方向相交设置,可以是:进风口的开口方向可以与离心叶轮20的轴线平行或者重合,出风口14的开口方向可以与离心叶轮20的轴线平行或者重合,从而使得轴径流鼓风机更好轴向进风轴向出风。Specifically, the gas circulation cross-section of the air inlet and the gas circulation cross-section of the air outlet are both set to intersect with the axial direction of the centrifugal impeller, which may be: the opening direction of the air inlet may be parallel or coincide with the axis of the centrifugal impeller 20, and the air outlet 14 The opening direction of the fan can be parallel or coincident with the axis of the centrifugal impeller 20, so that the axial radial flow blower can better axially enter the air and axially discharge the air.
如图5所示,所述出风口14处可以设有多个消旋叶片15,所述消旋叶片15的中部外凸(也即消旋叶片的中部相较于消旋叶片的端部凸起设置)设置;多个所述消旋叶片15沿出风口14的圆周方向间隔设置,且多个所述消旋叶片15的设置方向与所述离心叶轮20的旋转方向相同,可以理解为,当离心叶轮20的旋转方向为顺时针时,多个消旋叶片15沿顺时针间隔设置(多个消旋叶片15的中部均向逆时针方向凸起),当离心叶轮20的旋转方向为逆时针时,多个消旋叶片15沿逆时针方向间隔设置(多个消旋叶片15的中部均向顺时针方向凸起)。As shown in FIG. 5 , the air outlet 14 may be provided with a plurality of race-rotating blades 15 , and the middle of the race-rotating vanes 15 is convex (that is, the middle of the race-rotating vanes is convex compared to the ends of the race-rotating vanes). A plurality of the race-rotating blades 15 are arranged at intervals along the circumferential direction of the air outlet 14, and the setting direction of the plurality of the race-rotating vanes 15 is the same as the rotation direction of the centrifugal impeller 20, which can be understood as, When the rotational direction of the centrifugal impeller 20 is clockwise, the plurality of race-rotating blades 15 are spaced clockwise (the middle parts of the plurality of race-rotating vanes 15 are all convex in the counter-clockwise direction), when the rotational direction of the centrifugal impeller 20 is reverse When clockwise, the plurality of race-rotating vanes 15 are arranged at intervals in the counterclockwise direction (the middle portions of the plurality of race-rotating vanes 15 are all convex in the clockwise direction).
本实施例中,在出风口14处可以设置多个消旋叶片15,且多个消旋叶片15的设置方向可以与离心叶轮20的旋转方向相同设置,一方面引导风减少旋转速度,减少能量的损耗,另一方面可以使风更加均匀的流动,从而能够提高气动效率并且增加气体的出风均匀性。如图8所示,为对本实施例提供的轴径流鼓风机进行模拟的效果示意图,可以看出,被离心叶轮甩至边缘的气体在消旋叶片的作用下,能够向轴径流鼓风机的中部流动,消旋叶片能够将边缘的风向中部引导,避免气体散乱在出风口的边缘,从而提高气动效率和提高出风均匀性。In this embodiment, a plurality of derotational blades 15 can be arranged at the air outlet 14, and the arrangement direction of the plurality of derotational blades 15 can be arranged in the same direction as the rotation direction of the centrifugal impeller 20. On the one hand, the wind is guided to reduce the rotation speed and energy. On the other hand, it can make the wind flow more uniformly, which can improve the aerodynamic efficiency and increase the uniformity of the air outlet. As shown in FIG. 8 , which is a schematic diagram of the effect of simulating the axial-radial blower provided in this embodiment, it can be seen that the gas thrown to the edge by the centrifugal impeller can flow to the middle of the axial-radial blower under the action of the race-rotating blades, The anti-rotation blade can guide the wind direction of the edge to the middle, so as to avoid the gas scattered at the edge of the air outlet, thereby improving the aerodynamic efficiency and the uniformity of the air outlet.
其中,消旋叶片15可以包括依次连接的叶片段,相邻两个叶片段之间形成有拐角,多个叶片段依次连接从而形成拱形的消旋叶片15。Wherein, the racemic blade 15 may include successively connected blade segments, a corner is formed between two adjacent blade segments, and a plurality of blade segments are sequentially connected to form an arched racemic blade 15 .
作为一种可选方案,如图5所示,消旋叶片15可以呈弧形设置,也即消旋叶片15的表面光滑无拐角呈流线型,这种消旋叶片15的流体阻力小,更有利于引导风减少旋转速度,减少能量的损耗,使风更加均匀的流动。As an optional solution, as shown in FIG. 5 , the race-rotating blades 15 can be arranged in an arc shape, that is, the surfaces of the race-rotating vanes 15 are smooth without corners and are streamlined. It is beneficial to guide the wind to reduce the rotation speed, reduce the loss of energy, and make the wind flow more evenly.
其中,消旋叶片15的数量可以根据具体需要来设置,例如,消旋叶片15的数量为9-27(例如:9、10、13、16、18、20、22、25或者27等)片。Wherein, the number of race-rotating vanes 15 can be set according to specific needs, for example, the number of race-rotating vanes 15 is 9-27 (for example: 9, 10, 13, 16, 18, 20, 22, 25 or 27, etc.) .
如图5所示,在上述实施例基础之上,可选地,所述消旋叶片15的进口角度β可以为55°~67°(例如:55°、57°、60°、61°、63°、65°或者67°等),所述消旋叶片15的出口角度为可以90°-93°(例如:90°、90.5°、91°、91.5°、92°、92.5°或者93°等),消旋叶片15的进口角度β可以设置为55°~67°,同时,其出口角度可以设置为90°-93°,更有利于提高启动效率和提高气体的出风均匀性。As shown in FIG. 5 , on the basis of the above embodiment, optionally, the inlet angle β of the raceway blade 15 may be 55°˜67° (for example: 55°, 57°, 60°, 61°, 63°, 65° or 67°, etc.), the outlet angle of the racemic blade 15 can be 90°-93° (for example: 90°, 90.5°, 91°, 91.5°, 92°, 92.5° or 93° etc.), the inlet angle β of the raceway blade 15 can be set to 55°-67°, and at the same time, the outlet angle can be set to 90°-93°, which is more conducive to improving the start-up efficiency and the uniformity of the gas outlet.
如图6所示,在上述实施例基础之上,可选地,所述出风口14可以呈环形设置,且所述出风口14可以设置所述后壳体12的边缘处。本实施例中,出风口14设置在后壳体12的边缘处,使得更能够靠近离心叶轮20的周侧设置,从而可以提高出风效率。As shown in FIG. 6 , on the basis of the above embodiment, optionally, the air outlet 14 may be arranged in a ring shape, and the air outlet 14 may be arranged at the edge of the rear casing 12 . In this embodiment, the air outlet 14 is arranged at the edge of the rear casing 12, so that it can be arranged closer to the peripheral side of the centrifugal impeller 20, thereby improving the air outlet efficiency.
其中,消旋叶片15的一端可以固定在出风口14的一侧,消旋叶片15的另一端固定在出风口14的另一侧。One end of the de-rotating blade 15 may be fixed on one side of the air outlet 14 , and the other end of the de-rotating blade 15 may be fixed on the other side of the air outlet 14 .
作为一种可选方案,如图5所示,在上述实施例基础之上,可选地,所述消旋叶片15的一端可以固定在所述后壳体12的靠近所述后壳体12的中心的位置,所述消旋叶片15的另一端可以越过所述出风口14以固定在所述后壳体12上。本实施例中的消旋叶片15的固定方式有方便后壳体12的一体成型设置,从而提高生产效率。As an optional solution, as shown in FIG. 5 , on the basis of the above embodiment, optionally, one end of the raceway blade 15 can be fixed on the rear casing 12 near the rear casing 12 . At the center position, the other end of the de-rotating blade 15 can go over the air outlet 14 to be fixed on the rear casing 12 . The fixing method of the derotational vanes 15 in this embodiment facilitates the integral molding of the rear casing 12, thereby improving the production efficiency.
如图1和图2所示,具体的,所述安装腔可以包括叶轮安装腔和电机安装腔122;所述后壳体12可以包括外罩体121和设置在所述外罩体121的内侧的安装槽,所述出风口14可以设置在所述外罩体121上,所述安装槽可以形成所述电机安装腔122;所述外罩体121可以与所述前壳体11连接,所述外罩体121的内壁和所述前壳体11的内壁之间可以形成叶轮安装腔;所述叶轮安装腔的内壁可以用于与所述叶轮之间形成风流道40。As shown in FIG. 1 and FIG. 2 , specifically, the installation cavity may include an impeller installation cavity and a motor installation cavity 122 ; the rear housing 12 may include an outer cover 121 and a mounting cavity disposed inside the outer cover 121 . The air outlet 14 can be arranged on the outer cover body 121, and the installation groove can form the motor installation cavity 122; the outer cover body 121 can be connected with the front case 11, and the outer cover body 121 An impeller installation cavity can be formed between the inner wall of the front casing 11 and the inner wall of the front housing 11; the inner wall of the impeller installation cavity can be used to form an air flow channel 40 between the impeller and the impeller.
其中,所述风流道40可以包括圆弧导流部41,所述圆弧导流部41凸向远离所述离心叶轮20的方向,所述圆弧导流部41的一侧靠近所述进风口13且面向所述离心叶轮20的出风侧设置,所述圆弧导流部41的另一侧靠近所述出风口14设置。Wherein, the air flow channel 40 may include an arc guide portion 41, the arc guide portion 41 is convex in a direction away from the centrifugal impeller 20, and one side of the arc guide portion 41 is close to the inlet. The air outlet 13 is disposed facing the air outlet side of the centrifugal impeller 20 , and the other side of the arc guide portion 41 is disposed close to the air outlet 14 .
本实施例中,圆弧导流部41可以包围在离心叶轮20的侧部,圆弧导流部41的中间部分可以远离离心叶轮20,圆弧导流部41的两侧可以靠近离心叶轮20,则风流道40在离心叶轮20的侧部的位置拐弯设置,从而可以形成迷宫结构,当气体由离心叶轮20的径向甩出后,气体到达圆弧导流部41的一侧(该侧与离心叶轮20的出风侧正对设置),圆弧导流部41的该侧部分将气体向圆弧导流部41的另一侧导流,然后将气体引导至出风口14;圆弧导流部41形成的迷宫结构能够避免气体逆流,从而提高出风效率。In this embodiment, the arc guide portion 41 can be surrounded by the side of the centrifugal impeller 20 , the middle portion of the arc guide portion 41 can be far away from the centrifugal impeller 20 , and the two sides of the arc guide portion 41 can be close to the centrifugal impeller 20 . , then the wind flow channel 40 is turned and arranged at the side of the centrifugal impeller 20, so that a labyrinth structure can be formed. The side part of the arc guide part 41 guides the gas to the other side of the arc guide part 41, and then guides the gas to the air outlet 14; the arc The labyrinth structure formed by the flow guide portion 41 can prevent the gas from flowing backward, thereby improving the air outlet efficiency.
由于圆弧流道部两侧较其中部靠近离心叶轮20,为了能够实现电机30和离心叶能够装配至机壳10的安装腔内,可以设置前壳体11的至少靠近后壳体12的内壁部分呈弧形,该前壳体11的内壁部分形成圆弧导流部41的二分之一,同理,设置后壳体12的至少靠近前壳体11的内呈弧形,该后壳的内壁部分形成圆弧导流部41的二分之一,将前壳体11和后 壳体12连接后,前壳体11的靠近后壳体12的内壁部分与后壳体12的靠近前壳体11的内壁部分拼接形成成圆弧导流部41。Since the two sides of the arc flow passage are closer to the centrifugal impeller 20 than the middle, in order to enable the motor 30 and the centrifugal blades to be assembled into the installation cavity of the casing 10 , the front casing 11 can be arranged at least close to the inner wall of the rear casing 12 The part is arc-shaped, and the inner wall part of the front casing 11 forms half of the arc guide part 41. Similarly, the rear casing 12 is arranged at least in the inner part close to the front casing 11 is arc-shaped. The inner wall part of the front casing 11 forms half of the arc guide part 41. After connecting the front casing 11 and the rear casing 12, the inner wall part of the front casing 11 close to the rear casing 12 and the rear casing 12 close to the front casing 12. Parts of the inner wall of the housing 11 are spliced together to form a circular arc guide portion 41 .
其中,圆弧导流部41的半径可以根据具体情况设置。可选的,所述圆弧导流部41的圆弧半径可以为10mm-40mm,例如:10mm、15mm、20mm、25mm、30mm、35mm或者40mm等。The radius of the arc guide portion 41 may be set according to specific conditions. Optionally, the arc radius of the arc guide portion 41 may be 10mm-40mm, for example: 10mm, 15mm, 20mm, 25mm, 30mm, 35mm, or 40mm.
如图2所示,在上述实施例基础之上,可选地,所述进风口13的边缘可以设有前侧包容槽111,所述离心叶轮20上可以设有前侧连接板21,所述前侧连接板21可以插设在所述前侧包容槽111内。本实施例中,离心叶轮20的进风侧伸出前壳体11的进风口13设置,前侧连接插板插设在前侧包容槽111内,提高了离心叶轮20与前壳体11之间的密封性,减少气体泄露,从而提高气体的出风效率。As shown in FIG. 2, on the basis of the above embodiment, optionally, the edge of the air inlet 13 may be provided with a front side containing groove 111, and the centrifugal impeller 20 may be provided with a front side connecting plate 21, so The front side connecting plate 21 can be inserted into the front side accommodating groove 111 . In the present embodiment, the air inlet side of the centrifugal impeller 20 extends out of the air inlet 13 of the front casing 11 , and the front side connecting plate is inserted into the front side accommodating groove 111 , which improves the gap between the centrifugal impeller 20 and the front casing 11 . The airtightness can reduce the gas leakage, thereby improving the air outlet efficiency of the gas.
其中,前侧包容槽111的截面形状可以为V型或者W型等,可选的前侧包容槽111的截面形状为U型,结构简单,易加工制造。The cross-sectional shape of the front side containing groove 111 can be V-shaped or W-shaped, and the optional front-side containing groove 111 has a U-shaped cross-sectional shape, which is simple in structure and easy to manufacture.
可选的,所述前侧连接板21的顶端与所述前侧包容槽111的底部之间的距离h1可以为4mm-6mm(例如:4mm、4.5mm、5mm、5.5mm或者6mm等),所述前侧连接板21的侧部与所述前侧包容槽111的侧部之间的最短距离h2可以为4mm-6mm(例如:4mm、4.3mm、4.6mm、5mm、5.4mm、5.8mm或者6mm),这样设置一方面能够起到较好的密封作用,另一方面可以避免前侧包容槽111体积过大。Optionally, the distance h1 between the top of the front side connecting plate 21 and the bottom of the front side containing groove 111 may be 4mm-6mm (for example: 4mm, 4.5mm, 5mm, 5.5mm or 6mm, etc.), The shortest distance h2 between the side part of the front side connecting plate 21 and the side part of the front side containing groove 111 may be 4mm-6mm (for example: 4mm, 4.3mm, 4.6mm, 5mm, 5.4mm, 5.8mm) Or 6mm), on the one hand, this setting can achieve a better sealing effect, and on the other hand, it can prevent the volume of the front side containing groove 111 from being too large.
如图2所示,在上述实施例基础之上,可选地,所述轴径流鼓风机还可以包括中间盖板16;所述外罩体121的内侧可以设有凹槽(可以起到减重作用,也方便后壳体12成型),所述中间盖板16可以与所述外罩体121连接(例如通过焊接、黏胶连接、过盈连接或者焊接等)以将所述凹槽覆盖(避免气体在凹槽内滞留而影响出风),所述中间盖板16上可以设有用于穿过所述电机30的连接孔,所述连接孔的边缘可以设有后侧包容槽161,所述离心叶轮20上可以设有后侧连接板22,所述后侧连接板22可以插设在所述后侧包容槽161内。As shown in FIG. 2, on the basis of the above-mentioned embodiment, optionally, the axial-radial blower may further include an intermediate cover plate 16; the inner side of the outer cover body 121 may be provided with grooves (which can reduce weight). , it is also convenient for the rear shell 12 to be formed), the middle cover 16 can be connected with the outer cover 121 (for example, by welding, glue connection, interference connection or welding, etc.) to cover the groove (to avoid gas The middle cover 16 may be provided with a connection hole for passing through the motor 30, and the edge of the connection hole may be provided with a rear side containing groove 161, the centrifugal The impeller 20 may be provided with a rear connecting plate 22 , and the rear connecting plate 22 may be inserted into the rear containing groove 161 .
本实施例中,后侧连接插板可以插设在后侧包容槽161内,提高了离心叶轮20与中间盖板16之间的密封性,减少气体泄露,从而可选地提高气体的出风效率。In this embodiment, the rear side connecting plate can be inserted into the rear side accommodating groove 161, which improves the sealing between the centrifugal impeller 20 and the middle cover plate 16, reduces gas leakage, and optionally improves the air outlet of the gas. efficiency.
其中,后侧包容槽161的截面形状可以为V型或者W型等,可选的后侧包容槽161的截面形状为U型,结构简单,易加工制造。Wherein, the cross-sectional shape of the rear side containing groove 161 can be V-shaped or W-shaped, and the optional cross-sectional shape of the rear side containing groove 161 is U-shaped, which is simple in structure and easy to manufacture.
可选的,所述后侧连接板22的顶端与所述后侧包容槽161的底部之间的距离h1可以为4mm-6mm(例如:4mm、4.5mm、5mm、5.5mm或者6mm等),所述后侧连接板22的侧部与所述后侧包容槽161的侧部之间的最短距离h2可以为4mm-6mm(例如:4mm、4.3mm、4.6mm、5mm、5.4mm、5.8mm或者6mm),这样设置一方面能够起到较好的密封作用,另 一方面可以避免后侧包容槽161体积过大。Optionally, the distance h1 between the top end of the rear side connecting plate 22 and the bottom of the rear side containing groove 161 may be 4mm-6mm (for example: 4mm, 4.5mm, 5mm, 5.5mm or 6mm, etc.), The shortest distance h2 between the side part of the rear side connecting plate 22 and the side part of the rear side containing groove 161 may be 4mm-6mm (for example: 4mm, 4.3mm, 4.6mm, 5mm, 5.4mm, 5.8mm) or 6 mm), on the one hand, this setting can achieve a better sealing effect, and on the other hand, it can prevent the volume of the rear side containing groove 161 from being too large.
如图9至图13所示,离心叶轮可以包括依次固定连接的盖板23、叶片24和轮毂25,在以使在所述轮毂25的轴向上所述叶片24位于所述盖板23与所述轮毂25之间,盖板上可以设有用于气流通的开口,前连接板可以设置在开口的边缘,后侧连接板可以设置在轮毂的远离盖板的一侧;所述叶片24可以为后弯叶片,且所述叶片24可以具有前掠部。在轮毂上可以形成有用于连接驱动轴的轴孔26。As shown in FIGS. 9 to 13 , the centrifugal impeller may include a cover plate 23 , blades 24 and a hub 25 that are fixedly connected in sequence, so that the blades 24 are located between the cover plate 23 and the cover plate 23 in the axial direction of the hub 25 . Between the hubs 25, the cover plate can be provided with an opening for air circulation, the front connecting plate can be arranged on the edge of the opening, and the rear connecting plate can be arranged on the side of the hub away from the cover plate; the blades 24 can be It is a backward curved blade, and the blade 24 may have a forward sweep. A shaft hole 26 for connecting the drive shaft may be formed on the hub.
本实施例中,离心叶轮可以采用空间扭曲的后弯叶片,被加速的空气进入叶轮后,与叶片24贴合程度较高,离心叶轮中加给气流的能量主要变为压力能,保证了高效的要求;进口处叶片24的前掠部241有利于降低气流撞击离心叶轮后产生的气动噪音。In this embodiment, the centrifugal impeller can use space-distorted backward-curved blades. After the accelerated air enters the impeller, the degree of fit with the blades 24 is high, and the energy added to the airflow in the centrifugal impeller is mainly converted into pressure energy, which ensures high efficiency. The swept portion 241 of the blade 24 at the inlet is beneficial to reduce the aerodynamic noise generated after the airflow hits the centrifugal impeller.
可选地,所述离心叶轮为引导气流轴向进入,并径向流出的轴径流式闭式离心叶轮。Optionally, the centrifugal impeller is an axial-radial flow closed centrifugal impeller that guides airflow to enter axially and flow radially out.
可选地,所述前掠部241的前掠倾角可以为γ,且81°≤γ≤86°。Optionally, the swept angle of the swept portion 241 may be γ, and 81°≤γ≤86°.
可选地,所述前掠部241的前掠倾角可以为γ,且γ为83°。Optionally, the forward sweep angle of the forward sweep portion 241 may be γ, and γ is 83°.
可选地,所述叶片24的叶片出口角可以为α,且60°≤β≤70°。Optionally, the blade outlet angle of the blade 24 may be α, and 60°≤β≤70°.
可选地,所述叶片24的叶片出口角可以为α,且α为65°。Optionally, the blade outlet angle of the blade 24 may be α, and α is 65°.
叶片可以具有叶尖242和叶根243,可选地,进口处所述叶片24的叶根243半径可以为R h,所述进口处叶尖242半径可以为R s,且0.35≤R h/R s≤0.4。本实施例中所述的进口处,指的是离心叶轮的进口处。 The blade may have a blade tip 242 and a blade root 243. Optionally, the radius of the blade root 243 of the blade 24 at the inlet may be R h , and the radius of the blade tip 242 at the inlet may be R s , and 0.35≤R h / R s ≤ 0.4. The inlet mentioned in this embodiment refers to the inlet of the centrifugal impeller.
可选地,进口处所述叶片24的叶根243半径可以为R h,所述进口处叶尖242半径可以为R s,且R h/R s=0.37。 Optionally, the radius of the blade root 243 of the blade 24 at the inlet may be Rh , the radius of the blade tip 242 at the inlet may be R s , and Rh /R s =0.37.
可选地,进口处所述叶片24的叶尖叶型切线方向与所述叶尖处离心叶轮旋转方向的夹角可以为α 1,且56°≤α 1≤64°。 Optionally, the angle between the tangential direction of the blade tip profile of the blade 24 at the inlet and the rotational direction of the centrifugal impeller at the blade tip may be α 1 , and 56°≤α 1 ≤64°.
可选地,进口处所述叶片24的叶尖叶型切线方向与所述叶尖处离心叶轮旋转方向的夹角可以为α 1,且α 1=62°。 Optionally, the angle between the tangential direction of the blade tip profile of the blade 24 at the inlet and the rotation direction of the centrifugal impeller at the blade tip may be α 1 , and α 1 =62°.
可选地,所述离心叶轮的离心叶轮出口宽度可以为b2,且b2通过公式(1)计算的得出,所述公式(1)为:Optionally, the centrifugal impeller outlet width of the centrifugal impeller may be b2, and b2 is calculated by formula (1), and the formula (1) is:
Figure PCTCN2021138418-appb-000001
Figure PCTCN2021138418-appb-000001
其中,R 2为所述离心叶轮的离心叶轮出口半径;u 2为圆周速度,
Figure PCTCN2021138418-appb-000002
为离心叶轮出口处流量系数。
Wherein, R 2 is the centrifugal impeller outlet radius of the centrifugal impeller; u 2 is the peripheral speed,
Figure PCTCN2021138418-appb-000002
is the flow coefficient at the outlet of the centrifugal impeller.
可选地,u 2通过公式(2)计算得出,所述公式(2)为: Optionally, u 2 is calculated by formula (2), and the formula (2) is:
u 2=2πR 2n       (2); u 2 =2πR 2 n (2);
其中,n为离心叶轮转速。where n is the rotational speed of the centrifugal impeller.
可选地,90mm≤R 2≤110mm,且
Figure PCTCN2021138418-appb-000003
Optionally, 90mm≤R2≤110mm , and
Figure PCTCN2021138418-appb-000003
可选地,所述离心叶轮的进口处叶片24厚度可以为δ 1,0.8mm≤δ 1≤1.5mm。 Optionally, the thickness of the blades 24 at the inlet of the centrifugal impeller may be δ 1 , where 0.8mm≦δ 1 ≦1.5mm.
可选地,所述离心叶轮的进口处叶片24厚度可以为δ 1,且δ 1=1.1mm。 Optionally, the thickness of the blades 24 at the inlet of the centrifugal impeller may be δ 1 , and δ 1 =1.1 mm.
可选地,所述离心叶轮的出口处叶片24厚度可以为δ 2,且1.3mm≤δ 2≤2.5mm。 Optionally, the thickness of the blades 24 at the outlet of the centrifugal impeller may be δ 2 , and 1.3 mm≤δ 2 ≤2.5 mm.
可选地,所述离心叶轮的出口处叶片24厚度可以为δ 2,且δ 2=1.9mm。 Optionally, the thickness of the blades 24 at the outlet of the centrifugal impeller may be δ 2 , and δ 2 =1.9 mm.
可选地,所述叶片24的数量可以为19或23片;进口处所述叶片24的叶根半径可以为28.8mm;所述进口处叶片24的叶尖半径可以为72mm;进口处所述叶片24的叶尖处叶片角可以为62°,进口处所述叶片24的叶根处叶片角可以为37°;离心叶轮出口宽度可以为25mm,离心叶轮出口叶片角可以为65°,离心叶轮出口半径可以为92.1mm;所述离心叶轮的轴向长度可以为40.2mm。Optionally, the number of the blades 24 may be 19 or 23; the root radius of the blades 24 at the inlet may be 28.8 mm; the tip radius of the blades 24 at the inlet may be 72 mm; The blade angle at the tip of the blade 24 may be 62°, and the blade angle at the root of the blade 24 at the inlet may be 37°; the outlet width of the centrifugal impeller may be 25mm, the blade angle at the outlet of the centrifugal impeller may be 65°, and the centrifugal impeller The outlet radius may be 92.1 mm; the axial length of the centrifugal impeller may be 40.2 mm.
本申请实施例能够通过较小的离心叶轮轴向尺寸达到需要的目标风量,同时在运行工况下,保证了离心叶轮内的流场更加稳定,提高了汽车空调鼓风机整体的效率,降低了汽车空调总成的噪音。The embodiment of the present application can achieve the required target air volume through the smaller axial size of the centrifugal impeller, and at the same time, under operating conditions, the flow field in the centrifugal impeller is guaranteed to be more stable, the overall efficiency of the automobile air-conditioning blower is improved, and the automobile Air conditioning assembly noise.
具体原理:Specific principle:
来流空气在进入离心叶轮之前,前掠的叶片结构,保证气流更加均匀稳定地进入离心叶轮内;由于叶片为空间扭曲的后弯叶片,促使离心叶轮流道内的气流与叶片的贴合;气流流至离心叶轮出口时,由于叶片的后弯结构,改善了离心叶轮出口处流场的稳定性。并且,后弯离心叶轮中气流的转弯损失也相对较小,整个离心叶轮的效率也得以提高。Before the incoming air enters the centrifugal impeller, the forward-swept blade structure ensures that the airflow enters the centrifugal impeller more uniformly and stably; because the blades are space-distorted backward-curved blades, the airflow in the centrifugal impeller channel is urged to fit with the blades; When flowing to the outlet of the centrifugal impeller, the stability of the flow field at the outlet of the centrifugal impeller is improved due to the backward curved structure of the blade. In addition, the turning loss of the airflow in the backward curved centrifugal impeller is relatively small, and the efficiency of the entire centrifugal impeller is also improved.
需要说明的是,为了实现轴径流鼓风机的正常工作,轴径流鼓风机还可以包括PCB板。It should be noted that, in order to realize the normal operation of the axial radial flow blower, the axial radial flow blower may also include a PCB board.
本申请的实施例还提供了一种空调装置,可以包括机壳10和轴径流鼓风机,轴径流鼓风机可以设置在机壳10内。本实施例提供的空调装置结构紧凑,体积小;能够实现比传统空调更大的风量和更优的NVH水平。The embodiment of the present application also provides an air conditioner, which may include a casing 10 and an axial radial blower, and the axial radial blower may be arranged in the casing 10 . The air conditioner provided in this embodiment is compact in structure and small in volume; it can achieve larger air volume and better NVH level than traditional air conditioners.
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围。在此处所提供的说明书中,说明了大量具体细节。然而,能够理解,本申请的实施例可以在没有这些具体细节的情况下实践。在一些实例中,并未详细示出公知的方法、结构和技术,以便不模糊对本说明书的理解。此外,本领域的技术人员能够理解,尽管在此的一些实施例包括其它实施例中所包括的某些特征而不是其它特征,但是不同实施例的特征的组合意味着处于本申请的范围之内并且形成不同的实施例。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features thereof can be equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present application. scope. In the description provided herein, numerous specific details are set forth. It will be understood, however, that the embodiments of the present application may be practiced without these specific details. In some instances, well-known methods, structures and techniques have not been shown in detail in order not to obscure an understanding of this description. Furthermore, those skilled in the art will appreciate that although some of the embodiments herein include certain features, but not others, included in other embodiments, that combinations of features of the different embodiments are intended to be within the scope of the present application And form different embodiments.
工业实用性Industrial Applicability
本申请申请提供了一种轴径流鼓风机及空调装置。所述轴径流鼓风机,包括:电机、 离心叶轮和机壳;所述机壳包括相互连接的前壳体和后壳体;所述前壳体上设有进风口,所述后壳体上设有出风口,所述进风口的气体流通横截面以及所述出风口的气体流通横截面均与所述离心叶轮的轴线方向相交设置;所述前壳体和所述后壳体相对设置,所述前壳体和所述后壳体之间形成安装腔,所述电机和所述离心叶轮安装在所述安装腔内,所述电机与所述离心叶轮传动连接。本申请提供的轴径流鼓风机体积小,轴向进风轴向出风,能够提高气动效率。The present application provides an axial radial blower and an air conditioner. The axial radial blower includes: a motor, a centrifugal impeller and a casing; the casing includes a front casing and a rear casing that are connected to each other; the front casing is provided with an air inlet, and the rear casing is provided with an air inlet. There is an air outlet, and the gas circulation cross-section of the air inlet and the gas circulation cross-section of the air outlet are arranged to intersect with the axial direction of the centrifugal impeller; the front casing and the rear casing are oppositely arranged, so An installation cavity is formed between the front casing and the rear casing, the motor and the centrifugal impeller are installed in the installation cavity, and the electric motor is in driving connection with the centrifugal impeller. The axial radial flow blower provided by the present application has a small volume, and the axial air inlet and the axial air outlet can improve the aerodynamic efficiency.
此外,可以理解的是,本申请的轴径流鼓风机及空调装置是可以重现的,并且可以用在多种工业应用中。例如,本申请的轴径流鼓风机及空调装置可以用于汽车技术领域。Furthermore, it will be appreciated that the axial radial blower and air conditioner of the present application is reproducible and can be used in a variety of industrial applications. For example, the axial radial blower and air conditioner of the present application can be used in the field of automobile technology.

Claims (15)

  1. 一种轴径流鼓风机,其特征在于,包括:电机、离心叶轮和机壳;所述机壳包括相互连接的前壳体和后壳体;所述前壳体上设有进风口,所述后壳体上设有出风口,所述进风口的气体流通横截面以及所述出风口的气体流通横截面均与所述离心叶轮的轴线方向相交设置;所述前壳体和所述后壳体相对设置,所述前壳体和所述后壳体之间形成安装腔,所述电机和所述离心叶轮安装在所述安装腔内,所述电机与所述离心叶轮传动连接。An axial radial blower is characterized in that it comprises: a motor, a centrifugal impeller and a casing; the casing comprises a front casing and a rear casing that are connected to each other; the front casing is provided with an air inlet, and the rear casing The casing is provided with an air outlet, and the gas circulation cross-section of the air inlet and the gas circulation cross-section of the air outlet are both set to intersect with the axial direction of the centrifugal impeller; the front casing and the rear casing Oppositely arranged, an installation cavity is formed between the front casing and the rear casing, the motor and the centrifugal impeller are installed in the installation cavity, and the electric motor and the centrifugal impeller are drive-connected.
  2. 根据权利要求1所述的轴径流鼓风机,其特征在于,所述进风口的开口方向构造成与所述离心叶轮的轴线平行或者重合,所述出风口的开口方向构造成与所述离心叶轮的轴线平行或者重合。The axial-radial flow blower according to claim 1, wherein the opening direction of the air inlet is configured to be parallel or coincident with the axis of the centrifugal impeller, and the opening direction of the air outlet is configured to be parallel to the axis of the centrifugal impeller. The axes are parallel or coincident.
  3. 根据权利要求1或2所述的轴径流鼓风机,其特征在于,所述出风口处设有多个消旋叶片,所述消旋叶片的中部外凸设置;多个所述消旋叶片沿出风口的圆周方向间隔设置,且多个所述消旋叶片的设置方向与所述离心叶轮的旋转方向相同。The axial-radial flow blower according to claim 1 or 2, wherein a plurality of race-rotating vanes are arranged at the air outlet, and the middle of the race-rotating vanes is arranged convexly; The tuyere is arranged at intervals in the circumferential direction, and the arrangement direction of the plurality of race-rotating blades is the same as the rotation direction of the centrifugal impeller.
  4. 根据权利要求3所述的轴径流鼓风机,其特征在于,所述消旋叶片构造成呈弧形设置。The axial-radial flow blower according to claim 3, wherein the raceway blades are configured to be arranged in an arc.
  5. 根据权利要求3或4所述的轴径流鼓风机,其特征在于,所述消旋叶片的入口角度为55°~67°,所述消旋叶片的出口角度为90°-93°。The axial-radial flow blower according to claim 3 or 4, characterized in that, the inlet angle of the race-rotating blade is 55°-67°, and the outlet angle of the race-rotating blade is 90°-93°.
  6. 根据权利要求3至5中任一项所述的轴径流鼓风机,其特征在于,所述出风口呈环形设置,且所述出风口设置所述后壳体的边缘处。The axial-radial blower according to any one of claims 3 to 5, wherein the air outlet is arranged in an annular shape, and the air outlet is arranged at the edge of the rear casing.
  7. 根据权利要求6所述的轴径流鼓风机,其特征在于,所述消旋叶片的一端固定在所述后壳体的靠近所述后壳体的中心的位置,所述消旋叶片的另一端固定在所述后壳体上。The axial-radial blower according to claim 6, wherein one end of the race-rotating vane is fixed at a position of the rear casing close to the center of the rear casing, and the other end of the race-rotating vane is fixed on the rear casing.
  8. 根据权利要求1-7中任一项所述的轴径流鼓风机,其特征在于,所述安装腔包括叶轮安装腔和电机安装腔;所述后壳体包括外罩体和设置在所述外罩体的内侧的安装槽,所述出风口设置在所述外罩体上,所述安装槽形成所述电机安装腔;所述外罩体与所述前壳体连接,所述外罩体的内壁和所述前壳体的内壁之间形成叶轮安装腔;所述叶轮安装腔的内壁用于与所述叶轮之间形成风流道。The axial-radial blower according to any one of claims 1-7, wherein the installation cavity comprises an impeller installation cavity and a motor installation cavity; the rear housing comprises an outer cover and a an installation groove on the inner side, the air outlet is arranged on the outer cover body, and the installation groove forms the motor installation cavity; the outer cover body is connected with the front case, and the inner wall of the outer cover body and the front An impeller installation cavity is formed between the inner walls of the casing; the inner wall of the impeller installation cavity is used to form an air flow channel with the impeller.
  9. 根据权利要求8所述的轴径流鼓风机,其特征在于,所述风流道包括圆弧导流部,所述圆弧导流部凸向远离所述离心叶轮的方向,所述圆弧导流部的一侧靠近所述进风口且面向所述离心叶轮的出风侧设置,所述圆弧导流部的另一侧靠近所述出风口设置。The axial-radial flow blower according to claim 8, wherein the air flow channel comprises a circular arc guide portion, the arc guide portion is convex in a direction away from the centrifugal impeller, and the arc guide portion is One side of the arc air guide portion is arranged close to the air inlet and faces the outlet side of the centrifugal impeller, and the other side of the arc guide portion is arranged close to the air outlet.
  10. 根据权利要求9所述的轴径流鼓风机,其特征在于,所述圆弧导流部的圆弧半径为10mm-40mm。The axial radial flow blower according to claim 9, wherein the arc radius of the arc guide portion is 10mm-40mm.
  11. 根据权利要求8至10中的任一项所述的轴径流鼓风机,其特征在于,所述进风口的边缘设有前侧包容槽,所述离心叶轮上设有前侧连接板,所述前侧连接板插设在所述前 侧包容槽内。The axial radial flow blower according to any one of claims 8 to 10, wherein the edge of the air inlet is provided with a front side containing groove, the centrifugal impeller is provided with a front side connecting plate, the front side The side connecting plate is inserted into the front side accommodating groove.
  12. 根据权利要求11所述的轴径流鼓风机,其特征在于,所述轴径流鼓风机还包括中间盖板;所述外罩体的内侧设有凹槽,所述中间盖板与所述外罩体以将所述凹槽覆盖,所述中间盖板上设有用于穿过所述电机的连接孔,所述连接孔的边缘设有后侧包容槽,所述离心叶轮上设有后侧连接板,所述后侧连接板插设在所述后侧包容槽内。The axial-radial blower according to claim 11, wherein the axial-radial blower further comprises an intermediate cover; the inner side of the outer cover is provided with a groove, and the intermediate cover and the outer cover The groove is covered, the middle cover is provided with a connection hole for passing through the motor, the edge of the connection hole is provided with a rear side accommodating groove, the centrifugal impeller is provided with a rear side connection plate, the The rear side connecting plate is inserted into the rear side accommodating groove.
  13. 根据权利要求12所述的轴径流鼓风机,其特征在于,所述前侧包容槽的截面形状为V型、或W型、或U型,以及所述后侧包容槽的截面形状为V型、或W型、或U型。The axial radial flow blower according to claim 12, wherein the cross-sectional shape of the front side containing groove is V-shaped, or W-shaped, or U-shaped, and the cross-sectional shape of the rear side containing groove is V-shaped, Or W type, or U type.
  14. 根据权利要求12或13所述的轴径流鼓风机,其特征在于,所述前侧连接板的顶端与所述前侧包容槽的底部之间的距离为4mm-6mm,所述前侧连接板的侧部与所述前侧包容槽的侧部之间的最短距离为4mm-6mm;The axial-radial blower according to claim 12 or 13, wherein the distance between the top end of the front side connecting plate and the bottom of the front side accommodating groove is 4mm-6mm, and the distance between the front side connecting plate The shortest distance between the side part and the side part of the front side containing groove is 4mm-6mm;
    和/或,所述后侧连接板的顶端与所述后侧包容槽的底部之间的距离为4mm-6mm,所述后侧连接板的侧部与所述后侧包容槽的侧部之间的最短距离为4mm-6mm。And/or, the distance between the top end of the rear side connecting plate and the bottom of the rear side accommodating groove is 4mm-6mm, and the distance between the side portion of the rear side connecting plate and the side portion of the rear side accommodating groove is 4mm-6mm. The shortest distance between them is 4mm-6mm.
  15. 一种空调装置,其特征在于,包括:机壳和根据权利要求1-14中任一项所述的轴径流鼓风机,所述轴径流鼓风机设置在所述机壳内。An air conditioner is characterized in that, comprising: a casing and the axial radial blower according to any one of claims 1-14, wherein the axial radial blower is arranged in the casing.
PCT/CN2021/138418 2021-04-13 2021-12-15 Axial radial flow blower and air conditioning device WO2022217957A1 (en)

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CN112943687A (en) * 2021-04-13 2021-06-11 浙江银轮机械股份有限公司 Impeller and automobile air conditioner blower
CN113606171A (en) * 2021-08-24 2021-11-05 鑫磊压缩机股份有限公司 Blower with high-strength impeller
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