WO2022208816A1 - Method for producing coated fried food product - Google Patents

Method for producing coated fried food product Download PDF

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Publication number
WO2022208816A1
WO2022208816A1 PCT/JP2021/014057 JP2021014057W WO2022208816A1 WO 2022208816 A1 WO2022208816 A1 WO 2022208816A1 JP 2021014057 W JP2021014057 W JP 2021014057W WO 2022208816 A1 WO2022208816 A1 WO 2022208816A1
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WO
WIPO (PCT)
Prior art keywords
blender
mass
starch
flour
ingredients
Prior art date
Application number
PCT/JP2021/014057
Other languages
French (fr)
Japanese (ja)
Inventor
雅人 大村
周平 山崎
亨 重松
Original Assignee
株式会社日清製粉ウェルナ
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社日清製粉ウェルナ filed Critical 株式会社日清製粉ウェルナ
Priority to PCT/JP2021/014057 priority Critical patent/WO2022208816A1/en
Priority to JP2021545928A priority patent/JP6960563B1/en
Priority to CN202180002643.8A priority patent/CN113631049B/en
Publication of WO2022208816A1 publication Critical patent/WO2022208816A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L29/00Foods or foodstuffs containing additives; Preparation or treatment thereof
    • A23L29/30Foods or foodstuffs containing additives; Preparation or treatment thereof containing carbohydrate syrups; containing sugars; containing sugar alcohols, e.g. xylitol; containing starch hydrolysates, e.g. dextrin
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10General methods of cooking foods, e.g. by roasting or frying
    • A23L5/11General methods of cooking foods, e.g. by roasting or frying using oil
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P20/00Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
    • A23P20/20Making of laminated, multi-layered, stuffed or hollow foodstuffs, e.g. by wrapping in preformed edible dough sheets or in edible food containers
    • A23P20/25Filling or stuffing cored food pieces, e.g. combined with coring or making cavities
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

Definitions

  • the present invention relates to a method for producing battered food.
  • a battered food is a food obtained by attaching powdery, granular, or liquid batter to the surface of the ingredients and frying them.
  • Coating materials for fried foods are generally prepared by blending various ingredients with grain flour or starch as the main raw material.
  • a powdery or granular coating material is also called a blender, and a liquid coating material is also called a batter liquid (or batter).
  • Examples of battered foods include tempura and fritters produced using a batter, fried foods with breadcrumbs covered with breadcrumbs, and fried chicken produced using a batter or a blender alone or in combination.
  • Patent Document 1 describes a method for producing microwaveable fries in which edible oil, pregelatinized wheat flour, batter liquid, and bread crumbs partially containing rice flour are adhered to the ingredients in order, and then frozen after frying. It is In Patent Document 2, the ingredients are coated with edible oil, and a dusting powder with a protein content of 10 to 70% by mass and a starch content of 30 to 90% by mass, which is mainly composed of non-gelatinized grain flour, is attached.
  • a fried food is described, which is characterized by being fried with a coating material attached after drying.
  • Patent Document 3 a layer formed of an oil agent containing an emulsion and / or an edible water-retaining substance, a first blender layer, an emulsion layer, and a second blender layer are sequentially formed on the outside of the ingredients, and the oil Frozen fries for microwave cooking prepared by freezing are described.
  • Patent Document 4 describes a fried food having a batter consisting of a first batter layer covering the surface of ingredients, a blender layer, a fat-containing second batter layer, and a bread crumb layer.
  • JP-A-8-154596 JP 2007-143513 A JP-A-7-255402 Japanese Patent Application Laid-Open No. 2007-006770
  • the batter containing oils and fats prevents the moisture from moving into the batter, it sometimes has a so-called gummy texture that sticks to your teeth.
  • the present inventors attach fats and oils to the surface of the ingredients, then attach a first blender with a specific composition, then a batter liquid, and a second blender with a specific particle size, and fry. It was found that the batter-fried food has a good batter texture even after a long period of time has passed since cooking.
  • the present invention provides the following.
  • a method for producing a battered food (i) oil, (ii) first blender, (iii) batter liquid, and (iv) second blender are sequentially applied to the ingredients, and then fried,
  • the first blender contains 30% by mass or more of one or more selected from the group consisting of cereal flour and starch having a degree of alpha conversion of 2 to 12%, and has a protein content of 1.5 to 40% by mass. can be,
  • the second blender contains 5 to 50% by mass of a fraction that does not pass through a sieve with an opening of 2.4 mm.
  • Method [2] The method according to [1], wherein the first blender contains 45% by mass or more of one or more selected from the group consisting of flour and starch.
  • the batter liquid comprising phosphoric acid-crosslinked starch having a maximum RVA viscosity of 50 cp or less, oxidized starch having a maximum RVA viscosity of 100 cp or less, and acid-treated starch having a maximum RVA viscosity of 100 cp or less.
  • the second blender contains 40% by mass or more of one or more selected from the group consisting of flour and starch.
  • the total amount of the (i) oil, (ii) the first blender, (iii) batter liquid, and (iv) the second blender on the ingredients is 20 mass parts per 100 parts by mass of the ingredients.
  • the batter-fried food produced according to the present invention has a crunchy batter and does not feel gummy even after a long time has passed since the batter has been fried, and has a good batter texture.
  • the method for producing a battered food according to the present invention includes ingredients such as (i) oils and fats, (ii) a first blender, (iii) a batter liquid, and (iv) a second of blades in sequence and then frying.
  • the ingredients of the battered food are not particularly limited. mentioned.
  • the deep-fried battered food produced by the method of the present invention is preferably fried with breadcrumbs, fried chicken, and deep-fried Tatsuta.
  • a liquid e.g., fat, batter liquid, etc.
  • the liquid adheres to the ingredients , known means such as immersing the ingredients in a liquid, spraying the liquid on the ingredients, or applying the liquid to the ingredients using a brush or the like.
  • a blender e.g., first blender, second blender, etc.
  • ingredients including dressed ingredients, depending on the process of the present invention
  • the adhesion of the granules is performed by known means, for example, sprinkling the blender from above the ingredients, rubbing the blender against the ingredients, putting the blender and ingredients into the bag, closing the bag and shaking It can be done by laying a relatively wide container such as a plate with a blender, rolling the ingredients on the blender, pressing the ingredients from above, and the like.
  • the ingredients are coated with oil (step (1)).
  • the type of oil to be adhered to the ingredients may be any edible oil, and is not particularly limited.
  • the fats and oils include salad oil, olive oil, sesame oil, soybean oil, rapeseed oil, rice oil, corn oil, peanut oil, safflower oil, sunflower oil, coconut oil, palm oil, cocoa oil, avocado oil, medium-chain fatty acids.
  • the oil should be directly attached to the ingredients.
  • the ingredients may be seasoned in advance before the oil is applied.
  • the amount of the oil or fat adhered to the ingredients is preferably 1 to 20 parts by mass, more preferably 2 to 15 parts by mass, per 100 parts by mass of the ingredients.
  • a first blender is attached to the ingredients to which the oil has been attached (step (2)).
  • the first blender contains one or more selected from the group consisting of flour and starch having a specific degree of pregelatinization (hereinafter also referred to as pregelatinized flour and pregelatinized starch, respectively).
  • the degree of alpha conversion of the alpha cereal flour and alpha starch may be 2 to 12%, preferably 3 to 10%.
  • pregelatinized flour or pregelatinized starch having the above degree of pregelatinization can be prepared.
  • commercially available pregelatinized flour or pregelatinized starch can be used.
  • grain flour may be gelatinized during the milling process from grain
  • starch may be gelatinized during the extraction process from raw materials. can be selected and used as the pregelatinized flour and pregelatinized starch for the first blender.
  • the flour may be any edible flour, and examples thereof include wheat flour, corn flour, rye flour, barley flour, rice flour, sorghum flour, and bean flour. Any one of these grain flours may be used alone, or any two or more thereof may be used in combination.
  • any starch can be used as long as it is edible, and examples thereof include potato starch, wheat starch, corn starch, tapioca starch, rice starch, bean starch, and modified starches thereof. Any one of these starches may be used alone, or any two or more thereof may be used in combination.
  • the total content of the pregelatinized flour and the pregelatinized starch in the first blender is preferably 30% by mass or more, more preferably 40 to 100% by mass.
  • the degree of alpha conversion of flour or starch can be determined by the ⁇ -amylase/amyloglucosidase method.
  • An example of the procedure for measuring the degree of alpha conversion by the ⁇ -amylase/amyloglucosidase method is described below.
  • A Reagents
  • the reagents used are as follows. 1) 0.8 M acetic acid-Na acetate buffer 2) 10 N sodium hydroxide solution 3) 2 N acetic acid solution 4) Enzyme solution: ⁇ -amylase (eg Nagase ChemteX, #1500S) 0.017 g and amyloglucosidase (eg Sigma Aldrich , 10115-1G-F) was dissolved in the 0.8M acetic acid-Na acetate buffer of the above 1) to make 200 mL. 5) Inactivated enzyme solution: Prepared by boiling the enzyme solution of 4) above for 10 minutes.
  • ⁇ -amylase eg Nagase ChemteX, #1500S
  • amyloglucosidase eg Sigma Aldrich , 10115-1G-F
  • the enzymatic reaction is carried out while occasionally stirring the reaction mixture. 6) Add 0.5 mL of Somogyi's reagent to 0.5 mL of the above reaction solution, and boil in a boiling bath for 15 minutes. After boiling, the mixture is cooled in running water for 5 minutes, then 1.0 mL of Nelson's reagent is added, stirred, and allowed to stand for 15 minutes. 7) After that, 8.00 mL of demineralized water is added and stirred, and the absorbance at 500 nm is measured. (C) Calculation of degree of alpha The degree of alpha is calculated by the following formula.
  • Degree of gelatinization (decomposition rate of test solution/decomposition rate of completely gelatinized test solution)
  • x 100 ⁇ (A-a)/(A'-a') ⁇ x 100
  • A absorbance of test plot
  • A' absorbance of gelatinized plot
  • a absorbance of blank of test plot
  • a' absorbance of blank of gelatinized plot
  • the protein content of the first blender should be 1.5-40% by mass, preferably 3-33% by mass, more preferably 5-28% by mass.
  • Grain flour usually contains several to several tens of percent of protein, while starch contains almost no protein.
  • the protein content of the first blender can be adjusted to the above range by appropriately mixing flour and starch or by blending proteins in the first blender.
  • proteins include wheat protein (gluten), soybean protein, pea protein, egg white powder and the like.
  • proteins are added to the first blender, the content is preferably in the range of 0.1 to 45% by mass, more preferably 1 to 36% by mass.
  • the protein content in the first blender can be adjusted to achieve the preferred protein content of the first blender described above.
  • the protein content of flour or blender can be measured according to a conventional method by the Kjeldahl method.
  • the first blender may further contain raw materials other than the above-mentioned pregelatinized flour or pregelatinized starch as long as they do not inhibit the effects of the present invention.
  • Other raw materials include, in addition to the above-mentioned proteins, sugars, grain flours other than the above-mentioned pregelatinized flour, starches other than the above-mentioned pregelatinized starch (including unprocessed starch and processed starch), and swelling agents. , thickeners, coloring agents, spices, seasonings, oils and fats, emulsifiers, silicon dioxide, etc., and these can be used singly or in combination of two or more.
  • the first blender can contain flour other than the above pregelatinized flour and/or other starches than the above pregelatinized flour as long as the protein content described above can be achieved.
  • the total content of the other flour and other starch in the first blender is preferably 65% by mass or less, more preferably 50% by mass or less.
  • the total content of cereal flour and starch in the first blender is preferably 45% by mass or more, and more Preferably, it is 55% by mass or more.
  • the first blender preferably contains sugars.
  • the content of sugars in the first blender is preferably 3-40% by mass, more preferably 5-30% by mass.
  • sugars include monosaccharides such as glucose, fructose and trehalose; disaccharides such as sucrose, lactose and maltose; Or it can be used in combination of two or more.
  • the particle size of the first blender is preferably less than 300 ⁇ m in D90, more preferably less than 200 ⁇ m in D90.
  • D90 refers to the cumulative 90% value of the particle size distribution calculated by a dry laser diffraction/scattering method. D90 can be measured according to a conventional method using a commercially available laser diffraction particle size distribution analyzer (eg, Microtrac MT3000II manufactured by Nikkiso Co., Ltd.).
  • the first blender is attached to the ingredients to which the oil was attached in step (1).
  • the amount of the first blender attached to the ingredients is preferably 1 to 20 parts by mass, more preferably 2 to 10 parts by mass per 100 parts by mass of the ingredients (not including the mass of fat in step (1)). be.
  • batter liquid is then applied to the ingredients to which the oil and fat and the first blender have been applied (step (3)).
  • the type and composition of the batter liquid are not particularly limited, and those conventionally used in the production of battered foods can be used.
  • the batter liquid is prepared from raw material flour containing grain flour and/or starch as the main ingredient.
  • the grain flour include wheat flour, corn flour, rye flour, barley flour, rice flour, sorghum flour, bean flour and the like.
  • the starch include potato starch, wheat starch, corn starch, tapioca starch, rice starch, bean starch, and modified starches thereof. These grain flours and starches can be used either singly or in combination of two or more.
  • the batter liquid contains one selected from commonly used auxiliary materials such as proteins, emulsifiers, sugars, swelling agents, thickeners, coloring agents, spices, seasonings, oils and fats, etc. Two or more types may be included.
  • the total content of flour and starch in the raw material flour of the batter is preferably 70% by mass or more, more preferably 75% by mass or more.
  • the raw material flour is phosphoric acid-crosslinked starch having a maximum viscosity (RVA maximum viscosity) of 50 cp or less by Rapid Visco Analyzer (RVA), oxidized starch having a maximum RVA viscosity of 100 cp or less, and acid-treated with a maximum RVA viscosity of 100 cp or less.
  • RVA maximum viscosity phosphoric acid-crosslinked starch having a maximum viscosity (RVA maximum viscosity) of 50 cp or less by Rapid Visco Analyzer (RVA)
  • oxidized starch having a maximum RVA viscosity of 100 cp or less
  • acid-treated with a maximum RVA viscosity of 100 cp or less One or more selected from the group consisting of starch is contained in an amount of 15% by mass or more
  • the raw flour does not contain phosphate-crosslinked starch with a maximum RVA viscosity greater than 50 cp, oxidized starch with a maximum RVA viscosity greater than 100 cp, and acid-treated starch with a maximum RVA viscosity greater than 100 cp. More preferably, the raw material flour does not contain starch other than phosphate-crosslinked starch with a maximum RVA viscosity of 50 cp or less, oxidized starch with a maximum RVA viscosity of 100 cp or less, and acid-treated starch with a maximum RVA viscosity of 100 cp or less.
  • An example of a procedure for measuring the RVA maximum viscosity of starch is described below.
  • Rapid Visco Analyzer (for example, Series-4 RVA-4 of Newport Scientific Co.) is attached to an aluminum can (container for measuring object), 2 g of starch to be measured in terms of dry mass and distilled After adding 25 mL of water, put the paddle (stirring element) attached to the apparatus, and set the aluminum can on the tower of the apparatus. While rotating the paddle at a rotation speed of 160 rpm/min, the content (starch suspension) of the aluminum can is heated and its viscosity is measured. As for the heating conditions, the starch suspension was first held at a product temperature of 50 ° C. for 1 minute, then raised to a product temperature of 95 ° C.
  • the batter liquid used in step (3) can be prepared by adding a liquid component to the above raw material powder and mixing to form a liquid.
  • Liquid ingredients that have been conventionally used in the production of battered foods can be used. For example, water, milk, egg liquid, soup stock, seasoning liquid, carbonated water, etc. can be added as necessary.
  • the amount of the liquid component is preferably 100 to 500 parts by mass, more preferably 130 to 300 parts by mass with respect to 100 parts by mass of the raw material powder.
  • the batter liquid used in step (3) is applied to the ingredients to which the oils and fats and the first blender are applied. More specifically, the batter liquid is adhered to the ingredients to which fats and oils are adhered in step (1) and then the first blender is adhered in step (2).
  • the amount of the batter liquid attached to the ingredients is preferably 3 to 50 parts by mass per 100 parts by mass of the ingredients (not including the mass of the fat in step (1) and the first blender in step (2)). It is preferably 7 to 40 parts by mass.
  • a second blender is attached to the ingredients to which the oil, the first blender and the batter liquid are attached (step (4)).
  • the second blender contains flour and/or starch in an amount of preferably 40% by mass or more, more preferably 50% by mass or more, in total of flour and starch.
  • the second blender contains 20% by weight or more, more preferably 30% by weight or more of flour.
  • the grain flour may be any edible flour, and examples thereof include wheat flour, corn flour, rye flour, barley flour, rice flour, sorghum flour, and bean flour.
  • the starch may also be edible, and examples thereof include potato starch, wheat starch, corn starch, tapioca starch, rice starch, bean starch, and modified starches thereof.
  • a granulated product obtained by granulating one or more selected from the flour or starch described above can be used as the flour or starch. Any one of these grain flours and starches may be used alone, or any two or more thereof may be used in combination.
  • the second blender may further contain ingredients other than the flour or starch described above.
  • Other raw materials include saccharides, proteins, swelling agents, thickeners, coloring agents, spices, seasonings, oils and fats, emulsifiers, and the like, and these can be used singly or in combination of two or more.
  • the second blender preferably contains 5 to 50% by mass, more preferably 8 to 40% by mass, still more preferably 10 to 35% by mass of the fraction that does not pass through a sieve with a mesh size of 2.4 mm. More preferably, the second blender has a fraction that does not pass through a sieve with an opening of 3 mm and passes through a sieve with an opening of 15 mm, preferably 5 to 50% by mass, more preferably 8 to 40% by mass. , more preferably 10 to 35% by mass. A fraction having such a particle size can be prepared by sieving through a sieve having openings of the above sizes.
  • the grain flour, starch, and other raw materials used as raw materials for the second blender are combined in a predetermined composition ratio, mixed well, and then sieved with a sieve having a predetermined opening, and the fraction remaining on the sieve and the sieve
  • a second blender can be prepared by mixing the fraction that has passed through in a predetermined ratio.
  • the second blender can be prepared by mixing flour, starch, and other raw materials, each of which has been sieved in advance and adjusted to a predetermined particle size, in a predetermined composition ratio.
  • the second blender can be prepared by mixing flour, starch, or other raw materials that have been granulated and adjusted to a predetermined particle size in a predetermined composition ratio.
  • the grain flour, starch, and other raw materials that are the raw materials of the second blender are combined in a predetermined composition ratio, mixed well, and then granulated to adjust the particle size to a predetermined size, thereby preparing the second blender. can do.
  • Granulation of the raw materials for the second blender can be carried out by a conventional method.
  • a gel-like or sol-like suspension is prepared by mixing water and, if necessary, a binder with raw materials of the second blender, such as grain flour, starch, other raw materials, or a mixture thereof.
  • the suspension is optionally heated, then dried and pulverized, and the pulverized product is classified to produce the second blender or raw material thereof with a desired particle size.
  • a mixture of raw materials for the second blender such as grain flour, starch, and other raw materials, is mixed with water and, if necessary, a binder to prepare a gel-like or sol-like dough.
  • the second blender having the desired particle size or its raw material can be produced by classification.
  • the second blender is attached to the ingredients to which the oil, the first blender, and the batter liquid are attached. More specifically, the second blender is attached to the ingredients to which the oil and fat are attached in the step (1), the first blender is attached in the step (2), and the batter liquid is attached in the step (3). Attach.
  • the amount of the second blender attached to the ingredients is per 100 parts by mass of the ingredients (not including the mass of the fat in step (1), the first blender in step (2), and the batter liquid in step (3)) , preferably 3 to 40 parts by mass, more preferably 7 to 35 parts by mass.
  • a material for fried food is produced.
  • the total amount of coating material attached to the ingredients is the ingredients (including the coating material) No) per 100 parts by mass, preferably 20 parts by mass or more, more preferably 22.5 to 80 parts by mass, and even more preferably 25 to 65 parts by mass.
  • a deep-fried battered food is obtained by frying the obtained material for fried battered food.
  • the batter-fried food material may be deep-fried in a large amount of oil or deep-fried in a small amount of oil according to a conventional method, for example.
  • the battered food of the present invention after frying is in a warmer (preferably about 30 to 50 ° C.), or at room temperature (preferably about 15 to 30 ° C.), refrigerated temperature (preferably about 0 to 15 ° C.) or frozen It can be stored under temperature (preferably 0° C. or lower).
  • the battered food of the present invention may be reheated in a microwave oven, an oven, re-boiled, or the like, if necessary, before eating.
  • the batter-fried food of the present invention has a crunchy batter and does not have a gummy texture even after a long time has passed since the batter has been fried, and has a good batter texture. Further, the batter-fried food of the present invention can maintain the good texture of the batter even when reheated in a microwave oven or the like.
  • Test Example 1 Production of fried chicken 1)
  • Raw material Wheat flour Soft flour (1% ⁇ degree)
  • Pregelatinized wheat flour Moist-heat treated wheat flour prepared by uniformly spraying 5 g of water on 200 g of soft flour with a sprayer and heat-treating at 80 ° C.
  • the fried chicken material was fried in salad oil heated to 170°C for 5 minutes to produce fried chicken.
  • the produced fried chicken was cooled, stored in a freezer at ⁇ 20° C. for 10 days, and then reheated in a 1500 W microwave oven for 1 minute and 00 seconds per piece.
  • the texture of the fried chicken batter after reheating was evaluated by 10 trained panelists according to the following evaluation criteria, and the average score of the 10 evaluations was obtained.
  • Table 1 shows the evaluation results. Compared with Production Examples 1 and 2 in which all of the coating materials (i) to (iv) were used, Comparative Examples 1 to 5, in which none of the coating materials were used, evaluated the crunchiness and gummy feeling of the coating. was also low.
  • Test Example 2 Production of Fried Chicken Pregelatinized wheat flour was prepared with the degree of pregelatinization shown in Table 2 by changing heat treatment conditions. Fried chicken was produced and evaluated in the same procedure as in Test Example 1, except that the first blender prepared using this pregelatinized wheat flour was used. Table 2 shows the evaluation results.
  • Test Example 3 Production of Fried Chicken Fried chicken was produced and evaluated in the same manner as in Test Example 1, except that the composition of the first blender was changed as shown in Table 3. Table 3 shows the evaluation results.
  • Test Example 4 Production of Fried Chicken Fried chicken was produced and evaluated in the same manner as in Test Example 1, except that the composition of the batter liquid was changed as shown in Table 4. The evaluation results are shown in Table 4 together with Production Example 1-1.
  • Test Example 5 Production of Fried Chicken Fried chicken was produced and evaluated in the same procedure as in Test Example 1, except that the composition of the second blender was changed as shown in Table 5. The evaluation results are shown in Table 5 together with Production Example 1-1.
  • Test Example 6 Production of Fried Chicken Fried chicken was produced and evaluated in the same procedure as in Test Example 1, except that the composition of the first blender was changed as shown in Table 6. Table 6 shows the results.
  • Test Example 7 Production of Fried Chicken Mainly by adjusting the amount of batter liquid and the amount of adhesion of the second blender, the amount of coating material adhered to the ingredients was changed as shown in Table 7. Fried chicken was produced and evaluated in the same procedure. Table 7 shows the results.

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Abstract

This method for producing a coated fried food product comprises: sequentially attaching (i) an oil/fat, (ii) a first breader, (iii) a batter, and (iv) a second breader to a filling; and frying the filling in oil. The first breader contains at least one selected from the group consisting of grain flour having a degree of gelatinization of 2-12% and gelatinized starch in an amount of 30% by mass or more, and has a protein content of 1.5-40% by mass. The second breader contains 5-50% by mass of a fraction that does not pass through a sieve having an opening of 2.4 mm.

Description

衣揚げ食品の製造方法Method for producing battered food
 本発明は、衣揚げ食品の製造方法に関する。 The present invention relates to a method for producing battered food.
 衣揚げ食品は、具材の表面に粉状もしくは粒状、又は液状の衣材を付着させ、油ちょうすることで得られる食品である。衣揚げ食品の衣材は、一般に、穀粉又は澱粉を主な原料として、これに種々の成分を配合することで調製される。粉状もしくは粒状の衣材はブレダー、液状の衣材はバッター液(又はバッター)とも呼ばれる。衣揚げ食品としては、バッター液を用いて製造される天ぷらやフリッター、表面がパン粉で覆われたパン粉付フライ、バッター液やブレダーを単独又は組み合わせて用いて製造される唐揚げなどがある。様々な配合の衣材を用いることにより、衣揚げ食品に好みの食感や風味を与えることができる。 A battered food is a food obtained by attaching powdery, granular, or liquid batter to the surface of the ingredients and frying them. Coating materials for fried foods are generally prepared by blending various ingredients with grain flour or starch as the main raw material. A powdery or granular coating material is also called a blender, and a liquid coating material is also called a batter liquid (or batter). Examples of battered foods include tempura and fritters produced using a batter, fried foods with breadcrumbs covered with breadcrumbs, and fried chicken produced using a batter or a blender alone or in combination. By using coating materials with various formulations, it is possible to impart a desired texture and flavor to the fried food.
 衣揚げ食品は、調理作業に手間がかかるため、家庭での調理が敬遠される傾向がある。そのため近年は、油ちょう済みの衣揚げ食品が広く販売されている。一方で、衣揚げ食品は、調理後に時間が経過すると、具材の水分が衣に移行して衣のサクミが低下するとともに、衣に粘りのある硬さが強くなり、食感が低下する。このような食感の低下は、電子レンジなどの調理器具を用いて再加熱した衣揚げ食品において特に顕著である。 Because it takes time and effort to cook fried foods, people tend to avoid cooking them at home. Therefore, in recent years, deep-fried battered food products that have already been fried have been widely sold. On the other hand, as time passes after the food is cooked, the moisture content of the ingredients migrates to the batter, reducing the crunchiness of the batter and increasing the stickiness and hardness of the batter, resulting in a decrease in texture. Such deterioration in texture is particularly noticeable in battered foods that have been reheated using cooking utensils such as microwave ovens.
 衣揚げ食品の具材の水分が衣に移行しないように、衣材に油脂を添加する技術が提案されている。特許文献1には、具材に食用油、α化処理した小麦粉、バッター液、米粉を一部に含むパンの粉、を順に付着させて油ちょう後冷凍する電子レンジ対応フライの製造方法が記載されている。特許文献2には、具材を食用油で被覆し、その上にα化されていない穀粉を主体とする蛋白質含量が10~70質量%及び澱粉含量が30~90質量%の打ち粉を付着させた後に、衣材を付着させて油ちょうしたことを特徴とする油揚げ食品が記載されている。特許文献3には、具材の外側に、エマルジョン及び/又は食用保水性物質を含む油剤で形成される層、第1のブレダー層、エマルジョン層、及び第2のブレダー層を順次形成し、油ちょう、冷凍して製造されたマイクロ波調理用冷凍フライ類が記載されている。特許文献4には、具材の表面を覆う第1バッター層、ブレダー層、油脂含有第2バッター層、及びパン粉層からなる衣を有するフライ食品が記載されている。 A technique has been proposed to add oils and fats to the batter so that the moisture content of the batter-fried food ingredients does not migrate to the batter. Patent Document 1 describes a method for producing microwaveable fries in which edible oil, pregelatinized wheat flour, batter liquid, and bread crumbs partially containing rice flour are adhered to the ingredients in order, and then frozen after frying. It is In Patent Document 2, the ingredients are coated with edible oil, and a dusting powder with a protein content of 10 to 70% by mass and a starch content of 30 to 90% by mass, which is mainly composed of non-gelatinized grain flour, is attached. A fried food is described, which is characterized by being fried with a coating material attached after drying. In Patent Document 3, a layer formed of an oil agent containing an emulsion and / or an edible water-retaining substance, a first blender layer, an emulsion layer, and a second blender layer are sequentially formed on the outside of the ingredients, and the oil Frozen fries for microwave cooking prepared by freezing are described. Patent Document 4 describes a fried food having a batter consisting of a first batter layer covering the surface of ingredients, a blender layer, a fat-containing second batter layer, and a bread crumb layer.
特開平8-154596号公報JP-A-8-154596 特開2007-143513号公報JP 2007-143513 A 特開平7-255402号公報JP-A-7-255402 特開2007-006770号公報Japanese Patent Application Laid-Open No. 2007-006770
 油脂類を含む衣材は、具材の水分の衣への移行を防止する一方で、歯にまとわりつく感じの硬さがある、いわゆるガミーな食感になる場合があった。本発明は、油ちょうから時間が経過しても、サクミがあり且つガミーな感じのない良好な衣の食感を有する、衣揚げ食品を提供する。 While the batter containing oils and fats prevents the moisture from moving into the batter, it sometimes has a so-called gummy texture that sticks to your teeth. To provide a batter-fried food having a crispy batter and a good batter-free texture without a gummy feeling even after a long time has passed since being fried.
 本発明者らは、具材表面に油脂を付着させた後、特定の組成の第1のブレダー、次いでバッター液、及び特定の粒度の第2のブレダーを付着させ、油ちょうすることで製造された衣揚げ食品が、調理から時間が経過しても良好な衣の食感を有することを見出した。 The present inventors attach fats and oils to the surface of the ingredients, then attach a first blender with a specific composition, then a batter liquid, and a second blender with a specific particle size, and fry. It was found that the batter-fried food has a good batter texture even after a long period of time has passed since cooking.
 本発明は、以下を提供する。
〔1〕衣揚げ食品の製造方法であって、
 具材に、(i)油脂、(ii)第1のブレダー、(iii)バッター液、及び(iv)第2のブレダーを順に付着させ、次いで油ちょうすることを含み、
 該第1のブレダーが、α化度が2~12%である穀粉及び澱粉からなる群より選択される1種以上を30質量%以上含有し、かつ蛋白質含量が1.5~40質量%であり、
 該第2のブレダーが、目開き2.4mmの篩を通過しない画分を5~50質量%含有する、
方法。
〔2〕前記第1のブレダーが穀粉及び澱粉からなる群より選択される1種以上を45質量%以上含有する、〔1〕記載の方法。
〔3〕前記第1のブレダーがさらに糖類を3~40質量%含有する、〔1〕又は〔2〕記載の方法。
〔4〕前記第1のブレダーがさらに蛋白質類を0.1~45質量%含有する、〔1〕~〔3〕のいずれか1項記載の方法。
〔5〕前記バッター液が、原料粉中に穀粉及び澱粉からなる群より選択される1種以上を70質量%以上含有する、〔1〕~〔4〕のいずれか1項記載の方法。
〔6〕前記バッター液が、原料粉中に、RVA最高粘度50cp以下であるリン酸架橋澱粉、RVA最高粘度100cp以下である酸化澱粉、及びRVA最高粘度100cp以下である酸処理澱粉からなる群より選択される1種以上を、15質量%以上含有する、〔5〕記載の方法。
〔7〕前記第2のブレダーが穀粉及び澱粉からなる群より選択される1種以上を40質量%以上含有する、〔1〕~〔6〕のいずれか1項記載の方法。
〔8〕前記具材に対する前記(i)油脂、(ii)第1のブレダー、(iii)バッター液、及び(iv)第2のブレダーの総付着量が、該具材100質量部あたり20質量部以上である、〔1〕~〔7〕のいずれか1項記載の方法。
The present invention provides the following.
[1] A method for producing a battered food,
(i) oil, (ii) first blender, (iii) batter liquid, and (iv) second blender are sequentially applied to the ingredients, and then fried,
The first blender contains 30% by mass or more of one or more selected from the group consisting of cereal flour and starch having a degree of alpha conversion of 2 to 12%, and has a protein content of 1.5 to 40% by mass. can be,
The second blender contains 5 to 50% by mass of a fraction that does not pass through a sieve with an opening of 2.4 mm.
Method.
[2] The method according to [1], wherein the first blender contains 45% by mass or more of one or more selected from the group consisting of flour and starch.
[3] The method according to [1] or [2], wherein the first blender further contains 3 to 40% by mass of sugars.
[4] The method according to any one of [1] to [3], wherein the first blender further contains 0.1 to 45% by mass of proteins.
[5] The method according to any one of [1] to [4], wherein the batter liquid contains 70% by mass or more of one or more selected from the group consisting of grain flour and starch in the raw material flour.
[6] From the group consisting of, in the raw material flour, the batter liquid comprising phosphoric acid-crosslinked starch having a maximum RVA viscosity of 50 cp or less, oxidized starch having a maximum RVA viscosity of 100 cp or less, and acid-treated starch having a maximum RVA viscosity of 100 cp or less. The method according to [5], wherein the selected one or more are contained in an amount of 15% by mass or more.
[7] The method according to any one of [1] to [6], wherein the second blender contains 40% by mass or more of one or more selected from the group consisting of flour and starch.
[8] The total amount of the (i) oil, (ii) the first blender, (iii) batter liquid, and (iv) the second blender on the ingredients is 20 mass parts per 100 parts by mass of the ingredients The method according to any one of [1] to [7], which is at least 1 part.
 本発明により製造された衣揚げ食品は、油ちょうから時間が経過しても、衣がサクミがあり且つガミーな感じとならず、良好な衣の食感を有する。 The batter-fried food produced according to the present invention has a crunchy batter and does not feel gummy even after a long time has passed since the batter has been fried, and has a good batter texture.
 本発明による衣揚げ食品の製造方法(以下、本発明の方法ともいう)は、具材に、(i)油脂、(ii)第1のブレダー、(iii)バッター液、及び(iv)第2のブレダーを順に付着させ、次いで油ちょうすることを含む。 The method for producing a battered food according to the present invention (hereinafter also referred to as the method of the present invention) includes ingredients such as (i) oils and fats, (ii) a first blender, (iii) a batter liquid, and (iv) a second of blades in sequence and then frying.
 本発明の方法において、衣揚げ食品の具材としては、特に限定されず、例えば、鶏、豚、牛、羊、ヤギ等の肉類、イカ、エビ、アジ等の魚介類、野菜類、などが挙げられる。本発明の方法で製造される衣揚げ食品は、好ましくはパン粉付きフライ、唐揚げ、竜田揚げである。 In the method of the present invention, the ingredients of the battered food are not particularly limited. mentioned. The deep-fried battered food produced by the method of the present invention is preferably fried with breadcrumbs, fried chicken, and deep-fried Tatsuta.
 本発明の方法において、具材(本発明の工程に依存して、衣付けされた具材を含む)に液体(例えば油脂、バッター液など)を付着させる場合、具材への液体の付着は、公知の手段、例えば、具材を液体に浸漬させること、具材に液体を噴霧すること、刷毛などを用いて液体を具材に塗布すること、などによって行うことができる。 In the method of the present invention, when a liquid (e.g., fat, batter liquid, etc.) is attached to the ingredients (including coated ingredients depending on the process of the present invention), the liquid adheres to the ingredients , known means such as immersing the ingredients in a liquid, spraying the liquid on the ingredients, or applying the liquid to the ingredients using a brush or the like.
 本発明の方法において、具材(本発明の工程に依存して、衣付けされた具材を含む)にブレダー(例えば第1のブレダー、第2のブレダーなど)を付着させる場合、具材への粉粒体の付着は、公知の手段、例えば、ブレダーを具材の上方から振り掛けること、ブレダーを具材に擦り付けること、ブレダーと具材を袋の中に投入し、袋を閉じて振盪すること、皿などの比較的広い容器にブレダーを敷詰め、該ブレダー上で具材を転がしたり、その上から具材を押し付けたりすること、などによって行うことができる。 In the method of the present invention, when attaching a blender (e.g., first blender, second blender, etc.) to ingredients (including dressed ingredients, depending on the process of the present invention), to the ingredients The adhesion of the granules is performed by known means, for example, sprinkling the blender from above the ingredients, rubbing the blender against the ingredients, putting the blender and ingredients into the bag, closing the bag and shaking It can be done by laying a relatively wide container such as a plate with a blender, rolling the ingredients on the blender, pressing the ingredients from above, and the like.
 本発明の方法においては、まず、具材に油脂を付着させる(工程(1))。具材に付着させる油脂の種類は、食用油であればいずれでもよく、特に制限されない。該油脂の例としては、サラダ油、オリーブ油、ゴマ油、大豆油、ナタネ油、米油、コーン油、落花生油、サフラワー油、ヒマワリ油、ヤシ油、パーム油、カカオ油、アボカド油、中鎖脂肪酸油、ショートニング及びこれらを乳化させた乳化油脂などを例示できる。これらの油脂は、いずれか1種を単独で用いるか、又はいずれか2種以上を組み合わせて用いることができる。 In the method of the present invention, first, the ingredients are coated with oil (step (1)). The type of oil to be adhered to the ingredients may be any edible oil, and is not particularly limited. Examples of the fats and oils include salad oil, olive oil, sesame oil, soybean oil, rapeseed oil, rice oil, corn oil, peanut oil, safflower oil, sunflower oil, coconut oil, palm oil, cocoa oil, avocado oil, medium-chain fatty acids. Examples include oils, shortenings, and emulsified oils and fats obtained by emulsifying these. Any one of these oils and fats may be used alone, or any two or more thereof may be used in combination.
 該油脂は、具材に直接付着させればよい。あるいは、該油脂の付着前に、具材に予め下味をつけてもよい。具材に対する該油脂の付着量は、具材100質量部あたり、好ましくは1~20質量部、より好ましくは2~15質量部である。 The oil should be directly attached to the ingredients. Alternatively, the ingredients may be seasoned in advance before the oil is applied. The amount of the oil or fat adhered to the ingredients is preferably 1 to 20 parts by mass, more preferably 2 to 15 parts by mass, per 100 parts by mass of the ingredients.
 本発明の方法においては、次に、該油脂を付着させた具材に、第1のブレダーを付着させる(工程(2))。該第1のブレダーは、特定のα化度を有する穀粉及び澱粉(それぞれ、以下の本明細書において、α化穀粉及びα化澱粉とも呼ぶ)からなる群より選択される1種以上を含有し、該α化穀粉及びα化澱粉のα化度は、2~12%であればよく、好ましくは3~10%である。穀粉又は澱粉を湿熱処理等によりα化することで、上記のα化度を有するα化穀粉又はα化澱粉を調製することができる。あるいは、市販のα化穀粉又はα化澱粉を使用することができる。あるいは、穀粉は、穀粒からの製粉過程でα化する場合があり、また澱粉は原料からの抽出過程でα化することがあることから、通常の穀粉及び澱粉の中から上記のα化度を有する穀粉及び澱粉を選択し、該第1のブレダーのためのα化穀粉及びα化澱粉として使用することができる。 In the method of the present invention, next, a first blender is attached to the ingredients to which the oil has been attached (step (2)). The first blender contains one or more selected from the group consisting of flour and starch having a specific degree of pregelatinization (hereinafter also referred to as pregelatinized flour and pregelatinized starch, respectively). The degree of alpha conversion of the alpha cereal flour and alpha starch may be 2 to 12%, preferably 3 to 10%. By pregelatinizing flour or starch by wet heat treatment or the like, pregelatinized flour or pregelatinized starch having the above degree of pregelatinization can be prepared. Alternatively, commercially available pregelatinized flour or pregelatinized starch can be used. Alternatively, grain flour may be gelatinized during the milling process from grain, and starch may be gelatinized during the extraction process from raw materials. can be selected and used as the pregelatinized flour and pregelatinized starch for the first blender.
 該α化穀粉において、該穀粉は、食用に使用できるものであればよく、例えば、小麦粉、コーンフラワー、ライ麦粉、大麦粉、米粉、ソルガム粉、豆粉などが挙げられる。これらの穀粉は、いずれか1種を単独で用いるか、又はいずれか2種以上を組み合わせて用いることができる。該α化澱粉において、該澱粉は、食用に使用できるものであればよく、例えば、馬鈴薯澱粉、小麦澱粉、コーン澱粉、タピオカ澱粉、米澱粉、豆澱粉など、及びこれらの加工澱粉が挙げられる。これらの澱粉は、いずれか1種を単独で用いるか、又はいずれか2種以上を組み合わせて用いることができる。
 該第1のブレダーにおける該α化穀粉及びα化澱粉の合計含有量は、好ましくは30質量%以上、より好ましくは40~100質量%である。
In the pregelatinized flour, the flour may be any edible flour, and examples thereof include wheat flour, corn flour, rye flour, barley flour, rice flour, sorghum flour, and bean flour. Any one of these grain flours may be used alone, or any two or more thereof may be used in combination. In the pregelatinized starch, any starch can be used as long as it is edible, and examples thereof include potato starch, wheat starch, corn starch, tapioca starch, rice starch, bean starch, and modified starches thereof. Any one of these starches may be used alone, or any two or more thereof may be used in combination.
The total content of the pregelatinized flour and the pregelatinized starch in the first blender is preferably 30% by mass or more, more preferably 40 to 100% by mass.
 本明細書において、穀粉又は澱粉のα化度は、β-アミラーゼ・アミログルコシターゼ法により求めることができる。β-アミラーゼ・アミログルコシターゼ法によるα化度測定の手順の例を以下に記載する。 As used herein, the degree of alpha conversion of flour or starch can be determined by the β-amylase/amyloglucosidase method. An example of the procedure for measuring the degree of alpha conversion by the β-amylase/amyloglucosidase method is described below.
〔α化度測定方法〕
(A)試薬
 使用する試薬は、以下の通りである。
 1)0.8M酢酸-酢酸Na緩衝液
 2)10N水酸化ナトリウム溶液
 3)2N酢酸溶液
 4)酵素溶液:β-アミラーゼ(例えばナガセケムテックス,#1500S)0.017g及びアミログルコシターゼ(例えばSigma Aldrich,10115-1G-F)0.005gを上記1)の0.8M酢酸-酢酸Na緩衝液に溶かして200mLとしたもの。
 5)失活酵素溶液:上記4)の酵素溶液を10分間煮沸させて調製。
 6)ソモギー試薬及びネルソン試薬(還元糖量の測定用試薬)
(B)測定方法
 1)サンプルとなる穀粉又は澱粉をホモジナイザーで粉砕し、100メッシュパス以下とする。この粉砕した粉0.08~0.10gをガラスホモジナイザーに取る。
 2)上記1)に脱塩水8.0mLを加え、ガラスホモジナイザーを10~20回上下させて分散を行う。
 3)2本の25mL容目盛り付き試験管に上記2)の分散液を2mLずつとり、1本は0.8M酢酸-酢酸Na緩衝液で定容し、試験区とする。
 4)他の1本には、10N水酸化ナトリウム溶液0.2mLを添加し、50℃で3~5分間反応させ、完全に糊化させる。その後、2N酢酸溶液1.0mLを添加し、pHを6.0付近に調整した後、0.8M酢酸-酢酸Na緩衝液で定容し、糊化区とする。
 5)上記3)及び4)で調製した試験区及び糊化区の試験液をそれぞれ0.4mLとり、それぞれに酵素溶液0.1mLを加えて、40℃で30分間酵素反応させる。同時に、ブランクとして、酵素溶液の代わりに失活酵素0.1mLを加えたものを調製する。酵素反応は途中で反応液を時々攪拌させながら行う。
 6)上記反応済液0.5mLにソモギー試薬0.5mLを添加し、沸騰浴中で15分間煮沸する。煮沸後、流水中で5分間冷却した後、ネルソン試薬1.0mLを添加・攪拌し、15分間放置する。
 7)その後、脱塩水8.00mLを加えて攪拌し、500nmの吸光度を測定する。
(C)α化度の算出
 下式によりα化度を算出する。
 α化度(%) =(試験溶液の分解率/完全糊化試験溶液の分解率)×100
      ={(A-a)/(A’-a’)}×100
      A = 試験区の吸光度
      A’= 糊化区の吸光度
      a = 試験区のブランクの吸光度
      a’= 糊化区のブランクの吸光度
[Method for measuring degree of alpha]
(A) Reagents The reagents used are as follows.
1) 0.8 M acetic acid-Na acetate buffer 2) 10 N sodium hydroxide solution 3) 2 N acetic acid solution 4) Enzyme solution: β-amylase (eg Nagase ChemteX, #1500S) 0.017 g and amyloglucosidase (eg Sigma Aldrich , 10115-1G-F) was dissolved in the 0.8M acetic acid-Na acetate buffer of the above 1) to make 200 mL.
5) Inactivated enzyme solution: Prepared by boiling the enzyme solution of 4) above for 10 minutes.
6) Somogyi's reagent and Nelson's reagent (reagents for measuring the amount of reducing sugars)
(B) Measurement method 1) Grain flour or starch to be a sample is pulverized with a homogenizer to a pass of 100 meshes or less. 0.08-0.10 g of this pulverized powder is taken in a glass homogenizer.
2) Add 8.0 mL of desalted water to the above 1) and disperse by moving the glass homogenizer up and down 10 to 20 times.
3) Place 2 mL of the above dispersion in 2) into two 25-mL graduated test tubes, and fill one tube with 0.8 M acetic acid-Na acetate buffer to a constant volume to serve as a test section.
4) Add 0.2 mL of 10N sodium hydroxide solution to the other tube and react at 50° C. for 3 to 5 minutes for complete gelatinization. After that, 1.0 mL of 2N acetic acid solution is added to adjust the pH to around 6.0, and then the volume is adjusted with 0.8M acetic acid-Na acetate buffer to form a gelatinized section.
5) Take 0.4 mL of each of the test solutions prepared in 3) and 4) above for the test plot and the gelatinized plot, add 0.1 mL of the enzyme solution to each, and allow the enzyme to react at 40°C for 30 minutes. At the same time, a blank was prepared by adding 0.1 mL of inactivated enzyme instead of the enzyme solution. The enzymatic reaction is carried out while occasionally stirring the reaction mixture.
6) Add 0.5 mL of Somogyi's reagent to 0.5 mL of the above reaction solution, and boil in a boiling bath for 15 minutes. After boiling, the mixture is cooled in running water for 5 minutes, then 1.0 mL of Nelson's reagent is added, stirred, and allowed to stand for 15 minutes.
7) After that, 8.00 mL of demineralized water is added and stirred, and the absorbance at 500 nm is measured.
(C) Calculation of degree of alpha The degree of alpha is calculated by the following formula.
Degree of gelatinization (%) = (decomposition rate of test solution/decomposition rate of completely gelatinized test solution) x 100
= {(A-a)/(A'-a')} x 100
A = absorbance of test plot A' = absorbance of gelatinized plot a = absorbance of blank of test plot a' = absorbance of blank of gelatinized plot
 該第1のブレダーは、蛋白質含量が、1.5~40質量%であればよく、好ましくは3~33質量%、より好ましくは5~28質量%である。通常、穀粉には通常数%~数十%の蛋白質が含まれており、一方、澱粉には蛋白質がほとんど含まれていない。穀粉と澱粉を適宜混合するか、又は第1のブレダーに蛋白質類を配合することで、該第1のブレダーの蛋白質含量を上記の範囲に調整することができる。蛋白質類としては、小麦蛋白質(グルテン)、大豆蛋白質、エンドウ豆蛋白質等、卵白粉等が挙げられる。第1のブレダーに蛋白質類を配合する場合、含有量が0.1~45質量%、さらには1~36質量%の範囲となるように配合することが好ましい。第1のブレダーにおける該蛋白質類の含有量は、上述した第1のブレダーの好ましい蛋白質含量を達成できるように調整することができる。本明細書において、穀粉やブレダーの蛋白質含量は、ケルダール法により常法に従って測定することができる。 The protein content of the first blender should be 1.5-40% by mass, preferably 3-33% by mass, more preferably 5-28% by mass. Grain flour usually contains several to several tens of percent of protein, while starch contains almost no protein. The protein content of the first blender can be adjusted to the above range by appropriately mixing flour and starch or by blending proteins in the first blender. Examples of proteins include wheat protein (gluten), soybean protein, pea protein, egg white powder and the like. When proteins are added to the first blender, the content is preferably in the range of 0.1 to 45% by mass, more preferably 1 to 36% by mass. The protein content in the first blender can be adjusted to achieve the preferred protein content of the first blender described above. In the present specification, the protein content of flour or blender can be measured according to a conventional method by the Kjeldahl method.
 該第1のブレダーは、本発明の効果を阻害しない限り、上記のα化穀粉又はα化澱粉以外の他の原料をさらに含有していてもよい。当該他の原料としては、上述した蛋白質類のほか、糖類、上記のα化穀粉以外の他の穀粉、上記のα化澱粉以外の他の澱粉(未加工澱粉及び加工澱粉を含む)、膨張剤、増粘剤、着色料、香辛料、調味料、油脂、乳化剤、二酸化ケイ素などが挙げられ、これらを1種又は2種以上組み合わせて使用できる。例えば、該第1のブレダーは、上述した蛋白質含量を達成できる限りにおいて、上記のα化穀粉以外の他の穀粉及び/又は上記のα化穀粉以外の他の澱粉を含有することができる。該第1のブレダーにおける該他の穀粉及び他の澱粉の合計含有量は、好ましくは65質量%以下、より好ましくは50質量%以下である。該第1のブレダーにおける穀粉及び澱粉の合計含有量(上記のα化穀粉及び他の穀粉、ならびに上記のα化澱粉及び他の澱粉の含有量の合計)は、好ましくは45質量%以上、より好ましくは55質量%以上である。 The first blender may further contain raw materials other than the above-mentioned pregelatinized flour or pregelatinized starch as long as they do not inhibit the effects of the present invention. Other raw materials include, in addition to the above-mentioned proteins, sugars, grain flours other than the above-mentioned pregelatinized flour, starches other than the above-mentioned pregelatinized starch (including unprocessed starch and processed starch), and swelling agents. , thickeners, coloring agents, spices, seasonings, oils and fats, emulsifiers, silicon dioxide, etc., and these can be used singly or in combination of two or more. For example, the first blender can contain flour other than the above pregelatinized flour and/or other starches than the above pregelatinized flour as long as the protein content described above can be achieved. The total content of the other flour and other starch in the first blender is preferably 65% by mass or less, more preferably 50% by mass or less. The total content of cereal flour and starch in the first blender (the total content of the above-mentioned pregelatinized flour and other cereal flour and the above-mentioned pregelatinized starch and other starch) is preferably 45% by mass or more, and more Preferably, it is 55% by mass or more.
 該第1のブレダーは、好ましくは糖類を含有する。該第1のブレダーにおける糖類の含有量は、好ましくは3~40質量%、より好ましくは5~30質量%である。該第1のブレダーが上記の量で糖類を含有すると、衣揚げ食品の食感がより良好になる。糖類の例としては、ブドウ糖、果糖、トレハロースなどの単糖類、ショ糖、乳糖、麦芽糖などの二糖類、及びデキストリン、イヌリン、多分岐グルカンなどの三糖以上の糖類が挙げられ、これらを1種又は2種以上組み合わせて使用できる。 The first blender preferably contains sugars. The content of sugars in the first blender is preferably 3-40% by mass, more preferably 5-30% by mass. When the first blender contains sugars in the above amount, the texture of the battered food becomes better. Examples of sugars include monosaccharides such as glucose, fructose and trehalose; disaccharides such as sucrose, lactose and maltose; Or it can be used in combination of two or more.
 第1のブレダーの粒子径は、好ましくは、D90が300μm未満であり、より好ましくは、D90が200μm未満である。本明細書において、「D90」とは、乾式のレーザー回折・散乱法により算出された、粒子径分布の累積90%の値をいう。D90は、市販のレーザー回折式粒度分布測定装置(例えば、日機装株式会社製、マイクロトラックMT3000II)を用いて常法に従って測定することができる。 The particle size of the first blender is preferably less than 300 µm in D90, more preferably less than 200 µm in D90. As used herein, "D90" refers to the cumulative 90% value of the particle size distribution calculated by a dry laser diffraction/scattering method. D90 can be measured according to a conventional method using a commercially available laser diffraction particle size distribution analyzer (eg, Microtrac MT3000II manufactured by Nikkiso Co., Ltd.).
 該第1のブレダーは、工程(1)で油脂を付着させた具材に付着させる。具材に対する該第1のブレダーの付着量は、具材(工程(1)の油脂の質量を含まない)100質量部あたり、好ましくは1~20質量部、より好ましくは2~10質量部である。 The first blender is attached to the ingredients to which the oil was attached in step (1). The amount of the first blender attached to the ingredients is preferably 1 to 20 parts by mass, more preferably 2 to 10 parts by mass per 100 parts by mass of the ingredients (not including the mass of fat in step (1)). be.
 本発明の方法においては、次に、該油脂及び第1のブレダーを付着させた具材に、バッター液を付着させる(工程(3))。該バッター液は、その種類や組成は特に制限されず、衣揚げ食品の製造に従来から用いられているようなものを用いることができる。例えば、バッター液は、穀粉及び/又は澱粉を主原料に含む原料粉から調製される。該穀粉の例としては、小麦粉、コーンフラワー、ライ麦粉、大麦粉、米粉、ソルガム粉、豆粉などが挙げられる。該澱粉の例としては、馬鈴薯澱粉、小麦澱粉、コーン澱粉、タピオカ澱粉、米澱粉、豆澱粉など、及びこれらの加工澱粉が挙げられる。これらの穀粉及び澱粉は、いずれか1種又は2種以上を組み合わせて使用することができる。必要に応じて、該バッター液は、通常使用される副原料、例えば、蛋白質類、乳化剤、糖類、膨張剤、増粘剤、着色料、香辛料、調味料、油脂などから選択される1種又は2種以上を含んでいてもよい。 In the method of the present invention, batter liquid is then applied to the ingredients to which the oil and fat and the first blender have been applied (step (3)). The type and composition of the batter liquid are not particularly limited, and those conventionally used in the production of battered foods can be used. For example, the batter liquid is prepared from raw material flour containing grain flour and/or starch as the main ingredient. Examples of the grain flour include wheat flour, corn flour, rye flour, barley flour, rice flour, sorghum flour, bean flour and the like. Examples of the starch include potato starch, wheat starch, corn starch, tapioca starch, rice starch, bean starch, and modified starches thereof. These grain flours and starches can be used either singly or in combination of two or more. If necessary, the batter liquid contains one selected from commonly used auxiliary materials such as proteins, emulsifiers, sugars, swelling agents, thickeners, coloring agents, spices, seasonings, oils and fats, etc. Two or more types may be included.
 好ましくは、該バッター液の原料粉における穀粉及び澱粉の合計含有量は、好ましくは70質量%以上、より好ましくは75質量%以上である。好ましくは、該原料粉は、ラピッド・ビスコ・アナライザー(RVA)による最高粘度(RVA最高粘度)50cp以下のリン酸架橋澱粉、RVA最高粘度100cp以下の酸化澱粉、及びRVA最高粘度100cp以下の酸処理澱粉からなる群より選択される1種以上を、15質量%以上、より好ましくは20~80質量%、さらに好ましくは20~50質量%含有する。好ましくは、該原料粉は、RVA最高粘度が50cpより大きいリン酸架橋澱粉、RVA最高粘度が100cpより大きい酸化澱粉、及びRVA最高粘度が100cpより大きい酸処理澱粉を含有しない。より好ましくは、該原料粉は、RVA最高粘度50cp以下のリン酸架橋澱粉、RVA最高粘度100cp以下の酸化澱粉、及びRVA最高粘度100cp以下の酸処理澱粉以外の澱粉を含有しない。澱粉のRVA最高粘度の測定方法の手順の例を以下に記載する。 The total content of flour and starch in the raw material flour of the batter is preferably 70% by mass or more, more preferably 75% by mass or more. Preferably, the raw material flour is phosphoric acid-crosslinked starch having a maximum viscosity (RVA maximum viscosity) of 50 cp or less by Rapid Visco Analyzer (RVA), oxidized starch having a maximum RVA viscosity of 100 cp or less, and acid-treated with a maximum RVA viscosity of 100 cp or less. One or more selected from the group consisting of starch is contained in an amount of 15% by mass or more, more preferably 20 to 80% by mass, still more preferably 20 to 50% by mass. Preferably, the raw flour does not contain phosphate-crosslinked starch with a maximum RVA viscosity greater than 50 cp, oxidized starch with a maximum RVA viscosity greater than 100 cp, and acid-treated starch with a maximum RVA viscosity greater than 100 cp. More preferably, the raw material flour does not contain starch other than phosphate-crosslinked starch with a maximum RVA viscosity of 50 cp or less, oxidized starch with a maximum RVA viscosity of 100 cp or less, and acid-treated starch with a maximum RVA viscosity of 100 cp or less. An example of a procedure for measuring the RVA maximum viscosity of starch is described below.
〔RVA最高粘度測定方法〕
 ラピッド・ビスコ・アナライザー(RVA)(例えばニューポート サイエンティフィク社のSeries-4 RVA-4)に付属のアルミ缶(測定対象物の収容容器)に、測定対象澱粉を乾燥質量換算で2g及び蒸留水25mLを加えた後、装置付属のパドル(撹拌子)を入れ、該アルミ缶を該装置のタワーにセットする。該パドルを回転数160rpm/分で回転させながら、該アルミ缶の内容物(澱粉懸濁液)を加熱しながら、その粘度を測定する。加熱条件は、澱粉懸濁液をはじめに品温50℃で1分間保持した後、7分30秒をかけて品温95℃まで上昇させ、同温度で5分間保持し、次いで7分30秒をかけて品温50℃まで冷却した後、同温度で2分間保持する条件とする。この加熱期間中に測定された澱粉懸濁液の粘度の最大値を、対象澱粉のRVA最高粘度とする。
[RVA Maximum Viscosity Measurement Method]
Rapid Visco Analyzer (RVA) (for example, Series-4 RVA-4 of Newport Scientific Co.) is attached to an aluminum can (container for measuring object), 2 g of starch to be measured in terms of dry mass and distilled After adding 25 mL of water, put the paddle (stirring element) attached to the apparatus, and set the aluminum can on the tower of the apparatus. While rotating the paddle at a rotation speed of 160 rpm/min, the content (starch suspension) of the aluminum can is heated and its viscosity is measured. As for the heating conditions, the starch suspension was first held at a product temperature of 50 ° C. for 1 minute, then raised to a product temperature of 95 ° C. over 7 minutes and 30 seconds, held at the same temperature for 5 minutes, and then held for 7 minutes and 30 seconds. After cooling to a product temperature of 50° C., it is held at the same temperature for 2 minutes. The maximum viscosity of the starch suspension measured during this heating period is taken as the maximum RVA viscosity of the target starch.
 工程(3)で用いるバッター液は、上記原料粉に液体成分を添加、混合して液状にすることで調製することができる。液体成分は衣揚げ食品の製造に従来から用いられているものを用いることができ、例えば、水、牛乳、卵液、出汁、調味液、炭酸水などを必要に応じて添加することができる。液体成分の量は、原料粉100質量部に対して、好ましくは100~500質量部、より好ましくは130~300質量部である。 The batter liquid used in step (3) can be prepared by adding a liquid component to the above raw material powder and mixing to form a liquid. Liquid ingredients that have been conventionally used in the production of battered foods can be used. For example, water, milk, egg liquid, soup stock, seasoning liquid, carbonated water, etc. can be added as necessary. The amount of the liquid component is preferably 100 to 500 parts by mass, more preferably 130 to 300 parts by mass with respect to 100 parts by mass of the raw material powder.
 工程(3)で用いるバッター液は、油脂及び第1のブレダーを付着させた具材に付着させる。より詳細には、工程(1)で油脂を付着させ、次いで工程(2)で第1のブレダーを付着させた具材に、該バッター液を付着させる。具材に対する該バッター液の付着量は、具材(工程(1)の油脂及び工程(2)の第1のブレダーの質量を含まない)100質量部あたり、好ましくは3~50質量部、より好ましくは7~40質量部である。 The batter liquid used in step (3) is applied to the ingredients to which the oils and fats and the first blender are applied. More specifically, the batter liquid is adhered to the ingredients to which fats and oils are adhered in step (1) and then the first blender is adhered in step (2). The amount of the batter liquid attached to the ingredients is preferably 3 to 50 parts by mass per 100 parts by mass of the ingredients (not including the mass of the fat in step (1) and the first blender in step (2)). It is preferably 7 to 40 parts by mass.
 さらに、本発明の方法においては、該油脂、第1のブレダー及びバッター液を付着させた具材に、第2のブレダーを付着させる(工程(4))。該第2のブレダーは、穀粉及び/又は澱粉を、穀粉及び澱粉の合計で、好ましくは40質量%以上、より好ましくは50質量%以上含有する。好ましくは、該第2のブレダーは、穀粉を20質量%以上、より好ましくは30質量%以上含有する。該穀粉としては、食用に使用できるものであればよく、例えば、小麦粉、コーンフラワー、ライ麦粉、大麦粉、米粉、ソルガム粉、豆粉などが挙げられる。該澱粉もまた、食用に使用できるものであればよく、例えば、馬鈴薯澱粉、小麦澱粉、コーン澱粉、タピオカ澱粉、米澱粉、豆澱粉など、及びこれらの加工澱粉が挙げられる。あるいは、上記の穀粉又は澱粉から選択される1種以上を造粒して得られる造粒物を該穀粉又は澱粉として用いることができる。これらの穀粉及び澱粉は、いずれか1種を単独で用いるか、又はいずれか2種以上を組み合わせて用いることができる。必要に応じて、該第2のブレダーは、上記の穀粉又は澱粉以外の他の原料をさらに含有していてもよい。当該他の原料としては、糖類、蛋白質類、膨張剤、増粘剤、着色料、香辛料、調味料、油脂、乳化剤などが挙げられ、これらを1種又は2種以上組み合わせて使用できる。 Furthermore, in the method of the present invention, a second blender is attached to the ingredients to which the oil, the first blender and the batter liquid are attached (step (4)). The second blender contains flour and/or starch in an amount of preferably 40% by mass or more, more preferably 50% by mass or more, in total of flour and starch. Preferably, the second blender contains 20% by weight or more, more preferably 30% by weight or more of flour. The grain flour may be any edible flour, and examples thereof include wheat flour, corn flour, rye flour, barley flour, rice flour, sorghum flour, and bean flour. The starch may also be edible, and examples thereof include potato starch, wheat starch, corn starch, tapioca starch, rice starch, bean starch, and modified starches thereof. Alternatively, a granulated product obtained by granulating one or more selected from the flour or starch described above can be used as the flour or starch. Any one of these grain flours and starches may be used alone, or any two or more thereof may be used in combination. If desired, the second blender may further contain ingredients other than the flour or starch described above. Other raw materials include saccharides, proteins, swelling agents, thickeners, coloring agents, spices, seasonings, oils and fats, emulsifiers, and the like, and these can be used singly or in combination of two or more.
 該第2のブレダーは、目開き2.4mmの篩を通過しない画分を、好ましくは5~50質量%、より好ましくは8~40質量%、さらに好ましくは10~35質量%含有する。さらに好ましくは、該第2のブレダーは、目開き3mmの篩を通過せず、且つ目開き15mmの篩を通過する画分を、好ましくは5~50質量%、より好ましくは8~40質量%、さらに好ましくは10~35質量%含有する。このような粒度を有する画分は、上記のサイズの目開きを有する篩による篩通しによって調製することができる。
 例えば、第2のブレダーの原料となる穀粉、澱粉、及び他の原料を所定の組成比であわせ、よく混合した後、所定の目開きを有する篩にかけ、篩上に残った画分と、篩を通過した画分とを所定の割合で混合することで、第2のブレダーを調製することができる。
 あるいは、それぞれ予め篩にかけて所定の粒度に調整した穀粉、澱粉、及び他の原料を所定の組成比で混合することで、第2のブレダーを調製することができる。
 あるいは、それぞれ造粒して所定の粒度に調整した穀粉、澱粉、又は他の原料を、所定の組成比で混合することで、第2のブレダーを調製することができる。
 あるいは、第2のブレダーの原料となる穀粉、澱粉、及び他の原料を所定の組成比であわせ、よく混合した後、造粒して所定の粒度に調整することで、第2のブレダーを調製することができる。
The second blender preferably contains 5 to 50% by mass, more preferably 8 to 40% by mass, still more preferably 10 to 35% by mass of the fraction that does not pass through a sieve with a mesh size of 2.4 mm. More preferably, the second blender has a fraction that does not pass through a sieve with an opening of 3 mm and passes through a sieve with an opening of 15 mm, preferably 5 to 50% by mass, more preferably 8 to 40% by mass. , more preferably 10 to 35% by mass. A fraction having such a particle size can be prepared by sieving through a sieve having openings of the above sizes.
For example, the grain flour, starch, and other raw materials used as raw materials for the second blender are combined in a predetermined composition ratio, mixed well, and then sieved with a sieve having a predetermined opening, and the fraction remaining on the sieve and the sieve A second blender can be prepared by mixing the fraction that has passed through in a predetermined ratio.
Alternatively, the second blender can be prepared by mixing flour, starch, and other raw materials, each of which has been sieved in advance and adjusted to a predetermined particle size, in a predetermined composition ratio.
Alternatively, the second blender can be prepared by mixing flour, starch, or other raw materials that have been granulated and adjusted to a predetermined particle size in a predetermined composition ratio.
Alternatively, the grain flour, starch, and other raw materials that are the raw materials of the second blender are combined in a predetermined composition ratio, mixed well, and then granulated to adjust the particle size to a predetermined size, thereby preparing the second blender. can do.
 第2のブレダーの原料の造粒は、常法によって行うことができる。例えば、第2のブレダーの原料、例えば穀粉、澱粉、他の原料、又はこれらの混合物に、水、及び必要に応じてバインダーを混合してゲル状又はゾル状の懸濁液を調製する。該懸濁液を必要に応じて加熱し、次いで乾燥及び粉砕した後、該粉砕物を分級することで、所望の粒度の第2のブレダー又はその原料を製造することができる。
 あるいは、第2のブレダーの原料、例えば穀粉、澱粉、他の原料などの混合物に、水、及び必要に応じてバインダーを混合してゲル状又はゾル状の生地を調製し、該生地を必要に応じて膨化、加熱、乾燥及び粉砕から選択される1種又は2種以上の処理を行った後、分級することで、所望の粒度の第2のブレダー又はその原料を製造することができる。
Granulation of the raw materials for the second blender can be carried out by a conventional method. For example, a gel-like or sol-like suspension is prepared by mixing water and, if necessary, a binder with raw materials of the second blender, such as grain flour, starch, other raw materials, or a mixture thereof. The suspension is optionally heated, then dried and pulverized, and the pulverized product is classified to produce the second blender or raw material thereof with a desired particle size.
Alternatively, a mixture of raw materials for the second blender, such as grain flour, starch, and other raw materials, is mixed with water and, if necessary, a binder to prepare a gel-like or sol-like dough. After one or two or more treatments selected from puffing, heating, drying and pulverization are carried out according to need, the second blender having the desired particle size or its raw material can be produced by classification.
 該第2のブレダーは、油脂、第1のブレダー、及びバッター液を付着させた具材に付着させる。より詳細には、工程(1)で油脂を付着させ、工程(2)で第1のブレダーを付着させ、次いで工程(3)でバッター液を付着させた具材に、該第2のブレダーを付着させる。具材に対する該第2のブレダーの付着量は、具材(工程(1)の油脂、工程(2)の第1のブレダー及び工程(3)のバッター液の質量を含まない)100質量部あたり、好ましくは3~40質量部、より好ましくは7~35質量部である。 The second blender is attached to the ingredients to which the oil, the first blender, and the batter liquid are attached. More specifically, the second blender is attached to the ingredients to which the oil and fat are attached in the step (1), the first blender is attached in the step (2), and the batter liquid is attached in the step (3). Attach. The amount of the second blender attached to the ingredients is per 100 parts by mass of the ingredients (not including the mass of the fat in step (1), the first blender in step (2), and the batter liquid in step (3)) , preferably 3 to 40 parts by mass, more preferably 7 to 35 parts by mass.
 以上の工程(1)~(4)に従って、具材に(i)油脂、(ii)第1のブレダー、(iii)バッター液、及び(iv)第2のブレダーを順に付着させることによって、衣揚げ食品用素材が製造される。具材に対する衣材の総付着量((i)油脂、(ii)第1のブレダー、(iii)バッター液、及び(iv)第2のブレダーの総量)は、具材(該衣材を含まない)100質量部あたり、好ましくは20質量部以上、より好ましくは22.5~80質量部、さらに好ましくは25~65質量部である。 According to the above steps (1) to (4), by attaching (i) oil, (ii) first blender, (iii) batter liquid, and (iv) second blender in order to the ingredients, A material for fried food is produced. The total amount of coating material attached to the ingredients ((i) oil, (ii) first blender, (iii) batter liquid, and (iv) second blender) is the ingredients (including the coating material) No) per 100 parts by mass, preferably 20 parts by mass or more, more preferably 22.5 to 80 parts by mass, and even more preferably 25 to 65 parts by mass.
 得られた衣揚げ食品用素材を油ちょうすることで、衣揚げ食品が得られる。該衣揚げ食品素材の油ちょうは、常法に従って、例えば、多量の油でのディープフライや、少量の油での揚げ焼きにより行えばよい。油ちょう後の本発明の衣揚げ食品は、ウォーマー中(好ましくは約30~50℃)、又は、室温(好ましくは約15~30℃)、冷蔵温度(好ましくは約0~15℃)もしくは冷凍温度(好ましくは0℃以下)下で保管することができる。本発明の衣揚げ食品は、喫食する前に、必要に応じて、電子レンジ、オーブン、再油ちょうなどにより再加熱してもよい。 A deep-fried battered food is obtained by frying the obtained material for fried battered food. The batter-fried food material may be deep-fried in a large amount of oil or deep-fried in a small amount of oil according to a conventional method, for example. The battered food of the present invention after frying is in a warmer (preferably about 30 to 50 ° C.), or at room temperature (preferably about 15 to 30 ° C.), refrigerated temperature (preferably about 0 to 15 ° C.) or frozen It can be stored under temperature (preferably 0° C. or lower). The battered food of the present invention may be reheated in a microwave oven, an oven, re-boiled, or the like, if necessary, before eating.
 本発明の衣揚げ食品は、油ちょうから時間が経過しても、衣がサクミがあり且つガミーな食感とならず、良好な衣の食感を有する。また本発明の衣揚げ食品は、電子レンジなどで再加熱した場合にも、衣の良好な食感を維持することができる。 The batter-fried food of the present invention has a crunchy batter and does not have a gummy texture even after a long time has passed since the batter has been fried, and has a good batter texture. Further, the batter-fried food of the present invention can maintain the good texture of the batter even when reheated in a microwave oven or the like.
 以下、実施例を挙げて、本発明をさらに詳細に説明するが、本発明はこれらの実施例にのみ限定されるものではない。 The present invention will be described in more detail below with reference to examples, but the present invention is not limited only to these examples.
試験例1 フライドチキンの製造
1)原料
 小麦粉:薄力粉(α化度1%)
 α化小麦粉:薄力粉200gに霧吹きで水5gを均一に吹きかけ、密閉容器中80℃で5分間熱処理して調製した湿熱処理小麦粉
 未加工澱粉:タピオカ澱粉
 リン酸架橋澱粉A:リン酸架橋タピオカ澱粉、RVA最高粘度=42cp
 リン酸架橋澱粉B:リン酸架橋タピオカ澱粉、RVA最高粘度=64cp
 酸化澱粉A:酸化コーンスターチ、RVA最高粘度=79cp
 酸化澱粉B:酸化コーンスターチ、RVA最高粘度=121cp
 酸処理澱粉:酸処理コーンスターチ、RVA最高粘度=86cp
 増粘剤:グアガム
 小麦粉造粒物:薄力粉の造粒物
 澱粉造粒物:タピオカ澱粉の造粒物
 蛋白質:グルテン(蛋白質含量80質量%)
 糖類:トレハロース、デキストリン
Test Example 1 Production of fried chicken 1) Raw material Wheat flour: Soft flour (1% α degree)
Pregelatinized wheat flour: Moist-heat treated wheat flour prepared by uniformly spraying 5 g of water on 200 g of soft flour with a sprayer and heat-treating at 80 ° C. for 5 minutes in a closed container Unprocessed starch: Tapioca starch Phosphate cross-linked starch A: Phosphate cross-linked tapioca starch RVA maximum viscosity = 42 cp
Phosphate cross-linked starch B: Phosphate cross-linked tapioca starch, RVA maximum viscosity = 64 cp
Oxidized Starch A: Oxidized Corn Starch, RVA Maximum Viscosity = 79 cp
Oxidized Starch B: Oxidized Corn Starch, RVA Maximum Viscosity = 121 cp
Acid Treated Starch: Acid Treated Corn Starch, RVA Maximum Viscosity = 86 cp
Thickener: guar gum Flour granules: soft flour granules Starch granules: tapioca starch granules Protein: gluten (protein content 80% by mass)
Sugars: trehalose, dextrin
2)衣材の調製
 表1に示すとおり原料を混合して、(i)油脂、(ii)第1のブレダー、(iii)バッター液、及び(iv)第2のブレダーをそれぞれ調製した。調製した第1のブレダーについて、ケルダール法により蛋白質含量を測定した。第1のブレダーの調製に用いた小麦粉とα化小麦粉のα化度は、β-アミラーゼ・アミログルコシターゼ法により測定した。第2のブレダーについては、目開き2.4mmの篩を用いて原料を分画し、該篩を通過しない画分を所定量含むように粒度を調整した。
2) Preparation of Coating Materials Raw materials were mixed as shown in Table 1 to prepare (i) oils and fats, (ii) first blender, (iii) batter liquid, and (iv) second blender. The protein content of the prepared first blender was measured by the Kjeldahl method. The degrees of gelatinization of the wheat flour and the gelatinized wheat flour used in the preparation of the first blender were measured by the β-amylase-amyloglucosidase method. For the second blender, the raw material was fractionated using a sieve with an opening of 2.4 mm, and the particle size was adjusted so as to include a predetermined amount of the fraction that did not pass through the sieve.
3)フライドチキンの製造
 下味をつけた鶏モモ肉(100g)の表面全体に、表1記載の油脂、第1のブレダー、バッター、及び第2のブレダーを順に付着させ、フライドチキン用素材を製造した。下味をつけた鶏モモ肉の質量と、衣付けしたフライドチキン素材の質量との差から、具材に対する衣材の付着量を算出した(n=3の平均値)。
3) Production of fried chicken The fats and oils listed in Table 1, the first blender, the batter, and the second blender are attached in order to the entire surface of the seasoned chicken thigh (100 g) to produce the fried chicken material. did. From the difference between the mass of the seasoned chicken thigh and the mass of the coated fried chicken material, the amount of coating material adhered to the ingredients was calculated (average value of n=3).
 次いで、フライドチキン素材を170℃に熱したサラダ油で5分間油ちょうしてフライドチキンを製造した。製造したフライドチキンの粗熱をとり、-20℃の冷凍庫で10日間保存後、1500Wの電子レンジで1個あたり1分00秒再加熱した。再加熱後のフライドチキンの衣の食感を、10名の訓練されたパネラーにより下記評価基準にて行い、10名の評価の平均点を求めた。 Next, the fried chicken material was fried in salad oil heated to 170°C for 5 minutes to produce fried chicken. The produced fried chicken was cooled, stored in a freezer at −20° C. for 10 days, and then reheated in a 1500 W microwave oven for 1 minute and 00 seconds per piece. The texture of the fried chicken batter after reheating was evaluated by 10 trained panelists according to the following evaluation criteria, and the average score of the 10 evaluations was obtained.
<評価基準>
(衣のサクミ)
 5 衣が非常にサクサクとし、極めて良好
 4 衣がサクサクとしており、良好
 3 衣がややサクサク感に物足りない食感
 2 衣がややしっとりしており、ややネチャついた食感であり、不良
 1 衣がしっとりしてネチャつきが強く、極めて不良
(衣のガミー感)
 5 衣がガミー感が全くなく、極めて良好
 4 衣がガミー感があまりなく、良好
 3 衣がややガミーであり、やや物足りない食感
 2 衣がやや柔らかいか又はガミーであり、不良
 1 衣が柔らかいか又はガミーで硬さが強く、極めて不良
<Evaluation Criteria>
(clothing sakumi)
5 Coating is very crispy and very good 4 Coating is crispy and good 3 Coating is slightly crispy and unsatisfactory texture 2 Coating is slightly moist and has a slightly sticky texture, poor 1 Coating Moist and sticky, extremely poor (gummy feeling of clothes)
5 Very good coating with no gummy feeling 4 Good coating without much gummy feeling 3 Slightly gummy coating, slightly unsatisfactory texture 2 Slightly soft or gummy coating, poor 1 Soft coating Or gummy, hard and extremely poor
 評価結果を表1に示す。(i)~(iv)の衣材を全て使用した製造例1~2と比べて、いずれかの衣材を使用しなかった比較例1~5は、衣のサクミとガミー感の評価がいずれも低かった。 Table 1 shows the evaluation results. Compared with Production Examples 1 and 2 in which all of the coating materials (i) to (iv) were used, Comparative Examples 1 to 5, in which none of the coating materials were used, evaluated the crunchiness and gummy feeling of the coating. was also low.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
試験例2 フライドチキンの製造
 α化小麦粉は、熱処理条件を変更して表2に示すα化度となるものを調製した。このα化小麦粉を用いて調製した第1のブレダーを使用した以外は、試験例1と同様の手順でフライドチキンを製造し、評価した。評価結果を表2に示す。
Test Example 2 Production of Fried Chicken Pregelatinized wheat flour was prepared with the degree of pregelatinization shown in Table 2 by changing heat treatment conditions. Fried chicken was produced and evaluated in the same procedure as in Test Example 1, except that the first blender prepared using this pregelatinized wheat flour was used. Table 2 shows the evaluation results.
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
試験例3 フライドチキンの製造
 第1のブレダーの組成を表3のように変更した以外は、試験例1と同様の手順でフライドチキンを製造し、評価した。評価結果を表3に示す。
Test Example 3 Production of Fried Chicken Fried chicken was produced and evaluated in the same manner as in Test Example 1, except that the composition of the first blender was changed as shown in Table 3. Table 3 shows the evaluation results.
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003
試験例4 フライドチキンの製造
 バッター液の組成を表4のように変更した以外は、試験例1と同様の手順でフライドチキンを製造し、評価した。評価結果を、製造例1-1とともに表4に示す。
Test Example 4 Production of Fried Chicken Fried chicken was produced and evaluated in the same manner as in Test Example 1, except that the composition of the batter liquid was changed as shown in Table 4. The evaluation results are shown in Table 4 together with Production Example 1-1.
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000004
試験例5 フライドチキンの製造
 第2のブレダーの組成を表5のように変更した以外は、試験例1と同様の手順でフライドチキンを製造し、評価した。評価結果を、製造例1-1とともに表5に示す。
Test Example 5 Production of Fried Chicken Fried chicken was produced and evaluated in the same procedure as in Test Example 1, except that the composition of the second blender was changed as shown in Table 5. The evaluation results are shown in Table 5 together with Production Example 1-1.
Figure JPOXMLDOC01-appb-T000005
Figure JPOXMLDOC01-appb-T000005
試験例6 フライドチキンの製造
 第1のブレダーの組成を表6のように変更した以外は、試験例1と同様の手順でフライドチキンを製造し、評価した。結果を表6に示す。
Test Example 6 Production of Fried Chicken Fried chicken was produced and evaluated in the same procedure as in Test Example 1, except that the composition of the first blender was changed as shown in Table 6. Table 6 shows the results.
Figure JPOXMLDOC01-appb-T000006
Figure JPOXMLDOC01-appb-T000006
試験例7 フライドチキンの製造
 主にバッター液の付着量と第2のブレダーの付着量を調整して、具材に対する衣材の付着量を表7のように変更した以外は、試験例1と同様の手順でフライドチキンを製造し、評価した。結果を表7に示す。
Test Example 7 Production of Fried Chicken Mainly by adjusting the amount of batter liquid and the amount of adhesion of the second blender, the amount of coating material adhered to the ingredients was changed as shown in Table 7. Fried chicken was produced and evaluated in the same procedure. Table 7 shows the results.
Figure JPOXMLDOC01-appb-T000007
 
Figure JPOXMLDOC01-appb-T000007
 

Claims (8)

  1.  衣揚げ食品の製造方法であって、
     具材に、(i)油脂、(ii)第1のブレダー、(iii)バッター液、及び(iv)第2のブレダーを順に付着させ、次いで油ちょうすることを含み、
     該第1のブレダーが、α化度が2~12%である穀粉及び澱粉からなる群より選択される1種以上を30質量%以上含有し、かつ蛋白質含量が1.5~40質量%であり、
     該第2のブレダーが、目開き2.4mmの篩を通過しない画分を5~50質量%含有する、
    方法。
    A method for producing a battered food,
    (i) oil, (ii) first blender, (iii) batter liquid, and (iv) second blender are sequentially applied to the ingredients, and then fried,
    The first blender contains 30% by mass or more of one or more selected from the group consisting of cereal flour and starch having a degree of alpha conversion of 2 to 12%, and has a protein content of 1.5 to 40% by mass. can be,
    The second blender contains 5 to 50% by mass of a fraction that does not pass through a sieve with an opening of 2.4 mm.
    Method.
  2.  前記第1のブレダーが穀粉及び澱粉からなる群より選択される1種以上を45質量%以上含有する、請求項1記載の方法。 The method according to claim 1, wherein the first blender contains 45% by mass or more of one or more selected from the group consisting of flour and starch.
  3.  前記第1のブレダーがさらに糖類を3~40質量%含有する、請求項1又は2記載の方法。 The method according to claim 1 or 2, wherein the first blender further contains 3 to 40% by mass of sugars.
  4.  前記第1のブレダーがさらに蛋白質類を0.1~45質量%含有する、請求項1~3のいずれか1項記載の方法。 The method according to any one of claims 1 to 3, wherein the first blender further contains 0.1 to 45% by mass of proteins.
  5.  前記バッター液が、原料粉中に穀粉及び澱粉からなる群より選択される1種以上を70質量%以上含有する、請求項1~4のいずれか1項記載の方法。 The method according to any one of claims 1 to 4, wherein the batter contains 70% by mass or more of one or more selected from the group consisting of grain flour and starch in the raw material flour.
  6.  前記バッター液が、原料粉中に、RVA最高粘度50cp以下であるリン酸架橋澱粉、RVA最高粘度100cp以下である酸化澱粉、及びRVA最高粘度100cp以下である酸処理澱粉からなる群より選択される1種以上を、15質量%以上含有する、請求項5記載の方法。 The batter liquid is selected from the group consisting of phosphate-crosslinked starch with a maximum RVA viscosity of 50 cp or less, oxidized starch with a maximum RVA viscosity of 100 cp or less, and acid-treated starch with a maximum RVA viscosity of 100 cp or less. 6. The method according to claim 5, wherein the content of one or more is 15% by mass or more.
  7.  前記第2のブレダーが穀粉及び澱粉からなる群より選択される1種以上を40質量%以上含有する、請求項1~6のいずれか1項記載の方法。 The method according to any one of claims 1 to 6, wherein the second blender contains 40% by mass or more of one or more selected from the group consisting of flour and starch.
  8.  前記具材に対する前記(i)油脂、(ii)第1のブレダー、(iii)バッター液、及び(iv)第2のブレダーの総付着量が、該具材100質量部あたり20質量部以上である、請求項1~7のいずれか1項記載の方法。
     
     
    The total amount of the (i) oil, (ii) the first blender, (iii) batter liquid, and (iv) the second blender on the ingredients is 20 parts by mass or more per 100 parts by mass of the ingredients The method according to any one of claims 1 to 7, wherein

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WO2020213119A1 (en) * 2019-04-18 2020-10-22 日清フーズ株式会社 Dusting flour composition

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