WO2022216380A3 - Al-ni-fe-zr based alloys for high temperature applications - Google Patents

Al-ni-fe-zr based alloys for high temperature applications Download PDF

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Publication number
WO2022216380A3
WO2022216380A3 PCT/US2022/018013 US2022018013W WO2022216380A3 WO 2022216380 A3 WO2022216380 A3 WO 2022216380A3 US 2022018013 W US2022018013 W US 2022018013W WO 2022216380 A3 WO2022216380 A3 WO 2022216380A3
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WO
WIPO (PCT)
Prior art keywords
based alloys
high temperature
temperature applications
additive manufacturing
manufacturing technique
Prior art date
Application number
PCT/US2022/018013
Other languages
French (fr)
Other versions
WO2022216380A2 (en
Inventor
Nhon Q. Vo
Joseph R. Croteau
Joshua P. DORN
Original Assignee
NanoAL LLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NanoAL LLC filed Critical NanoAL LLC
Publication of WO2022216380A2 publication Critical patent/WO2022216380A2/en
Publication of WO2022216380A3 publication Critical patent/WO2022216380A3/en

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C21/00—Alloys based on aluminium
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20—Direct sintering or melting
    • B22F10/22—Direct deposition of molten metal
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20—Direct sintering or melting
    • B22F10/25—Direct deposition of metal particles, e.g. direct metal deposition [DMD] or laser engineered net shaping [LENS]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20—Direct sintering or melting
    • B22F10/28—Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/60—Treatment of workpieces or articles after build-up
    • B22F10/64—Treatment of workpieces or articles after build-up by thermal means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F8/00—Manufacture of articles from scrap or waste metal particles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00—Materials specially adapted for additive manufacturing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y80/00—Products made by additive manufacturing
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C1/00—Making non-ferrous alloys
    • C22C1/02—Making non-ferrous alloys by melting
    • C22C1/026—Alloys based on aluminium
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C1/00—Making non-ferrous alloys
    • C22C1/04—Making non-ferrous alloys by powder metallurgy
    • C22C1/0408—Light metal alloys
    • C22C1/0416—Aluminium-based alloys
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/20—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces by extruding
    • B22F2003/208—Warm or hot extruding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00—Making metallic powder or suspensions thereof
    • B22F2009/001—Making metallic powder or suspensions thereof from scrap particles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2999/00—Aspects linked to processes or compositions used in powder metallurgy
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00—Making metallic powder or suspensions thereof
    • B22F9/02—Making metallic powder or suspensions thereof using physical processes
    • B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00—Making metallic powder or suspensions thereof
    • B22F9/02—Making metallic powder or suspensions thereof using physical processes
    • B22F9/14—Making metallic powder or suspensions thereof using physical processes using electric discharge

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Organic Chemistry (AREA)
  • Metallurgy (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Plasma & Fusion (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Powder Metallurgy (AREA)
  • Manufacture Of Metal Powder And Suspensions Thereof (AREA)

Abstract

This application relates to Al-Ni-Fe-Zr based alloys, which when processed by (i) a conventional manufacturing technique (e.g. casting), (ii) an additive manufacturing technique utilizing a melting process, or (iii) a powder metallurgy process provide a fabricated component with significantly improved strength, creep resistance and/or thermal stability at elevated temperatures, and printability in additive manufacturing and weldability in traditional manufacturing compared to conventional aluminum alloys.
PCT/US2022/018013 2021-02-26 2022-02-25 Al-ni-fe-zr based alloys for high temperature applications WO2022216380A2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US202163154174P 2021-02-26 2021-02-26
US63/154,174 2021-02-26

Publications (2)

Publication Number Publication Date
WO2022216380A2 WO2022216380A2 (en) 2022-10-13
WO2022216380A3 true WO2022216380A3 (en) 2022-12-22

Family

ID=83438616

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2022/018013 WO2022216380A2 (en) 2021-02-26 2022-02-25 Al-ni-fe-zr based alloys for high temperature applications

Country Status (1)

Country Link
WO (1) WO2022216380A2 (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20080008658A (en) * 2006-07-20 2008-01-24 성훈엔지니어링(주) Heat resisting aluminum alloy
US20180015545A1 (en) * 2016-07-15 2018-01-18 Caterpillar Inc. Method of Making Machine Component with Aluminum Alloy Under Temperature-Limited Forming Conditions
US20190161836A1 (en) * 2017-02-01 2019-05-30 Hrl Laboratories, Llc Aluminum alloy feedstocks for additive manufacturing
WO2020059742A1 (en) * 2018-09-21 2020-03-26 株式会社Uacj Aluminum alloy substrate for magnetic disk, method for producing same, and magnetic disk obtained using said aluminum alloy substrate for magnetic disk
RU2730821C1 (en) * 2019-12-27 2020-08-26 Общество с ограниченной ответственностью "Объединенная Компания РУСАЛ Инженерно-технологический центр" Heat resistant aluminum powder material

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016144836A1 (en) 2015-03-06 2016-09-15 NanoAl LLC. High temperature creep resistant aluminum superalloys

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20080008658A (en) * 2006-07-20 2008-01-24 성훈엔지니어링(주) Heat resisting aluminum alloy
US20180015545A1 (en) * 2016-07-15 2018-01-18 Caterpillar Inc. Method of Making Machine Component with Aluminum Alloy Under Temperature-Limited Forming Conditions
US20190161836A1 (en) * 2017-02-01 2019-05-30 Hrl Laboratories, Llc Aluminum alloy feedstocks for additive manufacturing
WO2020059742A1 (en) * 2018-09-21 2020-03-26 株式会社Uacj Aluminum alloy substrate for magnetic disk, method for producing same, and magnetic disk obtained using said aluminum alloy substrate for magnetic disk
RU2730821C1 (en) * 2019-12-27 2020-08-26 Общество с ограниченной ответственностью "Объединенная Компания РУСАЛ Инженерно-технологический центр" Heat resistant aluminum powder material
EP4083244A1 (en) * 2019-12-27 2022-11-02 Obshchestvo s Ogranichennoy Otvetstvennost'yu "Obedinennaya Kompaniya Rusal Inzhenerno- Tekhnologicheskiy Tsentr" Heat-resistant powdered aluminium material

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
BELOV N. A. ET AL: "Effect of Annealing on the Structure and Hardening of Heat-Resistant Castable Aluminum Alloy AN2ZhMts", METAL SCIENCE AND HEAT TREATMENT., vol. 56, no. 7-8, 1 November 2014 (2014-11-01), US, pages 353 - 358, XP055981993, ISSN: 0026-0673, Retrieved from the Internet <URL:https://link.springer.com/content/pdf/10.1007/s11041-014-9761-6.pdf> DOI: 10.1007/s11041-014-9761-6 *

Also Published As

Publication number Publication date
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